Table of Contents

Cover Sheet.................................................................................................................................................................................2
Vessel Design Summary:......................................................................................................................................................3
Bill of Material:..................................................................................................................................................................4
Warnings and Errors:...........................................................................................................................................................5
Input Echo:.................................................................................................................................................................................6
XY Coordinate Calculations:..........................................................................................................................................9
Flg Calc [Int P]: FLANGE...........................................................................................................................................10
Internal Pressure Calculations:...............................................................................................................................13
External Pressure Calculations:...............................................................................................................................14
Element and Detail Weights:........................................................................................................................................15
Center of Gravity Calculation:.................................................................................................................................17
Cover Page 2

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2021

Analysis Performed by : ##

Date of Analysis : Nov 18,2024 8:33am

PV Elite 25, January 2023

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Vessel Design Summary: Step: 9 8:33am Nov 18,2024

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2021

Diameter Spec : mm ID
Vessel Design Length, Tangent to Tangent 36.58 mm

Distance of Bottom Tangent above Grade 0.00 mm

Distance of Base above Grade 0.00 mm
Specified Datum Line Distance 0.00 mm

Internal Design Temperature 48 °C

External Design Temperature 48 °C

Maximum Allowable Working Pressure 2 MPa

Wind Design Code ASCE-93

Earthquake Design Code UBC-94

Materials of Construction:

Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Flange | SA-516 70 | ... | ... | K02700 | No | No |
Flg Bolting | SA-193 B7 | ... | <= 2 1/2 | G41400 | No | No |

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (MPa & mm):

| Design | | | Total | Str. | In |

Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
Body Flg | 0.000 | 0.00 | 2.000 | 3.1750 | N/A | No |

Element Types and Properties:

Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm | mm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Body Flg | 36.6 | 30.2 | ... | 30.2 | ... | ... | 1.00 | 1.00 |

The Wind and Seismic loads were not load factored in this analysis.

Weights:
Fabricated - Bare W/O Removable Internals 14.3 kg
Shop Test - Fabricated + Water ( Full ) 14.3 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 14.3 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 14.3 kg
Empty - Fab. + Intls. + Details + Wghts. 14.3 kg
Operating - Empty + Operating Liquid (No CA) 14.3 kg
Field Test - Empty Weight + Water (Full) 14.3 kg

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Bill of Material: Step: 8 8:33am Nov 18,2024

Bill of Materials:

QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
1 | BODY FLANGE: 30.2mm THK X 279.0mm OD | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

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Warnings and Errors: Step: 0 8:33am Nov 18,2024

Class From To : Basic Element Checks.

--------------------------------------------------------------------------

Class From To: Check of Additional Element Data

--------------------------------------------------------------------------

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

The level of precision is set to a value of less than 3. At this level you may not
obtain proper resolution on some results. This value can be changed in
Tools->Set Configuration Parameters->Default Values->Level of Precision.

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Input Echo: Step: 1 8:33am Nov 18,2024

Units used in this Analysis (SI_ASME_Unicode):

Name System Unit Constant User Unit

-------------------------------------------------------------
Length Feet 304.8000 mm
Force Pounds 4.4480 N
Mass Pounds 0.4536 kg
Area sq. inches 645.1600 mm^2
Moment ft. lbs. 1356.3000 N-mm
Stress lbs./sq.in. 0.0069 MPa
Temperature Degrees F 0.5556 °C
Pressure psig 0.0069 MPa
Elast. Modulus lbs./sq.in. 0.0069 MPa
Pipe Density lbs./cu.in. 0.0277 kg/cm^3
Ins. Density lbs./cu.ft. 0.1602E-04 kg/cm^3
Fluid Density lbs./cu.ft. 0.1602E-04 kg/cm^3
Wind Speed miles/hr 1.6093 km/hr
Tray Weight lbs./sq.ft. 0.0005 kgs/cm^2
Inertia in.^4 416231.0000 mm^4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 0.0479 kPa
Elevation Feet 304.8000 mm
Volume in.^3 0.0164 ltr
Diameter inches 25.4000 mm
Thickness inches 25.4000 mm

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 0 MPa

Design Internal Temperature 48.0 °C
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature 1.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N

Shop Pressure Test:

Type of Pressure Test not Specified
Pressure Test Position Horizontal
Test Performed in Corroded Condition No

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
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Input Echo: Step: 1 8:33am Nov 18,2024

Load Case 15 IP+VO+OW

Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000

Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element To Node 20
Element Type Flange
Description
Distance "FROM" to "TO" 30.226 mm
Flange Outside Diameter 279 mm
Element Thickness 30.226 mm
Internal Corrosion Allowance 3.175 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0 MPa
Design Temperature Internal Pressure 48 °C
Design External Pressure 0 MPa
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Design Temperature External Pressure 48 °C

Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 137.9 MPa
Allowable Stress, Operating 137.9 MPa
Allowable Stress, Hydrotest 179.27 MPa
Material Density 0.00775 kg/cm^3
P Number Thickness 31.75 mm
Yield Stress, Operating 256.18 MPa
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Perform Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No

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XY Coordinate Calculations: Step: 2 8:33am Nov 18,2024

XY Coordinate Calculations:

| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
----------------------------------------------------------------------
10 | 20| ... | 36.576 | ... | 30.226 |
----------------------------------------------------------------------

PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

PV Elite 25 Licensee: ## 10
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Flg Calc [Int P]: FLANGE Flng: 5 8:33am Nov 18,2024

Flange Input Data Values Description: FLANGE :

Item: Node 10 to 20

Flange Type Blind

Design Pressure P 0.00 MPa

Design Temperature 48 °C
Internal Corrosion Allowance ci 3.1750 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes

Flange Outside Diameter A 279.000 mm

Flange Thickness t 30.2260 mm

Flange Material SA-516 70

Flange Material UNS number K02700
Flange Allowable Stress At Temperature Sfo 137.90 MPa
Flange Allowable Stress At Ambient Sfa 137.90 MPa

Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 172.38 MPa
Bolt Allowable Stress At Ambient Sa 172.38 MPa

Perimeter along the Center of the Bolts L 757.124 mm

Diameter of Bolt Circle C 241.000 mm

Nominal Bolt Diameter a 20.0000 mm
Type of Threads TEMA Metric
Number of Bolts 8

Flange Face Outside Diameter Fod 216.000 mm

Flange Face Inside Diameter Fid 171.000 mm
Flange Facing Sketch 1, Code Sketch 1a

Gasket Outside Diameter Go 216.000 mm

Gasket Inside Diameter Gi 171.000 mm
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 MPa

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm

Axial Force on Flange 94966.70 N

Bending Moment on Flange 0.00 N-mm

Flange Class 150

Flange Grade GR 1.1

ASME Code, Section VIII Division 1, 2021

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Flg Calc [Int P]: FLANGE Flng: 5 8:33am Nov 18,2024

Gasket Contact Width, N = (Go - Gi)/2 22.500 mm

Basic Gasket Width, bo = N/2 11.250 mm
Effective Gasket Width, b = Cb*sqrt(bo) 8.452 mm
Gasket Reaction Diameter, G = Go (Self-Energizing) 216.000 mm

Original Design Pressure for Flange 0.000 MPa

Axial Force Equiv. Pressure (4*max(F,0)/(pi*G^2)) 2.592 MPa
Bending Moment Equiv. Pressure (16*abs(M)/(pi*G^3)) 0.000 MPa
---------
Final Equivalent Design Pressure 2.592 MPa

Note:
Per ASME NC-3658.1(b), the equivalent pressure is used only
to compute the Hydrostatic End Load H. The original design
pressure is used in the remaining calculations.

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 216.0² * 2.592
= 94966.703 N

Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 8.4521 * pi * 216.0 * 0.0 * 0.0
= 0.000 N

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 94967 + 0 + 0, 0 )
= 94966.703 N

Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 0.0*8.4521*pi*216.0+0.0*0.0*0.0
= 0.000 N

Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 94967/172, 0/172 )
= 550.978 mm^2

Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 172.38( 550.9777 + 1736.4078 )/2
= 197127.30 N

Gasket Load for the Operating Condition [HG]:

= Wm1
= 94966.70 N

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= ( C - G ) / 2
= ( 241.0 - 216.0 )/2
= 12.5000 mm

You chose not to perform Stress Calculations on this Standard Flange.

The pressure rating of the flange will be used to check code compliance.

Estimated Finished Weight of Flange at given Thk. 14.3 kg

Estimated Unfinished Weight of Forging at given Thk 14.3 kg
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Flg Calc [Int P]: FLANGE Flng: 5 8:33am Nov 18,2024

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PV Elite 25 Licensee: ## 13
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Internal Pressure Calculations: Step: 4 8:33am Nov 18,2024

Internal Pressure Results Summary:

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | MPa | mm | mm | mm | MPa |
----------------------------------------------------------------------------------
10 | 20| ... | ... | 3.175 | 279 | 137.9 |
----------------------------------------------------------------------------------

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | MPa | MPa | MPa | mm | mm |
----------------------------------------------------------------------------------
10 | 20| ... | 1.64707 | 1.96012 | 30.226 | No Calc |
----------------------------------------------------------------------------------
Minimum 2 2

MAWP: 2 MPa, limited by: Flange.

Elements Suitable for Design Internal Pressure.

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External Pressure Calculations: Step: 5 8:33am Nov 18,2024

External Pressure Results Summary:

External Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2021

External Pressure Calculations:

| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | MPa |
-----------------------------------------------------------------------------
10| 20| No Calc | ... | 27.051 | No Calc | No Calc |
-----------------------------------------------------------------------------

External Pressure Calculations:

| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | MPa | MPa |
-----------------------------------------------------------------------
10| 20| 30.226 | No Calc | ... | No Calc |
-----------------------------------------------------------------------

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm | mm | mm^4 | mm^4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------

Warning: Vessel External MAWP could not be determined.

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Element and Detail Weights: Step: 6 8:33am Nov 18,2024

Element and Detail Weights:

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | ltr | kg | ltr | kg |
---------------------------------------------------------------------------
10| 20| 14.3222 | ... | 14.3222 | ... | ... |
---------------------------------------------------------------------------
Total | 14 | 0.00 | 14 | 0.00 | 0 |

Weight Summation Results: (kg)

| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 14.3 | 14.3 | 14.3 | 14.3 | 14.3 | 14.3 |
---------------------------------------------------------------------------------------------
Totals | 14.3 | 14.3 | 14.3 | 14.3 | 14.3 | 14.3 |

Weight Summary:

Fabricated Wt. - Bare Weight without Removable Internals 14.3 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 14.3 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 14.3 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 14.3 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 14.3 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 14.3 kg
Field Test Wt. - Empty Weight + Water (Full) 14.3 kg

Weights used in Vortex Shedding Calculations:

Mass of the Upper 1/3 of the Vertical Vessel (operating) 4.8 kg

Mass of the Upper 1/3 of the Vertical Vessel (filled w/water) 0.0 kg
Mass of the Upper 1/3 of the Vertical Vessel (empty) 4.8 kg

Surface Areas of Elements:

| | Outside Surface | Inside Surface |

From| To | Area | Area |
| | mm^2 | mm^2 |
----------------------------------------------
10| 20| 87629.4 | ... |
----------------------------------------------
Total 87629.4 0.0 mm^2
Total 0.1 0.0 m²

Element and Detail Weights:

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg | kg | kg | N-mm | kg |
---------------------------------------------------------------------------
10| 20| 14.3222 | 14.3222 | 14.3222 | ... | 14.3222 |
---------------------------------------------------------------------------

Cumulative Vessel Weight

| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg | kg | kg |
-------------------------------------------------------
10| 20| 14.3222 | 14.3222 | 14.3222 |
-------------------------------------------------------
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Element and Detail Weights: Step: 6 8:33am Nov 18,2024

The cumulative operating weights no liquid in the column above are the cumulative operating
weights minus the operating liquid weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | N-mm | N-mm | N-mm |
-------------------------------------------------
10| 20| ... | ... | ... |
-------------------------------------------------

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

PV Elite 25 Licensee: ## 17
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Center of Gravity Calculation: Step: 7 8:33am Nov 18,2024

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Bare Shell New and Cold 21.463 mm

Center of Gravity of Bare Shell Corroded 21.463 mm

Vessel CG in the Operating Condition 21.463 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 21.463 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.