Piping DN15

Table of Contents
Cover Sheet........................................................................................................................................................................................2
Vessel Design Summary:...................................................................................................................................................................3
Bill of Material:.................................................................................................................................................................................5
MDMT Summary:.............................................................................................................................................................................6
Warnings and Errors:.........................................................................................................................................................................7
Input Echo:........................................................................................................................................................................................8
XY Coordinate Calculations:...........................................................................................................................................................11
Flg Calc [Int P]: FLANGE............................................................................................................................................................12
Internal Pressure Calculations:........................................................................................................................................................16
Element: # 1.....................................................................................................................................................................................17
Pressure Test Results: Shop Test.....................................................................................................................................................19
External Pressure Calculations:.......................................................................................................................................................20
Element and Detail Weights:...........................................................................................................................................................21
Center of Gravity Calculation:........................................................................................................................................................23
Cover Page 2
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2023
Analysis Performed by : Unknown Company
Job File : D:\New folder\rieco\PIPING DN15.pvdb
Date of Analysis : Apr 27,2024 2:26pm
PV Elite 26, January 2024

PV Elite 26 Licensee: Unknown Company 3
FileName : PIPING DN15---------------------------------------
Vessel Design Summary: Step: 12 2:26pm Apr 27,2024
Vessel Design Summary:
ASME Code, Section VIII Division 1, 2023
Diameter Spec : 15.799 mm. ID

Vessel Design Length, Tangent to Tangent 153.85 mm.
Distance of Bottom Tangent above Grade 100.00 mm.

Distance of Base above Grade 0.00 mm.
Specified Datum Line Distance 0.00 mm.
Internal Design Temperature 50 °C

Internal Design Pressure 6.000 bars
External Design Temperature 50 °C

External Design Pressure 1.034 bars
Maximum Allowable Working Pressure 18.3 bars

External Max. Allowable Working Pressure 175 bars
Shop Test Pressure 12.000 bars
Required Minimum Design Metal Temperature -40.0 °C

Warmest Computed Minimum Design Metal Temperature -48.0 °C
Wind Design Code Euro Code

Earthquake Design Code No Seismic
Materials of Construction:
Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-312 TP304 | ... | ... | S30400 | No | No |
Flange | SA-182 F304 | ... | <= 5 | S30400 | No | No |
Flg Bolting | SA-193 B7 | ... | <= 2 1/2 | G41400 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (bars & mm.):
| Design | | | Total | Str. | In |

Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
Cylinder | 6.000 | 1.03 | 304.000 | 0.0000 | N/A | No |
Body Flg | 6.000 | 1.03 | 18.300 | 0.0000 | N/A | No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm. | mm. | mm. | mm. | mm. | mm. | | |
------------------------------------------------------------------------------------------------
Cylinder | 100.0 | 100.0 | 2.8 | 2.4 | 1.5 | 0.2 | 0.85 | 0.85 |
Body Flg | 153.8 | 47.5 | 3.7 | 11.2 | ... | ... | 0.85 | 0.85 |
The Wind and Seismic loads were not load factored in this analysis.
Vessel Design Summary: Step: 12 2:26pm Apr 27,2024
Weights:
Fabricated - Bare W/O Removable Internals 0.8 kg.
Shop Test - Fabricated + Water ( Full ) 0.8 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 0.8 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 0.8 kg.
Empty - Fab. + Intls. + Details + Wghts. 0.8 kg.
Operating - Empty + Operating Liquid (No CA) 0.8 kg.
Field Test - Empty Weight + Water (Full) 0.8 kg.
PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Bill of Material: Step: 10 2:26pm Apr 27,2024
Bill of Materials:
QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
1| CYLINDER: 2.8mm. THK X 15.8mm. ID X 100.0mm. | SA-312 TP304 |
-------------------------------------------------------------------------------------------
1| BODY FLANGE: 11.2mm. THK X 88.9mm. OD | SA-182 F304 |
-------------------------------------------------------------------------------------------
1| GASKET: 31.8mm. OD X 19.0mm. ID | ... |
-------------------------------------------------------------------------------------------
4| BODY FLANGE BOLTS: 12.7mm. DIA | SA-193 B7 |
-------------------------------------------------------------------------------------------
4| NUTS FOR BODY FLANGE BOLTS: 12.7mm. DIA | ... |
-------------------------------------------------------------------------------------------
1| NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

MDMT Summary: Step: 11 2:26pm Apr 27,2024
Minimum Design Metal Temperature Results Summary (°C):
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes mm.
-----------------------------------------------------------------------------------
[16] -196
Bolting [21] -48
-----------------------------------------------------------------------------------
Warmest MDMT: -48
Required Minimum Design Metal Temperature -40.0 °C

Warmest Computed Minimum Design Metal Temperature -48.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Warnings and Errors: Step: 0 2:26pm Apr 27,2024
Class From To : Basic Element Checks.

--------------------------------------------------------------------------
Class From To: Check of Additional Element Data

--------------------------------------------------------------------------
There were no geometry errors or warnings.
PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

Input Echo: Step: 1 2:26pm Apr 27,2024
Units used in this Analysis (bars):
Name System Unit Constant User Unit

-------------------------------------------------------------
Length Feet 304.8000 mm.
Force Pounds 0.4536 Kgf
Mass Pounds 0.4536 kg.
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 Kg-m.
Stress lbs./sq.in. 0.0069 N./mm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0689 bars
Elast. Modulus lbs./sq.in. 6.8946 KPa.
Pipe Density lbs./cu.in. 0.0277 kg./cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg./cm³
Fluid Density lbs./cu.ft. 0.1600E-04 kg./cm³
Wind Speed miles/hr 1.6093 Km/hr
Tray Weight lbs./sq.ft. 0.0005 Kgs/cm²
Inertia in.^4 41.6231 cm^4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8825 Kgs/m²
Elevation Feet 304.8000 mm.
Volume in.^3 16.3900 cm³
Diameter inches 25.4000 mm.
Thickness inches 25.4000 mm.
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 6 bars

Design Internal Temperature 50.0 °C
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Minimum Design Metal Temperature -40.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Shop Pressure Test:

Type of Pressure Test User Entered Pressure
Pressure Test Position Horizontal
Test Performed in Corroded Condition No
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW

Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW
Wind Design Code European Code

Design Wind Speed 85 Km/hr
Seismic Design Code No Seismic
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year
Configuration Directives:
g0 is taken as min( g0, attached shell thk ) Yes
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes
Complete Listing of Vessel Elements and Details:
Element# 1/2
Element From Node 30
Element To Node 40
Element Type Cylinder
Description
Distance "FROM" to "TO" 100 mm.
Inside Diameter 15.799 mm.
Element Thickness 2.4225 mm.
Internal Corrosion Allowance 0 mm.
Nominal Thickness 2.7686 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 6 bars
Design Temperature Internal Pressure 50 °C
Design External Pressure 1.0342 bars
Design Temperature External Pressure 50 °C
Effective Diameter Multiplier 1.2
Material Name SA-312 TP304
Allowable Stress, Ambient 138 N./mm²
Allowable Stress, Operating 138 N./mm²
Allowable Stress, Hydrotest 186 N./mm²
Material Density 0.008027 kg./cm³
P Number Thickness 0 mm.

Yield Stress, Operating 197 N./mm²
External Pressure Chart Name HA-1
UNS Number S30400
Product Form Smls. & wld. pipe
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Weld is pre-Heated No
--------------------------------------------------------------------
Element# 2/2
Element From Node 40
Element To Node 50
Element Type Flange
Description
Distance "FROM" to "TO" 47.498 mm.
Flange Inside Diameter 15.799 mm.
Element Thickness 11.176 mm.
Internal Corrosion Allowance 0 mm.
Nominal Thickness 3.7338 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 6 bars
Design Temperature Internal Pressure 50 °C
Design External Pressure 1.0342 bars
Design Temperature External Pressure 50 °C
Effective Diameter Multiplier 1.2
Material Name SA-182 F304
Allowable Stress, Ambient 138 N./mm²
Allowable Stress, Operating 138 N./mm²
Allowable Stress, Hydrotest 186 N./mm²
Material Density 0.008027 kg./cm³
P Number Thickness 0 mm.
Yield Stress, Operating 197 N./mm²
External Pressure Chart Name HA-1
UNS Number S30400
Class / Thickness / Grade :: <= 5
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No

XY Coordinate Calculations: Step: 2 2:26pm Apr 27,2024
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
----------------------------------------------------------------------
30 | 40| ... | 100 | ... | 100 |
40 | 50| ... | 153.848 | ... | 47.498 |
----------------------------------------------------------------------
PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

Flg Calc [Int P]: FLANGE Flng: 5 2:26pm Apr 27,2024
Flange Input Data Values Description: FLANGE :
Item: Node 40 to 50
Flange Type Integral Weld Neck
Design Pressure P 6.00 bars

Design Temperature 50 °C
Internal Corrosion Allowance ci 0.0000 mm.
External Corrosion Allowance ce 0.0000 mm.
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 15.799 mm.
Flange Outside Diameter A 88.900 mm.
Flange Thickness t 11.1760 mm.
Thickness of Hub at Small End go 2.7686 mm.
Thickness of Hub at Large End g1 7.7121 mm.
Length of Hub h 36.3220 mm.
Flange Material SA-182 F304

Flange Material UNS number S30400
Flange Allowable Stress At Temperature Sfo 138.00 N./mm²
Flange Allowable Stress At Ambient Sfa 138.00 N./mm²
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 172.38 N./mm²
Bolt Allowable Stress At Ambient Sa 172.38 N./mm²
Diameter of Bolt Circle C 60.452 mm.

Nominal Bolt Diameter a 12.7000 mm.
Type of Threads TEMA Thread Series
Number of Bolts 4
Flange Face Outside Diameter Fod 35.052 mm.

Flange Face Inside Diameter Fid 15.799 mm.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 31.750 mm.

Gasket Inside Diameter Gi 19.050 mm.
Gasket Factor m 3.0000
Gasket Design Seating Stress y 69.00 N./mm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm.
Flange Class 150

Flange Grade GR 2.1
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (6*(15.8/2+0))/(138*0.85-0.6*6)+Ca
= 0.0405 mm.
Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138 * 0.85 * 2.77 )/(7.9 + 0.6 * 2.77 )
= 339.664 bars
Hub Small End Hub MAPnc:

= (Sa*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138 * 0.85 * 2.77 )/(7.9 + 0.6 * 2.77 )
= 339.664 bars
Corroded Flange ID, Bcor = B+2*ci 15.799 mm.

Corroded Large Hub, g1Cor = g1-ci 7.712 mm.
Corroded Small Hub, g0Cor = go-ci 2.769 mm.
Code R Dimension, R = (C-B)/2 - g1 14.615 mm.
Gasket Contact Width, N = (Go - Gi)/2 6.350 mm.

Basic Gasket Width, bo = N/2 3.175 mm.
Effective Gasket Width, b = bo 3.175 mm.
Gasket Reaction Diameter, G = (Go + Gi)/2 25.400 mm.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= pi/4 * G^2 * Peq
= pi/4 * 25.4^2 * 6
= 31.003 Kgf
Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 3.17 * pi * 25.4 * 3 * 6
= 93.009 Kgf
Hydrostatic End Load at Flange ID [Hd]:

= pi/4 * Bcor^2 * P
= pi/4 * 15.8^2 * 6
= 11.995 Kgf
Pressure Force on Flange Face [Ht]:

= H - Hd
= 31 - 12
= 19.008 Kgf
Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 31 + 93 + 0, 0 )
= 124.012 Kgf
Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 69*3.17*pi*25.4+0*0*0
= 1782.575 Kgf
Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 124/172, 1783/172 )
= 1.014 cm²
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 3.25 * 172/(69 * pi(31.8 + 19 ) )
= 5.090 mm.
Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 172 ( 1.01 + 3.25 )/2
= 3748.97 Kgf
Gasket Load for the Operating Condition [HG]:

= Wm1 - H
= 124 - 31
= 93.01 Kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

=(C-G)/2
= ( 60.5 - 25.4 )/2
= 17.5260 mm.
Distance to Face Pressure Reaction [ht]:

= ( R + g1 + hg ) / 2
= ( 14.6 + 7.71 + 17.5 )/2
= 19.9263 mm.
Distance to End Pressure Reaction [hd]:

= R + ( g1 / 2 )
= 14.6 + ( 7.71/2.0 )
= 18.4706 mm.
Summary of Moments for Internal Pressure: (Kg-m.)
Loading Force | Distance | Bolt Corr | Moment |

----------------------------------------------------------------------------
End Pressure, Md 12. | 18.4706 | 1.0811 | 0. |
Face Pressure, Mt 19. | 19.9263 | 1.0811 | 0. |
Gasket Load, Mg 93. | 17.5260 | 1.0811 | 2. |
Gasket Seating, Matm 3749. | 17.5260 | 1.0811 | 71. |
Total Moment for Operation, Mop 2. Kg-m.

Total Moment for Gasket seating, Matm 71. Kg-m.
You chose not to perform Stress Calculations on this Standard Flange.

The pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk. 0.6 kg.

Estimated Unfinished Weight of Forging at given Thk 2.3 kg.
Note:
The flange pressure ratio is less than 0.35. Impact testing is not
required due to low stress per UHA-51(g).
Design Pressure/Ambient Rating = 6.00/19.00 = 0.316

Internal Pressure Calculations: Step: 4 2:26pm Apr 27,2024
Internal Pressure Results Summary:
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable | Element# |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)| |
| | bars | mm. | mm. | mm. | N./mm² | |
---------------------------------------------------------------------------------------------
30 | 40| 6 | 2.7686 | ... | 15.799 | 117.3 | 1|
40 | 50| 6 | 3.7338 | ... | 15.799 | 138 | 2|
---------------------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required | Element# |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness | |
| | bars | bars | bars | mm. | mm. | |
---------------------------------------------------------------------------------------------
30 | 40| 6| 304 | 304 | 2.42252 | 1.5 | 1|
40 | 50| 6| 18.3 | 19 | 11.176 | No Calc | 2|
---------------------------------------------------------------------------------------------
Minimum 18.3 19
MAWP: 18.3 bars, limited by: Flange.
Elements Suitable for Design Internal Pressure.

Element: # 1 Step: 5 2:26pm Apr 27,2024
Internal Pressure Calculation Results:
Internal Pressure Results for: Element # 1
| |
Cylindrical Shell Design Information: | |
---------------------------------------------------------------------------------------------------
Design Pressure P 6.000 bars | Int. Design Temperature 50 °C |
Material SA-312 TP304 | Ext. Design Temperature 50 °C |
Length 100.000 mm. | External Pressure Chart HA-1 |
| UNS Number S30400 |
Int. Corr. All. c 0.0000 mm. | Allowable Stress (ope) S 138.0 N./mm² |
Ext. Corr. All. ce 0.0000 mm. | Allowable Stress (amb) Sa 138.0 N./mm² |
Inside Diameter Di 15.799 mm. | Actual Stress 2.7 N./mm² |
Spec. Min. Thk t or e 2.4225 mm. | Spec. Nominal Thk. 2.769 mm. |
Surface Area 67.0 cm² | SG of Contents 0.000 |
Element Volume 19.6 cm³ | Weight of Contents 0.0 Kgf |
Empty Weight 0.1 Kgf | Operating Weight 0.1 Kgf |
| |
Radiography Information: | |
---------------------------------------------------------------------------------------------------
User Defined | User Defined |
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 % |
---------------------------------------------------------------------------------------------------
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (6*7.9)/(138*0.85-0.6*6)
= 0.0405 + 0.0000 = 0.0405 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138*0.85*2.42)/(7.9+0.6*2.42)
= 304 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138*0.85*2.42)/(7.9+0.6*2.42)
= 304 bars
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
Element: # 1 Step: 5 2:26pm Apr 27,2024
= (6*(7.9+0.6*2.42))/(0.85*2.42)
= 2.725 N./mm²
SA-312 TP304, Min Metal Temp without impact per UHA-51: -196 °C
External Pressure Results for: Element # 1
Cylindrical Shell From 30 to 40 Ext. Chart: HA-1 at 50 °C

Elastic Modulus from Chart: HA-1 at 50 °C: 191987504 KPa.
| |
Results for Maximum Allowable Ext. Pressure | MAEP |
------------------------------------------------------------------------------------
Tca | Outer Dia | Slen | Do/t | L/D | Factor A | Factor B |
2.423 | 20.64 | 147.50 | 8.52 | 7.1449 | 0.0159636 | 102.43 |
------------------------------------------------------------------------------------
MAEP = (2.167/(Do/t)-0.0833)*B = 175 bars
| |
Results for Required Thickness | Tca |
------------------------------------------------------------------------------------
0.156 | 20.64 | 147.50 | 132.76 | 7.1449 | 0.0001073 | 10.30 |
------------------------------------------------------------------------------------
MAEP = (4*B)/(3*(Do/t)) = (4*10.3 )/(3*133 ) = 1.03 bars
| |
Results for Maximum Stiffened Length | Slen |
------------------------------------------------------------------------------------
2.423 | 20.64 | 24953.88 | 8.52 | 50.0000 | 0.0155389 | 102.23 |
------------------------------------------------------------------------------------
MAEP = (2.167/(Do/t)-0.0833)*B = 175 bars

Pressure Test Results: Shop Test Step: 6 2:26pm Apr 27,2024
Hydrostatic Test Pressure Results:
UG99(b) = 1.30 * M.A.W.P. * Sa/S 23.790 bars

UG99b(b)(35) = 1.30 * Design Pres * Sa/S 7.800 bars
UG99(c) = 1.30 * M.A.P. - Head(Hyd) 24.698 bars
UG100 = 1.10 * M.A.W.P. * Sa/S 20.130 bars
PED = max(1.43*DP, 1.25*DP*ratio) 8.580 bars
PED&UG99(b)(35) = max(1.43*DP, 1.3*DP*ratio) 8.580 bars
App 27-4 = M.A.W.P. 18.300 bars
User Defined Hydrostatic Test Pressure at High Point 12.000 bars
Horizontal Test performed per: User Hydro Pressure
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (N./mm² & bars):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
30 40 | 5.5 | 186.0 | 0.029 | 12.00 |
------------------------------------------------------------------------
Stress ratios for Pressurized Vessel Elements (N./mm²):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
| 138.00 | 138.00 | 1.000 |
| 138.00 | 138.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Elements Suitable for Test Pressure.

External Pressure Calculations: Step: 7 2:26pm Apr 27,2024
External Pressure Results Summary:
External Pressure Calculation Results:
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm² |
-----------------------------------------------------------------------------
30| 40| 147.498 | 20.6439 | 2.42252 | 0.015964 | 102.428 |
40| 50| No Calc | ... | 11.176 | No Calc | No Calc |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | bars | bars |
-----------------------------------------------------------------------
30| 40| 2.42252 | 0.1555 | 1.03419 | 175 |
40| 50| 11.176 | No Calc | 1.03419 | No Calc |
-----------------------------------------------------------------------
Minimum 175
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm^4 | cm^4 |
--------------------------------------------------------------------------------
30| 40| 147.498 | 24953.9 | No Calc | No Calc |
40| 50| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.

Element and Detail Weights: Step: 8 2:26pm Apr 27,2024
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | cm³ | kg. | cm³ | kg. |
---------------------------------------------------------------------------
30| 40| 0.12963 | 19.6072 | 0.12963 | 19.6072 | ... |
40| 50| 0.64025 | 9.31304 | 0.64025 | 9.31304 | ... |
---------------------------------------------------------------------------
Total | 0 | 28.92 | 0| 28.92 | 0|
Weight Summation Results: (kg.)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
Test Liquid | ... | ... | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 0.8 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 0.8 kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 0.8 kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 0.8 kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 0.8 kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 0.8 kg.
Field Test Wt. - Empty Weight + Water (Full) 0.8 kg.
Weights used in Vortex Shedding Calculations:
Mass of the Upper 1/3 of the Vertical Vessel (operating) 0.7 kg.
Mass of the Upper 1/3 of the Vertical Vessel (filled w/water) 0.0 kg.
Mass of the Upper 1/3 of the Vertical Vessel (empty) 0.7 kg.
Surface Areas of Elements:
| | Outside Surface | Inside Surface |

From| To | Area | Area |
| | cm² | cm² |
----------------------------------------------
30| 40| 67.029 | 49.6334 |
40| 50| 126.953 | 23.5749 |
----------------------------------------------
Total 194.0 73.2 cm²
Total 0.2 0.1 ft²
Element and Detail Weights:
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg. | kg. | kg. | Kg-m. | kg. |
---------------------------------------------------------------------------
30| 40| 0.12963 | 0.12963 | 0.14923 | ... | 0.12963 |
40| 50| 0.64025 | 0.64025 | 0.64956 | ... | 0.64025 |
---------------------------------------------------------------------------
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
Element and Detail Weights: Step: 8 2:26pm Apr 27,2024
| | kg. | kg. | kg. |

-------------------------------------------------------
30| 40| 0.76989 | 0.76989 | 0.79879 |
40| 50| 0.64025 | 0.64025 | 0.64956 |
-------------------------------------------------------
The cumulative operating weights no liquid in the column above are the cumulative operating
weights minus the operating liquid weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | Kg-m. | Kg-m. | Kg-m. |
-------------------------------------------------
30| 40| ... | ... | ... |
40| 50| ... | ... | ... |
-------------------------------------------------

Center of Gravity Calculation: Step: 9 2:26pm Apr 27,2024
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Bare Shell New and Cold 116.612 mm.

Center of Gravity of Bare Shell Corroded 116.612 mm.
Vessel CG in the Operating Condition 116.612 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 116.612 mm.

Piping DN15

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Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2023

Analysis Performed by : Unknown Company

Job File : D:\New folder\rieco\PIPING DN15.pvdb

Date of Analysis : Apr 27,2024 2:26pm

PV Elite 26, January 2024

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2023

Diameter Spec : 15.799 mm. ID

Distance of Bottom Tangent above Grade 100.00 mm.

Internal Design Temperature 50 °C

External Design Temperature 50 °C

Maximum Allowable Working Pressure 18.3 bars

Required Minimum Design Metal Temperature -40.0 °C

Wind Design Code Euro Code

Component | | | | |Normal | Impact |

Element Pressures and MAWP (bars & mm.):

| Design | | | Total | Str. | In |

Element Types and Properties:

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

QTY | DESCRIPTION | MATERIAL |

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Required Minimum Design Metal Temperature -40.0 °C

UG-84(b)(2) was not considered.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Units used in this Analysis (bars):

Name System Unit Constant User Unit

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 6 bars

Shop Pressure Test:

Load Case 1 NP+EW+WI+FW+BW

Load Case 14 IP+WF+CW

Wind Design Code European Code

Seismic Design Code No Seismic

Design Pressure + Static Head Y

Perform Blast Load Analysis No

g0 is taken as min( g0, attached shell thk ) Yes

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

P Number Thickness 0 mm.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

PV Elite is a trademark of Hexagon AB, 2024, All rights reserved.

Flange Input Data Values Description: FLANGE :

Flange Type Integral Weld Neck

Design Pressure P 6.00 bars

Flange Material SA-182 F304

Bolt Material SA-193 B7

Diameter of Bolt Circle C 60.452 mm.

Flange Face Outside Diameter Fod 35.052 mm.

Gasket Outside Diameter Go 31.750 mm.