Omm 655D

Operation and Maintenance Manual
SEM655D Wheel Loader
4
CATERPILLAR:NON-CONFIDENTIAL
Important Safety Information
Most accidents that involve product operation, maintenance and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing
potentially hazardous situations before an accident occurs. A person must be alert to potential
hazards. This person should also have the necessary training, skills and tools to perform these
functions properly.
Improper operation, lubrication, maintenance or repair of this product can be

dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until
you have read and understood the operation, lubrication, maintenance and repair
information.
Safety precautions and warnings are provided in this manual and on the product. If these
hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards in this manual are identified by a “Signal Word” such as “Danger”, “Warning”,
“Caution” or “Notice” followed by an explanation of the hazard.
Caterpillar (Qingzhou) Ltd. cannot anticipate every possible circumstance that might
involve a potential hazard. The warnings in this publication and on the product are,
therefore, not all inclusive. If a tool, procedure, work method or operating technique
that is not specifically recommended by Caterpillar (Qingzhou) Ltd. is used, you must
satisfy yourself that it is safe for you and for others. You should also ensure that the
product will not be damaged or be made unsafe by the operation, lubrication,
maintenance or repair procedures that you choose.
The information, specifications, and illustrations in this publication are on the basis of
information that was available at the time that the publication was written. The specifications,
torques, pressures, measurements, adjustments, illustrations, and other items can change at
any time. These changes can affect the service that is given to the product. Obtain the
complete and most current information before you start any job. Caterpillar dealers have the
most current information available.
Warning: When replacement parts are required for this product, CQL recommends
using CQL replacement parts or parts with equivalent specifications including, but not
limited to, physical dimensions, type, strength and material. Failure to heed to this
warning can lead to premature failures, product damage, personal injury or death.
1
Table of Contents
IMPORTANT SAFETY INFORMATION ................................................................................... 1
SAFETY INFORMATION .......................................................................................................... 5

TECHNICAL SPECIFICATIONS............................................................................................. 28
OPERATION ........................................................................................................................... 34
MAINTENANCE ...................................................................................................................... 49
FAILURE CAUSES AND REPAIR.......................................................................................... 70
SEM655D PERIOD MAINTENANCE PARTS LIST................................................................ 79
Notes:
This section is only applied to Weichai engine configuration, for Cummins engine’
maintenance and troubleshooting&parts information, please refer to the supplied
《Cummins Operation And Maintenance Manual》
2
FOREWORD
This manual includes guidelines on how to use this Wheel Loader safely and effectively.
This manual should be kept at hand and read periodically. If this manual is lost or becomes too
dirty to be legible, you should buy a new one from your dealer. If you sell the machine, make
sure this manual will be handed over to the new user.
This manual contains safety information, operation instructions, and lubrication and
maintenance precautions. The information, specifications, and illustrations in this manual are
based on information that was available at the time of publication. The specifications, torques,
pressures, measurements & adjustments, illustrations, and other items may change at any
time. These changes may affect the service that is given to the machine. Whenever a problem
arises regarding the machine or the contents of this manual, please consult the manufacturer
or dealers for the latest available information.
The safety section describes safety concerns that require your attention during operation,
maintenance or repair. Most accidents that involve product operation, maintenance and repair
are caused by failure to observe basic safety rules or protection measures. An accident can
often be avoided by recognizing potentially hazardous situations before an accident occurs. All
related personnel must be acquainted with potential risks of accidents. Those persons should
also have the necessary training, skills and tools to perform repair the failures. Improper
operation, lubrication, maintenance or repair of this product can be dangerous and could result
in injury or death. Do not operate or perform any lubrication, maintenance or repair on this
machine, until you have read and understood the operation, lubrication, and maintenance and
repair information. Safety precautions and warnings are provided in this manual and on the
product. If these hazard warnings are neglected, injury or death may occur.
The operation section describes basic operation technique, and guides the operator
through correct procedures of checking, starting, operating and stopping the machine.
Therefore the operator should keep this manual at hand for continuous reading and studying.
The maintenance section is a guide to machine daily maintenance, and classified on the
basis of maintenance intervals. This manual lists the maintenance interval on the basis of
service hour meter reading. Calendar intervals (days, weeks, months) can be used instead of
service hour meter intervals if they provide more convenient servicing schedules and
approximate the indicated service hour meter reading. CQL recommends that service should
always be performed at the interval that occurs first. Under extremely severe, dusty or wet
operating conditions, more frequent lubrication than is specified in the maintenance intervals
schedule might be necessary. Perform service on items at multiples of the original requirement.
For example, at every 500 service hours or 3 months, also service those items listed under
every 250 service or monthly, 50 service hours, or weekly, and every 10 service hours or daily.
CQL cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are therefore not all inclusive. If a tool,
procedure, work method or operating technique not specifically recommended by SEM is
used; you should ensure that it is safe for yourself and others. You should also ensure that the
product will not be damaged or be made unsafe by the operation, lubrication, maintenance or
repair procedures that you choose.
Each wheel loader has its own design operating capacity. Additional attachments or
modifications exceeding machine design capacity may adversely affect operation performance
of the loader, which include the operation stability as well as brakes and steering units. Please
contact your dealer for the latest information.
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Components
4
Safety Information
Please read and become familiar with all of the safety information.
Failure to do so may result in serious injury or death.
This “Safety Information” section also contains precautions regarding
options and attachments.
5
Descriptions and Locations of Safety Messages
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Never Put Hands Close to
Safety Messages and
Rotary Fan and Do not Get Too
Attached Locations Close to the Machine
There are several specific safety messages on
(No. 3 and 4: located at the rear end of engine
this machine. This section introduces the exact
hood)
locations of those safety messages and
description of related potential risks. Please
become familiar with all safety messages.
Make sure that all of the safety messages are
legible, clean the safety messages or replace
the safety messages if you cannot read the
words or illustrations. When cleaning the
safety messages, use a cloth and soapy water.
Do not use solvent, gasoline to clean the
safety messages. Replace any safety
message that is damaged, missing or illegible
after cleaning. If a safety message is attached
to a part that has been replaced, install a new
safety message on the replacement part. General Precautions
No Entry Safety Rules
( No 1: located in the articulation area of frame)  If the operator becomes aware that there
is something dangerous or that may
compromise safety, he/she should
immediately remedy faults to ensure the safety
of oneself and others.
 Only a trained and qualified person is
authorized to operate and maintain the
machine.
 Follow all safety rules, precautions and
instructions while operating or performing
maintenance on the machine.
 Do not operate the machine if you are sick,
Do not Walking Beneath Work sleepy, after taking medicine, or after drinking
Tools alcohol. Operating in such cases will adversely
affect your judgment and may lead to an
(No 2: located on both sides of lift arms) accident.
 When working with another operator or a
flag person on the job site, ensure that all
persons understand all hand signals that are to
be used.
 Follow all rules and regulations concerning
safety.
Safety Devices
 Make sure that all protective guards and
all covers are secured in place on the machine.
Repair immediately if damaged.
 Use safety devices properly, such as
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control levers lockout device and seat belt. items will function properly.
 Never remove any safety devices. Always
keep them in good operating condition.
 Improper use of safety devices could result
in serious injury or death.
Always Lock the Lockout

Device When Leaving
Operator's Seat Unauthorized Modification
 Engage the parking brake by using the Any modification made without authorization
lever before leaving seat, otherwise the work from CQL may result in hazards. Consult
tools may suddenly move by bumping control authorized distributor appointed by SEM
levers resulting in serious injury or damage. before making any modification. CQL is not
 When leaving the loader, lower the work responsible for any injury or damage caused
tools completely onto the ground, engage the by any unauthorized modification.
parking brake lever into on position, stop the Mounting and Dismounting
engine and use key to lock all devices, then
carry the key with you.  Before getting on or
 If the right window is closed, insure that it is off the machine, check the
rolled up tightly; if it is loose it could open. handles and steps. If there
 When locking up be sure that the seat is is any oil, lubricants, or
locked in place to prevent the glass from mud on them, wipe it off
locking and the seat from moving when the immediately. In addition,
operator enters the cab. repair any damaged parts
and tighten any loose
Clothing and Personal bolts.
Protective Items  Never jump on or off
 Do not wear loose clothing or jewelry and the machine. Never get on
maintain short hair. These things can snag on or off a moving machine.
controls or other parts of the equipment and  When getting on or off the machine,
cause serious injury or death. always face the machine and maintain
 Do not wear oily clothing in order to avoid three-point contact (both feet and one hand, or
ignition. both hands and one foot) with the handholds
 Wear a hard hat, safety glasses, safety and steps to ensure that you support yourself.
shoes, mask or gloves when operating or  Never hold any control levers when getting
maintaining the machine. Always wear safety on or off the machine.
goggles, a hard hat and heavy gloves  Do not get on the machine from the step at
particularly if your job involves scattering metal the rear of machine and never get off the
chips or minute materials. Also, when driving machine from the tire beside cab.
pins with a hammer and when cleaning the air  Do not get on or off the machine while
cleaner element with compressed air make carrying tools or other items. Use ropes to lift
sure that no one is around the machine. the required tools up to the operator station.
 Pressurized air can cause personal injury.
Fire Prevention
When pressurized air is used for cleaning,
wear face shield, protective clothing, and Fuels, lubricants in the engine, hydraulic oil in
protective shoes. The maximum air pressure the hydraulic system, converter oil and gear oil
for cleaning purposes must be lower than in the transmission, brake oil in the braking
0.3Mpa. system, and antifreeze in radiator system are
 Check before using that all protective all flammable by direct flame. Fuel is
8
particularly flammable and hazardous. contents if necessary.
Therefore, be sure to pay attention to the  Know what to do in the event of a fire or
following precautions: personal injury.
 Keep the above-mentioned flammable  Be sure you know the phone numbers of
fluids away from direct flame. the people who should be contacted in case of
 When refilling, park machine in a an emergency, such as, doctors, first-aid
ventilated area, and stop the engine. Do not centers, firehouses. Put up those numbers in a
smoke when refilling. specified place, and make sure that all
 Tighten caps of storage containers for all personnel know the numbers, location and the
the above flammable fluids. correct contact method.
 Store flammable fluids in properly marked
containers, and in a specified place as per
Asbestos Dust Hazard
categories. Do not allow unauthorized person Prevention
to use. Asbestos dust can be hazardous to your health
 Store oily rags and any flammable if it is inhaled. Use the following guidelines
materials in protective containers, and in a when you handle any materials that contain
secured place. asbestos:
 Do not weld on or flame cut lines that  Never use compressed air for cleaning.
contain flammable fluids. Clean any such lines  Use water for cleaning so that the dust will
thoroughly with a nonflammable solvent prior be dissolved in the water.
to welding or flame cutting.  Areas that may have asbestos particles in
 Remove all flammable materials such as the air are hazardous. Operate the machine in
fuel, oil, and debris from the machine. the same direction as the wind, whenever
 Do not operate the machine near any possible.
flame or burning brush.  Use an approved respirator if necessary.
 Make regular maintenance rule, inspect
different kinds of tube and wire regularly, when
damage found, must change original parts or
fix them in time, to avoid the fire caused by
short circuit or oil leakage.
This wheel loader is of general construction
equipments. Therefore, do not operate under
any flammable and explosive environment.
Precautions When Operating

Fire Extinguisher and First Aid Under High Temperature
Kit  Immediately after operations hydraulic oil,
Follow the precautions below in case of oil and water in the engine and radiator will be
injuries or fire. at high temperatures and under pressure.
 Make sure that a fire extinguisher is Attempting to remove the filler cap and radiator,
available. Read the usage guide carefully and to drain oil or water, or to replace the filters
be familiar with the operation of the fire may lead to serious burns. Allow components
extinguisher. to cool and follow the specified procedures.
 Make sure that a first aid kit is available at  To prevent hot oil from spurting out, stop
the job site. Check it regularly and add medical the engine first, and wait to allow oil to cool.
9
 Remove the filler cap slowly in order to
relieve pressure. (When checking if the oil is
Precautions When Using
ROPS (Rollover Protective
Structure)
If ROPS is installed, do not operate the
machine with the ROPS removed. The ROPS
is installed to protect the operator if the loader
should roll over. It is designed not only to
cool enough, put your hand near the front face support the tipping load, but also to dampen
of the radiator of hydraulic oil and converter oil, the impact.
and check the air temperature. Be careful not
to touch the radiator.)  The ROPS meets international
 When engine is hot, do not touch the relay specifications and standards. Its strength may
with your hand to avoid being burned. be reduced after rolling over or being damaged
 Do not remove the engine oil temperature by falling objects, and its protection function
sensor, water temperature sensor, converter may be weakened. In such a case, contact
oil sensor and air conditioner water tube when your dealer for repair.
the machine is hot, to avoid being burned.  Even if ROPS is installed, when operating
Crushing Prevention and the machine, the operator should wear the
seat belt, and use other the safety devices to
Cutting Prevention
provide proper protection.
 Keep your hands, arms and all body parts
clear of all moving parts such as, the area Precautions for Attachments
between the work tools and cylinders or the  When installing and using an optional
area between the machine and work tools. The attachment, read the instruction manual for the
clearance in the linkage area will change with attachment and the information related to
the movement of the work tools. This may lead attachments in this manual.
to serious accident or personal injury. If  Do not use attachments that are not
entrance between the machine and moving authorized by SEM or your SEM distributor.
parts is necessary, always stop the engine, Use of unauthorized attachments could create
and then lock the work tools. a safety concern and adversely affect the
 Support the machine properly before you proper operation and service life of the
perform any work beneath the machine. Do not machine.
depend on the hydraulic cylinders to hold up  CQL is not responsible for any injuries,
the equipment. Equipment can fall if a control accidents, machine damages resulting from
is moved, or if a hydraulic line breaks. the use of unauthorized attachments.
 Unless otherwise stated, never make any
adjustment when the machine is operating or Ventilation for Enclosed Areas
the engine is running.  In an enclosed or poorly ventilated area, if
 Stay clear of all rotating and moving parts. it is necessary to start the engine, handle fuel,
 Keep objects away from moving fan flush parts, or paint, immediately open the
blades. The fan blade will throw or cut the tools doors and windows to ensure that adequate
or objects in between. ventilation is provided to prevent gas
poisoning.
 If opening the doors and windows does not
provide adequate ventilation, fans should be
installed.
10
Lines, Tubes and Hoses Turning on the Machine
 Do not bend high-pressure lines or strike Plan Your Operation Procedure
high-pressure lines. Do not install any tubes or  Before starting operations, thoroughly
hoses that are bent or damaged. check the area for unusual conditions that
 Always repair any loose or damaged tubes could be dangerous.
and hoses in fuel or oil circuits and hydraulic  Check ground conditions concerning
system because any leaks can cause fire. machine stability to ensure that the ground is
Consult your SEM distributor immediately for stable and it is safe to run the machine.
repair or replacement parts.  Examine the shape of the ground, the
 Carefully check lines, tubes and hoses. quality of the soil, the jobsite, and determine
Tighten all connections to the recommended the optimum method of operation.
torque. Always wear safety glasses and thick  Make sure the ground is firm and level
gloves, and use a piece of cardboard or a before starting engine. When working at dusty
sheet of wood to check for oil leakage. Even a worksites, the ground should be watered.
pinhole leak can penetrate your skin causing  When working on public roads, position a
severe injury or death. If fluid is injected into flagman and warning signs, such as “NO
your skin, you must immediately seek ENTRY” to ensure the safety of passing traffic
treatment from a doctor that is familiar with this and pedestrians.
type of injury.  In places where there are buried objects,
such as water pipes, gas pipes, or pipes for
high voltage cables, contact the company in
charge to confirm the position of the buried
object, and be careful not to damage the object
during operations.
 When working in water or when crossing
sand banks, first check the condition of ground,
the water depth and flow speed. Be sure not to
exceed the permitted water depth. When
 Replace the parts if any of the following working in water or on swampy ground, do not
conditions are present: let the water come above the bottom of the
1. Fittings are damaged or leaking. axle housing. After finishing the operation,
2. Outer coverings are chafed or cut so wash and check all lubricating points.
that the steel wires are exposed.
3. Part of the hose is ballooning.
4. Hoses are obviously kinked or
pressed.
5. Outer covers have embedded
armoring.
6. End fittings are displaced.
 Make sure that all clamps, guards, and
heat shields are installed correctly, to prevent
vibration, rubbing against other parts, and
excessive heat.
 When the connecting pipe of the air
Before Starting Engine Checklist
conditioning compressor is removed, direct
flame is strictly prohibited, because poisonous Carry out the following checks before starting
gas could be produced, resulting in poisoning. the engine at the beginning of the day’s work.
Failure to carry out these checks may lead to
Operating Precautions serious injury or damage.
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 Completely remove all the flammable just before getting on.
materials accumulated in the engine  If a warning label, such as “DO NOT
compartment and around the battery. Check OPERATE”, has been attached to control lever,
fuel, lubrication, and hydraulic systems for DO NOT start the engine.
leaks, and have any leaks repaired. Remove  When starting the engine, sound the horn
any dirt from the mirrors, handrails, and steps. as an alert.
Return all fuel containers to their proper place.  Start and operate the machine only while
 Remove all parts and tools from the sitting in the operator seat.
operator’s compartment. The oscillation of  Only the operator is allowed in the cab. Do
walking and operating may get the tools fall off, not allow anyone to ride on the machine body.
then destroy the joy stick and switch, or make  Start the engine in the cab; never start the
the joy stick starting again, it may lead to machine by creating a short circuit of the
serious injury or damage. electromotor, this may damage the electro
 Clean your shoes before you get on the circuit, and it is very dangerous.
machine, and if there is dirt, clear immediately  If there is a backup alarm, please check
in order to prevent dirt from accumulating on that it works properly.
the accelerator pedal and brake pedal, and to
After Starting Engine Check-list
prevent pedal replacement
 Check the coolant level, fuel level, and oil Failure to carry out the checks properly after
level in the engine oil pan, clogging of the air starting the engine will lead to delays in
cleaner, and damage to the electric wiring. discovery of abnormalities. And, this may lead
 Adjust the operator’s seat to a position to serious injury or damage to the machine.
where it is easy to carry out operations, and When checking the area one must ensure that
check for wear or damage to the seat belt and there are no obstacles and do not allow people
mounting equipment. Change the seat belt to come near the operation area.
after three years.  Check the functionality of the gauges,
 Check that the gauges work properly, and work tools, and hydraulic system, brake
check that the control levers are at the PARK system, travel system and lubricating system.
position.  Check for any abnormalities in the sound
 Remove all dirt from the surface of the of the machine, vibration, heat, or smell; also
window glass and lights to ensure good check that there is no leakage of air, oil or fuel.
visibility.  If any abnormalities are found, carry out
 Adjust the side mirror to a position, which repairs immediately. If the machine is used
gives the best view from the operator’s seat, when it is not in proper condition, it may lead to
and clean the surface of the mirror. And clean serious injury or damage to the machine.
the surface of the mirror. If the mirror glass is  Before traveling or starting operations,
damaged, replace with a new part. check that safety bar is securely placed in the
 Check that the front lamps and working “unlocked” position.
lamps light up properly. If the results of the
Operation
inspection show any abnormality, carry out the
necessary repairs. Precautions When Starting Off
 Be sure a fire extinguisher is present and  Before starting off, check again that there
check the method of using it. is no one in the surrounding area and that
 Do not operate the machine near any fire there are no obstacles.
or flame.  When starting off, sound the horn as an
When Starting Engine alert.
 Operate the machine only when seated in
 Walk around your machine and check for the operator’s seat.
people and objects that might be in the way  Always fasten the seat belt. (If equipped)
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 Only the operator is allowed in the cab. Do machines or structures to avoid coming into
not allow anyone ride on the machine body. contact with them.
 If there is a backup alarm, please check  Never drive in water that is in excess of the
that it works properly. permissible water depth. Do not let the water
come above the bottom of the axle housing.
Precautions When Traveling
 When passing over bridges or structures
 When traveling, never turn the key/start on private land, check first that the structure is
switch to the off position. It is dangerous if the strong enough to support the mass of the
engine stops when the machine is traveling machine. When traveling on public roads,
because the steering becomes heavy. If the check first with the relevant authorities and
engine stops, apply the brake immediately to follow their instructions.
stop the machine. However, if the machine is  Always obey the traffic regulations when
steering into trouble, it may be necessary to traveling on public roads. This machine travels
first steer out of trouble and then apply the at lower speed than normal automobiles, so
brake. keep to the side of the road and be careful to
 It is dangerous to look around when leave the center of the road free for other
operating. Always concentrate on the work. vehicles.
 It is dangerous to drive too fast, to  If you drive the machine at high speed
start/stop suddenly, turn sharply, or zigzag. continuously for a long time, the tires will
 If you find an abnormality in the machine overheat and the internal pressure will become
during operation (noise, vibration, smell, abnormally high. This may result in the tires
incorrect gauges, air leakage, oil leakage, etc.), bursting. If a tire bursts, it produces an
move the machine immediately to safe place extremely large destructive force, and this may
and look for the cause. cause a serious injury or accident.
 Set the work tools to travel position. (Lift  If you are going to travel continuously,
30-40cm from level ground) please consult your SEM agent.
Check When Changing Direction

To prevent serious injury or death, even that
machine is equipped with a back up alarm and
mirrors always do the following before moving
 When traveling, do not operate the work the machine or the work tools:
tool control levers. If the work tool control  Sound the horn to warn people in the area.
levers have to be operated, stop the machine  Check that there is no one near the
first and then operate the levers. machine. Be particularly careful to check
 Do not operate the steering wheel behind the machine. This area cannot be seen
suddenly. The work tools may hit the ground clearly from the operator’s seat.
surface causing the machine to lose its
balance, or may damage the machine or other
structures in the area.
 When traveling on rough ground, travel at
low speed and avoid sudden changes in
direction.
 Avoid traveling over obstacles as often as
possible. If the machine has to travel over an
obstacle, keep the work tools as close to the  When operating in the areas that may be
ground as possible and travel at low speed. hazardous or have poor visibility, designate a
 When traveling or carrying out operations, person to direct worksite traffic.
always keep your distance from other  Ensure that no person can come within the
direction of turning or direction of travel.
13
 When traveling at a high speed, never fallen leaves, or wet steel plates. Even slight
change direction. slopes may cause the machine to slip to the
side, so travel at low speed and make sure that
Restricted Operation
the machine is always traveling directly up or
 To prevent the machine from turning over down the slope.
or the work tools from being damaged due to  If the engine shuts off when traveling
overload, always keep within the maximum downhill, using the brake pedal and fully the
load specified for the machine and within apply the brakes. However, if the machine is
capability of the ROPS. steering into trouble, it may be necessary to
 CQL is not responsible for of any injuries, first steer out of trouble and then apply the
accidents or machine damage resulting from brake.
overload.  Lower the bucket to the ground, and then
Traveling On Slopes apply the parking brake to hold the machine in
position.
 Be careful traveling on slopes can result in
 When traveling up or down hills with a
the machine tipping over or slipping to the
loaded bucket, always travel with the bucket
side.
facing uphill (travel forward when going uphill
 When traveling on slopes, keep the bucket
and in reverse when going downhill). When
approximately 20-30cm (8-12in) above the
traveling on a slope with a loaded bucket, if the
ground. In case of emergency, quickly lower
machine travels with the bucket facing downhill,
the bucket to the ground to help the machine to
there is danger that the machine may tip over.
stop.
High-Voltage Cables
 Do not let the machine touch electric
cables; even getting close to high-voltage
cables can cause electric shock. Always
maintain the safe distance given below
between the machine and the electric cable.
Voltage V Min. safety
distance
Lower 100-200 2m 7ft
voltage 6,600 2m 7ft
Higher 22,000 3m 10ft
voltage 66,000 4m 14ft
154,000 5m 17ft
187,000 6m 20ft
275,000 7m 23ft
500,000 11m 36ft
 To prevent accidents, always do as
follows:
 Do not turn on slopes or travel across 1. On the jobsite where there is danger
slopes; always go down to a flat place to that the machine may touch the electric
perform these operations. cables, consult the electric company
 When traveling downhill, never shift gears before starting operations to confirm that
or shift to neutral. Always shift to a low gear the appropriate precautions are taken and
before starting to travel downhill. that the work abides to regulations.
 When traveling downhill, use the engines 2. Wear rubber shoes and gloves. Lay a
braking force and travel slowly. If necessary, rubber sheet on top of the operator’s seat,
use the brake pedal to reduce the speed. and be careful not to touch the chassis
 At high speeds, do not travel on grass, with any exposed part of your body.
14
3. Use a signalman to give warning if the sufficient to carry out work.
machine approaches the electric cables.  Always do the following to prevent the
4. If the work tools should touch the work tools from hitting other objects
electric cable, the operator should not 1. When operating in tunnels, under
leave the operator’s compartment. bridges, under electric wires, or other
5. When carrying out operations near places where the height is limited, be
high voltage cable, do not let anyone come extremely careful not to let the bucket hit
close to the machine. anything.
6. Check with the electricity company
about the voltage of the cables before
starting operations.
Driving Precaution
 Be careful not to get too close to the edge
of cliffs. When marking embankments, landfills,
or when dropping soil over a cliff, dump one
pile and then use the next pile of soil to push
the first pile.
 The load suddenly becomes lighter when 2. When loading dump trucks, check that
the soil is pushed over a cliff or when the there is no one in the area around the
machine reaches the top of a slope. When this machine and be careful not to let the
happens, there is danger that the travel speed bucket hit the operator’s compartment of
will suddenly increase, so be sure to reduce the dump truck.
the speed. 3. To prevent accidents caused by hitting
 When the bucket is fully loaded, never other objects, always operate the machine
start, turn, or stop the machine suddenly. at a speed, which is safe for operation,
 When handling unstable loads, such as particularly in confined spaces, indoors,
round or cylindrical objects or piled sheets, if and in places where there are other
the work tool is raised high, there is danger machines.
that the load may fall on top of the operator’s
Using Brakes
compartment and cause serious injury or
damage. When handling unstable loads, be  Do not put your foot on the brake pedal
careful not to raise the work tools too high or unless necessary.
tip the bucket back too much.  Do not depress the brake pedal repeatedly
 If the work tools is suddenly lowered or unless necessary.
suddenly stopped, the reaction may cause the  When traveling downhill, use the engine as
machine to tip over. Particularly when carrying a brake, and never shift gear or place the
a load, be sure to operate the work tools transmission in neutral.
carefully. 
 Do not use the bucket or lift arm for crane Operating on Snow
work.
 When working on snow or icy roads, even
 Do the following to ensure good visibility:
a slight slope may cause the machine to slip to
1. When operating in dark places, turn on
the side, so always travel at low speed and
the working lamps and front lamps, and
avoid sudden starting, stopping, or turning.
install lighting at the jobsite if necessary.
There is danger of slipping particularly on
2. Do not carry out operations in fog,
uphill or downhill slopes.
snow, or heavy rain, or other conditions
 With frozen road surfaces, the ground
where the visibility is poor. Wait for the
becomes soft when the temperature rises, so
weather to clear so that visibility is
the travel conditions become unstable. In such
15
cases be extremely careful when traveling. Parking the Machine
 When there has been heavy snow, the  Park the machine on level ground and
road shoulder and objects placed beside the lower the work tools to the ground. Where
road will be buried in the snow and cannot be
seen, so always carry out snow-removal
operations carefully.
 When traveling on snow-covered roads,
always add tire chains.
 When traveling on snow-covered slopes,
never apply the brakes suddenly. Reduce the there is no danger of falling rocks or landslides.
speed and use the engine as a brake while Or of flooding if the land is low.
applying the foot brake intermittently. If  If it is necessary to park the machine on a
necessary, lower the bucket to the ground to slope, set blocks under the wheels to prevent
stop the machine. the machine from moving. Then, dig the work
 The load varies greatly according to the tools into the ground.
characteristics of the snow, so adjust the load  When parking on public roads, provide
accordingly and be careful not to let the fences, signs, flags, or lights, and put up any
machine slip. other necessary signs to ensure that passing
Working on Loose Ground traffic can see the machine clearly. And park
the machine so that the machine, flags, and
 Do not operate the machine on soft ground
fences do not obstruct traffic.
because it will be difficult to get the machine
 When leaving the machine, lower the
out again.
bucket completely to the ground, parking brake
 Avoid operating your machine too close to
lever to the on position, stop the engine, and
the edge of cliffs, overhangs, and deep ditches.
lock all the equipment. Always remove the key
If these areas collapse under the mass or
and take it with you.
vibration of your machine, the machine could
fall or tip over and this could result in serious Operating in Cold Areas
injury or death. Remember that after heavy  After completing operations, remove all
rain, blasting, or earthquakes, the soil will be water, snow, or mud stuck to the wiring
weak in these areas. harness, connector, switches, or sensors, and
 If the soil on the ground or near the ditches cover these parts. If the water freezes, it will
is loose. It can collapse under the mass or cause malfunctions of machine when it is next
vibration of your machine and cause your used, and this may lead to unexpected
machine to tip over. accidents.
 Install the head guard (FOPS) when  Carry out the pre-heat/deicing operation
working in areas where there is danger of thoroughly. If the machine is not thoroughly
falling stones or rocks. warmed up before the control levers are
 Install the ROPS and wear the seat belt operated, the reaction of the machine will be
when working in areas where there is danger slow, and this may lead to unexpected
of falling rocks or of the machine turning over. accidents.
  Operate the control levers to relieve the
hydraulic pressure (raise to above the set
pressure for the hydraulic circuit and release
the oil to the hydraulic tank) to warm up the oil
in the hydraulic circuit. This ensures good
response from the machine and prevents
malfunctions.
 If the battery electrolyte is frozen, do not
16
charge the battery or start the engine with a national and regional laws.
different power source. There is danger that  When confirming the delivery route, the
this will ignite the battery. When charging or operator should consider of the machine’s
starting the engine with a different power weight, height, width and length.
source, melt the battery electrolyte and check  When passing over bridges or structures
for leakage of battery electrolyte before on private land, check first that the structure is
starting. strong enough to support the mass of the
machine. When the tow truck is running on the
Moving the Machine
road, the delivery must meet the requirement
Load and Unload the Machine of the related regulations and obey by them.
 The potential danger factors always exist  When delivering the machine, the machine
when loading and unloading the machine, so might be divided into several parts. So please
the workers should take care. The engine contact the SEM dealer to conduct this work
should be at low speed and the machine 
should run with a low speed.
Towing
 The machine should be loaded and
unloaded in a hard flat ground. Keep safety Pulling the Machine
distance from the roadside. Improperly towing a machine that or by using
 Fix the shipping vehicle wheels all the time an improper connection may result in damage
and put the seat pad under the access board. or death, so please obey by the following
 Use a ramp with enough intensity. Make regulations:
sure the ramp is wide and long enough to  Follow the towing instruction of the
provide a sloping ground for the loading and “O&MM”.
unloading. The angle between the sloping  Wear leather gloves when using a steel
ground and the floor should not be larger than wire line.
15º. The distance of the ramp should be  When doing the work together with the
adaptable to the distance of the machine other workers, make sure to use signals that
wheels. everyone knows before starting the work.
 Make sure the ramp is fixed well and the  If the machine engine cannot start or there
height of the two sides should be the same. is a failure in the brake system, please contact
 Make sure the machine surfaces are clean, the SEM dealer to repair the machine.
no lube, oil, ice or loose material, remove ice,  It is very dangerous to pull a machine on
mud, debris where it has collected on the an incline. The worker should select an area
machine to avoid it coming off during with a small gradient. If this does not exist,
transportation and creating a road hazard. then select the area with the smallest possible
Clear up the contamination on the machine gradient.
tires.  If using the machine to tow another
 Do not turn the direction off the ramp. If machine that has failed, the steel wire line
necessary, the machine should move away must be strong enough to support the failed
from the ramp, adjust the machine direction machine’s weight.
and then run up on the ramp.  There should not be any broken braided
 After the wheel loader is loaded on the wire, knots or reduced diameter on the steel
trailer, wedge the tire and tie and tighten the wire line.
machine with a cord.  Do not stride two feet to stand on the tow
Delivery wire or the steel wire line.
 When connecting the machine that needs
 When using the tow truck to deliver the
towed, do not stand between the machine
machine, the operator should obey by the
being towed and the towing machine.
regulation for the weight, width, length and the
 To make sure the hook is in the correct
17
position, the hook of the towed machine should  Attach a warning tag or sign on the shift
be in line with the towing part of the machine. levers in the cab to remind people that you are
 People should not stand on the towed maintaining the machine. If necessary, put
vehicle unless operator can control the warning labels around the machine.
direction and / or detent.
Clean Before Overhaul and Maintenance
 Before towing you must confirm that the
towrope or tow rod is in good condition and  Clean machines before overhaul and
has enough strength to pull vehicle. The maintenance. This is to prevent dirt from falling
strength of the towrope or tow rod must be at into the machine and to make sure that the
least 1.5 times the gross weight of the towed maintenance can be done safely.
vehicle; this will allow it to pull the vehicle from  If the machine is dirty in the course of
the mud or a slope. overhaul and maintenance, it is difficult to
 Keep the towrope at an angle, the angle avoid dirt or mud going into eyes or slipping
between dragrope and forefront location and getting injured.
should not be more than 30 degrees.  A few tips for cleaning wheel loaders:
 Vehicles moving too fast may make the 1. Wear anti-slip shoes to avoid slipping
towrope or tow rod to break or crack. Moving on wet surface.
vehicle slowly and smoothly will result in 2. When cleaning wheel loaders with
effective work. high-pressure water, wear safety clothing.
 When towing, all people should be far This way, your eyes and skin can be
away from both sides of the towrope. This will protected from the impact of
to prevent injury if the towrope were to break. high-pressure.
 Generally, the trailer should be the same 3. Do not spray water directly onto the
size as the towed vehicle. Confirm the trailer electrical components (e.g. sensors, wire
has enough brake capability, weight and connectors). If water get into electrical
power to control and move two vehicles up a system, operation failure may arise.
slope. Keep the Working Place Clean and Tidy
 In order to have enough control or brake
 Do not leave any service tools at the
capability when a towing a vehicle down slope,
working
there should be a bigger trailer or other
place.
machine behind it to prevent rolling when out
Wipe up
of control.
grease
 The operator must steer along with the
and
towrope direction so that the towed vehicle
lubricant Unlock
direction can be controlled.
etc. to
Maintenance Precautions protect
people
Before Maintenance from
Attention: If maintenance that is not slipping. Clean and tidy working place to
instructed in this “Operation and Maintenance ensure safe maintenance
Manual” is done, unexpected failure may arise.  If the working place is not tidy, danger
Please contact the dealers appointed by such as slipping and tripping may arise.
Shandong Machinery CO., Ltd for service. Identify the Responsible Person for the
Warning Label Group
 If somebody starts the engine or shifts  Identify the person responsible during
gears during fueling or maintenance, serious maintenance and while loading/unloading the
injury or death may arise. wheel loader. Everybody should follow his
instruction.
18
 When working together, misunderstanding  During check and maintenance when the
may lead to a serious accident. bucket is lifted, support the lift arm so that it
doesn’t fall.
Water Level in the Radiator
 Move the control lever to the “Center”
 When checking water level in the radiator, position.
stop the engine. After engine and radiator
cools down, check the water level of radiator. Proper Tools
Do not randomly open the radiator cover. Only use the proper tools. Injury may result
 If it is necessary to open the radiator cover, from using damaged, low quality, flawed or
follow the below instructions: interim replacement tools.
1. Check the water level after water
Periodic Replacement of Critical Parts and
temperature in the radiator cools down. Components
(When checking if the water temperature
has gone down, put your hand near the Hoses in fuel system, hydraulic system and
engine or the front face of the radiator and brake system and some other parts and
check the air temperature. Be careful not components are the key to ensure safety, so
to touch the engine or the radiator.) they must be replaced periodically.
2. When the water fill cover can be Specific skills are needed to replace these
opened with a bare hand, unfasten the fill key parts and components. Please contact the
cover to release the inner pressure. appointed SEM dealer.
 If the top cover of the radiator needs to be  These parts and component must be
open, do not open it until the water replaced with new ones no matter if they are
temperature cools down and the inner failed or not. These parts can age gradually
pressure is released. resulting in oil leakage or failure in the work
tool system. And then serious accident may
Shut Down Engine Before Overhaul and arise.
Maintenance  Replace these parts and components right
 In the course of overhaul and maintenance, away if there is any issue, even of they are still
park wheel loader on the flat ground where within the usage period. Refer to the “Periodic
Unlocked
there is no danger of falling rocks or land slides. Replacement of Critical Parts and
If it is a low terrain, there should be no danger Components” for the replacement of safety
Locked
of flooding. Then shut down engine. parts and components.
 After engine stops, move the work tool
Illumination
control lever to the “lifting”, “lowering” and
“rack back” positions a few times as to release  Use the anti-explosive lighting equipment
the remaining inner pressure in the hydraulic when checking the fuel, lubricant, and
systems. Lower the work tools to the ground. electrolyte of battery or window glass solvent.
 Pull up the brake lever to implement the If such illumination equipment is not used,
brake and then put the block under tires. there is an explosive danger.
 Lock front and rear frame with lock bar.  If the application is dark without lightening
 Be careful not to get hurt by moving equipment, injury may occur, so proper
components and parts. lightening equipment should be mounted.
 Though it is in the dark place, a lighter or
Support of Work Tools flame should not be used for lightening,
because there is possibility of fire. If the gas of
the battery meets fire, explosion may occur.
 Follow the guide of Operation
Maintenance Manual when using the machine
Unlock to lighten.
19
Fire Prevention repair under the machine, put the machine and
The gas diffused from fuel or battery might be all attachments on solid flat ground.
flammable. Follow the following attentions  Secure the tire with a wedge.
when repairing or maintaining.  If the tire is supported only by equipment, it
 The storage of fuel, lubricant and other will be dangerous for people to work under the
combustible material should be far away from machine, never work under poor quality
the flame. support.
 Use non-combustible material such as a Maintenance by Hanging the Frame
solvent to wash the parts. Do not use diesel or
 When the equipment or if the frame is
gas because it is flammable.
hanging, use the lock bar to lock the front and
 No smoking when repairing or maintaining
rear frame, put the handlebar in the middle and
equipment. Smoke in the appointed places.
wedge the equipment and frame. Move the
 Use non-flammable lightening equipment
control lever to the “Center” position. Use the
when checking the fuel, lubricant or electrolyte
blocks to stop the work tools and frame from
of battery. Never use a lighter or match.
moving.
 Move the combustible material to the safe
 Before hanging, wedge the wheel on one
place when grinding or welding the frame.
side; put blocks under the machine when
 Have an extinguisher at the repair and
finished.
maintenance place.
 Once tube or line protection is damaged, Work on Top of the Machine
change or fix timely,  When working on the top of the machine,
make sure the footing is clear and follow the
During Maintenance
rules to avoid falling.
Maintenance People 1. Wipe up spilled lubricant oil or grease.
 Only a qualified person can do 2. Work without tools around.
maintenance and repair. Unauthorized 3. Watch your steps.
personnel are not allowed to enter the work  Never jump from the machine. When
area. If necessary, designate a person to climbing or down the machine, use the lift and
guard. handrail and keep three points of contact (two
 Pay special attention, while grinding, feet and one hand or two hands and one foot)
welding, or using a sledgehammer,.  Using protective equipment if necessary.
 At the top of the engine, the hood may be
Attachment
slippery and dangerous. Do not stand on it.
 Before we attach/detach an attachment or  The top of the tire may be slippery and
equipment, first designate an owner. dangerous. Do not stand on it.
 A non-operator is not allowed to get close  When cleaning the glass in the front of the
to machine or attachment. cab, stand on the fender of front frame.
 Detach the
Do Not Drop Foreign Material in Machine
attachment to a safe
place and make sure  When repairing the window or oil tank, be
it will not fall down, careful not drop foreign
Put a rail around the objects (such bolts,
attachment, with the nuts, twine or tools).
mark “do not enter’, These things may
to avoid people to cause damage to the
get close. machine or cause other
problems if dropped
Work Under the Machine
into the machine.
 At the beginning of maintenance or before  If there are some foreign objects dropped
20
inside, remove them immediately repaired immediately. Especially if it is in the
 When repairing the machine, do not take braking system, steering system or other
unnecessary tools or parts. Maintenance when working equipment that will cause serious
the Engine is Running trouble.
To avoid getting hurt, do not do any  Please contact the SEM appointed dealer
maintenance when the engine is running. If it is according to the failure type.
necessary to do maintenance while the engine
Rules for Adding Fuel or Lubricant Oil
is running, abide by the following rules:
 One operator should sit in the operation Fuel, lubricant, hydraulic oil, antifreeze, brake
chair and also prepare to shut off the engine fluid and window cleaner can all be caught by
when necessary. All the workers should keep open flame. Abide by the following rules:
contact with each other.  Turn off the engine when adding fuel or
 When the working in a place close to the lubricant.
rotating parts, pay special attention to avoid  No smoking.
being rolled up.  Any of the fuel, lubricant, hydraulic oil,
 Never allow any tools or any parts of body antifreeze, brake fluid and window cleaner that
to touch the fan vane or fan belt. This is has overflowed should be wiped immediately.
dangerous.  Tightly screw the cover of all the fuel,
 When washing the inside of the radiator, lubricant, hydraulic oil, antifreeze, brake fluid
prevent the equipment from turning. Also, pull and window cleaner containers.
the brake lever to implement braking.  The place where fuel, lubricant, hydraulic
 Do not touch any control levers. If you oil, antifreeze, brake fluid and window cleaner
must touch them, first signal for other workers is added should be kept well ventilated.
and warn them to go to a safety place. High-Pressure Hose
Using a Hammer  A high-pressure hose leakage may hinder
 When using a hammer, put on the safety operation, cause personnel injury, or damage
glasses, safety helmet and other protection. equipment. Stop working and contact your
Use copper stick as a mat between the appointed SEM dealer.
hammer and the part, which is hit.  When replacing the high-pressure hose,
 When using the hammer to hit hard parts, the operator should be aware of the height.
such as pins or bearings, fragments may fly The instillation torque, should be according the
into ones eyes and result in harmful danger. type and size of hose, so do not repair by
 yourself, contact your appointed SEM dealer.
Electrical Maintenance Notes for High-Pressure Oil

While fixing the electrical system or performing When repairing or replacing, pipes in hydraulic
electric welding, discharge the storage battery systems, inspect system pressure (whether it
negative pole (-) or close the power supply has been released or not). If there is still
totally, in order to prevent of electric current pressure in pipes, it will cause serious injury or
flow. damage, so should follow the rules:
 Relevant detail about releasing pressure,
Finding the Problem see Hydraulic System Maintenance included in
 When finding a problem, it should be the Maintenance section of this manual. Do not
continue work, check or replace before the
pressure releases completely.
 Put on safety glasses and gloves.
 If the pipe leaks oil, the pipe and its
surroundings will be wet, so check whether or
not the steel pipe or hose has cracks or
21
whether or not it has swelled up. If it is difficult wedged into the linkage systems of the
to identify the location of leakage, please control levers?
contact your appointed SEM dealer. 4. Is the leaking water or oil repaired?
 Always wear safety glasses and thick Are the bolts screws down?
gloves, and use a piece of cardboard or a  Checking when engine running
sheet of wood to check for oil leakage. Pay attention to safety and the following items:
 If shot by the high pressure oil spout, see a 1. Do the repair and maintenance parts
doctor immediately. work normally?
2. Does the hydraulic system leak oil
Check Under High Pressure
when the engine running, speeding up or
 When the engine stops, the cooling water adding load?
and oil for each part of the machine will be
warm and highly pressurized. Opening the Battery and Maintenance
cover, removing the oil and water, or replace a Danger Precaution
filter, at this time all will cause burning or other
 The electrolyte of battery contains vitriol
harm. Wait for temperature to descend, and
and the battery can produce the hydrogen. So
then operate according to operation
the wrong battery treatment can cause the
maintenance manual.
serious injury or fire. Therefore, do follow the
 For other check items see Periodic
following attentions. Never make the lightened
Maintenance in the “Maintenance section of
cigarette or fire close to the battery.
this manual for related contents.
 Wear the safe glasses or rubber gloves
Waste when you need to touch the battery during
To prevent pollution, obey the following work.
procedure especially with environment where  If the electrolyte of battery spatters onto
people and animal living. the clothes or skin, please wash and clean with
 Do not release oil to water immediately.
the sewer or river etc.  The electrolyte of the battery spatters into
 Put the waste oil in a one’s eyes, it may result in loss of sight. If the
container, do not pour onto electrolyte spatters into the eyes, please clean
the ground directly the eyes with a lot of water to wash and see a
 While handling doctor immediately. Attention: If electrolyte is
harmful material, such as swallowed inadvertently, drink large quantities
lubricant, fuel, and coolant, melting agent, filter, of water, milk, beaten eggs or vegetable oil.
storage battery and other materials, obey Call a doctor immediately.
relevant laws.  Stop the engine before working with the
engine.
Repair and Check after Maintenance  Avoid contacting with the metal that may
Unexpected problems may occur if the proper cause a short circuit between positive terminal
checks and maintenance procedures are not (+) and negative terminal (-).
performed. It may even damage the machine  First connect the positive terminal (+)
or cause injuries, and so pay attention to the when asabling the battery. First disconnect the
following issue. negative (-) terminal (on the side of ground
 Checking when the engine is off cable) when disasabling the battery.
1. Are all repair and maintenance parts  First check which one is positive terminal
checked? (+) or negative terminal (-) when disasabling or
2. Are repair and maintenance items asabling the battery. And tighten the nut.
correct?  Wipe with the cloth when cleaning the top
3. Are there tools or parts dropped into of the battery. Never use the gas, solvent, any
the machine? It is dangerous if they are other organic solvent or cleanser. Tighten the
22
cover of battery. the sulfuric acid in the battery with very low
 If the battery electrolyte is frozen, do not power is near that of the pure water. This
charge the battery or start the engine with a causes the internal resistance of the battery to
different power source. There is danger that be very high. At this time, reduce the
this will ignite the battery. When charging or charging current or change to a higher power
starting the engine with a different power charger. As the charging process is completed,
source, melt the battery electrolyte and check the specific gravity of the sulfuric acid in the
for leakage of battery electrolyte before battery increases and the charging current
starting. returns to normal slowly.
 Disasable the battery from the machine  During charging, if lots of acid is sprayed
before charging. out of the vent hole, stop charging immediately
and find out the reason.
Before Charging the Battery
 If the battery temperature exceeds 45°C
 Do not charge the battery has a broken during charging, stop charging until the battery
cover or accumulator. Replace the battery if temperature reduces to the room temperature.
this is the case. Reduce the charging current to a half and
 The battery with the damaged post cannot continue to charge.
be recharged. Replace this battery if this is the
case. Jump-Starting the Battery
 Clean the post and remove the external If the connection method of boosting cable is
oxidized cover before recharging. wrong, fire might be caused. Jump-start the
machine according to the following method:
When Charging
 Two operators are necessary when
 Wear the safety glasses. starting (one operator should sit down at the
 Keep vent when charging and charge at operator’s seat.)
the normal temperature.  Do not allow the 2 machines to touch when
 No smoking and avoid fire when charging. starting another machine.
 After charging, first connect the positive  Turn off the two starting switches of
wire when connecting the wire. After charging, normal machine and failed machine when
first disconnect the negative wire. connecting the boosting cable.
 Connect the positive (+) jump start cable to
Battery Charging Operation the positive (+) battery terminal on the stalled
 After cleaning, confirm the battery and machine.
charging circuits have a good connection.  Do not allow positive cable clamps to
 The positive side of charger connects with contact any metal except for the positive (+)
the positive terminal of the battery. The battery terminal.
negative side of charger connects with the  Connect the positive (+) jump start cable to
negative terminal of the battery. Do not charge the positive (+) terminal of the boost source.
in-line battery (24 v). Use the procedure from the pervious Step in
 It is suggested to use constant voltage order to determine the correct terminal.
16.0 V (If it is higher than 16.2 V, the water will  Connect one end of the negative (-) jump
be electrolyzed, which will cause level start cable to the negative (-) terminal of the
decreases and battery condemned), limited electrical source.
current 25 A charger charge battery until  Make the final connection. Connect the
charging indicator becomes green. The green negative (-) cable to the frame of the stalled
charging indicator means that the charging is machine. Make this connection away from the
complete. battery, the fuel tank, the fuel lines, the
 If the batteries voltage is lower than 11.0 V, hydraulic lines, or moving parts.
the battery cannot be charged in the initial  Start the engine on the machine that is
charging period because the specific gravity of being used as a power source. If you are using
23
an auxiliary power source, energize the  Connect the positive charging clip (+) to
charging system on the auxiliary power the battery the positive terminal (+) and tighten
source. the two terminals.
 Wait for a minimum of two minutes while If the charging rate of battery is less than 1/10,
the batteries in the stalled machine partially charge it highly. Set the discrete value under
charge. the battery rated volume. If the charging
 Attempt to start the stalled engine. Refer to current is too large, the electrolyte may leak or
Operation and Maintenance Manual, "Engine evaporate, which could cause fire or explosion.
Starting".
 Immediately after you start the stalled
Welding Repair
engine, disconnect the jump start cables from Welding repair should only be done in a
the machine that is being used as a power designated place and by qualified personnel.
source. First disconnect the negative (-) The gas emitted by welding can cause fire and
battery cable. Then disconnect the positive (+) electricity danger. Never allow and unqualified
battery cable. operator to enter. When welding abide by the
 Disconnect the other end of the jump start following the rules:
cables from the stalled machine.  Before welding, read and understand the
relevant safe regulations of welding.
Warning: Maintain a safe distance from the  Before welding, shutdown the engine
battery when connecting. starting switch and disconnect the power
 Pay attention not to allow the boosting negative switch.
cable clips touch with each other or let the clip  Before welding, remove the connector of
touch to the machine when removing the dashboard to prevent damaging the dashboard.
boosting cable. Disconnect between the cab harness
(underneath the cab right side and close to the
Battery Charging
frame joint) and machine harness.
If the battery is not correctly charged, it may  Break the battery connector to avoid
have the possibility to explode. Therefore, explosion. Remove the painting in the welding
charge the battery according to the correct post and dangerous gas generated.
procedure and following rules.  When welding on the hydraulic system,
 Charge it under proper ventilation and pipes, or any place close to them, they may
remove the battery cover. This allows the produce combustible fumes and sparks. There
hydrogen to diffuse and prevents explosion. is danger of fire; so electric welding should be
The air from the battery might cause explosive. avoided in these areas.
 Do not have fire or spark near the battery  If electric welding spark falls directly onto a
and no smoking when charging.
 Set the voltage of charger to agree with
one of charged battery. If there is something
wrong with voltage, the charger will overheat
and may catch fire, which might cause
explosive. rubber hose, electric wire or pressure pipes,
the electric wire may be damaged and the
pipes may break suddenly. In such cases the
anti-fire blanket should be used to cover up.
 Wear a protective coat while carrying
things before and after welding.
 Keep the welding ventilated.
 Clean up all flammable materials, and a
fire extinguisher should be available.
24
 Continuous use of voltage above 200Volts place a guard around the tire and do not work
is not recommended. in front of the rim but work on the tread side of
 The distance between welding area and the tire.
ground cable should be 1m.  Abnormal drop of inflation pressure and
 Avoid the seal ring and bearing exists abnormal fitting of the rim indicate trouble in
between welding area and ground cable. the tire of rim. In this case, be sure to ask a tire
 Do not weld or cut the pipes and container repair shop to carry out repairs.
with fuel, engine oil and hydraulic oil.  Do not regulate the inflation pressure after
 Do not weld or cut the sealed or poor working at high speeds or high loads.
ventilated container.  Explosions of air-inflated tires have
resulted from heat-induced gas combustion
Tires inside the tires. Explosions can be caused by
Handling of Tire heat that is generated by welding, heating rim
It is necessary for to use special equipment components, external fire, or excessive use of
and special techniques to maintain, remove, brakes.
repair and install the tires and rims. So ask the
tire repair shop or people with special training
to repair and follow all the related safety
regulations. If a tire or a rim is handled in a
wrong way, the tire may burst or may be
damaged and the rim may be broken and
scattered, which can cause serious injury or  The energy of tire explode are stronger
death. For the safety of maintenance workers, than deflation. Explode can make tire rim and
comply with the flowing proceedings parts of transmission fly out more than 500
 Since maintenance, disasably, repair and meter. It can arouse loss of property and
asably of the tires and rims require special personnel.
equipment and skills, be sure to ask a tire  It is recommended to fill tire with N2. If the
repair shop to carry out the work. tire has original air, it is suggested that
 The specified tires must be used; inflate nitrogen should be used to adjust the pressure.
them to the specified pressure. The stated tires The nitrogen can be mixed with air. The tires
and pressure are in the "Tires" section in the inflated with nitrogen gas can prevent the tires
Maintenance chapter. from exploding because N2 is inflammable.
 When inflating a tire, check that no one will The N2 can prevent from oxidation, rubber
enter the working area. And use an air chuck, aging and rim parts corrosion.
which has a clip and can be fixed to the air  Avoid excessive charging; this requires the
valve. While inflating the tire, check the appropriate equipment and personnel for
inflation instruction.
pressure Storage of Tires
occasionally so
 Tires should be stored in a depot. People
that it will not
must not enter to the depot unless allowed. If
rise too high.
tires are stored outside, it should be have
 If the rim is
barrier around tires, and hold up the sign of
not fitted
“NO ENTRY”.
normally, it may
 Stand the tires on the ground and fixated
be burst or
them with a wedge so that they will not fall
deflate while
down when any unauthorized person touches
the tire is being
them. If the tire is laid on the ground and one
inflated. To
side is in contact with the surface, it will be
ensure safety,
staved and debased quality.
25
 Stand aside if the tires are fall down.
Machines tires are very heavy and may cause
injuries while attempting to control them.
Catalog and Change Cycle Parts Critical to

Safety
 To ensure safety at all times when
operating or driving the machine, the user of
the machine must always carry out periodic
maintenance. In addition, to further improve
safety, the user should also carry out periodic
replacement of the parts given in the table.
These parts are closely connected to safety
and fire prevention.
 With these parts, the material may change
as time passed, or may easily wear or
deteriorate. It is difficult to judge the condition
of the parts simply by periodic maintenance.
So regardless of the condition they should
always be replaced after a fixed time has
passed. This is necessary to ensure that they
always maintain their function completely.
 However, if these parts show any
abnormality before the replacement interval
has passed, they should be repaired or
replaced immediately.
 If the hose clamps show any deterioration,
such as deformation or cracking, replace the
clamps at the same as the hoses.
 When replacing the hoses, always replace
the O-ring, gaskets, and other such parts.
 Ask your SEM distributor to replace the
parts critical to safety.
26
Periodic Replacement of Critical Parts and
Components
NO. Safety critical parts for periodic replacement Qty Replacement interval
1 Filter of hydraulic tank 1 Every half years or every 1000
hours (whichever comes first)
2 Fan belt 1
3 Fuel hose (fuel tank - fuel pre-filter) 1
4 Fuel hose (fuel pre-filter - transfer pump) 1
5 Fuel hose (transfer pump - fuel filter) 1
6 Fuel hose (fuel filter - high pressure pump) 1
7 Fuel hose (return fuel tube) 1
8 Seals of steering cylinder 2
9 Steering hose (pump - priority valve) 1
10 Steering hose (priority valve - steering unit) 1
11 Steering hose (steering unit - steering 6 Every 2 years or every 4000
cylinder) hours (whichever comes first)
12 Brake hose (air storage tank - air brake 1
valve)
13 Brake hose (air storage tank - manual brake 1
valve)
14 Brake hose (air brake valve - air boosting 2
pump)
15 Brake hose (air boosting pump - T connector 2
of F/R driving axle)
16 Brake hose (air controlled cut-off valve - 1
parking brake chamber)
17 Brake hose (air controlled cut-off valve - 1
speed shift valve)
18 Brake hose (manual brake valve - T 1
connector of air-controlled cut-off valve)
19 Brake hose (T connector of manually 1
controlled brake valve - barometer)
20 Wiper Blades 2
21 Air storage tank 1 Every 3 years or every 6000
hours (whichever comes first)
27
Technical Specifications
The content of this chapter has significant impact toward correct use,
maintenance and service of this machine.
Notes:
28
CATERPILLAR: NON-CONFIDENTIAL
Application
This wheel loader is a large type of construction equipment mainly used to load bulk
material. Primary operations include: digging, flattening, pushing material, loading, and
dragging.
Working environment requirements
1. Height above sea level: ≤3000m

2. Environment temperature: －20℃～35℃
3. Depth in water: ≤650mm
This wheel loader is designed to work in ordinary construction applications, and is not fit to
be used in flammable, explosive, or poison gas environments; or in environments with large
amounts of airborne debris.
Forbidden operation
1. Overloading
2. Use as a lifting crane.
3. Overhead digging
Notes
The operation, maintenance and safe operation procedures written in the manual only
apply when the machine is used as prescribed. If users don’t follow these procedure as
described, Caterpillar (Qingzhou) Ltd.assumes no responsibility for accidents safety
responsibility caused by users’ incorrect operation which will be taken on by users themselves.
29
Key Technical Specifications
Performance Parameters
Rated Load Capacity 5 tons
Rated Bucket Capacity 2.7-4.5m3
Dump Clearance at Full Lift (at 45°discharge) 2931 mm
Reach at Full Lift 1377 mm
Bucket Lift Time when Full Loaded 5.13 sec
Three item time sum 9.5 sec
Maximum Travel Speed
Forward Gear I 7.8 km/h
Forward Gear II 15 km/h
Forward Gear III 22 km/h
Forward Gear IV 39km/h
Maximum Traction Force 168 kN
Maximum Bucket Breakout Force 168kN
Maximum Grade ability 27°
Minimum Turning Radius
Wheel Centre 5772 mm
Dimension and Weight

Overall Length (bucket lying on the ground) 5528 mm
Tread Width 2250mm
Overall Height (to cab roof) 3456 mm
Wheel base 3200±30 mm
Maximum unload Height 3142 ±50 mm
Minimum Ground Clearance 453±20 mm
Operating Weight 16700±200 kg
Engine
Model WDEC WD10G210E
Rated Power (12 hours) 162 kW
Rated Speed 2000 rpm
Maximum Torque 975 Nm
Rated Fuel Consumption 208 g/kWh
Fuel 0#Fuel
Fan Diameter 780mm
Transmission
Torque Converter
Type single three-element part
Conversion Ratio 3.2±0.05
Cooling Method Oil-cooled, pressurized
circulation659c
Transmission
Type power shift spur constant mesh
30
Gear Shift four forward gears, four reverse
Transmission pump pressure 1.6+0.2Mpa
Main drive and final drive reduction

Main drive type spiral bevel gear single-stage reduction
Final drive reduction types spur cylinder gear planetary
reduction
Reduction ratio 22.85
Main drive reduction ratio 4.63
Final drive reduction ratio 4.94
Drive axle and wheel

Type four-wheel drive
Tire 23.5-25 PR16 L-3/E-3
Tire air pressure (front axle) 0.4Mpa
Tire air pressure (rear axle) 0.35Mpa
Braking System
Service brake
Type single circuit air-over-oil four-wheel caliper disc brake
Brake disc diameter Φ460mm
Parking brake and emergency brake

Type manual mechanical type
Brake drum diameter Φ305mm
Steering hydraulic system

Type articulated frame, coaxial flow amplifying steering
Steering cylinder quantity-inside diameter × diameter 2-Φ90×324mm
Steering pump gear pump
System pressure 16Mpa
Steering angle 38º±1ºboth left and right
Work Tools Hydraulic System

Boom cylinder quantity-inside diameter × diameter 2-Φ170×721mm
Bucket cylinder quantity-inside diameter ×diameter 1-Φ190×563mm
Dispensing valve double linkage valve rod type
Service pump type W273400000
System pressure 17Mpa
Linkage type single rocker, Z-bar 4-linkage mechanism
Electrical system
System voltage 24V

Battery 6-QW-120B
31
Bulb voltage 24V
Diesel start 24V Electrical start
Fluid fill volume
Fuel 260L
Hydraulic oil 150L
Crankcase 21L (oil gauge graduation as actual refueling volume)
Transmission system 55L(oil gauge graduation as actual refueling volume)
Front axle (main drive and final drive reducer)
36L (oil gauge graduation as actual refueling volume)
Rear axle (main drive and final drive reducer)
36L (oil gauge graduation as actual refueling volume)
Air conditioning system
(1) Heating
Working media diesel coolant
Heating capacity 5000 Kcal
(2) Air conditioning
Working media R134a
Cooling capacity 4500 Kcal
System voltage 24V
32
SEM655D Arrangement Drawing
33
Operation
Please carefully read and understand the manual content before you use
the machine in order to correctly operate the machine. Correct operation
has great significance for users to remain safe, have high working
efficiency, and extend service life.
Notes:
This section is only applied to Weichai engine configuration, for
Cummins engine’ maintenance and troubleshooting&parts information,
please refer to the supplied 《Cummins Operation And Maintenance
Manual》
34
SWITCHES AND GAUGES
Signal Name Function

Pointer showed in green area is
Water Temperatute
normal,in red area is higher
Temperature lamp of When the temperature is higher ,the

Gearbox oil lamp is lighted
Work hour Clock Show the machine work hour
Left Direction Lamp Caution machine to turn left
Right Direction Lamp Caution machine to turn right
When the lamp is on,the battery is

Battery Charge Lamp
charged
When the engine oil pressure is
Engine oil Pressure Lamp higher than 0.78Mpa or lower than
0.16Mpa, the lamp is lighted
Gearbox Oil Pressure Gearbox Oil Pressure Lamp is warining
Lamp when the pressure is abnormal
35
Signal Name Function
When the brake air pressure is low and
Brake Air pressure Lamp higher than normal,the lamp is
warning
Dipped Headlight Lamp Dipped Headlight is on
When the park brake is open ,the lamp

Park Brake Lamp
is lighted
Warmup Lamp
High Bream Lamp High Bream is on
Water in Oil Warning Lamp Request to drain out the water
When the water is higher than 104

Water Temperature Lamp degree and before the temperature
drop to 104 degree.
Show the brake pressure /gearbox
pressure/battery chaging/ coolant
Action Lamp
temperature /oil pressure is
abnormal
36
system which can circulate inside and
Service Brake Pedal
(Reference No. 27) outside air wind. In Spring & Autumn
The service brake pedal is placed on the cooling season .When you want use
left forward side of operator’s seat. Step natural wind to adjust the cabs inside wind,
down on the service brake pedal and the turn the wind switch to proper wind position,
wheel side brakes of both the front and and turn the switch to natural wind.
rear axles will be engaged. At the same
time, turn on the brake light switch so that Switch valve
the brake light shines. Loosen the service (Reference No. 28)
brake pedal and then free service brake. Placed on the right plate of gauge panel.
When braking system has failed When normally working, the switch valve is
immediately repair it to insure that the turn to “OFF” position, brake won’t
machine has sufficient brake ability. shutdown transmission power to insure
Air Condition System Switch operation ability. When working on
gradient place, switch valve is turned to
This machine’s air condition gets three
“ON” position; brake won’t shutdown
functions: Cooling/ Heating/Natural Wind
transmission power to insure operation
Air Condition Control Panel safety.
Air condition control panel is located on the
left side of seat bottom bracket .Picture as
Extinguish Control Handle
below.
(Reference No. 31)
Air flow switch: 1.Clockwise—Wind Extinguish control handle under the
increase /Counterclockwise-Wind reduce parking brake button, pull the handle and
2. High/Middle/Low retain 3-6 seconds, engine will be
three grade wind extinguishing.
3. On OFF, wind close Parking brake button
Switch get natural wind (O) Cooling gear (Reference No. 32)
(AC) Parking brake button is placed on the
Function and instruction as below: gauge panel before driver’s seat. Parking
brake closes to implement brake when
Cooling：
draw up; Parking brake is free to release
1、After engine started, turn the wind braking when press down. The parking
switch to proper wind position. brake is also used to be emergency brake.
2、Turn the switch Clock wisely to cooling When machine is working, if urgent, pull up
position. Cooling system begin to work, parking brake button and then implement
send cooling air from wind-gap emergency brake. When parking brake
Heating： system errors and air pressure in service
brake loop is lower than 0.4Mpa, parking
1、After engine started for a while, turn
brake implements brake automatically.
the wind switch to proper wind position Wheel loader implements emergency
2 、 Turn the switch counterclockwise to parking to insure safety.
Natural Wind position. Heating system
begin to work, send warm air from
wind-gap
Pilot control lever
Natural Wind： The device control levers are at the right
This machine is equipped with an air side of the seat. They are used to control
37
the working devices. The lever is used to
control the bucket and lift arm. The levers
are at the holding situation when they are
at the neutral position, which is the middle
position.
When the engine is working. The
bucket tilt up when you push the 29 left,
and the bucket tilt down when you push the
29 right
ripper rises when pull 22 backword, ripper
falls when pull 22 forward.
The lift arm falls when you push 30 forward,
the lift arm rises when you pull 30
backward.
The lift arm would be at the floating
situation when you push the lift arm lever
forward to the extreme position. When you
pull the lift arm lever back to the middle
position, the lift arm would be free from that
situation.
When the lift arm falls, push the lift
arm lever forward to the floating position,
then the lift arm would fall due to gravity,
meanwhile, the driver can do other
operations by his right hand (like put the
bucket flat), thus the operator can increase
the work efficiency.
When you do the sticking and spading
operation, push the lever to the floating
position, and then the bucket can float with
the ground, which can avoid the damage to
the ground.
When you do the spading operation,
make full use of the floating device of the
lift arm and self-flatted device of the bucket,
you can effectively reduce the work
strength and make the operation more
comfortable.
Warning: No matter what the situation that
the machine is in, make sure that there are
no obstacles and people around, under or
above the machine before you operate the
lift arm and bucket. Or else it may damage
the devices or hurt the people.
38
Additional Accessories it reaches one side, turn the handle to the
other side in the horizontal plane, and then
Lamps and Lanterns turn the handle in the vertical plane. There
The lamps and lanterns of the machine is a weight indicator beside the handle,
include: the front combined lamps (left and while you turn the handle, the numerical
right), the rear combined lamps (left and value of the indicator will change with the
right), the lamps in the cab, the anti-fog movement, it shows the current rigidity of
lamps (left and right), the rear lamps (left the seat. The rigidity would adapt to the
and right). The front combined lamps operators with the weight as the numerical
include: the front lamps, the front small value. The rigidity of the seat can be
lamps and the front steering lamps. The adjusted infinitely between the range of
rear-combined lamps include the rear 50kg - 130kg; when the machine leaves
lamps, the rear small lamps and the rear factory it is set to 70kg.
steering lamps. Door Lock
Seat Adjustment The keys of the left and right door lock on
The seat of the machine can be adjusted in the cab are the same. You cannot press
four ways: the rigidity (stiffness), forward or the lock down when the door is locked. At
backward direction, the angle of the this time, insert the key into the lock and
backrest, and the height of the headrest. turn 180°clockwise, then pull it out of the
Allowing the seat to adapt to different lock, hold the lock with you hand, press the
operators and different working conditions. lock with you thumb and draw the door
 Forward or Backward: There is a outward at the same time, then you can
handle at the left underside and foreside of open the door. When you want to lock the
the seat, the seat can move forward or door, close the door firstly, and insert the
backward when you pull the handle to the key into the lock and turn 180°
outside of the seat, during the movement, counterclockwise, then pull it out of the
you would meet several designated lock. Warning: When operating the
positions. When you move the seat to the machine, the operator must close the left
designated position and loosen the handle, and right doors for the safety requirement.
the seat would be secured at that position. Rearview Mirror Adjustment
The seat of the machine can be moved
forward 75mm or backward 75mm, and the There are two rearview mirrors at the top of
seat can only be secured at the designated the cab, one is at the right side and the
positions. other is at the left side. Before operating
 Angle of the Backrest: There is a the machine, the operator must adjust the
handle at the right underside of the seat, rearview mirrors to make sure that the
first turn the handle clockwise, then move operator can see behind the machine.
the headrest forward or backward to a Loosen the bolt that connects the bracket
comfortable position and loosen the handle of the rearview mirror and the cab, and turn
so the seat is fastened at that position. The the bracket, then you can adjust the
backrest can be adjusted forward position of the rearview mirror to the cab.
90°(folded), and backward 28°. Loosen the bolt that connect the bracket
 Rigidity of the Seat: There is a handle and the rearview mirror, and turn the
that is at the front-underside of the seat; it rearview mirror, then you can adjust the
is used to adjust the rigidity of the seat, elevation of the rearview mirror. Please
which can adapt to the operators with tighten the bolt after the adjustment is
different weight. Turn the handle clockwise complete.
or anticlockwise in the vertical plane, when
39
Breaking-in a New Wheel fixing nuts of diesel engine, gear box, bolts
at front and rear axle articulation. If needed
Loader tighten them.
Proper Break-in is very important to 2. Check whether the tightness of fan belt,
prolong the life of the machine, to eliminate engine belt and AC compressor belt is
potential malfunctions, and to avoid fatal proper.
accidents. After purchasing the machine, 3. Check oil levels of the transmission,
the users need to operate and maintain the drive axle, and the diesel engine.
machine according to the rules of proper 4. Check the sealing condition of the
break-in described in this manual, and then hydraulic and brake systems.
the machine can be operated normally. 5. Check the connecting condition of
every control lever and throttle parts.
Break-in Rules: 6. Check the temperatures and
1. The machine must be broken in before connecting condition of every electric
100 hours of use. system, states of electric supply from
2. Start the engine and let it run at speed generator, lamps, lightening and steering
for 5 min. signals.
3. During break-in, forward gears I, II, III, Attention: When checking the oil level,
IV, reverse gears I, II should be used comply with certain operation rules.
conservatively.
4. Start the machine in idle speed, and
After the Break-in
speed it up gradually to the higher speed. 1. Check the tightening conditions of
Sudden start, speeding up, sharp steering bolts and nuts, especially the bolts of
and brake should be avoided except in diesel engine cylinder head, exhaust pipe
emergency condition. and front, rear axles, nuts for rims,
5. It will be better to load light things connecting bolts of driving shafts and fixing
during break-in and to avoid abrupt nuts of diesel engine, gear box, bolts at
operations. During break-in, the load front and rear axle articulation.
should be less than the 70% of the rated 2. Check whether or not the tightness of
load and the speed should be less than the fan belt, engine belt and AC compressor
70% of the rated speed. belt is proper.
6. Pay attention to the lubricating state of 3. Check the sealing condition of the
loader, replace or add the lubricant or hydraulic and brake systems.
grease at set intervals. 4. Replace the hydraulic oil in gearbox,
7. Check frequently the temperatures of lubrication in drive axle.
gearbox, torque converter, front and rear 5. Replace the filter for gearbox, engine
axles, hubs, brakes, and middle supporting oil, and replace the filter elements for fuel
axles and hydraulic oil, engine coolant, tank.
engine oil. Check out and fix the faults if 6. Clean the return filter elements in
there is overheating. hydraulic tank.
8. Check whether the bolts and nuts in Attention: When replacing the
transmission oil for, lubricant for drive axle
each connecting part are loose.
and hydraulic oil for diesel engine, comply
After the first 8 running with the specified operation rules.
hours Machine Operation

1. Check bolts and nuts, especially the
Before Starting Engine
bolts of diesel engine cylinder head,
exhaust pipe and front, rear axles, nuts for 1. Check coolant level of engine.
rims, connecting bolts of driving shafts and 2. Check oil level in engine oil pan.
40
3. Check the hydraulic oil level. You should release the start switch
4. Check the sealing condition in the immediately if the machine cannot start.
water pipe, oil pipe and other parts. Wait more than 30 seconds to start again.
5. Check that there are no loose battery This is resulted from the characteristics of
terminals, and tighten if necessary. the starter and the battery, if the engine
6. Check that the tire pressure is normal. does not start after three consecutive times,
check out the reason. After removing the
Starting Engine trouble, wait at least three minutes to start
1. Check that there are no people or the engine.
obstacles in the surrounding area, and 13. After starting the machine, it should
there are no servicemen under the loader. remain in idle speed (750  20r/min) to
Except for operator in the cab, do not allow warm the machine, after the engine cooling
any person to stand anywhere on the water temperature up to 55°C, the engine
machine or sit in the cab. oil temperature up to 45°C, allow the
2. Turn on the battery switch. machine work in capacity load.
3. Follow the safety instructions when 14. Listen attentively whether or not the
stepping on and off the machine. engine works normally in the low speed,
4. Adjust the side mirror to a position, and whether or not the gearbox brings the
which gives the best view from the abnormal sound.
operator’s seat, and approaches to the 15. Inspect whether or not all gauges are
loader as near as possible. normal and whether or not each lighting
5. Close the doors of cab. attachment, indicating lamp, horn, wiper,
6. Inspect the safety belt and tightly and brake light can work normally.
secure it. Attention: Especially pay attention to the
7. Confirm the machine is in the neutral indicated value of the engine oil pressure,
gear position; if not, please move the lever it should not be lower than 0.1MPa (in idle
to the neutral gear position. speed condition). If it is lower than this
8. Check whether the control lever is on value, you should stop and inspect
the middle position. If not, please pull it to whether or not there are troubles with the
the middle position. engine.
9. Check whether the fan switch of 16. During winter, you should preheat the
air-conditioning system is in " natural fan" hydraulic oil. Pull the bucket control level
and the changeover switch on "OFF", if not, back and maintain for 4 - 5 minutes, at the
please turn it to the correct position. same time step on the accelerator pedal.
10. Insert the key and turn it once This will cause the plate of bucket to stop
clockwise to power up the entire vehicle. against the lift arm and cause hydraulic oil
Sound the horn, which means that the overflow. This will make the oil
machine will start and other personnel temperature rise more quickly.
cannot approach this machine. 17. Inspect whether the service brake, and
11. Check the fuel level in tank. the parking brake systems work normally.
12. Press accelerator pedal slightly, and 18. If there are no obstacles around the
continue to revolve the key clockwise to machine, you should slowly rotate the
the next position to turn on the engine and steering, observe whether there are
start the motor. In the normal condition it movements in right or left orientation.
can start in 10 seconds. When the machine
is starting, you should release your hand
Before Traveling
and let the starting electric lock return. 1. Operate the pilot valve control level,
Attention: Do not hold the key pull bucket control level back to rack-back
continuously for more than 15 seconds. position, and lift the lift arm to the carrying
41
position, namely the distance between the teeth or bucket cutting edge insert or sit on
bottom of bucket and ground is about the ground, forcing the machine to stop to
30-40cm. ensure security.
6. Inspect the union situation of every
gearshift. Drive the machine to an open
and flat area; integrate every gear
separately to inspect the situation of shift
gears.
Machine Steering Operation

2. Press the service brake pedal, and When there appears to be curved road in
push the parking brake lever down at the front of the machine, you must properly
same time to release parking brake. steer the machine, please comply with the
Loosen the parking brake pedal slowly; local traffic laws to carry on the operation.
observe whether or not the loader can Before turning, push the turning signals to
move. Warning: If the machine can move, the relevant position. Move lever to bottom
please press the service brake pedal left to turn left and up and right to turn right,
immediately and press the parking brake this notifies a person near the loader that
pedal to apply the brake. Then, inspect the loader is going to operate steering.
whether the gearshift control system has Then rotate the steering wheel for steering.
troubles. If the machine is on the slope, This loader use articulated joint coaxial
first use wedge blocks under the wheels, fluid amplified power steering. The rotation
this prevents the machine from moving, angle of the steering wheel and loader
then inspect the machine. turning are not equal, rotate the steering
3. Change the gearshift control lever to wheel continually and enlarge the turning
forward I gear or the reverse gear, and angle of the loader. The quicker you rotate
suitably press the throttle pedal to confirm the steering wheel, the quicker loader will
that the loader moves forward or backward turn. The steering wheel cannot return
respectively. automatically, the steering angle of
4. Drive the loader to an open and flat machine will not change. So, turn the
site, if the steering inspection has not been steering wheel back after turning it in order
carried out because of narrow site in the to correct the relative angle of front and
previous stage. Rotate the steering wheel rear frame drive so the machine is in the
now, inspect whether or not the machine linear direction. After steering, move the
can change direction freely. turning signal to the middle position, so the
5. Check the quality of the service pedal. steering light and steering indicating light
In an open and flat place, drive the will go off. To operate steering at high
machine forward in gear 1 or gear 2, first speed, you should release the throttle
release the accelerator pedal, then gently pedal firstly and use service brake; when
press down the service brake pedal, the necessary to lower the service brake,
machine should immediately decelerate operate steering to ensure the safety.
and stop. Attention: If the machine does Warning: Operating steering on slope is
not immediately decelerate after pressing forbidden; you should drive the loader to
down the service brake pedal, please pull the level ground for steering.
the parking brake lever immediately to
implement emergency brake. At the same Braking
time, operate the pilot valve control level to First, release the throttle pedal when
drop the lift arm to the lowest position. Turn braking, and then press the brake pedal
the bucket forward to make the bucket stably for braking. Warning: When the
42
machine is operated at high speed, sudden and put it in a dry garage. If it only can be
complete braking is not permitted except in put in open air, it should be put on concrete
urgent situations. This may result in an road and covered with a canvas.
accident or damage to the machine.  Fill the fuel tank and lubricate the
moving pins, acting axels, and change the
Parking and Storage hydraulic oil.
Select Location  Put the gearshift control lever to the
neutral position.
1. Park the machine in flat place, without
 Place the hand brake lever in the
falling stones, loose dirt of flooding.
‘brake’ position.
2. Stop the machine with the brake.
 Put the bucket down to the ground, put
3. Put the gearshift control lever to the
the pilot valve control lever to the neutral
neutral position.
position.
4. Put the hand brake lever to ‘park’
 Put every switch to neutral or ‘OFF’
position.
position and lock every door.
5. To operate pilot valve control lever, put
 Apply a thin film of grease to hydraulic
the lift arm down to the ground and lower
cylinder exposure part.
the bucket.
 Take out the battery from the machine.
6. To cool down every part evenly, keep
 If the temperature is lower than 0ºC,
the engine running for 5min after parked.
add antifreeze to the engine, make sure
7. Turn the power key to ‘OFF’ position,
that the antifreeze can reach the engine
turnoff the engine, switch off the machine
parts and evaporate air conditioner. Or
power, pull out the key.
drain the water in the cooling system so
8. Put every switch to neutral or ‘OFF’
the water in the air condition will also
position.
evaporate.
9. Lock the doors, and then step down
 Fix the front and rear with blocks or
using the ladders.
structure fixtures.
10. If the machine will be stopped for a
long time (overnight, for an example), open During Storage
the right charged battery cover and put the  Once a month start the machine, run
power switch to ‘OFF’. every system, lubricate every moving pin,
11. In winter, if there is no antifreeze in the moving axle, and charge the batteries.
machine, open each water valve in the  Before starting the machine, clean up
engine, drain all the antifreeze in the the grease on the rod of the hydraulic
cooling system and evaporate the air cylinders. Apply a thin film of grease again
conditioning system to prevent frozen parts after the operation.
of the machine.  Apply a thin film of rust preventive oil to
12. Lock everything and take the keys with every rusty part.
you.
Attention: If applying the rust preventive
Attention: Keep the machine on the plane
oil indoors, open the door and window to
ground. Use chock near the tire to stop the
machine if the machine is located on a vent the poisoned air.
slope. After Storage
When ending the long-term storage, do the
If the machine will be stopped for a long
following work:
time, it should be located complying with
 Change the lubrication in the engine,
the rules as follows:
gearbox, driving axle and the hydraulic oil
Before Long-Term Storage and antifreeze.
 Clean all parts of the machine dry it  Lubricate all the moving pins and
43
transmission shafts. lever of bucket pilot valve backward (to
 Before starting the machine, clean up turn the bucket backward), then push the
the grease on the rod of the hydraulic bucket lever to midpoint, the machine will
cylinders. continue forward to insert the material pile,
repeat the operation of inserting and
Specific Operations rotating the bucket until the bucket is filled
Preparing before work with material.
First, Clear and level the working site. Combine Shoveling

Remove any rock or things that may cut Combine shoveling applies to shoveling
the tires. If use this loader to dump for truck the harder or more viscous material. The
or carriage, base on the height of truck and operation before the bucket is inserted in
carriage to adjust the limit height for bucket the material is the same as general
dumping safety, avoid to impact from shoveling. Move the buckets pilot valve
material to trunk because the dump height lever backward after the bucket is inserted
is too high. into the material, then push the lever to
General Shoveling midpoint to make the bucket turn upward,
therefore the bucket inserted a long way
General dumping is forward. After that, the operator moves the
used to shovel the pilot valve lever backward, then move it to
loose material. Shift midpoint again to make the bucket
the gear to forward II backward rotation so that bucket could
speed, drive the continue forward. Repeatedly insert, bring
loader to loose up the bucket, insert and rotate the bucket
material and face the until the bucket is filled with material.
material with the
middle of bucket. The Withdraw from Material Pile
operator handle the Operator operates the pilot valve control
steering wheel by left lever of the bucket after the bucket is filled
hand and operate the with material, rotate the bucket backward
lever of pilot valve arm until the block on the bucket collision with
operating to down the arm, and then push the bucket control
arm to 30cm from lever to the midpoint. At this point, the
ground. Lower the largest back tilt angle of bucket is obtained.
arm when the distance Raise the bucket to a certain height; make
is about 1000mm sure the bucket avoids the material pile
between the loader when the machine reverses. While the
and material, create operator handles the steering wheel using
bucket contact with ground and change the right hand, pull the gearshift control
from forward II to forward I gear. Attention: lever to the reverse position to allow the
When the bucket contacts the ground, loader to reverse. After the machine backs
make sure to avoid making large press on away from the material pile, the operator
the surface, which will lead to unnecessary lowers the control arm lever to lower the
forward resistance. It should not have an arm 30-40cm from the ground.
angle between the front frame and the rear
frame. Material Transporting
In the following cases, material can be
Press the throttle pedal, so that the bucket transported
full inserts material pile; when the machine  The road is too soft and cannot be
cannot move forward, move the control
44
done by using a truck. operator can release the control lever,
 There is not a clear and level the which will not return to middle location. In
working site and cannot be done by using this course, operator should drive the
a truck. machine carefully, watching the
 Transporting by truck is not economic circumstance of the bucket being close to
al when the distance is less than 500 the truck or the hopper, and turn back the
meters. operation handle at any moment. the
bucket should not collide with the truck or
Keep the bottom of bucket at the hopper.
transporting location (30- 40cm from the
ground), and the bucket turning back to the When the bucket is just on the top of the
stop location (the stop plate touching the truck or the hopper, operator should step
lift arm) in the transporting process, so that on the brake pedal to stop the machine
the material transporting process is smooth and push ahead the bucket control lever to
and safe, and the material is not easily tip the bucket forward. Put the material in
scattered. Transporting speed is the truck or hopper, at this time operator
determined by the transporting distance should watch the bucket working process
and road condition, when machine pass a carefully, the bucket and the edge of the
pothole or the protuberance, the worker truck or hopper should not make the collide.
should release the accelerator pedal, if If material is very viscous, the bucket
necessary may use “point braking“ by control lever should be operated forward
reducing the speed, and passing the and backward several times in order to
roadblock slowly, this reduces the impact make the collision between bucket stop
to machine and scattering. plate and lift arm time and time, and
Warning: Lifting the bucket to a higher release the material with the bucket down
location to transporting material is and sticking into the material.
forbidden. This may cause the machine to Unloading material should begin from the
turn over. front of the pile if the length of the truck is
twice or more for the width of the bucket.
Notice: When unloading, the collision

Unloading Material force between bucket stop plate and lift
Unload to Truck and Hopper arm should not too large, and collision
times should be low to prevent to damage
Release the accelerator pedal while the machine.
wheel loader with full material is 15 meters
away from the truck or the hopper, if When machine finished unloading, the
necessary use the brake to decrease the operator should turn the bucket rotating
speed, and approach the truck or the control lever back to last location until it
hopper slowly. At the same time the stops contact with lift arm, then move the
operator operates the control lever back to lever to the middle location. After that, the
the last location, the lever will be operator moves the shifting lever to
magnetized by the electromagnet, and the
45
reverse location, then release the brake Towing
pedal to make the machine leave from the
Can transport 20 tons by towing. The
truck or hopper. When machine leaves the
method is as follows:
truck or hopper, the operator should drive
 Link to this machine’s draught pin
the machine carefully, watching the
securely.
process bucket leaving the truck or hopper,
 Be sure to have good performance in
not to collide between bucket and truck or
the brake system.
hopper. After the bucket pulls away from
 Lay the bucket in transporting position.
the truck or hopper completely, the
 Operating slowly when start and stop
operator can let the lift arm down when
the machine be careful to brake before
driving, and prepare next work cycle.
decelerating.
Unloading at Low Location Notice: When braking, should brake for
When transporting material among fields, the tow truck firstly, and brake this
sometimes unloading material is done at machine.
low locations or locations lower than
Efficient Loading/Unloading
ground level. At this time, after unloading,
bucket back should first turn to the V style Operation Method
horizontal position, and then lift the arm. As the following picture, wheel loader
Otherwise you cannot lift the arm because faces the material pile, the truck stops
of the interference of the work tools linkage when the angle is 60 degrees from WL’s
structure. driving direction and 12~15 meters away
the pile. After WL loads full material, go
Carrying
directly back 12~15 meters away mass,
When bucket is touching ground at even turn around and drive to truck while lifting
level, put the gearshift control lever in the bucket. After unloading, turn back to
forward I gear, step on accelerator pedal to previous place, and do next operation.
make the machine go forward, if finding
some obstacle in process, can go on
carrying with lifting the arm a little, the lift
arm control lever should be in the position
between downside and upside when
operating the lift arm up and down, it
should not be turned to either upside or
downside position, to ensure the carrying
work.
Scraping Work
Lift the arm, and turn the bucket forward
until the cutting edge is touching ground,
the angle between cutting edge and
ground should remain about 40 degrees,
Right Angle Loading
for a hard road, lift control lever, it should
be put into the floating position, and it WL is faced to material mass, after
should be put the middle position for soft shoveling material, drive along linear
material road, gearshift lever should be direction. And drive the dump truck
turned backward shift, step on accelerator between WL and material mass. This
pedal, to make machine backward, scrape method needs little time and shortens the
ground by cutting edge. work cycle time effectively.
46
3. In low temperature, as the parking time
is longer the battery storage capacity will
decrease, so the battery should be
covered or move to a warmer place, and
mounted on the second day.
After Cold Season

As the season changes and turns warm,
do the following:
 All components should use
mid-viscosity fuel, hydraulic oil, lubricating
oil. Specifications of the fuel should follow
Operation in cold weather the “fluid specifications” of the Operation
If temperature is too low, the engine will be and Maintenance Manual.
difficult to start, and the radiator may be  If you do not use permanent antifreeze,
frozen, so you should do the following: you must drain all of the fluid in radiator
 All components should use low system, clean up the radiator, and change
viscous fuel, hydraulic oil, lubricating oil; to new cooling fluid.
Antifreeze should be put into the cooling
Transporting
water. Specifications of the fuel should
follow the “fluid specifications” of the Before transport, the channel height, width
Operation and Maintenance Manual. and the allowable carrying capacity along
 Notes of using antifreeze: do not mix the route should be checked. When the
the different type antifreeze together. machine is placed on the transport truck,
Attention: Keep antifreeze away from fire, the total height, total width and total weight
no smoking when adding the antifreeze. cannot exceed the related rules. If there
 Notes of using the battery. When are problems of being too tall or too wide,
outside temperature descends, the please consult the CQL or its dealer to find
capacity of the storage battery will be a solution. In order to prevent the accidents
reduced. If there is a low charge rate, the during transport, clean up any snow, ice or
electrolyte may freeze, you should keep other material on dock or truck before
the charge rate near 100% as often as transport. Attention: While transporting,
possible, and keep it warm as often as please follow the national and local
possible so engine could be easily start the regulations regarding transport height,
next day. In extremely cold areas, you width, length and weight.
should use an anti-cold storage battery.
Hauling on a Trailer
After Daily Work Follow this procedure:
To ensure the machine easily starts avoid 1. Before shipping, lay blocks under the
silt, water and freezing snow. If these are machine’s wheels.
encountered you should do the following: 2. When the truck is driving, do not make
1. Thoroughly clean the silt, water and steering operations. If it is necessary,
snow. To avoid damaging the seal return the vehicle to flat ground and then
performance because of silt, water and follow through with the turning operation.
snow leaking into the seals and freezing. 3. After parking the machine, use the
2. Stop the machine on a dry and solid frame bumper to fix the front and rear
ground. If this is not possible, stop it on frame.
boards. Using boards can prevent the 4. Lay the bucket with its flat side down in
machine from being frozen to the ground. the transport truck, and put it in the neutral
47
position. careful.
Warning: Incorrect shipping may cause Notices in the Towing Process
vehicle damage and may lead personal  This vehicle’s parking brake system is
injury or casualty. a spring brake and is pressure air released.
Any malfunction caused by air system
Urgent Towing failure, brake air chamber leakage or air
This vehicle cannot be towed except for in storage failure may cause the vehicle to
urgent conditions. Towing is only used so become immobile. At this time the pin
that the vehicle being towed can get to connecting the brake air chamber and
place to perform check and repair. Towing brake detent rod should be taken off so
is not used to move long distances. This that the brake is forced to release.
vehicle’s towing distance is limited to 10 Attention: Before releasing the parking
kilometers and the towing speed is limited brake, the wheels of the vehicle should be
to 10 kilometers per hour. If these under laid with blocks to prevent vehicle
limitations are exceeded, the transmission from moving. If the blocks are not
will be damaged because of insufficient oil. positioned well, the vehicle may move. The
If the vehicle must be moved in a long blocks should not be removed until
distance, a special trailer should be used. beginning towing. Please refer to the
Warning: Incorrect towing of the troubled “Towing” section of the “Safety Information:
vehicle may lead to personal injury or Operating Precautions” part of this
casualty. Towing a vehicle on bad road handbook for more safety information
may cause further damage. If there is regarding towing.
something wrong with the brakes, and the 
vehicle cannot brake during the towing
process, the operator should be especially
48
Maintenance
During uses this machine, please perform the maintenance according

to the maintenance interval schedule and procedure specified in this
manual. Good maintenance is helpful to extend the machine service life
and the safeguard operational security
Notes:
49
Periodic Maintenance
The service hour meter or calendar intervals (daily, weekly, monthly, etc.) determine the
maintenance intervals. Maintenance procedures are stated in this manual. CQL requested
maintenance should be done either by the service hour meter or the time interval, whichever
occurs first. Under extremely severe, dusty or wet operating conditions, more frequent
lubrication than is specified in the maintenance intervals schedule might be necessary.
Other than daily maintenance schedules, four periodic maintenance points should be
considered: PM250: every 250 service hours, PM500: every 500 service hours, PM1000:
every 1000 service hours, and PM2000: every 2000 service hours
During maintenance, daily maintenance and initial maintenance of related components should
be strictly performed. Then, perform respective periodic maintenance according to specific
service hour.
50
Maintenance Schedule
Maintenance items Daily PM250 PM500 PM1000 PM2000

Check engine oil level √ √ √ √ √
Check coolant level √ √ √ √ √
Check hydraulic oil level √ √ √ √ √
Check fuel level, Drain the water and the
√ √ √ √ √
sediment from the fuel pre-filter
Check the operation of the lights and
√ √ √ √ √
gauges
Check tire pressure and wear √ √ √ √ √
Check transmission oil level √ √ √ √ √
Check the lubrication at all lubrication
points, apply grease to them according to
√ √ √ √ √
the Machine Lubricating Figure attached
on the machine
Check oil level of the brake booster √ √ √ √ √
Check transmission control system, make
√ √ √ √ √
adjustment if necessary
Check and tight the retaining nuts of the
√ √ √ √ √
steering wheel
Walk around and visually inspect all the
systems weather there are abnormal or √ √ √ √ √
leakage
Visually inspect engine fan and drive belt √ √ √ √ √
Apply grease to every driveshaft according
to the Machine Lubricating Figure attached √ √ √ √ √
on the machine
Tight all driveshaft connecting bolts √
Check the clearance between the parking
brake shoe and brake drum at the first 50
Initial Check √ √ √ √
service hours, make adjustment if
necessary
Check the tightening torque of rims
connecting bolts at the first 50 service Initial Check √ √ √ √
hours
Initially replace the engine oil and oil filter Initial
(the first 50 service hours) Replacement
Initially replace the powertrain filter and the
100H
oil for the transmission, torque converter
Replacement
and radiator
Initially replace the hydraulic tank return Initial
element (upper element on the oil tank) Replacement
Initially replace pilot hydraulic system oil Initial Clean
51
filter element Replacement
Keep the battery post clean and apply
Vaseline on it to prevent acid fog from √ √
corrosion
Change engine oil and oil filter √ √ √ √
Clean engine cylinder head √ √ √ √
Clean radiator fins √ √ √ √
Clean filling screen of the fuel tank √ √ √ √
Clean filling screen of the engine oil tank √ √ √ √
Check the tightening torque of the engine
√ √ √ √
and transmission mounting bolts
Check work tool, front and rear frames,
stress welding seams, and retaining bolts √ √ √ √
for cracks or loose
Check the oil level of front and rear axle √ √ √ √
Check the engine air inlet system √ √ √ √
Check the engine drive belt, air
conditioning compressor belt for tension √ √ √ √
and damage
Check the operating capacity of service
√ √ √ √
brake and parking brake
Change engine oil and oil filter √ √ √ √
Change fuel pre-filter √ √ √ √
Check the retaining bolts of frame hinge
√ √ √
pin for loose
Check oil level of the brake booster √ √ √
Tighten connecting bolts between frame
√ √ √
and front, rear axle
Clean the screen of the air booster
√ √ √
breather
Change fuel filter √ √ √
Change oil tank breather element √ √ √
Change air filter element √ √
Adjust engine valve lash √ √
Check the bearings of the engine tension
√ √
pulley and the fan shaft bearing case
Fasten all the retaining bolts of the battery,
√ √
clean the top of the battery
Clean fuel tank √ √
Clean transmission, torque converter
√ √
breather
Replace the oil for the transmission, torque
√ √
converter and radiator
Replace transmission suction screen and
√ √
return screen
Replace the hydraulic tank return element √ √
52
(upper element on the oil tank)
Replace the lubricating oil of the axles √ √
Initially replace pilot hydraulic system oil
√ √
filter element
Check the engine shock absorber √
Check the operation of service brake
system lines and parking brake system. If
√
necessary, remove and inspect the
abrasion of disc, and replace brake lines
Check the flexibility of steering system,
√
replace steering lines if necessary
Check the generator, starting motor,
√
cleanup the turbocharger
Clean the seals and springs of brake
booster, replace the brake oil, check the √
sensitivity of each brake
Check the sealing of distribution valve and
power cylinder by measuring the cylinder √
natural subsidence
Change oil tank breather (filling screen) √
Change fuel tank breather (filling screen) √
Change coolant and coolant filter, Clean
cooling system Replace the coolant every
√
two years if the service hours do not occur
first
Replace hydraulic oil, clean hydraulic tank
√
and check the suction pipe
Warning: Please use the spare parts approved by CQL or SEM dealer. The use
unauthorized spare parts, may cause security problems and reduce the service life of
machine.
53
with hot coolant or with steam can cause
Engine severe burns.
Engine Coolant  Check the coolant level. The coolant
should be located between the high-level
The proper maintenance of engine cooling mark and low-level mark of the radiator
system is very important. Overheating, tank. Fill coolant to the high level mark if
overcooling, pitting, cavitations, cylinder the coolant is below the low level mark.
head cracks, stuck piston and plugged  Check the sealing of the water radiator
radiator, are common problems of the filler cap; change the filler cap if it is
cooling system, these problems will not damaged.
only reduce the work efficiency of the
engine, but also can cause the engine
damage.
Antifreeze Fluid
The main function of antifreeze fluid is to
decrease the condensation and increase
the boiling point of the coolant. The
antifreeze fluid is also needed when
operating the machine under the normal
temperature, because it can increase the
 Fasten the radiator filler cap.
boiling point of the coolant, the additive
 If filling coolant is needed every day,
included in the antifreeze fluid can also
reduce the framework corrosion and please check engine-cooling system for
leaks. If there is a leakage, follow through
cracks.
with the necessary repair, then fill
The antifreeze fluid CQL recommends are antifreeze fluid to corresponding level.
listed as follows: Fill the Coolant
Prior to filling the coolant of a new engine,
Changcheng
or an engine with a clean cooling system,
Lowest ambient Antifreeze Fluid
choose the anti-freeze fluid density of the
Temperature （C） Model
coolant basing on the lowest local
－50 YF-3
temperature (10°C below the lowest local
－45 YF-2A
temperature is even better), calculate the
－40 YF-2B
anti-freeze fluid quantity by volume of the
－35 YF-2
total engine cooling system, the total
－25 YF-1
cooling system volume of this machine is
When replacing antifreeze fluid, use 30 liters.
premium antifreeze liquid and fill according Attention: Make sure not to use water as
to its use guide. Attention: Antifreeze fluid a coolant, this will caused corrosion
is highly flammable, do not use near an damage. If water is used as coolant, the
open flame. warranty to the cooling system is void.
Checking the Coolant Level Attention: Do not fill coolant then the
engine is at a high temperature, this could
The water radiator is located on the rear of
cause engine body damage. Wait until the
the machine.
engine temperature is below 50C, and
 Wait until the temperature of the
then continue.
engine coolant drops to below 50°C, then
Fill the Coolant as Follows:
remove the water radiator filler cap slowly
1. Turn on the power negative switch;
in order to relieve pressure. Any contact
54
CATERPILLAR: NON-CONFINDENTIAL
insert the key into the ignition and turn water inlet pipe to the ON position (when in
clockwise to 1 gear position, turn on the the ON position, valve handle and the pipe
machine power; toggle the transfer switch are in the same direction).
of the air-conditioning system to the warm 3. Start engine, run the engine for 5
position. minutes at idle speed, then stop engine.
2. Manually turn the engine water inlet Turn the start switch to the first gear
pipe valve to the ON position (when in the position again, turn on the machine power;
ON position, valve handle and the pipe are toggle the transfer switch of the
in the same direction). air-conditioning system to the warm
3. Open the radiator filler cap, fill the position, make sure the electromagnetism
coolant slowly, until the coolant level is at water valve in open position.
the high level mark of the radiator tank, 4. Wait until the temperature of the
and maintain the level for ten minutes. engine coolant drops to below 50°C, then
Attention: When filling the coolant, the air remove the radiator filler cap slowly in
must be vented from the lines of the engine order to relieve pressure.
cooling system. 5. Open the drain valve under the
4. Keep the radiator filler cap open, start radiator and the drain valve of engine
engine, run engine for 5 minutes at low idle lubricating oil cooler, drain the coolant to a
speed, then another 5 minutes at high idle container.
speed, and enable the coolant temperature 6. After draining the coolant, close the
to go above 85 °C. drain valve under the radiator and drain
5. Check the coolant level again. If valve of engine lubricating oil cooler.
necessary, continue to fill coolant to the 7. Check all water pipes and the clamps
high water level mark of the surge tank. of the cooling system for damages, make
6. Check the sealing of the water radiator replacement if necessary. Check the
filler cap and change the filler cap if it is radiator for leaks, damage and dirt, clean
damaged. and repair if necessary.
Attention: If the coolant leakage is caused 8. Fill the engine cooling system with
by the user, for any subsequent losses cleaning fluid, which is mixed by the water
resulting from decreases in anti-freeze fluid and the sodium carbonate, the proportion
density, CQL will not take any of mixture is in every 23 liters of water add
responsibility. 0.5 liters sodium carbonate. The fluid level
should be at the engine normal fluid level,
Clean Cooling System and remain stable after ten minutes.
Every 2,000 service hours or two years Attention: When filling the cleaning fluid,
(whichever occurs first), completely the air must be vented from the lines of the
replace the coolant and clean cooling engine cooling system. During the entire
system. Before this, if the coolant becomes cooling system cleaning process, the
contaminated, the engine overheats or engine is running with the radiator filler cap
there are some bubbles in the radiator, open.
clean the cooling system. Use the following 9. Keep the radiator filler cap open, start
steps to clean cooling system: engine, when coolant temperature
1. Turn the power to the negative switch; increases to more than 80C, run the
insert the key into start switch and turn engine for another 5 minutes.
clockwise to 1 gear position, turn on the 10. Stop the engine and drain cleaning
machine power; toggle the transfer switch fluid.
of the air-conditioning system to the warm 11. Fill the engine cooling system with
position. clean water to the normal level, and keep
2. Turn the manual valve of the engine for ten minutes. Keep the water radiator
55
filler cap open, start engine, when coolant primary filter element.
temperature increases to more than 80C, 4. Clean the inside of the air filter body.
run the engine for another 5 minutes. 5. Clean the primary filter element with
12. Stop the engine, drain out the water. If compressed air (less than 300 kPa), direct
the water being drained is still dirty, the the airflow from the inside of the filter
cooling system must be cleaned until the element and along its folds. Attention:
water is clean. When cleaning the primary filter element,
Warning: The engine coolant is poisonous, do not hit it or beat it against anything, this
do not drink, please handle it according to may damage the engine.
the local relevant laws and regulations.
Clean Radiator Fins

Perform following clean procedure if there
is any mud or dirt stuck to the radiator.
1. Remove the bolts, take off the rear grill
from the rear of the machine. At the same
time, remove the connector of the rear
work lamp.
6. After cleaning up the primary filter
2. Clean the dirt and leaves off o the
element, perform a lamp inspection. If the
radiator fins with compressed air. Steam or
eyelet or particle is found on it, or if the
water may be used instead of compressed
gasket or the seal are damaged, replace it
air.
with a new primary filter element.
7. Install a clean primary filter element
into the air filter housing; keep the primary
filter element end seals in uniform contact.
Tighten the nut on the top of the primary
filter element by hand, do not use tools in
order to avoid damages the primary filter
element.
8. Clean and install air filter cover, keep
air filter gasket and air filter housing
3. At the same time, check the rubber
uniform contact.
hoses. If the hoses are found to have
cracks or to be hardened by ageing, they
should be replaced with a new one. Also,
tighten the loose hose clamps.
Engine Air Filter

If the diesel engine generates black smoke
or power decreases, the air filter may be
plugged and need maintenance. Use the
following procedure:
1. Stop the engine and open the engine
9. After cleaning primary filter element,
hood. Attention: To avoid engine damage,
start the engine, if the engine generates
never service the air filter when the engine
black smoke or power decreases again,
is running.
replace the secondary filter element with a
2. Remove the outer cover of the air filter.
new one. The primary filter element must
3. Remove the nut on the top of the
be changed after being cleaned 6 times. It
primary filter element and take out the
56
should be changed every year regardless blow the dust out of filter screen when
of how many times it has been cleaned. maintained every week.
Change the secondary filter element when
changing the primary filter element. The filler screen and the diesel fuel tank
should be cleaned regularly; the diesel fuel
Change Air Filter Secondary Element
tank may be cleaned according to following
When changing the primary filter element method:
also change the secondary filter element. 1. Remove the flange on the bottom of
Stop the engine and then open the engine the diesel fuel tank,
hood. 2. Clean the internal surface of diesel fuel
1. Remove the outer cover of the air filter. tank, loosen the drain plug under the diesel
2. Remove the primary filter element. fuel tank, and drain the fuel
3. Remove the nut on the top of the 3. Repeatedly flush, until the drained fuel
secondary filter element and take out the is clean.
secondary filter element.
4. Clean the inside of the air filter body. Drain the Sediment and Water in Diesel
Fuel
5. Install a new secondary filter element;
the seal ring on the end must have uniform The fuel pump and injection pump nozzle
contact. Tighten the mounting nut of the are precision instruments, and if the diesel
secondary filter element by hand. Do not fuel contains water or dirt, it will not work
use tools. properly and will wear quickly. You should
6. Install a new primary filter element and drain the sediment and water in diesel fuel.
the outer cover of the air filter. Tighten the The method is as follows:
nut on the top of the primary filter element 1. When conditions permit, diesel fuel
by hand. Do not use tools. should be left drained for 24 hours before
Attention: Always replace the secondary filling the diesel fuel tank.
2. Before filling fuel, open the drain plug
filter element. Never attempt to reuse the
on the bottom of the diesel fuel tank. Drain
secondary filter element by cleaning the
the sediment and water from the diesel fuel
element. tank every week.
Diesel Fuel Use and 3. In order to vent the saturated air, fill the
diesel fuel tank after completing the day’s
Maintenance
work.
Diesel fuel tank 4. In order to precipitate the sediment
The diesel fuel tank on this machine is and water to the bottom of the diesel fuel
located on the rear of the cab. Its volume is tank, 5 to 10 minutes after filling fuel restart
293 liters. Open the engine hood; you can the engine.
see the filler of the diesel fuel tank. Take 5. Loosen the drain plug under the diesel
off the filler cap, and then fill diesel fuel. fuel pre-filter and diesel fuel primary filter.
When filling diesel fuel, please do not to Drain out the sediment and water after
take out the filler screen. completing the day’s work.
Engine fuel tank should be maintained as Attention: Never wait to fill fuel until the
below: fuel of the tank has run out, this will make
the engine stop, and the diesel fuel
Generally, changed annualy, if worked in contains lots of water and sediment, can
polluted condition, it is suggested to impact engine proper work.
change every thousand hours or three The Sulfur Quantity in the Diesel Fuel
months. When the velocity of inputting oil is
slow, should take off the breather, then The sulfur percentage in the diesel fuel
input oil again, Using high pressure gas to affects the engine oil selection and
57
replacement intervals. In the combustion 4. Attach a new gasket to the adapter of
process, the sulfur makes a chemical the pre-filter mounting base; coat engine
oil on the filter seal surface; fill the clean
reaction and generates the sulfuric acid
fuel into the filter.
and the sulfurous acid; these acids can
5. Fasten filter on the mounting base by
corrode the metal surface. So you must hand, after it contacts the mounting base,
select diesel fuel contain less sulfur. Some turn by an additional 1/2 ~3/4. In order to
chemical additives in the lubricating oil avoid damaging the filter, do not use the
include alkali compound, the alkali mechanical method to fasten.
compound can neutralize the acid. So the
oil change intervals should be adjusted by
the sulfur quantity in the diesel fuel:
1. If the content of sulfur in the diesel fuel Engine Oil Maintenance
is lower than 0.5%, replace the engine oil Check Engine Oil Level
according to the intervals specified in
1. Move the machine to flat ground, stop
Periodic Maintenance section of this
the engine, and pull up the parking brake
manual. lever.
2. If the content of sulfur in the diesel fuel 2. After stopping the engine, wait for ten
is 0.5%~1%, replace the engine oil minutes; let the engine oil completely flow
according to the half of the intervals back to the engine oil pan.
specified in Periodic Maintenance section 3. Open the engine hood, the oil dipstick
is located on the center of the right side of
of this manual.
the engine, the oil filler is located on the
3. If the content of sulfur in the diesel fuel
front upper of the engine.
is more than 1.5%, replace the engine oil 4. Draw out the oil dipstick, wipe it with
according to the 1/4 of the intervals clean cloth, reinsert the engine oil dipstick
specified in the Periodic Maintenance to the end, draw out again and check, the
section of this manual. oil level should between the "L" scale and
"H" scale.
Replace the Diesel Fuel 5. If the oil level is under the "L" scale,
Filter and Pre-Filter add engine oil; if the oil level is above the
"H" scale, loosen the drain plug, drain
1. First, clean the peripheral region and
some oil. Attention: Too much or not
the mounting base.
enough oil may damage the engine.
2. Remove the filter with the belt wrench
from the mounting base. Change Engine Oil
3. Remove the gasket on the threaded
When the specified oil change interval
adapter of the mounting base. Clean up
occurs, replace the engine oil. Park the
the seal surface of the mounting base with
machine on level ground, start the engine
the non- textile fiber cloth.
and wait until the water temperature is at
60°C, then stop the engine. Pull up the
parking brake, remove the drain plug on
the bottom of the engine oil pan, drain the
oil into a container and replace oil filter.
Fasten the plug; fill the clean engine oil
until the oil level reaches the "H" scale on
the dipstick. Run the engine at idle speed,
check the oil filter and drain plug for leaks.
58
Stop the engine, wait for about 10 minutes, filter.
and let the oil fully drain into the engine oil
pan. Check the engine oil level once more, Transmission
if the oil is insufficient, fill oil to the oil Transmission Oil
dipstick "H" scale. Attention: Within 15
seconds after engine starts, the engine oil Check Oil Level
pressure gauge should have the reading. If Transmission filling port is located inside
there is no reading, stop the engine the rear frame left side plate. Examine
immediately in order to avoid damaging transmission oil level routinely according to
engine, check engine oil level for correct the regulations in order to guarantee the oil
position. quantity. Use the oil dipstick on filler cap of
Replace the Engine Oil Filter transmission to check the oil level (oil level
should be on the middle of oil dipstick
1. Clean the peripheral region and the scale of transmission when the machine is
filter-mounting base. running.)
Use following steps to check
transmission oil level:
1. Check the cold oil level before starting
cold machines. The purpose for that is to
have the enough oil when the machine
starts. It is more important when the WL is
parked for a long time.
2. The level should be on the upper
position of the oil dipstick before starting
the engine. If the level is on the lower
2. Remove the oil filter with the belt position of the oil dipstick, add the enough
wrench. oil in order to start the machine.
3. Clean the contact surface of the 3. Park the machine on the flat field. The
mounting base gasket with the clean cloth. transmission control knob should be in the
neutral position. Engage the parking brake.
Mount the lock pin of frame to prevent the
machine from moving and rotating. Run
the engine at idle speed.
4. Start and run the engine for 5 minutes.
The transmission oil level should be near
the middle position of oil the dipstick. If the
oil level is higher, drain some oil by loosing
the drain plug on the bottom of
transmission. If the oil level is lower, add
transmission oil.
If the used O-ring sticks on the mounting Attention: High or low transmission oil
base, remove it. level may damage transmission. Keep the
4. Install a new O-ring. transmission oil level in the correct position.
5. Install the oil filter on the mounting Attention: Pay attention to the cleanliness
base, tighten the oil filter by hand till gasket when checking transmission oil level and
surface just contact mounting base, fasten replacing the transmission oil. Avoid dirt
again the oil filter to the specified position from entering into the transmission so it
with a belt wrench. doesn’t damage it.
Attention: Tightening too much can
damage the thread or the sealing of the oil
59
Replacing Transmission Oil transmission oil.
On one side, the transmission oil is 10. Turn the filler cap clockwise to fasten.
used as a service fluid for the hydraulic Replace Transmission
torque converter of the transmission
Suction Screen
hydraulic system. On the other side, it is
used for cooling and lubricating the torque 1. Drain the oil according to the
converter and transmission components. transmission oil replacement method.
So the transmission oil type should match 2. Loosen the suction pan bolts and
the requirement. Replace the transmission remove the suction pan. Take out the
oil according to the specified oil change suction screen.
intervals. Otherwise, the service life of 3. Install the new suction screen and
transmission will be shortened. tighten the suction pan bolts.
Use following steps to replace 4. Fill the oil according to the
transmission oil: transmission oil replacement method.
1. Start the engine and leave it running Attention: Pay attention to cover the
for a few hours to allow the dirt, metal and parking brake before replacing the
sediment to float in the fluid. transmission oil. This will prevent the
2. Park the machine on a flat surface. parking brake friction discs from getting
When the transmission control knob is in saturated with oil, which will reduce the
the neutral position, engage the parking braking performance.
brake. Mount the lock pin on frame to
Replace the Transmission
prevent the machine moving and rotating.
3. Stop the engine, unscrew the drain
Filter Element
plug located at the bottom of transmission, 1. Clean the peripheral region and the
and drain the oil into a container. transmission filter-mounting base.
4. Unscrew the drain plug under the
2. Remove the transmission filter housing
torque converter; drain the oil into a
with the belt wrench, and remove the
container. Warning: The transmission oil
temperature is still high. So wear protective element.
equipment and operate carefully to avoid
personal injury.
5. Use a magnet to clean the iron chips
attached the drain plug and the iron chips
in the transmission.
6. Install the drain plug of transmission,
and drain plug and seals under the oil
cooler of torque converter.
7. Install the drain plug and seals under
the torque converter. 3. Clean the contact surface of the
8. Unscrew the filler cap of transmission. mounting base gasket with the clean cloth,
Fill the clean transmission oil through filling and install a new element.
hose. The transmission oil level should be
4. Install the transmission filter housing.
at the highest level.
9. Start and run the engine for 5 minutes.
Observe that the transmission oil level
should be near the middle position of oil
dipstick. If oil level is higher, drain some oil
by loosing the drain plug on the bottom of
transmission. If the oil level is lower, add
60
Attention: The transmission filter is in its lowest position, so the drive axle
directional. The arrow direction should be before and after several times to drain.
against the transmission pump when 2．The engine flameout, variable speed
installing. control lever in the neutral position, pull up
the parking brake button, in order to
Axle prevent the machine moving.
Axle Oil 3．Unscrew the drive axle wheel edge on
both ends of the oil drain plug and central
Check the oil level and replace the axle oil bridge shell oil drain plug and drain, and
regularly according to the regulations of meet good containers.
Periodic Maintenance. Warning: The transmission oil temperature
Check Oil Level is still high. So wear protective equipment
and operate carefully to avoid personal
1．Turn the machine on the flat ground,
injury.
slowly move the machine, makes the drive 4．The screw drive axle on the oil drain
axle wheel edge before the arrow on the plug.
end cover is vertical downward position, 5．A slow moving vehicle, make the wheel
pull up the parking brake button, in order to edge end cover on one arrow straight
prevent the machine moving, let stand for down.
15 minutes before and after (the drive axle 6．From the bridge wheel at both ends of
oil level will have to check two times). the oil plug or oil drain plug to clean the
2．Will drive axle wheel edges on both drive axle of oil, until the oil surface
sides of the oil clean up the area around reaches the front axle round edge two end
the screw, remove the oil level screw face oil level screw the lower edge of the
observation, the inside of the drive axle oil mouth. Refueling should be observed after
level of oil should be put in mouth edge 5 minutes, if the oil level can be stable
under 8 mm, allowing a small amount of (amount to the present operating manual).
overflow. If the oil level is lower than the oil 7．Plug at the ends of the screw drive axle
drain mouth edge under too much, drive wheel on the side.
axle oil shall be added. Refueling should 8．A similar process according to the above,
be observed after 5 minutes, if the oil level the change of another drive axle oil.
can be stable (check the oil level can use
any oil plug).
3．Screw oil plug
4．According to the operation of drive axle
oil level after inspection.
Replacing Transmission Oil
1．Start the machine running for a period of
time, first let the impurities in the bridge
housing fully suspended. Then turn the
machine on flat ground, slowly move the
machine, makes the end of the drive axle
wheel edge oil drain plug in its lowest
position. Due to the left and right sides,
front and back end of the drive axle wheel
edge oil drain plug cannot simultaneously
61
Hydraulic System 6. Remove the hydraulic return filter
element from the hydraulic tank and
Hydraulic Oil replace it with a new filter element. Open
Check the oil level and replace the the filler cap and take off the filling screen
Hydraulic oil regularly according to the to wash it.
regulations of Periodic Maintenance. 7. Remove the cleaning flange disc of the
tank under the filling port. Use diesel to
Check Hydraulic Oil Level wash the bottom of hydraulic oil tank and
The hydraulic tank is located on the left its four sides and dry it with a clean cloth.
side of cab. There is a level gauge to 8. Mount the drain plug of hydraulic tank,
indicate the hydraulic oil level on the front return filter, cover, filling screen, tank
part of hydraulic tank. When checking the cleaning flange port and the inlet pipe.
hydraulic oil level, park the machine on a 9. Fill the clean hydraulic oil from the
flat surface, place the bucket on the ground, filling port of hydraulic tank to allow the oil
and make sure the front frame and rear level reach the upper scale of hydraulic
frame are straight without an angle. At this level gauge. Screw on the filler cap.
time, the hydraulic oil level should reach 10. Remove the lock pin of frame and start
2/3 of the level gauge. the engine. Operate the working valve
control lever. Raise and lower the boom,
Replace the Hydraulic Oil
dump and rack back the bucket, and steer
Replace the hydraulic oil every 2000 left and right at the largest possible angle
service hours or every year. The method is twice or three times to make the hydraulic
as follows: oil fill the cylinder and lines. Then, run the
1. Clean the dirt in the bucket. Park the engine for 5 minutes at the idle speed to
machine on a flat surface and put the vent the air from the system.
transmission control lever in the neutral 11. Stop the engine and open the filler
position. Engage parking brake and mount cover of hydraulic tank. Add the clean
the lock pin of frame. Start the engine and hydraulic oil to 2/3 scale of hydraulic tank
run it for 10 minutes at idle speed. level gauge.
Repeatedly raise the boom, lower the
Replace Heavily Polluted Hydraulic Oil
boom, dump and rack back bucket etc.
2. Finally, raise the boom to the highest If the operating condition is bad or the
position and pull the bucket to the furthest hydraulic oil is seriously polluted, such as
back position. Stop the engine. being black, or foamy. Please immediately
3. Push the bucket control knob of replace the hydraulic oil.
working valve forward. Dump the bucket 1. Clean the dirt from the bucket. Park
under the gravity effect and drain the fluid the machine on a flat field and put the
of tilt cylinder. When the bucket is tilted at transmission control lever in the neutral
the required position, push the boom position. Pull the parking brake lever and
control lever of working valve forward. mount the lock pin of the frame. Start the
Lower the boom under gravity effect and engine and run it for 10 minutes at the idle
drain the oil of boom cylinder. speed. Repeatedly raise and lower the
4. Clean the drain port under the boom, dump and rack back the bucket etc.
hydraulic tank. Unscrew the drain plug; 2. Finally, raise the boom to the highest
drain the hydraulic oil into a container. At position and backward the bucket to the
the same time, unscrew the filler cap and largest position. Stop the engine.
quicken the drain process. 3. Push forward the bucket control knob.
5. Remove the inlet pipe of hydraulic oil Dump the bucket under the gravity effect
tank and drain the hydraulic oil left in the oil and drain the fluid of the tilt cylinder. When
tank. the bucket is tilted at the required position,
62
push the boom control lever forward. For safety information regarding the
Lower the boom under gravity effect and maintenance of tires, please view the
drain the oil of boom cylinder. “Tires” section of the “Safety Information:
4. Clean the drain port under the Maintenance Precautions” part of this
hydraulic tank. Unscrew the drain plug; manual. Check and adjust the tire inflation
drain the hydraulic oil into a container. At pressure after the tire cools down. The tire
the same time, unscrew the filler cap and pressure is the same for both nitrogen and
quicken the drain process. air filled tires. SEM suggests choosing
5. Remove one end of all pipes to drain the tire inflation pressure according to
the remained fluid of steering cylinder, application:
hydraulic oil cooler and pipes. Tire Spec.：17.5-25
6. After draining the oil, mount the drain Tire Inflation Pressure (MPa)
port plug under the hydraulic tank and all
Front Wheel: 0.343
pipes removed.
Rear Wheel: 0.294
7. Open the filler cap of hydraulic tank
Attention: If the machine travels for a long
and fill the clean hydraulic fluid to the lower
distance and at high speed, park the
mark of level gauge.
machine for 30 minutes every 45 km in
8. Replace the oil again according to the
order for the tire to cool down.
‘Replace the Hydraulic Oil’ section
mentioned above. And replace the return Bucket Limitation Device
filter element. Clean filling screen and
hydraulic tank. The machine has a bucket automatic
leveling function. Operate the bucket
automatic leveling function reasonably to
increase the production effectively.
Replace the Return Filter
Element of Hydraulic Tank Adjust the Bucket’s
1. Raise the boom and at the same time Automatic Leveling Device
put the bucket in the rack back position. 1. Park the machine on a flat surface. Put
Use the support against the boom to
the transmission control knob in the neutral
prevent the work tool falling. Position the
position. Operate the control knob of
work tool control lever in the neutral
position. Apply parking brake and stop the working valve to make the bucket level to
engine. the ground. Pull the parking brake lever
2. Unscrew the mounting bolts of filter and stop the engine. Install the lock pin to
cover on the side of tank and remove the the frame.
cover. The cover might come off because 2. Loosen the arrow bolt. Move the arrow
of the spring. When taking off the bolts, the
to the middle of the fitting body of tilt
cover should be pressed down.
cylinder rod end. Tighten the arrow bolt.
3. Take off the spring, then remove filter
element. 3. Remove the fixed lock pin from the
4. Mount the new filter element, spring frame after finishing. Start the engine and
and cover. check that adjustment is suitable.
5. When installing the cover bolts, press
the cover and tighten the bolts evenly. Parking Brake
6. Check the oil level and add the oil if The parking brake should be often
necessary. checked to guarantee parking safety and
7. Check the filter cover for leaks. the braking performance of emergency
braking.
Tires
63
1. Adjust the tire pressure to the Step 2: Take out the fixed pin of friction
regulated value. The bucket is leveled at disc.
about 300mm away from ground. And
confirm that the service brake works well.
2. Start the engine and allow the machine
to face a slope of 18% (angle is
10°12′) .The road should be flat and dry.
3. Step on the service brake pedal and Step 3: Lightly take off the friction disc.
stop the machine. Put the transmission
control knob in the neutral position and
then stop the engine.
4. Pull the parking lever button, loose the
service brake pedal slowly and check if the
machine moves or not.
Step 4: Replace it with a new friction disc.

Service brake performance
Ensure the machine’s parking brake
system operate normally before checking
the service brake performance in order to
apply the parking brake to stop the
machine in an emergency condition. The
machine travels at 20km/h at the flat, Step 5: Punch the fixed pin lightly.
straight and dry concrete road. Step on the
service brake pedal to brake fully. After the
machine stops, push the transmission
control knob to the neutral position. Pull the
lever of parking brake and then loosen the
service brake pedal. Check the machine
braking distance, which should not be Step 6: Tighten the retaining screw of pin.
more than 9 m when the machine travels at
32km/h.
Replace Friction discs

3 longitudinal grooves on the friction disc of
brake caliper signify the grinding capacity. Internal Friction Discs
Replace the new disc when the grooves Step 1: Loosen the retaining screw of pin.
are worn down. Easiest way to replace the
new friction disc is the following steps.
External Friction Discs

Step 1: Loosen the retaining screw of
brake caliper pin.
Step 2: Pull out the friction disc slowly after
taking out the pin.
64
Step 3: Replace it with a new friction disc lubrication addition：
Step 4: Punch the pin lightly and tighten The lubrication points located on the
the retaining screw of pin. machine(21 joints total)，please follow the
process specified during maintenance for
the lubrication of each joint, use the
following table to ensure that each joint is
lubricated:
Joint Location Quantity
Bucket and Articulated Boom 2
Finally, check the removed parts fully. Test
Bucket and Hinged Bar 1
the machine after confirming it’s correct.
Bar and Rocker Arm 1
Pin and Driveshaft Rocker and Articulated Boom 1
Lift Cylinder and Articulated Boom 2
According to the machine lubricating
Dump Bucket and Rocker Arm 1
maintenance figure, fill the grease on the
Boom and Front Frame Joint 2
joining point of front and rear frame, front,
Dump Bucket and Front Frame Joint 1
main, middle and rear driveshaft,
Lift Cylinder and Front Frame Joint 2
oscillation frame, driveshaft support and
Steering Cylinder and Front Frame
other lubricating point until it overflows.
Joint 2
Attention: The grease site lies on the rear
Steering Cylinder and Rear Frame Joint 2
end of lifting cylinder. Press-fill the grease
Swing Stand and Rear Frame Joint 2
in the circular hole in the left and right outer
Front and Rear Frame Joint 2
side plate of front frame (refer to the
picture). Prepare to add lubrication
Machine Lubrication Service

and Maintenance
In order to decrease the additional
lubrication necessary, to decrease the
failure rate, to improve the service and
maintenance of the machine, to increase
the machine life and reliability, and
especially to correctly complete
maintenance lubrication process, please
complete maintenance strictly according to
the following procedure: First refer to the picture showing the
Shangong lubrication gun model:
Reference points for
65
ENDURA E9511. After adding the
lubrication, test and confirm that it satisfies
the lubrication requirement.
Use of the Lubrication Gun

Before adding lubrication, be sure that the
tip of the gun is clean, and insure that dirt
will not build-up or enter the nozzle.
Be sure that the equipment is in good
Bucket, Articulated Boom and Hinged Bar
condition before use, especially the soft
(hard) pipe connections, lubricate the joints
and ends, and make sure they are fasted
firmly. Before adding oil, first remove the
air from the lubrication gun to ensure that
no pressure is lost.
Use as follows：
After the Articulated Boom Asably Pin
At the junction of the soft (hard) tubes

and the lubrication nozzel, add lubrication
using the handle until the oil begins to seep
out.
For daily lubrication maintenance, refer Pin asably in front of the dump bucket
to the following pictures
Swing Stand and Rear Frame Joint
Swing Stand and Rear Frame Joint
After the boom pin assembly, the main

rocker pin asably
66
After the lifting cylinder pin asably
Wipe off excess oil：

After adding lubrication, the excess oil
should be removed. Be sure to avoid the
oil-nozzle from absorbing impurities or
build-up in the nozzle or next time
Oil Addition Schedule lubrication is added the dirt will be released
into the joint。
Add lubrication once every two working
days (this schedule should be strictly Main Transmission Shaft
enforced so that the lubrication is added
Flow Process：
every two days)
Currently the production of the 50 and 60
Notices for adding wheel loader transmission shaft is
Lubrication maintenance-free, but after 2400
maintenance-free working hours it is
necessary to maintain and service the
transmission. The following is the
recommended maintenance procedures (in
cases of extreme working conditions,
perform the scheduled maintenance before
the time specified):
1. The current shaft used is an Exxon
Mobile Corporation UNIREX, which
recommends the use of high-quality roller
bearing grease.
2. Between 2400 and 4800 working
hours maintain the machine at intervals
less than 1200 working hours.
3. After 4800 working hours, complete
maintenance at intervals less than 600
working hours.
Important: Due to the different lubrication
mixtures that may occure leading to
decreased performance, CQL does not
recommend the use of any other types of
lubrication, but if it is necessary to use a
different type of lubrication the user must
use common lithium-based grease, the
67
purposed maintenance schedule is as the electrolyte of battery appears black, the
follows: engine may not start.
1. Between 2400 and 4800 working 5. UnasCQLbled battery if it is stored
hours maintain the machine at intervals over 6 months.
less than 600 working hours. If the battery has low power because of the
2. After 4800 working hours, complete reasons mentioned above, you can
maintenance at intervals less than 300 recharge the power and restore it to the
working hours. normal condition.
Maintenance-free universal joints are a
result of the multi-shaft lip-type seal
structure in order to ensure the sealing
performance, it is required that the
lubrication is added with a gun at a
pressure of more than 40Mpa
(approximately 6000psi.
Welding Operation
When welding on the machine, to avoid
machine damage or safe accident, operate
according to the safety regulations stated
in the “Safety Information: Maintenance
Precautions” part in the “Welding Repair”
section of this manual..
Battery
This machine uses maintenance-free
battery. Follow these following operation
regulations during usage. Also, please
follow the safety instructions located in
the ”Battery and Maintenance” section of
the “Safety Information: Maintenance
Precautions” part of this manual.
Causes for a Low Battery

1. The electrical element is left on for an
extended amount of time when the
machine is not running.
2. The machine is not run for a long tirm,
large leakage in electric current, or excess
electric instruments may lead to the battery
power depletion.
3. Start the machine frequently.
4. Failure of the charging system, such
as failed generator and failed electrical
elements, if the charging pressure is too
low due to the setting of generator voltage
regulator, or the engine transmission belt is
loose etc., does not allow the battery to
charge normally causing lower power. If
68
Fluid Specification
Use the following regulated specification and varieties to ensure the machine normally
operate when adding and replacing the different kinds of oil.
Component
Ambient Temp. Specification Remark
Used
-40℃ API CH-4 ， CG-4 ， Recommended oil:
CF-4/SJ，SAE5W-40 Please contact local
-15℃～50℃ API CH-4, CG-4,
agency or SEM
Engine CF-4/SJ，SAE15W-40
-20℃～40℃ API CG-4 ， CF-4 ， dealer. Use CQL
CF/SJ，SAE10W-30 appointed oil.
-15℃～50℃ API CF-4 ， CF/SG ，
SAE15W-40
Transmission -40℃-50℃ #8 Transmission oil
Axle -40℃ SAE75W-90 ， API
GL-5
-20℃～40℃ SAE85W-90, API
GL-5 or SAE80W-90,
API GL-5
Hydraulic -5℃～40℃ ISOVG46, L-HM46
System -26℃～40℃ ISOVG46, L-HV46
-40℃ SAE5W-40
Booster SAEJ703 DOT4 or
DOT3 Brake Fluid
Grease Summer NGLI2

Winter
Antifreeze Below 0℃ YF-2
Fluid YF-2A
Fuel tank Above -5℃ 0# light diesel
Below -5℃ -10# or -35# light
diesel
ATTENTION
1. Do not use a different brand of hydraulic oil. If you have to use different brand of hydraulic
oil, you must clean the system first.
2. If the machine works in a cold area for long time, HV46 low-temperature Anti-wear
hydraulic oil must be used.
3. Change the oil on time. Even if the oil is clean, it may decrease in performance after a long
time of storage.
4. Choose the fuel according to the lowest local temperature of environment.
69
Failure Causes and Repair
Review common machine symptoms and related troubleshooting

techniques for use by customers and servicemen.
70
Engine system
This section is only applies to Weichai engine configuration, for Cummins engine’s
troubleshooting , please refer to the supplied 《Cummins Operation And Maintenance
Manual》
Transmission
Transmission oil pressure is too low in every gear
Problem Solution
1. Transmission oil level is too low 1. Fill transmission oil level to the proper
level
2. Oil leakage in main pipe lines 2. Check and repair
3. Transmission oil suction filter screen is 3. Clean or replace the filter screen
blocked
4. Transmission oil pump is damaged 4. Repair or replace the pump
5. Improper pressure valve adjustment 5. Readjust the valve setting
Transmission oil pressure is too low in some gears

1. Damaged to piston seal ring 1. Replace the seal rings
2. Damaged seal rings in the transmission 2. Replace the seal rings
lines
3. Oil leakage in the transmission lines 3. Check and repair
Torque converter oil temperature is too high

1. Transmission oil level is too low 1. Fill the oil to the proper level
2. Transmission oil level is too high 2. Drain the oil to the proper level
3. Oil coolant is blocked 3. Clean or replace coolant
4. Clutch is slipping 4. Check and adjust the transmission oil
pressure
5. Excessive time running the machine at 5. Idle or turn off the machine to cool it
high loads down
Loader cannot move after the engine has been started
71
1. A Gear not selected 1. Shift to desired gear or adjust the
transmission control lever to the desired
position
2. The transmission valve cannot reset after 2. Disasable the valve for inspection to
cut-off identify potential solutions
3. Low torque converter oil pressure 3. Adjust the torque converter overflow
valve
4. Low transmission oil pressure 4. See (Transmission oil pressure is too low
in every gear) and (Transmission oil pressure
is too low in some gears)
Insufficient machine power to drive the machine

1. Low transmission oil pressure 1. See (Transmission oil pressure is too low
in every gear) and (Transmission oil pressure
is too low in some gears)
2. Torque converter oil temperature is too 2. See (Torque converter oil temperature is
high too high)
3. Damaged torque converter impeller 3. Disasable and check the torque
blades converter, replace the damaged blades
4. Insufficient output power from the engine 4. Check and repair the engine
5. Service or parking brake is engaged 5. Check and repair the brake system,
and/or disengage the service and/or parking
brake
Brake System
Insufficient service brake force
1. Brake system oil leakage 1. Replace the sealing parts
2. Air present in the brake system hydraulic 2. Bleed the air out of the brake system
brake lines hydraulic brake lines
3. Insufficient pressure in the air lines 3. Check the sealing performance in the air
compressor, storage tank, and lines
4. Worn booster cup 4. Change the cup
5. Oil on friction disc 5. Investigate root cause and determine
corrective action
6. High abrasion of the friction disc 6. Replace with a new friction disc
Transmission cannot be shifted after braking

1. Brake valve cannot reset 1. Disasable, clean and repair
2. Transmission air valve is blocked 2. Disasable, clean and repair
3. Insufficient pressure in the rear chamber 3. Check the brake lines
of transmission cut-off valve rod
72
Brakes do not release normally
1. Push-rod of brake valve is not aligned to 1. Check, adjust, or replace the damaged
the correct position, or the piston rod is parts
blocked and the reset spring is incorrectly set
2. Inflexible reset of booster piston 2. Check, clean, and identify potential
solutions
3. Brake pliers piston cannot reset 3. Clean or replace the rectangular seal ring
Rapid air storage tank pressure loss after the machine is

parked
1. Brake inlet valve is blocked or damaged 1. Brake continuously several times to
remove dirt, or replace with a new valve
2. Pipe connectors are loose or lines are 2. Tighten the connectors or replace the
damaged lines
3. Relief valve is not sealed 3. Investigate and replace the valve if
necessary
Slow pressure rise after the engine is started

1. Abnormal working condition of the air 1. Inspect the operating condition of the air
compressor compressor
2. Loose connectors 2. Tighten the connectors
3. Unsealed brake or relief valve 3. Repair or replace
Machine turns when brakes are applied

1. The brake force for the right and left tires 1. Check and repair the brake pliers and
are different pipe lines
2. Air pressure in the right and left tires are 2. Ensure all tires are filled to the correct
different pressures
Insufficient parking brake force

1. Excessive clearance between the brake 1. Re-adjust to meet the recommended
hubs and brake discs clearance
2. Oil on brake discs 2. Clean the oil off
Work Tool and Hydraulic System

Boom raise and bucket tilt functions are slow or dysfunctional
73
1. Damaged cylinder oil seals 1. Replace with new seals
2. Oil leakage in hydraulic lines 2. Check and repair
3. Severe inner leakage of the pump 3. Repair or replace the pump
4. Improper adjustment of the safety valve, 4. Adjust the system pressure to the
resulting in low system pressure required specification
5. Air enters into the oil suction lines of the 5. Clean the filter and/or replace the oil
hydraulic pump, or the oil filter is blocked suction pipe
6. Excessive hydraulic valve fitting 6. Repair or replace the valve
clearance
Voiding of hydraulic oil in suction line or foaming of hydraulic

oil
1. Hydraulic oil level is too low 1. Fill oil to the required level
2. Filter is blocked 2. Clean the filter
3. Damaged oil pump 3. Repair or replace the pump
4. Air leakage in oil suction lines or 4. Repair or replace the damaged parts
damaged pump seals
5. Contaminated and/or deteriorated 5. Replace with recommended new
hydraulic oil hydraulic oil
Hydraulic oil temperature is too high

1. Excessive time running the machine at 1. Stop the machine to cool it down
high loads
2. Hydraulic system pressure is too low 2. Adjust to the required pressure
3. Hydraulic oil level is too low 3. Fill oil to the required level
4. Damaged oil pumps 4. Repair or replace the pump
5. Blocked hydraulic lines and/or filter screen 5. Repair, clean, or replace the hydraulic
lines and/or filter screen
6. Insufficient engine fan cooling 6. Adjust the engine fan belt to meet the
engineering requirement
Failure in resetting
1. Deformation of the multi-way valve reset 1. Replace
spring
2. Dirt between multi-way valve rods 2. Clean the parts
Steering System
Heavy Steering
74
Normal steering when the steering is slow, heavy steering when the steering is fast
1. Insufficient oil supply from the pump 1. Repair and replace oil pump
2. Inflexible operation of the priority valve 2. Identify potential solutions and/or replace
spool the priority valve
3. Priority valve control pressure is too low 3. Adjust the control pressure
4. Air present in the oil lines between the 4. Turn the steering wheel until the tires are
priority valve and steering gear at its maximum steering position, then
continue to turn the steering wheel, forcing
the safety valve open, thereby venting the air
out of the steering system
Foam in the oil, abnormal sound coming from the oil, oil cylinders sometimes move and
stop while the steering wheel is being turned
1. Air in the system 1. Check oil level and add oil to the required
level. Check whether there is air leakage in
the suction oil and resolve venting the air out
of the system
Easy steering without load, heavy steering with load

1. Setting of the steering safety valve 1. Re-adjust the steering safety valve
pressure lower than the operation pressure pressure setting
2. Steering safety valve is blocked 2. Clear the dirt off
3. High oil viscosity 3. Replace with the recommended oil
Heavy steering when the throttle is low, normal steering when the throttle is high
1. Low pump volume efficiency 1. Replace oil pump
2. Large clearance between the priority 2. Replace the priority valve
valve spool and body
No tactile operator feedback
Operation of the steering wheel is still light when the tires are at there limited steering
position
1. Pressure setting of the bidirectional 1. Re-adjust the bidirectional cushion valve
cushion valve on the oil port of the steering starting pressure, which should not less than
gear is lower than that of the steering safety 1.25 times of the steering safety valve set
valve pressure
2. Severe wear and excessive clearance 2. Replace the worn parts or the steering
between the valve body, sleeve, and spool, or gear
between the stator and rotor pair of steering
gear
Steering failure
Steering wheel cannot return to the neutral position. The pressure drop increases in the
75
neutral position
1. Spring plates are broken 1. Replace the broken spring plates
Pressure run-out increases significantly, and even cannot rotate

1. Pin puller or drive shaft opening is broken 1. Replace pin puller or drive shaft
or deformed
Electric System
Generator does not generate electricity, or the voltage is low
1. Drive belt is slipping 1. Adjust the belt
2. Connector contains oily dirt or is worn 2. Clean the oily dirt off using a clean cloth
moistened with gasoline or grind it using fine
abrasive paper
3. Bad contact between electric brush and 3. Check and repair
connector
4. Excitation coil is open circuit 4. Inspect the outer magnetic field and
check the excitation loop with a light bulb
5. Residual magnetism disappears 5. Magnetically charge or replace with a
new generator
Battery does not charge or the charging current is weak

1. Damaged voltage regulator 1. Repair or replace
2. Bad wire contacts or open circuit 2. Check connecting wires between the
generator and battery
Large spark between the generator brush and connector

1. Severe connector wear 1. Clean connector, clear the dirt out from
the connector lugs
Generator is overheating
1. High voltage regulator voltage 1. Adjust regulator voltage
2. Worn bearings or less lubrication 2. Replace bearings or add lubrication oil
3. Short circuit in connector or armature coil 3. Disasable, repair or replace
Engine starts difficulty
76
1. Low voltage or damaged battery 1. Charge or replace with a new battery
2. Damaged start switch 2. Repair or replace
3. Bad wire contacts or open circuit 3. Check and repair
4. Air present in engine fuel inlet lines 4. Venting the air out of the lines
Air Conditioning System

Cooling air not emitted from the air conditioning vents
1. Drive belt is too loose or is broken 1. Tighten belt or replace with a new belt
2. Fuse is blown, wire is disconnected, 2. Replace with new fuse, repair wire,
cooling air switch is damaged, or blower motor switch, and/or blower motor
stops working
3. Compressor does not rotate, belt is 3. Remove the compressor, repair or
slipping on the pulley replace
4. Compressor does not work. When the 4. Repair or replace with the compressor
engine speed varies, only slight changes are valve plate
observed between low and high-pressure
readings
5. Cooling system lines are broken, or 5. Repair cooling system lines, inspect
refrigerant is leaking, Low and high pressure system for leakage, evacuate lines, and fill
readings are zero with Freon
6. Dryer of the receiver or expansion valve is 6. Disasable, repair or replace
blocked
Insufficient cooling air volume

1. Insufficient volume of air in the vent duct, 1. Clean or replace the air filter screen,
air leakage in the vent duct clear off obstructions in the vent duct,
reconnect the vent duct
2. Blower motor does not function properly 2. Repair or replace the blower motor
3. Compressor electromagnetic clutch slips 3. Repair or replace the electromagnetic
4. Compressor efficiency decreases clutch
5. Air exists in the cooling system, 4. Repair or replace the compressor
excessively high pressure shown in the high 5. Bleed air, evacuate the lines, and fill with
pressure gauge, misty/murky substances Freon
seen in the sight glass
6. Insufficient refrigerant, bubbles can be 6. Add refrigerant until the bubbles
seen in the sight glass, excessively high disappear
pressure shown in the high pressure gauge
7. Insufficient air circulation around the 7. Clean the radiator and engine water
radiator, excessively high pressure shown in tank, or install a condensation fan
the high pressure gauge
77
Cooling system working intermittingly
1. Controllers for idle running and 1. Re-adjust or repair
temperature are out of control
2. Compressor electromagnetic clutch slips 2. Disasable the bracket or replace
3. Electromagnetic clutch coil is loose or 3. Disasable, repair or replace
not grounded well
4. Water in the cooling system causes an 4. Replace the dryer of the receiver
intermittent blocking of the expansion valve
Increasing noise
1. Drive belt is loose or worn 1. Tighten belt or replace with a new belt
2. Compressor is loose on its mounting 2. Tighten bracket mounting screws
bracket
3. Blower motor is loose or worn 3. Repair or replace the motor
4. Slip of the electromagnetic clutch is 4. Disasable, repair or replace
resulting in noise
5. Inner parts of the compressor are worn 5. Repair or replace the compressor
78
SEM655D Period Maintenance Manual
NOTE:This section is only applied to Weichai engine configuration, for Cummins
engine’ maintenance , please refer to the supplied 《 Cummins Operation And
Maintenance Manual》
一. Maintenance List
A.
Oil (oil suitable for different kinds of degree, customer choose as local situation)
The list involves SEM655D special oil of period maintenance. Refer to OMM for detailed
operating method
First
Instructions Demand Interval Time
Location Describe Maintenanc
For Use （L）（h）
e（h）
Diesel Engine
-15～40℃
Oil15W-40 CF
Engine Diesel Engine Oil 21 50 250
-20～30℃
10W-30 CF
Gear Box #8 Tranmission Oil ; 55 100 1000
85W-90 Gear Oil –20 ～40
Rear Axle 36 * 2 100 1000
80W-90 Gear Oil –30 ～40
Hydraulic Hm46 Hydraulic Oil –5 ～40

150 2000 2000
Tank
Hvlow Pour Hydraulic Oil –26 ～40
B. Safety
Interval time（h） Describe Demand（L） Location Remarks
According to the
Brake Oil4603 3 Air Booster
actual demand
According to the Each pliers
Brake Slice Brake Pliers
actual demand 2
–35～50 Antifreeze -35 Just add

Engine Cooling antifreeze, no
–45～50 Antifreeze -45
need to replace
C. Filter
This list involve SEM655D filter of period. Refer to OMM for detailed operating method.
Attention: Clean strainer when air filter indicator alarms, change the filter after
cleaning for six times. For other strainers, change filter immediately when the indicator
alarms.
79
First maintenance
Location Describe Quantity Interval time（h）
（h）
Engine Oil Filter Element 2 50 250
Desert Air Filter
1
Engine Element
250 250
Filter 2
Element 1
Gear Box Filter 1 100 1000
Filter Screen
Gear Box 1 100 1000
Assembly
Pilot Hyd Filter 1 100 1000
Oil Return Filter
Hydraulic Tank 1 100 1000
Screen
Hydraulic Tank Oil Filter Core 1
2000 2000
Fuel Tank Fill Filter 1
二.2000H(one year) maintenance parts list

Replacement
Demand
time Descride Location
（h） Oil(L) Filter
Diesel Engine
50 Engine
Oil15W-40 Cf 21
Diesel Engine
50 Engine
Oil10W-30 Cf 21
50 Oil Filter Element 2 Engine
100 #8 Transmission Oil 55 Gear Box
100 85W-90 Gear Oil 36*2 Rear Axle
100 Filter 1 Gear Box
Filter Screen
1 Gear Box
100 Assembly
100 Filter 1 Pilot Hydraulic
Oil Return Filter
1 Hydraulic Tank
100 Screen
Diesel Engine
Engine
250 Oil15W-40 Cf 21
Diesel Engine
21 Engine
250 Oil10W-30 Cf
Desert Air Filter
250 1
Element Engine
80
Replacement
Demand
250 Filter 2 Engine
250 Element 1 Engine
Diesel Engine
500
Oil15W-40 Cf 21 Engine
Diesel Engine
500 21
Oil10W-30 Cf Engine
Desert Air Filter
500 1
Element Engine
500 Filter 2 Engine
Diesel Engine
750
Oil15W-40 Cf 21 Engine
Diesel Engine
750 21
Oil10W-30 Cf Engine
Desert Air Filter
750 1
Element Engine
750 Filter 2 Engine
1000 #8 Tranmission Oil 55 Gear Box
Filter Screen
1000 1
Assembly Gear Box
Oil Return Filter
1000 1 Hydraulic Tank
Screen
Diesel Engine
1000
Oil15W-40 CF 21 Engine
Diesel Engine
1000 21
Oil10W-30 Cf Engine
Desert Air Filter
1000 1
Element Engine
1000 Filter 2 Engine
1250 Engine Oil15W-40 CF 21 Engine
81
Replacement
Demand
Diesel Engine
1250 21
Oil10W-30 CF Engine
Desert Air Filter
1250 1
Element Engine
Diesel Engine
1500
Diesel Engine
1500 21
Oil10W-30 CF Engine
Desert Air Filter
1500 1
Element Engine
Diesel Engine
1750
Diesel Engine
1750 21
Oil10W-30 CF Engine
Desert Air Filter
1750 1
Element Engine
2000 Hm46 Hydraulic Oil 150 Hrdraulic Tank
Hvlow Pour Hydraulic
2000 Hrdraulic Tank
Oil 150
2000 Oil Filter Core 1 Hrdraulic Tank
2000 Fill Filter 1 Fuel Tank
2000 #8 Tranmission Oil 55 Gear Box
Filter Screen
2000 1 Gear Box
Assembly
Oil Return Filter
2000 1 Hydraulic Tank
Screen
82
Replacement
Demand
Diesel Engine
2000 Engine
Oil15W-40 Cf 21
Diesel Engine
2000 21 Engine
Oil10W-30 Cf
Desert Air Filter
2000 1 Engine
Element
83

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Operation and Maintenance Manual

SEM655D Wheel Loader

Improper operation, lubrication, maintenance or repair of this product can be

IMPORTANT SAFETY INFORMATION ................................................................................... 1

SAFETY INFORMATION .......................................................................................................... 5

SEM655D PERIOD MAINTENANCE PARTS LIST................................................................ 79

Always Lock the Lockout

Precautions When Operating

Check When Changing Direction

Electrical Maintenance Notes for High-Pressure Oil

Catalog and Change Cycle Parts Critical to

Working environment requirements

1. Height above sea level: ≤3000m

described, Caterpillar (Qingzhou) Ltd.assumes no responsibility for accidents safety

Dimension and Weight

Main drive and final drive reduction

Drive axle and wheel

Parking brake and emergency brake

Steering hydraulic system

Work Tools Hydraulic System

System voltage 24V

Fluid fill volume

Air conditioning system

Signal Name Function

Temperature lamp of When the temperature is higher ,the

Work hour Clock Show the machine work hour

Left Direction Lamp Caution machine to turn left

Right Direction Lamp Caution machine to turn right

When the lamp is on,the battery is

Dipped Headlight Lamp Dipped Headlight is on

When the park brake is open ,the lamp

High Bream Lamp High Bream is on

Water in Oil Warning Lamp Request to drain out the water

When the water is higher than 104

hours Machine Operation

Machine Steering Operation

First, Clear and level the working site. Combine Shoveling

Notice: When unloading, the collision

After Cold Season

During uses this machine, please perform the maintenance according

Maintenance items Daily PM250 PM500 PM1000 PM2000

Clean Radiator Fins

Engine Air Filter

Step 4: Replace it with a new friction disc.

Replace Friction discs

External Friction Discs

Machine Lubrication Service

Use of the Lubrication Gun

After the Articulated Boom Asably Pin

At the junction of the soft (hard) tubes

Swing Stand and Rear Frame Joint

After the boom pin assembly, the main

Wipe off excess oil：

Causes for a Low Battery

Grease Summer NGLI2

Review common machine symptoms and related troubleshooting

Transmission oil pressure is too low in some gears

Torque converter oil temperature is too high

Loader cannot move after the engine has been started