SB e 2 642 English 2
SB e 2 642 English 2
SB e 2 642 English 2
EN
DEVILBISS AG360
Series: AG361 & AG361E
II 2 G X T6
Contact your local DeVilbiss representative for additional copies of this manual.
SPECIFICATIONS
FLUID AND AIR INLET PRESSURES (See pages 8 & 9)
P1 = Max Air Input Pressure 7 bar [102 psi]
P2 = Max Fluid Input Pressure 7 bar [102 psi]
P3 = Cylinder Air Pressure 4 - 7 bar [58 psi - 102psi]
Sound Pressure Level: Available on request
Sound Power Level: Available on request
ENVIRONMENTAL
Max Ambient Operating Temperature 40°C Nominal [104°F]
MATERIALS OF CONSTRUCTION
Gun Head and Fluid Passageways Stainless Steel
Gun Body Material Quickclean™ Coated Aluminium
Air Cap Material Electroless Nickel Plated Brass
Stainless Steel
Fluid Tip and Needle Construction Nitride Coated Stainless Steel
Tungsten Carbide
CONNECTIONS
P1 = Air Inlet Size 1/4" G
P2 = Fluid Inlet Size 1/4" G
P3 = Cylinder Inlet 1/8" G
WEIGHT
Gun Weight 670g
This Product is designed for use with: Solvent and water based materials
Protection Level: II 2 G X T6
EU Declaration of Conformity
The object of the declaration described above is in conformity with the relevant Union
harmonisation legislation:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonised standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
BS EN 1953:2013 Atomising and spraying equipment for coating materials - Safety requirements
EN 1127-1:2011 Explosive atmospheres - Explosion prevention - Basic concepts
EN 13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres - Basic methods and
requirements
HVLP and High Efficiency products comply with the requirements of PG6 from the EPA guidelines and offer
greater than 65% transfer efficiency.
Providing all conditions of safe use / installation stated within the product manuals have been complied with and
also installed in accordance with any applicable local codes of practice.
Signed for and on behalf of Carlisle Fluid D Smith Director of Sales (EMEA)
Technologies UK Ltd: 28/8/17
WARNING
Read the following warnings before using this equipment.
SOLVENTS AND COATING MATERIALS. Can be highly flammable or INSPECT THE EQUIPMENT DAILY. Inspect the equipment for
combustible when sprayed. Always refer to the coating material supplier's worn or broken parts on a daily basis. Do not operate the
instructions and safety sheets before using this equipment. equipment if you are uncertain about its condition.
STATIC CHARGE. Fluid may develop a static charge that must be dissipated
through proper grounding of the equipment, objects to be sprayed and all other
electrically conductive objects in the dispensing area. Improper grounding or WEAR RESPIRATOR. The use of respiratory protective
sparks can cause a hazardous condition and result in fire, explosion or elecrtic equipment is recommended at all times. The type of equipment
shock and other serious injury. must be compatible with the material being sprayed.
LOCK OUT / TAG-OUT. Failure to de-energise, disconnect, lock out and tag-
PROJECTILE HAZARD. You may be injured by venting liquids or
out all power sources before performing equipment maintenance could cause
gases that are released under pressure, or flying debris.
serious injury or death.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
TABLE 1
AG361 AIR CAP PERFORMANCE GUIDE
Recommended Typical Fluid Typical Fan Pattern
Air Cap & Type Part Number Air Consumption
Air Inlet Pressure Flow* Size**
C1 Conventional PROC-120-C1-K 300 L/min [10.7 cfm] 3 Bar [45 psi] 150-250 ml/min 270mm
C2 Conventional PROC-120-C2-K 290 L/min [10.3 cfm] 3 Bar [45 psi] 100-350 ml/min 270mm
C3 Conventional PROC-120-C3-K 440 L/min [15.7 cfm] 3 Bar [45 psi] 250-600 ml/min 360mm
TE10 Trans-Tech/Compliant PRO-100-TE10-K 255 L/min [9.1 cfm] 2 Bar [30 psi] 150-200 ml/min 300mm
TE20 Trans-Tech/Compliant PRO-100-TE20-K 325 L/min [11.6 cfm] 2 Bar [30 psi] 150-200 ml/min 290mm
TE30 Trans-Tech/Compliant PRO-100-TE30-K 375 L/min [13.3 cfm] 2 Bar [30 psi] 200-300 ml/min 300mm
TE40 Trans-Tech/Compliant PRO-100-TE40-K 355 L/min [12.6 cfm] 2 Bar [30 psi] 250-400 ml/min 380mm
TE50 Trans-Tech/Compliant PRO-100-TE50-K 425 L/min [15.1 cfm] 2 Bar [30 psi] 250-400 ml/min 300mm
HV30*** HVLP PRO-100-HV30-K 450 L/min [16.0 cfm] 1.75 Bar [26 psi] 160-200 ml/min 315mm
*** HV30 (HVLP) operates at 0.7 bar [10 psi] atomisation air pressure at the cap.
Air Cap Atomisation Type 0.5mm 0.7mm 0.85mm 1.0mm 1.2mm 1.4mm 1.6mm 1.8mm 2.0mm 2.2mm 2.8mm
C1 Conventional - - SN SN SN SN SN SN - - -
C2 Conventional - - SN SN SN SN SN SN - - -
C3 Conventional - - SN SN SN SN SN SN - - -
TE20 Trans-Tech - - SN SN SN SN SN SN SN SN -
TE30 Trans-Tech - - SN SN SN SN SN SN SN SN -
TE40 Trans-Tech - - SN SN SN SN SN SN SN SN -
TE40R Trans-Tech - - SN SN SN SN SN SN SN SN -
HV30 HVLP - - SN SN SN SN SN SN SN SN -
For Trans-Tech / HVLP tip & needle part numbers, see table 4.
S = High quality stainless steel tips & needles available in this type & size.
N= Nitride hardened tips & needles also available in this type & size.
TABLE 3
AG361 CONVENTIONAL FLUID TIPS & NEEDLES
Stainless Steel Nitride Hardened
Fluid Tip Size
Fluid Tip Needle Fluid Tip Needle
TABLE 4
AG361 TRANS-TECH / HVLP FLUID TIPS & NEEDLES
Stainless Steel Nitride Hardened
Fluid Tip Size
Fluid Tip Needle Fluid Tip Needle
C62 Conventional PROC-120-C62-K 430 [15.2 cfm] 3 Bar [45 psi] < 3.5 L/min 490mm
C64 Conventional PROC-120-C64-K 400 [14.1 cfm] 3 Bar [45 psi] < 2.5 L/min 430mm
C67 Conventional PROC-120-C67-K 425 [15.0 cfm] 3 Bar [45 psi] < 2.0 L/min 500mm
Air Cap Atomisation Type 0.5mm 0.7mm 0.85mm 1.0mm 1.2mm 1.4mm 1.6mm 1.8mm 2.0mm 2.2mm 2.8mm
N= Nitride hardened tips & needles also available in this type & size.
C= Tungsten carbide tips & needles also available in this type & size.
5
P3
P1
4
2 3
WARNING
The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid
or air flows. This can be achieved through the spray gun mounting, or conductive air/fluid hoses.
Electrical bond from the spray gun to earth should be checked and a resistance of less than 10⁶ Ohms
is required.
P2
P2
1 Fluid filter
2 Fluid supply
3 Fluid restrictor valve
4 Fluid reservoir
P2 Fluid - 1/4" G
NOTE
Protective coatings have been used for storage protection. Flush the equipment fluid passageways
with appropriate solvent before use.
ASSEMBLY
REF. PART No. DESCRIPTION
QTY.
2. Fluid flow can be adjusted with the needle adjustment knob, fluid flow is increased when you
turn the knob anti-clockwise.
2. Turn the FAN and ATOM air valves anti-clockwise to be fully open.
3. Trigger the gun and adjust the fluid supply pressure, to obtain the recommended fluid flow
shown in the air cap performance guide table.
4. Trigger the gun and set the gun inlet air pressure regulator, to achieve the recommended start
pressures, shown in the air cap performance guide table.
5. Test spray - if the finish is too dry or fine, reduce the air flow by reducing the air inlet pressure
or by screwing the ATOM valve in clockwise. Alternatively increase the fluid flow using the
fluid supply pressure.
6. Test spray - if the finish is too wet, reduce the fluid supply pressure to reduce the fluid flow.
Alternativeily increase the air inlet pressure to increase atomising pressure.
7. Use the needle adjustment knob for final fine tuning of the fluid flow.
8. The pattern size can be reduced by turning adjusting valve clockwise. A reduction in the spray
fan may require a reduction in fluid flow.
9. The spray pattern will be optimised when the spray gun is perpendicular to the target.
11. Always turn off air and fluid supply, relieve pressure and clean down when gun is not in use.
# Item Number
Petroleum Grease/Jelly
Thread Sealant
Thread Locker
DISASSEMBLY PISTON
When removing air cap from retaining ring, do not remove the ring seat from the retaining ring. Damage to the
parts may occur. Simply wipe parts clean and reassemble with new or clean air cap.
Incorrect fluid tip for fluid needle Check tip/needle selection chart and
fitted to gun. fit correct item.
Material build-up on fluid tip exterior Replace fluid tip or air cap if
or partially plugged fluid tip. necesarry.
Dirt or damage on left or right side Replace fluid tip or air cap if
of fluid tip exterior. necesarry.
Determine if the obstruction is on the air cap or the fluid tip. Do this by making a test spray pattern. Then, rotate
the cap one-half turn and spray another pattern. If the defect is inverted, obstruction is on the air cap. Clean the
air cap as previously instructed. Also check for dried paint just inside the cap centre hole opening, remove by
washing with solvent.
If the defect is not inverted, it is on the fluid tip. Clean tip. If problem persists, renew tip.
Intermittent or 'fluttering'
spray fan. Loose fluid tip. Tighten.
Too much air for fluid quanitity used. Reduce input air pressure.
Excessive bounce-back.
Check distance (normally 150-
Gun too far from surface.
200mm).
Remote atomisation & fan air control fittings. Replaces items (17)
SPA-22-K2
see exploded view.
Atomisation & fan blanking plugs, replaces items (17) see exploded
SPA-111-K2
view.
DeVilbiss products are covered by Carlisle Fluid Technologies one year materials and
workmanship limited warranty. The use of any parts or accessories, from a source other than
Carlisle Fluid Technologies, will void all warranties. For specific warranty information please
contact the closest Carlisle Fluid Technologies location listed below.
Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice.
DeVilbiss®, Ransburg®, MS®, BGK®, and Binks® are registered trademarks of Carlisle Fluid
Technologies, Inc.
DeVilbiss is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies.
For technical assistance or to locate an authorised distributor, contact one of our international sales
and customer support locations below.