GROUP 4

UNDERCARRIAGE TOOLS
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

791-503-1001 ALIGNMENT TOOL

Component parts
No. Part No. Tool description Q't y
1 791-502-1090 Scale 1
2 791-503-1020 Reference lever 4
3 791-503-1030 Test block 1
4 791-503-1041 Dial indicator 1
5 791-503-1060 Dial gauge 1
6 791-503-1071 Level 1
7 791-503-1110 Plumb 1
8 791-503-1120 Measure 1
9 791-503-1130 Measure adapter A 1
! 2-4 10 791-503-1140 Measure adapter A 1
2-4 !
Weight: 9.8 kg
11 791-503-1150 Scraper 1
12 791-503-1190 Magnet stand 1
Purpose 13 791-503-1181 Case 1
Used to measure the track alignment in the field.

How to use
Alignment measurement
1) Remove soil collected in the center hole of the
track roller shaft using scraper (11).
2) Set measure adapter (9) to magnet stand (12)
and fix it in the center hole of the track roller shaft
as shown in the photo.
3) Connect measure adapter (8) to measure adapter
(9).
4) Fix measure adapter (10) (with a magnet built in)
in the center hole on the opposite side of the track
roller shaft.
5) Extend measure (8) as far as measure adapter
(10) and read the shortest distance.

! For the measuring and judging methods, regard-

ing the following items, see the shop manual (Un-
dercarriage).
1) Measuring the tilt and twist of the track frame
2) Measuring the tilt of the idler
3) Measuring the alignment of the idler
4) Measuring the bending of the track frame

2-4-1
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

791-503-1090 STRAIGHT EDGE

! 2-4 2-4 !
Weight: 23.1kg

Specifications
2200L×900W×9t(mm)

How to use
Intended to measure deflections of the track frame
and alignments of the idler.

Example of use:
Measurement of deflections of the track frame.

2-4-2
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

791-502-1040 TRACK MEASURING TOOL

! 2-4 2-4 !
Purpose Modification history
Used to measure the abrasion wear of undercar- Track measuring tool (791-502-1040) is included
riage parts. present track measuring tool (791-301-1007) and
newly developed idler wear gauge (799-501-1000)
No. 15 thru No. 19.

Component parts and specifications

No. Part No. Tool description Q'ty Applicable model and specfication Remarks
- 791-502-1007 Measuring tool 1 All models
1 790-301-1410 "Steel measure 1 All models 2 m Available on the market
2 791-502-1011 "Multiscale 1 All models With a case
D30,31-16 (Serial No. 28000-),
3 791-502-1021 "Adapter 1 For the KES 07052-21624
D40 thru D475
D30,31-16 (Serial No. 28001-),
4 791-502-1030 "Adapter 1 For the KES 07052-21217
D20,21-5
5 791-502-1061 "Outer calipers 1 All models 300 mm Available on the market
6 791-502-1071 "Thickness gauge 1 All models Available on the market, with a case
7 791-502-1080 "Scale 1 AII models 300 mm Available on the market, with a case
8 791-502-1090 "Scale 1 All models 150 mm Available on the market, with a case
9 791-502-1210 "Test hammer 1 All models Available on the market
10 791-502-1220 "Pin 1 Ali models 220 mm x Ø50
11 791-502-1230 "Wire brush 1 AII models Available on the market
12 09055-10390 "Bar 1 All models 400 mm Available on the market
13 791-502-1260 "Binder 1 All models Available on the market
14 791-502-1291 "Case 1 Ali models 300 × 410 × 60 mm
All models except PC100
- 799-501-1000 Gauge ass'y 1
ldler tread radius: 200 - 600 mm
15 799-501-1010 "Gauge 1 All models except PC100
16 09021-01725 "Socket 1 D20 thru D475, PC60 thru PC300 KES parts
17 09021-02233 "Socket 1 except PC100 KES parts
18 799-501-1020 "Adapter 1 Pc400, PC650, PC1500
19 799-501-1030 "Case 1 For idler wear gauge
Note: 791-502-1040 excludes sprocket weer gauges.

2-4-3
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

How to use
1) Grouser height A 2) Multi-scale

!• Obtain an average by measuring 2•3 places on

both right and left sides.
• At swamp shoe never use the data obtained when
shoes slip or twist. Measure again at the good
condition shoes.
• Remove all mud stuck on the shoe. (Using a pinch
bar.)
• Measure swamp shoe at about 100 mm from ei-
! 2-4 ther end of the shoe. 2-4 !
2) Loosen shoe bolt (9) Test hammer

!• Check the shoe bolt by knocking with the test

hammer.
• A shoe bolt may be loose even though there is
no mud stuck on it. (A visual check should be
made.)
• Shoe bolt looseness may be caused by the "long
hole" of the shoe link.
3) Link height A (2) Multi-scale

!• Obtain an average value by measuring more than

2•3 places on both right and left sides.
• Check for cracked links.
It can be overlooked when the link is filled with
mud. (Clean up with a wire brush.)
• Measure the wheel tread at the place of greatest
wear.
• Some of rock, swamp, triple-grouser shoes have
steps on the link-shoe mating surfaces. These
steps must not be added to the link height.

4) Link pitch Regular A (1) Steel measure

Master B

!• Measurement shall always be made by first ap-

plying tension to the track by engagement of pin
with sprocket.
• Measure the lengths of
4 links, at a point more
than 2 links from the master pin.
• Measure at the place marked with arrows when
the measurement is conducted with the steel-
measure.
• Check for excessive wear on the corner of the
boss.
• Ask how many times the pin-bushing was re-
placed by new ones.
2-4-4
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

5) Pin

!• Insert pin 10 between the sprocket and the track.

• Then move the system slowly backward to
provide proper tensioning.

6) Outer diameter of bushing A (2) Multi-scale

! 2-4 2-4 !
A is the smallest
of a, b and c

!• Check bushing for slippage or cracking.

• Valve of the part with large fatigue is considered
to be the measured data.
• Ask it there is if there is any turn over.
(It wear marks occur on the upper part of the
bushing, there is a possibility that the bushing had
been turned.)

7) Gap of linked faces (5) Thickness gauge

• Carefully check gaps, particularly on a machine

operated in high speed, carryall or scraper-tow-
ing tractor.
• Measure the gap between the outer and inner
link after scraping oil dirt.
• Measure with the track tightened.

8) Tread outer diameter of Carrier roller

(4) Outside caliper

!• Measure the entire carrier roller.

• Check the oil for quantity, contamination, and
leakage, and also check for excessive wear.

2-4-5
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

9)Flange width of carrier roller (2) Multi-scale

10)Tread outer diameter of track roller

! 2-4 2-4 !
(2) Multi-scale

!• Measure the entire roller track.

• Measure at the flat place.
(Especially when extensive wear occurs on the
pin bushing.)
• Check for broken flanges.
• Check oil quantity, contamination and leakage.
(Any absence of oil is due to plays on shaft or
bushing. This suggests a great possibility of OH.)

11)Tread of front idler (15) Idler wear gauge

!• Measure the place with the most wear.

• Check the oil for quantity and contamination.

12)Tread width of front idler B (2) Multi-scale

2-4-6
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

13)Gap of guide plates (5) Thickness gauge

!• When gap exceeds the limit of tolerance, recom-

mended a user for immediate adjustment of the
gap.

14)Wear on the tooth surface of sprocket

! 2-4 (8) Sprocket wear gauge 2-4 !

!• When applying the wear gauge, fit the upper and

lower portions at the standard line, and cover the
two sprocket teeth with the gauge so that the
quantity of wear of the right and left teeth becomes
equal.
• Where a sprocket is not of a segment type, the
standard line cannot clearly be determined.
Therefore, the amount of wear should be esti-
mated from the viewpoint of balance of the entire
profile.

15)Width of sprocket tooth (2) Multi-scale

!• A measurement should be made in the point

about 5 mm away from the tooth top.

2-4-7
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

791-502-1710 SPROCKET WEAR GAUGE

and others
Part No.
Refer to the following list.
Select the necessary gauge.

Applicable models
Refer to the following list.

Purpose:
Used to measure the abrasion wear of sprocket.

! 2-4 2-4 !
Wear gauges for applicable models

Applicable models Part No. of sprocket Tool No. of wear gauge

D10-1 #1002-5999 10E-27-12110 791-502-1710
D10S-2 #6001- 10E-27-22220
10E-27-22230
791-502-1850
D10Q-2 #6001- 10E-27-22220
10E-27-27120
D20-2 #6958- 101-27-11245

D20, 21-3 #2007- " 101-27-11245

# " - 44999 201-27-11530

D20, 21-5 #45001- 201-27-11530

(A, P, PL, S, Q)
D20, 21-6, 7 #6001- 201-27-11530 791-502-1511
(A, P, PL, S, Q)
D20, 21-7, 7A #75001- 201-27-11530
(A, AG, P, PG)
D20, 21-7 #62001- 201-27-11530
(PL, PLL)
D20, 21-7 #61001- 201-27-11530
(S, Q, QG)
D30A, S-12 #5004-13346 111-27-11362
P-12 #5016-13610 111-27-11362

AS-12 #13347- 111-27-31340

791-502-1520
P-12 #13611- 111-27-31340

D30, 31-15 #15008-24999 111-27-31341

D30, 31-16 #25001-29000 111-27-31341
D30, 31-16 #29001- 111-27-21410
D30, 31-17 #32001- 113-27-31320
(A, P, PL, S, Q)
791-502-1811
D31-18 #4001- 113-27-31320
(A, P, PL, S, Q)
D31A-20 #42001- 113-27-31320

2-4-8
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

Applicable models Part No. of sprocket Tool No. of wear gauge

D31-20, 20A #45001- 113-27-31320
(P, PG, PL, PLL)
D31-20 #41001- 113-27-31320
(S, Q) 791-502-1811
D37P-1 #1001- 113-27-31320
D37-5, 5A #3001- 113-27-31320
(A, P, PG)
D40A-1 #1501-3200
P, PL-1 #1501-3500 125-27-22110 (Unit type) 791-502-1530
S-1 #1501-2100
AF-1 #2201-3200
131-27-42220 (Segment type) 791-502-1540
PF, PLF-1 #2201-3500

! 2-4 D40A-1 #3201- 2-4 !

P, PL-1 #3501- 125-27-23110 (Unit type) 791-502-1820
S-1 #2101-
AF-1 #3201-
131-27-61710 (Segment type) 791-502-1830
PF, PLF-1 #3501-

D40PLL-1 #2119-3500 12S-27-12140 791-502-1530

D40PLL-1 #3501- 12S-27-12310

791-502-1820
D40, 41-3 #6001- 120-27-32213 (Unit type)
(A, P, PL, PLL, S) 131-27-61710 (Segment type) 791-427-1180

D40, 41-5 #10001- 120-27-32213 (Unit type) 791-502-1820

(A, P, PL, PLL, S) 131-27-61710 (Segment type) 791-427-1180

D41A, E, P-6 124-27-51153 791-427-1210

D41A, E, P-6 #20001- 124-27-51154 791-427-1230

D45A-1 #1501-3200 125-27-22110 (Unit typ) 791-502-1530
P, PL-1 #1501-3500
S-1 #1501-2100 131-27-42220 (Segment type) 791-502-1540
D45A-1 #3201- 125-27-23110 (Unit type) 791-502-1820
P, PL-1 #3501-
S-1 #2101- 131-27-61710 (Segment type) 791-427-1180
D50-15 # " -64999
131-27-42130 (Unit type)
(A, P, S)
131-27-42220 (Segment type)
D53A, S-15 #60001- 791-502-1540
D50, 53-16 #65001-68000 131-27-42220 (Segment type)
(A, P, PL, S) 131-27-62210 (Unit type)
D50, 53-16 #68001- 131-27-61710 (Segment type) 791-427-1180
(A, P, PL, S)
131-27-62410 (Unit type) 791-502-1830

D50, 53-17 #80001- 131-27-61710 (Segment type) 791-427-1180

131-27-62411 (Unit type) 791-502-1830

D50, 53-18 #83001 131-27-61710 (Segment type) 792-427-1180

2-4-9
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

Applicable models Part No. of sprocket Tool No. of wear gauge

D55S-3 #2002- 135-27-12371(Segment type)
791-502-1550
135-27-12380(Segment type)

D57S-1 #6501-
135-27-32220 791-502-1560
#20001-

D60, 65-6 #20006-20053 141-27-32122

(A ,P, PL, S) #20054-28168 141-27-32124

D60A, PL-6 #28169-31000

D60P-6 #28169-32000
141-27-32125
D60, 65S-6 #28169-32000
D65A, P-6 #28169-32000

D60A, PL-6 #31001-32000 791-502-1570

! 2-4 D60P-6 #32001-34000
141-27-32126
2-4 !
D60, 65S-6 #32001-33000
D65A, P-6 #32001-34000

D60A, PL-6 #20006-32000

D60P-6 #20006-34000
141-27-32280 (Segment type)
D60, 65S-6 #20006-33000
D65A, P-6 #20006-32000

D60A, PL-6 #32001-

D60P-6 #34001-
D60, 65S-6 #33001-
D65A, P-6 #34001-
D60, 65-7 #40001- 141-27-32410 791-502-1840
(A, P, PL, S)
D60, 65-8 #45001-
(A, P)
D65, 65-11 #50001-

D60P-12 #60001-60883
D60P-12 #60884-
D65P-12 #60001-60890
D65P-12 #60891- 14X-27-15111 791-427-1191
D65PX-12 #60001-60914
D65E-12 #60001-60947
D65EX-12 #60001-60941

D61P, PX, E, EX 134-27-61460 791-427-1240

D60P-12 #60884-
D65P-12 #60891-
D65PX-12 #60915- 14X-27-15112 791-427-1220
D65E-12 #60948-
D65EX-12 #60942-

D66S-1 #10001-
141-27-32410 791-501-1840
D75A-1 #50001-

D75S-2 #1190-1459 145-27-32220

#1460-5021 145-27-32221 791-502-1580
#5022- 145-27-32230

2-4-10
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

Applicable models Part No. of sprocket Tool No. of wear gauge

D75S-3 #1190-
154-27-12271 (Segment type) 791-502-1590
#7001-8950
#8951-10000 154-27-12272 791-502-1680

D75S-5 #10001-15000
154-27-12273 791-502-1961
#15001-

D80, 85A-12 #10001- 154-27-12214 791-502-1580

#10001-18191 154-27-12270 (Segment type)
791-502-1590
#18192- 154-27-12271 (Segment type)
D80, 85A-18 #25001- 154-27-12273 791-502-1961

D80, 85P-18 #2001- 154-27-12272 791-502-1680

! 2-4 2-4 !
D85A-21 #35001- 154-27-12273 (3 teeth)
791-502-1961
P-21 #3001- 154-27-12283 (2 teeth)
D95S-1 #1003- 154-27-12271 791-502-1590

D95S-2 #2001- 154-27-12272 791-502-1680

D135A-1, -2 #10001- 15A-27-11180 (3 teeth)
790-607-1021
15A-27-11190 (4 teeth)
D150A-1 #5508-8159
175-27-22322 791-502-1610
D155A-1 #5508-8650
D150A-1 #8160-8407
D155A-1 #8651-15000 175-27-22324 791-502-1622
D155S-1 #1001-1055
D150A-1 #8408-
D155A-1 #15001-
D155S-1 #1056- 175-27-22325 791-627-1120

D155A-2, 2A #50001-
D155A-3
17A-27-11630 791-627-1160
D155AX-3, 5
D275A-2 #10001- 17M-27-21631 791-627-1130

D355A-3 #1632-2550 195-27-12463 791-502-1631

D355A-3 #2551-3802 195-27-12465
791-502-1641
#3803- 195-27-12466
D355A-5 #12622- 195-27-12467 791-627-1170
D375A-1 #15001- 195-27-31630
791-502-1970
195-27-31631
D375A-2 #16001- 195-27-33110 791-627-1111
D375A-3
D455A-1 #1004-1089 198-27-11622 791-502-1650

#1090- 198-27-11623 791-502-1660

2-4-11
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

Applicable models Part No. of sprocket Tool No. of wear gauge

D475A-1 #10001- 198-27-32260 791-502-1981
D475A-2, 3 #10201- 198-27-42260 791-827-1111
D575A-2 #10001- 19M-27-12841 (5 teeth)
791-827-1161
19M-27-12851 (4 teeth)

D575A-2E 19M-27-22840 (2 teeth)

791-827-1170
19M-27-22850 (10 teeth)
PC01-1 #1013- 20N-27-14110
791-502-1710
PC02-1 #1003- 10E-27-12110
PC04-1 #1003- 20T-27-11510 791-502-1720

! 2-4 PC05-1 #1001- 20M-27-14120 2-4 !

-5 #2501- 20M-27-31110
-6 #5001- 20M-27-48111 796-127-1130
PC07-1 #1001-
PC12, 15R-8 20M-27-81111
PC10-1 #3501- 20N-27-14120
796-127-1111
-2 #4501- 20N-27-14120
-3 #5501- 20N-27-31110
-5 #7001- 20N-27-31110
-6 #20001- 20N-27-41510
796-127-1140
PC15-1 #1001- 20N-27-31110
-2 #2001- 20N-27-41510
-3 #5001- 20N-27-41510

PC20-1 #10001- 20S-27-11110

-2 #12001- 20S-27-11110
-3 #14001- 20S-27-11211 796-127-1111
-5 #18001- 20S-27-11211
-6 #24001- 20S-27-11211

-7 #35001-
PC20MR-1 20P-27-71110 796-127-1140
PC20UU-3
PC20R-8 20N-27-81111
796-127-1111
PC25-1 #1001- 20S-27-33110
PC27MR-1
20N-27-31110
PC28UU-1 #1001-
20P-27-71110
-2, 3 #7001-
796-127-1140
PC25, 27R-8
PC30MR-1 20N-27-71115
PC30UU-3
PC30-1 #1001- 20S-27-11110
-3 #2601- 20S-27-11211
-5 #6001- 20S-27-11211
-6 #10001-11500 20S-27-31110
796-127-1111
-6 #11501- 20S-27-33110
-7 #18001- 20S-27-33110
PC30R-8 20S-27-33111
PC35R-8 20S-27-33111
PC35MR-1

2-4-12
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

Applicable models Part No. of sprocket Tool No. of wear gauge

PC38UU-1 #1001-1059 20T-27-41111
791-502-2011
#1060- 20T-27-41112
-2 #3001-
20S-27-33110 796-127-1111
-3
PC40-1 #3501- 20T-27-11560
791-502-1870
-2 #4501- 20T-27-11570
-3 #6001- 20T-27-12110 796-127-1121
-5 #8501-
20T-27-31110
-6 #10001- 791-502-2011
-6 #11900- 20T-27-41112
-7 #18001-
20T-27-77110
! 2-4 20T-27-77120 796-127-1121 2-4 !
PC40R-8
20T-27-71111
PC40MR-1
PC45-1 #1001-
20T-27-12110
20T-27-71110
PC45R-8
20T-27-71111
PC45MR-1 796-127-1121
PC50UU-1 #1001- 20T-27-12110
-2 #8001 20T-27-12110
PC58SF-1 20T-27-71111
PC60-1 #11001-
PC60L-1 #6501- 201-27-11530
PC60U-1 #1001-
791-502-1511
PC60-2 #15001-
PC60L-2 #7001- 201-27-31110
PC60U-2 #3001-
PC60-3 #18001-
PC60U-3 #3801-
PC60-5 #20501- 201-27-41110 791-502-1890
PC60L-5 #7501-
PC60U-5 #4501-
PC60L-6 201-27-67110
PC60-6 #28001- 21W-27-11110
PC60-7 #45001- 21W-27-11110
PC70-6 #34101- 21W-27-11110 790-607-1031
-7 #45001- 21W-27-11110
PC75UU-1 #1001-
#5001- 21W-27-11110
-2
21W-27-11110
LC605-2 m/c
PC75UU-3
21W-27-31110 796-227-1130
PC78US-5
PC80-1 #1001- 20X-27-11310 791-502-1811
PC80-3 #2001-
20X-27-21110 791-502-1910
PC80L-3 #2001-
PC90-1 #1001-
20X-27-31220 796-227-1110
PC100N-6

2-4-13
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

Applicable models Part No. of sprocket Tool No. of wear gauge

PC100, 120-1 #10001- 113-27-21410
PC100-2 #13001- 791-502-1811
203-27-31610
PC120-2 #14001-
PC100, 120-3 #18001-
203-27-41111 791-502-1811
PC100L, U-3 #12001-
PC100L-5 204-27-41120
796-427-1170
PC100L-6 m/c 204-27-51110
PC100, 120-5 #28001- 203-27-51210
203-27-51310
PC130-5 #36601- 203-27-51310
796-427-1110
PC100-6 #40001- 203-27-61310
! 2-4 PC120, 130-6, 120-6Z #45001- 203-27-61310 2-4 !
PC128US-2 203-27-61310
PC100-6 #42157- 203-27-61310
PC100L-6 #15073- 203-27-61310
PC120-6 #52401- 203-27-61310
796-427-1110
PC128UU-1 #1001- 203-27-61310
PC130-6 #50344- 203-27-61310
PC100, 120, 130 m/c 203-27-61310
PC138US-2 22B-27-11110 796-427-1310
PC150-1 #1001-
21K-27-11251 791-502-1920
-2 #3001-
-5 #6001- 21K-27-34110 796-427-1180
PC180LC-3 #1001- 205-27-71281 796-427-1190
PC200, 220-1 #10001- 206-27-21110
PC200, 200LC-2 #15001- 791-502-1760
206-27-21111
PC220, 220LC-2 #11001-
PC200, 200LC-3 #20001-
PC220, 220LC-3 #20001- 205-27-71281
PC240, 240LC-3 #10001-
PC158US-2
PC200, 200LC-5 #45001-
20Y-27-11581
PC210, 210LC-5 #20101-
PC220, 220LC-5 #35001- 796-427-1190
PC228US-3 20Y-27-11582
PC228UU-1
#80001-
PC200, 200LC-6, 6Z
#30001- 20Y-27-11581
PC210, 210LC-6
#50001-
PC220, 220LC-6, 6Z
#10001-
PC230, 230LC-6
PC300, 300LC-1 #10001- 207-27-21310
791-502-1781
PC300, 300LC-2 #11001- 207-27-21311
PC300, 300LC-3 #12001-
207-27-33222 791-502-1931
PC300, 300LC-5 #20001-
PC300, 350-6 207-27-61210 796-627-1130

2-4-14
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

Applicable models Part No. of sprocket Tool No. of wear gauge

PC400, 450-6 208-27-61210 796-627-1120

PC400, 400LC-3 #11001-

208-27-31221 791-502-1941
PC400, 400LC-5 #20001-

PC650-1 #1007- 209-27-21110 791-502-1951

PC650-3 #10501- 209-27-51170
796-627-1110
-5 #20001- 209-27-51171
PC600, 650-6 21M-27-11220 791-627-1140

PC710-5
#10001- 209-27-51171 796-627-1110
PC750, 800-6

PC1000-1 #10001- 21N-27-11171

! 2-4 #10067- 21N-27-11172
790-607-1011 2-4 !
PC1100-6 21N-27-31191 796-827-1120
PC1500-1 #10001-
198-27-11623
PC1600-1 #10001- 791-502-1991
198-27-11633
PC1800-6
PC1600-1 #10050- 21T-27-71173 796-827-1110
PC1500-3 21T-27-71170 796-827-1190

2-4-15
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

799-501-1100 HOLDER ASSEMBLY

(FOR SPROCKET WEAR GAUGE)

! 2-4 2-4 !
Applicable model: D85P-21, D375A-2, Holder assembly
D475A-2

Comporment parts:
Weight
No. Part No. Part Name Q'ty
(kg)
Holder
799-501-1100 1 0.192
assembly
1 - "Guide 1 0.15
2 - "Pin 1 0.04
3 - "Wire 1 -
4 - "Pipe 2 -

Purpose:
This is used to make precise measurements of the Combination of holder assembly and wear gauge
wear of the sprocket or sprocket teeth.

Features:
1) The holder assembly has a pin which extends
perpendicularly from the standard measure ment
line on the wear gauge. By putting this pin in con-
tact with the standard line on the sprocket teeth,
it is possible to align the wear gauge precisely
with the sprocket teeth.
2) The center line of the tooth shape and the posi-
tion of the mounting bolt are printed on the
sprocket wear gauge, so it is easier to position
the wear gauge in the direction of the tooth cir-
cumference and the direction of the angle.

Necessary tools:
791-502-1961 Wear gauge (For D85P-21) 1PC
791-627-1111 Wear gauge (For D375A-2) 1PC
791-827-1111 Wear gauge (For D475A-2) 1PC

2-4-16
 SECTION 2 GROUP 4
MEASURING AND DIAGNOSTIC TOOLS UNDERCARRIAGE TOOLS

Structure of applicable teeth

! 2-4 2-4 !

Fig. 1 Fig. 2 Fig. 3

• Shape of applicable teeth : Fig. 1, Fig. 2

• Shape of non-applicable teeth : Fig. 3
(the casting surface is tapered, so it is impossible to set the holder in position precisely)

Example of use:
How to use:
1) Install the holder assembly to the sprocket wear
gauge.

2) Confirm the standard position for measuring the

sprocket teeth.
! Check that the position for measuring the
sprocket teeth is as shown in Fig. 1 or Fig. 2.

3) Set the holder assembly and wear gauge in posi-

tion on the teeth.
Put the holder assembly pin in contact with the
standard measurement position on the teeth, then
use the printed line on the wear gauge, press the Photo 1
wear gauge against the side face of the teeth and
determine the position.
(Photos 1 and 2)

4) Measure the wear.

Use the scale and the wear limit line on the wear
gauge, and read the amount of wear of the teeth.
(Photo 2)

Photo 2

2-4-17