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Documentation for actuators type AB with integrated SMARTCON control

unit - 220161

delivered to:
SCHIEBEL Otomasyon Sistemleri San. Ve Tic. A.S.

Your order no.:


PO-22008

Schiebel Com. No.:


220161

Project:

DM-ENGLISH-220161-1.00-2022.04.27
Documentation for actuators type AB with integrated SMARTCON control unit - 220161
CONTENTS DM-ENGLISH-220161-1.00-2022.04.27

Contents

Contents 2

1 datasheet for actuator with serial no.: 2282 0785 5

2 datasheet for actuator with serial no.: 2282 0786-0790 6

3 datasheet for actuator with serial no.: 2282 0791-0792 7

4 Operating instructions for actuators type AB


with SMARTCON control unit Version 1.2 8
4.1 Introduction/Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2.2 Serial number and nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2.3 Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2.4 Protection class. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2.5 Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2.6 Direction of rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2.7 Protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2.7.1 Electromechanical protection devices (design potentiometer torque) . . . . . . . . . . . . . . . . . 10
4.2.7.2 Mechanical protection devices (design switch for torque) . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2.7.3 Electrical protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2.8 Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2.9 Delivery condition of the actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2.10 Information notice (tag) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.3 Packaging, transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.3.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.3.3 Long-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4.1 Mechanical Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4.2 Mounting position of the control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.5 Commisioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.5.2 Switching the actuator to manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.5.3 Mechanical default settings, preparation (only for design potentiometer for travel) . . . . . . . . . . . . . 17
4.5.4 Adjustment of the mechanical position indication (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.5.5 Additional components (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.5.6 Parameterize of the SMARTCON control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5.7 User Level and Permissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5.8 End limit setting (design potentiometer for travel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5.8.1 End limit OPEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5.8.2 End limit CLOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.5.8.3 Setting of the end positions (design for switch for travel) . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.8.4 Final works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.6 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.6.1 Operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.6.2 Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.6.2.1 Graphic display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.6.2.2 LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.6.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.6.4 Welcome Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.6.4.1 Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.6.4.2 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.6.4.3 Configuration example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.6.4.4 "TEACHIN“ (only for design potentiometer for travel) . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.7 Parameter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.7.1 Parameter group: End limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.7.2 Parameter group: Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.7.3 Parameter group: Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.7.4 Parameter group: Ramp (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.7.5 Parameter group: Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.7.6 Parameter group: User Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.7.7 Parameter group: Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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Documentation for actuators type AB with integrated SMARTCON control unit - 220161
DM-ENGLISH-220161-1.00-2022.04.27 CONTENTS

4.7.8 Parameter group: Binary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37


4.7.9 Parameter group: Binary outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.7.10 Parameter group: Position output (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.7.11 Parameter group: Step mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.7.12 Parameter group: Positioner (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.7.13 Parameter group: PID controller (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.7.14 Parameter group: Bus-Systems (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.7.15 Parameter group: Characteristic curves (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.7.15.1 Torque characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.7.15.2 Speed characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.7.15.3 Valve characteristic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.7.16 Parameter group: Identification (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.7.17 Parameter group: System parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.7.18 Parameter group: Miscellaneous. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.7.19 Default User Level Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.8 Status area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.8.1 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.8.1.1 Status – Bin. Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.8.1.2 Status – Bin. Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.8.1.3 Status – Analogue values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.8.1.4 Status – Absolute values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.8.1.5 Status – Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.8.1.6 Status – Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.8.1.7 Status - meter readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.8.2 History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.9 Infrared connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.10 Bluetooth Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.12.1 History Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.13 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.14 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.15 Recommendations of Lubricants (for all manufactures) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.15.1 Main Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.15.1.1 Application temperature from -35°C to +100°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.15.1.2 Application temperature from -50 to +100 °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.15.1.3 Application temperature from -60 to +100 °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.15.2 Spur Gears (actuator size AB8 - AB80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.15.3 Output Drive Type A and Spindle Drive (Linear Actuators) plus Failsafe units . . . . . . . . . . . . . . . . 65
4.15.4 Precision Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.15.5 Basic Lubricant Service Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.15.6 Lubricant Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.16 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.17 Original Declaration of Incorporation of Partly Completed Machinery . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.18 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.19 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.20 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.20.1 Binary outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.20.2 Binary inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.20.3 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.20.4 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.20.5 Auxiliary voltage input and output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.20.6 Mechanical reversing starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.20.7 Electronical reversing starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.20.8 Micro switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.20.9 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.20.10 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.20.11 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

5 Data sheet for thermal switches S01 and T11 78

3
Documentation for actuators type AB with integrated SMARTCON control unit - 220161
CONTENTS DM-ENGLISH-220161-1.00-2022.04.27

5.1 General: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.2 Technical Data: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

6 Data sheet for the heater in AB-Actuators 79


6.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.2 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.2.1 Standard heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.2.2 Ex-protected heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.3 Mounting positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

7 PROFIBUS Additional Board for SMARTCON Control System 80


7.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.2.1 Standard design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.2.1.1 Terminal board (provided by customer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.2.1.2 Connecting the PROFIBUS cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.2.2 Explosion-proof design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.2.2.1 Design with additional binary I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.2.2.2 Design without additional binary I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.4 Description of the Input and Output Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.4.1 Modules for the input data (data from master to slave) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.4.1.1 Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.4.1.2 Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.4.1.3 Command 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.4.1.4 Set-point speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.4.2 Modules for the output data (slave to master) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.4.2.1 Actual value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.4.2.2 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.4.2.3 Actual torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.4.2.4 Actual speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.4.2.5 Ext. actual value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.4.2.6 Status 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.4.2.7 Status 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.4.2.8 Status 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.4.3 Bi-directional data (master to slave and slave to master) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.4.3.1 Parameter channel in/out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

8 (ex)(r)AB8 explosion drawing and spare parts list 90

9 CSC explosion drawing and spare parts list 92

wiring diagram SCB 20.00.02_2 94

wiring diagram SCC 20.00.06_3 95

wiring diagram SCP 41.10.02_6 96

dimension drawing M82_1E37m 97

certificate FTZU_03_ATEX_0328Xe_(exAB) 98

Index 119

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1 datasheet for actuator with serial no.: 2282 0785


SCHIEBEL Otomasyon Sistemleri San. Ve
Customer: Tic. A.S.
Project: –
order no.: PO-22008
job number: 220161
quantity: 1
exAB8 A 30 CSC.V1.2 DP1 mW4 ER SR mS
type: SpA
fab-no.: 2282 0785
painting: K2 (100µm) RAL7030
protection class: IP67
temperature range: -20◦ C to 40◦ C
motor power (kW): 0,55
Voltage three phase: 3x400V / 50Hz (star connection)
nominal current / starting current (A): 1,35 / 8,6
nominal speed (rpm): 2840
size / pols: 63 / 2
mode of operation: S2 - 15min
motor protection: thermal switch PTO
Ex-confirm: Ex db IIC T4 Gb
Ex-confirm no.: FTZU 03ATEX 0330X
actuator: type: exAB8 A 30
switch off torque OPEN / CLOSE (Nm): 120 / 120
adjustable torque (Nm): 48,0 to 120
max. continuous torque (Nm): 60
output speed actuator (rpm): 30,0
adjusted travel (revs.): 42,8
operation time for adjusted travel (see above) (sec): 86
actuator is self locking: yes
output flange: F10 acc. ISO 5210 or ISO 5211
output shaft: A unmachined/without borehole
Ex-confirm: II 2 G Ex db eb IIC T4 Gb
Ex-confirm no.: FTZU 03ATEX 0328X
dimension drawing(s): M82_1E37m
control unit / additional SCP 41.10.02_6 + SCC 20.00.06_3 + SCB
components wiring diagram(s): 20.00.02_2
control unit: CSC.V1.2
bussystem: DP1
position signal: ER
positioner: SR
fab-no.: 2267 4469
Ex-confirm: II 2 G Ex db eb IIC T4 Gb
Ex-confirm no.: TÜV-A 04ATEX0009X

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2 datasheet for actuator with serial no.: 2282 0786-0790


SCHIEBEL Otomasyon Sistemleri San. Ve
Customer: Tic. A.S.
Project: –
order no.: PO-22008
job number: 220161
quantity: 2
exAB8 A 30 CSC.V1.2 DP1 mW4 ER SR mS
type: SpA
fab-no.: 2282 0786-0790
painting: K2 (100µm) RAL7030
protection class: IP67
temperature range: -20◦ C to 40◦ C
motor power (kW): 0,55
Voltage three phase: 3x400V / 50Hz (star connection)
nominal current / starting current (A): 1,35 / 8,6
nominal speed (rpm): 2840
size / pols: 63 / 2
mode of operation: S2 - 15min
motor protection: thermal switch PTO
Ex-confirm: Ex db IIC T4 Gb
Ex-confirm no.: FTZU 03ATEX 0330X
actuator: type: exAB8 A 30
switch off torque OPEN / CLOSE (Nm): 120 / 120
adjustable torque (Nm): 48,0 to 120
max. continuous torque (Nm): 60
output speed actuator (rpm): 30,0
adjusted travel (revs.): 32,0
operation time for adjusted travel (see above) (sec): 64
actuator is self locking: yes
output flange: F10 acc. ISO 5210 or ISO 5211
output shaft: A unmachined/without borehole
Ex-confirm: II 2 G Ex db eb IIC T4 Gb
Ex-confirm no.: FTZU 03ATEX 0328X
dimension drawing(s): M82_1E37m
control unit / additional SCP 41.10.02_6 + SCC 20.00.06_3 + SCB
components wiring diagram(s): 20.00.02_2
control unit: CSC.V1.2
bussystem: DP1
position signal: ER
positioner: SR
fab-no.: 2267 4470-4474
Ex-confirm: II 2 G Ex db eb IIC T4 Gb
Ex-confirm no.: TÜV-A 04ATEX0009X

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3 datasheet for actuator with serial no.: 2282 0791-0792


SCHIEBEL Otomasyon Sistemleri San. Ve
Customer: Tic. A.S.
Project: –
order no.: PO-22008
job number: 220161
quantity: 5
exAB8 A 40 CSC.V1.2 DP1 mW4 ER SR mS
type: SpA
fab-no.: 2282 0791-0792
painting: K2 (100µm) RAL7030
protection class: IP67
temperature range: -20◦ C to 40◦ C
motor power (kW): 1,10
Voltage three phase: 3x400V / 50Hz (star connection)
nominal current / starting current (A): 2,43 / 15
nominal speed (rpm): 2830
size / pols: 80 / 2
mode of operation: S2 - 15min
motor protection: thermal switch PTO
Ex-confirm: Ex db IIC T4 Gb
Ex-confirm no.: FTZU 03ATEX 0333X
actuator: type: exAB8 A 40
switch off torque OPEN / CLOSE (Nm): 90 / 90
adjustable torque (Nm): 48,0 to 120
max. continuous torque (Nm): 60
output speed actuator (rpm): 40,0
adjusted travel (revs.): 42,8
operation time for adjusted travel (see above) (sec): 64
actuator is self locking: yes
output flange: F10 acc. ISO 5210 or ISO 5211
output shaft: A unmachined/without borehole
Ex-confirm: II 2 G Ex db eb IIC T4 Gb
Ex-confirm no.: FTZU 03ATEX 0328X
dimension drawing(s): M82_1E37m
control unit / additional SCP 41.10.02_6 + SCC 20.00.06_3 + SCB
components wiring diagram(s): 20.00.02_2
control unit: CSC.V1.2
bussystem: DP1
position signal: ER
positioner: SR
fab-no.: 2267 4475-4476
Ex-confirm: II 2 G Ex db eb IIC T4 Gb
Ex-confirm no.: TÜV-A 04ATEX0009X

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SEC-OM-ENGLISH-ABCSC-V1.2-16xx-V2.00-2021.11.04
4 Operating instructions for actuators type AB
with SMARTCON control unit Version 1.2
4.1 Introduction/Notes
NOTE: These operating instructions apply to SCHIEBEL actuators of the type AB with integrated ACTUSMART control unit
version V1.2 with a firmware version of 1600 or newer.

The scope of application covers the operation of industrial valves, e.g., globe valves, gate valves, butterfly valves and
ball valves. For other applications please consult with the factory.
The manufacturer shall not be liable for incorrect use and possible damage arising thereof. The risk shall be borne solely
by the user.

NOTE: Using the unit as intended also entails the observance of these operating instructions!

WARNING: When operating electrical equipment, certain parts inevitably carry hazardous voltage lev-
els. Work on the electrical system or equipment must be carried out only in accordance with electrical
regulations by a qualified electrician himself or by specially instructed personnel under the control and
supervision of a qualified electrician.

CAUTION: Maintenance instructions must be observed as otherwise the safe operation of the actuator cannot
be guaranteed.

WARNING: Failure to follow the warning information may result in serious bodily injury or property
damage. Qualified personnel must be thoroughly familiar with all warnings contained in this operating
manual.

CAUTION: Proper transport, storage, installation, assembly and careful commissioning are essential to proper
and safe operation.

WARNING: When working in potentially explosive areas, observe the European Standards EN 60079-14
”Electrical Installations in Hazardous Areas” and EN 60079-17 ”Inspection and Maintenance of Electri-
cal Installations in Hazardous Areas”.

WARNING: Maintenance work on open actuators may only be conducted if these are de-energized. Re-
connection during maintenance is strictly prohibited.

4.2 General
4.2.1 Overview

1 5

2
6

3
7
4

Figure 1: 1. . . Motor, 2. . . Connection compartment, 3. . . SMARTCON control unit, 4. . . Operating unit, 5. . . Handwheel,
6. . . Signalling lid, 7. . . Lever for manual operation

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Documentation for actuators type AB with integrated SMARTCON control unit - 220161
DM-ENGLISH-220161-1.00-2022.04.27 4.2 General

4.2.2 Serial number and nameplate


Each actuator and each SMARTCON control unit carries a serial number. The serial number is a 8-digit number that
begins with the year and that can be read from the nameplate (see Figure 2 and 3)
The nameplate of the actuator is located under the hand lever and the nameplate of the SMARTCON control unit is located
on the control unti (see Figure 4).
Using this serial number, SCHIEBEL can uniquely identify the actuator (type, size, design, options, technical data and test
report).

Type: AB5 E 20
No.: 1980 1266
Close: 40,0-60Nm (45,0Nm) 2019
Open: 40,0-60Nm (45,0Nm)
40,0revs. 120sec
20,0rpm IP67

L11-A020

Josef Benc Gasse 4, 1230 Vienna, Austria 190733/1

Figure 2: nameplate of the actuator Figure 3: nameplate of the SMARTCON control unit

2
1

Figure 4: 1. . . nameplate of the SMARTCON control unit, 2. . . nameplate of the actuator

Actuators which are suitable for operation in explosive atmosphere (see EU-Richtlinie 2014/34/EU and EN60079-0
Standard) are separately designated by a special model plate (Ex, TÜV-Standard, see Figure 5 and 6).

Figure 5: nameplate of the actuator for operation in explo- Figure 6: nameplate of the SMARTCON control unit for
sive atmosphere operation in explosive atmosphere

4.2.3 Operating mode


There are two distinct modes of operation: open-loop control operation (operational mode S2 for ON-OFF) and closed-loop
control operation (operational mode S4) according to EN 60034-1. But since there is a great number of varying and special
models made to order, it is recommended to consult the motor model plate for the mode of operation and the running time.

4.2.4 Protection class


Actuators with three-phase motors are standardly equipped with the IP 66 protection system (according to DIN-Standard
40050). Explosion-proof actuators and actuators with plugs are furnished with the IP 65 protection system. Exceptions
are the AC, DC and brake-motor actuators as well as those for other protection systems made to special order.

CAUTION: The protection class specified on the nameplate is only effective when cable glands also provide
the required protection class, the cover of the connection compartment is carefully screwed and the mounting
position (see section 4.2.5, page 10) is observed.

We recommend metallic screwed cable glands with a metrical thread. Furthermore, cable inlets not be needed must be
closed with screw plugs. On explosion-proof actuators cable glands with protection class Ex e according EN60079-7 must
be used. After removing covers for assembly purposes or adjustment work, take special care upon reassembly so that

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seals are not damaged and remain properly fastened. Improper assembly may lead to water entrances and to failures of
the actuator.

CAUTION: The cover of the control unit (see figure 1, page 8) must not be opened!

Allow a certain sag in the connector cables before reaching the screwed cable glands so that water can drip
off from the connector cables without running to the screwed cable glands. As a result, forces acting on the screwed cable
glands are also reduced. (see section 4.2.5).

4.2.5 Mounting position


In principle, the installation position is irrelevant. However, based on practical experience, it is advisable to consider the
following for outdoors use or in splash zones:

• Mount actuators with cable inlet facing downwards

• Do not arrange the motor so that it hangs downwards

• Ensure that sufficient cable slack is available

4.2.6 Direction of rotation


Unless specifically ordered otherwise, the standard direction is (see Figure 7 and Figure 8):

Clockwise rotation = Close Counter-clockwise rotation = Open

Clockwise rotation of the actuator is given when the output shaft turns counter clockwise when looking on the output shaft.

Figure 7: AB3 - AB80 Figure 8: AB100 - AB500

All data in these operating instructions refer to the standard rotating direction.

4.2.7 Protection devices


4.2.7.1 Electromechanical protection devices (design potentiometer torque)
The torque protection of the actuators with integral SMARTCON control unit is controlled mechanically by plate springs
which pass the current torque through a conductive plastic potentiometer to the control unit.
The switch off torque can be changed in the menu of the control unit for the left and right direction. The factory default
switch off torque is set to the ordered torque. If no torque was specified in the order, the actuator is supplied from the
factory with the maximum adjustable torque.

See also section 4.7.2, page 32

4.2.7.2 Mechanical protection devices (design switch for torque)


All actuators have at least one torque switch for clockwise and counter-clockwise rotation. These can be separately ad-
justed and are preset ex works to the torque required

NOTE: The adjusting screws are varnish-protected and must not be reset without prior consultation with the Schiebel com-
pany.

However, the torque for the relevant rotating direction can be reduced by means of plastic cams on the torque switch.
Counter-clockwise rotation torque is reduced as follows: Using a screwdriver, turn the plastic cam marked “L“in the direc-
tion of the decreasing scale markings (clockwise).

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DM-ENGLISH-220161-1.00-2022.04.27 4.2 General

To reduce the clockwise rotation torque, turn the plastic cam marked “R“in the direction of the decreasing scale markings
(clockwise). See Figure 9.

Figure 9

4.2.7.3 Electrical protection devices


All motors have temperature switches as standard equipment (temperature sensors upon special order), which are wired
into the control and protect the motor from overheating.
In the housing of the connection plug super fast safety fuses are located the protect the integrated thyristors (electronic
reversing contactors).
Further we recommend the installation of a motor protection circuit breaker on site as additional protection for rapid engine
warming up (block). The tripping current must be adjusted to 1.2 . . . 1,5-times of the motor current, or at explosion-proof
models proceed according to the corresponding guidelines of the National Explosion Protection Authority.

4.2.8 Ambient temperature


Unless otherwise defined according to special order, the following operational temperature generally applies:
• open-loop control actuators from -25°C to +70°C

• closed-loop control actuators from -25°C to +60°C

• Explosion-proof actuators (according to EN60079-0 Standard):

Type min. Temp. max. Temp


Standard -20°C +40°C
TT40 -40°C +40°C
TT50 -50°C +40°C
HT60 -20°C +60°C
HT70 -20°C +70°C

CAUTION: The maximum operational temperature also depends on the built-in components. Please observe
the technical data sheets.

4.2.9 Delivery condition of the actuators


For each actuator, an inspection report is generated upon final inspection. In particular, this comprises a full visual inspec-
tion, calibration of the torque measurement in connection with an extensive run examination and a functional test of the
micro controllers.
These inspections are conducted and documented according to the quality system and can be found in the document gag
(mounted on the handwheel).
The basic setting of the end position must be performed after assembly on the actuator.

CAUTION: Commissioning instructions (see section 4.5, page 16) must be strictly observed! During assembly
of the supplied valves at the factory, end postions are set and documented by attaching a label (see Figure
10).During commissioning at the plant, these settings must be verified.

Figure 10: Label

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4.2.10 Information notice (tag)


Each actuator is provided with a bilingual tag containing key information, which is attached to the handwheel after final
inspection. This tag also shows the internal commission registration number (see Figure 11).

Figure 11: tag

4.3 Packaging, transport and storage


You can order the actuators to be delivered with or without packing. Special packing requirements must be specified along
with your order. Use extreme caution when unpacking or repacking the actuator.

CAUTION: Use soft belts for hoisting equipment. Do not attach hoisting belts to the handwheel.

4.3.1 General
The indicator lids of all actuators contain a minimum of 5 g of silica gel ex factory.

CAUTION: Prior to start-up of the actuator (refer to section 4.5, page 16) all of the silica gel must be re-
moved!

4.3.2 Storage
NOTE: Observing the following precautions will help to avoid damage when storing actuators:

• Store actuators in well-ventilated, dry premises

• Protect against floor dampness by storing actuators on wooden grating, pallets, mesh boxes or shelves

• Protect the actuators against dust and dirt with plastic foil

• Actuators must be protected against mechanical damage. It is not necessary to open the controller of the actuator
for servicing batteries or similar operations.

• The storage temperature must be between -20°C to +40°C

It is not necessary to open the controller of the actuator for servicing batteries or similar operations.

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4.3.3 Long-term storage


NOTE: If you intend to store the actuator for over 6 months, follow additionally the instructions below:

• The silica gel in the connection compartment must be replaced after 6 months of storage (from date of delivery
from SCHIEBEL’s factory in Vienna)

• After replacing the silica gel, brush with glycerine the connection cover seal. Then, carefully close again the connec-
tion compartment

• Coat screw heads and bare spots with neutral grease or long-term corrosion protection

• Renovate damaged paintwork arising from transport, improper storage, or mechanical influences.

WARNING: For explosion-proof actuators it is not allowed to overlacquer the actuator extensively. Ac-
cording to the standard, to avoid elecrostatical charge, the maximal thickness of the varnish is limited
with 200 µm.

• Wrap the motor (especially the brake motor) with oiled paper.

• Every 6 months. all measures and precautions for long term storage must be checked for effectiveness and corrosion
protection and silica gel renewed.

NOTE: Failure to follow the instructions above may lead to condensation which can damage to the actuator.

4.4 Installation Instructions


Installation work of any kind of actuator may only be performed by qualified personnel.

4.4.1 Mechanical Connection


Make sure that the fitting flanges and the actuator flanges match each other, and that the borehole matches the shaft or,
in the case of actuator model “A“(threaded bushing), that the actuator and fitting threads match each other.

• Grease the spindle.

• Clean all exposed parts which have been coated with anti-corrosive.

• Thoroughly clean the bolting surfaces of the fittings.

• Lightly grease the connecting joints between the actuator and the fittings.

• Place the actuator on the fittings or the gear.

• Tighten the fastening screws crosswise (torque acc. below table).

size torque [Nm] for screws 8.8


M6 10
M8 25
M10 48
M12 84
M16 206
M20 415

CAUTION: For output type A (unbored threaded bushing), you must sufficiently lubricate both needle bearings
in the output form after processing and cleaning the spindle nut. For this purpose, use the optional SCHIEBEL
grease lubricant or a grease lubricant according to our recommendation (section 4.15, page 64).

4.4.2 Mounting position of the control unit


The control unit can be rotated in 90° steps.

CAUTION: During installation, the position of the control unit in relation to direct sunlight must be observed. It is
recommended to protect the unit from direct sunlight (roof, installation position) to avoid possible malfunctions.

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-90° +90°
+180°

Figure 12

• Disconnect the actuator and control system from the power supply.

• To prevent damage to the electronic components, both the control system and the person have to be earthed!

• Undo the bolts for the interface surface and carefully remove the service cover.

• Turn service cover to new position and put back on.

– Ensure correct position of the O-ring

– Turn service cover by max. of 180°.

– Put service cover on carefully so that no cables get wedged in.

• the bolts evenly in a crosswise sequence. IMPORTANT: max. torque 5 Nm

4.4.3 Electrical connection

WARNING: Electrical connections may only be carried out by qualified personnel. Please observe all
relevant national security requirements, guidelines, and regulations.

WARNING: The equipment should be de-energized before working on electrical connections. Further-
more, confirm the absence of electrostatic discharges during the connection.

NOTE: Connect the ground screw first.

NOTE: The line and short circuit protection must be done on the system side. The ability to unlock the actuator is to
be provided for maintenance purposes. For the dimensioning the rated current is to be used (see Technical Data).

CAUTION: Check whether the power supply (voltage, frequency) is consistent with the connection data (see
name plate of the motor).

NOTE: The connection of electrical wiring must follow the circuit diagram. This can be found in the appendix of the
documentation. The circuit diagram can be ordered from SCHIEBEL by specifying the serial number.

NOTE: Please heed the guidelines, if optional features such as a Profibus connection is used.

The standard model can be ordered with the following connection options:

• size 1: connection of the control signals and power supply via plugs (see Figure 13) with screw connection.

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1 8
7
6

2
3 4

Figure 13: 1. . . metallic cable glands (closed with blind screw connections at delivery) M32x1,5, 2. . . M40x1,5,
3. . . M25x1,5, 4. . . plug (for power supply), 5. . . plug (for control signals)„6. . . plug for options, 7. . . connection
plug plate, 8. . . connection plug housing

• size 2: connection of the control signals is the same as size 1, the connection of the power supply is made by an
additional plug (see Figure 14), both plugs aer with screw connection.

Figure 14: size 2 with the additional plug, 1. . . M40x1,5

• Explosion-proof actuators or on special request the connection will be mady via terminals (see Figure 15).

1 2 3

7 6

Figure 15: 1. . . connection plug housing, 2. . . terminal strip, 3. . . inside ground connection, 4. . . metallic cable glands
(closed with blind screw connections at delivery) M40x1,5, 5. . . M32x1,5, 6. . . M25x1,5, 7. . . outside ground con-
nection

3 phase power is applied in positive turning direction of the electric field on the connectors L1, L2, L3 according the wiring

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diagram. Before starting the actuator the turning direction of the electric field should be checked.

NOTE: If phase sequence of the three phase power supply system is wrong the integrated phase sequence monitor-
ing generates an error and the actuator is blocked. (see section 4.7.1, page 30)

If a reverse rotation of the actuator (ccw) is needed, the rotation direction must be changed in the control unit (section
4.7.1, page 30).

NOTE: Please also note the information about the installation of an external motor protection circuit breaker - see section
4.2.7.3, page 11.

CAUTION: If, during outdoor installation, commissioning is not carried out immediately after electrical connec-
tion, the power supply must be connected at a minimum to achieve a heating effect. In this case, the silica gel
may remain in the connection compartment until commissioning. See section 4.3.3, page 13.

4.5 Commisioning
Before commissioning, please ensure the actuator is correctly assembled and electrically connected. (see section 4.4,
page 13)
NOTE: Remove silica gel from the connection compartment.

4.5.1 General

CAUTION: During commissioning and after every disassembly of the actuator, you have to make the mechan-
ical preadjustment (see sction 4.5.3, page 17), adjust the mechanical position indication (see section 4.5.4,
page 18), adjust the additional components (see scetion 4.5.5, page 18) and adjust the end positions (see
section 4.5.8, page 19).

NOTE: The torque unit is adjusted at work and MUST NOT be changed.

1 4
1 4
5
5

2
2

6
6
3 8
7
3

Figure 17: design switch for travel: 1. . . torque unit


Figure 16: design potentiometer for travel: 1. . . torque
, 2. . . hand lever, 3. . . heating resistor - At-
unit , 2. . . hand lever, 3. . . heating resistor -
tention: HOT!!!, 4. . . gearing of travel unit,
Attention: HOT!!!, 4. . . gearing of travel unit,
5. . . potentiometer for travel sensing, 6. . . mech.
5. . . potentiometer for travel sensing, 6. . . mech.
position indicator (option), 7. . . switch for torque,
position indicator (option)
8. . . switch for travel

4.5.2 Switching the actuator to manual operation


The actuator is switched to manual operation by moving the hand lever (see Figure 18 and 19) by approximately 15°, and
by simultaneously turning the hand wheel. The lever remains in this position and will be switched back automatically as the
motor starts up.

Please be aware of the following items listed below, when switching to manual operation.
• When switching to manual operation, the actuator’s automatic interlock is deactivated, that means that the driven
valve must not initiate reverse torque to the output shaft of the actuator!

• Switching back to motor operation is made automatically as the motor starts up. It must not be undertaken with the
hand lever!

• Only switch to manual operation when the motor is idle!

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• Hand lever has a slewing angle of approximately 15°, therefore release the hand lever immediately upon activation!

Special approach to switching to manual mode for actuator types AB100, AB200 and AB500 is necessary. In case of such
an actuator, follow the steps listed below.

1. Push the hand lever away from the handwheel and simultaneously move the handwheel in any direction to engage
the clutch. The clutch is enganged when the hand lever don’t move back automatically and the handwheel is stronger
to move.

2. After the clutch is engaged, the hand lever must be pulled back to the handwheel one single time to fix the position
of the clutch.

3. The actuator is now in manual operation mode. Switch back to normal operation mode happens automatically by
starting the motor. Switching back to the normal operation mode is not possible with the hand lever!

Labels on the actuator:

Figure 18: AB3, 5, 100, 200, 500 Figure 19: AB8, 18, 40, 80

4.5.3 Mechanical default settings, preparation (only for design potentiometer for travel)

Instructions:

• Switch with the hand lever to manual operation (see section 4.5.2, page 16) and turn the actuator with the handwheel
to the next end position

• Remove cover of the signalling unit

• Switch with the control switch (black switch) to the status menu S4 (see section 4.8.1.4, page 57)

• For units without mechanical position indicator turn the slotted shaft (see Figure 20) with a screwdriver carefully until
the below value is reached (see Figure 23)

– when the actuator in in the closed position: Pos: 10.0

– when the actuator is in the open position: Pos: 90.0

• For units with mechanical position indicator turn the wheel (see Figure 21 and Figure 22) until the below value is
reached (see Figure 23)

– when the actuator in in the closed position: Pos: 10.0

– when the actuator is in the open position: Pos: 90.0

• Close cover of the signalling unit. Take special care upon reassembly so that seals are not damaged and remain
properly fastened

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1 2 1 2

Figure 20: 1. . . potentiometer


Figure 22: 1. . . mechanical posi-
for position sensing,
tion indicator, 2. . . wheel
2. . . slotted shaft for turn-
turning the potentiometer
ing the potentiometer
Figure 21: 1. . . mechanical posi-
tion indicator

Figure 23: 1. . . absolute value of the position unit, 3. . . value for the torque unit (is factory adjusted)

For the set up of the end positionsl see section 4.5.8, page 19.
The abobe transmitter gear is made according to the customer’s specifications. If another travel of the actuator is necessary,
a new transmitter gearbox can be supplied.

4.5.4 Adjustment of the mechanical position indication (Option)


The adjustment of the mechanical position indication should be done together with the mechanical pre-setup.
Vorgehensweise:
• Switch with the hand lever to manual operation (see section 4.5.2, page 16) and turn the actuator to the next end
position.
• Remove cover of the signalling unit
• turn Indicator slide according below end position:
– when the actuator in in the closed position: Display with the filled circle
– when the actuator is in the open position: Display with the circle
• move the actuator to the other end position and turn the other Indicator slide. It is necessary that you hold the second
slide in its earlier set position.
• Check the clamping screw
• Close cover of the signalling unit. Take special care upon reassembly so that seals are not damaged and remain
properly fastened

4.5.5 Additional components (Option)


Possibly installed additional components have to be set-up according their separately supplied technical descriptions.

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4.5.6 Parameterize of the SMARTCON control unit


After finishing the pre-setup of teh actuator (see section 4.5.3, page 17) all further settings can be done via the SMARTCON
interface.

CAUTION: It is absolutely necessarily to control the torque settings of the actuator and to teach in the end
positions of the travel.

4.5.7 User Level and Permissions


In order to edit and/or show certain parameters, a user level with the necessary permissions has to be set as current user
level. The current user level may be set temporarily in the "U User Level" menu item. It is also possible to set the default
user level, which will be set as the current user level until set otherwise ("U User Level" or default user level). Please refer
to section 4.7.6 for more information about the user levels.

4.5.8 End limit setting (design potentiometer for travel)


A detailed description of the operation of the SMARTCON control unit can be found in section 4.6.3, page 25.

4.5.8.1 End limit OPEN

Set the selector switch and control switch to the centre position.

Figure 24: 1. . . selector switch (red), 2. . . control switch (black)

Scroll through the menu with the control switch. Move the control switch towards the first menu item „P 1.1 End limit –
Open“.

Figure 25

Figure 26

Afterwards, flip up the selector switch slightly and let it snap back to its neutral position

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⇒ ⇒

Figure 27 Figure 28 Figure 29

This changes the bottom line of the display from "EDIT?" to "SAVE?"

Figure 30 Figure 31

Then, push down the selector switch until it snaps into place. In doing so, the bottom right now on the display will show
"TEACHIN"

CAUTION: Once the display shows "TEACHIN", use the operating switch (black switch) to start the motorised
operation of the actuator. In this mode, no travel-dependent switch off occurs in the end position.

CAUTION: Please note that, during motor operation, only torque monitoring remains active, as travel adjust-
ment will happen subsequently. Therefore, please check beforehand whether the maximum torque has been
already parameterised.

Absolute and relative values on the display will change continuously along with position changes.

Figure 32

Figure 33

Manually move the actuator with the handwheel (see section 4.2.1, page 8 or 4.2.6, page 10) or by motor via the operating
switch (black button) to the end position OPEN of the valve.

• Absolute value: Absolute value of the position feedback

• Relative value: the value to the other end postion

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Figure 34: 1. . . Absolute value

When the desired end position OPEN of the valve is reached, move the selector switch back to the middle position. Thus,
the line "TEACHIN" disappears.

Figure 35

Figure 36

In order to confirm the end position (save), slightly flip up the selector switch and let it snap back to its neutral position

⇒ ⇒

Figure 37 Figure 38 Figure 39

This changes the bottom line of the display for "SAVE?" to "EDIT?" and the end position is stored.

Figure 40 Figure 41

4.5.8.2 End limit CLOSE


Use menu item "P 1.2 End limit - End limit CLOSE" as for End limit OPEN

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4.5.8.3 Setting of the end positions (design for switch for travel)

Caution: : Depending on the load intensity, special actuators with high output speed display a trailing effect when switched
off. This must be taken into consideration accordingly when adjusting the travel switches. The actuator can use either a
roller-type counter or a camshaft gear for travel determination, as need be.

Roller-type Counter (operational range starting at 1 rev. at the output)

• Setting the position „CLOSE“:


Move the actuator into the position „CLOSE“by hand. To set the final position, push the flasher shaft with square cam
(see Figure 42) downwards with the finger. Using a screwdriver, turn the slotted shaft of the “R“rollers in the direction
of the arrow, until the corresponding counter-clockwise trip cam activates the travel switch (see Figure 43). Release
flasher shaft and be sure that the toothed roller locks in.

Figure 43: 1. . . switch S4, 2. . . L, 3. . . trip cam for counter-


clockwise (OPEN), 4. . . switch S3, 5. . . R,
Figure 42 6. . . flasher shaft, 7. . . trip cam for counter-
clockwise (CLOSE)

• Setting the position „OPEN“:


Move the actuator into the position „OPEN“by hand. To set the final position, push the flasher shaft with square cam
(see Figure 42) downwards with the finger. Using a screwdriver, turn the slotted shaft of the “L“rollers in the direction
of the arrow, until the corresponding clockwise trip cam activates the travel switch (see Figure 43). Release flasher
shaft and be sure that the toothed roller locks in.

4.5.8.4 Final works

Following commissioning, check for proper sealing the covers to be closed and cable inlets. (see section 4.2.4, page 9)
Check actuator for paint damage (by transport or installation) and repair if necessary.

4.6 Control Unit

The controller is intended to monitor and control the actuator and provides the interface between the operator, the control
system and the actuator.

4.6.1 Operating unit

Operation relies on two switches: the control switch and a padlock-protected selector switch.
Information visualization is provided by 4 integrated indicator lights, as well as the graphic display.
For better visibility, switch symbols ( , , , ) are on the cover.

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Figure 44: 1. . . Selector switch, 2. . . Control switch, 3. . . Graphic display, 4. . . LED display

The controller switches serve on the one hand for electric-motor operation of the actuator and, on the other hand, to con-
figure and view various menu items.

The controller cover may be wiped clean with a damp cloth.


The mounting position of the control unit can be turned in 90° steps (see section 4.4.2, page 13).

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4.6.2 Display elements


4.6.2.1 Graphic display
The graphic display used in the controller allows text display in different languages.

Figure 45

During operation, the displays shows the position of the actuator as a percentage, operation mode and status.
When using the option "identification", a customer-specific label is shown at the bottom of the display (e.g., PPS Number).

1
3

Figure 46: 1. . . Status, 2. . . Operation mode, 3. . . Position

CAUTION: The display should not be exposed to direct sunlight over a long peroid - risk of a defect in combi-
nation with very high temperatures.

4.6.2.2 LED Display


To provide users with better status information, basic status data is displayed using 4-colour LEDs.
As the device powers up, it undertakes a self-test whereby all 4 LEDs briefly lit up simultaneously.

Figure 47

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Description Colour Lits up Flashes quickly Flashes slowly Does not light up
1)
L1 Yellow No torque error Torque fault —
Error (no operational
readiness) motor
Ready Travel fault (no
temperature, supply
L2 Yellow (operational operational —
voltage absent, internal
readiness) readiness!)
error
1)

Applies upon torque-dependent


closing: Occurs when the end
Green CLOSE Moving to Actuator is not in the
L3 2) 3) position CLOSE is reached but
CLOSE position CLOSE position.
the cut-out torque has not yet
been reached
Applies upon torque-dependent
opening: Occurs when the end
Red OPEN Moving to OPEN Actuator is not in the
L4 2) 3) position OPEN is reached but
position OPEN position.
the cut-out torque has not yet
been reached
Bluetooth Bluetooth data
Blue Bluetooth ON, not connected
L5 connected transmission Bluetooth/Infrared OFF
Infrared Infrared data
Red Infrared ON, not connected
connected transmission

4.6.3 Operation
The actuator is operated via the switches located on the controller (selection- and control switch). All actuator settings can
be entered with these switches. Furthermore, configuration is also possible via the IR interface or the Bluetooth Interface
(see section 4.9, page 59). Flip the switch up or down to regulate the parameter menu scrolling speed.

Figure 49: Slight switch flip (it will move to the next param-
Figure 48: Neutral position
eter)

Figure 50: halfway switch flip (it will jump to the next pa- Figure 51: Full switch flip (it will jump to the end of the
rameter category) menu)

4.6.4 Welcome Menu


The welcome menu presents the user a welcome message, and guides the user through some basic settings. Some basic
settings include the language and the timezone. Please follow the instructions shown on the display.

1)
LED L1 and L2 are turned off as long as an infrared connection is active.
2)
Colour of LED L3 and L4 can be changed by parameter P1.7 - see section 4.7.1, page 30.
3)
A travel fault is indicated by a lit L3 and L4

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Figure 52: Welcome menu (1/2)

Figure 53: Welcome menu (2/2)

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4.6.4.1 Operation mode

Use the selector switch (red) to determine the various operating states of the actuator. In each of these positions, it is
possible to block the switch by means of a padlock and thus protect the actuator against unauthorized access.

The selector switch has the following positions:


The actuator can be neither operated via the remote control nor via the control
OFF
switches of the controller.
It is possible to operate the actuator by motor via the control switch. Control via the
Local remote inputs may be possible with appropriate configuration (superimposed control
commands, emergency commans)
The actuator is ready to process control commands via input signals. The control
Remote
switch for the motor operation of the actuator is not enabled.
Besides defining the operational status, the selector switch is used in configuration mode to confirm or cancel parame-
ter inputs.

Depending on the selector switch position, the control switch performs different functions:
The control switch is used to scroll up or down the menu according to internal
symbolism. From the neutral position towards you reach the status and history data
Selector switch in the OFF
areas. Towards the symbols you reach the parameter menu. Here, the selection
position:
switch either confirms or rejects the current input according to associated
symbolism.
Selector switch in the
The control switch gives you access to status, history data and parameter area.
REMOTE position :
With the control switch, the actuator can be operated by motor. You may also operate
Selector switch in the the actuator in inching and self-hold mode. Switches are spring-loaded to snap back
LOCAL position : automatically into their neutral position. (To confirm a control command, the control
switch must be pushed all the way into its mechanical locking position.)

4.6.4.2 Configuration

NOTE: Please make sure, that the set user level has permission to read/write the parameters.

In principle, all parameters are shown as numbers in the corresponding parameter point. From the actuator menu, use
the control switch to access different menu points. The lower left corner of the display shows the "EDIT" option.

Figure 54

Confirm the selector switch (with a slight flip towards , (see Figure 37, page 21 to Figure 39, page 21) to change the
selected parameter. To confirm this input readiness, the display changes from "EDIT" to "SAVE".

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Figure 55

Use the control switch towards to the characters to change the parameter. or (see Figure 48 til Figure 51, page 25)
After reaching the desired parameter value, confirm the value with the selector switch (again, flip it slightly towards , (see
Figure 37, page 21 til Figure 39, page 21).

4.6.4.3 Configuration example

By way of example, we will change parameter P20.6 (wireless) from 0 (wireless off) to 2 (Bluetooth communication on).
Thus, the Bluetooth connection is activated for a short time and then deactivated again automatically:
The operating and control switch must be in the neutral position

Figure 56: 1. . . Selector switch (red) , 2. . . Control switch (black)

Now, move the control switch down (towards ) until the menu item "P 20.6 Miscellaneous - Wireless" is displayed.

Figure 57

Figure 58

Afterwards, flip up slightly the selector switch (towards ) and let it snap back to its neutral position

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⇒ ⇒

Figure 59 Figure 60 Figure 61

This changes the bottom line of the display from "EDIT?" to "SAVE?"

Figure 62 Figure 63

Thereafter, flip up the control switch (toward ) to change the value from 0 (off) to 2 (Bluetooth)

Figure 64

Figure 65

If the value changes to 1, confirm the selection by flipping halfway up the selector switch (towards) and letting it snap back
to its neutral position (see Figure 59 til Figure 61).

Figure 66

Figure 67

This changes the bottom line of the display from "SAVE?" to "EDIT?" and the parameter is stored.

4.6.4.4 "TEACHIN“ (only for design potentiometer for travel)


Furthermore, certain parameters (end positions, intermediate positions).can be set using "TEACHIN". Thus, their configu-
ration is greatly simplified.

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After selecting the appropriate menu item (for example: End position) and chanching the the input type from "EDIT?" to
"SAVE?", move the selector switch (red) to "manual mode" and lock it into place. As you do so, the display will show the
message "TEACHIN" and the current position value will be applied continuously to the parameter value. In this mode,
further to manual operation by hand wheel, the actuator can be motor-driven with the control switch to the desired position.
(see section 33, Figure 33, page 20)

Figure 68

CAUTION: Please note that, during motor operation, only torque monitoring remains active, as travel adjust-
ment will happen subsequently. Therefore, please check beforehand whether the maximum torque has been
already set.

After reaching the desired, to-be-defined position, move the selector switch back to the neutral position. Finally, the param-
eter value must still be saved by flipping the selector switch halfway up and letting it snap back to the neutral position (see
Figure 59 til Figure 61, page 29).

4.7 Parameter menu


For each parameter group, you can find a description, tabular overview of the menu items and possible configurations. The
parameter list below also includes all possible options per menu item. Please note that some of the menu items listed and
described may not be delivered with your configuration.

4.7.1 Parameter group: End limit


These parameters are used to configure the end position and switch off behavior of the actuator. In this regards, it is
important to ensure that the basic mechanical configuration described in section 4.5.8, page 19 has already been made.

CAUTION: Ensure, that these parameters are set during commissioning before operating the actuator. In ad-
dition, the settings in the "Torque" menu (see section 4.7.2, page 32 must be compared with the permissible
values of the valve and corrected as appropriate). Failing to oblige may damage the driven equipment.

NOTE: Generally, 100% stands for fully open and 0% for fully closed. Please note that these values cannot be changed.
The end position range is reached as soon as 0% or 100% is shown on display.

Menu item Sub-menu item poss. setting Notes / comments


The parameter value can be set using TEACHIN. With a
TEACHIN;
P1.1 End limit Open known travel, the second end position can be entered
0. . . 100 U1)
after setting the first end position.
The parameter value can be set using TEACHIN. With a
TEACHIN;
P1.2 End limit Close known travel, the second end position can be entered
0. . . 100 U1)
after setting the first end position.
The actuator uses end-position signals to switch off and
report the end position. Attention: For
Switch off
P1.3 End limit 0: By travel failsafe-actuators in failsafe-direction not applicable.
Open
End limit by travel in failsafe-position only possible
by changing the mechanical connection to the valve.
continued on next page

1)
representative for CM03; U...number of revolutions

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continued from previous page


Menu item Sub-menu item poss. setting Notes / Comments
The actuator signals the end position or stops the motor
only after reaching the specified torque in the end
position. If the torque is reached and end position signal
not, the actuator reports an error. If the end position is
reached and the control command drops off during the
1: By torque
build-up of the torque, the motor stops and the required
torque is not reached. Attention: For failsafe-actuators
in failsafe-direction not applicable. Torque/Force in
failsafe-position depends on residual spring
torque/force
Like „torque“, but in the end position range, the actuator
keeps moving against the end position, even when the
control command drops off, whilst switch-off torque is not
reached, until the required torque is reached, or a control
2: By torque1
command against the current direction is registered.
Attention: For failsafe-actuators in failsafe-direction
not applicable. Torque/Force in failsafe-position
depends on residual spring torque/force
Like „torque1“, but in the end position range automatically
an additional control command is generated to reach and
hold the torque. If the torque decrease and the actuator
is in the end position it will be restored automatically. e.g.:
3: By torque2
Changes due to temperature differences, settlement.
Attention: For failsafe-actuators in failsafe-direction
not applicable. Torque/Force in failsafe-position
depends on residual spring torque/force
Like „travel“, however, the actuator still continues to drive
the set Overrun time after reaching the end position,
even when the positioning command is released. Only
4: By travel1
relevant if Overrun time (P1.10, P1.11) is greater than 0.
Attention: For failsafe-actuators in failsafe-direction
not applicable.
1: travel see P1.3
1: By torque see P1.3
Switch-off
P1.4 End limit 2: By torque1 see P1.3
Close
3: By torque2 see P1.3
4: By travel1 see P1.3
Closing CW (0) Actuator is designed for clockwise = closing.
P1.5 End limit
direction Reverse direction of rotation! Counterclockwise = closing.
CCW (1) The crossing of all signals and commands is performed
by the controller.
Rot. sense 0 Rotation sense of the Potentiometer. No function in
P1.6 End limit
pos. 1 ACTUSMART CM series.
Close = green (0) Definition of the LED colour of the CLOSED or OPEN
P1.7 End limit LED function
Close = red (1) end postion signalization.
Close = green,
Definition of the LED colour of the CLOSED or OPEN
yellow inv. (2)
end postion signalization. Yellow LEDs (1 and 2) are
Close = red, yellow
inverted.
inv. (3)
Hysteresis range for end position signals:
Example: End position hysteresis 1% means that the
P1.8 End limit End limit hyst. 0.1. . . 10.0% End position OFF is reached when closing 0%, and will
be left when opening only at 1%, i.e., a re-closing can
only take place after leaving this hysteresis.
When approaching the end position, the speed is
P1.9 End limit Ramp 0.1. . . 100%
reduced.
End position range for torque (P1.3, P1.4). Permissible
range in which the torque is to be achieved. If the
P1.10 End limit Range 0. . . 100%
actuator comes to the end of the end position range, the
motor shuts off even if the torque has not been reached.
Switch-off delay after reaching the end position see
P1.11 End limit Overrun Open 0. . . 60 s
travel1 (P1.3, P1.4)
Switch-off delay after reaching the end position travel1
P1.12 End limit Overrun Close 0. . . 60 s
(P1.3, P1.4)

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CAUTION: When installing the actuator on an gear or a thrust unit, please take into account the limits and
factors of the gear / thrust unit at parametrization.

NOTE: When using end limit switch off by torque, the end position limit must be set before reaching the torque limit.
Accordingly, the actuator will only signal the final end position if the configured torque and the associated end position are
reached. If the end position is not reached, a torque error is reported (see section 4.6.2.2, page 24)

4.7.2 Parameter group: Torque


If no torque was specified with the order, the actuator is supplied from the factory with the maximum configurable torque.

Menu item Sub-menu item poss. setting Notes / comments


Switch-off torque in OPEN direction
P2.1 Torque Open 40. . . 100% NOTE: :The range can be restricted via the menu item
P2.3.
P2.2 Torque Close 40. . . 100% As P2.1 but in CLOSED direction.
P2.4 Torque Latching {0: off} For self locking actuators
For non-self locking actuators
If a torque switch-off occurs in a direction, the actuator is
locked to further move in that direction, until a move
1: on
command in the other direction is signalled, i.e., the
actuator stays locked to move in that direction, even if the
torque decreases after torque switch-off.
Increase the torque during motor start (approx. 0.5 sec)
in direction OPEN. On large flywheel masses, an
unwanted shut-off can be avoided. Furthermore, break
0. . . 120% free effect can thus be achieved. When setting values are
P2.5 Torque Boost Open
{0%} less than the switch-off torque in OPEN direction (P2.1)
there will be no torque increasing during motor start.
CAUTION: The torque increase should occur only if the
valve is designed for it!
0. . . 120%
P2.6 Torque Boost Close As P2.5 but in CLOSED direction.
{0%}
After a torque switch-off, the current torque must be
P2.7 Torque Hysteresis {0: 50%} reduced by at least the hysteresis, to enable the actuator
to be driven in the switch-off direction.
1: 25%
2: 12%
3: 6%
4: 3%

NOTE: When installing the actuator on an additional gear, please take into account the corresponding values of the gear /
thrust unit as you enter the actuator parameters. To achieve an effective output torque (incl. gear) / output power (including
thrust unit) ratio, the factor gear/thrust unit must be considered.

4.7.3 Parameter group: Speed


NOTE: The parameter group speed only applies to actuators type ABCSC.V1.2 FU.

Menu item Sub-menu item poss. setting Notes / comments


P4.1 Speed Local Open 5 – 100% Output speed for local operation in direction OPEN
P4.2 Speed Local Close 5 – 100% As P4.1 but in direction CLOSE
P4.3 Speed Remote Open 5 – 100% Output speed for remote operation in direction OPEN
P4.4 Speed Remote Close 5 – 100% As P4.3 but in direction CLOSE
Emergency
P4.5 Speed 5 – 100% Output speed for emergency operation in direction OPEN
Open
Emergency
P4.6 Speed 5 – 100% As P4.5 but in direction CLOSE
Close
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Menu item Sub-menu item poss. setting Notes / comments
seal-tight speed. Speed at which the actuator runs near
Torque-
P4.7 Speed 5 – 100% the end position at torque-dependent switch off (see P1.3
dependent.
u. P1.4)
P4.8 Speed Minimum 5 – 100% Minimum speed

NOTE: 50% means nominal output speed (50Hz) and 100% meens that the output speed is 2 times faster (100Hz).

4.7.4 Parameter group: Ramp (optional)


The start ramp can be set separately for each operation mode. Thus, a 100% start ramp means, that the motor attains its
maximum speed in about a second. Higher speeds (see section 4.7.3) lead to shorter runtimes. If the ramp is set below
100%, the starting time increases in an inversely proportional fashion.
Menu item Sub-menu item poss. setting Notes / comments
P5.1 Ramp Local 1. . . 100% Start ramp for local operation
P5.2 Ramp Remote 1. . . 100% Start ramp for remote operation
P5.3 Ramp Emergency 1. . . 100% Start ramp for emergency operation

4.7.5 Parameter group: Control

Menu item Sub-menu item poss. setting Notes / comments


Phase sequence detection is deactivated. A wrong
Phase phase sequence will not be shown on the display and
P6.1 Control 0: off
sequence also not corrected. In case of wrong phase sequence the
actuator will drive in the wrong direction.
Phase sequence detection is activated. A wrong phase
sequence will be shown on the display but not corrected.
1: on
In case of wrong phase sequence the actuator cannot be
driven electrical.
The phase sequence will be corrected automatically. The
2: auto
actuator will always drive in the right direction.
Drop-out delay for the ready signal (bin. outputs)
P6.2 Control Ready delay 0. . . 10 sec
24 V auxiliary output is deactivated (section 4.20.5, page
P6.5 Control 24 V output 0
74). The function of the auxiliary input is still activated.
24 V auxiliary output is activated (section 4.20.5, page
1
74).
P6.6 Control Min. impuls 0.1. . . 2.0 sec Minimum switch-on time of the motor.
Remote
P6.17 Control 0: off The remote display is deactivated.
Display
Access to parameter menu is possible on the remote
display. Motor control is deactivated on the remote
1: Menu
display, i.e., LOCAL and REMOTE operating modes are
handled by the main display.
Access to parameter menu and motor control is possible
on the remote display and the main display. In case of a
2: Menu/Control
communication loss with the remote display, the actuator
will be in operating mode OFF.
Access to parameter menu and motor control is possible
on the remote display and the main display. In case of
2: Menu/Control
communication loss with the remote display, the actuator
(Fallback)
will fall back to the set operating mode on the main
display.

4.7.6 Parameter group: User Level


From the Display firmware version 1600 and upward, the parameter group no. 7 allows to set the default user levels ac-
cessed locally or via bus.

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The user levels allow access restrictions to certain parameters. Depending on the user level read/write setting per pa-
rameter, the menu items can only be seen or edited, if the current user level is equal or higher than the required user level.
Parameters are assigned default user levels. These may be changed with the SmartTool2, if the set user level in the
SmartTool2 is equal or higher than the current user level-setting of the parameter (-group).

Figure 69: Actuator parameters on the SmartTool2; Parameter user level can be set by clicking the button as marked
above

The following table shows the default passwords for the user levels:

User Level Password Local Password Wireless


1 LLVL1 WLVL1
2 LLVL2 WLVL2
3 LLVL3 WLVL3
4 LLVL4 WLVL4

The default passwords can be changed with the SmartTool2 (Adjust Wizard - Access tab, see figure 70) or directly on the
actuator control unit ("P7.3 - Change Password").

NOTE: Editing the parameter "P7.4 - Change Password" will change the password for the current user level.

Figure 70: SmartTool2 Adjust Wizard - Access Tab

Menu item Sub-menu item poss. setting Notes / comments


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Menu item Sub-menu item poss. setting Notes / comments
Sets the default user level on the ACTUSMART control
unit. The set user level will revert back to this user level,
if the user level was changed with menu item "U - User
P7.1 User Level Local 0...6
level" after 3 minutes of inactivity or upon restarting the
actuator. Password will be prompted, if the set user level
is higher than the currently active user level.
P7.2 User Level Bus 0...6 Sets the user level on access via Bus.
Remote
P7.3 User Level 0...6 Sets the user level on the remote display.
Display
Change
P7.4 User Level 6-digit Changes the password of the current active user level.
Password

NOTE: The parameters have preset user level settings. The table in section 4.7.19 on page 54 shows an overview of the
default user level settings for all parameters.

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4.7.7 Parameter group: Position


In addition to OPEN and CLOSED end positions, you may define intermediate positions. These can be used as feedback
signals for the binary outputs or as target value for fix position approach.

NOTE: If you change the end positions (see section 4.7.1, page 30), intermediate positions are retained percentage-
wise, i.e., the absolute positions of the intermediate positions change.

Menu item Sub-menu item poss. setting Notes / comments


TEACHIN
P8.1 Position Intermed.pos.1 Position value of intermediate position 1
0. . . 100%
TEACHIN
P8.2 Position Intermed.pos.2 see above
0. . . 100%
TEACHIN
P8.3 Position Intermed.pos.3 see above
0. . . 100%
TEACHIN
P8.4 Position Intermed.pos.4 see above
0. . . 100%
TEACHIN
P8.5 Position Emerg.position Position value of the emergency position.
0. . . 100%
Hysteresis range of intermediate positions. Within this
hysteresis, no repositioning occurs upon reaching the
intermediate positions (option: fix position approach).
P8.6 Position Hysteresis 0.1. . . 10.0%
Furthermore, the output functions for position =
intermediate position are active within this range (see
P10.1).
TEACHIN
P8.7 Position Intermed.pos.5 see above
0. . . 100%
TEACHIN
P8.8 Position Intermed.pos.6 see above
0. . . 100%
TEACHIN
P8.9 Position Intermed.pos.7 see above
0. . . 100%
TEACHIN
P8.10 Position Intermed.pos.8 see above
0. . . 100%
Tolerance range for the position deviation (intermediate
position - actual position), where no adjustment occurs.
P8.11 Position Dead Band 0. . . 10%
The deadband should not be set too low, to prevent
actuator oscillation.
The gain (gradient) affects the positioning to the target
intermediate position. The smaller the gain selected (e.g.
20%), the earlier the actuator starts reducing its speed in
P8.12 Position Gain 0. . . 100% case of speed variable actuators on approaching the
target position. This leads to better positioning (smaller
reachable deadband). A 100% setting disables this
gradient.
This hysteresis value applies to the set value in "P8.11 -
P8.13 Position Hysteresis 0. . . 100%
Dead Band".
TEACHIN
P8.14 Position Intermed.pos.9 see above
0. . . 100%
TEACHIN
P8.15 Position Intermed.pos.10 see above
0. . . 100%
TEACHIN
P8.16 Position Intermed.pos.11 see above
0. . . 100%
TEACHIN
P8.17 Position Intermed.pos.12 see above
0. . . 100%
TEACHIN
P8.18 Position Intermed.pos.13 see above
0. . . 100%
TEACHIN
P8.19 Position Intermed.pos.14 see above
0. . . 100%
TEACHIN
P8.20 Position Intermed.pos.15 see above
0. . . 100%
TEACHIN
P8.21 Position Intermed.pos.16 see above
0. . . 100%

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Figure 71: Function principle of the dead band and hysteresis in conjunction with intermediate positions

The figure above shows the working principle of the parameters "P8.11 - Dead Band" and "P8.13 - Hysteresis". The set
dead band thresholds are added and subtracted from the intermediate positions. The hysteresis sets the threshold on the
deadband thresholds. E.g. if the intermediate position is 50%, dead band is 1% and hysteresis is 50%, the dead band
thresholds will be at 49% and 51%. On top of that, the hysteresis for the 49% threshold will be at 50% of the dead band
value, which is ±0.5%; thus the hysteresis on the 49% dead band threshold is at 48.5% and 49.5%. The actuator will
move toward 50%, if the actual position is below 48.5% and stop, if the actual position is between 49.5% and the "outer"
hysteresis mirrored on the ordinate, which is 51.5% in this case.

NOTE: Please be aware, that a 100% setting for hysteresis will cause oscillation due to overlapping thresholds.

4.7.8 Parameter group: Binary inputs


The controller is equipped with 5 freely configurable binary inputs. Please find further information on technical data of the
binary inputs in section 4.20.2, page 71. Binary inputs are also effective during actuator control via Profibus (option).

Default binary inputs are as follows:


Input 1: OPEN Input 2: CLOSED
Input 3: STOP Input 4: EMERGENCY OPEN
Input 5: EMERGENCY Closed

Menu item Sub-menu item poss. setting Notes / comments


This input is not active, i.e., it is not shown in the status
P9.1 Bin. Input Input 1 -1: Not activated
"S2 - Bin. Inputs.
0: No Function This input has no function.
OPEN command in REMOTE mode (selector switch in
1: Open
position REMOTE).
CLOSE command in REMOTE mode (selector switch in
2: Close
position REMOTE).
STOP command in REMOTE mode (selector switch in
3: Stop
position REMOTE).
Self-hold for OPEN, i.e., a short pulse is sufficient and
4: Open Lock the actuator moves then into the end position. Use the
STOP command to stop the actuator.
5: Close Lock Self-hold for CLOSE, see OPEN SELF-HOLD
Superimposed run command; run the actuator in
6: Emergency
direction OPEN regardless of whether the selection
Open
switch is set to REMOTE or LOCAL operation
Superimposed run command; run the actuator in
7: Emergency
direction CLOSE regardless of whether the selection
Close
switch is set to REMOTE or LOCAL
The actuator may be operated only with a switched
8: Deblock
signal. Both in local and remote operation
The actuator moves towards OPEN if input is active and
9: Open/Close
towards CLOSED otherwise
The actuator moves towards CLOSED if input is active
10: Close/Open
and towards OPEN otherwise
11: Positioner On Release of the postioner
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Menu item Sub-menu item poss. setting Notes / comments
12: Open inv. As OPEN but active low
13: Close inv. As CLOSE but active low
14: Stop inv. As STOP but active low
15: Open Lock inv. As Open Self-Hold but active low
16: Close Lock inv. As Closed Self-Hold. but active low
17:
Emergency-Open As Emergency-Open but active low
inv.
18:
Emergency-Close As Emergency-Close but active low
inv.
with activated (switched) signal, the actuator is locked for
19: Block
operation also in local mode
20: Positioner off Positioner lock
The actuator may be operated only with a switched
21: Deblock Local
signal.
22: Block Local as Release Local but active low
Trigger lock OPEN (in LOCAL and REMOTE mode).
Actuator moves with the highest priority to OPEN;
23: Emerg. Open
command continues internally active after reaching the
Lock
end position OPEN. Dropping only with LOCK OFF,
Supply OFF or operating mode OFF.
Trigger lock CLOSE (in LOCAL and REMOTE mode).
Actuator moves with the highest priority to CLOSED;
24: Emerg. Close
command continues internally active after reaching the
Lock
end position CLOSED. Dropping only with LOCK OFF,
Supply OFF or operating mode OFF.
25: Emerg. Unlock Drop the lock
Trigger the failsafe function in all operating modes (only
26: Failsafe
functional in Failsafe actuators).
27: Failsafe inv. As Failsafe, but active low
28: Emerg. Open
As Emerg. Open Lock, but active low
Lock inv.
29: Emerg. Close
As Emerg. Close Lock, but active low
Lock inv.
30: Emerg. Unlock
As Emerg. Unlock, but active low
inv.
Approach intermediate position 1 (P8.1) in REMOTE
mode (fix position approach). There is no repositioning
31: Intermediate
upon reaching the intermediate position within the
position1
hysteresis (see P8.6). Higher priority than intermediate
position 2, 3 and 4
32: Intermediate As intermediate position 1, but with higher priority than
position2 intermediate positions 3 and 4
33: Intermediate As intermediate position 1, but with higher priority than
position3 intermediate position 4
34: Intermediate
As intermediate position 1, but with lowest priority.
position4
Approach emergency position (P 8.5). As intermediate
35: Emergency
position 1, but with higher priority than intermediate
position
positions 1, 2
36: Intermediate
As Intermediate position 1, but active low
position1 inv.
37: Intermediate
As Intermediate position 2, but active low
position2 inv.
38: Intermediate
As Intermediate position 3, but active low
position3 inv.
39: Intermediate
As Intermediate position 4, but active low
position4 inv.
40: Emergency
As Emergency position, but active low
position inv.
41: Travel Open reserved for future use
42: Travel Close reserved for future use
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Menu item Sub-menu item poss. setting Notes / comments
43: Travel Open
reserved for future use
inv.
44: Travel Close
reserved for future use
inv.
45: Failsafe lock reserved for future use (only for Failsafe actuators)
46: Failsafe lock
reserved for future use (only for Failsafe actuators)
inv.
Intermed.pos.Bit0 to Intermed.pos.Bit3 allow to signal
intermediate positions 1 to 16 through a bit pattern
47:
(binary to decimal; decimal value + 1 corresponds to the
Intermed.pos.Bit0
Int.pos.). Bit3 is the MSB. E.g. to move to Int.pos.1, all
Bits should be 0; to move to Int.pos.3, Bit 1 should be 1.
48:
see 47: Intermed.pos.Bit0
Intermed.pos.Bit1
49:
see 47: Intermed.pos.Bit0
Intermed.pos.Bit2
50:
Intermed.pos.Bit0 As 47: Intermed.pos.Bit0 but active low
inv.
51:
Intermed.pos.Bit1 see 50: Intermed.pos.Bit0 inv.
inv.
52:
Intermed.pos.Bit2 see 50: Intermed.pos.Bit0 inv.
inv.
53: PVST Start Start PVST (optional, see PVST section)
54: PVST Start inv. As 53: PVST Start, but active low.
55:
see 47: Intermed.pos.Bit0
Intermed.pos.Bit3
56:
Intermed.pos.Bit3 see 50: Intermed.pos.Bit0 inv.
inv.
P9.2 Bin. Input Input 2 see Input 1
P9.3 Bin. Input Input 3 see Input 1
P9.4 Bin. Input Input 4 see Input 1
P9.5 Bin. Input Input 5 see Input 1

NOTE: For optional functions such as a relay board or virtual inputs please refer to the corresponding IOM.

4.7.9 Parameter group: Binary outputs


The controller is equipped with 8 freely configurable binary outputs. Please find further information on technical data of the
binary outputs in section 4.20.1, page 71. Provided with external supply, binary outputs are optically isolated from the rest
of the controller.

Default binary outputs are as follows:


Output 1: Ready Output 2: End position OPEN
Output 3: End position CLOSED Output 4: Run OPEN
Output 5: Run CLOSED Output 6: Torque
Output 7: LOCAL Output 8: REMOTE

Menu item Sub-menu item poss. setting Notes / comments


P10.1 Bin. Output Output 1 0: No Function The output has no function.
1: Ready Actuator is ready
2: Fault General fault; actuator is not ready
3: Open Actuator is in open position
4: Closed Actuator is in closed position
5: Running Open Actuators runs in direction Open
6: Running Closed Actuators runs in direction Closed
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Menu item Sub-menu item poss. setting Notes / comments
7: Running Actuator is running in either Open or Closed direction
Switch-off torque was reached in Open direction,
8: Torque Open
actuator has been switched off
Switch-off torque was reached in Closed direction,
9: Torque Closed
actuator has been switched off
Switch-off torque was reached in either Closed or Open
10: Torque
direction
11: Travel Open The Open end position has been reached
12: Travel Closed The Closed end position has been reached
13: Pos. > Int.1 Position > Intermediate position 1
14: Pos. < Int.1 Position < Intermediate position 1
15: Pos. > Int.2 Position > Intermediate position 2
16: Pos. < Int.2 Position < Intermediate position 2
17: Pos. > Int.3 Position > Intermediate position 3
18: Pos. < Int.3 Position < Intermediate position 3
19: Pos. > Int.4 Position > Intermediate position 4
20: Pos. < Int.4 Position < Intermediate position 4
21: Local Local oerating mode (selector switch in position Local)
Remote operating mode (selector switch in position
22: Remote
Remote)
23: Off Off operating mode (selector switch in the Off position)
24:
The motor temperature is above the warning threshold.
Mot.temp.Warning
25: The motor temperature is above the motor switchoff
Mot.temp.Switchoff threshold.
26: Always Signal is always on
27: Never Signal is always off
28: Bin. Input 1 Forwarding of binary input to output
29: Bin. Input 2 Forwarding of binary input to output
30: Bin. Input 3 Forwarding of binary input to output
31: Bin. Input 4 Forwarding of binary input to output
32: Bin. Input 5 Forwarding of binary input to output
33: Torque Open As Torque OPEN, but it will supress (mask) this signal in
Masked the end position upon torque-dependent switch-off.
34: Torque Closed As Torque CLOSED, but it will supress (mask) this signal
Masked in the end position upon torque-dependent switch-off.
35:Ready Remote Ready and Remote operating mode
36: Ready Local Ready and Local operating mode
37: Ready
Ready and Local or Remote mode
Local/remote
Lock OPEN is enabled. OPEN command is internally
38: Emerg. Open
queued with the highest priority and will not be dropped
Locked
even in the end position.
Lock CLOSED is enabled. CLOSED command is
39: Emerg. Closed
internally queued with the highest priority and will not be
Locked
dropped even in the end position.
40: Failsafe OK1 Failsafe OK (only for Failsafe actuators)
41: Failsafe OK2 Failsafe OK and Ready (only for Failsafe actuators)
Failsafe OK,Ready and Remote (only for Failsafe
42: Failsafe OK3
actuators)
43: Emerg. Locked Lock Open or Lock Closed is enabled.
44:
Actuator is ready and no torque switch-off
Ready/TorqueOK
45: Ready /
Actuator is ready for operation in REMOTE mode and no
Remote /
torque switch-off
TorqueOK
Position = Intermediate position 1. The width of the
46: Pos.=Int1
interval is set with the parameter P8.6.
Position = Intermediate position 2. The width of the
47: Pos.=Int2
interval is set in parameter P8.6.
Position = Intermediate position 3. The width of the
48: Pos.=Int3
interval is set in parameter P8.6.
Position = Intermediate position 4. The width of the
49: Pos.=Int4
interval is set in parameter P8.6.
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Menu item Sub-menu item poss. setting Notes / comments
50: Position = emergency position. The width of the interval
Pos.=EmergPos is set in parameter P8.6.
51: Bus Bit 1
52: Bus Bit 2
53: Bus Bit 3
54: Bus Bit 4 In existing bus interface (hardware option), the output is
55: Bus Bit 5 set according to the selected bit bus.
56: Bus Bit 6
57: Bus Bit 7
58: Bus Bit 8
59: Virtual 1
60: Virtual 2
Configurable output function
61: Virtual 3
62: Virtual 4
63: Control OK The SMARTCON control is operational.
The auxiliary voltage for the SMARTCON control is OK.
64: Control voltage
This function is only available if the auxiliary voltage
OK
output is not switched on (P6.5 to 0).
65: PVST OK The PVST was successful.
66: PVST Failure The PVST was not successful.
67: PVST Active A PVST was triggered. The actuator is running a PVST.
Emergency OPEN command is active. The signal
68: Emerg. OPEN remains active, as long as the emergency command is
active, even if the end limit is reached.
Emergency CLOSE command is active. The signal
69: Emerg.
remains active, as long as the emergency command is
CLOSE
active, even if the end limit is reached.
70: Analog In. 1
There is no or a faulty signal on the analog input 1.
Fault
71: Analog In. 2
There is no or a faulty signal on the analog input 2.
Fault
Cause on basis: Active phase sequence detection on
72: Phase single phase actuators, loss of main power while
Sequence Fault connected to external 24VDC auxiliary voltage, or loss of
phase 2.
No power supply to the power electronics (when the
73: Power Supply
controller is powered from the auxiliary power input).
Fault
Defect of power electronics.
The inverter is defective or the wiring is faulty (Only for
74: Inverter Fault
CM.V1.2 actuator series).
Manual override is active (For FailSafe-Actuators); see
75: Manual
the FailSafe-section for more information about the
Override
manual override.
The travel measurement is out of range or the wiring is
76: Travel Sensor
defective for AB CSC.V1.2 actuators. The travel sensor is
Fault
not calibrated for CM actuators.
77: Torque Sensor
Potentiometer fault on Basis, or cable is broken.
Fault
78: Bus Fault No communication with the optional bus.
79: Bus Watchdog Watchdog for bus communication has reacted.
80: Undervoltage The input voltage is below the regular voltage range, but
Warning motor operation is still possible.
Battery on display board is empty, loss of time/date or
81: Battery Low
counter values possible.
83: Undervoltage The input voltage is too low, The motor is switched off,
Fault until the input voltage is in the regular voltage range.
The input voltage dropped below the lower threshold
84: Undervoltage multiple times. The motor is turned off for 5 minutes. This
Switchoff error can be acknowledged by switching the selector
switch to OFF or by turning the actuator off and on.
85: Overvoltage The input voltage is over the regular voltage range, but
Warning motor operation is still possible.
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Menu item Sub-menu item poss. setting Notes / comments
Internal communication error between electrical
86: Internal Fault components, i.e. Internal Comm.E error, or Internal
Comm.L error or Internal Comm.D error.
Is set, if 33: Torque Open Mask or 34: Torque Close
87: Torque Masked
Mask is set.
Output 1 is set to normal, i.e. if the condition in point
P10.2 Bin. Output Output conf. 1 0: normal
P10.1 is met, Output 1 is set to HIGH (active HIGH).
If the condition in point P10.1 is met, Output 1 is set to
1: inverted
LOW (active LOW).
If the condition in point P10.1 is met, Output 1 starts
2: norm. flashing
blinking (active HIGH).
If the condition in point P10.1 is not met, Output 1 starts
3: inv. flashing
blinking (otherwise it is set to HIGH).
P10.3 Bin. Output Output 2 see Output 1
P10.4 Bin. Output Output 2 Konf. see Output 1 conf.
P10.5 Bin. Output Output 3 see Output 1
P10.6 Bin. Output Output 3 Konf. see Output 1 conf.
P10.7 Bin. Output Output 4 see Output 1
P10.8 Bin. Output Output 4 Konf. see Output 1 conf.
P10.9 Bin. Output Output 5 see Output 1
P10.10 Bin. Output Output 5 Konf. see Output 1 conf.
P10.11 Bin. Output Output 6 see Output 1
P10.12 Bin. Output Output 6 Konf. see Output 1 conf.
P10.13 Bin. Output Output 7 see Output 1
P10.14 Bin. Output Output 7 Konf. see Output 1 conf.
P10.15 Bin. Output Output 8 see Output 1
P10.16 Bin. Output Output 8 Konf. see Output 1 conf.

CAUTION: When using the parameters torque-dependent OPEN or torque-dependent CLOSED (see section
4.7.1, page 30, items P1.3 and P1.4), the actuator will only be open or closed when the set torque and the
associated end position is reached. If the end position is not reached, a torque error is reported (see section
4.6.2.2, page 24).

NOTE: For optional functions such as a relay board or virtual outputs please refer to the corresponding IOM.

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4.7.10 Parameter group: Position output (optional)

Position output is used to indicate the current position of the actuator using 0/4. . . 20 mA; it can be retrofitted using a Smart-
code.
If this option is not enabled, the menu point shows the message "inactive".
No adjustment to the end positions or the travel is required. Adjustment is automatically performed during the configuration
of travel limit positions (see section 4.7.1, page 30).
No further settings are necessary for torque-dependent switch-off, because the controller exclusively uses travel limit posi-
tions for the calculation, regardless of whether this is defined by the torque or the travel limit positions.

The factory default setting is:


4 mA at 0% position 20 mA at 100% position

Menu item Sub-menu item poss. setting Notes / comments


P11.1 PositionOutput Function 1 0: off mA output disabled
1: Position mA output corresponds to the actual position value.
mA output corresponds to the actual position value taking
2: Pos. Valvechar.
into account the valve characteristic.
3: Torque 1 mA output corresponds to the actual torque value.
torque = 100% Close: mA output = start
torque = 0%: mA output = center
torque = 100% Open: mA output = end
4: Torque 2 mA output corresponds to the actual torque value.
torque = 100% Close: mA output = end
torque = 0%: mA output = start
torque = 100% Open: mA output = end
5: Torque 3 mA output corresponds to the actual torque value.
torque = 150% Close: mA output = start
torque = 0%: mA output = center
torque = 150% Open: mA output = end
6: Torque 4 mA output corresponds to the actual torque value.
torque = 150% Close: mA output = end
torque = 0%: mA output = start
torque = 150% Open: mA output = end
7: Ext. Setpoint 1 Passes on the mA input signal on ext. setpoint input.
8: Ext. Setpoint 2 Passes on the raw mA input signal on ext. setpoint input.
0. . . 20.5 mA
P11.2 Position output Begin 1 (at 0%) mA value for the Closed (0%) position
{4 mA}
End 1 (at 0. . . 20.5 mA
P11.3 Position output mA value for the On (100%) position
100%) {20 mA}
Calibrating the output position during the setting of this
parameter will output a 20 mA (100%) signal. Use this
P11.4 Position output Calib. 20 mA 1 -10%. . . +10% parameter to calibrate accurately the 20 mA output signal
(e.g., if you measure 19.8 mA at the output, just add 1%
(0.2 mA. . . 1% of 20 mA) to the displayed value).
P11.5 Analog output Function 2 see Function 1
P11.6 Analog output Begin 2 (at 0%) see Begin 1
End 2 (at
P11.7 Analog output see End 1
100%)
P11.8 Analog output Calib. 20 mA 2 see Calib. 20 mA 1

4.7.11 Parameter group: Step mode

Step mode operation can be used to extend the operating time in certain ranges or for the whole travel; it is available in
local, remote and emergency mode.
Step mode operation can be activated individually for the directions OPEN and CLOSED.
Cycle start, cycle end, cycle duration and interval time can be set separately for both directions (see Figure 72, page 44).

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Menu item Sub-menu item poss. setting Notes / comments


Step mode
P12.1 Function 0: Not activated Step mode operation is disabled
function
Step mode operation is enabled in LOCAL, REMOTE
1: Activated
and EMERGENCY operation
2: Only Local Step mode mode is only enabled in LOCAL mode
3: Only Remote Step mode mode is only enabled in REMOTE mode
4: Only Local + Step mode mode is enabled in REMOTE and LOCAL
Remote mode
Step mode In OPEN direction, position in % from which the step
P12.2 Start Open 0. . . 100%
function mode operation should start.
Step mode In OPEN direction, position in % of which the step mode
P12.3 End Open 0. . . 100%
function operation should end.
Step mode
P12.4 ON-Time Open 0.1. . . 60 Runtime in OPEN direction
function
Step mode OFF-Time
P12.5 0.2. . . 60 Pause time in OPEN direction
function Open
Step mode In CLOSED direction, position in % from which the step
P12.6 Start Close 0. . . 100%
function mode operation should start.
Step mode In CLOSED direction, position in % of which the step
P12.7 End Close 0. . . 100%
function mode operation should end.
Step mode
P12.8 ON-Time Close 0.1. . . 60 Runtime in Closed direction
function
Step mode OFF-Time
P12.9 0.2. . . 60 Pause time in Closed direction
function Close
Step mode 0: Seconds
P12.10 Timebase Time basis for run and pause times
function 1: Minutes
Step mode Speed Speed adaption not activated. Normal step mode
P12.11 0: Off
function adaption function.
Speed adaption is activated. The speed is reduced
according to the runtime and pause time in the step
mode range. (Example: Running time 1 sec and pause
1: On time 1 sec results in half the speed). If the minimum
speed is undershot, the actuator clocks in the converted
ratio with the minimum speed. The speed adjustment is
only applicable to actuators of the type CM and AB CSC.

Figure 72

CAUTION: It is important to ensure that the mode of operation is not exceeded! The running info on the actuator
(see section 4.6.2.2, page 24) only flashes while the drive is running, i.e. during the break, no flash!

4.7.12 Parameter group: Positioner (optional)


The positioner SR option is used to control the electric actuator by means of a set point input 0/4. . . 20 mA
signal. The SR helps control the position of the actuator, i.e. the positioner ensures that the actual value and thus the
position of the actuator matches the desired set point.

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Menu item Sub-menu item poss. setting Notes / comments


0: Off Positioner disabled
P13.1 Positioner Function 1: Position mA input for the position setpoint
mA input for the position setpoint, taking into account the
2: Pos. valvechar.
valve characteristic
0. . . 20.5 mA
P13.2 Positioner Begin (at 0%) mA value of the setpoint for the CLOSED (0%) position
{4.0 mA}
0. . . 20.5 mA
P13.3 Positioner End (at 100%) mA value of the setpoint for the OPEN (100%) position
{20.0 mA}
Tolerance range for the control deviation (set point
0.05. . . 10.0% position – actual position) where no adjustment occurs.
P13.4 Positioner Dead band
{1.0%} The deadband should not be set too low to prevent
actuator oscillation.
The gain (gradient) affects the positioning close to the
target position. The smaller the gain selected (e.g. 20%),
the earlier the actuator starts reducing its speed in case
of speed variable actuators on approaching the target
1. . . 100%
P13.5 Positioner Gain position. In case of actuators with fixed speed (reversing
{100%}
starters), the speed reduction is done by pulsing (also
see params P13.9 and P13.10). This leads to better
positioning (smaller reachable deadband). A 100%
setting disables this gradient.
The setpoint monitoring (monitoring the setpoint to below
0: Ignore
approximately 2 mA = loss of signal) is disabled.
1: Stop Actuator stops on signal failure.
Live zero
P13.6 Positioner 2: Open On signal failure, actuator moves the OPEN position.
detect.
3: Close Actuator moves on signal failure to the CLOSED position.
On signal failure, the actuator moves the defined
4: Emerg.pos.
emergency position (see parameter P13.7).
5: Emerg. Open Emergency open on signal failure.
6: Emerg. Close Emergency close on signal failure.
Moves to the last valid value after signal failure; relevant
7: Last valid value for setpoints over bus. The actuator will move to the 4mA
position, in case of an analog input signal failure.
8: Failsafe Failsafe-operation on signal failure.
Emergency 0. . . 100% Determination of the emergency position
P13.7 Positioner
pos. {50,0%} (Can also be set in the menu P8.5)
Calibration value for the 20mA setpoint. 1% = approx.
Calib.Setpoint 0.2mA. Calibration process: By applying 20mA on the
P13.8 Positioner -10% . . . +10%
20mA setpoint input, this parameter is corrected until the
readout matches 20mA.
Variable speed actuators (Actusmart CM and Smartcon
CSC FU): Without function
Fixed speed actuators (Smartcon CSC): Minimum
activation time of the reversing contactors. For very small
activation times (<0.3. . . 0.5 s), the motor will be switched
P13.9 Positioner Min. impulse {0,2 s}
off during start-up process, which significantly increases
mechanical wear on reversing contactors. With frequent
periods of very small activation times (restless loop,
small dead zone, clocking near to the target value), we
therefore recommend electronic reversing contactors.
Variable speed actuators (Actusmart CM and Smartcon
CSC FU): Without function
Fixed speed actuators (Smartcon CSC): This parameter
P13.10 Positioner Period {2.0 s}
is only relevant in Step mode when approaching the
target position (parameter gain smaller than 100%) and
determines the period of a run / pause cycle.
Smallest controllable position other than the end position
CLOSED. The range 0% . . . a0 will be just passed
0.0. . . 25.0%
P13.11 Positioner Begin pos. (a0) through. Use the parameter a0 to define the beginning of
{2.0%}
the allowable control range of the valve (e.g., blind spot
for ball segment valves, etc.).
Largest controllable position other than the end position
75.0. . . 100.0% OPEN. The area e0 . . . 100% is just passed through. Use
P13.12 Positioner End pos. (e0)
{98.0%} the parameter e0 to define the end of the allowable
control range of the valve.
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Menu item Sub-menu item poss. setting Notes / comments
Below this value, the end position CLOSED is controlled.
Begin setp. 0.0. . . 25.0% In the range 0% . . . a1 cannot be controlled (end position
P13.13 Positioner
(a1) {2.0%} tolerance). The initial setpoint a1 is associated with a
small hysteresis (1/4 of the deadband).
Above this value, the end position OPEN is controlled.
75.0. . . 100.0% The range e1. . . 100% cannot be controlled (end position
P13.14 Positioner End setp. (e1)
{98,0%} tolerance). The final setpoint e1 is associated with a
small hysteresis (1/4 of the deadband).
Calibration of 0mA for the input setpoint. 1% = approx.
Calib. Setpoint 0.2mA. Calibration process: By applying 0mA on the
P13.15 Positioner -10% . . . +10%
0mA setpoint input, this parameter is corrected until the
readout matches 0mA.
Hysteresis range for setpoint signal, with regard to the
P13.16 Positioner Hysteresis 0. . . 100%
dead band. Setting 0 equals to a hysteresis of 25%.

Figure 73: Assigning the position to the setpoint

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Figure 74: Function principle of the dead band, and hysteresis in conjunction with the positioner

The figure above shows the working principle of the parameters "P13.4 - Dead Band" and "P13.16 - Hysteresis". The set
dead band thresholds are added and subtracted from the setpoint. The hysteresis sets the threshold on the deadband
thresholds. E.g. if the setpoint is 50%, dead band is 1% and hysteresis is 50%, the dead band thresholds will be at 49%
and 51%. On top of that, the hysteresis for the 49% threshold will be at 50% of the dead band value, which is ±0.5%;
thus the hysteresis on the 49% dead band threshold is at 48.5% and 49.5%. The actuator will move toward 50%, if the
actual position is below 48.5% and stop, if the actual position is between 49.5% and the "outer" hysteresis mirrored on the
ordinate, which is 51.5% in this case.

NOTE: Please be aware, that a 100% setting for hysteresis will cause oscillation due to overlapping thresholds.

4.7.13 Parameter group: PID controller (optional)


The optional PID controller is used for controlling an external actual value (process variable) to a setpoint using 0/4-20 mA
signal by readjusting the actuator.

Menu item Sub-menu item poss. setting Notes / comments


P14.1 PID-controller Function 0: disabled PID controller disabled
The output of the PID controller corresponds to the
position setpoint of the actuator. The positioning (tracking
1: Position
of the actual position to the setpoint) is done by the
positioner (see 4.7.12).
The output of the PID controller corresponds to the
change of the position setpoint (speed) of the actuator.
2: Speed
The positioning (tracking of the actual position to the
setpoint) is done by the positioner (see 4.7.12).
The output of the PID controller corresponds to the
change of the position setpoint (speed) of the actuator.
The positioning (tracking of the actual position to the
2: Position Change
setpoint) is done by the positioner (see 4.7.12). Hence a
control mode similar to the speed mode (see setting 2
above) is possible also for actuators with constant speed.
External The PID controller uses an internal, fixed setpoint (see
P14.2 PID-controller 0: fixed
Setpoint param P14.3).
The PID controller uses the external setpoint. The
1: external adjustment of this setpoint is done with the params P13.2
and P13.3 (see 4.7.12).
P14.3 PID-controller Fixed setpoint 0. . . 100% Specification of the internal fixed setpoint
P14.4 PID-controller Start (at 0%) 0. . . 20.5 mA mA value at 0% of the external actual value
P14.5 PID-controller End (at 100%) 0. . . 20.5 mA mA value at 100% of the external actual value
P14.6 PID-controller Gain (P) -50.0. . . +50.0 Gain (proportional value) of the PID-controller
The shorter the reset time (integral time, integral value),
the stronger is the effect of the integral component of the
P14.7 PID-controller Reset time (I) 0. . . 100.0 s
PID-controller. Values below 1.0 will disable the integral
component.
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Menu item Sub-menu item poss. setting Notes / comments
The larger the lead time (differential/derivative value), the
stronger is the effect of the derivative component of the
P14.8 PID-controller Lead time (D) 0. . . 100.0 s PID-controller. To reduce the influence of noise, a
first-order lag element with 1sec time constant is added
(DT1 ) .
The offset value will be added to the output value of the
P14.9 PID-controller Offset -200. . . +200%
PID controller.
Live zero
P14.12 PID-controller 0: Ignore The monitoring of the external actual value is disabled
detect.
1: Stop Actuator stops on signal failure of external actual value
Actuator moves on signal failure of external actual values
2: Open
to the OPEN position.
Actuator moves on signal failure of external actual values
3: Close
to the CLOSED position.
4: Emergency Actuator moves on signal failure of external actual values
position to the EMERGENCY position (see param P13.7)
Calibration of Calibration process: By applying 20 mA to the external
P14.13 PID-controller ext. actual -10.0. . . +10.0% actual value input, this parameter is corrected until the
value readout matches to 20 mA.
Mantissa of the real process variable (begin of external
P14.14 PID-controller Process begin -32768. . . +32767
actual value).
Mantissa of the real process variable (end of external
P14.15 PID-controller Process end -32768. . . +32767
actual value).
Position of the comma for process begin/end (P14.14,
Process
P14.16 PID-controller -3. . . +3 P14.15), e.g.: mantissa = 200, comma shift ) -2/2,
comma shift
process value = 2.00/20000
P14.17 PID-controller Process unit – Unit of the real process variable
Tolerance range for the control deviation (set point -
P14.18 PID-controller Dead Band -0.1. . . 10.0%
external actual value) where no adjustment occurs.

4.7.14 Parameter group: Bus-Systems (Option)


The manuals for the Bus-Systems are available in the download area on our homepage
www.schiebel-actuators.com under the tab Schiebel.Tech

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4.7.15 Parameter group: Characteristic curves (optional)


With this option, customers can enable travel-dependent torque, speed and valve characteristic curves.

4.7.15.1 Torque characteristic

With this characteristic curve, torque limits already set under menu item P2-torque (see section 4.7.2, page 32) can be
further reduced depending on travel. Characteristics can be configured via the SMARTTOOL software (see Figure 75,
page 49).

Figure 75: Torque characteristic

Menu item Sub-menu item poss. setting Notes / comments


The torque characteristic curve is disabled for the OPEN
P17.1 Characteristic Torque Open 0: Off
direction.
The torque characteristic curve is enabled for the OPEN
1: On
direction.
The torque characteristic curve is enabled for the OPEN
2: Local + Remote
direction only in LOCAL and REMOTE mode (while
only
disabled in the EMERGENCY mode).
The torque characteristic curve is disabled for the
P17.2 Characteristic Torque Closed 0: Off
CLOSED direction.
The torque characteristic curve is enabled for the
1: On
CLOSED direction.
The torque characteristic curve is enabled for the
2: Local + Remote
CLOSED direction only in LOCAL and REMOTE mode
only
(while disabled in the EMERGENCY mode).

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4.7.15.2 Speed characteristic

With this characteristic curve, speed limits already set under menu item P4-speed (see section 4.7.3, page 32) can be
further reduced depending on travel. Characteristics can be configured via the SMARTTOOL software (see Figure 76,
page 50).

Figure 76: Speed characteristic

Menu item Sub-menu item poss. setting Notes / comments


The speed characteristic curve is disabled for the OPEN
P17.3 Characteristic Speed Open 0: Off
direction.
The speed characteristic curve is enabled for the OPEN
1: On
direction.
The speed characteristic curve is disabled for the
P17.4 Characteristic Speed Closed 0: Off
CLOSED direction.
The speed characteristic curve is enabled for the
1: On
CLOSED direction.

4.7.15.3 Valve characteristic

With this characteristic curve the mapping between the actuator position and the setpoint of the valve can be adjusted.
Hence it is possible to compensate and linearize the gerneral nonlinear characteristic curves of valves. Characteristics can
be configured via the SMARTTOOL software (see Figure 77, page 51).

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Figure 77: Valve characteristic

Menu item Sub-menu item poss. setting Notes / comments


P17.5 Characteristic Valve 0: Off The valve characteristic curve is disabled.
The valve characteristic curve is enabled as configured in
1: user defined
the SMARTTOOL.

4.7.16 Parameter group: Identification (optional)


This option allows entering further custom-identification parameters.

Menu item Sub-menu item poss. setting Notes / comments


Used to enter a PPS number. This is displayed in the
P18.1 Identification PPS number 15 digits
bottom line. CAUTION: Param P20.5 must be set to 0.

4.7.17 Parameter group: System parameters


Used for actuator configuration. Most of these parameters are used to display crucial information about the actuator
configuration for servicing, thus, only visible for user level service or higher.

Menu item Sub-menu item poss. setting Notes / comments


This value is used to offset the output signal of the
System
Calib.IST -10. . . +10% ACTUSMART control unit’s analog output. The mA-signal
P19.6 Parameters
may be calibrated with a current measurement device.
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Menu item Sub-menu item poss. setting Notes / comments
This value is used to offset the input signal on analog
System Calib.Setpoint input 1 measured by the ACTUSMART control unit. The
P19.7 -10. . . +10%
Parameters 20mA measured mA-signal may be calibrated with an external
setpoint generator.
This value is used to offset the input signal on the
System Calib.ext.act.val. external analog input 2 measured by the ACTUSMART
P19.8 -10. . . +10%
Parameters 20mA control unit. The measured mA-signal may be calibrated
with an external setpoint generator.
System
P19.12 LCD Contrast 80. . . 150 The display contrast may be set with this parameter.
Parameters
System Starts the actuator with the welcome menu on startup, if
Welcome Menu 0; 1
P19.15 Parameters set to 1.
System See "P1.7 - LED function" in section 4.7.1 on page 30.
P19.21 LED Function
Parameters
System
P19.56 LCD Inverse 0; 1 Inverts the display pixels.
Parameters

4.7.18 Parameter group: Miscellaneous

Menu item Sub-menu item poss. setting Notes / comment


P20.1 Miscellaneous Language 0: German Defines the menu language
1: English
2: Russian
3: Czech
4: Spanish
5: French
6: Italian
7: Danish
8: Hungarian
9: Turkish
10: Greek
11: Polish
12: Serbian
13: Croatian
14: Bulgarian
15: Dutch
16: Romanian
17: Swedish
P20.2 Miscellaneous Smartcode Enables additional features by entering a Smartcode
0: no action
Restores all parameters to the customer backup
Restore
P20.3 Miscellaneous parametrization, without changing the end limits (P1.1
Backup 1: Customer -
and P1.2) and the switch off torques and torque
limit(P2.1, P2.2 and P2.3).
Restores all parameters to the customer backup
parametrization, including the end limits (P1.1 and P1.2)
2: Customer +
and the switch off torques and torque limit(P2.1, P2.2
and P2.3).
Restores all parameters to the service backup
parametrization, without changing the end limits (P1.1
3: Service -
and P1.2) and the switch off torques and torque
limit(P2.1, P2.2 and P2.3).
Restores all parameters to the service backup
parametrization, including the end limits (P1.1 and P1.2)
4: Service +
and the switch off torques and torque limit(P2.1, P2.2
and P2.3).
Restores all parameters to the workshop backup
parametrization, without changing the end limits (P1.1
5: Workshop -
and P1.2) and the switch off torques and torque
limit(P2.1, P2.2 and P2.3).
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Menu item Sub-menu item poss. setting Notes / comments
Restores all parameters to the workshop backup
parametrization, including the end limits (P1.1 and P1.2)
6: Workshop +
and the switch off torques and torque limit(P2.1, P2.2
and P2.3).
0: no action
By saving this setting, the current parameters are
1: Customer
P20.4 Miscellaneous Save Backup adopted as customer parameters.
By saving this setting, the current parameters are
2: Service
adopted as service parameters.
By saving this setting, the current parameters are
3: Workshop
adopted as workshop parameters.
The bottom line of the display shows various diagnostic
P20.5 Miscellaneous Info line 0. . . 15
values.
0: Off The infrared and bluetooth connection is disabled.
The infrared connection is active for about 3 minutes
1: Infrared
P20.6 Miscellaneous Wireless unless communication is detected.
The Bluetooth connection is active for about 3 minutes
2: Bluetooth
unless communication is detected.
3: Infrared+ The infrared connection is activated.
4: Bluetooth+ The Bluetooth connection is activated.
P20.7 Miscellaneous Menu style 0. . . 2 different menu styles
Sets the date and time on the actuator. Move the red
P20.9 Miscellaneous Time selector switch to highlight the next value, and down to
highlight the prior value.
P20.10 Miscellaneous Timezone -840. . . 840 min. Sets the timezone; offsets the shown time in minutes.
0: Off Time without daylight saving
1: On Turns on daylight saving time
Daylight saving
P20.11 Miscellaneous With this setting, the daylight saving time is automatically
time 2: Auto
detected.

NOTE: Backups are prioritized; the higher the number, the higher the priority. For example, if parameters are backed up as
service, the customer parameters will be overwritten.

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4.7.19 Default User Level Settings


The following table shows the default user level settings for all parameters on a brand-new actuator.

Default UL Default UL
Parameter Menu item Sub-menu item
Read Write
P1.1 End Limit Open 1 3
P1.2 End Limit Close 1 3
P1.3 End Limit Switch Off Open 2 4
P1.4 End Limit Switch Off Close 2 4
P1.5 End Limit Closing direction 2 4
P1.7 End Limit LED Function 1 3
P1.8 End Limit Hysteresis 2 4
P1.9 End Limit Ramp 2 4
P1.10 End Limit Range 2 4
P1.11 End Limit Overrun Open 2 4
P1.12 End Limit Overrun Close 2 4
P2.1 Torque Open 2 4
P2.2 Torque Close 2 4
P4.1 Speed Local Open 2 4
P4.2 Speed Local Close 2 4
P4.3 Speed Remote Open 2 4
P4.4 Speed Remote Close 2 4
P4.5 Speed Emerg. Open 2 4
P4.6 Speed Emerg. Close 2 4
P4.7 Speed Torquedep. oper. 2 4
P4.8 Speed Minimal 2 4
P5.1 Ramp Local 2 4
P5.2 Ramp Remote 2 4
P5.3 Ramp Emergency 2 4
P6.2 Control Ready delay 2 4
P6.5 Control 24V Output 2 4
P6.6 Control Min. Impuls 2 4
P6.17 Control Remote Display 2 4
P7.1 User Level Local 2 4
P7.2 User Level Bus 2 4
P7.3 User Level Remote Display 2 4
P7.4 User Level Change Password 1 1
P8.1 Position Intermed.pos.1 1 3
P8.2 Position Intermed.pos.2 1 3
P8.3 Position Intermed.pos.3 1 3
P8.4 Position Intermed.pos.4 1 3
P8.5 Position Emerg.position 1 3
P8.6 Position Hysteresis 1 3
P8.7 Position Intermed.pos.5 1 3
P8.8 Position Intermed.pos.6 1 3
P8.9 Position Intermed.pos.7 1 3
P8.10 Position Intermed.pos.8 1 3
P8.11 Position Dead Band 1 3
P8.12 Position Gain 1 3
P8.13 Position Hysteresis 1 3
P8.14 Position Intermed.pos.9 1 3
P8.15 Position Intermed.pos.10 1 3
P8.16 Position Intermed.pos.11 1 3
P8.17 Position Intermed.pos.12 1 3
P8.18 Position Intermed.pos.13 1 3
P8.19 Position Intermed.pos.14 1 3
P8.20 Position Intermed.pos.15 1 3
P8.21 Position Intermed.pos.16 1 3
P9.1 Bin. Input Input 1 2 4
P9.2 Bin. Input Input 2 2 4
P9.3 Bin. Input Input 3 2 4
P9.4 Bin. Input Input 4 2 4
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Default UL Default UL
Parameter Menu item Sub-menu item
Read Write
P9.5 Bin. Input Input 5 2 4
P10.1 Bin. Output Output 1 2 4
P10.2 Bin. Output Output conf. 1 2 4
P10.3 Bin. Output Output 2 2 4
P10.4 Bin. Output Output conf. 2 2 4
P10.5 Bin. Output Output 3 2 4
P10.6 Bin. Output Output conf. 3 2 4
P10.7 Bin. Output Output 4 2 4
P10.8 Bin. Output Output conf. 4 2 4
P10.9 Bin. Output Output 5 2 4
P10.10 Bin. Output Output conf. 5 2 4
P10.11 Bin. Output Output 6 2 4
P10.12 Bin. Output Output conf. 6 2 4
P10.13 Bin. Output Output 7 2 4
P10.14 Bin. Output Output conf. 7 2 4
P10.15 Bin. Output Output 8 2 4
P10.16 Bin. Output Output conf. 8 2 4
P11.1 Analog Signal Function 1 2 4
P11.2 Analog Signal Begin 1 (at 0%) 2 4
P11.3 Analog Signal End 1 (at 100%) 2 4
P11.4 Analog Signal Calib.20mA 1 2 4
P11.5 Analog Signal Function 2 2 4
P11.6 Analog Signal Begin 2 (at 0%) 2 4
P11.7 Analog Signal End 2 (at 100%) 2 4
P11.8 Analog Signal Calib.20mA 2 2 4
P12.1 Step mode Function 2 4
P12.2 Step mode Start Open 2 4
P12.3 Step mode End Open 2 4
P12.4 Step mode ON time Open 2 4
P12.5 Step mode OFF time Open 2 4
P12.6 Step mode Start Close 2 4
P12.7 Step mode End Close 2 4
P12.8 Step mode ON time Close 2 4
P12.9 Step mode OFF time Close 2 4
P12.10 Step mode Time base 2 4
P12.11 Step mode Speed adaption 2 4
P13.1 Positioner Function 2 4
P13.2 Positioner Begin (at 0%) 2 4
P13.3 Positioner End (at 100%) 2 4
P13.4 Positioner Dead band 2 4
P13.5 Positioner Gain 2 4
P13.6 Positioner Live zero detect. 2 4
P13.7 Positioner Emergency pos. 1 3
P13.8 Positioner Calib.setpoint 2 4
P13.9 Positioner Min.Impuls 2 4
P13.10 Positioner Period 2 4
P13.11 Positioner Begin pos. (a0) 2 4
P13.12 Positioner End pos. (e0) 2 4
P13.13 Positioner Begin setp. (a1) 2 4
P13.14 Positioner End setp. (e1) 2 4
P13.15 Positioner Calib.setpoint offset 2 4
P13.16 Positioner Hysteresis 2 4
P14.1 PID-controller Function 2 4
P14.2 PID-controller Ext.setpoint 2 4
P14.3 PID-controller Setpoint value 2 4
P14.4 PID-controller Begin (at 0%) 2 4
P14.5 PID-controller End (at 100%) 2 4
P14.6 PID-controller Proportional 2 4
P14.7 PID-controller Integral 2 4
P14.8 PID-controller Differential 2 4
continued on next page

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continued from previous page


Default UL Default UL
Parameter Menu item Sub-menu item
Read Write
P14.9 PID-controller Offset 2 4
P14.12 PID-controller Live zero detect. 2 4
P14.13 PID-controller Cal.ext.act.val 2 4
P14.14 PID-controller Process begin 2 4
P14.15 PID-controller Process end 2 4
P14.16 PID-controller Process comma shift 2 4
P14.17 PID-controller Process unit 2 4
P14.18 PID-controller Dead band 2 4
P16.1 Stroketest Stroketest 2 4
P16.2 Stroketest Start position 2 4
P16.3 Stroketest Test range 2 4
P16.4 Stroketest Resting time 2 4
P16.5 Stroketest Speed Open 2 4
P16.6 Stroketest Speed Close 2 4
P16.7 Stroketest Time trigger 2 4
P16.8 Stroketest Max. time 2 4
P16.9 Stroketest Start Time 2 4
P16.10 Stroketest Start Test 2 4
P17.1 Characteristic Torque Open 2 4
P17.2 Characteristic Torque Close 2 4
P17.3 Characteristic Speed Open 2 4
P17.4 Characteristic Speed Close 2 4
P17.5 Characteristic Valve 2 4
P18.1 Identification KKS-Number 2 4
P19.6 System Calib.IST 2 4
P19.7 System Calib.SOLL 2 4
P19.8 System Calib.EIST 2 4
P19.12 System LCD Contrast 2 4
P19.15 System Welcome Menu 4 4
P19.21 System LED Function 1 3
System LCD Inverse 2 4
P19.56
Miscellaneous Language 1 3
P20.1
P20.2 Miscellaneous Smartcode 1 1
P20.3 Miscellaneous Restore 4 4
P20.4 Miscellaneous Backup 4 4
P20.5 Miscellaneous Info display 1 3
P20.6 Miscellaneous Wireless 1 3
P20.7 Miscellaneous Menu Style 1 3
P20.9 Miscellaneous Time 1 3
P20.10 Miscellaneous Timezone 1 3
P20.11 Miscellaneous Daylight saving time 1 3

4.8 Status area


The status area presents current process and diagnostic data. There data is read-only. To access the status area, move
the control switch in the direction where the selector switch should be in the neutral position or in the remote position.
The status area is divided into 2 sub-areas:

• Status

• History

4.8.1 Status
4.8.1.1 Status – Bin. Outputs
Display of binary outputs: The display shows output control as opposed to output status, i.e. the supply of the binary
outputs is ignored. A switched output is represented by 1.

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1 2

Figure 78: 1. . . Output Number, 2. . . Signal (0 = LOW; 1 = HIGH

4.8.1.2 Status – Bin. Inputs

Display of binary inputs: A set input is represented by 1.

1
2

Figure 79: 1. . . Input number, 2. . . Signal (0 = LOW; 1 = HIGH)

4.8.1.3 Status – Analogue values

Display of analogue values: Input 1 (In1) is used by the positioner as the setpoint; Input 2 (In2) serves as an external value
for the optional PID controler. In the analogue output (out), only the control signal is shown, regardless of whether the
output current actually flows or not (interruption of the current loop).

1 3

2 4

Figure 80: 1. . . Input 1, 2. . . Input 2, 3. . . Output, 4. . . all values in mA

4.8.1.4 Status – Absolute values

This is used for the mechanical pre-adjustment of the position unit. (see section 4.5.3, page 17)

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Figure 81: 1. . . absolute value of the position unit, 2. . . relative value of the position unit, 3 and 4. . . absolute and relative
value for the torque unit (is factory adjusted)

4.8.1.5 Status – Firmware

Figure 82: 1. . . Firmware version of the corresponding el. component, 2. . . Parameter set version, 3. . . Bootloader ver-
sion

4.8.1.6 Status – Serial number

Figure 83: 1. . . Serial number of the el. components, 2. . . Serial number of the actuator, 3. . . Serial number of the control
unit

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4.8.1.7 Status - meter readings

Figure 84: 1. . . power-on cycles, 2. . . operating hours, 3. . . engine duration

4.8.2 History

History shows the last 20 history entries. In addition to the plain text entry, the time since the last history entry is also
provided.
Please note that the actuator can only calculate time if energised. For error analysis, please refer to section 4.12.1, page
61.

Figure 85: History

4.9 Infrared connection

For easier communication and better visualization of the menu options, the unit provides an infrared port for connection to
a PC.
The required hardware (connection cable to the PC’s RS-232 or USB connectors) and the corresponding software are
available as options.
The SMARTTOOL software, in addition to communication with the actuator, allows the management of multiple actuators
to transfer the configuration to different actuators.
This approach can greatly simplify operation.
Please refer to the SMARTTOOL software operating instructions manual for further information.

During operation, it must be ensured that the IR interface surface is protected from strong disturbances -which may other-
wise compromise the communication.
Before mounting the infrared adapter, clean the surface of the infrared interface with a damp cloth.

When the infrared interface is enabled, it is indicated by Light-emitting Diode L5 (see Figure 86 section 4.6.2.2, page
24).The infrared interface can be enabled in the menu item P20.6.

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Figure 86: 1. . . Infrared connection

4.10 Bluetooth Link


In addition to the infrared interface, it is also possible to configure the Control System using a Bluetooth interface.
Software required for Android equipment is available as an option.
In addition to communication with the actuator, the Android software also enables management of multiple actuators, al-
lowing easy transfer of parameter sets to various actuators.
This approach can simplify commissioning significantly.

When the Bluetooth interface is enabled, this is indicated by the light-emitting diode L5 (see Figure 86 or capter 4.6.2.2,
page 24). The Bluetooth interface can be enabled in menu item P20.6.

4.11 Maintenance

WARNING: Maintenance work on open actuators may only be conducted if these are de-energized. Re-
connection during maintenance is strictly prohibited.

WARNING: Work on the electrical system or equipment must be carried out only in accordance with
electrical regulations by a qualified electrician himself or by specially instructed personnel under the
control and supervision of a qualified electrician.

Actuators are ready for use after installation. By default, the actuator is delivered filled with grease.
On-going monitoring:

• Beware of increased running noise. During long downtime periods, operate the actuator at least every 3 months.

• For actuators with output types A, B and C according to DIN 3210-A, B1, B2 and C according to DIN ISO 5210,
re-lubricate at least every 6 months on existing grease fittings (see section 4.15.3, page 65)

Actuators are designed for installation in any position (see section 4.2.5, page 10). Therefore, the main body is not equipped
with a level indication or a drain plug.
The replacement of the lubricant from the main body must be performed via the handwheel.

Every approx. 10,000-20,000 hours ( about 5 years - section 4.15, page 64), depending on the workload, you must:
• Change oil/grease

• Replace seals

• Check all roller bearings and the worm-wheel assembly and replace if necessary.
Check our lubricants table for recommended oils and greases. (4.15, page 64)

NOTE: Check the cable glands at regular intervals (annually) for tightness of the cables and retighten if necessary.

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If the visual inspection (eg. dust or water penetration) indicates that the effectiveness of the Sealing elements of the cable
entry has suffered damage or aging, such elements have to be replaced preferably by using the original spare parts from
the manufacturer of the equipment or through cable entries of comparable quality as well as the same ex- or IP protection
class.

4.12 Troubleshooting
The electrical actuation is inhibited by the actuator, if an error occurs. Upon warning or error, The bottom line of the display
will show the corresponding, plain text description. This event will also be entered into the history (see section 4.8.2, page
59).

4.12.1 History Entries


Listed below are all possible history entries. In case of a warning, the alarm will be visualized on the left side of the main
display. If an alarm occurs, the display background light will be red, and the main display will show, that the actuator is not
ready.

NOTE: Each error has a unique error number. Each error also has its separate “OK” message in the history after the
fault has gone.

History Entry Type Description


#3: Mot. temp. warn. The motor temperature is in the critical range
n.a.
#19: Mot. temp. warn. OK although the actuator remains fully functional.
Overtemp in motor, fault on Basis or BLDC, On Basis:
#4: Mot. temp. switchoff loss of main power (3x400V) or cable break between
Alarm
#20: Mot. temp. switchoff OK CSC and motor; on BLDC: cable break between
BLDC and motor.
Cause on Basis: Active phase sequence detection on
#5: Phase sequ. fault single phase actuators, loss of main power while
Alarm
#6: Phase sequ. OK connected to external 24 VDC auxiliary voltage, or
loss of phase L2.
#7: Ready Information Written to the history after all errors are gone.
Is written to the history after power on the actuator,
#8: Power On Information
even if there are some errors.
No power supply to the power electronics (when the
#9: Power supply Fault controller is powered from the auxiliary power input).
Alarm
#21: Power supply OK Defect of power electronics – please contact the
manufacturer.
Communication error between Failsafe board and
#11: Failsafe Fault
Alarm Logic, loss of external 24 V Failsafe Voltage, or
#12: Failsafe OK
overtemp. on Failsafe brake.
#13: Manual override Manual override on Failsafe active (visible in status
Alarm
#14: Manual override Off S4), cable/switch broken.
The travel unit is outside the permitted range
#17: Travel Sensor Fault (potentiometer fault on Basis), cable broken, or
Alarm
#18: Travel Sensor OK multiturnsensor calibration lost on CM – please
contact the manufacturer.
#22: Torque Sensor Fault
Alarm Potentiometer fault on Basis, or cable broken.
#23: Torque Sensor OK
#24: Bus Fault
Warning No communication with the optional bus system.
#25: Bus OK
#26: Bus Watchdog
Warning Watchdog for bus communication has reacted.
#27: Bus Watchdog OK
#28: Undervoltage> Warning The input voltage is below the regular voltage range,
Warning
#29: Voltage OK but motor operation is still possible.
Communication error between Logik and
#32: Internal Comm. Fault L>Error
Alarm Basis/BLDC, cable broken between boards, or board
#33 Internal Comm. Fault L>OK
defect.
Communication error between Display and Logik,
#34: Internal Comm. Fault D>Error
Alarm cable broken between boards, boards defect, or
#35: Internal Comm. Fault D>OK
firmware update on Logik not properly done.
#36: Failsafe not ready Failsafe voltage OK and Failsafe not initialized (LUS
Alarm
#37: Failsafe ready not tensioned).
continued on next page

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continued from previous page


History Entry Type Description
#38: RTC Battery low Battery on Display board is empty, loss of time/date
Warning
#39: RTC Battery OK or counter values possible.
#44: Inverter Fault BLDC parameter error or defective BLDC. Please
n.a.
#45 Inverter OK contact the manufacturer.
#46: Analog Input 1 Signal Loss SRG active, Positioner live zero detection activated,
Warning
#47: Analog Input 1 OK no setpoint value recognized.
#48: Analog Input 2 Signal Loss Ext. setpoint active, Ext. setpoint live zero detection
Warning
#49: Analog Input 2 OK activated, no Ext. setpoint value recognized
#50: End Limits Are The Same The End limits for OPEN and CLOSE are the same
Alarm
#51: End Limits OK values.
The selector switches are not calibrated. Please use
#52: User Input Switches Error
Alarm the the calibration function in the wizard in the
#53: User Input Switches OK
SmartTool2.
#54: PVST Error
Information The last PVST was not successful
#55: PVST OK
Communication error between remote display and
#56: Internal Comm. Fault E>Error main display. Cable to from remote display to EB2_2,
Warning
#57: Internal Comm. Fault E>OK EB2_2 to EB2_1, or EB2_1 to main display broken.
Also, one of the boards may be faulty.
The input voltage is below the minimum threshold
voltage; motor operation is not given. May appear in
#58: Undervoltage Error n.a.
the history, if the actuator was turned off, in which
case no #29: Voltage OK entry will be registered.
The input voltage line caused the actuator to turn off
#59: Undervoltage Switch.Off n.a.
6 times, indicating an unstable power supply.
The input voltage is over the regular supply voltage
#60: Overvoltage Warning n.a.
range. Motor operation is possible.
#61: PVST Start Information A PVST procedure was started
Shows information about, which value was written on
#62: Parameter Write Access Information a parameter. The values for N, L and S are internal
values and useful for diagnosing.
#63: Restore Information A restore procedure via P20.3 was undertaken.
#64: Password Change Information A password change has been undertaken.
The complete history entry memory was cleared by
#65: History Cleared Information
the manufacturer.

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4.13 Fuses
Depending on the version of the SMARTCON control unit, there are fuses located in the terminal area, the dimension of
the fuse is indicated next to the fuse holder.

Figure 87: 1. . . Connection compartment

Figure 88: size 1, electronic reversing starters


Figure 89: size 2 (1. . . control fuse)
(1. . . main fuses, 2. . . control fuse)

Figure 90: size 1, up to 440VAC Figure 91: size 1, larger than 440VAC
(1. . . control fuse) (1. . . control fuse)

fuse F1: main fuse before the electronic reversing starter (eW, see Figure 88)
Spare part
power of the motor value Recommended Type
designation
20A FF G-fuse, brand SIBA, type 195100, ceramic 6,3 x 32mm;
up to 1,5kW C606d
(2 pcs) 20AFF,very fast acting, 500V, I2 t = 46A2
12,5A T G-fuse, brand SIBA, type 189140, ceramic 6,3 x 32mm;
3kW C606e
(2 pcs) 12,5AT; time lag, 500V, I2 t = 1300A2 s

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fuse F2: control fuse before the control transformer


Spare part
supplyvoltage value Recommended Type
designation
G-fuse, brand SIBA, type 189140, ceramic 6,3 x 32mm;
≤ 440VAC 125mA T C606g
125mA; time lag, 500V, I2 t = 0,08A2 s
100mA T G-fuse, brand SIBA, type 189140, ceramic 6,3 x 32mm;
> 440VAC C606f
(2 Stück) 100mA; time lag, 500V, I2 t = 0,05A2 s
NOTE: Actuators which are suitable for operation in explosive atmosphere, no fuses are located in the connection com-
partment! The control fuse is installed in the flameproof area of SMARTCON control unit and is not accessible to the user!

The logic board of the controller cover (see Figure 92, page 64) features two miniature fuses for the control lines

JP6

JP5

JP4
FL2

JP3
FL1
FL2 JP2

JP1
FL1

Figure 92: FL1. . . Fuse for auxiliary supply, FL2. . . Fuse for Figure 93: Logic-Board
the binary outputs

Fuses on the logic board


Fuse Value Manufacturer List of spare parts
FL1 1AT Littelfuse 454 NANO2 Slo-Blo® träge FUSE-F1
FL2 4AT Littelfuse 454 NANO2 Slo-Blo® träge FUSE-F2

4.14 Spare parts


When ordering spare parts, please provide us with the serial number of the (see section 4.2.2, page 9). Check the separate
break-down image and separate list of spare parts.

4.15 Recommendations of Lubricants (for all manufactures)


NOTE: Please note, that safety precautions such as the use of personal protective equipment (PPA) may have to be fol-
lowed! Please consult the safety datasheet (in section 8) of the product in question.

4.15.1 Main Casing


4.15.1.1 Application temperature from -35°C to +100°C
Lubricating grease DIN 51826 - GP 00 P-30

i.e. High pressure (EP), complex grease on Li soap basis:


work penetration 0.1 mm: 355 - 430
Dripping temperature: about 200°C
NLGI grade: 00
Acid-free, not or only marginally reacting with water

4.15.1.2 Application temperature from -50 to +100 °C


Lubricating oil CLP DIN 51517-3

i.e. fully synthetic high-performance industrial gear oil based on poly alpha olefins (PAOs):
Viscosity class: ISO VG 68
Pour point: <-55°C
Compatibility with conventional coatings and sealants

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4.15.1.3 Application temperature from -60 to +100 °C


Lubricating oil CLP DIN 51517-3

i.e. fully synthetic high-performance industrial gear oil based on poly alpha olefins (PAOs):
Viscosity class: min ISO VG 32
Pour point: <-60°C
Compatibility with conventional coatings and sealants

4.15.2 Spur Gears (actuator size AB8 - AB80)


Lubricating grease DIN 51825 - KPF -1/2 G-20

i.e. High-graphite, bitumen-free permanent lubricant with outstanding EP properties:


Work penetration 0.1mm: 265 - 340.
Observe operating temperature range!

4.15.3 Output Drive Type A and Spindle Drive (Linear Actuators) plus Failsafe units
Lubricating grease DIN 51825-K(P) R -40

i.e. Water-repellent complex grease based on Al-soap with high resistance to acids and alkalis:

Ambient temperature: -40 to +85 °C


Worked penetration 0,1 mm: 310-340
Dripping point: approximately 260 °C
NLGI-Class: 1
acid-free, not or only slightly reactive with water
Observe operating temperature range!

4.15.4 Precision Components


Lubricating grease (or spray) DIN 58396- S1

i.e. High-creeping, water-displacing, low-viscosity grease chemically neutral to copper and plastics:
Work penetration 0.1mm: 175 - 385
Dripping temperature: over 150°C
Evaporation loss: max. 1%
Water resistance: Evaluation grade DIN 51807-1-40
Observe operating temperature range!

4.15.5 Basic Lubricant Service Interval


On actuator maintenance, the old grease must be removed completely and replaced by a new one.

NOTE: The service interval for Schiebel actuators is 10 years from the date of delivery by Fa. SCHIEBEL Antriebstechnik
Gesellschaft m.b.H, A-1230 Vienna. The functionality and operating life of the lubricants is, however, dependent upon
operational conditions. It may be necessary to take reduction factors into account.

Operational condition(s) Definition Reduction Factor(Multiplier)


On-period (OP) (Total of motor running time)
Extremely high OP over 1,250 hours/year 0,5
High OP over 500 hours/year 0,7
Extremely low OP less than 0.5 hours/year 0,8
Ambient temperature (Permanent or long-term)
Extremely changing between -10 and +50°C 0,5
Extremely high over +50°C 0,7
Extremely low below -25°C 0,9
Output speed (at main shaft of actuator)
High revolution over 80 rev./min 0,8
Utilization factor (with respect to nominal performance)
Very high over 90% 0,8
High between 80 and 90% 0,9

Example:
Extremely low OP + extremely low ambient temperature + high revolution + utilization factor 87%

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⇒0.8 x 0.9 x 0.8 x 0.9 = 0.51 reduction factor.


Lubricant maintenance interval ⇒ 10 years x 0.51 = 5.1 years (62 months).

CAUTION: A thusly calculated maintenance interval does not apply to the maintenance of the output type A
(threaded bushing), nor to the maintenance of the linear and spindle actuator units. These must be regularly
re-greased (at least once every six months) at the lubricating nipples (see section 4.15.3, page 65)!

During actuator maintenance, the old lubricants must be thoroughly removed and replaced by fresh ones. No mixing
of different makes of lubricant is permitted!

The quantities needed for lubricant service can be seen from the table below.

4.15.6 Lubricant Requirements


Output form A
Output form B Output form C
Type of actuator Main gear Spur gears (Threaded
(Plug bushing) (Claw coupling)
bushing)
AB3/5 1kg (1l oil) — 5cm3 3cm3 3cm3
AB8 1kg (1l oil) 1cm3 5cm3 3cm3 3cm3
AB18 1kg (1l oil) 1cm3 8cm3 5cm3 5cm3
AB40/80 1,5kg (1,5l oil) 1,5cm3 9cm3 6cm3 6cm3
AB100/200 3,5kg (3,5l oil) 1,5 kg (1,5l oil) 23cm3 20cm3 20cm3
When lubricating precision components, such quantities of lubricant are to be used as to ensure fine moistening of the
sliding surfaces.

4.16 Training

CAUTION: Should problems arise on site in connection with assembly or adjustment, please contact the
SCHIEBEL Antriebstechnik Gesellschaft m.b.H, Josef-Benc Gasse 4, A-1230 Vienna,
Telephone +43 (1) 66 108 or by internet www.schiebel-actuators.com, in order to avoid any incorrect opera-
tions or damage to the actuators. The Schiebel Company recommends to recruit only qualified personnel for assembly of
Schiebel actuators. Upon special request by the ordering party, personnel can be trained on the premises of the Schiebel
Company according to the operations listed in the instructions for use.

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DM-ENGLISH-220161-1.00-2022.04.27 4.17 Original Declaration of Incorporation of Partly Completed Machinery

SEC-EINBAUERKLAERUNG-ENGLISH-V2.01-2018.04.24
4.17 Original Declaration of Incorporation of Partly Completed Machinery
According Machinery Directive 2006/42/EC, (Annex II, sub. B)

The maufacturer, the company:

SCHIEBEL Antriebstechnik Gesellschaft m.b.H.


Josef-Benc-Gasse 4
A-1230 Vienna

hereby declares that the partly completed machinery described below:


Electric actuators series:
AB rAB exAB exrAB

with optional additional components:


Smartcon CSC Smartcon exCSC

the following basic requirements of the Machinery Directive (2006/42/EC) are applied and fulfilled:

1.1.2, 1.1.3, 1.1.5; 1.2.1, 1.2.1, 1.2.2, 1.2.6; 1.3.1, 1.3.2, 1.3.7; 1.5.1;
Annex I, articles
1.6.3; 1.7.1, 1.7.3, 1.7.4
The following European harmonized standards have been applied:
EN12100:2010
EN ISO 5210:1996 EN ISO 5211:2001 DIN 3358:1982
The relevant technical documentation for partly completed machinery referred to in Annex VII, Part B has been prepared.
The manufactor commits to submitting the documents for the incomplete machine the competent national authority elec-
tronically upon request.

For the preparation of the technical documents is authorized:


Head of mechanical Engineering
Schiebel Antriebstechnik Gesellschaft m.b.H.
Josef-Benc-Gasse 4
A-1230 Vienna
This partly completed machinery must not be put into service until the final machinery into which it is to be incorpo-
rated has been declared in conformity with the provisions of the Machinery Directive 2006/42/EC, where appropriate.

The electric actuators as partly completed machinery is in conformity with the relevant regulations of the EU directives:
Directive 2014/30/EU ("’EMV-Directive"’)
Directive 2014/35/EU ("’Low voltage directive"’)
Directive 2014/34/EU ("’ATEX-Directive"’) for correspondingly marked devices
The corresponding separate EC Declarations of Conformity are valid.

Vienna, den 14.12.2016 .........................................................................


(location) (date) (Klaus Schiebel, general manager)

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SEC-KF-ENGLISH-V2.04-2019.04.30

4.18 Declaration of Conformity


( EMV- and Low voltage-directive)

The producer:

SCHIEBEL Antriebstechnik Gesellschaft m.b.H.


Josef-Benc-Gasse 4
A-1230 Wien

herewith confirms, that the equipment

electric actuators with control unit and following types

(r)AB ... CSC

meets the requirement of the EC-directive:

2014/30/EU („EMV-directive“)
in consideration of the respective operating instructions, and the fulfilment of the Directive has been demonstrated by the
following standards:

EN 61000-6-2:2005 EN 61000-6-3:2007-01 + A1:2011-03

and are also consistent with the EC-directive:


2014/35/EU („Low-voltage-directive“)
in consideration of the respective operating instructions, and the fulfilment of the Directive has been demonstrated by the
following standards:

IEC 60204-1:2005 + A1:2008 EN 60529:1991 + A1:2000

Vienna, 14.12.2016 .........................................................................


(location) (date) (Klaus Schiebel, general manager)

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SEC-KF-ENGLISH-V2.04-2019.04.30

4.19 Declaration of Conformity


(Ex-, EMV- and Low voltage-directive)

The producer:

SCHIEBEL Antriebstechnik Gesellschaft m.b.H.


Josef-Benc-Gasse 4
A-1230 Wien

herewith confirms, that the equipment

Description Type Marking Certificate-No.


Electric Actuator ex (r) AB II2G Ex db eb II C T4(T6) Gb FTZU03ATEX0328X
Control Unit CSCex II2G Ex db eb II C T4(T6) Gb TÜV-A04ATEX0009X
Control Unit CSCexFU II2G Ex db eb II B T4(T6) TÜV-A08ATEX0006
Flameproof Induction Motor D(.).()FUY63/..- II2G Ex db II C T4 Gb FTZU03ATEX0330X
Flameproof Induction Motor D(.).()FUY80/..- II2G Ex db II C T4 Gb FTZU03ATEX0333X
Flameproof Induction Motor ex DKF .. .X. .. II2G Ex db II C T4 Gb TÜV-A03ATEX0016X
Microswitch d 515U II2G Ex db II C Gb FTZU03ATEX0332U
Flameproof Potentiometer dP1 / dP2 II2G Ex db II C Gb FTZU03ATEX0387U
Flameproof capacitor dK . II2G Ex db II B Gb FTZU07ATEX0009U
meets the requirement of the EC-directive:

2014/34/EU
EC-Directive for Operation of Equipment in Potentially Explosive Atmospheres
and complies with the following harmonised standards in the version valid at sigature date:

Electrical apparatus for explosive gas atmospheres – General


EN60079-0:2014
requirements
Electrical apparatus for explosive gas atmospheres – Flameproof
EN60079-1:2014
enclosures "d"
Electrical apparatus for explosive gas atmospheres – Increased safety
EN60079-7:2016
"’e"
EN60079-11:2012 Electrical apparatus for explosive gas atmospheres – Intrinsic safety "’i"
Following notified bodies certificate the conform design of the equipment:

NB 1026: Quality system FTZU03ATEXQ019,


FTZU CZ-716 07 Ostrava Radvanice
Type examination certificates
TÜV Austria
A-1230 Wien NB 0408: Type examination certificates
Services GMBH

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4.19 Declaration of Conformity DM-ENGLISH-220161-1.00-2022.04.27

Furthermore they consistent with the EC-directive:

2014/30/EU („EMV-directive“)
in consideration of the respective operating instructions, and the fulfilment of the Directive has been demonstrated by the
following standards:

EN 61000-6-2:2005 EN 61000-6-3:2007-01 + A1:2011-03

and are also consistent with the EC-directive:

2014/35/EU („Low-voltage-directive“)
in consideration of the respective operating instructions, and the fulfilment of the Directive has been demonstrated by the
following standards:

IEC 60204-1:2005 + A1:2008 EN 60529:1991 + A1:2000

Vienna, 25.03.2019 .........................................................................


(location) (date) (Klaus Schiebel, general manager)

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4.20 Technical data

JP6

JP5

JP4
FL2

JP3
FL1
FL2 JP2

JP1
FL1

Figure 94: Control unit Figure 95: Logic-board

4.20.1 Binary outputs


Count: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Power supply: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 VDC nominal
range: 11. . . 35 VDC
(either from internal or external)
Max voltage drop at set output: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 V
Output voltage at non-set output: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <1 V
Maximum current per output: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 mA (short circuit proof)
Maximum permissible total current for all outputs: . . . . . . . . . . . . . . . . . . . . . . 4 A
Fuse (Fuse FL2, see Figure 95, page 71): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 A slow
(Littelfuse 454 NANO2 Slo-Blo® )

Binary outputs with external supply are separated from other controllers via optocouplers.

It is allowed to connect binary outputs in parallel. If the outputs have the same setting (see chapter 4.7.9), the current
of each output may be added together. If the settings of the outputs are different, a hardwired logical OR is realized.

4.20.2 Binary inputs


Count: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Nominal voltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 VDC
towards common ground
Voltage for input set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . >10 V (8.5 V typ.)
Voltage for input not set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <7 V (8.5 V typ.)
Maximum voltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 VDC
Current consumtion at 24 VDC: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 mA typ.

Binary inputs are separated from other controllers via optocouplers.

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Ui . . . Input voltage
Ii . . . Input current

Figure 96: Binary inputs, input characteristic

Jumpers JP1 . . . JP3 can be used to interconnect the binary inputs to groups with separate earths:

Figure 97: 5 inputs with same common Figure 98: 2 separated groups of 2 inputs with same
ground
Input IN3 is disabled.

Figure 99: 3 separated inputs Figure 100: 3 inputs with same common and 1 separated
Inputs IN2 and IN4 are disabled. input.
Input IN4 is disabled.

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Ext.
Ext. 24V 24V Common
Common - - Interne Interne
24V 24V
1 2 3 4 7 5 8 6 7 8
Figure 101: 1 separated
3 3 5 and
4 input 4 63 inputs
5 7 6 8
with 7
same 8 1 2 3 4 5 6

common.
3 2 1

3 2 1
3 2 1

3 2 1
Com INTIN1
+ INTIN2
- Com
IN3 IN1 IN4 IN2 IN5 IN3 IN4 IN5
JP3

JP3
ComIN2 IN1 IN3 IN2 IN4 IN3 IN5 IN4 IN5 INT + INT -
JP3

JP3
Com IN1
Input IN2 is disabled.
3 2 1

3 2 1
3 2 1

3 2 1
JP2

JP2
JP2

JP2
Examples:
Ext.
Ext. 24V 24V Common
Common - - Interne Interne
24V 24V
3 2 1

3 2 1
3 2 1

3 2 1
- 24V +
JP1

JP1
- 24V +
JP1

JP1
3 4 3 5 4 6 5 7 6 8 7 8 1 2 3 1 4 2 5 3 6 4 7 5 8 6 7 8
3 2 1

3 2 1
3 2 1

3 2 1
INT + INT - Com INTIN1
+ INT - Com
IN2 IN3 IN1IN4 IN2IN5 IN3 IN4 IN5
JP3

JP3
JP3

JP3
Com IN1 ComIN2 IN1 IN3 IN2 IN4 IN3 IN5 IN4 IN5
3 2 1

3 2 1

3 2 1

3 2 1
JP2

JP2
JP2

JP2
3 2 1

3 2 1
3 2 1

3 2 1
- 24V + - 24V +
JP1

JP1
JP1

JP1

Figure 102: 5 inputs with common = "-" using external 24V Figure 103: 5 inputs with common = "-" using internal 24V
(e.g. for dry contacts)

Ext. Ext. Ext. Common


Ext. Common + +
3 4 3 5 4 6 5 7 6 8 7 8 3 4 3 5 4 6 5 7 6 8 7 8
3 2 1

3 2 1
3 2 1

3 2 1
JP3

JP3
JP3

JP3

Com1 IN1 Com3


Com1 IN1 IN3 Com5
Com3 IN3 IN5 Com5 IN5 Com1 IN1 Com3
Com1 IN1 IN3 Com5
Com3 IN3 IN5 Com5 IN5
3 2 1

3 2 1
3 2 1

3 2 1
JP2

JP2
JP2

JP2

Ext. Ext. Ext. Common +


Ext. Common +
3 2 1

3 2 1
3 2 1

3 2 1

- 24V + - 24V
- 24V + + - 24V
- 24V + + - 24V + - 24V + - 24V +
JP1

JP1
JP1

JP1

3 4 3 5 4 6 5 7 6 8 7 8 3 4 3 5 4 6 5 7 6 8 7 8
3 2 1

3 2 1
3 2 1

3 2 1
JP3

JP3

Com1 IN1 Com3 IN1 IN3 Com5 IN3 IN5 Com1 IN1 Com3 IN1IN3 Com5 IN3IN5
JP3

JP3

Com1 Com3 Com5 IN5 Com1 Com3 Com5 IN5

Figure 104: 3 separated inputs using 3 separated external Figure 105: 3 separated inputs with common = "+" using
3 2 1

3 2 1
3 2 1

3 2 1
JP2

JP2
JP2

JP2

24V external 24V


Bild speichern: Bild speichern:
3 2 1

3 2 1
3 2 1

3 2 1

Markierungsrahmen 1
- Rastereinheit
24V +
Markierungsrahmen größer - als +gewünschtes
+ größer-Bild
1- Rastereinheit auswählen.
als- gewünschtes
+ + Bild- auswählen. - 24V +
JP1

JP1

24V + - 24V +
JP1

JP1

24V 24V24V
unter:- Speichern unter:24V
Datei - Speichern Datei
4.20.3 Analog inputs
Dateiname . png Dateiname . png
Optionen: Ansicht Optionen:
Markierungsrahmen, Größe 1722 x 1000
Ansicht Markierungsrahmen, Größe 1722 x 1000
Proportion beibehalten.
Input 1: setpoint Proportion
Speichern
value beibehalten.
Speichern

Current range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0. . . 25 mA


Resolution: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 bit
Accuracy: . . . . . .Bild
Bild speichern: . . .speichern:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5%
Markierungsrahmen
Input resistance: .1. Rastereinheit
. . . . . . . . .größer
Markierungsrahmen . .als
. .gewünschtes
.1.Rastereinheit . . . . Bild
. . . . größer .als. .auswählen.
. . . . . . . .Bild
gewünschtes . . . . . . . . . . . . . . . .60 Ω
. . .auswählen.
Datei - Speichern unter:
Datei - Speichern unter:
Dateiname . png Dateiname . png
Optionen: Ansicht Optionen:
Markierungsrahmen, Größe 1722 x 1000Größe 1722 x 1000
Ansicht Markierungsrahmen,
Proportion beibehalten.
Proportion beibehalten.
Analog input 1 isSpeichern
Speichern electrically isolated from the rest of the electronic system.

Input 2: External actual value (only in combination with PID controller)

Current range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0. . . 20.8 mA


Resolution: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 bit
Accuracy: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5%
Input resistance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Ω

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Jumper JP6 can be used to switch analog input 2 from a passive input (default) to an input with internal 24 V power supply
(for 4. . . 20 mA, two-wire transmitters).

Figure 106: Passive input (default) Figure 107: Input with internal suppy (active input)

NOTE: The analog input 2 is referenced to common of the electronic system and the auxiliary power supply (see section
4.20.5).

4.20.4 Analog output


Current range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0. . . 20.8 mA
Resolution: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 bit
Accuracy: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5%
Max load: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 Ω

The analog output is galvanically isolated from the rest of the electronic system.
Jumper JP4 can be used to switch the analog output from an active power source (default) to a current sink, allowing the
output to simulate a 4. . . 20 mA, two-wire transmitter.

Figure 108: Current source Figure 109: Current sink

Ground potential is the potential of the control unit and the auxiliary supply (see chapter 4.20.5).

4.20.5 Auxiliary voltage input and output


Input voltage range (auxiliary voltage input): . . . . . . . . . . . . . . . . . . . . . . . . . . . 20. . . 30 VDC
Maximum current consumption (auxiliary voltage input): . . . . . . . . . . . . . . . .500 mA
Maximum current consumption in power-save mode . . . . . . . . . . . . . . . . . . . 120 mA
(auxiliary voltage input):
Output voltage (auxiliary voltage output): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . typ. 23 V
Maximum output current (auxiliary voltage output): . . . . . . . . . . . . . . . . . . . . . 200 mA
Resistance of common ground vs. earth: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . typ. 330 kΩ
Resistance of common ground vs. earth (floating version): . . . . . . . . . . . . . . > 10 MΩ
Capacitance of common ground vs. earth: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . typ. 100 nF
Maximum allowed voltage of common ground vs. earth: . . . . . . . . . . . . . . . max. 40 Vs
Fuse (Fuse FL1, see picture 95, page 71): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 A slow
(Littelfuse 454 NANO2 Slo-Blo® )

Ground potential is the common ground of the controller and the analog inputs and outputs.
The auxiliary voltage output can be set in menu P6.5 (see section 4.7.5, page 33).

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The power-save mode is defined as follows:


• No power supply (the controller is powered exclusively through the 24 V auxiliary voltage input).
• The backlight of the LCD display switches off automatically.
• No additional hardware options included (Profibus Interface, DeviceNet interface, relay board, etc. . . ).
• Binary outputs and the mA output are not enabled; when activating, the respective currents must be added to the
total current consumption.

4.20.6 Mechanical reversing starter


By default all phases of the motor are switched by a mechanical reversing contactor. The mechanical reversing contactor
is both electrically and mechanically interlocked to prevent unintented cross circuits.
Depending on the engine size results in the following assignments:
size Typ power of the motor (with 400V 3-phase current)
open-loop control closed-loop control
(operational mode S2) (operational mode S4)
mW4 K09 3kW 1,5kW
mW5 K12 5,5kW 3kW
mW7 D18 7,5kW 5,5kW
mW11 D25 11kW 7,5kW
mW22 D38 22kW 11kW
The mechanical life (switching cycles) of the reversing starter can be roughly estimated with the help of the following
diagram and the rated current (motor current):

Figure 110

CAUTION: These values apply to utilization category AC-3 (switching off during motor run) and not to utilization
category AC-4 (inching)! With AC-4, stressing by the high breaking current is substantially higher, so the service
life is considerably shorter. For this reason, inching (switch-off during motor start-up) should be avoided with
mechanical reversing contactors.

4.20.7 Electronical reversing starter


Optionally, the motor of the actuator is controlled by an electronic reversing contactor (thyristors). The electronic reversing
contactor switches two of the three motor phases. The control of the two directions of rotation is locked by hardware in
the electronic reversing contactor. Compared to conventional mechanical contactors there is no mechanical wear through
contact burning; in case of electronic reversing starters this feature increases the life and reliability of modulating actuators
with high switching frequency.

CAUTION: The third phase is not switched in the electronic reversing contactor and is therefore constantly on
the motor winding.
voltage range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48. . . 480Vrms
current range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,1. . . 50Arms
transient overvoltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .720Vpk
max. I2 t of the fuse: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2320A2 s
lock time when changing direction:: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . min. 100msec

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4.20.8 Micro switch


Standard switch
Flashing switch and Explosion-proof micro-switch:

Figure 111: Load capacity diagram (83106)


Figure 112: Load capacity diagram (83133)

Mech. serice life Ld . . . . . . . . . . . . . . . . 107 switching cycles


Mech. service life Ld . . . . . . . . . . . . . . . 107 switching cycles
Permissible ambient temp . . . . . . . . . . -20...+85°C
Permissible ambient temp . . . . . . . . . . -20...+125°C
Special models . . . . . . . . . . . . . . . . . . . . . -40...+125°C

For the ohmic load capacity, cosφ=1 shall apply. The inductive load capacity given is cosφ=0,8 and/or L/R=5ms.
CAUTION: The maximum switching current for micro switches with gold-plated contacts is 40 mA a voltage of
24 V (ohmic load). If switching currents are too high, the goldplating will be destroyed.

4.20.9 Power supply


The internal supply of the SMARTCON control unit is made via the power connection. At 3-phase current a
neutral phase is not required. The following table shows the possible different voltage ranges of the control.
voltage (3-phase, standard range): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 x 380, 400, 415, 440 VAC +/-10%
voltage (3-phase, on request): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 x 110, 115, 120 VAC +/-10%
voltage (3-phase, on request): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 x 220, 230, 240 VAC +/-10%
voltage (3-phase, on request): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 x 460, 480, 500, 525 VAC +/-10%
voltage (3-phase, on request): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 x 575, 660, 690 VAC +/-10%
voltage (single-phase, on request): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110, 115, 120 VAC +/-10%
voltage (single-phase, on request): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220, 230, 240 VAC +/-10%
frequency: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50/60Hz, +/-3Hz
idle power consumption: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 24W

NOTE: For the supply voltage of the complete system (control unit and actuator) also the motor voltage must
still be considered (see actuator data and name plate)!

4.20.10 Connections
Size 1 (mechanical reversing starter mW4, mW5, mW7K and electronical reversing starter):
Power / motor: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .till 440V: Industrial plug with 6 pins, screw connection
16A, max. 2,5mm2 , AWG14
from 460V: Industrial plug with 3+2 pins, screw connection
16A, max. 2,5mm2 , AWG14
Control signals: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Industrial plug with 24 pins, screw connection
16A, max. 2,5mm2 , AWG14
optional crimp contacts are available

Size 2 (mechanic reversing starters mW7, mW11 and mW22):


Power / motor: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Industrial plug with 4 pins, screw connection
80A, 1,5. . . 16mm2
Control signals: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Industrial plug with 24 pins, screw connection
16A, max. 2,5mm2 , AWG14
optional crimp contacts for the control unit are available

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Explosion-proof version:
Power / motor: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .terminals with screw connection
16A, 0,5. . . 4mm2 , AWG20. . . AWG12
Control signals: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .terminals with screw connection
4A, 0,5. . . 2,5mm2 , AWG20. . . AWG14

4.20.11 Miscellaneous
Ambient temperature:
On/Off Actuators: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -25 to +70°C
Modulating actuators: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -25 to +60°C
explosion-proof version: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20 to +40°C (acc. EN60079-0)
protection class:
standard actuators, size 1 1: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP67
standard actuators, size 2: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP65
explosion-proof version: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP65
colour: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RAL7030 (other colors on request)

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5 Data sheet for thermal switches S01 and T11 SEC-DS-ENGLISH-TEMPSCH-V2.00-2012.07.17

5.1 General:
The windings of the motor of actuators are usually equipped with thermal switches. The thermal switches are normally
closed contacts. If the temperature in the motor rises over a certain level (according to the insulation class), the contact of
the thermal switch opens. There is a thermal switch in each winding of the motor (that means, a 3-phase-AC motor con-
tains 3 thermal switches). These thermal switches are electrically series connected. The motor is protected from thermal
overload by thermal switches which switch off the motor reversing starter in case of overheating

ATTENTION: The motor is not protected by the thermal switches in case of a blocked rotor. Additional
motor protection (e.g. motor protection relay or switch) should be provided if necessary.

5.2 Technical Data:


voltage range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12...500VAC, 12...220VDC
nominal current 250V, 50Hz, (cosφ=1,0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,5A
nominal current 250V, 50Hz, (cosφ=0,6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,6A
nominal current 220DC, resistive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0,5A

Other information on request.

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6 Data sheet for the heater in AB-Actuators SEC-DS-ENGLISH-Heizung-V1.00-2019.04.02

6.1 Safety instructions

ATTENTION: The heater resistor in the standard variant can be electrified and must therefore not be touched
during operation. There is a risk of electric shock if touched.

ATTENTION: The heater resistor in the standard and ex-protected variant gets very hot during operation and
must not be touched. There is a risk of burns if touched.

6.2 Technical specifications


6.2.1 Standard heater
Nominal voltage (± 10%) Resistor Nominal Power
24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150Ohm . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,8W
230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10kOhm . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,3W
110V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,5kOhm . . . . . . . . . . . . . . . . . . . . . . . . . . 4,8W

6.2.2 Ex-protected heater


Nominal voltage (± 10%) Resistor Nominal Power
24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Ohm . . . . . . . . . . . . . . . . . . . . . . . . . . . 6W
230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,1kOhm . . . . . . . . . . . . . . . . . . . . . . . . . . 6W
110V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2kOhm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6W

6.3 Mounting positions


Image 113 and 114 show the heater resistors in standard and ex-protected variants with mounting material.

Figure 113: Heater resistor, standard Figure 114: Heater resistor, ex-protected

Image 115 and 116 show possible mounting varieties of the heater. The heater does not have to be mounted as shown.
Depending on the actuator design, the position of the heater may vary inside the positioning unit.

Figure 115: 1. . . Standard heater Figure 116: 1. . . Ex-protected-heater

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SEC-DS-ENGLISH-PROFIBUS-V2.04-2019.04.30

7 PROFIBUS Additional Board for SMARTCON Control System


7.1 General Information
A fieldbus interface is available for SCHIEBEL actuators in the ACTUSMART and SMARTCON series for the standardised
bus system PROFIBUS-DP.
This interface is a hardware option and should already be known when ordering the actuator.
Retrofitting is possible, but should only be performed by a skilled SCHIEBEL technician or by specially trained personnel.

PROFIBUS-DP defines the technical and functional characteristics of a serial fieldbus system, with which a set of dis-
tributed, digital automation devices can be networked with one another. PROFIBUS-DP distinguishes between master and
slave devices and is designed to exchange data at the field level.
This is where central control devices, such as PLCs and PCs, communicate with distributed field devices via a fast serial
connection.
Data exchange with these decentralised devices is carried out cyclically. The communication functions necessary to do
this are defined by the PROFIBUS-DP basic functions according to EN 50 170.

Master devices control the data traffic on the bus. A master can send messages without an external request. In the
PROFIBUS protocol, masters are also called active participants.
Slave devices such as SMARTCON actuators are peripheral devices. Typical slave devices are input/output devices,
valves, actuators and transmitters. They are not given active bus access authorisation, i.e. they are only allowed to ac-
knowledge received messages, or, at the request of a master, transmit messages to it. Slaves are also called passive
participants.

The master cyclically reads the input information from the slaves and cyclically writes the output information to the slaves.
In addition to this cyclic data transmission of the process image, PROFIBUS-DP also offers powerful functions for diagnos-
tics and commissioning purposes. Monitoring functions on the master and slave sides monitor the data traffic.

The transmission technology is based on an RS-485 connection via a shielded twisted-pair cable.

SCHIEBEL actuators in the ACTUSMART and SMARTCON series support baud rates up to 1.5 Mbit/s.

Only cables in accordance with standard DIN 19245 and/or EN 50170-2, cable type A, may be used for PROFIBUS-DP
cabling.
Depending on the transmission speed, the following segment lengths are permitted:

Transmission Speed Segment Length


9.6 / 19.2 / 93.75kBd 1200m
187.5kBd 1000m
500kBd 400m
1.5MBd 200m

A maximum of 32 PROFIBUS devices can be connected in one segment. If more devices are to be connected to a
PROFIBUS line, then multiple segments have to be connected by repeaters.
The bus cable has to be installed at a distance of at least 20 cm from other cables and should be installed in a separate,
conductive and earthed cable tray.
It is important to ensure that there are no potential differences between the individual devices on the PROFIBUS.

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7.2 Connection
Depending on the order, there are the following connection options:

• Standard design: via terminal board

• Explosion-proof design: via terminals

7.2.1 Standard design


PROFIBUS cables connect via the input/output board in the terminal compartment for the customer’s plug connector for
the actuator. The PROFIBUS connection is thus, like the other electrical connections, plug-connectable both for power
and signals. When the connecting plug is unplugged, the connection within the line for the PROFIBUS is maintained, i.e.,
the connecting plug can be unplugged during operation without interrupting the communication to other bus subscribers.
IMPORTANT: The PROFIBUS has to be terminated at the end of the line. This active bus termination can be made on the
input/output board. The supply for the terminating resistors, however, is carried out from the actuator, i.e., with the plug
connector unplugged, the bus termination is not supplied. To avoid such problems, we recommend terminating the bus
separately with an active bus termination.
If the PROFIBUS is a single-channel design, the PROFIBUS cables connect on Channel I, and with a dual-channel design
(option: redundant), Channel I and Channel II are used.

7.2.1.1 Terminal board (provided by customer)


The terminal board is located in the terminal compartment for the customer’s plug connector beneath the top cover.

Figure 117: Terminal board

7.2.1.2 Connecting the PROFIBUS cables


Recommended cable assembly
Before connecting the bus cable, it has to be assembled as follows:

The terminals on the terminal board are designed for a max. cross-section of up to 1.5 mm2 . The shield outside diameter
has to be in the range of 5. . . 8 mm.

Customer connection within the line


There are other PROFIBUS subscribers before and after the slave. Connection for the cables:

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Figure 118: Single channel Figure 119: Dual channel

Customer connection at the end of the line, bus termination

There are no further PROFIBUS subscribers before or after the slave.


Connection for the cables:

Figure 120: Single channel Figure 121: Dual channel

Bus termination:
The bus has to be terminated on both ends of the PROFIBUS line. This termination can be made via the built-in terminating
resistors, which are actively supplied by the actuator. The terminating resistors are enabled when the switch on the terminal
board is switched to “ON”.

7.2.2 Explosion-proof design

Generally, no bus termination is provided in the SMARTCON in the explosion-proof design, i.e., the bus has to be imple-
mented on both ends on the system side.
As an option, however, the bus connection can also be implemented in SMARTCON. This has to be specified when order-
ing.
In such case, the bus connection can be enabled by bridging the terminals:
A to AT and B to BT (single channal version) or
A1 to A1T, B1 to B1T, A2 to A2T and B2 to B2T (dual channal version).

The shield has to be put on the clamping brackets (cross-section) - see Figure 122 or Figure 123

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7.2.2.1 Design with additional binary I/Os

Figure 122: 1. . . shielding connection clamp, 2. . . additional frame, 3. . . metallic cable glands (closed with blind screw
connections at delivery) 4 xM20x1,5, 4. . . terminal strip

7.2.2.2 Design without additional binary I/Os

Figure 123: 1. . . shielding connection clamp, 2. . . terminal strip

As an option, 4xM20 drilled holes can be provided for additional cable entries.

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7.3 Commissioning
When commissioning a PROFIBUS-DP network, the devices on the PROFIBUS-DP have to be parameterised and config-
ured with the project configuration software of the control system used (PROFIBUS configurator).
In this step, each subscriber connected to the PROFIBUS also has to be given a unique address.
The project configuration software first reads in the GSD file (GeräteStammDaten [DeviceMasterData]) of the various ac-
tuators. The GSD file contains information about the device’s properties needed by the master. The current GSD file can
be downloaded at http://actuators.schiebel.com.
After that, the user can configure and parameterise each device on the PROFIBUS-DP.
This information is stored in the control system (DP master) and sent to the actuators (DP slaves) each time communication
starts up.
The following additional parameters become visible in the control unit for the ACTUSMART and the SMARTCON actuator
with the PROFIBUS option enabled.

Menu Item Subitem Options Explanation/Comments


P15.1 PROFIBUS PROFIBUS 0: disabled PROFIBUS disabled
1: allow paramet. Parameterisation by the master is allowed
Parameterisation by the master is ignored. Only
{2}: ignore
parameters set in the actuator control system are
paramet.
effective (recommended setting)
3: deny paramet. Parameterisation by the master is not allowed
Address
P15.2 PROFIBUS 0 bis 125 Setting of the bus address for the first, primary channel
Channel A
Address Setting the bus address of the second, secondary
P15.3 PROFIBUS 0 bis 125
Channel B channel (only with the option “PROFIBUS redundant”)
Monitoring of the toggle bit transmitted from the master
(bit 7 in the command). With a bus watchdog time set,
0.0 – 10.0s this bit has to toggle within that time; otherwise there is a
P15.4 PROFIBUS Watchdogtime
{0.0s} bus watchdog error. At 0.0 s the watchdog function is
disabled, in which case toggling of the toggle bit may be
omitted
Setpoint The set point is specified via PROFIBUS (only relevant
P15.5 PROFIBUS {0}: Standard
Source when the positioner is enabled)
The set point is specified by the analogue signal (only
1: Analog.
relevant when the positioner is enabled)
With a fault-free bus, the set point is specified via the
2: Bus/Analog. PROFIBUS. With a bus error, the analogue value is
switched to (only relevant when the positioner is enabled)
P15.6 PROFIBUS Status 2 {0} Standard assignment for Status 2
1-2 Reserved for future use
P15.7 PROFIBUS Status 3 {0} Standard assignment for Status 3 (current event)
1-2 Reserved for future use
P15.8 PROFIBUS Status 4 {0} Standard assignment for Status 4
1-2 Reserved for future use

IMPORTANT: After changing an address, the control unit has to be briefly switched off and back on again in
order to apply the change.

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7.4 Description of the Input and Output Data


General information: Depending on the master, it is possible that the low byte (bit 0. . . 7) and the high byte (bit
8. . . 15) might have to be swapped. The transmission mode (big endian/little endian) always has to be adjusted such that
the analogue values are transmitted correctly. Only then can the binary data be swapped.

7.4.1 Modules for the input data (data from master to slave)
7.4.1.1 Command
Module number: 23Hex
ID-byte: 60Hex (1 word AA / consistency 1 word)
Data format: 16 bit (bit field)

Structure:
Bitno.: Function: Description:
Bit = 0 Bit = 1
0 OPEN - OPEN command in REMOTE mode.
1 CLOSE - CLOSE command in REMOTE mode.
2 STOP - STOP command in REMOTE mode.
3 EMERGENCY-OPEN - EMERGENCY-OPEN command in REMOTE & LOCAL modes.
EMERGENCY-
4 - EMERGENCY-CLOSE command in REMOTE & LOCAL modes.
CLOSE
BLOCK actuator in LOCAL & REMOTE modes
5 BLOCK - The actuator is not operable either via the selector switch locally nor via
commands by REMOTE nor PROFIBUS.
6 POSITIONER OFF - Deactivating the positioner in REMOTE mode.
Toggle bit from the master for bus watchdog monitoring With bus watchdog time
7 WATCHDOG
set, the bit has to toggle within this time; otherwise there is a bus error.
OPEN command with self-retention in REMOTE mode,
8 OPEN SH -
jettison with STOP
CLOSE command with self-retention in REMOTE mode,
9 CLOSE SH -
jettison with STOP
Trigger locking OPEN (in LOCAL and REMOTE modes)
The actuator runs OPEN with highest priority, the command continues
10 LOCK-OPEN -
to queue internally even after reaching the OPEN end position.
Jettison only with LOCKING OFF, supply off or OFF mode.
Trigger locking CLOSED (in LOCAL and REMOTE modes)
The actuator runs CLOSED with highest priority, the command
11 LOCK-CLOSE - continues to queue internally even after reaching the CLOSED end
position.
Jettison only with LOCKING OFF, supply off or OFF mode.
12 LOCK-OFF - Jettison locking
BLOCK actuator in LOCAL mode
13 BLOCK LOCAL -
The actuator is not operable via the selector switch locally.
14 FAILSAFE - Trigger the failsafe unit (provided there is one).
15 OVERRIDE - Binary inputs are not processed.

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7.4.1.2 Setpoint
Module number: 22Hex
ID-byte: 60Hex (1 word AA / consistency 1 word)
Data format: 16-bit, the lower 10 bits (0. . . 1023) are used
The other bits are reserved for future use and have to be set to zero!

Structure:
Value Function: Descritpion:
0 (0Hex ) 0%
512 (200Hex ) 50%
1023 (3ffHex ) 100%

7.4.1.3 Command 2
Module number: 24Hex
ID-byte: 60Hex (1 word AA / consistency 1 word)
Data format: 16 bit (bit field)

Structure:
Bitno.: Function: Description:
Bit = 0 Bit = 1
0 Bus Bit 1 - The binary outputs can be assigned to the bus bits.
1 Bus Bit 2 - The assignment can be done however wished,
2 Bus Bit 3 - i.e. multiple outputs can also be assigned to the same bit.
3 Bus Bit 4 - (Available from firmware 1.323)
4 Bus Bit 5 -
5 Bus Bit 6 -
6 Bus Bit 7 -
7 Bus Bit 8 -
8 Intermediate position - Intermediate position, defined by Bit9, Bit10 and Bit11
Definition
9 - Bit-setting for intermediate position see table 19, page 86.
intermediate position
Definition
10 - Bit-setting for intermediate position see table 19, page 86.
intermediate position
Definition
11 - Bit-setting for intermediate position see table 19, page 86.
intermediate position
12 PVST-Start - start PVST
13 reserved -
14 reserved -
15 reserved -

Bit11 Bit10 Bit9 Function


0 0 0 move to intermediate position: Position 1
0 0 1 move to intermediate position: Position 2
0 1 0 move to intermediate position: Position 3
0 1 1 move to intermediate position: Position 4
1 0 0 move to intermediate position: Position 5
1 0 1 move to intermediate position: Position 6
1 1 0 move to intermediate position: Position 7
1 1 1 move to intermediate position: Position 8

Table 19: Bit-setting for intermediate position (Bit8)

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7.4.1.4 Set-point speed


Only for ACTUSMART!

Module number: 25Hex


ID-byte: 60Hex (1 word AA / consistency 1 word)
Data format: 16-bit, only the lower 8 bits are used (bit 7: direction OPEN; bit 6. . . 0: 0. . . 100 corresponding to 0. . . 100%)
The other bits are reserved for future use and have to be set to zero!

7.4.2 Modules for the output data (slave to master)


7.4.2.1 Actual value
Module number: 12Hex
ID-byte: 50Hex (1 word AA / consistency 1 word)
Data format: 16-bit, the lower 10 bits (0. . . 1023) are used
The other bits are reserved for future use and have to be hidden!

Structure:

Value Function: Description:


0 (0Hex ) 0%
512 (200Hex ) 50%
1023 (3ffHex ) 100%

7.4.2.2 Status
Module number: 13Hex
ID-byte: 50Hex (1 word AA / consistency 1 word)
Data format: 16-bit (bit field)

Structure:

Bitno.: Function: Description:


Bit = 0 Bit = 1
0 READY - Actuator is ready
END POSITION End position OPEN reached (taking into account the type of command
1 -
OPEN termination (torque- or travel-dependent))
END POSITION End position CLOSED reached (taking into account the type of
2 -
CLOSE command termination (torque- or travel-dependent))
Travel end position OPEN reached (not taking into account the type of
3 TRAVEL OPEN -
command termination (only straightforward travel information))
Travel end position CLOSED reached (not taking into account the type
4 TRAVEL CLOSE -
of command termination (only straightforward travel information))
5 TORQUE OPEN - Cut-out torque in OPEN direction has been exceeded
6 TORQUE CLOSE - Cut-out torque in CLOSE direction has been exceeded
7 MOTORTEMP. - Motor temperature sensor has responded (overtemp.)
8 OPENING - The actuator is operating by motor OPEN
9 CLOSING - The actuator is operating by motor CLOSED
10 LOCAL - Selector switch in position LOCAL
11 REMOTE - Selector switch in position REMOTE
Locking OPEN is active. OPEN command is queued with the highest
12 LOCK OPEN - priority and will not be jettisoned even in the end position (see
command for bits 10 and 12)
Locking CLOSED is active. CLOSE command is queued with the
13 LOCK CLOSE - highest priority and will not be jettisoned even in the end position (see
command for bits 11 and 12).
14 LIVEBIT 1 Livebit 1 toggles every second
15 LIVEBIT 2 Livebit 2 is the copy from the watchdog toggle bit (see command bit 7)

7.4.2.3 Actual torque


Module number: 14Hex
ID-byte: 50Hex (1 word AA / consistency 1 word)
Data format: 16-bit, only the lower 8 bits are used (bit 7: direction OPEN; bit 6. . . 0: 0. . . 100 corresponding to 0. . . 100%)
The other bits are reserved for future use and have to be hidden!

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7.4.2.4 Actual speed


Only for ACTUSMART!

Module numbe: 15Hex


ID-byte: 50Hex (1 word AA / consistency 1 word)
Data format: 16-bit, only the lower 8 bits are used (bit 7: direction OPEN; bit 6. . . 0: 0. . . 100 corresponding to 0. . . 100%)
The other bits are reserved for future use and have to be hidden!

7.4.2.5 Ext. actual value


Only with PID controller option!

Module number: 16Hex


ID-byte: 50Hex (1 word AA / consistency 1 word)
Data format: 16-bit, the lower 10 bits (0. . . 1023) are used
The other bits are reserved for future use and have to be hidden!

7.4.2.6 Status 2
Module number: 17Hex
ID-byte: 50Hex (1 word AA / consistency 1 word)
Datenformat: 16 bit (bit field)

Structure:

Bitno.: Function: Description


Bit = 0 Bit = 1
0 Dig. Output 1 - Corresponding binary output is set
1 Dig. Output 2 -
2 Dig. Output 3 -
3 Dig. Output 4 -
4 Dig. Output 5 -
5 Dig. Output 6 -
6 Dig. Output 7 -
7 Dig. Output 8 -
8 Dig. Input 1 - Corresponding binary input is set
9 Dig. Input 2 -
10 Dig. Input 3 -
11 Dig. Input 4 -
12 Dig. Input 5 -
Phase sequence error: error in supply voltage (incorrect phase
13 PHASE SEQUENCE -
sequence, phase loss, total loss, asymmetry)
FC ERROR: error in the power supply unit and/or the frequency
14 FC ERROR -
converter (if there is one)
15 FAILSAFE ERROR - Failsafe unit not ready (if there is one)

Parameter P15.6 can be used to set alternative output functions for Status 2.

7.4.2.7 Status 3
Module number: 18Hex
ID-byte: 50Hex (1 word AA / consistency 1 word)
Data format: 16-bit, error number

Error Code: Meaning:


3 Motor temperature warning (only for ACTUSMART)
4 Motor temperature cut-out
5 Phase sequence error or phase loss
9 Error in the power supply or the frequency converter
11 Error in the failsafe unit (provided there is one)
17 Fault, displacement potentiometer
22 Fault, torque potentiometer

Parameter P15.7 can be used to set alternative output functions for Status 3.

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7.4.2.8 Status 4
Module number: 19Hex
ID-byte: 50Hex (1 word AA / consistency 1 word)
Data format: 16-bit (bit field)
Reserved for future use

Structure:

Bitno.: Function: Description


Bit1 Bit0 Signal
0 0 Bus: Channel A active.
0 and 1 Channel activity 0 1 Bus: Channel B active.
Bus: Channel A and B active, main channel for inputs
1 0
is channel A.
Bus: Channel A and B active, main channel for inputs
1 1
is channel B.
2 reserved
3 reserved
4 reserved
5 reserved
6 reserved
7 reserved
Bit9 Bit8 Signal
PVST functionality not activated or no PVST realised
0 0
8 and 9 PVST Status yet.
0 1 PVST active: There is a PVST active currently.
1 0 PVST OK: The last PVST was successful.
1 1 PVST Error: The last PVST was not successful.
10 reserved
11 reserved
12 reserved
13 reserved
14 reserved
15 reserved

Parameter P15.8 can be used to set alternative output functions for Status 4.

7.4.3 Bi-directional data (master to slave and slave to master)


7.4.3.1 Parameter channel in/out
Not currently supported!

Module number: 30Hex


ID-byte: F1Hex (2 word AE / AA / complete consistency)
Data format: 32-bit, parameter number, parameter value

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CAUTION: When ordering spare parts, you must provide the serial number (see type shield).
Use only original spare parts supplied by SCHIEBEL. Using other parts will render the warranty void.
Illustrations may differ from actual spare parts.

Asm. No. Description Asm. No. Description


1z1 Helical cut pinion gear with bracket 20z1 Output form "A" G0/F10 assembly
101 Pinion gear bracket 2001 Threaded spindle nut
1z3 Signalling unit cover with sight glass 2002 Flange "A"
102 Sight glass 2003 Ring nut
1z6 Connection cover (low) 2004 Bearing assembly
C1z8 Terminal Block CSC Ex 2005 Centering ring F10
2z1 Output shaft 21z1 Output form "B" G0/F10 assembly
201 Output shaft 2101 Std "B" socket
202 Worm gear 2102 Std flange "B"
204 Helical gear 2005 Centering ring F10
205 Coupling ring 22z1 Output form "‘C"’ G0/F10 assembly
206 Spring assembly 2201 Std "C" claw coupling
3z1 Manual lever 2102 Std flange "B"
4z1 Handwheel 2005 Centering ring F10
4z2 Handwheel SpA 23z1 Std output form "D" G0/F10 assembly
4z3 Spindle cover 2301 Output shaft D Ø20
5z1 Worm shaft 2302 Flange G0
6z1 Entire motor 2005 Centering ring F10
600 Motor 24z1 Std output form "E" G0/F10 assembly
601 Motor flange 2401 Output shaft E Ø20
602 Motor pinion 2302 Flange G0
603 Plastic gearwheel 2005 Centering ring F10
C7z1 Torque unit
C9z1 Teletransmission gear
C901 Potentiometer 1000Ω
11z1 Mechanical position indicator
12z1 Heater
TS Type plate
CSC Smartcon control unit (see page 92)

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CAUTION: When ordering spare parts, you must provide the serial number (see type shield).
Use only original spare parts supplied by SCHIEBEL. Using other parts will render the warranty void.
Illustrations may differ from actual spare parts.

No. Description
1-1 Enclosure
1-1 Control unit cover
1-2 Display board
1-3 Logic board
Fuse-F1 Micro fuse 1A
Fuse-F2 Micro fuse 4A
1-4 Expansion board (bus, relay)
1-5 Supply unit assembly
1-5-1 Base A board
Fuse-F3 Micro fuse 1A
Fuse-F4 Micro fuse 500mA
1-5-2 Reversing contactor
1-5-3 Transformer 230-500V
Fuse-F5 Fuse 125mA T
4 Plug cover
Connector’s panel customer side
4-1
(socket)
Connector’s panel actuator side (pins)
4-2
400V
5 Terminal box cover
5-1 Terminal block cover
Entire bus plug cover with connectors
6
and circuit board
Bus connector’s panel customer side
6-1
(socket)
Bus connector’s panel actuator side
6-2
(pins) 400V
6-3 Bus connection board
7 Additional ring Bus (Ex)
TS Type plate

93
zur Logikplatine
to logic board

Profibusinterface

2 1 3 4

GN GN RD RD

Anschlussklemmen max. 2,5 mm²


X11 AT A B BT
Terminals max. 2,5 mm²

Anschluss innerhalb des Bussegments


Connection within the bus segment
A B A B
zum vorhergehenden Teilnehmer zum nächsten Teilnehmer
to previous unit to next unit

Brücken zur Aktivierung des Busabschlusses


bridges to activate bus termination
Anschluss am Ende des Bussegments (Busabschluss aktiviert)
Connection at end of bus segment (bus termination activated)
A B
zum nächsten Teilnehmer
to next unit

Ausführung ex_PB_DP1_2LD

C-Serie Busanschluss Gez. VA 7.10.2015 Bez. Lfd. Nr.

SCHIEBEL C-series bus connection


Profibus DP
Freig.

Komm.
VA 7.10.2015 SCB 20.00.02 2
I<200mA

Vint

+ +

120R 60R
GND

1AT
GND

8/8 4/8 1/6 6/6 4/6 3/6 2/6 5/6 6/8 2/8 5/8 1/8
wh ye bk bu ye rd bn gn gu bn gn bk

X11 2,5 mm ² 1 2 3 4 5 6 7 8 9 10 11 12

+ - INcom IN1 IN2 IN3 IN4 IN5 + - + -

24VDC 24VDC 0(4)...20mA 0(4)...20mA


Hilfsspannung 1) 4) Binäre Eingänge / Binary Inputs 3) ext. Istwert 1) Sollwert 5)
auxiliary supply Standardeinstellung / Defaults ext. actual value set point
Auf Zu Stopp NotAuf NotZu
Open Close Stop Em. Open Em. Close

Treiberschaltung/driving circuit
Überlastschutz/overload protection
Signaltrennung/signal isolation
+ -

+
4AT

6/10 1/10 2/10 7/10 3/10 8/10 4/10 9/10 5/10 10/10 7/8 3/8
bu bk bn vl rd wh ye vl gn wh vl rd

X11 2,5 mm ² 13 14 15 16 17 18 19 20 21 22 23 24

OUT+ OUT- OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 + -

24VDC 24VDC 0(4)...20mA


Versorgung der binären Ausgänge Binäre Ausgänge / Binary outputs 2) Stellungsrückmeldung 6)
Supply of binary outputs Standardeinstellung / Defaults (Istwert)
Position feedback
Bereit Offen Zu Lauf Auf Lauf Zu Drehmo Ort Fern (actual value)
Ready Open Closed Opening Closing Torque Local Remote

1) Analogeingang Externer Istwert: (0)4...20mA, passiv, bezieht sich auf die interne gemeinsame Masse!!!
Wird Potentialfreiheit des externen Istwerts gewünscht, ist ein externer Potentialtrenner erforderlich!
Analogue external actual value: (0)4...20mA, passive, connected to the common internal ground potential!!!
An external signal isolator has to be applied, if potential-free analogue external actual value is desired!

2) Binäre Ausgänge: Speisespannung 24VDC, Belastbarkeit max. 500mA/Kanal


Binary outputs: 24VDC supply, max. loading 500mA/channel

3) Binäre Eingänge: Nennspannung 24VDC mit gemeinsamer Masse (konfigurierbar als Gruppen mit getrennten Massen, siehe Betriebsanleitung),
potentialgetrennt von der restlichen Antriebselektronik.
Binary inputs: 24VDC rated voltage with common ground potential (configurable in groups with separated commons, see manual),
potential isolation from the remaining actuator electronic.

4) Hilfsspannungseingang/-ausgang 24VDC, max Belastbarkeit 200mA


Auxilary input/output supply 24VDC, max. loading 200mA

5) Sollwerteingang: (0)4...20mA, passiv, potentialgetrennt von der restlichen Antriebselektronik.


Setpoint input: (0)4...20mA, passive, potential isolation from the remaining actuator electronic.

6) Stellungsrückmeldung: (0)4...20mA, max. Bürde 600 Ohm, aktive Stromquelle (konfigurierbar als Stromsenke, siehe Betriebsanleitung),
potentialgetrennt von der restlichen Antriebselektronik.
Position feedback: (0)4...20mA, max. load 600 ohms, active current source (configurable as current sink, see manual),
potential isolation from the remaining actuator electronic.

C-Serie: Steueranschluss Gez. VA 21.3.2017 Bez. Lfd. Nr.

SCHIEBEL C-series: Control connection Freig.

Komm.
VA 21.3.2017 SCC 20.00.06 3
V .2
M F5 H R10 R11
Motor Motortemp. Heizung Drehmo Weg
motor motor temp. heater torque travel

M
3~ ϑ

Zwischenklemmen U V W
1 2 3 4 5
intermediate terminals BU BR BK YE YE BK BK YE BK RD YE BK RD

X12 U V W 1 2 48 49 20 21 22 23 24 25

2 4 1 3 7 16 6 13 14 15
YE YE RD RD BK VL BU WH GN BN

zur Logikplatine
GN

BN

BK

to logic board
Stromversorgung
power supply
22 22
XB 6
K2 K1
21 21

YE
2
BK
8
BU XB 8 XB 1
10
2 4 6 A1 2 4 6 A1
BU 4
K1 K2 XB 7
XB 4
1 3 5 A2 1 3 5 A2

230
400
500
660
115
115
L1
L2
L3

XB 2 XB 3
OR

GN
RD
BN

BU
BK

YE

Trafo

BU
1
4
BU
BK
3
6
BK

RD
F2 RD
125mAT
GN

BN

BK

Kundenklemmen
customer terminals

L1 L2 L3
X11

PE L1 L2 L3
Versorgung, 3x400VAC, 50Hz
supply, 3x400VAC, 50Hz

Bez. Lfd. Nr.


EEx-SMARTCON Leistungsanschluss Gez. VA 7.12.2012
SCP 41.10.02 6
SCHIEBEL mit mechanischem Wendeschütz
EEx-SMARTCON power connection Freig. VA 7.12.2012
with mechanical reversing contactor Komm.
4 3 2 1
Output Drives Mounting Dimension Stem protection tube SpA
F10 acc. to ISO5210 (optional for "A" / "B" / "C")
Hand lever
or G0 acc. to DIN3210 2)
348 (max. 512) 3)
145
"Do"
F Version "A" with stem nut F

40

232

227
250
15

45
47

78

12
60 f8* max. Tr36
3

22
45
102 4x M10
45 staggered
125 Mechanical position Version Version
* 70 f8 for ISO 5210 indicator (opt.) "A" / "B" / "C" "D" / "Do" / "E" / "S"
Version "B" with plug sleeve Screw plugs
Parallel key groove
E A 12x8 DIN6885 1)
E
40 12 J9 145 245 110
232

45,3
45

Electrical Connection
273
max 42 H8
3

Model Series: exrAB8 CSC V1.2


Version "C" with claw coupling exAB8 CSC V1.2
14 H11 Version: Plug with Screw terminals
Screw plugs (cable gland): M25x1,5
40 M32x1,5
206
232

23 M40x1,5
5
28
7

45

D D
1)

55
110
3

Version "D" with one shaft end Screw plugs


or "Do" with two shaft end 1)
145 285 110

Parallel key
A 6x6 DIN6885
Electrical Connection
273

22,5
Model Series: exrAB8 CSC V1.2 DP
326

exAB8 CSC V1.2 DP


6

Version: Plug with Screw terminals


22

20 g6

and Profibus connection


Screw plugs (cable gland): 4x M20x1,5
55

C C
50

1x M25x1,5
206

1x M32x1,5
1x M40x1,5
Version "E" with bore
1)
110

Parallel key groove


40 A 6x6 DIN6885
6 J9
209

145 86
56

22,8

Screw plugs Electrical Connection


60 f8* Model Series: exrAB8 CSCZ1 V1.2
22

118
2,5

20 H8
3

102
exAB8 CSCZ1 V1.2
4x M10 Version: Connection to control unit
125 45 staggered Screw plugs (cable gland): 1x M20x1,5
B 1x M25x1,5 B
206

* 70 f8 for ISO 5210


Version "S" shaft with internal hexagonal bore
Hexagonal
SW36

coupling
1)
110
40
209
22

SW36

1) Space required for removing cover (plug)


2) Standard Motor without brake
3) Pole-changing Motor with brake
2

All dimensions in mm
Dimensions
SCHIEBEL M82_1E37m
A Antriebstechnik
Rotary Actuator Dated Name A
Gesellschaft m.b.H. Type exrAB8 / exAB8 CSC V1.2 drawn 28.06.2016 H.Mayer
Josef Benc Gasse 4
A - 1230 Vienna checked
G:\Inventor\AB\Ma bilder\AB8\M82_1_37\M82_1E37m.idw
4 3 2 1
Index
Absolute values, 57 Operation, 25
Analogue values, 57 Operation mode, 24, 27
Auxiliary voltage, 33, 74 Original Declaration of Incorporation of Partly Completed
Machinery, 67
Bediendeckel, 13 Output shaft, 10
Bedieneinheit, 13
Binary inputs, 37, 57, 71 Parameter menu, 30
Binary outputs, 39, 56, 71 PID controller, 47
Bluetooth communication, 28 Position, 36
Bluetooth Link, 60 Position output, 43, 57
Bus Watchdog, 61 Positioner, 44, 57
Bus-Systeme, 48 power-on cycles, 59
Busfehler, 61 PROFIBUS, 80
PROFIBUS Additional Board for SMARTCON Control Sys-
certificate FTZU_03_ATEX_0328Xe_(exAB), 98 tem, 80
Characteristic, 49 Protection class, 9
Closed-loop control, 9
Configuration, 27 Ramp, 33
Control switch, 19, 27, 28
Control Unit, 22 Selector switch, 19, 27, 28
Control unit, 19 Serial number, 9, 58
Spare parts, 64
Declaration of Conformity, 68, 69 Spare parts (ex)(r)AB8, 90
Default User Level Settings, 54 Spare parts CSC, 92
dimension drawing M82_1E37m, 97 Speed, 32
Direction of rotation, 10 Status area, 56
Display, 24 Step mode, 43
Steuerung, 13
EC-Directive, 68, 69
Emergency position, 36 TEACHIN, 20, 21, 29, 30
End limit, 19, 30 Technical data, 71, 76, 78
Error, 25, 61 thermal switches S01 and T11, 78
Error list, 25 Torque, 32
Explosion-proof, 9, 11 Training, 66
Explosive atmosphere, 9
User Level, 33
Fabrication number, 9, 58
Fehlertabelle, 61 Wegsensorfehler, 61
Firmware, 58 wiring diagram SCB 20.00.02_2, 94
FU-Fehler, 61 wiring diagram SCC 20.00.06_3, 95
Fuse, 63 wiring diagram SCP 41.10.02_6, 96

Hand lever, 16
Handwheel, 10, 16
History, 59

Identification, 9, 51
Infrared connection, 59
Intermediate positions, 36

LED Display, 24
Lubricants, 64

Maintenance, 60
meter readings, 59
Motor, 61
Motor protection, 11, 16
Motor protection circuit breake, 11, 16
Motortemperatur, 61
Mounting position, 10

Nameplate, 9

Open-loop control, 9
operating hours, 59
Operating mode, 9
Operating unit, 22, 28

119
SCHIEBEL Antriebstechnik
Gesellschaft m.b.H.
Josef Benc Gasse 4
A 1230 Wien
Tel.: +43 1 66 108 - 0
Fax: +43 1 66 108 - 4
info@schiebel.com
actuators.schiebel.com

DM-ENGLISH-220161-1.00-2022.04.27

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