Doku 220161 E 1
Doku 220161 E 1
Doku 220161 E 1
unit - 220161
delivered to:
SCHIEBEL Otomasyon Sistemleri San. Ve Tic. A.S.
Project:
—
DM-ENGLISH-220161-1.00-2022.04.27
Documentation for actuators type AB with integrated SMARTCON control unit - 220161
CONTENTS DM-ENGLISH-220161-1.00-2022.04.27
Contents
Contents 2
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CONTENTS DM-ENGLISH-220161-1.00-2022.04.27
5.1 General: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.2 Technical Data: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
certificate FTZU_03_ATEX_0328Xe_(exAB) 98
Index 119
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SEC-OM-ENGLISH-ABCSC-V1.2-16xx-V2.00-2021.11.04
4 Operating instructions for actuators type AB
with SMARTCON control unit Version 1.2
4.1 Introduction/Notes
NOTE: These operating instructions apply to SCHIEBEL actuators of the type AB with integrated ACTUSMART control unit
version V1.2 with a firmware version of 1600 or newer.
The scope of application covers the operation of industrial valves, e.g., globe valves, gate valves, butterfly valves and
ball valves. For other applications please consult with the factory.
The manufacturer shall not be liable for incorrect use and possible damage arising thereof. The risk shall be borne solely
by the user.
NOTE: Using the unit as intended also entails the observance of these operating instructions!
WARNING: When operating electrical equipment, certain parts inevitably carry hazardous voltage lev-
els. Work on the electrical system or equipment must be carried out only in accordance with electrical
regulations by a qualified electrician himself or by specially instructed personnel under the control and
supervision of a qualified electrician.
CAUTION: Maintenance instructions must be observed as otherwise the safe operation of the actuator cannot
be guaranteed.
WARNING: Failure to follow the warning information may result in serious bodily injury or property
damage. Qualified personnel must be thoroughly familiar with all warnings contained in this operating
manual.
CAUTION: Proper transport, storage, installation, assembly and careful commissioning are essential to proper
and safe operation.
WARNING: When working in potentially explosive areas, observe the European Standards EN 60079-14
”Electrical Installations in Hazardous Areas” and EN 60079-17 ”Inspection and Maintenance of Electri-
cal Installations in Hazardous Areas”.
WARNING: Maintenance work on open actuators may only be conducted if these are de-energized. Re-
connection during maintenance is strictly prohibited.
4.2 General
4.2.1 Overview
1 5
2
6
3
7
4
Figure 1: 1. . . Motor, 2. . . Connection compartment, 3. . . SMARTCON control unit, 4. . . Operating unit, 5. . . Handwheel,
6. . . Signalling lid, 7. . . Lever for manual operation
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Type: AB5 E 20
No.: 1980 1266
Close: 40,0-60Nm (45,0Nm) 2019
Open: 40,0-60Nm (45,0Nm)
40,0revs. 120sec
20,0rpm IP67
L11-A020
Figure 2: nameplate of the actuator Figure 3: nameplate of the SMARTCON control unit
2
1
Actuators which are suitable for operation in explosive atmosphere (see EU-Richtlinie 2014/34/EU and EN60079-0
Standard) are separately designated by a special model plate (Ex, TÜV-Standard, see Figure 5 and 6).
Figure 5: nameplate of the actuator for operation in explo- Figure 6: nameplate of the SMARTCON control unit for
sive atmosphere operation in explosive atmosphere
CAUTION: The protection class specified on the nameplate is only effective when cable glands also provide
the required protection class, the cover of the connection compartment is carefully screwed and the mounting
position (see section 4.2.5, page 10) is observed.
We recommend metallic screwed cable glands with a metrical thread. Furthermore, cable inlets not be needed must be
closed with screw plugs. On explosion-proof actuators cable glands with protection class Ex e according EN60079-7 must
be used. After removing covers for assembly purposes or adjustment work, take special care upon reassembly so that
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seals are not damaged and remain properly fastened. Improper assembly may lead to water entrances and to failures of
the actuator.
CAUTION: The cover of the control unit (see figure 1, page 8) must not be opened!
Allow a certain sag in the connector cables before reaching the screwed cable glands so that water can drip
off from the connector cables without running to the screwed cable glands. As a result, forces acting on the screwed cable
glands are also reduced. (see section 4.2.5).
Clockwise rotation of the actuator is given when the output shaft turns counter clockwise when looking on the output shaft.
All data in these operating instructions refer to the standard rotating direction.
NOTE: The adjusting screws are varnish-protected and must not be reset without prior consultation with the Schiebel com-
pany.
However, the torque for the relevant rotating direction can be reduced by means of plastic cams on the torque switch.
Counter-clockwise rotation torque is reduced as follows: Using a screwdriver, turn the plastic cam marked “L“in the direc-
tion of the decreasing scale markings (clockwise).
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To reduce the clockwise rotation torque, turn the plastic cam marked “R“in the direction of the decreasing scale markings
(clockwise). See Figure 9.
Figure 9
CAUTION: The maximum operational temperature also depends on the built-in components. Please observe
the technical data sheets.
CAUTION: Commissioning instructions (see section 4.5, page 16) must be strictly observed! During assembly
of the supplied valves at the factory, end postions are set and documented by attaching a label (see Figure
10).During commissioning at the plant, these settings must be verified.
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CAUTION: Use soft belts for hoisting equipment. Do not attach hoisting belts to the handwheel.
4.3.1 General
The indicator lids of all actuators contain a minimum of 5 g of silica gel ex factory.
CAUTION: Prior to start-up of the actuator (refer to section 4.5, page 16) all of the silica gel must be re-
moved!
4.3.2 Storage
NOTE: Observing the following precautions will help to avoid damage when storing actuators:
• Protect against floor dampness by storing actuators on wooden grating, pallets, mesh boxes or shelves
• Protect the actuators against dust and dirt with plastic foil
• Actuators must be protected against mechanical damage. It is not necessary to open the controller of the actuator
for servicing batteries or similar operations.
It is not necessary to open the controller of the actuator for servicing batteries or similar operations.
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• The silica gel in the connection compartment must be replaced after 6 months of storage (from date of delivery
from SCHIEBEL’s factory in Vienna)
• After replacing the silica gel, brush with glycerine the connection cover seal. Then, carefully close again the connec-
tion compartment
• Coat screw heads and bare spots with neutral grease or long-term corrosion protection
• Renovate damaged paintwork arising from transport, improper storage, or mechanical influences.
WARNING: For explosion-proof actuators it is not allowed to overlacquer the actuator extensively. Ac-
cording to the standard, to avoid elecrostatical charge, the maximal thickness of the varnish is limited
with 200 µm.
• Wrap the motor (especially the brake motor) with oiled paper.
• Every 6 months. all measures and precautions for long term storage must be checked for effectiveness and corrosion
protection and silica gel renewed.
NOTE: Failure to follow the instructions above may lead to condensation which can damage to the actuator.
• Clean all exposed parts which have been coated with anti-corrosive.
• Lightly grease the connecting joints between the actuator and the fittings.
CAUTION: For output type A (unbored threaded bushing), you must sufficiently lubricate both needle bearings
in the output form after processing and cleaning the spindle nut. For this purpose, use the optional SCHIEBEL
grease lubricant or a grease lubricant according to our recommendation (section 4.15, page 64).
CAUTION: During installation, the position of the control unit in relation to direct sunlight must be observed. It is
recommended to protect the unit from direct sunlight (roof, installation position) to avoid possible malfunctions.
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-90° +90°
+180°
Figure 12
• Disconnect the actuator and control system from the power supply.
• To prevent damage to the electronic components, both the control system and the person have to be earthed!
• Undo the bolts for the interface surface and carefully remove the service cover.
WARNING: Electrical connections may only be carried out by qualified personnel. Please observe all
relevant national security requirements, guidelines, and regulations.
WARNING: The equipment should be de-energized before working on electrical connections. Further-
more, confirm the absence of electrostatic discharges during the connection.
NOTE: The line and short circuit protection must be done on the system side. The ability to unlock the actuator is to
be provided for maintenance purposes. For the dimensioning the rated current is to be used (see Technical Data).
CAUTION: Check whether the power supply (voltage, frequency) is consistent with the connection data (see
name plate of the motor).
NOTE: The connection of electrical wiring must follow the circuit diagram. This can be found in the appendix of the
documentation. The circuit diagram can be ordered from SCHIEBEL by specifying the serial number.
NOTE: Please heed the guidelines, if optional features such as a Profibus connection is used.
The standard model can be ordered with the following connection options:
• size 1: connection of the control signals and power supply via plugs (see Figure 13) with screw connection.
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1 8
7
6
2
3 4
Figure 13: 1. . . metallic cable glands (closed with blind screw connections at delivery) M32x1,5, 2. . . M40x1,5,
3. . . M25x1,5, 4. . . plug (for power supply), 5. . . plug (for control signals)„6. . . plug for options, 7. . . connection
plug plate, 8. . . connection plug housing
• size 2: connection of the control signals is the same as size 1, the connection of the power supply is made by an
additional plug (see Figure 14), both plugs aer with screw connection.
• Explosion-proof actuators or on special request the connection will be mady via terminals (see Figure 15).
1 2 3
7 6
Figure 15: 1. . . connection plug housing, 2. . . terminal strip, 3. . . inside ground connection, 4. . . metallic cable glands
(closed with blind screw connections at delivery) M40x1,5, 5. . . M32x1,5, 6. . . M25x1,5, 7. . . outside ground con-
nection
3 phase power is applied in positive turning direction of the electric field on the connectors L1, L2, L3 according the wiring
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diagram. Before starting the actuator the turning direction of the electric field should be checked.
NOTE: If phase sequence of the three phase power supply system is wrong the integrated phase sequence monitor-
ing generates an error and the actuator is blocked. (see section 4.7.1, page 30)
If a reverse rotation of the actuator (ccw) is needed, the rotation direction must be changed in the control unit (section
4.7.1, page 30).
NOTE: Please also note the information about the installation of an external motor protection circuit breaker - see section
4.2.7.3, page 11.
CAUTION: If, during outdoor installation, commissioning is not carried out immediately after electrical connec-
tion, the power supply must be connected at a minimum to achieve a heating effect. In this case, the silica gel
may remain in the connection compartment until commissioning. See section 4.3.3, page 13.
4.5 Commisioning
Before commissioning, please ensure the actuator is correctly assembled and electrically connected. (see section 4.4,
page 13)
NOTE: Remove silica gel from the connection compartment.
4.5.1 General
CAUTION: During commissioning and after every disassembly of the actuator, you have to make the mechan-
ical preadjustment (see sction 4.5.3, page 17), adjust the mechanical position indication (see section 4.5.4,
page 18), adjust the additional components (see scetion 4.5.5, page 18) and adjust the end positions (see
section 4.5.8, page 19).
NOTE: The torque unit is adjusted at work and MUST NOT be changed.
1 4
1 4
5
5
2
2
6
6
3 8
7
3
Please be aware of the following items listed below, when switching to manual operation.
• When switching to manual operation, the actuator’s automatic interlock is deactivated, that means that the driven
valve must not initiate reverse torque to the output shaft of the actuator!
• Switching back to motor operation is made automatically as the motor starts up. It must not be undertaken with the
hand lever!
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• Hand lever has a slewing angle of approximately 15°, therefore release the hand lever immediately upon activation!
Special approach to switching to manual mode for actuator types AB100, AB200 and AB500 is necessary. In case of such
an actuator, follow the steps listed below.
1. Push the hand lever away from the handwheel and simultaneously move the handwheel in any direction to engage
the clutch. The clutch is enganged when the hand lever don’t move back automatically and the handwheel is stronger
to move.
2. After the clutch is engaged, the hand lever must be pulled back to the handwheel one single time to fix the position
of the clutch.
3. The actuator is now in manual operation mode. Switch back to normal operation mode happens automatically by
starting the motor. Switching back to the normal operation mode is not possible with the hand lever!
Figure 18: AB3, 5, 100, 200, 500 Figure 19: AB8, 18, 40, 80
4.5.3 Mechanical default settings, preparation (only for design potentiometer for travel)
Instructions:
• Switch with the hand lever to manual operation (see section 4.5.2, page 16) and turn the actuator with the handwheel
to the next end position
• Switch with the control switch (black switch) to the status menu S4 (see section 4.8.1.4, page 57)
• For units without mechanical position indicator turn the slotted shaft (see Figure 20) with a screwdriver carefully until
the below value is reached (see Figure 23)
• For units with mechanical position indicator turn the wheel (see Figure 21 and Figure 22) until the below value is
reached (see Figure 23)
• Close cover of the signalling unit. Take special care upon reassembly so that seals are not damaged and remain
properly fastened
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1 2 1 2
Figure 23: 1. . . absolute value of the position unit, 3. . . value for the torque unit (is factory adjusted)
For the set up of the end positionsl see section 4.5.8, page 19.
The abobe transmitter gear is made according to the customer’s specifications. If another travel of the actuator is necessary,
a new transmitter gearbox can be supplied.
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CAUTION: It is absolutely necessarily to control the torque settings of the actuator and to teach in the end
positions of the travel.
Set the selector switch and control switch to the centre position.
Scroll through the menu with the control switch. Move the control switch towards the first menu item „P 1.1 End limit –
Open“.
Figure 25
Figure 26
Afterwards, flip up the selector switch slightly and let it snap back to its neutral position
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⇒ ⇒
This changes the bottom line of the display from "EDIT?" to "SAVE?"
Figure 30 Figure 31
Then, push down the selector switch until it snaps into place. In doing so, the bottom right now on the display will show
"TEACHIN"
CAUTION: Once the display shows "TEACHIN", use the operating switch (black switch) to start the motorised
operation of the actuator. In this mode, no travel-dependent switch off occurs in the end position.
CAUTION: Please note that, during motor operation, only torque monitoring remains active, as travel adjust-
ment will happen subsequently. Therefore, please check beforehand whether the maximum torque has been
already parameterised.
Absolute and relative values on the display will change continuously along with position changes.
Figure 32
Figure 33
Manually move the actuator with the handwheel (see section 4.2.1, page 8 or 4.2.6, page 10) or by motor via the operating
switch (black button) to the end position OPEN of the valve.
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When the desired end position OPEN of the valve is reached, move the selector switch back to the middle position. Thus,
the line "TEACHIN" disappears.
Figure 35
Figure 36
In order to confirm the end position (save), slightly flip up the selector switch and let it snap back to its neutral position
⇒ ⇒
This changes the bottom line of the display for "SAVE?" to "EDIT?" and the end position is stored.
Figure 40 Figure 41
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4.5.8.3 Setting of the end positions (design for switch for travel)
Caution: : Depending on the load intensity, special actuators with high output speed display a trailing effect when switched
off. This must be taken into consideration accordingly when adjusting the travel switches. The actuator can use either a
roller-type counter or a camshaft gear for travel determination, as need be.
Following commissioning, check for proper sealing the covers to be closed and cable inlets. (see section 4.2.4, page 9)
Check actuator for paint damage (by transport or installation) and repair if necessary.
The controller is intended to monitor and control the actuator and provides the interface between the operator, the control
system and the actuator.
Operation relies on two switches: the control switch and a padlock-protected selector switch.
Information visualization is provided by 4 integrated indicator lights, as well as the graphic display.
For better visibility, switch symbols ( , , , ) are on the cover.
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Figure 44: 1. . . Selector switch, 2. . . Control switch, 3. . . Graphic display, 4. . . LED display
The controller switches serve on the one hand for electric-motor operation of the actuator and, on the other hand, to con-
figure and view various menu items.
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Figure 45
During operation, the displays shows the position of the actuator as a percentage, operation mode and status.
When using the option "identification", a customer-specific label is shown at the bottom of the display (e.g., PPS Number).
1
3
CAUTION: The display should not be exposed to direct sunlight over a long peroid - risk of a defect in combi-
nation with very high temperatures.
Figure 47
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Description Colour Lits up Flashes quickly Flashes slowly Does not light up
1)
L1 Yellow No torque error Torque fault —
Error (no operational
readiness) motor
Ready Travel fault (no
temperature, supply
L2 Yellow (operational operational —
voltage absent, internal
readiness) readiness!)
error
1)
4.6.3 Operation
The actuator is operated via the switches located on the controller (selection- and control switch). All actuator settings can
be entered with these switches. Furthermore, configuration is also possible via the IR interface or the Bluetooth Interface
(see section 4.9, page 59). Flip the switch up or down to regulate the parameter menu scrolling speed.
Figure 49: Slight switch flip (it will move to the next param-
Figure 48: Neutral position
eter)
Figure 50: halfway switch flip (it will jump to the next pa- Figure 51: Full switch flip (it will jump to the end of the
rameter category) menu)
1)
LED L1 and L2 are turned off as long as an infrared connection is active.
2)
Colour of LED L3 and L4 can be changed by parameter P1.7 - see section 4.7.1, page 30.
3)
A travel fault is indicated by a lit L3 and L4
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Use the selector switch (red) to determine the various operating states of the actuator. In each of these positions, it is
possible to block the switch by means of a padlock and thus protect the actuator against unauthorized access.
Depending on the selector switch position, the control switch performs different functions:
The control switch is used to scroll up or down the menu according to internal
symbolism. From the neutral position towards you reach the status and history data
Selector switch in the OFF
areas. Towards the symbols you reach the parameter menu. Here, the selection
position:
switch either confirms or rejects the current input according to associated
symbolism.
Selector switch in the
The control switch gives you access to status, history data and parameter area.
REMOTE position :
With the control switch, the actuator can be operated by motor. You may also operate
Selector switch in the the actuator in inching and self-hold mode. Switches are spring-loaded to snap back
LOCAL position : automatically into their neutral position. (To confirm a control command, the control
switch must be pushed all the way into its mechanical locking position.)
4.6.4.2 Configuration
NOTE: Please make sure, that the set user level has permission to read/write the parameters.
In principle, all parameters are shown as numbers in the corresponding parameter point. From the actuator menu, use
the control switch to access different menu points. The lower left corner of the display shows the "EDIT" option.
Figure 54
Confirm the selector switch (with a slight flip towards , (see Figure 37, page 21 to Figure 39, page 21) to change the
selected parameter. To confirm this input readiness, the display changes from "EDIT" to "SAVE".
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Figure 55
Use the control switch towards to the characters to change the parameter. or (see Figure 48 til Figure 51, page 25)
After reaching the desired parameter value, confirm the value with the selector switch (again, flip it slightly towards , (see
Figure 37, page 21 til Figure 39, page 21).
By way of example, we will change parameter P20.6 (wireless) from 0 (wireless off) to 2 (Bluetooth communication on).
Thus, the Bluetooth connection is activated for a short time and then deactivated again automatically:
The operating and control switch must be in the neutral position
Now, move the control switch down (towards ) until the menu item "P 20.6 Miscellaneous - Wireless" is displayed.
Figure 57
Figure 58
Afterwards, flip up slightly the selector switch (towards ) and let it snap back to its neutral position
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⇒ ⇒
This changes the bottom line of the display from "EDIT?" to "SAVE?"
Figure 62 Figure 63
Thereafter, flip up the control switch (toward ) to change the value from 0 (off) to 2 (Bluetooth)
Figure 64
Figure 65
If the value changes to 1, confirm the selection by flipping halfway up the selector switch (towards) and letting it snap back
to its neutral position (see Figure 59 til Figure 61).
Figure 66
Figure 67
This changes the bottom line of the display from "SAVE?" to "EDIT?" and the parameter is stored.
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After selecting the appropriate menu item (for example: End position) and chanching the the input type from "EDIT?" to
"SAVE?", move the selector switch (red) to "manual mode" and lock it into place. As you do so, the display will show the
message "TEACHIN" and the current position value will be applied continuously to the parameter value. In this mode,
further to manual operation by hand wheel, the actuator can be motor-driven with the control switch to the desired position.
(see section 33, Figure 33, page 20)
Figure 68
CAUTION: Please note that, during motor operation, only torque monitoring remains active, as travel adjust-
ment will happen subsequently. Therefore, please check beforehand whether the maximum torque has been
already set.
After reaching the desired, to-be-defined position, move the selector switch back to the neutral position. Finally, the param-
eter value must still be saved by flipping the selector switch halfway up and letting it snap back to the neutral position (see
Figure 59 til Figure 61, page 29).
CAUTION: Ensure, that these parameters are set during commissioning before operating the actuator. In ad-
dition, the settings in the "Torque" menu (see section 4.7.2, page 32 must be compared with the permissible
values of the valve and corrected as appropriate). Failing to oblige may damage the driven equipment.
NOTE: Generally, 100% stands for fully open and 0% for fully closed. Please note that these values cannot be changed.
The end position range is reached as soon as 0% or 100% is shown on display.
1)
representative for CM03; U...number of revolutions
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CAUTION: When installing the actuator on an gear or a thrust unit, please take into account the limits and
factors of the gear / thrust unit at parametrization.
NOTE: When using end limit switch off by torque, the end position limit must be set before reaching the torque limit.
Accordingly, the actuator will only signal the final end position if the configured torque and the associated end position are
reached. If the end position is not reached, a torque error is reported (see section 4.6.2.2, page 24)
NOTE: When installing the actuator on an additional gear, please take into account the corresponding values of the gear /
thrust unit as you enter the actuator parameters. To achieve an effective output torque (incl. gear) / output power (including
thrust unit) ratio, the factor gear/thrust unit must be considered.
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NOTE: 50% means nominal output speed (50Hz) and 100% meens that the output speed is 2 times faster (100Hz).
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The user levels allow access restrictions to certain parameters. Depending on the user level read/write setting per pa-
rameter, the menu items can only be seen or edited, if the current user level is equal or higher than the required user level.
Parameters are assigned default user levels. These may be changed with the SmartTool2, if the set user level in the
SmartTool2 is equal or higher than the current user level-setting of the parameter (-group).
Figure 69: Actuator parameters on the SmartTool2; Parameter user level can be set by clicking the button as marked
above
The following table shows the default passwords for the user levels:
The default passwords can be changed with the SmartTool2 (Adjust Wizard - Access tab, see figure 70) or directly on the
actuator control unit ("P7.3 - Change Password").
NOTE: Editing the parameter "P7.4 - Change Password" will change the password for the current user level.
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NOTE: The parameters have preset user level settings. The table in section 4.7.19 on page 54 shows an overview of the
default user level settings for all parameters.
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NOTE: If you change the end positions (see section 4.7.1, page 30), intermediate positions are retained percentage-
wise, i.e., the absolute positions of the intermediate positions change.
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Figure 71: Function principle of the dead band and hysteresis in conjunction with intermediate positions
The figure above shows the working principle of the parameters "P8.11 - Dead Band" and "P8.13 - Hysteresis". The set
dead band thresholds are added and subtracted from the intermediate positions. The hysteresis sets the threshold on the
deadband thresholds. E.g. if the intermediate position is 50%, dead band is 1% and hysteresis is 50%, the dead band
thresholds will be at 49% and 51%. On top of that, the hysteresis for the 49% threshold will be at 50% of the dead band
value, which is ±0.5%; thus the hysteresis on the 49% dead band threshold is at 48.5% and 49.5%. The actuator will
move toward 50%, if the actual position is below 48.5% and stop, if the actual position is between 49.5% and the "outer"
hysteresis mirrored on the ordinate, which is 51.5% in this case.
NOTE: Please be aware, that a 100% setting for hysteresis will cause oscillation due to overlapping thresholds.
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NOTE: For optional functions such as a relay board or virtual inputs please refer to the corresponding IOM.
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CAUTION: When using the parameters torque-dependent OPEN or torque-dependent CLOSED (see section
4.7.1, page 30, items P1.3 and P1.4), the actuator will only be open or closed when the set torque and the
associated end position is reached. If the end position is not reached, a torque error is reported (see section
4.6.2.2, page 24).
NOTE: For optional functions such as a relay board or virtual outputs please refer to the corresponding IOM.
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Position output is used to indicate the current position of the actuator using 0/4. . . 20 mA; it can be retrofitted using a Smart-
code.
If this option is not enabled, the menu point shows the message "inactive".
No adjustment to the end positions or the travel is required. Adjustment is automatically performed during the configuration
of travel limit positions (see section 4.7.1, page 30).
No further settings are necessary for torque-dependent switch-off, because the controller exclusively uses travel limit posi-
tions for the calculation, regardless of whether this is defined by the torque or the travel limit positions.
Step mode operation can be used to extend the operating time in certain ranges or for the whole travel; it is available in
local, remote and emergency mode.
Step mode operation can be activated individually for the directions OPEN and CLOSED.
Cycle start, cycle end, cycle duration and interval time can be set separately for both directions (see Figure 72, page 44).
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Figure 72
CAUTION: It is important to ensure that the mode of operation is not exceeded! The running info on the actuator
(see section 4.6.2.2, page 24) only flashes while the drive is running, i.e. during the break, no flash!
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Figure 74: Function principle of the dead band, and hysteresis in conjunction with the positioner
The figure above shows the working principle of the parameters "P13.4 - Dead Band" and "P13.16 - Hysteresis". The set
dead band thresholds are added and subtracted from the setpoint. The hysteresis sets the threshold on the deadband
thresholds. E.g. if the setpoint is 50%, dead band is 1% and hysteresis is 50%, the dead band thresholds will be at 49%
and 51%. On top of that, the hysteresis for the 49% threshold will be at 50% of the dead band value, which is ±0.5%;
thus the hysteresis on the 49% dead band threshold is at 48.5% and 49.5%. The actuator will move toward 50%, if the
actual position is below 48.5% and stop, if the actual position is between 49.5% and the "outer" hysteresis mirrored on the
ordinate, which is 51.5% in this case.
NOTE: Please be aware, that a 100% setting for hysteresis will cause oscillation due to overlapping thresholds.
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With this characteristic curve, torque limits already set under menu item P2-torque (see section 4.7.2, page 32) can be
further reduced depending on travel. Characteristics can be configured via the SMARTTOOL software (see Figure 75,
page 49).
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With this characteristic curve, speed limits already set under menu item P4-speed (see section 4.7.3, page 32) can be
further reduced depending on travel. Characteristics can be configured via the SMARTTOOL software (see Figure 76,
page 50).
With this characteristic curve the mapping between the actuator position and the setpoint of the valve can be adjusted.
Hence it is possible to compensate and linearize the gerneral nonlinear characteristic curves of valves. Characteristics can
be configured via the SMARTTOOL software (see Figure 77, page 51).
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NOTE: Backups are prioritized; the higher the number, the higher the priority. For example, if parameters are backed up as
service, the customer parameters will be overwritten.
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Default UL Default UL
Parameter Menu item Sub-menu item
Read Write
P1.1 End Limit Open 1 3
P1.2 End Limit Close 1 3
P1.3 End Limit Switch Off Open 2 4
P1.4 End Limit Switch Off Close 2 4
P1.5 End Limit Closing direction 2 4
P1.7 End Limit LED Function 1 3
P1.8 End Limit Hysteresis 2 4
P1.9 End Limit Ramp 2 4
P1.10 End Limit Range 2 4
P1.11 End Limit Overrun Open 2 4
P1.12 End Limit Overrun Close 2 4
P2.1 Torque Open 2 4
P2.2 Torque Close 2 4
P4.1 Speed Local Open 2 4
P4.2 Speed Local Close 2 4
P4.3 Speed Remote Open 2 4
P4.4 Speed Remote Close 2 4
P4.5 Speed Emerg. Open 2 4
P4.6 Speed Emerg. Close 2 4
P4.7 Speed Torquedep. oper. 2 4
P4.8 Speed Minimal 2 4
P5.1 Ramp Local 2 4
P5.2 Ramp Remote 2 4
P5.3 Ramp Emergency 2 4
P6.2 Control Ready delay 2 4
P6.5 Control 24V Output 2 4
P6.6 Control Min. Impuls 2 4
P6.17 Control Remote Display 2 4
P7.1 User Level Local 2 4
P7.2 User Level Bus 2 4
P7.3 User Level Remote Display 2 4
P7.4 User Level Change Password 1 1
P8.1 Position Intermed.pos.1 1 3
P8.2 Position Intermed.pos.2 1 3
P8.3 Position Intermed.pos.3 1 3
P8.4 Position Intermed.pos.4 1 3
P8.5 Position Emerg.position 1 3
P8.6 Position Hysteresis 1 3
P8.7 Position Intermed.pos.5 1 3
P8.8 Position Intermed.pos.6 1 3
P8.9 Position Intermed.pos.7 1 3
P8.10 Position Intermed.pos.8 1 3
P8.11 Position Dead Band 1 3
P8.12 Position Gain 1 3
P8.13 Position Hysteresis 1 3
P8.14 Position Intermed.pos.9 1 3
P8.15 Position Intermed.pos.10 1 3
P8.16 Position Intermed.pos.11 1 3
P8.17 Position Intermed.pos.12 1 3
P8.18 Position Intermed.pos.13 1 3
P8.19 Position Intermed.pos.14 1 3
P8.20 Position Intermed.pos.15 1 3
P8.21 Position Intermed.pos.16 1 3
P9.1 Bin. Input Input 1 2 4
P9.2 Bin. Input Input 2 2 4
P9.3 Bin. Input Input 3 2 4
P9.4 Bin. Input Input 4 2 4
continued on next page
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• Status
• History
4.8.1 Status
4.8.1.1 Status – Bin. Outputs
Display of binary outputs: The display shows output control as opposed to output status, i.e. the supply of the binary
outputs is ignored. A switched output is represented by 1.
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1 2
1
2
Display of analogue values: Input 1 (In1) is used by the positioner as the setpoint; Input 2 (In2) serves as an external value
for the optional PID controler. In the analogue output (out), only the control signal is shown, regardless of whether the
output current actually flows or not (interruption of the current loop).
1 3
2 4
This is used for the mechanical pre-adjustment of the position unit. (see section 4.5.3, page 17)
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Figure 81: 1. . . absolute value of the position unit, 2. . . relative value of the position unit, 3 and 4. . . absolute and relative
value for the torque unit (is factory adjusted)
Figure 82: 1. . . Firmware version of the corresponding el. component, 2. . . Parameter set version, 3. . . Bootloader ver-
sion
Figure 83: 1. . . Serial number of the el. components, 2. . . Serial number of the actuator, 3. . . Serial number of the control
unit
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4.8.2 History
History shows the last 20 history entries. In addition to the plain text entry, the time since the last history entry is also
provided.
Please note that the actuator can only calculate time if energised. For error analysis, please refer to section 4.12.1, page
61.
For easier communication and better visualization of the menu options, the unit provides an infrared port for connection to
a PC.
The required hardware (connection cable to the PC’s RS-232 or USB connectors) and the corresponding software are
available as options.
The SMARTTOOL software, in addition to communication with the actuator, allows the management of multiple actuators
to transfer the configuration to different actuators.
This approach can greatly simplify operation.
Please refer to the SMARTTOOL software operating instructions manual for further information.
During operation, it must be ensured that the IR interface surface is protected from strong disturbances -which may other-
wise compromise the communication.
Before mounting the infrared adapter, clean the surface of the infrared interface with a damp cloth.
When the infrared interface is enabled, it is indicated by Light-emitting Diode L5 (see Figure 86 section 4.6.2.2, page
24).The infrared interface can be enabled in the menu item P20.6.
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When the Bluetooth interface is enabled, this is indicated by the light-emitting diode L5 (see Figure 86 or capter 4.6.2.2,
page 24). The Bluetooth interface can be enabled in menu item P20.6.
4.11 Maintenance
WARNING: Maintenance work on open actuators may only be conducted if these are de-energized. Re-
connection during maintenance is strictly prohibited.
WARNING: Work on the electrical system or equipment must be carried out only in accordance with
electrical regulations by a qualified electrician himself or by specially instructed personnel under the
control and supervision of a qualified electrician.
Actuators are ready for use after installation. By default, the actuator is delivered filled with grease.
On-going monitoring:
• Beware of increased running noise. During long downtime periods, operate the actuator at least every 3 months.
• For actuators with output types A, B and C according to DIN 3210-A, B1, B2 and C according to DIN ISO 5210,
re-lubricate at least every 6 months on existing grease fittings (see section 4.15.3, page 65)
Actuators are designed for installation in any position (see section 4.2.5, page 10). Therefore, the main body is not equipped
with a level indication or a drain plug.
The replacement of the lubricant from the main body must be performed via the handwheel.
Every approx. 10,000-20,000 hours ( about 5 years - section 4.15, page 64), depending on the workload, you must:
• Change oil/grease
• Replace seals
• Check all roller bearings and the worm-wheel assembly and replace if necessary.
Check our lubricants table for recommended oils and greases. (4.15, page 64)
NOTE: Check the cable glands at regular intervals (annually) for tightness of the cables and retighten if necessary.
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If the visual inspection (eg. dust or water penetration) indicates that the effectiveness of the Sealing elements of the cable
entry has suffered damage or aging, such elements have to be replaced preferably by using the original spare parts from
the manufacturer of the equipment or through cable entries of comparable quality as well as the same ex- or IP protection
class.
4.12 Troubleshooting
The electrical actuation is inhibited by the actuator, if an error occurs. Upon warning or error, The bottom line of the display
will show the corresponding, plain text description. This event will also be entered into the history (see section 4.8.2, page
59).
NOTE: Each error has a unique error number. Each error also has its separate “OK” message in the history after the
fault has gone.
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4.13 Fuses
Depending on the version of the SMARTCON control unit, there are fuses located in the terminal area, the dimension of
the fuse is indicated next to the fuse holder.
Figure 90: size 1, up to 440VAC Figure 91: size 1, larger than 440VAC
(1. . . control fuse) (1. . . control fuse)
fuse F1: main fuse before the electronic reversing starter (eW, see Figure 88)
Spare part
power of the motor value Recommended Type
designation
20A FF G-fuse, brand SIBA, type 195100, ceramic 6,3 x 32mm;
up to 1,5kW C606d
(2 pcs) 20AFF,very fast acting, 500V, I2 t = 46A2
12,5A T G-fuse, brand SIBA, type 189140, ceramic 6,3 x 32mm;
3kW C606e
(2 pcs) 12,5AT; time lag, 500V, I2 t = 1300A2 s
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The logic board of the controller cover (see Figure 92, page 64) features two miniature fuses for the control lines
JP6
JP5
JP4
FL2
JP3
FL1
FL2 JP2
JP1
FL1
Figure 92: FL1. . . Fuse for auxiliary supply, FL2. . . Fuse for Figure 93: Logic-Board
the binary outputs
i.e. fully synthetic high-performance industrial gear oil based on poly alpha olefins (PAOs):
Viscosity class: ISO VG 68
Pour point: <-55°C
Compatibility with conventional coatings and sealants
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i.e. fully synthetic high-performance industrial gear oil based on poly alpha olefins (PAOs):
Viscosity class: min ISO VG 32
Pour point: <-60°C
Compatibility with conventional coatings and sealants
4.15.3 Output Drive Type A and Spindle Drive (Linear Actuators) plus Failsafe units
Lubricating grease DIN 51825-K(P) R -40
i.e. Water-repellent complex grease based on Al-soap with high resistance to acids and alkalis:
i.e. High-creeping, water-displacing, low-viscosity grease chemically neutral to copper and plastics:
Work penetration 0.1mm: 175 - 385
Dripping temperature: over 150°C
Evaporation loss: max. 1%
Water resistance: Evaluation grade DIN 51807-1-40
Observe operating temperature range!
NOTE: The service interval for Schiebel actuators is 10 years from the date of delivery by Fa. SCHIEBEL Antriebstechnik
Gesellschaft m.b.H, A-1230 Vienna. The functionality and operating life of the lubricants is, however, dependent upon
operational conditions. It may be necessary to take reduction factors into account.
Example:
Extremely low OP + extremely low ambient temperature + high revolution + utilization factor 87%
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CAUTION: A thusly calculated maintenance interval does not apply to the maintenance of the output type A
(threaded bushing), nor to the maintenance of the linear and spindle actuator units. These must be regularly
re-greased (at least once every six months) at the lubricating nipples (see section 4.15.3, page 65)!
During actuator maintenance, the old lubricants must be thoroughly removed and replaced by fresh ones. No mixing
of different makes of lubricant is permitted!
The quantities needed for lubricant service can be seen from the table below.
4.16 Training
CAUTION: Should problems arise on site in connection with assembly or adjustment, please contact the
SCHIEBEL Antriebstechnik Gesellschaft m.b.H, Josef-Benc Gasse 4, A-1230 Vienna,
Telephone +43 (1) 66 108 or by internet www.schiebel-actuators.com, in order to avoid any incorrect opera-
tions or damage to the actuators. The Schiebel Company recommends to recruit only qualified personnel for assembly of
Schiebel actuators. Upon special request by the ordering party, personnel can be trained on the premises of the Schiebel
Company according to the operations listed in the instructions for use.
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DM-ENGLISH-220161-1.00-2022.04.27 4.17 Original Declaration of Incorporation of Partly Completed Machinery
SEC-EINBAUERKLAERUNG-ENGLISH-V2.01-2018.04.24
4.17 Original Declaration of Incorporation of Partly Completed Machinery
According Machinery Directive 2006/42/EC, (Annex II, sub. B)
the following basic requirements of the Machinery Directive (2006/42/EC) are applied and fulfilled:
1.1.2, 1.1.3, 1.1.5; 1.2.1, 1.2.1, 1.2.2, 1.2.6; 1.3.1, 1.3.2, 1.3.7; 1.5.1;
Annex I, articles
1.6.3; 1.7.1, 1.7.3, 1.7.4
The following European harmonized standards have been applied:
EN12100:2010
EN ISO 5210:1996 EN ISO 5211:2001 DIN 3358:1982
The relevant technical documentation for partly completed machinery referred to in Annex VII, Part B has been prepared.
The manufactor commits to submitting the documents for the incomplete machine the competent national authority elec-
tronically upon request.
The electric actuators as partly completed machinery is in conformity with the relevant regulations of the EU directives:
Directive 2014/30/EU ("’EMV-Directive"’)
Directive 2014/35/EU ("’Low voltage directive"’)
Directive 2014/34/EU ("’ATEX-Directive"’) for correspondingly marked devices
The corresponding separate EC Declarations of Conformity are valid.
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SEC-KF-ENGLISH-V2.04-2019.04.30
The producer:
2014/30/EU („EMV-directive“)
in consideration of the respective operating instructions, and the fulfilment of the Directive has been demonstrated by the
following standards:
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SEC-KF-ENGLISH-V2.04-2019.04.30
The producer:
2014/34/EU
EC-Directive for Operation of Equipment in Potentially Explosive Atmospheres
and complies with the following harmonised standards in the version valid at sigature date:
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2014/30/EU („EMV-directive“)
in consideration of the respective operating instructions, and the fulfilment of the Directive has been demonstrated by the
following standards:
2014/35/EU („Low-voltage-directive“)
in consideration of the respective operating instructions, and the fulfilment of the Directive has been demonstrated by the
following standards:
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JP6
JP5
JP4
FL2
JP3
FL1
FL2 JP2
JP1
FL1
Binary outputs with external supply are separated from other controllers via optocouplers.
It is allowed to connect binary outputs in parallel. If the outputs have the same setting (see chapter 4.7.9), the current
of each output may be added together. If the settings of the outputs are different, a hardwired logical OR is realized.
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Ui . . . Input voltage
Ii . . . Input current
Jumpers JP1 . . . JP3 can be used to interconnect the binary inputs to groups with separate earths:
Figure 97: 5 inputs with same common Figure 98: 2 separated groups of 2 inputs with same
ground
Input IN3 is disabled.
Figure 99: 3 separated inputs Figure 100: 3 inputs with same common and 1 separated
Inputs IN2 and IN4 are disabled. input.
Input IN4 is disabled.
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Ext.
Ext. 24V 24V Common
Common - - Interne Interne
24V 24V
1 2 3 4 7 5 8 6 7 8
Figure 101: 1 separated
3 3 5 and
4 input 4 63 inputs
5 7 6 8
with 7
same 8 1 2 3 4 5 6
common.
3 2 1
3 2 1
3 2 1
3 2 1
Com INTIN1
+ INTIN2
- Com
IN3 IN1 IN4 IN2 IN5 IN3 IN4 IN5
JP3
JP3
ComIN2 IN1 IN3 IN2 IN4 IN3 IN5 IN4 IN5 INT + INT -
JP3
JP3
Com IN1
Input IN2 is disabled.
3 2 1
3 2 1
3 2 1
3 2 1
JP2
JP2
JP2
JP2
Examples:
Ext.
Ext. 24V 24V Common
Common - - Interne Interne
24V 24V
3 2 1
3 2 1
3 2 1
3 2 1
- 24V +
JP1
JP1
- 24V +
JP1
JP1
3 4 3 5 4 6 5 7 6 8 7 8 1 2 3 1 4 2 5 3 6 4 7 5 8 6 7 8
3 2 1
3 2 1
3 2 1
3 2 1
INT + INT - Com INTIN1
+ INT - Com
IN2 IN3 IN1IN4 IN2IN5 IN3 IN4 IN5
JP3
JP3
JP3
JP3
Com IN1 ComIN2 IN1 IN3 IN2 IN4 IN3 IN5 IN4 IN5
3 2 1
3 2 1
3 2 1
3 2 1
JP2
JP2
JP2
JP2
3 2 1
3 2 1
3 2 1
3 2 1
- 24V + - 24V +
JP1
JP1
JP1
JP1
Figure 102: 5 inputs with common = "-" using external 24V Figure 103: 5 inputs with common = "-" using internal 24V
(e.g. for dry contacts)
3 2 1
3 2 1
3 2 1
JP3
JP3
JP3
JP3
3 2 1
3 2 1
3 2 1
JP2
JP2
JP2
JP2
3 2 1
3 2 1
3 2 1
- 24V + - 24V
- 24V + + - 24V
- 24V + + - 24V + - 24V + - 24V +
JP1
JP1
JP1
JP1
3 4 3 5 4 6 5 7 6 8 7 8 3 4 3 5 4 6 5 7 6 8 7 8
3 2 1
3 2 1
3 2 1
3 2 1
JP3
JP3
Com1 IN1 Com3 IN1 IN3 Com5 IN3 IN5 Com1 IN1 Com3 IN1IN3 Com5 IN3IN5
JP3
JP3
Figure 104: 3 separated inputs using 3 separated external Figure 105: 3 separated inputs with common = "+" using
3 2 1
3 2 1
3 2 1
3 2 1
JP2
JP2
JP2
JP2
3 2 1
3 2 1
3 2 1
Markierungsrahmen 1
- Rastereinheit
24V +
Markierungsrahmen größer - als +gewünschtes
+ größer-Bild
1- Rastereinheit auswählen.
als- gewünschtes
+ + Bild- auswählen. - 24V +
JP1
JP1
24V + - 24V +
JP1
JP1
24V 24V24V
unter:- Speichern unter:24V
Datei - Speichern Datei
4.20.3 Analog inputs
Dateiname . png Dateiname . png
Optionen: Ansicht Optionen:
Markierungsrahmen, Größe 1722 x 1000
Ansicht Markierungsrahmen, Größe 1722 x 1000
Proportion beibehalten.
Input 1: setpoint Proportion
Speichern
value beibehalten.
Speichern
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4.20 Technical data DM-ENGLISH-220161-1.00-2022.04.27
Jumper JP6 can be used to switch analog input 2 from a passive input (default) to an input with internal 24 V power supply
(for 4. . . 20 mA, two-wire transmitters).
Figure 106: Passive input (default) Figure 107: Input with internal suppy (active input)
NOTE: The analog input 2 is referenced to common of the electronic system and the auxiliary power supply (see section
4.20.5).
The analog output is galvanically isolated from the rest of the electronic system.
Jumper JP4 can be used to switch the analog output from an active power source (default) to a current sink, allowing the
output to simulate a 4. . . 20 mA, two-wire transmitter.
Ground potential is the potential of the control unit and the auxiliary supply (see chapter 4.20.5).
Ground potential is the common ground of the controller and the analog inputs and outputs.
The auxiliary voltage output can be set in menu P6.5 (see section 4.7.5, page 33).
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Figure 110
CAUTION: These values apply to utilization category AC-3 (switching off during motor run) and not to utilization
category AC-4 (inching)! With AC-4, stressing by the high breaking current is substantially higher, so the service
life is considerably shorter. For this reason, inching (switch-off during motor start-up) should be avoided with
mechanical reversing contactors.
CAUTION: The third phase is not switched in the electronic reversing contactor and is therefore constantly on
the motor winding.
voltage range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48. . . 480Vrms
current range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,1. . . 50Arms
transient overvoltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .720Vpk
max. I2 t of the fuse: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2320A2 s
lock time when changing direction:: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . min. 100msec
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For the ohmic load capacity, cosφ=1 shall apply. The inductive load capacity given is cosφ=0,8 and/or L/R=5ms.
CAUTION: The maximum switching current for micro switches with gold-plated contacts is 40 mA a voltage of
24 V (ohmic load). If switching currents are too high, the goldplating will be destroyed.
NOTE: For the supply voltage of the complete system (control unit and actuator) also the motor voltage must
still be considered (see actuator data and name plate)!
4.20.10 Connections
Size 1 (mechanical reversing starter mW4, mW5, mW7K and electronical reversing starter):
Power / motor: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .till 440V: Industrial plug with 6 pins, screw connection
16A, max. 2,5mm2 , AWG14
from 460V: Industrial plug with 3+2 pins, screw connection
16A, max. 2,5mm2 , AWG14
Control signals: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Industrial plug with 24 pins, screw connection
16A, max. 2,5mm2 , AWG14
optional crimp contacts are available
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Explosion-proof version:
Power / motor: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .terminals with screw connection
16A, 0,5. . . 4mm2 , AWG20. . . AWG12
Control signals: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .terminals with screw connection
4A, 0,5. . . 2,5mm2 , AWG20. . . AWG14
4.20.11 Miscellaneous
Ambient temperature:
On/Off Actuators: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -25 to +70°C
Modulating actuators: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -25 to +60°C
explosion-proof version: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20 to +40°C (acc. EN60079-0)
protection class:
standard actuators, size 1 1: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP67
standard actuators, size 2: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP65
explosion-proof version: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP65
colour: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RAL7030 (other colors on request)
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5.1 General:
The windings of the motor of actuators are usually equipped with thermal switches. The thermal switches are normally
closed contacts. If the temperature in the motor rises over a certain level (according to the insulation class), the contact of
the thermal switch opens. There is a thermal switch in each winding of the motor (that means, a 3-phase-AC motor con-
tains 3 thermal switches). These thermal switches are electrically series connected. The motor is protected from thermal
overload by thermal switches which switch off the motor reversing starter in case of overheating
ATTENTION: The motor is not protected by the thermal switches in case of a blocked rotor. Additional
motor protection (e.g. motor protection relay or switch) should be provided if necessary.
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ATTENTION: The heater resistor in the standard variant can be electrified and must therefore not be touched
during operation. There is a risk of electric shock if touched.
ATTENTION: The heater resistor in the standard and ex-protected variant gets very hot during operation and
must not be touched. There is a risk of burns if touched.
Figure 113: Heater resistor, standard Figure 114: Heater resistor, ex-protected
Image 115 and 116 show possible mounting varieties of the heater. The heater does not have to be mounted as shown.
Depending on the actuator design, the position of the heater may vary inside the positioning unit.
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SEC-DS-ENGLISH-PROFIBUS-V2.04-2019.04.30
PROFIBUS-DP defines the technical and functional characteristics of a serial fieldbus system, with which a set of dis-
tributed, digital automation devices can be networked with one another. PROFIBUS-DP distinguishes between master and
slave devices and is designed to exchange data at the field level.
This is where central control devices, such as PLCs and PCs, communicate with distributed field devices via a fast serial
connection.
Data exchange with these decentralised devices is carried out cyclically. The communication functions necessary to do
this are defined by the PROFIBUS-DP basic functions according to EN 50 170.
Master devices control the data traffic on the bus. A master can send messages without an external request. In the
PROFIBUS protocol, masters are also called active participants.
Slave devices such as SMARTCON actuators are peripheral devices. Typical slave devices are input/output devices,
valves, actuators and transmitters. They are not given active bus access authorisation, i.e. they are only allowed to ac-
knowledge received messages, or, at the request of a master, transmit messages to it. Slaves are also called passive
participants.
The master cyclically reads the input information from the slaves and cyclically writes the output information to the slaves.
In addition to this cyclic data transmission of the process image, PROFIBUS-DP also offers powerful functions for diagnos-
tics and commissioning purposes. Monitoring functions on the master and slave sides monitor the data traffic.
The transmission technology is based on an RS-485 connection via a shielded twisted-pair cable.
SCHIEBEL actuators in the ACTUSMART and SMARTCON series support baud rates up to 1.5 Mbit/s.
Only cables in accordance with standard DIN 19245 and/or EN 50170-2, cable type A, may be used for PROFIBUS-DP
cabling.
Depending on the transmission speed, the following segment lengths are permitted:
A maximum of 32 PROFIBUS devices can be connected in one segment. If more devices are to be connected to a
PROFIBUS line, then multiple segments have to be connected by repeaters.
The bus cable has to be installed at a distance of at least 20 cm from other cables and should be installed in a separate,
conductive and earthed cable tray.
It is important to ensure that there are no potential differences between the individual devices on the PROFIBUS.
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DM-ENGLISH-220161-1.00-2022.04.27 7.2 Connection
7.2 Connection
Depending on the order, there are the following connection options:
The terminals on the terminal board are designed for a max. cross-section of up to 1.5 mm2 . The shield outside diameter
has to be in the range of 5. . . 8 mm.
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Bus termination:
The bus has to be terminated on both ends of the PROFIBUS line. This termination can be made via the built-in terminating
resistors, which are actively supplied by the actuator. The terminating resistors are enabled when the switch on the terminal
board is switched to “ON”.
Generally, no bus termination is provided in the SMARTCON in the explosion-proof design, i.e., the bus has to be imple-
mented on both ends on the system side.
As an option, however, the bus connection can also be implemented in SMARTCON. This has to be specified when order-
ing.
In such case, the bus connection can be enabled by bridging the terminals:
A to AT and B to BT (single channal version) or
A1 to A1T, B1 to B1T, A2 to A2T and B2 to B2T (dual channal version).
The shield has to be put on the clamping brackets (cross-section) - see Figure 122 or Figure 123
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Figure 122: 1. . . shielding connection clamp, 2. . . additional frame, 3. . . metallic cable glands (closed with blind screw
connections at delivery) 4 xM20x1,5, 4. . . terminal strip
As an option, 4xM20 drilled holes can be provided for additional cable entries.
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7.3 Commissioning
When commissioning a PROFIBUS-DP network, the devices on the PROFIBUS-DP have to be parameterised and config-
ured with the project configuration software of the control system used (PROFIBUS configurator).
In this step, each subscriber connected to the PROFIBUS also has to be given a unique address.
The project configuration software first reads in the GSD file (GeräteStammDaten [DeviceMasterData]) of the various ac-
tuators. The GSD file contains information about the device’s properties needed by the master. The current GSD file can
be downloaded at http://actuators.schiebel.com.
After that, the user can configure and parameterise each device on the PROFIBUS-DP.
This information is stored in the control system (DP master) and sent to the actuators (DP slaves) each time communication
starts up.
The following additional parameters become visible in the control unit for the ACTUSMART and the SMARTCON actuator
with the PROFIBUS option enabled.
IMPORTANT: After changing an address, the control unit has to be briefly switched off and back on again in
order to apply the change.
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DM-ENGLISH-220161-1.00-2022.04.27 7.4 Description of the Input and Output Data
7.4.1 Modules for the input data (data from master to slave)
7.4.1.1 Command
Module number: 23Hex
ID-byte: 60Hex (1 word AA / consistency 1 word)
Data format: 16 bit (bit field)
Structure:
Bitno.: Function: Description:
Bit = 0 Bit = 1
0 OPEN - OPEN command in REMOTE mode.
1 CLOSE - CLOSE command in REMOTE mode.
2 STOP - STOP command in REMOTE mode.
3 EMERGENCY-OPEN - EMERGENCY-OPEN command in REMOTE & LOCAL modes.
EMERGENCY-
4 - EMERGENCY-CLOSE command in REMOTE & LOCAL modes.
CLOSE
BLOCK actuator in LOCAL & REMOTE modes
5 BLOCK - The actuator is not operable either via the selector switch locally nor via
commands by REMOTE nor PROFIBUS.
6 POSITIONER OFF - Deactivating the positioner in REMOTE mode.
Toggle bit from the master for bus watchdog monitoring With bus watchdog time
7 WATCHDOG
set, the bit has to toggle within this time; otherwise there is a bus error.
OPEN command with self-retention in REMOTE mode,
8 OPEN SH -
jettison with STOP
CLOSE command with self-retention in REMOTE mode,
9 CLOSE SH -
jettison with STOP
Trigger locking OPEN (in LOCAL and REMOTE modes)
The actuator runs OPEN with highest priority, the command continues
10 LOCK-OPEN -
to queue internally even after reaching the OPEN end position.
Jettison only with LOCKING OFF, supply off or OFF mode.
Trigger locking CLOSED (in LOCAL and REMOTE modes)
The actuator runs CLOSED with highest priority, the command
11 LOCK-CLOSE - continues to queue internally even after reaching the CLOSED end
position.
Jettison only with LOCKING OFF, supply off or OFF mode.
12 LOCK-OFF - Jettison locking
BLOCK actuator in LOCAL mode
13 BLOCK LOCAL -
The actuator is not operable via the selector switch locally.
14 FAILSAFE - Trigger the failsafe unit (provided there is one).
15 OVERRIDE - Binary inputs are not processed.
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7.4.1.2 Setpoint
Module number: 22Hex
ID-byte: 60Hex (1 word AA / consistency 1 word)
Data format: 16-bit, the lower 10 bits (0. . . 1023) are used
The other bits are reserved for future use and have to be set to zero!
Structure:
Value Function: Descritpion:
0 (0Hex ) 0%
512 (200Hex ) 50%
1023 (3ffHex ) 100%
7.4.1.3 Command 2
Module number: 24Hex
ID-byte: 60Hex (1 word AA / consistency 1 word)
Data format: 16 bit (bit field)
Structure:
Bitno.: Function: Description:
Bit = 0 Bit = 1
0 Bus Bit 1 - The binary outputs can be assigned to the bus bits.
1 Bus Bit 2 - The assignment can be done however wished,
2 Bus Bit 3 - i.e. multiple outputs can also be assigned to the same bit.
3 Bus Bit 4 - (Available from firmware 1.323)
4 Bus Bit 5 -
5 Bus Bit 6 -
6 Bus Bit 7 -
7 Bus Bit 8 -
8 Intermediate position - Intermediate position, defined by Bit9, Bit10 and Bit11
Definition
9 - Bit-setting for intermediate position see table 19, page 86.
intermediate position
Definition
10 - Bit-setting for intermediate position see table 19, page 86.
intermediate position
Definition
11 - Bit-setting for intermediate position see table 19, page 86.
intermediate position
12 PVST-Start - start PVST
13 reserved -
14 reserved -
15 reserved -
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DM-ENGLISH-220161-1.00-2022.04.27 7.4 Description of the Input and Output Data
Structure:
7.4.2.2 Status
Module number: 13Hex
ID-byte: 50Hex (1 word AA / consistency 1 word)
Data format: 16-bit (bit field)
Structure:
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7.4.2.6 Status 2
Module number: 17Hex
ID-byte: 50Hex (1 word AA / consistency 1 word)
Datenformat: 16 bit (bit field)
Structure:
Parameter P15.6 can be used to set alternative output functions for Status 2.
7.4.2.7 Status 3
Module number: 18Hex
ID-byte: 50Hex (1 word AA / consistency 1 word)
Data format: 16-bit, error number
Parameter P15.7 can be used to set alternative output functions for Status 3.
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DM-ENGLISH-220161-1.00-2022.04.27 7.4 Description of the Input and Output Data
7.4.2.8 Status 4
Module number: 19Hex
ID-byte: 50Hex (1 word AA / consistency 1 word)
Data format: 16-bit (bit field)
Reserved for future use
Structure:
Parameter P15.8 can be used to set alternative output functions for Status 4.
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CAUTION: When ordering spare parts, you must provide the serial number (see type shield).
Use only original spare parts supplied by SCHIEBEL. Using other parts will render the warranty void.
Illustrations may differ from actual spare parts.
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CAUTION: When ordering spare parts, you must provide the serial number (see type shield).
Use only original spare parts supplied by SCHIEBEL. Using other parts will render the warranty void.
Illustrations may differ from actual spare parts.
No. Description
1-1 Enclosure
1-1 Control unit cover
1-2 Display board
1-3 Logic board
Fuse-F1 Micro fuse 1A
Fuse-F2 Micro fuse 4A
1-4 Expansion board (bus, relay)
1-5 Supply unit assembly
1-5-1 Base A board
Fuse-F3 Micro fuse 1A
Fuse-F4 Micro fuse 500mA
1-5-2 Reversing contactor
1-5-3 Transformer 230-500V
Fuse-F5 Fuse 125mA T
4 Plug cover
Connector’s panel customer side
4-1
(socket)
Connector’s panel actuator side (pins)
4-2
400V
5 Terminal box cover
5-1 Terminal block cover
Entire bus plug cover with connectors
6
and circuit board
Bus connector’s panel customer side
6-1
(socket)
Bus connector’s panel actuator side
6-2
(pins) 400V
6-3 Bus connection board
7 Additional ring Bus (Ex)
TS Type plate
93
zur Logikplatine
to logic board
Profibusinterface
2 1 3 4
GN GN RD RD
Ausführung ex_PB_DP1_2LD
Komm.
VA 7.10.2015 SCB 20.00.02 2
I<200mA
Vint
+ +
120R 60R
GND
1AT
GND
8/8 4/8 1/6 6/6 4/6 3/6 2/6 5/6 6/8 2/8 5/8 1/8
wh ye bk bu ye rd bn gn gu bn gn bk
X11 2,5 mm ² 1 2 3 4 5 6 7 8 9 10 11 12
Treiberschaltung/driving circuit
Überlastschutz/overload protection
Signaltrennung/signal isolation
+ -
+
4AT
6/10 1/10 2/10 7/10 3/10 8/10 4/10 9/10 5/10 10/10 7/8 3/8
bu bk bn vl rd wh ye vl gn wh vl rd
X11 2,5 mm ² 13 14 15 16 17 18 19 20 21 22 23 24
OUT+ OUT- OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 + -
1) Analogeingang Externer Istwert: (0)4...20mA, passiv, bezieht sich auf die interne gemeinsame Masse!!!
Wird Potentialfreiheit des externen Istwerts gewünscht, ist ein externer Potentialtrenner erforderlich!
Analogue external actual value: (0)4...20mA, passive, connected to the common internal ground potential!!!
An external signal isolator has to be applied, if potential-free analogue external actual value is desired!
3) Binäre Eingänge: Nennspannung 24VDC mit gemeinsamer Masse (konfigurierbar als Gruppen mit getrennten Massen, siehe Betriebsanleitung),
potentialgetrennt von der restlichen Antriebselektronik.
Binary inputs: 24VDC rated voltage with common ground potential (configurable in groups with separated commons, see manual),
potential isolation from the remaining actuator electronic.
6) Stellungsrückmeldung: (0)4...20mA, max. Bürde 600 Ohm, aktive Stromquelle (konfigurierbar als Stromsenke, siehe Betriebsanleitung),
potentialgetrennt von der restlichen Antriebselektronik.
Position feedback: (0)4...20mA, max. load 600 ohms, active current source (configurable as current sink, see manual),
potential isolation from the remaining actuator electronic.
Komm.
VA 21.3.2017 SCC 20.00.06 3
V .2
M F5 H R10 R11
Motor Motortemp. Heizung Drehmo Weg
motor motor temp. heater torque travel
M
3~ ϑ
Zwischenklemmen U V W
1 2 3 4 5
intermediate terminals BU BR BK YE YE BK BK YE BK RD YE BK RD
X12 U V W 1 2 48 49 20 21 22 23 24 25
2 4 1 3 7 16 6 13 14 15
YE YE RD RD BK VL BU WH GN BN
zur Logikplatine
GN
BN
BK
to logic board
Stromversorgung
power supply
22 22
XB 6
K2 K1
21 21
YE
2
BK
8
BU XB 8 XB 1
10
2 4 6 A1 2 4 6 A1
BU 4
K1 K2 XB 7
XB 4
1 3 5 A2 1 3 5 A2
230
400
500
660
115
115
L1
L2
L3
XB 2 XB 3
OR
GN
RD
BN
BU
BK
YE
Trafo
BU
1
4
BU
BK
3
6
BK
RD
F2 RD
125mAT
GN
BN
BK
Kundenklemmen
customer terminals
L1 L2 L3
X11
PE L1 L2 L3
Versorgung, 3x400VAC, 50Hz
supply, 3x400VAC, 50Hz
40
232
227
250
15
45
47
78
12
60 f8* max. Tr36
3
22
45
102 4x M10
45 staggered
125 Mechanical position Version Version
* 70 f8 for ISO 5210 indicator (opt.) "A" / "B" / "C" "D" / "Do" / "E" / "S"
Version "B" with plug sleeve Screw plugs
Parallel key groove
E A 12x8 DIN6885 1)
E
40 12 J9 145 245 110
232
45,3
45
Electrical Connection
273
max 42 H8
3
23 M40x1,5
5
28
7
45
D D
1)
55
110
3
Parallel key
A 6x6 DIN6885
Electrical Connection
273
22,5
Model Series: exrAB8 CSC V1.2 DP
326
20 g6
C C
50
1x M25x1,5
206
1x M32x1,5
1x M40x1,5
Version "E" with bore
1)
110
145 86
56
22,8
118
2,5
20 H8
3
102
exAB8 CSCZ1 V1.2
4x M10 Version: Connection to control unit
125 45 staggered Screw plugs (cable gland): 1x M20x1,5
B 1x M25x1,5 B
206
coupling
1)
110
40
209
22
SW36
All dimensions in mm
Dimensions
SCHIEBEL M82_1E37m
A Antriebstechnik
Rotary Actuator Dated Name A
Gesellschaft m.b.H. Type exrAB8 / exAB8 CSC V1.2 drawn 28.06.2016 H.Mayer
Josef Benc Gasse 4
A - 1230 Vienna checked
G:\Inventor\AB\Ma bilder\AB8\M82_1_37\M82_1E37m.idw
4 3 2 1
Index
Absolute values, 57 Operation, 25
Analogue values, 57 Operation mode, 24, 27
Auxiliary voltage, 33, 74 Original Declaration of Incorporation of Partly Completed
Machinery, 67
Bediendeckel, 13 Output shaft, 10
Bedieneinheit, 13
Binary inputs, 37, 57, 71 Parameter menu, 30
Binary outputs, 39, 56, 71 PID controller, 47
Bluetooth communication, 28 Position, 36
Bluetooth Link, 60 Position output, 43, 57
Bus Watchdog, 61 Positioner, 44, 57
Bus-Systeme, 48 power-on cycles, 59
Busfehler, 61 PROFIBUS, 80
PROFIBUS Additional Board for SMARTCON Control Sys-
certificate FTZU_03_ATEX_0328Xe_(exAB), 98 tem, 80
Characteristic, 49 Protection class, 9
Closed-loop control, 9
Configuration, 27 Ramp, 33
Control switch, 19, 27, 28
Control Unit, 22 Selector switch, 19, 27, 28
Control unit, 19 Serial number, 9, 58
Spare parts, 64
Declaration of Conformity, 68, 69 Spare parts (ex)(r)AB8, 90
Default User Level Settings, 54 Spare parts CSC, 92
dimension drawing M82_1E37m, 97 Speed, 32
Direction of rotation, 10 Status area, 56
Display, 24 Step mode, 43
Steuerung, 13
EC-Directive, 68, 69
Emergency position, 36 TEACHIN, 20, 21, 29, 30
End limit, 19, 30 Technical data, 71, 76, 78
Error, 25, 61 thermal switches S01 and T11, 78
Error list, 25 Torque, 32
Explosion-proof, 9, 11 Training, 66
Explosive atmosphere, 9
User Level, 33
Fabrication number, 9, 58
Fehlertabelle, 61 Wegsensorfehler, 61
Firmware, 58 wiring diagram SCB 20.00.02_2, 94
FU-Fehler, 61 wiring diagram SCC 20.00.06_3, 95
Fuse, 63 wiring diagram SCP 41.10.02_6, 96
Hand lever, 16
Handwheel, 10, 16
History, 59
Identification, 9, 51
Infrared connection, 59
Intermediate positions, 36
LED Display, 24
Lubricants, 64
Maintenance, 60
meter readings, 59
Motor, 61
Motor protection, 11, 16
Motor protection circuit breake, 11, 16
Motortemperatur, 61
Mounting position, 10
Nameplate, 9
Open-loop control, 9
operating hours, 59
Operating mode, 9
Operating unit, 22, 28
119
SCHIEBEL Antriebstechnik
Gesellschaft m.b.H.
Josef Benc Gasse 4
A 1230 Wien
Tel.: +43 1 66 108 - 0
Fax: +43 1 66 108 - 4
info@schiebel.com
actuators.schiebel.com
DM-ENGLISH-220161-1.00-2022.04.27
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