U-Series AC Servomotor & Servodriver (Pulse-Train Input)
U-Series AC Servomotor & Servodriver (Pulse-Train Input)
U-Series AC Servomotor & Servodriver (Pulse-Train Input)
I502-E1-5
USER’S MANUAL
OMNUC U SERIES
MODELS R88M-Uj
(AC Servomotors)
MODELS R88D-UPj
(AC Servo Drivers)
S Make sure that actual users of this product will read this manual thoroughly and handle and operate the product with care.
S Retain this manual for future reference.
S This manual describes the specifications and functions of the product and relations with other products. Assume that noth-
ing described in this manual is possible.
S Specifications and functions may change without notice to improve product performance.
S Forward and reverse rotation of AC Servomotors described in this manual are defined as looking at the end of the output
shaft of the motor as follows: counterclockwise rotation (CCW) is forward and clockwise rotation (CW) is reverse.
General Instructions
1. Refer to Precautions first and carefully read and be sure to understand the information provided.
2. Familiarize yourself with this manual and understand the functions and performance of the Servomotor and Ser-
vo Driver for proper use.
3. The Servomotor and Servo Driver must be wired and the Parameter Unit must be operated by experts in electri-
cal engineering.
4. We recommend that you add the following precautions to any instruction manuals you prepare for the system
into which the product is being installed.
S Precautions on the dangers of high-voltage equipment.
S Precautions on touching the terminals of the product even after power has been turned off. (These terminals
are live even with the power turned off.)
5. Do not perform withstand voltage or other megameter tests on the product. Doing so may damage internal com-
ponents.
6. Servomotors and Servo Drivers have a finite service life. Be sure to keep replacement products on hand and to
consider the operating environment and other conditions affecting the service life.
7. Do not set any parameter not described in this manual, otherwise the Servomotor or Servo Driver may malfunc-
tion. Contact your OMRON representatives if you have any inquiry.
8. The functions and specifications differ for the various models, as shown below. Be sure to check which models
are being used before proceeding.
S HA/LA/V/W AC Servo Drivers: R88D-UPjjHA, R88D-UPjjLA, R88D-UPjjV, and R88D-UPjjW
S H/L AC Servo Drivers: R88D-UPjjH and R88D-UPjjL
NOTICE
Before using the product under the following conditions, consult your OMRON representatives, make
sure that the ratings and performance characteristics of the product are good enough for the systems,
machines, or equipment, and be sure to provide the systems, machines, or equipment with double safety
mechanisms.
1. Conditions not described in the manual.
2. The application of the product to nuclear control systems, railroad systems, aviation systems, vehicles, com-
bustion systems, medical equipment, amusement machines, or safety equipment.
3. The application of the product to systems, machines, or equipment that may have a serious influence on human
life and property if they are used improperly.
! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
! Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury, or property damage.
Visual Aids
The following headings appear in the left column of the manual to help you locate different
types of information.
Note Indicates information of particular interest for efficient and convenient operation of the product.
OMRON, 1994
All rights reserved. No part of this publication may be reproduced, stored in a retrieval sys-
tem, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,
recording, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein.
Moreover, because OMRON is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice. Every precaution
has been taken in the preparation of this manual. Nevertheless, OMRON assumes no re-
sponsibility for errors or omissions. Neither is any liability assumed for damages resulting
from the use of the information contained in this publication.
General Warnings
Observe the following warnings when using the OMNUC Servomotor and Servo Driver.
This manual may include illustrations of the product with protective covers removed in order
to describe the components of the product in detail. Make sure that these protective covers
are on the product before use.
Consult your OMRON representative when using the product after a long period of storage.
! WARNING Always connect the frame ground terminals of the Servo Driver and the Servomotor
to a class-3 ground (to 100 Ω or less). Not connecting to a class-3 ground may result
in electric shock.
! WARNING Do not touch the inside of the Servo Driver. Doing so may result in electric shock.
! WARNING Do not remove the front cover, terminal covers, cables, Parameter Units, or optional
items while the power is being supplied. Doing so may result in electric shock.
! WARNING Wiring or inspection must be performed at least 5 minutes after turning off the power
supply. Doing so may result in electric shock.
! WARNING Do not damage, press, or put excessive stress or heavy objects on the cables. Doing
so may result in electric shock.
! WARNING Do not touch the rotating parts of the Servomotor under operation. Doing so may
result in injury.
! WARNING Do not modify the product. Doing so may result in injury or damage to the product.
! Caution Use the Servomotors and Servo Drivers in a specified combination. Doing so may
result in fire or damage to the products.
! Caution Do not store or install in the following places. Doing so may result in fire or damage to
the Product.
! Caution Do not place any load exceeding the figure indicated on the product. Doing so may
result in injury or malfunction.
! Caution Use the motor eye-bolts only for transporting the Motor. Using them for transporting
the machinery may result in injury or malfunction.
! Caution Do not cover the inlet or outlet ports and prevent any foreign objects from entering
the product. Doing so may result in fire.
! Caution Be sure to install the product in the correct direction. Not doing so may result in mal-
function.
! Caution Provide the specified clearances between the Servo Driver and the control panel or
with other devices. Not doing so may result in fire or malfunction.
! Caution Do not apply any strong impact. Doing so may result in malfunction.
! Caution Be sure to wire correctly and securely. Not doing so may result in motor runaway,
injury, or malfunction.
! Caution Be sure that all the mounting screws, terminal screws, and cable connector screws
are tightened to the torque specified in the relevant manuals. Incorrect tightening
torque may result in malfunction.
! Caution Use crimp terminals for wiring. Do not connect bare stranded wires directly to termi-
nals. Connection of bare stranded wires may result in burning.
! Caution Always use the power supply voltage specified in the User’s Manual. An incorrect
voltage may result in malfunction or burning.
! Caution Take appropriate measures to ensure that the specified power with the rated voltage
and frequency is supplied. Be particularly careful in places where the power supply
is unstable. An incorrect power supply may result in malfunction.
! Caution Install external breakers and take other safety measures against short-circuiting in
external wiring. Insufficient safety measures against short-circuiting may result in
burning.
! Caution Provide an appropriate stopping device on the machine side to secure safety. (A
holding brake is not a stopping device for securing safety.) Not doing so may result in
injury.
! Caution Provide an external emergency stopping device that allows an instantaneous stop of
operation and power interruption. Not doing so may result in injury.
! Caution Take appropriate and sufficient countermeasures when installing systems in the fol-
lowing locations:
! Caution Do not make any extreme adjustments or setting changes. Doing so may result in
unstable operation and injury.
! Caution Separate the Servomotor from the machine, check for proper operation, and then
connect to the machine. Not doing so may cause injury.
! Caution When an alarm occurs, remove the cause, reset the alarm after confirming safety,
and then resume operation. Not doing so may result in injury.
! Caution Do not come close to the machine immediately after resetting momentary power
interruption to avoid an unexpected restart. (Take appropriate measures to secure
safety against an unexpected restart.) Doing so may result in injury.
! Caution Do not use the built-in brake of the Servomotor for ordinary braking. Doing so may
result in malfunction.
Maintenance and Inspection Precautions
! WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may
result in malfunction, fire, or electric shock.
! Caution Resume operation only after transferring to the new Unit the contents of the data
required for operation. Not doing so may result in an unexpected operation.
Warning Labels
Warning labels are pasted on the product as shown in the following illustration. Be sure to
follow the instructions given there.
Warning labels
Warning label 2
Warning label 1
Warning Labels for Models Conforming to EC Directives
Warning label 2
Warning label 1
VISUAL INDEX
For users who wish to operate soon.
- The following portions of this manual provide the minimum information required for operation.
Be sure you fully understand at least the information in these portions before attempting opera-
tion.
Chapter 2 System Design and Installation, and sections 3-1, 3-2, 3-3, 3-4, 3-5, and 3-6 of Chap-
ter 3 Operation.
Instructions for jog operation using a Parameter Unit are provided in 3-6.
Pulse input
Setting Functions
- Setting User Parameters: Section 3-5-1
- Internally Set Speed Control: Section 3-5-3
- Electronic Gears: Section 3-5-4
- Encoder Dividing: Section 3-5-5
- Bias: Section 3-5-6
- Torque Control: Section 3-5-7
- Brake Interlock: Section 3-5-8
Cable Specifications
Chapter 5: 5-3-2, 5-3-3
I/O Operations
Chapter 5: 5-1-3
Power
signals
Encoder
signals
OMNUC U-series
AC Servomotor
Motor Specifications
Chapter 5: 5-2
Chapter 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 Servo Driver Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4 Applicable Standards and Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4-1 UL/cUL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4-2 EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1 Operational Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Turning On Power and Checking Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2-1 Items to Check Before Turning On Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2-2 Turning On Power and Confirming the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3 Using Parameter Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3-1 Parameter Unit Keys and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3-2 Modes and Changing Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3-3 Mode Changes and Display Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 Initial Settings: Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4-1 Setting and Checking Setup Parameters (Cn-01, 02) . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4-2 Setup Parameter Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4-3 Important Setup Parameters (Cn-01 and Cn-02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5 Setting Functions: User Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-1 Setting and Checking User Parameters (Cn-04 to 29) . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-2 User Parameter Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-3 Internal Speed Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-4 Electronic Gear Function: Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-5 Encoder Dividing Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-6 Bias Function: Position Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-7 Torque Limit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-8 Brake Interlock (For Motors with Brakes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6 Trial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6-1 Preparations for Trial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6-2 Jog Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
3-7 Making Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-7-1 Auto-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-7-2 Manually Adjusting Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-8 Regenerative Energy Absorption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-8-1 Calculating Regenerative Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-8-2 Servo Driver Absorbable Regenerative Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-8-3 Absorption of Regenerative Energy with the External Regeneration Resistor
(Models Conforming to UL/cUL Standards
and Models Not Conforming to Any Standards) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-8-4 Processing Regenerative Energy with Multiple Axes
(Models Conforming to EC Directives) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4. Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1 Using Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1-1 Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1-2 Status Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1-3 Monitor Mode (Un-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1-4 Checking Servomotor Parameters (Cn-00 Set to 04) . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Using the Monitor Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3 Protective and Diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3-1 Alarm Displays and Alarm Code Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3-2 Alarm Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3-3 Overload Characteristics (Electron Thermal Characteristics) . . . . . . . . . . . . . . . . . . .
4-3-4 Alarm History Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1 Servo Driver Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1-1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1-2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1-3 I/O Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1-4 Explanation of User Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 Servomotor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2-1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2-2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2-3 Torque and Rotational Speed Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2-4 Allowable Loads on Servomotor Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2-5 Encoder Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3-1 Controller Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3-2 Encoder Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3-3 Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4 Parameter Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-5 Regeneration Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-6 Front-surface Mounting Bracket Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
1-1 Features
1-2 System Configuration
1-3 Servo Driver Nomenclature
1-4 Applicable Standards and Models
Introduction Chapter 1
1-1 Features
OMNUC AC Servo Drivers control the power supplied to AC Servomotors with pulse-train input signals
and perform precision position control. There are 7 types of AC Servomotors: 30-W, 50-W, 100-W,
200-W, 300-W, 400-W, and 750-W.
j Control Functions
Any one of the following 4 control modes can be selected in the parameter settings.
Position Control (Factory Setting)
Controls the position and speed of the Servomotor very precisely with pulse-train input signals.
Any one of the following 3 pulse trains can be selected: forward/reverse pulses, feed pulses/
directional signals, or 90 differential phase (A/B phases) signals.
Position Control with Pulse Stop Input Enabled (HA/LA/V/W Models)
Turning ON the Pulse Stop Input (IPG) prevents the control signals from being read by the Unit
during position control.
1-2
Introduction Chapter 1
Internal Speed Control Settings
The speed of the motor is controlled with the three speeds (No. 1, No. 2, and No. 3 internal speed
settings) set in the parameters. This mode is effective for simple position control or speed-
switching operation.
Internal Speed Control Setting + Position Control (HA/LA/V/W Models)
Speed control can be performed with the internal speed settings and position control can be per-
formed with pulse-train inputs.
j Auto-tuning
The gain can be adjusted automatically when the responsiveness has been selected to match the
rigidity of the mechanical system. The auto-tuning feature automatically finds the optimum adjust-
ment to match the load, with no need for difficult operations.
j Monitor
Displays the driver’s operating status on the Parameter Unit.
The following items can be monitored: speed feedback, speed commands, torque commands,
number of pulses from the U-phase edge, electrical angle, internal status (bit display), command
pulse’s speed, position deviation, and the input pulse counter.
j Jog Operation
Forward/Reverse motor operation can be controlled from the Parameter Unit. Rotational speed can
be set in the parameters.
1-3
Introduction Chapter 1
j Reverse Mode
Forward/Reverse commands can be switched in the parameters, without changing the wiring to the
motor or encoder.
j Overtravel Sequence
An overtravel sequence compatible with the system can be selected. There are three deceleration
methods available: dynamic brake deceleration, free-run deceleration, and emergency-stop torque
deceleration (parameter setting).
1-4
Introduction Chapter 1
Parameter Units
SYSMAC CS1/C/CV
Programmable Controller
C200HW-NC113
C200HW-NC213
C200HW-NC413 OMNUC U-series
C200H-NC112 AC Servo Driver
C200H-NC211
C500-NC113
C500-NC211
Position Control Unit
OMNUC U-series
AC Servomotor
1-5
Introduction Chapter 1
j Front View
CN4: Connector for monitor output
Alarm indicator
Terminal block
1-6
Introduction Chapter 1
j Applicable Standards
Standard Product Applicable Standard File No. Remarks
UL AC Servo Driver UL508C E179149 Power conversion equipment
AC Servomotor UL1004 E179189 Electric motors
cUL AC Servo Driver cUL C22.2 No. 14 E179149 Industrial control equipment
AC Servomotor cUL C22.2 No.100 E179189 Motor and generators
j Applicable Models
Power supply
pp y AC Servo Drivers AC Servomotors
With incremental encoder
200 VAC R88D-UPHA R88M-U30HA-
(See note 1.) (See note 2.) (See note 3.)
100 VAC R88D-UPLA R88M-U30LA-
(See note 1.) (See notes 2.) (See note 3.)
Note 1. Maximum output current: for example, “04” means approx. 4 A.
Note 2. Motor capacity: for example, “100” means 100 W.
Note 3. Optional specifications
None: Straight shaft without keys and without brake
B: Straight shaft without keys and with brake
S1: Straight shaft with keys and without brake
BS1: Straight shaft with keys and with brake
Note 4. UL/cUL Standards apply to models manufactured after May 1998.
1-4-2 EC Directives
j Applicable Standards
EC Directive Product Directive Remarks
Low voltage AC Servo Driver EN61010-1 Safety requirements for electrical equipment for
measurement, control, and laboratory use.
AC Servomotor IEC34-1, -5, -8, -9 Rotating electrical machines.
EMC AC Servo Driver EN55011 class A Limits and methods of measurement of radio
AC Servomotor group 1 disturbance characteristics of industrial,
scientific, and medical (ISM) radio-frequency
equipment.
EN50082-2 Electromagnetic compatibility generic immunity
standard, Part 2 Industrial environment.
Note Installation under the conditions specified in 2-3-3 Wiring Products Conforming to EMC Direc-
tives is required to conform to EMC Directives.
1-7
Introduction Chapter 1
j Applicable Models
Power supply
pp y AC Servo Drivers AC Servomotors
With incremental encoder
200 VAC R88D-UPV R88M-U30VA-
(See note.)
100 VAC R88D-UPW R88M-U30WA-
(See note.)
1-8
2Chapter 2
! Caution Do not cover the inlet or outlet ports and prevent any foreign objects from entering
the product. Doing so may result in fire.
! Caution Be sure to install the product in the correct direction. Not doing so may result in mal-
function.
! Caution Provide the specified clearances between the Servo Driver and the control panel or
with other devices. Not doing so may result in fire or malfunction.
! Caution Do not apply any strong impact. Doing so may result in malfunction.
! Caution Be sure to wire correctly and securely. Not doing so may result in motor runaway,
injury, or malfunction.
! Caution Be sure that all the mounting screws, terminal screws, and cable connector screws
are tightened to the torque specified in the relevant manuals. Incorrect tightening
torque may result in malfunction.
! Caution Use crimp terminals for wiring. Do not connect bare stranded wires directly to termi-
nals. Connection of bare stranded wires may result in burning.
! Caution Always use the power supply voltage specified in the User’s Manual. An incorrect
voltage may result in malfunction or burning.
! Caution Take appropriate measures to ensure that the specified power with the rated voltage
and frequency is supplied. Be particularly careful in places where the power supply
is unstable. An incorrect power supply may result in malfunction.
! Caution Install external breakers and take other safety measures against short-circuiting in
external wiring. Insufficient safety measures against short-circuiting may result in
burning.
! Caution Provide an appropriate stopping device on the machine side to secure safety. (A
holding brake is not a stopping device for securing safety.) Not doing so may result in
injury.
! Caution Provide an external emergency stopping device that allows an instantaneous stop of
operation and power interruption. Not doing so may result in injury.
! Caution Take appropriate and sufficient countermeasures when installing systems in the fol-
lowing locations:
Locations subject to static electricity or other forms of noise.
Locations subject to strong electromagnetic fields and magnetic fields.
Locations subject to possible exposure to radioactivity.
Locations close to power supplies.
2-2
System Design and Installation Chapter 2
2-1 Installation
2-1-1 External Dimensions (Unit: mm)
j AC Servo Drivers Conforming to UL/cUL Standards and AC
Servomotors Not Conforming to Any Standards
D R88D-UP02H(A)/UP03H(A)/UP04H(A)/UP08H(A) (200 VAC, 30 to 200 W)
R88D-UP03L(A)/UP04L(A)/UP10L(A) (100 VAC, 30 to 100 W)
5
4
Installation dimensions
55 130 5 45 (5) 45
(6)
Two, Three, M4
6 dia.
R3
5
(165) 6
4 Installation dimensions
75 130 5 60 (5) 60
(6)
Two,
6 dia. Three, M4
R3
(165) 5 6
2-3
System Design and Installation Chapter 2
3.5
7
105 130 90 (8)
6
Two, 6 dia.
160 149
Two, R3
5
(165) 6 6
90
Installation Four, M4
dimensions
149
2-4
System Design and Installation Chapter 2
Installation
dimensions
Two, 6 dia.
R3
Three, M4
Installation
dimensions
Two, 6 dia.
R3
Three, M4
2-5
System Design and Installation Chapter 2
Two, 6 dia.
Two, R3
Installation
dimensions
Four, M4
2-6
System Design and Installation Chapter 2
j Regeneration Unit
D R88A-RG08UA
(15) (6) 25 Dia.: 6
Installation dimensions
Two, M4
15
6 (18.5) 130
5
25
50
j Parameter Units
D R88A-PR02U
18.5
63
Two, 4.5 dia.
50 7
125 135
(8)
1000
2-7
System Design and Installation Chapter 2
D R88A-PR03U
6.9
15
54
57.5
2-8
System Design and Installation Chapter 2
35 Encoder adapter
Motor plug
18
14 dia.
300±30
6.5 4
9.5
6h6 dia.
5 2.5 6 Four, R3.7
Two, 4.3 dia.
17
40
33 40
LL 25
Motor plug
21
14 dia.
300±30
9.5
6h6 dia.
30h7 dia.
46 dia.
40
33 LB 40
LL 25
L
2-9
System Design and Installation Chapter 2
Motor plug
21
300±30 14 dia.
5.2 7
14h6 dia.
12
6 3 Four, 5.5 dia. Four, R5.3
17
70 dia.
50h7 dia.
60
34 60
LL 30
L
Motor plug
21
14 dia.
300±30
5.2 5.5 7
14h6 dia.
12 Four,
6 3 5.5 dia. Four, R5.3
17
70 dia.
50h7 dia.
60
34 39.5 60
LL 30
L
2-10
System Design and Installation Chapter 2
300±30
35 Encoder adapter
Motor plug
21
300±30 14 dia.
5.2 8
15
8 3 Four, R8.2
Four, 7 dia.
17
16h6 dia.
90 dia.
70h7 dia.
80
35
34 80
145 40
185
300±30
35
Encoder adapter
Motor plug
21
14 dia.
300±30
5.2 8
15
8 3 Four, R8.2
17
Four, 7 dia.
90 dia.
16h6 dia.
70h7 dia.
80
35
34 44.5 80
189.5 40
229.5
2-11
System Design and Installation Chapter 2
14 dia.
14 dia.
2-12
System Design and Installation Chapter 2
14 dia.
Four,
14h6 dia. 5.5 dia. Four, R5.3
70 dia.
50h7 dia.
14 dia.
Four,
5.5 dia. Four, R5.3
14h6 dia.
70 dia.
50h7 dia.
2-13
System Design and Installation Chapter 2
14 dia.
Four, R8.2
Four, 7 dia.
70h7 dia.
14 dia.
70h7 dia.
2-14
System Design and Installation Chapter 2
D 30-W/50-W Models
Without Brake: R88M-U03030-S1, R88M-U05030-S1
With Brake: R88M-U03030-BS1, R88M-U05030-BS1
14 Dia.: 6h6 1.2
2
D 100-W Models
Without Brake: R88M-U10030-S1
With Brake: R88M-U10030-BS1
14 Dia.: 8h6
1.8
3
D 200-W/300-W/400-W Models
Without Brake: R88M-U20030-S1, R88M-U40030-S1, R88M-U30030-S1
With Brake: R88M-U20030-BS1, R88M-U40030-BS1, R88M-U30030-BS1,
20 Dia.: 14h6
3
5
D 750-W Models
Without Brake: R88M-U75030-S1,
With Brake: R88M-U75030-BS1
30
Dia.: 16h6 3
2-15
System Design and Installation Chapter 2
j AC Servo Drivers
D Space Around Drivers
• Install Servo Drivers according to the dimensions shown in the following illustration to ensure proper
heat dispersion and convection inside the panel. Also install a fan for circulation if Servo Drivers are
installed side by side to prevent uneven temperatures from developing inside the panel.
• Mount the Servo Drivers vertically (so that the model number and writing can be read).
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
Fan Fan 50 mm min.
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
Servo Driver
Servo Driver
Servo Driver
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
Side of Unit
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
W W
50 mm min.
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
30 mm min. W = 10 mm min.
D Operating Environment
Be sure that the environment in which Servo Drivers are operated meets the following conditions.
• Ambient operating temperature: 0°C to +55°C
• Ambient operating humidity: 35% to 85% (RH, with no condensation)
• Atmosphere: No corrosive gases.
D Ambient Temperature
• Servo Drivers should be operated in environments in which there is minimal temperature rise to
maintain a high level of reliability.
• Temperature rise in any Unit installed in a closed space, such as a control box, will cause the ambient
temperature to rise inside the entire closed space. Use a fan or a air conditioner to prevent the ambi-
ent temperature of the Servo Driver from exceeding 55°C.
• Unit surface temperatures may rise to as much as 30°C above the ambient temperature. Use heat-
resistant materials for wiring, and keep separate any devices or wiring that are sensitive to heat.
• The service life of a Servo Driver is largely determined by the temperature around the internal elec-
trolytic capacitors. The service life of an electrolytic capacitor is affected by a drop in electrolytic vol-
ume and an increase in internal resistance, which can result in overvoltage alarms, malfunctioning
due to noise, and damage to individual elements. If a Servo Driver is always operated at the maxi-
mum ambient temperature of 55°C, then a service life of approximately 50,000 hours can be ex-
pected. A drop of 10°C in the ambient temperature will double the expected service life.
2-16
System Design and Installation Chapter 2
D Keeping Foreign Objects Out of Units
• Place a cover over the Units or take other preventative measures to prevent foreign objects, such as
drill filings, from getting into the Units during installation. Be sure to remove the cover after installa-
tion is complete. If the cover is left on during operation, heat buildup may damage the Units.
• Take measures during installation and operation to prevent foreign objects such as metal particles,
oil, machining oil, dust, or water from getting inside of Servo Drivers.
j AC Servomotors
D Operating Environment
Be sure that the environment in which the Servomotor is operated meets the following conditions.
• Ambient operating temperature: 0°C to +40°C
• Ambient operating humidity: 20% to 80% (RH, with no condensation)
• Atmosphere: No corrosive gases.
• For spur gears, an extremely large radial load may Adjust backlash
be applied depending on the gear precision. Use by adjusting the
spur gears with a high degree of accuracy (for exam- distance between
shafts.
ple, JIS class 2: normal line pitch error of 6 µm max. Backlash
for a pitch circle diameter of 50 mm). If the gear preci-
sion is not adequate, allow backlash to ensure that
no radial load is placed on the motor shaft.
2-17
System Design and Installation Chapter 2
• Bevel gears will cause a load to be applied in the
thrust direction depending on the structural preci-
sion, the gear precision, and temperature changes. Bevel gear
Provide appropriate backlash or take other mea-
sures to ensure that no thrust load is applied which
exceeds specifications.
Make moveable.
• Do not put rubber packing on the flange surface. If
the flange is mounted with rubber packing, the motor
flange may separate due to the tightening strength.
• When connecting to a V-belt or timing belt, consult the maker for belt selection and tension. A radial
load twice the belt tension will be placed on the motor shaft. Do not allow a radial load exceeding
specifications to be placed on the motor shaft due to belt tension. If an excessive radial load is ap-
plied, the motor shaft may be damaged. Set up the structure so that the radial load can be adjusted. A
large radial load may also be applied as a result of belt vibration. Attach a brace and adjust Servo
Driver gain so that belt vibration is minimized.
Pulley
Make adjustable.
D Oil Seals
If the motor shaft is exposed to oil or grease, use a Servomotor with oil seals (available as special
specification). (Inquire for details.)
2-18
System Design and Installation Chapter 2
D Other Precautions
• Do not apply commercial power directly to the Servomotor. The Servomotors run on synchronous
AC and use permanent magnets. Applying 3-phase power will burn out the motor coils.
• Do not carry or otherwise handle the Servomotor by its cable, otherwise the cable may become dis-
connected or the cable clamp may become damaged.
• Take measures to prevent the shaft from rusting. The shafts are coated with anti-rust oil when
shipped, but anti-rust oil or grease should also be applied when connecting the shaft to a load.
• Absolutely do not remove the encoder cover or take the motor apart. The magnet and the encoder
are aligned in the Servomotor. If they become misaligned, the motor will not operate.
2-19
System Design and Installation Chapter 2
OMNUC U-series
AC Servo Driver
Power Cable
R88A-CAUS
R88A-CAUB
Encoder Cable
R88A-CRUC OMNUC U-series
AC Servomotor
2-20
System Design and Installation Chapter 2
OMNUC U-series
AC Servo Driver
Power Cable
R88A-CAUS
R88A-CAUB
Encoder Cable
R88A-CRUC
OMNUC U-series
AC Servomotor
Note Refer to documentation on the XW2B Servo Relay Unit for details.
2-21
System Design and Installation Chapter 2
Note 1. Refer to Section 6 for a connection exam- Servo Driver Connecting Cable
ple for Relay Unit terminal blocks. XW2Z-100J-B1 (1 m)
Note 2. A Relay Unit is also available for the XW2Z-200J-B1 (2 m)
CQM1-CPU43-V1, CQM1H-PLB21 (with
Note Two cables are required when using the
pulse I/O capability).
C200HW-NC213 (2 axes) and four cables
are required when using the C200HW-
NC413 (4 axes).
OMNUC U-series
AC Servo Driver
Power Cable
R88A-CAUS
R88A-CAUB
OMNUC U-series
Encoder Cable AC Servomotor
R88A-CRUC
Note Refer to documentation on the XW2B Servo Relay Unit for details.
2-22
System Design and Installation Chapter 2
Controller
XW2B-40F5-P
Connector-Terminal
Conversion Unit
R88A-CTUN
Connector Cable for
Connector-Terminal Conversion Unit
OMNUC U-series
AC Servo Driver
Power Cable
R88A-CAUS
R88A-CAUB
OMNUC U-series
Encoder Cable AC Servomotor
R88A-CRUC
2-23
System Design and Installation Chapter 2
Red
To Motor
White
Blue
Green
Power Cable
R88A-CAUS
R88A-CAUB (with brake)
(The broken lines indicate signal
lines for the brake. There is no
polarity on these lines.)
Black
Black 24 VDC
Note Refer to 3-8 Regenerative Energy Absorption for the methods to calculate regenerative energy.
2-24
System Design and Installation Chapter 2
2-25
System Design and Installation Chapter 2
j Wiring Method
Noise resistance will vary greatly depending on the wiring method used. Resistance to noise can be
increased by paying attention to the items described below.
RE
3.5mm2 2 mm2 min.
Class-3 ground
(to 100 Ω or less) Ground plate Thick power line
Control board Controller power supply (3.5 mm2)
Machine
ground ground
• Ground the motor’s frame to the machine ground when the motor is on a movable shaft.
• Use a grounding plate for the frame ground for each Unit, as shown in the illustration, and ground to a
single point.
• Use ground lines with a minimum thickness of 3.5 mm2, and arrange the wiring so that the ground lines
are as short as possible.
• If no-fuse breakers (MCCB) are installed at the top and the power supply line is wired from the lower
duct, use metal tubes for wiring and make sure that there is adequate distance between the input lines
and the internal wiring. If input and output lines are wired together, noise resistance will decrease.
• No-fuse breakers (MCCB), surge absorbers, and noise filters (NF) should be positioned near the input
terminal block (ground plate), and I/O lines should be isolated and wired using the shortest means
possible.
• Wire the noise filter as shown at the left in the following illustration. The noise filter should be installed
at the entrance to the control panel whenever possible.
Good: Separate input and output NO: Noise not filtered effectively
1 3 1 3
AC input NF E AC output AC input NF E
2 4 2 4
Ground Ground
AC output
2-26
System Design and Installation Chapter 2
• Use twisted-pair cables for the power supply cables whenever possible, or bind the cables.
R
Driver or Driver
T
Binding
j Selecting Components
This section describes the standards used to select components required to increase noise resistance.
Select these components based on their capacities, performances, and applicable ranges.
Recommended components have been listed; refer to the manufacturer of each component for details.
D Surge Absorbers
Use surge absorbers to absorb surges from power supply input lines due to lightning, abnormal volt-
ages, etc. When selecting surge absorbers, take into account the varistor voltage, the amount of surge
immunity, and the amount of energy resistance. For 200-VAC systems, use a varistor voltage of 470 V.
The surge absorbers shown in the following table are recommended.
Maker Model Varistor Max. limit Surge Energy Fuse Type
voltage voltage immunity resistance capacity
Matsushita ERZV10D471(W) 470 V 775 V 1,250 A 45 J 3 to 5 A Disk
El
Electric
i ERZV14D471(W) 470 V 775 V 2,500 A 80 J 3 to 10 A
Parts
ERZV20D471(W) 470 V 775 V 4,000 A 150 J 5 to 15 A
ERZC20EK471(W) 470 V 775 V 5,000A 150 J --- Block
Ishizuka Z10L471 470 V 773 V 1,000A 15 Ws 3 to 5 A Disk
El i
Electronics Z15L471 470 V 738 V 1,250 A 20 Ws 3 to 5 A
Co
Co.
Z21L471 470 V 733 V 3,000 A 30 Ws 5 to 10 A
Z25M471S 470 V 810 V 10,000 A 235 J --- Block
Okaya R⋅A⋅V --- 783 V 1,000 A --- --- Block
Electric Ind. -781BWZ-2A
R⋅A⋅V --- 783 V 1,000 A --- ---
-781BXZ-2A
R⋅A⋅V --- 620 V 1,000 A --- ---
-401.621BYR-2
Note 1. The (W) Matsushita models are UL and CSA certified.
2-27
System Design and Installation Chapter 2
Note 2. Refer to manufacturers documentation for operating details.
Note 3. The surge immunity is for a standard impulse current of 8/20 µs. If pulses are wide, either decrease the
current or change to a larger-capacity surge absorber.
Note 4. The energy resistance is the value for 2 ms. It may not be possible to retard high-energy pulses at less
than 700 V. In that case, absorb surges with an insulated transformer or reactor.
To attenuate noise at frequencies of 200 kH or less, use an insulated transformer and a noise filter. For
high frequencies of 30 MHz or more, use a ferrite core and a high-frequency noise filter with a through-
type capacitor.
Note 1. The Servomotor output lines cannot use the same noise filters used for power supplies.
Note 2. Typical noise filters are used with power supply frequencies of 50/60 Hz. If these noise filters
are connected to outputs of 7.8 to 11 KHz (the Servo Driver’s PWM frequency), a very large
(about 100 times larger) leakage current will flow through the noise filter’s condenser and the
Servo Driver could be damaged.
2-28
System Design and Installation Chapter 2
D Surge Killers
Install surge killers for loads that have induction coils, such as relays, solenoids, brakes, clutches, etc.
The following table shows types of surge killers and recommended products.
D Contactors
When selecting contactors, take into consideration the circuit’s inrush current and the momentary maxi-
mum current. The Servo Driver inrush current is 50 A, and the momentary maximum current is approxi-
mately twice the rated current. The following table shows the recommended contactors.
D Leakage Breakers
Select leakage breakers designed for inverters.
Since switching operations take place inside the Servo Driver, high-frequency current leaks from the
armature of the Servomotor. With inverter leakage breakers, high-frequency current is not detected,
preventing the breaker from operating due to leakage current.
When selecting leakage breakers, remember to also add the leakage current from devices other than
the Servomotor, such as machines using a switching power supply, noise filters, inverters, and so on.
For detailed information about the selection methods of leakage breakers, refer to catalogs provided by
manufacturers.
The following table shows the Servomotor leakage currents for each Servo Driver.
2-29
System Design and Installation Chapter 2
• Do not wire the encoder cable in the same duct as power cables and control cables for brakes, sole-
noids, clutches, and valves.
2-30
System Design and Installation Chapter 2
• If the control power supply wiring is long, noise resistance can be improved by adding 1-µF laminated
ceramic capacitors between the control power supply and ground at the Servo Driver input section
and the controller output section.
• For encoder output (A, B, and Z phase) lines, be sure to use twisted-pair shielded cable, and connect
both ends of the shield wire to ground.
• Wiring must be 1 m or less when using open-collector outputs.
2-31
System Design and Installation Chapter 2
MCCB
1 2 Noise filter
E NF
Main-circuit
3 4 power supply Main-circuit connector
ON
OFF
Class-3 ground 1MC
(to 100 Ω or less)
X
PL Servo error display
R88D-CAUS
1MC
OMNUC U-series (-CAUB) OMNUC U-series
AC Servo Driver Power Cable AC Servomotor
XB
B
24VDC
R
T U
V
CN1 M
X 34 ALM W
24 VDC
35 ALMCOM
X Class-3 ground
(to 100 Ω or less)
User’s control device
CN1
BKIR 7 XB
R88A-CPUS 24 VDC
General-purpose OGND 10
Control Cable
2-32
System Design and Installation Chapter 2
R 1MC
R U
T V M
T
W
CN1
X 34 ALM CN2
12 to
24 VDC E
35 ALMCOM
OFF
P N
1MC X
P N External
ON R regeneration
1MC ALM resistor
RG
ALM JP Short bar
R88A-RG08UA
Regeneration Unit
Note 1. When using the external regeneration resistor, disconnect the short bar between the RG and
JP terminals. The internal circuit may be damaged if the external regeneration resistor is con-
nected with the shortbar still connected between the RG and JP terminals.
Note 2. Connect the external regeneration resistor between the P and RG terminals.
Note 3. The Regeneration Unit does not conform to EC Directives.
Note 4. When connecting the ALM output, form a sequence so that the power supply is shut OFF
when the contacts open. The Unit may be damaged if the ALM output is used without forming
a power shut-off sequence.
2-33
System Design and Installation Chapter 2
Servo Controller
OMNUC U-series
AC Servo Driver
(Model conforming to
EC Directives)
Power Cable
R88A-CAU001
R88A-CAU01B OMNUC U-series
AC Servomotor
Encoder Cable (Model conforming
R88A-CRUDC to EC Directives)
(Incremental) (Incremental)
2-34
System Design and Installation Chapter 2
Red
To Motor
White
Blue
Power Cable
R88A-CAU001
R88A-CAU01B (with brake) Green
(The broken lines indicate signal
lines for the brake. There is no
polarity on these lines.)
Black
Black 24 VDC
Note Refer to 3-8 Regenerative Energy Absorption for the methods to calculate regenerative energy.
2-35
System Design and Installation Chapter 2
2-36
System Design and Installation Chapter 2
j Wiring Methods
Control panel
Metal plate
Noise Brake pow-
filter er supply
Metal Metal
AC power duct or Surge Contactor duct or
supply conduit absorber conduit
Noise
2m filter 0.5 m
max. max.
Clamp Clamp
Controller
Clamp
1 m max.
Grounding plate
Controller
Note 1. The cable winding for the ferrite core must be 1.5 turns.
Note 2. Remove the sheath from the cable and ground it directly to the metal plate at the clamps.
• Ground the motor’s frame to the machine ground when the motor is on a movable shaft.
• Use the grounding plate for the protective earth for each Unit, as shown in the illustration, and ground
to a single point.
• Use ground lines with a minimum thickness of 3.5 mm2, and arrange the wiring so that the ground lines
are as short as possible.
• If no-fuse breakers (MCCB) are installed at the top and the power supply line is wired from the lower
duct, use metal tubes for wiring and make sure that there is adequate distance between the input lines
and the internal wiring. If input and output lines are wired together, noise resistance will decrease.
2-37
System Design and Installation Chapter 2
• No-fuse breakers (MCCB), surge absorbers, and noise filters (NF) should be positioned near the input
terminal block (ground plate), and I/O lines should be isolated and wired using the shortest means
possible.
• Wire the noise filter as shown at the left in the following illustration. The noise filter should be installed
at the entrance to the control panel whenever possible.
Good: Separate input and output NO: Noise not filtered effectively
1 3 1 3
AC input NF E AC output AC input NF E
2 4 2 4
Ground Ground
AC output
• Use twisted-pair cables for the power supply cables whenever possible, or bind the cables.
L1 L1
Driver or Driver
L2 L2
Binding
2-38
System Design and Installation Chapter 2
• Be sure that no gaps are created when installing the cover, as gaps can be caused by distortion when
tightening screws.
Case
Case
Cover
Control panel Oil-proof Conductive
packing packing
Oil-proof
packing
Conductive
packing
Case (inside)
j Selecting Components
D No-fuse Breakers (MCCB)
When selecting no-fuse breakers, take into consideration the maximum output current and the inrush
current. The momentary maximum output for a servo system is approximately three times that of the
rated output, and a maximum output of three seconds can be executed. Therefore, select no-fuse
breakers with an operating time of at least five seconds at 300% of the rated maximum output. General-
purpose and low-speed no-fuse breakers are generally suitable. Refer to the table in 2-2-3 Terminal
Block Wiring for the power supply input currents for each motor, and then add the current consumption
for the number of shafts, other controllers, etc., to make the selection.
The Servo Driver inrush current flows at a maximum of 50 A for 20 ms when 200 V is input. With low-
speed no-fuse breakers, a inrush current 7 to 8 times the rated current flows for 0.1 second. When mak-
ing the selection, take into consideration the entire inrush current for the system.
D Surge Absorbers
Use surge absorbers to absorb surges from power supply input lines due to lightning, abnormal volt-
ages, etc. When selecting surge absorbers, take into account the varistor voltage, the amount of surge
immunity, and the amount of energy resistance. For 200-VAC systems, use a varistor voltage of 470 V.
The surge absorbers shown in the following table are recommended.
2-39
System Design and Installation Chapter 2
D Noise Filters
Use the following noise filters on the power supplies for the Servo Driver and brake. These filters are
manufactured by Okaya Electric Ind.
Application Model Rated Test voltage Insulation Leakage Attenuation
current resistance current characteristic
( )
(max.) Normal Common
(MHz) (MHz)
200 V, 30 to 100 W SUP-P5H- 5A Between Between 0.6 mA 0.5 to 30 0.2 to 30
100 V, 30 or 50 W EPR-4 terminals: terminals and (at 250 V
Brake power supply 1,250 V rms, case: rms 60 Hz)
50/60 Hz, 60 s 6,000 MΩ min.
200 V, 200 or 400 W SUP-P8H- 8A (at 500 VDC) 0.6 to 30 0.3 to 30
Between
100 V, 100 W EPR-4
terminals and
case:
200 V, 750 W SUP-P10H- 10 A 0.7 to 30 0.4 to 30
2,000 V rms,
100 V, 200 or 300W EPR-4
50/60 Hz, 60 s
The appearance of the noise filters is shown below. Screw terminals are used.
Five, M4
2-40
System Design and Installation Chapter 2
D Surge Killers
Install surge killers for loads that have induction coils, such as relays, solenoids, brakes, clutches, etc.
The following table shows types of surge killers and recommended products.
Type Features Recommended products
Diode Diodes are relatively small devices such as relays used Use a fast-recovery diode with a
for loads when reset time is not an issue. The reset time short reverse recovery time.
is increased because the surge voltage is the lowest Fuji Electric Co., ERB44-06 or equiv-
when power is cut off. Used for 24/48-VDC systems. alent
Thyristor Thyristor and varistor are used for loads when induction Select varistor voltage as follows:
or coils are large, as in electromagnetic brakes, solenoids, 24-VDC system varistor: 39 V
Varistor etc., and when reset time is an issue. The surge voltage 100-VDC system varistor: 200 V
when power is cut off is approximately 1.5 times that of 100-VAC system varistor: 270 V
the varistor. 200-VAC system varistor: 470 V
Capacitor Use capacitors and resistors for vibration absorption of Okaya Electric Ind.
+ resistor surge when power is cut off. The reset time can be CR-50500 0.5 µF-50 Ω
shortened by proper selection of the capacitor or resis-
CRE-50500 0.5 µF-50 Ω
tor. S2-A-0 0.2 µF-500 Ω
Note Thyristors and varistors are made by the following companies. Refer to manufacturers documentation for
operating details. Thyristors: Ishizuka Electronics Co.
Varistors: Ishizuka Electronics Co., Matsushita Electric Parts
D Contactors
When selecting contactors, take into consideration the circuit’s inrush current and the momentary maxi-
mum current. The Servo Driver inrush current is 50 A, and the momentary maximum current is approxi-
mately twice the rated current. The following table shows the recommended contactors.
Maker Model Rated current Momentary maxi- Coil voltage
mum current
OMRON J7AN-E3 15 A 120 A 24 VDC
D Leakage Breakers
• Select leakage breakers designed for inverters.
• Since switching operations take place inside the Servo Driver, high-frequency current leaks from the
armature of the Servomotor. With inverter leakage breakers, high-frequency current is not detected,
preventing the breaker from operating due to leakage current.
• When selecting leakage breakers, also remember to add the leakage current from devices other than
the Servomotor, such as machines using a switching power supply, noise filters, inverters, and so on.
• For detailed information about the selection methods of leakage breakers, refer to catalogs provided
by manufacturers.
• The following table shows the Servomotor leakage currents for each Servo Driver.
Driver Leakage current (direct) Leakage current (resistor-capacitor,
(including high-frequency current) in commercial power supply fre-
quency range)
R88D-UA02V to -UA08V 80 mA 3 mA
R88D-UA12V 60 mA 4 mA
R88D-UA20V 110 mA 5 mA
Note 1. Leakage current values shown above are for motor power lines of 10 m or less. The values will change
depending on the length of power cables and the insulation.
Note 2. Leakage current values shown above are for normal temperatures and humidity. The values will
change depending on the temperature and humidity.
2-41
System Design and Installation Chapter 2
Note 3. Leakage current for 100-VAC-input Servomotors is approximately half that of the values shown above.
• Do not wire the encoder cable in the same duct as power cables and control cables for brakes, sole-
noids, clutches, and valves.
2-42
System Design and Installation Chapter 2
MCCB
1 2 Noise filter
E NF
Main-circuit
3 4 power supply Main-circuit connector
ON
OFF
Class-3 ground 1MC
(to 100 Ω or less)
X
PL Servo error display
R88D-CAU001
1MC
OMNUC U-series (-CAU001B) OMNUC U-series
AC Servo Driver Power Cable AC Servomotor
XB
B
24VDC
L1
L2 U
V
CN1 M
X 34 ALM W
24 VDC
35 ALMCOM
X
User’s control device
Class-3 ground
CN1 CN2 (to 100 Ω or less)
R88A-CRUDC
Encoder Cable
R88A-CPUS CN1
General-purpose
Control Cable BKIR 7 XB
24 VDC
OGND 10
2-43
3
Chapter 3
Operation
3-1 Operational Procedure
3-2 Turning On Power and Checking Displays
3-3 Using Parameter Units
3-4 Initial Settings: Setup Parameters
3-5 Setting Functions: User Parameters
3-6 Trial Operation
3-7 Making Adjustments
3-8 Regenerative Energy Absorption
Operation Chapter 3
! Caution Do not make any extreme adjustments or setting changes. Doing so may result in
unstable operation and injury.
! Caution Separate the Servomotor from the machine, check for proper operation, and then
connect to the machine. Not doing so may cause injury.
! Caution When an alarm occurs, remove the cause, reset the alarm after confirming safety,
and then resume operation. Not doing so may result in injury.
! Caution Do not come close to the machine immediately after resetting momentary power
interruption to avoid an unexpected restart. (Take appropriate measures to secure
safety against an unexpected restart.) Doing so may result in injury.
! Caution Do not use the built-in brake of the Servomotor for ordinary braking. Doing so may
result in malfunction.
3-2
Operation Chapter 3
After confirming that the system has been correctly installed and wired, make the initial
settings for the Servo Driver. Then, set the functions as required for the application of the
Servomotor.
Any incorrect settings in the parameters could cause unexpected motor operation,
creating an extremely dangerous situation. Use the procedures provided in this section
to carefully set all parameters.
j Startup Procedure
1. Mounting and Installation
Install the Servomotor and Servo Driver according to the installation conditions: Chapter 2, sec-
tion 2-1.
2. Wiring and Connections
Connect to power supply and peripheral devices: Chapter 2, section 2-2, 2-3.
The specified installation and wiring conditions are particularly important to ensure that models con-
forming to EC Directives actually conform to the EC Directive in the final system.
3. Turning on Power Supply
Before turning on the power supply, check the necessary items. In order to make the initial settings,
turn on an application power supply: Chapter 3, section 3-2.
4. Checking Display Status
Check by means of the displays to see whether there are any internal errors in the Servo Driver:
Chapter 3, section 3-2
5. Initial Settings
Make the settings for the operation setup parameters (initial settings): Chapter 3, section 3-4.
6. Function Settings
By means of the user parameters, set the functions according to the operating conditions: Chap-
ter 3, section 3-5.
7. Trial Operation
Before performing trial operation, turn the power supply off and then back on so that any parameters
that have been set will be valid.
Check to see whether protective functions such as emergency stop and operational limits are work-
ing reliably. Check operation at both low speed and high speed: Chapter 3, section 3-6.
8. Adjustments
Execute auto-tuning. Manually adjust the gain as required: Chapter 3, section 3-7.
9. Operation
Operation can now begin. If any trouble should occur, refer to Chapter 4 Applications: Chapter 4.
3-3
Operation Chapter 3
j Turning On Power
• Confirm that it is safe to turn on the power supply and then turn on the power supply.
3-4
Operation Chapter 3
j Checking Displays
• When the power is turned on, one of the codes shown below will be displayed.
Normal (Base block) Error (Alarm Display)
b b 0 2
Note 1. “Base block” means that the Servomotor is not receiving power.
Note 2. The alarm code (the number shown in the alarm display) changes depending on the contents of the
error.
• If the display is normal (i.e., no errors), use it as a monitor mode speed display. Manually turn the
Servomotor shaft clockwise and counterclockwise, and check to be sure that it agrees with the posi-
tive and negative on the speed display. If it does not agree, then the encoder signal line may be wired
incorrectly. Check the conductivity of the cable by itself.
Reverse rotation
0038 Forward rotation
Display example
Forward rotation
-0025 Reverse rotation
Note To monitor the speed feedback value, press the MODE/SET Key and go into monitor mode
u n - 0 0 . Then press the DATA Key.
• If there is an error, refer to Chapter 4 Application and take the necessary countermeasures.
3-5
Operation Chapter 3
The key operations for the Hand-held R88A-PR02U Parameter Unit and the Mounted
R88A-PR03U Parameter Unit vary depending on the functions used.
Mode switching
Data memory
SERVO DATA
Servo ON/OFF during jog op-
erations
DATA DATA
Switching between parameter
display and data display; data
memory
Increments parameter num-
bers and data values.
Decrements parameter num-
bers and data values.
--- Left shift for operation digits
j Modes
OMNUC U-series AC Servo Drivers have four operating modes, as described in the following table. For
example, the Settings Mode is used to set parameters.
Mode Function
Status display mode Bit display (indicating internal status via indicators):
Power supply ON display, base block, positioning completion, rotation detection and
current limit detection, command pulse input
Symbol display (indicating internal status via 3-digit 7-segment display):
Base block, operating, forward rotation prohibited, reverse rotation prohibited, alarm
display
Settings mode System check: Jog operations, alarm history data clear, motor parameters check,
auto-tuning
Setting and checking setup parameters
Setting and checking user parameters
Monitor mode Speed feedback, speed commands, torque commands, number of pulses from U-
phase, electrical angle, internal status bit display, command pulse speed display,
position deviation, input pulse counter (HA/LA/V/W Models)
Alarm history display Displays contents of alarms that have been previously generated (up to a maximum
mode of 10).
3-6
Operation Chapter 3
j Changing Modes
To change modes, press the MODE/SET Key.
3-7
Operation Chapter 3
3-8
Operation Chapter 3
Bit no.
0
F d b 9 7 5 3 1
Bit no. to be set.
In the leftmost four digits, 16 bits of information are displayed. In the rightmost digit, the bit number that
can be set is displayed. It can be checked whether the bit information is “0” (not lit) or “1” (lit), according
to the 7-segment display vertical bar. To change the set value, first set the bit number in the rightmost
digit, and then set the appropriate bit to “0” or “1.”
j Setting Setup Parameters
First, display the setting of the setup parameter (No. 1 or No. 2) using the procedure given above. To
change a setting, specify the bit to be changed and then set it to “1” or “0.”
D Making Settings with Hand-held Parameter Unit (R88A-PR02U)
1. Use the Right and Left Keys to display in the rightmost digit the bit number that is to be set.
2. Using the Up (or Down) Key, reverse the lit/not lit status of the appropriate bit number. For “lit,” set
the bit number to “1.” For “not lit,” set it to “0.”
3. Repeat steps 1 and 2 above as required.
4. Save the data in memory by pressing the MODE/SET Key (or the DATA Key).
5. With this, the parameter setting operation is complete. Pressing the DATA Key at this point will bring
back the parameter number display.
D Making Settings with Mounted Parameter Unit (R88A-PR03U)
1. Use the Up and Down Keys to display in the rightmost digit the bit number that is to be set.
2. Using the MODE/SET Key, reverse the lit/not lit status of the appropriate bit number. For “lit,” set the
bit number to “1.” For “not lit,” set it to “0.”
3-9
Operation Chapter 3
3. Repeat steps 1 and 2 above as required.
4. Save the data in memory by pressing the DATA Key.
5. With this, the parameter setting operation is complete. Pressing the DATA Key at this point will bring
back the parameter number display.
3-10
Operation Chapter 3
Item Bit no. Factory Setting Explanation
setting
Pulse stop switching F 0 0 Position Control (when bit 2 of Cn-02 is 0)
(HA/LA/V/W Models) Disables the pulse stop input.
(CN1-15 is the gain reduction (MING).)
Internal speed control settings (when bit 2 of Cn-02 is 1)
Command pulses aren’t received when PCL and NCL
are OFF.
1 Position Control (when bit 2 of Cn-02 is 0)
Enables the pulse stop input.
(CN1-15 is the pulse stop input (IPG).)
Internal speed control settings (when bit 2 of Cn-02 is 1)
Command pulses aren’t received when PCL and NCL
are OFF.
(Position control is performed with the internal speed
control settings and the pulse-train input.)
Note 1. If power is immediately turned back on after having been cut off, a momentary stop alarm may be gen-
erated. If bit no. 5 is set to “1,” the alarm will be cleared automatically even if it is generated, and opera-
tion will resume.
Note 2. If set bit 6 to “1” and bit 8 to “0,” the dynamic brake relay will turn OFF after the Servomotor stops, re-
gardless of the setting of bit no. 7.
Note 3. With P control switch conditions, a change from PI control to P control is selected.
Note 4. Do not set bit nos. 1 and E of setup parameter no. 1 (Cn-01).
Note 5. These parameters become effective only after power is reset. Confirm that the indicators go out before
turning power back on. (Check to see that the LED display has gone off)
Note 6. The position loop will not be effective when stopping in this mode.
3-11
Operation Chapter 3
3-12
Operation Chapter 3
Note Cn-01 bit F is effective in the HA/LA/V/W Models only. With H/L Models, use Cn-02 bit 2 to select
either “position control by pulse-train inputs” or “internal speed control settings.”
Note One of three multiples can be selected when inputting a 90differential phase signal (1×, 2×, or
4×). If the 4× multiple is selected, the input pulses are multiplied by a factor of 4, so the number of
motor revolutions (speed and angle) are 4 times the number when the 1× multiple is selected.
3-13
Operation Chapter 3
3-14
Operation Chapter 3
Note If only the Up or Down Key is pressed at step 2., the parameter number can be set directly. In this
case, the rightmost digit will blink. The number cannot be set if the second digit (the 10s digit) is
blinking (i.e., blinking indicates the digit that can be changed).
c n - 0 4 0 0 0 8 0
DATA
[5] [4]
3-15
Operation Chapter 3
6. Repeat steps 1 through 5 above as required to set other parameters.
Note 1. Settings can also be made by pressing only the Up and Down Keys in stead of using steps 1.
and 2. This will enable setting digits higher than the one that is blinking. Use whichever meth-
od is faster for the number of digits that need to be set.
Note 2. The Down Key can be pressed when all digits higher than the blinking one are zeros to set the
minimum value in the setting range.
Note 3. The fifth digit (i.e., the leftmost digit) cannot be made to blink by pressing the Left Key. The fifth
digit can be set from the fourth digit. For example, to set “10000,” press the Left Key to make
the fourth digit blink and then press the Up Key again once the fourth digit reaches “9.” The
fifth digit will change to “1” and the fourth digit will change to “0.”
3-16
Operation Chapter 3
3-17
Operation Chapter 3
3-18
Operation Chapter 3
j Function
• This function controls Servomotor speed using the speeds set in the parameters (No. 1, No. 2, and
No. 3 internal speed settings).
• The internal speed is selected with control input terminals CN1-11 and CN1-12 (speed selection
commands 1 and 2). The direction of rotation is specified with CN1-15 (the rotation direction com-
mand).
• When both speed selection commands 1 and 2 are OFF, the motor will decelerate to a stop in the
software start deceleration time (specified in Cn-23) and then go into servo lock status.
Depending on the parameter settings, it might be possible to perform position control in this status
using pulse-train inputs. (HA/LA/V/W Models)
Note Input pulse commands after the positioning completion output (INP) is turned ON. The Unit will
ignore any pulses input before the positioning completion output goes ON.
3-19
Operation Chapter 3
Note 3. The position command acceleration/deceleration time constant is effective on the pulse command.
Motor speed
4500 r/min
Time
3-20
Operation Chapter 3
j Operation Example
Speed selection
command 1
SPD1
6 ms min.
Speed selection
command 2
SPD2
Switch rotation
direction
RDIR
6 ms min.
Pulse
command
Positioning
completed
(INP)
Speed 3
Speed 2
Speed 1
Motor operation
Speed 1
j Function
• The motor will be driven with a pulse determined by multiplying the command pulse count by the
electronic gear ratio.
• The electronic gear is useful for the following applications:
To fine-tune the position and speed of two lines that must be synchronized.
When using a positioner with a low command pulse frequency.
To set the machine movement per pulse to a specific value, such as 0.01 mm.
3-21
Operation Chapter 3
Note The factory settings will produce turn the motor once for every 2,048 input pulses.
j Example
If G1 is set to 8,192 and G2 is set to 1,000, the motor will turn once for every 1,000 input pulses (output as
8,192 pulses). The motor speed will also be 8,192/1,000 times faster.
Driver
Motor One revolution
1,000 pulses Electronic gear 8,192 pulses
(8,192 pulses)
G1/G2
= 8,192/1,000
j Function
• With this function, any number of pulses can be set for encoder signals output from the Servo Driver.
• The number of pulses per Servomotor revolution can be set within a range of 16 to 2,048.
• Use this function for the following applications:
When connecting to a positioner with a low response frequency.
When it is desirable to set a pulse rate that is easily understandable.
(For example, in a mechanical system in which a single Servomotor revolution corresponds to a
movement of 10 mm, if the resolution is 5 µm/pulse, set the encoder dividing rate to 2,000 (pulses/
revolution).
• Set the parameters as shown in the following table.
PRM Parameter name Factory Setting range Explanation
No. setting
Cn-0A Encoder divider rate 1,000 16 to 2,048 Setting for number of output
pulses/ pulses/revolu- pulses from Servo Driver.
revolu- tion
tion
Note The power must be toggled to enable this parameter (be sure that the indicators go out complete-
ly).
3-22
Operation Chapter 3
j Operation
• Incremental pulses are output from the Servo Driver through a frequency divider.
Servo Driver
Encoder A
A-phase
B Frequency divider
E B-phase
S
Processing circuitry Z-phase
• The output phases of the encoder signal output from the Servo Driver are as shown below (when
divider rate Cn-0A = 2,048).
Note The width of the Z-phase output pulse is not affected by the divider rate and will remain constant.
A-phase A-phase
B-phase B-phase
Z-phase Z-phase
Note When the encoder divider rate is set to other than 2,048, 1024, 512,..., the phase difference for
phases A and B is not 90°, but scatters for time T. (See the diagram below.)
A-phase
B-phase
t1 t2 t1 t1 t1 t1 t2 t1 = nT, t2 = (n+1)T
In this diagram, T represents the time between phase A and phase B, and n is an integer that satisfies
the following formula (with digits below the decimal point discarded).
n = 2,048/encoder divider rate
3-23
Operation Chapter 3
j Function
• When the residual pulses in the deviation counter exceed the positioning completion range (Cn-1b),
this function adds the bias rotational speed (Cn-1C) to the speed command. When the pulses are
within the positioning completion range, it stops adding the bias rotational speed.
j Parameters to be Set
PRM No. Parameter name Factory Unit Setting Explanation
setting range
Cn-1b Positioning completion 3 Com- 1 to 250 Sets the range for positioning
range mand completion signal output.
units
Cn-1C Bias rotational speed 0 r/min 0 to 450 Sets position control bias.
Note 1. When not using the bias function, set the bias rotational speed to “0.”
Note 2. As the bias rotational speed increases, Servomotor rotation becomes more unstable. The optimal val-
ue changes depending on the load, gain, and positioning completion range, so observe the response
while making the adjustment. Start with the bias rotational speed set to 0 and slowly increase it.
j Operation
• When the residual pulses in the deviation counter exceed the positioning completion range (Cn-1b),
the bias rotational speed (Cn-1C) is added to the deviation counter output (speed command).
• When the pulses are within the positioning completion range, the bias rotational speed is no longer
added to the speed command.
• For internal processing block configuration, refer to the position loop block diagram in 3-7-2 Manual-
ly Adjusting Gain.
+r/min. Speed command Servomotor speed without
(Frequency of bias function
command pulse
train)
Servomotor speed when
bias function is used
Motor speed
Positioning ON
completion
INP OFF
3-24
Operation Chapter 3
j Function
• This function limits the Servomotor’s output torque.
• This function can be used to protect the Servomotor and machine system by preventing excessive
force or torque on the machine system when the machine (moving part) pushes against the work-
piece with a steady force, such as in a bending machine.
• There are two methods for limiting the torque:
1. Limit the steady force applied during normal operation with user parameters Cn-08 (forward torque
limit) and Cn-09 (reverse torque limit).
2. Limit operation with external signals connected to pins CN1-11 (PCL: forward current limit input)
and CN1-12 (NCL: reverse current limit input). Set user parameters Cn-18 (forward rotation external
current limit) and Cn-19 (reverse rotation external current limit).
j Parameter Settings
Note Set these parameters to the maximum torque (the factory setting) when the torque limit function
isn’t being used.
3-25
Operation Chapter 3
j Magnetic Brakes
The magnetic brakes for Servomotors with brakes are specialized holding brakes with non-magnetized
operation. Therefore set the parameters so that the brake power supply is turned off after the Servomo-
tor stops. If the brake is applied while the Servomotor is operating, the brake will suffer abnormal wear or
even damage, and will quickly become defective.
For wiring methods, refer to 2-2-5 Peripheral Device Connection Examples.
j Function
The output timing of the brake interlock signal (BKIR) that control turning the magnetic brake ON and
OFF can be set.
j Parameters to be Set
PRM Parameter name Factory Unit Setting Explanation
No. setting range
Cn-12 Brake timing 1 0 10 ms 0 to 50 Delay time setting from brake
command until servo turns off.
Cn-15 Brake command speed 100 r/min 0 to 4,500 Sets rotational speed for out-
putting brake commands.
Cn-16 Brake timing 2 50 10 ms 10 to 100 Waiting time from servo-off to
brake command output.
3-26
Operation Chapter 3
j Operation
D Timing for Run Command (RUN) (When Servomotor is Stopped)
Run instruction
RUN
25 to 35 ms Approx. 6 ms
Brake interlock
signal
BKIR
Brake power
supply
(See note 1)
Pulse train
command
CW/CCW
Note 1. It takes up to 200 ms for the brake to be cleared after the brake power supply has been turned
on. Taking this delay into account, have the speed command be given after the brake has
been cleared.
Note 2. It takes up to 100 ms for the brake to be held after the brake power supply has been turned off.
When using it for the vertical shaft, take this delay into account and set brake timing 1 (Cn-12)
so that the Servomotor will not receive power until after the brake is held.
Power supply
55 to 75 ms
Brake interlock
signal
BKIR
Cn-12 (see note)
Power to Power on
motor
Power off
Note It takes up to 100 ms for the brake to be held after the brake power supply has been turned off.
When using it for the vertical shaft, take this delay into account and set brake timing 1 (Cn-12) so
that the Servomotor will not receive power until after the brake is held.
3-27
Operation Chapter 3
D Timing for Run Command (RUN), Errors, Power Supply: Servomotor Stopped
Power supply
Run command
RUN
Alarm output
ALM
(See note 2)
Brake interlock
signal
BKIR
Power on
Power to
motor Power off
Approx. 10 ms
(See note 1.)
Motor rotational
speed Brake command speed Braking by dynamic brake
(Cn-15) (When Cn-01 bit no. 6 = 0)
Note 1. For the approximately 10 ms it takes from when the power to the Servomotor turns off until the
dynamic brake operates, the Servomotor rotates by momentum.
Note 2. If the Servomotor rotational speed falls below the speed set for the brake command speed
(Cn-15), or if the time set for brake timing 2 (Cn-16) elapses after the Servomotor stops receiv-
ing power, the brake interlock signal (BKIR) will turn OFF.
3-28
Operation Chapter 3
After the wiring is complete and the parameter settings have been made, conduct a trial
operation. First, check with rotation of the motor without connecting a load (i.e., without
connecting the mechanical system). Then, connect the mechanical system, auto-tune
the system, and confirm that the correct operation pattern is performed.
j Preparations
D Power Off
The power supply must be toggled to apply some of the parameter settings. Always turn off the power
supply before starting.
D No Motor Load
Do not connect a load to the motor shaft during trial operation, just in case the motor runs out of control.
Display example: b b
• Set the speed loop gain (Cn-04) to 20 or less. (Match the gain with no load.)
3-29
Operation Chapter 3
7. Press the DATA Key again to return to the parameter number display.
(2) Jog Operations (See 3-6-2 Jog Operations.)
• Perform jog operations using the Parameter Unit and confirm the following:
Does the motor turn in the correct direction?
Is there any unusual sound or vibration?
Do any error occur?
• If an error occurs, refer to Chapter 4 Application for troubleshooting.
(3) Connect a load and auto-tune (See 3-7 Making Adjustments.)
• Connect the motor shaft to the load (mechanical system) securely, being sure to tighten screws so that
they will not become loose.
• Perform auto-tuning with the Parameter Unit.
(4) Turning ON the Run command Input
• Turn ON the run command input. The Servomotor will go into servo-ON status.
• Give a speed command, or carry out the following check with a jogging operation.
(5) Low Speed Operation
• Operate at low speed.
Apply a low-frequency pulse command.
The meaning of “low speed” can vary with the mechanical system. Here, “low speed” means approxi-
mately 10% to 20% of the actual operating speed.
• Check the following items.
Is the emergency stop operating correctly?
Are the limit switches operating correctly?
Is the operating direction of the machinery correct?
Are the operating sequences correct?
Are there any abnormal sounds or vibration?
Is anything abnormal occurring?
• If anything abnormal occurs, refer to Chapter 4 Application and apply the appropriate countermea-
sures.
(6) Operation Under Actual Load Conditions
• Operate the Servomotor in a regular pattern and check the following items.
Is the speed correct? (Use the speed display.)
Is the load torque roughly equivalent to the measured value? (Use the torque command display.)
Are the positioning points correct?
When an operation is repeated, is there any discrepancy in positioning?
Are there any abnormal sounds or vibration?
Is either the Servomotor or the Servo Driver abnormally overheating?
Is anything abnormal occurring?
• If anything abnormal occurs, refer to Chapter 4 Application and apply the appropriate countermea-
sures.
(7) Readjust the gain.
• If the gain could not be adjusted completely using auto-tuning, perform the procedure in 3-7 Making
Adjustments to adjust the gain.
3-30
Operation Chapter 3
[1] [2]
c n - 0 0 DATA
0 0 - 0 0
[5]
Indicates settings mode. System check mode Data
0 g
3-31
Operation Chapter 3
3-7-1 Auto-tuning
Auto-tuning rotates the Servomotor with a load connected (mechanical system), and au-
tomatically adjusts the position loop gain, the speed loop gain, and the speed loop in-
tegration time constant. When adjustments cannot be made by auto-tuning, refer to
3-7-2 Manually Adjusting Gain.
j Executing Auto-tuning
Make sure that Cn-28 for compensation gain adjustment is set to 0 before performing auto-tuning. Prop-
er gain adjustment may not be possible with auto-tuning if the parameter is not set to 0. This parameter
is factory-set to 0.
[1] [2] [3]
c n - 0 0 DATA
0 0 - 0 5
[6]
Indicates settings mode. System check mode Data
[4]
[5]
c - 0 0 1 t U n
Auto-tuning display
e n d
Auto-tuning end display
3-32
Operation Chapter 3
9. Press the SERVO (DATA) Key to turn on the servo. (This step is not required if the Run Command
Input is ON.)
10. Perform auto-tuning, using the Up Key for forward operation and the Down Key for reverse opera-
tion. Continue pressing the key until “End” is displayed, indicating that auto-tuning has been com-
pleted.
11. Release the key. The data display will return.
12. Press the DATA Key to return to the settings mode.
HA/LA/V/W Models
Response Set Position loop gain Representative applications
value (1/s)
Low 001 16 Articulated robots,, harmonic drives,, chain drives,, belt drives,,
002 28 rack
k andd pinion
i i d drives,
i etc.
Medium 003 40 XY tables, Cartesian-coordinate robots, general-purpose ma-
chinery, etc.
High
g 004 56 Ball screws ((direct coupling),
g), feeders,, etc.
005 78
006 108
007 130
H/L Models
Response Set Position loop gain Representative applications
value (1/s)
Low 001 20 Articulated robots, harmonic drives, chain drives, belt drives,
rack and pinion drives, etc.
Medium 002 40 XY tables, Cartesian-coordinate robots, general-purpose ma-
chinery, etc.
High 003 60 Ball screws (direct coupling), feeders, etc.
Note The higher the rigidity of the mechanical system is, the higher the response becomes.
D Auto-tuning
• Auto-tuning will not be complete until at least three operations have been completed. Be sure there is
plenty of room for the machine to operate.
• If the auto-tuning is not complete after three operation, operations will be repeat as long as the key is
held down.
• The Servomotor rotation speed will be approximately 1/2 that of the jog speed (Cn-10).
• Auto-tuning will automatically change the setting of the user parameter position loop gain (Cn-1A),
speed loop gain (Cn-04), and speed loop integration time constant (Cn-05). These values will not be
changed, however, until the auto-tuning operation has been completed.
3-33
Operation Chapter 3
• If auto-tuning does not complete or if the gain set via auto-tuning is not sufficient, adjust the gain manu-
ally using the procedure in 3-7-2 Manually Adjusting Gain.
0
Approx. 1.1 s Approx. 0.7 s
3-34
Operation Chapter 3
! Caution Never make extreme changes in the setting. Doing so may cause unstable operation
or result in injury. Gradually vary the gain setting from the standard value shown be-
low and check motor operation while changing the settings.
j Gain Adjustment Flowchart
Perform auto-tuning to match the rigid-
ity of the mechanical system.
NO
Raise the rigidity selection to the value Decrease the rigidity selection so
just before hunting occurs and perform hunting doesn’t occur and perform
auto-tuning. auto-tuning.
NO
NO
Run the motor and monitor its opera- Decrease Cn-04 (speed loop gain).
tion.
Increase Cn-1A (position loop gain), Increase Cn-05 (speed loop integra-
but do not increase it so far that over- tion time constant).
shooting occurs.
HA/LA/V/W Models:
Increase Cn-28 (compensating gain).
3-35
Operation Chapter 3
j Gain Adjustment Standards
The following table shows reference values for gain adjustment. Adjustments can be made quickly if
these values are used as standards. Make the initial gain setting based on the load inertia.
Load inertia Speed loop gain Speed loop Position loop gain Comments
factor Cn-04 (Hz) integration constant Cn-1A (1/s)
Cn-05 (ms)
1 80 40 60 High rigidity
3 80 20 40 Factory setting
3 120 30 40 ---
10 350 40 40 ---
20 420 80 20 Moderate rigidity
20 200 120 10 Low rigidity
Adjustment Parameters
When the speed loop gain is manipulated, the response is as shown in the diagram below.
Motor speed
(speed monitor)
When speed loop gain is low.
Time
3-36
Operation Chapter 3
j Adjusting the Speed Loop Integration Time Constant
PRM Parameter name Factory Unit Setting Explanation
No. setting range
Cn-05 Speed loop integra- 20 1 ms/ 2 to Speed loop integration constant.
tion constant 0.01 ms 10,000 As the constant is increased, the response
is shortened and the resiliency toward ex-
ternal force is weakened. If it is set too
short, oscillation will occur.
The unit set in bit b of Cn-02 (integration
constant’s unit) is used to set the constant.
(HA/LA/V/W Models)
When the speed loop integration time constant is manipulated, the response is as shown in the diagram
below.
Overshoots when speed loop
integral time constant is short.
Motor speed
(speed monitor)
When speed loop integral time
constant is long.
Time
3-37
Operation Chapter 3
j Position Loop Gain
The responsiveness of the servo system is determined by the position loop gain. When a servo system
has high position loop gain, the responsiveness is greater and positioning can be faster. In order for
position loop gain to be raised, the mechanical rigidity and the characteristic frequency must be in-
creased. For general NC machine tools, the range is 50 to 70 (1/s); for general machinery and assembly
devices, it is 30 to 50 (1/s); for industrial robots, it is 10 to 30 (1/s). The factory setting for position loop
gain is 40 (1/s), so it should be lowered for systems with low rigidity.
Position loop gain is generally expressed as follows:
Instruction command frequency (pulses/s)
Position loop gain (Kp) = (1/s)
Deviation counter’s residual pulse amount (pulses)
In addition, the system response setting is 1/Kp, so in order to increase the responsiveness, it is neces-
sary to increase the position loop gain. If a system has low rigidity or low characteristic frequency, in-
creasing the position loop gain sympathetic vibration of machinery will occur and an alarm will be gener-
ated.
If position loop gain is low, positioning time can be improved by using feed-forward control.
In addition to this method, positioning completion can be speeded up by using the bypass function.
High position loop gain
Motor speed
Time
j Feed-forward Amount
The feed-forward amount is effective when the position loop gain is set to less than 25 l/s. It will not be
very effective when the position loop gain is higher than 25 l/s.
3-38
Operation Chapter 3
Increasing the feed-forward amount to much will cause excessive overshooting.
The feed-forward amount is not sent through the deviation counter, but is applied directly to the speed
loop. The differential of the deviation counter is thus not applied, causing a faster response when the
load response is delayed from the commands.
Be sure that the position loop is completely adjusted and that the speed loop is operating safely before
adjusting the feed-forward amount.
Increasing the feed-forward amount too much will cause the speed command to oscillate, resulting in
abnormal noise from the motor. Increase the feed-forward amount slowly from 0%, adjusting it so that
the positioning completion output is not adversely affected (e.g., turn repeatedly ON and OFF) and so
that the speed does not overshoot.
PRM Parameter name Factory Unit Setting Explanation
No. setting range
Cn-1E Deviation counter 1,024 × 256 1 to Sets the level for detection of deviation
overflow level com- 32,767 counter overflow.
mands The residual pulses in the deviation counter
will equal the command pulse frequency
divided by the position loop gain. Divide
this value by 256, add a reasonable
amount of leeway, and set the deviation
counter overflow level to the resulting val-
ue.
Cn-26 Position command 0 × 0.1 ms 0 to 640 Sets the time constant for smoothing (posi-
acceleration/decel- tion command soft start function).
eration time Even if the position command pulses are
constant input in steps, the time constant set here
will be used to accelerate/decelerate the
motor.
The same time will be used for both accel-
eration and deceleration.
Set this parameter to 0 when using a posi-
tion controller that has an acceleration/de-
celeration function.
Cn-27 Feed-forward com- 0 × 0.1 ms 0 to 640 Sets the feed-forward command filter.
mand filter This parameters acts as a low-pass filter to
prevent the feed-forward amount from be-
ing applied too quickly when position com-
mand pulses are input in steps.
Cn-28 Compensating gain 0 --- 0 to 100 Decreases the speed loop gain by the set
(HA/LA/V/W Mod- value when a large torque is output due to
els) acceleration, deceleration, etc.
j Compensating Gain
Increasing the compensating gain will reduce motor vibration and will also enable setting a larger speed
loop gain, allowing faster positioning. Increasing the compensating gain too much will delay following
accelerations/decelerations.
Adjust the compensating gain only after adjusting the speed loop gain (Cn-04) and the speed loop in-
tegration constant (Cn-05).
Depending on the values of the speed loop gain (Cn-04) and the speed loop integration constant
(Cn-05), the upper limit of the compensating gain may be 100 or less. An error will occur if the compen-
sating gain is set too high.
3-39
Operation Chapter 3
Set the compensating gain to 0 when auto-tuning. The gain will not be adjusted correctly if the compen-
sating gain is not set to 0.
Cn-1b
Positioning
Cn-02 bit completion
Cn-26 range
nos. 3, 4, 5 Position com- Cn-24,25
Command Cn-1A Cn-04,05 Cn-17
pulses mand accel- Electronic + +
Command Deviation Position Speed Current
eration/ decel- gear ratio
pulse mode counter loop gain loop loop
eration time G1/G2 –
constant – (Cn-1E)
Cn-28
+ Comp.
+ gain
×4
Cn-0A Speed
Encoder detection
Encoder
output
divider rate
16 to ×4
2048/2048
E M
3-40
Operation Chapter 3
Horizontal Axle
Motor operation
Motor output
torque
Note In the output torque graph, when the rotation direction and the torque direction match it is shown
as positive.
The regenerative energy for each section can be found by means of the following formulas:
Eg1 = 1/2 N1 TD1 t1 0.105 [J]
Eg2 = 1/2 N2 TD2 t2 0.105 [J]
N1, N2: Rotation speed at beginning of deceleration [r/min]
TD1, TD2: Deceleration torque [N m]
t1, t2: Deceleration time [s]
Note There is some loss due to winding resistance, so the actual regenerative energy will be approxi-
mately 90% of the figure derived by the formula.
The maximum regenerative energy for the Servo Driver’s internal capacitors only can be found by
means of the following formula:
Eg = (Eg1, Eg2) [J]
Eg is the larger of Eg1 and Eg2.
When regenerative energy is absorbed at the Servo Driver only, Eg must not exceed the amount of re-
generative energy that can be absorbed at the Servo Driver. In addition, the average regenerative pow-
er when a Regeneration Unit is connected can be found by means of the following formula:
Pr = (Eg1 + Eg2)/T [W]
T: Operation cycle [s]
Eg must not exceed the maximum regeneration absorption capacity of the Servo Driver when only the
Servo Driver is used to absorb regenerative energy. When a Regeneration Unit is connected, the aver-
age regenerative power (Pt) must not exceed the regeneration processing power (12 W) of the Regen-
eration Unit.
Connect an external regeneration resistor when the regeneration processing power of the Regenera-
tion Unit (12 W) is exceeded. Refer to 3-8-3 Absorption of Regenerative Energy with the External Re-
generation Resistor for details on external regeneration resistors.
3-41
Operation Chapter 3
Vertical Axle
Rising
Motor operation
Falling
Motor output
torque
Note In the output torque graph, when the rotation direction and the torque direction match it is shown
as positive.
The regenerative energy for each section can be found by means of the following formulas:
Eg1 = 1/2 N1 TD1 t1 0.105 [J]
Eg2 = N2 TL2 t2 0.105 [J]
Eg3 = 1/2 N2 TD2 t3 0.105 [J]
N1, N2: Rotation speed at beginning of deceleration [r/min]
TD1, TD2: Torque when declining [N m]
TL2: Deceleration torque [N m]
t1, t3: Travel time equivalent to torque when declining [s]
t2: Deceleration time [s]
Note There is some loss due to winding resistance, so the actual regenerative energy will be approxi-
mately 90% of the figure derived by the formula.
The maximum regenerative energy for the Servo Driver’s internal capacitors only can be found by
means of the following formula:
Eg is the larger of Eg1, Eg2 + Eg3.
When regenerative energy is absorbed at the Servo Driver only, Eg must not exceed the amount of re-
generative energy that can be absorbed at the Servo Driver. In addition, the average regenerative pow-
er when a Regeneration Unit is connected can be found by means of the following formula:
Pr = (Eg1+ Eg2+ Eg3)/T [W]
T: Operation cycle [s]
Eg must not exceed the maximum regeneration absorption capacity of the Servo Driver when only the
Servo Driver is used to absorb regenerative energy. When a Regeneration Unit is connected, the aver-
age regenerative power (Pt) must not exceed the regeneration processing power (12 W) of the Regen-
eration Unit.
3-42
Operation Chapter 3
Connect an external regeneration resistor when the regeneration processing power of the Regenera-
tion Unit (12 W) is exceeded. Refer to 3-8-3 Absorption of Regenerative Energy with the External Re-
generation Resistor for details on external regeneration resistors.
Note 1. The input voltage is the value at 200 VAC. As the input voltage is increased, the amount of
regenerative energy that can be absorbed is decreased.
Note 2. For Servomotors with brakes, add the brake inertia to the load inertia.
Note 3. This is the applicable range for the horizontal shaft. (No external force should be applied.)
3-43
Operation Chapter 3
j 100-VAC Input Type
Model Absorptive regen- Maximum applicable Remarks (see note *3)
eration energy (J) load inertia
(x10–4 kgm2)
R88D-UP03L(A)/UP03W 7.0 0.63 Rotor inertia × 30, 4,500 r/min
(30 W)
R88D-UP04L(A)/UP04W 8.7 0.78 Rotor inertia × 30, 4,500 r/min
(50 W)
R88D-UP10L(A)/UP10W 13.3 1.2 Rotor inertia × 30, 4,500 r/min
(100 W)
R88D-UP12L(A)/UP12W 23.9 3.69 Rotor inertia × 30, 3,000 r/min
(200 W)
R88D-UP15LA/UP15W 99.5 3.8 Rotor inertia × 20, 4,500 r/min
(300 W)
Note 1. The input voltage is the value at 100 VAC. As the input voltage is increased, the amount of
regenerative energy that can be absorbed is decreased.
Note 2. For Servomotors with brakes, add the brake inertia to the load inertia.
Note 3. This is the applicable range for the horizontal shaft. (No external force should be applied.)
3-44
Operation Chapter 3
j R88D-UP08H(A)/-UP08V (200 W)
R88D-UP12L(A)/-UP12W (200 W)
Applicable load inertia
(×10–4kgm2)
2.15
j R88D-UP12H(A)/-UP12V (400 W)
R88D-UP15LA/-UP15W (300 W)
Applicable load inertia
(×10–4kgm2)
UA15LA
UP15W
UA12H(A)
1.9
UP12V
3-45
Operation Chapter 3
j R88D-UP20H(A)/-UP20V (750 W)
Applicable load inertia
(×10–4kgm2)
4.7
j Models
Model Resistance Nominal Regeneration Heat Thermal switch
capacity absorption at radiation output specifications
120C conditions
R88A-RR22047S 47Ω ±5% 220 W 70 W t1.0 × 350 Operating
(SPCC) temperature:
170C±5%
N.C. contact
Rated output: 3 A
3-46
Operation Chapter 3
j Combining External Regeneration Resistors
Item Regeneration absorption capacity
70 W 280 W
Combining external
regeneration
resistors
Note Use a combination with an absorption capacity larger than the average regenerative power (Pr).
3 dia.
(0.75 mm2)
Short bar
Note The thermal switch output must be connected in the same way as the ALM output from the Re-
generation Unit, i.e., so that power supply is shut OFF when the contacts open. The resistor may
be damaged if the thermal switch output is used without forming a power shut-off sequence.
3-47
Operation Chapter 3
When using multiple axes, the + terminals on the Servo Drivers can be connected to-
gether and the – terminals can be connected together to use regenerative energy as the
drive energy for the other axes, thus absorbing the energy. Servo Drivers with different
power supply voltages, however, cannot be connected. Also, regeneration absorption
capacity will not be increased when all axes simultaneously produce regenerative ener-
gy.
Note 1. Do not open or close the connections between the + or – terminals while power is being sup-
plied. The Units may be destroyed.
Note 2. Do not connect Servo Drivers that are using different power supply voltages. The Units may
be destroyed.
Regeneration absorption capacity will not be increased when all axes simultaneously produce regen-
erative energy. Take one or more of the following methods if this occurs.
• Reduce the number of rotations being used. (Regenerative energy is directly proportional to the
square of the number of rotations.)
• Increase the deceleration time. (This will reduce the regenerative energy per unit time.)
3-48
4
Chapter 4
Application
4-1 Using Displays
4-2 Using the Monitor Output
4-3 Protective and Diagnostic Functions
4-4 Troubleshooting
4-5 Periodic Maintenance
Application Chapter 4
Display area
(7-segment display)
4-2
Application Chapter 4
SERVO DATA
Servo ON/OFF during jog operations
DATA DATA
Switching between parameter display and data display; data
memory
Increments parameter numbers and data values.
j Types of Modes
There are four types of modes for Parameter Unit displays. The functions in each mode are shown in the
following table.
Mode Function
Status display mode Bit display (indicating internal status via indicators):
Power supply ON display, base block, positioning completed, rotation detection and
current limit detection, command pulse input
Symbol display (indicating internal status via 3-digit 7-segment display):
Base block, operating, forward rotation prohibited, reverse rotation prohibited, alarm
display
Settings mode System check: Jog operations, alarm history data clear, motor parameters check,
auto-tuning
Setting and checking setup parameters
Setting and checking user parameters
Monitor mode Speed feedback, speed commands, torque commands, number of pulses from U-
phase, electrical angle, internal status bit display, command pulse speed, position
deviation, and input pulse counter (HA/LA/V/W Models)
Alarm history display Displays contents of alarms that have been previously generated (up to a maximum
mode of 10).
4-3
Application Chapter 4
Base block
b b
Power supply ON
4-4
Application Chapter 4
j Types of Monitoring
In monitor mode, ten types of monitoring can be carried out.
Monitor no. Monitor contents Unit Explanation
00 Speed feedback r/min Displays actual rotational speed of motor.
01 Speed command r/min Displays commands to speed loop when controlling via in-
ternally set speeds.
“0” will be displayed when controlling with pulse trains.
02 Torque command % The command to the current loop is displayed as 100% of
the rated torque.
03 Number of pulses Pulses The number of pulses from the U-phase edge is displayed
from U-phase in units of encoder resolution.
edge Displays pulse number with 1/4 turn being 2048 pulses
(with an error of approx. ±5 pulses).
04 Electrical angle Degrees Displays the electrical angle of the motor.
05 Internal status bit --- Displays Servo Driver internal information as either lit or
display 1 not lit.
06 Internal status bit ---
display 2
07 Command pulse r/min Displays the command pulse counter converted to a fre-
speed display quency (r/min).
08 Position deviation Pulses Displays the pulse count (position deviation) remaining on
(deviation count- the deviation counter in command units (based on input
er) pulses).
09 Input pulse count- Command Counts and displays the input pulses. (HA/LA/V/W Models)
er units
u n - 0 0 DATA
3 0 0 0
Monitor mode Monitor no. [4] Monitor data
4-5
Application Chapter 4
1. Press the MODE/SET Key to go into monitor mode.
2. Using the Up and Down (and Right and Left) Keys, set the monitor number.
3. Press the DATA Key to display the monitor data.
4. Press the DATA Key to return to the monitor number display.
5. Press the MODE/SET Key to move from monitor mode to alarm history display mode.
13 10 7 4 1
14 11 8 5 2
15 12 9 6 3
16 17 18 19 20
4-6
Application Chapter 4
Servomotor parameters can be checked when system check mode Cn-00 is set to “04.”
Servomotor parameters are the Servomotor specifications that can be controlled by that
Servo Driver. They are not the specifications of the Servomotor that is connected. Use
this to check whether the Servo Driver and Servomotor combination is suitable.
4-7
Application Chapter 4
c n - 0 0 DATA
0 0 - 0 4
[5]
Indicates settings mode. System check mode Data
[5]
[7]
[6]
f 0 0 0 2 y 0 0 0 0
1. Press the MODE/SET Key to switch to the settings mode.
2. Using the Up and Down Keys, set parameter number “00.” (System check mode)
3. Press the DATA Key to display the setting of Cn-00.
4. Using the Up and Down Keys, change the setting to “04.” (Servomotor parameter check)
5. Press the MODE/SET Key, and check the Servomotor parameters in order.
6. Press the MODE/SET Key to display special specifications in hexadecimal.
7. Press the MODE/SET Key to return to the data display for the system check mode.
D Servomotor Parameters
f 0 0 0 2
Motor capacity 9E: 30 W
b2: 50 W
Motor type 00: 200-V type 01: 100 W
41: 100-V type 02: 200 W
03: 300 W
04: 400 W
08: 750 W
D Special Specifications
y 0 0 0 0
User specifications number (hexadecimal display)
4-8
Application Chapter 4
The Servo Drive outputs a monitor voltage proportional to the Servomotor rotation
speed and current from the monitor output connector (CN4) on the top of the Servo Driv-
er. This output can be used to install a meter in the control panel or to enable more pre-
cise gain adjustments.
Pin allocation
CN4
47 Ω CN4-1
NM Speed monitor
CN4-3
GND
47 Ω
CN4-2
AM Current monitor
CN4-4
GND
4-9
Application Chapter 4
R88D-
1.7 dia.
Servo Driver
Symbol No.
Red Connector socket model
White DF11-4DS-2C (Hirose)
Black Connector socket model
Black
DF11-2428SCF (Hirose)
Cable: AWG24 x 4C UL1007
4-10
Application Chapter 4
j Alarm Table
Dis- Alarm code
Alarm Error detection Detection contents
play
l ALO1 ALO2 ALO3 ALM f
function
i
a.02 OFF OFF OFF OFF Parameter corruption The checksum for the parameters read
from the EEPROM does not match.
a.04 OFF OFF OFF OFF Parameter setting error Incorrect parameter setting. (HA/LA/V/W
Models)
a.10 ON OFF OFF OFF Overcurrent Overcurrent or overheating detected.
a.31 ON ON OFF OFF Deviation counter over- The pulses remaining on the deviation
flow counter exceed the deviation counter
overflow level set in Cn-1E.
a.40 OFF OFF ON OFF Overvoltage Main circuit DC voltage exceeded the al-
lowable value.
a.51 ON OFF ON OFF Over speed Detected at 4,950 r/min.
a.52 ON OFF ON OFF Excessive speed com- Speed command for 4,700 r/min was in-
mand input put. (H/L Models)
a.70 ON ON ON OFF Overload Detected at reverse limit characteristics
when the output torque exceeds120% of
the rated torque. (HA/LA/V/W Models)
a.71 ON ON ON OFF Overload Detected at reverse limit characteristics
when 135% of the rated torque was ex-
ceeded. (H/L Models)
a.72 ON ON ON OFF Overload Detected at reverse limit characteristics
for 120% to 135% of the rated torque.
(H/L Models)
a.c1 ON OFF ON OFF Runaway detected. Faulty power or encoder wiring.
a.c2 ON OFF ON OFF Phase error detected. Connector not properly connected.
Encoder not properly wired.
a.c3 ON OFF ON OFF Encoder A or B phase Either Phase A or Phase B signal was
wire disconnection. disconnected or short circuited.
a.c4 ON OFF ON OFF Encoder S phase wire Encoder S phase was disconnected or
disconnection. short circuited.
a.f3 OFF ON OFF OFF Momentary power fail- The power supply was re-started within
ure alarm the power retention period.
a.99 OFF OFF OFF ON Alarm reset power sup- This is history data only, and is not an
ply turned on. alarm.
cpf00 OFF OFF OFF OFF Parameter Unit trans- Data could not be transmitted after the
mission error 1 power supply was turned on. (It no longer
exists in the alarm history.)
cpf01 --- --- --- --- Parameter Unit trans- Transmission timeout error (It no longer
mission error 2 exists in the alarm history.)
Note “---” means indefinite.
4-11
Application Chapter 4
j Timing Chart
Power input ON
(R, T) OFF
Run command ON
(RUN) OFF
Error
occurrence Error
6 ms min.
Alarm reset ON
(RESET) OFF
Approx. 2 s
6 ms max.
ON
Alarm output
(ALM) OFF
Approx. 350 ms
25 to 35 ms
ON
Power to
motor OFF
Alarm output
j Clearing Alarms
• Any of the following methods can be used to clear alarms:
Turn ON the alarm reset signal (RESET).
Toggle the power supply.
Press the Reset Key on the Parameter Unit.
Overcurrent alarms (A.10), however, cannot be cleared by toggling the power supply.
• Operation will start as soon as the alarm is cleared if the alarm is cleared while the Run command
(RUN) is ON, possibly creating a dangerous situation. Turn OFF the Run command before clearing
alarms. Take adequate safety precautions if an alarm is going to be cleared while the Run command is
ON or when the Servo Always ON (Cn-01, bit 0 set to 1) is used.
4-12
Application Chapter 4
An overload protection function (electron thermal) is built into the Servo Driver to protect
against Servo Driver or Servomotor overload. If an overload (A.70 to A.72) does occur,
first clear the cause of the error and then wait at least one minute for the Servomotor
temperature to drop before turning on the power again. If the power is turned on again
too soon, the Servomotor coil may be damaged.
Note 1. The load ratio is calculated in relation to the Servomotor’s rated current.
Servomotor current
Load ratio (%) = × 100
Servomotor rated current
Note 2. For example, if a current three times the rated motor current is applied continuously, and over-
load will be detected in approximately 3 s.
4-13
Application Chapter 4
0 - 4 0
Error number Alarm history data
c n - 0 0 DATA
0 0 - 0 2
[7]
Indicates settings mode. System check mode Data
[6]
To data display
Alarm history data cleared.
4-14
Application Chapter 4
4-4 Troubleshooting
When an error occurs, check the error contents by means of the operating status and
alarm display, investigate the cause and apply the appropriate countermeasures.
4-15
Application Chapter 4
Symptom Probable cause Items to check Countermeasures
Servomotor operation is The Servomotor power lines Check the Servomotor pow- Correct the wiring.
unstable. or encoder lines are wired er line U, V, and W phases,
incorrectly. and the encoder line wiring.
The settings for the bias --- Adjust bias revolutions and
function are not correct. positioning completed range.
There are eccentricities or • Check the machinery. Adjust the machinery.
looseness in the coupling • Try operating the Servo-
connecting the Servomotor motor without a load.
shaft and the mechanical
system, or there are load
torque fluctuations according
to how the pulley gears are
engaging.
Gain is wrong. --- • Use auto-tuning.
• Adjust the gain manually.
Servomotor is overheating. The ambient temperature is Check to be sure that the Lower the ambient tempera-
too high. ambient temperature around ture to 40°C or lower. (Use a
the Servomotor is no higher cooler or fan.)
than 40°C.
Ventilation is obstructed. Check to see whether any- Ensure adequate ventilation.
thing is blocking ventilation.
There is an overload. Check the torque command • Lighten the load.
value by means of monitor • Change to a larger capac-
mode. ity Servomotor.
The correspondence be- Check the models. Combine models that corre-
tween the Servo Driver and spond correctly.
the Servomotor is incorrect.
There are unusual noises. The machinery is vibrating. Inspect the machinery to see Fix any problems causing
whether there are any for- vibration.
eign objects in the movable
parts, or whether there is
any damage, deformation, or
looseness.
The speed loop gain adjust- --- • Use auto-tuning.
ment is insufficient. • Adjust the gain manually
(speed loop gain).
Vibration is occurring at Inductive noise is occurring. • Check to see whether the • Shorten the control signal
the same frequency as the Servo Driver control signal lines.
applicable power supply. lines are too long. • Separate control signal
• Check to see whether con- lines from power supply
trol signal lines and power lines.
supply lines are too close • Use a low-impedance
to each other. power supply for control
signals.
4-16
Application Chapter 4
4-17
Application Chapter 4
Alarm Error content Condition when error oc- Probable cause Countermeasures
display curred
a.31 Deviation count- Occurred when Servomotor Servomotor power lines or Correct the wiring.
er overflow did not operate even when encoder lines are wired in-
command pulse train was correctly.
i
input.
t The Servomotor is mechani- Unlock the Servomotor
cally locked. shaft.
Occurred at high-speed op- Servomotor power lines or Correct the wiring.
eration. encoder lines are wired in-
correctly.
Occurred when a long com- The gain adjustment is Adjust the gain.
mand pulse was g
given. insufficient.
The acceleration/decelera- Lengthen the
tion times are too extreme. acceleration/deceleration
time.
The load is too large. • Lighten the load.
• Select another Servomo-
tor.
Cn-1E (deviation counter Increase Cn-1E.
overtravel) is too small.
a.40 Overvoltage Occurred when power was The power supply voltage is • The supply voltage must
turned on. outside of the allowable be 170 to 253 VAC when
range. 200 VAC is specified.
• The supply voltage must
be 85 to 127 VAC when
100 VAC is specified.
Occurred during Servomo- The load inertia is too large. • Lengthen the deceleration
tor deceleration. time.
• Reset the motor.
The power supply voltage is • The supply voltage must
outside of the allowable be 170 to 253 VAC when
range. 200 VAC is specified.
• The supply voltage must
be 85 to 127 VAC when
100 VAC is specified.
Regeneration Unit error Replace the Regeneration
Unit
Occurred while lowering Gravity torque is too large. • Add a counterbalance to
(vertical shaft) the machine, and reduce
the gravity torque.
• Reduce the lowering
speed.
• Connect a Regeneration
Unit.
a.51 Over speed High-speed rotation oc- The rotational speed ex- • Adjust the gain.
curred when command was ceeded 4,950 r/min due to • Lower the maximum
input. overshooting. speed of the command.
Encoder is wired incorrectly. Correct the wiring.
a.52 Excessive High-speed rotation oc- A speed command exceed- • Lower the command pulse
speed com- curred when command was ing 4,700 r/min was input. frequency.
mand input input. • Reduce the electronic
(H/L Models) gear ratio or increase the
command pulses.
4-18
Application Chapter 4
Alarm Error content Condition when error oc- Probable cause Countermeasures
display curred
a.70 Overload Occurred during operation. Operating at more than • If the Servomotor shaft is
120% of the rated torque. locked, unlock it.
a.71 (A.70) HA/LA/V/W Models • If Servomotor power
ower lines
a.72 Operating at more than are incorrectly wired, cor-
135% of the rated torque. rect them.
(A.71) H/L Models • Lighten the load.
Operating at 120% to 135% • Lengthen the acceleration
of the rated torque. time.
(A.72) H/L Models • Adjust the gain.
Power supply voltage • The supply voltage must
dropped. be 170 to 253 VAC when
200 VAC is specified.
• The supply voltage must
be 85 to 127 VAC when
100 VAC is specified.
a.80 Encoder error Occurred when the power Cn-01 bit no. E is set to “1.” Set Cn-01 bit No. E to “0.”
was turned on.
a.c1 Runaway de- Some movement occurred • Encoder lines wired incor- Correct the wiring.
tected at the beginning of opera- rectly.
tion. • Servomotor power lines
wired incorrectly.
a.c2 Phase error de- Some movement occurred • Encoder lines discon- • Correct the wiring.
tected at the beginning of opera- nected. • Insert the connectors cor-
tion. • Connector contact faulty. rectly.
Occurred when the power Cn-01 bit no. E is set to “1.” Set Cn-01 bit No. E to “0.”
was turned on.
a.c3 Encoder A, B Some movement occurred • Encoder lines discon- • Correct any disconnected
phase wire dis- at the beginning of opera- nected. lines.
connection. tion. • Connector contact faulty. • Insert connectors correct-
ly.
Encoder lines wired incor- Correct the wiring.
rectly.
Encoder defective. Replace the Servomotor.
Servo Driver defective. Replace Servo Driver.
Occurred when the power Cn-01 bit no. E is set to “1.” Set Cn-01 bit No. E to “0.”
was turned on.
a.c4 Encoder S Some movement occurred • Encoder lines discon- • Correct any disconnected
phase wire dis- at the beginning of opera- nected. lines.
connection. tion. • Connector contact faulty. • Insert connectors correct-
ly.
Encoder lines wired incor- Correct the wiring.
rectly.
Encoder defective. Replace the Servomotor.
Servo Driver defective. Replace Servo Driver.
Occurred when the power Cn-01 bit no. E is set to “1.” Set Cn-01 bit No. E to “0.”
was turned on.
a.f3 Momentary • A momentary power fail- • Reset and then run again.
power failure ure occurred. • Set Cn-01 bit no. 5 to “1”
alarm • The power supply was re- to automatically clear the
started within the power alarm when the power is
retention period. restored after a momen-
tary power failure.
4-19
Application Chapter 4
Alarm Error content Condition when error oc- Probable cause Countermeasures
display curred
cpf00 Parameter Unit Occurred when power was • Connector contact faulty. • Insert connectors correct-
transmission er- turned on. ly.
ror 1 • Internal element is mal- • Reset and operate again.
functioning.
• Servo Driver defective. • Replace the Servo Driver.
• Parameter Unit is defec- • Replace the Parameter
tive. Unit.
• Cable is broken (R88A-
PR02U).
cpf01 Parameter Unit Occurred while the Parame- • Connector contact faulty. • Insert connectors correct-
transmission er- ter Unit was being
g used. ly.
ror 2 • Internal element is mal- • Reset and operate again.
functioning.
• Internal element is dam- • Replace the Servo Driver.
aged. • Replace the Parameter
• Cable is broken (R88A- Unit.
PR02U).
4-20
Application Chapter 4
! WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do so may
result in malfunction, fire, or electric shock.
! Caution Resume operation only after transferring to the new Unit the contents of the data
required for operation. Not doing so may result in an unexpected operation.
Servo Motors and Drives contain many components and will operate properly only when
each of the individual components is operating properly. Some of the electrical and me-
chanical components require maintenance depending on application conditions. In or-
der to ensure proper long-term operation of Servo Motors and Drivers, periodic inspec-
tion and part replacement is required according to the life of the components.
The periodic maintenance cycle depends on the installation environment and application conditions of
the Servo Motor or Driver. Recommended maintenance times are listed below for Servo Motors and
Drivers. Use these are reference in determining actual maintenance schedules.
j Servo Motors
• Recommended Periodic Maintenance
Oil Seal: 2,000 hours
Bearings: 20,000 hours
Application Conditions: Ambient motor operating temperature of 40 C, within allowable shaft load,
rated operation (rated torque and r/m), installed as described in operation
manual.
• The radial loads during operation (rotation) on timing pulleys and other components contacting belts is
twice the still load. Consult with the belt and pulley manufacturers and adjust designs and system set-
tings so that the allowable shaft load is not exceeded even during operation. If a motor is used under a
shaft load exceeding the allowable limit, the motor shaft can break, the bearings can burn out, and
other problems can occur.
4-21
5Chapter 5
Specifications
5-1 Servo Driver Specifications
5-2 Servomotor Specifications
5-3 Cable Specifications
5-4 Parameter Unit Specifications
5-5 Regeneration Unit Specifications
5-6 Front-surface Mounting Bracket Specifications
Specifications Chapter 5
Note 1. The above items reflect individual evaluation testing. The results may differ under com-
pounded conditions.
Note 2. Absolutely do not conduct a withstand voltage test or a megger test on the Servo Driver. If
such tests are conducted, internal elements may be damaged.
Note 3. Depending on the operating conditions, some Servo Driver parts will require maintenance.
Refer to 4-5 Periodic Maintenance for details.
Note 4. The service life of the Servo Driver is 50,000 hours at an average ambient temperature of
55°C (at the rated torque and the rated rotation speed).
5-2
Specifications Chapter 5
5-3
Specifications Chapter 5
5-4
Specifications Chapter 5
Item R88D- R88D- R88D- R88D- R88D-
UP03L(A) UP04L(A) UP10L(A) UP12L(A) UP15LA
External regeneration processing Required for regeneration of more than 30 times the motor’s ro- Required for
tor inertia. regeneration
of more than
20 times the
motor’s rotor
inertia.
Protective functions Overcurrent, grounding, overload, overvoltage, overspeeding, runaway protection,
transmission errors, encoder errors, deviation counter overflow
Note The input pulse width must be meet the following conditions.
H
TIL,TIH ≥ 2.5 µs
L
TIL TIH
5-5
Specifications Chapter 5
Item R88D- R88D R88D R88D R88D R88D
UP02V -UP03V -UP04V -UP08V -UP12V -UP20V
Output Position feedback output A-, B-, Z-phase line driver output (EIA RS-422A)
signals A-phase and B-phase (dividing rate setting): 16 to 2,048 pulses/revolution
Z-phase: 1 pulse/revolution
Speed monitor output 0.5 V/1,000 r/min
Current monitor output 0.5 V/rated torque
Sequence output Alarm output, motor rotation detection, brake interlock, positioning completion;
open-collector outputs: 30 VDC, 50 mA (except for alarm code output, which is
30 VDC, 20 mA)
External regeneration processing Required for regeneration of more than 30 times the Required for regenera-
motor’s rotor inertia. tion of more than 20
times the motor’s rotor
inertia.
Protective functions Overcurrent, grounding, overload, overvoltage, overspeeding, runaway preven-
tion, transmission errors, encoder errors, deviation counter overflow
Note The input pulse width must meet the following conditions.
H
TIL,TIH ≥ 2.5 µs
L
TIL TIH
5-6
Specifications Chapter 5
Item R88D-UP03W R88D-UP04W R88D-UP10W R88D-UP12W R88D-UP15W
Input Position command pulse TTL, line driver input with photoisolation, input current: 6 mA at 3 V
signals input (see note) Feed pulse and direction signal, forward pulse and reverse pulse, or 90differen-
tial phase (A and B phases) signal (set via parameter). Pulse width: See note.
Deviation counter reset TTL, line driver input with photoisolation, input current: 6 mA at 3 V
Sequence input 24-VDC, 5-mA photocoupler input, external power supply: 24±1 VDC, 50 mA min.
Output Position feedback output A-, B-, Z-phase line driver output (EIA RS-422A)
signals A-phase and B-phase (dividing rate setting): 16 to 2,048 pulses/revolution
Z-phase: 1 pulse/revolution
Speed monitor output 0.5 V/1,000 r/min
Current monitor output 0.5 V/100%
Sequence output Alarm output, motor rotation detection, brake interlock, positioning completion;
open collector outputs: 30 VDC, 50 mA (except for alarm code output, which is 30
VDC, 20 mA)
External regeneration processing Required for regeneration of more than 30 times the motor’s ro- Required for
tor inertia. regeneration
of more than
20 times the
motor’s rotor
inertia.
Protective functions Overcurrent, grounding, overload, overvoltage, overspeeding, runaway protection,
transmission errors, encoder errors, deviation counter overflow
Note The input pulse width must be meet the following conditions.
H
TIL,TIH ≥ 2.5 µs
L
TIL TIH
5-7
Specifications Chapter 5
5-8
Specifications Chapter 5
5-9
Specifications Chapter 5
D CN1: Control Output
Pin No. Signal name Function Contents
7 BKIR Brake interlock output Outputs external brake interlock signal.
8 INP Positioning competed out- Turned ON when the pulse count remaining in the
put deviation counter is equal to or less than the posi-
tioning completed range set in user parameter
Cn-1b.
9 TGON Servomotor rotation When setup parameter Cn-01 bit no. 4 = 0, this turns
detection output ON if the Servomotor rotational speed exceeds the
value set for the Servomotor rotation detection
speed (Cn-0b).
CLIMT Current limit detection out- When setup parameter Cn-01 bit no. 4 = 1, this turns
put ON if the forward/reverse rotation current limit (PCL/
NCL) is ON and the output torque reaches either the
external current limit (Cn-18, 19) or the level of the
lowest value set for the torque limit (Cn-08, -09).
If the forward/reverse rotation current limit (PCL/
NCL) is OFF, this output turns ON when the output
torque reaches the value set for the torque limit
(Cn-08, -09).
10 OGND Output ground common Output ground common for BKIR, VCMP, INP,
TGON/CLIMT
19 EGND Encoder signal output This is the ground for encoder signal outputs.
GND
20 +A Encoder A-phase + output Outputs encoder pulses divided according to user
parameter Cn-0A.
Cn 0A Line driver output (conforming to
21 –A Encoder A-phase – output RS-422A).
22 –B Encoder B-phase – output Outputs encoder pulses divided according to user
parameter Cn-0A.
Cn 0A Line driver output (conforming to
23 +B Encoder B-phase + output RS-422A).
24 +Z Encoder Z-phase + output Encoder Z-phase output ((1 pulse/revolution). ) Line
25 –Z Encoder Z-phase – output driver
di output (conforming
( f i to RS-422A).
RS A)
26 --- --- Do not connect.
27 --- ---
30 ALO1 Alarm code output 1 When an alarm is g generated for the Servo Driver,,
31 ALO2 Alarm code output 2 the
h contents off the
h alarm
l are output in
i code.
d Open
O
collector output: 30 VDC VDC, 20 mA max.
max
32 ALO3 Alarm code output 3
33 ALOCOM Alarm code output GND
34 ALM Alarm output When an alarm is g generated for the Servo Driver,,
35 ALMCOM Alarm output GND h
the output i
is OFF
OFF. O
Open ll
collector output.
36 FG Frame ground (see note) Ground terminal for shield wire of cable and FG line.
5-10
Specifications Chapter 5
D Pin Arrangement
Note 1. The IPG (pulse stop input) setting for pin number 15 can be selected in HA/LA/V/W Models
only.
Note 2. Pin 36 is not used on models conforming to EC Directives.
5-11
Specifications Chapter 5
5-12
Specifications Chapter 5
cording to the settings of bits nos. 6, 8, and 9 of setup parameter no. 1 (Cn-01). Alarm status will not be
generated at the Driver. When drive prohibition is not used, clear the function by connecting the respec-
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
tive signal to the external power supply +24-V GND or setting setup parameter Cn-01, bit nos. 2, 3 = 1,1.
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Stopping Methods when Forward/Reverse Drive Prohibit is OFF
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Bit
Bit
No. 6
Deceleration Method
Dynamic brake
Stopped Status
Servo free
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
0
No. 8
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
0 1
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
POT (NOT) is OFF Free run Bit
No. 9 Servo free
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
1
0
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Emergency stop torque (Cn-06) See note
1
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Servo locked
ÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ
Note The position loop is not valid when stopping with this mode.
Line-driver Input
Controller side Servo Driver side
+ + 220 Ω
– –
Applicable line driver
AM26LS31A or equivalent
5-13
Specifications Chapter 5
Open-collector Input
When connected with open collector output, insert a current limit resistor as shown below.
Controller side Servo Driver side
Vcc
R + + 220 Ω
– –
When Vcc = 5 V: R = 0 Ω
When Vcc = 12 V:R = 750 Ω
When Vcc = 24 V:R = 1.6 kΩ
5-14
Specifications Chapter 5
Logic Bits Input Command Input pins Forward motor Reverse motor
factor p lse
pulse commands commands
5 4 3 mode
Positive 0 0 0 --- Forward 1: +PULS
pulse and 2: –PULS
direction 3: +SIGN “H” “L”
signal 4: –SIGN
0 0 1 --- Reverse 1: +CW “L”
pulse and 2: –CW
forward 3: +CCW “L”
pulse 4: –CCW
0 1 0 ×1 90 1: +A
differential 2 –A
2: A
0 1 1 ×2
hase
phase 3: +B
1 0 0 ×4 signals 4: –B
Negative 0 0 0 --- Forward 1: +PULS
pulse and 2: –PULS
direction 3: +SIGN “L” “H”
signal 4: –SIGN
0 0 1 --- Reverse 1: +CW “H”
pulse and 2: –CW
forward 3: +CCW “H”
pulse 4: –CCW
0 1 0 ×1 90 1: +A
differential 2: –A
A
0 1 1 ×2
hase
phase 3: +B
1 0 0 ×4 signals 4: –B
5-15
Specifications Chapter 5
Command Pulse Timing
Command pulse Timing
mode
Forward pulse
Forward commands Reverse commands
and direction Direction
signal T
Maximum t1 t2 τ t1
frequency:
t2 t2
200 kpps
Pulse
t1 t1
t1≤ 0.1µs τ ≥ 2.5µs
t2> 3.0µs T≥ 5.0µs
Reverse pulse
Forward commands
and forward pulse CW
Maximum T Reverse commands
frequency: τ
200 kpps
t2
CCW
5-16
Specifications Chapter 5
D Control Output Sequence
*t = Approx. 6 s: R88D-UP02H(A)/-UP03H(A)/-UP03L(A)
R88D-UP02V/-UP03V/-UP03W
Approx. 10 s: R88D-UP04H(A)/-UP08H(A)/-UP12H(A)
R88D-UP04L(A)/-UP10L(A)/-UP12L(A)
R88D-UP04V/-UP08V/-UP12V
R88D-UP04W/-UP10W/-UP12W
Approx. 15 s: R88D-UP20H(A)/-UP15L(A)
R88D-UP20V/-UP15W
5-17
Specifications Chapter 5
• Current Limit Detection (9: CLIMIT; Setup Parameter Cn-01 Bit No. 4 = 1)
When the forward current limit (PCL) and the reverse current limit (NCL) are input, this signal is out-
put when the Servomotor’s output torque reaches the lower of the two following torque limit values:
the torque limit value set for user parameters Cn-18, -19 (forward/reverse rotation external current
limit) or the torque limit value set for user parameters Cn-08, -09 (forward/reverse rotation torque
limit).
D Alarm Code Outputs 1 to 3 and Alarm Code Output Ground (30, 31, 32, 33: AL01 to
AL03 and 33: ALOCOM)
When a Servo Driver error is generated, the contents of the error are output in 3-bit code. For details,
refer to 4-3-1 Alarm Displays and Alarm Code Outputs.
D Encoder A-, B-, and Z-phase Outputs (20, 21: +A, -A; 23, 22: +B, -B, 24, 25: +Z, -Z)
Servomotor encoder signals are output as divided phase-difference pulses according to the user pa-
rameter encoder divider rate setting (Cn-0A). The output form is line driver output, and conforms to EIA-
RS-422A. Receive with a line receiver or high-speed photocoupler.
• Output Phase (When Encoder Divider Rate Setting is 2,048)
B-phase B-phase
Z-phase Z-phase
5-18
Specifications Chapter 5
• Output Circuit and Receiving Circuit
Servo Driver Controller on User’s Side
CN1- +5 V
20 +A +A 2 16
3
A-phase R A-phase
21 –A –A 1
4
23 +B +B 6
5
B-phase R B-phase
22 –B –B 7
12
24 +Z +Z 10
Z-phase 11 Z-phase
R
Output line driver 25 –Z –Z 9 8
SN75ALS 174NS 0V
or equivalent 19 EGND GND
Applicable line receiver
0V 0V TI-SN75175/MC3486/AM26LS32
36 FG R = 220 to 470 Ω
FG FG
R = 220 to 470 Ω
5-19
Specifications Chapter 5
4.7 k
5-20
Specifications Chapter 5
5-21
Specifications Chapter 5
When the rotation direction is changed, the encoder A-phase and B-phase output phases are also
changed. When not set, + voltage is for forward rotation and A-phase advance; when set, + voltage if for
reverse rotation and A-phase advance (and - voltage is for forward rotation and B-phase advance).
Therefore wiring changes are unnecessary for encoder signals to the position controller.
D Pin Arrangement
Transmission
1 TXD+
data +
6 RT1
Termination
2 TXD– Transmission resistance
data – on/off
7 RT2
3 RXD+ Reception
data +
8 +5V +5-V output
Reception
4 RXD–
data –
9 GND Ground
Unit
5 PRMU
switching
5-22
Specifications Chapter 5
D Connectors Used (D-sub Connector, 9 Pin)
Dai-ichi Denshi Kogyo Socket at Servo Driver 17LE-13090-27 (D2BC)
Soldered plug at cable side 17JE-23090-02 (D1)
Cover at cable side 17JE-09H-15
OMRON Soldered plug at cable side XM2A-0901
Cover at cable side XM2S-0912
5-23
Specifications Chapter 5
D Forward Torque Control: Cn-08
Reverse Torque Control: Cn-09
The Servomotor output torque control value for forward rotation is set in Cn-08, and the value for re-
verse rotation is set in Cn-09. The setting range is 0 to the maximum torque, and the factory setting is for
the maximum torque.
5-24
Specifications Chapter 5
If the run command turns off , a servo error occurs, or the main-circuit power supply turns off during
operation of a Servomotor with a brake, the dynamic brake comes on (setup parameter Cn-01 bit no. 6 =
0) and Servomotor rotation speed is decreased. When the speed drops to the level of the value set for
the brake command speed (Cn-15), the brake interlock output (BKIR: CN1-7) turns OFF.
Even if the speed does not drop to the level of the value set for the brake command speed (Cn-15), the
brake interlock output (BKIR: CN1-7) turns OFF after the time set for brake timing 2 has elapsed. (This
time setting is made for the purpose of preventing damage to machinery or the Servomotor holding
brake.)
5-25
Specifications Chapter 5
D Feed-forward Amount: Cn-1d
This is the feed forward compensation for the position controller. Positioning time is shortened by ad-
ding the command pulse differential to the speed command. The setting range is 0 to 100%, and the
factory setting is 0%.
5-26
Specifications Chapter 5
Adjust the compensation gain after adjusting the speed loop gain with Cn-04 and the speed loop inte-
gral time constant with Cn-05.
The compensation gain may not be 100 due to the speed loop gain and speed loop integral time
constant set with Cn-04 and Cn-05, in which case increasing the compensation gain will cause an error.
Make sure that the set value is 0 before performing auto-tuning. Proper gain adjustment may not be
possible with auto-tuning if the set value is not 0.
5-27
Specifications Chapter 5
5-28
Specifications Chapter 5
Note The values for torque and rotational speed characteristics, are the values at an armature winding tempera-
ture of 100°C, combined with the Servo Driver. Other values are at normal conditions (20°C, 65%). The
maximum momentary torque is a reference value.
5-29
Specifications Chapter 5
D AC Servomotor Heat Radiation Conditions
When an AC Servomotor is continuously operated at the rated conditions, a heat radiation plate equiva-
lent to an rectangular aluminum plate of t6 × 250 mm is required at the Servomotor flange mounting
area. (This is for horizontal mounting, with nothing around the Servomotor and no interference from
heat convection currents.)
5-30
Specifications Chapter 5
The magnetic brakes installed in Servomotors with brakes are status-holding brakes
with non-magnetized operation. The magnetic brake is released when a magnetic cur-
rent (24 VDC) is applied. The magnetic brake is not meant to be used for braking. Using it
for braking will damage it. During Servomotor operation, be sure to release the magnetic
brake by applying a magnetic voltage. The specifications for Servomotors with brakes
are similar to those for Servomotors without brakes, so except for inertia and weight, the
various constants are all the same.
Note: The inertia for magnetic brakes is the load inertia.
5-31
Specifications Chapter 5
Frequent use
Frequent use
Frequent use
Continuous use
Continuous use Continuous use
5-32
Specifications Chapter 5
Frequent use
Frequent use Frequent use
R88M-U20030L(A) R88M-U30030LA
R88M-U20030WA R88M-U30030WA
5-33
Specifications Chapter 5
Note 1. The allowable loads are the same for motors with brakes.
Note 2. The allowable radial load is the value at a point 5 mm from the end of the shaft.
Radial load
Thrust load
5 mm
Note 3. The allowable radial and thrust loads are values determined with a service life of 20,000 hours
taken as a criteria.
Note 4. The service life of bearing grease is 20,000 hours at a Servomotor ambient temperature of
40°C, and under the rated operating conditions.
Note 5. Absolutely do not impact the Servomotor or the output shaft by striking them with an imple-
ment such as a hammer. Doing so will damage the Servomotor and encoder bearings.
Note 6. Make sure that the radial load is within the allowable range when there is a radial load applied.
If the Servomotor is operated at more than the allowable radial load, the shaft may suffer dam-
age due to fatigue.
Note 7. Applying an excessive load even once can damage the bearings and eventually cause a
breakdown.
5-34
Specifications Chapter 5
5-35
Specifications Chapter 5
D Types of Cable
Model Length (L) Outer diameter of sheath
R88A-CTU001N 1m 9.9 dia.
R88A-CTU002N 2m
D Connection Configuration
46
L 39
72.72 43.6
XW2B-40F5-P t = 18
Connector-Terminal t = 10.3
Conversion Unit
OMNUC U-Series
AC Servomotor Driver
5-36
Specifications Chapter 5
D Wiring
Signal
No.
No. No. Analog Pulse
1 A 1 1 TREF +CW
2 B 1 2 AGND –CW
3 A 2 3 REF +CWW
4 B 2 4 AGND –CWW
5 A 3 5 +ECRST
6 B 3 6 –ECRST
7 A 4 7 BKIR BKIR
8 B 4 8 VCMP INP
9 A 5 9 TGON TGON
10 B 5 10 0GND 0GND
11 A 6 11 PCL PCL
12 B 6 12 NCL NCL
13 A 7 13 +24 VIN +24 VIN
14 B 7 14 RUN RUN
15 A 8 15 MING MIGN
16 B 8 16 POT POT
17 A 9 17 NOT NOT
18 B 9 18 RESET RESET
19 A 10 19 EGND EGND
20 B 10 20 +A +A
21 A 11 21 –A –A
22 B 11 22 –B –B
23 A 12 23 +B +B
24 B 12 24 +Z +Z
25 A 13 25 –Z –Z
26 B 13 26
27 A 14 27
28 B 14 28
29 A 15 29
30 B 15 30 ALO1 ALO1
31 A 16 31 ALO2 ALO2
32 B 16 32 ALO3 ALO3
33 A 17 33 ALOCOM ALOCOM
34 B 17 34 ALM ALM
35 A 18 35 ALMCOM ALMCOM
36 B 18 Shell FG FG
37 A 19
Cable: AWG24 × 18P Connector plug
38 B 19
UL20276 Sumitomo 3M’s 10136-3000VE
39 A 20 Connector cover
40 B 20 Sumitomo 3M’s 10336-52A-008
5-37
Specifications Chapter 5
D Types of Cable
Model Length (L) Outer diameter of sheath
R88A-CPU001S 1m 9.9 dia.
R88A-CPU002S 2m
D Connection Configuration
L 39
43.6
t = 18
Position Control Unit
mounted on a SYSMAC
C/CV-series PC
OMNUC U-Series
AC Servomotor Driver
5-38
Specifications Chapter 5
D Wiring
Connector Pin
No. Insulation Dot mark Dot mark Signal name
Arrangement
color
l color
l Analog Pulse
1 19
1 Orange – Black TREF +CW 2 20
3 21
2 Orange – Red AGND –CW 4 22
5 23
3 Gray – Black REF +CCW 6 24
7 25
4 Gray – Red AGND –CCW 8 26
9 27
5 White – Black +ECRST 10 28
11 29
6 White – Red –ECRST 12 30
13 31
7 Yellow – Black BKIR BKIR 14 32
15 33
16 34
8 Yellow – Red VCMP INP 17 35
18 36
9 Pink – Black TGON TGON
10 Pink – Red 0GND 0GND Connector plug model:
11 Gray –– Black PCL PCL 10136-3000VE
(Sumitomo 3M)
12 Gray –– Red NCL NCL
Connector case model:
13 Orange –– Black +24VIN +24VIN
10336-52A0-008
Orange –– Red (Sumitomo 3M)
14 White –– Black RUN RUN
15 White –– Red MING MING
16 Yellow –– Black POT POT
17 Yellow –– Red NOT NOT
18 Pink –– Black RESET RESET
19 Pink –– Red EGND EGND
20 Orange ––– Black +A +A
21 Orange ––– Red –A –A
22 Gray ––– Black –B –B
23 Gray ––– Red +B +B
24 White ––– Black +Z +Z
25 White ––– Red –Z –Z
26 Yellow ––– Black
27 Yellow ––– Red
28 Pink ––– Black
29 Pink ––– Red
30 Orange –––– Black ALO1 ALO1
31 Orange –––– Red ALO2 ALO2
32 Gray –––– Black ALO3 ALO3
33 Gray –––– Red ALOCOM ALOCOM
34 White –––– Black ALM ALM
35 White –––– Red ALMCOM ALMCOM
Shell Shield --- --- FG FG
Cable: AWG24X18P
UL20276
5-39
Specifications Chapter 5
D Types of Cable
Model Length (L) Outer diameter of sheath
R88A-CRU003C 3m 8 dia.
R88A-CRU005C 5m
R88A-CRU010C 10 m
R88A-CRU015C 15 m
R88A-CRU020C 20 m
D Connection Configuration
23.7 L 37
16 33.3
t = 14
t = 14
OMNUC U-Series
AC Servomotor
OMNUC U-Series
AC Servomotor Driver
D Wiring
5-40
Specifications Chapter 5
<For Cable>
Connector housing model: 172161-1 (Tyco Electronics AMP)
Connector socket contact model: 170365-1 (Tyco Electronics AMP)
Crimping tool: 724649-1
Pulling tool: 724668-2
Connector plug model: 10120-3000VE (Sumitomo 3M)
Connector case model: 10320-52A0-008 (Sumitomo 3M)
<For Motor>
Connector plug model: 172169-1 (Tyco Electronics AMP)
Connector pin contact model: 170359-1 (Tyco Electronics AMP)
D Types of Cable
Model Length (L) Outer diameter of sheath
R88A-CRUD003C 3m 8 dia.
R88A-CRUD005C 5m
R88A-CRUD010C 10 m
R88A-CRUD015C 15 m
R88A-CRUD020C 20 m
D Connection Configuration
38 L 39
32.2 33.3
t = 15 t = 14
OMNUC U-Series
AC Servomotor
OMNUC U-Series
AC Servomotor Driver
5-41
Specifications Chapter 5
D Wiring
Symbol No. No. Symbol
AWG24 (blue)
A+ 1 16 A+
AWG24 (white/blue)
A– 2 17 A–
AWG24 (yellow)
B+ 3 18 B+
AWG24 (white/yellow)
B– 4 19 B–
AWG24 (green)
S+ 5 14 S+
AWG24 (white/green)
S– 6 15 S–
AWG22 (black)
E0V 7 1 E0V
AWG22 (red)
E5V 8 AWG22
4 E5V
(green/yellow)
FG 9 20
Shell FG
Cable: AWG22 × 3C + AWG24 × 3P
UL2589
<For Cable>
Connector model: 17J E 13090-02D8A (DDK) Connector plug model: 10120-3000VE (Sumitomo 3M)
Stud model: 17L-002A1 (DDK) Connector case model: 10320-52A0-008 (Sumitomo 3M)
<For Motor>
Connector: 17JE-23090-02D8A (DDK)
5-42
Specifications Chapter 5
D Types of Cable
Model Length (L) Outer diameter of sheath
R88A-CAU003S 3m 5.8 dia.
R88A-CAU005S 5m
R88A-CAU010S 10 m
R88A-CAU015S 15 m
R88A-CAU020S 20 m
D Connection Configuration
L 50
OMNUC U-Series
AC Servomotor
OMNUC U-Series
AC Servomotor Driver
D Wiring
Symbol No.
AWG20 Red
U-phase 1
AWG20 White
V-phase 2
AWG20 Blue
W-phase 3
AWG20 Green
GR 4
Cable: AWG20 × 4C Crimp-style terminal
UL2517
5-43
Specifications Chapter 5
<For Cable>
Connector housing model: 172159-1 (Tyco Electronics AMP)
Connector socket contact model: 170366-1 (Tyco Electronics AMP)
Crimping tool: 724651-1
Pulling tool: 724668-2
<For Motor>
Connector plug model: 172167-1 (Tyco Electronics AMP)
Connector pin contact model: 170359-1 (Tyco Electronics AMP) for 30 to 100-W models
170360-1 (Tyco Electronics AMP) for 200 to 750-W models
D Types of Cable
Model Length (L) Outer diameter of sheath
R88A-CAU003B 3m 6.8 dia.
R88A-CAU005B 5m
R88A-CAU010B 10 m
R88A-CAU015B 15 m
R88A-CAU020B 20 m
D Connection Configuration
L 50
OMNUC U-Series
AC Servomotor
OMNUC U-Series
AC Servomotor Driver
5-44
Specifications Chapter 5
D Wiring
Symbol No.
AWG20 Red
U-phase 1
AWG20 White
V-phase 2
AWG20 Blue
W-phase 3
AWG20 Green
GR 4
AWG20 Black
Brake 5
AWG20 Black
Brake 6
Cable: AWG20 × 6C Crimp-style terminal
UL2517
<For Cable>
Connector housing model: 172160-1 (Tyco Electronics AMP)
Connector socket contact model: 170366-1 (Tyco Electronics AMP)
Crimping tool: 724651-1
Pulling tool: 724668-2
<For Motor>
Connector plug model: 172168-1 (Tyco Electronics AMP)
Connector pin contact model: 170359-1 (Tyco Electronics AMP) 30 to 100-W models
170360-1 (Tyco Electronics AMP) 200 to 750-W models
D Types of Cable
Model Length (L) Outer diameter of sheath
R88A-CAU001 1m 5.8 dia.
Note 1. Power cables will be cut to the specified length in 1-m increments.
Note 2. The maximum distance between the Servomotor and the Servo Driver is 20 m.
D Connection Configuration
OMNUC U-Series
AC Servomotor
OMNUC U-Series
AC Servomotor Driver
5-45
Specifications Chapter 5
D Wiring
AC Servomotor AC Servo Driver
Note 1. Power cables will be cut to the specified length in 1-m increments.
Note 2. The maximum distance between the Servomotor and the Servo Driver is 20 m.
D Connection Configuration
OMNUC U-Series
AC Servomotor
OMNUC U-Series
AC Servomotor Driver
5-46
Specifications Chapter 5
D Wiring
AC Servomotor AC Servo Driver
5-47
Specifications Chapter 5
j General Specifications
Item Standards
Operating ambient temperature 0°C to 55°C
Storage ambient temperature –10°C to 75°C
Operating ambient humidity 35% to 85% RH (with no condensation)
Storage ambient humidity 35% to 85% RH (with no condensation)
Storage and operating No corrosive gasses.
atmosphere
Vibration resistance 4.9 m/s2 max.
Impact resistance Acceleration 19.6 m/s2 max.
j Performance Specifications
Model R88A-PR02U R88A-PR03U
Type Hand held Mounted
Accessory cable 1,000 mm (Connected by connectors.)
Accessory connectors 7910-7500SC (10 pins) D sub-connector (9 pins)
Display 7-segment LED, 5 digits
External dimensions 63 × 135 × 18.5 (W × H × D) 54 × 57.5 × 15 (W × H × D)
Commu- Standard RS-232C RS-422A
nications
i i Communications Asynchronous (ASYNC)
specifica- method
tions
Baud rate 2,400 bps
Start bits 1 bit
Data 8 bits
Parity None
Stop bits 1 bit
Errors detected by Parameter Display CPF00 Cannot transmit even after 5 seconds have
Unit elapsed since power supply was turned on.
CPF01 A BCC error or faulty reception data has occurred
for five consecutive times, or a time overrun (1 s)
has occurred for three consecutive times.
5-48
Specifications Chapter 5
D General Specifications
Item Standards
Operating ambient temperature 0°C to 55°C
Storage ambient temperature –10°C to 75°C
Operating ambient humidity 35% to 85% RH (with no condensation)
Storage ambient humidity 35% to 85% RH (with no condensation)
Storage and operating No corrosive gasses.
atmosphere
Vibration resistance 4.9 m/s2 max.
Impact resistance Acceleration 19.6 m/s2 max.
D Performance Specifications
Model R88A-RG08UA
Regeneration operating voltage 380 VDC
Regeneration processing current 8 ADC
Average regeneration power 12 W (internal resistance: 50 Ω, 60 W)
Externally connected regeneration 47 Ω±5%
resistance
Error detection function Regeneration resistance disconnection, regeneration transistor
damage, overvoltage
Alarm output SPST-NC contact (open contact at time of protective function
operation)
(200 VAC drive possible.)
External dimensions 55 × 160 × 130 (W × H × D)
Note 1. When the error detection function operates, an alarm is output from the Unit.
Note 2. Create a sequence so that the power supply (R-T) to the Servo Driver is cut off when an alarm
is generated.
Note 3. When the error detection function operates and the Servo Driver’s power supply is cut off, the
Regeneration Unit won’t be restored to its normal status until 2 to 3 seconds have elapsed,
even if the power supply is turned on again. (Normal status is restored after the electrolytic
capacitor in the Servo Driver has been discharged and the voltage between P and N drops.)
Note 4. Does not conform to EC Directives.
5-49
Specifications Chapter 5
j Combinations
Servo Driver Front-surface Mounting
g Bracket
Model Supply voltage Power model
d l
R88D-UP02H(A) 200 V 30 W R88A-TK01U
R88D-UP03H(A) 50 W
R88D-UP04H(A) 100 W
R88D-UP08H(A) 200 W
R88D-UP12H(A) 400 W
R88D-UP20H(A) 750 W R88A-TK02U
R88D-UP03L(A) 100 V 30 W R88A-TK01U
R88D-UP04L(A) 50 W
R88D-UP10L(A) 100 W
R88D-UP12L(A) 200 W
R88D-UP15LA 300 W R88A-TK02U
Note The Brackets come with a top bracket, a bottom bracket, and five mounting screws.
5-50
Specifications Chapter 5
j Dimensions
D R88A-TK01U
6 dia.
5-51
Specifications Chapter 5
D R88A-TK02U
6 dia.
5-52
Specifications Chapter 5
j Mounting Dimensions
D R88A-TK01U D R88A-TK02U
Two, M5 Three, M5
5-53
6
Chapter 6
Supplementary
Materials
6-1 Connection Examples
6-2 Servo Connector Terminal Connection Unit
6-3 OMNUC U-series Standard Models
6-4 Parameter Setting Forms
Supplementary Materials Chapter 6
Noise filter
100/115 VAC,50/60 Hz X1
SUP Surge killer
R88B-UP H : MC
200/230 VAC,50/60 Hz PL Servo error display
X1
T
Contents Terminal
No. CN 1 TB
Output power supply input, 24 VDC A R
1 R88M-U
T
B Connect external Regen- AC Servomotor
A P eration Unit as required.
2 N
Output power supply input, 5 VDC B Red
R88A-CAU S
5 VDC U Power Cable
A White
CCW (with resistance)
Pulse output
3 3 +CCW V
Blue M
CCW (without resistance) B 4 –CCW W Green
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. Use mode 2 for origin search.
Note 4. Use a dedicated power supply (5 VDC) for command pulse signals.
Note 5. ERB44-02 diodes (by Fuji Electric) or equivalent are recommended for surge absorption.
Note 6. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-2
Supplementary Materials Chapter 6
Noise filter
100/115 VAC,50/60 Hz X1
SUP Surge killer
R88B-UP H :
MC
200/230 VAC,50/60 Hz PL Servo error display
X1
T
TB
Contents Terminal R
CN 1
No.
T R88M-U
Output power supply input, 24 VDC A Connect external Regen- AC Servomotor
1 P
B 24 VDC eration Unit as required.
N R88A-CAU S
A Red
U Power Cable
2 White
Output power supply input, 5 VDC B 3 +CCW V
Blue M
CCW (with resistance)
Pulse output
3 A 4 –CCW W Green
CCW (without resistance) B 1 +CW
CW (with resistance) A 2 –CW
4
CW (without resistance) B
CN2
A
0V 5 5
B 1.6 K +ECRST
RE
6 –ECRST
Deviation counter reset output A
6
0V B R88A-CRU C
24 +Z Encoder Cable
A
Origin line driver input 8 25 –Z
B 12 to 24 VDC
A
Positioning completed input 9 8 INP
B
13 +24VIN
A X1
Position proximity input 10 14 RUN
B
A 18 RESET
CCW limit input 12 10 OGND
B
A 35 ALMCOM
CW limit input 13 34 ALM
B X1
24 VDC
A
External interrupt input 19
B Shell FG
A
Emergency stop input 20 R88A-CPU S
B General-purpose
Cable
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. Use mode 2 for origin search.
Note 4. Use a dedicated power supply (24 VDC) for command pulse signals.
Note 5. ERB44-02 diodes (by Fuji Electric) or equivalent are recommended for surge absorption.
Note 6. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-3
Supplementary Materials Chapter 6
Noise filter
100/115 VAC,50/60 Hz X1
SUP Surge killer
R88B-UP H : MC
200/230 VAC,50/60 Hz PL Servo error display
X1
T
C200H - NC211
CN 1 TB
Contents No. R
R88M-U
Output power supply input, 24 VDC 1 T AC Servomotor
Connect external Regen-
24 VDC P eration Unit as required.
Output power supply, 0 V 23 N R88A-CAU S
Red
5 VDC U Power Cable
White
X-axis pulse CW (with resistance) 2 1 +CW V
Blue M
output CW (without resistance) 3 2 –CW W Green
CCW (with resistance) 13 3 +CCW
CCW (without resistance) 14 4 –CCW
5 +ECRST
X-axis deviation counter reset output 4 6 CN2
–ECRST
X-axis origin line driver input 9 24 +Z
X-axis origin common 11 25 –Z RE
X-axis positioning completed input 8 8 INP R88A-CRU C
Encoder Cable
FG 12
R88A-CPU S
General-purpose Cable
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. Use mode 2 for origin search.
Note 4. Use a dedicated power supply (5 or 24 VDC) for command pulse signals.
Note 5. ERB44-02 diodes (by Fuji Electric) or equivalent are recommended for surge absorption.
Note 6. This wiring diagram is an example of X-axis wiring only. If two-axis control is used, the external
input and Servo Driver wiring must be done in the same way for the Y axis.
Note 7. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-4
Supplementary Materials Chapter 6
Noise filter
100/115 VAC,50/60 Hz X1
SUP Surge killer
R88B-UP H : MC
200/230 VAC,50/60 Hz PL Servo error display
X1
T
C200H - NC211
CN 1 TB
Contents No. R
Output power supply input, 24 VDC 1 T R88M-U
Connect external Regen- AC Servomotor
24 VDC P eration Unit as required.
Output power supply, 0 V 23 N R88A-CAU S
Red
1 +CW U Power Cable
White
X-axis pulse CW (with resistance) 2 2 –CW V
Blue M
output CW (without resistance) 3 3 +CCW W Green
CCW (with resistance) 13 4 –CCW
CCW (without resistance) 14
1.6 K 5 +ECRST
X-axis deviation counter reset output 4 6 CN2
–ECRST
X-axis origin line driver input 9 24 +Z
X-axis origin common 11 25 –Z RE
X-axis positioning completed input 8 8 INP R88A-CRU C
Encoder Cable
FG 12
R88A-CPU S
General-purpose Cable
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. Use mode 2 for origin search.
Note 4. Use a dedicated power supply (24 VDC) for command pulse signals.
Note 5. ERB44-02 diodes (by Fuji Electric) or equivalent are recommended for surge absorption.
Note 6. This wiring diagram is an example of X-axis wiring only. If two-axis control is used, the external
input and Servo Driver wiring must be done in the same way for the Y axis.
Note 7. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-5
Supplementary Materials Chapter 6
Noise filter
100/115 VAC,50/60 Hz X1
SUP Surge killer
R88B-UP H : MC
200/230 VAC,50/60 Hz PL Servo error display
X1
T
TB
Contents Terminal
No. CN 1 R
A 13 +24 VIN T R88M-U
12 to 24 VDC 1 Connect external Regen- AC Servomotor
B 24 VDC X1 P eration Unit as required.
CW limit A 14 RUN N R88A-CAU S
2
CCW limit B 18 RESET U Power Cable
Emergency stop A 35 ALMCOM V
3 M
External interrupt B X1 34 ALM W
Origin A 24 VDC
4
Origin proximity B
Local A
5 CN2
Ready B
5 VDC RE
A
5 VDC 8 B 1 +CW R88A-CRU C
Pulse output
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. ERB44-02 diodes (by Fuji Electric) or equivalent are recommended for surge absorption.
Note 4. When using a 3G2A5-NC111-EV1 Position Control Unit, origin search is carried out according
to the origin and origin proximity inputs. Set the origin and origin proximity for the mechanical
system. Even after the 3G2A5-NC111-EV1 completes the origin search and pulses are
stopped, pulses are still accumulated in the deviation counter in the Servo Driver. The Servo-
motor will move for the amount of residual pulses and then stop, so there may be a discrepan-
cy with the origin. In order to minimize the amount of the discrepancy, set the origin search
proximity speed as low as possible.
Note 5. Use the RUN signal to set whether the Servo can be turned ON/OFF.
6-6
Supplementary Materials Chapter 6
Noise filter
R88D-UP L : 100/115
VAC, 50/60 Hz Surge killer
Servo error display
Contents
24-V DC input (for output) Connect to External
Regeneration Unit R88M-U
24 VDC as requred.
0-V input (for output)
Red
5 VDC White R88A-CAU S
X-axis CW (with a resistor)
pulse Blue
output CW (w/O a resistor)
Green
CCW (with a resistor)
R88A-CPU S
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. Use mode 2 for origin search.
Note 4. Use the 5-VDC and 24-VDC power supply for command pulse signals as a dedicated power
supply.
Note 5. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric).
Note 6. This diagram shows a connection example for the X axis only. For 2-axis control, connect an
external input and Servo Driver for the Y axis as well.
Note 7. Make the setting so that the Servo can be turned ON and OFF with the RUN signal.
Note 8. The maximum response for the pulse command input of the U-series Servo Driver is
200 kpps.
6-7
Supplementary Materials Chapter 6
Noise filter
R88D-UP L : 100/115 Main circuit contact
VAC, 50/60 Hz
Surge killer
Servo error display
Contents
24-V DC input (for output)
Connect to External
Regeneration Unit R88M-U
24 VDC as required.
0-V input (for output)
Red
White R88A-CAU S
X-axis CW (with a resistor)
pulse Blue
output CW (w/O a resistor)
Green
CCW (with a resistor)
R88A-CPU S
Note 1. Incorrect signal wiring can cause damage to Units and the Servo Driver.
Note 2. Leave unused signal lines open and do not wire them.
Note 3. Use mode 2 for origin search.
Note 4. Use the 24-VDC power supply for command pulse signals as a dedicated power supply.
Note 5. The diode recommended for surge absorption is the ERB44-02 (Fuji Electric).
Note 6. This diagram shows a connection example for the X axis only. For 2-axis control, connect an
external input and Servo Driver for the Y axis as well.
Note 7. Make the setting so that the Servo can be turned ON and OFF with the RUN signal.
Note 8. The maximum response for the pulse command input of the U-series Servo Driver is
200 kpps.
6-8
Supplementary Materials Chapter 6
Emergency Origin
stop proximity
CW CCW
limit limit
(See note 1)
External 24
interrupt VDC
24 VDC
6-9
Supplementary Materials Chapter 6
Terminal Connection Unit for C200H-NC211
XW2B-40J6-2B
X-axis Servo Driver Y-axis Servo Driver
C200H-NC211 connector connector connector
X-axis (See
RESET 24 note 1) (See note 1)
Y-axis 24
VDC Y-axis RESET VDC
X-axis external
X-axis
ALMCOM interrupt
external Y-axis
interrupt ALMCOM
24 VDC
6-10
Supplementary Materials Chapter 6
Terminal Connection Unit for CQM1-CPU43-V1, CQM1H-PLB21
XW2B-20J6-3B
CQM1 connector Servo Driver connector
Com- Com-
mon mon
CQM1 Input Unit
(See
note 3)
(See (See 24
note 1) note 1) VDC
(See
note 2)
24 VDC
Note 1. Inputting this signal will cause the CQM1’s output pulse to be returned and input to the high-
speed counter.
Note 2. Input this output signal to a CQM1’s Input Unit.
Note 3. The XB contact is used to turn ON/OFF the electromagnetic brake.
Note 4. An open-collector output is used for the Z phase.
Note 5. Do not connect unused terminals.
Note 6. The 0 V terminal is internally connected to the common terminals.
Note 7. The following crimp terminal is applicable: R1.25-3 (round with open end).
6-11
Supplementary Materials Chapter 6
D Servomotors
Specification Model
Straight
g shaft with Standard ((no 200 VAC 30 W R88M-U03030HA
no kkey b k )
brake) 50 W R88M-U05030HA
100 W R88M-U10030HA
200 W R88M-U20030HA
400 W R88M-U40030HA
750 W R88M-U75030HA
100 VAC 30 W R88M-U03030LA
50 W R88M-U05030LA
100 W R88M-U10030LA
200 W R88M-U20030LA
300 W R88M-U30030LA
With brake 200 VAC 30 W R88M-U03030HA-B
50 W R88M-U05030HA-B
100 W R88M-U10030HA-B
200 W R88M-U20030HA-B
400 W R88M-U40030HA-B
750 W R88M-U75030HA-B
100 VAC 30 W R88M-U03030LA-B
50 W R88M-U05030LA-B
100 W R88M-U10030LA-B
200 W R88M-U20030LA-B
300 W R88M-U30030LA-B
6-12
Supplementary Materials Chapter 6
Specification Model
Straight
g shafts with Standard ((no 200 VAC 30 W R88M-U03030HA-S1
k
keys b k )
brake) 50 W R88M-U05030HA-S1
100 W R88M-U10030HA-S1
200 W R88M-U20030HA-S1
400 W R88M-U40030HA-S1
750 W R88M-U75030HA-S1
100 VAC 30 W R88M-U03030LA-S1
50 W R88M-U05030LA-S1
100 W R88M-U10030LA-S1
200 W R88M-U20030LA-S1
300 W R88M-U30030LA-S1
With brake 200 VAC 30 W R88M-U03030HA-BS1
50 W R88M-U05030HA-BS1
100 W R88M-U10030HA-BS1
200 W R88M-U20030HA-BS1
400 W R88M-U40030HA-BS1
750 W R88M-U75030HA-BS1
100 VAC 30 W R88M-U03030LA-BS1
50 W R88M-U05030LA-BS1
100 W R88M-U10030LA-BS1
200 W R88M-U20030LA-BS1
300 W R88M-U30030LA-BS1
D Parameter Unit
Specification Model
Handy type R88A-PR02U
Mounted type R88A-PR03U
D Regeneration Unit
Specification Model
Regeneration processing current: 8 A R88A-RG08UA
6-13
Supplementary Materials Chapter 6
D External Regeneration Resistor
Specification Model
Regeneration capacity: 70 W, 47 Ω R88A-RR22047S
D Encoder Cables
Specification Model
Connectors at both ends 3m R88A-CRU003C
5m R88A-CRU005C
10 m R88A-CRU010C
15 m R88A-CRU015C
20 m R88A-CRU020C
Cable only 1-m units R88A-CRU001
D Power Cables
Specification Model
For standard Connector at one 3m R88A-CAU003S
motors ((no b
brake)
k ) end
d 5m R88A-CAU005S
10 m R88A-CAU010S
15 m R88A-CAU015S
20 m R88A-CAU020S
Cable only 1-m units R88A-CAU001
For motors with Connector at one 3m R88A-CAU003B
b k
brakes end
d 5m R88A-CAU005B
10 m R88A-CAU010B
15 m R88A-CAU015B
20 m R88A-CAU020B
Cable only 1-m units R88A-CAU01B
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Supplementary Materials Chapter 6
D Servo Relay Units
Specification Model
Servo Relay C200H-NC112 XW2B-20J6-1B
Unit C200HW-NC113
C200H-NC211 XW2B-40J6-2B
C500-NC113/211
C200HW-NC213/413
CQM1-CPU43-V1 XW2B-20J6-3B
CQM1H-PLB21
Servo Driver Cable 1m XW2Z-100J-B1
2m XW2Z-200J-B1
Position Control C200H-NC112 0.5 m XW2Z-050J-A1
U i Cable
Unit C bl 1m XW2Z-100J-A1
C200H-NC211 0.5 m XW2Z-050J-A2
C
C500-NC113/211
NC / 1m XW2Z-100J-A2
CQM1-CPU43-V1 0.5 m XW2Z-050J-A3
CQM H PLB
CQM1H-PLB21 1m XW2Z-100J-A3
C200HW-NC113 0.5 m XW2Z-050J-A6
1m XW2Z-100J-A6
C200HW-NC213 0.5 m XW2Z-050J-A7
C HW NC
C200HW-NC413 1m XW2Z-100J-A7
Note HA/LA models: Models manufactured after May 1998 conform to UL/cUL Standards.
H/L models: Do not conform to UL/cUL Standards.
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Supplementary Materials Chapter 6
D Servomotors
Specification Model
Straight
g shafts with Standard ((no 200 VAC 30 W R88M-U03030VA-S1
k
keys b k )
brake) 50 W R88M-U05030VA-S1
100 W R88M-U10030VA-S1
200 W R88M-U20030VA-S1
400 W R88M-U40030VA-S1
750 W R88M-U75030VA-S1
100 VAC 30 W R88M-U03030WA-S1
50 W R88M-U05030WA-S1
100 W R88M-U10030WA-S1
200 W R88M-U20030WA-S1
300 W R88M-U30030WA-S1
With brake 200 VAC 30 W R88M-U03030VA-BS1
50 W R88M-U05030VA-BS1
100 W R88M-U10030VA-BS1
200 W R88M-U20030VA-BS1
400 W R88M-U40030VA-BS1
750 W R88M-U75030VA-BS1
100 VAC 30 W R88M-U03030WA-BS1
50 W R88M-U05030WA-BS1
100 W R88M-U10030WA-BS1
200 W R88M-U20030WA-BS1
300 W R88M-U30030WA-BS1
D Parameter Units
Specification Model
Handy type R88A-PR02U
Mounted type R88A-PR03U
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Supplementary Materials Chapter 6
D Encoder Cables
Specification Model
Connectors at both ends 3m R88A-CRUD003C
5m R88A-CRUD005C
10 m R88A-CRUD010C
15 m R88A-CRUD015C
20 m R88A-CRUD020C
Cable only 1-m units R88A-CRU001
D Peripheral Cable
Specification Model
Analog monitor cable 1m R88A-CMW001S
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Supplementary Materials Chapter 6
j User Parameters
PRM Parameter name Factory Unit Setting Setting
No. setting range
Cn-04 Speed loop gain (See note 1.) 80 Hz 1 to 2,000
Cn-05 Speed loop integration constant 20 H/L: ms 2 to 10,000
HA/LA/
V/W:
ms or
0.01 ms
Cn-06 Emergency stop torque Maximum % 0 to maxi-
torque mum torque
Cn-07 Soft start acceleration time 0 ms 0 to 10,000
Cn-08 Forward torque limit Maximum % 0 to maxi-
torque mum torque
Cn-09 Reverse torque limit Maximum % 0 to maxi-
torque mum torque
Cn-0A Encoder divider rate (See note 2.) 1,000 Pulses/ 16 to 2,048
revolution
Cn-0b Rotation speed for motor rotation 20 r/min 1 to 4,500
detection
Cn-0C P control switching (torque com- 200 % 0 to maxi-
mands) mum torque
Cn-0d P control switching (speed commands) 0 r/min 0 to 4,500
Cn-0E P control switching (acceleration com- 0 10 0 to 3,000
mands) (r/min)/s
Cn-0F P control switching (deviation pulse) 10 Command 0 to 10,000
units
Cn-10 Jog speed 500 r/min 0 to 4,500
Cn-11 Number of encoder pulses (See notes 2,048 Pulses/ 2,048 2,048
2 and 3.) revolution
Cn-12 Brake timing 1 0 10 ms 0 to 50
Cn-15 Brake command speed 100 r/min 0 to 4,500
Cn-16 Brake timing 2 50 10 ms 10 to 100
Cn-17 Torque command filter time constant 4 100 µs 0 to 250
Cn-18 Forward rotation external current limit 100 % 0 to maxi-
mum torque
Cn-19 Reverse rotation external current limit 100 % 0 to maxi-
mum torque
Cn-1A Position loop gain 40 1/s 1 to 500
Cn-1b Positioning completion range 3 Command 0 to 250
units
Cn-1C Bias rotational speed 0 r/min 0 to 450
Cn-1d Feed-forward amount 0 % 0 to 100
Cn-1E Deviation counter overflow level 1,024 × 256 1 to 32,767
commands
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Supplementary Materials Chapter 6
Note 1. Cn-04 (speed loop gain) is factory-set for three times the load inertia. Therefore, if the load
inertia is extremely small, some oscillation may occur. If it does, then lower Cn-04 to 20 or
less.
Note 2. After the settings for Cn-11 (number of encoder pulses), Cn-24 (Electronic gear ratio G1 (nu-
merator)), and Cn-25 (Electronic gear ratio G2 (denominator)) have been made, they become
effective when the power is turned on again after having been cut off. (Check to see that the
LED display has gone off.)
Note 3. Set Cn-11 (number of encoder pulses) according to the number of pulses (resolution) of the
encoder. The parameter must be set to 2,048 for an incremental encoder.
Note 4. Refer to the Computer Monitor Software Instruction Manual (I513) for OMNUC U-series
Servo Drivers for more details on Cn-29 (unit number setting).
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Supplementary Materials Chapter 6
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Supplementary Materials Chapter 6
Note 1. If power is immediately turned back on after having been cut off, a momentary stop alarm may
be generated. If bit no. 5 is set to “1,” the alarm will be cleared automatically even if it is gener-
ated, and operation will resume.
Note 2. If set bit 6 to “1” and bit 8 to “0,” the dynamic brake relay will turn OFF after the Servomotor
stops, regardless of the setting of bit no. 7.
Note 3. With P control switch conditions, a change from PI control to P control is selected.
Note 4. Do not change the setting of bits 1 and E of setup parameter no. 1 (Cn-01) when a Servomotor
with an incremental encoder is being used.
Note 5. These parameters become effective only after power is reset. Confirm that the indicators go
out before turning power back on. (Check to see that the LED display has gone off.)
Note 6. The position loop will not be effective when stopping in this mode.
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Supplementary Materials Chapter 6
6-22