Flextec 450

Operator’s Manual
™
FLEXTEC 450
For use with machines having Code Numbers:
11626, 11754, 11941, 12038
Register your machine:

www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10062-C | Issue Date Jun-15

© Lincoln Global, Inc. All Rights Reserved.
THANK YOU FOR SELECTING
A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES.
LINCOLN ELECTRIC. DON’T get too close to the arc.
Use corrective lenses if necessary
to stay a reasonable distance
away from the arc.
READ and obey the Safety Data
PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label
DAMAGE IMMEDIATELY that appears on all containers of
When this equipment is shipped, title passes to the purchaser welding materials.
upon receipt by the carrier. Consequently, claims for material USE ENOUGH VENTILATION or
damaged in shipment must be made by the purchaser against the exhaust at the arc, or both, to
transportation company at the time the shipment is received. keep the fumes and gases from
your breathing zone and the general area.
IN A LARGE ROOM OR OUTDOORS, natural ventilation may be
adequate if you keep your head out of the fumes (See below).
SAFETY DEPENDS ON YOU
USE NATURAL DRAFTS or fans to keep the fumes away
Lincoln arc welding and cutting equipment is designed and built
from your face.
with safety in mind. However, your overall safety can be increased
by proper installation ... and thoughtful operation on your part. If you develop unusual symptoms, see your supervisor.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT Perhaps the welding atmosphere and ventilation system
WITHOUT READING THIS MANUAL AND THE SAFETY should be checked.
PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly,
think before you act and be careful.
WEAR CORRECT EYE, EAR &
BODY PROTECTION
WARNING PROTECT your eyes and face with welding helmet
properly fitted and with proper grade of filter plate
(See ANSI Z49.1).
This statement appears where the information must be followed
exactly to avoid serious personal injury or loss of life. PROTECT your body from welding spatter and arc
flash with protective clothing including woolen
clothing, flame-proof apron and gloves, leather
CAUTION leggings, and high boots.
PROTECT others from splatter, flash, and glare
This statement appears where the information must be followed with protective screens or barriers.
to avoid minor personal injury or damage to this equipment.
IN SOME AREAS, protection from noise may be appropriate.
BE SURE protective equipment is in good condition.
Also, wear safety glasses in work area
AT ALL TIMES.
SPECIAL SITUATIONS
DO NOT WELD OR CUT containers or materials which previously
had been in contact with hazardous substances unless they are
properly cleaned. This is extremely dangerous.
DO NOT WELD OR CUT painted or plated parts unless special
precautions with ventilation have been taken. They can release
highly toxic fumes or gases.
Additional precautionary measures
PROTECT compressed gas cylinders from excessive heat,
mechanical shocks, and arcs; fasten cylinders so they cannot fall.
BE SURE cylinders are never grounded or part of an
electrical circuit.
REMOVE all potential fire hazards from welding area.
ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR
IMMEDIATE USE AND KNOW HOW TO USE IT.
Safety 01 of 04 - 5/16/2018
SAFETY
SECTION A: with hot engine parts and igniting. Do not spill fuel when filling
tank. If fuel is spilled, wipe it up and do not start engine until
WARNINGS
fumes have been eliminated.
1.d. Keep all equipment safety guards, covers
and devices in position and in good repair.
CALIFORNIA PROPOSITION 65 WARNINGS Keep hands, hair, clothing and tools away
from V-belts, gears, fans and all other
moving parts when starting, operating or
WARNING: Breathing diesel engine exhaust repairing equipment.
exposes you to chemicals known to the State 1.e. In some cases it may be necessary to remove safety guards to
of California to cause cancer and birth defects, perform required maintenance. Remove guards only when
or other reproductive harm. necessary and replace them when the maintenance requiring
• Always start and operate the engine in a their removal is complete. Always use the greatest care when
well-ventilated area. working near moving parts.
• If in an exposed area, vent the exhaust to the outside. 1.f. Do not put your hands near the engine fan. Do not attempt to
override the governor or idler by pushing on the throttle control
• Do not modify or tamper with the exhaust system.
rods while the engine is running.
• Do not idle the engine except as necessary.
1.g. To prevent accidentally starting gasoline engines while turning
For more information go to the engine or welding generator during maintenance work,
www.P65 warnings.ca.gov/diesel disconnect the spark plug wires, distributor cap or magneto wire
as appropriate.
WARNING: This product, when used for welding or 1.h. To avoid scalding, do not remove the radiator
cutting, produces fumes or gases which contain pressure cap when the engine is hot.
chemicals known to the State of California to cause
birth defects and, in some cases, cancer. (California
Health & Safety Code § 25249.5 et seq.)
WARNING: Cancer and Reproductive Harm ELECTRIC AND

www.P65warnings.ca.gov MAGNETIC FIELDS MAY
BE DANGEROUS
ARC WELDING CAN BE HAZARDOUS. PROTECT
YOURSELF AND OTHERS FROM POSSIBLE SERIOUS 2.a. Electric current flowing through any conductor
INJURY OR DEATH. KEEP CHILDREN AWAY. causes localized Electric and Magnetic Fields (EMF).
PACEMAKER WEARERS SHOULD CONSULT WITH Welding current creates EMF fields around welding cables
THEIR DOCTOR BEFORE OPERATING. and welding machines
Read and understand the following safety highlights. For 2.b. EMF fields may interfere with some pacemakers, and
additional safety information, it is strongly recommended welders having a pacemaker should consult their physician
that you purchase a copy of “Safety in Welding & Cutting - before welding.
ANSI Standard Z49.1” from the American Welding Society,
2.c. Exposure to EMF fields in welding may have other health effects
P.O. Box 351040, Miami, Florida 33135 or CSA Standard
which are now not known.
W117.2-1974. A Free copy of “Arc Welding Safety” booklet
E205 is available from the Lincoln Electric Company, 2.d. All welders should use the following procedures in order to
22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. minimize exposure to EMF fields from the welding circuit:
BE SURE THAT ALL INSTALLATION, OPERATION, 2.d.1. Route the electrode and work cables together - Secure
MAINTENANCE AND REPAIR PROCEDURES ARE them with tape when possible.
PERFORMED ONLY BY QUALIFIED INDIVIDUALS. 2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and work
cables. If the electrode cable is on your right side, the
FOR ENGINE POWERED work cable should also be on your right side.
EQUIPMENT. 2.d.4. Connect the work cable to the workpiece as close as pos-
sible to the area being welded.
1.a. Turn the engine off before troubleshooting 2.d.5. Do not work next to welding power source.
and maintenance work unless the
maintenance work requires it to be running.
1.b. Operate engines in open, well-ventilated areas or vent the engine
exhaust fumes outdoors.
1.c. Do not add the fuel near an open flame welding
arc or when the engine is running. Stop the
engine and allow it to cool before refueling to
prevent spilled fuel from vaporizing on contact Safety 02 of 04 - 5/16/2018
SAFETY
ELECTRIC SHOCK ARC RAYS CAN BURN.

CAN KILL.
3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your
electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or
not touch these “hot” parts with your bare skin or wet clothing. observing open arc welding. Headshield and filter lens should
Wear dry, hole-free gloves to insulate hands. conform to ANSI Z87. I standards.
3.b. Insulate yourself from work and ground using dry insulation. 4.b. Use suitable clothing made from durable flame-resistant material
Make certain the insulation is large enough to cover your full area to protect your skin and that of your helpers from the arc rays.
of physical contact with work and ground.
4.c. Protect other nearby personnel with suitable, non-flammable
In addition to the normal safety precautions, if screening and/or warn them not to watch the arc nor expose
welding must be performed under electrically themselves to the arc rays or to hot spatter or metal.
hazardous conditions (in damp locations or while
wearing wet clothing; on metal structures such as
floors, gratings or scaffolds; when in cramped FUMES AND GASES
positions such as sitting, kneeling or lying, if there CAN BE DANGEROUS.
is a high risk of unavoidable or accidental contact
with the workpiece or ground) use the following 5.a. Welding may produce fumes and gases
equipment: hazardous to health. Avoid breathing these
• Semiautomatic DC Constant Voltage (Wire) Welder. fumes and gases. When welding, keep your head out of the fume.
• DC Manual (Stick) Welder. Use enough ventilation and/or exhaust at the arc to keep fumes
and gases away from the breathing zone. When welding
• AC Welder with Reduced Voltage Control.
hardfacing (see instructions on container or SDS)
3.c. In semiautomatic or automatic wire welding, the electrode, or on lead or cadmium plated steel and other
electrode reel, welding head, nozzle or semiautomatic welding metals or coatings which produce highly toxic
gun are also electrically “hot”. fumes, keep exposure as low as possible and
3.d. Always be sure the work cable makes a good electrical within applicable OSHA PEL and ACGIH TLV limits
connection with the metal being welded. The connection should using local exhaust or mechanical ventilation
be as close as possible to the area being welded. unless exposure assessments indicate otherwise.
In confined spaces or in some circumstances,
3.e. Ground the work or metal to be welded to a good electrical (earth) outdoors, a respirator may also be required.
ground. Additional precautions are also required when
3.f. Maintain the electrode holder, work clamp, welding cable and welding
welding machine in good, safe operating condition. Replace on galvanized steel.
damaged insulation. 5. b. The operation of welding fume control equipment is affected by
3.g. Never dip the electrode in water for cooling. various factors including proper use and positioning of the
equipment, maintenance of the equipment and the specific
3.h. Never simultaneously touch electrically “hot” parts of electrode welding procedure and application involved. Worker exposure
holders connected to two welders because voltage between the level should be checked upon installation and periodically
two can be the total of the open circuit voltage of both thereafter to be certain it is within applicable OSHA PEL and
welders. ACGIH TLV limits.
3.i. When working above floor level, use a safety belt to protect 5.c. Do not weld in locations near chlorinated hydrocarbon vapors
yourself from a fall should you get a shock. coming from degreasing, cleaning or spraying operations. The
heat and rays of the arc can react with solvent vapors to form
3.j. Also see Items 6.c. and 8.
phosgene, a highly toxic gas, and other irritating products.
5.d. Shielding gases used for arc welding can displace air and cause
injury or death. Always use enough ventilation, especially in
confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
Safety Data Sheet (SDS) and follow your employer’s safety
practices. SDS forms are available from your welding
distributor or from the manufacturer.
5.f. Also see item 1.b.
Safety 03 of 04 - 5/16/2018
SAFETY
WELDING AND CUTTING CYLINDER MAY EXPLODE IF

SPARKS CAN CAUSE DAMAGED.
FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing
6.a. Remove fire hazards from the welding area. If the correct shielding gas for the process used
this is not possible, cover them to prevent the welding sparks and properly operating regulators designed for
from starting a fire. Remember that welding sparks and hot the gas and pressure used. All hoses, fittings,
materials from welding can easily go through small cracks and etc. should be suitable for the application and
openings to adjacent areas. Avoid welding near hydraulic lines. maintained in good condition.
Have a fire extinguisher readily available. 7.b. Always keep cylinders in an upright position securely chained to
6.b. Where compressed gases are to be used at the job site, special an undercarriage or fixed support.
precautions should be used to prevent hazardous situations. 7.c. Cylinders should be located:
Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)
• Away from areas where they may be struck or subjected
and the operating information for the equipment being used.
to physical damage.
6.c. When not welding, make certain no part of the electrode circuit is • A safe distance from arc welding or cutting operations
touching the work or ground. Accidental contact can cause and any other source of heat, sparks, or flame.
overheating and create a fire hazard.
7.d. Never allow the electrode, electrode holder or any other
6.d. Do not heat, cut or weld tanks, drums or containers until the
electrically “hot” parts to touch a cylinder.
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances inside. 7.e. Keep your head and face away from the cylinder valve outlet
They can cause an explosion even though they have been when opening the cylinder valve.
“cleaned”. For information, purchase “Recommended Safe 7.f. Valve protection caps should always be in place and hand tight
Practices for the Preparation for Welding and Cutting of except when the cylinder is in use or connected for use.
Containers and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society 7.g. Read and follow the instructions on compressed gas cylinders,
(see address above). associated equipment, and CGA publication P-l, “Precautions for
Safe Handling of Compressed Gases in Cylinders,” available from
6.e. Vent hollow castings or containers before heating, cutting or the Compressed Gas Association, 14501 George Carter Way
welding. They may explode.
Chantilly, VA 20151.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil free
protective garments such as leather gloves, heavy shirt, cuffless
trousers, high shoes and a cap over your hair. Wear ear plugs
when welding out of position or in confined places. Always wear
safety glasses with side shields when in a welding area. FOR ELECTRICALLY
6.g. Connect the work cable to the work as close to the welding area POWERED EQUIPMENT.
as practical. Work cables connected to the building framework or
other locations away from the welding area increase the 8.a. Turn off input power using the disconnect
possibility of the welding current passing through lifting chains, switch at the fuse box before working on
crane cables or other alternate circuits. This can create fire the equipment.
hazards or overheat lifting chains or cables until they fail.
8.b. Install equipment in accordance with the U.S. National Electrical
6.h. Also see item 1.c. Code, all local codes and the manufacturer’s recommendations.
6.I. Read and follow NFPA 51B “Standard for Fire Prevention During 8.c. Ground the equipment in accordance with the U.S. National
Welding, Cutting and Other Hot Work”, available from NFPA, 1 Electrical Code and the manufacturer’s recommendations.
Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Refer to
http://www.lincolnelectric.com/safety
for additional safety information.
Safety 04 of 04 - 5/16/2018
vi TABLE OF CONTENTS vi
Page
Installation .......................................................................................................Section A
Technical Specifications ........................................................................................A-1
Welding Process, Physical Dimensions ..........................................................A-2
Safety Precautions ..........................................................................................A-3
VRD™ (Voltage Reduction Device) ..............................................................................A-3
Select Suitable Location..................................................................................A-3
Lifting...............................................................................................................A-3
Stacking ..........................................................................................................A-3
Environmental Limitations ...............................................................................A-3
Input and Grounding Connections ..................................................................A-3
High Frequency Protection ....................................................................................A-3
Input Connection ............................................................................................A-4
Input Connection .............................................................................................A-5
Input Fuse and Supply Wire Considerations...................................................A-5
Input Voltage Selection ...................................................................................A-5
Cable Connections..........................................................................................A-6
Recommended Electrode and Work Cable for arc Welding ..................................A-7
Output Cable Guidelines .......................................................................................A-7
Connection Diagrams Flextec 450 to Wire Feeders ..............................A-8 thru A-11
________________________________________________________________________
Operation .........................................................................................................Section B
Safety Precautions ................................................................................................B-1
Graphic Symbols............................................................................................B-1, B-2
Product Description ..............................................................................................B-2
Duty Cycle .............................................................................................................B-2
Design Features ....................................................................................................B-2
Recommended Processes and Equipment ...........................................................B-3
Case Front Controls...............................................................................................B-4
Power-Up Sequence..............................................................................................B-5
Case Back Controls ...............................................................................................B-5
Common Welding Procedures, Weld Controls and Displays..................B-5, thru B-8
_______________________________________________________________________
Accessories .....................................................................................................Section C
Options / Accessories............................................................................................C-1
________________________________________________________________________
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
VISUAL INSPECTION...................................................................................................D-1
ROUTINE MAINTENANCE ............................................................................................D-1
PERIODIC MAINTENANCE ...........................................................................................D-1
________________________________________________________________________
Section E ..............................................................................................Troubleshooting
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide ..........................................................................................E-2
Error Codes ............................................................................................E-3 Thru E-5
________________________________________________________________________
Wiring Diagram and Dimension Print ............................................................Section F

________________________________________________________________________
Parts List.........................................................................................P-652, P-732 Series

________________________________________________________________________
A-1 INSTALLATION A-1
TECHNICAL SPECIFICATIONS - FLEXTEC™ 450

POWER SOURCE-INPUT VOLTAGE AND CURRENT
Model Duty Cycle Input Voltage ± 10% Input Amperes Idle Power Power Factor @
Rated Output
60% rating 37 / 27 / 22 72 Watts

K2882-2 Max. 95%
100% rating 380 / 460 / 575 / 3 / 50 / 60 29 / 21 / 17 (fan on)
RATED OUTPUT
Process Duty Cycle Volts at Rated Amperes Amperes
60% 36.5V 450

GMAW (CV)
100% 34V 400
60% 28V 450

GTAW (CC)
100% 26V 400
60% 38V 450

SMAW (CC)
100% 36V 400
60% 36.5V 450

FCAW-GS (CV)
100% 34V 400
60% 36.5V 450

FCAW-SS (CV)
100% 34V 400
RECOMMENDED INPUT WIRE AND FUSE SIZES (1)

VOLTAGE Maximum Cord Size(3) Type 75°C Copper COPPER GROUNDING Fuse (Super Lag) or
50/60Hz Input AWG SIZES Wire in Conduit CONDUCTOR Breaker Size (2)
Amperes (mm) AWG (mm2) AWG (mm2)
380/3/50 42 A 8(10) 8 (10) 10 (6) 50

460/3/60 30 A 8(10) 10 (6) 10 (6) 45
575/3/60 25 A 10(6) 12 (4) 12 (4) 35
(1) Cord and Fuse Sizes based upon the U.S. National Electric Code and maximum output for 40°C (104°) ambient.
(2) Also called “inverse time” or “thermal/magnetic” circuit breakers; circuit breakers that have a delay in tripping action that decreases as the
magnitude of current increases.
(3) Type SD cord or similar in 30°C ambient.
FLEXTEC™ 450
WELDING PROCESS
PROCESS OUTPUT RANGE (AMPERES) OCV (Uo)
GMAW (CV) 40-500 60

GTAW (CC) 10-500 24
SMAW (CC) 15-500 60
FCAW-GS (CV) 40-500 60
FCAW-SS (CV) 40-500 60
PHYSICAL DIMENSIONS
MODEL HEIGHT WIDTH DEPTH WEIGHT
K2882-2 18.80in (478mm) 14.14in (359mm) 26.66in (677mm) 125lbs (56.6kg)*
TEMPERATURE RANGES
OPERATING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE
**
Environmentally Hardened: 14°F to 131°F (-10°C to 55°C ) Environmentally Hardened: -40°F to 185°F (-40°C to 85°C)
IP23 155º(F) Insulation Class

* Weight does not include input cord.
** Output De-rated at Temperatures above 40°C.
FLEXTEC™ 450
SAFETY PRECAUTIONS LIFTING
WARNING Both handles should be used when lifting the
ELECTRIC SHOCk can kill. Flextec™ 450. When using a crane or overhead
device a lifting strap should be connected to both han-
ONLY QUALIFIED PERSONNEL SHOULD dles. Do not attempt to lift the Flextec™ 450 with
PERFORM THIS INSTALLATION. accessories attached to it.
• TURN OFF INPUT POWER TO THE
POWER SOURCE AT THE DISCONNECT STACkING
SWITCH OR FUSE BOX BEFORE WORkING ON THIS
EQUIPMENT. TURN OFF THE INPUT POWER TO The Flextec™ 450 cannot be stacked.
ANY OTHER EQUIPMENT CONNECTED TO THE
WELDING SYSTEM AT THE DISCONNECT SWITCH ENVIRONMENTAL LIMITATIONS
OR FUSE BOX BEFORE WORkING ON THE EQUIP-
MENT. The Flextec™ 450 is IP23 rated for use in an outdoor
environment. The Flextec™ 450 should not be sub-
• DO NOT TOUCH ELECTRICALLY HOT PARTS. jected to falling water during use nor should any parts
• ALWAYS CONNECT THE FLEXTEC™ 450 GROUND- of it be submerged in water. Doing so may cause
ING LUG (LOCATED INSIDE THE RECONNECT improper operation as well as pose a safety hazard.
INPUT ACCESS DOOR) TO A PROPER SAFETY The best practice is to keep the machine in a dry,
(EARTH) GROUND. sheltered area.
----------------------------------------------------------------------
VRD™ (VOLTAGE REDUCTION DEVICE)

CAUTION
Do not mount the Flextec™ 450 over combustible
(For Code 11941 only) surfaces. Where there is a combustible surface
The VRD™ feature provides additional safety in the CC- directly under stationary or fixed electrical equip-
Stick mode. The VRD™ reduces the OCV (Open Circuit ment, that surface shall be covered with a steel
Voltage) at the welding output terminals while not welding to plate at least .060” (1.6mm) thick, which shall
less than 35VDC peak. extend not less than 5.90” (150mm) beyond the
equipment on all sides.
The VRD™ requires that the welding cable connections be -----------------------------------------------------------------------
kept in good electrical condition because poor connections
will contribute to poor starting. Having good electrical con-
INPUT AND GROUNDING
nections also limits the possibility of other safety issues
such as heat-generated damage, burns and fires. CONNECTIONS
The machine is shipped with VRD™ “Disabled”. The VRD™ MACHINE GROUNDING
function can be disabled or enabled via dip switches on the The frame of the welder must be grounded. A ground
control P.C. board. Dip switch setting will differ depending terminal marked with the symbol shown is located
on input voltage. inside the reconnect/input connection area for this
The control board and dip switches can be accessed by purpose. See your local and national electrical codes
removing the case top and side as shown in the Operation for proper grounding methods.
Section figure B.3.
HIGH FREQUENCY PROTECTION
SELECT SUITABLE LOCATION
LOCATION AND VENTILATION FOR COOLING Locate the Flextec™ 450 away from radio controlled
Place the welder where clean cooling air can freely machinery. The normal operation of the Flextec™ 450
circulate in through the rear louvers and out through may adversely affect the operation of RF controlled
the case sides. Dirt, dust, or any foreign material that equipment, which may result in bodily injury or dam-
can be drawn into the welder should be kept at a mini- age to the equipment.
mum. Failure to observe these precautions can result
in excessive operating temperatures and nuisance
shutdowns.
TILTING
Place the machine directly on a secure, level surface
or on a recommended undercarriage. The machine
may topple over if this procedure is not followed.
FLEXTEC™ 450
HIGH TEMPERATURE OPERATION INPUT CONNECTION

(See Figure A.1)
WELDER OUTPUT RATINGS AT 55°C For codes 11941 and below
ELEVATED TEMPERATURES
Use a three-phase supply line. A 1.40 inch (36 mm)
diameter access hole for the input supply is located on
AMPS DUTY CYCLE VOLTS TEMPERATURES the case back. Connect L1, L2, L3 and ground
according to the Input Supply Connection Diagram
340 100% 34VDC decal located on the internal horizontal panel.
375 60% 35VDC
55°C To access the reconnect/input supply connection
400 40% 36VDC blocks, remove the 8 screws that secure the case top
of the welder and remove the case top.
450 20% 38VDC
INPUT VOLTAGE SELECTION

WARNING For codes 11941 and below
ELECTRIC SHOCk can kill.
Welders are shipped connected for 460 Volt input
ONLY A QUALIFIED ELECTRICIAN voltage. To move this connection to a different input
SHOULD CONNECT THE INPUT voltage, see the diagram located on the inside panel
LEADS TO THE FLEXTEC™ 450. in the reconnect/input connection area, illustrated in
CONNECTIONS SHOULD BE MADE IN ACCOR- Figure A.1. If the Auxiliary lead (indicated as ‘A’) is
DANCE WITH ALL LOCAL AND NATIONAL placed in the wrong position and power is applied to
ELECTRICAL CODES AND THE CONNECTION the machine, the machine will protect itself and dis-
DIAGRAM LOCATED ON THE INSIDE OF THE play an error message:
RECONNECT/INPUT ACCESS DOOR OF THE • "Err" "713" or “714” will be shown on the display.
MACHINE. FAILURE TO DO SO MAY RESULT • The control board and switch boards will blink out
IN BODILY INJURY OR DEATH. error "713" or “714” on their status leds.
---------------------------------------------------------------------- • The weld output will be turned off and the control
board will force itself into an idle state.
• The machine will need to have the misconnect con-
dition removed before it will recover.
FIGURE A.1
RECONNECT TERMINAL BLOCK
POWER SUPPLY ACCESS HOLE

• Route input power cable through this hole.
RECONNECT TERMINAL BLOCK POWER SUPPLY TERMINAL BLOCK

• Reconnects auxiliary transformers • Line Cord/Cable attaches here.
for the proper input voltages • A ground terminal marked with the symbol shown
is provided separate from this block for connecting the ground
lead of the line cord. (See your local and national electrical
FLEXTEC™ 450
codes for proper grounding methods.)
INPUT CONNECTION INPUT VOLTAGE SELECTION

(See Figure A.1a) For codes 12038 and above
For codes 12038 and above
Welders are shipped connected for 460 Volt input
voltage. To move this connection to a different input
Use a three-phase supply line. A 1.40 inch (36 mm)
voltage, reconnect the auxiliary lead (indicated as ’A’)
diameter access hole for the input supply is located on
located at the back of the machine to the appropriate
the case back. Connect L1, L2, L3 and ground
receptacle as shown in Figure A.1a. If the Auxiliary
according to the Input Supply Connection Diagram
lead (indicated as ‘A’) is placed in the wrong position
decal located on the internal horizontal panel.
and power is applied to the machine, the machine will
protect itself and display an error message:
To access the input supply connection blocks, remove
• "Err" "713" or “714” will be shown on the display.
the 8 screws that secure the case top of the welder
• The control board and switch boards will blink out
and remove the case top.
error "713" or “714” on their status leds.
• The weld output will be turned off and the control
INPUT FUSE AND SUPPLY WIRE board will force itself into an idle state.
CONSIDERATIONS • The machine will need to have the misconnect con-
dition removed before it will recover.
Refer to Specification in this Installation Section for
recommended fuse, wire sizes and type of the copper
wires. Fuse the input circuit with the recommended
super lag fuse or delay type breakers (also called
"inverse time" or "thermal/magnetic" circuit breakers).
Choose input and grounding wire size according to
local or national electrical codes. Using input wire
sizes, fuses or circuit breakers smaller than recom-
mended may result in "nuisance" shut-offs from
welder inrush currents, even if the machine is not
being used at high currents.
FIGURE A.1a
POWER SUPPLY ACCESS HOLE

• Route input power cable through this hole.
BACK OF MACHINE
RECONNECT TERMINAL BLOCK

• Reconnect auxiliary transformer
for the proper input voltage.
L1 L2 L3
POWER SUPPLY TERMINAL BLOCK
• Line Cord/Cable attaches here.
• A ground terminal marked with the symbol shown
is provided separate from this block for connecting the ground
U V W
lead of the line cord. (See your local and national electrical
codes for proper grounding methods.)
FLEXTEC™ 450
CABLE CONNECTIONS
See FIGURE A.2 for locating 6-pin and 14-pin con-
nectors on the front of the FLEXTEC™ 450.
6-PIN REMOTE CONTROL CONNECTOR

Function Pin Wiring
E F
6-pin remote A 77 Remote potentiometer, 5K
control con- B 76 Remote potentiometer, wiper
A
nector for C 75 Remote potentiometer, common
D
remote or D Trigger, common
hand/foot Trigger, input
B
E
C
amptrol. F Ground
14-PIN CONNECTOR FOR WIRE FEEDER

Function Pin Wiring
14 pin con- A
nector for B Ground
wire feeder C Trigger, Common
connectivity. D Trigger input
E 77 Remote potentiometer, 5K
G H
I
F 76 Remote potentiometer, wiper
F
N
G 75 Remote potentiometer, common
J
H Voltage Sense (21)

M
K
I Motor (42 VAC)
E L A
J
D C B
K Motor (42 VAC)
L
M
N
FIGURE A.2
14-PIN CONNECTOR
6-PIN REMOTE FOR WIRE FEEDER
CONTROL CONNECTOR
FLEXTEC™ 450
RECOMMENDED ELECTRODE AND • Route all cables directly to the work and wire
WORk CABLE SIZES FOR ARC WELDING feeder, avoid excessive lengths and do not coil
excess cable. Route the electrode and work cables
General Guidelines in close proximity to one another to minimize the
Connect the electrode and work cables between the loop area and therefore the inductance of the weld
appropriate output studs of the Flextec™ 450 per the circuit.
following guidelines:
• Always weld in a direction away from the work
• Most welding applications run with the electrode (ground) connection.
being positive (+). For those applications, connect
the electrode cable between the wire drive feed CONTROL CABLE CONNECTIONS
plate and the positive (+) output stud on the power
source. Connect a work lead from the negative (-) General Guidelines
power source output stud to the work piece. Genuine Lincoln control cables should be used at all
times (except where noted otherwise). Lincoln cables
• When negative electrode polarity is required, such are specifically designed for the communication and
as in some Innershield applications, reverse the out- power needs of the Flextec™ 450. Most are designed
put connections at the power source (electrode to be connected end to end for ease of extension.
cable to the negative (-) stud, and work cable to the Generally, it is recommended that the total length not
positive (+) stud). exceed 100 feet (30.5 m). The use of non-standard
cables, especially in lengths greater than 25 feet, can
lead to communication problems (system shutdowns),
The following recommendations apply to all output poor motor acceleration (poor arc starting), and low
polarities and weld modes: wire driving force (wire feeding problems). Always use
the shortest length of control cable possible, and DO
• Select the appropriate size cables per the NOT coil excess cable.
“Output Cable Guidelines” (See Table A.1).
Excessive voltage drops caused by undersized Regarding cable placement, best results will be
welding cables and poor connections often result in obtained when control cables are routed separate
unsatisfactory welding performance. Always use the from the weld cables. This minimizes the possibility of
largest welding cables (electrode and work) that are interference between the high currents flowing
practical, and be sure all connections are clean and through the weld cables, and the low level signals in
tight. the control cables.
Note: Excessive heat in the weld circuit indicates

undersized cables and/or bad connections.
TABLE A.1
OUTPUT CABLE GUIDELINES
CABLE SIZES FOR COMBINED LENGTHS OF ELECTRODE AND WORK CABLES
AMPERES PERCENT (RUBBER COVERED COPPER - RATED 167°F or 75°C)**
DUTY 0 to 50Ft. 50 to 100Ft. 100 to 150 Ft. 150 to 200 Ft. 200 to 250 Ft.
(0 to15m) (15 to 30m) (30 to 46m) (46 to 61m) (61 to 76m)
CYCLE
200 60 2 2 2 1 1/0
200 100 2 2 2 1 1/0
250 30 3 3 2 1 1/0
250 40 2 2 1 1 1/0
250 60 1 1 1 1 1/0
250 100 1 1 1 1 1/0
300 60 1 1 1 1/0 2/0
300 100 2/0 2/0 2/0 2/0 3/0
350 40 1/0 1/0 2/0 2/0 3/0
400 60 2/0 2/0 2/0 3/0 4/0
400 100 3/0 3/0 3/0 3/0 4/0
2/0
** Tabled values are for operation at ambient temperatures of 104°F(40°C) and below. Applications above 104°F(40°C) may require cables
larger than recommended, or cables rated higher than 167°F(75°C).
FLEXTEC™ 450
CONNECTING LF-72 AND LF-74 TO THE FLEXTEC™ 450
WIRE FEEDER
14-PIN CONTROL CABLE K1797-XX
LF-72
FLEXTEC™-450 ELECTRODE LF-74
WORK
CONTROL SETTING
WELD MODE CV, CV-INNERSHIELD
WELD TERMINALS OFF
LOCAL
REMOTE/LOCAL
(REMOTE IF K2329-1 INSTALLED)
VOLTMETER POLARITY PROCESS DEPENDENT
FLEXTEC™ 450
CONNECTING LN-10 AND DH-10 TO THE FLEXTEC™ 450
WIRE FEEDER

LN-10
FLEXTEC™-450 ELECTRODE DH-10
WORK
CONTROL SETTING
WELD TERMINALS OFF
REMOTE/LOCAL REMOTE
LN-10,DH-10 CONTROL SWITCH Setting the DIP Switches

SETUP
The DIP switches are each labeled with an “ON”
arrow showing the on direction for each of the 8 indi-
Initial set up of the LN-10, DH-10 control for the sys-
vidual switches in each DIP switch (S1 and S2). The
tem components being used and for general operator
functions of these switches are also labeled and set
preferences is done using a pair of 8-pole DIP switch-
as described below:
es located inside the LN-10, DH-10 control box.
Setup DIP Switch Access Pwr Sources Head Pwr Sources
ON S1 ON S1
1) Shut off the input power to the LN-10, DH-10 con-
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
trol by turning off the power at the welding power S1 S1
source it is connected to.
2) Remove the two screws on the top of the LN-10,

DH-10 control box door and swing the door down
to open.
3) Locate the two 8-pole DIP switches, near the top

left corner of the LN-10, DH-10 Control P.C. board,
labeled S1 and S2.
4) Switch settings are only programmed during input

power-up restoration.
FLEXTEC™ 450
CONNECTING LN-15(k1870-1) TO THE FLEXTEC™ 450
WIRE FEEDER
FLEXTEC™-450 LN-15
ELECTRODE (K1870-1)
WORK CLIP
WORK
CONTROL SETTING
WELD TERMINALS OFF
REMOTE/LOCAL LOCAL
CONNECTING LN-15(k1871-1) TO THE FLEXTEC™ 450
WIRE FEEDER

LN-15
FLEXTEC™-450 ELECTRODE (K1871-1)
WORK
CONTROL SETTING
WELD TERMINALS OFF
REMOTE/LOCAL REMOTE
FLEXTEC™ 450
CONNECTING LN-25 PRO AND LN-25 PIPE TO THE FLEXTEC™ 450
WIRE FEEDER
LN-25 PRO
FLEXTEC™-450 ELECTRODE LN-25 PIPE
WORK CLIP
WORK
CONTROL SETTING
WELD TERMINALS OFF
REMOTE/LOCAL LOCAL
CONNECTING LN-25 PRO DUAL POWER TO THE FLEXTEC™ 450
WIRE FEEDER
CONTROL CABLE K1797-XX
*LN-25 PRO
FLEXTEC™-450 ELECTRODE DUAL POWER
WORK
CONTROL SETTING
WELD TERMINALS OFF
REMOTE/LOCAL REMOTE
*CONTROL CABLE SETUP SHOWN. REFER TO LN-25 PRO CONNECTION DIAGRAM IF SETTING UP
"ACROSS-THE-ARC" FEEDER.
FLEXTEC™ 450
B-1 OPERATION B-1
SAFETY PRECAUTIONS GRAPHIC SYMBOLS THAT
Read this entire section of operating instructions APPEAR ON THIS MACHINE
before operating the machine.
OR IN THIS MANUAL
WARNING
INPUT POWER
ELECTRIC SHOCk can kill.
• Unless using cold feed feature, when
feeding with gun trigger, the
ON
electrode and drive mechanism are
always electrically energized and
could remain energized several OFF
seconds after the welding ceases.
• Do not touch electrically live parts or electrodes
with your skin or wet clothing. HIGH TEMPERATURE
• Insulate yourself from the work and ground.
• Always wear dry insulating gloves.
CIRCUIT BREAkER
FUMES AND GASES can be
dangerous.
WIRE FEEDER
• keep your head out of fumes.
• Use ventilation or exhaust to remove
fumes from breathing zone.
POSITIVE OUTPUT
WELDING SPARkS can cause

fire or explosion. NEGATIVE OUTPUT
• keep flammable material away.
• Do not weld on containers that have
held combustibles.
3 PHASE INVERTER
ARC RAYS can burn. INPUT POWER

• Wear eye, ear, and body protection.
THREE PHASE
Observe additional guidelines detailed in the
beginning of this manual.
DIRECT CURRENT
FLEXTEC™ 450
B-2 OPERATION B-2
GRAPHIC SYMBOLS THAT PRODUCT DESCRIPTION

APPEAR ON THIS MACHINE
OR IN THIS MANUAL
The Flextec™ 450 is a multi-process CC/CV DC
inverter and is rated for 450 amps, 38 volts at a 60%
duty cycle. The Flextec is intended for both factory
and field operation. It comes in a compact, rugged
OPEN CIRCUIT
U0 VOLTAGE
case that is designed for portability and outdoor use
with an IP23 environmental rating. The user interface
of the Flextec™ 450 is simple and intuitive. Weld
modes are selected by a 4 position selector switch.
U1 INPUT VOLTAGE Volts and Amps are displayed on an easy to view LED
display, and the amps and volts are set by a large out-
put control knob. A hot start toggle selector switch
U2
and an arc control knob allow for finer tuning of the
OUTPUT VOLTAGE welding arc. The Flextec™ 450 operates on 380V,
460V, or 575V 50hz or 60hz power.
I1 INPUT CURRENT DUTY CYCLE
The Flextec™ 450 is capable of welding at a 100%

duty cycle (continuous welding) at 400 amps rated
I2 OUTPUT CURRENT output. The 60% rating is 450 amps base off of a 10
minute cycle - 6 minutes on time and 4 minutes off
time. The maximum output of the machine is 500
PROTECTIVE amps.
GROUND
The Flextec™ 450 is also rated for Desert Duty, ele-
vated temperature operation, in a 55°C(131°F) ambi-
ent. The machine is output de-rated for this applica-
tion.
DESIGN FEATURES
WARNING or CAUTION
• Severe Duty Design for outdoor use (IP23 rating).
• Passive Power Factor Correction – reliably gives
95% power factor for lower installation costs.
Explosion • 89% Efficiency rating – reduces electrical utility
costs.
• Simple user interface - designed with the operator in
mind. Getting setup for the weld is several clicks
Dangerous Voltage away and even the most novice welder can be confi-
dent he is setup properly.
• F.A.N. (fan as needed). Cooling fan runs when the
output is energized and for a 5 minute cool down
period after output is disabled.
Shock Hazard • Thermal protection by thermostats with Thermal
Indicator LED.
• Error Codes display on LED screen for ease of trou-
ble shooting.
• Electronic over current protection.
• Input voltage misconnection protection.
• Utilizes digital signal processing and microprocessor
control.
FLEXTEC™ 450
B-3 OPERATION B-3
RECOMMENDED PROCESSES AND

EQUIPMENT
RECOMMENDED PROCESSES
The Flextec™ 450 is designed for CC-SMAW, CC-GTAW

(lift tig), CV-GMAW, CV-FCAW-SS and CV-FCAW-GS
welding processes. CAG (arc gouging) is also supported.
PROCESS LIMITATIONS
The Flextec™ 450 is suitable only for the processes listed.
EQUIPMENT LIMITATIONS
Operating Temperature Range is -10° C to + 55° C.
Output De-rated at Temperatures above 40°C.
COMMON EQUIPMENT PACkAGES
Basic Package
K2882-2 Flextec™ 450
K2327-5 LF-72 Bench Model
K2149-1 Work Lead Package
K1842-10 10 Ft. Weld Power Cable
3100211 Harris Regulator and gas hose
Common Optional kits

K857 Remote Output Control (25 feet)
K857-1 Remote Output Control (100 feet)
K870 Foot Amptrol
K963-3 Hand Amptrol
Compatible Wire Feeders

LF-72
LF-74
All Models LN-10
DH-10
LN-25 Pro
Note: The Flextec™ 450 is not compatible with 115V Wire Feeders.
FLEXTEC™ 450
B-4 OPERATION B-4
CASE FRONT CONTROL DESCRIPTIONS
(See Figure B.1) 11. Wire feeder voltmeter polarity selection toggle
switch
1. Power Switch
12. Circuit breaker reset button for the 14-pin wire
2. Voltage Display Meter feeder connector
3. Amperage Display Meter 13. 14-pin wire feeder circular connector
4. Thermal LED 14. 6-pin remote circular connector
5. Output Control Dial 15. Positive and negative welding output studs
6. Weld Process Selector Switch 16. VRD™ (Voltage Reduction Device) Indicator
Lights (For Code 11941 only)
7. Hot Start Toggle Switch
8. Output Control Local/Remote Toggle Switch
9. Arc Control Dial
10. Weld Terminals On/Remote toggle selector

switch
FIGURE B.1
3 2 16 1
4
6
9
7 10
11
8
12
13
15 14
FLEXTEC™ 450
B-5 OPERATION B-5
CASE BACk CONTROL 3. CV – This is CV (constant voltage) weld mode used
(See Figure B.2) for welding the GMAW MIG welding process and
the FCAW-GS, flux cored gas shielded welding
1. Input Power Cord Access Hole. process.
FIGURE B.2 4. CV-Innershield – This is a CV (constant voltage)

weld mode used for welding the FCAW-SS, flux
cored self shielded welding process
1
The Flextec™ 450 is also capable of gouging.

Gouging can be done in either the SMAW mode or the
CV and CV-Innershield modes.
In addition to the weld process selector switch, a hot

start toggle, output control dial and arc control dial are
provided to setup and fine tune the welding procedure.
WELD CONTROLS AND DISPLAYS
Weld Process Selector Switch

4 Position switch used to select the welding process.
Hot Start Toggle Switch

The Hot Start control regulates the starting current at
POWER-UP SEQUENCE arc initiation. Hot Start can be set to “Off” and no
additional current is added at arc start. When set to
When power is applied to the Flextec™ 450, the the “On” position, additional current (relative to the
displays will illuminate and display the voltage and/or preset current) is added at arc initiation.
amperage settings.
Arc Control Dial
COMMON WELDING PROCEDURES Full range selection of arc control from -10 to +10. In
WARNING
CV mode, this control is an inductance control. In
stick mode, the control adjusts the arc force.
MAkING A WELD
The serviceability of a product or structure utiliz- Output Control Dial
ing the welding programs is and must be the sole Output control is conducted by a single turn poten-
responsibility of the builder/user. Many variables tiometer. (Adjustment is indicated by the meters.)
beyond the control of The Lincoln Electric When in Remote Mode, this control sets the maximum
Company affect the results obtained in applying welding current of the remote device. For example, full
these programs. These variables include, but are depression of a foot or hand amptrol results in the pre-
not limited to, welding procedure, plate chemistry set level of current.
and temperature, weldment design, fabrication
methods and service requirements. The available Voltage Display Meter
range of a welding program may not be suitable • Prior to CV operation (current flow), the meter dis-
for all applications, and the build/user is and must plays desired preset voltage value.
be solely responsible for welding program selec- • Prior to STICK or TIG operation, the meter displays
tion. the Open Circuit Voltage of the Power Source or four
The Flextec™ 450 is a multi-process inverter welder. dashes if the output has not been turned on.
The Weld Process Selector Switch is used to set • During welding, this meter displays actual average
the desired weld mode. The Flextec™ 450 has 4 volts.
selectable welding modes: • After welding, the meter holds the actual voltage
value for 5 seconds. The displays blink indicating that
1. SMAW – This is a CC (constant current) weld the machine is in the "hold" period.
mode used for the SMAW stick welding process. • Output adjustment while in the "hold" period results in
the "prior to operation" characteristics.
2. GTAW – This is a CC (constant current) weld
mode used for the GTAW TIG welding process.
FLEXTEC™ 450
B-6 OPERATION B-6
INTERNAL CONTROLS - ENABLING VRD™ To Enter VRD™ Mode (VRD™ Enabled)
(For Code 11941 only)
Internal Controls Description a. For 380V input: Switch #5 in the “ON”
Position.
The Control PC Board has one bank of Dip Switches.
As shipped from the factory VRD™ mode is disabled
and the Dip Switches are all in the “off” position. 1 2 3 4 5 6 7 8
ON
OFF
b. For 460V input: Switch #6 in the “ON”

1 2 3 4 5 6 7 8
Position.
ON
OFF
1 2 3 4 5 6 7 8
ON
OFF
c. For 575V input: Switch #5 and #6 in the

“ON” Position
1 2 3 4 5 6 7 8
ON
OFF
FIGURE B.3
CONTROL PCB LOCATION
CONTROL PCB
DIP SWITCH LOCATION
FLEXTEC™ 450
B-7 OPERATION B-7
Amperage Display Meter VRD™ (VOLTAGE REDUCTION DEVICE)
• Prior to STICK or TIG operation (current flow), the INDICATOR LIGHT
meter displays preset current value.
• Prior to CV operation, the meter displays four dash- (For Code 11941 only)
es indicating non-presettable AMPS. There are 2 indicator lights on the case front of the
• During welding, this meter displays actual average Flextec™ 450 above the Voltage LED Display to indi-
amps. cate the status of VRD™ operation. As shipped, the
• After welding, the meter holds the actual current VRD™ function is disabled. VRD™ is enabled by set-
value for 5 seconds. The displays blink indicating ting dip switches on the Control P.C. board (See
that the machine is in the "hold" period. Internal Controls Figure B.3 in this Operation
•Output adjustment while in the "hold" period results Section). When VRD™ is active:
in the "prior to operation" characteristics
• A green light indicates the OCV (open circuit volt-
Weld Terminals On/Remote Toggle Switch age) is less than 35V peak.
• This switch determines the trigger location. • A red light indicates the OCV is at or above 35V
• When set to the “ON” position, the weld terminals peak.
are at OCV (open circuit voltage) and ready to weld. • Both lights will illuminate for 5 seconds at power up.
• When set to the “REMOTE” position, output is
enabled through a remote trigger. For each weld mode, the VRD™ lights function as
shown in Table B.1:
Control - Local/Remote Toggle Switch
• Set the switch to “Local” to control output at the
machine by the Output Control dial.
• Set the switch to “REMOTE” to control output via a
remote device (K857 hand amptrol or K870 foot
amptrol) connected to the 6-pin remote connector
or a wire feeder connected to the 14-pin connector.
Thermal Light
• This status light indicates when the power source
has been driven into thermal overload. If the output
terminals were "ON", the output will be turned back
on once the unit cools down to an acceptable tem-
perature level. If the unit was operating in the
"REMOTE" mode, the trigger will need to be
opened before or after the thermal has cleared and
closed after the machine has cooled down to an
acceptable temperature to establish output.
TABLE B.1
VRD™ Indicator Lights
Mode VRD™ “ON” VRD™ “OFF”
CC-SMAW OCV Green (OCV reduced)
CC-GTAW While welding Green or Red (depends on weld voltage)*
CV-GAS OCV Red (OCV Not Reduced)
CV-Innershield Weld Terminals ‘ON’
CV-SAW Red (OCV Not Reduced) No lights are
Weld Terminals Remotely Controlled active
Gun Trigger Closed
Green (NO OCV)
Weld Terminals Remotely Controlled
Gun Trigger Open
While welding Green or Red (depends on weld voltage)*
* It is normal for the lights to alternate between colors while welding.
FLEXTEC™ 450
B-8 OPERATION B-8
BASIC MODES OF OPERATION Output Control Dial
• When the Local/Remote is set to Local, this dial
SMAW sets the welding amperage.
This weld mode is a constant current (CC) mode fea- • When the Local/Remote is set to Remote, this dial
turing continuous control from 15 – 500 amps. It is sets the maximum welding amperage. The remote
intended for the SMAW stick welding processes and potentiometer than controls the amperage from min-
arc gouging. imum to this pre-set maximum.
Hot Start - The Hot Start control regulates the starting

current at arc initiation. Hot Start can be set to “Off”
and no additional current is added at arc start. When
set to the “On” position, additional current (relative to
the preset current) at arc initiation.
Arc Control - The Arc Control regulates the Arc Force

to adjust the short circuit current. The minimum setting
(-10) will produce a "soft" arc and will produce minimal
spatter. The maximum setting (+10) will produce a
"crisp" arc and will minimize electrode sticking.
Weld Terminals On/Remote – Set to “On” so the

machine is in the ready to weld state.
Voltage Display Meter – This display will display

three dashed lines when the machine is in the idle
state. This indicates that voltage is not settable in this
weld mode. While output is enabled, the actual weld-
ing voltage is displayed. After welding, the meter
holds the actual voltage value for 5 seconds. Output
adjustment while in the "hold" period results in the
"prior to operation" characteristics. The displays blink
indicating that the machine is in the "hold" period.
Amperage Display Meter – This display will display

the pre-set welding current when the machine is in the
idle state. While output is enabled, the actual weld
amperage is displayed. After welding, the meter holds
the actual amperage value for 5 seconds. Output
adjustment while in the "hold" period results in the
"prior to operation" characteristics. The displays blink
indicating that the machine is in the "Hold" period.
Output Control Local/Remote – When the control is

set to local (no remote potentiometer/control plugged
into the 6-pin or 14-pin connectors), the output is con-
trolled through the Output Control Dial on the front of
the Flextec™ 450. Set this switch to “REMOTE”
when an external potentiometer/control is connected.
• When a remote potentiometer is connected, the out-
put control on the Flextec™ 450 and the remote act
as a master/slave configuration. Use the control
dial on the Flextec™ 450 to pre-set the maximum
welding current. The remote will control output from
minimum to the pre-set maximum.
FLEXTEC™ 450
B-9 OPERATION B-9
GTAW CV-GAS
This weld mode is a constant current (CC) mode featuring con- This weld mode is a constant voltage (CV) mode featuring con-
tinuous control from 10 – 500 amps. It is intended for the GTAW tinuous control from 10 to 45 volts.
TIG welding processes. It is intended for the GMAW, FCAW-GS, MCAW welding
processes and arc gouging.
Hot Start - The Hot Start control regulates the starting current
at arc initiation. Hot Start can be set to “Off” and no additional Hot Start – Toggle to “ON” position to provide more energy
current is added at arc start. When set to the “On” position, during the start of a weld.
additional current (relative to the preset current) at arc initiation.
Arc Control – The Arc Control regulates pinch effect
Arc Control – This control is not used in the GTAW mode. (Inductance). At the minimum setting (-10), minimizes pinch and
results in a soft arc. Low pinch settings are preferable for weld-
Weld Terminals On/Remote ing with gas mixes containing mostly inert gases. At the maxi-
• When set to the “ON” position, the weld terminals are at OCV mum setting (+10), maximizes pinch effect and results in a crisp
(open circuit voltage) and ready to weld. arc. High pinch settings are preferable for welding FCAW-GS
• When set to the “REMOTE” position, output is enabled and GMAW with CO2.
through a remote trigger.
Weld Terminals On/Remote
Voltage Display Meter – This display will display three dashed • When set to the “ON” position, the weld terminals are at OCV
lines when the machine is in the idle state. This indicates that (open circuit voltage) and ready to weld. This selection is
voltage is not settable in this weld mode. While output is used for across the arc wire feeders.
enabled, the actual welding voltage is displayed. After welding, • When set to the “REMOTE” position, output is enabled
the meter holds the actual voltage value for 5 seconds. Output through a remote trigger.
adjustment while in the "hold" period results in the "prior to
operation" characteristics. The displays blink indicating that the Amperage Display Meter – This display will display three
machine is in the "hold" period. dashed lines when the machine is in the idle state. This indi-
cates that amperage is not settable in this weld mode. While
Amperage Display Meter – This display will display the pre-set output is enabled, the actual welding amperage is displayed.
welding current when the machine is in the idle state. While After welding, the meter holds the actual amperage value for 5
output is enabled, the actual weld amperage is displayed. After seconds. Output adjustment while in the "hold" period results in
welding, the meter holds the actual amperage value for 5 sec- the "prior to operation" characteristics. The displays blink indi-
onds. Output adjustment while in the "hold" period results in the cating that the machine is in the "hold" period.
"prior to operation" characteristics. The displays blink indicating
that the machine is in the "hold" period. Voltage Display Meter – This display will display the pre-set
welding voltage when the machine is in the idle state. While out-
Output Control Local/Remote – When the control is set to put is enabled, the actual weld amperage is displayed. After
local (no remote potentiometer/control plugged into the 6-pin or welding, the meter holds the actual voltage value for 5 seconds.
14-pin connectors), the output is controlled through the Output Output adjustment while in the "hold" period results in the "prior
Control Dial on the front of the Flextec™ 450. Set this switch to to operation" characteristics. The displays blink indicating that
“REMOTE” when an external potentiometer/control is connect- the machine is in the "hold" period.
ed.
• When a remote potentiometer is connected, the output control Output Control Local/Remote – When the control is set to
on the Flextec™ 450 and the remote act as a master/slave local (no remote potentiometer/control plugged into the 6-pin or
configuration. Use the control dial on the Flextec™ 450 to 14-pin connectors), the output is controlled through the Output
pre-set the maximum welding current. The remote will control Control Dial on the front of the Flextec™ 450. Set this switch to
output from minimum to the pre-set maximum. “REMOTE” when an external potentiometer/control is connect-
ed.
Output Control Dial
• When the Local/Remote is set to Local, this dial sets the Output Control Dial
welding amperage. • When the Local/Remote is set to Local, this dial sets the
• When the Local/Remote is set to Remote, this dial sets the welding voltage.
maximum welding amperage. • When the Local/Remote is set to Remote, this dial is dis-
abled.
The remote potentiometer controls the amperage from minimum
to this pre-set maximum.
FLEXTEC™ 450
B-10 OPERATION B-10
CV-INNERSHIELD
This weld mode is a constant voltage (CV) mode fea-

turing continuous control from 10 to 45 volts. It is
intended for the FCAW-SS welding process and arc
gouging.
Hot Start – Toggle to “ON” position to provide more

energy during the start of a weld.
Arc Control – The Arc Control regulates pinch effect.

At the minimum setting (-10), minimizes pinch and
results in a soft arc. At the maximum setting (+10),
maximizes pinch effect and results in a crisp arc.
Weld Terminals On/Remote

• When set to the “ON” position, the weld terminals
are at OCV (open circuit voltage) and ready to weld.
This selection is used for across the arc wire feed-
ers.
• When set to the “REMOTE” position, output is
enabled through a remote trigger.
Amperage Display Meter – This display will display

three dashed lines when the machine is in the idle
state. This indicates that amperage is not settable in
this weld mode. While output is enabled, the actual
welding amperage is displayed. After welding, the
meter holds the actual amperage value for 5 seconds.
Output adjustment while in the "hold" period results in
the "prior to operation" characteristics. The displays
blink indicating that the machine is in the "hold" peri-
od.
Voltage Display Meter – This display will display the

pre-set welding voltage when the machine is in the
idle state. While output is enabled, the actual weld
amperage is displayed. After welding, the meter holds
the actual voltage value for 5 seconds. Output adjust-
ment while in the "hold" period results in the "prior to
operation" characteristics. The displays blink indicat-
ing that the machine is in the "hold" period.
Output Control Local/Remote – When the control is

set to local (no remote potentiometer/control plugged
into the 6-pin or 14-pin connectors), the output is con-
trolled through the Output Control Dial on the front of
the Flextec™ 450. Set this switch to “REMOTE”
when an external potentiometer/control is connected.
Output Control Dial

• When the Local/Remote is set to Local, this dial sets
the welding voltage.
• When the Local/Remote is set to Remote, this dial is
disabled
FLEXTEC™ 450
C-1 ACCESSORIES C-1
OPTIONS / ACCESSORIES Hand Amptrol® - Provides 25 ft.

(7.6 m) of remote current control
for TIG welding. (6-pin plug con-
General Options nection).
Order k963-3
k2149-1 Work Lead Package.
Arc Start Switch - May be used

in place of the Foot or Hand
Amptrol®. Comes with a 25 ft.
k1842-10 10ft. Weld Power Cable (Lug to Lug). (7.6m) cable. Attaches to the TIG
torch for convenient finger control
to start and stop the weld cycle at
the current set on the machine.
Fume Extracting Systems Order k814
k1842-10 10ft. Weld Power Cable (Lug to Lug).
k3091-1 * Multi-Process
Switch
Accessory kit For stick weld-
ing. Includes 35 ft. (10.7 m) 2/0
electrode cable with lug, 30 ft.
(9.1 m) 2/0 work cable with lugs,
headshield, filter plate, cover
plate, work clamp and electrode Inverter and Wire Feeder Cart
holder. 400 amp capacity. Order Rear-wheeled cart with front casters
k704 and gas bottle platform. Convenient
handles allow for easy cable stor-
age. Small footprint fits through 30
in. (762 mm) door. Not intended for
Remote Output Control use with double head wire feeders.
Consists of a control box with
Order k3059-1*
choice of two cable lengths.
Permits remote adjustment of out-
put.
Dual Cylinder Inverter and Wire Feeder Cart -
Order k857 for 25 ft. (7.6 m)
Rear-wheeled cart with front casters
Order k857-1 for 100 ft. (30 m)
and dual gas bottle platform.
Convenient handles allow for easy
cable storage. Small footprint fits
TIG Options
through 30in. (762 mm) door. Can
be used with dual head wire feed-
Pro-Torch™ TIG Torches – PTA-
ers.
9, PTA-17, PTA-26 – 2 piece
power cord. Order k3059-3*
Foot Amptrol®
Provides 25 ft. (7.6 m) of remote *Requires k3056-1 base mounting kit (Sold
current control for TIG welding. Separately).
(6-pin plug connection).
Order k870
FLEXTEC™ 450
D-1 MAINTENANCE D-1
SAFETY PRECAUTIONS PERIODIC MAINTENANCE
WARNING Thermal Protection

ELECTRIC SHOCk can kill. Thermostats protect the machine from excessive
• Only Qualified personnel should operating temperatures. Excessive temperatures may
perform this maintenance. be caused by a lack of cooling air or operating the
machine beyond the duty cycle and output rating. If
• Turn the input power OFF at the excessive operating temperature should occur, the
disconnect switch or fuse box before thermostat will disable the machine output. The meter
working on this equipment.
• Do not touch electrically hot parts. will remain energized during this time. Thermostats
------------------------------------------------------------------------ are self-resetting once the machine cools sufficiently.
If the thermostat shutdown was caused by excessive
See additional warning information output or duty cycle and the fan is operating normally,
the Power Switch may be left on and the reset should
throughout this Operator’s Manual
occur within a 15 minute period.
-----------------------------------------------------------
VISUAL INSPECTION
Clean interior of machine with a low pressure air

stream. Make a thorough inspection of all compo-
nents. Look for signs of overheating, broken leads or
other obvious problems. Many problems can be
uncovered with a good visual inspection.
ROUTINE MAINTENANCE
1. Every 6 months or so the machine should be

cleaned with a low pressure airstream. Keeping
the machine clean will result in cooler operation
and higher reliability. Be sure to clean these areas:
• All printed circuit boards

• Power switch
• Main transformer
• Heatsink Fins
• Input rectifier
• Auxiliary Transformer
• Reconnect Switch Area
• Fan (Blow air through the rear louvers)
2. Examine the sheet metal case for dents or breakage.

Repair the case as required. Keep the case in good con-
dition to insure that high voltage parts are protected and
correct spacings are maintained. All external sheet
metal screws must be in place to insure case strength
and electrical ground continuity.
FLEXTEC™ 450
E-1 TROUBLESHOOTING E-1
HOW TO USE TROUBLESHOOTING GUIDE
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician and
machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical
Shock, please observe all safety notes and precautions detailed throughout this manual.
__________________________________________________________________________
This Troubleshooting Guide is provided to help you Step 3. RECOMMENDED COURSE OF ACTION
locate and repair possible machine malfunctions. This column provides a course of action for the
Simply follow the three-step procedure listed below. Possible Cause, generally it states to contact your
local Lincoln Authorized Field Service Facility.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMP- If you do not understand or are unable to perform the
TOMS)”. This column describes possible symptoms Recommended Course of Action safely, contact your
that the machine may exhibit. Find the listing that local Lincoln Authorized Field Service Facility.
best describes the symptom that the machine is
exhibiting.
Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists
the obvious external possibilities that may contribute
to the machine symptom.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
FLEXTEC™ 450
Observe all Safety Guidelines detailed throughout this manual
PROBLEMS POSSIBLE RECOMMENDED
(SYMPTOMS) CAUSE COURSE OF ACTION
Major physical or electrical damage 1. Contact your local authorized
is evident when the sheet metal Lincoln Electric Field Service facil-
covers are removed. ity for technical assistance.
Machine won’t weld, can’t get any 1. If the displays show an Err ###
output. see the fault section for corrective
action.
2 If the thermal symbol is lit refer to
the thermal section.
3 If the output terminals are in
remote control switch to "ON" and
check for output voltage. If output
voltage is now present check for
correct remote control connection
and operation.
Thermal symbol is lit. 1. Check for proper fan operation.

• Check for material blocking
intake or exhaust louvers.
• Blow air in the rear louvers to
clear dirt from the fan. 1.If all recommended possible areas
Note: The Fan As Needed circuitry of misadjustment have been
automatically shuts off the fan checked and the problem persists,
5 minutes after welding has Contact your local Lincoln
stopped. Authorized Field Service
2. Welding output ratings may have Facility.
been exceeded. Allow the
machine to cool down and reset.
Wire feeder won’t work. Apparently 1. Check circuit breakers by the wire
no power to wire feeder feeder receptacles on the rear of
the machine. Reset
2. Check the control cable between
the power source and the wire
feeder for continuity.
CAUTION
FLEXTEC™ 450

USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS
Errors are displayed on the user interface. In addition, there are status lights on the control pc board and the
switch pc board that contain error sequences.
Included in this section is information about the Status Lights and some basic troubleshooting charts for both
machine and weld performance.
The status lights on the main control board and the switch pc board are dual-color LED’s. Normal operation for
each is steady green.
(For Codes 11626, 11754 only)

Error Codes for the FLEXTEC™ 450
Error Description Corrective Action
Code#
31 Primary Over Current Check the input power (voltage and fre- Machine needs to be turned
quency). Verify the primary reconnect is off and back on to reset.
properly configured for the input voltage.
If condition persists contact an authorized

Lincoln Field Service Shop.
711 Capacitor over-or-under volt- Check input power (voltage and frequency) Machine needs to be turned
age. while welding. Verify the primary reconnect off and back on to reset.
is properly configured for the input voltage.
712 Communication error between Re-trigger to recover from error. Weld Terminals Remote:
P.C. boards or P.C. board Re-trigger to recover from
fatal. If condition persists contact an authorized error.
Lincoln Field Service Shop.
Weld Terminals Local:
Toggle Remote/Local Switch
to recover from error.
713 Input Power Misconnect

Supply Voltage is too high. Verify the primary reconnect is properly
configured for the input voltage. Machine needs to be turned
off and back on to reset.
714 Input Power Misconnect If condition persists contact an authorized
Supply Voltage is too low. Lincoln Field Service Shop.
715 Supply Voltage to the switch If condition persists contact an authorized Machine needs to be turned
Printed Circuit Board is too Lincoln Field Service Shop. off and back on to reset.
low.
CAUTION
FLEXTEC™ 450
USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS
Errors are displayed on the user interface. In addition, there are status lights on the control pc board and the
switch pc board that contain error sequences.
Included in this section is information about the Status Lights and some basic troubleshooting charts for both
machine and weld performance.
The status lights on the main control board and the switch pc board are dual-color LED’s. Normal operation for
each is steady green.
(For Codes 11941 and above)
Error Codes for the FLEXTEC™ 450

Error Description Possible Cause Corrective Action
Code#
21 Device that controls sequence Weld Terminals Remote:
of the welding operation halt- Re-trigger to recover from
ed due to an error. error.
Weld Terminals Local:

Toggle Remote/Local Switch
to recover from error.
31 Primary Over Current. Check the input power (voltage and fre- Machine needs to be turned
quency). Verify the primary reconnect is off and back on to reset.
properly configured for the input voltage.
36 Thermal Fault Machine shut off output due to elevated 1. Check for material block-
internal temperatures. ing intake or exhaust lou-
vers.
• Blow air in the rear lou-
vers to clear dirt from the
fan.
Note: The Fan As Needed
circuitry automatically
shuts off the fan 5 minutes
after welding has stopped.
2. Welding output ratings

may have been exceeded.
Allow the machine to cool
down and reset.
45 VRD™ Voltage limit exceeded. During OCV, the voltage exceeded allow- Machine needs to be turned off
able VRD™ levels. and back on to reset.
• Verify dip switch settings are correct for
the input voltage.
712 Communication Fault CAN communication between the control Inspect harness for damage /
pcb and switch pcb has been interrupted. loose connections.
CAUTION
FLEXTEC™ 450
Suivre les instructions de Sécurité détaillées tout au long de ce manuel.
(For Code 11941 and above)

FLEXTEC™ 450 Fault Codes
Error Description Possible Cause Corrective Action
Code#
713 Input Power Misconnect. Occurs upon power up when the supply Verify the primary reconnect
Supply Voltage is too high. voltage to the switch pcb exceeded accept- is properly configured for the
able levels. input voltage.
Machine needs to be turned

714 Input Power Misconnect. Occurs upon power up when the supply Verify the primary reconnect
Supply Voltage is too low. voltage to the switch pcb is below accept- is properly configured for the
able levels. input voltage.
Machine needs to be turned

715 Under Voltage Lockout. The supply voltage to the switch pcb is Machine needs to be turned
below acceptable levels off and back on to reset.
719 Switch PCB Error. Machine needs to be turned

If any of these conditions persist contact an authorized Lincoln Field Service Shop.
CAUTION
FLEXTEC™ 450
F-1
FLEXTEC™ 450
DIAGRAMS
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the
F-1
machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
F-2
FLEXTEC™ 450
DIAGRAMS
F-2
F-3
FLEXTEC™ 450
DIAGRAMS
3
F-3
F-4
FLEXTEC™ 450
DIAGRAMS
F-4
F-5
14.14
26.51 13.06
FLEXTEC™ 450
DIMENSION PRINT
18.78
26.66
A.01
L15698
F-5
WARNING
Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection.
electrode with skin or wet clothing.
Insulate yourself from work and
AVISO DE
ground.
Spanish
No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el
PRECAUCION
bajo carga con la piel o ropa moja- fuera del área de trabajo. cuerpo.
da.
Aislese del trabajo y de la tierra.
French
ATTENTION
Ne laissez ni la peau ni des vête- Gardez à l’écart de tout matériel Protégez vos yeux, vos oreilles et
ments mouillés entrer en contact inflammable. votre corps.
avec des pièces sous tension.
Isolez-vous du travail et de la terre.
German
WARNUNG
Berühren Sie keine stromführenden Entfernen Sie brennbarres Material! Tragen Sie Augen-, Ohren- und Kör-
Teile oder Elektroden mit Ihrem perschutz!
Körper oder feuchter Kleidung!
Isolieren Sie sich von den
Elektroden und dem Erdboden!
Portuguese
ATENÇÃO
Não toque partes elétricas e elec- Mantenha inflamáveis bem guarda- Use proteção para a vista, ouvido e
trodos com a pele ou roupa molha- dos. corpo.
da.
Isole-se da peça e terra.
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
WARNING
Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or
Use ventilation or exhaust to guards off.
remove fumes from breathing zone.
AVISO DE
Los humos fuera de la zona de res- Spanish
Desconectar el cable de ali- No operar con panel abierto o
PRECAUCION
piración. mentación de poder de la máquina guardas quitadas.
Mantenga la cabeza fuera de los antes de iniciar cualquier servicio.
humos. Utilice ventilación o
aspiración para gases.
French
ATTENTION
Gardez la tête à l’écart des fumées. Débranchez le courant avant l’entre- N’opérez pas avec les panneaux
Utilisez un ventilateur ou un aspira- tien. ouverts ou avec les dispositifs de
teur pour ôter les fumées des zones protection enlevés.
de travail.
German
WARNUNG
Vermeiden Sie das Einatmen von Strom vor Wartungsarbeiten Anlage nie ohne Schutzgehäuse
Schweibrauch! abschalten! (Netzstrom völlig öff- oder Innenschutzverkleidung in
Sorgen Sie für gute Be- und nen; Maschine anhalten!) Betrieb setzen!
Entlüftung des Arbeitsplatzes!
Portuguese
ATENÇÃO
Mantenha seu rosto da fumaça. Não opere com as tampas removidas. Mantenha-se afastado das partes
Use ventilação e exhaustão para Desligue a corrente antes de fazer moventes.
remover fumo da zona respiratória. serviço. Não opere com os paineis abertos
Não toque as partes elétricas nuas. ou guardas removidas.
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
Customer assistanCe PoliCy
The business of The Lincoln Electric Company is manufacturing and
selling high quality welding equipment, consumables, and cutting
equipment. Our challenge is to meet the needs of our customers and
to exceed their expectations. On occasion, purchasers may ask
Lincoln Electric for advice or information about their use of our
products. We respond to our customers based on the best information
in our possession at that time. Lincoln Electric is not in a position to
warrant or guarantee such advice, and assumes no liability, with
respect to such information or advice. We expressly disclaim any
warranty of any kind, including any warranty of fitness for any
customer’s particular purpose, with respect to such information or
advice. As a matter of practical consideration, we also cannot assume
any responsibility for updating or correcting any such information or
advice once it has been given, nor does the provision of information
or advice create, expand or alter any warranty with respect to the sale
of our products.
Lincoln Electric is a responsive manufacturer, but the selection and
use of specific products sold by Lincoln Electric is solely within the
control of, and remains the sole responsibility of the customer. Many
variables beyond the control of Lincoln Electric affect the results
obtained in applying these types of fabrication methods and service
requirements.
Subject to Change – This information is accurate to the best of our
knowledge at the time of printing. Please refer to
www.lincolnelectric.com for any updated information.

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Serial: (ex: U1060512345)

IM10062-C | Issue Date Jun-15

WARNING: Cancer and Reproductive Harm ELECTRIC AND

ELECTRIC SHOCK ARC RAYS CAN BURN.

WELDING AND CUTTING CYLINDER MAY EXPLODE IF

Wiring Diagram and Dimension Print ............................................................Section F

Parts List.........................................................................................P-652, P-732 Series

TECHNICAL SPECIFICATIONS - FLEXTEC™ 450

60% rating 37 / 27 / 22 72 Watts

60% 36.5V 450

60% 28V 450

60% 38V 450

60% 36.5V 450

60% 36.5V 450

RECOMMENDED INPUT WIRE AND FUSE SIZES (1)

380/3/50 42 A 8(10) 8 (10) 10 (6) 50

GMAW (CV) 40-500 60

K2882-2 18.80in (478mm) 14.14in (359mm) 26.66in (677mm) 125lbs (56.6kg)*

IP23 155º(F) Insulation Class

VRD™ (VOLTAGE REDUCTION DEVICE)

HIGH TEMPERATURE OPERATION INPUT CONNECTION

INPUT VOLTAGE SELECTION

POWER SUPPLY ACCESS HOLE

RECONNECT TERMINAL BLOCK POWER SUPPLY TERMINAL BLOCK

INPUT CONNECTION INPUT VOLTAGE SELECTION

POWER SUPPLY ACCESS HOLE

RECONNECT TERMINAL BLOCK

6-PIN REMOTE CONTROL CONNECTOR

14-PIN CONNECTOR FOR WIRE FEEDER

H Voltage Sense (21)

Note: Excessive heat in the weld circuit indicates

CONNECTING LF-72 AND LF-74 TO THE FLEXTEC™ 450

WELD TERMINALS OFF

VOLTMETER POLARITY PROCESS DEPENDENT

14-PIN CONTROL CABLE K1501-XX

WELD TERMINALS OFF

VOLTMETER POLARITY PROCESS DEPENDENT

LN-10,DH-10 CONTROL SWITCH Setting the DIP Switches

Setup DIP Switch Access Pwr Sources Head Pwr Sources

trol by turning off the power at the welding power S1 S1

source it is connected to.

2) Remove the two screws on the top of the LN-10,

3) Locate the two 8-pole DIP switches, near the top

4) Switch settings are only programmed during input

CONNECTING LN-15(k1870-1) TO THE FLEXTEC™ 450

WELD TERMINALS OFF

VOLTMETER POLARITY PROCESS DEPENDENT

CONNECTING LN-15(k1871-1) TO THE FLEXTEC™ 450

14-PIN CONTROL CABLE K1819-XX

WELD TERMINALS OFF

VOLTMETER POLARITY PROCESS DEPENDENT

CONNECTING LN-25 PRO AND LN-25 PIPE TO THE FLEXTEC™ 450

WELD TERMINALS OFF

VOLTMETER POLARITY PROCESS DEPENDENT

CONNECTING LN-25 PRO DUAL POWER TO THE FLEXTEC™ 450