Part 1: Job Particulars Page 1 of _____

JOB TITLE / AIM: JSA For Manual Bolt Tightening Phase II

JSA DATE: 29/09/2007 JSA NO./ REVISION: DEL – 003 C
SUPERVISOR/ JSA LEADER: Arshad Ali SCRIBE: Asad Nadeem / Nouman Liaqat
PARTICIPANTS: Maqbool, Furqan ,
LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs:
.Attached document for Positioning of crane, Equipment specifications, Checklist, Certificates
Part 2: Job Safety Analysis
Job Steps:

1. Mobilization of Workers and Tool

2. Working at Heights
3. Erection of scaffold
4. Removal of cladding sheet
5. Bolt tightening
6. Dismantling of scaffold
7. Demobilization

Alternatives Considered: N/A

Equipment: Hand Tools

Now undertake the JSA and record in the table below. Use prompts on JSA Prompt Sheet and Hazard Checklist PA-HSEC-02-040-002-F03.
Part 3: Contingency Plans. Standard PPE,S First aid kit must be present at the area and the Hse personnel is the first response in case of
emergency

Pakistan Asset Team Approved: AHMED HASEEB Part 1: Job Particulars

BHP Billiton Checked: NAJEEB MALIK Attached to: PA-HSEC-02-040-002-P
Originator: SYED FAHEEM Rev: 1 Issue: 13/05/05 Page 1 of 8
Part 4: Review. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA? Any practices
that need to be captured in the OMS? List action items, changes, and transfer any changes to the Change Management system.

File: 10.30
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
1 Mobilization of workers & Unauthorized tools brought out to site Before mobilization any tools make sure that
equipment the tools are inspected and colour coded
from BHP and DEL E&P Department.
Unskilled and un inducted personal Ensure that all personal prior to start the work
starting the job should be inducted and oriented about the
hazards in the job site and must be oriented
from BHP operations.
Workers starting the job unfit to work All persons not fit to work shall not be allowed
to work at the project site.
Starting Job with out tool box talk Before starting of the job a comprehensive
tool box talk shall be delivered to all of work
force and they will sign on the back side of
the JSA.
Starting Job Without Permit Ensure that Permit is in place prior to starting
of Job.
By Passing Permit Requirements Ensure that any other Safety requirements /
Precautions mentioned in the Permit shall
also be fulfilled.
Damage to Existing Equipments & Take care of already existing equipments and
Instruments instruments.

Pakistan Asset Team Part 1: Job Particulars

BHP Billiton Page 2 of 8
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
2. Working at Heights Workers not trained for working at Height Ensure that all workers who have to perform job
Performing the job at height must be trained for work at height and
all workers will display cards.

High Wind Speeds If wind starts blowing at speed more then 12

knots / hour or 25 kilometer / hour all work at
height shall be stopped
Make sure that all the Scaffold structure are
inspected and follow following procedures
 Green Tag : Can go up and perform their
job with normal PPE’s
Working on Un Inspected Scaffold Plat Forms
 Yellow Tag : Safety Harness must be
used and tied off 100 %
 Red Tag / No Tag: Not allowed to go up ,
cannot perform any Job.
SIMOPS If different activities are going on in the same
area then coordinate with the supervisors of other
activities.
Neglecting Drop Zone Make / Mark a clear drop zone and depute a
spotter at drop zone
Manual hauling of materials Exposure of workers to various hazard like Ensure workers are complying with the min.
hand injury, dust, eye injury PPE req. Safety shoes, helmet, safety glass,
Cotton gloves.
Heat Stress/Exhaustion Ensure potable water/sufficient shelter is
available each area where workers are doing
the job. Proper rest shall be provided to
workers performing the job.
Back injury Workers will be oriented about the proper
Pakistan Asset Team Part 1: Job Particulars
BHP Billiton Page 3 of 8
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

posture and positioning during the execution

of the job.
Unskilled and un inducted personnel Ensure that toolbox meeting was regularly
starting the job conducted and people are aware of the job
and the hazard enclosed in the job they are
performing. JSA was discussed and signed at
the back
Personnel and equipment interface Ensure that during unloading of materials it
will be unloaded at the safe side not in traffic
side. A watchman must be available during
unloading

Fall of materials to worker Materials should not be thrown down during

unloading instead there will be two person at
the trolley and three person shall stand down
receiving the rebar’s at a time and place at
the ground.
Hand injury Ensure workers are wearing the hand gloves
of Cotton.

Trips Ensure materials are properly stack and all

walk ways will be kept clear.

Pakistan Asset Team Part 1: Job Particulars

BHP Billiton Page 4 of 8
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

SIMOPS Take care of other activities in progress in

the same area and make a proper drop zone
and depute a spotter around barricaded area.
If some other activities are going on in the
Same area, supervisor shall be coordinated.
Using of Medicines If Someone is using any Medicine he will
consult HSE department so we may sure that
Medicine he is using is free from any Drugs
that may cause reduce the efficiency of
Workers or cause drowsiness to workers.
Starting job with out proper Ensure that area is properly barricaded
barrication and caution tape. with the caution tape.
4 Removal of insulation sheet Hand Injury Leather gloves / Cotton gloves must be worn
along with other mandatory PPE’s.

Non availability of MSDS Ensure that MSDS shall be available at DEL

Clinic and all precautionary measures
mentioned in MSDS shall be followed.
Fall of sheet Ensure that lifting of Sheet should be properly
secured while lifting. And at he height all
sheets will be secured properly so that sheet
may not fall
Loose Material While executions of the Job make sure only
required material is present with the workers

Damage to Existing Equipments & Take care of already installed Equipments

Pakistan Asset Team Part 1: Job Particulars

BHP Billiton Page 5 of 8
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

Instruments and instruments.

Ensure that all PPE’s shall be worn during
Irritation the activity Coveralls, Safety Shoes, Hard
Hats, Safety Goggles, Dust Masks, and
Leather Gloves.
Ensure that workers shall wear Safety
Eye Irritation Goggles. Ensure that Sufficient amount of
water is readily available for Eye Wash.
Ensure that no loose material shall be
Loose Insulation present at site all the material that is no more
required will be removed on daily basis.
5 Bolt Tightening / Manually Hand Injury Make Sure that proper mandatory PPE’s
Should be used during the Job Hard Hats,
Cover alls, Safety Goggles, Leather Gloves.
Back injury Proper posture shall be maintained.
Un inspected damaged bolts Ensure that the bolts are inspected and
physically checked before tightening.
Unskilled / Untrained persons Bolt tightening shall be done with care and
only qualified and experience personals shall
perform the job.
Pinch Points All workers performing the job will clearly
demonstrate about all pinch points.
Unauthorized hand tools All hand tools shall be color coded prior to
mobilization to site.
Pakistan Asset Team Part 1: Job Particulars
BHP Billiton Page 6 of 8
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

Heat Exertion Due to hot and humid weather conditions

make sure that sufficient amount of water is
available at site and proper shelter should be
there for rest and during the job workers will
take proper rest.
6 Dismantling of scaffold Fall of Workers Ensure workers are wearing appropriate full
body harness and tie-off 100%..

Throwing of joints, Material No throwing of materials at elevated use rope

or bags for hauling up or down of material.
Work With out Supervision Works on scaffold must be supervised at all
times
Storing of Extra Materials on Scaffolding No equipment and tools will be stored on the
scaffold.
Un trained Workers All persons working on scaffold must be
trained on working at heights
Un inspected Harness All harness must be checked daily by a
competent person and inspected harnesses.
monthly and logged
Stationed on scaffold tube during Ensure that scaffolder must be used
dismantling foot planks and planks shall secured.
Unsecured anchored point Ensure that scaffolder should know
strength anchored point during removal
ledger and standard.

Pakistan Asset Team Part 1: Job Particulars

BHP Billiton Page 7 of 8
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)

Back injury Ensure workers properly inducted about the

proper positioning Ensure workers are
complying with the min. PPE req..Safety
shoes, helmet, safety glass, dust mask.
Damage of plant equipment
Ensure before start dismantling
underneath plant equipment must be
protect and safe.
SIMOPS Take care of other activities in progress in
the same area and make a proper drop zone
and depute a spotter around barricaded area.
If some other activities are in progress then
make a coordination meeting with
supervisors of those activities prior to starting
of job.
Starting job with out proper barrication Ensure that area is properly barricaded with
and caution tape. the caution tape.
Worker using medicines If some one is using any type of medicine he
will inform BHP HSE advisor as some
medicines may cause drowsiness.
Leaving scaffold tube at edge of Ensure that must not left any scaffold
platform or top of mid rail or top rail. tube edge platform and mid / top rail.
Demobilization Poor House Keeping Ensure that working area shall be left clean
7 and tidy before leaving the Site

Pakistan Asset Team Part 1: Job Particulars

BHP Billiton Page 8 of 8