QUOTATION

Date: 2024.7.19
Validity period: 30days
NO. Machine model and name Unit price Qty’ Sub-amount
(Set)
(USD) (USD)

1 WJ100-1600-1 Three PLY corrugated

176000 1 176000
board Production line

2 YKM-LS-1425-4S Lead edge Feeder 4

80000 1 80000
color printer Rotary slotter stacker

Total FOB XINGANG,CHINA amount Us Dollar 256000

Terms and condition:

1. Payment : 30% advance payment, 70% before shipment;

2. Delivery: 90 days after received the advance payment;

3. Installation and training: if clients require installation, seller will provide 2 engineer to
help installation. Installation time around 60 days. Salary, tickets, food and hotel charge
provide by buyer.

4. Warranty: 12 month free warranty time after installation; out of this period, seller also
provide payed service until the machine whole working life.
 Contents

1. WJ100-1600-1 THREE PLY CORRUGATED BOARD PRODUCTION LINE (SINGLE OUT) ..... 3
1.1. Flowchart or pictures ............................................................................................................................... 3
1.2. Machine list ............................................................................................................................................... 5
1.3. Technical Parameter ............................................................................................................................... 6
1.3.1. Testing Paper Requirement......................................................................................................... 6
1.3.2. Steam requirement ....................................................................................................................... 6
1.3.3. Air Requirement............................................................................................................................. 7
1.3.4. Electric power requirement .......................................................................................................... 7
1.3.5. Parameter ....................................................................................................................................... 7
1.3.6. Production range(B flute as example) ...................................................................................... 7
1.3.7. Land Require ................................................................................................................................. 7
1.4. Buyer self preparation items .................................................................................................................. 7
1.5. Each machine details .............................................................................................................................. 8
1.5.1. RS Electric Mill Roll Stand ........................................................................................................... 8
1.5.2. PH-60 Pre-heater ........................................................................................................................10
1.5.3. SF-B10 Fingerless Single Facer ...............................................................................................11
1.5.4. PH2-60 Duplex Pre-heater ........................................................................................................13
1.5.5. GM-15 Glue Machine .................................................................................................................14
1.5.6. OBH Conveying Bridge ..............................................................................................................16
1.5.7. DF-60 Double Facer ...................................................................................................................17
1.5.8. SS-EM120 electric Slitter manual Scorer ...............................................................................19
1.5.9. NC-12 Cut-Off ..............................................................................................................................21
1.5.10. SD sheet delivery stacker ........................................................................................................23
1.5.11. Glue Making System ................................................................................................................25
1.5.12. ISS Internal Steam System .....................................................................................................26
2. YKM-LS-1425-4S Lead edge Feeder 4 color printer manual slotter stacker ...........................27
2.1. Main technical parameter .....................................................................................................................27
2.2. Lead Edge Feeding ...............................................................................................................................28
2.3. Printing unit .............................................................................................................................................29
2.4. Manual Slotting unit ...............................................................................................................................30
2.5. Scraps Removal Conveyor ..................................................................................................................31
2.6. Stacking unit ...........................................................................................................................................31
2.7. Transmission gear .................................................................................................................................32
2.8. Motor list..................................................................................................................................................32
2.9. Outsourcing and brand .........................................................................................................................33
1. WJ100-1600-1 THREE PLY CORRUGATED
BOARD PRODUCTION LINE (SINGLE OUT)

1.1. Flowchart or pictures:

Total length (Approx.) : 66 meters.

1.2. Machine list

Qty
No. Name Feature
(Set)

Electric Mill
⚫ Toothed chuck, Pneumatic disc-brakes, pneumatic mechanically
Roll Stand
1.2.1. 3 actuated lift, panning left and right on the middle
( with trolley
⚫ Guide rail length is 4500 mm, the car uses 10 mm plate welding
and track)
PH-60
⚫ The roller φ600 mm,Electric adjustment angle,adjusting
1.2.2. Pre-heater 2
heating area within the range of 360 °

⚫ Corrugated roller φ 280mm, 48CrMo high quality alloy

steel,plating chromed
SF-B10
⚫ Independent gearbox,universal joint drive structure
1.2.3. Fingerless 1
⚫ Cylinder control lifting
Single Facer
⚫ Pneumatic control glue,circulating supply glue
⚫ Digital display

PH2-60 Duplex ⚫ The rollerφ600 mm,electric adjustment angle angle， adjusting

1.2.4. 1
Pre-heater heating area within the range of 360 °
⚫ Glue roller φ269mm，carved 25 line pit type mesh.
⚫ With preheating device.
GM-20 Glue
1.2.5. 1 ⚫ Independent frequency motor drive.
Machine
⚫ Circulating supply glue with PLC control.
⚫ Man-machine interface display.

⚫ The main beam is connected with the GB 200 channel steel,

OBH 150H steel, 63 angle steel.
1.2.6. Conveying 1 ⚫ Independent frequency motor drive paper conveying.
Bridge ⚫ Vacuum tension control system.
⚫ Motorized web guiding.

⚫ Main frame is 400 mm GB channel steel

⚫ Hot plate 600 mm 10 pcs with plating chrome, shoes system
⚫ 4 M cooling section
DF-60 Double
1.2.7. 1 ⚫ Adopt pressure shoes lifting by plc control
Facer
⚫ The upper and lower belt correct automatically
⚫ Temperature display
⚫ Frequency motor drive
 ⚫ Blade adopt tungsten alloy steel,φ200mm;
⚫ Inverter control, frequency motor driving;
SS-EM120 ⚫ Bottom can be left right movable;
1.2.8. electric Slitter 1 ⚫ Motorized adjusting the blade distance;
manual Scorer ⚫ Manual adjusting the creasing wheel distance;
⚫ Equipped the speed synchronous wheel;
⚫ Equipped with trimming edge output mouths;
⚫ Full AC servo control
⚫ Energy storage type braking
1.2.9. NC-12 Cut-Off 1 ⚫ Helical knife structure
⚫ Oil-immersed gear transmission
⚫ 10.4-inch touch screen display
⚫ Frequency motor driving belt conveying, inverter control;
⚫ Equipped with a pneumatic stopper to divide the corrugated
SD sheet
board, to counting the quantity;
1.2.10. delivery 1
⚫ Motorized side output, control by button or foot switch.
stacker
⚫ Maximum stacking length: 3000mm;
⚫ Maximum stacking height 200mm;
⚫ Traditional glue making system;
Glue Making ⚫ Include glue mixer, glue storage, glue back tank and all glue
1.2.11. 1
System pump;
⚫ With a electric control panel control it;
ISS Internal ⚫ Steam system components adopt GB valve: Contains rotary
1.2.12. Steam System 1 joint,up and down distributor ,drain valve and pressure gauge
⚫ Boiler and pipeline supply by customer.

1.3. Technical Parameter

1.3.1. Testing Paper Requirement:

Note: The roll paper which is used to test the production line speed should meet following
requirements:
⚫ Paper Grade: Min. B
⚫ Paper Moisture content: 11% ± 2%
⚫ Face paper GSM: 100~250g/m2
⚫ Liner paper GSM: 100~250g/m2
⚫ Corrugated paper GSM: 100- 200g/m2
1.3.2. Steam requirement:
⚫ Steam pressure requirements:8-10Kg
⚫ Steam consumption:2500kg/h
⚫ Steam Boiler advice: 4000 kg/h
1.3.3. Air Requirement:
⚫ Air compressor pressure:0.8~1.1Mpa
⚫ Air compressor capacity: 22 - 30 kw
1.3.4. Electric power requirement:
⚫ Total install power: 160 kw (Approx.)
⚫ Voltage: 380V, 50Hz,three-phase four wire type
1.3.5. Parameter:
⚫ Maximum speed: 100 m/min;
⚫ Working width: 900 - 1600 mm;
⚫ Production capacity Approx.: 50000-65000 (m2/ 8h);
⚫ Cutting length: 500 - 9999 mm;
⚫ Cutting precision(constant speed): ±1mm;
⚫ Starch: corn starch or potato starch;
1.3.6. Production range(B flute as example):
⚫ B flute 3 ply corrugated board

1.3.7. Land Require:

⚫ Equipment Direction:Left or Right transmission will be according to client’s requirements
⚫ Machine install size: 45m x 10m x 5m (LxWxH) (specific length as to the foundation of drawing).

All explanation power of the relevant parameters and images belong to our company,if there
is any change, without prior notice.

1.4. Buyer self preparation items

⚫ Air compressor,air pipe line and e pipeline

⚫ Main power, electric wire from operate box to main power
⚫ Water supply, pipeline and barrel
⚫ Water, electric and gas, main ground foundation
⚫ Test machine use Raw materials ( paper roll, corn starch, caustic soda, sodium borax) to test
machinery
⚫ Machine use oil, lubricate oil,high temperature cream and lubricate oil
⚫ Installing engineer’s food, hotel,commission and supply enough workers to help installing and
test machine.
⚫ Boiler 4T supply by customer and the pressure 1.25Mpa and the working pressure is
0.8~1.1Mpa.
1.5. Each machine details

1.5.1. RS Electric Mill Roll Stand

Structure and Features:

⚫ Symmetrical structure,can carry two kraft paper at one time,which can work without brake.
⚫ Clamping , moving right-left, arms up-down and paper roll rotation is by electric drive.
⚫ Toothed chuck, Pneumatic disc-brakes

Spec of Stand:
⚫ Reel Stand driven by electrical
⚫ Kraft paper range: Max. Width:1600mm Min.:800mmmm
⚫ Max Weight:2000Kg(One side)

Spec of Electric Motor:

⚫ Reel Paper Nipping Motor Power: 0.55kw*4pcs
⚫ Lifting Motor Working Power: 1.5KW

Mainly purchased parts, raw materials and origin:

Name of main parts Brands or place of origin material

Main shaft Tian steel production

Swing arm Production by own Q235AWelding parts

wallboard Production by own Resin sand gray ironHT250

bearing HRB,ZWZ,LYC

Inflatable jam head Zhejiang xusheng 3,4inch shared

Main electrical
France Schneider
appliance

Electromagnetic valve STNC, SHANGHAI

Kraft Paper Feeding Ground Rack & Trolley

Structure and Features:

⚫ To feed the kraft paper to reel stand.
⚫ The whole body of rack is under the ground, main frame: Model 14 channel steel with ¢ 20mm
drawing bar weld together,overall length 4500mm.
⚫ Two racks for one reel stand to feed the kraft paper at both side.
1.5.2. PH-60 Pre-heater

Machine Description:
⚫ This machine is used for heating liner (pre-heating for raw paper), and dry to control
temperature and humidity;

Machine Function:
⚫ Electric to adjust the wrap angle, preheating area can be in 360° range
⚫ butterfly seal structure on two sides,saving the steam and improving heating efficiency
⚫ Soft siphon style structure,making the drainage more thoroughly
⚫ All the surfaces of rollers have been accurate ground and plating chromed

Machine Technical Parameter:

Working Width 1800mm
Diameter of the preheating roller 600mm
Diameter of the wrap angle Φ55mm
Steam temperature 150-200℃
Steam pressure 0.8-1.3Mpa

Main Components Brand:

Components Name Brand
Steam Joint Fujian
Heating Cylinder Hebei
Bearing Haerbin
Reducer Shandong
Connector Schneider
Steam Trap China

— 10 —
1.5.3. SF-B10 Fingerless Single Facer

Machine Description:
⚫ The Single facer is design for producing single-face corrugated paper:This machine is fingless
type design, glue unit can be whole out for clean and wash or replace.

Machine Function:
Corrugated Rollers:
Diameter Φ280mm
Material 48CrMo high quality alloy steel, rigidity HRC55°-58°
Processing Way After quenching and tempering,The surface of upper-lower roller is
ground
Control Way Air cylinder control Lifting Up-down
Driving Way Frequency motor
Way of Transmit cardboard Vacuum Cover absorbable style, Height pressure Draw fan with
noise deadening device
Way of Bearing lubricating High temperature grease
Flute Type (U/V) A,C,B,E,F for choice.
Press Rollers:
Diameter Φ284mm
Material carbon steel (MS)45#
Processing Way After quenching and tempering,The surface of roller is ground,
then plating chrome
Control Way Air Cylinder control Lifting Up-down
Way of Bearing lubricating High temperature grease
Glue Rollers:
Diameter Φ215mm
Material Carbon steel (MS)45#
Processing Way Surface is ground,inscribed with 25 lines of pitted mesh,then plated
chrome

— 11 —
 Driving Way Chain transmission, driving with main motor
Bearing lubricating High temperature grease
Glue Supply Automatic glue circulating system(storage tank+glue pump);PLC
automatic control glue and electric adjust glue width;
Independent glue unite
Preheating Rollers:
Diameter Φ400mm
Material Seamless steel tube
Processing Way After quenching and tempering,The surface of upper-lower roller is
ground, then plating chrome

Main Components:

Machine Technical Parameter:

Working Width 1800mm
Design Speed 100m/min
Working Speed 80m/min
Pneumatic Source Pressure(Mpa) 0.4-0.8Mpa
Main Drive Motor 7.5KW
Suction Motor 7.5KW
Glue Adjusting Reducer 0.1KW
Glue Gap Adjusting Motor 0.25KW
Glue Pump 2.2KW
Main Components Brand:
Components Name Brand
Reducer Taiwan
Blower Shanghai
Main Bearing NSK
Main Electrical Schneider
Button Schneider
Main Motor Heibei Yongshun
Inverter Taiwan
PLC Taiwan

— 12 —
1.5.4. PH2-60 Duplex Pre-heater

Machine Description:
⚫ This machine is used for heating liner (pre-heating for raw paper), and dry to control
temperature and humidity;

Machine Function:
⚫ Electric to adjust the wrap angle, preheating area can be in 360° range
⚫ butterfly seal structure on two sides,saving the steam and improving heating efficiency
⚫ Soft siphon style structure,making the drainage more thoroughly
⚫ All the surfaces of rollers have been accurate ground and plating chromed

Machine Technical Parameter:

Working Width 1800mm
Diameter of the preheating roller 600mm
Diameter of the wrap angle Φ55mm
Steam temperature 150-200℃
Steam pressure 0.8-1.3Mpa

Main Components Brand:

Components Name Brand
Steam Joint Fujian
Heating Cylinder Hebei
Bearing Haerbin
Reducer Shandong
Connector Schneider
Steam Trap China
— 13 —
1.5.5. GM-15 Glue Machine

Machine Description:
⚫ Glue machine used for pasting the 2ply board with top face paper together. 3ply line use single
layer

Machine Function:
⚫ After the glue roller surface quenched,tempered,ground and engraved pit,then doing
balancing,making coating evenly, consume less glue
⚫ Glue roller controlled by frequency motor , the inverter control ensures glue line speed is
synchronous with double facer, and can also operate independently
⚫ Plc control the glue amount ， automatically adjusted according to the production speed
Automatic circulation for glue, avoiding glue precipitation
⚫ Pneumatic presses paper structure, adjust the gap by the electric
⚫ Measure the speed signal of the double facer to achieve synchronous operation
⚫ Man-machine interface display, easy to operation
Main Components:

— 14 —
 operate interface glue roller motor

Machine Technical Parameter:

Working Width 1800mm
Steam Pressure 0.8-1.3Mpa
Glue roller Φ269mm
Doctor Roller Φ153mm
Paper roller Φ86m
Glue rollers frequency motor 3KW
Glue quantity adjustment motor 250W
Motor for adjusting the Gap 250W
Glue pump motor 2.2KW

Main Components Brand:

Components Name Brand
Preheater Roller Dezhou
Bearing Haerbin
Pneumatic Components Zhejiang
Main Electrical Schneider
Reducer Taiwan
Touch Screen Taiwan
Inverter & PLC Taiwan
Synchronous Belt Shanghai
Steam Trap Beijing
Glue Pump Hebei

— 15 —
1.5.6. OBH Conveying Bridge

Machine Description:
⚫ Bridge conveyor used for pickup the single face corrugated board to up and stack on the bridge
to suitable the speed, and control the tension and guiding the web.

Machine Function:
⚫ Main frame made by channel steel, and angle steel
⚫ With protecting handrail and safety pedal on both sides, the operation side is installed with
safety ladder, to make sure the safety and convenience of the worker
⚫ Take up device two sets, installed on each single facer
⚫ Independent frequency motor lifting device, PVC conveyor belt transmission, corrugated
paperboard forward wave and smoothly

Machine Technical Parameter:

Working Width 1800mm
Paper Feeding Rollers & Tension Rollers Φ130mm
Transport Rollers Φ176mm
Paper Feeding Rollers With Belts Φ86mm
Take Up Motor 3KW

Main Components Brand:

Components Name Brand
Take Up Belt Nanjing
Lifting Motor Hebei
Main Motor Schneider
— 16 —
1.5.7. DF-60 Double Facer

Machine Description:
⚫ Double facer (double baker) machine used for drying the corrugated board, insure its flatness,
and cooling it for next process smooth working.

Machine Description:
⚫ Corrugated paper enter into the double facer hot parts with heating and molding after pasted
glue, and become board after cooling

Machine Function:
⚫ Hot Plates surfaces is ground and then chromed plated,width 600mm and 12 pics,cooling parts
4m
⚫ Hot plates adopts the press shoes structure,it lifting adopt plc control
⚫ Heat conductive pipe of hot plates control the temperature segmented,with the temperature
display
⚫ The inside of the hot plate is partition isolation structure,making the steam flow in S-shaped
— 17 —
 direction, and the separation function of steam and water is obvious,then improves the steam
usage efficiency
⚫ Up convey belt left and right correct by auto with both sides,Under belt adopt S type manual
correct tension device
⚫ Up belt adopt double cylinder S type tension device,down belt manual tension device (small
amount adjust)
⚫ Drive rollers’ surface is wrapped by rubber with middle height,to make sure the board output
smoothly
⚫ Main drive motor: Variable frequency motor, high force when low speed start, high speed
adjusting range, steady to use,easy to mend
⚫ The electrical components adopt international famous brands, working stably and reliable

Main Components:

Machine Technical Parameter:

Working Width 1800mm
Steam Pressure 0.8-1.3Mpa
Air Pressure 0.6—0.9Mpa
Main motor power 37kw
Up Drive Roller Φ600mm
Down Drive Roller Φ600mm
Front Driven Belt Roller Φ290mm
Back Shaping Driven Belt Roller Φ215mm
Shaping Holder Roller Φ86mm
Note: All the surfaces of the rollers are ground and then chromed plated

Main Components Brand:

Components Name Brand
Main Frame Tangshan
Cotton Belt Shenyang
Pneumatic system Zhejiang
Steam Trap Henan
Main electrical Schneider
Button Schneider
Main motor Hebei
PLC Taiwan
Inverter Delta

— 18 —
1.5.8. SS-EM120 electric Slitter manual Scorer

Machine Description:
⚫ Slitting scorer machine use for slitting the corrugated board for required size, at same time
creasing the corrugated board.

Machine Function:
⚫ Motorized adjusting the slitting blade distance, equipped with indication ruler;
⚫ Manual adjusting the creasing wheel distance;
⚫ Machine base are motorized left and right moving;
⚫ Equipped with a speed wheel encoder device to synchronous the speed with double facer;
⚫ Overcome the phenomenon of collapse the board when crop, smooth cutting, and the quality is
improved
⚫ The machine can move lift and right, adjust by cycloidal reducer.
⚫ Slitting blade and creasing wheel adjustment convenient, error is ±0.5 mm, with automatic
sharpening device
⚫ 5 blades 8 lines type, blade is made of tungsten alloy steel, life is more than 30,000 m

— 19 —
Main Components:

Machine Technical Parameter

Working Width 1600mm
Design Speed 120m/min
Working Speed 100m/min
Mechanical configuration 5 knives 8 lines
Min. Cut Width 135mm
Max Cut Width 1850mm
Deviation ±0.5mm
Blade Pressing Line Motor 0.4KW
Knife Wheel Driving Motor 4KW

Main Components Brand

Components Name Brand
Frequency Motor HeBei
Bearing Haerbin
Main Electrical Schneider
Approach Switch OMRON
Electromagnetic Valve Tai Wan
Left and Right Motor Shandong

— 20 —
1.5.9. NC-12 Cut-Off

Machine Description:
⚫ Cutoff machine used for cross-cutting the corrugated board to required length.

Machine Function:
⚫ The knife adopts duplex spiral steel helical knife structure, saw-tooth knife type, scissors
shearing, keeping small shear force and long service life;
⚫ The knife rollers adopt high quality precision forged steel material, having good stability after
balanced;
⚫ The knife shaft driving gears adopt precision forged steel material,realizes no gap driving after
high frequency quenching, and advanced key-less connection method to keep high
transmission precision;
⚫ The sun wheel pressing method ensure smooth conveying,uniform pressure, and not easy to
crush the board or cause blockage;
⚫ Servo motor driving,10.4 inch color touch screen display of Taiwan produced;
⚫ This model is storage-energy brake (non-energy brake), low energy consumption in the
producing process, saving more than 70%;
⚫ Independent oil pump and filter, with two sets of copper tubes distributed in each gear position,
to supply, lubricating and cooling the oil.

— 21 —
Main Components:

Machine Technical Parameter:

Working Width 1800mm
Design Speed 120m/min
Working Speed 100m/min
Cutting Length 500mm-3500mm
Cutting Precision(uniform velocity) ±1mm
Diameter of knife shaft Φ188mm
Main Servo Motor 12.5kw x 2
Paper Feeding Motor 2.2 kw x 2
Lubricating Oil Pump Motor 0.35kw
Note: All the rollers are ground and hard chrome-plated (except for the upper and lower knife shafts)

Main Components Brand:

Components Name Brand
Full AC Servo Motor Shanghai,China
Servo Driver KEB,Germany
Conveying Frequency Motor CPG, Taiwan, China
Other Bearing Haerbin, China
Main shaft bearing NSK,Japan
Synchronous Belt Shanghai, China
Main Electrical Schneider, France
Approach Switch OMRON,Japan
Rotary Encoder Wuxi,China
Conveying Inverter Delta, Taiwan, China
Touch screen MCGS, China

— 22 —
1.5.10. SD sheet delivery stacker

Machine Description:
⚫ Stacking machinery used for stacking the corrugated board on stacks. This model is
computerized small gantry stacking machine.

Machine Function:
⚫ Welding by No. 14 channel steel; Longitudinal paper receiving is conveyed by wide conveyor
belt;
⚫ Frequency motor driving the conveyor belt, inverter control, smooth running the corrugated
board;
⚫ The entrance of machine equipped with two press brushes to tidy the corrugated board;
⚫ Equipped with a pneumatic stopper device to simple counting the quantity of corrugated board;
⚫ Side output device adopts multi chains linkages together, insure running at same time,
pneumatic control the side output;
⚫ Side output device motorized adjusting to suitable cutting length of the corrugated board;
⚫ When stacking finished, foot switch control output the corrugated board;
⚫ One set of paper delivery equips with 2 sets of intensive carrier roll sheet laying table.

— 23 —
Main components:

Machine Technical Parameter:

Working Width 1800mm
Design Speed 150m/min
Working Speed 120m/min
Max Length of Stacking 3000mm
Max Height of Stacking 200mm
Main Feeding Frequency Motor 3KW
Transverse Direction Motor 1.5KW
Traveling motor 1.5KW

Main Components Brand:

Components Name Brand
RV Reducer Zhejiang
Output paper inverter Delta
Proximity switch OMRON
Rotary encoder Wuxi
Main Electrical Schneider
Material TangShang
Convey belt Nanjing
Pneumatic component Zhejiang
Roll Shaft Tianjin

— 24 —
1.5.11. Glue Making System

Machine Description:
⚫ Transferring the glue from storage tank to the storage tank of each equipment by the glue
pump,for provide the starch adhesive for single-facer, duplex glue machine and other glue
equipment

Machine Function:
⚫ The horizontal glue machine can prepare the main glue and the carrier glue at meantime,
mixing and stirring, keeping large glue quantity
⚫ Glue making device: carrier tank, main body tank, storage tank, glue feeding pump, and glue
return pump
⚫ The storage tank and the supply tank are equipped with stirring device to avoid the precipitate
agglomeration of the glue
⚫ The glue-making system adopts circulating supply: the rest glue flows into the return -tank,and
the glue in the return-tank is returned to the storage tank of the glue equipment,saving glue and
avoiding the glue gelatinization and agglomeration
⚫ After the work finished, rest glue of each glue equipment will be draw back into storage tank to
use for the next time
⚫ Responsible for technique guidance, and glue making way

Machine Technical Parameter:

Item Qty Dia.(mm) Motor
Horizontal Main Mixer 1 1250×1000×900 3KW
Carrier Mixer 1 800×1000 2.2KW
Storage Mixer 1 1150×1150 1.5KW
Glue-feeding Tank of Glue Machine 1 800×1000
Glue-return Tank of Glue Machine 1 Small
Glue-feeding Tank of Single facer 1 800×1000
Glue-return Tank of Single facer 1 Small
Conveying Glue Pump 2 2.2KW
Main Components Brand:
Components Name Brand
Electric Hebei
Glue Pump Hebei
Main Frame Tangshan
— 25 —
1.5.12. ISS Internal Steam System

Machine Description:
⚫ Supplying the heating energy for the heating equipment of the production line to keep the
working temperature steady

Machine Function:
⚫ Each unite separated supply steam ,sectional control temperature , energy saving and easy to
adjust
⚫ Temperature controlled by adjusting the steam pressure with pressure gauge
⚫ Pipe system and rotary heating parts are flexible connected by metal soft pipe to extend the
service life of the steam joint
⚫ All steam pipes are made of seamless steel pipe to ensure the safety under normal pressure
⚫ Each drain units is equipped with an empty bypass,the equipment cools down quickly when
stop the machine
⚫ Inverted bucket trap, stainless steel check valve, stainless steel core cut-off valve

Main Components Brand:

Components Name Brand

Steam Joint Fujian
Steam Trap Domestic
Return Valve Zhengzhou

— 26 —
2. YKM-LS-1425-4S Lead edge Feeder 4 color
printer manual slotter stacker

2.1. Main technical parameter:

Item Unit 2800 (wall to wall)
Max Feeding Size mm 1400×2500
Max Printing Size mm 1400×2400
Min Feeding Size mm 380×640
Printing plate thickness mm 6
speed Sheet/min 0-150
Main motor power KW 15
Total weight T 18
Register precision mm Four color ±0.5
Slotting precision mm ±1.5
Min space of obverse 130×130×130×130
mm
slotting reverse 210×50×210×50
Dimension(L×H×W) mm 12000×3900×2100

— 27 —
2.2. Lead Edge Feeding

NO Item Specification

(1) Machine unit 1 Electric control the separation or locking up and equipped
separation and with alarm .Ensure that personnel safety
locking up 2 Transmission shaft with friction type clutch, Avoid error
operating while damage machine.
3 Pneumatic type chain device.
4 Main engine motor start-up protection device.
(2) Main Touch 1 Main Touch screen will display the working speed;
Screen 2 Counting the quantity of currently order;
3 Counting the quantity from machine start working;
(3) Lead edge 1 Sun wheel feeding, gear box type feeding unit
feeder 2 Induced draft Auxiliary to feeding the corrugated board.
3 According to the cardboard bending of the different
conditions. Adjusting wind big or small. Guarantee for paper smoothly
into printing unit.
(4) Front Feeding 1 The paper-feeding roller is wrapped with wear rubber and
paper roller subject to balance alignment.
2 The lower paper-feeding roller is empaistic and chrome
plated.
(5) Feeding baffle 1 Left and right baffle all adjusting by manual hand wheel,
adjustment control corrugated board width;
2 Front baffle adjusting by manual tools, control corrugated
board feeding thickness;
3 Back baffle adjusting by motorized, control corrugated board
feeding length;
4 Feeding support plate adjusting by hand wheel, according
corrugated board bend degree;
(6) Wind adjusting 1 Wind adjusting with the small steel paddles at the feeding
suction box front;
2 According corrugated board size can be choose open how
many wind mouths;
3 According bend degree, can be choose big wind or small
wind;

— 28 —
2.3. Printing unit

NO Item Specification
1 Steel pipe surface treated by grinding, chrome plated.
2 Balance adjustment treated, make running steady.
Printing
(1) 3 Directly pasting printing plate.
Plate roller
4 Motorized adjusting transverse position, adjustable distance 7
mm
1 Steel pipe surface treated by grinding, chrome plated.
Printing
2 Balance adjustment treated, make running steady.
(2) Pressure
3 Printing press roller space dial manual adjustment, adjustable
Roller
range: 0-12mm

1 Upper roller: thick-walled steel pipe, equipped with 2 paper

feed ring.
(3) Feed roller 2 Under roller:thick-walled steel pipe, surface plated chrome.
3 Paper feeding roller space dial manual adjustment, adjustable
range: 0-12mm

1 Steel pipe surface grinding, embossing, plated chrome.

2 Balance adjustment treated, make running steady.
Steel 3 Mesh quantity : 200, 220, 220, 250
Material 4 Auto up and down device. ( when paper feeding the anilox
(4)
ANILOX roller downward connect with the printing plate; when stop the feeding,
Roller the anilox roller upward separate with the printing plate)
5 Anilox roller equipped with sprag clutch, for convenience ink
distribution and cleaning.
1 Steel surface enclose hard-wearing rubber, Balance
Rubber
(5) adjustment treated.
Roller
2 Rubber camber specially grinding, good ink transport.
5 Planet gear structure
phase
6 Printing phase adopt electric digital type 360o
(6) adjusting
adjustment.(machine running or stop can adjustable)
device
7 Auto restoration system after clean printing plate

Printing 1 Air cylinder type brake structure

(7) phase fixed 2 When machinery separate or adjusting phase, the brake device
device control the machine moving, keep the position of the gear fixed.

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 Digital Button type phase adjusting
1
Phase
(8) Auto return zero function
2
controller
Memory function after clean the printing plate
3
1 Pneumatic Diaphragm Pump, supply ink steady, operation and
Water base maintain easily.
(9)
ink cycle 2 Equipped with ink filter screen, filter impurity.
4 Stainless material ink fountain.
(10) Roller gap 1 Roller gaps adjusting by manual hand wheel;
adjustment 2 It is a double stage worm gear transmission the roller moving;

2.4. Manual Slotting unit

NO Item Specification
1 Made by high quality steel pipe, surface grinding, chrome
plated, moving steady.
Creasing
(1) 2 Balance adjustment treated, make running steady.
device
3 Creasing roller space dial manual adjustment, adjustable
range: 0-12mm
1 high quality steel pipe, grinding, hard chrome plating, move
stably
2 The width of slotting knives: 7mm
Slotting
(2) 3 Tools steel material, heat treatment, grinding teeth shape
device
slotting blade. High hardness and toughness
4 Tool steel material, heat treatment, grinding bimetallic strip type
Trimming knife. Sharp, high precision
1 Slotting and creasing device movement by manual Wrench;
Slotting and
2 One screw rod control the slotting knife pedestal, use the
creasing
(3) wrench control it left or right moving to right position;
movement
3 Creasing wheel linkage with slotting device together moving to
device
same size.

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 Slotting
1 Planetary gear structure;
phase
(4) 2 Adopt electric digital display 360° adjustment (adjustment can
adjusting
be done while machine running and stop)
device
1 Digital Button type phase adjusting
Phase
(5) 2 Auto return zero function
controller
3 Memory function after clean the printing plate
Portable
1 Upper die holder width 100mm, under die holder width 160mm,
hole die
(6) attach rubber mat.
holder
2 Hole die holder dimension: 90mm×25mm
(optional)
Roller gap 1 Roller gaps adjusting by manual wrench;
(7) adjustment 2 It is a single stage worm gear transmission the roller moving;

2.5. Scraps Removal Conveyor

(1) Conveyance 1 Longitudinal/cross equipment: The waste paper scrapes are
waste moved out of the slotting units automatically by means of the wide
rejection conveyors, so called scraps removal conveyor driven by special motor for
easy waste collection and treatment and their control press button is
located at side panel of slotting unit.

2.6. Stacking unit

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NO Item Specification
(1) Receive 1 Can chose manual type or automatic type
paper arm 2 Receive paper transmission belt, independent adjusting
tension, not be subject to the equal length belts of limit.
(2) Receiver 1 Strong Force chain transmission
worktable 2 Stacking height: 1600mm
go up and 3 Transmission motors attach brake function, make the
down worktable on the fixed position, and will not glide.
4 Add assembly heavy iron device, make the worktable under
control, and ensure the safety of workers.
5 Flat wrinkle climbing belt, for prevent cardboard sliding.
(3) Receive 1 Pneumatic receive paper baffle, when the cardboard stacking
paper to presupposed height, the pallet will reach out automatically, then
baffle receive the cardboard.
2 Back baffle position adopt manually adjustment.

2.7. Transmission gear

Item Specification
Main transmission gear Material: 45# steel, hardness: HRC 50-55o

2.8. Motor list

Name Original Specification Quantity
Lead edge feeding unit

(1) Main motor HEBEI 15KW frequency motor 1

HENGSHUI
(2) Back baffle HEBEI 0.55 KW 1

(3) Machine unit HEBEI 0.75KW 1/59 1

separation and Reducer motor
locking up
(4) Suction Blower HEBEI 5.5KW 1
Printing unit
(5) Phase adjusting ZHEJIANG 0.25kw 1/50 4
reducer motor
(6) Rubber roller ZHEJIANG 0.75kw 1/50 4
Load-free system Reducer motor
Manual Slotting unit

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(7) Phase Adjusting ZHEJIANG 0.25kw 1/50 1
Reducer motor
Scraps removal conveyor
(8) Conveying motor HEBEI 0.37 kw 1
Stack unit
(9) Transmission belt HEBEI 3kw Adjustable Speed motor 1

(10) Receiver worktable WUXI 2.2kw 1/87 1

go up and down Reducer Motor

2.9. Outsourcing and brand

(1) Feeder Hebei,China Simple type
(2) Touch screen MCGS, China
(3) Inverter Delta, Taiwan, China
(4) Contactor Schneider, France
(5) Circuit breaker Chint, China
(6) Relay Schneider,France
(7) Button Chint, China
(8) Power switch MeanWell,Taiwan,China
(9) Solenoid valve Zhejiang,China
(10) Air cylinder Zhejiang,China
(11) Steel Anilox roller Hebei, China
(12) Rubber Roller Hebei, China
(13) Diaphragm Pump Wuhan,China
(14) Key-free connection rings Hebei, China
(15) Overrunning clutch Hebei, China
(16) Screw rod Hebei, China
(17) Photoelectric switch Zhejiang,China
(18) Main roller bearing Hrb, haerbin, China
(19) Other bearing LYC,ZWZ or Wanxiang

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