Module 3
Module 3
Module 3
Industrial
Hygiene
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Module 3 - Industrial Hygiene
Learning Content:
• potential occupational health hazards in the workplace.
• process of evaluating the different hazards in the workplace through Work
Environment Measurement (WEM), including the instruments used and the
standards to be observed
• concept of Threshold Limit Values (TLVs) and interpret their numerical values.
Learning Outcomes:
• Identify the potential occupational health hazards in the workplace.
• Explain the process of evaluating the different hazards in the workplace
through Work Environment Measurement (WEM), including the
instruments used and the standards to be observed
• Identify the concept of Threshold Limit Values (TLVs) and interpret
their numerical values
Industrial hygiene is “the science and art devoted to the recognition, evaluation and
control of environmental factors or stresses arising in or from the workplace, which
may cause sickness, impaired health and well-being, or significant discomfort
and inefficiency among workers or citizens of the community.”
Source: Theory and rationale of industrial hygiene practice: Patty’s industrial hygiene and
toxicology,p. 14
Industrial hygiene is the science of protecting and enhancing the health and safety
of people at work and in their communities.
Industrial hygiene is interconnected with the different aspects of work – research and
development, production, medical/health, safety and management.
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1. Chemical Hazards. Occupational health hazards arise from inhaling chemical
agents in the form of vapors, gases, dusts, fumes, and mists, or by skin contact
with these materials. The degree of risk of handling a given substance depends
on the magnitude and duration of exposure.
a. Gases are substances in gaseous state are airborne at room temperature.
Examples are chlorine, hydrogen sulfide, ammonia, carbon monoxide, sulfur
dioxide, phosgene and formaldehyde.
b. Vapour results when substances that are liquid at room temperature
evaporate. Examples are the components of organic solvents such as
benzene, toluene, acetone, and xylene.
c. Mist is a fine particles of a liquid float in air (particle size of 5 to 100 um
approximately. Examples: nitric acid and sulfuric acid.
d. Dust is a solid harmful substances are ground, cut or crushed by mechanical
actions and fine particles float in air (particle size of about 1 to 150 um).
Examples are metal dusts and asbestos.
e. Fume is a gas (such as metal vapor) condensed in air, chemically changed
and becomes fine solid particles which float in air (particles size of about 0.1
to 1 um). Examples are oxides generated from molten metal such as
cadmium oxide, beryllium oxide, etc.
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• Clothing – working clothes style/design/mode and the type of
fabric can affect the body heat temperature.
• Physical Workload - may be categorized as light, moderate, or
heavy depending on the task or job activity carried out by the
worker.
• Light - work-sitting or standing to control machines.
• Moderate work - walking about, moderate lifting and
pushing
• Heavy work – intense work of the extremities and trunk.
b. Radiation
Electromagnetic waves are produced by the motion of electrically
charged particles. These waves are also called “electromagnetic radiation”
because they radiate from the electrically charged particles. They travel
through empty space as well as through air and can penetrate some other
substances. Radio waves, microwaves, visible light and X-rays are all
examples of electromagnetic waves.
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result in discomfort (headache, dryness of mucuous membranes and
throat).
Sources of light
There are two sources of light:
• Daylight, also called natural light depends on the availability at the
location and weather condition.
• Electric Light can come from:
* Incandescent lamps or bulbs
* Fluorescent lamps or tubes
* High intensity discharge or mercury
Types of Lighting
Illumination can also be viewed in terms of:
• General lighting illuminating the entire premises
• Local lighting directing light on a particular object that you are
working with.
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Factors in determining the quantity of light:
• Nature of work - more light will be required if one is working with
small objects.
• Environment - the ability of the surrounding surfaces to reflect light.
• Eyesight of the workers - the ability of the eye to adjust rapidly to
different distances declines as people grow older.
e. Excessive vibration
A body is said to vibrate when it is in an oscillating motion about a reference
point. The number of times a complete motion cycle takes place during the
period of one second is called the frequency and is measured in hertz (Hz).
Vibration usually refers to the inaudible acoustic phenomena, which are
recognized by through touch and feeling. It is a vector quantity described
by both a magnitude and direction.
Types of noise
• Continuous noise is a steady state noise with negligible level
fluctuations during the period of observation.
• Intermittent noise levels shift significantly during observation.
• Impact noise consists of one or more bursts of sound energy, each
lasting less than one second.
3. Biological Hazards. Biological hazards are any virus, bacteria, fungus, parasite,
or living organism that can cause a disease in human beings. They can be a
part of the total environment or associated with certain occupations such as
medical professions, food preparation and handling, livestock raising, etc.
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4. Ergonomic Hazards. “Ergonomics” literally means the customs, habits, and laws
of work. According to the International Labor Organization it is
The human body can endure considerable discomfort and stress and can
perform many awkward and unnatural movements for a limited period of time.
However, when awkward conditions or motions are continued for prolonged
periods, the physiological limitations of the worker can be exceeded. To ensure
a continued high level of performance, work systems must be tailored to
human capacities and limitations.
In a broad sense, the benefits that can be expected from designing work
systems to minimize ergonomic stress on workers are as follows:
• more efficient operation;
• fewer accidents;
• lower cost of operation;
• reduced training time; and
• more effective use of personnel.
5. Special Considerations:
The following items have become important OSH issues that need to be
addressed by Industrial Hygiene professionals and employers:
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Storage tanks, sewers, boilers, manholes, tunnels, pipelines, trenches, pits,
silos, vats, utility vaults, culverts.
31, 2011, from Canadian Center for Occupational Health and Safety
Web site:
http://www.cochs.ca/oshanswers/hsprograms/confinedspace_intro.html
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b. Indoor Air Quality (IAQ) refers to the quality of the air inside buildings as
based on the concentration of pollutants & thermal (temperature & relative
humidity) conditions that affect the health, comfort and performance of
occupants.
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exposed. Possible impurities in raw materials such as benzene in some solvents
should be considered.
4. Gathering workers’ complaints – the actual chemicals or substances handled
may be determined by interviewing the workers. More so, their complaints can
also be gathered and assessed in the clinic record.
5. Safety Data Sheet (SDS) is a summary of important health, safety and
toxicological information on the chemical or the mixture ingredients. It should
contain:
a. identification
b. hazard(s) identification
c. composition/information on ingredients
d. first-aid measures
e. fire-fighting measures
f. accidental release measures
g. handling and storage
h. exposure control/personal protection
i. physical and chemical properties
j. stability and reactivity
k. toxicological information
l. ecological information
m. disposal considerations
n. transport information
o. regulatory information
p. other information
Elements of GHS
a. Hazard Classification Criteria has three major hazard groups namely
physical, heath, and environmental hazards. Based on the three
classifications of hazards, the following compose the GHS criteria:
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* Physical hazards – explosives, flammable gases/aerosols, oxidizing gases,
corrosive to metal, substances and mixtures which, in contact with water,
emit flammable gases, and others.
* Health hazards – acute toxicity, skin corrosion/ irritation, serious eye
damage/eye irritation, respiratory or skin sensitization, carcinogenicity,
reproductive toxicity, aspiration hazards, and others.
* Environmental hazards – hazardous to aquatic environment, hazardous to
the ozone layer, and others.
Once the hazards have been recognized, it is necessary to measure the levels
of the hazards and the magnitude of workers’ exposure to them. This is done through
the WEM which employs direct measurement of hazards. WEM is conducted
for the following purposes:
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• determine magnitude of harmful environmental agents.
• physically check the environment through measurement.
• predict harmfulness of new facilities, raw materials,
production processes and working methods.
• monitor worker’s exposure to harmful substances.
• evaluate the effectiveness of environmental control
measures adopted to improve the workplace.
• maintain favorable environment conditions.
B. Analysis of results
The collected samples from the WEM are analyzed in the laboratory. Some of
the analytical instruments used are as follows: UV-VIS Spectrophotometer for
analyzing acids, AAS for heavy metals, Gas Chromatograph for organic
solvents, and X-ray Diffractometer, Fourier Transform Infra-Red (FTIR)
Spectrocopy, and Phase Contrast Microscope (PCM) for quantitative and
qualitative analysis of asbestos and silica.
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Analytical Equipment Sample
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(15ppm)(4 hrs) + (2ppm)(1 hr) +
(5ppm)(1 hr)} ÷ {2hrs + 4hrs+ 1hr + 1hr}
TLV tables
8 90
6 92
4 95
3 97
2 100
1½ 102
1 105
½ 110
¼ 115
* ceiling value: No exposure in excess of 115 dB(A) is allowed
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ILLUMINATION LEVELS
Area of Exposure Minimum Lighting
Level and Task (Lux)
Cutting cloth Sewing
cloth Finish inspection 2000 and above
Fine assembly Color (200 foot
grading candles)
Fine machining
Inspection and assembly Clay enameling
and glazing Electric motor insulating Coil
winding and testing Chipping
Grinding
Fine core making
Machine shop bench work Transcribing
handwriting Indexing references 1000 (100 foot
Accounting candles)
Pattern making
Drafting
Welding
Automotive frame assembly Chemical
laboratory Foundry moulding
Metal pouring Sorting
Core making
Rubber extrusion and tire making Punch
press 500 (50 foot
Shearing candles)
Stamping
Spinning
Woodworking
ILLUMINATION LEVELS
Area of Exposure Minimum Lighting
Level
and Task (Lux)
Sizing Planning Rough sanding
Medium quality machine and
benchwork 500 (50 foot
First aid station candles)
Packaging Barrel washing Turbine
Clay molding and pressing Chemical
furnace
Tank Dryer 300 (30 foot
Evaporator Extractor candles)
Cleaning and annealing furnace Plating
Drop-forge shop Lunch room Locker room
Rest room Shower room
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General construction plants and shops
e.g. batching plants, screening plants,
mechanical
and electrical equipment rooms, carpenter
shops, rigging lofts and active storerooms, 100 (10 foot
barracks or candles)
living quarters, tunnel and shaft heading
during drilling, mucking, and scalding
TLVs for other environmental hazards and stresses may be found in the
Philippine Occupational Safety and Health Standards (OSHS) and in the
ACGIH, OSHA, and NIOSH web sites
Notes:
• The impact of hazard exposure depends on the following:
➢ Nature of the material or energy involved
➢ Intensity of exposure
➢ Duration of exposure
➢ Individual susceptibility
• The key elements to be considered when evaluating a health
hazard are:
➢ how much of the material in contact with the body cells is
required to produce an injury
➢ the probability of the material being absorbed by the body to
result an injury
➢ rate that airborne contaminants is generated
➢ total time in contact
➢ control measures in use
• The TLV conversion equations for parts per million (ppm) to
milligram per cubic meter (mg/m3 ) at standard temperature and
pressure are:
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Occupational Safety and Health Standards (OSHs) Rule 1070
Rule 1072 – TLVs for Airborne Contaminants and Rule 1073 (Tables)
These refer to TLVs of airborne contaminants for “time weighted
concentration foran 8-hour workday and a total of forty-eight 48 hours of
work exposure per week.” TLVs tables for airborne contaminants, mineral
dusts, and human carcinogens are also established.
It also includes the responsibility of the employer that WEM “shall be performed
periodically as may be necessary but no longer than annually.” Industrial hygiene
is also concerned with the development of corrective measures to control
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hazards by reducing or eliminating the exposure. These control procedures may
include:
1. Engineering controls such as substitution of harmful or toxic materials with less
dangerous ones, changing work processes, and installation of exhaust
ventilation system.
2. Administrative controls such as safety and health policies and programs (i.e.:
hearing conservation program, healthy lifestyle project)
3. Provision of personal protective equipment like earplugs, face shield, and dust
mask.
Summary
Industrial hygiene is a discipline within occupational safety and health of
anticipating, recognizing, evaluating and controlling physical, chemical,
biological and ergonomic hazards in the working environment with the objective
of protecting worker’s health and well-being and safeguarding the community.
Industrial hygienist uses strict and rigorous scientific methodology and requires
professional experience and judgment in determining the potential for hazard,
exposure or risk in the workplace and recommend appropriate control measures
for hazard abatement.
Work Environment Measurement (WEM) as stated in Rule 1077 of the OSHS shall
be carried out periodically but not longer than annually to determine the
potential hazards in the working environment. This is primarily the responsibility of
the employer in order to promote and maintain the health of his workers.
Additional Instruction/References
For further readings, please refer to the following websites:
www.ohseinstitute.org/training/johsc/5CaseStudiesForJOHSCCourse.pdf
www.europe.osha.eu.int/good_practice/risks/ds/case_studies.asp?tcid=6
www.ccohs.ca
www.osha.gov http://www.cdc.gov/niosh/topics
References:
Confined space – Introduction. (2002, December 20). Retrieved August 31, 2011,
from Canadian Center for Occupational Health and Safety Web site:
http://www.ccohs.ca/oshanswers/hsprograms/confinedspace_intro.html
Globally Harmonized System. (2011, June 01). Retrieved August 31, 2011, from
Canadian Center for Occupational Health and Safety Web site:
http://www.ccohs.ca/oshanswers/chemicals/ghs.html
Indoor Air Quality. (2011, July 04). Retrieved August 31, 2011, from Canadian
Center for
Occupational Health and Safety Web site:
http://www.ccohs.ca/oshanswers/chemicals/iaq_intro.html
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physical agents & biological exposure indices. Cincinnati,
OH: ACGIH.
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