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    Rotating Itp 1

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    abdul aziz
    This document provides an inspection and test plan for mechanical works involving rotating equipment for a project to erect cracking furnaces for a dual feed cracker unit. It outlines the activities, responsibilities, and documentation required at various stages of the project, including: 1) Incoming material checks and testing 2) Foundation work including checks of pad plates, anchor bolts, and positioning equipment 3) Installation and alignment of equipment prior to and after grouting 4) Checks of flange alignment both before and after piping, hydrotesting, and solo run testing The plan identifies the responsible parties for Punjab Lloyd Ltd. (PLL), Linde/SECL, and Engineers India Ltd. (EIL

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    © All Rights Reserved
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    Rotating Itp 1

    Uploaded by

    abdul aziz
    216 views4 pages
    This document provides an inspection and test plan for mechanical works involving rotating equipment for a project to erect cracking furnaces for a dual feed cracker unit. It outlines the activities, responsibilities, and documentation required at various stages of the project, including: 1) Incoming material checks and testing 2) Foundation work including checks of pad plates, anchor bolts, and positioning equipment 3) Installation and alignment of equipment prior to and after grouting 4) Checks of flange alignment both before and after piping, hydrotesting, and solo run testing The plan identifies the responsible parties for Punjab Lloyd Ltd. (PLL), Linde/SECL, and Engineers India Ltd. (EIL

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    rotating itp inspection

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    This document provides an inspection and test plan for mechanical works involving rotating equipment for a project to erect cracking furnaces for a dual feed cracker unit. It outlines the activities, responsibilities, and documentation required at various stages of the project, including: 1) Incoming material checks and testing 2) Foundation work including checks of pad plates, anchor bolts, and positioning equipment 3) Installation and alignment of equipment prior to and after grouting 4) Checks of flange alignment both before and after piping, hydrotesting, and solo run testing The plan identifies the responsible parties for Punjab Lloyd Ltd. (PLL), Linde/SECL, and Engineers India Ltd. (EIL

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    216 views4 pages

    Rotating Itp 1

    Uploaded by

    abdul aziz
    This document provides an inspection and test plan for mechanical works involving rotating equipment for a project to erect cracking furnaces for a dual feed cracker unit. It outlines the activities, responsibilities, and documentation required at various stages of the project, including: 1) Incoming material checks and testing 2) Foundation work including checks of pad plates, anchor bolts, and positioning equipment 3) Installation and alignment of equipment prior to and after grouting 4) Checks of flange alignment both before and after piping, hydrotesting, and solo run testing The plan identifies the responsible parties for Punjab Lloyd Ltd. (PLL), Linde/SECL, and Engineers India Ltd. (EIL

    Copyright:

    © All Rights Reserved
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    of 4

    DOC No:- PLL/ROTATING/ITP/ 07

    INSPECTION AND TEST PLAN FOR MECHANICAL


    WORKS(ROTATING)

    REV 0

    PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED


    CRACKER UNITProject :
    WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India
    PMC:

    M/s. ENGINEERS INDIA LTD

    Sub.Contractor : M/s. PUNJ LLOYD LTD

    Sl.
    No.

    Activity Description

    PLL

    LINDE/SECL

    EIL

    Documents

    a) Contractor' s supply meterial check / testing

    HP

    IMIR

    b) Material traceability

    RW

    IMIR

    c) Storage and handling

    RW

    IMIR

    d)Damage

    HP

    IMIR

    RW

    RW

    Testing Lab report

    a) Working Radius

    RW

    b)Swing obstruction

    RW

    c) Load chart Etc.

    RW

    d) Availability of Tools and tackles

    RW

    e) Ensure any temporary platform or scaffolding


    requirement.

    RW

    f) Placement of main and Trailing crane as per approved


    rigging procedure.

    RW

    PRIOR TO ERECTION (ROTATING EQUIPMENTS)

    1 Incoming Project material

    2 Calibration of testing / Checking equipments


    3 Erection scheme verification (in case of heavy lift)

    4 Pre Installation check

    APPROVED SAFETY / REGGING PROCEDRE

    PLL/ROTATING/F-02

    a) As Built condition of foundation (Foundation Acceptance


    Report)

    HP

    PLL/ROTATING/F-02

    b)Identification marking, Dimensional and visual check


    centre line and marking

    PLL/ROTATING/F-02

    c) Pad plate elevation and livel check

    PLL/ROTATING/F-02

    d)Check Dimension of Anchor bolt

    PLL/ROTATING/F-02

    e)Check pad plate for damage

    PLL/ROTATING/F-02

    f)Positioning of Equipment for Erection

    PLL/ROTATING/F-02

    g)Chipping and roughening of Pocket / top of foundation


    I ) Normal
    Equipment

    II) Critical Equipment

    HP

    h) Placement of Shims (as required)

    PLL/ROTATING/F-02

    i) Level / elevation of base frame

    PLL/ROTATING/F-03

    j) Distance between coupling

    PLL/ROTATING/F-06

    k) Availibility of Vendor Person at site ( for Critical


    Equipment )

    HP

    REPORT TO BE PROVIDED BY VENDER


    REPRESENTATIVE

    SIGN.
    NAME
    DATE

    PLL/ROTATING/F-02

    Prepared & Checked by (PLL)

    Approved By (LINDE/SCEL)

    Page 1 of 2

    Reviewed & Approved by ( EIL)

    DOC No:- PLL/ROTATING/ITP/ 07

    INSPECTION AND TEST PLAN FOR MECHANICAL WORKS(ROTATING)

    REV 0

    PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED


    CRACKER UNITProject :
    WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India
    PMC:

    M/s. ENGINEERS INDIA LTD

    Sub.Contractor : M/s. PUNJ LLOYD LTD

    Sl.
    No.

    Activity Description

    PLL

    LINDE/SECL

    EIL

    Documents

    a) Coupling Hubs installation

    PLL/ROTATING/F-06

    b) Soft foot

    PLL/ROTATING/F-06

    c) Coupling alignment

    PLL/ROTATING/F-06

    d) Release for grouting (critical equipment )

    HP

    HP

    PLL/ROTATING/F-04

    a) Grouting material

    HP

    PLL/ROTATING/F-05

    b) Grouting Clearance

    PLL/ROTATING/F-05

    c) Curing of Grout.

    PLL/ROTATING/F-05

    d) Temperature check during grouting

    PLL/ROTATING/F-05

    e) Lab testing (if any )

    PLL/ROTATING/F-05

    a) Parallelism / Squareness

    PLL/ROTATING/F-06

    b) Clearance

    PLL/ROTATING/F-06

    c) Concentricity

    PLL/ROTATING/F-06

    a) Soft foot

    PLL/ROTATING/F-06

    b) Check Distence Between Shaft Ends (DBSE)

    PLL/ROTATING/F-06

    c) Coupling alignment (without piping )

    PLL/ROTATING/F-06

    d ) Coupling alignment (with piping )

    HP

    PLL/ROTATING/F-06

    e) Al protection and sefety guard installation.

    PLL/ROTATING/F-06

    f) Bolt Tightening Equipment and connected piping.

    PLL/ROTATING/F-06

    g)Boxing - Up

    HP

    HP

    PLL/ROTATING/F-07

    h) No load Run of Motors

    HP

    ELECTRICAL ITP FORMET WILL APPLY

    i) Re-Coupling of motors & Reconfirmation f Alignment

    HP

    PLL/ROTATING/F-06

    ALIGNMENT

    1 Priliminary Alignment (before grouting)

    2 Grouting works

    3 Flange alignment

    4 Flange alignment (after piping , hydro test,& solo run test)

    LEGEND-

    W : Witness point
    RW : Random Witness
    HP : HOLD POINT
    S : Surviellance

    : 100% Examination by Contractor

    SIGN.

    NAME

    DATE

    Prepared & Checked by (PLL)

    Approved By (LINDE/SCEL)

    Reviewed & Approved by ( EIL)

    Page 2 of 2

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