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Rotating Itp 1

This document provides an inspection and test plan for mechanical works involving rotating equipment for a project to erect cracking furnaces for a dual feed cracker unit. It outlines the activities, responsibilities, and documentation required at various stages of the project, including: 1) Incoming material checks and testing 2) Foundation work including checks of pad plates, anchor bolts, and positioning equipment 3) Installation and alignment of equipment prior to and after grouting 4) Checks of flange alignment both before and after piping, hydrotesting, and solo run testing The plan identifies the responsible parties for Punjab Lloyd Ltd. (PLL), Linde/SECL, and Engineers India Ltd. (EIL

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abdul aziz
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306 views

Rotating Itp 1

This document provides an inspection and test plan for mechanical works involving rotating equipment for a project to erect cracking furnaces for a dual feed cracker unit. It outlines the activities, responsibilities, and documentation required at various stages of the project, including: 1) Incoming material checks and testing 2) Foundation work including checks of pad plates, anchor bolts, and positioning equipment 3) Installation and alignment of equipment prior to and after grouting 4) Checks of flange alignment both before and after piping, hydrotesting, and solo run testing The plan identifies the responsible parties for Punjab Lloyd Ltd. (PLL), Linde/SECL, and Engineers India Ltd. (EIL

Uploaded by

abdul aziz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

DOC No:- PLL/ROTATING/ITP/ 07

INSPECTION AND TEST PLAN FOR MECHANICAL


WORKS(ROTATING)

REV 0

PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED


CRACKER UNITProject :
WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India
PMC:

M/s. ENGINEERS INDIA LTD

Sub.Contractor : M/s. PUNJ LLOYD LTD

Sl.
No.

Activity Description

PLL

LINDE/SECL

EIL

Documents

a) Contractor' s supply meterial check / testing

HP

IMIR

b) Material traceability

RW

IMIR

c) Storage and handling

RW

IMIR

d)Damage

HP

IMIR

RW

RW

Testing Lab report

a) Working Radius

RW

b)Swing obstruction

RW

c) Load chart Etc.

RW

d) Availability of Tools and tackles

RW

e) Ensure any temporary platform or scaffolding


requirement.

RW

f) Placement of main and Trailing crane as per approved


rigging procedure.

RW

PRIOR TO ERECTION (ROTATING EQUIPMENTS)

1 Incoming Project material

2 Calibration of testing / Checking equipments


3 Erection scheme verification (in case of heavy lift)

4 Pre Installation check

APPROVED SAFETY / REGGING PROCEDRE

PLL/ROTATING/F-02

a) As Built condition of foundation (Foundation Acceptance


Report)

HP

PLL/ROTATING/F-02

b)Identification marking, Dimensional and visual check


centre line and marking

PLL/ROTATING/F-02

c) Pad plate elevation and livel check

PLL/ROTATING/F-02

d)Check Dimension of Anchor bolt

PLL/ROTATING/F-02

e)Check pad plate for damage

PLL/ROTATING/F-02

f)Positioning of Equipment for Erection

PLL/ROTATING/F-02

g)Chipping and roughening of Pocket / top of foundation


I ) Normal
Equipment

II) Critical Equipment

HP

h) Placement of Shims (as required)

PLL/ROTATING/F-02

i) Level / elevation of base frame

PLL/ROTATING/F-03

j) Distance between coupling

PLL/ROTATING/F-06

k) Availibility of Vendor Person at site ( for Critical


Equipment )

HP

REPORT TO BE PROVIDED BY VENDER


REPRESENTATIVE

SIGN.
NAME
DATE

PLL/ROTATING/F-02

Prepared & Checked by (PLL)

Approved By (LINDE/SCEL)

Page 1 of 2

Reviewed & Approved by ( EIL)

DOC No:- PLL/ROTATING/ITP/ 07

INSPECTION AND TEST PLAN FOR MECHANICAL WORKS(ROTATING)

REV 0

PROJECT:PROJECT: ERECTION OF CRACKING FURNACES DUAL FEED


CRACKER UNITProject :
WNER: M/sONGC Petro Additions Ltd.SEZ, Dahej, Gujarat, India
PMC:

M/s. ENGINEERS INDIA LTD

Sub.Contractor : M/s. PUNJ LLOYD LTD

Sl.
No.

Activity Description

PLL

LINDE/SECL

EIL

Documents

a) Coupling Hubs installation

PLL/ROTATING/F-06

b) Soft foot

PLL/ROTATING/F-06

c) Coupling alignment

PLL/ROTATING/F-06

d) Release for grouting (critical equipment )

HP

HP

PLL/ROTATING/F-04

a) Grouting material

HP

PLL/ROTATING/F-05

b) Grouting Clearance

PLL/ROTATING/F-05

c) Curing of Grout.

PLL/ROTATING/F-05

d) Temperature check during grouting

PLL/ROTATING/F-05

e) Lab testing (if any )

PLL/ROTATING/F-05

a) Parallelism / Squareness

PLL/ROTATING/F-06

b) Clearance

PLL/ROTATING/F-06

c) Concentricity

PLL/ROTATING/F-06

a) Soft foot

PLL/ROTATING/F-06

b) Check Distence Between Shaft Ends (DBSE)

PLL/ROTATING/F-06

c) Coupling alignment (without piping )

PLL/ROTATING/F-06

d ) Coupling alignment (with piping )

HP

PLL/ROTATING/F-06

e) Al protection and sefety guard installation.

PLL/ROTATING/F-06

f) Bolt Tightening Equipment and connected piping.

PLL/ROTATING/F-06

g)Boxing - Up

HP

HP

PLL/ROTATING/F-07

h) No load Run of Motors

HP

ELECTRICAL ITP FORMET WILL APPLY

i) Re-Coupling of motors & Reconfirmation f Alignment

HP

PLL/ROTATING/F-06

ALIGNMENT

1 Priliminary Alignment (before grouting)

2 Grouting works

3 Flange alignment

4 Flange alignment (after piping , hydro test,& solo run test)

LEGEND-

W : Witness point
RW : Random Witness
HP : HOLD POINT
S : Surviellance

: 100% Examination by Contractor

SIGN.

NAME

DATE

Prepared & Checked by (PLL)

Approved By (LINDE/SCEL)

Reviewed & Approved by ( EIL)

Page 2 of 2

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