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Batch-2 Mini Project Report

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Batch-2 Mini Project Report

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Lavanya N
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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VISVESVARAYA TECHNOLOGICAL UNIVERSITY

JNANA SANGAMA, BELAGAVI -590 018

A Mini Project Report


on
“Fabrication of Multipurpose Sieving Machine”
Submitted for partial fulfilment of the requirements for the award of the degree
of
BACHELOR OF MECHANICAL ENGINEERING

Submitted by
AMAR KAMBLE 1KN23ME400
HITHENDRA M S 1KN23ME406
KUMARA A 1KN23ME410
RASHIKESH 1KN23ME417

Under the Guidance of


Mr. TABREEZ AHMED
Assistant Professor

DEPARTMENT OF MECHANICAL ENGINEERING

DEPARTMENT OF COMPUTER SCIENCS AND ENGINEERING


KNS INSTITUTE OF TECHNOLOGY
Affiliated to Visvesvaraya Technological University, Belagavi and
Approved by AICTE, New Delhi
Hegde Nagar-kogilu Road, Thirumenahalli, Yelahanka, Bengaluru-560045
2024-2025
DEPARTMENT OF MECHANICAL ENGINEERING
KNS INSTITUTE OF TECHNOLOGY
(Program Accredited by NBA, Approved by AICTE and Affiliated to VTU)
Hegde Nagar-kogilu Road, Thirumenahalli, Yelahanka,
Bengaluru-560045

CERTIFICATE
This is to certify that the Mini Project Work Report titled “FABRICATION OF
MULTIPURPOSE-SIEVING MACHINE” is a bonafide Project Work being carried
out by Mr. Amar k (1KN23ME400), Mr. Hithendra M S (1KN23ME406), Mr.
Kumara A (1KN23ME410) and Mr. Rashikesh (1KN23ME417) in partial fulfilment
for the award of Bachelor of Engineering in Mechanical Engineering by
Visvesvaraya Technological University during the Year 2024 - 2025.
It is certified that all corrections/ suggestions indicated for Internal Assessment
have been incorporated in the Report. The Mini Project Report has been approved as it
satisfied the academic requirement prescribed for the said degree.

External Viva

Name of the Examiner – 1 Signature with Date.

1._________________________________ ________________________

1._________________________________ ________________________
DECLARATION

We Mr. Amar k (1KN23ME400), Mr. Hithendra M S (1KN23ME406), Mr.


Kumara A (1KN23ME410) and Mr. Rashikesh (1KN23ME417), students of 6th
Semester, Bachelor of Engineering in Mechanical Engineering of KNS Institute of
Technology, hereby declare that the Mini Project Work titled “MULTIPURPOSE-
SIEVING MACHINE” has been independently carried out by us and submitted in
partial fulfilment of the course requirement for the award of the degree of Bachelor of
Engineering in Mechanical Engineering by Visvesvaraya Technological University
during the Year 2024– 2025. We further declare that this Report is not submitted either
in part or in full to any other University for the award of any degree.

Date –
Place – Bengaluru

AMAR KAMBLE
(1KN23ME400),

HITHENDRA M S
(1KN23ME406)

KUMARA A
(1KN23ME410)

RASHIKESH
(1KN23ME417)
ACKNOWLEDGEMENT

We express our sincere and heartfelt gratitude to all who guided us through the
different phases of our Project Work and for having helped us in making it a success.

Our honest and deepest thanks to our Guide Prof. Dr. ADIL AHMED, Head
of Department, Mechanical Engineering, KNS Institute of Technology, for his co-
operation and suggestions during the course of our Project Work.

We express our sincere gratitude to Prof. TABREEZ AHMED, Department


of Mechanical Engineering, KNS Institute of Technology, for all of his help and
guidance throughout his tenure for us and whole Department.

We are grateful to all the Professors and Lecturers of Mechanical


Engineering and our classmates for their kind help, suggestions and co-operation.

We also express our sincere gratitude to Dr. S M PRAKASH, Principal, KNS


Institute of Technology, and to all the staff of the college.

Last but not the least We are thankful to our Family and Friends for supporting
us at different stages and motivating us.
FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

Sr Page
No CONTENT No
Abstract 01
1.1 Introduction –
1. 1.2.1 Multipurpose Sieving Application 02

1.3. History of Multipurpose Sieving Machine – 03


2. LITERATURE REVIEW 04

2.1 Literature Survey –

2.1.1. Design and Fabrication of Domestic Sieving Machine,Alan Biju, Alwin


Akash J Kalarickal, Jeswin Jose, Ritt in Abraham Kurien, 04
2.1.2. Automatically Driven Sand Sieving MachineP.R. Gajbhiye ,RupeshKho 04
de PratikSukhadeve ,VickyChaple.
2.1.3. Development of NCAM Reciprocating Cassava Mash Shifter,Abiodun L
.O., Oladipo N.O and Bamidele B.L. 05
2.1.4. Stacked Siever for Natural Sand Processing,W.D. Handoko, N. 05
Widiastuti, G.S. Budi, K. Karelius, S. Pratapa.
2.1.5. Energy-based Indicators of Soil Structure by Automatic Dry Sieving 06

2.1.6 Quality attributes of parboiled rice prepared with a parboiling process us 06


ing a rotating sieve system, Naruebodee Srisang, Thatchapol
Chungcharoen.
2.1.7. Shredding and sieving thermoplastic composite scrap: Method developm
ent and analyses of the fibre length distributions, Guillaume A. Vincent,
Thomas A. de Bruijn, Sebastiaan Wijskamp, Mohammed Iqbal Abdul 06
Rasheed, Martin van Drongelen , Remko Akkerman
2.1.8 Intelligent optimal sieving method for FACTS device control in multi-m
achine systems , Qiang Lu, Wencong Wang, Chen Shen, Shengwei 07
Mei, Masuo Goto, Akihiko Yokoyama.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

Sr Page
No CONTENT No
3. METHODOLOGY 08
3.1. Types of sieving machine-
3.1.1 Mechanical Sieving Machine 09
3.1.2 Vibratory Sieving Machine 10
3.1.3 Sonic Sieve Machine 11
3.2. Problem considerations 12
3.3. Design considerations 13
3.4. Working principle 14

4. FABRICATION AND MODELLING 15


4.1. Fabrication – 15
4.2. Engineering Drawing –
DWG 01 – ISO-METRIC VIEW 15
DWG 02 – FRONT VIEW 16
DWG 03 – TOP VIEW 17
DWG 04 – RIGHT SIDE VIEW 18

4.4. Components Used-


19
20
5 COSTING
21
• Bill of Material 22
• Calculations 23
6 OUTCOMES OF PROJECT WORK
6.1. Application
6.2. Advantages 24
6.3. Disadvantages 25
6.5. Conclusion 26
6.6. Future Scope for Improvement 27
27

28
7 7.1. References 29
7.2. E Resources
7.2.1. Website Links
30
7.2.2. Videos Links
7.2.3. Software Used

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

LIST OF FIGURES
Sr Page
No CONTENT No
1. INTRODUCTION TO PROJECT WORK

Fig – 1.1 Manual Rectangular Sieve 03


Fig – 1.2 Manual Circular Sieve 03

3. METHODOLOGY

Fig – 3.1 Methodology Figure 08


Fig – 3.2 Mechanical Sieve Shaker 09
Fig – 3.3 Vibratory Sieve Shaker 10
Fig – 3.4 Sonic Sieve Shaker 11

4. FABRICATION AND MODELLING


Fig – 4.1 Iso-Metric View 15
Fig – 4.2 Front View 16
Fig – 4.3 Top View 17
Fig – 4.4 Right Side View 18
Fig – 4.5 Moving Frame 19
19
Fig – 4.6 Connecting Rod 19
Fig – 4.7 Sieve 20
Fig – 4.8 Frame 20
Fig – 4.9 Flange Bolt 20
Fig – 4.10 Motor
5. COSTING
Fig-5.1 Bill Of Material 21
22

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

ABSTRACT

A sieve is a device for separating wanted elements from unwanted material or for
characterizing the particle size distribution of a sample, typically using a woven screen
such as a mesh or net. This project focuses in design, fabrication of the mechanical part
of machine and the system of the sieve machine. To achieve this project objective, this
sieve machine body structure and mechanical system needs to concern some other
criteria such as strength, safety and ergonomic design. Depending on their size the
individual particles either pass through the sieve mesh or retained on the sieve surface.
There are different machines that are being used for sand sieving processes. In our
project the process will takes place automatically. Thus, the time consumed during the
whole process is reduced.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 1


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

CHAPTER – 01
INTRODUCTION
1.1. Introduction-
Today’s world requires speed in each and every field. Hence rapidness and quick
working is most important. Now a day for achieving rapidness, various machines and the
equipment are being manufactured. In such a modern era of liberalization, small scale
industries are contributing in a big way to the growth of our country. New machines and
techniques are being developed continuously to manufacture various products at cheaper rates
and high quality. This project focuses in design, fabrication of the mechanical part of machine
and the system of the sieving machine. Sieving Machine mainly depends on converting rotary
motion provided by AC motor. With the help of pulley attached to motor the Rotary Motion
is converted into Reciprocating Motion with help of Connecting Rod and Wheels. The
horizontal sieving machine is worked on the basis of crank and slider mechanism. The sieving
box is placed inside the rail track and the machine is started.
When the sieving box moves in the reciprocating motion the sieving process is
performed. Sieving is an uncomplicated practice for sorting out the particles of different sizes.
Generally, while preparing the concrete for construction purpose, the process of sieving is
carried out manually. Sieving of sand is carried out using rectangular mesh which is inclined
at certain angle. In the present sand sieving method, the sample is subjected to horizontal
movement in accordance with the chosen method.
This causes a relative motion between the particles and the sieve. Depending on
their size the individual particles either pass through the sieve mesh or retained on the sieve
surface. There are different machines that are being used for sand Sieving, but we demonstrate
the design & fabrication of automatically driven sand sieving machine which have low cost
and simple in operation. For small scale farming in rural areas the main aim of the cultivator
is over domestic use. The harvest is usually a small bulk. Therefore, they are not taken in for
refining in major refining factories. Here we generate an idea to solve the problem of filtering
or refining the harvested crops mainly grains, cardamom etc. This project is a domestic
sieving machine which can be used to separate or sieve or filter out dirt and unwanted particles
from the harvested crops. The machine is compatible and requires only a limited amount of
space. The machine can also sort out stones and other unwanted particles from purchased
goods or stored crops.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 2


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

1.2.1 Multipurpose Sieving Applications-


A multipurpose sieving machine is used to separate desired elements from
unwanted material, as well as to characterize the element to the required size using a
sample allocation.
Using a mesh or net as a pane.
To separate and break up clumps in dry component particles like sand and wheat, a sifter
is employed.

1.3. History of Multipurpose Sieving Machine-


As you may know, sieving began in ancient Egypt to grade harvests. Sieving as a
method of analyzing size has survived for centuries. This old technique has held its own
against new developments in Laser Diffraction, Computer Imaging and other advanced
technologies. It is simple and inexpensive to do.

Fig:1.1 “Manual Rectangle Sieve”

Fig:1.2 “Manual Circular Sieve”

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 3


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

CHAPTER-02
LITERATURE REVIEW
2.1. Literature Survey-

2.1.1. Design and Fabrication of Domestic Sieving Machine


Alan Biju, Alwin Thomas, Akash J Kalarickal, Jeswin Jose, Rittin Abraham Kurien,

Conventional practices like winnowing require highly expertise hand movements


considering gravity, aerodynamics and centrifugal force. This is the major difficulty
observed in the winnowing process. Nowadays people always prefer the most suitable
way to save time and energy. This project proposes a domestic sieving machine which
can easily remove unwanted particles from the grains, nuts and other pulses
automatically.

2.1.2. Automatically Driven Sand Sieving Machine

P.R. Gajbhiye, RupeshKhode PratikSukhadeve ,VickyChaple

Construction of buildings requires sand as an important ingredient Sand is used at


different stages in construction right from the foundation to the finishing work i.e.
plaster. This sand is needs to be screened properly for various stages in construction, i.e.
size of sand for construction work is slightly coarse whereas that used for plaster work
is fine These processes are carried out manually. Sieving of sand is carried out using
rectangular mesh which is inclined at certain angle. This causes a relative motion
between the particles and the sieve. Depending on their size the individual particles
either pass through the sieve mesh or retained on the sieve surface

2.1.3. Development of NCAM Reciprocating Cassava Mash Shifter

Abiodun L.O., Oladipo N.O and Bamidele B.L.

The NCAM cassava mash sifter was developed to tackle the problems of high
labor, expense associated with manual sifting, time wastage, the tedious mature of the
operation, injury to the hand or palm as one rubs against the raffia sieve continuously,
back ache, caused by prolonged sitting in one position during manual sifting, low
productivity, and the hygienically unsafe nature of manual sifting as products are
exposed to germ s.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 4


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

2.1.4. Stacked Siever for Natural Sand Processing

W.D. Handoko, N. Widiastuti, G.S. Budi, K. Karelius, S. Pratapa

This stacked sand sieve was intended to replace conventional sieves that had
several disadvantages, including unstable speed, inefficient time in processing large
amounts of sand, and relatively higher costs incurred. This stacked sieve exhibited the
following characters: 1) composed of two sieves, 2) can be assembled easily to change
the size of the sieve, 3) had 3 variations of the sieve slope, and 4) used a gasoline motor
to produce a sift speed of 25.2 cm/s and 36.4 cm/s. The sieve slopes were manually
adjusted by positioning the sieves according to the available slots on the device.

2.1.5. Energy-based Indicators of Soil Structure by Automatic Dry


Sieving

Dmitry Fomin, Maria Timofeeva, Olga Ovchinnikova, Ilya Valdes-Korovkin, Andrey


Holub, Anna Yudina

Numerous methodological approaches and fractionation procedures contribute to


the continuation of discussions about soil aggregate formation. This study aims to justify
the dry sieving procedure and suggest an optimal sieving regime for automatic shakers
f or soil samples.

For this approach to calculating total sieving energy, using oscillation frequency,
vibration amplitude, and time was proposed. Retinol, Phaeozem, and Chernozem top soil
samples from agricultural and native ecosystems were analyzed using a sieving test, in
which 50-kg soil samples were divided into 500–700 g subsamples and sieved with a
constant oscillation frequency (50 Hz), but with varying vibrational amplitudes (0–2.5
mm), for sieving times that ranged from 1 to 5 min. We found that the optimal sieving
regime is characterized by total sieving energy of 1850 J kg− 1, reached during 2 min of
sieving with a 50 Hz frequency and a 2.5 mm amplitude. Based on results of the dry
sieving test, we have proposed the indicators of mechanical stability of soil structure:
index of soil structure stability (SS) which characterize the degree of change in the soil
aggregates size during sieving with minimal and optimal sieving energy, and modified
the soil friability index (F4), that characterizes the rate of change in the soil aggregates
size under mechanical load by dry sieving.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 5


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

The proposed formula of total sieving energy calculation allows comparing results
bet ween soil studies. Our meta-analysis showed that most (26 of 34) studies used
insufficient sieving energy, where the aggregate size distribution did not reach the
equilibrium state. A detailed protocol for soil dry sieving analysis is provided.

2.1.6. Quality attributes of parboiled rice prepared with a parboiling


process using a rotating sieve system

Naruebodee Srisang, Thatchapol Chungcharoen

The Aim of this study is to apply a rotating sieve system to the parboiling process
for parboiled rice production. The parboiling time and rotation speed were the main
production factors affecting the quality attributes of the parboiled rice, including the
degree of starch gelatinization (DG), fissure percentage, head rice yield (HRY), white
belly, and color. The results showed that the parboiling process with a rotating sieve can
decrease the parboiling time required to provide an even quality of parboiled rice. The
parboiling time for an even quality of parboiled rice was 5 min at rotation speeds of 10
and 1 5 rpm, while the parboiling time at a rotation speed of 5 rpm was 10 min. These
times were shorter than that with a fixed sieve (15 min). Moreover, the parboiling process
using a rotating sieve system provided better qualities of parboiled rice than that using
the fixed sieve system, including higher DG and HRY and lower fissure and whiteness
percentages. Additionally, the values of DG and HRY were increased with increasing
parboiling time. In contrast, the fissure and whiteness percentages of the parboiled rice
decreased. However, the quality of the parboiled rice was not dependent on the rotation
speed.

2.1.7 Shredding and sieving thermoplastic composite scrap: Method


development and analyses of the fiber length distributions

Guillaume A. Vincent, Thomas A. de Bruijn, Sebastiaan Wijskamp, Mohammed


Iqbal Abdul Rasheed, Martin van Drongelen , Remko Akkerman

Recycling of thermoplastic composites has attracted considerable attention in the


recent years. Several recycling solutions include shredding scrap to centimeter-sized
flakes to retain long fibres, followed by a remanufacturing step that prevents fiber
breakage. Determining the exact fiber length distribution (FLD) for these routes is
crucial, as it is of importance for the processability of the material as well as the
mechanical performance of the recycled parts.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 6


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

In this paper, novel analysis methods are introduced to calculate FLDs based on
photo graphs of flakes. The reliability of the method and of the sampling was found to
be high. The relation between flake size and FLD was studied, showing that offcut
layup barely influences the FLD in comparison to flake size. The effects of shredding
settings and sieving were studied, showing a strong correlation between machine
parameters an d FLD, whereas the offcut size was found to have no effect on FLD.

2.1.8. Intelligent optimal sieving method for FACTS device control in


multi-machine systems

Qiang Lu, Wencong Wang, Chen Shen, Shengwei Mei, Masuo Goto,

A multi-target oriented optimal control strategy for FACTS devices installed in


multi-machine power systems is presented in this paper, which is named the intelligent
optimal sieving control (IOSC) method. This new method divides the FACTS device
output region into several parts and selects one typical value from each part, which is
called output candidate. Then, an intelligent optimal sieve is constructed, which predicts
the impacts of each output candidate on a power system and sieves out an optimal output
from all of the candidates. The artificial neural network technologies and fuzzy methods
are applied to build the intelligent sieve. Finally, the real control signal of FACTS
devices is calculated according to the selected optimal output through inverse system
meth od. Simulation has been done on a three-machine power system and the results
show that the proposed IOSC controller can effectively attenuate system oscillations and
enhance the power system transient stability.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 7


MULTIPURPOSE-SIEVING MACHINE

CHAPTER-03
METHODOLGY

Fig:3.1 “Methodology”

3.1. Types of Sieving Machine-

1. Mechanical Sieving Machine


2. Vibratory Sieving Machine
3. Sonic Sieving Machine

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 8


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

1.1.1. Mechanical Sieve Shaker-

Fig:3.2 “Mechanical Sieve”


Mechanical Sieve Shakers have motor-driven, or occasionally manually-driven
mechanisms to agitate and reorient particles with orbital, circular, or rotational motions.
They’re the most economical choice.

Some mechanical shakers also use repetitive tapping of the sieve stack to further
reorient particles, aid passage of near-size fines, and prevent blinding and dead spots on
the mesh surface. The mechanical tapping motion improves the passage of nearly any
material while assuring accurate and consistent results. Non-Tapping Mechanical Sieve
Shakers are often more affordable and may be sufficient for free-flowing materials that
are easily sieved and coarser than #200 (75µm).

Use a Tapping Mechanical Sieve Shaker when you’re looking for the sharpest
separation of materials from 2in (50mm) to as fine as No.635 (20µm). These models
work well for a wide range of materials, especially those with a higher percentage of
fines. The mechanism and tapping action combined with the agitation of particles can
make noise a significant concern in the lab. Some models are now available enclosed in
sound-deadening cabinets and using noise reduction technology to mitigate this issue
and protect workers.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 9


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

3.1.2 Vibratory Sieving Machine-

Fig:3.3 “Vibratory Sieve”


Vibratory Sieve Shakers use quiet electromagnetic energy to agitate particles. A
proper vibration setting creates a fluid, moving bed of the sample material, evenly
distributing material across the mesh as it lifts and reorients particles to ensure the
maximum number of passing opportunities. A Vibratory Sieve Shaker can
accommodate a wide range of materials and adjustments can be made for vibration
amplitude and frequency. A programmable “pause” feature can have an effect similar to
tapping in helping fines pass while preventing blinding. These compact units yield fast,
accurate results and some even allow the user complete control to select the vibration
level based on material type.

Use a Vibratory Sieve Shaker for materials between 1in (25mm) and No. 635 (20
µm). It’s ideal for granular and fine materials, especially pharmaceuticals, dry powders,
cosmetics, and foods. The range of energy input possible on many units makes them
useful for materials that may not readily separate from other shakers. The quieter actions
of vibratory shakers often make them a better choice where excessive noise can be a
factor.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 10


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

1.1.2. Sonic Sieve Shaker Machine-

Fig:3.4 “Sonic Sieve”


Sonic Sieve Shakers use up 3,600 sonic energy pulses per minute from an audio
generator, creating an oscillating air column enclosed by the sieve stack. The continuous
agitation excites the particles and continuously reorients them to the mesh surfaces. All
Gilson Sonic Sievers have high-quality variable and programmable power input and
both horizontal and vertical tapping.

Sonic Sieve Shakers are often used to perform precision separations on small
volume and particle size specimens as fine as 3 µm, making these shakers especially
effective for powders, fine granular materials, and “problem” materials. There are
different models available for use with 3in (76mm) or 8in (203mm) diameter sieves
depending on the desired sample volume. The 3in (76mm) sieve shaker uses woven wire
or precision electroformed cloth with acrylic frames, while the 8in (203mm) sieve
shaker uses standard metal frame sieves with woven-wire or precision electroformed
cloth.

Selecting the proper sieve shaker can be a challenging process, and it’s important
to understand that not all sieve shakers are the same. Our video below further explores
the features and capabilities of the various shakers available.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 11


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

3.2. Research Gap-

A. Sieving of sand particles in construction, grain sorting in agriculture is done


manually and human effort is required.

B. After careful review of literature, it was found that no specific solution to separate
different sizes of grains are not available.

C. The Speed of Motor cannot be controlled so that can be set according to preference.

D. The waste which is not sorted in sieving remains in sieve after an operation it needs
to manually cleaned and remove.

E. Now days people always prefer the most suitable way to cut their cost and time.
Example in a construction where they have to finish the work before the due date. His
might be a problem. Since we have waiting long waiting for the good to arrive

F. However, sometime in big company there are high tech machine that can do this
work sieving any sub stand or mixture. But sometime in construction required a special
sieve machine that are comfortable and easy to use.

G. Traditional method gives low efficiency as it is operated manually but the automated
sand sieving machine have higher efficiency

H. Traditional method requires more labour.

I. Traditional method is more time consumed during the process of preparing the
concrete.

J. The cost of highly sophisticated machine is very high which is not affordable for
small scale foundries and low-level contractors.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 12


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

3.3. Design Considerations-


A. This project focuses in design, fabrication of the mechanical part of machine and the
system of the sieve machine. To achieve this project objective, this sieve machine body
structure and mechanical system needs to concern some other criteria such as strength,
safety and ergonomic design.

B. Sieving is done automatically of sand particles in construction, grain sorting in


agriculture and various operations were things need to be sieved

C. As it is multipurpose so the sieve can be replaced as per the sieve size requirement
in sieve bracket

D. As the sieve operates on reciprocating motion the speed of the motor can be
controlled by foot.

E. Design and Fabricate a Sieving Machine which can filter 2-3 kg of grains at a time.

F. Selection of gathering of component for the craving moment. Components like


motor, pulleys, bearing etc.

G. Calculation of vitality machine parts. Calculation of motor rpm, load of motor,


torque of motor, voltage required to run motor, pulleys dimensions, bearings
dimensions etc.

H. And at last manufacturing or collecting and assembling machine.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 13


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

3.4. WORKING PRINCIPLE-

• The Multipurpose Sieving Machine is very easy to construct and can be operated
easily.

• It is very economic among this kind of machines.

• This project is fabricated with the help of parts like a motor, crank and slider link
mechanism, bearing, C.I. wheels, sieving box.

• The horizontal sieving machine is worked on the basis of crank and slider mechanism.
Here crank is attached to the sieve box the power is given motor through pulley belt
arrangement.

• The rail bracket is made in which the sieving box moves in it.

• The sieving box fixed with the connecting rod in order to move when the wheel is
rotated by means of pulley attached to the motor.

• The sieving box is placed inside the rail bracket and the machine is started.

• When the sieving box moves in the reciprocating motion the sieving process is
performed for various operations by changing the inner sieve for different
applications.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 14


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

CHAPTER-04
FABRICATION AND MODELING
Fabrication-
This project is fabricated with the help of parts like a motor, crank and slider link
mechanism, bearing, C.I Wheels, Sieving box. The horizontal sieving machine is
worked on the basis of crank and slider mechanism.

ISO-METRIC VIEW-

Fig:4.1 “Iso-metric view”

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 15


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

FRONT VIEW-

Fig:4.2 “Front View”

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 16


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

TOP VIEW-

Fig:4.3 “Top view”

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 17


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

RIGHT-SIDE VIEW-

Fig: 4.4 “Right-side view”

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 18


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

COMPONENTS USED-

Fig no 4.5: Moving Frame

Fig no 4.6: Connecting Rod

Fig no 4.7: Sieve

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FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

Fig no 4.8: Frame

Fig no 4.9: Flange Bolt

Fig 4.10: Motor

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FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

CHAPTER-05
COSTING
BILL OF MATERIAL
SR PART NAME PART QUANTITY COST
NO NAME

1 Sieve 1
250rs

2 Motor 1
1500rs
(Half HP)

3 Mild Steel 10kg 10X80=


800rs

5 Flange M10X2 20rs


Bolt

5
Nut M10X2 10rs

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FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

6 ID10X4 100X4=
Bearings 400rs

7 Motor
Plate 1kg
80rs
(MS)

Fig: 5.1 “Bill Of Material”

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FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

CALCULATIONS-
Sand Sieve = 3kg
Motor = 1/2 HP
Stroke length = 45mm
d= 130mm
r= 65mm
Connecting Rod= 200mm

Torque = 3x9.81x65x2
= 3825.9N-m
=3.82N-mm
Speed= 60rpm
1rev= stroke= 2L=90mm
60x90 = 5400mm/min
= 5.4m/min
Velocity = 0.09m/s
Power = Force
= 3x9.8x0.09
Power = 2.646 watt
Design of Power by Dynamic Principle
= m. w. r (sinθ + sin2θ/2)
= 3x2xπx60/60x0.09

= 1.6956m/2
Force = 3x1.6956
= 5.0861N
Power = Velocity x Force
= 0.09x5.086
P = 0.45774watt
Efficiency,
Power by motor = 375watt
Power for 1 hour = 0.375 x 1 =0.375kwatt/hr
Working for six hours = 0.375 x 6 = 2.23 units per day
Power consumption for one month= 2.25x30
= 67.5units per month
Therefore 67.5 x 10 = 675rs

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FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

CHAPTER-06
OUTCOMES OF PROJECT WORK

6.1. Applications-
• This method of separation is used commonly in flour mills where it is required
to remove impurities like stones and husks from wheat. Sieving is also used in
home activities when separate the fine flour particles from the impurities.

• Sieving is a method of using a sieve to distinguish small particles from particles.


• It is used in flour mills or building sites. Impurities such as husks and stones are
extracted from wheat at flour mill. They remove pebbles and stones from sand
through sieving.
• Pharmaceutical manufacturing companies use sieve filter systems to efficiently
prevent contamination, ensure their products are safe for public consumption,
and adhere to occupational exposure limits for employees.

• There are two primary types of sieving: safely screening and grading. A
multipurpose sieving machine is used to separate desired elements from
unwanted material, as well as to characterize the element to the required size
using a sample allocation. Using a mesh or net as a pane. To separate and break
up clumps in dry component particles like sand and wheat, a sifter is employed.

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FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

6.2. Advantages-

• Perhaps the biggest advantage of test sieving is that it so frequently happens to be the
only suitable method of size analysis for a particular purpose.

• However, even when there is a choice of method, test sieving generally proves to be
the most convenient one.

• It is a quick and reliable method of size analysis, equally suited to accurate scientific
research work or routine analysis under industrial conditions.

• Tests can be performed at almost any location.

• No complicated apparatus is demanded. A nest of sieves and a simple laboratory


balance will suffice in most cases. In fact, rapid size checks can often be made on-site
at a particular plant with the aid of a rough pair of scales.

• The technique of test sieving is basically simple. No specialized knowledge or skill is


needed; care and diligence are the main requirements. Process operators can easily be
trained to carry out sieve tests.

• When the size distribution of a sample has been determined by test sieving, the material
becomes separated into several fractions. This is another important attribute. These
fractions are not contaminated, nor have their chemical or physical properties been
altered. They are, therefore, available for further inspection or independent analysis if
required.

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FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

6.3. Disadvantages-

• It works only with dry particles.


• The minimum limit of measurement is 50μm.
• There is a possibility of further reduction in size, which can cause errors.
• Sieving cannot be used to separate mixtures with identical sizes of particles.
• Applying force during sieving can also cause a breakup of mixture particles, thus
rendering it inefficient for filtering brittle particles.
• Sieving can be used for filtering only dry particles as a sieve cannot separate wet
particles.

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FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

6.4. Outcomes of project work-


A multipurpose sieving is used to separate desired elements from unwanted
material, as well as to characterize the element to the required size using a simple
allocation. Using a mesh or net as a pane. To separate and break up clumps in dry
component particles like sand and wheat, a sifter is employed.

6.5. Conclusion-
In this research study, the mild steel failure problems encountered by loads were
successfully. Thus, a cost effective and simple design motor operated multipurpose
sieving machine is fabricated. This machine reduces the human effort and hence we
don’t need multiple persons to filter/sieve at a time. Also, machine is portable as it can
be de-assembled and assembled easily.

6.6. Future Scope for Improvement-


The project can be made for higher capacities by increasing the dimension and
improving the design aspects. The machine can be operated using solar energy also
which is economically useful.

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 27


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

CHAPTER -07
REFERENCES
7.1. References-

[1] Alan Biju, Alwin Thomas, Akash J Kalarickal, Jeswin Jose, Rittin. Abraham Kurie
n, Assistant Professor, Department of Mechanical Engineering, Saintgits College of En
gineering, Kottayam, Kerala, India “Design and Fabrication of Domestic Sieving Mac
hine” (2020 IJRAR May 2020, Volume 7, Issue 2)

[2] RupeshKhode PratikSukhadeve ,VickyChaple, P.R.Gajbhiye ,Assistant professor,


Department Of Mechanical Engineering, K. D. K. College Of Engineering, Nagpur-44
0009, Maharashtra, India. “Design and Fabrication of Automatically Driven Sand Siev
ing Machine” (2019 JEITR, Volume 6, Issue 5)

[3] Abiodun L.O., Oladipo N.O and Bamidele B.L. National Centre for Agricultural M
echanization, Ilorin, Kwara State, Nigeria. “Development of NCAM Reciprocating Ca
ssava Mash Sifter.” (Vol. 5 No. 1. 2016. Pp. 10-13)

[4] W.D. Handoko , N. Widiastuti , G.S. Budi, K. Karelius, S. Pratapa, Departement of


Physics, Faculty of Sciences and Data Analytics, Institut Teknologi Sepuluh Nopembe r,
Surabaya 60111, Indonesia, Departement of Chemistry, Faculty of Sciences and Dat a
Analytics, Institut Teknologi Sepuluh Nopember, Surabaya 60111, Indonesia, Depar
tement of Physics Education, Faculty of Teacher Training and Education, University o f
Palangka Raya, Palangka Raya 74874, Indonesia, Departement of Chemistry, Faculty of
Mathematics and Natural Sciences, University of Palangka Raya, Palangka Raya 74 874,
Indonesia “ Design and characterization of a stacked siever for natural sand proce ssing”
(2021 Elviser proceedings 44 3237-3240)

[5] Dmitry Fomin, Maria Timofeeva, Olga Ovchinnikova, Ilya Valdes-Korovkin, Andr
ey Holub, Anna Yudina, Soil Science Institute, Pyzhyovskiy Lane 7 Building 2, 11901
7, Moscow, Russia, Institute of Mechanics, Lomonosov Moscow State University, Mi
churinsky Prosp. 1, 119192, Moscow, Russia “Energy-based indicators of soil structur e
by automatic dry sieving” (2021 Soil & Tillage Research 214) 105183)

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 28


FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

[6] Naruebodee Srisang, Thatchapol Chungcharoen, Department of Engineering, King


Mongkut\'s Institute of Technology Ladkrabang, Prince of Chumphon Campus, Chum
phon, 17/1 Moo. 6 Chumkho, Pathio, Chumphon, 86160, Thailand. “Quality attributes
of parboiled rice prepared with a parboiling process using a rotating sieve system” (20
19 Journal of Cereal Science 286-294)

[7] Guillaume A. Vincent, Thomas A. de Bruijn, Sebastiaan Wijskamp, Mohammed Iq


bal Abdul Rasheed, Martin van Drongelen , Remko Akkerman, Group of Production T
echnology, University of Twente, 7522 NB Enschede, the Netherlands. ThermoPlastic
composites Research Center, Palatijn 15, 7521 PN Enschede, the Netherlands. Thermo
Plastic composites Application Center, Saxion University of Applied Sciences, M.H. T
romplaan 28, 7513 AB Enschede, the Netherlands “Shredding and sieving thermoplast
ic composite scrap: Method development and analyses of the fibre length distributions ”
(2019 Composites Part B 176 107197)

[8] Qiang Lu, Wencong Wang, Chen Shen, Shengwei Mei, Masuo Goto , Akihiko Yok
oyama, Department of Electrical Engineering, Tsinghua University, Beijing 100084, C
hina. Power Systems Division, Hitachi Ltd, Tokyo, Japan. Department of Electrical En
gineering, School of Engineering, Tokyo University, Tokyo, Japan “Intelligent optima l
sieving method for FACTS device control in multi-machine systems” (2002 Electric
Power System Research 62 209-214)

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FABRICATION OF MULTIPURPOSE-SIEVING MACHINE

7.2. E-Resources

7.2.1. Website Link-


• https://www.ijraset.com/research-paper/multipurpose-sieving-machine.
• https://www.ijres.org/papers/Volume-9/Issue-7/Series-10/F09074449.pdf

7.2.2. Video Link-


• https://www.youtube.com/watch?v=LRyVcCxa5BU
• https://www.youtube.com/watch?v=FEJLgPutYdI

7.2.3. Software Used-


1. Solid Works-2020
2. UG-NX

Department of Mechanical Engineering KNS INSTITUTE OF TECHNOLOGY BENGALURU 30

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