Batch-2 Mini Project Report
Batch-2 Mini Project Report
Submitted by
AMAR KAMBLE 1KN23ME400
HITHENDRA M S 1KN23ME406
KUMARA A 1KN23ME410
RASHIKESH 1KN23ME417
CERTIFICATE
This is to certify that the Mini Project Work Report titled “FABRICATION OF
MULTIPURPOSE-SIEVING MACHINE” is a bonafide Project Work being carried
out by Mr. Amar k (1KN23ME400), Mr. Hithendra M S (1KN23ME406), Mr.
Kumara A (1KN23ME410) and Mr. Rashikesh (1KN23ME417) in partial fulfilment
for the award of Bachelor of Engineering in Mechanical Engineering by
Visvesvaraya Technological University during the Year 2024 - 2025.
It is certified that all corrections/ suggestions indicated for Internal Assessment
have been incorporated in the Report. The Mini Project Report has been approved as it
satisfied the academic requirement prescribed for the said degree.
External Viva
1._________________________________ ________________________
1._________________________________ ________________________
DECLARATION
Date –
Place – Bengaluru
AMAR KAMBLE
(1KN23ME400),
HITHENDRA M S
(1KN23ME406)
KUMARA A
(1KN23ME410)
RASHIKESH
(1KN23ME417)
ACKNOWLEDGEMENT
We express our sincere and heartfelt gratitude to all who guided us through the
different phases of our Project Work and for having helped us in making it a success.
Our honest and deepest thanks to our Guide Prof. Dr. ADIL AHMED, Head
of Department, Mechanical Engineering, KNS Institute of Technology, for his co-
operation and suggestions during the course of our Project Work.
Last but not the least We are thankful to our Family and Friends for supporting
us at different stages and motivating us.
FABRICATION OF MULTIPURPOSE-SIEVING MACHINE
Sr Page
No CONTENT No
Abstract 01
1.1 Introduction –
1. 1.2.1 Multipurpose Sieving Application 02
Sr Page
No CONTENT No
3. METHODOLOGY 08
3.1. Types of sieving machine-
3.1.1 Mechanical Sieving Machine 09
3.1.2 Vibratory Sieving Machine 10
3.1.3 Sonic Sieve Machine 11
3.2. Problem considerations 12
3.3. Design considerations 13
3.4. Working principle 14
28
7 7.1. References 29
7.2. E Resources
7.2.1. Website Links
30
7.2.2. Videos Links
7.2.3. Software Used
LIST OF FIGURES
Sr Page
No CONTENT No
1. INTRODUCTION TO PROJECT WORK
3. METHODOLOGY
ABSTRACT
A sieve is a device for separating wanted elements from unwanted material or for
characterizing the particle size distribution of a sample, typically using a woven screen
such as a mesh or net. This project focuses in design, fabrication of the mechanical part
of machine and the system of the sieve machine. To achieve this project objective, this
sieve machine body structure and mechanical system needs to concern some other
criteria such as strength, safety and ergonomic design. Depending on their size the
individual particles either pass through the sieve mesh or retained on the sieve surface.
There are different machines that are being used for sand sieving processes. In our
project the process will takes place automatically. Thus, the time consumed during the
whole process is reduced.
CHAPTER – 01
INTRODUCTION
1.1. Introduction-
Today’s world requires speed in each and every field. Hence rapidness and quick
working is most important. Now a day for achieving rapidness, various machines and the
equipment are being manufactured. In such a modern era of liberalization, small scale
industries are contributing in a big way to the growth of our country. New machines and
techniques are being developed continuously to manufacture various products at cheaper rates
and high quality. This project focuses in design, fabrication of the mechanical part of machine
and the system of the sieving machine. Sieving Machine mainly depends on converting rotary
motion provided by AC motor. With the help of pulley attached to motor the Rotary Motion
is converted into Reciprocating Motion with help of Connecting Rod and Wheels. The
horizontal sieving machine is worked on the basis of crank and slider mechanism. The sieving
box is placed inside the rail track and the machine is started.
When the sieving box moves in the reciprocating motion the sieving process is
performed. Sieving is an uncomplicated practice for sorting out the particles of different sizes.
Generally, while preparing the concrete for construction purpose, the process of sieving is
carried out manually. Sieving of sand is carried out using rectangular mesh which is inclined
at certain angle. In the present sand sieving method, the sample is subjected to horizontal
movement in accordance with the chosen method.
This causes a relative motion between the particles and the sieve. Depending on
their size the individual particles either pass through the sieve mesh or retained on the sieve
surface. There are different machines that are being used for sand Sieving, but we demonstrate
the design & fabrication of automatically driven sand sieving machine which have low cost
and simple in operation. For small scale farming in rural areas the main aim of the cultivator
is over domestic use. The harvest is usually a small bulk. Therefore, they are not taken in for
refining in major refining factories. Here we generate an idea to solve the problem of filtering
or refining the harvested crops mainly grains, cardamom etc. This project is a domestic
sieving machine which can be used to separate or sieve or filter out dirt and unwanted particles
from the harvested crops. The machine is compatible and requires only a limited amount of
space. The machine can also sort out stones and other unwanted particles from purchased
goods or stored crops.
CHAPTER-02
LITERATURE REVIEW
2.1. Literature Survey-
The NCAM cassava mash sifter was developed to tackle the problems of high
labor, expense associated with manual sifting, time wastage, the tedious mature of the
operation, injury to the hand or palm as one rubs against the raffia sieve continuously,
back ache, caused by prolonged sitting in one position during manual sifting, low
productivity, and the hygienically unsafe nature of manual sifting as products are
exposed to germ s.
This stacked sand sieve was intended to replace conventional sieves that had
several disadvantages, including unstable speed, inefficient time in processing large
amounts of sand, and relatively higher costs incurred. This stacked sieve exhibited the
following characters: 1) composed of two sieves, 2) can be assembled easily to change
the size of the sieve, 3) had 3 variations of the sieve slope, and 4) used a gasoline motor
to produce a sift speed of 25.2 cm/s and 36.4 cm/s. The sieve slopes were manually
adjusted by positioning the sieves according to the available slots on the device.
For this approach to calculating total sieving energy, using oscillation frequency,
vibration amplitude, and time was proposed. Retinol, Phaeozem, and Chernozem top soil
samples from agricultural and native ecosystems were analyzed using a sieving test, in
which 50-kg soil samples were divided into 500–700 g subsamples and sieved with a
constant oscillation frequency (50 Hz), but with varying vibrational amplitudes (0–2.5
mm), for sieving times that ranged from 1 to 5 min. We found that the optimal sieving
regime is characterized by total sieving energy of 1850 J kg− 1, reached during 2 min of
sieving with a 50 Hz frequency and a 2.5 mm amplitude. Based on results of the dry
sieving test, we have proposed the indicators of mechanical stability of soil structure:
index of soil structure stability (SS) which characterize the degree of change in the soil
aggregates size during sieving with minimal and optimal sieving energy, and modified
the soil friability index (F4), that characterizes the rate of change in the soil aggregates
size under mechanical load by dry sieving.
The proposed formula of total sieving energy calculation allows comparing results
bet ween soil studies. Our meta-analysis showed that most (26 of 34) studies used
insufficient sieving energy, where the aggregate size distribution did not reach the
equilibrium state. A detailed protocol for soil dry sieving analysis is provided.
The Aim of this study is to apply a rotating sieve system to the parboiling process
for parboiled rice production. The parboiling time and rotation speed were the main
production factors affecting the quality attributes of the parboiled rice, including the
degree of starch gelatinization (DG), fissure percentage, head rice yield (HRY), white
belly, and color. The results showed that the parboiling process with a rotating sieve can
decrease the parboiling time required to provide an even quality of parboiled rice. The
parboiling time for an even quality of parboiled rice was 5 min at rotation speeds of 10
and 1 5 rpm, while the parboiling time at a rotation speed of 5 rpm was 10 min. These
times were shorter than that with a fixed sieve (15 min). Moreover, the parboiling process
using a rotating sieve system provided better qualities of parboiled rice than that using
the fixed sieve system, including higher DG and HRY and lower fissure and whiteness
percentages. Additionally, the values of DG and HRY were increased with increasing
parboiling time. In contrast, the fissure and whiteness percentages of the parboiled rice
decreased. However, the quality of the parboiled rice was not dependent on the rotation
speed.
In this paper, novel analysis methods are introduced to calculate FLDs based on
photo graphs of flakes. The reliability of the method and of the sampling was found to
be high. The relation between flake size and FLD was studied, showing that offcut
layup barely influences the FLD in comparison to flake size. The effects of shredding
settings and sieving were studied, showing a strong correlation between machine
parameters an d FLD, whereas the offcut size was found to have no effect on FLD.
Qiang Lu, Wencong Wang, Chen Shen, Shengwei Mei, Masuo Goto,
CHAPTER-03
METHODOLGY
Fig:3.1 “Methodology”
Some mechanical shakers also use repetitive tapping of the sieve stack to further
reorient particles, aid passage of near-size fines, and prevent blinding and dead spots on
the mesh surface. The mechanical tapping motion improves the passage of nearly any
material while assuring accurate and consistent results. Non-Tapping Mechanical Sieve
Shakers are often more affordable and may be sufficient for free-flowing materials that
are easily sieved and coarser than #200 (75µm).
Use a Tapping Mechanical Sieve Shaker when you’re looking for the sharpest
separation of materials from 2in (50mm) to as fine as No.635 (20µm). These models
work well for a wide range of materials, especially those with a higher percentage of
fines. The mechanism and tapping action combined with the agitation of particles can
make noise a significant concern in the lab. Some models are now available enclosed in
sound-deadening cabinets and using noise reduction technology to mitigate this issue
and protect workers.
Use a Vibratory Sieve Shaker for materials between 1in (25mm) and No. 635 (20
µm). It’s ideal for granular and fine materials, especially pharmaceuticals, dry powders,
cosmetics, and foods. The range of energy input possible on many units makes them
useful for materials that may not readily separate from other shakers. The quieter actions
of vibratory shakers often make them a better choice where excessive noise can be a
factor.
Sonic Sieve Shakers are often used to perform precision separations on small
volume and particle size specimens as fine as 3 µm, making these shakers especially
effective for powders, fine granular materials, and “problem” materials. There are
different models available for use with 3in (76mm) or 8in (203mm) diameter sieves
depending on the desired sample volume. The 3in (76mm) sieve shaker uses woven wire
or precision electroformed cloth with acrylic frames, while the 8in (203mm) sieve
shaker uses standard metal frame sieves with woven-wire or precision electroformed
cloth.
Selecting the proper sieve shaker can be a challenging process, and it’s important
to understand that not all sieve shakers are the same. Our video below further explores
the features and capabilities of the various shakers available.
B. After careful review of literature, it was found that no specific solution to separate
different sizes of grains are not available.
C. The Speed of Motor cannot be controlled so that can be set according to preference.
D. The waste which is not sorted in sieving remains in sieve after an operation it needs
to manually cleaned and remove.
E. Now days people always prefer the most suitable way to cut their cost and time.
Example in a construction where they have to finish the work before the due date. His
might be a problem. Since we have waiting long waiting for the good to arrive
F. However, sometime in big company there are high tech machine that can do this
work sieving any sub stand or mixture. But sometime in construction required a special
sieve machine that are comfortable and easy to use.
G. Traditional method gives low efficiency as it is operated manually but the automated
sand sieving machine have higher efficiency
I. Traditional method is more time consumed during the process of preparing the
concrete.
J. The cost of highly sophisticated machine is very high which is not affordable for
small scale foundries and low-level contractors.
C. As it is multipurpose so the sieve can be replaced as per the sieve size requirement
in sieve bracket
D. As the sieve operates on reciprocating motion the speed of the motor can be
controlled by foot.
E. Design and Fabricate a Sieving Machine which can filter 2-3 kg of grains at a time.
• The Multipurpose Sieving Machine is very easy to construct and can be operated
easily.
• This project is fabricated with the help of parts like a motor, crank and slider link
mechanism, bearing, C.I. wheels, sieving box.
• The horizontal sieving machine is worked on the basis of crank and slider mechanism.
Here crank is attached to the sieve box the power is given motor through pulley belt
arrangement.
• The rail bracket is made in which the sieving box moves in it.
• The sieving box fixed with the connecting rod in order to move when the wheel is
rotated by means of pulley attached to the motor.
• The sieving box is placed inside the rail bracket and the machine is started.
• When the sieving box moves in the reciprocating motion the sieving process is
performed for various operations by changing the inner sieve for different
applications.
CHAPTER-04
FABRICATION AND MODELING
Fabrication-
This project is fabricated with the help of parts like a motor, crank and slider link
mechanism, bearing, C.I Wheels, Sieving box. The horizontal sieving machine is
worked on the basis of crank and slider mechanism.
ISO-METRIC VIEW-
FRONT VIEW-
TOP VIEW-
RIGHT-SIDE VIEW-
COMPONENTS USED-
CHAPTER-05
COSTING
BILL OF MATERIAL
SR PART NAME PART QUANTITY COST
NO NAME
1 Sieve 1
250rs
2 Motor 1
1500rs
(Half HP)
5
Nut M10X2 10rs
6 ID10X4 100X4=
Bearings 400rs
7 Motor
Plate 1kg
80rs
(MS)
CALCULATIONS-
Sand Sieve = 3kg
Motor = 1/2 HP
Stroke length = 45mm
d= 130mm
r= 65mm
Connecting Rod= 200mm
Torque = 3x9.81x65x2
= 3825.9N-m
=3.82N-mm
Speed= 60rpm
1rev= stroke= 2L=90mm
60x90 = 5400mm/min
= 5.4m/min
Velocity = 0.09m/s
Power = Force
= 3x9.8x0.09
Power = 2.646 watt
Design of Power by Dynamic Principle
= m. w. r (sinθ + sin2θ/2)
= 3x2xπx60/60x0.09
= 1.6956m/2
Force = 3x1.6956
= 5.0861N
Power = Velocity x Force
= 0.09x5.086
P = 0.45774watt
Efficiency,
Power by motor = 375watt
Power for 1 hour = 0.375 x 1 =0.375kwatt/hr
Working for six hours = 0.375 x 6 = 2.23 units per day
Power consumption for one month= 2.25x30
= 67.5units per month
Therefore 67.5 x 10 = 675rs
CHAPTER-06
OUTCOMES OF PROJECT WORK
6.1. Applications-
• This method of separation is used commonly in flour mills where it is required
to remove impurities like stones and husks from wheat. Sieving is also used in
home activities when separate the fine flour particles from the impurities.
• There are two primary types of sieving: safely screening and grading. A
multipurpose sieving machine is used to separate desired elements from
unwanted material, as well as to characterize the element to the required size
using a sample allocation. Using a mesh or net as a pane. To separate and break
up clumps in dry component particles like sand and wheat, a sifter is employed.
6.2. Advantages-
• Perhaps the biggest advantage of test sieving is that it so frequently happens to be the
only suitable method of size analysis for a particular purpose.
• However, even when there is a choice of method, test sieving generally proves to be
the most convenient one.
• It is a quick and reliable method of size analysis, equally suited to accurate scientific
research work or routine analysis under industrial conditions.
• When the size distribution of a sample has been determined by test sieving, the material
becomes separated into several fractions. This is another important attribute. These
fractions are not contaminated, nor have their chemical or physical properties been
altered. They are, therefore, available for further inspection or independent analysis if
required.
6.3. Disadvantages-
6.5. Conclusion-
In this research study, the mild steel failure problems encountered by loads were
successfully. Thus, a cost effective and simple design motor operated multipurpose
sieving machine is fabricated. This machine reduces the human effort and hence we
don’t need multiple persons to filter/sieve at a time. Also, machine is portable as it can
be de-assembled and assembled easily.
CHAPTER -07
REFERENCES
7.1. References-
[1] Alan Biju, Alwin Thomas, Akash J Kalarickal, Jeswin Jose, Rittin. Abraham Kurie
n, Assistant Professor, Department of Mechanical Engineering, Saintgits College of En
gineering, Kottayam, Kerala, India “Design and Fabrication of Domestic Sieving Mac
hine” (2020 IJRAR May 2020, Volume 7, Issue 2)
[3] Abiodun L.O., Oladipo N.O and Bamidele B.L. National Centre for Agricultural M
echanization, Ilorin, Kwara State, Nigeria. “Development of NCAM Reciprocating Ca
ssava Mash Sifter.” (Vol. 5 No. 1. 2016. Pp. 10-13)
[5] Dmitry Fomin, Maria Timofeeva, Olga Ovchinnikova, Ilya Valdes-Korovkin, Andr
ey Holub, Anna Yudina, Soil Science Institute, Pyzhyovskiy Lane 7 Building 2, 11901
7, Moscow, Russia, Institute of Mechanics, Lomonosov Moscow State University, Mi
churinsky Prosp. 1, 119192, Moscow, Russia “Energy-based indicators of soil structur e
by automatic dry sieving” (2021 Soil & Tillage Research 214) 105183)
[8] Qiang Lu, Wencong Wang, Chen Shen, Shengwei Mei, Masuo Goto , Akihiko Yok
oyama, Department of Electrical Engineering, Tsinghua University, Beijing 100084, C
hina. Power Systems Division, Hitachi Ltd, Tokyo, Japan. Department of Electrical En
gineering, School of Engineering, Tokyo University, Tokyo, Japan “Intelligent optima l
sieving method for FACTS device control in multi-machine systems” (2002 Electric
Power System Research 62 209-214)
7.2. E-Resources