Aug, 2023 Sep, 2023 Oct, 2023 Nov, 2023 Dec, 2023

Activities 01 - 05 06 - 12 13 - 19 20 - 26 27 - 02 03 - 09 10 - 16 17 - 23 24 - 30 01 - 07 08 - 14 15 - 21 22 - 28 29 - 04 05 - 11 12 - 18 19 - 25 26 - 02 03 - 09 10 - 16 17 - 23 24 - 30 31 - 3

Phase 0 (Plan & Define Program)- Activities Phase 0 (Plan & Define Program)- Activities

Product Reliability Study Product Reliability Study Sunil Dutt

Preliminary Bill of Materials Preliminary Bill of Materials Sunil Dutt

Tentative Project Time Plan Tentative Project Time Plan Sunil Dutt

Techno-Commercial Submission Techno-Commercial Submission Durgesh Choudhary

Cost negotiation Cost negotiation Durgesh Choudhary

Receipt of LoI/LoBA Receipt of LoI/LoBA Durgesh Choudhary

Customer Master Schedule Customer Master Schedule Durgesh Choudhary

Phase 1 (Plan & Define Program)- Activities Phase 1 (Plan & Define Program)- Activities

Project development go-ahead Project development go-ahead Abdul Ansari

Project Time Plan Project Time Pla

Project Organisation Chart

Historical Warranty

Business Plan / Marketing Strategy

Product / Process Bench Mark Data

Product / Process Assumption

Design Goals

Reliability & Quality Goals

Material Selection Sheet

Materials Specification- check list

Listing of Special Characteristics (Preliminary)

Product Assurance Plan

DVP Compliance Plan & Assurance Sheet

Preliminary Process Flow Diagram

Priliminary CAD data submmission

Phase 2 (Product Design & Development)- Activities

Design FMEA

Design for Manufacturability - Design for Assembly

Design Verification-Mold Flow analysis/CAE analysis

Machine Tonnage calculation and selection

DVP Compliance Plan & Assurance Sheet

Prototype techno Commercial and plan submission

Prototype part manufacturing techno-commercial go-ahead from Customer

Prototype part manufacturing

Prototype verification result

Prototype Control Plan

Engineering Drawing issue

Drawing / Document Issue Request Form

Engineering Specification - Quality Inspection Standard

Material Test Result

Drawings & Specification Changes (ECN)

Drawing Issue Record

Engg Change Note

Process Change Note

Records of Engg. / Process Changes

List of Customer Approved Drawings

Go-ahead for tooling development

New Tooling Design & Development - Identification of New Machines/ Facilities/Tooling/ Inspection Measuring & Test Equipments (IMTE)-----Preliminary

Resource Planning

Tier N Supplier Selection

Tier N Supplier Purchase order release

Tool Progress Chart

Tool Design

Tool Manufacturing

T0 trial and submission

Planning & Assurance of Tooling, Jigs & Fixtures

Jigs & Fixtures Progress Chart

Jigs & Fixtures Design & Manufacturing

Machine Tonnage calculation and selection

Special Product & Process Characteristics (Final)

Final Bill of Materials - Child Parts Delivery Assurance Planning

Gauges & Testing Equipment –List of Checking Aids

Team Feasibility Commitment

Phase 3 (Process Design & Development)- Activities

New Tooling Design & Development - Identification of New Machines/ Facilities/Tooling/ Inspection Measuring & Test Equipment's (IMTE)----Final

Product / Process Quality System Review

Process Flow Chart (final)

Floor Plan Layout & Line Set-up

PFMEA

Pre-Launch Control Plan

Process Instructions / Control Sheets

In process Check Sheet

WIS / SOP

Training need & Identification plan

MSA Plan

Ppk / Cpk Plan

Packaging Specifications

Phase 4 (Product & Process Validation)- Activities

Tier N Supplier PPAP Approval

Production readiness Review

Production Trial Run

Dimensional Results

Process Qualification Report (Child parts)

Process Qualification Report (Assy)

Time Study Report

MSA Evaluation

Gauge R & R Report

MSA Study for Attribute Data

MSA Study Result

Ppk / Cpk Study

Ppk / Cpk Data Sheet

Ppk / Cpk Report

Ppk / Cpk Study Result

Production Validation Testing

Laboratory Test plan

Laboratory Test Report

Endurance Test Report

Performance Test Results

Packaging Specifications Evaluation

Control Plan – Final / Production

PPAP Submission – Check List

Quality Planning & Summary Sign – off

PSW Sign-off

Ramp up Activity Plan

Phase 5 (Feedback, Assessment & Corrective Action)- Activities

Initial Production Shipment

Reduced Variation

Reverse FMEA

Customer satisfaction

Delivery & Service

Lesson Learned update