7 - Axial Flow Turbine

Blade Nomenclature
Blade Nomenclature
Axial and Radial Flow Turbines

Differences between turbine and compressor:
Compressor
Turbine
Blade 1
Long
Last blade
Short
Work as diffuser
Work as nozzle
Direction of rotation is
opposite
to lift direction
Direction of rotation is same

as
Life
Number of stages are many
Number of stages is small

<3
Temperatures are relative

low
Temperature is high,
sometimes
blade cooling is required
Axial and Radial Flow Turbines

Differences between Radial and Axial Types.
Radial
(Centrifugal)
Axial
Used for small engines
Used for large engines
Small mass flow rates
Large mass flow rates
Lower efficiencies
Better efficiencies
Cheap
Expensive
Easy to manufacture
Difficult to manufacture
Axial Flow Turbines

Most of the gas turbines employ the axial
flow turbines.
The chapter is concerned with axial flow
turbines.
The radial turbine can handle low mass
flows more efficiently than the axial flow
machines.
Axial Flow Turbine

Elementary Theory of Axial Flow Turbine
Velocity Triangles.
The velocity triangles for one axial flow turbine stage and
the nomenclature employed are shown. The gas enters the
row of nozzle blades with a static pressure and temperature
P1, T1, and a velocity C1, is expanded to P2, T2, with an
increased velocity C2 at an angle 2.
The rotor blade angle will be chosen to suit the

direction 2 of the gas velocity V2 relative to the blade at
inlet.
V2 and 2 are obtained from the velocity diagram of
known C2, 2, and U.
Axial Flow Turbine
Elementary Theory
The gas leaves the rotor at 3, T3, with relative velocity

V3 at an angle 3.
C3 and 3 can be obtained from the velocity diagram.
Axial Flow Turbine

Single Stage Turbine
C1 is axial 1 = 0, and C1 = C1. For
similar stages (same black shapes) C1 = C3, and
1 = 3, called repeating stage.
Due to change of U with radius, velocity
triangles vary from root to tip of the blade.
Axial Flow Turbine

Assumptions
Consider conditions at the mean diameter of the
annulus will represent the average picture of what
happen to total mass flow.
This is valid for low ratio of tip radius to root radius.
For high radii ratio, 3-D effects have to be
considered.
The change of tangential (whirl) mass is . This
amount produces useful torque.
The change in axial component produces the axial
thrust on the rotor.
Also there is an axial thrust due to P2 P3.
These forces (net thrust on turbine rotor) are
normally balanced by the thrust on the compressor rotor.
Axial Flow Turbine
Axial Flow Turbine

Calculation of Work
Assume Ca= constant
Ca2 Ca3
Ca
U Ca tan 2 Ca tan 2
U
tan 2 tan 2
Ca
tan 3 tan 3
tan 2 tan e tan 2 tan 3

(1)
Axial Flow Turbine

Applying principle of angular momentum
Ws U (C2 C3
U (Ca) (tan 2 tan 3 )
From Equation (1)
Ws U Ca (tan 2 tan 3 )
W C p Tos
Steady-state energy equation:

Thus:
Tos U Ca (tan 2 tan 3 ) / C p

C p 1.148, 1.333 and
Axial Flow Turbine

Elementary theory of axial flow turbine
Tos s Toisent
s To1 To3, isent
To3, isent
s To1 1
T
o
1
s To1 1
Po / Po
1
3
Axial Flow Turbine

s is the isentropic stage efficiency based on
stagnation (total) temperature.
s
To1 To3
To1 To3
s (total to static)
To1 To3
To1 T3
(used for land-based gas turbines).
Defining
= blade loading coefficient (temperature drop
coefficient)
2 C p Tos
U2
Axial Flow Turbine

Thus,
2 Ca (tan 2 tan 3 ) / U
Degree of reaction: 0 1
h2,3
h1,3
rotor
total
T2,3
T1,3
T2 T3
T1 T3
(a)
For, Ca = const. and C3 = C1
C p (T1 T3 ) C p To1 To3
U Ca (tan 2 tan 3 )
and relative to rotor blades no work, thus
Axial Flow Turbine

1 2
V3 V22
2
1 2
Ca sec2 3 sec2 2
2
1
Ca2 tan 2 3 tan 2 2
2
C p (T2 T3 )
Substitute in (a):
Ca tan 2 3 tan 2 2
T2 T3
T1 T3
U Ca (tan 2 tan 3
1
2
C1
(tan 3 tan 2 )
2U
V V
2
3
2
2
Axial Flow Turbine

C C u C C u

C u C u
2
a
w3
2
w3
2
a
w2
w2
Ca2 tan 2 3 Ca2 tan 2 2
= 0.5 Symm. velocity triangles
2 3 and 3 2
= 0 : Impulse turbine
V3 V2 and 3 2
=1:
C3 C2 , 3 2
Defining flow coefficient:
Ca
Axial Flow Turbine

2 (tan 2 tan 1 )
(tan 3 tan 2 )
2
Adding:
From:
1
tan 3
2
1
tan 2
2
U Ca (tan 2 tan 2 )
U Ca (tan 3 tan 3 )
tan 3 tan 3
tan 2 tan 2
Axial Flow Turbine

If , , and are assumed, blade angles can be determined.
For aircraft applications:
3 < < s, 0.8 < < 1
For industrial applications:
is less (more stages)
is less (larger engine size)
3 < 20 (to min. losses in nozzle)
Loss coefficient:
n nozzle ( stator )
YN
T2 T2
2
C2 / 2 C p
Po1 Po2
Po1 P2
and Y: The proportion of the leaving energy

which is degraded by friction.
Axial Flow Turbine

Example (Mean diameter design)
Given:
Single-stage turbine
m = 20 kg/s
t = 0.9
To1 = 1100 K
Temperature drop, To1 To3 = 145 K
Pressure ratio, Po1 / Po3 = 1.873
Inlet pressure, Po1 = 4 bar
Assumptions:
Rotational speed fixed by compressor: N = 250 rps
Mean blade speed: 340 m/s
Nozzle loss coefficient:
T2 T2
N 2
C2 / 2 C p
Axial Flow Turbine

Calculation:
a) degree of reaction at mean radius
b)Plot velocity diagrams
c)Blade height h, tip/root radius, rt / rr
Assume:
Ca2 Ca3 , C1 C3
1 0
The temperature drop coefficient:
2 C p Tos
U2
2 1.148 145 103
2.88
2
340
Assume (try):
Ca
flow coefficient
0.8
U
Axial Flow Turbine

* To calculate degree of reaction :
Get 3:
3 = 0
tan 3 tan 3
To get use
tan 3 1.25
1 1
tan 3
2 2
0.28
This is low as a mean radius value because will

be low or negative at the root.
This introduce a value for 3.
Take 3 = 10
Axial Flow Turbine

tan 3 tan 3
tan 3 1.426
1 1
2 2
0.421 (Acceptable)
tan 3
Reaction at root should be checked.

Thus 3 = 10, 3 = tan-1 1.426 = 54.96
0.374
2
0.421
1
tan 2
2
2.88
0.8
2 20.49
Axial Flow Turbine

tan 2 tan 2
1.624
2 58.38
With knowledge of
3 , 3 , 2 , 2 , U
plot velocity diagrams.

* Determine blade height h and tip/root radius ratio,
rt / rr
Assumption:
C1 :axial Ca1
Calculation of area at Section 2 (exit of nozzle)
Axial Flow Turbine

Ca2 U 340 0.8 272 m/s
C2 cos 2 Ca2 C2 519 m/s
To2 To1 1100 K
C22
To2 T2
T2 5.9 K
2Cp
C22
T2 T2 N
0.05 117.3 5.9 K
2Cp
T2 976.8 K
/ 1
To1

Po2 T2
Po1
Po1 4
P2 2.49 bar
Axial Flow Turbine

For the nozzle:
To1
T1
T1 C 2 /(2 C p )
T1
1
2
M 1
1
2
4
1 1
Pc
2.16
Pc 2
1.853
Po1
P2 > Pc, the nozzle is not choked. Thus, Pthroat P2 2.49

P2
2
2 0.833kg / m3
RT2
m
A2
, or , m 2Ca A2 , A2 0.0833m 2
2 Ca
m
throat area of nozzles; A 2 N
2 C2
or , m 2C2 A2 N A2 N 0.0437m 2 , also A 2 cos 2 A2 N
Axial Flow Turbine

Calculate areas at section (1) inlet nozzle and (3) exit rotor.
Ca1 C1 , but C1 C3 and C3
C12
T1 To1
T1 1067 K
2c p
T1 1
P1
P1 3.54bar
Po1
To1
P1
1
1 1.155kg / m3
RT1
m 1Ca1 A1 A1 0.626m 2
Ca3
cos 3
, Ca1 276.4m / s
Axial Flow Turbine

Similarly at outlet of stage ( rotor)
To3 To1 To5 1100 145 955 K , given
C3 2
T3 To3
T3 922 K
2c p
T3 1
P3
P3 1.856bar
Po3
To3
P3
3
5 0.702kg / m 3
RT5
3 P3 / RT5 5 0.702kg / m 2
m 3Ca3 A3 A3 0.1047 m 2
Blade height and annulus radius ratio
Axial Flow Turbine

Mean radius
340
um 2 Nrm rm
0.216m
2 (250)
also for known (A); A 2 rm h
h
A
2 rm
h
h
then rt rm , rr rm
2
2
using areas at stations 1,2,3 thus

Location
A1 m 2
h1 m
rt / rr
0.0626
0.0833
0.1047
0.04
0.0612
0.077
1.24
1.33
1.43
Axial Flow Turbine

Blade with width W
Normally taken as W=h/3
Spacing s between axial blades
space s
0.25, should not be less than 0.2 W
width w
rt
*
should be 1.2 1.4
rr
unsatisfactory values such as 0.43 can be reduced by
changing axial velocity through .
increasing Ca will reduce rt check has to be made for mach number M v .
Axial Flow Turbine

Vortex Theory
The blade speed ( u=r) changes from root to tip, thus
velocity triangles must vary from root to tip.
Free Vortex design
axial velocity is constant over the annulus.
Whirl velocity is inversely proportional to annulus.
C a2 cons tan t , C 2 r cons tan t

C a3 cons tan t , C3 r const,
Along the radius.
Ws u C2 C3 (C2 r C3 r ) cons tan t
Axial Flow Turbine

For variable density,
m is given by
m 2 (2rr )C a
rt
m 2C a2
2 rdr
rr
C r cons tan t r C
2
but Ca 2 is cosntant,
a2
tan 2
thus 2 changes as
rm
tan 2 tan 2 m
r 2
similarly
rm
tan 3 tan 3m
r 3
(a)
(b)
Axial Flow Turbine

u
u Ca2 tan 2 Ca2 tan 2 , thus, tan 2 tan 2
Ca2
r um
rm
tan 2 m
r 2
rm Ca2
(c)
for exit of rotor u Cas tan 3 Ca3 tan 3

r u
rm
thus tan3 tan 3m
(d)
r 3
rm 3 Ca3
Ex: Free vortex
Results from mean diameter calculations
2 m 58.38, 2m 20.49, 3 m 10o ,

3 m 54.96, h2 0.0612, rm 0.216,
h3 0.077, rr rm
h
2
Axial Flow Turbine
rm
rm
rm
rm
1.164, ( ) 2 0.877, 1.217, 0.849
rt
rr 3
rt 2
rt 3
u
1 u
also m m 1.25, Results are
Ca 2 Ca3
Tip
54.93
8.52
58.33
Root
62.15
39.32
12.12
51.13
mean
58.38
20.49
10
54.96
Axial Flow Turbine

U
tan 2 tan 2 tan 3 tan 3
Ca
c p Tos m
c p (To1 To3 ) m
UCa (tan 2 tan 3 ) m
UCa (tan 2 tan 3 )
Wm
UCa (tan 2 tan 1) m
UCa (tan 2 tan 1)
m
To' 3
p
Tos To1 To3 sTo1(1
) sTo1(1 ( o3 ) /( 1) )
To1
po1
T T
where s o1 o3
To1 To' 3
EES Design Calculations of Axial Flow Turbine

Known Information
To 1 = 1100
P ratio =
DelTs
[K]
1.873
145
Etta turbine
0.9
Assumptions
U = 340
N rps
=
3
[m/s]
250
0.8
=
10
Loss nozzle
0.05

cp =
1148
DelTs
1.333
To 1 To 3
Po 3
C2 cos (
Ca
U
Gamr =
Epsi
0.287
Po 1
P ratio =
Ca =
R =
1
2 cp
DelTs
U
Epsi =
Reaction
( tan (
( tan (
) + tan (
) tan (
U =
Ca ( tan (
) tan (
))
U =
Ca ( tan (
) tan (
))
))
))

Calculate A2
Loss nozzle
T2 T2dash
C2
2 cp
To 2 =
To 1
C2
To 2 T2 =
Po 1
Po 1
Pth =
Rho2 =
A2
Gamr
T2dash
+ 1
Pc
2 cp
To 1
P2
Gamr
2
P2
Pth
R T2
m
Rho2 Ca
A2 cos (
) =
A2N

Calculate A3
Calculate A1
To 1 T1 =
Po 1
To 1
P1
A1
To 3 T3 =
2 cp
Gamr
T1
P1
Rho1 =
C1 =
C1
Po 3
To 3
P3
C3 =
m
Rho1 Ca
A3
Gamr
P3
Rho3 =
2 cp
T3
R T3
R T1
Ca
C3
Ca
m
Rho3 Ca

Blade height at section 2
Blade height
U =
A2 =
r t2 =
rm +
r r2 =
rm
N rps r m
r m h2

A1 =
r t1 =
r r1 =
rratio 1
r m h1
rm +
rm
rratio 2 =
h1
2
h1
2
2
h2
2
r t2
r r2

A3 =
r m h3
r t3 =
rm +
r r3 =
rm
r t1
r r1
h2
rratio 3 =
r t3
r r3
h3
2
h3
2
A1 = 0.06345
3 = 10
C3 = 272
Ettaturbine = 0.9
A2 = 0.08336
2 = 20.49
Ca = 272
= 1.333
A2N = 0.04372
3 = 54.97
A3 = 0.1046
2 = 58.37
C1 = 272
C2 = 518.7
cp = 1148 [J/kgK]
DelTs = 145
Epsi = 2.88
Gamr = 4.003
h1 = 0.04666
h2 = 0.06129
Nrps = 250 [rev per sec]
P1 = 355.1
h3 = 0.07692
Loss nozzle = 0.05
m = 20 [kg/s]
P2 = 248.8
P3 = 186.1
Pc = 215.9
Po3 = 213.6
Pth = 248.8
Pratio = 1.873
R = 0.287 [kJ/kgK]
Reaction = 0.4211
Rho1 = 1.159
Rho2 = 0.8821
Rho3 = 0.7029
rratio1 = 1.242
rratio2 = 1.33
rratio3 = 1.432
rm = 0.2165
rr1 = 0.1931
rr2 = 0.1858
rr3 = 0.178
rt1 = 0.2398
rt2 = 0.2471
rt3 = 0.2549
T1 = 1068
T2 = 982.8
T2dash = 977
T3 = 922.8
To1 = 1100 [K]
To2 = 1100 [K]
To3 = 955
U = 340 [m/s]
= 0.8
Po1 = 400 [kPa]
Axial Flow Turbine
Axial Flow Turbine

7 - Axial Flow Turbine

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Blade Nomenclature

Axial and Radial Flow Turbines

Direction of rotation is same

Number of stages are many

Number of stages is small

Temperatures are relative

Axial and Radial Flow Turbines

Used for small engines

Used for large engines

Small mass flow rates

Large mass flow rates

Axial Flow Turbines

Axial Flow Turbine

The rotor blade angle will be chosen to suit the

Axial Flow Turbine

The gas leaves the rotor at 3, T3, with relative velocity

Axial Flow Turbine

Axial Flow Turbine

Axial Flow Turbine

Axial Flow Turbine

tan 2 tan e tan 2 tan 3

Axial Flow Turbine

From Equation (1)

Steady-state energy equation:

Tos U Ca (tan 2 tan 3 ) / C p

Axial Flow Turbine

s To1 To3, isent

Axial Flow Turbine

(used for land-based gas turbines).

Axial Flow Turbine

For, Ca = const. and C3 = C1

C p (T1 T3 ) C p To1 To3

and relative to rotor blades no work, thus

Axial Flow Turbine

Axial Flow Turbine

Ca2 tan 2 3 Ca2 tan 2 2

= 0.5 Symm. velocity triangles

Defining flow coefficient:

Axial Flow Turbine

Axial Flow Turbine

and Y: The proportion of the leaving energy

Axial Flow Turbine

Axial Flow Turbine

2 1.148 145 103

Axial Flow Turbine

This is low as a mean radius value because will

Axial Flow Turbine

Reaction at root should be checked.

Axial Flow Turbine

plot velocity diagrams.

Calculation of area at Section 2 (exit of nozzle)

Axial Flow Turbine

Axial Flow Turbine

P2 > Pc, the nozzle is not choked. Thus, Pthroat P2 2.49

Axial Flow Turbine

Axial Flow Turbine

Axial Flow Turbine

using areas at stations 1,2,3 thus

Axial Flow Turbine