Governors
Governors
Governors
PORTER GOVERNOR
HARTNELL GOVERNOR
PRESENT BY
WHAT IS THIS ??
WHAT IS THE
GOVERNOR ??
The
function
of
governor is to Regulate
the mean speed of an
engine , where there
are variation in the
load.
Introduction
Flywheel which minimizes fluctuations of
speed within the cycle but it cannot minimize
fluctuations due to load variation.
GOVERNORS
The function of governor is to increase the supply of
working fluid going to the prime mover when the load on the
prime-mover increases and to decrease the supply when the load
decreases so as to keep the speed of the prime-mover almost
constant at different loads.
Governors
The function of a governor is to regulate the
mean speed of an engine, when there are
variations in the load.
When the load on an engine increases, its
speed decreases, therefore it becomes
necessary to increase the supply of working
fluid. On the other hand, when the load on
the engine decreases, its speed increases
and thus less working fluid is required.
The governor automatically controls the
supply of working fluid to the engine with
the varying load conditions and keeps the
mean speed within certain limits.
Governors
The function of a flywheel in an engine
is entirely different from that of a
governor.
It controls the speed variation caused
by the fluctuations of the engine
turning moment during each cycle of
operation. It does not control the speed
variations caused by a varying load.
The varying demand for power is met
by the governor regulating the supply
of working fluid.
Types of Governors
The governors may broadly be classified as;
1. Centrifugal governors 2. Inertia governors.
Centrifugal Governor
Pendulum type
Watt Governor
Loaded type
Porter Governor
Hartnell
Governor
Hartung
Governor
Proell Governor
Wilson-Hartnell
Governor
Pickering
Governor
Types of Centrifugal
Governor
Centrifugal governor
Pendulum type
Watt governor Dead weight
governor
Porter governor
Hartnell
governor
Loaded type
Spring controlled
governor
Proell governor
Pickering
governor
Governors
Centrifugal Governor
The centrifugal governors are based on the
balancing of centrifugal force on the rotating balls
by an equal and opposite radial force, known as
the controlling force.
It consists of two equal masses, which are attached
to the arms as shown in fig. These masses are
known as governor masses or fly balls.
The masses revolve with a spindle, which is driven
by the engine through bevel gears. The upper ends
of the arms are pivoted to the spindle, so that the
balls may rise up or fall down as they revolve
about the vertical axis.
The arms are connected by the links to a sleeve,
which is keyed to the spindle. This sleeve revolves
with the spindle ; but can slide up and down. The
balls and the sleeve rises when the spindle speed
increases, and falls when the speed decreases.
Centrifugal Governor
When the load on the engine increases, the
engine and the governor speed decreases. This
results in the decrease of centrifugal force on the
balls. Hence the balls move inwards and the
sleeve moves downwards.
The downward movement of the sleeve operates a
throttle valve at the other end of the bell crank
lever to increase the supply of working fluid and
thus the engine speed is increased. In this case,
the extra power output is provided to balance the
increased load.
When the load on the engine decreases, the
engine and the governor speed increases, which
results in the increase of centrifugal force on the
balls. Thus the balls move outwards and the
sleeve rises upwards. This upward movement of
the sleeve reduces the supply of the working fluid
and hence the speed is decreased. In this case,
the power output is reduced.
GOVERNOR
FLY WHEEL
Mathematically, controls
Mathematically, controls N
N/t
(rate of change of speed)
GOVERNOR
TYPES
OF
GOVERNORS
:There are two main types of Governors
Inertia Controlled Governors .1
Not being used frequently
These governors are more sensitive than the
centrifugal governors but it becomes difficult
to completely balance the revolving parts
Watt Governor
The simplest form of a centrifugal governor is a Watt governor, as shown in Fig.
18.2. It is basically a
conical pendulum with links attached to a sleeve of negligible mass. The arms of
the governor may
be connected to the spindle in the following three ways :
1. The pivot P, may be on the spindle axis as shown in Fig. 18.2 (a).
2. The pivot P, may be offset from the spindle axis and the arms when produced
intersect at O, as shown in Fig. 18.2 (b).
3. The pivot P, may be offset, but the arms cross the axis at O, as shown in Fig. 18.2 (c).
Porter Governor
FC
w
I
D
M
W/2
Fc BM ( w IM )
ID
2
Mg
(mg IM )
ID
2
Mg
ID
IM
Fc mg
2 BM
BM
Mg
IM MD
IM
mg
2 BM BM
BM
Mg
mg (tan )
tan tan
2
FC
W
I
D
M
W/2
Fc
Mg
tan
mg
1
tan
2
tan
Mg
tan
mg
1 q L L Q q
2
tan
r
2
But Fc m r and tan
h
Mg
h
2
m r mg
1 q
2
r
Mg
mg
1 q
2
mh
Substituting
2
2 N
=
60
N2 =
m+
60
M
(1 + q) g
2
m
h
M
M
(1
+
q)
m
+
(1 + q)
2
g 60
895
2
2
=
m
h 2
m
h
m+
Note :
If all links are equal & pivoted on the axis of rotation,
tan tan q 1. Hence the equation becomes;
895
m + M
N =
m
h
895
2
N2 =
mg
h
If all links are equal & pivoted on the axis of rotation,
tan tan q 1. Hence the equation becomes;
mg + (Mg F) 895
N2 =
mg
h
Problem 1
A Porter governor has equal arms each
250 mm long and pivoted on the axis of
rotation. Each ball has a mass of 5 kg
and the mass of the central load on the
sleeve is 25 kg. The radius of rotation
of the ball is 150 mm when the
governor begins to lift and 200 mm
when the governor is at maximum
speed.
Find
the
minimum
and
maximum speeds and range of speed
of the governor.
and (b)
m
h
8 95
5 + 15
2
N1 =
N 1 = 133.8 rpm
5
0.2
2
1
m
h
895
5 + 15
2
N2 =
5
0.15
N 2 = 154.5 rpm
2
2
Problem 2
The arms of a Porter governor are each
250 mm long and pivoted on the governor
axis. The mass of each ball is 5 kg and
the mass of the central sleeve is 30 kg.
The radius of rotation of the balls is 150
mm when the sleeve begins to rise and
reaches a value of 200 mm for maximum
speed. Determine the speed range of the
governor.
If the friction at the sleeve is equivalent of
20 N of load at the sleeve, determine how
the speed range is modified.
and (b)
m
h
895
5 + 30
2
N1 =
N 1 = 177 rpm
5
0.2
2
1
m
h
895
5 + 30
2
N2 =
5
0.15
N 2 = 204.4 rpm
2
2
mg ( Mg - F ) 895
N
mg
h1
2
1
N 1 = 172 rpm
5 9.81
0.2
Also when the sleeve moves upwards, the friction force (F) acts
downwards and the maximum speed is given by
mg ( Mg F ) 895
N
mg
h2
2
2
N 2 = 210 rpm
5 9.81
0.15
Problem 3
In an engine governor of the Porter type,
the upper and lower arms are 200mm
and 250 mm respectively and pivoted on
the axis of rotation. The mass of the
central load is 15 kg, the mass of each
ball is 2 kg and friction of the sleeve
together with the frictional resistance
equal to a load of 25 N at the sleeve. If
the limiting inclinations of the upper arms
to the vertical are 30 and 40, find,
taking friction into account, range of
speed of the governor.
200
r2
r1
mg
250
h2
mg
250
Mg/2
Mg/2
Minimum Speed position
and (b)
N12 =
mg
h1
h1
200
r1
mg
250
0.1
sin 1
0.4 tan 1 0.4364
0.25
tan 1 0.4364
q1
0.756
tan 1 0.5774
Substituting the above values,
Mg/2
Minimum Speed position
15 9.81 25
2 9.81
(1 0.756)
2
895
N12
2 9.81
0.1732
N 1 = 183rpm
200
h2
r2
Mg + F
(1 + q2 ) 895
2
mg
h2
mg +
mg
250
0.1268
0.5072
0.25
tan 2 0.5885
tan 2 0.5885
q2
0.7013
tan 2 0.8391
Mg/2
15 9.81 25
(1 0.7013)
2
895
N 22
2 9.81
0.1532
N 2 = 223 rpm
2 9.81
Problem 4
The arms of a Porter governor are 300
mm long. The upper arms are pivoted on
the axis of rotation. The lower arms are
attached to a sleeve at a distance of 40
mm from the axis of rotation. The mass
of the load on the sleeve is 70 kg and the
mass of each ball is 10 kg. Determine
the equilibrium speed when the radius of
rotation of the balls is 200 mm. If the
friction is equivalent to a load of 20 N at
the sleeve, what will be the range of
speed for this position ?
300
200
mg
300
40
D
Mg/2
Mg
(1 + q) 895
2
mg
h
mg +
r
0.2
0.894
h 0.2236
0.2 0.04
sin
0.5333 tan 0.63
0.3
tan
0.63
q
0.705
tan 0.894
Substituting the above values,
tan
70 9.81
(1 0.705)
2
895
2
N
10 9.81
0.2236
N = 167 rpm
10 9.81
N12 =
mg
h
Substituting the above values,
70 9.81 20
10 9.81
(1 0.705)
2
895
2
N1
10 9.81
0
.2236
N1 = 164.9 rpm
N 22 =
mg
h
Substituting the above values,
70 9.81 20
10 9.81
(1 0.705)
2
895
2
N2
10 9.81
0.2
236
N1 = 169.1 rpm
Hence the range of speed ( N 2 N1 ) (169.1 164.9) = 4.2 rpm
Problem 5
The arms of a porter governor are each
30 cm long and are pivoted on the
governor axis. Mass of each ball is 2 kg.
At the mean speed of 150 rpm, the arm
makes 300 with the vertical. Determine
the central load and the sensitivity of the
governor if the sleeve movement is 2.5
cm.
0.3 m
0.3 m
h1
0.3 m
h2
mg
mg
mg
0.3 m
0.3 m
0.3 m
2.5 cm
Mg/2
2.5 cm
Mg/2
Mean Position
Mg/2
Maximum speed Position
0.3 m
mg
0.3 m
895
m + M
N =
m
h
895
2 + M
2
150 =
2
0.2598
M = 11.06 kg
2
Mg/2
Mean Position
h1
mg
0.3 m
Mg/2
Minimum Speed Position
x
Due to symmetry, height of governor h1 h
2
3
x
2.5
10
h1 h 0.2598
0.2723m
2
2
895
m + M
N =
m
h1
895
2 + 11.06
2
N1 =
N 1 = 146.44 rpm
2
0.2723
2
1
h2
mg
0.3 m
x
Due to symmetry, height of governor h2 h
2
3
x
2.5
10
h2 h 0.2598
0.2473m
2
2
895
m + M
N =
m
h2
895
2 + 11.06
2
N2 =
N 2 = 153.68 rpm
2
0.2473
2
2
Mg/2
Maximum Speed Position
4.83%
Mean speed
( N 2 N1 )
(153.68 146.44)
Problem 6
Each arm of a porter governor is 250
mm long. The upper arms and the
lower arms are pivoted to links 40 mm
& 50 mm respectively from the axis of
rotation. Each ball has a mass of 5 kg &
the sleeve mass is 50 kg. The force of
friction at the sleeve is 40 N. Determine
the range of speed of the governor for
extreme radii of 125 mm & 150 mm.
40
40
50
50
Minimum radius position
125 40
0.34
250
40
125 50
0.3
250
50
Minimum radius position
q1 =
tan 1 0.3145
0.87
tan 1 0.362
Mg f
mr tan 1 mg
(1 q1 )
2
(50 9.81) 40
2
5 0.125 1 0.362 5 9.81
(1 0.87)
2
150 40
0.44
250
40
150 50
0.4
250
50
tan 2 0.4364
0.891
tan 2
0.49
Mg f
mr222 tan 2 mg
(1 q2 )
2
(50 9.81) 40
Proell Governor
Proell Governor
Hartnell Governor
Hartnell Governor
The Hartnell governor is shown in Figure.
The two bell crank levers have been provided
which can have rotating motion about fulcrums O
and O.
One end of each bell crank lever carries a ball
and a roller at the end of other arm. The rollers
make contact with the sleeve.
The frame is connected to the spindle. A helical
spring is mounted around the spindle between
frame and sleeve. With the rotation of the spindle,
all these parts rotate.
With the increase of speed, the radius of rotation
of the balls increases and the rollers lift the sleeve
against the spring force. With the decrease in
speed, the sleeve moves downwards.
The movement of the sleeve are transferred to
the throttle of the engine through linkages.
F1
Mg+S1
2
O
Fig (a)
obliquity of arms)
x1
Mg S1
F1 a
b L L (i )
2
Similarly,
F2
considering
the
r
a
forces about O
x2
Fig (b)
Mg S 2
F2 a
b L L (ii )
2
S2 S1 b
( F2 F1 )
L L (iii )
2 a
x1
x2
b &
b
b
a
b
a
a
a
Stiffness of spring :
Change in spring force S2 S1
s
deformation of spring
x
b
( S 2 S1 ) s x s (r2 - r1 ) ,Substituting for (S 2 S1 ) in (iii),
a
2
a 2 (F2 - F1 )
s (r2 - r1 ) b
( F2 F1 )
2 s=2 2
2 a
b (r2 - r1 )
Note :
For any intermediate radius of rotation 'r' between max & min values,
the centrifual force FC may be found by interpolation.
F2 F1
F2 F1
i.e. F F1
(r r1 ) OR F F2
(r2 r )
r2 r1
r2 r1
Problem 1
A Hartnell governor having a central sleeve
spring and two right-angled bell crank levers
moves between 290 rpm and 310 rpm for a
sleeve lift of 15mm. The sleeve arms and the
ball arms are 80 mm and 120 mm
respectively. The levers are pivoted at 120 mm
from the governor axis and mass of each ball
is 2.5 kg. The ball arms are parallel to the
governor axis at the lowest equilibrium speed.
Determine :
1. loads on the spring at the lowest and the
highest equilibrium speeds, and
2.Stiffness of the spring.
3.Initial compression of spring.
r2
F1
F2
Governor
axis
Governor
axis
a
S2
2
S1
2
b
O
Minimum Speed Position
Here,
1. Sleeve mass is negelcted, i.e. M = 0, and
2. The minimum speed position is same as mean position, i.e. r1 = r
r1
F1
Governor
axis
a
S1
2
b
O
S1
b L L (i )
2
where F1 m12 r1 2.5 30.42 0.12 277N
F1 a
Fig (a)
S1
Substituting in (i), 277 0.12 0.08
2
Spring force in minimum speed position S1 = 831N
r2
F2
Governor
axis
about O
S2
2
b
O
Maximum Speed Position
Fig (b)
S 2
2
b
L
L
(
ii
)
where
F
2
2 r2
2
b
But sleeve lift x ( r2 r1 )
a
80
i.e.15 (r2 120)
r2 142.5mm 0.1425m
120
F2 2.5 32.52 0.1425 376.3N
F2 a
S 2
Substituting in (ii), 376 0.12 0.08
2
Spring force in maximum speed position S 2 = 1128N
Stiffness of spring :
S2 S1
1128 831
s
19.8N / mm
x
15
Problem 2
In a spring loaded governor of the Hartnell
type, the mass of each ball is 1kg, length of
vertical arm of the bell crank lever is 100
mm and that of the horizontal arm is 50 mm.
The distance of fulcrum of each bell crank
lever is 80 mm from the axis of rotation of
the governor. The extreme radii of rotation of
the balls are 75 mm and 112.5mm. The
maximum equilibrium speed is 5 per cent
greater than the minimum equilibrium speed
which is 360 rpm. Find, neglecting obliquity
of arms, initial compression of the spring and
equilibrium speed corresponding to the
radius of rotation of 100 mm.
112.5 mm
F2
F1
80 mm
80 mm
a=100 mm
a=100 mm
S2
2
S1
2
x2
O
b=50 mm
O
b=50 mm
x1
75 mm
F1
80 mm
a=100 mm
about O
S1
2
O
b=50 mm
Minimum Speed Position
x1
S1
F1 a b L L (i )
2
where F1 m12 r1 1 37.7 2 0.075 106.6 N
Fig (a)
S1
Substituting in (i), 106.6 0.1 0.05
2
Spring force in minimum speed position S1 = 426.4N
112.5 mm
F2
a=100 mm
S2
2
about O
x2
O
b=50 mm
Fig (b)
S 2
F2 a b L L (ii ) where F2 m22 r2
2
Given the increase in speed =5%,
2 1.05 1 1.05 37.7 39.6 rad / sec
F2 1 39.62 0.1125 176.4 N
S 2
Substituting in (ii ), 176.4 0.1 0.05
2
Spring force in maximum speed position S2 = 705.6 N
Stiffness of spring :
b
S 2 S1
where
x
r
2 1
x
a
0.05
x 0.1125 0.075
0.01875m
0.1
705.6 426.4
s
14890.67N / m = 14.89N / mm
0.01875
S1 426.4
28.65mm
s 14.89
Equilibrium speed at a radius of 100 mm :
F2 F1
176.4 106.6
F F1
(r r1 ) 106.6
(0.1 0.075)
r2 r1
0.11252 0.075
2 N
Also, F=m 2 r 153 1
0.1
60
Properties of governors
Sensitiveness:
Consider two governors A and B running at the same
speed. When this speed increases or decreases by a certain
amount, the lift of the sleeve of governor A is greater than
the lift of the sleeve of governor B. It is then said that the
governor A is more sensitive than the governor B.
In general, the greater the lift of the sleeve corresponding
to a given fractional change in speed, the greater is the
sensitiveness of the governor.
The sensitiveness is defined as the ratio of the
difference between the maximum and minimum
equilibrium speeds to the mean equilibrium speed.
( N 2 N1 )
N N2
where N Mean speed 1
N
2
2( N 2 N1 )
Sensitiveness
( N1 N 2 )
Sensitiveness
Properties of governors
Stability:
A governor is said to be stable when for every
speed within the working range there is a
definite configuration i.e. there is only one
radius of rotation of the governor balls at which
the governor is in equilibrium.
For a stable governor, if the equilibrium speed
increases, the radius of governor balls must
also increase.
Note: A governor is said to be unstable, if the
radius of rotation decreases as the speed
increases.
Properties of governors
Isochronism:
A governor is said to be isochronous when the
equilibrium speed is constant (i.e. range of
speed is zero) for all radii of rotation of the balls
within the working range, neglecting friction.
A Porter governor can not be isochronous since
the height of the governor will not be same for
all radii of rotation.
However, a spring controlled governor of
Hartnell type can be made isochronous by
adjusting the spring tension.
Properties of governors
Hunting:
A governor is said to be hunt if the speed of the engine
fluctuates continuously above and below the mean speed.
This is caused by a too sensitive governor which changes
the fuel supply by a large amount when a small change in
the speed of rotation takes place.
For example, when the load on the engine increases, the
engine speed decreases and, if the governor is very
sensitive, the governor sleeve immediately falls to its
lowest position.
This will result in the opening of the control valve wide
which will supply the fuel to the engine in excess of its
requirement so that the engine speed rapidly increases
again and the governor sleeve rises to its highest
position.
Due to this movement of the sleeve, the control valve will
cut off the fuel supply to the engine and thus the engine
speed begins to fall once again. This cycle is repeated
indefinitely.
Properties of governors
Effort and Power of a Governor:
The effort of a governor is the mean force exerted at the
sleeve for a given percentage change of speed.
It may be noted that when the governor is running
steadily, there is no force at the sleeve. But, when the
speed changes, there is a resistance at the sleeve which
opposes its motion.
It is assumed that this resistance which is equal to the
effort, varies uniformly from a maximum value to zero
while the governor moves into its new position of
equilibrium.
The power of a governor is the work done at the sleeve
for a given percentage change of speed.
It is the product of the mean value of the effort and the
distance through which the sleeve moves.
Mathematically,
Power = Mean effort lift of sleeve
Controlling Force
In case of a governor running at a steady speed, the
inward force acting on the rotating balls is known as
controlling force. It is equal and opposite to the
centrifugal reaction.
Controlling force, FC = m.2.r
The controlling force is provided by the weight of the
sleeve and balls as in Porter governor and by the
spring and weight as in Hartnell governor (or spring
controlled governor).
When the graph between the controlling force (F C) as
ordinate and radius of rotation of the balls (r) as
abscissa is drawn, then the graph obtained is known
as controlling force diagram. This diagram enables
the stability and sensitiveness of the governor to be
examined and also shows clearly the effect of friction.
Problem 7
In a spring loaded governor, the
controlling force diagram is a straight
line. The balls are 400 mm apart when
the controlling force is 1500 N & 240
mm when it is 800 N. The mass of each
ball is 10 kg. Determine the speed at
which the governor operates when the
balls are 300 mm apart. By how much
should the initial tension be increased to
make the governor isochronous? Also
find the isochronous speed.
240 mm
F1
F1
400 mm
F2
F2
2 N
r 8750 r Isochronous speed = 282.5 rpm
60