Heatpipe036 130618222411 Phpapp01

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What is a Heat Pipe?
A heat pipe heat exchanger is a simple device which is
made use of to transfer heat from one location to another,
using an evaporation-condensation cycle.
Heat pipes are referred to as the "superconductors" of heat
due to their fast transfer capability with low heat loss.
Working Principle
The heat input region of the heat pipe is called evaporator, the
cooling region is called condenser.
In between the evaporator and condenser regions, there may be
an adiabatic region
Container
Working fluid
Wick or Capillary structure
1.Container
The function of the container is to isolate the working fluid
from the outside environment.
Selection of the container material depends on many
factors. These are as follows:
Compatibility (both with working fluid and external

environment)
Strength to weight ratio
Thermal conductivity
Ease of fabrication, including welding, machineability and
ductility
Porosity
Wettability
Container materials
Of the many materials available for the container, three are by
far the most common in usename copper, aluminum, and
stainless steel.
Copper is eminently satisfactory for heat pipes
operating between 0200C in applications such as electronics
cooling.
While commercially pure copper tube is suitable, the oxygen-free
high conductivity type is preferable.
Like aluminum and stainless steel, the material is readily
available and can be obtained in a wide variety of diameters and
wall thicknesses in its tubular form.
The prime requirements are:
1.compatibility with wick and wall material
2.Good thermal stability
3.wettability of wick and wall materials
4.vapor pressure not too high or low over the operating
temperature range
5.high latent heat
6.high thermal conductivity
7.low liquid and vapor viscosities
8.high surface tension
9.acceptable freezing or pour point
Examples of Working Fluid
Boiling Point at Useful Range
Melting Point (C)
Medium Atm. Pressure
(C)
(C)
Helium -271 -261 -271 to -269

Nitrogen -210 -196 -203 to -160
Ammonia -78 -33 -60 to 100
Acetone -95 57 0 to 120
Methanol -98 64 10 to 130
Flutec PP2 -50 76 10 to 160
Ethanol -112 78 0 to 130
Water 0 100 30 to 200
Toluene -95 110 50 to 200
Mercury -39 361 250 to 650
Sodium 98 892 600 to 1200
Lithium 179 1340 1000 to 1800
Silver 960 2212 1800 to 2300
1. It is a porous structure made of materials like
steel,alumunium, nickel or copper in various ranges of pore
sizes.
2. The prime purpose of the wick is to generate capillary
pressure to transport the working fluid from the condenser to
the evaporator.
3. It must also be able to distribute the liquid around the
evaporator section to any area where heat is likely to be
received by the heat pipe.
4. Wicks are fabricated using metal foams, and more particularly
felts, the latter being more frequently used. By varying the
pressure on the felt during assembly, various pore sizes can be
produce.
5. The maximum capillary head generated by a wick increases with
decrease in pore size.
6. The wick permeability increases with increasing pore size.
7. Another feature of the wick, which must be optimized, is its
thickness. The heat transport capability of the heat pipe is raised
by increasing the wick thickness.
8. Other necessary properties of the wick are compatibility with the
working fluid and wettability.
Wick Design
Two main types of wicks: homogeneous and composite.
1. Homogeneous- made from one type of material or

machining technique. Tend to have either high capillary
pressure and low permeability or the other way around.
Simple to design, manufacture, and install .
2. Composite- made of a combination of several types or

porosities of materials and/or configurations. Capillary
pumping and axial fluid transport are handled
independently . Tend to have a higher capillary limit
than homogeneous wicks but cost more.
htp://www.electronics-
cooling.com/Resources/EC_Articles/SEP96/sep96_02.htm
Three properties effect wick design
1. High pumping pressure- a small capillary pore radius
(channels through which the liquid travels in the
wick) results in a large pumping (capillary) pressure.
2. Permeability - large pore radius results in low liquid

pressure drops and low flow resistance. Design
choice should be made that balances large capillary
pressure with low liquid pressure drop. Composite
wicks tend to find a compromise between the two.
3. Thermal conductivity - a large value will result in a

small temperature difference for high heat fluxes.
Fig: The actual test results of heat pipe with different wick structure at
horizontal and vertical (gravity assist) orientations.
Types of Heat Pipes
Thermosyphon
Leading edge-
Rotating and revolving-
Cryogenic pumped loop heat pipe
Flat Plate-
Micro heat pipes-
Variable conductance-
Capillary pumped loop heat pipe-
Advantages Of Heat Pipes
May reduce or eliminate the need fir reheat,
Allow cost effective manner to accommodate new
ventilation standards,
Requires no mechanical or electrical input,
Are virtually maintenance free,
Provide lower operating costs,
Last a very long time,
Readily adaptable to new installations and retrofiting
existing A/C units and
Are environmentally safe.
Ideal Thermodynamic Cycle
Heat transport
Heat transport limitation
description Cause Potential solution
limitation
Viscous Viscous forces prevent vapor flow Heat pipe operating below Increase heat pipe
in the heat pipe recommended operating operating temperature or
temperature find alternative working
fluid
Sonic Vapor flow reaches sonic velocity Power/temperature This is typically only a
when exiting heat pipe evaporator combination, too much power problem at start up. The
resulting in a constant heat at low Operating temperature heat pipe will carry a set
transport power and large power and the large
temperature gradients temperature will self
correct as heat pipe warms
up
Entrainment(Floodi High Velocity vapor flow prevents Heat pipe operating above Increase vapor space
ng) condensate from returning to designed power input or at too diameter or operating
evaporator low an operating temperature temperature
Capillary Sum of gravitational, liquid and Heat pipe input power exceeds Modify heat pipe wick
vapor flow pressure drops exceed the design heat transport structure design or reduce
the capillary pumping head of the capacity of the heat pipe power input
heat pipe wick structure
Boiling Film boiling in heat pipe High radial heat flux causes Use a wick with a higher
evaporator typically initiates at 5- film boiling resulting in heat heat flux capacity or
10 W/cm2 for screen wicks and 20- pipe dry out and large thermal spread out the heat load
30 w/cm2 for powder metal wicks resistances
Heat Pipe Applications
Electronics cooling- small high performance components
cause high heat fluxes and high heat dissipation demands.
Used to cool transistors and high density semiconductors.
Aerospace- cool satellite solar array, as well as shuttle

leading edge during reentry.
Heat exchangers- power industries use heat pipe heat

exchangers as air heaters on boilers.
Other applications- production tools, medicine and

human body temperature control, engines and automotive
industry.
Applications
LAPTOP HEAT PIPE SOLUTION
Heat pipes used in processor
Space craft
HEAT PIPE IN CPU
Camera
Cooler Combined Heat pipe / water cooling Jacket for hi-

def CCD camera.
REFERENCES
Andrews, J; Akbarzadeh, A; Sauciue, I.: Heat Pipe

Technology, Pergammon, 1997.
Dunn, P.D.; Reay, D.A.: Heat Pipes, Pergammon, 1994.
www.heatpipe.com.
www.cheresources.com.
www.indek.com
www.wikipedia.org
THANK YOU

Heatpipe036 130618222411 Phpapp01

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Presented by:

Compatibility (both with working fluid and external

Helium -271 -261 -271 to -269

1. Homogeneous- made from one type of material or

2. Composite- made of a combination of several types or

2. Permeability - large pore radius results in low liquid

3. Thermal conductivity - a large value will result in a

Aerospace- cool satellite solar array, as well as shuttle

Heat exchangers- power industries use heat pipe heat

Other applications- production tools, medicine and

Cooler Combined Heat pipe / water cooling Jacket for hi-

Andrews, J; Akbarzadeh, A; Sauciue, I.: Heat Pipe

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