Axial Compressors
Axial Compressors
Axial Compressors
D. R. Kirk
1
TWO PRIMARY TYPES OF COMPRESSORS
3
ALLISON 250: AXIAL + RADIAL DEVICE
4
WHERE IN THE ENGINE? PW2000
Fan
Compressor
5
2 SPOOL DEVICE: PW2000
Low Pressure Compressor (low)
High Pressure Compressor (high)
6
SCHEMATIC REPRESENTATION
Twin-Spool Turbofan
7
2 SPOOL DEVICE
8
FEATURES OF INTEREST: PW2000
Intra-Blade Supports
Change in cross sectional flow area
10
AXIAL COMPRESSOR: SCHEMATIC REPRESENTATION
Centerline
Centerline
11
SCHEMATIC REPRESENTATION
12
AXIAL COMPRESSOR EXPLODED VIEW
13
HOW BLADES ARE ATTACHED
14
REVIEW: PRESSURE DISTRIBUTION
• Rotor
– Adds swirl to flow
– Adds kinetic energy to flow
with ½v2
– Increases total energy carried in
flow by increasing angular
momentum
• Stator
– Removes swirl from flow
– Not a moving blade → cannot
add any net energy to flow
– Converts kinetic energy
associated with swirl to internal
energy by raising static
pressure of flow
– NGV adds no energy. Adds
swirl in direction of rotor
motion to lower Mach number
of flow relative to rotor blades
(improves aerodynamics)
15
AXIAL COMPRESSOR ENERGY EXCHANGE
• Rotor
Centerline
– Adds swirl to flow
– Adds kinetic energy to flow
with ½v2
– Increases total energy
carried in flow by increasing
angular momentum
• Stator
– Removes swirl from flow
– Not a moving blade →
cannot add any net energy to
flow
– Converts kinetic energy
R S R
NGV
16
COMPRESSOR AND FAN DATA FOR VARIOUS ENGINES
17
EXAMPLES OF BLADE TWIST
18
COMPRESSOR MAP
19
BOUNDARY LAYER LOSSES AND SEPARATION
20
LOSSES AND CASCADE TESTING
22
ENGINE TESTING: BIRD STRIKE
http://100.rolls-royce.com/facts/view.jsp?id=215
23
ADDITIONAL ISSUES AND BLADE TESTING
• Other Issues
– High Cycle Fatigue
– Materials
– Manufacturing
– Containment of Blade
– Disk Rupture
– Sealing
– Tip and Hub Losses
– Turbine Cooling Bleed
– Inspection
– Replacement Parts ($) ‘Blade-Out’ Simulation
24