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THICKENERS

INTRODUCTION-
 Thickening is the most common solid- liquid unit operation. It is
also known as dewatering.
 In case, the desired product is concentrated sludge, thickener is
used. And if there is a need to purify liquids, clarifiers are used.
 A thickener is an equipment structure used for the continuous
gravity settling (sedimentation) of solids in suspensions.
 Essential elements which are common to all the thickeners include-
1. Vessel- To provide volume and area needed for thickening, with
the area being large enough to allow the solids to settle at a velocity
faster than the upward velocity of the liquid.
2. Feed well- A system to introduce the feed and direct it to the flow
paths that best utilize the vessel volume and area.
3. Overflow system- To collect the clarified liquid.
4. Scraper blades or rakes- A mechanism to convey settled solids to a
discharge point.
PRINCIPLE-
 Thickeners works on the principle of gravity sedimentation.
 The thickened solids are removed together with a portion of
the liquid as thickened "underflow". The liquid, ideally
containing no solids, forms the "overflow" from the thickener.
 In simple terms, the solids settle to the bottom of the
thickener tank and the water overflows from the tank.
 FLOCCULANT- The major part of the liquid component in the
feed rises, carrying with it the finer solids (those particles
whose terminal settling velocity is less than the rise
velocity of the liquid). So, flocculants are often added for
separating out the fine solid particles.
BATCH THICKENERS-
 The separation of solids from a liquid by gravity sedimentation is
a batch process and includes four steps:
1. Filling of the vessel with slurry.
2. Leaving the slurry for the predetermined time until solid matter
settle down to the bottom of the vessel.
3. Decanting the clarified liquid from the upper part of the vessel.
4. Removing the settled underflow accumulated at the bottom of the
vessel.
 This process is still practiced in small flow industries.
 Short coming: For larger plants, the need for continuous
operation is inevitable.
CONTINUOUS THICKENER-
 Continuous thickener consists of a cylindrical tank. Via feed- well,
pulp is fed at the centre of the tank.
 The clarified liquid overflows a trough( a channel used to convey a
liquid).
 The solids which settle at the bottom of the tank are taken out as a
thickened pulp from the outlet at centre.
 Within the tank, there are one or more rotating radial blades, from
each of which there are a suspended series of blades, to rake the
settled solids towards the central outlet.
 Applications in mineral processing- To remove the water
absorbed by the particles to increase the pulp density. It is done to
enable ore handling and concentrates transportation easy.
SEDIMENTATION REGIMES
(continuous thickeners)-
 Clarification zone- In a well-
sized system, the solids which
are continued to flocculate are
removed in this zone.
 Critical zone- Solids which
are settling out of through the
feed layer pass into this zone.
 Compression zone- The
solids when pass into this
zone are subjected to
increasing solids
stress(arising from the
weights of the solids above).
They are compacted or
thickened.
THANK
YOU

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