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    A Seminar Presentation On: "Ultrasonic Welding"

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    Pávåñ Kûmâr Vākä
    Ultrasonic welding is a solid-state welding process that uses high-frequency ultrasonic vibrations and pressure to weld materials together without melting them. It was discovered in 1938 that metals could be strengthened or joined using ultrasonic vibrations. The welding uses frequencies between 20-60 kHz to produce a cool, strong weld capable of joining combinations of metals. Ultrasonic welding allows joining of metals with different melting points and provides advantages like high-strength welds, fast welding times, and hermetic seals.

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    A Seminar Presentation On: "Ultrasonic Welding"

    Uploaded by

    Pávåñ Kûmâr Vākä
    188 views14 pages
    Ultrasonic welding is a solid-state welding process that uses high-frequency ultrasonic vibrations and pressure to weld materials together without melting them. It was discovered in 1938 that metals could be strengthened or joined using ultrasonic vibrations. The welding uses frequencies between 20-60 kHz to produce a cool, strong weld capable of joining combinations of metals. Ultrasonic welding allows joining of metals with different melting points and provides advantages like high-strength welds, fast welding times, and hermetic seals.

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    Ultrasonic welding is a solid-state welding process that uses high-frequency ultrasonic vibrations and pressure to weld materials together without melting them. It was discovered in 1938 that metals could be strengthened or joined using ultrasonic vibrations. The welding uses frequencies between 20-60 kHz to produce a cool, strong weld capable of joining combinations of metals. Ultrasonic welding allows joining of metals with different melting points and provides advantages like high-strength welds, fast welding times, and hermetic seals.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    188 views14 pages

    A Seminar Presentation On: "Ultrasonic Welding"

    Uploaded by

    Pávåñ Kûmâr Vākä
    Ultrasonic welding is a solid-state welding process that uses high-frequency ultrasonic vibrations and pressure to weld materials together without melting them. It was discovered in 1938 that metals could be strengthened or joined using ultrasonic vibrations. The welding uses frequencies between 20-60 kHz to produce a cool, strong weld capable of joining combinations of metals. Ultrasonic welding allows joining of metals with different melting points and provides advantages like high-strength welds, fast welding times, and hermetic seals.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 14

    A

    Seminar Presentation
    on

    “ULTRASONIC WELDING”
    Presented By-
    VAKA PAVANKUMAR -

    18BQ5A0322
    Introduction:
    • In 1938, Lludwig Bergman and some colleagues were
    experimenting with ultrasonic waves and their effects on
    metal.

    • He found that many metals could be combined by using


    ultrasonic welding that could not be joined by any other
    method.

    • It was also found that any metal could be strengthened by


    subjecting the metal in its molten state to ultrasonic
    vibrations

    Referred from google:


    Abstract:
    The ultrasonic effect upon the molten metal generates a
    smaller grain size, giving the metal more strength.
    Ultrasonic welding combines pressure and high frequency
    vibration motions to form a solid state bond.
    The range ultrasonic frequency used in this welding is from
    20kHz to 60kHz. This cool, strong weld capable of joining
    such combination as aluminium to steel, aluminium to
    tungsten, aluminium to molybdenum and nickel to brass.
    Ultrasonic welding has also made it possible to join metals
    with vastly different melting temperatures, making strong
    rigid joints. Thus many applications previously considered
    unweldable can now revaluated
    • Principle Of Ultrasonic Welding:
    • Ultrasonic welding is a solid state welding
    process
    • In ultrasonic welding, frictional heat produced
    by the ultrasonic waves and force is used for
    the joining process. Ultrasonic waves (15-60
    kHz) are transferred to the materials under
    pressure with a sonometer. Welding times are
    lower than 3s.The welding can proceed with or
    without the application of external heat.
    • This process does not involve the process of
    Electrode , Filler Material , Generation of Arc
    Principle of Ultrasonic
    Welding

    Presented
    • Literature Survey:

    Research Papers Referred:


    • 1.Nonlinear Dynamic Analysis of Ultrasonic
    Metal Welding Using a Harmonic Balance
    Method(2018)
    • 2. Technology of thermal welding with
    ultrasonic weld joint treatment (2017)

    Referred from google:


    • 1.Nonlinear Dynamic Analysis of Ultrasonic Metal
    Welding Using a Harmonic Balance Method(2018)

    • Ultrasonic welding is a widely used industrial technique


    whereby high-frequency ultrasonic vibrations are locally
    applied to two or more workpieces being held together under
    pressure to create first heat and ultimately a solid-state weld.
    In the welding process, stick, slip and separation occur at the
    interfaces between adjacent workpieces.
    • Remark:In this study, a new methodology is proposed to
    predict the friction forces by introducing a nonlinear contact
    model and simulate the coupled thermal-mechanical
    interaction. Mixed programming of MATLAB and ANYSYS is
    developed with a harmonic balance method
    • Referred from google:
    • 2. Technology of thermal welding with ultrasonic
    weld joint treatment (2017)
    • The paper describes an innovative technology of thermal
    welding with ultrasonic weld joint treatment as applied to
    aluminum sliding formworks used in NPP construction.
    Ultrasonic treatment in the process of welding greatly
    increases the strength of formwork weld joints by reducing
    their residual stresses, grain size and degassing.
    • Remark:
    • The paper presents the results of theoretical and
    experimental studies of ultrasonic effects on the welded joints
    and heat-affected zone.
    • Referred from google:
    Advantages of Ultrasonic
    Welding :
    • High-strength welds.
    • Easily automated.
    • Fast (no cure or dry time and welds in less
    than a second)
    • No consumables (fasteners or adhesives)
    • Provides tamper-proof hermetic seals.
    • Clean and precise.
    • Can vibrate contaminates out of
    packaging seals.
    Disadvantages of Ultrasonic
    Welding :
    • It cannot be used to produce large joints
    (greater than 250 x 300 mm).
    • It requires specially designed joints, so it
    can make tip contact during
    the welding process.
    • High tooling cost for the fixtures.
    • The ultrasonic welding process is
    restricted to the lap joints.
    Application of Ultrasonic
    Welding :
    • Manufacturing of toys
    • Joining of electrical and electronic components
    • Welding aluminium wire sheet
    • Packing , medical industries ,computers
    • Aerospace and automotive industries to produce
    door panels, steering wheels, and other engine
    components

    • Referred from google:

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