MD Set 2 Ans

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Which of the following has its angle 30 and is used for

dotting after marking the lines on general works?


A. center punch
B. dot punch
C. hollow punch
D. prick punch
A piece of stock 8” long is 3” diameter at ine end and 1 – ½”
diameter at the other end. The taper per inch is:
A. ½”
B. ¼”
C. 3/16”
D. 5/16”
An approximate safe rule for cutting new piston rings for
steam pumps is to make the ring:
A. .002” between piston and cylindrical for each inch
diameter of piston
B. .001” between piston and cylinder for each inch
diameter
C. .010 between piston and cylinder for each inch diameter
of piston
D. .0001” between piston and cylinder for each inch
diameter of piston
A piece of stock 6” long is 2” diameter at one end and is cut
with a taper of ½” to the foot. The diameter of the smaller
end will be:
A. 1 – ½’
B. 1 – ¾’
C. 1 - ¼’
D. 2”
Tapered shanks are used on large drfill presses so that:
A. the drill can be centered more easily
B. the drill can be easily forced out of the sleeve with a drift
C. the shank will not turn when cutting
D. the shank can be reground when worn
Reason why cast iron selected for the manufacture of surface
of surface plate
A. it is cheaper
B. it is easy for machinery
C. it has less wear and tear
D. all of the above
The type and number of bearings to be used for spindles of
machine tool depend on
A. type of spindle
B. type of machine tool
C. load on the ring
D. load on the bearing
If a piston ring is to be made 1/64” larger in diameter per
inch diameter of the cylinder which it is to fit, the required
diameter for a piston ring to fit an 8” cylinder will be:
A. 8 – ¼”
B. 8 - 1/8”
C. 8 – 3/16”
D. 8 – 5/32”
An approximate safe rule for cutting new piston rings for
steam pumps is to make the ring:
A. 1/32” larger in diameter per inch diameter of cylinder
B. 1/16” larger in diameter than that of the cylinder
C. 1/16” larger in diameter per inch diameter of cylinder
D. .005” larger in diameter per inch diameter of cylinder
It is used on soft metals and non-metals for making holes.
A. center punch
B. dot punch
C. hollow punch
D. prick punch
Which of the following has its angle 60 and is used for
dotting after marking the lines on general works?
A. center punch
B. dot punch
C. hollow punch
D. prick punch
The common measuring tools are
A. micrometer
B. steel rule
C. vernier caliper
D. all of the above
The gap clearance for new piston rings for steam pumps
should be approximately:
A. .003” for each inch diameter of cylinder
B. .001” for each inch diameter of cylinder
C. .010” for each inch diameter of cylinder
D. .050” for each inch diameter of cylinder
What does 3/8 – 16 mean to you?
A. 16 pieces, 3/8 “ long
B. gear with 16 teeth and a 3/8” arbor hole
C. 3/8” square, 16” long
D. 3/8” diameter. 16 threads per inch
When using a drill press the work should be held with:
A. the hand
B. a gloved hand
C. a vise or clamp
D. pliers
Which of the following is not a kind of mandrel?
A. contraction
B. expanded
C. extended
D. taper
An act of cutting out a piece of metal at a desired shape and
size is known as
A. blanking
B. broaching
C. dinking
D. slitting
Which of the following is not a common drill shank?
A. straight
B. taper
C. fluted
D. bit
The cutting angle on a drill for drilling mild steel should be:
A. 39 deg.
B. 49 deg.
C. 59 deg.
D. 69 deg.
Machine tool used for laying straight lines on metal surfaces
made of sharp tool steel is called
A. divider
B. hermaphrodite caliper
C. plain scriber
C. Hammer
A lathe machine threading mechanism is called
A. anvil
B. changed stud gear
C. reverse gear and lever
D. spindle gear
Which of the following is not used to resemble the shape of
tool bit?
A. center cut
B. round nose
C. square nose
D. thread cutting
A machine element inserted parallel to the axis of a shaft.
A. cutter
B. fastener
C. key
D. reamer
Insulation is used on piping to:
A. held in heat
B. held in cold
C. cut down heat losses
D. steam in water line
“Center drilling” is the operation of:
A. drilling a center in an odd-shaped piece of metal
B. drilling and countersinking with one tool
C. centering with one tool and drilling with another
D. drilling a center in a piece of stock in a drill press
The instrument used to remove old packing from packing
glands and stuffing boxes are called:
A. packing tools
B. packing bits
C. gland box cleaners
D. packing screws
Which of the following has its angle 90 and is used to give
deep marks for the location of drill?
A. center punch
B. dot punch
C. hollow punch
D. prick punch
Safety features that must be placed and maintained at
machine, black smith welding and foundry shops called
A. safety goggles
B. safety notices
C. safety notices in markers / boards
D. walkway shops
A device used to fix two or more parts.
A. clamp
B. fastener
C. fixtures
D. jigs
If you wanted to check the face of a pump slide valve or
other flat –face valve, you would check for trueness on a:
A. flat board
B. surface plate
C. piece of glass
D. bearing plate
In cutting tool the cutting end can also be generally called

A. back rake
B. end cutting edge
C. nose
D. side rake
It is a machine used for the testing of very thin steel or
surface layers.
A. Charpy test
B. Description test
C. Izod test
D. Rockwell test
A machine shop equipment that can flatter horizontally,
vertically or angular plane called
A. drill machine
B. power saw
C. shaper machine
D. welding machine
Which of the following is an unsafe condition in operating a
lathe machine?
A. operating with safety gloves
B. wearing a canvass apron
C. wearing denim pants / safety shoes
D. wearing safety goggles / hearing aid
When working on bearing and checking for high spots, it is
customary to apply:
A. white lead
B. red lead
C. dykem blue
D. Prussian blue
To keep a metal clean while soldering, one would use a:
A. flax
B. torch
C. flux
D. insulated
Milling machine accessories are used to hold milling cutter in
the milling machine called:
A. milling machine arbors
B. milling machine size
C. spindle – nose tooling
D. vertical milling attachment
“Water Hammer” is caused by:
A. hitting water pipe with hammer
B. too much water in pipe system
C. water in steam line
D. steam in water line
It is a test for pipe used for coiling in sizes 2 inches
A. bend
B. crush
C. flange
D. flaring
Before splicing electric wires, they should be:
A. tinned
B. cleaned and tinned
C. soldered
D. insulated
To check the speed of a motor or other rotary machine, one
would
A. speed indicator
B. micrometer
C. tachometer
D. A or C
It is the best instrument for measuring a thousandth of an
inch
A. Caliper
B. Micrometer
C. Pyrometer
D. Tachometer
What tool will be used in making wood pattern in the
foundry shop?
A. Sand saw
B. Drill machine
C. Hammer
D. Saw and chisel
Hand taps are provided in sets of three called:
A. taper, plug and end
B. short, taper and bottom
C. taper, plug and bottom
D. short, medium and long
Which of the following taps should be used to start a thread?
A. plug
B. short
C. bottom
D. taper
When preparing to tap a hole, the size of the drill will be:
A. equal to the size of the tap
B. larger than the size of the tap
C. smaller than the size of the tap
D. none of the above
Pipe taps are:
A. the same size from end to end
B. not fluted
C. tapered
D. not hardened
When preparing to tap a hole for a pipe fitting the size of the
drill will be:
A. larger than the tap size
B. equal to the size of the tap
C. smaller than the tap size
D. none of the above
A lathe with multiple cutting stations called:
A. engine lathe
B. manual lathe
C. semi-manual lathe
D. turret lathe
Device used to measure accurately speed called
A. dial gage
B. dial indicator
C. speedometer
D. tachometer
A machine tool used to out metal parts a lift, medium and
large section using a reciprocating hacksaw blade.
A. planer
B. power saw
C. shaper
D. tool grinder
A cold chisel is made of
A. cast iron
B. german silver
C. high carbon steel
D. high speed steel
Trimming is a process associated with
A. electroplating
B.forging
C. machining of metals
D. press work
The kind of center, which is being attached and meshed to he
tailstock spindle, which is also static while the work, is
rotating is know as:
A. dead center
B. focal center
C. live center
D. work center
A machine tool in which an abrasive wheel is used as a
cutting tool to obtain a very smooth finish.
A. Broaching machine
B. Milling Machine
C. Planer
D. Tool Grinder
A machine too used principally to machine flat or plane
surfaces with a single pointed tool.
A. Drill
B. Planer
C. Power Saw
D. Shaper
A tool with hardened steel point used for scribing or laying of
distances.
A. Divider
B. Hermaphrodite
C. Plain scriber
D. Trammel
The cylinder of piston type steam engine are counterbored
to:
A. give a larger head clearance
B. prevent piston rings from wearing a groove in the
cylinder at the end of the stroke
C. give a larger volumetric clearance
D. prevent piston rings from slipping on the piston
Which of the following is the largest size drill?
A. A
B. X
C. Z
D. XX
The size of drill is stamped on the:
A. point
B. shank
C. margin
D. flute
Which of the following safety precautions should be followed
when pouring Babbitt?
A. operator must wear goggles
B. the surface to be babbitted must be free of moisture
C. the surface to be babbitted must be clean
D. all of the above
Which of the following safety precaution should be followed
when renewing a flange gasket?
A. drain the line thoroughly
B. isolate the section to be worked on
C. tie down isolation valves
D. all of the above
Brazing requires:
A. hard solder
B. soft solder
C. more heat
D. A and C
The operation of enlarging a hole is called
A. boring
B. counter sinking
C. drilling
D. reaming
In up cut milling the work piece is fed
A. against the rotating cutter
B. at an angle of 60* to the cutter
C. at right angle to the cutter
D. in the direction of the cutter
Rapping allowance is provided on a patter to take care of
A. distortion
B. easy withdrawal
C. machining
D. shrinkage
Feeler gage are used for measuring the
A. clearance between mating parts
B. pitch of screw threads
C. radius of curvature
D. thickness of plates
The hacksaw blade should be placed in the frame with:
A. the teeth pointing forward
B. the teeth pointing backward
C. one end looser than the other end
D. the teeth facing in any direction
A hacksaw blade with 18 teeth per inch is best suited for
cutting:
A. solid stock
B. cast iron
C. aluminum
D. any of the above
Lead is used in solder because:
A. it has a high melting point
B. it has a low melting point
C. it is cheap
D. B and C
A machining operation whereby the tool reciprocates and
the feed is stationary.
A. Planing
B. Reaming
C. Shaping
D. Turning
Shims are used to:
A. separate fresh – and salt – water lines
B. replace fuses
C. adjust cylinder liners
D. adjust bearing clearances
When cutting a long thin piece of metal:
A. turn the blade upside down the frame
B. turn the blade at right angles to the frame
C. use a blade with fewer teeth per inch
D. set the blade in the frame with the teeth facing you
When installing packing in a packing box:
A. leave one old turn at the bottom of the packing box
B. remove one turn and install one new turn of packing
C. leave sufficient end clearance on each turn to allow for
expansion
D. place and cuts directly in line with each other
An instrument consisting of a wet – and dry – bulb
thermometer (used in air conditioning) is called a:
A. hygrometer
B. pyrometer
C. psychrometer
D. A or C
Sheet metal of # 18 gage is heavier than:
A. 12 gage
B. 14 gage
C. 22 gage
D. 16 gage
Quick return motion is used in a
A. drilling machine
B. grinder
C. lathe
D. shaper
The higher the melting point of the solder, the:
A. weaker the solder joint
B. softer the solder joint
C. stronger the solder joint
D. harder the solder joint
The name of the taper shank used on drills is:
A. Miller
B. Morse
C. Starret
D. Stanley
Which of the following is not part of the headstock?
A. Anvil
B. Back pressure
C. Motor
D. Spindle
Never use a file:
A. that is dirty
B. without a handle
C. without oiling
D. with a tang
For filing lead or Babbitt, use a:
A. vixen file
B. mill file
C. sheet metal under 18 gage
D. any of the above
It moves on the lathe bed with cutting tool according to the
rotation of lead screw or by hand traversing wheel
A. apron
B. compound rest
C. mandrel
D. saddle
A coolant is usually used when cutting material in a power
hacksaw to
A. absorb the heat of friction
B. prevent the blade from overheating
C. prevent the blade from losing its temper
D. all of the above
A hacksaw blade with 32 TPI is suited for cutting:
A. small tubing
B. conduct
C. sheet metal under 18 gage
D. any of the above
Which of the ff. information is necessary when ordering a
file?
A. size (length)
B. shape
C. type of teeth
D. all of the above
The best file to use when finishing sharp corners or slots and
grooves is the:
A. mill file
B. square
C. knife file
D. jewelers file
On a lathe the dead center is used after:
A. boring
B. center-drilling
C. drilling
D. reaming
It acts the carriage or compound rest through the
mechanism lifted inside the apron
A. apron
B. compound rest
C. mandrel
D. saddle
It gives the cutting tool longitudinal feed, cross feed or
carriers
A. angular feed
B. apron
C. compound rest
D. saddle
The center, which is fitted in head stock spindle, called
A. above center
B. below center
C. dead center
D. live center
A center, which is fitted in tail stock spindle called
A. above center
B. below center
C. dead center
D. live center
Which of the following gives shearing action?
A. front clearance
B. side clearance
C. side rake
D. top rake
Eleven – sixteenths of an inch expressed as a decimal is:
A. .6785
B. .7685
C. .6875
D. .6578
The markings on a micrometer barrel are:
A. .025” apart
B. .250” apart
C. .0025” apart
D. 2.5” apart
It measures the slope of the top surface of the tool to the
side in a direction perpendicular to the longitudinal axis
A. end relief angle
B. side cutting edge angle
C. side rake angle
D. side relief edge angle
It is used for holding straight shank drills in the spindle to the
machine when drilling
A. chuck key
B. drill chuck
C. floating holder
D. magic chuck
A reamer is used to correct the
A. finish and depth of a drilled hole
B. finish and position of a drilled hole
C. size and position of a drilled hole
D. size and roundness of a drilled hole
A piece of cast iron held against an emery wheel will give off:
A. dull yellow sparks
B. bright shiny sparks
C. red sparks
D. no sparks
When cutting material in a lathe, the softer the material
being cut, the tool bit should have:
A. more top rake
B. less top rake
C. double top rake
D. any of the above

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