Heating Above Transformation Range Usually, 1300 F To 1350 F, and To Soften The Metal and Increase in Machining

Heating above transformation range usually,
1300 oF to 1350 oF, and cooling slowly to

soften the metal and increase in machining
a. Annealing
b. Hardening
c. Normalizing
d. Tempering
Heating above the transformation temperature
and quenching usually in oil, for the purpose
of increasing the hardness:
a. Annealing
b. Hardening
c. Normalizing
d. Tempering
Reheating to a temperature below the
transformation range, followed by any desired
rate of cooling to attain the desired properties
of the metal
a. Annealing
b. Hardening
c. Normalizing
d. Stress relieving
Heating to a subcritical temperature, about
1,100 oF to 1300 oF and holding at a
temperature for a suitable time for the purpose
of reducing internal residual stresses
a. Annealing
b. Hardening
c. Normalizing
d. Stress relieving
Heating to some 100 oF above the
transformation range with subsequent cooling
to below that range still air at room
temperature to produce uniform structure of
the metal
a. Annealing
b. Hardening
c. Normalizing
d. Tempering
A machine tool used for producing holes in
metal by the use of a cutting tool called drill
a. Drilling machine
b. Boring machine
c. Milling machine
d. Broaching machine
A machine tool used to form metal parts by
removing metal from a workplace by the use
of a revolving cutter with many teeth each
tooth having a cutting edge which removes its
share of the stock
a. Drilling machine
b. Boring machine
c. Milling machine
A machine tool used to sharpen or shape tools
by using an abrasive wheel
a. Tool grinder
b. Shaper
c. Planer
d. Power saw
A machine tool used to enlarge a hole by
means of an adjustable cutting tool with only
one cutting edge
a. Drilling machine
b. Boring machine
c. Milling machine
A machine tool used to cut metals part of
light, medium, and large sections using a
reciprocating hacksaw blade
a. Tool grinder
b. Shaper
c. Planer
d. Power saw
A machine tool used to machine flat or plane
surface with a single point cutting tool
a. Tool grinder
b. Shaper
c. Planer
d. Power saw
A machine too used for production of flat
surfaces or pieces too large or too heavy to
hold in a shaper:
a. Tool grinder
b. Shaper
c. Planer
d. Power saw
A machine too used to finish internal or
external surfaces, such as holes or keyways
by the use of cutter called a broach, which has
a series of cutting edges or teeth
a. Drilling machine
b. Boring machine
c. Milling machine
An alloy copper and tin
a. brass
b. bronze
c. iron
d. tin
An alloy of copper and zinc
a. brass
b. bronze
c. iron
d. tin
The process of forming metal parts by the use
of dies after the metal is heated to its plastic
range
a. rolling
b. forging
c. turning
d. casting
The process of forming metal parts by the use
of a powerful pressure from a hammer or
press to obtain the desired shape, after the
metal has been heated to its plastic range
a. rolling
b. forging
c. turning
d. casting
A manganese steel containing approximately
0.20% carbon
a. SAE 1320
b. SAE 1230
c. SAE 2340
d. SAE 4230
A machine tool in which metal is removed by
means of a revolving cutter with many teeth,
each tooth having a cutting edge which
removes its share of the stock
a. Milling machine
b. Broaching machine
c. Lathe machine
d. Boring machine
work, while revolving on a horizontal axis, is
acted upon by a cutting tool which is made to
move slowly (feed) in a direction more or less
parallel to the axis of the work (longitudinal
feed)
a. Milling machine
c. Lathe machine
d. Boring machine
A machine tool used in the production of flat
surfaces on pieces too large or too heavy or,
perhaps too awkward to hold in a shaper
a. Shaper
b. Planer
c. Tool grinder
d. Power saw
It consists of shaping a piece by bringing it
into contact with a rotating abrasive wheel
a. drilling
b. boring
c. grinding
d. broaching
A tool used in measuring diameters
a. caliper
b. nanometer
c. tachometer
d. pyrometer
Used to true and align machine tools, fixtures,
and works, to test and inspect the size
trueness of finished work, and to compare
measurement either heights or depths or many
other measurements
a. Dial gauge
b. Dial indicator
c. Tachometer
d. Speedometer
The ability of metal to be deformed
considerably without rupture
a. ductility
b. plasticity
c. malleability
d. elasticity
The shop term used to include the marking or
inscribing of center points, circles, arcs, r
straight lines upon metal surfaces, either
curved or flat, for the guidance of the worker
a. Shaping
b. Hobbing
c. Laying out
d. Shaping
An operation of sizing and finishing a hole by
means of a cutting tool having several cutting
edges
a. notching
b. piercing
c. turning
d. reaming
The operation of making a cone-shaped
enlargement of the end of a hole, as for a
recess for a flat head screw
a. countersinking
b. knurling
c. squaring
d. perforating
The operation of enlarging a hole by means of
an adjustable cutting tool with only one
cutting edge
a. Drilling
b. Broaching
c. Milling
d. Boring
An imaginary circle passing through the
points at which the teeth of the meshing gears
contact each other
a. Pitch circle
b. Addendum circle
c. Dedendum circle
d. Base circle
A type of bolt intended for use in bolting
wooden parts together or wood to metal. It
has a short portion of shank just underneath a
round head, which is designed to keep the bolt
from turning in the wood when the nut is
tightened
a. U-bolt
b. Carriage bolt
c. Eye bolt
d. Stud bolt
The number of teeth per inch of pitch
diameter and which gives some indications of
the size of the gear teeth
a. Module
b. Pitch circle
c. Diametral pitch
d. Circular pitch
The distance form the center of one tooth of a
gear to the center of the next consecutive
tooth measured on the pitch
a. Circular pitch
b. Module
c. Diametral pitch
d. Pitch circle
The portion of a gear tooth that projects above
outside the pitch circle
a. Top relief
b. Dedendum
c. Addendum
d. Tooth space
The portion of the gear tooth space that is cut
below the pitch circle and is equal to the
addendum plus the clearance
a. Top root
b. Dedendum
c. Addendum
d. Top land
When meshed gear, it is used to change rotary
motion to reciprocating motion
a. Gear shaft
b. Gear tooth
c. Gear rack
d. Gear motor
A kind of gears used for heavy duty works
where a large ratio of speed is required and
are extensively used in speed reducers
a. Bevel gears
b. Worm gears
c. Helical gears
d. Spiral gears
A kind of gears used to transmit motion from
one shaft to another shaft at an angle to the
first
a. Bevel gears
b. Worm gears
c. Helical gears
d. Spiral gears
The uniform heating of steel above the usual
hardening temperatures, followed by cooling
freely in air
a. annealing
b. normalizing
c. hardening
d. tempering
The operating of cooling a heated piece of
work rapidly by dipping it in water, brine or
oil
a. quenching
b. tempering
c. normalizing
d. annealing
that is too hard to machine and is done by
heating steel slowly above the usual
hardening temperature, keeping it at the heat
for ½ to 2 hours, then cooling slowly,
preferably in a furnace
a. broaching
b. quenching
c. normalizing
d. annealing
The total permissible variation in the size of a
dimension; the difference between the limits
of size
a. allowance
b. tolerance
c. variance
d. interface
The operation of machining the end of a
workpiece to make the end square with the
axis
a. squaring
b. buffing
c. lapping
d. honing
The clearance between the tooth profiles of a
gear tooth
a. Toothspace
b. backlash
c. flank
d. width
A mechanism which usually do the indexing
in a machine tool
a. Slotter
b. Chuck
c. Dividing head
d. Indexer
A material that can wear away a substance
softer than itself
a. phenol
b. abrasive
c. tungsten
d. chromium
A cyclindrical bar of steel with threads
formed around it and grooves or flutes
running lengthwise in it, intersecting with the
threads to form cutting edges. It is used to act
internal threads
a. groove
b. lap
c. tap
d. flute
A set of gages consisting of thin strips of
metal of various thickness mounted in a steel
case or holder and is widely used for
measuring and checking clearance
a. Feeler gage
b. Depth gage
c. Line center gage
d. Lay-out gage
A machine tool which is very similar to a
shaper except that the ram reciprocates
vertically rather than horizontally
a. lathe
b. grinder
c. planer
d. slotter
A machine tool used principally to machine
flat or plane surfaces with single-point cutting
tool
a. Grinder
b. Shaper
c. Planer
d. Turret lathe
A kind of bolts which has no head an instead
has threads on both ends
a. Stud bolts
b. Acme threaded bolts
c. Square threaded bolts
d. Hex bolts
A kind of chuck which has reversible jaws
which could be adjusted separately
a. Collet chuck
b. Independent chuck
c. Four jaw chuck
d. Two jaw chuck
A tool which when pressed into a finished
hole in a piece of work, provides centers on
which the piece may be turned or otherwise
machined
a. Mash
b. Butt
c. Mandrel
d. Wobble
A kind of chuck which should not be used
where extreme accuracy is required
a. Collet chuck
b. Magnetic chuck
c. Four jaw chuck
d. Universal chuck
The process of checking or producing
checkers on the surface of a piece by rolling
checkered depressions into the surface
a. knurling
b. hamming
c. breading
d. embossing
It fits to the main spindle of a lathe and is so
called because it acts as a bearing surface on
which the work rests. It revolves with the
work. When compared with the hardness of
the dead center in the tailstock, it is usually
soft, and is so made since it does no work.
a. Ram center
b. Spindle center
c. Live center
d. Bearing center
A gripping device with two or more
adjustable jaws set radially
a. chuck
b. carriage
c. tailstock
d. fan
Steel ball for ball bearings are manufactured
by:
a. Turning
b. Rolling
c. Casting
d. Cold heading
Addendum of a cycloid gear tooth is:
a. Cycloid
b. Epicycloid
c. Straight rack
d. Involute
In a lathe, it comprises the main spindle, the
necessary mechanism for obtaining the
various spindle speed and also certain gears
which are used to operate the quick change
gear mechanism
a. Headstock
b. Carriage
c. Tailstock
d. Fan
The process of heating a piece of steel to a
temperature within or above critical range and
cooling rapidly
a. Normalizing
b. Hardening
c. Annealing
d. Tempering
Welding operation in which a non-ferrous
filler metal melts at a temperature below that
of the metal joined but is heated above 450 oC
a. Gas welding
b. Spot welding
c. Brazing
d. Steam welding
Fusion process in which the metal is heated
into a state of fusion permitting it to flow
together into a solid joint
a. Electric arc welding
b. Gas welding
c. Spot welding
d. Projection welding
Joining metal by means of high current at low
voltage. During the passage of current,
pressure by the electrodes produces of forge
weld.
a. Spot welding
b. Resistance welding
c. Steam welding
d. Gas welding
A device for accurately measuring diameters
a. Radiometer
b. Profilometer
c. Spectrometer
d. Micrometer
A group of thin steel strips for measuring
clearances
a. Distortion gage
b. Feeler gage
c. Line center gage
d. Deflection gage
Uniting two process of metal by means of a
different metal which is applied between the
two in molten state
a. Casting
b. Welding
c. Soldering
d. Brazing
A hand tool used to measure tension on bolts
a. Indexer
b. Torque wrench
c. Torsionmeter
d. Tensiometer
A hand tool used to measure engine crank
web deflection
a. Distortion gage
b. Feeler gage
c. Line center gage
d. Deflection gage
The permissible variation in the size of a
dimension the difference between the limits of
size
a. Allowance
b. Variance
c. Clearance
d. Tolerance
The gear with teeth on the outer cylindrical
surface
a. Outer gear
b. External gear
c. Spiral gear
d. Helical gear
The diameter of a circle coinciding with the
top of the teeth of an internal gear
a. Pitch diameter
b. Root diameter
c. Internal diameter
d. Central diameter
A circle coinciding with a tangent to the
bottom of the tooth space
a. Root circle
b. Pitch circle
c. Addendum circle
d. Dedendum circle
The total depth of a tooth space, equal to
addendum plus dedendum
a. Full depth
b. Working depth
c. Whole depth
d. Dedendum
The depth of tooth space below the pitch
circle
a. Dedendum
b. Working depth
c. Full depth
d. Tooth depth
The of gear teeth to each mm pitch diameter
a. Diametral pitch
b. Module
c. Circular pitch
d. English module
A machine tool in which abrasive wheel is
used as cutting tool to obtain a very smooth
finish
a. Drill
b. Grinder
c. Planer
d. Shaper
It is used to produce a variety of surface by
using a circular-type cutter with multiple teeth
a. Grinding machine
b. Shaper
c. Drilling machine
d. Milling machine
It is used principally to machine flat or plane
surfaces with a single-point tool
a. Drill
b. Shaper
c. Planer
d. Tool grinder
Cutting a hole by means of rotating tool of the
work may revolve and to the tool remain
fixed as in the lathe
a. Piercing
b. Notching
c. Boring
d. Perforating
One of the following is not a tap used for
cutting threads in holes
a. Tapping tap
b. Plug tap
c. Taper tap
d. Bottoming tap
An index or dividing head
a. A part of a drill press
b. Used to rotate the work
c. Not use to cut helixes
d. Always manually operated
Galvanized iron is a term referring to iron
coated with :
a. Tin
b. Zinc
c. Magnesium
d. Aluminum
The moment of inertia of a rectangle whose
base is “b” and height “h” about its base is :
a. bh3/12
b. bh/36
c. bh3/3
d. bh2/4
In usual spur gearing
a. The pitch circle and the base circle are the same
b. Working depth incudes the clearance
c. Tooth outline are usually involute curves
d. Tooth outline are always cycloidal curves
A stainless steel is obtained principally by the
use of the following alloying element
a. chromium
b. tungsten
c. carbon
d. phenol
One of the following is not a common term
relating to the classification of fits
a. Tunking
b. Snug
c. Medium force fit
d. Bound
Herringbone gears are gears which:
a. Do not operate on parallel shaft
b. Have a line of contact between the teeth
c. Consist of two left handed helical gears
d. Tend to produce thrust on the shafts
Internal stresses existing in a welded
connection:
a. Are not relieved when the weld is peened
b. Are not relieved by heat treatment
c. Maybe relieved when the weld is peened
d. Are relieved by x-ray analysis
In general the design stress and factor of
safety are related as follows:
a. Design stress = ultimate stress times factor of safety
b. Design stress = ultimate stress divided by factor of
safety
c. Design stress = design stress divided by ultimate stress
d. Design stress = factor of safety divided by design stress
A group of thin steel strips for measuring
clearances
a. Depth gage
b. Feeler gage
c. Lay-out gage
d. Clearance gage
A hand tool used to measure tension on bolts
a. Indexer
b. Torsiometer
c. Torque wrench
d. Tensiometer
A material that can wear away a substance
softer than itself
a. abrasive
b. corrosive
c. tungsten
d. alloy
The material used in high speed processes
a. High speed metal
b. Chromium
c. Cast iron
d. Carbon steel
a. chromium
b. bronze
c. brass
d. aluminum
An alloy of copper, tin and small amount of
phosphorus
a. chromium
b. bronze
c. brass
d. aluminum
The process of working metals by the
application of sudden blows or by steady
pressure
a. welding
b. extursion
c. forging
d. swaging
A welding operation in which a non-ferrous
filler metal melts at a temperature below that
of the metal joined but is heated above 450 oC
a. Brazing
b. Spot welding
c. Gas welding
d. Projection welding
The operation of cooling a heated piece of
work rapid by dipping it in water, brine or oil
a. Tempering
b. Annealing
c. Quenching
d. Normalizing
A machine tool used to measure flat surfaces
a. shaper
b. planer
c. grinder
d. lathe
A machine tool in which an abrasive wheel is
used as a cutting tool to obtain a very smooth
finish.
a. Planer
b. Shaper
c. Power saw
d. Grinder
It is used to produce a variety of surface by
using a circular type cutter with multiple
teeth.
a. Milling machine
c. Beading machine
d. Hemming machine
A heavy rotating body which serves as
reservoir for absorbing and redistributing
kinetic energy.
a. Shaft
b. Governor
c. Flywheel
d. Puncher
A kind of gear used for heavy duty works
are extensively used in speed reducers.
a. Helical gear
b. Worm gear
c. Bevel gear
d. Spiral gear
A kind of gear used to transmit motion from
one shaft to another shaft at angle to the first.
a. Helical gear
b. Worm gear
c. Bevel gear
d. Spiral gear
The minimum thickness of steel members
exposed to weather and accessible for
painting is:
a. 6 mm
b. 8 mm
c. 4 mm
d. 10 mm
The common deoxidizer and cleanser of steel,
forming oxides and sulfates, that are carried
off in the slag.
a. Manganese
b. Carbon
c. Tungsten
d. Sulfur
A highly transparent and exceedingly hard
crystalline stone of almost pure carbon.
a. Gold
b. Diamond
c. Bronze
d. Crystalline
A fine grained, salty silica rock used for
sharpening edge tools.
a. Eutectoid
b. Austenite
c. Oilstone
d. Pearlite
An amorphous solid made by fusing silica
with a basic oxide.
a. Pearlite
b. Rock
c. Silicon
d. Glass
A soft yellow metal, known since ancient
times a precious metal which all material
values are based.
a. Solidus
b. Bronze
c. Gold
d. Austenite
work rapidly by dropping it in water, brine or
oil.
a. Normalizing
b. Quenching
c. Annealing
d. Squeezing
A device used to prevent leakage of media.
a. Seal
b. Packings
c. Teflon
d. Graphite
filter metal melts at a temperature below that
of the metal joined but is heated above 450
o
C.
a. Arc welding
b. Brazing
c. Spot welding
d. Butt welding
application of sudden blows or by a steady
pressure.
a. Trimming
b. Welding
c. Forging
d. Lancing
The process of producing a variety of surfaces
by using a circular type cutter with multiple
teeth.
a. Piercing
b. Cutting
c. Embossing
d. Milling
The softening of metals by heat treatment and
most commonly consists of heating the metals
up to near molten state and then cooling them
very slowly.
a. Quenching
b. Tempering
c. Annealing
d. Forming
The maximum stress induced in a material
when subjected to alternating or repeated
loading without causing failure.
a. Elastic limit
b. Proportional limit
c. Rupture strength
d. Endurance limit
The total deformation measured in the
direction of the line of stress.
a. Axial deformation
b. Elongation
c. Strain
d. Unit stress
The maximum stress to which a material can
be subjected without a trace of any permanent
set remaining upon a complete withdrawal of
the stress.
a. Ultimate limit
b. Proportional limit
c. Endurance limit
d. Elastic limit
dimension, the difference between the limits
of the size.
a. Deformation
b. Variance
c. Tolerance
d. Allowance
Fluid film desired between two surfaces
having relative sliding motion.
a. Lube oil
b. Lubrication
c. Graphite
d. Grease
Flexible material used to seal pressurized
fluids, normally under dynamic conditions.
a. Packings
b. Teflon
c. Seals
d. Safety shield
A total resistance that a material offers to an
applied load.
a. Flexure
b. Stress
c. Elasticity
d. Rigidity
A property of material which relates the
lateral strains to the longitudinal strain.
a. Rigidity
b. Elasticity
c. Poisson’s ratio
d. Deflection
a. Spiral gear
b. Bevel gear
c. Worm gear
d. Helical gear
first.
a. Spiral gear
b. Worm gear
c. Helical gear
d. Bevel gear
Which of the following is not a classification
of iron one?
a. Hematite
b. Magnetite
c. Sulfurite
d. Siderite
Which of the following metals will respond to
heat treatment?
a. Cast iron
b. Medium carbon steel
c. Wrought steel
d. Low carbon steel
Which of the following is a non-magnetic ?
a. Cast iron
b. Alloy steel
c. Cast steel
d. Manganese steel
The ability of metal to withstand loads
without breaking down is:
a. Stress
b. Strength
c. Strain
d. Elasticity
A machining operation whereby the tool
reciprocated and the feed is stationary is
called:
a. Shaping
b. Reaming
c. Planning
d. Turning
Any material that retard the flow of electricity
used to prevent passage or escape of electric
current from conductors.
a. Insulators
b. Bricks
c. Ceramics
d. Refractories
A metallic element and the only metal that is
liquid at ordinary temperature.
a. Austenite
b. Mercury
c. Manganese
d. Martensite
An alloy of copper and zinc.
a. Aluminum
b. Bronze
c. Brass
d. Nickel
Usually a copper-tin alloy is:
a. Aluminum
b. Nickel
c. Brass
d. Bronze
A tool with hardened points used for scribing
circles or laying of distances.
a. Trammel
b. Caliper
c. Divider
d. Micrometer
Name of mechanism which a welding
operator holds during gas welding and at the
end of which the gases are burned to perform
the various gas welding.
a. Mash
b. Core
c. Wobble
d. Torch
The maximum stress to which a material may
be subjected before failure occurs.
a. Rupture stress
b. Yield stress
c. Ultimate stress
d. Allowable stress
when subjected to alternate or repeated
a. Yield point
b. Ultimate point
c. Endurance limit
d. Proportional limit
Which of the is not a classification of iron
ore?
a. Hematite
b. Magnetite
c. Sulfurite
d. Siderite
Of the following metals, which will respond
to heat treatment?
a. Cast iron
b. Wrought iron
c. Medium iron
d. Low carbon iron
Materials, usually ceramics, employed where
resistance to very high temperature is
requires, as for furnace linings and metals
melting pots.
a. Refractories
b. Gaskets
c. Insulators
d. Safety shield
The softening of metals by heat treatment and
most commonly consists of heating the metals
up to near molten state and then cooling them
very slowly.
a. Annealing
b. Hardening
c. Normalizing
d. Tempering
The process of producing a variety of surfaces
by using a circular type cutter with multiple
teeth.
a. Milling
b. Drilling
c. Broaching
d. Boring
application sudden blows or by a steady
pressure.
a. Rolling
b. Forging
c. Casting
d. Turning
filler metal melts at a temperature below that of
the metal joined but is heated above 450 oC.
a. Spot welding
b. Gas welding
c. Brazing
d. Arc welding
The operation of cooling heated piece of work
rapidly by dropping it in water, brine or oil.
a. Quenching
b. Tempering
c. Annealing
d. Normalizing
used as a cutting tool to obtain a very high
degree of accuracy and a smooth finish on
metal parts, including soft and hardened steel.
a. Grinding machine
c. Milling machine
d. Boring machine
flat or place surfaces with a single point
cutting tool.
a. Shaper
b. Planer
c. Grinder
A tool used for measuring diameters.
a. Micrometer
b. Tachometer
c. Pyrometer
d. Caliper
dimension; the difference between the limits
of the size.
a. Tolerance
b. Fits
c. Allowance
d. Clearance
The maximum stress to which a material can
be subjected without a trace of any permanent
set remaining upon a complete withdrawal of
the stress.
a. Ultimate stress
b. Rupture stress
c. Elastic limit
having relative sliding motion.
a. Lubrication
b. Seal
c. Packing
d. Safety shield
The total deformation measured in the
direction of the line of stress.
a. Stress
b. Strain
c. Endurance limit
d. Poisson’s ratio
a. Worm gear
b. Spiral gear
c. Helical gear
d. Bevel gear
first.
a. Worm gear
b. Spiral gear
c. Helical gear
d. Bevel gear
The area of a machine shop where metal is
being melted to form a new shape is :
a. Welding area
b. Mass production area
c. Foundry area
d. Tool and die
A machine used in shaping metal by means of
abrasive wheel or removal of metals with an
abrasive is called :
a. Planer
b. Power saw
c. Shaper
d. Grinding machine
The ability of material or metal to resist being
crushed is:
a. Compressive strength
b. Fatigue strength
c. Torsional strength
d. Bending strength
rotates while the feed is stationary.
a. shaping
b. milling
c. turning
d. reaming
reciprocates and the feed is stationary.
a. Reaming
b. Planing
c. Shaping
d. Turning
Which of the following metals is easy to
chisel?
a. Alloy steel
b. Stainless steel
c. Manganese steel
d. Cast iron steel
Ferrous metals contain relatively large
amount of :
a. Carbon
b. Manganese
c. Phosphorous
d. Sulfur
Which of the following is not a strength
property of metals ?
a. Tensile strength
b. Rocking strength
c. Fatigue strength
d. Torsional strength
Which of the following is not a kind of
mandrel?
a. Expansion mandrel
b. Contraction mandrel
c. Taper mandrel
d. Gang mandrel
Which of the following is not a part of lathe
machine?
a. tailstock
b. headstock
c. carriage
d. fan
The range of motor power in kW of a
universal milling machine, max feed
movement 1270 mm lengthwise, 355 mm
lateral, 508 mm vertical is:
a. 11 to 15 kW
b. 16 to 21 kW
c. 7.5 to 10 kW
d. 22 to 30 kW
The motor power in kW of a punch press,
50.8 mm hole diameter, 25.4 mm thickness,
for soft steel is:
a. 15 kW
b. 21 kW
c. 7.5 kW
d. 30 kW
The range of motor power in kW of a
cylindrical grinding machine 600 x 50 mm
wheel size, 2,400 to 4,200 mm center distance
is:
a. 11 to 15 kW
b. 16 to 21 kW
c. 7.5 kW
d. 22 to 30 kW
The motor power in kW of a forming or
bending machine 1600 mm width, 508 mm
head movement is :
a. 7.5 kW
b. 11 kW
c. 15 kW
d. 22 kW
The range of motor power in kW of a Engine
lathe machine, average service 1000 mm to
1300 mm swing.
a. 11 to 15 kW
b. 16 to 21 kW
c. 7.5 to 10 kW
d. 22 to 30 kW
A machine which can flatten surfaces on a
horizontal, vertical or angular plane.
a. Shaper
b. Planer
c. Power saw
d. Tool grinder
The ability of metal to withstand forces thus
following a number of twist.
a. Shear strength
b. Bearing strength
c. Endurance limit
d. Deformation
lateral strain to the longitudinal strain.
a. stress
b. Modulus of Elasticity
d. Deformation
A total resistance that a material offers to an
applied load.
a. Friction force
b. Stress
c. Rigidity
d. Compressive force
A total deformation measured in the direction
of the line of stress.
a. strain
b. elasticity
c. elongation
d. contraction
a. aluminum
b. brass
c. bronze
d. chromium
A metallic element of copper – tin alloy.
a. aluminum
b. brass
c. bronze
d. chromium
A metallic element and only metal that is
liquid at ordinary temperature.
a. aluminum
b. mercury
c. zirconium
d. zinc
Any material that retard the flow of
electricity, used to prevent passage or escape
of electric current from conductors.
a. refractory
b. ceramics
c. Coating material
d. insulator
be subjected before failure occurs.
a. Rupture strength
b. Ultimate strength
c. Yield strength
The maximum stress induced in material
when subjected to alternating or repeated
a. Ultimate strength
b. Yield strength
c. Endurance limit
d. Rupture strength
The ability of metal to withstand loads
without breaking down
a. Strength
b. Elasticity
c. Rigidity
d. Deformation
Materials, usually ceramics, employed where
resistance to very high temperature is
required, as for furnace lining and metal
melting pots
a. Insulators
b. Gaskets
c. Packings
d. Refractories
having relatively sliding motion
a. Lube oil
b. Graphite
c. Packing
d. Lubrication
An alloying element used principally to
produce stainless steel
a. aluminum
b. brass
c. bronze
d. chromium
A coating material used to produce galvanized
iron
a. zirconium
b. zinc
c. aluminum
d. chromium
A group of thin steel strip used for measuring
clearances
a. Feeler gage
b. Tachometer
c. Micrometer
d. Caliper
A hand tool used to measure tension in bolts
a. Torque wrench
b. Tachometer
c. Shaver
d. Tensor
Ratio of pitch diameter to the number of teeth
a. Diametral pitch
b. Module
c. Contact ratio
d. Helical overlap
A circle the radius if which is equal to the
distance from the gear axis to the pitch point
a. Pitch circle
b. Root circle
c. Base circle
d. Outside circle
A circle coinciding with a tangent to the
bottom of the tooth spaces.
a. Pitch circle
b. Root circle
c. Base circle
d. Outside circle
The method of cold working by compression
a. Broaching
b. Lapping
c. Piercing
d. Reaming
A machine tool which is made to move slowly
while acting on the work which is revolving
on a horizontal axis
a. Lathe machine
c. Planer
d. Shaper
A machine tool used to produce a variety of
surface by using a circular type cutter with
multiple teeth
a. Lathe machine
b. Milling machine
c. Broaching machine
d. Grinding machine
Used in the production of flat surfaces on
piece too large or too heavy to hold in a
shaper
a. Planer
b. Shaper
c. Grinder
d. Shaver
A machine tool used to finish internal and
external surfaces by the use of a cutter called
a broach, which has a series of cutting edges
or teeth
a. Lathe machine
c. Planer
d. Shaper
Used to machine flat or curved surfaces with
a tool which moves in a reciprocating motion
a. Planer
b. Shaper
c. Grinder
d. Lathe
Which of the following materials that can
wear away a substance softer than itself
a. Abrasive
b. Tungsten
c. Carbon
d. Corrosive
A tool with hardened steel points used for
scribing or laying of distances.
a. Plain scriber
b. Divider
c. A Trammel
d. hermaphrodite
flat or plane surfaces with a single pointed
tool.
a. Shaper
b. Planer
c. Drill
d. Power saw
used as a cutting tool to obtain a very smooth
finish.
a. Broaching machine
b. Planer
c. Tool Grinder
d. Milling Machine
application of sudden blows or by steady
pressure.
a. casting
b. turning
c. forging
d. rolling
work rapidly by dipping it in water, brine or
oil.
a. quenching
b. annealing
c. tempering
d. normalizing
The softening of metal by heat treatment and
most commonly consist of heating the metal
up to near molten state and then cooling it
very slowly
a. annealing
b. knurling
c. indexing
d. soldering
Fluid film desired between surfaces relative
sliding motion.
a. Lube oil
b. Lubrication
c. Grease
d. Graphite
first.
a. Worm gear
b. Bevel gear
c. Helical gear
d. Spur gear
The principal material used in high
production metal working tools.
a. Hyper – Eutectoid
b. High speed steel
c. lead
d. High speed carbon
A heavy rotating body which serves as a
reservoir for absorbing and redistributing
kinetic energy.
a. flywheel
b. governor
c. shaft
d. puncher
A machine used in shaping metal by means of
an abrasive wheel or the removal of metals
with an abrasive is called :
a. Planer machine
b. Power saw
c. Shaper machine
d. Grinding machine
Which of the following is not a part of lathe
machine?
a. tailstock
b. fan
c. carriage
d. headstock
Which of the following is easy to chisel?
a. Cast iron
b. Alloy steel
c. Cast steel
d. Manganese steel
reciprocates and the feed is stationary is
called :
a. shaping
b. reaming
c. planning
d. turning
Which of the following is not a kind of
mandrel?
a. Expansion mandrel
b. Taper mandrel
c. Contraction mandrel
d. Foundry mandrel
The area of the machine shop where the metal
is being melted to form a new shape.
a. Welding area
b. Mass production area
c. Foundry area
d. Tool and die area
Which of the following is not used to temper
steel?
a. Brine
b. Oil bath
c. Water bath
d. Steam bath
Which of the following is not a kind of cast
iron?
a. Malleable iron
b. Head iron
c. Gray iron
d. White iron
The kind of center which is being attached
and meshed to the tailstock spindle which is
also static while the work is rotating.
a. Dead center
b. Live center
c. Focal center
d. Work center
Which of the following is not part of the
headstock?
a. Spindle
b. Anvil
c. Back gear
d. Motor
Which process does not belong to the group?
a. Vise grip
b. Adjustable wrench
c. Torque wrench
d. Feeler gage
Which does not belong to the group?
a. Resistance welding
b. Soldering
c. Hardening
d. Brazing
Substances having sufficient carbon and/or
hydrogen for chemical oxidation to produce
exothermally, worthwhile quantities to heat.
a. Lubrication
b. Graphite
c. Grease
d. Fuels
A device that measures atmospheric pressure.
a. Piezometer
b. Hydrometer
c. Barometer
d. Odometer
The mass of the body per unit volume.
a. Volume flow rate
b. Density
c. Weight
d. Mass
Subjecting a substance to a high temperature
below the fusion point, usually to make it
friable.
a. Calcinations
b. Fusion
c. Boiling
d. Superheating
A special metal formed when two or more
metals are melted together.
a. Monel
b. Alloy
c. Solder
d. Hastalloy
The ability of a moving body to perform
work.
a. Internal energy
b. Potential energy
c. Kinetic energy
d. Flow work
Hardening the surface of iron-based alloys by
heating them below the melting point in
contact with a carbonaceous substance.
a. Carburizing
b. Normalizing
c. Martempering
d. Hardening
Any material that retard the flow of
electricity, used to prevent or escape of
electric current from conductors.
a. Bricks
b. Insulators
c. Refractories
d. Ceramics
Material, usually ceramics, employed where
resistance to very high temperature is required
as for furnace linings and metal melting pots.
a. Bricks
b. Insulators
c. Refractories
d. Ceramics
A device used to prevent leakage of media.
a. Packing
b. Safety shield
c. Gasket
d. Seals
The internal resistance a material offers to
being deformed and is measured in terms of
applied load.
a. Strain
b. Elasticity
c. Stress
d. Resilience
The deformation that results from a stress and
is expressed in terms of the amount
deformation per inch.
a. Elongation
b. Strain
d. Elasticity
The ability of the material to return to its
original shape after being elongated or
distorted when the forces are released.
a. Elasticity
b. Brittleness
c. Plasticity
d. Creep
The last point at which a material may be
stretched and still return to its undeformed
condition upon release of the stress.
a. Rupture limit
b. Elastic limit
c. Proportional limit
d. Ultimate limit
The ratio of stress to strain within the elastic
limit.
a. Creep
b. Modulus of rigidity
c. Modulus of elasticity
d. Poisson’s ratio
The ability of a metal to withstand forces that
cause a member to twist.
a. Shear strength
b. Tensile strength
c. Bearing strength
The ability of a material to resist being
crushed.
a. Tensile strength
b. Shearing strength
c. Compressive strength
d. Torsion
The ability of metal to stretch, bend or twist
without breaking or cracking.
a. Elasticity
b. Ductility
c. Brittleness
d. Plasticity
The property of a material which resist forces
action to pull the material apart.
a. Shear strength
b. Tensile strength
d. Bearing strength
The property of steel which resist indention or
penetration.
a. Hardness
b. Elasticity
c. Ductility
d. None of these
In the color coding of pipe, the color for a
pipeline or air is:
a. Light blue
b. Light orange
c. White
d. Green
In the color coding of pipe, the color for a
pipeline of water is:
a. Light blue
b. Green
c. Brown
d. Silver grey
In the color coding of pipe, the color for
pipeline of steam is:
a. Light orange
b. White
c. Silver grey
d. Light blue
The color for a pipeline of electricity in the
color coding of pipe is:
a. Light orange
b. White
c. Silver grey
d. Light blue
In the color coding of pipe, the color for
pipeline of communication is:
a. Light blue
b. White
c. Brown
d. Light orange
The color of pipeline of fuel oil in the color
coding of pipe is:
a. Light blue
b. Brown
c. White
d. Light orange
For high speed application the minimum
number of teeth in small sprocket should be:
a. 18 to 24
b. 26 to 30
c. 14 to 18
d. 24 to 28
The good deoxidizer in steel melting is:
a. Manganese
b. Aluminum
c. Silicon
d. All of these
In majority of machine members, the damping
capacity of the material should be:
a. Zero
b. High
c. Low
d. Anything
For moderate speed of mating gears, the ideal
ratio of contact is
a. 1.35 – 1.55
b. 1.0 – 1.3
c. 1.25 – 1.45
d. 1.25 – 4.0
The crest diameter of a screw thread is same
as:
a. Pitch diameter
b. Minor diameter
c. Major diameter
d. Base diameter
For a high corrosion resistant stainless steel,
what minimum chromium content is required?
a. 8.0%
b. 4.5%
c. 1.5%
d. 8.5%
At quite low temperature(say – 75oC) the
notched bar impact value of steel.
a. Increases significantly
b. Decreases significantly
c. Remain unchanged
d. Depends on heat treatment
In order to realize the advantage of fluid
friction, it is essential to have:
a. No oil film
b. Converging oil film
c. Diverging oil film
d. Parallel oil film in bearing
Zero axial thrust is experienced in:
a. Herringbone gears
b. Helical gears
c. Bevel gears
d. Worm gears
The maximum size of the fillet weld that can
be made in single pass is:
a. 3mm
b. 6mm
c. 7mm
d. 4mm
Muntz metal contains:
a. Copper-aluminum
b. Copper-in
c. Copper-nickel
d. Copper-zinc
Steel balls for ball bearings are manufactures
by:
a. Cold heading
b. Casting
c. Rolling
d. Turning
In general, alloys with high nickel content
retain toughness to quite low temperature up
to:
a. -250oF
b. -360oF
c. -320oF
d. -240oF
Manganese steel standard designation is SAE __.
a. 8XXX
b. 10XX
c. 12XX
d. 13XX
A babbit is:
a. A cutectic of iron and iron phosphide
b. A gadget for measuring volume
c. A measure of magnetic induction produces in a material
d. Antimony bearing lead or tin alloy
The minimum thickness of steel members
exposed to weather and accessible for
painting is:
a. 4mm
b. 6mm
c. 8mm
d. 10mm
In a standard coarse thread bolt, the stress
concentration is maximum at:
a. All over the surface
b. Top surface
c. Root
d. Flank
Which of the following ropes are more
flexible?
a. 6 to 19
b. 6 to 7
c. 8 to 19
d. 6 to 37
Tools usually used in woof pattern making in
foundry shop.
a. Band saw
b. Saws and chisels
c. Knives and drills
d. Grinder
Type of bolt commonly used in the
construction that is threaded in both ends.
a. Hex bolt
b. Stud bolt
c. Square threaded bolt
d. Eye bolt
Cast iron flywheels are commonly designed
with factor of safety of:
a. 9 to 12
b. 8 to 11
c. 10 to 13
d. 7 to 10
Which of the type of chain is used in
motorcycles?
a. Silent
b. Pintle
c. Bush roller
d. Long
Spiral gears are suitable for transmitting:
a. Any power
b. Small power
c. Huge power
d. Pulsating power
The type of cam used for low and moderate
speed engines is generally:
a. Flat
b. Involute
c. Tangent
d. Harmonic
Gears for wrist watches are generally
manufactures by:
a. Molding
b. Stamping
c. Galvanizing
d. Honing
The rated life of a bearing changes:
a. Inversely as cube of load
b. Directly as load
c. Inversely as square of load
d. Inversely as load
The best material for brake drum is:
a. Cast iron
b. Steel
c. Aluminum
d. Wrought iron
An elastic body whose primary function is to
deflect under load.
a. Spring
b. Brake
c. Stopper
d. Clutch
Belt slip may take place because of:
a. Loose load
b. Heavy belt
c. Driving pulley too small
d. All of the above
Rankine formula is valid up to slenderness
ratio of:
a. 60
b. 80
c. 120
d. 150
In flange coupling the weakest element
should be:
a. Flange
b. Key
c. Bolts
d. Shaft
A flange coupling is:
a. Used for collinear shaft
b. Used for non-collinear shafts
c. Rigid coupling
d. Flexible
Universal coupling is:
a. Used for collinear shafts
b. Used for non-collinear shafts
c. Type of flange coupling
d. Rigid coupling
In power metallurgy the process of heating
the cold pressed metal powder is called:
a. Deposition
b. Granulation
c. Sintering
d. Precipitation
Which one is different from the remaining?
a. Nitriding
b. Cyaniding
c. Electroplating
d. Flame hardening
Splines are used when:
a. The power transmitted is low
b. The power to be transmitted is high
c. Axial relative motion between shafts and hub is
necessary
d. Flame hardening
Delta iron occurs at temperature of:
a. Room temperature
b. Above melting point
c. Between 1400oC & 1535oC
d. Between 1000oC & 1400oC
The most important element that controls the
physical properties of steel is:
a. Carbon
b. Silicon
c. Manganese
d. Tungsten
The process commonly used for thermo-
plastic material is:
a. Diecasting
b. Injection moulding
c. Shell moulding
d. Cold forming
Select the one that has highest specific
gravity?
a. Aluminum
b. Lead
c. Brass
d. High carbon steel
Age-hardening is related with:
a. Cast iron
b. Stainless steel
c. Duralumin
d. German silver
Foundry crucible is made of:
a. German silver
b. Lead
c. Mild steel
d. Graphite
Trimming is a process associated with:
a. Forging
b. Machining of metals
c. Electroplating
d. Press work
A plug gauge is used to measure:
a. Taper bores
b. Cylindrical bores
c. Spherical holes
d. Screw threads
In arc welding operations the current value is
decided by:
a. Length of welded portion
b. Voltage across the arc
c. Size of the electrode
d. Thickness of plate
The phenomenon of weld decay takes places
in:
a. Cast iron
b. Brass
c. Bronze
d. Stainless steel
Choose the one that will have highest cutting
speed.
a. Aluminum
b. Brass
c. Bronze
d. Cast iron
Projection welding is:
a. Continuous spot welding process
b. Used to make mesh
c. Multi-spot welding process
d. Used to form
Least shrinkage allowance is provided in the
case of which of the following:
a. Cast iron
b. Aluminum
c. White cast iron
d. Brass
Dilatometer is used to find out which property
of molding sand.
a. Permeability
b. Hot strength
c. Fineness
d. Moisture content
Hastalloy contains:
a. Copper
b. Nickel and copper
c. Copper and aluminum
d. Nickel and molybdenum
The maximum hardenability of any steel
depends on:
a. The carbon content
b. The chemical composition
c. The grain size
d. The alloying elements present
The hardness of steel increases if it contains:
a. Martensite
b. Pearlite
c. Austenite
d. All of the above
How do you call a steel with 0.8% carbon and
100% pearlite?
a. Austenite
b. Solidus
c. Hyper-eutectoid
d. Eutectoid
What is the range of the tensile strength of
common varieties of cast iron?
a. 40-60 Mpa
b. 150-180 Mpa
c. 840-5000 Mpa
d. 1500-1650 Mpa
Fatigue failure occurs when a part is subjected
to:
a. Compressive stress
b. Tensile stress
c. Torsional stress
d. Fluctuating stress
Paramagnetic alpha iron changes to gamma
iron at what temperature?
a. 440°C
b. 910°C
c. 970°C
d. 1639°C
The diameter of the washer is generally:
a. Equal to the diameter of the bolt
b. Slightly more than the diameter of the bolt
c. Slightly less than the diameter of the bolt
d. Of any size that suits the application
The compression members tend to buckle in
the direction of:
a. Axis of load
b. Minimum cross-section
c. Least radius of gyration
d. Perpendicular to the axis of load
A kinematic chain needs a minimum:
a. 2 links and 2 turning pairs
b. 3 links and turning pairs
c. 4 links and 4 turning pairs
d. 3 links and 2 turning pairs
Which of the following pairs is formed if
shaft is revolving in a bending?
a. Lower pair
b. Turning pair
c. Sliding pair
d. Cylindrical pair
How many links are there in a pantograph?
a. 3
b. 4
c. 5
d. 6
A pantograph is a mechanism having:
a. Lower pairs
b. Rolling pairs
c. Spherical pairs
d. Higher pairs
Which of the following describes the “slip” in
belt drive?
a. Loss in power
b. Difference between the angular velocities of two pulleys
c. Difference between linear speed of the rim
d. Difference between the linear speed of the rim of pulley
and the belt on it.
Which of the following is the orientation of
the axes of the two shafts in cross helical
worm?
a. Parallel
b. Non-parallel
c. Intersecting
d. Non-parallel and non-intersecting
In case of gears the addendum is given by:
a. One module
b. 2.16 x module
c. 1.57 x module
d. 1.25 x module
How do you call a cam where in the follower
reciprocates or oscillates in a plane parallel to
its axis?
a. Circular cam
b. Reciprocating cam
c. Cylindrical cam
d. Oscillating cam
How are gears for watches generally
manufacture?
a. Die casting
b. Machining on hobber
c. Power metallurgy process
d. Stamping
Rope brake dynamometer uses what?
a. Oil as lubricant
b. No lubricant
c. Grease as lubricant
d. Water as lubricant
Which of the following could be the effect of
cold working?
a. Increase the fatigue strength
b. decrease the fatigue strength
c. Has no influence on fatigue strength
d. None of these
In testing a material for endurance strength, it
is subjected to:
a. Completely reversed load
b. Static load
c. Impact load
d. Dynamic load
Coaxing is the procedure of increasing:
a. Metal strength
b. Metal hardness by surface treatment
c. Metal resistance to corrosion by coating
d. Fatigue limit by overstressing the metal by successively
increasing loadings
Up to what percent thickness of plate, edge
preparation for welding is not needed?
a. 2 mm
b. 4 mm
c. 8 mm
d. 12 mm
Arc below takes place in:
a. Gas welding
b. Arc welding when straight polarity is used
c. Arc welding when reversed polarity is used
d. Welding stainless steel
What is the function clutch in the machine
tool?
a. Alignment of drive
b. Lowering of drive
c. To insure that shafts line up at high speed
d. To contact shaft so that the driven shaft will rotate with
the driving shaft and to disconnect them at all.
The height of tooth above the pitch circle or
the radial distance between pitch circle and
top land of the tooth.
a. Addendum
b. Dedendum
c. Top rooth
d. Top land
How do you call the distance of the tooth
which is equal to the sum of the addendum
and dedendum?
a. Full depth
b. Working depth
c. Whole depth
d. pitch
Which of the following stresses that is
independent of loads?
a. Shear stress
b. Residual stress
c. Design stress
d. Yield stress
Which of the following is not used to
resemble the shape of tool bit?
a. Thread cutting
b. Center cutting
c. Square nose
d. Round nose
What is the recommend best cutting angle of
the drill for work on steel or cast iron?
a. 39 degrees
b. 49 degrees
c. 59 degrees
d. 29 degrees
Copper and most of its alloys can hardened by
which of the following?
a. Cold working
b. Soaking
c. Patenting
d. Case hardening
Type if V-belts to use in a driving pulley with
speed of 360 rpm and transmitting 5 Hp.
a. Type A belts
b. Type B belts
c. Type C belts
d. Type D belts
Which of the following is not an angle
measuring device?
a. Bevel protector
b. Sine bar
c. Combination square
d. Angle iron
The mould for casting ferrous materials in
continuous casting process is made of what
materials?
a. Copper
c. High carbon steel
d. Low carbon steel
Clutch slippage while clutch is engaged is
especially noticeable:
a. During idling
b. A low speed
c. During acceleration
d. During braking
In general, to engage securely and prevent
dragging, what is the clearance between
release bearing and release collar in the
clutch?
a. 2 – 3 mm
b. 4 – 5 mm
c. 6 – 7 mm
d. 8 – 9 mm
Piston compression rings are made of what
material?
a. Steel
b. Bronze
c. Aluminum
d. Cast iron
What is the usual value of helix angle of a
drill?
a. 120 degrees
b. 110 degrees
c. 60 degrees
d. 30 degrees
What is meant by drossing?
a. A method of cleaning the casting
b. An inspection method for castings
c. A method of deoxidation of molten metal
d. The formation of oxides on the molten metal surface
If the first digit in AISI and SAE designations
is one (1), then it indicates what?
a. Carbon steels
b. Nickel steels
c. Molybdenum steels
d. Chromium steels
Which of the following where the gear tooth
vernier is used to measure?
a. Module
b. Gear tooth profile
c. Gear tooth thickness of gear tooth
d. Pitch line thickness of gear tooth
A cold chisel is made of what?
a. Mild steel
b. German silver
d. Cast iron
It is the ability of a material to absorb energy
when deformed elastically and to return it
when unloaded.
a. Creep
b. Fatigue strength
c. Resilience
d. Toughness
Which of the following cams where the
follower reciprocates or oscillates in a plane
parallel to the axis of rotation?
a. Cam curves
b. Radial cam
c. Cylindrical cam
d. Tangential cam
Which of the following cams where the
follower reciprocates or oscillates in a plane
perpendicular its axis of rotation?
a. Tangential cam
b. Cam curves
c. Radial cam
d. Cylindrical cam
During tensile test, which if the following
stress-strain curve(s) fits for a glass rod?
a. A straight line
b. A parabola
c. An irregular curve
d. A sudden break
In case of a knuckle joint, the pin is most
likely to fail in:
a. Shear
b. Tension
c. Compression
d. Double shear
A single ply leather belt running at a belt
velocity of 300 ft/min likely to transmit per
inch of width:
a. 2.3 Hp
b. 3.0 Hp
c. 4.0 Hp
d. 5.0 Hp
At what temperature range where
ferromagnetic alpha iron exists?
a. Below 723°C
b. 700 - 910°C
c. 1000 – 1440°C
d. Above 1539°C
How do you call a body having identical
properties all over?
a. Heterogeneous
b. Homogeneous
c. Elastic
d. Ductile
How is the material described if it recovers its
original dimensions when the load is
removed?
a. Elastic
b. Plastic
c. Brittle
d. malleable
What is the percentage of carbon in Eutectoid
steel?
a. 0.02 %
b. 0.30 %
c. 0.63 %
d. 0.80 %
The presence of sulphur in pig iron makes:
a. The casting unsound
b. It brittle
c. It hard
d. It is easy machinable
What is the effect of alloying zinc to copper?
a. Increases hardness
b. Impart free-machining properties
c. Improve hardness and strength
d. Increase strength and ductility (if added up to 10-30%)
The imperfection in the crystal structure of
metal is:
a. Impurity
b. Fracture slip
c. Slip
d. dislocation
When is the pressure release in resistance
welding?
a. After the weld cools
b. During heating period
c. After completion of current
d. Just at the time of passing the current
If t is the thickness of sheet to be spot welded,
then electrode tip diameter is equal to
_______.
a. t2
b. 2 sq. rt. of t
c. Sq. rt. of t
d. 1.5 sq. rt. of t
A twist drill is specified by which of the
following?
a. Its shank and diameter
b. Shank, material and flute size
c. Its diameter and lip angle
d. Shank, material and diameter
Which of the following is used to measure the
clearance between the value and tappet of an
automobile engine?
a. Shape gauge
b. Slip gauge
c. Feeler gauge
d. Vernier scale
Speedometer drive is generally taken form:
a. Gear box
b. Fan belt
c. Fly wheel
d. Frontwheel
What is the usual percentage of cut on the
return stroke of hack saw blade?
a. 0
b. 5
c. 7
d. 9
Which of the following will best describe
sunk key?
a. The keyway is helical along shaft
b. The keyway is cut in shaft only
c. The keyway is cut in hub only
d. The key is cut in both shaft and hub
Which of the following where turn buckle
has?
a. Left hand threads on one end and right hand threads on
other end
b. Right hand threads on both ends
c. Left hand threads on both ends
d. No threads
Which of the following is the best process for
butt welding of two plates each of which is 25
mm thick?
a. Electro slag welding
b. Gas welding
c. Submerged arc welding
d. Steam welding
Which of the following statement(s) is correct
for an oilless bearing:
a. The oil film is maintained by supplying oil under
pressure
b. The oil film pressure is produced only by rotation of the
journal.
c. Do not need external supply of lubricant
d. Grease is needed to be applied after some intervals
The working load P for a chain for crane
applications is expressed in terms of diameter
of link “d” in cm as follows.
a. P = 1.5d2
b. P = 25d2
c. P = 50d2
d. P = 500d2
The column splice is used for increasing:
a. Cross-sectional area of the column
b. Length of the column
c. Strength of the column
d. All of the above
Speedometer drive is generally taken form:
a. Gear box
b. Fan belt
c. Fly wheel
d. Frontwheel
The behavior of metals where in strength of a
metal is increased and the ductility is decreased
on heating at a relatively low temperature after
cold working is called:
a. Clustering
b. Twinning
c. Screw dislocation
d. Strain aging
Which of the following statements(s) is correct
in “carbon steel castings”?
a. The percentage carbon is less than 1.7%

b. The percentage carbon is between 1.7% to 2%
c. The percentage for alloying elements is controlled
d. None of the above
Aluminum alloys for pressure die casting:
a. Must not be free from hot shortness

b. Must have iron as one of the constituents
c. Must not posses considerable fluidity
d. Must be light
Which of the following is maximum in 18-4-1
high speed steel?
a. Tungsten
b. Chromium
c. Argon
d. Iron
Super conductors:
a. Exit at temperature below 10K

b. Are the dense metals without voids
c. Are non-metallic substances
d. Are the purest forms of metals
When large number of components are turned
and parted off form a bar, the chuck generally
used is:
a. Two jaw chuck

b. Four jaw chuck
c. Collet chuck
d. Magnetic chuck
Cutting speed for some materials are as under
which one of the following could be cutting
speed for brass?
a. 30 m/min
b. 40 m/min
c. 80 m/min
d. 50 m/min
If V id the volume of metal in casting and A is its
surface area, then the time of solidification will
be proportional to:
a. V2 , 1/A
b. 1/V2 , A2
c. V , 1/A2
d. V2 , 1/A2
The draft allowance on metallic pattern as
compared wooden ones is:
a. More
b. Same
c. Less
d. More or less depending on size
Arc metal patterns are used for:
a. Precision castings
b. Small castings
c. Large castings
d. Large scale production of castings
What tool is used in foundry for repairing the
mould?
a. Swab
b. Gagger
c. Bellows
d. Rammer
What tool is used in foundry for smoothening
and cleaning out depression in the mould?
a. Swab
b. Gagger
c. Bellows
d. Rammer
Which of the following does not have to be
lubricated when drilling?
a. Brass
b. Steel
c. Monel
d. Mild steel
The tool used precision work to smooth or
enlarge holes is called a:
a. Round out
b. Drift pin
c. Reamer
d. Protractor
When measuring a drill for size, measure across
the
a. Margins
b. Flutes
c. Shank
d. Point
How do you call the tool used for cleaning files?
a. File cleaner
b. File card
c. File oilstone
d. Scraper
The melting point of babbitt is approximately:
a. 1000°F
b. 650°F
c. 750°F
d. 500°F
How is tubing measured?
a. Inside diameter
b. Outside diameter
c. Thickness of wall
d. Wire gage
Which of the following metals will respond to
heat treatment?
a. Cast iron
b. Wrought Iron
c. Medium Carbon Steel
d. Low Carbon Steel
The ability of metal to withstand tools without
breaking down is:
a. Stress
b. Strength
c. Strain
d. Elasticity
Which of the following metals is non-magnetic?
a. Cast iron
b. Alloy Steel
c. Cast Steel
d. Manganese Steel
reciprocates and the feed is stationary.
a. Planing
b. Shaping
c. Turning
d. Reaming
Which of the following is not use for cutting
threads in holes?
a. Tapping tap
b. Plug tap
c. Taper tap
d. Bottoming tap
Herring bone gears are gears which:
a. Do not operate on parallel shafts

b. Have a line contract between the teeth
c. Consists of two left handed helical gears
d. Tend to produce thrust on the shafts
Which of the following statements is true for the
internal stresses existing in a welded connection?
a. Internal stresses are not relieved by heat treatment

b. Internal stresses are not relieved when weld is peened
c. Internal stress may be relieved when weld is peened
d. Internal stresses are relieved by x-ray analysis
Stainless steel is obtained principally by the use
of which of the alloying elements?
a. Chromium
b. Nickel
c. Carbon
d. Tungsten
Galvanized iron is a term referring to iron coated
with:
a. Tin
b. Zinc
c. Magnesium
d. Aluminum
Which if the following is not a common term
relating to the classification of fits?
a. Tunking
b. Snug
c. Medium force fit
d. Bound
In usual spur gearing, which of the following
statement(s) is correct?
a. Pitch circle and base circle are the same

b. Working depth includes the clearance
c. Tooth outline are usually involute curves
d. Tooth outline are usually cycloidal curves
In general, the design stress and factor of safety
are related as follows:
a. Design stress = ultimate stress time factor of safety.

b. Design stress = ultimate stress divided by factor of
safety.
c. Factor of safety = design stress divided by ultimate
stress.
d. Ultimate stress = factor of safety divided by design
stress.
In usual spur gearing, the:
a. Pitch circle and abase circle are the same.

b. Working depth includes clearance
c. Tooth outline are always cycloidal curves
d. Tooth outline are usually involute curves
Which of the following is the not the other name
of circumferential stress for thin walled
cylinders.
a. Hoop stress
b. Girth stress
c. Tangential stress
d. Longitudinal stress
How do you call the ratio of the volumetric
stress to volumetric strain?
a. Modulus in shear
b. Stress to strain ratio
c. Volumetric ratio
d. Bulk modulus
Hearing bone gears are gears which:
a. Do not operate parallel shafts

b. Have a line contact between the teeth
c. Tend to produce and thrust on the shafts
d. Consists of two left handed helical gears
Which of the following is the smallest size
drill?
a. #80
b. #1
c. #60
d. #0
The ability of metals to stand loads without
breaking down
a. strain
b. stress
c. elasticity
d. strength
Which of the following is not a classification
of iron ore
a. siderite
b. hermatite
c. sulfurite
d. magnetite
Ferrous metals contain a relatively large
amount of
a. manganese
b. carbon
c. sulfur
d. phosphorus
Which of the following metal is easy to
chisel?
a. Alloy steel
b. Manganese steel
c. Stainless steel
d. Cast iron
The ability of material or metal to resist being
crushed is
a. Fatigue strength
b. Bending strength
d. Compressive strength
Which of the following is not part of the
headstock?
a. Anvil
b. Spindle
c. Motor
d. Back pressure
Which of the following is not used to temper
steel?
a. Oil bath
b. Brine/salt bath
c. Steam bath
d. Water bath
Which of the following is not a kind of cast
iron?
a. Gray iron
b. White iron
c. Malleable iron
d. Lead iron
A machinery operation whereby the tool
rotates while the feed is stationary.
a. Shaping
b. Milling
c. Turning
d. Reaming
What process does not belong to the group?
a. Brazing
b. Soldering
c. Hardening
d. Resistance welding
Which tool does not belong to the group?
a. Vice grip
b. Feeler gage
c. Torque wrench
d. Adjustable wrench
Which of the following metals is non-
magnetic?
a. Manganese steel
b. Cast steel
c. Alloy steel
d. Cast iron
One important skill that operators of machine
tools must have is an understanding of
measurement which demands
a. speed
b. precision
c. sociability
d. neatness
Which of the following is not part of a lathe
machine?
a. fan
b. carriage
c. headstock
d. tailstock
The machine which can flatten surface on a
horizontal, vertical or angular plane is:
a. Drilling machine
b. Shaper machine
c. Power saw
d. Lathe machine
Which of the following is not the work of a
machinist?
a. Reboring
b. Overhauling
c. Grinding
d. Boring
The area of the machine shop whose metal is
being melted to form a new shape is the:
a. Foundry area
b. Tool and die
c. Welding area
d. Mass production area
A machine used in testing steel generally
strike the specimen with an energy from 220
to 265 ft-lb.
a. Izod test
b. Charpy test
c. Rockwell test
d. Test blocks
An iron in which most of the carbon is
chemically combined with the iron:
a. Cast iron
b. Gray iron
c. White iron
d. Malleable iron
Through how many degrees must an involute
cam turn in order to raise its follower 3 inches
if the diameter of the base circle is 5 inches.
a. 58.7 deg
b. 180 deg
c. 64.4 deg
d. 68.79 deg
The space between the adjacent teeth
a. tooth
b. flack
c. backlash
d. width
An iron has physical properties closely
resembling those of mild steel
a. Malleable cast iron
b. Malleable iron
c. White iron
d. Gray iron
Gears used to transmit power between shafts
axis of which it intersect
a. Spur gears
b. Bevel gears
c. Helical gears
d. Straight bevel gears
An important accessories of milling machines
a. Milling machine vise
b. Cutters
c. Ram
d. Vertical milling attachment
They are usually the steel or steel casting
a. Mild steel
b. Carbon steel
c. Fire box steel
d. Drop forge dies
The cheapest and the most abundant
engineering material
a. aluminum
b. steel
c. Cast iron
d. babbits
Milling machine accessories are used to hold
milling cutter in the milling machine
a. Spindle – nose tooling
b. Milling machine cise
c. Vertical milling attachment
d. Milling machine arbors
The size of an equal-length fillet weld shall be
based on the length of the largest
a. Isosceles right triangle
b. square
c. Right triangle
d. rectangle
If gears cannot connect parallel shafts, they
are called:
a. Cycloidal gears
b. Helical gears
c. Spur gears
d. Toothed gears
The path traced by a point moving at a fixed
distance from an axis and with a uniform
motion to the axis and a point moving such a
path:
a. Helical motion
b. Spherical motion
c. Translational
d. Path of a point
The maximum stress which is reached during
a tension test:
a. Stress
b. Elasticity
c. Strain
d. Tensile strength
The frustums of two cones are used in a
manner to permit a variation of velocity ratio
between two parallel shafts
a. Evans friction cones
b. Bevel cones
c. Spherical cones
d. Friction gearing
Weld-metal impact specimen shall be taken
across the weld with one face substancially
parallel to and within:
a. 3/4 “
b. 1/32”
c. ¼”
d. 1/16”
A joint between two overlapping members in
which the overlapped edge of one member is
welded with a fillet weld:
a. A single welded lap joint
b. Double welded lap joint
c. A single lap joint with backing
d. Tack weld
Imparts of reciprocating motion to a single
point cutting tool
a. Dividing head
b. Slotting attachment
c. Circular pitch
d. Circular milling attachment
The follower reciprocates or oscillates in a
plane perpendicular to the axis of rotation of
the cam.
a. Radial cam
b. Cylindrical cam
c. Cam curves
d. Tangential cam
Strength of a material is that of a stress
intensity determined by considering the
maximum test load to act over the original
area of the test specimen:
a. Yield point
b. Ultimate strength
c. Breaking strength
d. Elastic strength
The follower reciprocates or oscillates in a
plane parallel to the axis of the rotation:
a. Cam curves
b. Cylindrical cam
c. Tangential cam
d. Radial cam
A test for pipe used for coiling in sizes 2
inches
a. Flaring
b. Crush
c. Flange
d. Bend
An alloy of tin, copper, antimony, or
sometimes lead:
a. Gold
b. Babbitt
c. Aluminum
d. Cast iron
A weld place in a groove between two
abutting members
a. Full-fillet weld
b. Tack weld
c. Butt weld
d. Fillet weld
A weld of approximately triangular cross
section that join two surfaces at
approximately right angles as in lap joint: tee
joint; corner joint
a. Single welded lap joint
b. Fillet weld
c. Tack weld
d. Butt weld
A corrosion occurs within or adjacent to a
crevice formed by contact with another piece
of the same or another metal:
a. Pitting
b. Galvanic
c. Erosion
d. Crevice
Wheels are sometimes used for the
transmission of high power when an
approximately constant velocity ratio is
desired:
a. Bevel cones
b. Friction gearing
c. Spur friction wheels
d. Evans friction wheels
Gearing in which motion or power that is
transmitted depends upon the friction between
the surfaces in contact
a. Bevel gears
b. Spur friction wheels
c. Evans friction gearing
d. Friction gearing
A bevel gears of the same size mounted on a
shaft at 90 degrees
a. Crown gears
b. Spur gears
c. Angular gears
d. Miter gears
A fillet weld whose size is equal to the
thickness of the thinner joint member
a. Butt joint
b. Butt weld
c. Tack weld
d. Full –fillet weld
The ratio of stress to the corresponding strain
below the proportional limit
a. Stress-strain diagram
b. Gage method
c. Modulus of elasticity
d. Tensile strength
The shearing strain of a block of metal, 3
inches high is subject to a shearing high force
which distorts the top surface through a
distance of 0.0036 inch.
a. 0.0015 rad
b. 0.008 rad
c. 0.0010 rad
d. 0.0012 rad
Determine the number of teeth in a driver of
two spur gears mesh which has a velocity
ratio of 0.75. The driven gear has 36 teeth
a. 50
b. 46
c. 48
d. 26
within the elastic limit, the stress is
proportional to strain.
a. Hooke’s law
b. Modulus of elasticity
c. Offset ratio
d. Buckingham’s principle
The corrosion of iron or iron=based alloys
a. Rusting
b. Crazing
c. Chalking
d. Fritting
Steel containing large amounts of mild nickel
and chromium
a. Carbon steel
b. Stainless steel
c. Alloy steel
d. Cat steel
It refers to any layer or deposit of extraneous
material on the hat transfer surface
a. Low line
b. Pressure drop
c. Fouling
d. Scaling
The total amount of permanent extension of
the gage length measured after the specimen
has fractured and is expressed ads percentage
increase of the original gage length
a. Elongation
b. Strain
c. Stress
d. Elastic limit
It is used to enable milling machine to take
climb milling cuts
a. Helical driving mechanism
b. Spindle
c. Read out
d. Backlash eliminator
A weld made to hold the parts of a weldment
in proper alignment until the final welds are
made
a. Butt weld
b. Tack weld
c. Fillet weld
d. Full fillet weld
The change in length per unit original length
is
a. Strain
b. Stress
c. Deformation
d. Elastic modulus
the temperature above which the alloy is
liquid and will run
a. Melting point
b. Fow point
c. Pour point
d. Liquids
A cone formed by elements which are
perpendicular to the elements of the pitch
cone at the large end
a. Cone distance
b. Back cone
c. Root cone
d. Cone center
A machine used for the testing of very thin
steel or surface layers
a. Charpy test
b. Izod test
c. Description test
d. Rockwell test
A gear is one in which angle is 90 degrees
that is the pitch cone has become a plane
a. Crown gear
b. Angular gear
c. Miter gear
d. Spiral gear
The deterioration of organic coating
characterized as completely
a. Chalking
b. Rusting
c. Chocking
d. Fritting
Is a form of correction that develop on a
highly localized areas on a metal surfaces
a. Crevice
b. Erosion
c. Galvanic
d. Spitting
test is designed primarily for application to
electric welded tubing for detection of lack of
penetration or overlaps resulting from flash
removal in the weld.
a. Butt weld
b. Paste
c. Lap weld
d. Double butt weld
Have the same thermal and minimum film
thickness limitation as sleeve bearing
a. Ball bearing
b. Roller bearing
c. Thrust bearing
d. Oil bearing
An oil storage roof formed to approximately
the surface of a right cone, supported only at
its periphery
a. Self-supporting umbrella roof
b. Self- supporting dome roof
c. Supported cone roof
d. Self-supporting cone roof
Test sometimes referred to as an upsetting test
a. Bend
b. Flaring
c. Flange
d. Crush
What load P which cause a total deformation
of 0.036 inch of a steel rock which has a cross
section area of 4 in^2 and a length of 6 ft.
a. 55,000 lb
b. 40,000 lb
c. 60,000 lb
d. 50,000 lb
An oil storage tank roof formed to
approximately spherical surface, supported
only at its periphery
a. Self-supporting umbrella roof
b. Self-supporting cone roof
c. Self-supporting
d. Supported cone roof
The unit of deformation is called:
a. Torsion
b. Strain
c. Stress
d. shear
A circle bounding the bottom of the teeth:
a. Addendum circle
b. Addendum circle
c. Pitch circle
d. Dedendum circle
A 3” diameter short shaft carrying 2 pulleys
close to the bearings transmit how much
horsepower if the shaft makes 280 rpm
a. 199 hp
b. 198 hp
c. 200 hp
d. 210 hp
A cylindrical tank with 10 in inside diameter
contains oxygen at 2500 psi. calculate the
required wall thickness in mm under stress of
28,000 psi
a. 11.44 mm
b. 11.34 mm
c. 10.6 mm
d. 10.3 mm
The minimum clearance allowed for meshing
spur gears with a circular pitch of 0.1571 and
diametral pitch of 20. the spur gear have 25
teeth
a. 0.007855
b. 0.007558
c. 0.008578
d. 0.007585
SAE steel that responds to heat treatment
a. SAE 1060
b. SAE 1117
c. SAE 1030
d. SAE 1020
Which of the following is the differential of
the shear equation?
a. Bending moment
b. Load of the beam
c. Tensile strength of the beam
d. Slope of the beam
Which of the following materials to be
utilized to reduce cost in the manufacturing of
large worm gears?
a. Alloyed aluminum
b. Bronze rim with cast iron spider
c. Cast iron rim with bronze spider
d. All of the above
It is hardening treatment whereby a cast metal
is being heated to a very high temperature
then suddenly subjected to rapid cooling to
improve hardenability or wear resistance is
called
a. Normalizing
b. Tempering
c. Annealing
d. Quenching
Determine the estimated weight of an A-36
steel plates size 3/16” x 6’ x 20’
a. 919 lbs
b. 1012 lbs
c. 829 lbs
d. 735 lbs
The length of arc between the two sides of a
gear tooth on the pitch circle
a. Circular thickness
b. Axial plane
c. Helix angle
d. Chordial curves
Split pulley or pulley made of separate section
bolted together at the rim, the maximum
speed should be limited to about _____% of
the maximum speed of solid pulley
a. 65 to 75%
b. 45 to 50%
c. 55 to 60%
d. 80 to 90%
Killed steel is very much associated with
a. manganese
b. sulfur
c. phosphorous
d. silicon
Determine the estimated weight of an A-36
steel plate of size ½ x 4 x 8
a. 280 kg
b. 332 kg
c. 301 kg
d. 297 kg
A type of welding whereby a wire or powder
from the nozzle of a spray gun is fused by a
gas flame, arc or plasma jet and the molten
particles are projected in a form of a spray by
means of compressed air or gas
a. Electro-slug building
b. Electro-beam welding
c. Plasma-arc welding
d. Metal spray welding
Heating of metal above the critical
temperature and then cooling slowly usually
in the furnace to reduce the hardness and
improve the machinability is called
a. Normalizing
b. Annealing
c. Tempering
d. Quenching
Accident prevention is
a. An association of employers, organization and
individuals
b. The foreman’s responsibility just as much as production
c. The responsibility of top management
d. A job of a safety director
Major component of bronze casting
a. Copper
b. Manganese
c. Zinc
d. Lead
Commonly utilized/cheapest shaft material
available in the market with carbon content of
0.28 to 0.34%
a. SAE 4132
b. SAE 4320
c. SAE 1030
d. SAE 4130
Alloy steel known for its resistance to
corrosion, abrasion, and wear that is usually
ideal for mill grinding of ore in cement and
concentrator application. It is usually
combined with molybdenum to increase the
depth hardening.
a. Manganese chromium steel

b. Chromium-moly steel
c. Chorome-nickel-moly steel
d. Manganese-moly steel
Galvanized steel plate is
a. Aluminum
b. Tin
c. Zinc
d. Manganese
What heat treatment process can cast steel
materials of high chrome, high manganese,
etc. type steel be subjected for the purpose of
machining process?
a. Annealing
b. Tempering
c. Normalizing
d. Quenching
Cast alloy steel for very high temperature
application
a. Manganese-nickel steel casting
b. High chrome steel casting
c. Chrome nickel steel casting
d. High manganese casting
Flexible material used to seal pressurized
fluids, normally under dynamic condition
a. Nylon
b. Seal
c. Teflon
d. Packing
A type of gear tooth cut inside a cylinder or
ring
a. Rack gear
b. Ring gear
c. Miter gear
d. Internal gear
It has molybdenum alloy except
a. SAE 43XX
b. SAE 41XX
c. SAE 6XXX
d. SAE 5XXX
To prevent leakage in dynamic seal
a. Gasket
b. Seals
c. Felts
d. Packings
Which of the following elements when large
quantity is harmful to ferrous metal?
a. Sulfur
b. Silicon
c. Zinc
d. Aluminum
A metal characteristic that withstands forces
that causes twisting.
a. Torsional strength
c. Twisting moment
d. elasticity
Fillet radius in machine parts is usually
introduced to:
a. Improve the lock of the parts
b. Reduce concentration of stress and extend life of the
parts
c. Avoid obstruction
d. Necessary to lessen casting weight
a. Stud bolt
b. Acme threaded bolts
c. Square threaded bolts
d. Hex bolts
Hydrostatic bearing is one which:
a. The lube oil is supplied under pressure
b. Lube oil is not pressurized
c. There is no lube oil
d. Bearing is lightly loaded
Which of the following materials is unsuitable
as a bearing :
a. Teflon
b. Low carbon steel
c. Cast iron
d. Nylon
Safety features that must be placed and
maintained at machine, blacksmith, welding
and foundry shop.
a. Safety google
b. Walkway guide
c. Safety notices in markings
d. All of these
The angle, at the base cylinder of an involute
gear, that the tooth makes with the gear axis :
a. Base helix angle
b. Pressure angle
c. Arc of recess
d. Arc of approach
A kind of thread that is generally used :
a. UNEC
b. UNC
c. UNF
d. UNEF
Which of the following acronyms is not
generally used as standard
a. ASTM
b. SAE
c. IPS
d. AISI
What is the difference between the shaper and
a planer?
a. The tool of the shaper moves while on the planer is
stationary.
b. The shaper can perform slotting operation while the
planer cannot
c. The shaper handles large pieces while the planer
handles only small pieces
d. The tool of the shaper moves in reciprocating motion
while the tool in the planer moves in rotary motion.
The path of contact involute gears where the
force/power is actually transmitted. It is a
straight imaginary line passing through the
pitch point and tangent to the base circle.
a. Principal reference plane
b. Pitch point
c. Front angle
d. Line of action
The hardness of helical and herringbone gear
teeth after heat treatment is 210 to 300 Brinell
Hardness, for gear and pinion is at :
a. 360 Brinell min.
b. 400 Brinell max.
c. 340 – 350 normal
d. All of these
A type of gear commonly used in parallel-
shaft transmission especially when a smooth,
continuous action is essential as in high speed
drives up to 12,000 fpm :
a. Bevel gear
b. Herringbone gear
c. Spur gear
d. Helical gear
It is used in conjunction with circular cross
sectional members to retain oil and prevent
dirt, foreign particles, moisture and to permit
pressure differential between exterior and
interior of the applied part:
a. seal
b. gasket
c. Safety shield
d. packing
An object thrown upward will return to earth
with the magnitude of terminal velocity equal
to:
a. zero
b. One-half the initial velocity
c. Twice the initial velocity
d. The initial velocity
A liquid metal:
a. Mercury
b. Lead
c. Zinc
d. Aluminum
What type of gear which can transmit power
at a certain angle.
a. Helical gear
b. Worm gear
c. Bevel gear
d. Herringbone gear
Type of V-belt to use in a driving pulley with
speed of 360 rpm and transmitting 5 hp :
a. Type C belts
b. Type B belts
c. Type A belts
d. Type D belts
The arbitrary modification by removing a
small portion of a tooth material at the tip of
the gear tooth is called:
a. Tip removal
b. Tip undercut
c. Tip relief
d. Pressure angle cut
The first derivative of kinetic energy with
respect to velocity is:
a. power
b. acceleration
c. momentum
d. None of these
What is the difference between brass and
bronze?
a. Brass is composed of copper and zinc while bronze is
compose of copper and tin
b. Brass is composed of copper and zinc while bronze is
basically copper and tin plus non-ferrous alloy such as
manganese, aluminum, and chromium
c. Bronze is reddish in color while brass is a mixture of
copper and antimony
d. Bronze is mostly an alloy of copper and tin while brass is
a mixture of copper and antimony
The reciprocal of the diametral pitch
equivalent to the ratio of pitch diameter to the
number of teeth:
a. lead
b. clearance
c. module
d. involute
What is the property of a material which
resists forces acting to pull the material apart?
a. Shear strength
b. Tensile strength
d. Compressive strength
Which do not belong to foundry or metal
casting shop?
a. Shake-out machine
b. Molding machine
c. Coremaking
d. Forging machine
The center of gravity of a solid pyramid or
cone with a total height of H is :
a. 1/4 H
b. 3/5 H
c. 1/3 H
d. 1/3 H
The gradual chemical reaction by other
substance such that the metal is converted to
an oxide or other compounds :
a. corrosion
b. cheaping
c. rusting
d. weathering
A material that should be avoided in
constructing wood pattern:
a. Sap wood
b. Kiln dried wood
c. Heart wood
d. Core portion of wood
What is the moment of inertia of a rectangle
about its base?
a. bh2/6
b. bh3/3
c. Bh2/3
d. Bh3/12
What is the modulus of elasticity if the stress
is 44,000 psi and a unit strain of 0.00105 ?
a. 41.905 x 106
b. 42.300 x 106
c. 41.202 x 106
d. 43.101 x 106
Which of the following is not a structural steel
class?
a. Low carbon steel
b. Stainless steel
c. Medium carbon steel
d. Tool and die steel
What happens to a drill if the operating speed
is too fast?
a. Drill will crack
b. Drill will become overheated and will bend
c. Drill will become overheated and will be drawn from
steel
d. Drill will become very dull and wear fast
Copper and most of its alloys can be hardened
by:
a. Patenting
b. Cold working
c. Case hardening
d. Soaking
A type of coupling that allows slight amount
of torsional angular flexibility due to
introduction with some elastic material
cylindrically wrapped around the bolts in the
flange.
a. Simple elastic bonded coupling

b. Elastic material bushed coupling
c. Elastic material bonded coupling
d. All of the above
Outstanding safety record contributes to:
a. High productivity
b. Outstanding performance that expects reward from
management
c. Confidence in foreman’s ability to perform well
d. Pride and enthusiasm to one-self
The capacity of metal to withstand load
without breaking is :
a. Strength
b. Stress
c. Elasticity
d. Strain
Finding the resultant of two or more forces is
called :
a. Coplanar force
b. Non-coplanar forces
c. Couple
d. Composition of forces
A machinery operation whereby done with the
work accurately fastened has a reciprocating
(forward and backward) motion and the tool
head is stationary.
a. shaping
b. planning
c. turning
d. reaming
The phenomenon of continuous stretching
under load even if the stress is less than the
yield point :
a. Elasticity
b. Ductility
c. Plasticity
d. Creep
In a pair of gears, ______ is the plane
perpendicular to the axial plane and tangent to
the pitch surface.
a. Pitch
b. Pitch plane
c. Pitch circle
d. Pitch point
What type of gear is used for high speed
operation?
a. helical
b. spur
c. bevel
d. worm
V-belts operate efficiently at speed of about
(fpm) :
a. 4500
b. 4400
c. 4200
d. 3600
Name the type of chuck commonly used for
holding workpiece in a lathe operation?
Example, 3-jaw universal chuck, 4-jaw
independent chuck
a. Magnetic jaw chuck
b. 2-jaw independent
c. 8-jaw universal
d. combination
For a high corrosion resistant stainless steel,
what minimum chromium content is
required ?
a. 8%
b. 4.3%
c. 1.1%
d. 5.8%
Clearance to a new boiler installation to the
existing or old plant building should follow a
minimum clearance of ______ between top of
the boiler proper and the ceiling as stated in
the PSME code.
a. 2000 mm (max)
b. 1000 mm (max)
c. 2130 mm (max)
d. 2150 mm (max)
Ordinary steel begins to lose strength and
elasticity significantly at about :________ °F
a. 900-1000°F
b. 800-900°F
c. 750-850°F
d. 600-700 °F
Statement that a given body is in static
equilibrium means that the body cannot:
a. Have any type of motion
b. Be acted upon by more than one force
c. Undergo any displacement
d. Have any acceleration
Most effective alloying element for reducing
brittleness of steel at very low temperature:
a. manganese
b. molybdenum
c. silicon
d. nickel
Normal stress relieving temperature for cast
steel:
a. 200 to 350 F
b. 400 to 500 F
c. 300 to 400 F
d. 450 to 550 F
It is advised that in rubber belts application /
mounting, it should have an initial tension of
______ inch/ply.
a. 18 to 24
b. 15 to 20
c. 12 to 15
d. 10
Non-ferrous filler metal is melted into
grooves or as fillet on the mother metal; the
base metal is not melted. This is commonly
used for joining iron based machine parts or
in repair works of some materials. It is called:
a. Spot welding
b. Braze welding
c. brazing
d. Gas welding
What is commonly shop practice to prevent
solder from running away from surface to be
joined?
a. Surround the work with clay
b. Introduce around the work rolled wet cloth
c. Put asbestos sheeting around the work
d. All of these
The three-moment equation may be used to
analyze:
a. Tapered column
b. Continuous beam
c. Composite beam
d. Axially end loaded beam
is the unbalanced load on one end of the tooth
that results in higher stresses than when the
load is evenly distributed. To minimize this
problem, the face width “b” should not be
greater than the thickness (or pitch) of the
tooth. In the absence of test values, the
following can be a guide:
a. 2.5 Pc < b <4 Pc

b. 2.0 Pd < b <4 Pd
c. 2.5 Pd < b <4 Pd
d. 2.0 Pd < b <4 Pc
The property that characterizes a material
ability to be drawn into wire:
a. Ductility
b. Thermal conductivity
c. Tensile strength
d. Endurance limit
Deals only with the motion of bodies without
reference to forces that cause them:
a. dynamics
b. kinetics
c. statistics
d. kinematics
In shear pin or breaking pin design, we may
use the data experienced by Link-Belt for 1/8
inch to pins and breaking stress is _____ksi.
a. 40
b. 55
c. 50
d. 48
Recommended best cutting angle of drill for
work on steel or cast iron is _____ degrees.
a. 48
b. 63
c. 59
d. 50
Cold working of steel plates make the metal
_______.
a. Tougher
b. More ductile
c. Harder
d. More malleable
Considering a maximum safe center distance
of sprockets should be _____ pitches. Very
long center distance cause catenary tension on
the chain.
a. 70
b. 80
c. 60
d. 50
Hypoid gear is special type of gear like :
a. Worm gear
b. Spur gear
c. Herringbone gear
d. Bevel gear
be subjected before failure occurs:
a. Ultimate strength
b. Ultimate stress
c. Endurance limit
d. Tensile stress
lateral strain to the longitudinal strain
a. Stress
b. Strain
d. Strength
All are associated with the grade of steel
except:
a. SAE 43XX
b. SAE 13XX
c. SAE 10XX
d. SAE 74XX
Poisson’s ratio is the ratio of:
a. Shear strain to compressive strain
b. Elastic limit to compressive strain
c. Lateral strain to longitudinal strain
d. Elastic limit to proportional limit
Which of the following is not structural class
of steel?
a. Low carbon steel
b. Tool and die steel
c. High chrome alloy steel
d. High strength low alloy steel
The product of the resultant of all forces
acting on a body and the time that the
resultant acts:
a. Angular impulse
b. Angular momentum
c. Linear impulse
d. Linear momentum
The smallest area at the point of rupture of a
tensile specimen divided by the original area
is called:
a. Percentage elongation
b. Izod test
c. Charpy test
d. Percentage reduction of the area
It equalizes the energy exerted and the work
done thus preventing excessive or sudden
changes of speed:
a. flywheel
b. balance wheel
c. flywheel pulley
d. All of these
A mechanism which usually do the indexing
in a machine tool:
a. Universal chuck
b. Slooter
c. Dividing head
d. indexing
Metal that assists lubrication or lubricant in
itself:
a. zinc
b. antimony
c. babbitt
d. lead
A system of forces in space is in equilibrium.
If two unequal and opposite collinear forces
are added, which of the following if any us
true?
a. Equilibrium is maintained
b. Equilibrium is destroyed
c. An unbalance moment exists
d. None of these is true
It is a science of motion that can be solved in
terms of scalar or vector algebra:
a. Kinematics
b. Curvilinear translation
c. projectiles
d. accelaration
Permanent deformation or strain may occur
without fracture.
a. malleability
b. elasticity
c. ductility
d. plasticity
The ability of a metal to be deformed
considerably without rupture is called:
a. Malleability
b. elasticity
c. ductility
d. plasticity
When two elastic bodies collide, which of the
following laws can be used to solve for the
resulting velocity?
a. Dalton’s Law
b. Avogadro’s Law
c. Conservation of energy
d. Conservation of momentum and conservation of energy
When the hole is smaller than the shaft, it will
take pressure to put the parts together. The
allowance is said to be negative and is
termed :
a. Negative tolerance
b. Negative allowance
c. Negative fits
d. Interference of metal
Device used to measure accurately speed:
a. speedometer
b. Dial indicator
c. tachometer
d. Dial gage
If the velocity of a mass is the same all the
time during which motion takes place is
called:
a. deceleration
b. Uniform motion
c. acceleration
d. None of these
Length of contact between two mating parts
in a screw and nut threads measured axially is
called:
a. Arc of contact
b. Depth of engagement
c. Length of engagement
d. Axis of contact
The distance a helical gear or worm would
thread along its axis in one revolution if it
were free to move axially is called :______.
a. Length of action
b. Length of contact
c. land
d. lead
Major and minor diameters are commonly
used in:
a. Screw thread
b. bolts
c. gear
d. All of these
A lathe with multiple cutting stations:
a. Turret lathe
b. Engine lathe
c. Manual lathe
d. None of these
The nominal diameter of the bolts is the:
a. Major diameter
b. Minor diameter
c. Mean diameter
d. All of these
Ratio of unit lateral deformation to the unit
longitudinal deformation:
a. Poisson’s ratio
b. Strain
c. Stress
d. Modulus of rigidity
For moderate speed of mating gears, the ideal
ratio contact is:
a. 1.25 – 4.00
b. 1.20 – 1.45
c. 1.00 – 1.30
d. 0.35 – 1.45
A shaft is to be checked for concentricity. A
suitable method of performing the check is:
a. Bench centers and dial indicator
b. Line shafting bearing alignment
c. Observing vibration of the shafting
d. None of these
A kind of thread in which the width of the
thread us approximately equal to the depth of
the thread and the space between threads are
approximately equal.
a. Square thread
b. Acme thread
c. Bulttress thread
d. Whitworth thread
Which of the following is not used to
resemble the shape of tool bit ?
a. Round nose
b. Center cut
c. Square nose
d. Thread cutting
Negative allowance is also called:
a. Interference of metal
b. Feeler gage
c. micrometer
d. tolerance
A property of matter which causes it to resist
any change in its motion or state of rest.
a. brake
b. friction
c. inertia
d. impulse
Separate forces which can be so combined are
called:
a. Non-concurrent forces
b. Couple
c. Combined forces
d. Concurrent forces
A lathe machine threading mechanism :
a. Reverse gear and lever
b. Spindle gear
c. Change stud gear
d. All of these
It is the difference of addendum and
dedendum which is equivalent to the whole
depth less working depth.
a. Fillet space
b. Fillet radius
c. Clearance
d. Backlash
Machine tool used for laying straight lines on
metal surfaces made of sharp tool steel is
called
a. Plain scriber
b. A trammel
c. Hermaphrodite caliper
d. divider
All are associated with standard material
specified except:
a. American Iron and Steel Institute
b. Society of Automotive Engineers
c. Southeast Asia Iron and Steel Institute
d. American Society for Testing Materials
The best instrument for measuring a thousand
of an inch
a. micrometer
b. tachometer
c. caliper
d. pyrometer
Tooth width measured along the chord at the
pitch circle:
a. Flank
b. Face width
c. Width of space
d. Chordal thickness
equally shared by its arms. Rim must be rigid
to support these arms and also the head is
recommended for its stiffening value. The
assumption in the detailed design of rim
thickness and depth of beam is _____ circular
pitch (Pc)
a. 0.65
b. 0.50
c. 0.56
d. 0.44
Alloy that improves strength of steel at high
temperature application.
a. tungsten
b. molybdenum
c. chromium
d. All of these
A furnace used in melting ferrous metals:
a. Annealing furnace
b. Tempering furnace
c. Induction furnace
d. Normalizing furnace
A furnace used in melting non-ferrous metals
a. Cupola furnace
b. Crucible furnace
c. Induction furnace
d. Tempering furnace
Endurance strength is nearly proportional to
the ultimate strength but not with
a. Yield strength
b. Design stress
c. Shear stress
d. All of the above
Liners are normally made of
a. Cast iron
b. Alloyed bronze
c. Alloyed steel
d. Alloyed aluminum
Used in as cast conditions steel casting with
carbon content less than ________ % C
a. 0.26
b. 0.20
c. 0.15 to 0.18
d. 0.25
The yield strength of a regular yellow brass
(65 to 79% Cu, 30 to 35% Zn) can be
increased/ improved by:
a. Cold working
b. tempering
c. Chill casting
d. Heat treatment
The purpose of these parts in application are
to have better bearing to seal the guard
against marring etc.
a. Bearing journal
b. Metallic seal
c. washer
d. Shaft seal
Metals are conductive because
a. The electrons are loosely bound to the nuclei and
therefore mobile
b. Having characteristic metallic luster
c. They are on the left side of the periodic table
d. They have extra electrons are exhibited by normally
possible balance state
It is considered semi-solid lubricant
a. Lube oil
b. graphite
c. grease
d. All of these
What is the common cutting fluids used for
cutting metals
a. Water with soda and borax
b. Light mineral oil
c. Soluble oil
d. All of these
Good stabilizer in stainless steel
a. columbium
b. titanium
c. tantalium
d. All of these
The good deoxidizer in steel melting
a. manganese
b. silicon
c. aluminum
d. All of these
The usual ratio of water to soluble oil used as
cutting fluid
a. 50% water to 50% oil
b. 2 water to 1 oil
c. 3 water to 1 oil
d. 4 to 80 water 1 oil
Killed steel is always associated with
a. silicon
b. manganese
c. phosporous
d. sulfur
Which of the following does not belong to the
group
a. welding
b. soldering
c. casting
d. brazing
Which of the following is most popular
soldering of metal
a. 10/80
b. 45/55
c. 50/50
d. 60/40
The motion of an object diminished/decreased
speed
a. deceleration
b. Retarded motion
c. Negative impulse
d. All of these
It is recommended not to have a direct drive
and drive sprockets if the ratio of their teeth
exceeds ______, use two or more step
combination
a. 10 times
b. 8 times
c. 5 times
d. 6 times
It is used to change rotary motion to
reciprocating motion
a. Helical gear
b. Rack gear
c. Worm gear
d. Spur gear
Stresses that are independent loads
a. Working stress
b. Operating stress
c. Residual stress
d. Shear stress
The distance of the tooth, which is equal to
the sum of the addendum and dedendum
a. Full depth
b. Whole depth
c. Working depth
d. dedendum
The concave portion of the tooth profile
where it joints the bottom of the tooth space
a. Fillet curve
b. Fillet radius
c. Bottom depth
d. fillet
In gear design, the ratio of the pitch diameter
in inches to the number of teeth
a. Module
b. Diametral pitch
c. English module
d. Circular pitch
It is recommended for high speed application
that the minimum number of teeth in small
sprocket should be
a. 26 to 30
b. 12 - 16
c. 26 - 28
d. 18-24
Continuous stretching under load even if the
stress is less than the yield point
a. plasticity
b. elasticity
c. creep
d. ductility
Which of the following is not a structural
class of steel
a. High speed steel
b. Tool and die
c. Low carbon
d. High carbon
Opposite direction parallel forces
a. concurrent
b. coplanar
c. couple
d. Non-coplanar
The ration of the moment of inertia of the
cross section of the beam to the section
modulus
a. Equal to the radius of gyration
b. Equal to the area of the cross section
c. Measure of distance
d. Dependent on the modulus of elasticity
Which of the following is the differential of
the shear equation
a. Bending moment of the beam
b. Tensile strength of the beam
c. Slope of the elastic curve
d. Load of the beam
Gear used to transmit power at high velocity
ratios between non intersecting shafts that are
usually but not necessarily at right angle
a. Helical gear
b. Bevel gear
c. Worm gear
d. Spiral gear
It is arbitrarily defined as the push and pull
a. force
b. work
c. inertia
d. power
The changes in shape or geometry of the body
due action of a force on it is called
deformation or
a. Shear stress
b. stresses
c. compressive
d. strains
For evenly distributed and uniform wear on
each meshing gear tooth, the ideal design
practice is to consider a ____
a. Wear resistance alloy addition to tooth gear
b. Heat treatment of the gears
c. Hardening of each tooth
d. Hunting tooth addition
The reciprocal of a diametral pitch or the ratio
of pitch diameter to number of teeth
a. lead
b. module
c. involute
d. clearance
It is the ability of the material to resist
deformation under stress
a. plasticity
b. stiffness
c. toughness
d. All of these
Flat leather belting not recommended for use
in speed excess of _____ fpm
a. 3600
b. 4800
c. 6000
d. All of these
The angle included between the sides of the
thread measured in an axial plane in a screw
thread
a. Angle of thread
b. Angle between thread or 40
c. Helix angle thread
d. Half angle thread or 20
The property of a material that relates the
lateral strain to longitudinal strain
a. strain
b. stress
d. Endurance limit
Eccentrically loaded bearing is also called
a. Full bearing
b. Offset bearing
c. Partial bearing
d. Fitted bearing
In the selection of wire rope, regular lay
means wires and strands are arranged in the
following manner
a. Twisted in same direction
b. Twisted in any direction
c. Twisted in opposite direction
d. Twisted in along direction
In involute teeth, the pressure angle is often
defined as the angle between the line of action
and the line of tangent to the pitch circle. It is
also termed as
a. Helix angle
b. Angle of recess
c. Angle of obliquity
d. Arc of action
Height of the tooth above pitch circle or radial
distance between pitch circle and top land and
the tooth
a. Top tooth
b. addendum
c. land
d. Hunting tooth
The function of clutch in the machine tools is
a. Lowering the drive
b. Alignment of drive shaft
c. To disconnect or connect at will the drive
d. To insure that two shafts lineup at high speed
The amount by which the width of a tooth
space exceeds the thickness of the engaging
tooth on the pitch circles
a. backlash
b. clearance
c. undercut
d. Chordal thickness
Which does not belong to the group
a. SAE
b. AISI
c. SEA II
d. ASTM
What is the SAE specification number of
Molybdenum
a. SAE 2XXX
b. SAE 3XXX
c. SAE 4XXX
d. SAE 5XXX
What will be the effect in bushing gears
without backlash
a. jamming
b. overheating
c. overload
d. All of these
Range of helix angle on helical gear
a. Less than 18
b. 15-25
c. 20-35
d. 35-40
The distance a helical gear or worn would
thread along its axis in one revolution if it
were free to move axially
a. lead
b. thread
c. pitch
d. land
It refers to the surface of the gear between the
fillets of adjacent teeth
a. Top land
b. Bottom land
c. pitch
d. fillet
The distance between adjacent rivets is called
a. Pitch
b. crest
c. lead
d. none of these
A plane perpendicular to the axial plane and
to the pitch plane. In gears with parallel axis,
the transverse plane and the plane of rotation
coincide
a. Transverse plane
b. Principal reference plane
c. Normal plane
d. Pitch plane
What tool will be used in making wood
pattern in the foundry shop
a. Band saw
b. Drill machine
c. Saw and chisel
d. hammer
All are functions of lubricating oil except
a. adhesion
b. Corrosion prevention
c. Act as coolant
d. To lighten the load
What type of bearing which totally encloses
the shaft
a. Offset bearing
b. Central bearing
c. Babbit bearing
d. Full bearing
Not adaptable to welding due to strength and
poor ductility
a. Copper parts
b. Aluminum parts
c. Cast iron parts
d. All of these
In general, the design stress and factor of
safety are related as follows
a. Design stress = ultimate stress times factor of safety
b. Design stress = ultimate stress divided by factor of safety
c. Factor of safety= design stress divided by ultimate stress
d. Ultimate stress = factor of safety divided by design stress
The color of pipe for communication is
a. White
b. Blue
c. Yellow
d. orange
It improves red hardness of steel
a. Chromium
b. cobalt
c. boron
d. lead
A metal which has a high electrical
conductivity bit should not be used for high
temperature metal
a. silicon
b. zinc
c. Chrome alloy
d. carbide
Finding the resultant of two or more forces is
called
a. Co-planar forces
b. Non coplanar forces
c. Couple
d. Composition of forces
Eccentrically loaded bearing is also called
a. Full bearing
b. Offset bearing
c. Partial bearing
d. Fitted bearing
The best instrument for measuring thousanth
of an inch
a. micrometer
b. tachometer
c. Caliper
d. pyrometer
Galvanized iron is term referring to iron
coated with
a. aluminum
b. tin
c. zinc
d. manganese
The ability of metal to resist being crushed
a. Shearing strength
b. Compressive strength
d. Tensile strength
Is the permissible variation of the size of a
dimension
a. tolerance
b. allowance
c. Clearance
d. interference
The single force which produces the same
effect upon a body as two or more forces
acting together is called:
a. Resultant force
b. Co-planar force
c. Couple
d. Non coplanar force
Product of mass and linear velocity is known
as
a. impulse
b. Linear momentum
c. Angular momentum
d. impact
What is the SAE specification number of
Molybdenum-chromium-nickel
a. 48XX
b. 47XX
c. 46XX
d. 45XX
Plus or minus of the tolerance is also called
a. Total tolerance
b. Unilateral tolerance
c. Bilateral tolerance
d. none of these
Some experiments made at Cornell University
showed that experience mechanic could bread
a _________ bolt due to tightening
a. 3/8 “
b. 5/8 “
c. ½”
d. 7/16 “
Common defects encountered in the foundry
shop steel casting operation and also in
welding practices
a. cracks
b. Cold shot
c. Parting time
d. Blow/pin holes
This particular cutting tool material could
withstand cutting temperature of 1800 F and
higher at cutting speed beyond those possible
with other cutting tool materials
a. Titanium carbide
b. ceramic
c. Carbide grade
d. Cubic boron nitride
Moment curve to simple beam with
concentrated load at middle span takes the
shape of a
a. triangle
b. rectangular
c. trapezoid
d. Semi eclipse
Type of chuck wherein the work piece with
standard diameter or size could be attached
fast and quick specially small size work of
mass production
a. Lathe drive plate
b. Clamp toe dog
c. Collet attachment
d. Steady center rest
Material may be stretched and still returns to
its former form/condition upon release is
called
a. plasticity
c. ductility
d. Elastic limit
The brittleness in steel at elevated temperature
is
a. Hard drawn
b. Cold lap
c. Red shortness
d. Residual stresses
Intermediate gear is also called______gear in
a gear train arrangement
a. idler
b. pinion
c. Third gear
d. Mounted gear
The top and bottom land for gears is similar
formed to crest and ______ for screw thread
a. flank
b. Root
c. Flank tooth
d. Top land
Cold drawing is also called
a. Hard drawn
b. Oxidized steel
c. Cold lap steel
d. Strain hardening
Which of the following services is not
considered to a be a work of a machinist
a. reboring
b. grinding
c. overhauling
d. honing
In machine shop, had forging operation of
lengthening a piece of stock while reducing
the cross sectional area of work is called
a. bloating
b. Upsetting
c. spreading
d. Draining out
The recommended age limit of fire tube
boilers
a. 35 years
b. 30 years
c. 40 years
d. 50 years
Silicon manganese steel designation, SAE
_____
a. 72XX
b. 40XX
c. 92XX
d. 9XX
rope design starts at 3-4 for standing rope
application, 5-12 for operating rope and ____
for hazard to life and property application line
foundry operation
a. Higher value
b. 7-10
c. 8-10
d. 10-18
when subjected to intermittent or repeated
load without causing failure is called
a. Ultimate stress
b. Endurance limit
c. Ultimate torque
d. Elastic limit
Which of the following tools does not belong
to the group
a. Hermaprodite caliper
b. divider
c. Double VEE block
d. trammel
__________ Is the theoretical profile of the
thread for a length of one pitch in the axial
plane on which design forms of both the
external threads are based
a. Basic form of thread
b. Effective thread
c. Basic profile of thread
d. Design form of external thread
One of the following materials is not
mentioned for wire rope pulley/sheave
applications
a. plastic
b. iron
c. paper
d. Copper alloy
Internal stress exerted by the fibers to resists
the action of outside force is called
a. Shearing stress
b. Tensile stress
c. Ultimate stress
d. Compressive stress
_____thread used where the thread requires
great strength and usually cut square on one
side slanting on the other side
a. janno
b. buttress
c. Square
d. double
In grater quantity, this element is harmful to
the molten ferrous metal
a. silicon
b. Aluminum
c. oxides
d. sulfur
For economical cost in the manufacturing
large worm gears the following materials are
usually applied
a. Bronzed rim with cast steel spider
b. Cast iron with bronze spider
c. Cast steel rim with brass spider
d. Alloyed aluminum rim with cast iron spider
Non metallic material of high melting
temperature being used as furnace lining
a. Quartz bricks
b. refractories
c. Silica sand
d. Dolomite clay bricks
Chromium steel ( to include heat and
corrosion resistant) designation
a. SAE 56XX
b. SAE 514XX
c. SAE 61XX
d. SAE9XX
Mirror finish has surfaces finess of_____rms
a. 1
b. 2-8
c. 1-3
d. 2-5
All terms and abbreviations deal with wire
rope arrangement except this ___which deals
with wire rope material strength
a. preformed
b. IWRC
c. Mps
d. Lang lay
Alloy steel axle under repeated load/stress
will eventually fail if the load/stress above the
endurance of the steel under consideration.
The endurance limit of the steel is therefore
a. Equal to the allowable stress of the module of elasticity
b. Equal to half of the ultimate strength
c. Equal to the module of elasticity
d. Equal to 80% of the elastic limit
Tap not used for cutting thread ________
a. Tapping tap
b. Bottoming tap
c. Plugging tap
d. Taper tap
Relief angle of single-point cutting mild steel
cast iron and other average work as
recommended should be in ranges of _____
degrees for high speed tools
a. 8-12
b. 10-15
c. 5-7
d. 12-16
Which of the following is an unsafe condition
in operating a lathe machine
a. Wearing denim pants/safety shoes
b. Wearing canvass apron
c
c. Operating with safety gloves
d. Wearing safety goggles/hearing aid
Which of the following does not affect the
tensile strength of steel?
a. Sulphur
b. Cobalt
c. Phosphorous
d. Boron
Which of the following is an example of
rectilinear translation?
a. Locomotive wheels
b. Rack gear
c. Piston of an engine
d. Jack
A petroleum by-product used as an electrode
in an electric arc furnace melting operation.
a. Anthracite coke
b. Foundry coke
c. Graphite electrodes
d. Bituminous coke
A machine shop equipment that can flatten
horizontally, vertically or angular plane.
a. Shaper machine
b. Welding machine
c. Drill machine
d. Power saw
What type of leather belting should be used at
an ambient temperature above 140°F and
possible acid liquid coming in contact with
the belt.
a. Welding machine
b. Combination of oak
c. Oak tanned
d. None of these
The material for engine radiator is usually
made of:
a. Yellow brass
b. Silicon brass
c. Admiralty brass
d. Navy brass
What factors can modify the recommended
cutting speed of known work piece?
a. Rough cutting of work piece

b. Modify the shape of the cutting tools
c. Use correctly shaped cutting tools
d. Depth of cut
In a cutting tool the cutting end can also be
generally called:
a. End cutting edge

b. Nose
c. Back rake
d. Side rake
What equation to be used in computing the
acceleration of the center of a rolling ball with
a diameter of 8 inches.
a. 0
b. rω2
c. ω2/r
d. V2/r
Form experience specify the conventional
limit of flywheel operations to be at 6000
ft/min for cast iron and ________ for cast
steel.
a. 7000
b. 8000
c. 10000
d. 12000
If a set of spur gears are made, installed and
lubricated properly, they normally may be
subjected to failure like:
a. Tooth spalling
b. Tooth peening
c. Pitting
d. Shearing
Normally cast iron contains 2% carbon or
more and silicon in the range of _____%.
a. 1 to 3
b. 2 to 4
c. 2 to 3
d. 1 to 6
A major component of cast steel is:
a. Silicon
b. Iron
c. Manganese
d. Chromium
The application of electrical current to the
corrosion circuit to counter the corrosion
reaction is called:
a. Cathodic protection
b. Sacrificial anodes method
c. Chemical corrosion process
d. Galvanic action
As the rule of thumb the depth of foundation
could be about 3.2 _____ times the engine
stroke.
a. 4.20
b. 4.0
c. 3.40
d. 3.80
Bevel gears subjected to corrosion and lightly
loaded are usually made of:
a. Bronze
b. Brass
c. Duralumin
d. All of these
The characteristics of tool steel sustain shocks
and major impacts is due to its:
a. Toughness
b. Stiffness
c. Ductility
d. Machinability
The flux that should be provided in soldering
electrical connection or commutator wires as
its tends to corrode the connections.
a. Sal ammoniac
b. Zinc chloride
c. Stearin
d. Acid fluxes
Treatment process that produces a residual
compressive stress at the surface (which
occupy more volume) and residual tension on
the inside that results in considerable increase
in the fatigue strength for members on
torsion/bending:
a. Partial quenching
b. Heavy oil quenching
c. Quenching
d. Shallow quenching
Surface connecting the crest and roots of the
screw thread.
a. Lead angle
b. Length of engagement
c. Top land
d. Flank
A good general purpose deoxidizer an
promotes fine grain in steel.
a. Copper
b. Magnesium
c. Molydenum
d. Silicon
It is hardening treatment whereby a cast metal
being heated to a very high temperature then
suddenly subjected to rapid cooling to
improve hardenability of wear resistance is
called:
a. Annealing
b. Normalizing
c. Tempering
d. Quenching
Moment of inertia is also called:
a. Modulus of elasticity
b. Weep strength
c. Radius of gyration
d. None of these
Nickel-Chromium-Molybdenum steel
designation. SAE:
a. SAE51XX
b. SAE74XX
c. SAE94XX
d. SAE64XX
It is the name applied to reciprocating circular
motion as that a pendulum.
a. Intermittent motion
b. Reciprocating motion
c. Oscillation
d. Momentum
Avoidance of vibration in equipment of
machinery foundations, a mass of weight
equal to ______ times the forces are needed.
a. 10 to 20
b. 8 to 15
c. 15 to 20
d. 8 to 10
Commonly used/produced screws/bolts/nuts
and for engineering applications is a ______
series.
a. UNC
b. ANSI
c. Withworth
d. UNF
It indicates how many times a volume of
material is heavier than an equal volume of
water.
a. Specific gravity
b. Specific volume
c. Specific weight
d. Specific density
Axially rectangular groove in a hub an shaft.
a. Keyseat
b. Cotter pin set
c. Flute
d. Setscrew point
The amount by which the dedendum in a
given gear/pinion exceeds the addendum of
its mating pinion/gear. Also the radial distance
between the top of a tooth and the bottom of
the mating tooth space.
a. Tip relief
b. Top land
c. Clearance
d. Space
Deflection of a beam is:
a. Proportional to the modulus if elasticity and moment of
inertia
b. Proportional to the load imposed and inversely to the
length squared
c. Inversely proportional to the modulus of elasticity and
moment of inertia
d. Inversely proportional to the weight imposed time the
length
The normal density of work space
requirement to use in the design of a work
room is ______ cubic feet per person.
a. 400
b. 388
c. 353
d. 424
Safety feature that must be placed and
maintained at Machine, Blacksmith, Welding
and Foundry Shops.
a. Walkway guide
b. Safety notice
c. Safety goggles
d. Safety notice in markers / boards
It is a symbol that the work surfaces should be
machined-finished and usually indicated in
the drawing and placed on line that represent
the surface to be machined.
a. f
b. 5
c. 20
d. F.A.O
Web is a part of a drill and is usually thicker
______.
a. Beside the land
b. Nearing the shank
c. Close to the future
d. At the tip portion
A carbon content in the range of ______ in
steel readily responds to heat treatment.
a. 0.35 to 40%C
b. 0.28 to 0.30%C
c. 0.18 to 0.25%C
d. 0.12 to 0.15%C
The soldering material commonly applied for
automobile radiator cores and roofing seams.
a. 15/85 % tin and lead
b. 50/50 % tin and lead
c. 45/55 % tin and lead
d. 20/80 % tin and lead
A research agency handling assistance to all
foundry machine shop and metallurgical plant
operation.
a. MIRDC
b. BOI
c. DOST
d. All of these
An act of cutting out a piece of metal at a
desired shape and size.
a. Broaching
b. Blanking
c. Slitting
d. Dinking
The surface of the gear between the fillets of
adjacent teeth is called:
a. Bottom land
b. Flank
c. Top land
d. Flank of tooth
In drilling soft materials use cutting angle as
low as 40 degrees but for extremely hard
material up to _________ degrees is
recommended.
a. 80
b. 65
c. 75
d. 70
The ideal thickness of the cutter at the pitch
line for cutting helical gears should be ______
of normal circular pitch.
a. 3/8
b. ¾
c. ½
d. 5/16
Progressive change if position of a body is
called:
a. Acceleration
b. Momentum
c. Motion
d. Force
In designing gears for power transmission
consider an efficiency of _________ as
recommended.
a. 96% or more
b. 89% or more
c. 85% or more
d. 98% or more
The five principal parts of the shaper are: the
table, tool slide, base, ram and ______.
a. Column
b. Vise
c. Drive motor
d. Apron
It is a good design practice for steel
lineshafting to consider a limit to the linear
deflection of __________ inch/foot length
maximum.
a. 0.050
b. 0.010
c. 0.020
d. 0.060
The conical surface at the starting end of the
thread is called:
a. Pitch cone
b. Chamfer
c. Crest
d. Flute
For ordinary steel, the modulus of elasticity
usually falls between ______ million pounds.
a. 20 to 31
b. 35 to 45
c. 20 to 35
d. 25 to 30
The modulus of elasticity for metals in
compression is usually taken as that in:
a. Tension
b. Bearing
c. Yield
d. Ultimate
Which of the following is the ratio of moment
and stress?
a. Strain
b. Section modulus
c. Contraction
d. Passion ratio
What is the flexural stress when of a
symmetrically cross-section beam when the
vertical shear is maximum.
a. Infinity
b. Zero
c. Maximum
d. minimum
The riveted joints in ASME Code has as
design surface compressive stress ______
higher than the design tensile stress.
a. 70 %
b. 60 %
c. 35 %
d. 50 %
What is the ratio of the minimum strength of
joint to the strength of solid joint in the
pressure vessel?
a. Efficiency
b. Relative strength
c. Performance factor
d. Joint efficiency
What is the usual factor of safety for a
pressure vessel?
a. 4
b. 1.5
c. 3
d. 5
It is the permissible variation of the size.
a. Tolerance
b. Limits
c. Fits
d. None of these
Considering that there is no fit, what is the
permissible liberal tolerance in machining
work?
a. + 0.010
b. + 0.090
c. + 0.020
d. + 0.050
Which of the following is a tolerance where
the size of a part may be larger only, or
smaller only, than the given dimension.
a. Unilateral
b. Lateral
c. Bilateral
d. None of these
A tolerance where the size of a part is a
permitted to be either larger or smaller than
the given dimension.
a. Unilateral
b. Lateral
c. Bilateral
d. None of these
Which of the following is the basis for ASA
fits?
a. Basic number system

b. Basic hole system
c. Basic size system
d. Unit system
take force or pressure to put the cold together.
In such case the allowance is negative. Which
of the following terms is appropriate for such
allowance?
a. Negative fit of metals

b. Interference of metal
c. Positive fits of the shaft
d. Intangible fits
What is the direction of the predominant
surface pattern?
a. Smoothness
b. Waviness
c. Lay
d. Roughness
Its is the irregularities of departures from the
nominal surface of greater spacing than
roughness?
a. Waviness
b. Roughness
c. Lay
d. smoothness
It is the surface finish if micrometer in rms.
a. 1
b. 2
c. 3
d. 4
It is the process of pre-stressing or over-
stressing of a hollow cylindrical member
beyond the elastic range.
a. Presstagge
b. Autofrettage
c. Stress relieving
d. Coutersinking
It is the phenomenon occurring when two
touching surfaces have a high contact
pressure and when these surfaces have minute
motion.
a. Prestressing
b. Fretting
c. Friction
d. Carving
Which of the following gears has the simplest
type of teeth?
a. Helical gears
b. Spur gears
c. Bevel gears
d. Worm gears
In gears, an imaginary circle on which the
lever arm is based in:
a. Base circle
b. Pitch circle
c. Addendum circle
d. Clearance circle
It is the circle tangent to the addendum of the
meshing gears.
a. Clearance ratio
b. Base circle
c. Addendum circle
d. Pitch circle
The distance form point on one gear to the
corresponding point measured along the base
circle.
a. Normal pitch
b. Circular pitch
c. Axial pitch
d. Diametral pitch
A line passing through the pitch point that is
tangent to both base circles of a gear is:
a. Pressure line
b. Perpendicular line
c. Tangent line
d. Center line
Which of the following is the contact ratio for
a good gear design?
a. 1.5 : 1
b. 1 : 1.3
c. 1:3
d. 1.2 : 2
In pressure vessels, which of the following
resists internal pressure through tension?
a. Shell-type element
b. Cam type element
c. Plate-type element
d. Spherical type element
resists internal pressure through bending?
b. Cam type element
c. Plate-type element
Which of the following flanges is suitable for
low and moderate pressure?
a. Ring-flange
b. Lap joint flange
c. Tapered-hub flange
d. Welding neck type
It is the study of the body’s motion
independent of the forces on the body.
a. Kinetics
b. Dynamics
c. Kinematics
d. Mechanics
What is the reciprocal of the velocity ratio?
a. Train value
b. Ratio factor
c. Modular value
d. None of these
It is a type of bolt finished all over and has
usually having coarse threads.
a. Coupling bolt
b. Stud bolt
c. Machine bolt
d. Automobile bolt
It is a type of bolt distinguished by a short
portion of the shank underneath the head
being square or finned or ribbed.
a. Coupling bolt
b. Stud bolt
c. Machine bolt
d. Carriage bolt
It is a type of bolt thread on both ends can be
used where a through bolt impossible.
a. Coupling bolt
b. Carriage bolt
c. Stud bolt
d. Machine bolt
It is a cheap variety of bolt made in small
sizes.
a. Stud bolt
b. Stove bolt
c. Machine bolt
d. Coupling bolt
It is a locking device that is used to maintain
pressure between threads of the bolt and nut.
a. Gasket
b. Lock washer
c. Lock nuts
d. filler
What is the large wood screw used to fasten
machinery and equipment?
a. Lag screw
b. Loss screw
c. Wood screw
d. Cross screw
What is the minimum length of contact in a
tapped hole for cast iron?
a. 1.7 D
b. 1.5 D
c. 1.2 D
d. 2.1 D
It is the ratio of the mean diameter of coil
over the coil diameters.
a. Wahl factor
b. Spring index
c. Coil ratio
d. Lead scale
What is the overall length of the spring when
it is compressed until all adjacent coils
touched?.
a. Free length
b. Solid length
c. Compressed length
d. Expansion length
It is the length of a coil spring under no load.
a. Compressed length
b. Free length
c. Solid length
d. None of these
In general the steel springs are made of
relativity of relative high carbon steel usually:
a. 5%
b. Less than 0.5 %
c. More than 0.5 %
d. 7.5 %
It is a low cost spring material, suitable where
service it not severe and dimensional
precision is not needed:
a. Helical spring wire

b. Stainless steel
c. Hard drawn wire spring
d. Copper
What is the hard drawn (80% reduction)
spring wire made of high carbon steel?
a. Oil tempered wire

b. Music wire
c. Tension wire
d. Chromium wire
What is the following wires with good quality
and is used for impact loading?
a. Hard drawn wire

b. Cold drawn wire
c. Helical spring wire
d. Chromium – Silicon wire
When heat-treated wire is coiled cold, it
should be stress relieved fir bending stress
and after cooling it is heated at some:
a. 400°F
b. 600°F
c. 700°F
d. 500°F
Which of the following is not a function of
spring?
a. Absorbs energy
b. Source of potential energy
c. Measure weight
d. Measure thickness
Which of the following is the type of spring
made in the form of dished water?
a. Air spring
b. Believing spring
c. Volute spring
d. Motor spring
What is the type of failure due to unstability?
a. Buckling
b. Slenderness ratio
c. Stability
d. Euler’s failure
What type of formulas that is best applied to a
very slender column?
a. Column formula
b. Slenderness formulas
c. Moment formula
d. Euler formula
If two principal stress is zero, the state of
stress is:
a. Biaxial
b. Mono-axial
c. Uniaxial
d. Triaxial
What do you call the system that have finite
values of principal stresses?
a. Triaxial
b. Uniaxial
c. Mono-axial
d. Biaxial
A screw that requires positive torque to lower
the load, or to loosen the screw if it has been
turned tight against as resistance.
a. Power screw
b. Lock screw
c. Self screw
d. Self locking screw
What is the rotating member used in
transmitting power?
a. Shaft
b. Counter shaft
c. Axle
d. Washer
For machinery shafts, the permissible
deflection is approximately:
a. 0.02 in./ft
b. 0.03 in./ft
c. 0.01 in./ft
d. 0.05 in./ft
For shafts, the shear due to bending is a
maximum at the neutral plane where the
normal stress is:
a. Minimum
b. Constant
c. Maximum zero
d. Zero
The minimum value of numerical combined
shock and fatigue factor to be applied in every
case to the computed bending moment of the
shaft is :
a. 2.0
b. 1.75
c. 1.5
d. 1.3
What is the other name given to short shafts
on machines?
a. Spindles
b. Head shafts
c. Core shafts
d. All of these
What is the other name given to a line shaft?
a. Countershaft
b. Main shaft
c. Long shaft
d. Head shaft
The speed at which the center of mass will be
equal the deflecting forces on the shaft; the
shaft with its attached bodies will then vibrate
violently, since the centrifugal force changes
its direction as the shaft turns in:
a. Nominal shaft
b. Critical shaft
c. Relative speed
d. Mean speed
An old rule of thumb for transmission
shafting is that the deflection should not
exceed _____ of length between supports
a. 0.01 in. per foot
b. 0.08 in. per foot
c. 0.02 in. per foot
d. 0.05 in. per foot
For transmission shafts the allowable
deflection is 1 degree in a length of _____
diameters
a. 20
b. 25
c. 30
d. 40
What is the limiting torsional deflection for
machinery shafts, if the criteria of limiting
torsional deflection vary from 0.08 o per foot
of length
a. 1o
b. 2.5o
c. 2o
d. 3.5o
Bevel gears of sizes 5 in. to 15 in. should not
be lift or depress more than _____, as Gleason
statement
a. 0.004
b. 0.003
c. 0.002
d. 0.001
What type of key that allows the hub to move
along the shaft but prevents the rotation of the
shaft?
a. Woodruf key
b. Feather key
c. Gibbs key
d. Square key
What is the other name for Kennedy key?
a. Tangential key
b. Woodruf key
c. Saddle key
d. Rollpin
What type of fits used for involute spline?
a. Close fit
b. Press fit
c. Sliding fit
d. All of these
Which of the following is used for permanent
fits and similar to involute splines except that
the pressure angle is 14.5o?
a. Separation load
b. Spline shaft
c. Stub serrations
d. Involute serrations
It is used a coupling, or in addition to another
couplings where, in case of overload, there is
danger of injury to machine or to material in
process
a. Shear pin
b. Flange coupling
c. Involute serrations
d. King pin
What is the maximum shaft angle for a single
Hooke’s couplings?
a. 10o
b. 17o
c. 15o
d. 20o
What are the principal parts of a Journal
Bearing?
a. Bearing and journal
b. Shaft and babbit
c. Clearance and fitted
d. Shaft and cylinder
When the line of action of the load, bisects
the arc of partial bearing, the bearing is said
to be:
a. Eccentrically loaded
b. Fully loaded
c. Centrally loaded
d. Partially loaded
What is the difference in radii of the bearing
and journal?
a. Even clearance
b. Clearance ratio
c. Odd clearance
d. Radial clearance
When radii of both the bearing and the journal
are the same, then the bearing is said to be:
a. Fitted bearing
b. Clearance bearing
c. Full bearing
d. Ambiguous bearing
What is the line that passes through the
centers of the bearing and the journals
a. Line of action
b. Line of centers
c. Line of symmetry
d. Tangent line
Which of the following is considered
advantageous for bearing metals?
a. comformability
b. compatibility
c. embeddability
d. All of these
What is the recommended coefficient of
fluctuation of flywheels for punching,
shearing, pressing machine?
a. 0.005 – 0.1
b. 0.007 – 0.01
c. 0.03 – 0.05
d. 0.01 – 0.03
Which of the following considers the 200
series of bearing?
a. Heavy
b. Medium
c. Light
d. All of these
series of bearing?
a. Heavy
b. Medium
c. Light
d. All of these
A type of roller bearing in which the balls are
assembled by the eccentric displacement of
the inner ring
a. Shallow groove ball bearing
b. Filling-slot ball bearing
c. Self-aligning ball bearing
d. Deep-groove ball bearing
Which of the following is not a type of ball
bearing?

What is the usual density of the leather belt?
a. 0.035 lb/in3
b. 0.0135 lb/in3
c. 0.025 lb/in3
d. 0.0465 lb/in3
Which of the following is the approximate
density of a fat rubber belt?
a. 0.055 lb/in3
b. 0.0135 lb/in3
c. 0.045 lb/in3
d. 0.0465 lb/in3
A toothed wheel whose tooth elements are
straight and parallel to the shaft axis or used
to transmit motion and power between
parallel shafts
a. Helical gear
b. Spur gear
c. Worm gear
d. Bevel gear
The breaking strength of oak-tanned belting
varies from 3 to more than:
a. 5 ksi
b. 6 ksi
c. 7 ksi
d. 9 ksi
Experience suggests that the most economical
designs are obtained for a belt speed of:
a. 6000 to 7500 fpm
b. 3000 to 5000 fpm
c. 3500 to 4700 fpm
d. 5000 to 1000 fpm
The tension in the belt due to centrifugal force
increasing rapidly above about:
a. 2500 fpm
b. 3000 fpm
c. 3500 fpm
d. 4000 fpm
What is the recommended speed for leather
belts?
a. 6000 to 7000 fpm
b. 5000 to 6000 fpm
c. 7000 to 8000 fpm
d. 4500 to 5600 fpm
What is the usual recommended speed for
fabric belts?
a. 4000 to 5000 fpm
b. 3000 to 4000 fpm
c. 2000 to 3000 fpm
d. 2000 and more fpm
Which of the following is the recommended
initial tension of the belt?
a. 75 lb/in of width
b. 73 lb/in of width
c. 71 lb/in of width
d. 80 lb/in of width
Two shafts at right angles to each other may
be connected by what arrangement?
a. Half turn
b. Quarter turn
c. ¾ run
d. One turn
What is the minimum number of teeth on a
smaller sprocket for low speed?
a. 12
b. 21
c. 17
d. 14
What is the minimum number of teeth on a
smaller sprocket for moderate speed?
a. 17
b. 21
c. 12
d. 14
What is the usual minimum number of teeth
on a smaller sprocket for high speed?
a. 21
b. 24
c. 12
d. 14
Which of the following is the measure of
torsional stress?
a. Accuracy
b. Stiffness
c. Rigidity
d. Precision
When tested in compression, ductile material
usually exhibit _____ characteristics up to the
yield strength as they do when tested in
tension
a. The same
b. More than
c. Less than
d. Approximately the same
A tolerance where the size of a part is
permitted to be either large or smaller than the
given dimension
a. Bilateral
b. Unilateral
c. Lateral
d. None of these
A fit generally used on those dimensions
involved in a fit; such as pin in a hole
a. Unilateral
b. Lateral
c. Bilateral
d. None of these
It is relatively finely spaced irregularities of
the surfaces
a. Smoothness
b. Waviness
c. Lay
d. Roughness
Which of the following is the surface finish of
heavy cuts of coarse feed?
a. 200 rms
b. 400 rms
c. 80 rms
d. 500 or greater rms
Which of the following is the most dominant
cause (approximately 80%) of machine
failures?
a. Torsion
b. Negligence
c. Fatigue failures
d. Compression
For wrought steel in its commonly met
commercial forms, it is often assumed that the
average endurance limit for an average Su
(50% survival) with the Brinell Hardness is
limited to:
a. 500
b. 400
c. 240
d. 450
What is the range of the endurance ratio or
Czaud quotes values for steel?
a. 0.23 to 0.65
b. 0.34 to 0.87
c. 0.63 to 0.93
d. 0.34 to 0.45
Which of the following indicates the degree
of concentration?
a. Power factor
b. Service factor
c. Stress factor
d. Stress concentration factor
The internal stresses that exist in any part of
the material that is subjected to temperature
and not acted upon by an external load
a. Residual stress
b. Form stress
c. Superposed stress
d. Control stress
It is the process that cold works a limited
amount of material, thus giving a higher
strength, and it leaves a surface compressive
stress
a. Surface finishing
b. Tensioning
c. Surfacing
d. Surface rolling
Fatigue strength is increased by repeated
loads just below the normal fatigue limit,
followed by small step by step increase of the
loading
a. Coaxing
b. Triaxing
c. Mixing
d. Relieving
It is the diameter of the imaginary cylinder
that bounds the crest of an external thread and
the roots of an internal thread
a. Mean diameter
b. Root diameter
c. Stress diameter
d. Major diameter
It is the distance in inches a screw thread (a
helix) advances axially in one turn
a. Pitch
b. Mean pitch
c. Lead
d. Circular pitch
Which of the following bolts is recommended
for general use?
a. UNC
b. UNEF
c. UNF
d. NC
Which of the following is frequently used bolt
in automotive and aircraft industries
a. UNC
b. UNEF
c. UNF
d. NC
Which of the following is a particular bolt
used in aeronautical equipment
a. UNC
b. UNEF
c. UNF
d. NC
What type of bolt usually used for high-
pressure pipe flanges, cylinder head studs etc.
a. UNC
b. UNF
c. UNEF
d. 8 UN
It is the stress or load induced by the
tightening operation
a. Initial stress
b. Initial tension
c. Residual stress
d. None of these
For non-metallic gaskets, it has been found
that they should have a certain minimum
amount of compression as _____ for a certain
cork gasket
a. 62%
b. 86%
c. 68%
d. 76%
It is a screw fastening with a nut on it
a. bolt
b. U – bolt
c. Rivet
d. Screw
A fastening which has no nut and turns in to a
threaded hole
a. Bolt
b. Fastener
c. Rivet
d. Screw
An old name for an unfinished through bolt
comes with a square
a. Coupling bolt
b. Stud bolt
c. Machine bolt
d. Automobile bolt
It is a type of coil where the helical coil is
wrapped into a circle forming an annular ring
a. Volute spring
b. Hair spring
c. Motor spring
d. Garter spring
It is a type of spring where thin flat strip
would up on itself as a plane spiral, usually
anchored at the inside end
a. Motor spring
b. Garter
c. Volute spring
d. Helical spring
It is the ratio of the length of the column and
the radius of gyration of the cross-sectional
area about a centroidal axis
a. Contact ratio
c. Centroidal ratio
d. Column ratio
Under the theories of failure, for static loading
of ductile material, the design stress is:
a. Yield stress / factor of safety
b. Ultimate stress / factor of safety
c. Ultimate stress / proportional limit
d. Yield point / proportional limit
Under theories of failure, the value of shear
stress is how many times that of the tensile
stress?
a. Four times
b. Half
c. Doubole
d. One-fourth
The theory of mechanics of materials shows
that the results from the octahedral shear
stress theory and those from the maximum
distortion-energy theory are:
a. The same
b. Less than
c. More than
d. Not related
It is the distance measure axially from a point
on one thread to the corresponding point on
an adjacent thread
a. Axial pitch
b. Z – pitch
c. Lead
d. Lead angle
It is the angle between a tangent to the pitch
helix and plane normal to the axis of the
screw
a. Helix angle
b. Lead angle
c. Tangent angle
d. Vertical angle
yield strength be about 1.5 for the smooth
load, about 2 to 2.25 for minor shock loading,
and up to ______ for severe shock loads,
especially when the loading reverse during
operation
a. 4.5
b. 3.5
c. 3.0
d. 4.0
A typical hub length fall between
a. 1.25D to 2.5D
b. 1.3D to 3.4D
c. 1.25D to 4.0D
d. D to 7.0D
A key with one several patented methods of
keying is driven or pressed into a hole that is
small enough to close the slit, assembled in
radial direction
a. Fit key
b. Roll pin
c. Saddle key
d. Pin key
A key that allows the hub to move along the
shaft but prevents the rotation of the shaft
a. Woodruff key
b. Gibs key
c. Feather key
d. Square key
For involute spline, the type of fits used:
a. Close fit
b. Sliding fit
c. Press fit
d. All of these
A coupling that transmit power via the
frictional forces induced by pulling the flange
toward each other over slotted tapered sleeves
a. Flange coupling
b. Ribbed compression coupling
c. Rigid coupling
d. Flanged compression coupling
A coupling used for absorbing some shock
and vibration that may appear on one shaft
and of preventing the occurrences of reversed
stresses caused by the shaft deflecting at the
coupling preventing at the coupling
a. Rigid coupling
b. Flange coupling
c. Flexible coupling
d. None of these
It is the difference in the radii of the bearing
and the journal
a. Even clearance
b. Clearance ratio
c. Fit clearance
d. Radial clearance
A bearing in which the radii of the journal and
the nearing are the same
a. Fitted nearing
b. Full bearing
c. Partial bearing
d. Clearance bearing
What is the approximate length-to-diameter
ration of hydrodynamic bearings?
a. 1
b. 4
c. 3
d. 2
The operating temperature of oil films in the
bearing must approximately:
a. 140oF to 150oF
b. 140oF to 160oF
c. 120oF to 190oF
d. 120oF to 190oF
At higher temperature, oil oxidizes more
rapidly above:
a. 120oF
b. 200oF
c. 140oF
d. 160oF
For thrust bearing, the speed at moderate
operating condition is:
a. 50 < Vm > 200 fpm
b. 50 < Vm > 250 fpm
c. 50 < Vm > 220 fpm
d. 50 < Vm > 250 fpm
If the ends are joined by wire lacing with
machine, the usual efficiency of joint is:
a. 100%
b. 75%
c. 85%
d. 88%
On high speed centrifugal blowers, it has been
observed that the arc of contact is reduced
from 180o at rest to _____ in motion
a. 100o
b. 90o
c. 95o
d. 110o
The recommended net belt pull for rubber belt
is:
a. 11.34 lb/ply per inch of width
b. 13.75 lb/ply per inch of width
c. 16.35 lb/ply per inch of width
d. 20.34 lb/ply per inch of width
For minimum quietness, use sprockets with
_____ or more teeth
a. 21
b. 23
c. 25
d. 27
If two intersecting shafts are to be belt
connected _____ guide pulleys are to be used
a. 1
b. 2
c. 3
d. 4
Wire ropes are made from cold-drawn with
_____ or more teeth
a. 21
b. 23
c. 25
d. 27
A wire rope that the wires and strands are
twisted in the opposite direction
a. Long lay
b. Perform
c. Regular lay
d. Lang lay
A wire rope that the wires and strand are
twisted in the same direction
a. Long lay
b. Perform
c. Regular lay
d. Lang lay
Which of the following ropes is used for
haulage, rigging, guard rails
a. 6 X 35 IWRC
b. 6 X 15 IWRC
c. 7 X 8 IWRC
d. 7 X 7 IWRC
Which of the following has been considered
as general purpose rope?
a. 6 X 19 IWRC
b. 7 X 25 IWRC
c. 7 X 25 IWRC
d. 6 X 9 IWRC
Which of the following ropes is used for lines,
hawsers, overhead cranes, and hoists
a. 6 X 37 IWRC
b. 6 X 35 IWRC
c. 6 X 25 IWRC
d. 7 X 26 IWRC
The regular materials for wire ropes are made
of:
a. Chromium
b. Wrought iron
c. Cast steel
d. High-carbon iron
What is the minimum suggested design factor
of wire ropes for miscellaneous hoisting
equipment is:
a. 2
b. 3
c. 5
d. 4
To avoid excessive wear rate the
recommended limiting pressure for 6 X 19
rope is _____ for cast steel
a. 700 psi
b. 900 psi
c. 1000 psi
d. 1200 psi
To avoid excessive wear rate the
recommended limiting pressure for 6 X 19
rope is _____ for manganese cast steel
a. 2500 psi
b. 2000 psi
c. 3000 psi
d. 2300 psi
What friction devices that are used to connect
shafts?
a. Clutches
b. Spring
c. Brakes
d. Holders
The total frictional energy that is stored in the
brake parts principally in the drum or disk is
approximately:
a. 56% up
b. 90% up
c. 86% up
d. 75% up
The brake capacity to absorb energy is known
as:
a. Energy
b. Power
c. Resistance brake
d. Braking torque
A kind of braking system such that if the band
wraps partly around the brake drum, and the
braking action is obtained by pulling the band
tight into the wheel
a. Block brake
b. Clutch
c. Band brake
d. Centrifugal brake
Which of the following clutches that has a
disadvantage of heavier rotating masses
a. Multiple disc clutch
b. Cone clutch
c. Disc clutch
d. Twin clutching
Which of the following welds have been
considered as resistance weld which is usually
round in the same dorm as the electrodes that
press the sheets together
a. Edge joints
b. Spot welds
c. CIG welds
d. TIG welds
A welding which consists of short lengths (2 –
3 in. long) of welds with space between as 6
inches on centers
a. Intermittent weld
b. Spot weld
c. MIG weld
d. TIG weld
A welding operation that use hot flame and
metal rod
a. Gas welding
b. Arc welding
c. Resistance welding
d. Automatic welding
The arc is covered with a welding
composition, and bare electrode wire is fed
automatically
a. Resistance welding
b. Induction welding
c. Submerged welding
d. Spot welding
What is the recommended coefficient of
fluctuation of flywheels for punching,
shearing, pressing machine is:
a. 0.005 – 0.1
b. 0.002 – 0.07
c. 0.03 – 0.05
d. 0.01 – 0.03
The part of machine that absorbs the energy
delivered by a sharp force a blow
a. Spring
b. Anvil
c. Brakes
d. Flywheel
It is friction of wheel inclination from the
vertical position
a. Camber
b. Toe-in
c. Caster
d. King pin inclination
Which of the following is a machine which
takes large quantities of raw or finished
materials and binds them with a rope or metal
straps or wires into a large package
a. Bacher
b. Bending machine
c. Baler
d. Automatic screw machine
It is the grasping of an outside workpiece in a
chunk or a jawed device in a lathe
a. clucking
b. clamping
c. chucking
d. clamshelling
Which of the following is a mechanical
linkage or mechanism that can turn about a
center or rotation
a. Oscillation
b. Crank
c. Coupler
d. Drag link
What type of compound screw which
produces a motion equal to the difference in
motion between the two component screws
a. Machine screw
b. Tandem screw
c. Differential screw
d. Variable screw
Which of the following bolts provided with a
hole at one end instead of usual head
a. Stud bolt
b. Eye bolt
c. Machine bolt
d. Stove bolt
What operation generally carried out to divide
the parent coiled sheet into narrower coils?
a. Slotting
b. Squeezing
c. Squaring
d. Slitting
It is the process used to form shallow, round,
raised recessed troughs of uniform width in a
straight curved or circular form
a. Hemming
b. Beading
c. Embossing
d. Buldging
The process of removing excess metal from
the edge of a strip to make it suitable for
drawing without wrinkling or to obtain final
complicated shape which was not directly
possible by blanking
a. Lancing
b. Slugging
c. Notching
d. Trimming
Which of the following is the process of
removing coarse scratches or tool marks?
a. Polishing
b. Buffing
c. Honing
d. Lapping
Which of the following ropes is galvanized
and consists of 6 strands, 7 wires each, and a
hemp core?
a. Reverse lay rope
b. Guy rope
c. Lang lay rope
d. Regular rope
It is a large lathe used for turning and boring
cannons
a. Gun lathe
b. Engine lathe
c. Cannon lathe
d. Turret lathe
What device on a lathe machine used for
carrying the revolving spindle?
a. Head stock
b. Header
c. Head suction
d. None of these
The recommend means of supporting the
chunk during the mounting procedure to the
lathe spindle is to use:
a. Crane
b. Jack
c. Overhead
d. Ratchet
Too much _____ in a flat belt operation tend
to cause excessive wear slippage and may
burn the belt
a. Play
b. Slack
c. stiffness
d. Tightness
It is a chromium steel tape in AISI-SAE
designation
a. 10XX
b. 25XX
c. 50XX
d. 40XX
Which of the following is nit recommended
for use in a driving speed exceeding 2000
ft/min
a. Flat leather belt
b. Herrinbone gear
c. Silent sprocket
d. V-belt
It is a low cost bearing used world wide for
automobile or low horsepower motor
application. It is made of thin coating of over
flat metal strip
a. Babbit
b. Cadmium brass
c. Lead
d. Thin
The most common useful tools to measure
diameter in machine shop operation but
normally and always used with steel scale for
measurement
a. Caliper
b. Micrometer
c. Protractor
d. Vernier
In impact force introduced to cause the metal
to flow in a shaped mold according to the
shape to dies made
a. Hardness
b. Spinning
c. Swaging
d. Toughness
Find the polar section modulus of a steel
shafting with “D” as the diameter
a. ∏D3/16
b. ∏D3/32
c. ∏D3/32
d. ∏D3/16
Forces of equal in magnitude but opposite in
direction are parallel called:
a. Acceleration
b. Coplanar
c. Couple
d. Non-coplanar
Composition of forces is at the _____ of two
or more forces
a. combination
b. opposition
c. resultant
d. summary
Circular pitch is measured along the ______
in the circular gear
a. Circle
b. Line of action
c. Pitch center
d. Pitch diameter
Stiffness is the material’s ability to _____
deformation under stress
a. Non-planar
b. Planar
c. Resist
d. Stafer
It imparts the ductility, toughness, and
plasticity of steel
a. Annealing
b. Materializing
c. Quenching
d. Tempering
Which of the following types of wood is
usually used in making wood pattern in the
foundry?
a. Dried sap wood
b. Hard wood
c. Kiln dried wood
d. Scrap wood
The progressive change in position of _____
is called motion
a. Component
b. Couple
c. Link
d. Mass
Strain or _____ is a change in geometry /
shape of the body due to action of a force on
it
a. Bending stress
b. Deformation
c. Shear stress
d. Stress
The effective face width of a helical gear
divided by the axial pitch. This is sometimes
called face overlap
a. Angle overlap
b. Axial overlap
c. Contact overlap
d. Helical overlap
For mass production of casting it is generally
cheaper to use _____ pattern for longer life
a. Aluminum
b. Brass
c. Metal
d. Wooden
It is a plane between mating teeth of the
amount of which a tooth space exceed the
thickness of an engaging tooth is called:
a. backlash
b. clearance
c. pitting
d. space
The force that can be combined or called
_____ component forces
a. Different
b. Helical
c. Opposite
d. Parallel
Plane of rotation is defined as plane
perpendicular to a
a. Gear axis
b. Gear ratio
c. Normal plane
d. Pitch diameter
Which of the following can be a concurrent?
a. Collinear
b. Couple
c. Parallel
d. All of these
Cutting lubricant used in drilling reaming, and
tapping for brass and bronze
a. Dry
b. Soda water
c. Soluble oil
d. Turpentine
The general accepted limit of diamond wheel
speed should be in the range of _____ fpm
a. 1000/2000
b. 2500/3500
c. 3000/4000
d. 5000/6000
Prepared tool bit will now consists of face,
nose and:
a. Cutting tool
b. Shank
c. Sharp tool
d. Tool edge
This is an alloy in bronze casting that assists
lubrication and in itself a lubricant
a. Lead
b. Manganese
c. Phosphorus
d. Tin
For longer sprocket chain life the speed range
of _____ fpm is recommended
a. 1200-1400
b. 1500-1600
c. 1800-2000
d. 2000-2100
All stainless steel type is SAE designation
except:
a. 92XX
b. 300XX
c. 304XX
d. 515XX
It is while metal with good oxidation and
corrosion resistance. This has also good
electrical magnetic properties
a. Aluminum
b. Copper
c. Nickel
d. Titanium
It is a molybdenum steel-type in AISI-SAE
designation
a. 44 XX
b. 45 XX
c. 50 XX
d. 51 XX
Cutting lubricants used in drilling, reaming
and tapping for hard sports in cast iron
a. Dry
b. Kerosene
c. Soda water
d. Turpentine
In a _____ design, the lead of a single thread
is equal to the pitch
a. Bevel gear
b. Bolt
c. Helical gear
d. Hypoid gear
A type of chisel used in cutting of keyways,
square corners or slots
a. Cape
b. Diamond head
c. Flat
d. Round
The maximum recommended ideal number of
teeth to use for bigger sprocket is:
a. 120
b. 127
c. 132
d. 143
A bolt for general application that posses a
stronger thread is a type of _____ screw
a. BUN
b. UNC
c. UNEF
d. WOOD
Maximum moment formula for beam simply
supported at both ends and subject to a load
uniformly distributed over is length
a. wL/2
b. wL2/8
c. wL2/16
d. wL/12
What is the special bearing used with high
deflection?
a. Babbit
b. Ball
c. Roller
d. Self aligning
Which of the following bearing is used for
low load and less expensive production
a. Babbit
b. Ball bearing
c. Roller bearing
d. Self aligning
The lateral strain in axial tension members
can be calculated by:
a. Deformation
b. Hooke’s law
c. Poission’s ratio
d. Willan’s line
It is abundantly used worldwide as coating on
top of the plate of automobiles
a. Babbit
b. Lead
c. Manganese
d. Tin
A liquid metal at room temperature
a. Aluminum
b. Mercury
c. Zinc
d. Zirconium
It is a steel with SAE specification 13XX
a. Chromium
b. Manganese
c. Molybdenum
d. Nickel
Property, which enables a material to be
drawn into a wire
a. Ductility
b. Elasticity
c. Plasticity
d. Utility
The stress that causes the material to shorten
a. Bearing
b. Compressive
c. Shear
d. Tensile
The most known lubricants being utilized in
whatever category of load and speed are oil,
air, grease and dry lubricants like:
a. Bronze
b. Graphite
c. Lead
d. Silicon
It is gear commonly used in parallel shaft
transmission especially when a smooth
continuous action is essential as in high speed
drives up to 12,000 fpm
a. Bevel gear
b. Helical gear
c. Herringbone ear
d. Spur gear
of the pitch diameter to the number of teeth
a. clearance
b. involute
c. lead
d. module
What tool(s) will be used in making wood
pattern in the foundry shop?
a. Band saw
b. Drill machine
c. Hammer
d. Saw and chisel
construction that is threaded in both ends
a. Acme thread bolts
b. Hex bolt
c. Square bolt
d. Stud bolt
Ability of a material to absorb strain energy
and will return to its original state
a. Creep
b. Fatigue strength
c. Hardness
d. Resilience
The ration of lateral strain to longitudinal
strain
a. Deformation
c. Poission’s ratio
d. Willan’s line
Basic size is the same as design size if there is
no:
a. allowance
b. clearance
c. limits
d. tolerance
Forces that meet at a common point are called
a. Co-linear
b. Concurrent
c. Coplanar
d. Couple
A pair of equal and opposite ( not collinear)
forces that tend to cause a rotation of a body
a. centroids
b. couple
c. equilibrium
d. vector
Stress that resist being puled apart
a. Compressive
b. Shear
c. Tensile
d. Torsional
What is other term applied to dynamic seals?
a. Gasket
b. Packing
c. Seal
d. Shield
Which type of hardening will work to some
extent in all metals?
a. Annealing
b. Austenitizing
c. Martempering
d. Work hardening
What do impact test determine?
a. Creep strength
b. Hardness
c. Toughness
d. Yield strength
Sound travels fastest in:
a. Air at 0oF and 1 atmosphere
b. Air at 70oF and 1 atmosphere
c. Air at 78oF and 0 lbf / in2
d. Steel at 70oF
The yield strength of common yellow brass
( 70% Cu, 30% Zn) can be increased by:
a. Annealing
b. Chill casting
c. Cold working
d. Heat treatment
How do you call the forces not lie on the
same plane?
a. Component
b. Composition of forces
c. Non-coplanar
d. Resolution
The distance between the center of oscillation
and the point of suspension is called:
a. Fix axis
b. Center of gravity
c. Center of percussion
d. Radius of oscillation
If the velocity is variable and
regularly/constantly increasing the rate of
change is called:
a. Acceleration
b. Constant work
c. Moment
d. Motion
The kinetics chain in which one link is
considered fixed for purpose of analysis but
motion is possible on other links
a. Belting
b. Frame
c. Mechanism
d. Sprocket chain
All forces in the same plane are called
a. coplanar
b. couple
c. parallel
d. resultant
The _____ is one of the rigid members /
bodies joined together to form a kinetic chain
a. coplanar
b. frame
c. link
d. machine
The resultant of a pair of equal forces but
opposite in direction called _____
a. Concurrent
b. Couple
c. Non-concurrent
d. Resultant
The helical and herringbone gear teeth cut
after heat treatment should have a hardness in
the range of 210/300BHN. The pinion gear
teeth hardness on the other hand,
ideally/normally should be at _____ BHN
a. 250/320
b. 350/380
c. 400/345
d. 340/350
As a rule the center to center distance
between sprocket should not be less than ____
times the diameter of the bigger sprocket and
not less than 30 times the pitch nor more than
about 50 times to pitch
a. 1.5
b. 2
c. 2.5
d. 3
What is the carbon content range of SAE
4140 chrome-moly steel after heat treatment?
a. 0.30/0.45
b. 0.38/0.43
c. 0.38/0.45
d. 0.30/0.50
Gears are manufactured usually in the
following processes: milling, generating,
shaving, grinding and:
a. Blanking
b. Drinking
c. Heat treatment
d. Molding
Flat belt that is too tight will induce strain on
the bearing and belt _____
a. Life will be shortened
b. Result to uneconomical operation
c. Suffer/shatter
d. Will be sheared/cut
The resultant cross-sectional area of the
tensile test specimen divided by the specimen
original area is called:
a. Charpy test
b. % elongation
c. Impact test
d. Izod test
SAE 51XXX belongs to the _____ steel
family
a. Carbon
b. Chromium
c. Manganese
d. Nickel
Which of the following gasket material which
should avoid hot liquid/steam applications?
a. Asbestos fiber
b. Nylon fiber
c. Rubberized
d. Wool
Which of the following that describes the
same material properties all over / direction
and at any particular point is a structural
member?
a. Heterogenous
b. Homogenous
c. Isentropic
d. Isotropic
A white metal, almost as bright as silver and
is malleable and ductile and can be welded.
a. Nickel
b. Aluminum
c. White iron
d. Lead
It is a silvery dull, soft metal and the second
lightest of all metals used in the industry.
a. Nickel
b. Aluminum
c. White iron
d. Lead
The least among iron ores for it contains
many impurities, poor in iron content and
commonly used in England.
a. Hematite
b. Magnetite
c. Limanite
d. Siderite
Which of the following is not considered to
be precious metal?
a. Silver
b. Gold
c. Platinum
d. Steel
It is an alloy of copper and zinc. It is
approximately 1/3 zinc and 2/3 copper.
a. Brass
b. Bronze
c. Muntz metal
d. Silver
It is copper tin alloy and is named either bell
metal or brown metal.
a. Brass
b. Bronze
c. Munts metal
d. Silver
It is a furnace that converts pig iron into steel
by oxidizing out the surplus carbon and using
oxygen by throwing raw iron ore into the
furnace.
a. Open-hearth furnace
b. Electric furnace
c. Cupola
d. Bessemer
The most commonly-used series in the bulk
production of bolts, screw, nuts and other
general applications in the coarse-thread
series.
a. UNC
b. UNF
c. White iron
d. Lead
What is the actual torque ratio of a gear set
divided by its gear ratio?
a. Approach ratio
b. Clearance
c. Contact ratio
d. Efficiency
Which of the following has low coefficient of
expansion, corrosion resistant, weak in strength,
and used for non-ferrous applications as an
alloying element?
a. Aluminum
b. Aluminum oxide
c. Copper oxide
d. Copper
Which of the following material(s) is
recommended for large sprocket of large
speed ratio and having fewer engagement?
a. Nickel-chromium steel
b. Copper
c. Cast iron
d. Aluminum
In which of the following carrying capacity
where roller bearing is utilized better than ball
bearing?
a. Heavy load
b. High temperature load
c. Low load
d. Reversing load
Which of the following materials having
thermal expansion of about 10 times higher
than those of metals and has more heat
generated during machining?
a. Aluminum
b. Asbestos
c. Plastic
d. PVC
To avoid scoring in the bearing surface and
the shaft due to contamination/absorption of
the fine dirt in the bearing during
operation/lubrication the bearing material to
apply should have good ______ properties.
a. Anti-scoring
b. Corrosion resistance conformability
c. Corrosion resistance
d. Embeddability
What do impact tests measure?
a. Compactness
b. Ductility
c. Plasticity
d. Toughness
Which of the following types of gear transmit
power at a certain angle?
a. Bevel
b. Helix
c. Herringbone
d. Spur
Which of the following gasket material is not
used for high temperature?
a. Asbestos
b. Plastic nylon
c. Rubberized
d. Wool
How do you call a plane perpendicular to the
gear axis?
a. Normal plane
b. Pitch plane
c. Plane of rotation
d. Radius of gyration
Which of the following is the specification of
molybdenum alloy?
a. SAE 3XXX
b. SAE 4XXX
c. SAE 5XXX
d. SAE 6XXX
Which of the following is abundant for
ferrous metals?
a. Sulfur
b. Phosporous
c. Manganese
d. Carbon
What machine is used to flatten surface on a
vertical, horizontal or even angular plane?
a. Shaper machine
b. Power saw
c. Boring machine
d. Drilling machine
All of these are classifications of iron ore;
except what?
a. Magnetite
b. Hematite
c. Siderite
d. Sulfurite
It refers to the internal resistance of a
materials to being deformed and is measured
in terms of the applied load.
a. Stress
b. Strain
c. Ductility
d. Malleability
The property of a material which resists
forces acting to pull the material apart.
a. Tensile strength
c. Bending strength
The property of a material which resists
forces from causing a member to bend or
deflect in the direction in which the load is
applied.
a. Bending strength
c. Tensile strength
The property of a material to resist various
kinds of rapidly alternating stresses.
a. Fatigue strength
b. Bending strength
d. Impact strength
The ability of a material to resist loads that
are applied suddenly and often at high
velocity.
a. Fatigue strength
b. Bending strength
d. Impact strength
The ability if the material to stretch, bend, or
twist without breaking or cracking.
a. Ductility
b. Malleability
c. Hardness
d. Compressibility
Which of the following is considered to be the
father of all machine tool?
a. Lathe machine
b. Boring machine
c. Drilling machine
d. Milling machine
It is the ability of the material to resist loads
that are applied suddenly and often at high
velocity.
a. Fatigue strength
b. Impact strength
c. Hardness
d. Shock strength
A steel of carbon range of 0.05 to 0.03 percent
is considered as what type of steel?
a. Low carbon steel
b. High carbon steel
d. Very high carbon steel
a. Low carbon steel
d. Alloyed steel
a. Low carbon steel
d. Alloyed steel
A steel carbon range of 0.75 to 1.7 percent is
considered as what type of steel?
a. Low carbon steel
Which of the following alloying elements of
steel will tent to increase its strength without
decreasing its toughness or ductility and with
its large quantities the steel become tough but
develop high resistance to corrosion and
shock?
a. Chromium
b. Manganese
c. Molybdenum
d. Nickel
steel will produce the greatest hardening effect
like carbon and at the same time reduces the
enlargement of its grain structure.
a. Chromium
b. Manganese
c. Molybdenum
d. Nickel
steel will produce fine grain structure and
promotes greater toughness and ductility?
a. Chromium
b. Manganese
c. Molybdenum
d. Nickel
steel which makes it extremely hard and
resistance to wear without making it brittle?
a. Chromium
b. Manganese
c. Molybdenum
d. Nickel
It is the element used mostly in steels designed
for metal cutting tools. The steels added by this
element are tough, hard and very resistance to
wear.
a. Chromium
b. Tungsten
c. Molybdenum
d. Nickel
It is the element whose chief function is to
strengthen the ferrite. It is used with tungsten to
develop red hardness or the ability to remain
hard when red hot.
a. Chromium
b. Cobalt
c. Molybdenum
d. Nickel
It is also known as strain drawing. It is the
process whereby certain degree of hardness is
sacrificed in order to reduce brittleness and
increase the toughness of steel tool.
a. Tempering
b. Normalizing
c. Annealing
d. Quenching
It is the heat treatment of steel that produces
extremely hard surface. The process consists of
exposing the steel to hot ammonia for some
hours.
a. Nitriding
b. Cyaniding
c. Carburizing
d. Ammonia bath
How do you call the metals that contain large
amount of carbon content?
a. Ferrous metals
b. Non-ferrous metals
c. Base metals
d. Precious metals
All these are basic kinds of cast iron, except:
a. Gray iron
b. Malleable iron
c. White iron
d. Red iron
Which of the following basic kind of cast iron
is harder and more difficult to machine
because it contains carbon in carbide state?
a. Gray iron
b. Malleable iron
c. White iron
d. Wrought iron
How do you call metals have no carbon
content?
a. Ferrous metals
b. Malleable iron
c. Non-ferrous metals
d. White iron
Which of the following is the type of cast iron
that can stand more shock and blows than
regular cast iron?
a. Nodular iron
b. Malleable iron
c. Wrought iron
d. Gray iron
It is a metal of almost pure iron, ductile and
very tough it can be hammered and shaped at
high temperature. It has a fibrous structure
because of the presence of slag.
a. Nodular iron
b. Malleable iron
c. Wrought iron
d. Gray iron
A type of ferrous metal which is formed by
remelting pig iron and scrap iron in a cupola
furnace. It is brittle and usually gray in color,
and commonly used in making casting.
a. Cast iron
b. Malleable iron
c. Wrought iron
d. Gray iron
A classification of iron ore which contains 70%
iron when pure and 50% iron when mined.
a. Hematite
b. Magnetite
c. Limanite
d. Siderite
A classification of iron ore which contains
72.5% iron when pure and the remaining
percentage impurities.
a. Hematite
b. Magnetite
c. Limatite
d. Siderite
Which of the following iron ores also known
as “brown hematite” of ferric oxide a
yellowish brown powder?
a. Hematite
b. Magnetite
c. Limatite
d. Siderite
Which of the following represents manganese
steel?
a. 13XX
b. 40XX
c. 50XX
d. 10XX
It is another kind of furnace where cast iron is
remelted to make into cast iron. The furnace
is charges with layers of coke and pig iron
plus scrap iron.
b. Electric furnace
c. Cupola
d. Bessemer
A furnace which consists of blowing a stream of
air through a molten mass of iron pig. A stream
of air turned on through the wind box and enters
the converter at the bottom. Manganese, carbon ,
and other elements of varying amounts are added
to produce steel which is then poured and
solidifies.
b. Electric furnace
c. Cupola
d. Bessemer
A furnace similar to open-hearth. The principal
difference is the method of heating the charged. It
is used in producing quality of steels because
melting and refining is closely controlled.
a. Closed-heart furnace
b. Electric furnace
c. Cupola
d. Bessemer
It is the process of reheating or drawing of metal
that has been hardened to a comparatively low
temperature in order to relieve the hardening strain
and increase the toughness of the steel.
a. Tempering
b. Annealing
c. Cyaniding
d. Normalizing
Case hardening is the process of hardening the
outer surface of the metal and the inner parts are
soft. What percentage of carbon content that this
type of hardening is allowed?
a. 15% and above

b. 10 to 20% only
c. Less than 5% only
d. Any of the following
A steel numbered SAE-AISI, C1018 and
contains 0.10% to 0.30% carbon.
a. Low carbon steel
A steel numbered SAE-AISI, C1035 when not
rolled and contains 0.30% to 0.60% carbon.
a. Low carbon steel
A steel numbered SAE-AISI, C1035 when not
rolled and contains 0.60% to 1.30% carbon
and used when extra hardness required.
a. Low carbon steel
Which of the following alloying elements
used in making high speed steel.
a. Molybdenum
b. Nickel
c. Manganese
d. Silicon
Which of the following alloying elements
used in springs to make more reliant.
a. Silicon
b. Tungsten
c. Hardness and resistance
d. Nickel
It refers to that property in steel which resist
indention or penetration. It is usually expressed
in forms of the area of an indention made by a
special ball under a standard load, or the depth
of a special indentor.
a. Hardness
b. Ductility
c. Malleability
d. Wear resistance
The distance from a point on a screw thread to
a corresponding point on an adjacent thread,
measured parallel to the axis.
a. Pitch
b. Lead
c. Thread
d. Crest
The top surface joining the two sides of a
thread.
a. Pitch
b. Crest
c. Lead
d. Space
The amount of variation permitted in the size
of a part. it is the difference between the
limits of maximum and minimum dimensions
of a given part. It may be expressed at plus,
minus, or as both plus and minus.
a. Tolerance
b. Limits
c. Variation
d. Clearance
The instrument used to reshape a grinding
wheel that is grooved or out of round is called
s:
a. Wheel aligner
b. Wheel emery
c. Wheel dresser
d. Wheel cutter
The instruments used to remove old packing
from packing glands and stuffing boxes are
called:
a. Packing tools
b. Gland box cleaners
c. Packing bits
d. Packing screws
When working on bearings and checking for
high spots, it is customary to apply what?
a. White lead
b. Dykem blue
c. Red lead
d. Prussian blue
If you wanted to check the face of a pump
slide valve or other flat-faced valve, you
could check for trueness on a:
a. Flat board
b. Piece of glass
c. Surface plate
d. Bearing plate
Which of the following is used to keep a
metal clean while soldering?
a. Flax
b. Flux
c. Torch
d. Insulated
Before splicing electric wires, they should be:
a. Tinned
b. Soldered
c. Cleaned and tinned
d. Insulated
To check the speed of a motor or other rotary
machine, one would use a:
a. Galvanometer
b. Tachometer
c. Micrometer
d. Geiger counter
Before drilling a hole in a piece of metal, it
should be:
a. Marked with chalk
b. Scribed
c. Center-punched
d. Protracted
A tap or die marked ¼ - 20 indicates:
a. ¼” radius – 20 cm. long
b. ¼” diameter – 20 threads per in.
c. ¼”radian – 20 threads per in.
d. ¼” turn – 20 times
After a piece of pipe has been cut, the hole is
cleaned out with a:
a. Piper reamer
b. Pipe taper
c. Pipe cleaner
d. Hole cleaner
How do you call the tool(s) used for cutting
pipe threads?
a. Pipe cutter
b. Pipe threader
c. Pipe stock and die
d. Pipe ratcher cutter
How do you call the tool used when working
with large sizes of pipe?
a. Chain pipe wrench
b. Chain holder
c. Chain tongs
d. A or B
What tool is used when preparing to put
fitting on copper tubing?
a. Tube spreader
b. Tube retarder
c. Flaring tool
d. Tube countersink
Which of the following is not a standard
thread from?
a. Square
b. Double flute
c. American national
d. 60 dev. Sharp V
How do you call the tool used to cut threads
in a hole?
a. Top
b. Bit
c. Tap
d. Reamer
Hand taps are provided in sets of three. Which
of the following set of three?
a. Taper, plug and end
b. Taper, plug and bottom
c. Short, taper and bottom
d. Short, medium and long
Which of the following taps should be used to
start a thread?
a. Plug
b. Bottom
c. Short
d. Taper
Which of the following size of the drill is
used in preparing to tap a hole?
a. Equal to the size of the tap
b. Larger than the size of the tap
c. Smaller than the size of the tap
Pipe taps are:
a. The same size from end to end
b. Tapered
c. Not fluted
d. Not hardened
When preparing to tap a hole for a pipe fitting
the size of the drill will be:
a. Larger than the tap size
b. Smaller than the tap size
c. Equal to the size of the tap
Which of the following does not have to be
lubricated when drilling?
a. Steel
b. Monel
c. Brass
d. Tool steel
How do you call the tool used when cutting a
hole in the side of a round piece of metal?
a. Vise
b. “V” block
c. Jaw holder
d. Chuck
When measuring a drill for size measure
across the:
a. Margins
b. Shank
c. Flutes
d. Point
In threaded members, which of the following
defines N.C.?
a. Neutral cut
b. National cut
c. National coarse
d. Not center
In threaded members, which of the following
represents N.F.?
a. National file
b. Neutral file
c. National fine
d. Not found
What tool used in precision work to smooth
or enlarge holes?
a. Round out
b. Reamer
c. Drift pin
d. Protractor
Which of the following chisels would be used
for cutting oil grooves?
a. Diamond-point cutter
b. Round-nose chisel
c. Cold chisel
d. Hot chisel
Which of the following is not a cut of file?
a. Smooth
b. Half-round
c. Second cut
d. Bastard
How do you call the tool used for cleaning
files?
a. File cleaner
b. File oilstone
c. File card
d. Scraper
drill?
a. #80
b. #1
c. #60
d. #0
Which of the following is the largest size
drill?
a. A
b. Z
c. X
d. XX
The size of a drill is stamped on the:
a. Point
b. Margin
c. Shank
d. Flute
No question
a. Operator must wear goggles
b. The surface to be babbitted must be free of moisture
c. The surface to be babbited must be clean
d. All of the above
Which of the following safety precautions
should be followed when renewing a flange
gasket?
a. Drain the line thoroughly
b. Tie down isolation valves
c. Isolate the section to be worked on
d. All of these
In installing a new flange gasket, which of the
following must be done first?
a. Flange faces are painted
b. Flange faces are absolutely clean
c. Isolating valves are open
d. Old gasket is in place
Which of the following is correct about
standard wire gage?
a. # 10 is larger than # 5
b. # 1 is smaller than # 2
c. # 25 is smaller than # 20
d. # 30 is larger than #25
Which of the following tools would be most
useful when taking leads on bearings?
a. Dividers
b. Micrometer
c. Outside calipers
d. Center gage
What is the wrench size for a ¾” nut?
a. 1-1/4”
b. ¾”
c. 1-1/2”
d. 10/24”
Which of the following would cause hot
bearings?
a. Improper oil
b. Improper alignment
c. Dirt in oil
d. All of the above
What is the approximate melting point of
Babbit?
a. 1000 F
b. 750 F
c. 650 F
d. 500 F
Which of the following is correct in pouring
Babbit?
a. It can be done in several pouring
b. Must be poured all at one time
c. Can be done at intervals
d. Must be done in cool place
Which of the following groups of pipe sizes is
correct?
a. ¼, ½, ¾, 7/8, 1
b. ¼, 3/8, 1/2 , ¾, 1
c. ¼, 3/8, ½, 5/8, 3/4 , 1
d. ¼, ½, 5/8, 1
Which of the following where pipe wrench
(Stillson) was designed to be used?
a. Hexagonal objects
b. Square objects
c. Round objects
d. Flat objects
In which of the following where pipe is
measured?
a. Inside diameter
b. Thickness of wall
c. Outside diameter
d. Wire gage
In which of the following where tubing is
measured by
a. Inside diameter
b. Thickness of wall
c. Wire gage
d. Outside diameter
How do you call the tool used to cut threads
on pipe?
a. Pipe tool
b. Pipe vise
c. Pipe stock
d. Pipe cutter
How do you call the pipe fitting which has
two openings and provides a turn of 90
degrees?
a. An elbow
b. A coupling
c. A tee
d. A union
In which of the following where plug cock
offers?
a. More resistance to flow than a globe valve
b. The same resistance to flow as a globe valve
c. Less resistance to flow than a globe valve
d. The same resistance to flow as an angle valve
What is the most common flux to be used
when soldering brass, copper or tin?
a. Tallow
b. Borax
c. Rosin
d. Sal ammoniac
In one turn of the screw in a micrometer, it
moves its spindle by what amount?
a. 0.25”
b. 0.025”
c. 0.205”
d. 0.110”
What is the process used to retard corrosion
on iron pipe?
a. Annealing
b. Soldering
c. Tempering
d. Galvanizing
On XX heavy pipe the extra metal is added to
which of the following?
a. Outside
b. Inside
c. Half on the inside, half on the outside
d. Three quarters on the outside, one quarter on the inside
Which is very necessary when installing
packing in a packing box?
a. Leave one old turn at the bottom of the packing box
b. Remove one turn and install one new turn of packing
c. Leave sufficient end clearance on each turn to allow for
expansion
d. Place end cuts directly in line with each other
A square foot of steel plate 1/8” thick weighs
5 pounds. The weight of a steel plate 10 feet
long and 4 feet wide would be how much?
a. 200 lbs
b. 20 lbs
c. 2000 lbs
d. 20,000 lbs
Cast iron weighs 640 lbs per cubic foot. How
much is the weight of a cast iron block 14” x
12” x 18”?
a. 1200 lbs
b. 1120 lbs
c. 1000 lbs
d. 1088 lbs
A tank 28” in diameter and 14’ high is filled
with water. The total pressure on the bottom
of the tank is:
a. 3741 lbs
b. 2573 lbs
c. 4257 lbs
d. 3000 lbs
A double-bottom tank is 18’ wide, 24’ long
and 4’ deep. It is filled with fresh water/ the
total capacity in tons is:
a. 50
b. 55
c. 48
d. 45
Sheet metal of #18 gage is heavier than:
a. 12 gage
b. 22 gage
c. 14 gage
d. 16 gage
What is the use of shims?
a. Separate fresh and salt water lines
b. Replace fuses
c. Adjust cylinder liners
d. Adjust bearing clearances
How do you call the process used to retard
corrosion (rust) on iron pipe and fitting?
a. Tinning
b. Galvanizing
c. Soldering
d. Sulphuring
In pipe fittings the term “offset” refers to
what?
a. A cut-off running at right angles to the original piping
b. Two pipes running parallel to each other
c. A bend in the pipe
d. Two sizes of pipe in the same run
In machine shop, if the lips of a drill are of
different lengths then which of the following
will likely happen?
a. The drill will not cut
b. The hole will be larger than the drill
c. The hole will be smaller than the drill
d. None of these will happen
Which of the following statement(s) is correct
for the “brazed joint”
a. Stronger than a soldered joint
b. Weaker than a soldered joint
c. The same strength as a soldered joint
d. Three times as strong as a soldered joint
Brazing requires which of the following?
a. Hard solder
b. More heat
c. Soft solder
d. A and B
What is/are the primary reason(s) why lead is
used in solder?
a. It has a high melting point
b. It is cheap
c. It has a low melting point
d. B and C
What is the name of the taper shank used on
drills?
a. Miller
b. Starett
c. Morse
d. Stanley
What is the effect if the melting point of
solder is very high?
a. Weaker the solder joint
b. Stronger the solder joint
c. Softer the solder joint
d. Harder the solder joint
Which of the following will likely happen if
the angle on a drill is less than 59 degrees?
a. The drill will make a larger hole
b. The drill will make a smaller hole
c. The hole will take longer to drill and more power is
required to drive the drill
d. The drill will not center properly
What is/are the reason(s) of soda being added
to water and is used for cooling instead of
plain water?
a. It reduces the amount of heat generated
b. It improves the finish
c. It overcomes rusting
d. All of these
What will likely to happen if the drill’s speed
is too high?
a. Cut faster
b. Cut slower
c. Lose its temper
d. Not cut
The lip clearance of a drill should be
approximately how many degrees?
a. 20 deg – 25 deg
b. 12 deg – 15 deg
c. 5 deg – 10 deg
d. 15 deg – 20 deg
If the cutting edges of a drill are cut at
different angles:
a. The drill will not cut
b. The hole will be larger than the drill
c. The hole will be smaller than the drill
What is the correct cutting angle on a drill for
ordinary work?
a. 45 deg
b. 59 deg
c. 50 deg
d. 65 deg
A piece of stock 8” long is 4” diameter on one
end and 1” diameter on the other end. The
taper per foot is:
a. 4”
b. 4-1/4”
c. 4-1/2”
d. 4-1/16”
A piece of stock 8” long is 3” diameter at one
end and 1-1/2” diameter at the other end. The
taper per inch is:
a. ½”
b. 3/16”
c. ¾”
d. 5/16”
A piece of stock 6” long is 2” diameter at one
end and is cut with a taper of ½” to the foot.
The diameter of the smaller will be:
a. 1-1/2”
b. 1-1/4”
c. 1-3/4”
d. 2”
If a piston ring is to be made 1/64” larger in
diameter per inch diameter of the cylinder
which it is to fit, the required diameter for a
piston ring to fit an 8” cylinder will be
a. 8-1/4”
b. 8-3/4”
c. 8-1/8”
d. 8-5/32”
What is the reason why drill “squeals” when
cutting?
a. Drill being ground improperly
b. Insufficient lubrication
c. Drill being too hot
d. Any of the above
In what operation where “center drilling” is to
be found?
a. Drilling a center in an odd-shaped piece of metal
b. Drilling and countersinking with one tool
c. Centering with one tool and drilling with another
d. Drilling a center in a piece of stock in a drill press
Which of the following defines “pitch” in
threads?
a. The distance of the full length of the thread
b. The distance from a point on one thread to a
corresponding point on the next thread measured
parallel to the axis
c. The distance from the top of one thread to the bottom
of the next thread
d. The distance from the bottom of a head on a bolt to the
first thread
A tool bit for cutting an American National
thread should be ground with what angle?
a. 45 deg
b. 60 deg
c. 90 deg
d. 30 deg
An approximate safe rule for cutting new
pistons for steam pumps is to allow:
a. 0.002” between piston and cylinder for each inch
diameter of piston
b. 0.001” between piston and cylinder for each inch
diameter of piston
c. 0.010” between piston and cylinder for each inch
diameter of piston
d. 0.0001” between piston and cylinder for each inch
diameter of piston
An approximate safe rule for cutting new
piston rings for steam pumps is to make the
ring:
a. 1/32” larger in diameter per inch diameter of cylinder
b. 1/16” larger in diameter than that of the cylinder
c. 1/16” larger in diameter per inch diameter of cylinder
d. 0.005” larger in diameter per inch diameter of cylinder
What is the approximate gap clearance for
new piston rings for steam pumps?
a. 0.003” for each inch diameter of cylinder
b. 0.001” for each inch diameter of cylinder
c. 0.010” for each inch diameter of cylinder
d. 0.050” for each inch diameter of cylinder
The familiar “3/16 – 16” in machine shop
means what?
a. 6 pieces, 3/8 inch long
b. Gear with 16 teeth and a 3/8” arbor hole
c. 3/8” square, 16” long
d. 3/8” diameter, 16 threads per inch
The work should be held _____, when using a
drill press
a. The hand
b. A vise or clamp
c. A gloved hand
d. pliers
What is(are) the reason(s) why tapered shanks
are used on large drill presses?
a. The drill can be centered more easily
b. The drill can be easily forced out of the sleeve with a
drift
c. The shank will not turn when cutting
d. The shank can be reground when worn
Which of the following is not a common drill
shank?
a. Straight
b. Fluted
c. Taper
d. Bit
What is the usual cutting angle on a drill for
drilling mild steel?
a. 39 deg
b. 59 deg
c. 49 deg
d. 69 deg
When installing new grinding wheel, always
use
a. Blotting paper gaskets on each side of the wheel
b. Copper gasket on each side of the wheel
c. Only the steel washers provided with the machine
What is the other term for the operation of
“truing” of a grinding wheel?
a. Centering
b. Sizing
c. Dressing
d. Rounding
What tool is used to check external pipe
threads?
a. Plug gage
b. Pitch gage
c. Thread gage
d. Ring gage
What tool is used to check internal pipe
threads?
a. Plug gage
b. Pitch gage
c. Thread gage
d. Ring gage
Which of the following is used to cut gears?
a. Gear cutter
b. Gear center
c. Gear hob
d. Gear threader
If you use a dry grinding wheel for
sharpening tool bits, dip the end of the bit in
water frequently to prevent
a. Burning your fingers
b. Annealing the cutting edge of the bit
c. Hardening the tip
d. The tip from crystallizing
A piece of tool steel held against an emery
wheel will give off
a. White sparks with stars on the ends
b. Yellow sparks
c. No sparks
d. Green sparks
Grinding wheels have a range of soft to hard
abrasive materials depending on the use. Most
manufacturers letter their wheels from A to Z.
which of the following mark represents the
hardest?
a. E
b. Z
c. A
d. E1
What is the main difference between a planer
and a shaper?
a. The planer has an offset table and the shaper has a
horizontal table
b. The shaper has a rotting table and the planer has a
horizontal table
c. The table of a planer has a reciprocating motion past the
tool head while the table of the shaper s stationary and
the tool head has a reciprocating motion
d. One is larger than the other
One of the factors involved in the choice of a
grinding wheel is:
a. The kind of material to be ground
b. The amount of stock to be removed
c. The kind of finish required
d. All of the above
The “tang” of a file is the part that:
a. Does the cutting
b. Has no teeth
c. Fits into the handle
d. Is opposite the handle
In general, files are divided into two classes
called:
a. Single-cut and double-cut
b. Rough and smooth
c. Fine and coarse
d. Heel and sizes
The length of a file is measured from:
a. End to end
b. Point to end
c. Point to heel
d. Heel to end
Which of the following where “pillar” files
are used?
a. Filing slots
b. Filing against a shoulder
c. Filing keyways
d. Any of the above
Which of the following will usually happen to
the blade of flexible hacksaw applied by too
much pressure?
a. Snap easily
b. Buckle or run out of line
c. Cut too fast
d. Cut on a slant
Which of the following best defines
soldering?
a. It is holding two metals together by heating
b. It is joining two metals by a third soft metal that is
applied in a molten state
c. It is holding two different kinds of metals together
d. It is joining two metals together by heating
What is the use of flux in soldering?
a. Keep the solder from running off the metal
b. Keep the metal from getting too hot
c. Keep the tip of the soldering iron clean
d. Remove and prevent oxidation of the metals
A surface should be prepared for soldering by
a. Filing the surfaces
b. Acid-cleaning the surfaces
c. Scraping the surfaces
d. Any of the above
What is(are) the hand tool(s) used for cutting
threads on round stock?
a. Stock and die
b. stock
c. Die wrench
d. Stock cutter
A tapered piece of stock is 2” long, 1-1/8”
diameter at one end and ¾” diameter at the
other end. The taper per foot is:
a. 2”
b. 2-1/4”
c. 2-1/2”
d. 2-1/16”
Which of the following best defines sweating?
a. Soldering two different kinds of metal together
b. Separating two pieces of metal that have been soldered
together
c. Tinning two surfaces, applying, flux between them,
holding the two together and heating.
If muriatic acid is used as a flux, the soldered
area must be cleaned thoroughly afterwards to
prevent:
a. Anyone touching it from getting burned
b. Remaining acid from eating the metal
c. the acid from evaporating and the solder disintegrating
Solder will not unite with a metal surface that
has:
a. Grease on it
b. Oxidation on it
c. Dirt on it
d. Any of the above
Prepared soldered paste flux is most popular
but if you id d not have any, you could use:
a. Hydrochloric acid
b. Nitric acid
c. Sulfuric acid
d. Any of the above
Hard solder is made of which of the
following?
a. Copper and zinc
b. Tin and copper
c. Tin and zinc
d. Tin and lead
Which of the following is the flux usually
used for hard solder?
a. Rosin
b. Barium
c. Borax
d. Alum
In which of the following where straight
muriatic acid is often used as a flux?
a. Galvanized iron
b. Sheet steel
c. Cast iron
d. Any of the above
For aluminum, special solders are being used
and will usually require which of the
following?
a. More heat
b. The same heat as copper wire
c. Less heat
d. The same heat as sheet metal
Copper is annealed by heating to a cherry red
color and _____.
a. Dousing in cold water
b. Dousing in oil
c. Cooling slowly in air
d. Dousing in hot water
Soft solder is made of which of the following?
a. Copper and zinc
b. Tin and copper
c. Tin and lead
d. Tin and zinc
A piece of mild steel held against an emery
wheel will give off
a. Bright shiny sparks
b. No sparks
c. Light straw-colored sparks
d. Green sparks
A gear wheel making 156 rpm has 56 teeth. It
drives another gear at 91 rpm. The number of
teeth on the second gear is:
a. 65
b. 50
c. 90
d. 96
Tool steel can be hardened by which of the
following?
a. Heating red hot and plunging into water
b. Heating red hot and cooling in a blast of dry air
c. Heating red hot and plunging into linseed or cottonseed
oil
d. Any of the above, depending on type and use
At what temperature where soft solder
approximately melts?
a. 250 deg
b. 350 deg
c. 450 deg
d. 550 deg
What material where a scriber is made of?
a. Carbon steel
b. Tool steel
c. Cold - rolled steel
d. Hot – rolled steel
What should be done first before applying
layout blue on a piece of metal?
a. roughened
b. clean
c. hot
d. cold
How many flutes does a drill bit have?
a. 4 flutes
b. 2 flutes
c. 3 flutes
d. No flutes
Where is the correction position of the tool bit
when facing off a piece of material in the
lathe chuck?
a. Above center
b. Below center
c. At the center
d. Off center
Standard vise has _____ jaws?
a. Soft
b. Hard
c. Semihard
d. Semisoft
In machining, which of the following could
be the reason if tool bit burns?
a. Speed is too low
b. Material is too hard
c. Speed is to fast
d. Material cannot be cut
For which of the following where the lathe
compound is used?
a. Angle cutting
b. Facing
c. Grooving
d. Any of the above
When the dial on the cross-feed is turned
0.010”, how much is removed from the
diameter of the stock being cut?
a. 0.010”
b. 0.005”
c. 0.020”
d. 0.015”
Which of the following describes a flexible
back hacksaw blade?
a. Only the teeth hardened
b. A movable back
c. Flexible ends
d. Only the back hardened
The flexible type hacksaw blade is best suited
for which of the following materials?
a. Channel iron
b. Aluminum
c. Tubing
d. Any of the above
Hacksaw blades are made of what materials
a. Tool steel
b. Tungsten alloy steel
c. High – speed steel
d. Any of the above
Hacksaw blades with 24 TPI is best suitable
for cutting which of the following materials
a. Tubing
b. Brass and copper
c. Sheet metal over 18 gage
d. Any of the above
Which of the following is a “must” for all
hard hacksaw blades
a. It has a hard back and flexible teeth

b. It has a flexible back and hard teeth
c. It has the entire blade hardened
d. It will only fit a solid frame hacksaw
In how many positions can a hacksaw blade
be placed in a frame
a. Two positions
b. One position
c. Four positions
d. Three positions
Files are divided into two general classes.
How are these classified
a. Rough and smooth

b. Single cut and double cut
c. Large and small
d. Flat shapes and round shapes
The term “set” of a saw best defines what
a. To set properly in the frame

b. Alternate teeth are turned slightly to left and right to
make cutting slot slightly wider than the thickness of the
blade
c. The teeth have been case hardened for better cutting
d. The teeth are set evenly apart
All hard hacksaw blade is best suited for work
in which of the following
a. brass
b. Cast iron
c. toolsteel
d. Any of the above
Which of the following is the best instrument
for measuring thousandths of an inch
a. caliper
b. micrometer
c. tachometer
d. pyrometer
A hacksaw blade with 34 teeth per inch
should be used for cutting which of the
following items
a. brass
b. Heavy stock
c. Cast iron
d. Thin wall tubing
How is the hacksaw blade should be placed in
the frame
a. The teeth pointing forward

b. The teeth pointing backward
c. One end looser than the other end
d. The teeth facing in any direction
Which of the following is the usual procedure
when cutting a long thin piece of metal
a. Turn the blade upside down in the frame

b. Turn the blade at right angles to the frame
c. Use a blade with fewer teeth per inch
d. Set the blade in the frame with the teeth facing toward
you
A Hacksaw blade with 18 teeth per inch is
best suited for cutting are made of what
materials
a. Solid stock
b. aluminum
c. Cast iron
d. Any of the above
What is the use of coolant in the power
hacksaw when cutting materials
a. Absorb the heat of friction

b. prevent the blade from overheating
c. Prevent the blade from losing its temper
d. All of the above
What is used for finishing a piece of work to
size with a file
a. Double cut fine tooth file

b. Mill file
c. Single cut fine tooth file
d. Crossing file
The process of finishing off a piece of metal
with a real smooth finish
a. Draw - filing
b. Mill filing
c. Side filing
d. Flat filing
How do you call a small piece of metal
clogged between the teeth on a file
a. Clogs
b. Pins
c. Flats
d. bumps
Which of the following is described as the
“safe edge” of the file
a. The end opposite the handle

b. The edge with no teeth
c. The one with the handle
d. none of the above
The best procedure when filing a piece of
metal in a lathe is to take
a. Short even strokes

b. Long fast strokes
c. Long slow strokes
d. Short fast strokes
Which of the following information is
necessary when ordering a file
a. Size (length)
b. Type of teeth
c. shape
d. All of the above
Which of the following is the best file to be
used when finishing sharp corners or slots and
grooves
a. Mill file
b. Knife file
c. Square
d. Jewelers file
How is “eleven-sixteenths” of an inch
expressed in decimal
a. 0.6785
b. 0.6875
c. .7685
d. .6578
What is the approximate distance if the
marking on a micrometer barrel
a. 0.025” apart
b. 0.0025” apart
c. 0.250” apart
d. 2.50” apart
Which of the following is the effect if the
lathe is put into back gear
a. Go backwards of the same speed

b. Faster
c. slower
d. At a slower speed backwards
The work should be held with _______ when
using a drill press
a. The hand
b. A vise or clamp
c. A pair of pliers
d. Gloves on
What is normally used in drilling a hole in a
piece of work held in a lathe chuck
a. Compound rest
b. Tailstock and drill chuck
c. Cross-feed
d. headstock
Copper is annealed by heating to a cherry red
color and
a. Dousing in cold water

b. Dousing in oil
c. Cooling slowing in air
d. Dousing in hot water
What is the main purpose of “annealing” a
metal
a. To make the metal harder

b. To make the metal softer
c. To make the metal harder medium-hard
d. To make the metal harder and shiny
The purpose of “tempering” is to make a
metal what
a. harder
b. Less brittle
c. Softer
d. More brittle
What is the minimum diameter of piece of
round stock necessary to make a square key
¾” on a side
a. 1.5”
b. 1.0”
c. 1.06”
d. 0.75”
A scriber is made from what materials
a. Carbon steel
b. tool steel
c. Cold-rolled steel
d. Hot rolled steel
Before applying layout blue on a piece of
metal, it must be
a. Roughened
b. Cleaned
c. Heated
d. cold
A drill bit has how many flutes
a. 4 flutes
b. 2 flutes
c. 3 flutes
d. No flutes
The alignment of coupling faces can be
checked by which process
a. Using an inside micrometer

b. Inserting a thermocouple
c. Inserting a feeler gage between the coupling faces at
various points around the circumference
d. Rotating and measuring to nearest permanent fitting
A piece of cast iron held against an emery
wheel will give off what
a. Dull yellow sparks

b. Red sparks
c. Bright shiny sparks
d. No sparks
When cutting material in a lathe, the softer the
material being cut the tool bit should have
a. More top rake

b. Double top rake
c. Less top rake
d. Any of the above
After grinding a tool bit the cutting edge
should be
a. Case hardened
b. Stoned with an oil stone
c. Rubbed with emery cloth
d. Rubbed with crocus cloth
When turning a piece of round metal un a
lathe, the front clearance should be smaller
for
a. Large diameter cutting

b. Cutting angles
c. Small diameter cutting
When cutting material in a lathe, the harder
the material being cut, the tool bit should have
a. More side rake

b. More top rake
c. Less side rake
d. No side rake
What is the primary purpose of knurling
a. Smooth material
b. Roughen material
c. Polish material
d. Sharpen material
What do you call the process of removing the
sharp edges from a piece of stock
a. knurling
b. Planning
c. chamfering
d. turning
At what speed that carbon steel drill should be
operated
a. Speed grater than that when using a high speed drill

b. Speed less than that when using a high-speed drill
c. The same speed as that when using a high speed drill
A specific method of zinc galvanizing in
which parts are tumbled in zinc dust at high
temperature
a. sheradizing
b. Super finishing
c. polishing
d. pickling
Abrasion of parts against wheels or belts
coated with polishing compounds
a. Sheradizing
b. Super finishing
c. Polishing
d. pickling
A superfine grinding operation used to expose
nonfragmented, crystalline base meta;
a. Sheradizing
b. Super finishing
c. Polishing
d. pickling
A process in which metal is dipped in dilute
acid solutions to remove dirt grease oxides
a. Sheradizing
b. Super finishing
c. Polishing
d. pickling
A hot dip or electroplate application of tin
steel
a. Tin plating
b. Metal spraying
c. Organic finishes
d. lapping
A fine grinding operation used to obtain exact
fit and dimensional accuracy
a. Tin plating
b. Metal spraying
c. Organic finishes
d. lapping
The spraying of molten metal onto a product.
Methods include metalizing, metal powder
spraying and plasma flame spraying
a. Tin plating
b. Metal spraying
c. Organic finishes
d. lapping
Application of a thin phosphate coating on
steel to improve corrosion resistance
a. parkerizing
b. honing
c. Hard surfacing
d. galvanizing
The covering of surfaces with an organic film
of paint enamel or lacquer
a. Tin plating
b. Metal spraying
c. Organic finishes
d. lapping
This process is known as bonderizing when
used as a primer for paints
a. parkerizing
b. honing
c. Hard surfacing
d. galvanizing
A grinding operation using stones moving in a
reciprocating pattern. Leaves a characteristic
cross hatch pattern
a. parkerizing
b. honing
c. Hard surfacing
d. galvanizing
A zinc coating applied to low carbon steel to improve
corrosion resistance. The coating can be applied on a hot
dip bath, by electroplating or by dry tumbling(sheradizing)
a. parkerizing
b. honing
c. Hard surfacing
d. galvanizing
The creation(by spraying, plating , fusion
welding or heat treatment of hard metal
surface in softer product
a. parkerizing
b. honing
c. Hard surfacing
d. galvanizing
The electro deposition of a coating onto the workpiece
electrical current used to drive ions in solution to the
part. The workpiece is the cathode in the electrical circuit
a. electroplating
b. Calorizing
c. burnishing
d. buffing
The diffusing of aluminum into steel surface
producing an aluminum oxide that protects
the steel from high temperature corrosion
a. electroplating
b. Calorizing
c. burnishing
d. buffing
How do you call the process of fine grinding or
peening operation designed to leave a characteristic
pattern on the surface of a workpiece
a. electroplating
b. Calorizing
c. burnishing
d. buffing
A fine finishing operation, similar to
polishing, using a very fine polishing
compound
a. electroplating
b. Calorizing
c. burnishing
d. buffing
Rotating parts in a barrel filled with an
abrasive or non abrasive medium. Widely
used to remove burrs, flash, scale, and oxides
a. Abrasive cleaning
b. Calorizing
c. Barrel finishing
d. anodizing
An electroplating- acid bath oxidation process
for aluminum and magnesium. The workpiece
is the anode in the electrical circuit
b. Tumbling
c. Barrel finishing
d. anodizing
Shooting sand(i.e sand blasting). Steel grit, or
steel shot against work pieces to remove
casting sand, scale and oxidation
b. Tumbling
c. Barrel finishing
d. anodizing
What is another term of barrel finishing
b. Tumbling
c. Barrel finishing
d. anodizing
Brittle materials produce discrete fragments
known as
a. A chip breaker groove

b. Discontinous chips
c. Non segmented chips
d. Type chips
Ductile material form long, helix – coiled
string chips known as
a. Continuous chips
b. Discontinuous chips
d. Type chips
Often ground in the cutting tool face to cause
long chips to break into shorter, more
manageable pieces
a. A chip breaker groove

b. Discontinuous chips
d. Type chips
What is the typical chip thickness ratio
a. 0.50
b. 0.75
c. 0.25
d. 1.00
The angle at which the tool meets the
workpiece is characterized by
a. True rake angle

b. Clearance angle
c. Relief angle
d. Wedge angle
Which of the following is the sum of the rake,
clearance and wedge angle
a. 90 deg
b. 180 deg
c. 45 deg
d. 75 deg
What is the relative velocity difference
between the tool and the workpiece
a. Cutting speed
b. Chip velocity
c. Shear velocity
d. Rake velocity
How do you call the velocity of the chip
relative to the tool face
a. Cutting speed
b. Chip velocity
c. Shear velocity
d. Rake velocity
How do you call the velocity of the chip
relative to the work piece
a. Cutting speed
b. Chip velocity
c. Shear velocity
d. Rake velocity
Which of the following is the primary
parameter affecting the cutting energy
requirement
a. Compressive stress
b. Shear stress
c. Torsional stress
d. Bending stress
The energy expended per unit volume
removed is known as
a. Specific cutting energy

b. Metal removal rate
c. Cutting horsepower
d. Absolute cutting energy
A plain carbon steel with approximately 0.9 to
1.3% carbon which has been hardened and
tempered
a. Carbon tool steel

b. High speed steel
c. Low speed steel
d. Medium speed steel
Contains tungsten or chromium and retains its
hardness up to approximately 600 C

b. High speed steel
c. Low speed steel
d. Medium speed steel
Cast non ferrous tools are brittle but can be
used up to approximately
a. 1000 C
b. 925 C
c. 1500 C
d. 750 C
Which of the following is produced through
powder metallurgy from nonferrous metals
a. Sintered carbides
b. Ceramic tools
c. diamonds
d. Cast nonferrous
Which of the following is manufactured from aluminum
oxide have the same expected life as carbide tools but can
operate at speeds from two to three times higher? They
operate below 1100 C
b. Ceramic tools
c. diamonds
d. Cast nonferrous
Which of the following are used in specific
case, usually in finishing operations.
b. Ceramic tools
c. diamonds
d. Cast nonferrous
Ceramic tools operate at what temperature
a. Below 2000 F
b. Below 2200 F
c. Above 2000 F
d. Above 2200 F
Used as a finishing operation since very fine
and dimensionally accurate surface can be
produced
a. Grinding
b. snagging
c. Honing
d. lapping
Describes very rough grinding, such as that
performed in foundries to remove gates, fins
and risers from castings
a. Grinding
b. snagging
c. Honing
d. lapping
Grinding in which very little material, 0.001
to 0.005 in. is removed
a. Grinding
b. snagging
c. Honing
d. lapping
Which of the following is not a measuring
device
a. Orsat analyser
b. thermometer
c. Micrometer caliper
d. divider
A plain carbon steel with approximately 0.9 to
1.3% carbon which has been hardened and
tempered

b. Cast nonferrous
c. High speed steel
d. diamond
Which of the following contains tungsten or chromium
and retains its hardness up to approximately 1100 F a
property known as red hardness

b. Cast nonferrous
c. High speed steel
d. diamond
A carbon tool steel can be given a good edge,
but is restricted to use below
a. 400 – 600 F
b. 300 – 400 F
c. 700 – 800 F
d. 800 – 100 F
Cast non ferrous tools are brittle but can be
used up to approximately
a. 1700 F
b. 2200 F
c. 2000 F
d. 600 F
They are produced through powder
metallurgy from non ferrous metals
a. diamonds
b. Cast non ferrous
c. Ceramic tools
d. Sintered carbides
Which of the following is manufactured from aluminum
oxide have the same expected life as carbide tools but
can operate at speeds from two to three times higher
a. Ceramic tools
b. diamonds
c. High speed steel
d. Carbon tool steel
Soluble in the presence of high temperature
iron used in specific cases, usually in
finishing operations
a. Ceramic tools
b. diamonds
c. High speed steel
d. Carbon tool steel
Sintered carbide operate at cutting speeds
how many times as fast as HSS tools
a. 2 to 5
b. thrice
c. 5 to 7
d. twice
Percent of the heat developed in cutting is due
to friction between the tool and the workpiece
is
a. Approximately 50%
b. Approximately 10%
c. Approximately 25%
d. Approximately 75%
Which of the following is used to reduce
friction, remove heat, remove chips and
protect against corrosion
a. Water vapor
b. Carbon
c. Air
d. Cutting fluid
Which of the following is a good heat
remove, but it promote rust
a. Air kerosene
b. diamonds
c. Carbon dioxide
d. water
Addition of _______ to water produces an
efficient, inexpensive cutting fluid that does
not promote rusting
a. Sal soda
b. Kerosene lubricants
c. Straight cutting oils
d. air
It reduce friction and do not cause rust but are
less efficient of heat removal than water
a. Sal soda
b. Kerosene lubricants
c. Straight cutting oils
d. air
Taylors equation relates cutting speed v and tool life
T for particular combination of tool and workpiece,
VT^n = constant. This equation is also known as
a. Flank wear
b. Nose failure
c. Crater wear
d. Tool life
After any cutting or standard grinding
operation the surface of a workplace will
consists of
a. Smear metal
b. Ultra finishing
c. Super finishing
d. Centerless grinding
A method that does not require clamping,
chucking or holding round workpieces
a. Centerless grinding
b. Laser machining
c. Chemical milling
d. Ultra finishing
Which of the following uses high-energy
electrical discharges to shape electrically
conducing workpiece?
a. Electrochemical machining
b. Electrochemical grinding
c. Electrical discharge machining
d. Ultrasonic grinding
For common brass tools, wear ratios for the
tool and workpiece vary between:
a. 4:1
b. 20:1
c. 10:1
d. 8:1
For expensive tool materials, wear ratios for
the tool and workpiece vary between:
a. 4:1
b. 20:1
c. 10:1
d. 8:1
It removes heat by electrolysis in high current
deplating operation.
b. Electronic erosion
c. Electrospark machining
d. Electrical discharge machining
What is the other name of electrolytic
grinding?
a. Laser grinding
b. Electrochemical grinding
c. Ultranic grinding
d. Chemical milling
It is typically used in the manufacture of
printed circuit boards, is the selective removal
of material not protected by mask.
a. Chemical milling
b. Laser milling
c. Ultrasonic machining
d. Electronic erosion
It can be used to be shape hard brittle
materials such as glass, ceramics crystals and
gem stones, as well as tool steel and other
metals.
a. Chemical milling
b. Laser milling
c. Ultrasonic machining
It is used to cut or burn very small holes in the
workpiece with high dimensional accuracy.
b. Laser machining
c. Chemical milling
A general term used to denote the blanking,
bending and forming and shearing of thin
gage metals.
a. Presswork
b. Transfer die
c. Strip die
d. Brake
Used with dies and punches to form the work
pieces.
a. Station
b. Transfer die
c. Strip die
d. Presses
With _______ the workpiece advances
through a sequence operations:
a. Presswork
b. Brakes
c. Tonnage
d. Progressive dies
Cut pieces from flat plates, strips and coil
stock.
a. Shearing
b. Bend allowance
c. Forming dies
d. Spring back
It produces usable pieces, leaving the source
piece behind as scrap.
a. Punching
b. Drawing
c. Blanking
d. Coining
The operation of removing scrap blanks from
the workpiece, leaving the source piece as the
final product.
a. Punching
b. Drawing
c. Clanking
d. Coining
A cold forming process that converts a flat
blank into hollow vessel.
a. Embossing
b. Drawing
c. Swaging
d. Punching
It is used in the production of coins, is a
severe operation requiring high tonnage, due
to the fact that the metal flow is completely
confined within the die cavity.
a. Coining
b. Embossing
c. Swaging
d. Blanking
Forms shallow raised letters or other designs
in relief on the surface of sheet metal blanks.
a. Coining
b. Embossing
c. Swaging
d. Blanking
Reduce the workpiece area by cold flowing
the metal into a die cavity by a high
compressive force or impact.
a. Coining
b. Embossing
c. Swaging
d. Blanking
The repeated hammering of a work piece to
obtain the desired shape.
a. Spring back
b. Blanking
c. Punching
d. Forging
Relies on closed impression dies to produce
the desired shape.
a. Hammer forging
b. Open die forging
c. Smith forging
d. Drop forging
What is the other name give to gravity drop
hammers?
a. Board hammers
b. Press forging
c. Powered hammers
d. Impactor forging
The forging force blows are repeated at the
rate of several times a minute for:
a. Gravity drop hammers or board hammers

b. Press forging
c. Powered hammers
d. Impactor forging
The forging blows are repeated at the rate of
more than 300 times a minute for:

b. Press forging
c. Powered hammers
d. Impactor forging
The workpiece is held in position while the
dies are hammered horizontally into it from
both sides.

b. Press forging
c. Powered hammers
d. Impactor forging
Involves holding and applying pressure to
round heated blanks.
a. Upset forming
b. Flash
c. Pickling
d. Parting time
With _______, the part shaped by a slow
squeezing reaction, rather than rapid impacts
a. Drop forging
b. Impact forging
c. Press forging
d. Upset forging
Following forging, the part will have a thin
projection of excess metal known as
________ at the parting line.
a. Pickling
b. Flash
c. Trimmer dies
d. upset
The flash is trimmed off by _______ in a
subsequent operation:
a. Pickling
b. Flash
c. Trimmer dies
d. upset
With _______, a mold is produced by packing
sand around a pattern:
a. Sand molding
b. Gravity molding
c. Die casting
d. Plastic molding
To facilitate the removal of the pattern, all
surfaces parallel to the direction of
withdrawal are slightly tapered. This taper is
called:
a. Gate
b. Riser
c. Sprue
d. Draft
In the gating system, the metal is poured into
a sprue hole and enters a vertical passage
known as:
a. Gates
b. Downgate
c. Draft
d. Risers
Serve as accumulators to feed molten metal
into the cavity during initial shrinkage
a. Gates
b. Downgate
c. Draft
d. Risers
An entrance to the cavity maybe constricted
to control the rate of fill and such
constrictions are known as:
a. Gates
b. Downgate
c. Sprue
d. Risers
Molten metal is poured into a metal or
graphite mold where pressure is not used to
fill the mold.
a. Sand molding
b. Plastic molding
c. Gravity molding
d. Non-gravity molding
Suitable for creating parts of zinc, aluminum,
copper, magnesium, and lead/tin alloys:
a. Die casting
b. Investment casting
c. Centrifugal casting
d. Continous casting
More than how many percent of all die
casting uses zinc alloys?
a. 50%
b. 25%
c. 75%
d. 80%
Molten metal is forced under pressure into a
permanent metallic mold known as:
a. Die
b. Mold
c. Alloy
d. Torpedo
The cast iron flywheels are commonly
designed with a factor of safety of _______.
a. 14 to 15
b. 8 to 9
c. 10 to 13
d. 6 to 12
A pair of equal and opposite (not collinear)
forces that tend cause a rotation of a body.
a. Couple
b. Equilibrium
c. Centroids
d. vector
It is the ratio of the pitch diameter in inches to
the number of teeth.
a. Pitch circle
b. Module
c. English module
d. Pitch diameter
When the motion is diminished/ decreasing
instead of increasing is called:
a. Deceleration
b. Retarded motion
c. Uniform negative impulse
d. All of these
Which of the following is a unit or energy?
a. Ft-lb
b. BTU/hr
c. Hp
d. Watt
When high strength and durability are a
requirements for choosing gear materials it is
preferable to use __________ material.
a. Hardened bronze
b. Phenolic laminated
c. Steel
d. White iron
Which of the forces whose line of actions are
parallel but not necessarily equal in
magnitudes?
a. Couple
b. Resultant
c. Non collinear
d. Non concurrent
The product of the mass and the velocity of
the center of gravity of the body is called:
a. Linear momentum
b. Linear impulse
c. Angular impulse
d. Angular momentum
Two parallel shaft connected by pure rolling
turn in the same direction and having a speed
ratio of 2.75. What is the distance of the two
shaft if the smaller cylinder is 22 cm. in
diameter.
a. 16.60 cm
b. 25.25 cm
c. 30.25 cm
d. 19.25 cm
The distance between similar, equality-spaced
tooth surface in a given direction and along a
given line:
a. Pitch circle
b. Pitch
c. Pitch plane
d. Pitch diameter
It is simply defined as a simple push and pull.
a. Power
b. Work
c. Inertia
d. Force
How do you call directional forces equal in
magnitude and parallel.
a. Non coplanar
b. Couple
c. Centroid
d. coplanar
Which of the following terms is applied to
qualities such as time, volume and density?
a. Couple
b. Components
c. Resultants
d. Scalar
The use of hardened steel for the mating
metal gear appears to give the best results and
longer operational life. The usual hardness is
in the range of:
a. Over 600 BHN

b. Below 350 BHN
c. 300 to 400 BHN
d. Over 400 BHN
It is the product of the resultant of all forces
acting on a body and the time.
a. Linear momentum
b. Angular momentum
c. Linear impulse
d. All of these
The separate forces which can be so
combined are called:
a. Concurrent forces
b. Couple
c. Non concurrent forces
d. Component forces
Continuous stretching under load even if the
stress is less than the yield point.
a. Plasticity
b. Creep
c. Elasticity
d. Ductility
air, grease and dry lubricants like:
a. Bronze
b. Silicon
c. Lead
d. Graphite
A coupling that allows axial
flexibility/movement in the operation. Made
of alternate bolting of steel, leather, fabric
and/or plastic material into the two flanges
a. Flexible disk coupling

b. Flexible Oldham coupling
c. Flexible toroidal spring coupling
d. Elastic-material bonded coupling
It consist of two cranks, a stationary piece
called the line of centers and the connecting
rod is:
a. Five-bar linkage
b. Three-crank linkage
c. Four-crank braces
d. Four-bar linkage
Used to change rotary motion to reciprocating
motion:
a. Rack gears
b. Helical gears
c. Hypoid gears
d. Herringbones gears
divided by gear axial pitch:
a. Approach ratio
b. Arc of recess
c. Arc of action
d. Face overlap
Pitch diameter less the diameter of the roller
chain is equal to:
a. Top land
b. Addendum
c. Bottom diameter
d. Face overlap
Generally applied on speed reducer due to
large speed ratio:
a. Bevel gears
b. Worm gears
c. Helical gears
d. Hypoid gears
If shaft size is specified as-diameter 2.00°
max. and 1.99° min. in diameter then the
0.010° could be defined as:
a. Allowance
b. Variance
c. Fit
d. tolerance
A material plane was subjected to a load.
When the load was removed the strain
disappeared. From the structural change
which of the following can be considered
about this material?
a. It has high modules of elasticity

b. It is plastic
c. It does not follow Hooke’s law
d. It is elastic
For an evenly distributed and uniform wear
on each meshing gear tooth, the ideal design
practice is to consider a:
a. Wear resistance alloy addition to tooth gears

b. Heat treatment of the gears
c. Hardening of each tooth
d. Hunting tooth addition
Helix angle in the range of ________ degree
is recommended for wide-face helical gears.
a. Less than 15
b. 20 to 35
c. Less than 20
d. 20 to 22
Difference between maximum material limits
of mating parts. Or it is a minimum clearance
or maximum interference between parts:
a. Tolerance
b. Variance
c. Fits
d. Allowance
The changes in shape or geometry of the body
due to action of a force on it is called
deformation or:
a. Shear stresses
b. Compressive stress
c. Stresses
d. Strains
of the pitch diameter to the no. of teeth
a. Lead
b. Involute
c. Module
d. Clearance
One of these materials is not a structural
steel?
a. Low carbon steel

b. Stainless steel
c. Tool and die steel
d. Medium carbon steel
An elastic body whose primary function is to
deflect under load.
a. Clutch
b. Brake
c. Stopper
d. Spring
Flat leather belting not recommended for used
in a speed in excess of ____fpm.
a. 3600
b. 6000
c. 4800
d. All of these
The angle included between the side of the
thread measured in an axial plane in a screw
thread
a. Angle of thread
b. Helix angle thread
c. Angle between thread or 40
d. Half angle thread or 20°
When an air entrainment agent is put into a
concrete mix.
a. The water/cement ratio must be reduced

b. The strength will decrease
c. Minimal effect
d. The strength will suffer up to 50%
The ratio moment of inertia on a cross-section
of a beam to this section modulus is:
a. A measure of distance
b. Equal to the radius of gyration and compression
c. Multiplied by the bending moment of inertia to
determine the yield stress
d. Equal to the area of the cross-section and tension
The ratio of moment of inertia of the cross
section of a beam to the section modulus is
_______?
a. Equal to the radius of gyration

b. Equal to the area of the cross-section
c. Multiplied by the bending moment of inertia to
determine the yield stress
d. A measure of distance
Poisson’s ratio is the ratio of
a. Elastic limit to yield strength

b. Lateral deformation to the longitudinal deformation
c. Shear strain to unit strain
d. Elastic limit to shear strength
Alloy that improves strength of steel at high
temperature application:
a. Aluminum
b. Silicon
c. Manganese
d. Chromium
The differential of the shear equation is the:
a. Deflection of the beam

b. Tensile strength of beam
c. Compressive strength of the beam
d. Load on the beam
Length of contact between two mating parts
in a screw and nut threads measured axially is
termed ____________.
a. Length of engagement
b. Arc of contacts
c. Axis of contact
d. Depth of engagement
The sum of their addendums and dedendums
is:
a. Whole depth
b. Width of space
c. Full depth
d. Working depth
It is recommend not to have a direct drive
between driven and drive sprockets if the ratio
of their teeth exceeds _______. Use 2 or more
step combination.
a. 10 times
b. 5 times
c. 8 times
d. 6 times
Stresses that are independent of loads is called
__________.
a. Working stress
b. Simple stress
c. Residual stresses
d. Combined stress
The ability to resist deformation under stress.
a. Plasticity
b. Stiffness
c. Toughness
d. All of these
The property of material where in the content
is continuously distributed through its entire
mass.
a. Plasticity
b. homogeneity
c. malleability
d. All of these
Material having a high electrical resistance
and should not be as conductor or electrical
current
a. Nickel
b. Silicon base alloys
c. Aluminum oxide
d. Iron oxide
The best materials for brake drums is:
a. Aluminum
b. Steel material
c. Cast iron
d. Wrought iron
The property that characterizes a material’s
ability to be drawn into a wire.
a. Tensile strength
b. Endurance limit
c. Ductility
d. Thermal conductivity
The alloy materials used in the production of
metal working tools:
a. Titanium, phosphorous
b. Vanadium, chromium, molybdenum
c. Tungsten, silicon, hadfield
d. High carbon steel
Which of the phases of steel elements has a
face-centered cubic structure?
a. Pyrite
b. Cementite
c. Austenite
d. All of these
The rigidity of polymer can be increased by:
a. Furnace melting
b. Crystallization
c. Normalizing
d. Shot opening
The difference between cast steel and cast
iron:
a. All of these
b. Cast steel has usually less than 1%
c. While cast iron ha 2% or 3.6% carbon range
d. Cast iron has lower strength more brittle and has lower
ductility than cast steel
It is a general practice to use the following
allowable stresses 4000 psi for main
transmitting shaft and 8500 psi for small
short shafts and counter shaft for lineshaft
carrying pulley it is __________ psi.
a. 7800
b. 6000
c. 7000
d. 6500
The properties of metal to withstand loads
without breaking down is:
a. Elasticity
b. Plasticity
c. Strength
d. strain
Almost always the soldering materials are
combination of the following alloys:
a. All of these
b. Tin & antimony
c. Lead & tin
d. Lead & antimony
The most popular of all soldering materials in
use has composition of:
a. 45/55% tin & lead

b. All of these
c. 50/50% tin & lead
d. 60/40% tin & lead
the relative strength of a butt welding could
be safety assumed as _____% efficiency.
a. 95
b. 90
c. 98
d. 92
It is a work-supporting device which is bolted
to the saddle of the lathe machine. It travels
with the cutting tool it is a prevention of the
springing away of the work piece from cutting
tools
a. Rubber-flex collets
b. Follower rest
c. Tool post
d. Carriage stop
Which of the following raw materials are used
in the foundry molding operation?
a. Silica sand, bentonite, flour/paste water

b. Silica sand paste, graphite electrode
c. Silica sand and paste
d. Silica sand, linseed oil, flour
Which of the following is not a part of
micrometer caliper?
a. Thimble
b. Spindle
c. Head screw
d. anvil
To avoid brittleness of weld or the residual
stress in the welding it is normally stress
relieved of:
a. Normalizing
b. Flame hardening
c. Tempering
d. Annealing
Which of the following is the allowable
tensile strength of the steel plates?
a. 396.41 N/m2
b. 379.31 N/m2
c. 296.12 N/m2
d. 310.11 N/m2
Which of the following is the standard SAE
Designation of manganese steel?
a. 13xx
b. 11xx
c. 10xx
d. 8xx
Compute the torque received by the motor shaft running at 4250 rpm.
Transmitting 11 hp, through a 10 in diameter 20o involute gear. The shaft is
supported by ball bearings at both ends and the gear is fixed at the middle of 8''
shaft length.
a. 163 in. lb.

b. 132 in. lb.
c. 167 in. lb.
d. 138 in. lb.
The SAE 2340 shafting contains how many
percent nickel?
a. 3.85 Ni
b. 3.25 to 3.75 % Ni
c. 4% Ni
d. 3.84% Ni
Which of the following standard SAE
designation for chromium steel?
a. 92xx
b. 3xxx
c. 5xxx
d. 1xx
ln general, alloys that contain high nickel content
retain toughness to quiet low temperatures up to how
many degrees Farenheit?
a. -380
b. -260
c. -400
d. -320
The length of the hub should not be made lesser than the face width of the
gear. Hub lengths usually vary from 1.25D to 2D where D is the shaft
diameter. What should be the reasonable diameter of steel hub?
a. 2D
b. 1.55 D
c. 1.8 D
d. 1.20 D
Torsional deflection is a significant consideration in
the design of shaft and the limit should be in the
range of how many degree/foot of length?
a. 0.4 to 1
b. 0.08 to 1
c. 0.1 to 1
d. 0.6 to 1
If the pitch of the screw is 2/9 find the thread
per inch.
a. 0.34
b. 5.4
c. 4.5
d. 17
Steel spring material is usually hardened from
400 to 500 BHN and the carbon content is in
the range of how many percent?
a. 0.50 to 0.90%
b. 0.45 to 0.48
c. 0.96 to 0.97
d. all of these
Shafts readily available in the market are made in many ways
and wide variety of material composition. It is likely be cold
drawn carbon steel in size smaller the ___ inches diameter.
a. 3.75
b. 5
c. 4
d. 51/2
Plain carbon steel standard designation SAE
___.
a. 6xxx
b. 10xx
c. 13xx
d. 2xxx
If the inertia is 90lb. ft2 and the speed of the driven shaft is to be
increased fomr 0 to 2500 rpm in 5 seconds shaft material is of SAE 4140
with yield strength of 110000 lbs./in2, find the clutch starting torque in lb-
ft.
a. 159
b. 146
c. 128
d. 191
How many 5/16 inch holes can be punch in one
motion in a steel plate made of SAE 1010 steel 7/16
inch thick using a force of 55 tons. The ultimate
strength for shear is 50 ksi and use 2 factor of safety.
a. 5.8
b. 5
c. 3.7
d. 6.5
Which of the following cannot be used in
drilling machine?
a. reaming
b. lapping
c. spot facing
d. broaching
A kilowatt is equal to:
a. 8851.2 in-lb/sec.
b. 57 BTU/min
c. 1140 joules/sec
d. 44.200 lb/min
Molybdenum-chromium-nickel steel
designation.
a. SAE 48xx
b. SAE 56xx
c. SAE 43xx
d. SAE 46xx
Single forces which produces the same effect
upon a mass replacing two or more forces
acting together is called:
a. vector
b. component of forces
c. resultant
d. resolution
Permissible variation of the
manufactured/machined dimension is called:
a. intolerance fits
b. allowance
c. deviation
d. tolerance
Peculiar strength of the material to resist
being crushed:
a. shear strength
b. compressive strength
c. ultimate strength
d. elastic limit
What pressure is required for punching a hole
2'' dia thru 1/4'' steel plates?
a. 40 tons
b. 45 tons
c. 50 tons
d. 35 tons
What is the working strength of a 2'' bolt which is
screwed up tightly in a packed joint when the
allowable working stress is 12,000 psi.
a. 20.4 ksi
b. 23.4 ksi
c. 22.4 ksi
d. 18 ksi
Determine the bursting steam pressure of a steel
shell with diameter of 10'' and made of 1/4 thick
steel plate. The joint efficiency is at 70% and the
tensile strength is 60ksi.
a. 4200 psi
b. 42.8 ksi
c. 10.5 ksi
d. 8500 psi
Commonly used by steel melter as deoxidizer
because of its easy availability and cheap
price:
a. silicon
b. zinc
c. aluminum
d. manganese
Curve formed by the path of a point in a straight line
as it rolls along a convex base curve. The base curve
is usually a circle and generally used as the profile of
gear tooth.
a. axial plane
b. arc or recess
c. involute
d. arc of action
Resultant of two or more component forces is
called:
a. composition of forces
b. component
c. resultant
d. collinear of forces
A material having a high electrical resistance
and should not be used for conductor of
electric current.
a. alloyed magnesium
b. nickel
c. silicon based alloy
d. zinc
It improves red hardness of steel.
a. silicon
b. cobalt
c. lead
d. manganese
Designated pipe color used in
communication.
a. silver gray
b. bare
c. aluminum gray
d. white
The design and factor of safety are related in the
following manner:
a. design stress = ultimate stress/ factor of

safety
b. ultimate stress = factor of safety / design
stress plus concentration factor
c. factor of safety = design stress /ultimate
stress
d. design stress = factor of safety / times
stress concentration factor
Not adaptable to welding due to low tensile
strength and poor ductility etc.
a. copper parts
b. aluminum parts
c. cast iron materials
d. bronze parts
Bearing surface that completely surrounds the
journal is also called:
a. offset bearing
b. centrally loaded bearing
c. full bearing
d. babbit bearing
The purpose of lubrication is as mentioned
except:
a. to lighten the load

b. prevent adhesion
c. prevent corrosion/oxidation
d. cool the moving elements
Tools usually used in wood pattern making in
foundy shop.
a. saws and chisels

b. knives and drills
c. band saw
d. drill machine
It is a plane perpendicular to the axial plane
and to the pitch plane in gears the parallel
axes and the plane of rotation coincides.
a. tangent plane
b. transverse
c. straight plane
d. reference plane
A 36 tooth pinion with a turning speed of 300 rpm
drives 120 tooth gear of 14 1/2 d involute full depth
pressure angle. What would be the speed of the
driven gear?
a. 1000 rpm
b. 90 rpm
c. 100 rpm
d. 140 rpm
Several force which can be combined is
called:
a. resultants
b. components
c. composition of forces
d. collinear forces
The surface along the fillet curves or between
the fillets radius of the two adjacent tooth or a
gear:
a. bottom land
b. fillet
c. flank
d. top land
Ideal herringbone gear helix is in the range of:
a. bottom land
b. fillet
c. flank
d. top land
Ideal herringbone gear helix is in the range of:
a. 30 to 45
b. 25 to 30
c. 35 to 50
d. 15 to 20
A three extension coil spring are hooked on series that
support a single weight of 100 kgs. The first spring is
rated at 0.400 kg/mm and the other 2 lower spring is
rated at 0.64 kg/in. Compute the total deflection.
a. 263 mm
b. 156 mm
c. 268 mm
d. none of these
The lack of backlash in a spur gear
design/operation may result to:
a. overloading
b. all of these
c. jamming
d. overheating
The distance from a point on a screw thread to
a corresponding point on the next thread
measure along the axis.
a. flank
b. crest
c. lead
d. pitch
As recommended the center to center distance
between sprockets should not be less than ___
times the bigger sprocket.
a. 2.216
b. 1 1/2
c. 1 3/4
d. 2.59
Machine shop for checking the flatness of
plane surfaces to 10ths thousandths of a
centimeter.
a. blade type micrometer

b. planimeter
c. dial caliper
d. micrometer
Molybdenum steel standard designation SAE.
a. 88xx
b. 40xx
c. 48xx
d. 46xx
Also called eccentrically loaded bearing is:
a. full bearings
b. partial bearings
c. offset bearings
d. fitted bearings
In the selection of wire rope, regular lay
means wires and strands are arranged in the
following manner:
a. twisted in the same direction

b. twisted in opposite direction
c. twisted in any direction
d. twisted in along the direction
In involute teeth, the pressure angle is often defined
as the angle to between the line of action and the line
of tangent to the pitch circle. It is almost termed as:
a. helix angle
b. angle of obliquity
c. angle of recess
d. arc of action
Instantaneous center is also called:
a. centro
b. virtual center
c. rotopole
d. all of these
What is the stress to strain ratio within the
elastic limit?
a. elastic limit
b. elasticity
c. modulus of elasticity
d. compressive ration
A material plane was subjected to a load. When the
load was removed the strain disappeared. From the
structural change which of the following can be
considered about this material?
a. it does not follow Hooke's law

b. it is elastic
c. it has high modulus of elasticity
d. it is plastic
Allowance added in the casting pattern to
compensate for the contraction of metal
a. tapering allowance
b. finish allowance
c. shrinkage allowance
d. draft pattern
Ratio of the angle of action to the pitch angle
a. contact ratio
b. ration of gearing
c. approach ratio
d. module
General purpose grade of steel used for
broiler plate, structurals etc. usually with
carbon content of:
a. 0.20 to 0.30%C
b. 0.35 to 0.50%C
c. 0.15 to 0.25%C
d. all of these
The angle made by the helix of the thread (in
a straight thread) at the pitch diameter with a
plane perpendicular to the axis called:
a. angle of thread
b. lead angle
c. truncation
d. lead
The principal materials used in the production
of metal working tools:
a. high carbon steel

b. titanium, phosphorus
c. tungsten, silicon, hadfield Mn
d. vanadium, chromium, molybdenum
In the interest of design simplification and good
kinematic compromise bevel gears adopted a
standard pressure angle of ___ degrees.
a. 20 deg involute stub

b. 141/2 involute full depth
c. 20 deg
d. 171/2
The property of material that relates the
lateral strain to the longitudinal strain.
a. stress
b. poisson's ratio
c. strain
d. endurance limit
It is generally recommended and normal for a designer
to add a hunting tooth to evenly distribute the wear on
meshing teeth like 53 teeth gears mesh with 30 teeth
pinion. Find the rotation of pinion to mesh with same
pair of teeth again.
a. 120
b. 61
c. 81
d. 53
The shaft whose torque varies from 2000 to 6000 in
lbs has 1 1/2 in in diameter and 60000 psi yield
strength. Compute for the shaft mean average stress.
a. 6036 psi
b. 5162 psi
c. 6810 psi
d. 5550 psi
The angle made by the helix of the thread (in
a straight thread ) at the pitch diameter with a
plane perpendicular to the axis is called:
a. lead angle
b. lead
c. truncation
d. angle of thread
The rule of thumb in journal bearing design;
the clearance ratio/clearance should be.
a. 0.0090
b. 0.0010
c. 0.0042
d. 0.00120
The moment of inertia of a rectangle whose
base is a "b" height "h" about its base is:
a. bh3/4
b. bh3/24
c. bh3/12
d. bh3/3
Cold rolled shafting is not available in
diameter larger than:
a. 6 inches
b. 6 1/2 inches
c. 5 inches
d. 5 1/2 inches
Height of tooth above the pitch circle or the
radial distance between pitch circle and top
land of the tooth.
a. top root
b. land
c. addendum
d. hunting tooth
The function of clutch in the machine tool is?
a. lowering of drive speed

b. to disconnect or connect at will the drive
c. alignment of drive shaft
d. to insure the two shaft line up at high
speed
The resulting force that replace two or more
forces acting together.
a. vector
b. resultant
c. couple
d. equilibrant
Stress relieving is also ___ for the purpose of
reducing the internal stresses of steel
material/metal.
a. normalizing
b. annealing
c. tempering
d. all of this
Matensite (stainless steel) contains 4 to 26%
Cr. And maximum of __% nicke.
a. 2.5
b. 3.5
c. 3.25
d. 2.0
same
Compute the deflection of 18 coils helical soring having a
load of 100kgs. The modulus of elasticity in shear of spring is
96.62 GPA, OD of 9.256 cm and with diameter of 9525 mm.
The spring is square and ground ends.
a. 9 mm
b. 112 mm
c. 101 mm
d. 14 mm
A flange bolt coupling has ten (10) steel 25.4 mm dimaeter
bolts evenly tighten around a 415 mm bolt circle. Determine
the torque capacity of the connection if the allowable
shearing stress in the bolt is 50 MN/m2
a. 59. 95 KN-m
b. 46.15 KN-m
c. 52.6 KN-m
d. 43.8 KN-m
The material that can cut/wear hardest substance subjected to:
a. carbide
b. tungsten
c. abrasive
d. vanadium
A ridge of uniform section in the form of a helix cut
around the circumference of a cylinder and
advancing along the axis.
a. thread roots
b. screw threads
c. helix thread
d. chamfers
Cast iron flywheels are commonly designed with
factor of safety of
a. 10 to 13
b. 10 to 14
c. 10 to 12
d. 8 to 13
Class of material exhibiting decreased electrical
conductivity with increasing temperature.
a. aluminum
b. metals
c. p-type semiconductors
d. n-type semiconductors
The welding made along the edges of two parallel
plates is called:
a. groove joint
b. edge joint
c. fillet joint
d. corner joint
Not part and in fact should not be used in the steel
melting process:
a. coke
b. zinc
c. silicon
d. aluminum
Rule of thumb in calculating the equipment
foundation mass should be ___ times the weight of
the machinery it is supposed to support.
a. 3-5
b. 3-9
c. 3-6
d. 2-4
The strength of non-ferrous alloys is at maximum at
room temperature while that of ferrous metal has a
maximum strenth at __F.
a. 400
b. 450
c. 1200
d. 350
The ratio of stress acting on an elastic
substance to the decrease in volume per unit
volume.
a. bulk modulus
b. elastic limit
c. modulus of resilience
d. modulus of elasticity
The normal helix angles in helical gear is
recommended in the range of ___degrees.
a. less than 18
b. 15 to 25
c. 20 to 35
d. 20 to 30
Type of bolt commonly used in the construction that
is threaded in both ends.
a. stud bolt
b. hex bolt
c. acne threaded bolts
d. square threaded bolts
It is rigid piece which serves to transmit force from a
piece another piece or to cause/ control motion.
a. follower
b. cam motion
c. crank
d. link
A 20 kgs cast iron piece rest on a plain horizontal
aluminum surface. To move the object it needs a
force of 7 lbs. The density of Al is 0.098 lb/in3 and
iron is 0.260 lb/in3.
a. 0.172
b. 1.601
c. 0.186
d. 0.160
Which of the following is an iron based alloy
containing 9-16% chromium?
a. Mn Hadfield steel
b. stainless steel
c. chrome-moly steel
d. high chrome steel
Shafting up to 3 inches in diameter is usually made
from cold rolled steel and the common biggest
diameter of cold rolled is:
a. 4 1/4 inches
b. 6 3/4 inches
c. 6 7/8 inches
d. 5 inches
It is ideal for maximum quietness in sprockets drive
operation to choose ____ or more teeth.
a. 24
b. 27
c. 18
d. 21
All are associated with standard material
specification except:
a. American Iron and Steel Institute

b. Society of Automotive Engineers
c. Southeast Asia Iron and Steel Institute
d. American Society for Testing Materials
For stable equipment foundation the total combined
engine driven equipment and foundation center of
gravity must be kept below the foundation's too that
usually about ___ times the usual total combined weight
of the machinery is supposed to support.
a. 3 to 4
b. 2 to 4
c. 3 to 7
d. 3 to 5
A cylinder tank with 10'' inside diameter contains
oxygen gas at 2500 psi. Calculate the required wall
thickness in (mm) under stress of 28 000 psi.
a. 11.34 mm
b. 12.44 mm
c. 10.24 mm
d. 10.54 mm
The process of peening the joint portion immediately after the
welding greatly improves the fusion structures avoids
possible cracking, avoids possible distortion etc. Peening can
also ___ process at the same time.
a. tempering
b. normalizing
c. martampering
d. annealing
What do you call the distance between rivet center
nearest each other in adjacent rows?
a. pitch
b. margin
c. back pitch
d. diagonal pitch
Which of the following is a major alloy in
tool steel?
a. Cr
b. Cobalt
c. Fen
d. Mn
Should two equal and opposite collinear forces is added to the
forces already in equilibrium, which of the following
statement is true?
a. unbalanced moment is maintained

b. equilibrium is maintained
c. equilibrium is disturbed
d. it creates an unbalanced situation
In pressure vessels, which of the following resists
internal pressure through bending?
a. shell-type element
b. cam type element
c. plate-type element
d. spherical type element
Which of the following flanges is suitable for low
and moderate pressure?
a. Ring flange
b. Lap joint flange
c. Tapered hub flange
d. Welding neck type
It is the process of pre-stressing or over-stressing of a hollow
cylindrical member beyond the elastic range.
a. pesstagge
b. autofrettage
c. stress relieving
d. countersinking
It is the phenomenon occuring when two touching surafces
have a high contact pressure and when these surfaces have a
minute relative motion.
a. prestressing
b. fretting
c. friction
d. carving
For ordinary steel, the modulus of elasticity
usually falls between ______ million pounds.
a. 20 to 31
b. 35 to 45
c. 20 to 35
d. 25 to 30
The modulus of elasticity for metals in
compression is usually taken as that in:
a. Tension
b. Bearing
c. Yield
d. Ultimate
Which of the following is the ratio of moment
and stress?
a. Strain
b. Section modulus
c. Contraction
d. Passions ratio
What is the flexural stress when of a
symmetrically cross-section beam when the
vertical shear is maximum.
a. Infinity
b. Zero
c. Maximum
d. Minimum
The riveted joints in ASME Code has as
design surface compressive stress ________
higher than the design tensile stress.
a. 70 %
b. 60 %
c. 35 %
d. 50 %
What is the ratio of the following minimum
strength of joint to the strength of solid int the
pressure vessel?
a. Efficiency
b. Relative strength
c. Performance factor
d. Joint efficiency
What is the usual factor of safety for a
pressure vessel?
a. 4
b. 1.5
c. 3
d. 5
It is the permissible variation of the size.
a. Tolerance
b. Limits
c. Fits
d. None of these
Considering that there is no fit, what is the
permissible liberal tolerance in machining
work?
a. + 0.010
b. + 0.090
c. + 0.020
d. + 0.050
Which of the following is a tolerance where
the size of a part may ne larger only, or
smaller only, than the given dimension?
a. Unilateral
b. Lateral
c. Bilateral
d. None of these
permitted to be either larger or smaller that
the given dimension.
a. Unilateral
b. Lateral
c. Bilateral
d. None of these
Which of the following is the basis for ASA
fits?
a. Basic number system

b. Basic hole system
c. Basic size system
d. Unit system
take force or pressure to put the cold parts
together. In such case the allowance is
negative. Which of the following terns si
appropriate for such allowance?
a. Negative fits of metals

b. Interference of metal
c. Positive fits of the shaft
d. Intangible fits
What is the direction of the predominant
surface pattern?
a. Smoothness
b. Waviness
c. Lay
d. Roughness
It is the irregularities of departures from the
nominal surface of greater spacing than
roughness?
a. Waviness
b. Roughness
c. Smoothness
d. Lay
It is the surface finish of micrometer in rms.
a. 1
b. 2
c. 3
d. 4
Which of the following gears has the simplest
type of teeth?
a. Helical gears
b. Spur gears
c. Bevel gears
d. Worm gears
In gears, an imaginary circle on which the
lever arm is based in:
a. Base circle
b. Pitch circle
c. Addendum circle
d. Clearance circle
It is the circle tangent to the addendum of the
meshing gears.
a. Clearance circle
b. Base circle
c. Addendum circle
d. Pitch circle
The distance form a point on one gear to the
circle.
a. Normal pitch
b. Circular pitch
c. Axial pitch
d. Diametral pitch
A line passing through the pitch point that is
tangent to both base circles of a gear is:
a. Pressure line
b. Perpendicular line
c. Tangent line
d. Center line
Which of the following is the contact ratio for
good gear design?
a. 1.5 : 1
b. 1 : 1.3
c. 1:3
d. 1.2 : 2
resists internal pressure through tension?
b. Cam type element
c. Plate type element
It is the study of the body’s motion
independent of the forces on the body.
a. Kinetics
b. Dynamics
c. Kinematics
d. Mechanics
What is the reciprocal of the velocity ratio?
a. Train value
b. Ratio factor
c. Modular value
d. None of these
It is a type of bolt finished all over and has
usually having coarse threads.
a. Coupling bolt
b. Stud bolt
c. Machine bolt
d. Automobile bolt
It is a type of bolt distinguished by a short
portion of the shank underneath the head
being square or finned or ribbed.
a. Coupling bolt
b. Stud bolt
c. Machine bolt
d. Carriage bolt
It is a type of bolt threaded on both ends and
can be used where a through bolt impossible.
a. Coupling bolt
b. Carriage bolt
c. Stud bolt
d. Machine bolt
Which if the following is not a type of bolt.
a. Stud bolt
b. Steel bolt
c. Machine bolt
d. Coupling bolt
It is a locking device that is used to maintain
pressure between threads of the bolt nut.
a. Gasket
b. Lock washer
c. Lock nuts
d. Filler
What is the large wood screw used to fasten
machinery and equipment.
a. Lag screw
b. Loss screw
c. Wood screw
d. Cross screw
What is the minimum length of contact in a
tapped hole for cast iron?
a. 1.7 D
b. 1.5 D
c. 1.2 D
d. 2.1 D
It is the ratio of the mean diameter of coil
over the coil diameters.
a. Wahl factor
b. Spring index
c. Coil ratio
d. Lead scale
What is the overall length of the spring when
it is compressed until all adjacent coils
touched?
a. Free length
b. Solid length
c. Compressed length
d. Expansion length
It is the length of coil spring under no load.
a. Compressed length
b. Free length
c. Solid length
d. None of these
In general, the steel springs are made of
relatively of relative high steel usually:
a. 5%
b. Less than 0.5 %
c. More than 0.5 %
d. 7.5 %
It is a low spring material, suitable where
service is not severe and dimensional
precision is not needed
a. Helical spring wire

b. Stainless steel
c. Hard drawn wire spring
d. Copper
What is the hard drawn (80% reduction)
spring wire made of high carbon steel?
a. Oil tempered wire

b. Music wire
c. Tension wire
d. Chromium wire
Which of the following wires with good
quality and us used for impact loading.
a. Hard drawn wire

b. Song wire
c. Helical spring wire
d. Chromium – silicon wire
When heat-treated wire is coiled cold. It
should be stress relieved for bending stress
and after cooling it is heated at some:
a. 400°F
b. 600°F
c. 700°F
d. 500°F
Which of the following is not a function
spring?
a. Absorbs energy
b. Source of potential energy
c. Measure weight
d. Measure thickness
Which of the following is the type of spring
made in the form of dished washer?
a. Air spring
b. Bellevile spring
c. Volute spring
d. Motor spring
What is the type of failure due to unstability?
a. Buckling
c. Stability
d. Euler’s failure
What type of formula that is the best applied
to very slender column?
a. Column formula
b. Slenderness formulas
c. Moment formulas
d. Euler formula
If two principal stresses is zero, the state of
stress is:
a. Biaxial
b. Mono-axial
c. Uniaxial
d. Triaxial
What do you call the system that have finite
values of principal stresses?
a. Triaxial
b. Uniaxial
c. Mono-axial
d. Biaxial
A screw that requires positive torque to lower
the load or loosen the screw if it has been
turned tight against a resistance.
a. Self locking screw

b. Lock screw
c. Self screw
d. Power screw
What is the rotating member used in
transmitting power?
a. Shaft
b. Counter shaft
c. Axle
d. Washer
For machinery shafts, the permissible
deflection is approximately:
a. 0.02 in./ft
b. 0.03 in. in./ft
c. 0.01 in./ft
d. 0.05 in./ft
For shafts, the shear due to bending is a
maximum at the neutral plane where the
normal stress is:
a. Minimum
b. Constant
c. Maximum also
d. Zero
shaft is:
a. 2.0
b. 1.75
c. 1.5
d. 1.3
on machines?
a. Spindles
b. Head shafts
c. Core shafts
d. All of these
The other name given to a line shaft is:
a. Countershaft
b. Main shaft
c. Long shaft
d. Head shaft
equal the deflecting forces on the shaft, the
shaft with is attached bodies will then vibrate
its direction as the shaft turns in:
a. Nominal speed
b. Critical speed
c. Relative speed
d. Mean speed
exceed _______ of length between supports.

deflection is 1 degree in a length of
______diameters.
a. 20
b. 25
c. 30
d. 40
machinery shafts. If the criteria of limiting
torsional deflection vary from 0.08° per foot
of length.
a. 1°
b. 2.5°
c. 2°
d. 3.5°
Bevel gears of sizes 5 in. to 15 in. should not
be lift or depress more than _____, as Gleason
statement.
a. 0.004
b. 0.003
c. 0.002
d. 0.001
along that shaft but prevents the rotation of
the shaft?
a. Woodruff Key
b. Feather Key
c. Gibbs Key
d. Square Key
What is the other name for Kennedy?
a. Tangential key
b. woodruff key
c. Saddle key
d. Rollpin
a. Close fit
b. Press fit
c. Sliding fit
d. All of these
It is used for permanent fits and similar to
involute splines except that pressure angle is
14.5°.
a. Separation load
b. Spline shaft
c. Stub serrations
It is used a coupling, or in addition to another
couplings where, in case of overload, there is
danger of injury to machine or to material in
process.
a. Shear pin
b. Flange coupling
c. Involute serrations
d. King pin
What is the maximum shaft amgle for single
Hooke’s
a. 10°
b. 17°
c. 15°
d. 20°
What are the two principal parts of a Journal
Bearing?

b. Shaft and babbit
to be:
a. Eccentricity loaded
b. Fully loaded
c. Centrally loaded
d. Partially loaded
What is the difference in raddi of the bearing
and Journal?
a. Even clearance
b. Clearance ratio
c. Odd clearance
d. Radial clearance
a. Fitted bearing
c. Full bearing
What is the line that passes through the
centers of the bearing and the journals.
a. Line of action
b. Line of centers
c. Line of symmetry
d. Tangent line
Which of the following is considered
advantageous for bearing materials?
a. Comformability
b. Compatibility
c. Embeddability
d. All of these
A conclusion repeatedly verified by
experiment is that the smoother surface:
a. Has the greater load capacity of the bearing

b. Has the lesser capacity of the bearing
c. Has constant load
d. None of these
series of bearing?
a. Heavy
b. Medium
c. Light
d. All of these
series of bearing?
a. Medium
b. Heavy
c. Light
d. All of these
the inner ring.

bearing?

bearing?

density for the leather belt?
a. 0.035 lb/in.3
b. 0.0135 lb/in.3
c. 0.025 lb/in.3
d. 0.0465 lb/in.3
A toothed wheel whose elements are straight
and parallel to the shaft axis or used to
transmit motion and power between parallel
shafts.
a. Helical gear
b. Spur gear
c. Worm gear
d. Bevel gear
The breaking strength of oak-tanned beltings
varies from 3 to more than:
a. 5 ksi
b. 6 ksi
c. 7 ksi
d. 9 ksi
Experience suggest that the most economical
designs are obtained for a belt speed of:
a. 6000 to 7500 fpm

b. 3000 to 5000 fpm
c. 3500 to 4700 fpm
d. 5000 to 1000 fpm
increase rapidly above about:
a. 2500 fpm
b. 3000 fpm
c. 3500 fpm
d. 4000 fpm
For the leather belts, recommended speed is:
a. 6000 to 7000 fpm
b. 5000 to 6000 fpm
c. 7000 to 8000 fpm
d. 4500 to 5600 fpm
The recommended initial tension of the belt
is:
The two shafts at right angles to each other
may be connected by what arrangement?
a. Half turn
b. Quarter turn
c. ¾ turn
d. One turn
The minimum number of teeth on a smaller
sprocket for low speed is:
a. 12
b. 21
c. 17
d. 14
sprocket for moderate speed is:
a. 17
b. 21
c. 12
d. 14
sprocket for high speed is:
a. 21
b. 24
c. 12
d. 14
The resultant of a pair of equal forces but
opposite in direction is called:
a. Concurrent
b. Couple
c. Non-concurrent
d. Resultant
The helical and herring bones gear teeth cut
after heat treatment should have a hardness in
the range of 210/300 BHN. The pinion gear
teeth hardness on the other hand,
ideally/normally should be at ______BHN.
a. 250/320
b. 350/380
c. 400
d. 340/350
As a rule the center to center distance
between sprocket should not be less than
_____ times the diameter of the bigger
sprocket and not less than 30 time the pitch
nor more than about 50 times to pitch.
a. 1.5
b. 2
c. 2.5
d. 3
A single force, which produces the same
effect upon a mass as two or several forces
acting together, is called:
a. Components
b. Composition of Forces
c. Resolution of forces
d. Resultant
All forces in the same plane are called:
a. Coplanar
b. Couple
c. Parallel
d. Resultant
Which of the following laws which states that
the forces of attraction between two bodies is
directly proportional to the production of their
masses and inversely proportional to distance
square between their centers.
a. Hooke’s law
b. Law of gravitation
c. Law of motion
d. Newton’s law
Any object thrown upward will return to earth
with the magnitude of the terminal velocity
equal to
a. 50% of the initial velocity

b. 80% of the initial velocity
c. About 90% of the initial velocity
d. The initial velocity
Flat belt that is too tight will induce strain on
the bearing and belt _______.
a. Life will be shortened

b. Result to uneconomical operation
c. Suffer/shatter
d. Will be sheared/cut
The resulting cross-sectional area of the
tensile test specimen divided by the specimen
original area is called:
a. Charpy test
b. % elongation
c. Impact test
d. Izod test
SAE 51XXX belongs to the ______ steel
family.
a. Carbon
b. Chromium
c. Manganese
d. Nickel
In itself. It is a lubricant and usually one of
the important elements in casting non-ferrous
metals like bronze, for example
a. Antimony
b. Babbit
c. Lead
d. Zinc
Gasket material, which should avoid hot
liquid/steam applications.
a. Asbestos fiber
b. Nylon fiber
c. Rubberized
d. Wool
The same material properties all over /
direction and at any particular point in a
structural member is:
a. Heterogenous
b. Homogenous
c. Isentropic
d. Isotropic
For large speed ratio and large sprocket
utilized it is recommended cast _____
material since the large sprocket teeth are
having fewer engagement.
a. Alloyed steel
b. Heat treated steel
c. Iron
d. Malleable iron
Roller bearing is utilized on ______ carrying
capacity and is better than ball bearing in this
condition.
a. Alloyed steel
c. Iron
d. Malleable iron
characteristic or any other attributes of steel,
some elements are added in melting in
specific ranges or minimum aside from
carbon and generally termed :
a. Alloy steel
b. AISI steel
c. Bessemer steel
d. SAE steel
Materials having thermal expansion of about
10 times higher than those of metals and has
more heat generated during machining is:
a. Aluminum
b. Asbestos
c. Plastic
d. PVC
To hold to minimum, the axial direction of
deflection/movement, a separate thrust
bearing or preloaded bearing capable of
absorbing considerable load is required. The
type of bearing to use is a _____ bearing.
a. Deep grove ball

b. Double row angular contract
c. Tapered roller bearing
d. Wide type self-aligning
Pulley made of _______ ordinarily is 45 to
55% less in weight and 2.35 to 2.70% less
slippage compared with _____ pulley
a. Iron/steel
b. Steel/iron
c. Wood/Iron
d. Wood/steel
To avoid scoring in the bearing surface and
the shaft due to contamination/absorption of
the fine dirt in the bearing during
operation/lubrication the bearing material to
apply should have good ______ properties.
a. Anti-scoring
b. Resistance conformability
c. Corrosion resistance
d. embeddability
What do impact test measure?
a. Compactness
b. Ductility
c. Plasticity
d. Toughness
Corresponding piping color for alkaline.
a. Blue
b. Green
c. Red
d. Violet
Type of gear that transmits power at an angle.
a. Bevel
b. Helix
c. Herringbone
d. Spur
Which of the following gasket material is not
used for high temperature?
a. Asbestos
b. Plastic nylon
c. Rubberized
d. Wool
A plane perpendicular to the gear axis.
a. Normal plane
b. Pitch plane
d. Radius of gyration
Specification of molybdenum alloy.
a. SAE 3XXX
b. SAE 4XXX
c. SAE 5XXX
d. SAE 6XXX
A _____ chain is an assembly of lines and
joints.
a. Dynamic
b. Kinetic
c. Sprocket
d. Static
The recommended means of supporting the
chuck during the mounting procedure to the
lathe spindle is to use :
a. Crane
b. Jack
c. Overhead
d. Ratchet
Too much ______ in a flat belt operation tend
to cause excessive wear slippage and may
burn the belt.
a. load
b. lack
c. usage
d. tightness
It is a chromium steel tape in AISI-SAE
designation.
a. 10XX
b. 25XX
c. 50XX
d. 40XX
Which of the following is not recommended
for use in a driving speed exceeding
2000ft/min.?
a. Flat leather belt
b. Herringbone gear
c. Silent sprocket
d. V-belt
It is a low cost bearing used world wide for
automobile or low horsepower motor
applications. It is made of thin coating of over
flat metal strip.
a. babbitt
b. Cadmium brass
c. lead
d. thin
The most common useful tools to measure
diameter in machine shop operation but
normally and always used with steel scale for
measurement.
a. Caliper
b. Micrometer
c. Protactor
d. Vernier
In impact force introduced to cause the metal
to flow in a shaped mold according to the
shape to dies made.
a. Hardness
b. Spinning
c. Swaging
d. Toughness
Forces of equal in magnitude but opposite in
direction are parallel called :
a. Acceleration
b. Coplanar
c. Couple
d. Non-coplanar
Composition of force is at the ______ of two
or more forces.
a. Combination
b. Opposition
c. Resultant
d. Summary
Circular pitch is measured along the _____ in
the circular gear.
a. Circle
b. Line of action
c. Pitch center
d. Pitch diameter
Stiffness is the material’s ability to _____
deformation under stress.
a. non-planar
b. planar
c. resist
d. stafer
The pipe color code in steam is :
a. blue
b. gray
c. silver gray
d. white
What method is used to measure the yield
point of some brittle materials?
a. Offset ratio
b. Modulus of resilience
c. Modulus measurement
d. Parallelogram method
Wood pattern in the foundry is normally
constructed out of:
a. Dried sap wood
b. Hard wood
c. Kiln dried wood
d. Scrap wood
The progressive change in position of ______
is called motion
a. Component
b. Couple
c. Link
d. mass
Strain or ____ is a change in geometry/shape
of the body due to action of a force on it.
a. Bending stress
b. Deformation
c. Shear stress
d. Stress
divided by the axial pitch. This is sometimes
called face overlap.
a. Angle overlap
b. Axial overlap
c. Contact overlap
d. Helical overlap
For mass production of casting it is generally
cheaper to use: _____ pattern for longer life.
a. Aluminum
b. Brass
c. Metal
d. Wooden
It is a plane between mating teeth or the
amount of which a tooth space exceed the
thickness of an engaging tooth is called:
a. backlash
b. clearance
c. pitting
d. space
The forces that can be combined or called
component forces.
a. Different
b. Helical
c. Opposite
d. Parallel
Plane of rotation is defined as plane
perpendicular to a
a. Gear axis
b. Gear ratio
c. Normal plane
d. Pitch diameter
Cutting lubricant used in drilling reaming, and
tapping for brass and bronze.
a. Dry
b. Soda water
c. Soluble oil
d. Turpentine
Non-concurrent forces when in action are:
a. Collinear
b. Couple
c. Parallel
d. Scalar
The general accepted limit of diamond wheel
speed should be in the range of _____ fpm.
a. 1000/2000
b. 2500/3500
c. 3000/4000
d. 5000/6000
Prepared tool bit will now consist of face,
nose and
a. Cutting tool
b. Shank
c. Sharp tool
d. Tool edge
This is an alloy in bronze casting that assists
lubrication and in itself a lubricant:
a. Lead
b. Manganese
c. Phosphorus
d. Tin
For longer sprocket chain life the speed range
of ______ fpm is recommended.
a. 1200-1400
b. 1500-1600
c. 1800-2000
d. 2000-2100
All stainless steel type is SAE designation
except:
a. 92 XX
b. 300 XX
c. 304 XX
d. 515 XX
It is white metal with good oxidation and
corrosion resistance. This has also good
electrical magnetic properties.
a. Aluminum
b. Copper
c. Nickel
d. titanium
It is a molybdenum steel-tape in AISI-SAE
designation
a. 44 XX
b. 45 XX
c. 50 XX
d. 51 XX
Cutting lubricants used in drilling, reaming
and tapping for hard spots in cast iron.
a. Dry
b. Kerosene
c. Soda water
d. Turpentine
In a ________ design, the lead of a single
thread equal to the pitch.
a. Bevel gear
b. Bolt
c. Helical gear
d. Hypoid gear
A type of chisel used in cutting of keyways
square corners or slots.
a. Cape
b. Diamond head
c. Flat
d. Round
The maximum recommended ideal number of
teeth to use for bigger sprocket is:
a. 120
b. 127
c. 132
d. 143
The teeth on the outer ring surface is called
the external gear:
a. Developed
b. Flank
c. Gear
d. involute
A bolt for general application that posses a
stronger thread is a type of _____ screw.
a. BUN
b. UNF
c. UNEF
d. WOOD
Maximum moment formula for beam simply
supported at both ends and subject to a load
uniformly distributed over its length.
a. wL/2
b. wL2/8
c. wL/8
d. wL/12
Special bearing used with high deflection.
a. Babbitt
b. Ball
c. Roller
d. Self aligning
For low load and less expensive production.
a. Babbitt
b. Ball bearing
c. Roller bearing
d. Self aligning
The lateral strain in axial tension members
can be calculated by
a. Deformation
b. Hooke’s law
d. Willan’s line
The most abundant being used in automobiles
worldwide is coated with _____ on top of the
plate.
a. Babbitt
b. Lead
c. Manganese
d. Tin
A liquid metal at room temperature.
a. Aluminum
b. Mercury
c. Zinc
d. Zirconium
Steel with SAE specification 13XX
a. Chromium
b. Manganese
c. Molybdenum
d. Nickel
Property, which enables a material to be
drawn into a wire.
a. Ductility
b. Elasticity
c. Plasticity
d. Utility
Heating the metal to a temperature above the
critical temperature and from cooling slowly
usually done in the furnace to reduce the
hardness and improve the machinability is a
process called
a. Annealing
b. Normalizing
c. Quenching
d. Tempering
The stress that causes the material to shorten:
a. Bearing
b. Compressive
c. Shear
d. Tensile
air, grease and dry lubricants like
a. Bronze
b. Graphite
c. Lead
d. Silicon
Commonly used in parallel shaft transmission
especially when a smooth continuous action is
essential as in high speed drives up to 12,000
fpm.
a. Bevel gear
b. Helical gear
c. Herringbone gear
d. Spur gear
of the pitch diameter to the number of teeth.
a. Clearance
b. Involute
c. Lead
d. Module
What tool will be used in making wood
pattern in the foundry shop?
a. Band saw
b. Drill machine
c. Hammer
d. Saw and chisel
a. Acme threaded bolts
b. Hex bolts
c. Square threaded
d. Stud bolt
Ability of a material to absorb strain energy
and will return to its original state.
a. Creep
b. Fatigue strength
c. Hardness
d. Resilience
The ratio of lateral strain to longitudinal
strain.
a. Deformation
d. Willan’s line
Basic size is the same as design size of there
is no :
a. Allowance
b. Clearance
c. Limits
d. Tolerance
Forces that meet at a common point are called
:
a. Co-linear
b. Concurrent
c. Coplanar
d. Couple
A pair of equal and opposite (not collinear)
forces that tend to cause a rotation of a body.
a. Centroids
b. Couple
c. Equilibrium
d. Vector
Stress that resist being pulled apart.
a. Compressive
b. Shear
c. Tensile
d. Torsional
Dynamic seals are also known as :
a. Gasket
b. Packing
c. Seal
d. Shield
Acceleration is proportional to the force.
a. Hooke’s law
b. Law of gravitation
c. Law of motion
d. Newton’s law
Which type of hardening will work to some
extent in all metals?
a. Annealing
b. Austenitizing
c. Martempering
d. Work hardening
Sound travels fastest in :
a. Air at 0 °F and 1 atmosphere
b. Air at 70 °F and 1 atmosphere
c. Air at 70 °F and 0 lbf/in2
d. steel at 70 °F
The yield strength of common yellow brass
(70%Cu, 30% Zn) can be increased by:
a. annealing
b. Chill casting
c. Cold working
d. Heat treatment
Forces not on the same plane are called _____
a. Component
b. Composition of forces
c. Non-coplanar
d. Resolution
The distance between the center of oscillation
and the point of suspension is called :
a. Fix axis
b. Center of gravity
c. Center of percussion
d. Radius of oscillation
If the velocity is variable and
regularly/constantly increasing the rate of
change is called :
a. Acceleration
b. Constant work
c. Moment
d. Motion
The kinematics chain in which one link is
considered fixed for the purpose of analysis
but motion is possible in other links.
a. Belting
b. Frame
c. Mechanism
d. Sprocket chain
The _____ is one of the rigid members/bodies
joined together to form a kinematic chain.
a. Coplanar
b. Frame
c. Link
d. Machine
For large speed ratio and large sprocket
utilized it is recommended cast _____
material since the large sprocket teeth are
having fewer engagement.
a. Alloyed steel
c. Iron
d. Malleable iron
Roller bearing is utilized on _____ carrying
capacity and is better than ball bearing in thus
condition.
a. Heavy load
b. High temperature load
c. Low load
d. Reversing load
To enhance mechanical properties, fabrication
characteristic or any other attributes of steel,
some elements are added in melting in
specific ranges or minimum aside from
carbon and generally termed ___.
a. Alloy steel
b. AISI steel
c. Bessemer steel
d. SAE steel
Materials having thermal expansion of about
10 times higher than those of metals and has
more heat generated during machining is:
a. Aluminum
b. Asbestos
c. Plastic
d. PVC
To hold to minimum, the axial direction of
deflection/movement, a separate thrust
bearing or preloaded bearing capable of
absorbing considerable load is required. The
type of bearing to use is a _____ bearing.
a. Deep grove ball

b. Double row angular contract
c. Tapered roller bearing
d. Wide type sdelf-aligning
Pulley made of _____ ordinarily is 45 to 55%
less in weight and 2.35 to 2.70% less slippage
compared with _____ pulley
a. Iron/steel
b. Steel/iron
c. Wood/iron
d. Wood/steel
A plane perpendicular to the gear axis.
a. Normal plane
b. Pitch plane
d. Radius gyration
shaft is :
a. 2.0
b. 1.75
c. 1.5
d. 1.3
on machines?
a. Spindles
b. Head shafts
c. Core shafts
d. All of these
The other name given to a line shaft is :
a. Countershaft
b. Main shaft
c. Long shaft
d. Head shaft
equal the deflecting forces on the shaft; the
shaft with its attached bodies will then vibrate
its direction as the shaft turns in :
a. Nominal speed
b. Critical speed
c. Relative speed
d. Mean speed
exceed _____ of length between supports.
deflection is 1 degree in a length of
_____diameters.
a. 20
b. 25
c. 30
d. 40
machinery shafts, if the criteria of limiting
torsional deflection vary from 0.08° per foot
of length.
a. 1°
b. 2.5 °
c. 2°
d. 3.5 °
Bevel gears of sizes 5 in. to 15 in should not
be lift or depress more than ____, as Gleason
statement.
a. 0.004
b. 0.003
c. 0.002
d. 0.001
along the shaft but prevents the rotation of the
shaft?
a. Woodruf Key
b. Feather Key
c. Gibbs Key
d. Square Key
What is the other name for Kennedy key?
a. Tangential key
b. Woodruff key
c. Saddle key
d. rollpin
a. Close fit
b. Press fit
c. Sliding fit
d. All of these
It is used for permanent fits and similar to
involute splines except that the pressure angle
is 14.5 °.
a. Separation load
b. Spline shaft
c. Stub serrations
Which of the following has been considered
as general purpose of rope
a. 6 x 19 IWRC
b. 7 x 25 IWRC
c. 7 x 25 IWRC
d. 6 x 9 IWRC
hooke’s coupling
a. 10
b. 17
c. 15
d. 20
What are the two principal parts of a journal
bearing
b. Shaft and babbit
to be
b. Fully loaded
c. Centrally loaded
d. Partially loaded
When radii of both the bearing and the
journal are the same, then the bearing is said
to be
a. Fitted bearing
c. Full bearing
Which of the following cannot be a poissons
ratio of a material
a. 0.35
b. 0.40
c. 0.75
d. 0
experiment is that the smoother surface
d. None of these
series of bearing
a. Heavy
b. medium
c. Light
d. All of these
series of bearing
a. Heavy
b. medium
c. Light
d. All of these
the inner ring
b. Filling slot ball bearing
c. Self aligning ball bearing
d. Deep groove ball bearing
bearing
density if the leather belt
a. 0.035 lb/in^3
b. 0.0135 lb/in^3
c. 0.025 lb/in^3
d. 0.0465 lb/in^3
density of a fat rubber belt
a. 0.055 lb/in^3
b. 0.0135 lb/in^3
c. 0.045 lb/in^3
d. 0.0465 lb/in^3
to transmit motion and power between the
parallel shafts
a. Helical gear
b. Spur gear
c. Worm gear
d. Bevel gear
The breaking strength of oak tanned beltings
varies from 3 to more than
a. 5ksi
b. 6ksi
c. 7ksi
d. 9ksi
Experience suggest that the most economical
designs are obtained for a belt speed of
a. 6000 to 7500 fpm
b. 3000 to 5000 fpm
c. 3500 to 4700 fpm
d. 5000 to 1000 fpm
For leather belts, recommended speed is
a. 6000 to 7000 fpm
b. 5000 to 6000 fpm
c. 7000 to 8000 fpm
d. 4500 to 5600 fpm
For fabric belts, recommended speed is
a. 4000 to 5000 fpm
b. 3000 to 4000 fpm
c. 2000 to 3000 fpm
increasing rapidly about
a. 2500 fpm
b. 3000 fpm
c. 3500 fpm
d. 4000 fpm
The recommended initial tension of the belt is
be connected by what arrangement
a. Half turn
b. Quarter turn
c. ¾ turn
d. One turn
A statement of how the total moment is
derived from a number of forces acting
simultaneously at a point
a. Goodman’s theorem
b. Soderberg’s theorem
c. Varignon’s theorem
d. Moore’s theorem
A simple mechanical machine with the ability
to increase an applied force
a. hinges
b. roller
c. lever
d. spring
Any device used to raise or lower an object
a. hoist
b. roller
c. lever
d. spring
A measure of the materials ability to yield and
absorb highly localized and rapidly applied
stresses
a. hardness
b. stiffness
c. toughness
d. resilience
A material can fail after repeated stress
loadings even if the stress level never exceeds
the ultimate strength
a. Fatigue failure
b. Ductile failure
c. Brittle failure
d. Mechanical failure
The load at which a column fails is known as
a. Dead load
b. Critical load
c. Moving load
d. Dynamic load
The percentage difference in solid and
working deflections is knows as
a. Clash allowance
b. Spring rate
c. Spring allowance
d. Spring index
A shafts natural frequency of vibration is
referred to as the
a. Normal speed
b. High speed
c. Critical speed
d. Low speed
A fine finishing operation similar to polishing
using a very fine polishing, using a very fine
polishing compound
a. burnishing
b. buffing
c. calorizing
d. electroplating
acid solution to remove dirt, grease and
oxides
a. pickling
b. sheradizing
c. polishing
d. parkerizing
Which of the following is used to change the
direction of an applied tensile force
a. gears
b. flywheels
c. pulleys
d. ropes
For most wire ropes and chains with 180 deg
contact, the loss factor at low speed varies
between
a. 1.03 to 1.06
b. 1.20 to 1.50
c. 1.07 to 1.10
d. 1.60 to 1.80
A fine finishing operation similar to polishing
what method to determine the reactions on
continuous beams
a. Two moment equations
b. Three moment equations
c. second moment equations
d. Third moment equations
What is the best method for increasing a
spring’s fatigue life
a. sprickling
b. Stress relieving
c. Shot peening
d. Shot relieving
The distance from a point on one gear to the
circle
a. Diametral pitch
b. Normal pitch
c. Circular pitch
d. Chordal pitch
Which of the following is a single measure
that combines the external dynamic load of an
application with the gear drive’s reliability
and operating life
a. Ratio factor
b. Reliability factor
c. Service factor
d. Life factor
Describes very rough grinding such as that
performed in foundries to remove gates, fins
and risers from casting
a. snagging
b. lapping
c. honing
d. Snugging
fit and dimensional accuracy
a. honing
b. lapping
c. buffing
d. burnishing
The process of separating different sizes of
the same material
a. screening
b. Seiving
c. Separation
d. fractioning
The process of separating a material into a
variety of specifically sized groups
a. centrifuging
b. sieving
c. fractioning
d. screening
An interrupted quenching process resulting in
an autenite to banite transition
a. austempering
b. martempering
c. austenitizing
d. martenizing
The material will become progressively
stronger, harder and more brittle until it
eventually fails
a. Hot working
b. tempering
c. Cold working
d. normalizing
A swinging support constructed as part of the
vessel and that supports the manway cover
when it is unbolted and moved aside
a. nozzle
b. handholes
c. davit
d. orifice
torsional stress
a. accuracy
b. Stiffness
c. rigidity
d. quality
When tested in compression, ductile materials
usually exhibit ______ characteristics up to
the yield strength as they do when tested in
tension
a. The same
b. More than
c. More than
the given dimension
a. bilateral
b. unilateral
c. lateral
d. None of these
involved in a fit such as pin in a hole
a. unilateral
b. unilateral
c. bilateral
d. None of these
It is relatively finely spaced irregularities or
surfaces
a. smoothness
b. waviness
c. lay
d. roughness
It is the surface finish of heavy cuts or coarse
feed
a. 200rms
b. 400rms
c. 80rms
failures
a. torsion
b. negligence
c. Fatigue failures
d. compression
(50% survival), the brinell hardness is limited
to
a. 500
b. 400
c. 240
d. 450
What is the range of the endurance ratio of
Czaud quotes values of steel
a. 0.23-0.65
b. 0.34-0.87
c. 0.63-0.93
d. 0.34-0.45
A which of the following indicates the degree
of concentration
a. Power factor
b. Service factor
c. Stress factor
A tolerance where the size of a part is the
internal stresses that exists in any part of the
material that is subjected to temperature and
not acted upon by an external load
a. Residual stress
b. Form stress
d. Control stress
amount of material thus giving a higher
stress
b. tensioning
c. surfacing
d. Surface rilling
loading
a. coaxing
b. triaxing
c. mixing
d. relieving
the roots of an internal thread
a. Mean diameter
b. Root diameter
c. Stress diameter
d. Major diameter
It is the distance in inches a screw thread( a
helix) advances axially in one turn
a. pitch
b. Mean pitch
c. lead
d. Circular pitch
for general use
a. UNC
b. UNEF
c. UNF
d. NC
It is frequently used in bolt in automotive and
aircraft industries
a. UNC
b. UNEF
c. UNF
d. NC
used in aeronautical equipment
a. UNC
b. UNEF
c. UNF
d. NC
What type of bolt usually used for high
pressure pipe, flanges, cylinder head studs etc
a. UNC
b. UNEF
c. UNF
d. 8 UN
a. Initial stress
b. Initial tension
c. Residual stress
d. None of these
For non metallic gaskets it has been found
amount of compression as ____ for a certain
cork gasket
a. 62%
b. 86%
c. 68%
d. 76%
It is a screw fastening with a nut on it
a. bolt
b. U-bolt
c. Rivet
d. screw
threaded hole
a. bolt
b. fastener
c. rivet
d. screw
comes with a square
a. Coupling bolt
b. studbolt
c. Machine bolt
d. Auto mobile bolt
It is a type of coil where the helical coils
wrapped into a circle forming an annular ring
a. Volute spring
b. Hair spring
c. Motor spring
d. Garter spring
wound up on itself as a plane spiral, usually
a. Motor spring
b. Hair spring
c. Motor spring
d. Garter spring
the radius of gyration of the cross sectional
a. Contact ratio
c. Centroidal ratio
d. Column ratio
of ductile material the design stress is
a. Yield stress / factor of safety
b. ultimate stress / factor of safety
c. ultimate stress / proportional limit
d. Yield point/ proportional limit
Under the theories of failure, the value of
shear stress is how many times that of the
tensile stress
a. Four times
b. Half
c. Double
d. One fourth
The theory mechanics of material shows the
results from the octahedral shear stress theory
and those from the maximum distortion
energy theory are
a. The same
b. Less than
c. More than
d. Not related
on one thread to the corresponding point on
an adjacent thread
a. Axial pitch
b. z pitch
c. lead
d. Lead angle
screw
a. Helix angle
b. Lead angle
c. Tangent angle
d. Vertical angle
load about 2 to 2.25 for minor shocking
loading and up to___ for sever shock loads,
especially when the loading reverses during
operation
a. 4.5
b. 3.5
c. 3.0
d. 4.0
a. 1.25D to 2.5D
b. 1.3D to 3.4D
c. 1.25D to 4.0D
d. D to 7.0D
A key that are square or flat and tapered with
head
a. Pin key
b. Gib head key
c. Saddle keys
d. None of these
A key that may either straight or tapered. It is
usually a drive fit
a. Pin key
b. Gib head key
c. Saddle keys
d. None of these
small enough to close slit, assembled in radial
direction
a. fit key
b. Roll pin
c. Saddle keys
d. Pin key
A key that that allows the hub to move along
the shaft but prevents the rotation of the shaft
a. woodruff key
b. Gibs key
c. feather keys
d. Square key
For involute spline the type of fits used
a. Close fit
b. Sliding fit
c. Press fit
d. all of these
fractional forces induced by pulling the flange
a. Flange coupling
c. Rigid coupling
vibration that may appear on one shaft and of
preventing the occurance of reversed stresses
caused by the shaft deflecting at the coupling
preventing at the coupling
a. Flange coupling
b. Flange coupling
c. flexible coupling
d. None of theses
and the journal
a. Even clearance
b. Clearance ratio
c. Fit clearance
d. Radial clearance
the nearing are the same
a. Fitted nearing
b. Full bearing
c. Partial bearing
What is the approximate length to diameter
ratio of hydrodynamic bearings
a. 1
b. 4
c. 3
d. 2
connected____guide pulleys are to be used
a. 1
b. 2
c. 3
d. 4
The operating temperature of oil films in the
bearing must approximately
a. 140 F to 150F
b. 140 F to 160F
c. 120 F to 190F
d. 120 F to 190F
At higher temperatures oil oxidizes more
rapidly above
a. 120F
b. 200F
c. 140F
d. 160F
operating condition is
a. 50 <Vm> 200 fpm
b. 50 <Vm> 250 fpm
c. 50 <Vm> 220 fpm
d. 50 <Vm> 250 fpm
machine the usual efficiency of joint is
a. 100%
b. 75%
c. 85%
d. 88%
On the high speed centrifugal blowers it has
been observed that the arc of contact is
reduced from 180 deg at rest to ______ in
motion
a. 100deg
b. 90deg
c. 95deg
d. 110deg
The recommended net belt pull for rubber belt
is
a. 11.34 lb/ply per inch width
b. 13.75 lb/ply per inch width
c. 16.35 lb/ply per inch width
d. 20.34 lb/ply per inch width
For minimum quietness use sprockets
with___or more teeth
a. 21
b. 23
c. 25
d. 27
Wire ropes are made from cold drawn with
____ or more teeth
a. 21
b. 23
c. 25
d. 27
a. Long lay
b. perform
c. Regular lay
d. Lang lay
a. Long lay
b. perform
c. Regular lay
d. Lang lay
haulage, rigging guard rails
a. 6 x 35 IWRC
b. 6 x 17 IWRC
c. 7 x 8 IWRC
d. 7 x 7 IWRC
drill?
a. #
b. #
c. #
d. #
Which of the following ropes is used for lines,
hawsers, overhead cranes, and hoists?
a. 6 x 37 IWRC
b. 6 x 35 IWRC
c. 6 x 25 IWRC
d. 7 x 25 IWRC
Hooke’s coupling?
a. 10 deg
b. 17 deg
c. 15 deg
d. 20 deg
What are the two principal parts of a Journal
Bearing?
b. Shaft and babbit
to be:
b. Fully loaded
c. Centrally loaded
d. Partially loaded
a. Fitted bearing
c. Full bearing
Which of the following cannot be a possion’s
ratio of a material?
a. 0.35
b. 0.40
c. 0.75
d. 0
experiment is that the smoother surface:
d. None of these
series of bearing?
a. heavy
b. medium
c. Light
d. All of these
series of bearing?
a. heavy
b. medium
c. Light
d. All of these
the inner ring.
Which of the following is not a type of a ball
bearing?
density of the leather belt?
a. 0.035 lb/in3
b. 0.0135 lb/in3
c. 0.025 lb/in3
d. 0.0465 lb/in3
density of fat rubber belt?
a. 0.055 lb/in3
b. 0.0135 lb/in3
c. 0.045 lb/in3
d. 0.0465 lb/in3
to transmit motion and power between
parallel shafts.
a. Helical gear
b. Spur gear
c. Worm gear
d. Bevel gear
The breaking strength of oak-tanned beltings
varies from 3 to more than
a. 5 ksi
b. 6 ksi
c. 7 ksi
d. 9 ksi
Experience suggests that the most economical
designs are obtained for a belt speed of
a. 6000 to 7500 fpm
b. 3000 to 5000 fpm
c. 3500 to 4700 fpm
d. 5000 to 1000 fpm
increasing rapidly above about
a. 2500 fpm
b. 3000 fpm
c. 3500 fpm
d. 4000 fpm
For leather belts, recommended speed is:
a. 6000 to 7000 fpm
b. 5000 to 6000 fpm
c. 7000 to 8000 fpm
d. 4500 to 5600 fpm
For fabric belts recommended speed is
a. 4000 to 5000 fpm
b. 3000 to 4000 fpm
c. 2000 to 3000 fpm
The recommended initial tension of the belt is
be connected by what arrangement?
a. Half turn
b. Quarter turn
c. ¾ turn
d. One turn
A statement of how the total moment is
derived from a number of forces acting
simultaneously at a point
a. Goodman’s theorem
b. Soderberg’s theorem
c. Varignon’s theorem
d. Moore’s theorem
A simple mechanical machine with the ability
to increase an applied force
a. Hinges
b. Roller
c. Lever
d. Spring
Any device used to raise or lower an object
a. Hoist
b. Spring
c. Lever
d. Roller
A measure of the material’s ability to yield
and absorb highly localized and rapidly
applied stresses
a. Hardness
b. Stiffness
c. Toughness
d. Resilience
A material can fail after repeated stress
loadings even if the stress level never exceeds
the ultimate strength
a. Fatigue failure
b. Ductile failure
c. Brittle failure
d. Mechanical failure
The load at which a column fails is known as
a. Dead load
b. Critical load
c. Moving load
d. Dynamic load
The percentage difference in solid and
working deflections is known as
a. Clash allowance
b. Spring rate
c. Spring allowance
d. Spring index
A shaft’s natural frequency of vibration is
referred to as the
a. Normal speed
b. High speed
c. Critical speed
d. Low speed
A fine finishing operation, similar to
polishing, using a very fine polishing, using a
very fine polishing compound
a. Burnishing
b. Buffing
c. Calorizing
d. Electroplating
acid solutions to remove dirt, grease, and
oxides.
a. Pickling
b. Sheradizing
c. Polishing
d. Pakerizing
Which of the following is used to change the
direction of an applied tensile force?
a. Gears
b. Flywheels
c. Pulleys
d. Ropes
For most wire ropes and chains with 180o
contact, the loss factor at low speeds varies
between:
a. 1.03 to 1.06
b. 1.20 to 1.50
c. 1.07 to 1.10
d. 1.60 to 1.80
What method to determine the reactions on
continuous beams?
a. Two-moment equations
b. Three-moment equations
c. Second moment equations
d. Third moment equations
What is the best method for increasing a
spring’s fatigue life?
a. Sprickling
b. Stress relieving
c. Shot peening
d. Shot relieving
The distance from a point on one gear to the
circle
a. Diametral pitch
b. Normal pitch
c. Circular pitch
d. Chordal pitch
Which of the following is a single measure
that combines the external dynamic load of an
application with a gear drive’s reliability and
operating life?
a. Ratio factor
b. Reliability factor
c. Service factor
d. Life factor
Describes very rough grinding , such as that
performed in foundries to remove gates, fins,
and risers from castings.
a. Snagging
b. Lapping
c. Honing
d. Snugging
fit and dimensional accuracy.
a. Honing
b. Lapping
c. Buffing
d. Burnishing
The process of separating different sizes of
the same material
a. Screening
b. Sieving
c. Separation
d. Fractioning
The process of separating a material into a
variety of specifically sized groups
a. Centrifuging
b. Sieving
c. Fractioning
d. Screening
As interrupted quenching process resulting in
an austenite –to – banite transition
a. Austempering
b. Martempering
c. Austenizing
d. Martenitizing
The material will become progressively
stronger, harder and more brittle until it
eventually fails.
a. Hot working
b. Tempering
c. Cold working
d. Normalizing
A swinging support constructed as part of the
vessel and that supports the manway cover
when it is unbolted and moved aside.
a. Nozzles
b. Handholes
c. Davit
d. Orifice
torsional stress?
a. Accuracy
b. Stiffness
c. Rigidity
d. Quality
When tested in compression, ductile materials
usually exhibit _____ characteristics up to the
yield strength as they do when tested in
tension.
a. The same
b. More than
c. Less than
the given dimension
a. Bilateral
b. Unilateral
c. Lateral
d. None of these
involved in a fit such as pin in a hole
a. Unilateral
b. Lateral
c. Bilateral
d. None of these
It is finely spaced irregularities of the surfaces
a. Smoothness
b. Waviness
c. Lay
d. Roughness
It is the surface finish of heavy cuts or coarse
feed.
a. 200 rms
b. 400 rms
c. 80 rms
failures?
a. Torsion
b. Negligence
c. Fatigue failures
d. Compression
For wrought steel in its commonly met
(50% survival), the Brinell hardness is limited
to:
a. 500
b. 400
c. 240
d. 450
What is the range of the endurance ratio or
Czaud quotes values for steel?
a. 0.23 to 0.65
b. 0.34 to 0.87
c. 0.63 to 0.93
d. 0.34 to 0.45
Which of the following indicates the degree
of concentration?
a. Power factor
b. Service factor
c. Stress factor
The internal stresses that exist in any part of
the material that is subjected to temperature
and not acted upon by an external load,
a. Residual stress
b. Form stress
d. Control stress
amount of material thus giving a higher
stress
b. Tensioning
c. Surfacing
d. Surface rolling
loading
a. Coaxing
b. Triaxing
c. Mixing
d. Relieving
the roots of an internal load
a. Mean diameter
b. Root diameter
c. Stress diameter
d. Major diameter
It is the distance in inches a screw thread ( a
helix ) advances axially in one turn
a. Pitch
b. Mean pitch
c. Lead
d. Circular pitch
for general use?
a. UNC
b. UNEF
c. UNF
d. NC
It is frequently used bolt in automotive and
aircraft industries
a. UNC
b. UNEF
c. UNF
d. NC
used in aeronautical equipment?
a. UNC
b. UNEF
c. UNF
d. NC
What type bolt usually used for high-pressure
pipe flanges, cylinder head studs etc.
a. UNC
b. UNF
c. UNEF
d. 8 UN
a. Initial stress
b. Initial tension
c. Residual stress
d. None of these
For non-metallic gaskets, it has been found
amount of compression _____ as for a certain
gasket.
a. 62%
b. 86%
c. 68%
d. 76%
It is a screw fastening with a nut on it.
a. Bolt
b. U – bolt
c. Rivet
d. Screw
threaded hole.
a. Bolt
b. Fastener
c. Rivet
d. Screw
comes with a square
a. Coupling bolt
b. Stud bolt
c. Machine bolt
d. Automobile bolt
It is a type of coil where the helical coil is
wrapped into a circle forming an annular ring.
a. Volute spring
b. Hair spring
c. Motor spring
d. Garter spring
wound up on itself as a plane spiral, usually
a. Motor spring
b. Garter spring
c. Volute spring
d. Helical spring
the radius of gyration of the cross sectional
a. Contact ratio
c. Centroidal ratio
d. Column ratio
of ductile material, the design stress is
a. Yield Stress/ Factor of Safety
b. Ultimate Stress / Factor of Safety
c. Ulitmate Stress / Proportional Limit
d. Yield Point / Proportional Limit
Under theories of failure, the value of shear
stress is how many times that of the tensile
stress?
a. Four times
b. Half
c. Double
d. One-fourth
The theory of mechanics of material shows
that the results from the octahedral shear
stress theory and those from the maximum
distortion-energy theory are
a. The same
b. Less than
c. More than
d. Not related
of one thread to the corresponding point on an
adjacent thread.
a. Axial pitch
b. Z – pitch
c. Lead
d. Lead angle
screw.
a. Helix angle
b. Lead angle
c. Tangent angle
d. Vertical angle
It is suggested that the design factor on the
yield strength be about 1.5 for the smooth
load, about 2 to 2.25 for minor shock loading,
and up to _____ for severe shock loads,
especially when the loading reverses during
operation.
a. 4.5
b. 3.5
c. 3.0
d. 4.0
a. 1.25D to 2.5D
b. 1.3D to 3.4D
c. 1.25D to 4.0D
d. D to 7.0D
A key that are square or flat and tapered with
head
a. Pin key
b. Gib head key
c. Saddle keys
d. None of these
A key that may either straight or tapered, it is
usually a drive fit
a. Pin keys
b. Gib head keys
c. Saddle keys
d. None of these
small enough to close the slit, assembled in
radial direction.
a. Fit key
b. Roll pin
c. Saddle key
d. Pin key
A key that allows the hub to move along the
shaft but prevents the rotation of the shaft
a. Woodruff key
b. Gibs key
c. Feather key
d. Square key
For involute spline, the type of fits used
a. Closed fit
b. Sliding fit
c. Press fit
d. All of these
frictional forces induced by pilling the flange
a. Flange coupling
c. Rigid coupling
A coupling used for absorbing some shock
and vibration that may appear on one shaft
and of preventing the occurrence of reversed
stresses caused by the shaft deflecting at the
coupling preventing at the coupling
a. Rigid coupling
b. Flange coupling
c. Flexible coupling
d. None of these
and the journal
a. Even clearance
b. Clearance ratio
c. Fit clearance
d. Radial clearance
the bearing are the same.
a. Fitted bearing
b. Full bearing
c. Partial bearing
What is the approximate length to diameter
ratio of hydrodynamic bearings?
a. 1
b. 4
c. 3
d. 2
The operating tempearture of oil films in the
bearing must approximately
a. 140 F to 150 F
b. 140 F to 160 F
c. 120 F to 190 F
d. 120 F to 190 F
At higher temperatures, oil oxidizes more
rapidly above
a. 120 F
b. 200 F
c. 140 F
d. 160 F
operating condition is:
a. 50 < Vm > 200 fpm
b. 50 < Vm > 250 fpm
c. 50 < Vm > 220 fpm
d. 50 < Vm > 2050 fpm
machine, the usual efficiency of joint is
a. 100%
b. 75%
c. 85%
d. 88%
On high speed centrifugal blowers, it has been
observed that the arc of contact is reduced
from 180o at rest to ___ in motion
a. 100o
b. 90o
c. 95o
d. 110o
The recommended net belt pull for rubber is
a. 11.34 lb/ply per inch of width
b. 13.75 lb/ply per inch of width
c. 16.35 lb/ply per inch of width
d. 20.34 lb/ply per inch of width
For minimum quietness, use sprockets with
____ or more teeth
a. 21
b. 23
c. 25
d. 27
connected _____ guide pulleys are to be used
a. 1
b. 2
c. 3
d. 4
Wire ropes are made from cold-drawn with
____ more teeth
a. 21
b. 23
c. 25
d. 27
a. Long lay
b. Perform
c. Regular lay
d. Lang lay
A wire rope that the wires and strand are
a. Long lay
b. perform
c. Regular lay
d. Lang lay
haulage, rigging, guard rails
a. 6 x 35 IWRC
b. 6 x 15 IWRC
c. 7 x 8 IWRC
d. 7 x 7 IWRC

Heating Above Transformation Range Usually, 1300 F To 1350 F, and To Soften The Metal and Increase in Machining

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Heating Above Transformation Range Usually, 1300 F To 1350 F, and To Soften The Metal and Increase in Machining

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Heating Above Transformation Range Usually, 1300 F To 1350 F, and To Soften The Metal and Increase in Machining

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Heating above transformation range usually,

1300 oF to 1350 oF, and cooling slowly to

a. The percentage carbon is less than 1.7%

a. Must not be free from hot shortness

a. Exit at temperature below 10K

a. Two jaw chuck

a. Do not operate on parallel shafts

a. Internal stresses are not relieved by heat treatment

a. Pitch circle and base circle are the same

a. Design stress = ultimate stress time factor of safety.

a. Pitch circle and abase circle are the same.

a. Do not operate parallel shafts

a. Manganese chromium steel

a. Simple elastic bonded coupling

a. 2.5 Pc < b <4 Pc

a. Rough cutting of work piece

a. End cutting edge

a. Basic number system

a. Negative fit of metals

a. Helical spring wire

a. Oil tempered wire

a. Hard drawn wire

a. Shallow groove ball bearing

a. 15% and above

a. It has a hard back and flexible teeth

a. Rough and smooth

a. To set properly in the frame

a. The teeth pointing forward

a. Turn the blade upside down in the frame

a. Absorb the heat of friction

a. Double cut fine tooth file

a. The end opposite the handle

a. Short even strokes

a. Go backwards of the same speed

a. Dousing in cold water

a. To make the metal harder

a. Using an inside micrometer

a. Dull yellow sparks

a. More top rake

a. Large diameter cutting

a. More side rake

a. Speed grater than that when using a high speed drill

a. A chip breaker groove

a. A chip breaker groove

a. True rake angle

a. Specific cutting energy

a. Carbon tool steel

a. Carbon tool steel

a. Carbon tool steel

a. Carbon tool steel

a. Gravity drop hammers or board hammers

a. Gravity drop hammers or board hammers

a. Gravity drop hammers or board hammers

a. Over 600 BHN

a. Flexible disk coupling

a. It has high modules of elasticity

a. Wear resistance alloy addition to tooth gears

a. Low carbon steel

a. The water/cement ratio must be reduced