Electro Discharge Machining

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Electro Discharge Machining

Unconventional Machining
Thin Walls

No force

No contact

No Deformation

Courtesy : Numerical Precision, Inc


Honeycomb structures
Mold and Die Components

Internal radius less than 1/32 “

High Ratios of cavity Depth to width


Non round cavities

Intermittent Cuts
Very Small Parts
EDM Principle

DIE SINKNG EDM


WIRE EDM

Courtesy : mb.com
EDM TYPES
EDM
Dielectric Fluid
Generally kerosene ,deionised water and synthetic
EDM oil is used as dielectric fluid in EDM

Electrode Materials
• Graphite
• Electrolytic oxygen free copper
• Tellurium copper – 99% Cu + 0.5% tellurium
• Brass
Pulse Parameters in EDM
Material Removal

Single Spark
Surface Roughness
Power generator
Power generator
R-C Circuit
R-C Circuit
R-C Circuit
R-C Circuit
R-C Circuit
Servo systems
Servo position-control loop for EDM
Servo position-control loop for EDM
Servo Position-Control loop for EDM
Adaptive control scheme for EDM
Flushing systems

Flushing is the process of ensuring effective escapement of debris from the sparking


gap produced during melting and evaporation.

Pressure flushing through the electrode Pressure flushing through the workpiece

Effect of secondary Jet flushing Suction flushing


discharge machining
WIRE EDM PROCESS
WIRE EDM PROCESS
Geometrical Accuracies
Wire feed movement
Material removal mechanism schematic of WEDM
Dielectric recirculation system

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