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Design of Worm Gear

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MarkHualda

This document provides the design calculations for worm gears used in Equipment 7 and 8. For Equipment 7, the worm gear has a 5.243 in diameter worm driving a 4.8897 in diameter gear at 1025 rpm. The wear load is 2200.365 lbs, strength load is 5694.723 lbs, transmitted load is 87.957 lbs, and dynamic load is 294.207 lbs. The efficiency is calculated to be 0.7311. Similar calculations are shown for the worm gear used in Equipment 8, which has slightly different parameters.

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Download as docx, pdf, or txt

Design of Worm Gear

Uploaded by

MarkHualda
131 views8 pages
This document provides the design calculations for worm gears used in Equipment 7 and 8. For Equipment 7, the worm gear has a 5.243 in diameter worm driving a 4.8897 in diameter gear at 1025 rpm. The wear load is 2200.365 lbs, strength load is 5694.723 lbs, transmitted load is 87.957 lbs, and dynamic load is 294.207 lbs. The efficiency is calculated to be 0.7311. Similar calculations are shown for the worm gear used in Equipment 8, which has slightly different parameters.

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design of worm gear

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This document provides the design calculations for worm gears used in Equipment 7 and 8. For Equipment 7, the worm gear has a 5.243 in diameter worm driving a 4.8897 in diameter gear at 1025 rpm. The wear load is 2200.365 lbs, strength load is 5694.723 lbs, transmitted load is 87.957 lbs, and dynamic load is 294.207 lbs. The efficiency is calculated to be 0.7311. Similar calculations are shown for the worm gear used in Equipment 8, which has slightly different parameters.

Copyright:

© All Rights Reserved
Download as DOCX, PDF, TXT or read online from Scribd
Download as docx, pdf, or txt
131 views8 pages

Design of Worm Gear

Uploaded by

MarkHualda
This document provides the design calculations for worm gears used in Equipment 7 and 8. For Equipment 7, the worm gear has a 5.243 in diameter worm driving a 4.8897 in diameter gear at 1025 rpm. The wear load is 2200.365 lbs, strength load is 5694.723 lbs, transmitted load is 87.957 lbs, and dynamic load is 294.207 lbs. The efficiency is calculated to be 0.7311. Similar calculations are shown for the worm gear used in Equipment 8, which has slightly different parameters.

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DESIGN OF WORM GEAR

For Equipment no.7


Data:
Horsepower of equipment no.7 (HpE7) = 7.5 hp
Rpm of the driver gear (NE7) = 2050 rpm
Diameter of worm (DE7) = 5.243 in.
Assuming:
Velocity ratio (NW) = 2
Lead angle ( = 25
Pressure angle ( n

= 20

A. Rpm of driven gear


N 2=

N E 7 2050
=
NW
2

N 2=1025 rpm
B. Diameter of driven gear
D 2=D E 7 ( N W ) (tan )
D 2=5.243 ( 2 ) (25)
D 2=4.8897.=Dg
C. Wear load
FW =Dg ( b )( kw)
Solving for b
b=2 Pc ; Pc=1
b=2 Pc=2(1)

b=2
Solving for kw, from table at 27
Using n and material of gear
Assume: Material of gear = high test I.C.
kw=225 psi
FW =4.8897 ( 2 ) (225)
FW =2200.365 lbs.
D. Strength of load
F S=

S ( y )( b ) ( PCr )

Solving for S, at table 3


Using commercial bronze
S=S n=21 at 15 106

Solving for

PCr

PCr =Pc ( cos )=1(cos 25 )


PCr =0.906307
Solving for y, from book of Faires p.430
Using n as basis
y=0.47

F S=

F S=5694.7230 lbs.

21000 ( 0.47 ) ( 2 ) (0.906307)

E. Transmitted load
FT =

33000(Hp E 7 )
Vm

Solving for Vm
Vm=

( D E 7 ) ( N E 7)
12

( 5.293 ) (2050)
12

Vm=

Vm=2813.8590 ft ./min .
FT =

33000(7.5)
2813.8590

FT =87.9574 lbs .

F. Dynamic load
F
( 1200+Vm
1200 )

FD=

( 1200+2813.8590
) 87.9574
1200

FD=

F D =294.2071lbs .
G. Rubbing velocity
V R=

V R=

( D E7 )( N W )
12(cos )

( 5.243 ) (2)
12(cos 25 )

V R =3.0290 ft ./ min .
H. Friction
f=

0.155
0.155
=
2
2
(V R ) (3.0290)

f =0.12418

I. Efficiency
e=tan

e=tan

cos nftan
cos n tan + f

cos 20 0.12418( tan25 )


cos 20 (tan 25 )+0.12418

e= 0.7311

Condition
FW > F D ( satisfied)
F S > F D ( satisfied )

For Equipment no.8


Data:
Horsepower of equipment no.8 (HpE8) = 5 hp
Rpm of the driver gear (NE8) = 1800 rpm
Diameter of worm (DE8) = 5.972 in.
Assuming:
Velocity ratio (NW) = 2

Lead angle ( = 25
Pressure angle ( n = 20
A. Rpm of driven gear
N 2=

N E 8 1800
=
NW
2

N 2=900 rpm
B. Diameter of driven gear
D 2=D E 8 ( N W ) (tan )
D 2=5.972 ( 2 ) (25)
D 2=5.5695.=D g
C. Wear load
FW =Dg ( b )( kw)
Solving for b
b=1 Pc ; Pc=1
b=1 Pc=1(1)

b=1
Solving for kw, from table at 27
Using n and material of gear
Assume: Material of gear = high test I.C.
kw=225 psi
FW =5.5695 ( 1 )( 225)

FW =1253.1375 lbs.
D. Strength of load
S ( y )( b ) ( PCr )

F S=

Solving for S, at table 3


Using commercial bronze
S=S n=21 at 15 106

Solving for

PCr

PCr =Pc ( cos )=1(cos 25 )


PCr =0.906307
Solving for y, from book of Faires p.430
Using n as basis
y=0.47

F S=

21000 ( 0.47 ) ( 2 ) (0.906307)

F S=5694.7230 lbs.
E. Transmitted load
FT =

33000(Hp E 8)
Vm

Solving for Vm
Vm=

( D E 8 ) ( N E 8)
12

( 5.972 ) (1800)
12

Vm=

Vm=2814.2386 ft ./min .
FT =

33000(5)
2814.2368

FT =58.6304 lbs .

F. Dynamic load
F
( 1200+Vm
1200 )

FD=

( 1200+2814.2386
) 58.6304
1200

FD=

F D =196.1303lbs .
G. Rubbing velocity
V R=

V R=

( D E8 )( N W )
12(cos )

( 5.972 ) (2)
12(cos 25 )

V R =3.4501 ft ./ min .
H. Friction
f=

0.155
0.155
=
2
(V R ) (3.4501)2

f =0.1209
I. Efficiency
e=tan

e=tan

e= 0.7367
Condition
FW > F D ( satisfied)
F S > F D ( satisfied )

cos nftan
cos n tan + f

cos 20 0.1209(tan25 )
cos 20 (tan 25 )+0.1209

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