Queensland Code of Practice: Vehicle Modifications
Queensland Code of Practice: Vehicle Modifications
Queensland Code of Practice: Vehicle Modifications
Vehicle Modifications
Version 2.7 | July 2016
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Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
Table of Contents
1
Introduction ........................................................................................................................................ 5
Section LC.................................................................................................................................................. 8
1. Scope .................................................................................................................................................. 8
2. General Requirements ....................................................................................................................... 8
3. Australian Design Rules .................................................................................................................... 9
4. Non-certified modifications ............................................................................................................. 10
5. Certified Modifications (LC Codes) ................................................................................................. 12
Dual-controls for Driver Trainer Vehicles (Design) ............................................................................... 13
1. Scope ............................................................................................................................................. 13
2. Compliance with applicable vehicle standards.............................................................................. 13
3. Specific Requirements .................................................................................................................... 14
Checklist LC1 ....................................................................................................................................... 16
Dual-controls for Driver Trainer Vehicles (Modification) ...................................................................... 17
1. Scope ................................................................................................................................................ 17
2. Compliance with applicable vehicle standards.............................................................................. 17
Checklist LC2 ....................................................................................................................................... 19
Vehicle controls for persons with a disability (Design) ........................................................................ 21
1. Scope ................................................................................................................................................ 21
2. Compliance with applicable vehicle standards.............................................................................. 21
3. Specific Requirements .................................................................................................................... 22
3.1 Disabling Airbags ....................................................................................................................... 22
3.2 Strength Testing (Normative) .................................................................................................... 22
3.3 Dynamic testing for determining fatigue resistance (Normative) ........................................... 23
3.4 Fastener Vibration Resistance Testing (Normative) ................................................................ 24
3.5
Additional Requirements ....................................................................................................... 25
Checklist LC3 ....................................................................................................................................... 27
Vehicle controls for persons with a disability (Modification) ............................................................... 29
1. Scope ................................................................................................................................................ 29
2. Compliance with applicable vehicle standards.............................................................................. 29
3. Specific Requirements .................................................................................................................... 30
Checklist LC4 ....................................................................................................................................... 32
Street Rod Certification (Concessional) ................................................................................................ 33
1. Scope ................................................................................................................................................ 33
2. Specific requirements ...................................................................................................................... 33
Checklist LH9 ....................................................................................................................................... 35
Street Rod Certification (Full) ................................................................................................................. 37
1. Scope ................................................................................................................................................ 37
2. Specific requirements ...................................................................................................................... 37
Checklist LH10 ..................................................................................................................................... 39
High Lift - 50mm to 125mm (Design) ...................................................................................................... 41
1. Scope ................................................................................................................................................ 41
2. Compliance with applicable vehicle standards.............................................................................. 42
3. Specific Requirements .................................................................................................................... 43
Checklist LS9 ....................................................................................................................................... 46
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
Introduction
The Queensland Code of Practice Vehicle Modifications (QCOP) covers modifications which have been
specifically designed for use in Queensland and is based on acceptable engineering practices. The QCOP
is intended to supplement the recommendations of the original vehicle manufacturer in relation to vehicle
modification techniques or standards and to provide guidelines where vehicle manufacturers specifications
do not exist.
The QCOP is divided into two distinct sections, a light vehicle section for vehicles with a Gross Vehicle
Mass of 4.5 tonne or less and a heavy vehicle section for vehicles with a Gross Vehicle Mass greater than
4.5 tonne. The Light Vehicle section is intended to be used in conjunction with Vehicle Standards Bulletin
14 - National Code of Practice for Light Vehicle Construction and Modification (NCOP), while the Heavy
Vehicle section is to be used in conjunction with the National Heavy Vehicle Regulator Code of Practice for
the Approval of Heavy Vehicle Modifications (the Heavy Code).
It is important to note that the requirements of the Australian Design Rules and the original vehicle
manufacturers specifications take precedence over the QCOP. Approved Persons must ensure at all
times that the modifications approved under the QCOP comply with all applicable Australian Design Rules
and original vehicle manufacturers recommendations when available. Vehicles modified in accordance
with the QCOP must meet the administrative and technical requirements of the NCOP (for light vehicles) or
the Heavy Code (for heavy vehicles).
The administrative requirements relating to the use of the approved codes of practice are found in the
preface and introduction sections of the NCOP (for light vehicles) and the Heavy Code (for heavy vehicles).
For modifications or general technical specifications not provided in the QCOP, vehicle owners and
Approved Persons must comply with any relevant requirement in the NCOP (for light vehicles) and the
Heavy Code (for heavy vehicles).
Any reference to approved codes of practice for a light vehicle refers only to the current versions of the
QCOP or NCOP that are approved for use, by the Chief Executive of the Queensland Department of
Transport and Main Roads, at the time the modification is certified.
Any reference to the Australian Street Rod Federation Queensland Street Rod LH9 or LH10 Guidelines,
are a reference to the versions that are approved for use, by the Chief Executive of the Queensland
Department of Transport and Main Roads, at the time the vehicle is certified.
Any enquiries about the Heavy Code or the Heavy Vehicle (Vehicle Standards) National Regulation 2013
should be directed to the National Heavy Vehicle Regulator.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
Modification Codes
Modification
LC1
LC2
LC3
LC4
LH9
LH10
LS9
LS10
Heavy Vehicles
Code
S13
Modification
Bus Life Vehicle Rating
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
Light
Vehicles
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
Section LC
Vehicle Controls
1. Scope
This section of the QCOP outlines the minimum design, fabrication and installation requirements for the
following light vehicle modifications used in special applications.
Fitting of a restraint system in conjunction with the vehicles original manufacturers seatbelt.
Fitting of additional grab handles to aid entry to and exit from the vehicle.
NOTE: The main design installation and fabrications requirements for all of the above modifications are
contained in sub-section 2 General Requirements.
2. General Requirements
This subsection applies to all light vehicles and should be read in conjunction with the other sub-sections of
the LC Code and the specific Approval Code for the modification or conversion.
The installation of dual controls under this code can only be performed on a Queensland vehicle registered
for the purpose of driver training.
All decisions to modify a vehicle for the use of a person with a disability will be made in conjunction with the
intended driver/operator, Approved Person and a qualified Occupational Therapist.
It is recommended that modifications be carried out using production components which themselves do not
require modification.
2.1 Fabrication
All work must be performed in accordance with recognised engineering standards. Cutting,
heating, welding or bending of components should be avoided by choosing unmodified production
components wherever possible.
Welding
All Welding must be performed in accordance with the relevant Australian Standard. For example
mild steel must be welded in accordance with Australian Standard 1554 Part 1 1985 Welding of
Steel Structures Category SP
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
Fasteners
All fasteners in highly stressed locations must be high tensile ISO Grade 8.8 (mm sizes), SAE
Grade 5 (inch sizes) or equivalent as a minimum specification. All other fasteners are to be at least
of similar strength and number to those in the original installation. Self-locking nuts should be used
in preference to spring washers. Locking nuts with plastic inserts (Nyloc) must not be used in high
temperature applications.
Electroplating
To prevent cracks forming in brittle chromium plating or from hydrogen embrittlement of steel
components, electroplating of brake control components including bolts is not permitted.
2.2 Definitions
Generally the terms used in the LC section have the meaning given by the Transport Operations
(Road Use Management) Act 1995 (the Act) or the Transport Operations (Road Use
ManagementVehicle Standards and Safety) Regulation 2010 (the regulation). Specific technical
terms used in this section have the following meanings:
Dual Controls mean additional controls fitted for the exclusive use for an accredited driver trainer.
Driving control mean any device, including hand controls, fitted to or intended to be fitted to a
vehicle to enable the vehicle to be driven by a person with a disability.
Electromechanical type control means a device that is electrically operated and has mechanical
motion, such as relays for servos.
Extension device means any device which extends the operation point of any existing control.
Hand Control means a control which enables controls of a vehicle, which are normally operated by
foot to be operated by hand.
May indicates the existence of an option.
Pedal extension means any device which relocates the surface of a pedal.
Restraint System means fixed restraints which may be required in addition to original
manufacturers seatbelts for trunk support
Shall indicates that a requirement is mandatory.
Should indicates a recommendation.
Vehicle, to removal all doubt, for this section means a motor vehicle.
ADR 3
Seat Anchorages
ADR 4
Seatbelts
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
ADR
ADR 5
ADR 10
Steering Columns
ADR 13
ADR 21
Instrument Panel
ADR 28
ADR 31
ADR 42
Demisting of Windscreens
ADR 69
ADR 72
ADR 73
ADR 83
External Noise
NOTE: Each ADR usually has more than one version. The ADRs can be identified in two different formats
as illustrated in the following examples:
The ADRs apply according to the vehicles category and date of manufacture. It is the responsibility of the
signatory to refer to the appropriate ADR applicable to the vehicle.
The modified vehicle must continue to comply with all ADRs applicable at the date of its manufacture.
Where any system governed by an Australian Design Rule is altered, it is necessary to show that the
original requirements of the rule are still met.
4. Non-certified modifications
The following modifications may be carried out after consultation with a qualified health practitioner and
provided they do not affect compliance with ADRs and they meet the following general safety
requirements.
4.1 Steering wheel spinner knobs
The spinner must be robustly built, and operate smoothly. The handle (gripped component) should
be designed to be easily removable without affecting the security of the mounting block which can
remain affixed to the wheel. The assembly must not have any dangerous or sharp projections which
may increase the risk of injury or accident. The spinner knob must be mounted in a position which is
comfortable to the driver, and must not restrict access to or the operation of other controls such as
the indicator stalk.
Seek advice from an Approved Person (Engineer) if the knob affects vehicle compliance to the
ADRs, eg; ADR 21/, ADR/42/ and ADR 10/
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
10
The weight of the loaded wheelchair/mobility scooter carrier must not exceed 200kg, or the
manufacturers rear axle mass limit or the towbars ball weight, whichever is the lesser.
Please note: While the mass of the loaded wheelchair/mobility carrier may be within the above
limits, additional consideration must be given to the higher loads imposed due to the overhanging
mass of the carrier.
Any wheelchair/mobility scooter carried on the scooter carrier must be adequately restrained and
meet requirements of the Load Restraint Guide.
The wheelchair/mobility scooter carrier and associated towbar components must be removed
from the vehicle when not in use. Alternatively, if the wheelchair/mobility scooter carrier is
transported in a folded position it may remain attached to the vehicle provided no dangerous
projections exist and rear overhang requirements are complied with.
The vehicles rear overhang with the wheelchair/mobility scooter attached must not exceed 80%
of the wheel base or 3.70m, whichever is the lesser.
The wheelchair/mobility scooter carrier must not be more than 2.5m wide or the maximum width
of the vehicle to which it is attached, excluding side rear view mirrors.
An adequately rated safety chain between the wheelchair/mobility scooter carrier and the vehicle
must be attached.
Reflectors must be fitted to each corner of the wheelchair/mobility scooter with yellow reflectors
visible to the sides and red reflectors visible to the rear
If the wheelchair/mobility scooter carrier obscures the vehicles number plate or any compulsory
lighting, additional lamps complying with the regulation, and an accessories number plate must
be attached.
Grab handles must be mounted a sufficient distance from seatbelt anchorage points as to not
weaken the structural integrity of the seatbelt anchorage. The Department of Transport and Main
Roads (TMR) recommends speaking to an Approved Person (Engineer) if you have any
concerns.
The position of any additional grab handles must not impede on the drivers normal operating
position or restrict the drivers field of view in any way.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
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The additional restraint system must be fitted in addition to the vehicles original manufacturers
seatbelts.
The mounting points of the additional restraint system must be mounted a sufficient distance from
seatbelt anchorage points as to not weaken the structural integrity of the seatbelt anchorage.
TMR recommends speaking to an Approved Person (Engineer) if you have any concerns.
If any part of the additional restraint system impedes on another seating position (generally the
rear seats) the impeded seating position is not to be used until the additional restraint system has
been removed.
Note: The above non-certified modifications should only be fitted after consultation with an
installer and occupational therapist, doctor or other medical professional.
LC Code Directory
LC Codes
LC1
Page
Dual-controls for Driver Trainer Vehicles (Design)
14
LC1 Checklist
LC2
LC3
LC4
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
12
REQUIREMENTS
Brake Lights
ADR 49
ADR 60
Brake Hoses
ADR 42/04
ADR 31
Brake Performance
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
13
To determine the ADRs that apply to the vehicle in question, refer to the Applicability Tables in Section LO.
Vehicles manufactured from 1 January 1969 but prior to 1 July 1988 need to comply with the Second
Edition ADRs, whilst vehicles manufactured from 1 July 1988 need to comply with the Third Edition ADRs.
Section LO has separate applicability tables for each edition.
Alternatively, ADR applicability tables for individual vehicle categories may be referenced on the
Department of Infrastructure and Transport (Road vehicle Certification Scheme) RVCS website at the
following address and under the section titled ADR Applicability tables:
http://rvcs.dotars.gov.au/
The ADRs apply according to the vehicles category and date of manufacture. It is the responsibility of the
signatory to refer to the appropriate ADR applicable to the vehicle.
3. Specific Requirements
The following are specific requirements that need to be met to enable certifications to be issued for vehicle
controls.
All work must also comply with the general guidelines contained in sub-section 2 General Requirements of
the NCOP.
3.1 Dual-Control Vehicles for Driver Training
Driver training vehicles are usually standard production vehicles which are modified to provide the
driving instructor with brake, clutch, accelerator and/or steering controls operated from the left hand
side passengers front seating position. The fitting of left hand side brake, clutch or accelerator
control does not contravene State road traffic regulations or ADRs providing that the work
undertaken is carried out to acceptable engineering practices and does not degrade the design
strength or operation of the original systems.
All components must be durable in service and designed so as not to create any dangerous or
sharp projections.
3.2 Signage
A sign must be permanently mounted on the dashboard adjacent to the operator of the auxiliary
controls. This sign must not have any sharp edges, must not have a reflective surface finish and
must be of similar hardness to the existing dashboard material. This sign must display the following
statement:
CAUTION
THIS VEHICLE IS FITTED WITH AUXILIARY DRIVER CONTROLS. ONLY TO BE USED FOR
DRIVER TRAINING PURPOSES BY AN ACCREDITTED DRIVER TRAINER.
This sign must be printed in bold black letters, 5 mm high, on a yellow background.
3.3 Steering
Certification can only granted by Approved Person (Engineer) after they have been able to
demonstrate compliance to any relevant requirements, including:
No component of the original steering system is heated or welded unless a report is presented
by an Approved Person (Engineer).
The work undertaken is carried out to accepted engineering practices and it does not degrade
the design strength or operation of the original steering system.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
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If the vehicle to be modified was originally built to comply with ADRs 10A, 10B, 10/. the donor
steering column assembly and steering wheel must be from a vehicle built to comply with the
equivalent or more stringent ADR. Vehicles originally designed to comply with ADR 69/.. or ADR
73/.. must not be fitted with an additional steering column.
The steering mechanism fitted to the left hand side is of equivalent strength and durability
compared to the original steering system.
The additional steering system must be capable of being disabled when not in use.
The additional steering system requires a similar input force to manoeuvre the vehicle and does
not restrict the vehicles original steering in any way.
3.4 Brakes
The brake lamps must be connected so as to operate from both brake pedals.
The additional brake pedal must provide similar grip to the original manufacturers brake pedal and
allow full travel
Mechanically Coupled
Brake controls which are coupled directly to the original brake actuation mechanisms would
not contravene vehicle standard regulations or ADRs providing that the work undertaken is
carried out to acceptable engineering practices and does not degrade the design strength or
operation of the original braking system.
Hydraulically Coupled
Brake controls which are interconnected into the hydraulic brake system, depending on the
date of manufacture of the vehicle, may contravene the requirements of the ADRs.
Therefore, an engineering report from an Approved Person (Engineer) must provide the
installer with an Engineering Report stating the additional system does not affect the
vehicles compliance with the regulation and ADRs.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
15
Checklist LC1
Dual-controls for Driver Trainer Vehicles (Design)
CODE LC1
Form No: LL7
( Y=Yes, N=No)
Modification Certificate Number :
1
1.1
2
2.1
3
3.1
4
4.1
5
5.1
6
6.1
7
7.1
Components
Do all the components and fittings used in the dual-control
system design meet the General Requirements list in this
section?
Mounting Brackets
Have all the brackets, mountings and pedal assemblies been
designed to adequately cope with the forces generated during
operation (including emergency application)?
Pedals
Will the additional pedals be fitted with anti-slip material as
required under the ADRs?
Workmanship
Has all the mounting and fitting instructions been included in the
design plans?
Testing
Has a test procedure been developed for the installer to follow
once the controls have been fitted?
ADR Compliance
Will the modified vehicle continue to comply with the ADRs that
applied to it at its first supply to market in Australia?
Records
Have complete records of the design been retained in a manner
suitable for auditing by TMR?
Note: If the answer to any question is N (No) the design cannot be certified under Code LC1.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
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REQUIREMENTS
Brake Lights
ADR 49
ADR 60
Brake Hoses
ADR 42/04
ADR 31
Brake Performance
To determine the ADRs that apply to the vehicle in question, refer to the Applicability Tables in Section LO.
Vehicles manufactured from 1 January 1969 but prior to 1 July 1988 need to comply with the Second
Edition ADRs, whilst vehicles manufactured from 1 July 1988 need to comply with the Third Edition ADRs.
Section LO has separate applicability tables for each edition.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
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Alternatively, ADR applicability tables for individual vehicle categories may be referenced on the
Department of Infrastructure and Transport RVCS website at the following address and under the section
titled ADR Applicability tables:
http://rvcs.dotars.gov.au/
The ADRs apply according to the vehicles category and date of manufacture. It is the responsibility of the
signatory to refer to the appropriate ADR applicable to the vehicle.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
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Checklist LC2
Dual-controls for Driver Trainer Vehicles (Modification)
CODE LC2
Form No: LC2
(Y=Yes, N=No)
Modification Certificate Number :
1
1.1
Design
Has the vehicle been modified in accordance with the plans
and specifications issued under:
Workmanship
Has all the work including the mounting been performed in
accordance with recognised engineering standards?
Pedals
3.1
3.2
4
4.1
5
5.1
6
6.1
7
Signage
Has a sign been permanently mounted on the dashboard
adjacent to the operator of the auxiliary controls?
ADR Compliance
Does the modified vehicle continue to comply with the ADRs
that applied to it at its first supply to market in Australia?
Final Inspection
Has a final inspection of the installation been carried out and
found to be satisfactory?
Testing
7.1
Has the modified vehicle been road tested utilising all pedal
controls and found satisfactory?
7.2
8
8.1
Records
Have complete records of the design, installation and testing
been retained in a manner suitable for auditing?
Note: If the answer to any question is N (No) the conversion cannot be certified under Code LC2.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
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Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
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Vehicle control modification (design) for persons with a disability, which are not covered by
Australian Standard (AS) AS3954.1. Motor vehicle controls- Adaptive systems for people with
disabilities- General requirements and AS3954.2. Motor vehicle controls- Adaptive systems for
people with disabilities- Hand controls- Product requirements.
Vehicle control modification (design) for persons with a disability, which are not covered by an
existing individual Department of Transport and Main Roads (TMR) Type Approval.
Vehicle controls conversion/modification for other than for persons with a disability.
REQUIREMENTS
Brake Lights
ADR 13
ADR 60
Brake Hoses
ADR 7
ADR 31
ADR 33
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
21
ADR 35
Supplementary Restraint Systems
ADR 69
ADR 72
ADR 73
Brake Performance
To determine the ADRs that apply to the vehicle in question, refer to the applicability tables in
Section LO. Vehicles manufactured on or after 1 January 1969 and prior to 1 July 1988 need to comply
with the Second Edition ADRs whilst vehicles manufactured after this date need to comply with the Third
Edition ADRs. Section LO has separate applicability tables for each edition.
Alternatively, ADR applicability tables for individual vehicle categories may be referenced on the
Department of Infrastructure and Transport RVCS website at the following address and under the section
titled ADR Applicability Tables:
http://rvcs.dotars.gov.au/
The ADRs apply according to the vehicles category and date of manufacture. It is the responsibility of the
signatory to refer to the appropriate ADR applicable to the vehicle.
3. Specific Requirements
3.1 Disabling Airbags
Airbags are part of the Supplementary Restraint System (SRS) fitted by new vehicle manufacturers
as part of their approval process to comply with ADRs including ADR 69/00 (Full Frontal Impact
Occupant Protection) ADR 72/00 (Dynamic Side Impact Occupant Protection) and/or ADR 73/00
(Offset Frontal Occupant Protection). The introduction of SRSs has been a major advance in
protecting people from death or injury in road crashes and the majority of vehicle manufacturers do
not endorse the disabling of SRS components such as airbags.
As the use of SRSs has proven to be so successful, TMR does not readily support the reduction of
occupant safety if other options are available. However, TMR will approve the disabling of the
airbags (knee airbags) where it can be demonstrated by the Approved Person (Engineer) that:
there currently is no readily available alternative design hand controls which could be used
which would not require the drivers airbag to be disabled or modified, and
the disabling of the drivers airbag will not interfere with any other parts of the SRS fitted to
the vehicle such as seatbelt pre-tensioners or other airbags.
This provision will only remain in force for a period up to and including 31 December 2016 or unless
otherwise withdrawn.
3.2 Strength Testing (Normative)
3.2.1
Scope
This section sets out a method for testing a fully assembled hand control for strength.
3.2.2
Principle
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
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The test specimen is fully assembled and fitted to a test rig. A force is applied to the
handle of the brake control and left in place for a specified period. The hand control
system is then inspected.
3.2.3
Apparatus
The following apparatus is required:
(a)
A suitable test rig to which the hand control under test can be fixed at its
designed mounting points. The part of the rig that simulates the brake pedal
shall be an immovable fixture.
Note: The test rig could be a vehicle with the brake pedal blocked as in the test for strength of hand control
in brake operation in AS 3954.1
(b)
A means of applying a force of 670 N to the handle of the control lever which
is designed to activate the brake.
3.2.4 Procedure
The procedure shall be as follows:
3.2.5
(a)
Fix the fully assembled hand control to the test rig at its designed mounting
points in accordance with the AP Engineer/Manufacturers instructions for
installation.
(b)
Apply a force of 670 N to the handle of the control lever in the direction in
which the control is intended to be operated for a period of 30 seconds.
(c)
Release the force and note any failure, changes in alignment, loosening of
parts, or permanent deformation of any part of the hand control.
Report
The following shall be reported:
(a)
(b)
(c)
Scope
This section sets out a method for testing a hand control for a resistance to fatigue.
3.3.2
Principle
The test specimen is fully assembled and fitted to a test rig. A force is applied to
actuate the brake and accelerator controls which are operated for specified number
of cycles prior to inspection taking place. If no specified indicators of fatigue are
noted, the test continues for a total of 250 000 cycles.
3.3.3
Apparatus
The following apparatus is required:
A suitable test rig with:
(a)
(b)
(c)
A means of moving the hand control repeatedly throughout its full range of
movement within a time period of not more than 2 seconds.
3.3.4 Procedure
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
23
Fix the fully assembled hand control to the test rig according to the Approved
Person (Engineer)/manufacturers instructions, and adjust to the configuration
representing the minimum mechanical advantage, and with the maximum
offset specified by the Approved Person (Engineer)/Manufacturer.
(b)
Apply a force which moves the hand control through its complete design
cycle in a period not greater than 2 seconds. It is permissible to perform the
operation of more than one pedal in one cycle of movement.
(c)
After 50 000 cycles stop and inspect the hand control and observe and note if
any failure, change in alignment that would be likely to affect normal
operation, or loosening of fasteners has occurred. If any failure, change in
alignment that would be likely to affect normal operation, or loosening of
fasteners is observed, the test shall not proceed.
(d)
Replace any worn parts other than structural components and lubricate as
necessary.
(e)
Repeat steps (b) to (d) four (4) times so that 250 000 cycles are completed.
3.3.5 Report
The following shall be reported:
(a)
(b)
(c)
Scope
This section sets out a method for testing a hand control for retention of torque on
fasteners.
3.4.2
Principle
The test specimen is fully assembled and fixed to a shaker table. The table is
subjected to vibration for a specified period. The torque of each fastener used in the
construction of the hand control is measured and recorded.
3.4.3
Apparatus
The following apparatus is required:
3.4.4
(a)
A shaker table.
(b)
An accelerometer.
(c)
A vibration meter.
(d)
A torque-measuring device.
Procedure
The procedure shall be as follows:
(a)
Secure the fully assembled hand control to the shaker table only at the
designed mounting points according to the Approved Person
(Engineer)/manufacturers instructions for installation. The hand control shall
be mounted so that the axial direction of vibrations approximates the axial
direction of the hand control. Where the axial direction of the hand control is
not obvious, the axial direction shall be taken to be parallel to the axis of the
steering column of the vehicle for which the hand control was designed, when
installed.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
24
3.4.5
(b)
(c)
Mount the accelerator onto the shaker table (For method of mounting see AS
2775). All connections between the accelerometer and the vibration meter
and any auxiliary equipment shall be in accordance with the requirements of
AS 2679.
(d)
(e)
(f)
Repeat steps (a) to (e) with the hand control mounted so that the direction of
vibration is approximately transverse to the axial direction of the hand control.
Report
The following shall be reported:
3.5
(a)
(b)
For each fastener, any variance in torque applied in Step (b) and measured in
Step (e) in 3.4.4 above.
(c)
Additional Requirements
Where an additional accelerator pedal is fitted to the left of the existing brake or clutch
pedals (or both), both the left-hand and the right-hand pedals shall be independently
capable of being rendered inoperative.
The driving controls shall be able to be operated through its full range of travel.
Those components susceptible to wear and tear, eg. pins, shafts and connections etc.,
shall be accessible for replacement.
The surface finish of all parts of the driver controls in the drivers view shall be dull nonreflective to avoid undue glare to the driver.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
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Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
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Checklist LC3
Vehicle controls for persons with a disability (Design)
CODE LC3
Form No: LC3
(Y=Yes, N=No)
Modification Certificate Number :
1
1.1
Components
Are the components designed with sufficient strength to
prevent any permanent deformation occurring during use
(including emergency application)?
3.2
3.3
3.4
2
2.1
3
3.1
4
4.1
Performance Requirements
Strength
When tested in accordance with 3.2 Strength Testing, there shall
be no failure, no changes in alignment, no loosening of parts, or
no permanent deformation of any part of the hand controls.
4.2
Fatigue Resistance
When tested in accordance with 3.3 Dynamic testing for
determining fatigue resistance there shall be no failure, no
changes in alignment that would be likely to affect normal
operation, no appreciable wear of structural components or no
loosening of fasteners.
4.3
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
27
5
5.1
Does the modified vehicle continue to comply with the ADRs that
applied to it at its first supply to market in Australia?
5.2
Has the SRS system (knee airbag) fitted to this vehicle been
modified, if so has it been confirmed that the remaining SRS
components and systems operate as per original vehicle
manufacturers specifications,
N/A
Workmanship
6.1
6.2
7
7.1
Note:
ADR Compliance
Records
Have complete records of the design been retained in a manner
suitable for auditing by TMR?
If the answer to any question is N (No) the conversion cannot be certified under Design Code
LC3.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
28
Vehicle controls conversion/modification for other than for a person with a disability.
REQUIREMENTS
Brake Lights
ADR 13
ADR 60
Brake Hoses
ADR 7
ADR 31
ADR 33
ADR 35
ADR 69
ADR 72
ADR 73
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
29
Brake Performance
To determine the ADRs that apply to the vehicle in question, refer to the applicability tables in
Section LO. Vehicles manufactured on or after 1 January 1969 and prior to 1 July 1988 need to comply
with the Second Edition ADRs whilst vehicles manufactured after this date need to comply with the Third
Edition ADRs. Section LO has separate applicability tables for each edition.
Alternatively, ADR applicability tables for individual vehicle categories may be referenced on the
Department of Infrastructure and Transport RVCS website at the following address and under the section
titled ADR Applicability Tables:
http://rvcs.dotars.gov.au/
The ADRs apply according to the vehicles category and date of manufacture. It is the responsibility of the
signatory to refer to the appropriate ADR applicable to the vehicle.
3. Specific Requirements
The following are specific requirements to enable certification to be issued for vehicle driver controls
conversions under Code LC4.
All work must also comply with the general guidelines contained in sub-section 2 General Requirements of
the NCOP.
3.1
Hand Controls
The fitment of hand controls is restricted to automatic transmission vehicles.
3.1.2
3.1.3
Signage
A permanent, securely attached label shall be provided in a position in the vehicle
which is conspicuous to the driver, stating the following:
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
30
CAUTION
THE DRIVER CONTROLS OF THIS VEHICLE HAVE BEEN MODIFIED TO PROVIDE FOR THE
PARTICULAR REQUIREMENTS OF THE DRIVER. THE VEHICLE MAY NOT BE AS SAFE AS
ORIGINALLY MANUFACTURED.
This sign must be printed in bold black letters, 5 mm high, on a yellow background.
3.2
After Installation
The car should be fully test driven to establish that all controls operate correctly.
The user shall be taken for a test drive and any necessary adjustments made.
The user should be made familiar with the driving controls and their functions. A
recommendation that the user seeks ongoing instruction where necessary should be made.
The user should only accept the vehicle once they are satisfied with all aspects of the vehicles
controls.
The user shall receive all manufacturers operating instructions for the driving control.
The user shall be made aware of any maintenance schedules required for the controls.
It is important the user ensures all driving controls are returned to their operating position after
servicing.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
31
Checklist LC4
Vehicle controls for persons with a disability (Modification)
CODE LC4
Form No: LC4
(Y=Yes, N=No)
Modification Certificate Number :
1
1.1
Modification
Has the vehicle been modified in accordance with the plans
and specifications issued under:
4
4.1
5
5.1
6
6.1
7
7.1
Note:
Signage
Has a label been permanently and securely attached to the
dashboard in a position conspicuous to the driver?
Installation
Has the installation been carried out in accordance with
instructions and plans supplied?
ADR Compliance
Does the modified vehicle continue to comply with the
ADRs that applied to it at its first supply to market in
Australia?
Workmanship
Does the installation and fabrication comply with the
requirements specified in the design?
Road-Test
Has a road test been carried out and the user been made
familiar with the driver controls and there function?
Records
Have complete records of the modification been retained in
a manner suitable for auditing?
If the answer to any question is N (No) the conversion cannot be certified under modification
Code LC4.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
32
Conversion of a passenger car, passenger car derivative or light goods vehicle (up to 4.5t
GVM), built before 1 January 1949, to a street rod configuration.
Construction of a vehicle not in accordance with the Australian Street Rod Federation
Queensland Street Rod LH9 Guidelines, as approved by the Chief Executive.
2. Specific requirements
The following are specific requirements for certification of Street Rod vehicles which can be approved by
approved persons under the code LH9.
2.1 Conversion of a pre-1949 vehicle
Any passenger car, passenger car derivative or light goods vehicle (up to 4.5t GVM) may be
converted to a street rod configuration.
The vehicle must comply with all the requirements specified in the Australian Street Road
Federation Queensland Street Rod LH9 Guidelines.
The vehicle is not required to comply with the Transport Operations (Road Use Management
Vehicle Standards and Safety) Regulation 2010 or the Australian Design Rules unless
specified in the Australian Street Rod Federation Queensland Street Rod LH9 Guidelines.
A vehicle newly constructed as a passenger car, passenger car derivative or light goods
vehicle (up to 4.5t GVM) may be approved as a street rod.
The vehicle must comply with all the requirements specified in the Australian Street Road
Federation Queensland Street Rod LH9 Guidelines.
The vehicle is not required to comply with the Transport Operations (Road Use Management
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
33
Vehicle Standards and Safety) Regulation 2010 or the Australian Design Rules unless
specified in the Australian Street Road Federation Queensland Street Rod LH9 Guidelines.
2.3 Inspection
The approved person must conduct at least three inspections of the vehicle as described in the
Australian Street Road Federation Queensland Street Rod LH9 Guidelines.
A previously modified vehicle must be inspected thoroughly to ensure it complies with all the
requirements of the Australian Street Road Federation Queensland Street Rod LH9 Guidelines.
It would normally be necessary to remove trim, carpets etc. to allow a through inspection.
2.4 Records
The approved person must hold a completed copy of each of the following:
Checklist LH9
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
34
Checklist LH9
Street Rod Certification (Concessional)
CODE LH9
Form No: LH9
(N/A= Not Applicable, Y=Yes, N=No)
Modification Certificate Number :
1
1.1
2
2.1
3
3.1
4
4.1
5
5.1
6
6.1
Note:
ASRF Classification
Does the vehicle comply with the definition of a street rod
specified in the introduction of the Australian Street Road
Federation Queensland Street Rod LH9 Guidelines?
Design
Has the vehicle been built to comply with all technical
specifications of the Australian Street Road Federation
Queensland Street Rod LH9 Guidelines?
Welding
Has all welding been performed by a qualified tradesperson?
Workmanship
Is all work performed in accordance with recognised engineering
standards and to the satisfaction of the Approved Person?
Inspection
Has the vehicle undergone all inspections specified in the
introduction of the Australian Street Road Federation
Queensland Street Rod LH9 Guidelines?
Records
Are copies of the Proposal to build or modify a street rod,
Technical Advisory Committee Inspection Certificate and
Inspection Report attached?
If the answer to any question is N (No), the modification cannot be approved under Code
LH9.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
35
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
36
Conversion of a passenger car, passenger car derivative or light goods vehicle (up to 4.5t
GVM), built before 1 January 1949, to a street rod configuration.
Construction of a vehicle not in accordance with the Australian Street Rod Federation
Queensland Street Rod LH10 Guidelines, as approved by the Chief Executive.
2. Specific requirements
The following are specific requirements for certification of Street Rod vehicles which can be approved by
approved persons under the code LH10.
2.1 Conversion of a pre-1949 vehicle
Any passenger car, passenger car derivative or light goods vehicle (up to 4.5t GVM) may be
converted to a street rod configuration.
The vehicle must comply with all the requirements specified in the Australian Street Road
Federation Queensland Street Rod LH10 Guidelines.
The vehicle is not required to comply with the Transport Operations (Road Use Management
Vehicle Standards and Safety) Regulation 2010 or the Australian Design Rules unless
specified in the Australian Street Road Federation Queensland Street Rod LH10 Guidelines.
A vehicle newly constructed as a passenger car, passenger car derivative or light goods
vehicle (up to 4.5t GVM) may be approved as a street rod.
The vehicle must comply with all the requirements specified in the Australian Street Road
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
37
The vehicle is not required to comply with the Transport Operations (Road Use Management
Vehicle Standards and Safety) Regulation 2010 or the Australian Design Rules unless
specified in the Australian Street Road Federation Queensland Street Rod LH10 Guidelines.
2.3 Inspection
The approved person must conduct at least three inspections of the vehicle as described in the
Australian Street Road Federation Queensland Street Rod LH10 Guidelines.
A previously modified vehicle must be inspected thoroughly to ensure it complies with all the
requirements of the Australian Street Road Federation Queensland Street Rod LH10
Guidelines. It would normally be necessary to remove trim, carpets etc. to allow a through
inspection.
2.4 Records
The approved person must hold a completed copy of each of the following:
Checklist LH10
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
38
Checklist LH10
Street Rod Certification (Full)
CODE LH10
Form No: LH10
(N/A= Not Applicable, Y=Yes, N=No)
Modification Certificate Number :
1
1.1
2
2.1
3
3.1
4
4.1
5
5.1
6
6.1
Note:
ASRF Classification
Does the vehicle comply with the definition of a street rod
specified in the introduction of the Australian Street Road
Federation Queensland Street Rod LH10 Guidelines?
Design
Has the vehicle been built to comply with all technical
specifications of the Australian Street Road Federation
Queensland Street Rod LH10 Guidelines?
Welding
Has all welding been performed by a qualified tradesperson?
Workmanship
Is all work performed in accordance with recognised engineering
standards and to the satisfaction of the Approved Person?
Inspection
Has the vehicle undergone all inspections specified in the
introduction of the Australian Street Road Federation
Queensland Street Rod LH10 Guidelines?
Records
Are copies of the Proposal to build or modify a street rod,
Technical Advisory Committee Inspection Certificate and
Inspection Report attached?
If the answer to any question is N (No), the modification cannot be approved under Code
LH10.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
39
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
40
Design of modifications that combined result in the vehicle being raised by more than 50mm
but less than 125mm from the original as manufactured height;
Design of independent rear suspension modifications using different struts, trailing arms or
uprights;
Design of a conversion using a complete suspension assembly from a different vehicle model;
Design of a complete rear suspension assembly using components from different vehicle
model(s); and
Alternative wheel and tyre specifications for vehicles with modified axles or suspension.
Design for vehicles originally equipped with ESC that have not been approved by the vehicle
manufacturer or proven through testing;
Certification of the actual physical modification of particular vehicles (this is covered by ode
LS10);
Design for modifications that raise the vehicle body more than 125mm from the original s
manufactured height (lifting vehicles beyond 125mm is outside of the scope of the QCOP); and
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
41
Design for modifications that raise the vehicle body more than 50mm from the original as
manufactured height on vehicles that have had the wheel track reduced from the as
manufactured width. Modifications to these vehicles will only be considered on an individual
application basis.
REQUIREMENTS
Installation of Lighting
ADR 13/..
Braking System
Speedometer
ADR18x, 18/..
ADR24x, 24/..
Ground Clearance
ADR 43/..
To determine the ADRs that apply to the vehicle in question, refer to the applicability tables in
Section LO. Vehicles manufactured on or after 1 January 1969 and prior to 1 July 1988 need to comply
with the Second Edition ADRs whilst vehicles manufactured after this date need to comply with the Third
Edition ADRs. Section LO has separate applicability tables for each edition.
Alternatively, ADR applicability tables for individual vehicle categories may be referenced on the
Department of Infrastructure and Transport RVCS website at the following address and under the section
titled ADR Applicability Tables:
http://rvcs.dotars.gov.au/
The ADRs apply according to the vehicles category and date of manufacture. It is the responsibility of the
signatory to refer to the appropriate ADR applicable to the vehicle.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
42
3. Specific Requirements
3.1 Body lifts between 50mm and 125mm
The following requirements must be met for all vehicle body high lift modifications. Where a
modification involves a change to the suspension system design, the basic functional\ requirements
for suspension modifications/conversions are provided as a guide to suitably qualified and
experienced signatories when designing or certifying such modifications or conversions.
The design should also comply with the general guidelines contained in sub-section 2 General
Requirements, Specific Requirements in Code LS3 Front Suspension and Steering Conversion
Design and Specific Requirements in Code LS5 Rear Suspension Modification Design, in the
NCOP.
Each design should be fully documented, with drawings, calculations, procedural details, test results,
wheel alignment specifications and any other data necessary to fully describe the vehicle
modifications and should have a unique design number. The design document should contain:
Details of all drawings needed to fully describe the full extent of the modification;
Details of any special modification techniques, procedures or adjustments; and
Details of any testing of components and performance (e.g. bump steer plots) with related
acceptance criteria.
3.2 Suspension Modifications
The available suspension travel in either direction must remain at least equivalent to two thirds of that
originally available prior to modifying the system.
The available suspension rebound following the addition of increased length coil springs and longer
travel shock absorbers must be at least equivalent to two thirds of the original rebound travel.
The rebound must be limited by either the shock absorber maximum travel (providing the component
is designed for this type of loading), the technique used by the original manufacturers design or by
the addition of adequately sized straps.
At full rebound the coil springs must still be securely attached to the vehicle by not having reached
their free length.
All linkages and brake lines etc. must be adequately designed for the increased movement.
The maximum increase in vehicle height due to suspension modifications alone is limited to
50mm.
3.3 Body Blocks
Body blocks between the vehicle body and the chassis must comply with the following:
The material must be of similar strength and durability as the original components;
All assemblies and piping that spans between the body and the chassis must be suitable for
the increased distance; and
The increase in height due to body block modifications alone is limited to 50mm.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
43
Tyres fitted to off-road passenger and light goods vehicles (MC, NA, NB ADR category) must not be
more than 50% wider than the vehicle manufacturers widest optional tyre. Tyres fitted to passenger
vehicles must not be more than 30% wider than the vehicle manufacturers widest optional tyre.
The rim width must match the recommendations for the tyre fitted.
The tables of original tyres with the maximum allowable tyre and rim sizes in Clause 4.2 NonStandard Tyres and Rims in the NCOP are applicable.
The wheel track of off-road and four wheel drive vehicles (MC, NA, NB ADR category) must not be
increased by more than 50mm beyond the maximum specified by the vehicle manufacturer for the
particular model. The wheel track of passenger vehicles, including four wheel drives or all wheel drive
vehicles certified as MA ADR category must not be increased by more than 25mm beyond the
maximum specified by the vehicle manufacturer for the particular model.
The wheels must be contained within the bodywork or mudguards (including flares) when the wheels
are in the straight-ahead position. Adequate clearance must be available between the tyres and the
vehicle bodywork.
Speedometer accuracy must be maintained for the selected tyre and rim combination to within the
degree of accuracy specified in ADR 18 where applicable.
3.5 Brakes
Modifications to any of the brake circuitry should meet the requirements of Section LG Brakes in the
NCOP.
The braking performance of the vehicle should also meet the requirements of Section LG Brakes in
the NCOP.
3.6 Vehicle Dynamics
These modifications, where the height of the centre of mass (centre of gravity) of an existing vehicle
is increased, can have a significant influence on the handling/rollover characteristics of the completed
vehicle. The height that a particular vehicle can be raised is governed by the ability to safely
negotiate and fully comply with the Lane Change Test as outlined in Section LT Test Procedures
(Code LT2) in the NCOP. Lane change tests are required for vehicles that have been raised by more
than 50mm.
While Code LS9 allows for an overall vehicle height increase of 125mm maximum, this will be limited
by the vehicles ability to safely negotiate the lane change test as mentioned above.
3.7 Vehicle Lighting
The headlights must comply with the ADR requirements with respect to position and illuminated
pattern. For vehicles complying with ADR 13/00 the top of the headlamp lens must not be greater
than 1200mm from the ground when measured on a level surface.
3.8 Mudguards
After all modifications are completed the mudguards must continue to comply with the provisions of
ADR 42/.. .
3.9 Components
Both general and specific requirements specified in any codes of the LS Section of the NCOP that
are applicable to individual steering and suspension components continue to apply. Important items
such as spline engagement, operating angles of drive shaft joints and in the case of CV joints, the
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
44
range of axial movement, must remain within design limits for the full range of suspension travel. Also
other components such as gear levers, brake hoses etc. may need to be extended depending on the
nature of the lift.
Steering linkages must continue to operate efficiently and sufficient spline contact surface must be
retained for the full range of suspension travel to ensure the safe operation of the vehicle.
Otherwise an appropriate steering shaft extension must be used.
Following the completion of modifications the vehicle attitude must remain as per original
specifications i.e. the original relationship between the front and rear suspension heights must not
be changed and therefore the front and rear suspensions must be both raised by a proportionate
amount.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
45
Checklist LS9
High Lift 50mm to 125mm (Design)
CODE LS9
Form No: LS9
(N/A=Not Applicable, Y=Yes, N=No)
Modification Certificate Number :
1
Suspension Modifications
Front Suspension and Steering
1.1
N/A
N/A
N/A
N/A
N/A
N/A
N/A
When fitted, will the blocks lift the body 50mm or less?
N/A
N/A
Rear Suspension
1.2
1.3
Body Blocks
Mounting
2.1
Design
2.2
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
46
3.1
Are all selected tyres and rims in accordance with Section LS?
N/A
N/A
N/A
N/A
Was the driver satisfied that the vehicle was safe to drive?
N/A
Is the design top of the dipped beam headlight height less than
1200mm?
Speedometer
3.2
Has the speedometer accuracy been taken into account?
4
Vehicle Dynamics
Lane Change Test
4.1
High Lift
Maximum Increase in Vehicle Height
5.1
5.2
6
Brakes
6.1
N/A
6.2
N/A
Fasteners
7.1
Are high tensile bolts specified for all new critical mountings?
7.2
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
47
7.3
8
Note:
Design
8.1
8.2
Has all work, including welding, that has been specified in the
certification of the LS9 design, been determined in accordance
with recognised engineering standards and the relevant
Appendices of Section LZ Appendices?
8.3
N/A
8.4
Have all items affected by the lift such as drive shaft joint
operating angles, spline engagement and axial movement of CV\
joints been checked or designed to be within design limits over
the entire suspension travel?
N/A
8.5
N/A
If the answer to any question is N (No), the design cannot be certified under Code LS9.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
48
Modifications that result in the vehicle being raised by more than 50mm from the original as
manufactured height;
Independent rear suspension modifications using different struts, trailing arms or uprights;
Fitment of a complete rear suspension assembly using components from different vehicle
model(s);
Fitting of alternative wheel and tyre specifications for vehicles with modified axles or
suspension.
Modifications to vehicles originally equipped with ESC that have not been approved by the
vehicle manufacturer or proven through testing;
Modifications that do not have a design in accordance with the requirements of Code LS9;
Modifications that raise the vehicle body more than 125mm from the original as manufactured
height (lifting vehicles beyond 125mm is outside of the scope of the QCOP); and
Modifications that raise the vehicle body more than 50mm from the original as manufactured
height on vehicles that have had the wheel track reduced from the a manufactured width.
Modifications to these vehicles will only be considered on an individual application basis.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
49
Checklist LS10
High Lift 50mm to 125mm (Modification)
CODE LS10
Form No: LS10
(N/A=Not Applicable, Y=Yes, N=No)
Modification Certificate Number :
1
Design
1.1
1.2
N/A
1.3
N/A
2.1
2.2
2.3
2.4
Workmanship
3.1
3.2
3.3
Are high tensile bolts and self-locking nuts used on all critical
joints and mountings?
N/A
Modification Details
4.1
What was the original height of the vehicle body prior to any
modification?
4.2
4.3
4.4
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
50
4.5
4.6
4.7
If the vehicle body has been lifted relative to the chassis, is the
overall body lift 50mm or less?
4.8
N/A
N/A
5.1
Has the vehicle undergone a Lane Change Test as per Code LT2
in the NCOP?
N/A
5.2
N/A
5.3
Was the driver satisfied that the vehicle was safe to drive?
N/A
5.4
N/A
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
N/A
N/A
6.10
6.11
N/A
Note: If the answer to any question is N (No), the modification cannot be certified under Code LS10.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
51
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
52
Heavy
Vehicles
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
53
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
54
The guidelines contained in this code apply to all heavy buses used for public passenger
services. These guidelines, referred to in Section 25(2) of the Transport Operations (Passenger
Transport) Standard 2010, are also contained in Department of Transport and Main Roads
information bulletins.
This code and the information bulletins outline the requirements for either refurbishing a heavy
bus to meet the Age Zero requirements, or for carrying out a partial refurbishment to achieve a
five year extension to the 15 or 25 year maximum age standards.
Five Year Life Extension for Open Classification Buses (Age 10)- Requires refurbishment of the
bus, including engineers certification of the structural integrity and serviceability if chassis, body,
suspension, steering and brake components and certification that it complies at the time of
approval with all Australian Design Rules (ADRs) applicable five years after the bus was first
registered. A five year life extension can only be performed once in the life of any bus.
Five Year Life Extension for Regional Classification Buses (Age 20)- Requires refurbishment of
the bus, including the engineers certification of the structural integrity and serviceability of
chassis, body, suspension, steering and brake components and certification that it complies at
the time of approval with all ADRs applicable five years after it was first registered. A five year life
extension can only be performed once in the life of any bus.
Age Zero- Requires a new body and the complete refurbishment of the bus including an
engineers certification of structural integrity and serviceability of chassis, body, suspension,
steering and brake components and certification that it complies, when completed, with all ADRs
applicable to a new bus at that time.
Any certification work that would amount to a Professional Engineering Service (as defined in
Professional Engineers Act 2002) must only be provided by a person who is;
o Registered as a Registered Professional Engineer Queensland (RPEQ); or
o Under the direct supervision of an RPEQ who is registered in that area of engineering and
responsible for the service being certified.
Vehicle systems and components, which have been recently refurbished or replaced, will not be
required to be dismantled or refurbished provided documentary evidence or proof of replacement
or refurbishment is made available to the certifying engineer.
All modifications completed as part of the refurbishment process, or those which have been done
in the past, must be in accordance with the standards prescribed in VSB 6, and must be certified
by an Approved Person.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
55
Each bus, prior to reintroduction into service, must undergo a full evaluation and rating by an
Approved Person under the requirements of the heavy code sections S4 or S5, and S6 to
validate the passenger carrying capacity and compliance with Queensland Transport safety
standards.
For the purposes of this code, bus age is calculated from the date of first registration. If this
information is not available, the date of manufacture of the original body is to be used.
Five Year Extension- S13/5/ * / **** (where *=month and ****=year of withdrawal from
service) ie. An extension of 5 years in November 2001 for a November 1976 vehicle
would be displayed as S135/11/2006).
Age Zero- S13/0/*/**** (where *=month and ****=year of withdrawal from service) ie. An
age zero extension in November 2001 would be displayed as S13/0/11/2026).
A heavy bus may have its service life extended an extra five years subject to the vehicle
undergoing a basic refurbishment, ADR upgrade and certification by the Approved Person, in a
number of key areas.
It should be noted that this five year life extension is not considered a complete refurbishment.
The bus will retain its original year of manufacture for the purposes of registration.
For practical implementation of the five year life extension, once an Open Classification bus
reaches 13 years of age, but before it reaches 15 years of age, this life extension can be applied
for. Similarly, this life extension can be applied for once a Regional or Local Classification bus
reaches 23 years of age but before it reaches 25 years of age.
Once granted, an Open Classification bus will have its service life in Open Classification use
extended to 20 years. After this time, it may be used in either Regional or Local Classifications for
a further 10 years. A Regional or Local Classification bus will have its service life in Regional or
Local Classification use, as applicable, extended to 30 years.
Queensland Code of Practice Vehicle Modifications, Transport and Main Roads, July 2016
56
ADRs
The bus must be upgraded to comply with the ADRs applicable five years after the bus was first
registered.
The only ADRs which are exempted form this requirement are those related to control of exhaust
emissions. Therefore, an engine does not require upgrading to a later exhaust emissions ADR.
Owners should carefully consider the potential cost of ADR upgrading before committing to a bus
life extension, particularly with regard to ADRs for roll over strength and seat belts as they become
applicable. No exemptions will be given from safety related ADRs.
Note: While upgrading to later ADRs for exhaust emissions (eg ADR 30 Diesel Engine Smoke
Emissions) is not required, the vehicle must continue to comply with in-service regulations.
Therefore, the engine must continue to comply with the ADR for exhaust emissions it was originally
built to and must not emit smoke for 10 seconds or more. Refer to Transport Operations (Road
Use ManagementVehicle Standards and Safety) Regulation 2010.
3.1.2
Body
If the body shows signs of structural damage, or rusting of the frame (eg: rust stains, loose
rivets, loose or rusted panels), or if the bus has not passed a frame inspection within the
previous five years, a full panel removal and frame inspection is required. See information
bulletin titled Guidelines for the structural inspection and repair of buses for the
requirements for a frame inspection.
All interior trim material must be free from damage and in good serviceable condition.
All side facing seats must be removed and replaced with forward or rearward facing seats
on buses in the Regional Classification. Open Classification buses must have forward or
rearward facing, coach style, high back seats.
Exposed handrails, seats and partitions must be padded where specified in information
bulletin titled Guidelines for safety padding for bus handrails, seats and partitions.
All interior or damaged floor coverings must be replaced with approved non-slip style
material.
3.1.3
All components to be cleaned, inspected and crack tested where necessary, to ensure they are
rust free, structurally sound and within service wear limits.
3.1.4
Steering
Power steering components must be free of leaks. Cracked or oil affected hydraulic hoses
must be replaced.
Stub axles and all steering arms (including pitman arms and drag links) are to be crack
tested. Defective components must be replaced. No repairs using heating or welding
processes are considered acceptable.
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3.1.5
Brakes
Complete overhaul and refurbishment of the braking system must be carried out.
Replacement of flexible air or hydraulic lines, valve seals, diaphragms etc is required. All
components must comply with acceptable national or SAE standards.
Physical testing of vehicle braking performance to meet the Transport Operations (Road
Use ManagementVehicle Standards and Safety) Regulation 2010 performance
requirements for both service and parking brakes is required. (Minimum service brake
efficiency 50%, parking brake to hold on a 12% gradient).
3.1.6
Electrical
All electrical fittings, lights, reflectors, lenses and wiring must be in serviceable condition.
Light and reflector lenses must be free from cracks and have serviceable and reflective
surfaces. Discoloured or cracked lenses must be replaced.
All electrical wiring and electrical conduit must be secure, shielded from the effects of
excessive heat, and in serviceable condition.
Voltage under load with the engine running at each lamp must not be more than 10% below
nominal voltage. Eg. 10.8 volts for a 12 volt system.
3.1.7
All components will require visual and physical inspection and may require dismantling, if
necessary, to ensure reliability and mechanical integrity.
All components must be free of oil, water, air and vacuum leaks.
The vehicle shall be free of exhaust leakage, excessive noise and smoke emission (Vehicle
should be operated under load and not emit visible smoke continuously for more than 10
seconds.
Transmission and driveline components must be secure. All components must be free of oil
leaks, excessive wear or backlash in the drive line.
Rubber mounts and dampers are to be free of oil impregnation, cracking and deterioration.
All axle hub assemblies must be removed, dismantled and inspected. All hub oil seals and
gaskets must be replaced. Replace wheel bearings where necessary.
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Buses which are completely refurbished in accordance with the following conditions will be considered
by Queensland Transport to qualify as Age Zero, for the purposes of the Transport Operations
(Passenger Transport) Standard 2010.
It should be noted that these buses will retain their original year of manufacture for the purpose of
registration.
4.1 Conditions of refurbishment
4.1.1
ADRs
The refurbished bus must comply with all ADRs applicable at the date of completion of
remanufacture. Buses intended for Open or Regional Classifications must comply with all
ADRs applicable to Non Route Service Buses.
4.1.2
Body
A completely new body (including all interior and exterior fittings and equipment) is required.
4.1.3
Structural components (chassis, spring hangers etc.) must be dismantled, visually inspected
and crack tested if necessary. All components must then be replaced or refurbished as
necessary.
4.1.4
Mechanical
All mechanical components (engine, gearbox, steering, suspension and axles etc.) must be
rebuilt, including the replacement of all seals, gaskets, bearings and wearing components.
4.1.5
Brakes
The complete braking system must be fully rebuilt including replacement or refurbishment of
all wearing components, Replacement of all flexible air or hydraulic lines, valve seals,
diaphragms, springs etc. All components must comply with the appropriate national or SAE
standards.
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Checklist s13a
Bus Life Vehicle Rating 5 Year Life Extension
CODE S13
Form No: S13a
(Y=Yes, N=No)
1.1
2
ADRs
Has the bus been upgraded to comply with all ADRs applicable
(except exhaust emissions) five years after it was first registered
(or manufactured if registration details are not available)?
Body
2.1
2.2
2.3
Has the bus passed a full frame inspection within the previous five
years (a copy of the Department of Transport and Main Roads
frame inspection certificate must be sighted) or has a full frame
inspection been carried out?
2.4
2.5
Are all floor coverings approved non-slip type material and in good
condition?
2.6
2.7
2.8
2.9
2.10
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3
3.1
Steering
4.1
Are all power steering components free from leaks, and have all oil
affected hoses been replaced?
4.2
Have all stub axles, steering arms, pitman arms and drag links
been crack tested? Note: All defective components must be
replaced. Repairs using heat or welding processes are NOT
acceptable.
Brakes
Has the complete braking system been fully overhauled and refurbished?
5.2
Have all flexible air or hydraulic lines, valve seals, diaphragms, wheel
cylinder seals etc been replaced? Note: All components must comply with
acceptable national or SAE standards.
5.3
Has the service brake been tested to show an efficiency not less than
50%?
5.4
Has the parking brake been tested to hold the vehicle on a gradient of at
least 12%
Are all lenses free from cracks and have serviceable reflective surfaces?
6.3
Is all electrical wiring secure, shielded from the effects of excessive heat,
and in a serviceable condition?
6.4
Is the voltage under load at each lamp not more than 10% below nominal
system voltage?
Is the vehicle free from oil, water, air and vacuum leaks?
Is the vehicle free from exhaust leakage, excessive noise and smoke
emission?
Note: Vehicle should be operated under load and not emit smoke
continuously for 10 seconds or more.
7.5
7.6
Are all rubber mounts and dampers free of oil impregnation and
cracking?
7.7
Have all hub and axle assemblies been dismantled, cleaned and have all
seals and defective bearings been replaced?
5.1
6
6.1
6.2
7
7.1
7.2
7.3
7.4
Electrical
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61
8.1
8.2
9.1
General
Has the vehicle undergone a full evaluation and rating under the
requirements of the Commercial Motor Vehicle Code of Practice
modification codes S4 or S5, and S6 to validate the passenger carrying
capacity and compliance with Queensland Transport Safety
Requirements?
Note: If the answer to any question is N (No), the five year life extension will not be granted
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Checklist s13b
Bus Life Vehicle Rating Age Zero Refurbishment
CODE S13
Form No: S13b
(Y=Yes, N=No)
Modification Certificate Number :
1
ADRs
1.1
Does the refurbished bus comply with all ADRs applicable at the date of
completion of remanufacture?
1.2
Has the vehicle been upgraded to meet the safety and emission
standards applicable to a heavy bus at the date of completion of
remanufacture?
1.3
2
2.1
3
3.1
3.2
4
4.1
5
5.1
Body
Has a new body been fitted (including all interior and exterior fittings and
equipment)?
Chassis
Mechanical
Have all mechanical components (engine, gearbox, steering, suspension
and axles etc.) been rebuilt, including the replacement of all seats,
gaskets, bearings and wearing components?
Brakes
Has the complete braking system been fully rebuilt including replacement
or refurbishment of all wearing components, replacement of all flexible or
hydraulic lines, valve seals, diaphragms, springs etc?
6.1
6.2
7
6.1
General
Has the vehicle undergone a full evaluation and rating under the
requirements of the Commercial Motor Vehicle Code of Practice
modification codes S4 or S5, and S6 to validate the passenger carrying
capacity and compliance with Queensland Transport safety
requirements?
Note: If the answer to any question is N (No), the five year life extension will not be granted
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List of Amendments
1. Introduction of section LC Vehicle Controls [Version 2.0]
Commenced 1 January 2014
General Change
New Section
Inclusion of new Vehicle Controls section (LC), including two design codes
(LC1 and LC3) and two modification codes (LC2 and LC4). This section is
included in this version as pages 8-34.
2. Changes due to the commencement of the National Heavy Vehicle Law Act 2012 (Queensland
[Version 2.1]
Commenced 10 February 2014
(page references cited are pages as in version 2 of this document)
Table of Contents (pp.3-4)
Introduction (p.5)
Section K6 (pp.66-77)
Section S4 (pp.78-105)
Section S5 (pp.106-137)
Section S6 (pp.138-159)
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Note: The section is available from the heavy vehicle modification section of the Transport and Main
Roads website at www.tmr.qld.gov.au
Section removed.
Note: page references cited are as in version 2.3.
6th and 7th dot points under section General Requirements combined and
updated to reflect the Department of Transport and Main Roads policy
position about professional engineering services.
9th dot point under section General Requirements has been updated to
refer to the heavy code.
Note: Changes have resulted in text on pages 56-60 moving. If updating
this Code of Practice from version 2.4, this can be done by replacing pages
56-60 and 67-68 with those from this version.
The certification details tables have been removed from each section as
this information is captured on the Modification Certificate. An additional
row has been included in each checklist to capture the Modification
Certificate number.
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