Transformer ratings.

The main outdoor transformers installed at SgTPP are as follows:

a. Generator Transformers
b. Unit Auxiliary Transformers
c. Station Transformers
d. Inter-Connecting Transformers
 Generator Transformer: There are two Generator Transformers
(manufactured by: CXTC -China Xian XD Transformer CO., LTD.)for each Unit.
The Generator Transformers step up the generator terminal voltage from 20KV
to 400KV for power transmission. The detail specification of GT is as follows:

Item Technical Data

Type SFP10-370000/420

Working condition Outdoor

Rated capacity 370000KVA

Rated voltage (line to line)

HV 420KV

LV 20KV

Rated current (line to line)

HV 508.6A

LV 10681.0A

Rated no load current (HV) 14.3A

Maximum continuous over loading capacity of the 115%

transformer without exceeding the specified winding
temperature

Type of taps provided No-load, full capacity

Range of taps provided on HV winding ±2×2.5%

Rated frequency 50Hz

Cooling mode ONAN/ONAF/OFAF

Item Technical Data

Rated output (ratio) 220 (60%)/296

115
 (80%)/370MVA (100%)

Number of phases 3

Number of Winding per Phase 2

Vector group YNd-1

Impedance voltage 14.5%

System earthing Solid earthed

Temperature rise at 50 ℃ ambient temperature 40K (top oil by thermometer)

50K (winding by resistance)

No load loss 185 KW

Load loss 750KW

Cooler losses 23.6KW

Reference Standard IEC

The Generator Transformer has Off-Load Tap Changers. There are five (5) Taps of GT and
their corresponding Voltage and Currents are as follows:

HV SIDE LV SIDE
TAPPOSITIO
N VOLTAGE(KV) CURRENT(A) VOLTAGE(KV) CURRENT(A)

1 441 484.4

2 430.5 496.2
20 10681
3 420 508.6

4 409.5 521.7

5 399 535.4

 Cooling modes:

116
 The cooling mode of GT is Oil Forced & Air Forced. There are sixteen (16)
cooling fans and four (4) cooling pumps. Out of sixteen (16) cooling fans, two
(2) are Spare Fans. These are grouped into four groups, each have one pump
and four nos. of fans.

Checking of cooling fans locally are done once in each shift. Remote monitoring
provision is also there from DCS. Any fault in Cooler fans/pumps is indicated at
DCS for eg. “Cooler Fans Failure” etc.

 b. UNIT AUXILIARY TRANSFORMERS:

There are two Unit Auxiliary Transformers for each Unit. The Unit
Auxiliary Transformers are used to step down the generator terminal voltage
20KV to 6.6KV for supplying Unit loads when the Unit is in synchronized and
stable condition. After synchronization, when Unit Generation is more than
30% of full load (i.e. 90-110MW) and in stable condition, the downstream 6.6KV
breakers are charged and thus both UATs falls in to load. During tripping of any
Unit, auto-changeover from Unit Bus to reserve Bus takes place with help of
HSBT (High Speed Bus Transfer) Process. Thus the downstream 6.6KV
incomer breakers of both UATs are switched off without any interruption of
power supply to unit loads.

 The detail specification of UAT is as follows:

Item Technical Data

Type SFZ10-25000/20

Working condition Outdoor

Rated capacity 25000KVA

Rated voltage (line to line)

HV 20KV

LV 6.9KV

Rated current (line to line)

117
HV 721.7A

LV 2091.8A

Rated no load current (HV) 16.93A

Type of taps provided On-load, full capacity

Range of taps provided on HV winding ±8×1.25%

Rated frequency 50Hz

Cooling mode ONAN/ONAF

Rated output (ratio) 20.0 (80%)/25.0MVA (100%)

Number of phases 3

Number of Winding per Phase 2

Vector group D/Yn-11

Impedance voltage 8.3%

System earthing (LV) Earthed through resistance

Temperature rise 40K (top oil by thermometer)

at 50 C ambient temperature 50K (winding by resistance)

No load loss 22.5 KW

Load loss 107KW

Efficiency at 75 Deg.C and 0.8 Power Factor Lag at full load 99.46%

118
Number of Unit per set 2

Reference Standard IEC

Every UAT provided with On-Line Tap Changer (OLTC). There are +8 taps (+ means
UP & - means down) and each change of Tap change the rated output voltage by 1.25%.. The
technical data of OLTC is as follows:

Manufacturer ABB

Type UBBRT-200/500

Rated Voltage 35KV

Rated Current 444.4A

Auxiliary Power 0.75KW

Time required for one step change 50ms

Rated Voltage of Tap-change motor 415V

Rated Voltage of control circuit 240V

Manual/Local Electrical/Remote Yes

Electrical

Voltage Control Automatic/Non-automatic

Maximum Short Circuit Current withstand capability

Current 24KA

Time 2S

 The voltage and current at different Tap Positions are as follows:

119
 D.L.T.C H.V L.V
Display Capacity
POS Contact POS. Voltage Current Voltage Current
KVA
.
1 1 22000 656.1
2 2 21750 663.6
3 3 21500 671.3
4 4 21250 679.2
5 + 5 21000 687.3
6 6 20750 695.6
7 7 20500 704.1
8 8 20250 712.8
9A 9 25000 20000 721.7 6900 2091.8
9 ↓ ↑ K 20000 721.7
9B 1 20000 721.7
10 2 19750 730.8
11 3 19500 740.2
12 4 19250 749.8
13 - 5 19000 759.7
14 6 18750 769.8
15 7 18500 780.2
16 8 18250 790.9
17 9 18000 801.9

 STATION/RESERVE TRANSFORMERS: There are two Station / Reserve

Transformers (ST) (manufactured by: CXTC -China Xian XD Transformer CO.,
LTD.) in SgTPP. Both these STs are installed at 220KV switchyard. The ST
steps down 220KV to 6.6KV and supply to Plant / Station Auxiliaries (CHP,
INTAKE, DM PLANT, POWER HOUSE RESERVE BUS, SWITCHYARD MCC
etc.). There are TWIN 6.6KV secondary for each ST, which form two Station
Reserve Bus.

For eg. ST#1 forms two unit reserves bus OSA1 and OSA2 and ST#2 forms two
unit reserves bus OSB1 and OSB2. There are tie between OSA1 and OSB1 and
also between OSA2 and OSB2.

The detail specification of Station Transformer is as follows:

120
Item Technical Data

Type SFFZ-35000/220

Condition of site Outdoor

Rated capacity 35MVA

Rated voltage (line to line)

HV 230KV

LV 6.9KV

Rated current (line to line)

HV 125.5A

LV 2635.7A

Rated no load current (HV) 14A

Type of taps provided On-load, full capacity

8
Range of taps provided on HV winding  12 ×1.25%

Rated frequency 50Hz

Cooling mode ONAN/ONAF

Rated output (ratio) 28 (80%)/35MVA (100%)

Number of phases 3

Number of Winding per Phase 3

Vector group Yn,yn0

121
Impedance voltage 19%

System earthing

HV Solid earthed

LV Earthed through resistance

Temperature rise 40K (top oil by thermometer)

at 50C ambient temperature 50K (winding by resistance)

No load loss 38 KW

Load loss 45 KW

Efficiency at 75 C and 0.8 Power Factor Lag at 99.48%

full load

Reference Standard IEC

Both ST provided with On-Line Tap Changer (OLTC). There are +8/-12 taps (+ means UP & - means
down) and each change of Tap change the rated output voltage by 1.25%.. The technical data of
OLTC is as follows:

Manufacturer ABB

Type UCGRN380/300/C

Rated Voltage 60 KV

Rated Current 300 A

Auxiliary Power KW

122
 Time required for one step 50ms

change

Rated Voltage of Tap-change motor 415V

Rated Voltage of control circuit 240V

Manual/Local Electrical/Remote Yes

Electrical

Voltage Control Automatic/Non-automatic

Maximum Short Circuit Current withstand capability

Current 6KA

Time 3S

 The voltage and current at different Tap Positions are as follows:

O.L.T.C. Capacity(MVA) H.V L.V

Tab
POS. ONAN ONAF Voltage Current Voltage Current
Selector
1 20-21 1-V-x 28/28 35/35 253000 79.87 6900 2928.6
2 2-H-y 250125 80.79
3 3-V-x 247250 81.73
4 4-H-y 144375 82.69
5 5-V-x 241500 83.67
6 6-H-y 238625 84.68
7 7-V-x 235750 85.71
8 8-H-y 232875 86.77

123
9 9-V-x 230000 87.86
10 10-H-y 227125 88.97
11A 11-V-x 224250 90.11
11 ↓ ↑ 12-H-y 224250 90.11
11B 1-V-x 224250 90.11
12 20-22 2-H-y 221375 91.28
13 3-V-x 218500 92.48
14 4-H-y 215625 93.71
15 5-V-x 212750 94.98
16 6-H-y 209875 96.28
17 7-V-x 207000 97.62
18 8-H-y 204125 98.99
19 9-V-x 201250 100.41
20 10-H-y 198375 101.86
21 11-V-x 195500 103.36

 INTER-CONNECTING TRANSFORMER:

There is one Inter-Connecting Transformer (ICT#1) (manufactured by: CXTC

-China Xian XD Transformer CO., LTD.) installed at switchyard of SgTPP. This is
an Auto-transformer. This Inter-Connecting Transformer connects the 400KV
switchyard with 220KV switchyard. There is also a tertiary winding of 33KV. The
33KV line is use to supply power to SgTPP Township.

The detail specification of Inter-Connecting Transformer (ICT#1) is as follows:

Item Technical Data

Type Oil-immersed

Model OSFPSZ10-315000/400

Condition of site Outdoor

124
Rated capacity 315000KVA

Rated voltage (line to line)

HV 400KV

IV 220KV

LV 33KV

Rated current (line to line)

HV

LV

Rated no load current (HV)

Maximum continuous over loading capacity of the 115%
transformer without exceeding the specified winding
temperature

Type of taps provided On-load, full capacity

Range of taps provided on HV winding ±8×1.25%

Rated frequency 50Hz

Cooling mode ONAN/ONAF/OFAF

Rated output (ratio) 189 (60%)/252 (80%)/315MVA

(100%)

Number of phases 3

Number of Winding per Phase 2

Vector group YNa0d11

Impedance voltage Ud(1-2)=12.5%

Impedance voltage Ud(1-3)=45%

Impedance voltage Ud(2-3)=30%

System earthing Solid earthed

Temperature rise 40C (top oil by thermometer)

at 50C ambient temperature 50C (winding by resistance)

125
 No load loss 100KW

Load loss 600KW

Cooler losses 21.4KW

Reference Standard IEC

The Interconnecting Transformer has On-Load Tap Changers. There are +8 Taps
of ICT and each change of Taps will change the rated voltage by 1.25%.

These are all outdoor Transformers installed at SgTPP. Other than these there are
some dry type indoor transformers which generally steps down 6.6KV to 415V for
supplying different 415V bus system/loads at different locations of SgTPP.

 Various 6.6 kV/415 V Transformer Ratings:

1. OXE & OXF: There are two 6.6KV /415V dry type switchyard L.T. transformers
which supplies 415V switchyard and GCR loads.

SPECIFICATION:

Rated Capacity: 815 KVA

Rated Volt: 6.6  2 x 2.5% / 0.433 KV
Frequency: 50Hz
Phase: 3
Impedance: 3.89%
Connected to vector group: Dyn11
Cooling style: AN
Application condition: Indoor
Altitude: 1000 m
Thermal rating of insulation: H
Rise: 125 K
Insulation class: h.v LI75 / AC 35 KV
l.v. LI / AC 3 KV
Degree of Protection: IP23
Tapping 3 4 4 5 5 6 6 7
Place 2 3
3
H {Voltage 6.93 9.765 6.6 6.435 6.27
(KV)}
V {Current

126
{(A)}
Low Voltage: 0.433kV Current 420 A
Weight: 1360 kg.

2. DM PLANT L.T. Transformer: There are two 6.6KV /415V dry type DM Plant
L.T. transformers which supplies 415V DM plant, 415V Raw Water Plant and
415V Clarifier House Loads.

SPECIFICATION:

Rated Capacity: 2000 KVA

No load voltage: 6.6 / 0.433 KV
Current: 174.95 / 2666.74 A
Frequency: 50Hz
Cooling style: AN
Vector group symbol: Dyn11
Impedance voltage: 8.75%
Core & winding wt.: 4250 kg.
Total wt.: 5100 kg.
Insulation class: C
Temperature rise of winding by resistance : 900C
Insulation level: LI 60AC20 / LIAC3

In each phase High voltage across Low voltage across

connect by links 1U 1V 1W 2U 2V 2W
Volts Amps Volts Amps
6–5 6930 166.62
5–7 6765 170.68
7–4 6600 174.95 433 2666.74
4–8 6435 179.44
8–3 6270 184.16

3 3 3
4 4 4
H. V.
6 6 6
7 7 7

2 2

127
 2

2N 2N 2U 2V 2W

L.V. 1 1 1

2NS2 2 2 2
2NS1

3. CHP L.T. Transformer: There are two 6.6KV /415V dry type CHP L.T.
transformers which supplies 415V all CHP Loads.

SPECIFICATION:

Rating: 1600 KVA

HV  6600KV
LV  433V
Tappings on HV  2.5 &  5%
No. of phases 3
Vector Group  D Yn 11
Frequency 50 HZ
Insulation class C
Insulation level : 7.2/20/60 KV(peak)
Temperature Ambient/Rise – 500c /80c
Impedence : 8%
Cooling type : AN
Winding material : Copper
Total weight: 4800kg
Amperes : HV - 140
LV - 2133.4
HV Turns % 105 102.5 100 97.5 95
Link position 4.5 5 -3 3 -6 6 -2 2 -7
HV HV HV LV LV
T.No Volt. Current Volt. Current
4-5 6930V 133.33A 433V 2133.4A
5-3 6765V 136.54A 433V 2133.4A
3-6 6600V 140.00A 433V 2133.4A
6-2 6435V 143.55A 433V 2133.4A
2-7 6270V 147.33A 433V 2133.4A

128
 4. CW Area Transformer (WXA & WXB): There are two 6.6KV /415V dry type
CW Area L.T. transformers which supplies 415V for all CW Area Loads.
SPECIFICATION:

Rated Power – 500 KVA

Rate V – 6.6 ± 2 x2.5% /0.433 KV
HZ - 50 HZ
Impedance – 4.0%
Phase – 3
Vector Group symbol: Dyn 11
Cooling Method: AN
Service condition: Indoor
Altitude: 100 meter
Insulation system temperature : H
Max. temp. : 125K
Insulation level-
h.v. post – LI 75/AC 35 KV
I.V. post- LI /AC 3 KV
Degree of protection IP 23

129
Regulation 2-3 3-4 4-5 5-6 6-7
Voltage(
KV) 6.93 6.765 6.6 6.435 6.27
H
V
43.74
Current(A)
Low voltage 0.433 Iv current 666.7 A

5. COOLING TOWER L.T. TRANSFORMER: There are two 6.6KV /415V dry type
CT L.T. transformers for each Unit which supplies 415V for all CT Loads of
each Unit.

SPECIFICATION:
Rated Power – 1600 KVA
Rate V – 6.6 ± 2 x2.5% /0.433 KV
HZ = 50 HZ
Impedence : 7.93%
Phase – 3
Vector Group symbol : Dyn 11
Cooling Method : AN
Service condition : Indoor
Altitude : 100 meter
Insulation system temperature : H
Max. temp. : 125K
Insulation level- H
h.v. post – LI 75/AC 35 KV
I.V. post- LI /AC 3 KV
Degree of protection IP 23
Regulation 2-3 3-4 4-5 5-6 6-7

6.93 6.765 6.6 6.435 6.27

Voltage(KV)
H 139.96
V
Current(A)
Low voltage 0.433 Iv current 2133.4 A

6. POWER HOUSE UNIT L.T. TRANSFORMERS: There are two 6.6KV /415V dry
type PH L.T. transformers for each Unit which supplies 415V PH UNIT Auxiliary
Loads of each Unit.

SPECIFICATION:

Rated Capacity: 2000 KVA

Rated Volt: 6.6  2 x 2.5% / 0.433 KV
Frequency: 50Hz
Phase: 3

130
 Impedance: 7.73%
Connected to vector group: Dyn11
Cooling system: AN
Application condition: Indoor
Altitude: 1000 m
Thermal rating of insulation: H
Rise: 125 K
Insulation class: h.v LI 75 / AC 35 KV
l.v. LI / AC 3 KV
Degree of Protection: IP23

Tapping
3 4 4 5 5 6 6 7
Place 2 3
3
H {Voltage 6.93 9.765 6.6 6.435 6.27
(KV)}
V {Current 174.95A
{(A)}
Low Voltage: 0.433kV Current 2666.7 A
Weight: 5200 kg.

7. POWER HOUSE RESERVE L.T. TRANSFORMERS: There are two 6.6KV /415V
dry type PH Reserve L.T. transformers for each Unit which supplies 415V PH Reserve
Auxiliary Loads of each Unit. (OXA & OXB for Unit#1 and OXC & OXD for Unit#2)

SPECIFICATION:

Rated Capacity: 2000 KVA

Rated Volt: 6.6  2 x 2.5% / 0.433 KV
Frequency: 50Hz
Phase: 3
Impedance: 7.64%
Vector group: Dyn11
Cooling system: AN
Application condition: Indoor
Altitude: 1000 m
Thermal rating of insulation: H
Rise: 125 K
Insulation class: h.v LI 75 / AC 35 KV
l.v. LI / AC 3 KV
Degree of Protection: IP23

Tapping
3 4 4 5 5 6 6 7
Place 2 3
3
H {Voltage 6.93 9.765 6.6 6.435 6.27

131
(KV)}
V {Current 174.95
{(A)}
Low Voltage: 0.433kV Current 2666.7 A

8. FUEL OIL PUMP HOUSE L.T. TRANSFORMERS (OXG & OXH): There are two
6.6KV /415V dry type FOPH L.T. transformers which supplies all 415V Fuel Oil Pump
House Loads.

SPECIFICATION:

Rated Power: 800 KVA

Rated Volt: 6.6  2 x 2.5% / 0.433 KV
Frequency: 50Hz
Phase: 3
Impedance: 4.73%
Vector group symbol: Dyn11
Cooling method: AN

Application condition: Indoor

Altitude: 1000 m
Insulation system temperature: H, Max: 125 K
Insulation level: h.v. post LI 75/ AC 35 KV
l. v. post LI / AC 3 KV
Rise: 125 K
Insulation class: h.v LI75 / AC 35 KV
l.v. LI / AC 3 KV
Degree of Protection: IP23

Tapping
3 4 4 5 5 6 6 7
Place 2 3
3
H {Voltage 6.93 9.765 6.6 6.435 6.27
(KV)}
V {Current 70
{(A)}
Low Voltage: 0.433kV Current 1066.7 A

132
 Weight: 2420 kg.

These are some main L.T. Transformers that are installed at inside and outside Power
House of SgTPP supplying different 415V loads.

133