Palm Oil Crystallisation: A Review
Palm Oil Crystallisation: A Review
Palm Oil Crystallisation: A Review
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Abstract
Palm oil is one of the most traded oils in the world oils and fats market for food applications. This has led to
many studies on aspects such as nutritional, food design and formulation, and its crystallisation behaviour.
Palm oil crystallisation behaviour has important implications in the manufacture of food products such
as margarines and shortenings where physical properties depend largely on the fat crystals. This article
reviews the effects of chemical composition (fatty acid and mono-, di- and tri-acylglycerol composition),
crystallisation conditions and the presence of additives on the crystallisation of palm oil. In addition, the
crystallisation kinetics, thermal properties, polymorphism and recrystallisation of palm oil will also be
discussed.
Date received: 12 June 2014; Sent for revision: 13 July 2014; Received in final form: 28 November 2014; Accepted: 18 February 2015.
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Journal of Oil Palm Research 27 (2) (JUNE 2015)
and diacylglycerols (DAG) in oils and fats. There are TABLE 2. TRIACYLGLYCEROL COMPOSITION OF PALM
OIL
nine major fatty acids present in palm oil. Palmitic
acid and oleic acid account for about 44% and 40% of
the total fatty acid content of palm oil, respectively Triacylglycerol Weight (%)
(Wahid et al., 2011). Other fatty acid constituents of OLL 0.6
palm oil include myristic, stearic and linoleic acids PLL 1.9
with trace amounts of lauric, palmitoleic, linolenic MLP 0.9
and arachidic acids as tabulated in Table 1.
OLO 2.0
PLO 10.8
TABLE 1. FATTY ACID COMPOSITION OF PALM OIL
PLP 8.9
Fats and oils are mainly mixtures of TAG and relationship between TAG composition, melting
palm oil consists of about 93% - 95% TAG. Palm properties and polymorphic behaviour of palm oil
oil also contains appreciable amounts of DAG and fractions after analysing a series of palm oil,
(5% - 8%) and free fatty acids, which can have a solid and liquid fractions (stearins, mid fractions,
substantial effect on its physical properties. The two oleins and superoleins). Three major endotherms
dominant TAG are POP (28%) and POO (24%) with namely low-melting, high-melting and very high-
significant amounts of PLO, PLP, PPP (5%), POS and melting peaks (LMP, HMP and VHMP) were
OOO. The remaining TAG are present at less than detected in the differential scanning calorimetry
3% (Hishamuddin, 2009). Table 2 tabulates the TAG (DSC) melting profiles (5°C min-1). The VHMP
composition of palm oil (positional isomers are not was only recorded for palm stearin which contains
separated). more trisaturated (SSS) components. The HMP
Crystallisation of palm oil has been extensively contribution was weak for palm olein and was not
investigated due to its importance in controlling observed for palm super oleins. The LMP is usually
product quality. Crystallisation can be generally made up of triunsaturated (UUU), diunsaturated-
classified into two steps: nucleation, followed by saturated (SUU) and disaturated-unsaturated (SUS)
crystal growth. Before nucleation occurs, the solution components. The SUS components were reported to
must be under supercooling or supersaturation be present in both LMP and HMP. The HMP is also
conditions. The driving force for a supercooled made up of some SSS, except for palm oleins and
melt to undergo crystallisation is determined by super oleins.
the degree of supercooling (the difference between DAG have also been shown to inhibit the
the process value and the slip melting point (SMP) nucleation process and retard crystal growth rates
(Ghostra et al., 2002). Palm oil crystallisation is known of palm oil TAG, particularly of the saturated
to be a rather complex process (Jacobsberg and Oh, dipamitoylglycerol species. This behaviour was
1976; Kawamura, 1979; 1980; van Putte and Bakker, more effective at concentrations higher than 5%
1987; Berger, 1989) due to the slow crystallisation and at lower degrees of supercooling (Siew and
behaviour that leads to post-hardening (Timms, Ng, 1999). Saberi et al. (2011) studied the effects of
1984; Duns, 1985; Ward, 1998; Zaliha et al., 2004; different concentrations (2%, 5%, 10%, 30% and 50%
2005; Hishamuddin et al., 2011). w/w) of palm-based diacylglycerols (PB-DAG) on
Chemical composition such as TAG, DAG, free the crystallisation kinetics of palm oil. The isothermal
fatty acid (FFA) and additives has been shown to crystallisation properties of palm oil were dependent
influence palm oil crystallisation. Braipson-Danthine on the concentration of PB-DAG. Addition of 5%
and Gibon (2007) reported that there was a clear PB-DAG decreased significantly (p<0.05) nucleation
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PALM OIL CRYSTALLISATION: A REVIEW
rate, crystallisation rate and crystal growth mode temperature cycling were studied by Miskandar et al.
of palm oil (PO). On the other hand, the addition (2006). This study showed that the emulsifiers could
of 30% and 50% of PB-DAG increased significantly be useful agents for controlling crystallisation in
(p<0.05) nucleation rate, crystallisation rate and fluidised palm oil formulations. In 2007, Miskandar
crystal growth mode of PO. A recent study by de et al. determined the effect of STS and soya lecithin on
Oliveira et al. (2014) also indicated that naturally blends of PO and palm olein by slow crystallisation
occurring DAG in PO (6% - 8.5%) interfere with the (0.7°C min-1 for 32 min). Results indicated that STS
nucleation times and crystallisation rate of PO. acted as a crystal inhibitor (0.06% - 0.09%), while at
Siew and Ng (1996) investigated the effect of 0.03%, it was a crystal promoter. Slow crystallisation
different types of DAG on palm olein crystallisation process of the blends with 0.03% lecithin produced
and concluded that DAG have different effects on homogeneous crystals with low solid fat content
the crystallisation behaviour. The enhancing or (SFC) and viscosity for fluidised products.
retarding role of crystallisation depends on the
type of DAG as well as on the oil composition. Polymorphism
The crystallisation time of palm olein was reduced
rapidly with the addition of palm diacylglycerols. Polymorphism and phase behaviour have by far
Of the palm DAG, dipalmitoylglycerol in particular, the greatest influence on PO crystallisation. These
the 1, 3-isomer, was more effective in causing rapid two phenomena are closely linked together and
crystallisation of palm olein. On the other hand, a description of one of them is usually incomplete
the palmitoyloleoylglycerol appeared to have a without the other. Polymorphism is the ability of
retardation effect on the crystallisation time. compounds to crystallise in different crystalline
Basso et al. (2010) characterised the changes structures. They result from the stereochemical
induced in the crystallisation of PO by the addition configuration of the molecules of the crystal
of two different levels of tripalmitin and two which exhibits different orientations of the zigzag
different types of MAG. The addition of MAG led arrangement of the glyceridic chains (Jacobsberg
to the formation of a large number of crystallisation and Oh, 1976). The phase behaviour of the different
nuclei without changing the final solids content, TAG in the solid state usually affects the efficiency
accelerating the process of crystal formation, leading of the crystallisation process (Timms, 1984). Palm oil
to the formation of smaller crystals than those in also forms mixed crystals or solid solutions (Timms,
the refined palm oil. Higher levels of tripalmitin 1984; Berger, 1989). This tendency is ascribed partly to
produced larger crystals, reducing the induction the relatively high amount of symmetric monooleic
period and resulted in a higher level of solids at the disaturated TAG such as POP (Jacobsberg and Oh,
end of the crystallisation period. A recent study by 1976). It is also strongly enhanced by the presence
Verstringe et al. (2013; 2014) reported that the addition of asymmetric TAG such as partial glycerides as
of saturated MAG caused an earlier onset on both these act in increasing the α-lifetime and decreasing
isothermal and non-isothermal crystallisation of PO. the SFC (Knoester et al., 1972; Persmark et al., 1976;
A study on palm oil and palm stearin blend Berger, 2001; De Clercq et al., 2012). Intersolubility is
systems by Saadi et al. (2012) indicated that known as the mutual solubility of a TAG in another
high melting TAG namely, PPO/POP was the leading to the formation of solid solutions (Timms,
dominant component responsible for primary 1994). The formation of a solid solution is highly
crystal formations and aggregation. While Miura dependent on the chemical composition and the
and Konishi (2001) reported that POP was one the crystal structure of different TAG within a certain
major TAG existed in granular crystals of margarine mixture.
produced by an excess of palm oil. POP and POO The polymorphism and phase behaviour of PO
were found to be immiscible with each other, and its fractions have been reviewed to a certain
resulting in POP crystals surrounded by POO. extent (Persmark et al., 1976; Timms, 1984; Berger,
Additives also have been shown to play 1989; Braipson-Danthine and Gibon, 2007). The
some inhibitory effects in palm oil crystallisation. four polymorphic forms which have been well-
Kawamura (1980) investigated the retardation established for palm oil are the sub- α, α, βʹ and β. It
effect of sorbitan esters on the crystal polymorphic is well-known that PO is βʹ stable and of this type,
transformation in palm oil and found that sorbitan the stable sub-polymorph being β1ʹ. Persmark et al.
tristearate was the most effective in retarding the (1976) conducted an X-ray diffraction study on the
transformation from the unstable α and β´ crystal phase behaviour of PO and found the existence of
forms to the stable β at concentrations and heating three polymorphs, namely α, β1ʹ and β2ʹ. Utilising
rates greater than 1.5% and 5 K min-1, respectively. the diffraction-pattern-temperature (DPT) camera,
The effects of sorbitan tristearate (STS) and they observed X-ray diffraction patterns of the lower
soya lecithin on PO and on palm olein blends with melting βʹ, β2ʹ prevailing at subzero temperatures
low SMP for fluidised palm oil formulation by below -10°C upon rapid cooling. They further
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Journal of Oil Palm Research 27 (2) (JUNE 2015)
discovered a mixture of α and β1ʹ polymorphs The most comprehensive comparative study on
existing between -10°C and -5°C when the oil was the polymorphic behaviour of PO and its fractions
further heated slowly. At 7°C, the β1ʹ form was found was carried out by Braipson-Danthine and Gibon
to dominate. (2007). They examined the polymorphic behaviour
In another study, Jacobsberg and Oh (1976) of 24 samples of PO and its solid and liquid fractions,
revealed that fast cooling of PO produces a crystals, which included oleins, superoleins, stearins and mid
which are unstable, and when provided with fractions using DSC and powder XRD spectroscopy.
sufficient energy they are transformed into βʹ and b They observed that for PO, palm stearin, and mid
polymorphic forms. The easiest way to obtain these fractions, low melting peak components comprising
transitions is to keep the crystals at temperature mainly UUU, SUU and SUS TAG exhibited sub-a2,
slightly below the melting point of the required sub-a1 and a polymorphs in the DSC melting curves.
polymorphic form. Oh (1989) in his study indicated The high melting peaks which contained SUS and
that PO when crystallised from melt showed a SSS components were found to crystallise in βʹ2, βʹ1
polymorphic form of a single short spacing band and partially in β. Polymorphism for palm oleins and
at ca. 0.415 nm; βʹ of two short spacing at ca. 0.43 super oleins were found to be in the sub-a2, sub-a1,
nm and 0.38 nm, also sometimes at 0.40 nm medium a and βʹ2 for lower melting peaks (UUU, SUU and
or weak short spacing; and b form of a strong short SUS) while βʹ1 was observed for high melting peaks
spacing at ca. 0.45 nm or 0.46 nm with two or three only in palm oleins due to the higher content of SUS
strong or medium bands at 0.39, 0.38 and 0.37. TAG.
In a separate study carried out by Deffense Zaliha and Norizzah (2012) investigated the
and Tirtiaux (1989), β type crystals were observed physico-chemical properties of binary blends of PO
when PO was maintained or cooled slowly around products with deodorised cocoa butter (DCB) at
temperatures between 40°C and 45°C. These types levels ranging from 10% - 90% (w/w). The addition
of crystals were thought to originate from handling of DCB at all concentration with cocoa butter
and storage, thus necessitating melting the oil at equivalent (CBE) resulted in the formation of a
high temperatures to destroy all crystal memory strong β in a mixture of β+β´ polymorphic forms. On
upon proceeding with crystallisation. the other hand, when 10% - 20% palm mid fraction
Mazzanti et al. (2005) studied the influence (PMF) and CBE were mixed, a strong β´ in a mixture
of shear rates on phase transitions during PO of β+β´ polymorphic forms was obtained.
crystallisation at 17°C and 22°C. Applying different
shear rates from 0 to 2880 s-1, they discovered that Crystallisation Kinetics
the acceleration of the phase transition from α to βʹ
increased with increasing shear at both temperatures The kinetics of fat crystallisation is important in
of study. A simple model was developed in which controlling operations in the food industry in order
they describe that initially, the α phase nucleates to produce products of desired quality (Metin and
from the melt followed by nucleation of the βʹ phase Hartel, 1998; Himawan et al., 2006; Walstra, 1998).
on the α crystallites. They concluded that under Crystallisation kinetics on PO has been studied to
shear, small crystallites are formed from the α nuclei improve its processing and storage condition (Ng,
which easily transform to the βʹ form. A lower shear 1990; Ng and Oh, 1994; van Putte and Bakker, 1987;
retards the nucleation of the βʹ crystals since this Chen et al., 2002). Van Putte and Bakker (1987)
causes the α nuclei to aggregate and provide fewer investigated the kinetics of PO crystallisation and
nucleation sites per unit volume for the βʹ form to showed that PO crystallised in the βʹ-modification
nucleate. when cooled to between 21°C and 29°C and into the
In a study conducted by Chong et al. (2007) using β-modification when crystallised between 34°C and
coupled time-resolved synchrotron X-ray diffraction 46°C under non-stirring conditions. The amount
(XRDT) with high sensitivity DSC found that PO of SSS components present in the washed filtrate
in its crude form crystallises into two different was more than 55% for the former temperature
β polymorphs of double and triple chain length conditions and exceeded 75% for the latter. When
stacking when a cooling rate of 0.1°C min-1 was stirring condition was applied, PO crystals formed
applied. This was evident at temperatures below agglomerates of the β´ type consisting of spherulites
27°C and was revealed through the XRD peaks which with numerous needles growing from the centre.
displayed two β subcells developing successfully. Yap et al. (1989) used DSC and pNMR to
They also suggested that PO is composed of a three- estimate crystallisation kinetics of PO and modified
phase system involving a βʹ, a β and a liquid phase palm oils. DSC was found to be more sensitive and
(two solids and one liquid) rather than a single solid could differentiate between crystallisation during
and single liquid system due to the coexistence of cooling and isothermal conditions. They reported
stable βʹ plus β forms at high temperatures. that hydrogenated palm oils crystallised quickly
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PALM OIL CRYSTALLISATION: A REVIEW
POo had quite similar exotherms but PS had sharper 5.9 28.5
exotherms with respect to isothermal crystallisation. 12.4
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Journal of Oil Palm Research 27 (2) (JUNE 2015)
of crystal growth of either mixture exceeded that of hence the energy consumed during fractionation.
pure POP or POO, crystal mixture structure also was The fractionated oleins exhibited better cloud point
complicated compared to the pure form. (between 7°C - 8°C). The crystal size was observed
to be homogeneous with majority at 100-300 µm
without posing any filtration difficulty.
FRACTIONATION
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PALM OIL CRYSTALLISATION: A REVIEW
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