Small Size Conveyor Chain
Small Size Conveyor Chain
Small Size Conveyor Chain
CONVEYOR CHAINS
The Smart
Chain Choice !
In Markets Around the World. Only from TSUBAKI.
1
Chains
2
Tsubaki World-Class Quality and an Extensive
Line-Up to Satisfy Ever-Changing Needs
Tsubakimoto Chain conducts its business activities with the aim of providing the
best value to our customers. We strive to be the world’s leading manufacturer of
chain and power transmission components.
Tsubaki Small Size Conveyor Chain is indispensable in supporting production
lines of every kind around the world.
LCA
3
Corrosion Resistant High Precision
Small Size Conveyor Chain Conveyor Chain
Stainless steel, engineering plastic, or Needle bearings between the pins and
special surface-treated chain. The bushes almost eliminate pitch
ideal choice of chain in corrosive elongation. Ideal for applications
environments. requiring accurate positioning.
Tsubaki offers a wide range of customized Free Flow Chain is ideal for accumulating conveyors.
attachment chains for conveyors to match It allows the product to be stopped at any location
the application, equipment, environment, using an external stopper while the chain continues
and conveying conditions. to run. When an operation or function is complete,
the stopper is removed and conveyance continues.
4
Small Size Conveyor Chain
The logos, brand names, or product names in this catalog are trademarks or registered trademarks
of Tsubakimoto Chain Co. in Japan and other countries.
5
Free Flow Chain
Plus α Attachments・・・・・・・・・・・・・・・・・・・・・・・・・・・57
Accessories for Double Plus Chain ・・120
Special Specification Attachments ・・・・・・・・・・・・76
Engineering Manual
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・ ・
・・・
・・・
・・・
・・・
・・・
・・・
・88 Engineering Manual・・・・・・・・・・・・・・・145
Safety/Warranty・・・・・・・・・・・・・・・・・・・・・・・・・・158
Small Size Conveyor Chain Inquiry Sheet・・・159
Custom Attachment Chain Worksheet ・・・・160
6
Small Size Conveyor Chain
3.Wear between the bushes and the rollers will 8.When restrictions by law
cause interference between the link plates or guidelines exist in
and guide rails, increasing tension on the selecting chain, select the
chain. This may lead to an increase in motor
chain based on those laws
power consumption, or may cause chain
and guidelines, and on
breakage. This situation can be avoided by
proper lubrication or by using Lambda Chain allowable tension. Choose
or plastic roller chain. a chain with an ample
margin.
4.Excessive tension may cause chain break- 9.When link plate holes are
age. This can be avoided through proper enlarged or pin diameter
selection that anticipates the inertial force made smaller to make it
the chain will be subject to. easier to insert and
remove the pin, chain per-
formance may decrease
and cause accidents.
7
Features and Important Points of Conveyor Chains
1.Can move conveyed goods or materials with 1. No slippage is a strong advantage of con-
almost any shape or form. veyor chain, but consideration must be
2. Wide operational range, including conveyor given in selection when impact resistance is
length, transport direction, usage environ- considered.
ment, etc. 2. The mechanical nature
3. Can reliably convey goods or materials with of the chain engaging
no slippage. the sprocket will cause
4. Highly durable, highly efficient. speed variations.
Handling Precautions
Applying excessive
load in the direction
that the chain is
twisted will cause
torsion and lead to
a loss of accuracy.
8
Small Size Conveyor Chain
Construction
Double Pitch
Double Pitch Chain Construction
・Double Pitch Roller Chain has the same basic construction as standard roller chain, but chain pitch is twice as
long, and the chain has flat-shaped link plates with longer attachments.
・R rollers and S rollers are available, with usage depending on application. (See “Roller Type” on page 11.)
・Can be used with double pitch sprockets or RS Roller Chain sprockets (with S rollers, when the number of sprocket teeth is 30 or more).
・Ideal for applications where the conveying distance is relatively long or the speed is low.
Press Fit
Pin
Inner Link with Attachment
Bush
Roller
Press Fit
Press Fit
Inner Plate
Bush
Slip Fit
Cotter Pin
ink
etL
fs
Of
1. Plate 3. Bush
The plate bears the tension placed on The two ends of the bushes are inserted
the chain. Because the accuracy of the into the inner plate and function as
holes into which pins or bushes are fit bearings for the pins and rollers. They
affects chain quality, plates are are subject to complex forces through
manufactured with particular precision the various parts, and are finished to
and finished into tough plates with high specifications having high wear
fatigue strength and impact resistance. resistance.
4. Roller
Press Fit
Pin Inner Link with Attachment
Bush
Offset Pin
Roller
Press Fit
Press Fit Slip Fit
Bush
Slip Fit
Outer Plate
Slip Fit in
Slip Fit C ha
se
Ba
Connecting Plate
k
Spring Clip Lin
Cotter Pin ting
ec
nn
Co
ink
tL
ffse
O
6. Spring Clip/Cotter Pin The pitch, roller diameter, and inner width of
the inner link are considered the basic three
Spring clips and cotter pins prevent the
connecting plates from detaching and dimensions of a roller chain. When these
are important components to maintain dimensions are identical, a roller chain and
the intrinsic stre ngth of the chain. sprocket are dimensionally compatible.
Always install these parts.
Note:
7. Inner Link Slip Fit
The ends of the two bushes are inserted When the shafts and holes are fitted together,
into the inner plate to form the inner link. there is a continuous loose fit. This is a fit
Rollers are slip fit over the outside of the where the range of tolerance for the hole is
bushes.
larger than the range of tolerance for the shaft
(pin or bush).
8. Outer Link
Press Fit
The ends of the two pins are inserted When the shafts and holes are fitted together,
into the outer plate. The ends of the there is a continuous interferential fit. This is a
pins other than those on the connecting fit where the range of tolerance for the hole is
links are riveted in place to prevent
smaller than the range of tolerance for the
detachment. For Hollow Pin Chain and
Poly Steel Chain, they are inserted only. shaft (pin or bush).
10
Small Size Conveyor Chain
Connecting Parts
Plain CL
from detaching. See chart at right.
Double Pitch
2. Offset Links (symbol: OL)
1) An offset link is used when a strand of chain has Connecting Plate Connecting Plate
an odd number of links.
Attachment CL
2) Attachment offset links are not available.
Cotter Pin
Plain CL
Cotter Pin
Offset Pin Offset Pin
Attachment CL
Roller Type
1. R Roller 2. S Roller
The roller diameter is larger than the plate width, and The roller diameter is smaller than the plate width.
the roller is used in Double Pitch Chain. R rollers are Effectively reduces shock and wear when the chain
the most basic and feature high load carrying capacity engages the sprocket.
and low frictional resistance.
S Roller
R Roller
S Roller
11
Standard Attachments
1. A1, A2 Attachments 5. GNK1 Attachment
An A attachment has a bent link plate that extends out The GNK1 attachment designates a chain with a bolt hole
on one side of the chain, forming an L-shape. The drilled into the center of the link plates on both sides of
attachment comes with one or two bolt holes and is the chain. (Available only for S rollers on Double Pitch
designated as A1 or A2, respectively (A1 only for RS type). Chains.)
Chain Formation
Single strand with SA2
attachment every link Chains can be assembled with an attachment on every link
plate or at intervals of two or more links. However, placing
4. SK1, SK2 Attachments an attachment on an outside link at an interval of an even
In an SK attachment, the link plate is extended vertically number of links is convenient for maintenance purposes.
on both sides of the chain. The attachment comes Single strand with A2
with one or two bolt holes and is designated as SK1 or attachment every
SK2, respectively (SK1 only for RS type). second link
Plus α Attachments
Speedy Delivery Stock Designs
Tsubakimoto maintains a stock of parts with special Tsubakimoto has a portfolio of reliable designs with a track
dimensions and a proven track record of performance, record of success. Selecting from among these designs will
and can handle stock orders and quick deliveries. lead to better design efficiency for your application as a
• Speedy delivery service is ideal for situations in which whole. (See pages 63 to 75.)
standard dimension products do not fit exactly.
• Lube Free Lambda Chain is also available. (See pages 57 to 62.)
• Please contact a Tsubakimoto representative for details on
delivery.
12
Small Size Conveyor Chain
Selection Guide
Operating Temperature
Series Product Name Features, Applications Features
Range (。C) *6
Double Pitch Chain
RS Attachment Chain General uses Carbon steel
Standard Small
Additional RS Attachment Chains
Size Conveyor
RF Roller Chain Direct placement of materials on chain Plates are flat in shape
Chain
-10 to 150
BS Attachment Chain General uses Carbon steel
High Precision SS
Bearing Cage Chain Low-cost alternative to Bearing Bush Chain Needle cage between pin and bush
Conveyor
Needle bearings used in bearing -10 to 60
Chain Indexing Table Chain For high-precision positioning
area, side rollers, and guide rollers
Needle bearings used in
Mini Tact Chain For high-precision positioning of small work 10 to 40
bearing area
*1: Depending on your usage environment, you may need to multiply the allowable load by one of the factors listed on page 94, table 9 when selecting your chain.
*2: Operating temperature range of Plastic Roller Double Pitch Chain (SS) is –20°C to 80°C.
*3: Operating temperature range of Plastic Roller Double Pitch Chain, RP-SNP Low-Noise Series (SS) is –20°C to 80°C.
*4: Operating temperature range of Bearing Bush Chain (SS) is –10°C to 60°C.
*5: Wear elongation of Bearing Bush Chain (SS) is extremely small.
*6: Use a lubricant suited to the operating temperature. (See page 101, table 14.)
*7: LSC stainless steel chains have a –20°C to 100°C operating temperature range when using plastic rollers.
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Chain Size
Double Pitch Chain RS Attachment Chain
2040 2050 2060 2080 2100 2120 2160 25 35 40 50 60 80 100 120 140 160
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08B 10B 12B 16B
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08B 10B 12B 16B
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BC50S45 BC50D45 BC75S60 BC75D60 BC100S70 BC100D70 BC150S90 BC150D90
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BCM12.5-9 BCM15.0-9
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14
Small Size Conveyor Chain
How to Order
When ordering small size conveyor chain, specify chain size and material as well as chain length and the installation
position and configuration of attachments.
c d
15
Standard Small Size Conveyor Chain Plastic Roller Chain
RF2040R-1LA2 RF2040RP-SNP-SS-4LSK2
Chain size Chain size
Roller type (R or S) Roller type (R or S)
Attachment spacing (1L: attachment on every link) P: Plastic roller
Attachment type (A2: with A2 attachments)
SNP (enter "SNP" only for Low-Noise Series)
Chain specification Standard: No symbol
Nickel-plated: NP Stainless steel: SS
Attachment spacing (4L: attachment on every 4th link)
Attachment type (SK2: with SK2 attachments)
Lube Free Small Size Conveyor Chain Corrosion Resistant Small Size Conveyor Chain
RF2040R-LMC-NP-2LK2 RF2040R-NP-4LEP
Chain size Chain size
NP (enter "NP" only for nickel-plated)
Roller type (R or S)
NEP
Roller type (R or S) Chain specification Nickel-plated: NP Special surface treatment: NEP
Stainless steel: SS Hardened stainless steel: AS
Chain type: Lambda
with attachments Attachment spacing/type
Attachment spacing (2L: attachment on every 2nd link)
Attachment type (K2: with K2 attachments)
RF2040S-LMCX-2LK2 RF2040S-HP-NP
Chain size Chain size
Roller type (R or S) Roller type (S: S roller, R: R roller)
Chain type: X-Lambda Chain type: Hollow pin
with attachments Chain specification Standard: No symbol Nickel-plated: NP
Attachment spacing (2L: attachment on every 2nd link) Stainless steel: SS Lambda: LMC
Attachment type (K2: with K2 attachments) (LMC and SS combination not available)
16
Small Size Conveyor Chain
4. Attachment Spacing and Description
RS40 −1LA1
○LA1 A1-CL
○=1 A1-CL
1L 1L 1L 1L 1L A1 repeat
RS40 −2LA1
○LA1 A1-CL
○=2 A1-CL
2L 2L 2L A1 repeat
RS40 −2LA1RL
○LA1RL Plain CL
○=2 CL
1L 2L 2L 2L A1 repeat
RS40 −1L2LA1
○L △LA1 A1-CL
○=1、△=2 A1-CL
1L 2L 1L 2L 1L, 2L A1 repeat
17
Base Attachment Connecting
Chain Numbering Example Attachment Formation
Description Link (CL) Type
See note
RS40 −2L2L4LA1 CL
○L △L□LA1 Plain CL
○=2、△=2、□=4 2L 2L 4L
See note
RS40−2L3L1L4LA1 CL
○=2、△=3、□=1 ○L △L□L☆LA1 Plain CL
☆=4 2L 3L 1L 4L
2L 10L
See note
RS40 −2LEP ○LEP E1-CL E1-CL
○=2
2L 2L 2L 2L EP repeat
See note
RS40 −1L3LEP
○L △LEP Plain CL CL
○=1、△=3
2L 1L 3L 1L 3L 1L, 3L EP repeat
See note
RS40 −3LEP CL
○LEP Plain CL
○=3 1L 3L 3L 3L EP repeat
6L
Note: When attachment spacing is four links or more, attachments are provided on the chain beginning at the outer link following the connecting link (CL).
If there is no repeatability in the spacing of the attachments, please specify chain formation using the form on the back page.
18
Standard Small Size Conveyor Chain
■ Base Chain
S Roller Offset Link R Roller Offset Link
T
T
T
T
L1
L1
L
D
L
W
D
W
D
D
L2
L2
R1 R2
Small Size Conveyor Chain
Special
P P
P P
H
H
H
H
• Connecting links: RF2040 to RF2060 use spring clips. RF2080 and larger as well as chains with GNK1 attachments (all sizes) use cotter pins.
Base chain pins are riveted.
■ Attachments
Small Size Conveyor Chain
Lube Free
O K
L4
X
X2
C
X2
C
Small Size Conveyor Chain
Corrosion Resistant
G
T
P P
T
S
O N O N
K
X
X2
C
X2
C
O1 N T
C
X2
X
C
X2
X
XS
T
C1
T
S
P P P P
P P
Conveyor Chain
High Precision
N N
O1 N T
O K T O K T
Engineering Manual
XS
XS
XS
C1
C2
C2
P P
P P P P
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Also, the drawings show attachments added on every link.
Note: RS sprockets can be used with S rollers if the sprocket has more than 30 teeth.
A Double Pitch chain sprocket will be needed if the sprocket has fewer than 30 teeth.
Please refer to separate Tsubaki Drive Chain catalog for more information on RS sprockets.
19
Double Pitch
RS
■ Base Chain Dimensions
RF2050 31.75 10.16 19.05 9.53 5.09 10.30 12.0 22.6 2.0 15.0 0.84 1.30 96
RF2060 38.10 11.91 22.23 12.70 5.96 14.55 16.55 31.5 3.2 17.2 1.51 2.19 80
RF2120 76.20 22.23 44.45 25.40 11.11 26.95 30.55 59.0 5.6 34.4 5.08 8.13 40
RF2160 101.60 28.58 57.15 31.75 14.29 33.95 38.45 74.1 7.15 48.2 8.96 13.70 30
Tsubaki Pitch
Roller Type C C1 C2 K N O O1 S
Chain No. P'
RF2040 19.3 17.6 19.8 3.97 9.5 16.75 4.1 0.003 0.006 0.001
RF2050 24.2 22.0 24.6 5.09 11.9 21.0 5.1 0.006 0.012 0.002
RF2060 31.5 28.2 30.6 5.96 14.3 27.45 6.1 0.017 0.034 0.003
RF2080 40.7 36.6 40.5 7.94 19.1 35.5 8.1 0.032 0.064 0.007
RF2100 49.9 44.9 50.4 9.54 23.8 43.4 10.1 0.060 0.120 0.012
Conveyor Chain
High Precision
Chain Numbering
RF2040S-1LA1
20
Standard Small Size Conveyor Chain
RS
■ Base Chain
Small Size Conveyor Chain
Standard
Offset Link
L
Small Size Conveyor Chain
Special
• Connecting links: RS25 to RS60 use spring clips. RS80 and larger use cotter pins. Base chain pins are riveted.
■ Attachments
Small Size Conveyor Chain
Lube Free
O N O N P' P'
L3
φD
X2
X
X2
X
L4
C
C
C
Small Size Conveyor Chain
Corrosion Resistant
X2
X
T
P P
S
P P
O N T O N T
Conveyor Chain
High Precision
XS
XS
C1
C1
P P P P
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
Engineering Manual
Note: RS sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog for information on RS sprockets.
21
Double Pitch
RS
■ Base Chain Dimensions
Roller Dia. Width Between
RS35 9.525 ( 5.08) 4.78 1.25 9.0 7.8 3.59 5.85 6.85 13.5 0.33 320
RS40 12.70 7.92 7.95 1.5 12.0 10.4 3.97 8.25 9.95 18.2 0.64 240
RS50 15.875 10.16 9.53 2.0 15.0 13.0 5.09 10.3 12.0 22.6 1.04 192
Contact a
RS60 19.05 Tsubakimoto 11.91 12.70 2.4 18.1 15.6 5.96 12.85 14.75 28.2 1.53 160
representative
RS100 31.75 19.05 19.05 4.0 30.1 26.0 9.54 19.75 22.85 43.7 3.99 96
RS120 38.10 22.23 25.40 4.8 36.2 31.2 11.11 24.90 28.90 55.0 5.93 80
RS140 44.45 25.40 25.40 5.6 42.2 36.4 12.71 26.90 31.70 59.5 7.49 68
RS160 50.80 28.58 31.75 6.4 48.2 41.6 14.29 31.85 36.85 70.2 10.10 60
RS25 7.15 7.95 5.6 3.4 4.75 0.75 10.7 10.7 11.65 2.31 6.0 9.3 0.0003 0.0006 −
RS35 9.5 9.5 7.9 3.4 6.35 1.25 14.3 14.3 14.55 3.59 9.5 14.6 0.0008 0.0016 0.001
RS50 15.9 15.9 12.7 5.2 10.3 2.0 23.4 23.4 23.05 5.09 11.9 21.0 0.003 0.006 0.002
RS60 19.05 18.3 15.9 5.2 11.9 2.4 28.2 28.2 26.85 5.96 14.3 25.75 0.007 0.014 0.003
RS80 25.4 24.6 19.1 6.8 15.9 3.2 36.6 36.6 35.45 7.94 19.1 33.85 0.013 0.026 0.007
RS100 31.75 31.8 25.4 8.7 19.8 4.0 44.9 44.9 44.0 9.54 23.8 41.75 0.026 0.052 0.012
RS120 38.1 36.5 28.6 10.3 23.0 4.8 55.8 50.8 52.9 11.11 28.6 51.4 0.044 0.088 0.020
RS160 50.8 50.8 38.1 14.3 31.8 6.4 71.8 65.1 70.1 14.29 38.1 67.45 0.097 0.194 0.045
Note: Pin diameters for RS35 and RS35-LMC (Lambda) chain are different. The two cannot be combined.
Chain Numbering
RS40-1LA1
22
Standard Small Size Conveyor Chain
RS
■ Attachments
Small Size Conveyor Chain
Standard
O N NW
O KW
X
C
T
O N
X
C
T
XS
C1
S
T
Small Size Conveyor Chain
Special
C1
S
XS
S
KK1 Attachment SKK1 Attachment WSA1, WSA2 Attachments
O N
T
X
C
T
O N
NW
Small Size Conveyor Chain
Lube Free
O KW
C
XS
C1
T
XS
C1
S
C1
XS
S
NW
T
Small Size Conveyor Chain
Corrosion Resistant
O KW
NW
X
C
O KW
C
XS
C1
T
S
Small Size Conveyor Chain
Plus α
■ Attachment Dimensions
Tsubaki NW Additional Weight per Attachment kg
Pitch C C1 N O S T X XS NW (when on inner link; KW
Chain No. see Note 5 below) AA, SAA KK, SKK WA, WSA WK, WSK
RS40 12.70 12.7 12.7 9.5 4.5 8.0 1.5 17.8 17.4 23.0 24.7 9.5 0.003 0.006 0.003 0.006
RS50 15.875 15.9 15.9 12.7 5.5 10.3 2.0 23.4 23.05 28.8 30.9 11.9 0.006 0.012 0.007 0.014
RS60 19.05 19.05 18.3 15.9 6.6 11.9 2.4 28.2 26.85 34.6 37.2 14.3 0.011 0.022 0.012 0.024
Conveyor Chain
High Precision
RS80 25.40 25.4 24.6 19.1 9.0 15.9 3.2 36.6 35.45 46.1 49.5 19.1 0.023 0.046 0.028 0.056
RS100 31.75 31.75 31.8 25.4 11.0 19.8 4.0 44.9 44.0 57.7 61.9 23.8 0.048 0.096 0.055 0.110
Note: 1. Base chain dimensions are the same as those of RS Attachment Chain.
2. Connecting links: RS40 to RS60 use spring clips. RS80 and RS100 use cotter pins.
3. Check sprocket hub dimensions to ensure that attachments AA, KK, SAA, and SKK will not make contact with the hub.
4. Check clearances between AA and KK attachments to ensure that no contact occurs on curved sections of the conveyor path.
5. In the table above, NW (when on inner link) refers to the case when attachments are provided on inner links.
Engineering Manual
Chain Numbering
RS80-1LAA1
23
Standard Small Size Conveyor Chain
RF Roller Chain
RF Roller Chain is identical to RS Attachment Chain except that the link plates have flattened sides to allow conveyed materials to be
Double Pitch
placed directly on the chain.
RS
■ Base Chain
T
L1
W
R
D
L2
• Connecting links: RF35 to RF60 use spring clips. RF80 and larger use cotter pins. • Offset links are not available.
RF40 12.70 7.92 7.95 1.5 12.0 3.97 8.25 9.95 2.65{ 270} 0.74 240
RF50 15.875 10.16 9.53 2.0 15.0 5.09 10.3 12.0 4.31{ 440} 1.22 192
RF60 19.05 11.91 12.70 2.4 18.1 5.96 12.85 14.75 6.28{ 640} 1.78 160
RF80 25.40 15.88 15.88 3.2 24.1 7.94 16.25 19.25 10.7{ 1090} 3.09 120
RF100 31.75 19.05 19.05 4.0 28.6 9.54 19.75 22.85 17.1{ 1740} 4.43 96
RF120 38.10 22.23 25.40 4.8 34.4 11.11 24.9 28.9 23.9{ 2440} 6.49 80
Chain Numbering
Chain size
■ Stainless steel and Lambda chains are also available. Please consult a Tsubakimoto representative for more information.
■ RS sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog for information on RS sprockets.
Conveyor Chain
High Precision
Engineering Manual
24
Standard Small Size Conveyor Chain
BS Attachment Chain
BS Attachment Chain conforms to ISO 606 "B" series standards. The dimensions are fully interchangeable with existing BS chains used in
Double Pitch
equipment manufactured in Europe, without the need to replace sprockets.
RS
■ Base Chain
Small Size Conveyor Chain
Standard
Offset Link
T1
T2
L1
φR
W
φD
L
L2
Small Size Conveyor Chain
Special
H
h
P P
■ Attachments
Small Size Conveyor Chain
Lube Free
25
Double Pitch
RS
■ Base Chain Dimensions
RS08B 11.9 12.7 11.4 4.2 8.9 19.05 17.15 19.3 0.002 0.004
RS10B 15.9 15.9 12.7 5.0 10.2 22.25 20.6 22.9 0.003 0.006
RS12B 19.05 22.2 16.5 7.1 13.5 29.85 27.8 32.05 0.006 0.012
for details.
Contact a
RS10B 15.9 16.6 30.0 5.0 10.2 22.85 23.6 15.9 5.08 11.9 20.25 0.006 0.012 0.002
RS12B 17.45 17.6 34.8 5.5 11.4 25.65 25.75 19.1 5.72 14.3 24.1 0.009 0.018 0.003
■ Sprockets
Use BS Roller Chain (ISO B Series) sprockets (made-to-order item).
■ Chain Selection
Please contact a Tsubakimoto representative regarding chain selection.
■ Special Orders
Tsubaki can manufacture special attachments and special extended pins, as well as RF06B, RS20B, and
Engineering Manual
RS24B Attachment Chain having dimensions other than those given above. Please inquire for details.
Chain Numbering
RS08B-1LA1
Note: Stainless steel and Lambda chains are also available. Please consult a Tsubakimoto representative for more information.
26
Special Small Size Conveyor Chain
3. It is easy to replace attachments, do maintenance, or adjust attachment spacing even while the chain is installed on equipment.
Double Pitch
Hollow Pin Double Pitch Chain
■ Base Chain
S Roller (Bush Type) Offset Link R Roller Offset Link
Small Size Conveyor Chain
Special
T
T
T
T
L
L1
L1
2L1
2L1
φB φR
W
W
φE
L
L
φE φD φD
L2
L2
φF φF
H
H
H
H
P P P P P P
Roller Type
Bush Roller Width Between Plate Pin Offset Pin Approx. Mass kg/m No. of
Tsubaki Pitch
Dia. Dia. Inner Link Plates Thickness Width Outer Dia. Inner Dia. Length Bush R Links
Chain No. P L1 L2
B R W T H E F (min.) L Type Roller per Unit
RF2040-HP 25.40 7.92 15.88 7.95 1.5 12.0 5.68 4.00 8.00 9.50 19.1 0.46 0.82 120
RF2050-HP S 31.75 10.16 19.05 9.53 2.0 15.0 7.22 5.12 10.05 11.65 23.4 0.75 1.21 96
・
RF2060-HP 38.10 11.91 22.23 12.70 2.4 17.2 8.38 5.99 12.55 14.25 28.7 1.38 2.06 80
R
RF2080-HP 50.80 15.88 28.58 15.88 3.2 23.0 11.375 8.02 16.25 17.80 35.7 1.80 2.81 60
Chain strength: Please see page 92.
Small Size Conveyor Chain
Corrosion Resistant
RS
Hollow Pin RS Chain
■ Base Chain
Small Size Conveyor Chain
Plus α
Offset Link
T
T
L1
2L1
W
E
L2
B F
H
P P P
Connecting Link
Conveyor Chain
High Precision
RS80-HP 25.40 15.88 15.88 3.2 24.1 11.375 8.02 16.25 17.80 35.7 2.15 120
Chain strength: Please see page 92.
■ Operating Temperature Range: -10˚C to 150˚C
Use a lubricant suited to the operating temperature. (See page 101, table 14.)
Chain Numbering
RF2040S-HP-NP RS40-HP-NP
Chain size Chain size
Chain specification Chain specification
Roller type (S: S roller, R: R roller) Chain type: Hollow pin
Standard: No symbol Standard: No symbol
Chain type: Hollow pin
27 Nickel-plated: NP Nickel-plated: NP
Special Small Size Conveyor Chain
Double Pitch
Curved Double Pitch Chain
T
X2
otherwise specified.
C
L1
φR
W
φD
Chain Numbering
L2
Min. Radius r
RF2040S-CU-1LA2
■ Attachment Dimensions
Tsubaki A1, K1, A2, K2 Attachments Additional Weight per Attachment kg
Chain No. C K N O S X X2 A K
RF2040-CU 12.7 9.5 19.1 3.6 9.1 19.5 17.6 0.03 0.06
RS
Curved RS Attachment Chain
■ Base Chain and Attachments
X2
T
C
L1
φR
W
φD
Chain Numbering
L2
Min. Radius r
RS80-CU-1LA1
S
■ Attachment Dimensions
Tsubaki A1, K1 Attachments Additional Weight per Attachment kg
Chain No. C N O S X X2 A K
RS40-CU 12.7 9.5 3.6 8.0 18.0 17.8 0.002 0.004
RS50-CU 15.9 12.7 5.2 10.3 23.7 23.4 0.003 0.006
RS60-CU 19.05 15.9 5.2 11.9 28.5 28.2 0.007 0.014
RS80-CU 25.4 19.1 6.8 15.9 37.1 36.6 0.013 0.026
RS
Tsubaki is a pioneer in the industry, being the first to develop a chain that uses special oil-impregnated bushes. Since first being
introduced in 1988, Lambda Chain has gained an outstanding reputation in a variety of industries and applications. It is capable of
Small Size Conveyor Chain
Standard
meeting a wide range of customer needs for long life in a lubrication-free environment, resulting in a reduction in overall long-term costs.
● Long life without additional lubrication... Special oil-impregnated bushes provide long service life.
● Interchangeability... Compatible with Standard Small Size Conveyor Chain.
● Operating temperature range... -10°C to 150°C
● More than 14 times the wear elongation life of RS Roller Chain.
(RS80-LMC and RS100-LMC have seven times and RS35-LMC has five times the life of RS Roller Chain.)
■ Basic Construction
0.5
Wear Elongation (%)
Roller
Lambda Hollow Pin Double Pitch Chain, Lambda Hollow Pin RS Chain
Hollow Pin Chain with all the features of Lambda Chain.
(Special oil-impregnated sintered bushes are used on hollow
pin bushes.)
Engineering Manual
29
Lube Free Small Size Conveyor Chain
Long Life Lambda Chain (X-Λ® [X-Lambda])
Double Pitch
RS
The inclusion of an oil-impregnated felt seal in the construction of X-Λ® (X-Lambda) Chain significantly improves the anti-wear performance
of standard Lambda Chain. Ideal for environments where extended replacement intervals are required when using lube-free chain.
Lambda Chain
Wear Elongation (%)
Felt Seal
Roller
X-Lambda
89.4%
lubrication and has a long wear life. It is extremely effective in reduction in
reducing greenhouse gas emissions. CO2
emissions*
* CO2 emissions comparing RS80-LMD-1 Lambda Chain and RS80-1 Roller Chain
Life Cycle Assessment (LCA) is a tool for the systematic evaluation of the environmental aspects of a
LCA (Life Cycle Assessment) product through all stages of its life cycle, from raw materials to waste management including recycling
and final disposal.
30
Lube Free Small Size Conveyor Chain
Double Pitch
Lambda Chain KF Series
RS
Lambda Chain KF Series uses special bushes impregnated with a lubricant that does not deteriorate or disperse at high temperatures to
deliver “lube-free” operation and long service life in high-temperature environments where maintenance is difficult.
Small Size Conveyor Chain
Standard
Lambda Chain
Lambda
Chain
KF Series
Small Size Conveyor Chain
Lube Free
In-House Test
0
Operating Time
Chain Numbering
Small Size Conveyor Chain
Corrosion Resistant
RF2040S-LMC-KF-1L A2 RS40-LMC-KF-2L K1
Chain size Attachment type Chain size Attachment type
Roller type Attachment spacing Chain type: Attachment spacing
(S roller, R roller) Lambda KF Attachment Chain
Chain type: Lambda KF Attachment Chain
contaminate food. Also, in non-food applications, appropriately cover the chain or contact a Tsubakimoto representative about
chain selection if using in environments where coating flakes or wear dust present problems.
Though nickel is not subject to the Japan Food Sanitation Law or the Industrial Safety and Health Law, plating on sliding parts
can peel.
2. Do not use Lambda Chain where there is the possibility of exposure to chemicals, water, or cleaning/degreasing vapors.
Conveyor Chain
High Precision Engineering Manual
31
Tsubaki Lube-Free Lambda Chain
Keeps your application running clean
No product contamination
Reduces downtime and maintenance costs
Application Areas
Food and Beverage, Packaging, Printing, Personal Care,
Electronic Appliances, Automotive, Lumber, Textile, Lighting
… and More!
32
Lube Free Small Size Conveyor Chain
T
T
T
T
L1
L1
L
D
L
W
D
W
D
D
L2
L2
R1 R2
P P
P P
H
H
H
H
P Connecting Link P
Connecting Link
• Connecting links: RF2040-LMC to RF2060-LMC use spring clips. RF2080-LMC and RF2100-LMC as well as chains with GNK1 attachments
(all sizes) use cotter pins. Base chain pins are riveted.
Small Size Conveyor Chain
Special
■ Attachments
X2
X2
C
C
X
X
X2
X2
C
C
X2
X2
X
X
T
T
T
T
S
S
S
P P P P P P P P
Small Size Conveyor Chain
Corrosion Resistant
P' P'
φD
L3
L4
N
Small Size Conveyor Chain
Plus α
O1 N T O K T
XS
XS
C1
C2
P P
P P
• Pin end diameter on EP attachments is slightly
P P
larger.
• Actual dimension P' may differ from P.
Please contact a Tsubakimoto representative
for details.
Conveyor Chain
High Precision
N
O1 N T O K T
G
Engineering Manual
XS
XS
C1
C2
P P
R roller type not available.
P P P P
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Also, the drawings show attachments added on every link.
Note: RS sprockets can be used with S rollers if the sprocket has more than 30 teeth.
A Double Pitch chain sprocket will be needed if the sprocket has fewer than 30 teeth.
Please refer to separate Tsubaki Drive Chain catalog for more information on RS sprockets.
33
Lambda Double Pitch Chain
■ Base Chain Dimensions Double Pitch
■ Attachment Dimensions
Attachment
Tsubaki Chain No.
RF2040-LMC 12.7 11.1 13.6 9.5 19.1 3.6 5.2 9.1 1.5 19.3 17.6 19.8 3.97 9.5 16.75 4.1
RF2050-LMC 15.9 14.3 15.9 11.9 23.8 5.2 6.8 11.1 2.0 24.2 22.0 24.6 5.09 11.9 21.0 5.1
RF2060-LMC 21.45 17.5 19.1 14.3 28.6 5.2 8.7 14.7 3.2 31.5 28.2 30.6 5.96 14.3 27.45 6.1
RF2080-LMC 27.8 22.2 25.4 19.1 38.1 6.8 10.3 19.1 4.0 40.7 36.6 40.5 7.94 19.1 35.5 8.1
RF2100-LMC 33.35 28.6 31.8 23.8 47.6 8.7 14.3 23.4 4.8 49.9 44.9 50.4 9.54 23.8 43.4 10.1
Chain Numbering
RF2040S-LMC-NP-1LK2
Chain type
LMC: Lambda Attachment Chain
LMC-KF: Lambda KF Attachment Chain
Offset links for Lambda KF Chain are made-to-order. Please contact a Tsubakimoto representative for more information.
Engineering Manual
34
Lube Free Small Size Conveyor Chain
S Roller R Roller
RS
T
T
T
T
Small Size Conveyor Chain
Standard
L1
L1
W
W
φD φD
L2
L2
φR1 φR2
P P P P
H
H
• Connecting links: RF2040-LMCX to RF2060-LMCX use spring clips. RF2080-LMCX and RF2100-LMCX use cotter pins.
Small Size Conveyor Chain
Special
■ Attachments
N N
O N O O
K
Small Size Conveyor Chain
Lube Free
X2
X
X2
X
X2
C
CC
X2
X
T
T
S
S
S
Small Size Conveyor Chain
Corrosion Resistant
P P P P P P
XS
XS
X2
C1
C2
CC
X2
P P P P
X
T
S
Conveyor Chain
High Precision
P P
XS
XS
C1
C2
P P P P
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Also, the drawings show attachments added on every link.
• When attachments are to be installed on each even-numbered link, they will be installed on the inner link. Please specify when they must be
installed on the outer link.
Note: RS sprockets can be used with S rollers if the sprocket has more than 30 teeth.
Please refer to separate Tsubaki Drive Chain catalog for more information on RS sprockets.
35
■ Base Chain Dimensions Double Pitch
RF2050-LMCX 31.75 9.53 10.16 19.05 5.09 11.0 12.7 2.0 15.0 4.31 { 440}
S
RF2060-LMCX ・ 38.10 12.70 11.91 22.23 5.96 15.25 17.15 3.2 17.2 6.28 { 640}
R
RF2080-LMCX 50.80 15.88 15.88 28.58 7.94 19.15 21.75 4.0 23.0 10.7 {1090}
RF2100-LMCX 63.50 19.05 19.05 39.69 9.54 22.6 25.3 4.8 28.6 17.1 {1740}
■ Attachment Dimensions
RF2050-LMCX 15.9 14.3 15.9 11.9 23.8 5.2 6.8 11.1 2.0 24.85 22.0 24.6 0.84 1.30 0.006 0.012 96
RF2060-LMCX 21.45 17.5 19.1 14.3 28.6 5.2 8.7 14.7 3.2 32.4 28.2 30.6 1.51 2.19 0.017 0.034 80
RF2080-LMCX 27.8 22.2 25.4 19.1 38.1 6.8 10.3 19.1 4.0 41.6 36.6 40.5 2.43 3.54 0.032 0.064 60
■ Due to the felt seals, X-Lambda chain pin length is slightly longer than that on standard attachment chain. The X
dimension is longer on X-Lambda chain attachments than on standard attachments. Please check that there will be
■ Uses an oil-impregnated felt seal, causing more oil to stick to the surface of the chain when compared to Lambda
Chain.
■ See page 40 for instructions on handling connecting links. Note that the shape of the felt seal is round and differs
from the felt seals on RS Chain. Four felt seals are installed on each connecting link.
Chain Numbering
RF2040S-LMCX-1LK2
Attachment type
Chain size Attachment spacing
Conveyor Chain
High Precision
36
Lube Free Small Size Conveyor Chain
RS
Offset Link
T
Small Size Conveyor Chain
Standard
L1
L
φR
φD
L2
Small Size Conveyor Chain
Special
H
h
P P
• Connecting links: RS35-LMC to RS60-LMC use spring clips. RS80-LMC and RS100-LMC use cotter pins.
Base chain pins are riveted.
Small Size Conveyor Chain
Lube Free
■ Attachments
O N O N P' P'
Small Size Conveyor Chain
Corrosion Resistant
L3
φD
X
X
X2
X2
L4
C
T
W
φD φD φR
W
C
X2
X
φR
φR
T
T
H
H
S
P P
P P
P P
Small Size Conveyor Chain
Plus α
T
W
φR
W
φD φD φR
Conveyor Chain
High Precision
O N T O N T
XS
XS
C1
C1
H
P P P P
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
Engineering Manual
37
Lambda RS® Attachment Chain
■ Base Chain Dimensions Double Pitch
Width Between Roller Dia. Pin Plate Max. Allowable Approx. No. of
Tsubaki Pitch P' Inner Link Plates (Bush Dia.) Thickness Width Width Load Mass Links per
Chain No. P Dia. D L1 L2 L RS
W R T H h kN {kgf} kg/m Unit
RS35-LMC 9.525 4.78 (5.08) 3.00 5.85 6.85 13.5 1.25 9.0 7.8 1.52{ 155} 0.33 320
RS50-LMC 15.875 9.53 10.16 5.09 10.3 12.0 22.6 2.0 15.0 13.0 4.31{ 440} 1.04 192
RS60-LMC 19.05 12.70 11.91 5.96 12.85 14.75 28.2 2.4 18.1 15.6 6.28{ 640} 1.53 160
RS80-LMC 25.40 15.88 15.88 7.94 16.25 19.25 36.6 3.2 24.1 20.8 10.7 {1090} 2.66 120
RS100-LMC 31.75 19.05 19.05 9.54 19.75 22.85 43.7 4.0 30.1 26.0 17.1 {1740} 3.99 96
■ Attachment Dimensions
RS35-LMC 9.5 9.5 7.9 3.4 6.35 14.3 14.3 14.55 9.5 14.6 0.0008 0.0016 0.0008
RS40-LMC 12.7 12.7 9.5 3.6 8.0 17.8 17.8 17.40 9.5 16.75 0.002 0.004 0.001
RS50-LMC 15.9 15.9 12.7 5.2 10.3 23.4 23.4 23.05 11.9 21.0 0.003 0.006 0.002
RS60-LMC 19.05 18.3 15.9 5.2 11.9 28.2 28.2 26.85 14.3 25.75 0.007 0.014 0.003
RS100-LMC 31.75 31.8 25.4 8.7 19.8 44.9 44.9 44.0 23.8 41.75 0.026 0.052 0.012
Note: 1. Pin diameters for Lambda RS35-LMC and Standard RS35 are different and therefore they cannot be connected together.
2. RS35-LMC has no rollers.
3. Dimension D of RS35-LMC EP attachment is 3.0 mm diameter and is smaller than that of Standard RS35.
4. Dimension O is slightly smaller on NEP chains.
Chain Numbering
RS40-LMC-NP-1LSA1
Attachment type
Chain size
Attachment spacing
Chain type Surface treatment
38
Lube Free Small Size Conveyor Chain
RS
T
Small Size Conveyor Chain
Standard
L1
W
R
D
L2
Small Size Conveyor Chain
Special
H
h
P P
• Connecting links: RS40-LMCX to RS60-LMCX use spring clips. RS80-LMCX and RS100-LMCX use cotter pins. Base chain pins are riveted.
• Offset links are not available.
Small Size Conveyor Chain
Lube Free
Attachments
A1 Attachment K1 Attachment
Small Size Conveyor Chain
Corrosion Resistant
W
C
Small Size Conveyor Chain
Plus α
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• Drawings show attachments added on every link.
• When attachments are to be installed on each even-numbered link, they will be installed on the inner link. Please specify when they must be
installed on the outer link.
Note: RS sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog for information on RS sprockets.
39
Base Chain Dimensions Double Pitch
RS50-LMCX 15.875 9.53 10.16 5.09 11.0 12.7 2.0 15.0 13.0 4.31{ 440} 1.04 192
RS60-LMCX 19.05 12.70 11.91 5.96 13.7 15.6 2.4 18.1 15.6 6.28{ 640} 1.53 160
RS80-LMCX 25.40 15.88 15.88 7.94 17.1 20.1 3.2 24.1 20.8 10.7 {1090} 2.69 120
RS100-LMCX 31.75 19.05 19.05 9.54 20.6 23.6 4.0 30.1 26.0 17.1 {1740} 4.02 96
Attachment Dimensions
RS40-LMCX 12.7 12.7 9.5 3.6 8.0 18.40 17.8 17.40 0.002 0.004
RS50-LMCX 15.9 15.9 12.7 5.2 10.3 24.10 23.4 23.05 0.003 0.006
RS60-LMCX 19.05 18.3 15.9 5.2 11.9 29.05 28.2 26.85 0.007 0.014
RS80-LMCX 25.4 24.6 19.1 6.8 15.9 37.5 36.6 35.45 0.013 0.026
Due to the felt seals, X-Lambda chain pin length is slightly longer than that on standard attachment chain. The X
dimension is longer on X-Lambda chain attachments than on standard attachments. Please check that there will be
no interference with equipment.
impregnated with oil. Be careful to ensure that oil is not squeezed out.
Felt Seal
Uses an oil-impregnated felt seal, causing more oil to stick to the surface of
Felt Seal
the chain when compared to Lambda Chain.
40
Lube Free Small Size Conveyor Chain
RS
Offset Link
T1
T2
Small Size Conveyor Chain
Standard
L1
φR
W
φD
L
L2
H
h
P P
Small Size Conveyor Chain
Special
■ Attachments
41
■ Base Chain Dimensions Double Pitch
Plate
Width
Tsubaki Pitch Roller Dia. Between Inner Pin Dia.
P' Thickness Thickness Width Width RS
Chain No. P R Link Plates D
W T2 T1 H h
■ Attachment Dimensions
Additional Weight
Tsubaki A1, SA1, K1, SK1 Attachments
per Attachment kg
Chain No.
C C1 N O S X X2 XS A, SA K, SK
■ Chain Selection: Please inquire for chain selection. attachment dimensions before ordering.
Chain Numbering
RS08B-LM-1LA1
Attachment type
Chain size
Engineering Manual
Attachment spacing
Chain type
LM: Lambda Chain
42
Lube Free Small Size Conveyor Chain
T
RS
T
Small Size Conveyor Chain
Standard
L1
W
R
D
L2
Small Size Conveyor Chain
Special
H
P P
• Connecting links: RF35-LMC to RF60-LMC use spring clips. RS80-LMC and larger use cotter pins. Base chain pins are riveted.
• Offset links are not available.
Small Size Conveyor Chain
Lube Free
RF40-LMC 12.70 7.92 7.95 1.5 12.0 3.97 8.25 9.95 2.65{ 270} 0.74 240
RF50-LMC 15.875 10.16 9.53 2.0 15.0 5.09 10.3 12.0 4.31{ 440} 1.22 192
RF60-LMC 19.05 11.91 12.70 2.4 18.1 5.96 12.85 14.75 6.28{ 640} 1.78 160
RF80-LMC 25.40 15.88 15.88 3.2 24.1 7.94 16.25 19.25 10.7 {1090} 3.09 120
RF100-LMC 31.75 19.05 19.05 4.0 28.6 9.54 19.75 22.85 17.1 {1740} 4.43 96
Note: 1. Pin diameters for RS35 and RS35-LMC are different. The two cannot be connected.
2. Roller diameter R (in parentheses) for RF35-LMC is the bush diameter.
Small Size Conveyor Chain
Plus α
Chain Numbering
RF40-LMC
Conveyor Chain
High Precision
43
Lube Free Small Size Conveyor Chain
Base Chain RS
T
T
T
T
L
L1
L1
2L1
2L1
B R
W
W
E
L
E D D
L2
L2
F F
H
H
H
H
P P P P P P
2L1
W
E
L2
B F
H
P P P
Connecting Link
Double Pitch… Double Pitch sprockets can be used. RS Roller Chain sprockets can be used provided that the
sprockets are of the S roller type and have 30 or more teeth.
RS Chain…….. RS Roller Chain sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog
for information on RS sprockets.
Chain Numbering
Engineering Manual
RF2040S-LMC-HP RS40-LMC-HP
Chain size Roller type: Chain type Chain type
S: S roller Lambda Hollow Pin Chain Chain size Lambda Hollow Pin Chain
R: R roller
44
Lube Free Small Size Conveyor Chain
Lambda Chain.
Chain with triangle attachments for Chain with tray attachments Chain with V-shaped attachments
conveying bar-type objects for conveying small boxes for conveying pipes
45
Direct Loading Bent Attachment Chain
This chain is designed to allow
pallets, cardboard boxes, plastic
containers, etc., to be placed
Chain for conveyor with slats with holes Hollow Pin Chain for wire mesh Round bar attachment
(Chain center and slats are at the same level) conveyor with guide rollers bush chain
details, see page 96: “Corrosion Resistance Guide for Corrosion Resistant Chains and Sprockets.”
NS Series
Small Size Conveyor Chain
Special
316 stainless steel (spring clips are 301 stainless steel and cotter pins are 304 stainless steel)
1. Used for applications that require higher corrosion resistance than SS chains.
2. Can be used in water and special atmospheres that are acidic or alkaline, and at low and high temperatures (–20°C to 400°C).
3. Non-magnetic except for spring clips.
LSC Series 304 stainless steel + special engineering plastic sleeve between pin and bush
1. Ideal for when a longer-life stainless steel chain is need (longer than with SS chain). Has 4 times the wear life of SS chain (in-house
testing comparison).
Small Size Conveyor Chain
Corrosion Resistant
2. Operating temperature range: -20°C to 100°C (-20°C to 80°C when using plastic rollers).
3. Marginally magnetic due only to the cold-forging process.
Caution *1: Certain chemicals at some concentrations will cause corrosion even though these chains are made of stainless steel.
Double Pitch RS
Surface-Treated Attachment Chain
Small Size Conveyor Chain
Plus α
A surface treatment has been applied to standard small size conveyor chain for improved corrosion resistance.
Double Pitch and RS Attachment Chains are available.
1. Nickel plating not only improves appearance but also adds a small degree of corrosion resistance.
Therefore, can be used in applications where there is exposure to water.
2. Operating temperature range: –10°C to 150°C.
Conveyor Chain
High Precision
NEP Series*2 Special surface treatment on steel (all components heat-treated steel)
1. Highest level of corrosion resistance among various plated and surface-treated chains. Can be used outdoors or in environments
involving exposure to seawater.
2. Next-generation chain that uses no toxic substances such as hexavalent chromium, reducing the impact on the environment.
3. Operating temperature range: –10°C to 150°C.
Engineering Manual
Caution *2: Do not use Corrosion Resistant Chain if the chain will come in direct contact with food or where coating flakes or wear dust
can contaminate food. Also, in non-food applications, appropriately cover the chain or contact a Tsubakimoto
representative about chain selection if using in environments where coating flakes or wear dust present problems.
Though nickel is not subject to the Japan Food Sanitation Law or the Industrial Safety and Health Law, plating on sliding
parts can peel.
47
RS
Poly Steel Attachment Chain Double Pitch
The combination of polyacetal inner links and 304 stainless steel pins and outer link plates effectively incorporates the advantages of RS
Operating Time
Standard Series Engineering plastic rollers (polyacetal) on steel base chain (heat-treated)
LSC Series Special engineering plastic sleeve used between pin and bush on SS chain.
1. Ideal for when a longer-life stainless steel chain is need (longer than with SS chain).
2. Operating temperature range: -20°C to 80°C (-20°C to 80°C when using plastic rollers).
3. Marginally magnetic due only to the cold-forging process.
Conveyor Chain
High Precision
Double Pitch
Heat-Resistant Plastic Roller Double Pitch Chain
1. Excellent heat, chemical, and fire resistance. Conforms to the Japan Food Sanitation Law.
2. Operating temperature range: –20°C to 180°C.
3. Super engineering plastic roller color: Black.
4. Base chain is only available in SS series.
Engineering Manual
Double Pitch
Low-Noise Plastic Roller Double Pitch Chain
1. Special engineering plastic rollers emit even less noise (–7 dB quieter) than standard engineering plastic rollers.
2. Operating temperature range: –10°C to 80°C (standard and NP series), –20°C to 80°C (SS series).
3. Special engineering plastic roller color: Light cream.
4. Base chain is available in standard, NP, and SS series.
48
Corrosion Resistant Small Size Conveyor Chain
T
T
T
T
L1
L1
L
D
L
W
Small Size Conveyor Chain
Standard
W
D
D
L2
L2
R1 R2
P P
P P
H
H
H
H
• Connecting links: RF2040 to RF2060 use spring clips. RF2080 and larger as well as chains with GNK1 attachments (all sizes) use cotter pins.
Base chain pins are riveted.
• Offset links for Stainless Steel Double Pitch Chain and Plastic Roller Double Pitch Chain (SS specification) are secured by cotter pins on both sides.
Small Size Conveyor Chain
Special
• NS chains use a cotter pin on the connecting link regardless of size. Please contact a Tsubakimoto representative if a clip is needed.
• Cotter pins are used on both sides of the offset link for stainless steel Double Pitch chain and plastic roller Double Pitch chain (SS specifications).
■ Attachments
P' P'
N R roller type not available.
O N
O K D
L3
L4
X
X2
C
X2
X
G
T
P P
S
P P
P P
chains is slightly larger. P P
• Actual dimension P' may differ from P.
Please contact a Tsubakimoto
representative for details.
C
Small Size Conveyor Chain
Plus α
X2
C
O1 N T
C
X2
X
C
X2
X
XS
C1
T
T
S
P P
P P
P P
N N
O1 N T
O K T O K T
XS
XS
XS
Engineering Manual
C1
C2
C2
P P
P P P P
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• Drawings show attachments added on every link.
Note: RS sprockets can be used with S rollers if the sprocket has more than 30 teeth.
A Double Pitch chain sprocket will be needed if the sprocket has fewer than 30 teeth.
Please refer to separate Tsubaki Drive Chain catalog for more information on RS sprockets.
49
Double Pitch Chain
Note: For sizes of Stainless Steel Double Pitch Chain, Surface-Treated Double Pitch Chain, and Plastic Roller Double Double Pitch
Pitch Chain, refer to "Selection Guide" on pages 13 and 14.
Width Between
No. of
Tsubaki Pitch Offset Pin Links
Plastic
Chain No. P Length Steel per
S Roller R Roller Dia. L1 L2 Thickness Width Roller
D L T H Unit
R1 R2
S Roller R Roller R Roller
RF2040 25.40 7.92 15.88 7.95 3.97 8.25 9.95 18.2〈18.6〉 1.5 12.0 0.51 0.87 0.52 120
RF2050 31.75 10.16 19.05 9.53 5.09 10.30 12.0 22.6〈23.9〉 2.0 15.0 0.84 1.30 0.83 96
RF2060 38.10 11.91 22.23 12.70 5.96 14.55 16.55 31.5〈32.8〉 3.2 17.2 1.51 2.19 1.48 80
S
RF2120 76.20 22.23 44.45 25.40 11.11 26.95〈28.05〉30.55〈31.75〉 59.0〈63.5〉 5.6 〈6.0〉 34.4 5.08〈5.37〉 8.13〈 8.42〉 − 40
RF2160 101.60 28.58 57.15 31.75 14.29 33.95〈35.70〉38.45〈41.10〉 74.1〈81.3〉 7.15〈8.0〉 48.2 8.96〈9.84〉13.70〈14.58〉 − 30
Note: Figures inside < > are for stainless steel chain. Chain strength: Please see pages 91 and 92.
RF2050 24.2 22.0 24.6 5.09 11.9 21.0 5.1 0.006 0.012 0.002
RF2060 31.5 28.2 30.6 5.96 14.3 27.45 6.1 0.017 0.034 0.003
RF2080 40.7 36.6 40.5 7.94 19.1 35.5 8.1 0.032 0.064 0.007
RF2100 49.9 44.9 50.4 9.54 23.8 43.4 10.1 0.060〈0.063〉 0.120〈0.126〉 0.012
Note: 1. Dimensions O and O1 are slightly smaller on NEP chains. 2. Figures inside < > are for stainless steel chain.
3. SS and NS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain will
contact water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on lubricated
(including water lubricated) conditions.
Chain Numbering
RF2040S-SS-1LK2
Engineering Manual
50
Corrosion Resistant Small Size Conveyor Chain
RS
Offset Link
T
Small Size Conveyor Chain
Standard
T
L1
φD φR
L
L2
W
h
H
Small Size Conveyor Chain
Special
P P
• Connecting links: RS25 to RS60 use spring clips. RS80 and larger use cotter pins. Base chain pins are riveted.
• Offset links for Stainless Steel RS Attachment Chain are secured by cotter pins on both sides.
• NS chains use a cotter pin on the connecting link regardless of size. Please contact a Tsubakimoto representative if a clip is needed.
• Cotter pins are used on both sides of the offset links on RS stainless steel attachment chain.
• The offset link for RS25 is double pitch.
Small Size Conveyor Chain
Lube Free
■ Attachments
L3
D
L4
X
X
X2
X2
C
C
C
X2
X
T
T
Small Size Conveyor Chain
Plus α
P P
S
P P
• Pin end diameter on surface-treated
chains is slightly larger.
P P • Actual dimension P' may differ from P.
Please contact a Tsubakimoto
representative for details.
O N T O N T
Engineering Manual
XS
XS
C1
C1
P P P P
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• Drawings show attachments added on every link.
Note: RS sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog for information on RS sprockets.
51
Treated RS® Attachment Chain
Note: For sizes of Stainless Steel RS Attachment Chain and Surface-Treated RS Attachment Chain, refer to Double Pitch
“Selection Guide” on pages 13 and 14.
Width
Roller Dia. Between Plate Pin
13.5
RS35 9.525 (5.08) 4.78 1.25 9.0 7.8 3.59 5.85 6.85 0.33 320
〈14.7〉
18.2
RS40 12.70 7.92 7.95 1.5 12.0 10.4 3.97 8.25 9.95 0.64 240
〈18.6〉
28.2
RS60 19.05 11.91 12.70 2.4 18.1 15.6 5.96 12.85 14.75 1.53 160
〈29.4〉
36.6
RS80 25.40 15.88 15.88 3.2 24.1 20.8 7.94 16.25 19.25 2.66 120
〈39.0〉
43.7
RS100 31.75 19.05 19.05 4.0 30.1 26.0 9.54 19.75 22.85 3.99 96
〈45.7〉
Note: Figures inside < > are for stainless steel chain. Chain strength: Please see pages 91 and 92.
■ Attachment Dimensions
RS25 7.15 7.95 5.6 3.4 4.75 0.75 10.7 10.7 11.65 2.31 6.0 9.3 0.0003 0.0006 −
RS35 9.5 9.5 7.9 3.4 6.35 1.25 14.3 14.3 14.55 3.59 9.5 14.6 0.0008 0.0016 0.001
RS40 12.7 12.7 9.5 3.6 8.0 1.5 17.8 17.8 17.40 3.97 9.5 16.75 0.002 0.004 0.001
RS60 19.05 18.3 15.9 5.2 11.9 2.4 28.2 28.2 26.85 5.96 14.3 25.75 0.007 0.014 0.003
RS80 25.4 24.6 19.1 6.8 15.9 3.2 36.6 36.6 35.45 7.94 19.1 33.85 0.013 0.026 0.007
RS100 31.75 31.8 25.4 8.7 19.8 4.0 44.9 44.9 44.0 9.54 23.8 41.75 0.026 0.052 0.012
Note: 1. Dimension O is slightly smaller on NEP chains. 2. Figures inside < > are for stainless steel chain.
3. SS and NS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain will
contact water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on lubricated
(including water lubricated) conditions.
Chain Numbering
Engineering Manual
RS40-AS-1LK1
■ Operating Temperature Range: -10°C to 150°C (-10°C to 80°C for plastic rollers)
Use a lubricant suited to the operating temperature. (See page 101, table 14.)
52
Corrosion Resistant Small Size Conveyor Chain
T1
T2
RS
L1
W
R
Small Size Conveyor Chain
Standard
L2
H
h
P P
• Pin ends on the base chain are not riveted. • Offset links are not available.
Small Size Conveyor Chain
Special
• The rivet on the flat part is dual-staked on RS25, not riveted on RS35, and round on RS40 – 60.
■ Attachments
A1 Attachment SA1 Attachment
O N
T1
T1
Small Size Conveyor Chain
Lube Free
T2
T2
X
C
L1
L1
W
W
D R
D
L2
L2
O N
S
XS
H
C1
Small Size Conveyor Chain
Corrosion Resistant
P P
H
P P
K1 Attachment
O N
SK1 Attachment
T1
T1
T2
T2
X
C
L1
Small Size Conveyor Chain
Plus α
L1
R
W
R D
D
L2
L2
C
X
O N
XS
C1
S
H
H
Conveyor Chain
High Precision
P P
P P
EP Attachment
P' P'
T2
T1
R
D
L2
P P
53
■ Base Chain Dimensions Double Pitch
Width
Tsubaki Pitch Bush Between
Plate Pin Max. Allowable Approx. Mass No. of
Links per
Chain No. P Dia. R Inner Link
Thickness T1 Thickness T2 Width H Width h Dia. D L1 L2 Load kN {kgf} kg/m
Plates W Unit RS
RS25-PC 6.35 3.30 3.18 0.75 1.3 6.0 5.05 2.31 4.5 5.5 0.08{ 8} 0.095 160
RS40-PC 12.70 7.92 7.95 1.5 1.5 12.0 10.4 3.97 8.25 9.95 0.44{45} 0.39 240
RS50-PC 15.875 10.16 9.53 2.0 2.0 15.0 13.0 5.09 10.3 12.0 0.69{70} 0.58 192
RS60-PC 19.05 11.91 12.70 2.4 2.4 18.1 15.6 5.96 12.85 14.75 0.88{90} 0.82 160
■ Attachment Dimensions
Tsubaki Additional Weight per Attachment kg
RS35-PC 10.5 9.5 7.9 3.4 6.35 15.35 14.55 − − 0.0008 0.0016 −
RS40-PC 12.75 12.7 9.5 3.6 8.0 17.8 17.4 9.4 16.75 0.002 0.004 0.001
RS50-PC 16.0 15.9 12.7 5.2 10.3 23.55 23.05 11.9 21.0 0.003 0.006 0.002
RS60-PC 19.15 18.3 15.9 5.2 11.9 28.35 26.85 14.2 25.75 0.007 0.014 0.003
■ Offset links are not available for Poly Steel Attachment Chain.
Chains should be designed with an even number of links.
■ RS Roller Chain sprockets can be used.
■ RS40-PC to RS60-PC use the same connecting links as Stainless Steel Drive Chain (SS specification).
RS35-PC-2LA1
54
Corrosion Resistant Small Size Conveyor Chain
Features: 1. Regardless of whether the chain is straight or wrapped around a sprocket, the center distance between attachments is always the same.
RS 2. The load from the attachments is distributed equally to both sides of the link plates. This provides advantages in terms of strength,
and the chain has less of a tendency to wind while running.
Small Size Conveyor Chain
Standard
3. It is easy to replace attachments, do maintenance, or adjust attachment spacing even while the chain is installed on equipment.
Double Pitch
Stainless Steel Hollow Pin Double Pitch Chain
■ Base Chain
S Roller (Bush Type) Offset Link R Roller Offset Link
T
T
T
T
L
Small Size Conveyor Chain
Special
L1
L1
2L1
2L1
φB φR
W
W
φE
L
L
φE φD φD
L2
L2
φF φF
H
H
H
H
P P P P P P
RS
Stainless Steel Hollow Pin RS Chain
■ Base Chain
Connecting Link
T
T
Small Size Conveyor Chain
Plus α
L1
2L1
W
E
L2
B F
H
P P P
Offset Link
Note: SS and NS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain
will contact water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on
lubricated (including water lubricated) conditions.
Chain Numbering
RF2040S-HP-SS RS40-HP-SS
Chain size Chain size
Chain specification Chain specification
Roller type (S: S roller, R: R roller) Chain type: Hollow pin
Stainless steel: SS Stainless steel: SS
Chain type: Hollow pin
55
Plus α Attachment Chain
(Attachment Type: SLT [Riveted]) Ideal for conveying relatively heavy material. 74
RS Slat This single pitch chain with a short internally set slat is
(Attachment Type: SLT [Riveted]) 75
suitable for smooth conveyance of small objects.
56
Plus α Attachment Chain
● Standard Chain
RS
Double Pitch
Special Hole Diameter Attachment (Attachment Types: A, K) ● Lambda Chain (lube free)
Small Size Conveyor Chain
Standard
A1 Attachment A2 Attachment
N O N
K O
T
X
X2
T
C
L1
X2
X
φR
T
W
C
φD
L1
L2
Small Size Conveyor Chain
Special
φR
W
φD
L2
S
S
H
H
P P
P P
Small Size Conveyor Chain
Lube Free
K1 Attachment K2 Attachment
N
N O
K O
T
X2
X
T
X2
X
T
L1
C
φR
W
L1
φD φR
W
L2
φD
C
X2
L2
X
C
Small Size Conveyor Chain
Corrosion Resistant
X2
X
S
S
H
P P P P
• Connecting links: RF2040 to RF2060 use spring clips. RF2080 and larger use cotter pins. Base chain pins are riveted.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Small Size Conveyor Chain
Plus α
■ Attachment Dimensions
Tsubaki Chain No. Width Roller Dia. R Pin Plate Attachment
Pitch Between
Standard Lambda P Inner Link S R Dia.
L1 L2
Width Thickness
C K N S X X2 O
Plates W Roller Roller D H T
Conveyor Chain
High Precision
RF2040 RF2040-LMC 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 12.7 9.5 19.1 9.1 19.3 17.6 4.5・5.5
RF2050 RF2050-LMC 31.75 9.53 10.16 19.05 5.09 10.30 12.0 15.0 2.0 15.9 11.9 23.8 11.1 24.2 22.0 4.5・5.5
RF2060 RF2060-LMC 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 21.45 14.3 28.6 14.7 31.5 28.2 5.5・6.5
RF2080 RF2080-LMC 50.80 15.88 15.88 28.58 7.94 18.30 20.90 23.0 4.0 27.8 19.1 38.1 19.1 40.7 36.6 9.0
RF2100 RF2100-LMC 63.50 19.05 19.05 39.69 9.54 21.80 24.50 28.6 4.8 33.35 23.8 47.6 23.4 49.9 44.9 11.0
Chain Numbering
Engineering Manual
57
Plus α Attachment Chain
Double Pitch
● Standard Chain
RS
Special Hole Diameter Attachment (Attachment Types: A, K) ● Lambda Chain (lube free) RS
X2
T
X2
X
X
W T
C
C
L1
L1
φD φR φR
W
φD
L2
L2
C
X2
X
T
S
S
H
P P P P
• Connecting links: RS35 to RS60 use spring clips. RS80 and larger use cotter pins. Base chain pins are riveted.
• X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.
• Drawings show attachments added on every link.
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
3.59
RS35 RS35-LMC 9.525 4.78 (5.08)〈3.00〉 5.85 6.85 9.0 1.25 9.5 7.9 6.35 14.3 14.3 2.6
RS40 RS40-LMC 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 12.7 9.5 8.0 17.8 17.8 4.5・5.5
Chain Numbering
Chain type
LMC: Lambda Attachment Chain
Conveyor Chain
High Precision
No symbol: Standard
Engineering Manual
58
Plus α Attachment Chain
Nuts are added on the attachment to enable slats to be installed simply and easily. Both the attachment and nut are heat-treated for
Double Pitch
ample strength.
RS
● Standard Chain
Double Pitch
Press Nut Attachment (Attachment Types: A-NM, K-NM) ● Lambda Chain (lube free)
Small Size Conveyor Chain
Standard
T
T
X
X2
X2
X
T
T
C
C
L1
L1
φR φR
W
W
Small Size Conveyor Chain
Special
φD φD
L2
L2
T1
T1
S
S
B
H
H
P P P P
K O
T
X2
X
T
C
L1
φR
X
X2
W
T
φD
C
L1
L2
φR
W
X2
φD
X
L2
X2
X
T1
T1
S
Small Size Conveyor Chain
Corrosion Resistant
S
B
H
B
H
P P P P
• Connecting links: RF2040 to RF2060 use spring clips. Base chain pins are riveted.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Also, the drawings show attachments added on every link.
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.
Small Size Conveyor Chain
Plus α
■ Attachment Dimensions
Tsubaki Chain No. Width Roller Dia. R Pin Plate Attachment
Pitch Between
P Inner Link S R Dia.
L1 L2
Width Thickness
C K N B S X X2 T1 O
Standard Lambda Plates W Roller Roller D H T
RF2040-NM3 RF2040-LMC-NM3 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 12.7 9.5 19.1 5.5 9.1 19.3 17.6 3.6 M3
RF2040-NM4 RF2040-LMC-NM4 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 12.7 9.5 19.1 7.0 9.1 19.3 17.6 3.8 M4
RF2050-NM4 RF2050-LMC-NM4 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 15.9 11.9 23.8 7.0 11.1 24.2 22.0 4.3 M4
RF2050-NM5 RF2050-LMC-NM5 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 15.9 11.9 23.8 8.0 11.1 24.2 22.0 5.1 M5
Conveyor Chain
High Precision
RF2060-NM5 RF2060-LMC-NM5 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 21.45 14.3 28.6 8.0 14.7 31.5 28.0 6.3 M5
RF2060-NM6 RF2060-LMC-NM6 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 21.45 14.3 28.6 10.0 14.7 31.5 28.0 7.3 M6
Dimension B is the width when nuts are installed on upper and lower surfaces.
Chain Numbering
Press Nut (Double Pitch) Connecting Link (CL)
Engineering Manual
RF2040R-LMC-1LK1-NM4 RF2040-LMC-K1-NM4-CL
Connecting link (CL)
Press nut dimension
Chain size (Dimension O in mm) Same as at left Attachment type
(enter only when attachment is installed)
Roller type
S: S roller With press nut
R: R roller Attachment spacing and type
Chain type
LMC: Lambda Attachment Chain
No symbol: Standard
59
Plus α Attachment Chain
Double Pitch
● Standard Chain RS
RS
Press Nut Attachment (Attachment Types: A-NM, K-NM) ● Lambda Chain (lube free)
X2
X
T
T
X2
X
C
T
C
L1
L1
φR
W
φR φD
W
φD
L2
C
L2
X2
X
S
B
H
h
H
B
h
P P P P Dimension B is the
width when nuts are
• Connecting links: RS40 to RS60 use spring clips. Base chain pins are riveted. installed on upper and
• Drawings show attachments added on every link. lower surfaces.
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
■ Attachment Dimensions
Tsubaki Chain No. Width Roller Pin Plate Attachment
Pitch Between
Dia. Dia. Width Width Thickness
P Inner Link L1 L2 C N B S X X2 T1 O
Standard Lambda Plates W R D h H T
RS40-NM3 RS40-LMC-NM3 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 12.7 9.5 5.5 8.0 17.8 17.8 3.6 M3
RS40-NM4 RS40-LMC-NM4 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 12.7 9.5 7.0 8.0 17.8 17.8 3.8 M4
Chain Numbering
No symbol: Standard
Engineering Manual
60
Plus α Attachment Chain
● Standard Chain
RS
Double Pitch
Special Extended Pin (Attachment Type: EPL) ● Lambda Chain (lube free)
Small Size Conveyor Chain
Standard
EPL Attachment
P' P'
φD
L3
L4
T
Small Size Conveyor Chain
Special
W
φR
L2
H
Small Size Conveyor Chain
Lube Free
P P
• Actual dimension P' may differ from P. Please contact a Tsubakimoto representative for details.
• Extended pins on standard Lambda Chain are nickel-plated. Consequently, pin end diameter will be slightly larger.
• Connecting links: RF2040 to RF2060 use spring clips. RF2080 and larger use cotter pins. Base chain pins are riveted.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Also, the drawings show attachments added on every link.
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
Small Size Conveyor Chain
Corrosion Resistant
■ Attachment Dimensions
Tsubaki Chain No. Width Roller Dia. R Pin Plate Pin
Pitch Between
P Inner Link S R Width Thickness
Standard Lambda Dia. D L2 L3 L4
Plates W Roller Roller H T
RF2040-EPL15.4 RF2040-LMC-EPL15.4 25.40 7.95 7.92 15.88 3.97 9.95 12.0 1.5 15.4 22.65
RF2040-EPL20.3 RF2040-LMC-EPL20.3 25.40 7.95 7.92 15.88 3.97 9.95 12.0 1.5 20.3 27.55
RF2040-EPL29.8 RF2040-LMC-EPL29.8 25.40 7.95 7.92 15.88 3.97 9.95 12.0 1.5 29.8 37.05
Small Size Conveyor Chain
Plus α
RF2050-EPL19.3 RF2050-LMC-EPL19.3 31.75 9.53 10.16 19.05 5.09 12.0 15.0 2.0 19.3 28.4
RF2050-EPL23.8 RF2050-LMC-EPL23.8 31.75 9.53 10.16 19.05 5.09 12.0 15.0 2.0 23.8 32.9
RF2050-EPL31.2 RF2050-LMC-EPL31.2 31.75 9.53 10.16 19.05 5.09 12.0 15.0 2.0 31.2 40.3
RF2060-EPL16.5 RF2060-LMC-EPL16.5 38.10 12.70 11.91 22.23 5.96 16.55 17.2 3.2 16.5 29.65
RF2060-EPL20.8 RF2060-LMC-EPL20.8 38.10 12.70 11.91 22.23 5.96 16.55 17.2 3.2 20.8 33.95
RF2060-EPL28.2 RF2060-LMC-EPL28.2 38.10 12.70 11.91 22.23 5.96 16.55 17.2 3.2 28.2 41.35
RF2080-EPL27.1 RF2080-LMC-EPL27.1 50.80 15.88 15.88 28.58 7.94 20.90 23.0 4.0 27.1 43.5
RF2080-EPL35.4 RF2080-LMC-EPL35.4 50.80 15.88 15.88 28.58 7.94 20.90 23.0 4.0 35.4 51.8
RF2080-EPL56.5 RF2080-LMC-EPL56.5 50.80 15.88 15.88 28.58 7.94 20.90 23.0 4.0 56.5 72.9
Conveyor Chain
High Precision
RF2100-EPL34.0 RF2100-LMC-EPL34.0 63.50 19.05 19.05 39.69 9.54 24.50 28.6 4.8 34.0 53.6
RF2100-EPL43.7 RF2100-LMC-EPL43.7 63.50 19.05 19.05 39.69 9.54 24.50 28.6 4.8 43.7 63.3
RF2100-EPL69.9 RF2100-LMC-EPL69.9 63.50 19.05 19.05 39.69 9.54 24.50 28.6 4.8 69.9 89.5
Chain Numbering
Special Extended Pin (Double Pitch) Connecting Link (CL)
Engineering Manual
RF2040S-LMC-2LEPL15.4 RF2040-LMC-E1-L15.4-CL
Chain size Extended pin projection Same as at left
(Dimension L3 in mm) Same as at left Connecting link (CL)
Roller type
S: S roller With extended pin E1: One extended pin
R: R roller Extended pin spacing E2: Two extended pins
Chain type
LMC: Lambda Attachment Chain
No symbol: Standard
61
Plus α Attachment Chain
Double Pitch
● Standard Chain
RS
Special Extended Pin (Attachment Type: EPL) ● Lambda Chain (lube free) RS
L3
L4
T
T
W
φR
φ
L1
L2
P P
Chain Numbering
Special Extended Pin (RS) Connecting Link (CL)
Engineering Manual
RS40-LMC-1LEPL15.4 RS40-LMC-E1-L15.4CL
Chain size Extended pin projection Connecting link (CL)
(Dimension L3 in mm) Same as at left
Same as at left
With extended pin E1: One extended pin
Extended pin spacing E2: Two extended pins
Chain type
LMC: Lambda Attachment Chain
No symbol: Standard
62
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
The upper surface of the link plate is ground to provide a smooth conveying surface and to protect the conveyed material from damage.
Double Pitch
RS
Double Pitch
Ground Attachment (Attachment Type: PG)
Small Size Conveyor Chain
Standard
X2
X
T
T
T
T
X2
X2
C
X
X
X2
X
W T
W T
T
L1
C
C
C
L1
L1
φR
W
L1
φD φR φR φR
W
φD φD φD
L2
Ground
L2
Ground
L2
L2
C
C
X2
X2
X
X
Ground Ground
S
S
H
H
S
S
H
H
P P P P
P P
P P
Small Size Conveyor Chain
Special
• X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively. Chain Numbering
• Drawings show attachments added on every link.
• Pins other than those on connecting links are riveted regardless of whether attachments are present. RF2040S-1LK1-PG
■ Attachment Dimensions
Width Roller Dia. R Pin Plate Attachment
Tsubaki Pitch Between Connecting
Small Size Conveyor Chain
Lube Free
RS
Ground Attachment (Attachment Type: PG)
A1 Attachment K1 Attachment
N O N O Chain Numbering
Small Size Conveyor Chain
Plus α
RS40-1LK1-PG
T
T
X2
X
X2
X
T
T
C
C
L1
L1
W
φR
W
φD φR
φD Top surface ground
L2
L2
Ground
C
Chain size
X2
X
Attachment spacing
Ground
S
Attachment type
H
h
P P
H
h
P P
• X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.
Conveyor Chain
High Precision
■ Attachment Dimensions
Width Pin Plate Attachment
Tsubaki Pitch Between Roller Connecting
Chain No. P Inner Link Dia. R Width Width Thickness Link Type
Plates W Dia. D L1 L2 C N O S X
h H T
Engineering Manual
RS40-PG 12.70 7.95 7.90 3.97 8.25 9.95 10.4 12.0 1.5 12.7 9.5 3.6 7.8 17.8 Spring clip
RS50-PG 15.875 9.53 10.12 5.09 10.3 12.0 13.0 15.0 2.0 15.9 12.7 5.2 10.1 23.4 Spring clip
RS60-PG 19.05 12.70 11.88 5.96 12.85 14.75 15.6 18.1 2.4 19.05 15.9 5.2 11.6 28.2 Spring clip
RS80-PG 25.40 15.88 15.71 7.94 16.25 19.25 20.8 24.1 3.2 25.4 19.1 6.8 15.6 36.6 Cotter pin
RS100-PG 31.75 19.05 18.83 9.54 19.75 22.85 26.0 30.1 4.0 31.75 25.4 8.7 19.4 44.9 Cotter pin
RS120-PG 38.10 25.40 22.01 11.11 24.9 28.9 31.2 36.2 4.8 38.1 28.6 10.3 22.6 55.8 Cotter pin
RS140-PG 44.45 25.40 25.18 12.71 26.9 31.7 36.4 42.2 5.6 44.5 34.9 11.9 28.2 64.6 Cotter pin
RS160-PG 50.80 31.75 28.36 14.29 31.85 36.85 41.6 48.2 6.4 50.8 38.1 14.3 31.4 73.7 Cotter pin
Note: X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.
(For RS40 to RS100, X = X2; for RS120, X2 = 51.2; for RS140, X2 = 58.0; and for RS160, X2 = 66.0)
63
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
Double Pitch
RS
Large Size Chain with Attachment RS
T
L1
φR
W
φD
T
L2
L1
2C
2X
W
φD φR
N O
L2
XS
C1
S
H
H
h
h
P P P P
Applicable chain sizes are RS180, RS200, RS240, RF320-T, and RF400-T. Applicable chain sizes are RS200 and RS240. Drawing shows RS240.
Drawing shows RS180/RS200. External appearance will differ for sizes RS240 and larger. Connecting links for RS200 use cotter pins.
T
L1
2C
2X
φR
W
L1
φD
2C
2X
W
φR
L2
φD
L2
T
S
H
2
H
P P
P P
Applicable chain size is RF400-T. Applicable chain sizes are RS200 and RS240.
WSK2 Attachment
Chain Numbering RS180-1LK1
T
T
L1
RS180 PL or RL − − − −
H
RS200 PL or RL PL − PL PL
RS240 PL or RL PL or RL − PL PL
P P
RF320-T PL − − − −
RF400-T PL RL PL
Conveyor Chain
High Precision
− −
Applicable chain sizes are RS200, RS240, and RF400-T.
Drawing shows RS200. External appearance for other sizes will differ. Note: PL: pin (outer) link; RL: roller (inner) link
■ Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Roller Between
2C C1 N O S 2X XS NW KW
Chain No. P Dia. R Inner Link Dia. L1 L2 h H T
Plates W D
Engineering Manual
RS180 57.15 35.71 35.72 17.46 35.65 42.45 46.8 54.2 7.15 114.3 − 42.0 15.0 35.8 160.3 − − −
RS200 63.50 39.68 38.10 19.85 39.0 44.8 52.0 60.3 8.0 127.0 63.5 48.0 17.5 42.9 167.0 85.5 115.4 63.5
RS240 76.20 47.63 47.63 23.81 47.9 55.5 62.4 72.4 9.5 152.4 76.2 57.2 21.0 47.7 195.8 106.7 138.5 57.0
RF320-T 101.6 63.5 63.65 31.75 63.8 77.6 − 92 12.7 203.2 − 76.2 25.4 85.5 281.3 − − −
RF400-T 127.0 79.38 79.3 39.68 79.65 92.65 − 120 16.0 254.0 120 101.6 38.0 79.4 356.0 180 245 127
64
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
Double Pitch
RS
Double Pitch
Double Pitch Deep Link (Attachment Type: DL)
Small Size Conveyor Chain
Standard
Height of the link plates (dimension H1) is higher than the top of the roller on double pitch base chain. Allows materials to be placed
directly on the chain, even with R rollers.
T
Chain Numbering
T
L1
φR RF2040R-DL
W
φD
L2
Small Size Conveyor Chain
Special
H1
H
P P
Small Size Conveyor Chain
Lube Free
■ Attachment Dimensions
Width Chain Pin Plate
Tsubaki Pitch Between Roller Connecting
Inner Link Height Link Type
Chain No. P Dia. R
H Dia. D L1 L2 Width H1 Thickness T
Plates W
RF2040R-DL 25.40 7.95 15.88 (17.9) 3.97 8.25 9.95 10.0 1.5 Spring clip
RF2050R-DL 31.75 9.53 19.05 (21.5) 5.09 10.3 12.0 12.0 2.0 Spring clip
RF2060R-DL 38.10 12.70 22.23 (25.1) 5.96 14.55 16.55 14.0 3.2 Spring clip
Small Size Conveyor Chain
Corrosion Resistant
RF2080R-DL 50.80 15.88 28.58 (32.2) 7.94 18.3 20.9 18.0 4.0 Cotter pin
RS
Bent-Over Attachment (Attachment Type: UM)
The top edges of the bent-over attachment are chamfered to protect conveyed materials from scratches. Allows conveyed materials to be
placed directly on the chain, or be conveyed by sandwiching between chains.
Small Size Conveyor Chain
Plus α
Chain Numbering
t
L1
RS40-UM
φD
X
L2
N
Conveyor Chain
High Precision
φR
H1
P P T W T0
Engineering Manual
■ Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Between Roller
Chain No. P Inner Link Dia. R
Plates W Dia. D L1 L2 H1 H2 N X T t To
RS40-UM 12.70 7.95 7.92 3.97 8.25 9.95 7.0 5.7 24.4 11.3 1.5 1.5 1.25
RS50-UM 15.875 9.53 10.16 5.09 10.3 12.0 8.5 7.1 30.5 13.1 2.0 2.0 1.5
• When used as a replacement chain, carefully check dimension H2 to avoid possible interference.
• Max. allowable load is not the same as RS Attachment Chain.
65
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
Guide rollers prevent meandering and can be used as running rollers. (Not for curved chain.)
Double Pitch
Double Pitch
Guide Roller (Attachment Type: GR) RS
W
φD φR
RF2040R-2LGR
L1
C
Chain size
T
X
Roller type
(S or R)
Guide roller spacing
Y
H
φDF
P P
• Connecting links: RF2040 to RF2060 use spring clips. RF2080 and RF2100 use cotter pins.
• Attachments shown are R roller type. However, the dimensions for attachments are the same when S rollers are used.
RS
Guide Roller (Attachment Type: GR)
Chain Numbering
L2
φD φR
RS40-2LGR
L1
C
T
N φd
Conveyor Chain
High Precision
H
P P φDF
• Connecting links: RS40 to RS60 use spring clips. RS80 and RS100 use cotter pins.
Engineering Manual
■ Attachment Dimensions
Width Pin Plate Attachment Guide Roller
Tsubaki Pitch Between Roller
Chain No. P Inner Link Dia. R Width Thickness
Plates W Dia. D L1 L2 H T C X N Y d DF ℓ
RS40-GR 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 17.45 22.2 9.5 16.5 3.97 15.88 11.05
RS50-GR 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 21.15 27.5 12.7 20.6 5.09 19.05 13.75
RS60-GR 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 25.4 33.35 15.9 25.7 5.96 22.23 17.65
RS80-GR 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 31.75 41.3 19.1 32.5 7.94 28.58 22.5
RS100-GR 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 41.3 54.0 25.4 39.5 9.54 39.69 27.4
66
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
Extended pins (high-strength/hardened steel) are threaded to enable tools, jigs, etc. to be attached.
Double Pitch
Mounting a tool or jig that straddles two pins is constrained by P', the distance between pin centerlines.
Please contact a Tsubakimoto
r representative about dimension P'.
RS
Small Size Conveyor Chain
Standard
Double Pitch
Extended Pin with Thread (Attachment Type: EN)
D1 d
L5
L3
T1
L4
Small Size Conveyor Chain
Special
T
W
R
D
L2
P' P'
P P
Small Size Conveyor Chain
Lube Free
RF2040 to RF2060CL
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Attachment Dimensions
Width Roller Dia. R Pin Plate
Tsubaki Pitch Between Connecting
Link Type
Small Size Conveyor Chain
Corrosion Resistant
RS
Extended Pin with Thread (Attachment Type: EN)
Small Size Conveyor Chain
Plus α
D1 d
L5
L3
T1
L4
T
T
R
W
Conveyor Chain
High Precision
D
L2
Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Between Roller Connecting
Chain No. P Inner Link Dia. R
Plates W Dia. D D1 d T1 L2 Width h Width H Thickness T Link Type
RS40-EN 12.70 7.95 7.92 3.97 5.00 M4 1.5 9.95 10.4 12.0 1.5 Spring clip
RS50-EN 15.875 9.53 10.16 5.09 6.35 M5 2.0 12.0 13.0 15.0 2.0 Spring clip
RS60-EN 19.05 12.70 11.91 5.96 8.35 M6 2.4 14.75 15.6 18.1 2.4 Spring clip
RS80-EN 25.40 15.88 15.88 7.94 9.88 M8 3.2 19.25 20.8 24.1 3.2 Cotter pin
RS100-EN 31.75 19.05 19.05 9.54 11.46 M10 4.0 22.85 26.0 30.1 4.0 Cotter pin
RS120-EN 38.10 25.40 22.23 11.11 13.07 M12 4.8 28.90 31.2 36.2 4.8 Cotter pin
67
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
T
T
W
R
D
L1
L2
P' P'
Note: 1. Please specify dimensions
L3 and L5, or L4 and L5.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Attachment Dimensions
Width Roller Dia. R Pin Plate
Tsubaki Pitch Between Connecting
Chain No.
RS
Extended Pin with Spring Clip (Attachment Type: EC)
T
L4
Conveyor Chain
High Precision
W
R
D
L1
L2
P' P'
P P
Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Between Roller Connecting
Chain No. P Inner Link Dia. R Link Type
Plates W Dia. D L1 L2 L6 Width h Width H Thickness T
RS40-EC 12.70 7.95 7.92 3.97 8.25 9.95 (2.8) 10.4 12.0 1.5 Spring clip
RS50-EC 15.875 9.53 10.16 5.09 10.3 12.0 (3.0) 13.0 15.0 2.0 Spring clip
RS60-EC 19.05 12.70 11.91 5.96 12.85 14.75 (3.4) 15.6 18.1 2.4 Spring clip
68
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
Pins are made longer to form parallel strands. Conveyed materials can be placed directly on the pins. Installing wire mesh is one example of use.
Double Pitch
RS
Double Pitch
Stay Pin (Attachment Type: ST)
Small Size Conveyor Chain
Standard
Small Size Conveyor Chain
Special
Small Size Conveyor Chain
Lube Free
Small Size Conveyor Chain
Corrosion Resistant
Note: 1. Base chain may be secured by spring clips or cotter pins depending on the length of the stay pins.
2. Total width (C1 + 2L2) should be less than 400 mm. Chain with this dimension wider than 400 mm
can be manufactured provided that hardened pin components are used only on the base chain.
3. Dimension D1 differs for stainless steel chain. Please inquire for details.
4. This chain is provided with connecting links on both ends.
5. The solid line shows S rollers and the dotted line shows R rollers.
■ Attachment Dimensions
Width
Small Size Conveyor Chain
Plus α
RF2160S-ST RF2160R-ST 101.60 31.75 28.58 57.15 14.29 17.90 38.45 48.2 7.15 Cotter pin
Note: Figures inside < > are for stainless steel chain.
Engineering Manual
69
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
Double Pitch
RS
Stay Pin (Attachment Type: ST) RS
φD1
T
W
φ
φD
T
L2
P P
■ Attachment Dimensions
Width
RS120-ST 38.10 25.40 22.23 11.11 13.07 28.9 31.2 36.2 4.8 Cotter pin
RS140-ST 44.45 25.40 25.40 12.71 14.67 31.7 36.4 42.2 5.6 Cotter pin
RS160-ST 50.80 31.75 28.58 14.29 17.90 36.85 41.6 48.2 6.4 Cotter pin
Note: Roller diameter R (in parentheses) for RS35-ST is the bush diameter.
Figures inside < > are for stainless steel chain.
Engineering Manual
70
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
Double Pitch
RS
RS
Triangle Attachment (Attachment Type: RE)
Small Size Conveyor Chain
Standard
Chain Numbering
T
T
L1
RS40-RE
W
φR
φD
L2
Small Size Conveyor Chain
Special
XS
P P
Small Size Conveyor Chain
Lube Free
■ Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Between Roller
Chain No. P Inner Link Dia. R
Plates W Dia. D L1 L2 Width H Thickness T Height XS
RS40-RE 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 17.9
Small Size Conveyor Chain
Corrosion Resistant
RS50-RE 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 23.5
RS60-RE 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 20.8
RS80-RE 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 29.0
RS100-RE 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 34.6
RS
Sticker Attachment (Attachment Type: FS)
Small Size Conveyor Chain
Plus α
The attachment is topped with a sharp barb-like spike to grip flat objects such as film. Please specify the shape of the attachment and the
form to which the tip is to be machined (shape left as punched, chamfered edges, ground edges, etc.)
φ10.16
φ
Engineering Manual
Note: The tip of the attachment is sharp. Take care when handling.
71
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
RS
Gripper Attachment (Attachment Types: KU, KUM) RS
T
L1
W
φR
φD
L2
T
L2
φD φR
L1
X
H1
H3
P P
Engineering Manual
■ Attachment Dimensions
Width Pin Plate Spring
Tsubaki Pitch Roller Between
X N1 N2 H2 H3 U B Load
Chain No. P Dia. R Inner Link Width Thickness
Plates W Dia. D L1 L2
H1 T N
RS08B-KUM 12.70 8.51 7.75 4.45 8.4 10.0 12.0 1.6 20.3 16.8 22.8 10.5 10.8 (4.2) (3.7) 50
RS10B-KUM 15.875 10.16 9.65 5.08 9.55 11.25 14.7 1.5 23.9 20.0 26.6 11.3 12.4 (6.7) (5.6) 70
Note: 1. Steel, nickel-plated steel, and stainless steel types are available.
2. Spring load values are for when the spring is closed.
3. Lambda chain is also available. Please contact a Tsubakimoto representative for more information.
72
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
Double Pitch RS
Magnetic Attachment (Attachment Type: MG)
RS A magnet mounted on the attachment holds conveyed objects. Can be used for conveyance on a slope.
Small Size Conveyor Chain
Standard
10.0
Magnet
3.2
3.2
14.0
64.1
12.70
φ11.91
φ5.96
38.1
Small Size Conveyor Chain
Special
10.0
17.2
38.10 38.10
14.0
Small Size Conveyor Chain
Lube Free
38.1
RS
Rubber Attachment (Attachment Type: RSG)
Small Size Conveyor Chain
Corrosion Resistant
A layer of rubber is bonded to the attachment. The elasticity of the rubber allows objects to be conveyed between chains.
Single strand
Small Size Conveyor Chain
Plus α
Double strand
Conveyor Chain
High Precision
■ Attachment Dimensions
No. Width Transverse Pin Plate Attachment
Tsubaki Pitch Roller Between
of Pitch Dia. Length Width Thickness
Chain No. P Dia.φR Inner Link N S A B α
Strands Plates W C φD L H T
RS40 1 12.70 7.92 7.95 ― 3.97 20.0 12.0 1.5 24.4 9.0 4.0 13.0 30°
RS40-2 2 12.70 7.92 7.95 14.4 3.97 34.6 12.0 1.5 24.4 9.0 4.0 13.0 30°
RS40-3 3 12.70 7.92 7.95 14.4 3.97 48.8 12.0 1.5 24.4 9.0 6.0 15.0 0°
RS50-2 2 15.875 10.16 9.53 18.1 5.09 42.0 15.0 2.0 28.8 13.0 10.0 23.0 20°
RS60 1 19.05 11.91 12.7 ― 5.96 29.5 18.1 2.4 34.6 13.0 10.0 23.0 0°
RS60-2 2 19.05 11.91 12.7 22.8 5.96 52.4 18.1 2.4 34.6 13.0 10.0 23.0 20°
Note: Dimensions L are all calculated as both ends of the pin being CL secured.
73
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
Double Pitch
Crescent Top Plate (Attachment Type: CL) Double Pitch
T
L1
Chain Numbering
W
φR
L2 φD
XW
RF2040R-CL
■ Attachment Dimensions
Width Pin Plate Top Plate
Tsubaki Pitch Roller Between
Chain No. P Dia. R Inner Link
Plates W Dia. D L1 L2 Width H Thickness T Width XW Thickness T0
RF2050R-CL 31.75 19.05 9.53 5.09 15.05 11.9 15.0 2.0 32 6.0
RF2060R-CL 38.10 22.23 12.70 5.96 19.5 16.95 17.2 3.2 38.1 6.35
Double Pitch
Slat (Attachment Type: SLT [Riveted])
Chain Numbering
S
H
P P
RF2040S-SLT
φR
2C
2X
W
SL
φD
L
K
N
• Attachments shown are S roller type. Sw
Conveyor Chain
High Precision
■ Attachment Dimensions
Width Roller Dia. R Pin Plate
Pitch Between
Tsubaki Chain No.
P Inner Link
Plates W S Roller R Roller L Dia. D Width H Thickness T
RF2040S-SLT RF2040R-SLT 25.40 7.95 7.92 15.88 19.3 3.97 12.0 1.5
RF2050S-SLT RF2050R-SLT 31.75 9.53 10.16 19.05 23.8 5.09 15.0 2.0
RF2060S-SLT RF2060R-SLT 38.10 12.70 11.91 22.23 33.9 5.96 17.2 3.2
RF2080S-SLT RF2080R-SLT 50.80 15.88 15.88 28.58 41.8 7.94 23.0 4.0
Engineering Manual
RF2040S-SLT RF2040R-SLT 25.4 38.6 9.5 19.1 9.1 3.2 50.8 24.0
RF2050S-SLT RF2050R-SLT 31.8 48.4 11.9 23.8 11.1 4.0 63.5 30.0
RF2060S-SLT RF2060R-SLT 42.9 63.0 14.3 28.6 14.7 4.8 76.2 36.0
RF2080S-SLT RF2080R-SLT 55.6 81.4 19.1 38.1 19.1 5.6 101.6 48.0
74
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.
Sw
ST
XS
H
P P
Small Size Conveyor Chain
Special
T
L
SL
W
D
Chain Numbering
Attachment Dimensions
Width Roller Dia. R Pin Plate
Pitch Between ST SL SW XS
Tsubaki Chain No.
P Inner Link
Plates W S Roller R Roller L Dia. D Width H Thickness T
RF2060S-SLW RF2060R-SLW 38.10 12.70 11.91 22.23 31.5 5.96 17.2 3.2 3.2 76.2 36.0 14.7
RF2080S-SLW RF2080R-SLW 50.80 15.88 15.88 28.58 39.9 7.94 23.0 4.0 4.5 101.6 48.0 19.1
Small Size Conveyor Chain
Corrosion Resistant
RS
RS Slat (Attachment Type: SLT [Riveted])
This single pitch chain with a short internally set slat is suitable for smooth conveyance of small objects.
ST
Small Size Conveyor Chain
Plus α
P P
T
Conveyor Chain
High Precision
2C
2X
R
W
SL
Chain Numbering
N
Sw RS40-SLT
Engineering Manual
Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Between Roller 2C 2X N S ST SL SW
Chain No. P Inner Link Dia. R Width Thickness
Plates W Dia. D L
H T
RS40-SLT 12.70 7.95 7.92 3.97 19.3 12.0 1.5 25.4 35.6 9.5 8.0 3.2 50.8 12.0
RS50-SLT 15.875 19.53 10.16 5.09 23.8 15.0 2.0 31.8 46.8 12.7 10.3 3.2 63.5 15.0
RS60-SLT 19.05 12.70 11.91 5.96 30.5 18.1 2.4 38.1 56.4 15.9 11.9 4.0 76.2 18.0
RS80-SLT 25.40 15.88 15.88 7.94 38.5 24.1 3.2 50.8 73.2 19.1 15.9 4.8 101.6 24.0
75
Standard Special Lube Free Corrosion Resistant Plus α High Precision
76
Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Conveyor Chain Engineering Manual
Special Specification Attachments
■ Examples of Special Specification Attachments
Plus α Attachment Chain
27
28
29
30
31
32
33
34
Special Specification Attachments
21
22
23
24
25
26
19
20
Plus α Attachment Chain Standard Special Lube Free Corrosion Resistant Plus α High Precision Engineering Manual
77
Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Conveyor Chain
Standard Special Lube Free Corrosion Resistant Plus α High Precision
78
Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Conveyor Chain Engineering Manual
41
42
43
44
45
46
35
37
38
39
40
36
High Precision Conveyor Chain
Bearing Bush Chain
Tsubaki Bearing Bush Chain enables chains to be used in conveyance systems considered impossible up to now. Ideal
for automated, laborsaving, or high-speed applications for improved productivity.
Small Size Conveyor Chain
Standard
2. Bearings are sealed to allow use where dripping water is present. RF-NBH
3. Minimum chain wear elongation. See graphs below. (high-precision specification)
4. Operating temperature range: -10°C to 60°C
Bush
Needle
Roller
Small Size Conveyor Chain
Corrosion Resistant
Virtually no chain wear elongation after initial elongation Wear elongation is just 0.06% after 107 flexing cycles, an
Small Size Conveyor Chain
Plus α
● Continuous operation
Processing Medical products, cables, building material boards
Uses a needle bearing cage (of engineering plastic) between the pin and bush;
RF-NC
steel base chain (outer plates are blackened; inner plates are nickel-plated)
Roller
● Wear Elongation Diagram
[Test Conditions]
Chain Wear Elongation (%)
● Two types of outboard rollers are available: single (S) and double (D).
• Double outboard rollers (D type) draw the guide rail up to the sides of the sprockets, enabling smooth conveyance.
This type is for general applications.
• Single outboard rollers (S type) are used as replacements when this type is currently in use.
Engineering Manual
80
High Precision Conveyor Chain
T
T
T
T
Small Size Conveyor Chain
Standard
L1
L1
W
W
φD φD
L2
L2
φR φR
Connecting Link Connecting Link
H
H
h
h
P P P P
Small Size Conveyor Chain
Special
• Connecting links: RF2050 and RF2080 use cotter pins. Base chain pins are riveted on all sizes.
■ Attachments
A2 Attachment K2 Attachment A2 Attachment K2 Attachment
N N N N
K O K O K O K O
Small Size Conveyor Chain
Lube Free
X2
X2
X2
X2
X
X
C
C
C
C
C
X2
X2
X
X
T
T
T
T
S
S
S
P P P P P P P P
Small Size Conveyor Chain
Corrosion Resistant
RF2080R-NB RF2080R-NBH 50.80 28.58 15.88 4.0 23.0 35.0 7.94 18.30 20.90 2.94{300} 3.88
Additional Weight
Tsubaki Chain No. Attachment
per Attachment kg
High-
Standard S C X・X2 N K T O A2 K2
Precision
RF2040R-NB RF2040R-NBH 9.1( 8.9) 12.70 19.3 19.1 9.5 1.5 3.6 0.003 0.006
RF2050R-NB RF2050R-NBH 11.1(10.9) 15.90 24.2 23.8 11.9 2.0 5.2 0.006 0.012
RF2060R-NB RF2060R-NBH 14.7(14.4) 21.45 31.5 28.6 14.3 3.2 5.2 0.017 0.034
RF2080R-NB RF2080R-NBH 19.1(18.8) 27.80 40.7 38.1 19.1 4.0 6.8 0.032 0.064
Note: Dimension S differs for High-Precision chain, and is given inside parentheses.
Conveyor Chain
High Precision
Stainless Steel S C X X2 N K T O A2 K2
RF2040R-NB-SS 9.1 14.9 21.5 19.3 19.1 9.5 1.5 3.6 0.003 0.006
RF2050R-NB-SS 11.1 18.2 26.5 24.2 23.8 11.9 2.0 5.2 0.006 0.012
RF2060R-NB-SS 14.7 23.7 33.95 31.5 28.6 14.3 3.2 5.2 0.017 0.034
RF2080R-NB-SS 19.1 31.0 43.9 40.7 38.1 19.1 4.0 6.8 0.032 0.064
81
High Precision Conveyor Chain
T
L1
W
φD
L2
H
h
P P
■ Attachments
N N
K O A2 Attachment K O K2 Attachment
X2
X
X
X2
C
X2
X
T
T
S
S
P P P P
RF2050R-NC 31.75 19.05 9.53 2.0 15.0 21.0 5.09 10.30 12.00 0.69{ 70} 1.72
RF2080R-NC 50.80 28.58 15.88 4.0 23.0 35.0 7.94 18.30 20.90 1.77{180} 3.88
■ Attachment Dimensions
Additional Weight
Attachment per Attachment kg
Tsubaki Chain No.
S C X・X2 N K T O A2 K2
Conveyor Chain
High Precision
RF2040R-NC 9.1 12.70 19.3 19.1 9.5 1.5 3.6 0.003 0.006
RF2050R-NC 11.1 15.90 24.2 23.8 11.9 2.0 5.2 0.006 0.012
RF2060R-NC 14.7 21.45 31.5 28.6 14.3 3.2 5.2 0.017 0.034
RF2080R-NC 19.1 27.80 40.7 38.1 19.1 4.0 6.8 0.032 0.064
Engineering Manual
82
High Precision Conveyor Chain
■ Max. Allowable Loads for Bearing Bush Chain (NB) and Bearing Cage Chain (NC)
Small Size Conveyor Chain
Standard
■ Lubrication
Small Size Conveyor Chain
Lube Free
The space between the pin and bush is filled with grease, but the sprocket teeth and the gap between the bush and
roller should be lubricated with ISO VG100 to VG150 (SAE30 to SAE40) machine oil.
Chain Numbering
Bearing Bush Chain (Standard)
RF2040R-NB-1LA2
Small Size Conveyor Chain
Corrosion Resistant
• Profile of • Nuts are added on • Pins are extended • Chain pitch is the • Standard type • Extended pins are • Base chain rollers
attachment is the attachment. to form parallel same as RS roller chain having metric threaded to enable are S rollers (with
matched to the • Enables jigs or strands. Allows chain. pitch (in mm). tools, jigs, etc., to bushes).
shape of the tools to be installed wider objects to be • Generally • Provides chain be attached. • Interchangeable
conveyed. interchangeable pitches matched to
conveyed objects, easily.
with RS roller indexing distances. with double pitch S
which are cradled • Standard type only. • Standard type only. roller chain.
chain. (However, Note: Special
Conveyor Chain
High Precision
by the attachment certain sizes may sprockets are • Can be replaced with
as they are not fit. Please required. Double Pitch Chain S
conveyed. inquire for details.) rollers. Not available
in all sizes. Please
contact a Tsubakimoto
representative for
more information.
• Can be fabricated in
multiple strands, for
• Outboard rollers • Installing guide example, double- • A seal is
are mounted on rollers enables side strand or triple-
one or both sides. surface guiding and strand incorporated into
• Installing outboard horizontal configurations. the bearing
rollers stabilizes conveyance. • For applications components.
chain travel. Also, • Please inquire where the maximum • Prevents bearings
building bearings regarding use of allowable tension of
the stainless steel a single strand is from being
into the outboard type in inadequate.
rollers enables contaminated by
environments • Standard type only. foreign substances.
even higher where chain would
precision Note: Special
be exposed to sprockets are
conveyance. water. required.
83
High Precision Conveyor Chain
9.0±0.05
φ3.94 −0.03
9.0±0.05
2.0
8.35
2.0
8.35
φ4.0
8.35
8.35
30.0±0.05
29.0
M3 Through-Hole
2.0+0.05
0
24.5
3.0
C
R3 R0.3
1.0
C1
3
10.97 ±0.08
Direction of Travel
8.97 ±0.08
Direction of Travel
7.0 7.0
7.0 9.0
10.0
10.0
12.50 12.50 15.00 15.00
φD O
φD O
φD B
φD P
φD B
φ32
φD P
13.8 +0.1
0
7
H
19
φ1
φ
2 H
Note: Drawings show 12-tooth sprockets, but 16-tooth sprockets are also available. All dimensions are the same as above.
Conveyor Chain
High Precision
Sprocket
Tsubaki Approx.
Facewidth
Teeth DP DO Dia. DB kg
BCM12.5-9 D 12T Drive 48.296 48 44.296 3 0.090 Plastic + steel
12T
BCM12.5-9 A 12T Driven 48.296 48 44.296 3 0.025 Plastic
BCM12.5-9
BCM12.5-9 D 16T Drive 64.073 63.5 60.073 3 0.130 Plastic + steel
16T
BCM12.5-9 A 16T Driven 64.073 63.5 60.073 3 0.062 Plastic
Engineering Manual
84
High Precision Conveyor Chain
● Double outboard rollers draw the guide rail up to the sides of the
sprockets, enabling smooth conveyance. This type is for general
applications.
● Single outboard rollers are used as replacements when this type
is currently in use.
Tsubaki Chain No. Pitch mm Mass/Link kg Max. Allowable Load per Link kN/link {kg/link} Allowable Load kN {kgf} Allowable Speed mm/s
S
BC050 D 45 50 0.14 0.05
{ 5} 0.49
{ 50} 500
Small Size Conveyor Chain
Special
S
BC075 D 60 75 0.32 0.08
{ 8} 0.69
{ 70} 500
S
BC100 D 70 100 0.44 0.08
{ 8} 0.69
{ 70} 500
S
BC150 D 90 150 1.16 0.12
{12} 1.27
{130} 500
Chain Numbering
Small Size Conveyor Chain
Lube Free
BC050S45
Width between link plates
φ6
φ4
60
46
71
86
45
37
55
67
30
22.5
Reference Surface
38 4-M5 Screws
6
Small Size Conveyor Chain
Plus α
φ16 52
for Mounting Tools/Jigs 32
φ6h7
11 6
φ4h6
4
21 17
16
17 13
11 9
12
13.5
6
φ19
75 75
5
φ16
50 50
Conveyor Chain
High Precision
BC100S70 BC150S90
Direction of Travel Direction of Travel
φ6
φ8
70
56
81
96
103
121
90
70
35
45
Reference Surface
for Mounting Tools/Jigs 100 4-M8 Screws
8
25 21
17
18
16
16.5
φ24
22.3
φ22
7
85
■ Chain Outside Dimensions (Double Roller)
BC050D45 BC075D60
Direction of Travel Direction of Travel
60
46
71
83
98
45
37
55
65
77
22.5
30
66
55
11 6
11 9 4
21 17
17 13
16
12
φ19
13.5
φ16
50 50
75 75
BC100D70 BC150D90
Direction of Travel Direction of Travel
φ6 φ8
56
81
93
103
119
137
90
70
45
35
88
66
13 8
φ8h6
14 11 6
25 21
17
18
16
8
7
16.5
φ24
22.3
φ22
150 150
• Available Types
※1 φd
※1φD H
φD O
φD 3
φD 2
φD 1
φD P
Sprocket
Tsubaki Dimensions
Chain No. No. of Mass Moment of Inertia
Sprocket No. l kg・m2)
{GD(
2
kgf・m2)}
Teeth Dp Do D1 D2 D3 W T H M kg (
S
BC050-45-08T 8T 130.66 131 64 80 110 60 5 10 25 2.4 0.005{0.02}
BC050 D 45
BC050-45-12T 12T 193.19 194 130 146 170 60 5 10 25 4.7 0.02 {0.08}
Engineering Manual
S
BC075-60-08T 8T 195.98 196 116 134 170 77 6 11 33 6.5 0.025{0.1}
BC075 D 60
BC075-60-12T 12T 289.78 290 214 232 265 77 6 11 33 12.6 0.13 {0.5}
S
BC100-70-08T 8T 261.31 262 172 192 230 87 6 13 37 11 0.085{0.34}
BC100 D 70
BC100-70-12T 12T 386.37 387 305 325 360 87 6 13 37 21 0.4 {1.6}
S
BC150-90-08T 8T 391.97 392 280 305 338 111 8 15 48 28 0.52 {2.1}
BC150 D 90
BC150-90-12T 12T 579.56 580 480 505 536 111 8 15 48 52 2.4 {9.6}
Note: The size and shape of bore diameter (d) and hub diameter (DH) are determined by conveyor layout. Please indicate.
86
MEMO
87
Small Size Conveyor Chain
Standard
Small Size Conveyor Chain
Special
Small Size Conveyor Chain
Lube Free
Small Size Conveyor Chain
Corrosion Resistant
Small Size Conveyor Chain
Engineering
Small Size Conveyor Chain
Manual Plus α
Chain Selection ・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・89
Installation ・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・97
Lubrication・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・101
Tension Adjustment ・
・・・
・・・
・・・
・・・
・・・
・・102
Trial Run ・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・103
Engineering Manual
Inspection・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・103
Usage Limits ・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・104
Other Precautions ・
・・・
・・・
・・・
・・・
・・・
・・・
・104
Troubleshooting・
・・・
・・・
・・・
・・・
・・・
・・・
・・・105
88
Engineering Manual Small Size Conveyor Chain
Chain Selection
An appropriate chain size and type can be selected based upon the type and capacity of the conveyor.
In some cases, it may be difficult to determine the most appropriate chain size and type, since there
Small Size Conveyor Chain
Standard
are a variety of operating conditions for the conveyor. The general procedure for chain selection is as
follows:
Step 1: Check Conveyance Conditions → Step 2: Tentatively Determine Chain Type → Step 3: Check Allowable Load →
Step 4: Calculate Max. Chain Tension → Step 5: Determine Chain Size → Step 6: How to Select Indexing Chain
2) Method of chain travel (horizontal, inclined, or vertical conveyor) chain tension (F) for tentative selection of chain type.
3) Type, mass, and size of materials to be conveyed G
SI Units: F(kN)=W×f1×KV× 1000 G=9.80665 m/s2
4) Conveyor capacity, interval between conveyed objects
5) Conveying speed Gravimetric Units: F{kgf}=W×f1×KV
6) Conveyor length W: Total mass {weight} of conveyed objects on conveyor kg {kgf}
f1: Coefficient of friction (Table 3) KV : Speed coefficient (Table 4)
7) Lubrication status
8) Considerations for special environments (high/low temperature,
Small Size Conveyor Chain
Lube Free
RF2050・RS50 0.98{100} 0.20{ 20} 0.29{ 30} 0.06{ 6} 0.29{ 30} 0.29{ 30} 0.21{21} 0.04 {4.0}
RF2060・RS60 1.57{160} 0.29{ 30} 0.49{ 50} 0.09{ 9} 0.49{ 50} 0.49{ 50} 0.34{35} 0.06 {6.0}
Small Size Conveyor Chain
Plus α
RF2080・RS80 2.65{270} 0.54{ 55} 0.79{ 80} 0.15{15} 0.88{ 90} − 0.62{63} −
Allowable
RF2100・RS100 3.92{400} 0.79{ 80} 1.17{120} 0.25{25} 1.27{130} − − − Roller Load
RF2120・RS120 5.88{600} 1.18{120} − − − − − − (per roller)
− ・RS140 − 1.32{135} − − − − − −
RF2050 0.455{ 46.4} 0.189{19.3} RS35 0.094{ 9.6} 0.036{ 3.7} 2) For K attachments, double the values shown
for A attachments.
Engineering Manual
RF2080 1.67 {170 } 0.646{65.9} RS50 0.243{ 24.8} 0.101{ 10.3} 3) Load should not exceed maximum allowable
RF2100 2.51 {256 } 1.15{117 } RS60 0.376{ 38.3} 0.148{ 15.1} roller load.
RF2120 3.68 {375 } 1.79{183 } RS80 0.591{ 60.3} 0.233{ 23.8} Load
RF2160 5.84 {596 } 3.13{319 } RS100 0.933{ 95.1} 0.361{ 36.8}
89
Step 4: Calculate Max. Chain Tension (F)
In this catalog, values are indicated in both SI and gravimetric units. The weight (kgf) used to calculate the max. tension
in the gravimetric units is the same value as the mass (kg).
Horizontal Conveyance
Goods are directly loaded on the conveyor
F・V 1 F・V 1
k W= X1・1X η k W= X1・1X η
60 6120
Vertical Conveyance
W・V G 1 W・V 1
k W= ・ X1・1X η k W= X1・1X η
60 1000 6120
Conveyor Chain
High Precision
Inclined Conveyance*
Goods are directly loaded on the conveyor
C
Engineering Manual
L・f 1+ H G L・f 1+ H
{
F= ( W+ M・C)
C
+ 1.1M( L・f 1− H)
1000 } F=(W + M・C)
C
+ 1.1M( L・f 1− H )
V G 1 V 1
k W=
60 {
F− M( H − L・f 1)
1000
X1・1X η } k W=
6120 {
F− M( H − L・f 1) X1・1X η }
* When calculating the value for F, if L・f1–H<0, make L・f1–H=0. Also when calculating the value for kW, if H–L・f1<0, make H–L・f1=0.
90
Engineering Manual Small Size Conveyor Chain
SI Units {Gravimetric Units}
Horizontal/Inclined Conveyance*
Goods are directly loaded on the conveyor
Small Size Conveyor Chain
Standard
C2
H
C1 L1
Small Size Conveyor Chain
Special
W W W W
{
F= (
C1+ C 2
+2.1M )C 1・f 1+(
C1+ C 2
+ M)
( L1・f 1+ H) F=(
C1+ C 2
+2.1M )C 1・f 1+(
C1+ C 2
+ M)
( L 1・f 1+ H)
G
+ 1.1M(L1・f 1− H) }1000 + 1.1M(L1・f 1− H)
V G V 1
k W=
60 { F− M( H − L1・f 1)1000 }X1・1X η1 k W=
6120 {
F− M(H − L1・f 1) X1・1X η }
Small Size Conveyor Chain
Lube Free
* When calculating the value for F, if L・f1–H<0, make L・f1–H=0. Also when calculating the value for kW, if H–L・f1<0, make H–L・f1=0.
91
Plastic Roller Chain (Maximum Allowable Load)
Standard Series Low-Noise Series Heat-Resistant
Tsubaki Chain No.
Standard NP SS Standard NP SS Series
RF2040 (R) 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45}
RF2050 (R) 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70}
RF2060 (R) 1.03{105} 1.03{105} 1.03{105} 1.03{105} 1.03{105} 1.03{105} 1.03{105}
Hollow Pin Chain (Maximum Allowable Load) Curved Chain (Max. Allowable Load)
Tsubaki Chain No. Standard Lambda NP SS Tsubaki Chain No. Standard
RS40 1.77{180} 1.47{150} 1.77{180} 0.44{ 45} RS40 1.86{190}
RS50 3.14{320} 2.55{260} 3.14{320} 0.69{ 70} RS50 2.84{290}
RS60 4.22{430} 3.43{350} 4.22{430} 1.03{105} RS60 4.02{410}
RS80 7.65{780} 6.18{630} 7.65{780} 1.77{180} RS80 6.96{710}
Note: SS and NS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain
will contact water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on
lubricated (including water lubricated) conditions.
92
Engineering Manual Small Size Conveyor Chain
Step 6: How to Select Indexing Chain
When selecting chain for indexing operations using indexing equipment, in addition to the normal tension based on F
(tension from frictional force), the added tension from inertia (F1) must be taken into account when calculating the total
tension acting on the chain. In general, this additional tension F1 is found from the formula F1 = mα. The steps to
Small Size Conveyor Chain
Standard
1) Find total mass m on driven side. 1) Find total mass m on driven side.
1 1 1
m= W+ M1 + M2 m= (W+ M1 + M2)
2 G 2
G : Acceleration of gravity = 9.80665 (m/s2)
1
Note: M2 is an approximate calculated value for the inertial force of the sprocket
2
converted to the mass (weight) of the chain.
Small Size Conveyor Chain
Corrosion Resistant
2) Find the additional tension from inertia from F1 = mα based on the maximum acceleration α (m/s2)
and the formula in 1) above.
For example, when using a cam indexing system, Table 6: Relationship Between Cam Curves and Am
maximum acceleration α can be found by using Name Am
the following formula: Modified sine curve (MS) ±5.53
α = Am L (m/s2)
Small Size Conveyor Chain
Plus α
3) Find FΣ, the total working tension taking the additional 3) Find FΣ, the total working tension taking the additional
tension due to inertia into consideration. tension due to inertia into consideration.
Conveyor Chain
High Precision
FΣ=F+F1/1000 FΣ=F+F1/G
F: Chain tension based on frictional force (kN) F: Chain tension based on frictional force (kgf)
(Maximum static tension) (Maximum static tension)
93
Conveyor Design Guidelines
1. Conveyor System and Roller Type (Table 7) 3. Use of Standard Small Size Conveyor Chain
Conveyor System Roller Type Comments at High/Low Temperatures
due to the effects of acid. and bushes, chain wear is promoted and poor
articulation occurs.
2) When abrasive materials penetrate between the
bushes and rollers, chain wear is promoted and poor
roller rotation occurs.
3) When abrasive materials penetrate between the link
plates, poor articulation occurs.
Conveyor Chain
High Precision
Countermeasures
• Apply a dust-protection casing.
• Remove foreign particles by regularly washing the
Corrosion of Stainless Steel Drive Chain
chain.
• Reduce bearing pressure using a larger sized chain to
improve wear resistance.
Countermeasures for Embrittlement Fractures (stress
Engineering Manual
95
6. Other Precautions chain, and when especially high pitch accuracy is required,
1) To keep long conveyors consistently operating in top condition, Tsubaki can provide specially configured chain to minimize the
use take-up devices to eliminate chain slack. relative difference in length. Also, special sprockets can be
Take-up stroke = (center distance between sprockets X 0.02) + manufactured to ensure that sprocket teeth are properly aligned.
catenary sag allowance
Table 11
(Steel Chain)
Roller Chain Sprocket Roller Chain Sprocket
Standard
Chemical, Chemical, Chemical,
Engineering
Engineering
PC- PC-
Plastic
Plastic
Food Product SS AS NS TI PC SS Food Product SS AS NS TI PC SS Food Product
SY SY
Acetone 20°C A A A A A × A A Potassium nitrate 25% 20°C A A A A A − A A Acetone ×
Oils (vegetable, mineral) 20°C A A A A A A A A 〃 25% Boiling point A × A A − − − A Oils (vegetable, mineral) A
Linseed oil 100% 20°C A B A A A − A A Vinegar 20°C B × A A B A B B Alcohol A
Sulfur dioxide (wet) 20°C A × A A − − − A Potassium hydroxide (caustic potash) 20% 20°C A A A A A A A A Aqueous ammonia B
96
Engineering Manual Small Size Conveyor Chain
Installation
1. Sprocket Installation 3. Rails
Proper installation of the sprockets is critical to smooth In general, rails wear faster than chain. While it is important that
Small Size Conveyor Chain
Standard
operation of a conveyor, and it also affects chain life. the rail material be matched to the chain material, in general,
The installation should be properly carried out in rolled steel for general structures (SS400) or plastic material
accordance with the procedure described below. (ultra-high molecular weight polyethylene) is recommended.
Adjust the shafts so that the parallelism as calculated be cases when plastic should not be used.
A−B is to within ± . 1
with a formula 4) Precautions before putting rails into operation
L 100
A 1. Lubricate all rail connecting parts, chamfer edges, and
eliminate uneven levels and gaps. (See Figure 4.)
L
2. After welding rail, remove sputter or scale.
Measure with a piano
wire or a scaled transit 3. During the trial run, run the conveyor unloaded.
instrument
Lubricate the chain and check the condition of chain
Small Size Conveyor Chain
Corrosion Resistant
B
and rails.
Figure 2: Parallelism of Shafts
Up to 1 m: within±1 mm
Distance between shafts (mm)
1 to 10 m: within
1000
Small Size Conveyor Chain
Plus α
W Large Gap
Conveyor Chain
High Precision
2. Centering
Because the conveyor chain runs on a guide rail, the
precision of the guide rail must be especially high and the
R
conveyor properly centered. In cases like vertical bucket To ensure that the chain moves smoothly,
bend the guide rail to a radius of R at the
elevators where there are no guide rails, if the conveyor is not points where the chain engages and
disengages from the rail.
precisely centered, the chain will wobble and weave. This will
have a significant impact on the life of the conveyor chain. Figure 5: Chain Entrance/Exit from Guide Rail
97
How to Cut Chain
Attachment chains are generally sold in 1-unit sections (1 unit = 10 ft/3,048 mm).
Configuring chain to a specific length will require cutting units.
ck
ort Blo
Supp
Pin to Be Removed
Figure 6: Attachment Chain Figure 7: Grinding Down Pin Ends
port
Sup ck
Blo
Chain Vise
98
Engineering Manual Small Size Conveyor Chain
3. Pin Removal 4. Poly Steel Chain (Without Attachments)
1) Using a primary punch suitable for the chain size 1) Place the outer plate of the chain in the cradle,
(refer to the Tsubaki Drive Chain Accessories section position the special punch on the head of the pin
in a separate catalog), place the punch on the head (see photo in Figure 16 below), and lightly strike with
Small Size Conveyor Chain
Standard
of the pin that was ground down and strike with a a hammer (Figure 15).
hammer. Be sure to strike the pins on the outer link 2) Work carefully, as there is a risk of damage if
alternately to remove them evenly and at the same excessive force is applied to engineering plastic
time. Strike the pins until they are just about to components in this process.
release from the outer plate (Figure 14).
Small Size Conveyor Chain
Special
Cradle
Primary Punch
Outer Plate
Figure 15: Cross Section Showing Poly Steel Chain Set in Cradle
Vise
99
How to Connect Chain
1. Assembling with a Connecting Link 3) In general, the spring clip should be installed in the
1) Insert the pins of the connecting link into the bushes direction opposite to chain travel, as shown in the
drawing below (Figure 21).
the link plate over the pin ends, and slide the spring clip over
the ends of the pins so that the slot and the fingers of the
clip engage the grooves securely (Figures 18 and 19).
2) Pay careful attention to ensure that the fingers of the spring
clip are not spread too wide. If the spring clip does not fit
Figure 23
Caution
Engineering Manual
Figure 25
(4) Insert the blade of the flathead screwdriver at an angle and move the
screwdriver back and forth to open the legs of the cotter pin.
Figure 20: Spring Clip Installed Correctly (5) Press down the head of the cotter pin tightly so that the cotter pin
will not disengage from the cotter pin hole.
Spring Clip Pin (6) Bend the cotter pin legs to the 60° angle mentioned above.
100
Engineering Manual Small Size Conveyor Chain
Lubrication
Proper lubrication of roller chain is essential for peak performance and full chain life. In particular, the greater the level of
performance demanded of the chain, the more the need for lubrication increases.
Small Size Conveyor Chain
Standard
Pin
Inner Plate
Bush
Lubricate this area when Roller
plates slide on rail Outer Plate
Small Size Conveyor Chain
Lube Free
RS60/80
SAE20 SAE30 SAE40
RS100 SAE50
RS120 or higher large-pitch chain SAE30 SAE40 SAE50
101
Tension Adjustment
The correct amount of chain slack is essential for proper operation of the chain. When the chain is too tight, working
parts such as chain, sprocket wheel, shaft, bearings, etc., carry a much heavier load, accelerating chain wear. On the
Drive
Take-Up
Some Slack
Conveyor Chain
High Precision
Drive
102
Engineering Manual Small Size Conveyor Chain
Trial Run
After installing the chain, carry out a trial run and check the following items before you actually start running the chain.
Small Size Conveyor Chain
Standard
Caution
An unloaded trial run should be conducted after
installation by intermittently switching the system on
and off several times. After inspection, a continuous
unloaded trial run should be conducted. Prior to the
Small Size Conveyor Chain
Lube Free
Inspection
Frequently inspect the chain during the initial operating period in order to carry out necessary adjustment. Inspect the
Small Size Conveyor Chain
Corrosion Resistant
following items.
103
Usage Limits
1. Chain Wear Elongation 3. S Rollers
The chain should be measured by stretching it slightly The chain has reached the end of its service life as soon
to remove any backlash or looseness. Measure the as holes or cracks appear on the rollers due to wear.
H
directly on the material to
L1+L2 be conveyed or on a guide
L=
L1 2 rail, the service life has
L2 come to an end when the Figure 30: Plate Width Wear
worn section equals H/8, as shown in the drawing.
2. R Rollers
When wear between the bush and roller causes the
under surface of the link plate to contact the guide rail,
extreme. Under these circumstances, operate the The chain should be cleaned periodically to remove
conveyor carefully, taking into account any variations in contamination or particles of conveyed material from the
temperature as well as appropriate lubrication, the chain and rail.
moisture content of the conveyed material, inspections,
etc. 7. Storage of Chain and Sprockets
Chain and sprockets should be stored in a place free of
4. Spare Chain Storage dust and dirt and where they will not be exposed to rain.
In the unlikely event of a failure or accident, we To prevent rust, use a brush to coat sprockets with oil. No
recommend that a spare chain be prepared in advance. rust-prevention treatment is applied at the time chain is
This spare chain should be stored in a dry space. Also, if shipped. Therefore, when storing chain, coat with a rust-
the chain is to be stored for a long period of time, it should preventative oil and inspect periodically for corrosion.
104
Engineering Manual Small Size Conveyor Chain
Troubleshooting
When there is significant damage and breakage to the chain and sprockets, please carry out the following procedures.
Small Size Conveyor Chain
Standard
1. General
Symptom Possible Causes Remedy
Replace the chain and sprocket with the
The chain and sprocket do not match.
correct size.
Angle of chain wrap on the Angle of chain wrap should be at least 120° or chain
sprocket is insufficient. must be engaged with at least three sprocket teeth.
sprocket
Distance between the center of the
Inspect and correct.
chain and the sprocket do not match.
Chain casing or bearings are loose. Tighten all bolts and nuts.
Excessive or insufficient slack in the Adjust the distance between the shafts to obtain the
chain. proper amount of slack.
Excessively worn chain or sprocket. Replace with new chain and sprockets.
Unusual noises
Small Size Conveyor Chain
Plus α
105
Symptom Possible Causes Remedy
Excessive load, bent pin, or cracked Reduce the load or increase the number of strands
bush. or the size of the chain.
106
Engineering Manual Small Size Conveyor Chain
2. Link Plates
Symptom Possible Causes Remedy
Reduce shock loads by making start-up, stopping,
Small Size Conveyor Chain
Standard
Corrosion stress
cracks (bow-shaped
cracks in the link plate) Replace with new chain. Install a casing to protect
The chain is being used in an acidic
the chain from the environment.
or alkaline environment (not caused
Consider a chain with a high resistance to
Engineering Manual
by repetitive loads).
corrosion stress crack.
107
3. Pins
Symptom Possible Causes Remedy
Reduce shock loads by making start-up, stopping,
Excessively large shock load.
and other actions smoother.
Pin rotates or begins Replace with new chain. Improve the lubrication or
Excessive load or improper lubrication. loading conditions.
to stick out
Operating a chain at high load without
Replace with new chain immediately. Do not weld
proper lubrication can create friction
or reuse the pins. Dispose of the old chain to be
between the pin and bush, causing
sure that it is not used again by mistake. Also,
4. Bushes/Rollers
Symptom Possible Causes Remedy
Roller and/or bush Provide adequate lubrication according to the
The inner link plate is moving inward, Replace with new chain. Re-inspect the installation
or the bush is cracked. and load conditions.
Foreign particles have gotten between Periodically clean the chain. Install a casing to
Conveyor Chain
High Precision
Rust on the bush and rollers. Select the appropriate specifications (materials).
Roller is opening up Excessive load. Reduce the load. Provide adequate lubrication.
Roller is becoming Excessive load or inadequate Replace with new chain. Improve the lubrication
hourglass shaped lubrication. or loading conditions.
108
Free Flow Chain
2.5x Speed
This unique construction combining the use of small
and large rollers allows high-speed transfer at 2.5 times
Center Roller Chain
Low Noise
The lower chain speed allows accumulation with low noise. • Operating temperature range: -10°C to 60°C
• Operating temperature range: -10°C to 60°C compared with plastic roller chain. It is operable at
temperatures as high as 150°C and achieves quiet operation.
• Operating temperature range: -10°C to 150°C
Outboard Roller Chain
Applications
Double Plus Chain is intended for high-speed conveyance. The use of a special rail minimizes chain exposure and thus
improves safety. This chain is widely used for assembly and inspection lines in a variety of business fields, such as the
automobile and electronics industries.
Same Speed
The speed of the chain and conveyed objects is the
same ratio of 1:1.
Stable Conveyance
Special Sprockets
Applications
Center Roller Chain is intended for low-speed conveyance. Steel Roller type is suitable for conveying heavier objects
and can be used for conveyance in a furnace.
109
Double Pitch
RS
RS Chain Type
RS Chain Type
Applications
Top Roller Chain is used for low-speed conveyance and is widely adopted in the automobile industry. With its wide
roller width, Double-Strand Top Roller Chain is suitable for conveying heavier objects directly placed on the conveyor.
110
Free Flow Chain
(Page 113)
Center Roller Chain
Engineering Plastic
VRP-SC
VR-SC
(Page 118) Prevents Small Parts from Falling into Frame
(High-speed transfer and low noise)
Free Flow Chain
Outboard Roller Chain
CR (Page 119)
Top Roller Chain
SR
(Page 125)
Special Sprockets
Engineering Manual
TR
(Page 135)
111
Double Pitch
Accessories for
(Urethane lining) Available only for
RF2030VRP.
Anti corrosive Steel + Steel
Hard Chrome HCP Pallet Guide Rail &
Plating Plastic Rail
A B C D
Anti corrosive Stainless Steel SS
Return Guide
Oil-impregnated LMC
bush
Engineering Plastic small rollers, outboard rollers,
Steel and top rollers for the sake of
Lubrication required on steel outboard rollers.
Lightweight, low noise With stainless steel or explanation.
engineering plastic roller Engineering Plastic
Stainless Steel
Lightweight, lube free, Stainless steel + Engineering Plastic Roller
low noise Engineering plastic PC Engineering Plastic Refers to a roller made of
inner link
engineering plastic.
Engineering Manual
Top Roller
Standard Steel Engineering Plastic
Stainless Steel
KV
Lightweight, low noise Steel +
Plastic R roller Engineering Plastic
Double Plus Chain (Industrial Property, Utility Model Registration No. 2548222)
Double Pitch
Construction
RS ■ Standard Type, HCP Type, SS Type ■ Lambda Type (Lube Free)
(Under patent application)
Outer Plate Inner Plate Outer Plate Inner Plate
Double Plus Chain
Bush
Bush
Large Roller
Large Roller
Small Roller
Small Roller
Connecting Plate
Connecting Plate
Spring Clip
Spring Clip
■ Double Plus Chain with Snap Cover ■ Urethane Lining Roller Type
Outboard Roller Chain
Small Roller
Polyacetal (interior)
RF2030VRPUA, RF2030VRPUB
Differs from Double Plus Chain shown above only in the
large roller.
Special Sprockets
113
Combination of Base Chain and Roller Double Pitch
The proper combination of base chain (4 types) and roller (7 types) allows the optimum selection for your intended RS
Standard
(Steel) ○ ○ ○ ○ ○ ○ ○
SS
(304 Stainless Steel)
Applications requiring non-magnetism and corrosion resistance*2
○ ○ ○ ○ ○ ○
114
Free Flow Chain
R
(r )
Double Plus Chain
V= +1 ・ν
R
Pallet
( r )≒1.5
From the ratio of radii
V≒(1.5+1)
・ν≒2.5ν
① Start Position
Direction of Travel
Aluminum Frame
Pallet
Double Plus Chain
Accessories for
1. Conveyance
When the chain advances
Friction between the large roller (○) and the small roller only one link
(●) causes the rollers to rotate together. The difference
in the diameters of the rollers causes the speed of the
conveyed object to be 2.5 times that of the chain.
Pallet 2. Accumulation
Top Roller Chain
V: Pallet Speed
With a braking force applied to the large roller, a slip
occurs between the large (○) and small (●) rollers so
R
Pallet
Rail
Special Sprockets
Since the large and small rollers now rotate at the same
angular speed, the peripheral speed on the
circumference of the large roller is calculated as below,
based on the ratio of the radii:
R
( r )・ν
Consequently, the conveying speed V is the sum of the
R
(r)
peripheral speed ・νand the chain speedν.
115
How to Order Double Pitch
In placing an order for Double Plus and Center Roller Chains, please specify the chain length as well as the chain size RS
and type.
1. Model Identification
RS
t
W2 W1 W2
L1
Double Plus Chain
φD
L2
φR
φR1
Center Roller Chain
H
P P
Tsubaki Chain No. Roller Width Plate Pin Approx. Mass kg/m No. of
Pitch
Links
P Plastic Steel
Plastic Roller Steel Roller R R1 W1 W2 t T H D L1 L2 per Unit
Roller Roller
19.05 11.91 18.3 8.0 4.0 1.5 1.5 9.0 3.59 12.05 13.25 0.6 1.4 160
RF2030VRP RF2030VR (3.00)
RF2040VRP RF2040VR 25.40 15.88 24.6 10.3 5.7 2.0 1.5 12.0 3.97 15.8 17.0 1.0 2.5 120
RF2050VRP RF2050VR 31.75 19.05 30.6 13.0 7.1 2.4 2.0 15.0 5.09 19.55 21.25 1.4 3.7 96
Outboard Roller Chain
RF2060VRP RF2060VR 38.10 22.23 36.6 15.5 8.5 3.2 3.2 17.2 5.96 24.5 26.4 2.0 5.6 80
RF2080VRP RF2080VR 50.80 28.58 48.0 20.0 15.0 4.0 4.0 23.0 7.94 35.8 38.0 3.9 ― 60
Chain Numbering
RF2040VRPA-SS
Top Roller Chain
Chain size
Chain type
VRP: Double Plus plastic roller
VR: Double Plus steel roller
Type of engineering plastic roller
A, B, C, D
UA, UB (only for RF2030) Type of base chain
No symbol for steel roller No symbol: Standard
LMC: Lambda (lube free)
Special Sprockets
117
■ Base Chain (with Snap Cover) Double Pitch
t
RS
W2 W1 W2
L1
φR
φR1
The snap cover prevents small parts from falling into the frame.
Tsubaki Chain No. Roller Width Plate Pin Approx. Mass kg/m No. of
Pitch
Links
Engineering P Plastic Steel
Steel Roller R R1 W1 W2 t T H D L1 L2 per Unit
Plastic Roller Roller Roller
3.59
RF2030VRP-SC RF2030VR-SC 19.05 11.91 18.3 8.0 4.0 1.5 1.5 9.0 (3.00) 12.05 13.25 0.6 1.4 160
RF2050VRP-SC RF2050VR-SC 31.75 19.05 30.6 13.0 7.1 2.4 2.0 15.0 5.09 19.55 21.25 1.4 3.7 96
RF2060VRP-SC RF2060VR-SC 38.10 22.23 36.6 15.5 8.5 3.2 3.2 17.2 5.96 24.5 26.4 2.0 5.2 80
RF2080VRP-SC RF2080VR-SC 50.80 28.58 48.0 20.0 15.0 4.0 4.0 23.0 7.94 35.8 38.0 3.9 ― 60
The figure inside ( ) is for RF2030VRP-LMC. The snap cover is made of engineering plastic and is light gray in color.
Chain Numbering
Note: Check for the potential of small parts to fall and RF2050 2.5
get jammed under actual conditions in advance.
RF2060 3.5
RF2080 4.7
118
Free Flow Chain
Steel
Small Roller
Connecting Link
Center Roller Chain
Connecting Plate
Spring Clip
Stable Conveyance
Center Roller Chain allows stable conveyance, as its center of gravity is lower than that of Top Roller Chain and
conveyed items are received on rollers on both sides.
The aluminum frame of Double Plus Chain can be used with Center Roller Chain.
Steel type: Aluminum frame with steel rail.
Outboard Roller Chain
■ Base Chain
T
t
W2 W1 W2
L1
D
L2
R
Top Roller Chain
R1
H
P P
Chain Numbering
RF2040CR
Chain size Center roller
Roller material: CR steel
• Center Roller Chain with snap cover is also available. • Use sprockets dedicated for Double Plus Chain.
119
Free Flow Chain
1. Aluminum Frame RS
Accessories for
frame to guide the pallet.
2) The pallet guide rail is available for the middle
section, and drive and driven sections.
Plastic Rails
1) The plastic rail is installed on the pallet guide rail for
Return Guides
The return guide guides the Double Plus Chain on the
return side at both ends of the aluminum frame.
Frame Joints
Special Sprockets
Examples of Use
Aluminum Frame for Drive Section
Engineering Manual
Frame Joint
Frame Joint
Sprocket
Bracket
Return Guide
120
Free Flow Chain
9.9 5 8.9
Frame No. Frame No.
RF2030VRP-R3 8.9 RF2030VRP-R3S
10.5
6.5
Standard length: 3 m Standard length: 3 m
60
10.5
6.5
Approx. mass: 1.4 kg/m Approx. mass: 2.2 kg/m
32.2
5
32.2
37.95
60
9.3
37.95
9.3
Center Roller Chain
5
5
14
6.5
14
6.5
10.5
10.5 20.5
20.5 35
35 Frame No.
RF2040・RF2050・RF2060VRP-R4S
Double Plus Chain
Accessories for
Standard length: 4 m
Dimensions and approx. mass: See table below
Steel Rail I O
Frame No.
H1
M
N
RF2040・RF2050・RF2060VRP-R4 E
Standard length: 4 m
Outboard Roller Chain
M
N
B
Dimensions and approx. mass: See table below
G
I O H2
D
L
H1
M
N
K
E
J
C
M
N
A
B
Frame No.
Top Roller Chain
RF2080VRP-R3S
D
H2
Standard length: 3 m Steel Rail 25
Approx. mass: 9.9 kg/m
L
F
K 23
J
13.5
C
8.5
Special Sprockets
A
125
7.5
68
10.5
Engineering Manual
17.5
70
100
121
■ Frames for Drive and Driven Sections Double Pitch
• The cross-sectional shape, dimensions, and material of these frames are the same as those of frames for the middle section.
RS
• The dimension Q is different in frames for drive and driven sections.
• Refer to page 150 for the attachment position of steel rails for aluminum frames with steel rails.
R
S
Q
Accessories for
Delivery: Please contact a Tsubakimoto representative.
13.5
16.5 7.5
6
103
8.5
14.3
13.5
55
15
23
13.5
8.5
15
46.75
10.5
140
17.5 6
103
57.5
80
40
50
15
Frame No.
Special Sprockets
RF2060VRP-R4C
9
RF2060VRP-PCOVER
15
17.2
8.5
Engineering Manual
Standard length: 4 m
13.5
8.5
91
18
9
15
10.5
17.5
72.5
95
Delivery: Please contact a Tsubakimoto representative.
122
Free Flow Chain
Plastic Rail
Double Plus Chain
18.2
17.9
Pallet guide rail: PGR
Plastic rail: PR
5.5
8.5
For drive and driven sections: 1 (Standard length 1 m)
12
6.5 5.5
7
Double Plus Chain
Accessories for
12
24
7
4.5 6
10.5
6.5
5.5
73.1
63.8
73.5
83
5.5
8.5
53.75
22
5
38
10.5
6.5
5.5 2
Outboard Roller Chain
26
18
9.5
10
5.5
5
2
2
5.5 6.5
8.5 10.5
12.5 14.5
Plastic Rail
13.5
8.5
Plastic Rail
Plastic Rail
3
Special Sprockets
7.5
15
11.5 5
9
15
11.5 5
9
62.5
13.5
28.5
8.5
7 10
15
11.5 4
9
13.5
8.5
104.9
7.5
88.8
100
116
144
155
2.5
13.5
28.5
8.5
15
11.5 5
9
64.8
25
3
13.5
Engineering Manual
8.5
7 10
80
7.5
13.5
7.52.5
8.5
46.25
62.5
32
23
13.5
7.5
7.5
14.5
14
7.5
3.5
4
3
Middle Section No. Drive and Driven Section No. For Middle Section For Drive and Driven Sections kg/m
RF2030VRP-PGR3 RF2030VRP-PGR1 3m 1m 0.9
RS
RF2040VRP-PGR4 RF2040VRP-PGR1 4m 1m 1.5
RF2050VRP-PGR4 RF2050VRP-PGR1 4m 1m 2.2 Aluminum
RF2060VRP-PGR4 RF2060VRP-PGR1 4m 1m 2.5
■ Return Guides
For Double Plus Chain For Double Plus Chain with Snap Cover
Accessories for
A
Can also be used with Center Roller Chain.
18 B
D
A
18 3 B
D
E
H
F
E
R
r
M8
A
C B G
17
G
2-φO2
E
B C D
Return Guide Mounting Bolt* A
RF2030VRP: M6 x 20
Engineering Manual
Other sizes: M8 x 20
* The mounting bolt is not supplied with the bracket. Material: Stainless steel. Delivery: Please contact a Tsubakimoto representative.
Material: Aluminum. Delivery: Please contact a Tsubakimoto representative.
124
Free Flow Chain
RS
Construction
■ Double Pitch Chain with Outboard Rollers
Double Plus Chain
Pin
Example of outboard rollers installed on every link
(staggered installation)
Inner Plate
Center Roller Chain
Roller
Connecting Pin Bush
Cotter Pin
Washer
Outboard Roller
Double Plus Chain
Accessories for
Outer Link
Inner Link
Connecting Link
■ RS Chain with Outboard Rollers
Pin
Outboard Roller Chain
Inner Plate
Roller
Connecting Pin
Cotter Pin
Bush
Outboard Roller
Top Roller Chain
Washer
Outer Link
Inner Link
Connecting Link
■ Poly Steel Chain with Outboard Rollers
Special Sprockets
Outboard Roller
Inner Link (integrally molded)
Engineering Manual
Outer Plate
Washer
125
Features Double Pitch
Product Types
Base Chain Roller
Type of Plastic Outboard Roller Type of Plastic Outboard Roller with Brake Type of Steel Outboard Roller Max. Allowable
Base Chain Tension
Accessories for
− −
Engineering Plastic
Standard
RF2050RP-SRP RF2050RP-SRPE − RF2050RP-SRPB RF2050RP-SRPBE RF2050RP-SR − 0.69{ 70}
RF2060RP-SRP RF2060RP-SRPE − RF2060RP-SRPB RF2060RP-SRPBE RF2060RP-SR − 1.03{105}
RF2080RP-SRP RF2080RP-SRPE − RF2080RP-SRPB RF2080RP-SRPBE RF2080RP-SR − 1.77{180}
RF2100RP-SRP RF2100RP-SRPE − RF2100RP-SRPB RF2100RP-SRPBE RF2100RP-SR − 2.55{260}
RS40-SRP RS40-SRPE − RS40-SRPB RS40-SRPBE RS40-SR − 2.65{270}
RS50-SRP RS50-SRPE − RS50-SRPB RS50-SRPBE RS50-SR − 4.31{440}
Steel
RS
stainless − −
steel) RF2050RP-SS-SRP RF2050RP-SS-SRPE − RF2050RP-SS-SRPB RF2050RP-SS-SRPBE − RF2050RP-SS-SR 0.69{ 70}
RF2060RP-SS-SRP RF2060RP-SS-SRPE − RF2060RP-SS-SRPB RF2060RP-SS-SRPBE − RF2060RP-SS-SR 1.03{105}
RF2080RP-SS-SRP RF2080RP-SS-SRPE − RF2080RP-SS-SRPB RF2080RP-SS-SRPBE − RF2080RP-SS-SR 1.77{180}
RF2100RP-SS-SRP RF2100RP-SS-SRPE − RF2100RP-SS-SRPB RF2100RP-SS-SRPBE − RF2100RP-SS-SR 2.55{260}
RS40-SS-SRP RS40-SS-SRPE RS40-SS-SRPKV RS40-SS-SRPB RS40-SS-SRPBE − RS40-SS-SR 0.44{ 45}
RS50-SS-SRP RS50-SS-SRPE RS50-SS-SRPKV RS50-SS-SRPB RS50-SS-SRPBE RS50-SS-SR 0.69{ 70}
Engineering Manual
−
RS
126
Free Flow Chain
RS Chain is available with steel rollers. R roller for RS Chain is available with stainless steel rollers. S roller
Double Pitch Chain is available in steel or plastic. for Double Pitch Chain is available in stainless steel and
1) Steel Roller Chain R roller for Double Pitch Chain is available in plastic or
(1) All parts are made of heat-treated steel. stainless steel.
(2) Operating temperature range: -10˚C to 150˚C 1) Stainless Steel Roller Chain
(3) Lubrication required. (1) All parts except pins (precipitation-hardened
stainless steel) are made of 304 stainless steel.
(2) Operating temperature range: -20˚C to 400˚C
(3) Lubrication required.
Center Roller Chain
<1> Lightweight (30% weight reduction compared with compared with steel roller chain)
steel roller chain) <4> Color of engineering plastic roller: White
<2> Low noise (5 to 7 dB noise reduction compared <5> Operating temperature range: -20˚C to 80˚C
with steel roller chain) <6> Lubrication is required between the pins and the
<3> Lower running resistance (30% less resistance bushes.
compared with steel roller chain)
<4> Color of engineering plastic roller: White 4. Poly Steel
<5> Operating temperature range: -10˚C to 80˚C 1) Poly Steel Chain is composed of inner links made of
<6> Lubrication is required between the pins and the
Outboard Roller Chain
127
Outboard Roller Specifications Double Pitch
1) The diagram above is an example of outboard rollers 1) The diagram above is an example of outboard rollers
installed on every link in a staggered arrangement installed on every second link in a crosswise
(Type I). arrangement (Type II).
2) It is standard to install plastic brake rollers on every When the base chain is RF chain, outboard rollers
third link (the shaded part in the diagram above) can be spaced every one or more links (two links or
Sprockets
Special Sprockets
a small number of teeth on RS Chain with outboard rollers, machine the hub diameter of the RS Roller Chain
sprocket to adapt to the dimensions shown in the table below. When the number of sprocket teeth is other than
listed below, the RS Roller Chain sprocket can be used as is.
No. of
Tsubaki Teeth 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Chain No.
RS40 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76
RS50 26 31 36 41 46 51 56 61 66 71
RS60 32 38 44 50 56
RS80 44 76 92
RS100 62 72 81
Refer to page 144 for detailed information on dimensions of sprockets for RS Chain with outboard rollers.
128
Free Flow Chain
avoid any error. Refer to the chain number information for the product code and chain number.
2. Information When Placing a Chain Order
1) If the number of links on the overall chain is even, the link on one end of the chain will be a connecting link and
the link on the other will be an inner link.
2) If the number of links on the overall chain is odd, please specify the link type on both ends of the chain as per
below.
Center Roller Chain
129
■ RS Chain with Outboard Rollers Double Pitch
RS40-LMC-NP-1LSRP-T
RS
Installation type of outboard rollers
T: Staggered H: Crosswise
Note:
1. The type of base chain for KV rollers is SS.
Base Chain
(Poly Steel Chain)
Outboard Roller
RF2040R-1LSRP-T-CL RF2040R-2LSRP-T-CL
Base Chain Base Chain
Special Sprockets
RF2040R-1LSRP-H-CL RF2040R-2LSRP-H-CL
Base Chain Base Chain
Engineering Manual
130
Free Flow Chain
HS
HS
T
L2
L2
T
W T
W
φD φR φR
φD
L1
L3
H
H
Center Roller Chain
P P P P
Base Chain R Roller Staggered Installation (Type I) Crosswise Installation (Type II)
φDS φDS
HS
HS
L2
L2
T
T
T
T
φR φR
W
W
φD φD
L1
Double Plus Chain
L3
Accessories for
H
H
P P P P
RF2050S-SRP RF2050S-LMC-SRP RF2050S-SS-SRP 31.75 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.3 19.05 9.4 1.03 −
RF2060S-SRP RF2060S-LMC-SRP RF2060S-SS-SRP S 38.10 11.91 12.70 3.2 17.2 5.96 16.95 29.65 32.05 22.23 12.6 1.80 −
Top Roller Chain
RF2080S-SRP ― RF2080S-SS-SRP 50.80 15.88 15.88 4.0 23.0 7.94 20.95 36.65 39.65 28.58 15.8 3.12 −
4.8 24.5 44.2 47.3 4.77
RF2100S-SRP ― RF2100S-SS-SRP 63.50 19.05 19.05 28.6 9.54 39.69 19 −
〈5.0〉 〈24.9〉〈45.1〉〈47.8〉 〈4.89〉
RF2040R-SRP RF2040R-LMC-SRP RF2040R-SS-SRP 25.40 15.88 7.95 1.5 12.0 3.97 9.65 23.1 24.5 23 13 1.24 0.89
RF2050R-SRP RF2050R-LMC-SRP RF2050R-SS-SRP R 31.75 19.05 9.53 2.0 15.0 5.09 11.9 25.3 27.0 27 13 1.70 1.23
RF2060R-SRP RF2060R-LMC-SRP RF2060R-SS-SRP 38.10 22.23 12.70 3.2 17.2 5.96 16.95 29.65 32.05 30 12.6 2.64 1.93
Width Outboard
Special Sprockets
Roller Type
RF2050S-SR RF2050S-LMC-SR RF2050S-SS-SR 31.75 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.3 19.05 9.4 1.53
RF2060S-SR RF2060S-LMC-SR RF2060S-SS-SR S 38.10 11.91 12.70 3.2 17.2 5.96 16.95 29.65 32.05 22.23 12.6 2.56
Engineering Manual
RF2080S-SR ― RF2080S-SS-SR 50.80 15.88 15.88 4.0 23.0 7.94 20.95 36.65 39.65 28.58 15.8 4.30
4.8 24.5 44.2 47.3 7.00
RF2100S-SR ― RF2100S-SS-SR 63.50 19.05 19.05 28.6 9.54 39.69 19
〈5.0〉 〈24.9〉〈45.1〉〈47.8〉 〈7.12〉
RF2040R-SR RF2040R-LMC-SR RF2040R-SS-SR 25.40 15.88 7.95 1.5 12.0 3.97 9.65 23.1 24.5 23 13 ―
RF2050R-SR RF2050R-LMC-SR RF2050R-SS-SR R 31.75 19.05 9.53 2.0 15.0 5.09 11.9 25.3 27.0 27 13 ―
RF2060R-SR RF2060R-LMC-SR RF2060R-SS-SR 38.10 22.23 12.70 3.2 17.2 5.96 16.95 29.65 32.05 30 12.6 ―
Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation (as illustrated above in
the diagram on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
2. When the base chain plastic R roller is not specified for SS type, the rollers are made of 304 stainless steel.
3. Figures inside < > are for stainless steel chain.
131
• Chain with Brake Double Pitch
φDS φDS
HS RS
HS
L2
T
L2
T
T
W T
φR φR
W
φD
L3
H
H
P P
P P
Accessories for
RF2050S-SRPB RF2050S-LMC-SRPB RF2050S-SS-SRPB S 31.75 10.16 9.53 2.0 15.0 5.09 11.90 21.6 23.2 19.05 9.4 1.53
RF2060S-SRPB RF2060S-LMC-SRPB RF2060S-SS-SRPB 38.10 11.91 12.70 3.2 17.2 5.96 16.95 29.65 32.05 22.23 12.6 2.56
RF2040R-SRPB RF2040R-LMC-SRPB RF2040R-SS-SRPB 25.40 15.88 7.95 1.5 12.0 3.97 9.65 23.1 24.5 23 13 ―
RF2050R-SRPB RF2050R-LMC-SRPB RF2050R-SS-SRPB R 31.75 19.05 9.53 2.0 15.0 5.09 11.90 25.3 27.0 27 13 ―
RF2060R-SRPB RF2060R-LMC-SRPB RF2060R-SS-SRPB 38.10 22.23 12.70 3.2 17.2 5.96 16.95 29.65 32.05 30 12.6 ―
φR
HS
L2
T
T
φD
L1
Connecting Link
Special Sprockets
N
HA
P P
RF2050R-SG 31.75 19.05 9.53 15.0 2.0 5.09 11.9 25.3 27 13 20.0 24.0 1.50 2.22
RF2060R-SG 38.10 22.23 12.70 17.2 3.2 5.96 16.95 30.05 30 12.6 25.4 27.0 2.41 3.16
Note: The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation or on every second link in a
crosswise installation.
132
Free Flow Chain
HS
HS
L2
T
L2
T
T
W
φR
W
φD φD φR
L1
L3
Connecting Link Connecting Link
Center Roller Chain
H
P P P P
RS50-SRP RS50-LMC-SRP RS50-SS-SRP 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 1.42
Outboard Roller Chain
RS60-SRP RS60-LMC-SRP RS60-SS-SRP 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 2.11
RS80-SRP ― RS80-SS-SRP 25.40 15.88 15.88 3.2 24.1 7.94 19.25 35.05 37.95 28.58 15.8 3.57
RS100-SRP ― RS100-SS-SRP 31.75 19.05 19.05 4.0 30.1 9.54 22.85 42.55 45.65 39.69 19.0 5.56
RS40-SR RS40-LMC-SR RS40-SS-SR 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 1.67
RS50-SR RS50-LMC-SR RS50-SS-SR 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 2.42
RS60-SR RS60-LMC-SR RS60-SS-SR 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 3.63
RS80-SR ― RS80-SS-SR 25.40 15.88 15.88 3.2 24.1 7.94 19.25 35.05 37.95 28.58 15.8 5.92
RS100-SR ― RS100-SS-SR 31.75 19.05 19.05 4.0 30.1 9.54 22.85 42.55 45.65 39.69 19.0 10.02
Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation (as illustrated above in
the diagram on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
Special Sprockets
2. Even if the chain with steel outboard rollers is Lambda Chain, the outboard rollers need to be lubricated.
3. When the chain with steel outboard rollers is SS type, the material of the outboard roller is 304 stainless steel.
Standard Lambda SS W
RS40-SRPB RS40-LMC-SRPB RS40-SS-SRPB 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 0.94
RS50-SRPB RS50-LMC-SRPB RS50-SS-SRPB 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 1.42
RS60-SRPB RS60-LMC-SRPB RS60-SS-SRPB 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 2.11
Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation (as illustrated above in
the diagram on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
2. If using a conductive roller, the brake is a spring brake with chain number SRPBE.
133
■ Poly Steel Chain with Plastic Outboard Rollers Double Pitch
RS
φDS
H
L2
L2
T
T
T
W
φR φR
W
φD φD
L1
L3
Connecting Link
H
P P
P P
Accessories for
Roller Approx.
Tsubaki Pitch Between Inner
Dia. Mass
Chain No. P Link Plates Thickness Width Dia.
R L1 L2 L3 DS HS kg/m
W T H D
RS40-PC-SRP 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 0.69
RS50-PC-SRP 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 0.96
RS60-PC-SRP 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 1.40
Note: 1. Since the offset link is not available, use a chain with an even number of links.
134
Free Flow Chain
Inner Plate
Cotter Pin
Bush Outer Plate
Roller
Double Plus Chain
Accessories for
Inner Link
Outer Link
Inner Link
Connecting Link
Connecting Plate
Outboard Roller Chain
Inner Plate
Cotter Pin
Outer Plate
Bush
Special Sprockets
Roller
Inner Link
Outer Link
Connecting Link
Connecting Plate
Engineering Manual
135
Features Double Pitch
1) The width of the chain is smaller than that of other Top Roller Pallet RS
Product Types
Base Chain
Accessories for
RF2060R-TRP − RF2060R-TR − 6.28{640}
Engineering Plastic
136
Free Flow Chain
(2) Features of engineering plastic R roller chain (2) Features of plastic R roller chain
<1> Lightweight (40% weight reduction compared <1> Lightweight (40% weight reduction compared
with steel roller chain) with steel roller chain)
<2> Low noise (5 to 7 dB noise reduction compared <2> Low noise (5 to 7 dB noise reduction compared
with steel roller chain) with steel roller chain)
<3> Lower running resistance (30% less resistance <3> Lower running resistance (30% less resistance
compared with steel roller chain) compared with steel roller chain)
<4> Color of engineering plastic roller: White <4> Color of engineering plastic roller: White
Double Plus Chain
Accessories for
<5> Operating temperature range: -10˚C to 80˚C <5> Operating temperature range: -20˚C to 80˚C
<6> Lubrication is required between the pins and the <6> Lubrication is required between the pins and the
bushes. bushes.
4) Do not use the chain in environments where it will RF2040 120 RS40 240
RF2050 96 RS50 192
come into contact with chemicals or water, or in
RF2060 80 RS60 160
cleansing and degreasing environments.
Top Roller Chain
137
Sprockets Double Pitch
If the base chain roller is an R roller, a standard sprocket for Double Pitch Chain (R roller) cannot be used since the tooth end of
the sprocket comes in contact with the top roller.
How to Order
When placing an order for Top Roller Chain, please specify the chain length as well as the chain size and type.
1. Model Identification
• Chain with Topple Prevention Attachments • Chain with Double-Strand Top Rollers
RF2040R-1LTR-4LTG RF2040R-2-1LTR
Chain numbering as described above With topple prevention attachments Roller type of base chain Top roller
Installation spacing of topple prevention attachments S or R
(4L: On every 4th link) Double-strand chain Installation spacing of top rollers
Special Sprockets
• Chain with Topple Prevention Attachments • Chain with Double-Strand Top Rollers
RS40-2LTRP-4LTG RS40-2-2LTR
Chain numbering as described above With topple prevention attachments Top roller
Installation spacing of topple prevention attachments Installation spacing of top rollers
(4L: On every 4th link) (2L: On every 2nd link)
Double-strand chain
138
Free Flow Chain
T
L1
φR
W
Double Plus Chain
φD
L2
φDF 2 1
XS
CS
H
Center Roller Chain
P P
T
T
Base Chain R Roller
L1
W
φD
L2
Connecting Link
φd φDF 2 1
Double Plus Chain
Accessories for
XS
CS
φR
H
P P
Outboard Roller Chain
• RF2040 to RF2060 connecting links are spring clip type, and those of other models are cotter pin type.
Tsubaki Chain No. Width Roller Dia. R Pin Plate Approx. Mass kg/m
Pitch Between Inner Top Roller
Plastic Top Roller S R Dia. Width Thickness S R Plastic
P Link Plates L1 L2
Standard Lambda SS W Roller Roller D H T DF CS XS ℓ1 ℓ2 d Roller Roller R Roller
RF2040S-TRP RF2040S-LMC-TRP RF2040S-SS-TRP 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 0.91 − −
RF2050S-TRP RF2050S-LMC-TRP RF2050S-SS-TRP 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 1.44 − −
RF2060S-TRP RF2060S-LMC-TRP RF2060S-SS-TRP 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 2.77 − −
Top Roller Chain
RF2080S-TRP − RF2080S-SS-TRP 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 4.29 − −
21.8 24.5 4.8 6.51
RF2100S-TRP − RF2100S-SS-TRP 63.50 19.05 19.05 39.69 9.54 〈22.3〉
〈24.9〉 28.6 〈5.0〉39.69 35.4 49.7 22.1 27.2 14.52〈6.63〉
− −
RF2040R-TRP RF2040R-LMC-TRP RF2040R-SS-TRP 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 − 1.27 0.92
RF2050R-TRP RF2050R-LMC-TRP RF2050R-SS-TRP 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 − 1.90 1.43
RF2060R-TRP RF2060R-LMC-TRP RF2060R-SS-TRP 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 − 3.46 2.75
RF2080R-TRP − RF2080R-SS-TRP 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 − 5.40 4.52
21.8 24.5 4.8 8.77 6.60
RF2100R-TRP − RF2100R-SS-TRP 63.50 19.05 19.05 39.69 9.54 〈22.3〉
〈24.9〉 28.6 〈5.0〉39.69 35.4 49.7 22.1 27.2 14.52 − 〈8.89〉
〈6.72〉
Special Sprockets
Tsubaki Chain No. Width Roller Dia. R Pin Plate Approx. Mass kg/m
Pitch Between Inner Top Roller
Steel Top Roller S R Dia. Width Thickness S R
P Link Plates L1 L2
Standard Lambda SS W Roller Roller D H T DF CS XS ℓ1 ℓ2 d Roller Roller
RF2040S-TR RF2040S-LMC-TR RF2040S-SS-TR 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 1.33 −
RF2050S-TR RF2050S-LMC-TR RF2050S-SS-TR 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 2.04 −
RF2060S-TR RF2060S-LMC-TR RF2060S-SS-TR 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 3.68 −
RF2080S-TR − RF2080S-SS-TR 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 5.65 −
Engineering Manual
RF2040R-TR RF2040R-LMC-TR RF2040R-SS-TR 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 − 1.69
RF2050R-TR RF2050R-LMC-TR RF2050R-SS-TR 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 − 2.50
RF2060R-TR RF2060R-LMC-TR RF2060R-SS-TR 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 − 4.36
RF2080R-TR − RF2080R-SS-TR 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 − 6.76
21.8 24.5 4.8 11.37
RF2100R-TR − RF2100R-SS-TR 63.50 19.05 19.05 39.69 9.54〈22.3〉
〈24.9〉 28.6 〈5.0〉39.69 35.4 49.7 22.1 27.2 14.52 − 〈11.49〉
Note: 1. Figures inside < > are for stainless steel chain.
2. When a top roller is installed on each even-numbered link, the top roller is installed on the inner link unless otherwise specified.
3. When the base chain plastic R roller is not specified for SS type, the rollers are made of 304 stainless steel.
139
• Double Pitch Chain with Topple Prevention Attachments Double Pitch
Special attachments are installed on a long conveyor so as to prevent toppling and meandering of the conveyor. Please
use caution so as to avoid contact between these attachments and the hub of the sprocket. Please specify the RS
installation spacing of the top rollers and attachments (four links or more).
T
L1
φR
W
φD
L2
φDF 2 1
φd
XS
CS
XSA
Connecting Link P P
(spring clip type)
Connecting Link N
(cotter pin type) Topple Prevention Attachment
Accessories for
Tsubaki
Inner Link
Chain No. P S R Dia. Width Thickness DF CS XS ℓ1 ℓ2 d N XSA
Plates L1 L2
W Roller Roller D H T
RF2040-TG 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.45 9.65 3.97 19.1 12.7
RF2050-TG 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.5 11.9 5.09 23.8 15.9
RF2060-TG 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.75 16.95 5.96 28.6 19.1
RF2080-TG 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 38.1 25.4
φD
top roller is installed on the outer link unless otherwise specified.
Connecting Link
φd φDF 2 1
Special Sprockets
XS
CS
H
P P
Engineering Manual
RF2050-2-TR 31.75 9.53 18.1 10.16 19.05 5.09 19.35 21.15 15.0 2.0 19.05 19.0 26.5 19.55 21.95 5.09
RF2060-2-TR 38.10 12.70 26.2 11.91 22.23 5.96 27.7 29.6 17.2 3.2 22.23 23.0 31.6 27.85 30.85 5.96
RF2080-2-TR 50.80 15.88 32.6 15.88 28.58 7.94 34.6 37.2 23.0 4.0 28.58 29.0 40.5 34.8 37.5 11.32
RF2100-2-TR 63.50 19.05 39.1 19.05 39.69 9.54 41.4 44.1 28.6 4.8 39.69 35.4 49.7 41.65 46.75 14.52
140
Free Flow Chain
Top Rollers Installed on Every Second Link Top Rollers Installed on Every Link
Double Plus Chain
T
T
T
L1
L1
W
W
φD
L2
L2
φDF2
φDF1
φd N Connecting Link N φd 2 1
Center Roller Chain
Connecting Link
XS
XS
CS
CS
H
H
φR
φR
P P P P φD
• The connecting link uses a spring clip on RS40 to RS60, and cotter pin on RS80 to RS100.
Double Plus Chain
Accessories for
Tsubaki Chain No. Width Base Pin Plate Approx. Mass kg/m
Pitch Between Inner Chain Top Roller
Plastic Top Roller Roller Dia. Width Thickness On Every On Every
P Link Plates L1 L2
Standard Lambda SS W Dia. R D H T DF1 DF2 CS N XS ℓ1 ℓ2 d Link 2nd Link
RS40-TRP RS40-LMC-TRP RS40SS-TRP 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 11.0 15.88 12.7 9.5 17.45 8.25 9.65 3.97 0.92 0.85
RS50-TRP RS50-LMC-TRP RS50SS-TRP 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 15.0 19.05 15.9 12.7 22.25 10.3 11.9 5.09 1.56 1.38
RS60-TRP RS60-LMC-TRP RS60SS-TRP 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 18.0 22.23 18.3 15.9 26.25 12.85 15.25 5.96 2.30 2.03
Outboard Roller Chain
RS80-TRP − RS80SS-TRP 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 24.0 28.58 24.6 19.1 34.15 16.25 19.25 7.94 3.90 3.44
RS100-TRP − RS100SS-TRP 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 30.0 39.69 31.8 25.4 44.5 19.75 22.85 9.54 6.06 5.41
Tsubaki Chain No. Width Base Pin Plate Approx. Mass kg/m
Pitch Between Inner Chain
Top Roller
Steel Top Roller Dia. Width Thickness On Every On Every
P Link Plates Roller L1 L2
Standard Lambda SS W Dia. R D H T DF1 DF2 CS N XS ℓ1 ℓ2 d Link 2nd Link
RS40-TR RS40-LMC-TR RS40SS-TR 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 11.0 15.88 12.7 9.5 17.45 8.25 9.65 3.97 1.83 1.41
RS50-TR RS50-LMC-TR RS50SS-TR 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 15.0 19.05 15.9 12.7 22.25 10.3 11.9 5.09 2.39 2.18
RS60-TR RS60-LMC-TR RS60SS-TR 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 18.0 22.23 18.3 15.9 26.25 12.85 15.25 5.96 3.60 3.18
Top Roller Chain
RS80-TR − RS80SS-TR 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 24.0 28.58 24.6 19.1 34.15 16.25 19.25 7.94 6.09 5.27
RS100-TR − RS100SS-TR 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 30.0 39.69 31.8 25.4 44.5 19.75 22.85 9.54 9.30 8.85
Note: 1. "On Every Link" and "On Every 2nd Link" described in the column of the "Approx. Mass" refer to the spacing for the installation of the top rollers.
2. When a top roller is installed on each even-numbered link, the top roller is installed on the inner link unless otherwise specified.
3. Even if the chain with steel top rollers is Lambda Chain, the top rollers need to be lubricated.
4. When the chain with steel top rollers is SS type, the material of the top roller is 304 stainless steel.
Special Sprockets
Engineering Manual
141
• RS Chain with Topple Prevention Attachments Double Pitch
Special attachments are installed on a long conveyor so as to prevent toppling and meandering of the conveyor. Please
use caution so as to avoid contact between these attachments and the hub of the sprocket. Please specify the RS
installation spacing of the top rollers and attachments (four links or more).
T
T
T
T
L1
L1
W
φR
W
φD φD
L2
L2
φDF φDF
N 2 1 N
Connecting
Connecting
XS
XS
CS
CS
H
H
XSA
XSA
φR
Topple Prevention
Topple Prevention Attachment
P P Attachment N P P N
• RS40 to RS60 connecting links are spring clip type, and those of other models are cotter pin type.
Note: Please specify whether to install the top rollers on the inner or outer link.
W
C
φD φR
L2
φDF
2 1
N
Connecting Link
Special Sprockets
XS
CS
H
P P
• RS40-2 to RS60-2 connecting links are spring clip type, and those of other models are cotter pin type.
Note: 1. Dimension DF changes when top rollers are installed on every link.
2. RS standard sprockets (double-strand) can be used.
3. When a top roller is installed on each even-numbered link, the top roller is installed on the outer link unless otherwise specified.
142
Free Flow Chain
Special Sprockets
Double Pitch
■ Sprockets for Double Plus Chain: Same as for Double Plus Chain without snap cover (steel type)
L
RS
M Sprocket Numbering
T T
RF2030VRP-10T-SC
Double Plus Chain
No. of teeth: 10
φDO
φDH
φDP
φd
Center Roller Chain
Tsubaki No. of Pitch Dia. Outer Dia. Facewidth Total Facewidth Bore Dia. d Hub Dia. Total Width Approx. Mass Material
Sprocket No. Sprocket Teeth Dp Do T M Pilot Hole Max. DH L kg (Specification)
R F 2 0 3 0 V R P - 1 0 T- S C 10 61.65 63 3.0 15.3 12.7 20 37 25 0.2
R F 2 0 4 0 V R P - 1 0 T- S C 10 82.20 85 4.0 20.4 15.9 32 52 40 0.8
Carbon steel
Double Plus Chain
■ Sprockets for Double Pitch Chain with Top Rollers (steel type)
Outboard Roller Chain
T
Sprocket Numbering
T
RF2040R 1200T-TR
Top roller
Applicable chain size
φDP
φDH
φDP
φd
φd
Top Roller Chain
L
L
(Machined)
(Welded)
Special Sprockets
Tsubaki Roller No. of Pitch Dia. Outer Dia. Facewidth Bore Dia. d Hub Dia. Total Width Approx. Mass Material
Sprocket No. Type Engaging Teeth Dp Do T Pilot Hole Max. DH L kg (Specification)
RF2040R 1100T-TR 11 90.16 97 0.8
RF2040R 1200T-TR 12 98.14 105 7.3 12.7 42 63 25 0.9
RF2040R 1300T-TR 13 106.14 114 0.9
RF2050R 1100T-TR 11 112.70 124 15.9 1.3
RF2050R 1200T-TR 12 122.67 134 8.9 48 73 28 1.3
18
RF2050R 1300T-TR 13 132.67 144 1.5 Carbon steel
Engineering Manual
143
■ Sprockets for RS Chain with Outboard Rollers (steel type) Double Pitch
RS
T Sprocket Numbering
RS401B 9T-SR
φDO
φDH
φDP
No. of teeth: 9
φd
(Machined)
Accessories for
No. of Teeth
Sprocket No. Dp Do T Pilot Hole Max. DH L kg (Specification)
RS401B 09T-SR 9 37.13 42 10 20 0.08
RS401B 10T-SR 10 41.10 46 11 24 0.10
9.5
RS401B 11T-SR 11 45.08 51 14 28 0.14
RS401B 12T-SR 12 49.07 53 16 32 0.17
RS401B 13T-SR 13 53.07 58 20 36 0.22
RS401B 14T-SR 14 57.07 63 22 40 22 0.27
RS401B 15T-SR 15 61.08 67 26 44 0.32
RS401B 16T-SR 16 65.10 71 7.3 28 48 0.38
144
Free Flow Chain
follows:
Table 2: f2: Coefficient of Friction Between Chain and Conveyed
Step 1: Check Conveyance Conditions Objects During Accumulation
(1) Type, mass, dimensions, and quantity of the conveyed Chain Type Type of Transfer Roller Dry Lubricated
operating conditions and environment. Figures inside ( ) are given for reference purposes.
* Coefficient of friction for each outboard roller with plastic brake.
Double Plus Chain
When the number of brake outboard rollers accounts for about one
Accessories for
Conveyance
Type of Base
Chain Type Dry Lubricated
Chain Roller Rail
145
Step 4: Check Allowable Roller Load 2) Allowable Load of Base Chain Roller
Special Sprockets
146
Free Flow Chain
6120
Accessories for
147
Please use the dimensional information given below for
Design Information on Double Plus Chain Conveyors reference in configuring and installing your conveyor.
Aluminum Frame for the Drive and Driven Sections Tsubaki Chain No. RF2030VRP RF2040VRP RF2050VRP
Z
RF2060VRP-R4C
RF2050VRP-R3H
○
4 on the base.
Engineering Manual
4) On models marked with ※ in Table 3, there is a difference of 60 mm in height between the aluminum frame and pallet
guide rail. To offset the height difference, fit a collar for height adjustment under the pallet guide rail.
148
Free Flow Chain
RF2050VRP-R4 84.039
Aluminum Frame
RF2050VRP-R3H 408.283
RF2060VRP-R4 135.137
RF2060VRP-R4C 108.508
RF2030VRP-R3S 17.821
Leg Pitch ( ) RF2040VRP-R4S 44.312
Aluminum Frame with RF2050VRP-R4S 95.623
Steel Rail RF2050VRP-R3HS 442.093
Center Roller Chain
3 Steel Rail
1 Base Rail
A 3 Steel Rail
A
2 Inner Rail
Top Roller Chain
Steel Rail (No. 3) Steel Rail Mounting Screw Inner Rail Mounting Screw
Frame No.
Special Sprockets
149
2) Construction Diagram of Middle-Section Frame
Unit: mm
4000
(3000)
Steel Rail Steel Rail
30 Installation Pitch 485×4 60 Installation Pitch 485×4 30
(15) (Installation Pitch 485×3) (60) (Installation Pitch 485×3) (15)
Accessories for
3) Construction Diagram of Frame for the Drive and Driven Sections
Unit: mm
1000
Installation Pitch of Steel Rail and Inner Rail
A-A View
A
<1> Do not cut the center area or the screw section on the frame.
<2> Remove burrs and chips from the cut surface.
<3> Connect and secure the steel rail with the inner rail, and the inner rail with the frame of the base chain by screws
15 to 30 mm away from the cut area.
<4> Machine all parts individually. Completely remove burrs and chips produced by machining cleanly before starting
reassembly. Fit the 45° cut area correctly to prevent misalignment.
Engineering Manual
150
Free Flow Chain
Slight Sag
Inner Plate Inner Plate
Large Roller Small Roller
Lubrication of Plastic Roller Lubrication of Steel Roller
Take-up amount L = Chain pitch X 2 + Allowance length
Since noise is unlikely to occur between pins and bushes on Lambda Allow for a little sag up to 10% of span on the chain
chain, Lambda chain is suitable for use where lubrication is best avoided. under the drive-side sprocket during operation. When
Outboard Roller Chain
5) Lubrication is required on steel rollers. Apply a small the amount of sagging increases, adjust the take-up
amount of lubrication (SAE10 to 20) in areas "A," "B" or cut the chain.
and "C." A lubricator with a sharp pointed tip like a Aluminum Frame
Drive-Side Sprocket Conveying Direction
syringe is convenient to use for lubrication. Wipe off
excess oil from the periphery of large and small rollers.
6) Finishing the Ends on the Conveying Side
Put a chamfer on the ends of the upper rail that the
chain’s small rollers travel on.
Sag ≒ 0.1 L L
Running Surface of Small Roller
Top Roller Chain
RF2030 25 75
Chamfer
7) Large Roller Support RF2040 35 105
It is possible to prevent the chain’s large roller from RF2050 40 120
dipping at the chamfered portion by installing a
Special Sprockets
RF2060 50 150
support for the large roller on the ends of the rail on
the driven side. RF2080 65 190
The sag in the table above is given on the basis of the
conveyor design information on page 148.
If a conveyed object is placed directly on the chain, the • Lubrication Positions on Outboard Roller Chain
RF2030VRPUA and RF2030VRPUB (urethane-lined rollers) are Area Between Bush and Pin Area Between Roller and Bush
designed so that the large roller is less likely to leave a mark on Area Between Pin and Area Between Pin and
Outboard Roller Outboard Roller
Connecting Link
Ambient Temperature
Tsubaki -10˚C to 0˚C 0˚C to 40˚C 40˚C to 50˚C 50˚C to 60˚C
4) If a snap cover is damaged in handling, replace it Chain No.
RS50 or smaller pitch SAE10W SAE20 SAE30 SAE40
with a new snap cover.
RS60・80・100 SAE20 SAE30 SAE40
SAE50
RS120 or larger pitch SAE30 SAE40 SAE50
152
Free Flow Chain
1) Sprocket Installation
1) Cutting Double Plus Chain
Proper installation of the sprockets is critical to smooth
operation of a conveyor, and it also affects chain life. Outer Link to Be Cut Punch
Double Plus Chain
Level
Shaft
Center Roller Chain
(1) Shear off the rivet on the pin end of the outer link to
Level
Shaft be cut using a hand grinder.
(2) Set the Double Plus Chain (for chain with snap cover,
remove the snap covers from about three links of the
area to be cut) on a chain vise (or its equivalent) and
Double Plus Chain
2) Check the parallelism of the shafts with a scale. drive in the pin using a punch or other means until
Accessories for
Adjust the shafts so that the parallelism as calculated the outer plate on the upper side is removed.
A−B 1 (3) The chain can be cut by using a chain vise and a
with a formula L is to within ± .
100 fork-shaped tool.
Punch
Outboard Roller Chain
Up to 1 m: within ± 1 mm
Double Plus Chain
Distance between shafts (mm)
1 to 10 m: within ±
1000 Chain Vise
10 m or longer: within ±10 mm Shaft
Measure misalignment with: 2) Connecting Double Plus Chain (using a connecting link)
• A straight edge when the distance is short
Special Sprockets
• A piano wire when the distance is long (1) Connecting Using a Spring Clip (RF2060 or smaller)
• A leveling string or a piano wire when the
sprocket positions are different from each
other in terms of height
<1> Pass the two pins of the connecting link through
Misalignment the bushes of the inner link and then through the
Sprocket
holes of the connecting plate.
Pin Groove
Engineering Manual
Connecting Plate
4) After processes 1) to 3) have been completed, lock Spring Clip
each of the sprockets to the shaft(s) by means of
keys or Tsubaki POWER-LOCKS. Lock the sprockets
that are installed and used on the same shaft so that
the teeth of both sprockets align in terms of phase. Inner Link
Spring Clip-Type Connecting Link
153
<2> Fit the spring clip securely into the pin groove. 6. Cutting and Connecting Outboard Roller
Chain
Inner Link
Cotter Pin-Type Connecting Link
Chain Vise No. Applicable OR Chain Size (Base Chain Roller: S Type)
Connecting Plate
60˚
154
Free Flow Chain
Cradle
Outer Link to Be Cut Pin b Chain Vise
<1> Determine the outer link to be cut and mark the link
(1) Determine the outer link to be cut and mark the link for identification.
for identification. <2> Although the chain can be set in a chain vise in the
Double Plus Chain
(2) Shear off the rivets on the pin ends (four rivets) using same manner as shown in 6. 1) (with S type), this
Accessories for
a hand grinder so as to remove the four outboard setting damages the chain because the inner link is
rollers. In doing so, shear down to the washers with made of engineering plastic. For this reason this
the grinder to remove the washers. cutting method cannot be used.
(3) Remove the four outboard rollers. (Receive the outboard <3> Lightly tighten the washer on the pin end with a
roller on the cradle, apply the punch on the pin end chain vise. Since no rivet is provided on the pin
Outboard Roller Chain
face, and tap the pin out until the washer is removed. end on this chain, proceed to cutting the chain.
Follow the same procedure to remove the washers on <4> Use a pin with a diameter slightly smaller than the
the other side.) pin diameter of the chain (using a Tsubaki Punch or
(4) Set the chain on the cradle as shown above and its equivalent), tap the punch lightly with a hammer,
remove the two pins by tapping the punch with a and pull out the pin of the chain gradually (see the
hammer. Prepare a cradle yourself as appropriate. above diagram). When the pin is removed from the
(5) Follow steps (4) and (5) of 6. 1). upper outer plate as shown above, stop tapping
(6) If outboard rollers are spaced every two or more the pin.
Top Roller Chain
links, the rivet parts to be sheared off will differ from a and ○
<5> When pins ○ b are pulled out in the same
those shown in the above diagram. (See the diagram procedure, the chain can be cut. The diagram
below.) a has been
above shows the state whereby pin ○
pulled out to the specified position and pin ○
b has
Outer Plate
Cradle
Engineering Manual
155
(2) When the Outboard Rollers Are Arranged in a 4) Connecting Chain with Outboard Rollers
Crosswise Installation Chains are connected using connecting links.
Punch
(1) When the Outboard Rollers Are Arranged in a
Outer Link to Be Cut Outboard Roller A Staggered Installation
Press Fit
<1> Determine the outer link to be cut and mark the link
for identification.
<2> Although the chain can be set in a chain vise in the Connecting Link
same manner as shown in 6. 1) (with S type), this Slip-Fit Pin Washer
setting damages the chain because the inner link is (press fit)
made of engineering plastic. For this reason this
cutting method cannot be used.
<3> Support outboard roller "A" on the upper side with <1> Pass the two pins of the connecting link through
k Press Fit
Lin
cting Cotter Pin
e
nn
Co
156
Free Flow Chain
Punch
is slip fit).
Spring Clip-Type Connecting Link
Top Roller Cotter Pin for Top Roller Pin
Connecting Plate
Accessories for
<2> Shear off the rivets on the base chain pin ends and Spring Clip
Cotter Pin-Type Connecting Link
top roller pin ends using a hand grinder or other
Connecting Plate
means (three rivets on one side of the chain).
Cotter Pin
<3> Turn the chain side ground by the grinder upward
and set the chain on a cradle, as shown above.
Prepare a cradle yourself as appropriate. To
Outboard Roller Chain
RS40-1LTRP-CL
Base Chain
■ For chain with top rollers installed every second link
Chain Numbering
Top Roller Pin Cradle
RS40-2LTRP-CL
Base Chain
157
For Your Safety When Using the Chain
Warning To avoid danger, observe the following rules.
Accessories for
・Wear clothing and protective gear (safety glasses, gloves, safety shoes, etc.) that are appropriate for the work.
・Only experienced personnel should perform chain replacement.
Warranty
1. LIMITED WARRANTY consequential, special or incidental damages, including,
158
Small Size Conveyor Chain Inquiry Sheet
Please give us the following information when placing an order for or inquiring about a chain:
Minimum Tensile
Machine Used kN {kgf}
Strength
Object to be Chain Pitch mm
Conveyed
kg/piece
(countable object) No. of Sprocket Teeth NT (PCD mm)
Hole Dia. of
Conveyor Length m Dia. H8 H7
Sprocket Shaft
No. of Strands Strands (Spacing: m) Key Groove Not required ( ) JIS・b ×t Parallel / Driving
of Chain
159
Custom Attachment Chain Worksheet
Use this sheet to identify the Attachments and Chain you need, then fax the form to your authorized distributor or your nearest
Tsubakimoto representative. If you have any questions, please call your Tsubakimoto representative.
160
161
Custom Attachment Chain Worksheet
Use this sheet to identify the Attachments and Chain you need, then fax the form to your authorized distributor or your nearest
Tsubakimoto representative. If you have any questions, please call your Tsubakimoto representative.
162
163
Custom Attachment Chain Worksheet
Use this sheet to identify the Attachments and Chain you need, then fax the form to your authorized distributor or your nearest
Tsubakimoto representative. If you have any questions, please call your Tsubakimoto representative.
164
165
Headquarters Chain & Power Transmission Operations
Nakanoshima Mitsui Building Chain Products Department
EUROPE
TSUBAKIMOTO EUROPE B.V. TSUBAKIMOTO U.K. LTD. TSUBAKI DEUTSCHLAND GmbH
Aventurijn 1200, 3316 LB Dordrecht Osier Drive, Sherwood Park ASTO Park Oberpfaffenhofen
The Netherlands Annesley, Nottingham Friedrichshafener Straße 1
Phone : +31-78-6204000 NG15 0DX U.K. D-82205 Gilching, Germany
Facsimile : +31-78-6204001 Phone : +44-1623-688-700 Phone : +49-8105-7307100
Facsimile : +44-1623-688-789 Facsimile : +49-8105-7307101
TSUBAKIMOTO SINGAPORE PTE. LTD. TSUBAKI AUSTRALIA PTY. LTD. TAIWAN TSUBAKIMOTO CO. TSUBAKIMOTO CHAIN TRADING
INDONESIA REPRESENTATIVE OFFICE Unit E, 95-101 Silverwater Road No. 33, Lane 17, Zihciang North Road (SHANGHAI) CO., LTD.
Wisma Kyoei Prince, 11th Floor, Suite 1106 Silverwater, N.S.W. 2128 Gueishan Township, Taoyuan County Room 601, Urban City Centre
Jl. Jend. Sudirman, Kav. 3, Jakarta 10220 Australia Taiwan 45 Nanchang Rd., Huangpu District
Indonesia Phone : +61-2-9704-2500 Phone : +886-33-293827/8/9 Shanghai 200020, China
Phone : +62-21-5724-275 Facsimile : +61-2-9704-2550 Facsimile : +886-33-293065 Phone : +86-21-5396-6651/6652
Facsimile : +62-21-5724-275 Facsimile : +86-21-5396-6628
Note: In accordance with the policy of TSUBAKIMOTO CHAIN CO. to constantly improve its products, the specifications in this catalog are subject to change without notice.
Catalog No. ME1204 ©2012/6 TSUBAKIMOTO CHAIN CO. Printed in Japan 1,000