Small Size Conveyor Chain

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SMALL SIZE

CONVEYOR CHAINS

The Smart
Chain Choice !
In Markets Around the World. Only from TSUBAKI.

TSUBAKI Small Size Conveyor

・・・Overseas Group Companies

TSUBAKI Group Environmental Policy

Philosophy Basic Policy


The Tsubaki Group understands that the preservation ■ We strive to understand the environmental aspect of our
business activities, products, and services, and implement
of the Earth’s environment is one of the highest measures to reduce the environmental burden for the
conservation of the Earth’s environment.
priorities for humankind. ■ We have established an organization to ensure environmental
Our aim is to consider the environment in all of our conservation and continually strive to improve our environmental
management system.
activities to contribute to the creation of a healthy and ■ We abide by all environmental laws, regulations, and agreements.
wealthy tomorrow. ■ We aim to raise employee awareness of environmental conservation
and ensure an understanding of our Basic Environmental Policy
among all employees through environmental education, corporate
publications, and other means.

1
Chains

Kyotanabe Plant Concept

Kind consideration towards the global environment Internationally Accredited Plant


Tsubakimoto Chain aims to make products that are
Harmony and coexistence with the global environment people-friendly, environmentally friendly, and reliable.
Its Chain Division acquired ISO 9001 accreditation in
Pursuit of high efficiency and high quality 1995 and ISO 14001 accreditation in 2003.

Courage to look to the future

Tsubakimoto Chain’s Kyotanabe Plant is a state-of-the-art


facility outfitted with the latest environmental systems to produce JQA-0911 JQA-EM3392
Chain Division Kyotanabe Plant
environmentally friendly products that meet the needs of the JQA-QM9640
times and our customers.
Kyotanabe Plant

2
Tsubaki World-Class Quality and an Extensive
Line-Up to Satisfy Ever-Changing Needs
Tsubakimoto Chain conducts its business activities with the aim of providing the
best value to our customers. We strive to be the world’s leading manufacturer of
chain and power transmission components.
Tsubaki Small Size Conveyor Chain is indispensable in supporting production
lines of every kind around the world.

Special Small Size


Tsubaki incorporates Life Cycle Assessment
Conveyor Chain
(LCA) in its activities, and develops and
LCA manufactures environmentally friendly chain Ease of use and new features further
Life Cycle Assessment products that have a significant impact on broaden selection options.
reducing greenhouse gas emissions.

Tsubaki contributes to protecting the


environment by eliminating surface
treatments that incorporate harmful
chemicals.

Standard Small Size Lube Free Small Size


Conveyor Chain Conveyor Chain
Tsubaki’s chain with the widest range Special oil-impregnated bushes deliver long
of applications. All parts are heat life with no lubrication. The result is reduced
treated, resulting in increased tensile labor maintenance, better operating
and fatigue strength. environments, and greater productivity.

LCA

In contrast to the RS Attachment Chain,


Double Pitch Chain the chain pitch is doubled, and the shape
of the link plates is flat. Ideal for
Tsubaki Double Pitch Chains are indicated with this applications where the conveying distance
symbol in this catalog. is relatively long or the speed is low.

3
Corrosion Resistant High Precision
Small Size Conveyor Chain Conveyor Chain
Stainless steel, engineering plastic, or Needle bearings between the pins and
special surface-treated chain. The bushes almost eliminate pitch
ideal choice of chain in corrosive elongation. Ideal for applications
environments. requiring accurate positioning.

Plus α Attachment Chain Free Flow Chain

Tsubaki offers a wide range of customized Free Flow Chain is ideal for accumulating conveyors.
attachment chains for conveyors to match It allows the product to be stopped at any location
the application, equipment, environment, using an external stopper while the chain continues
and conveying conditions. to run. When an operation or function is complete,
the stopper is removed and conveyance continues.

RS Attachment Chain is an RS Roller


RS○ Attachment Chain
R
Chain with attachments on the plates.
Ideal for high-speed, smooth, quiet
Tsubaki RS type conveyor chains are indicated with this conveyance.
symbol in this catalog.

4
Small Size Conveyor Chain

Precautions Before Use・


・・・
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・7
Lube Free Small Size Conveyor Chain ・
・・29
Construction・
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・・9
Selection Guide・
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・13 Lambda Chain ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・29
How to Order・
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・・・15 Lambda Double Pitch Chain・・・・・・・・・・・・・・・・・33
Attachment Spacing and Description・
・・・
・・・
・・・17 Lambda RS Attachment Chain・・・・・・・・・・・・・・・37
Surface-Treated Lambda Chain ・・・・・・・・・・・・・・・29
Surface-Treated Lambda Double Pitch Chain・・・・・33
Standard Small Size Conveyor Chain ・
・・19 Surface-Treated Lambda RS Attachment Chain・・・37
Long Life Lambda Chain (X-Λ® [X-Lambda])・・・・・・・・30
Double Pitch Chain ・
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・・・19
X-Lambda Double Pitch Chain・・・・・・・・・・・・・・・35
RS Attachment Chain ・
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・21
X-Lambda RS Attachment Chain ・・・・・・・・・・・・39
Additional RS Attachment Chains ・
・・・
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・・23
BS Lambda Attachment Chain・・・・・・・・・・・・・29, 41
RF Roller Chain・
・・・
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・24
Lambda RF Roller Chain・・・・・・・・・・・・・・・・・・・29, 43
BS Attachment Chain ・
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・25
Lambda Hollow Pin Chain・・・・・・・・・・・・・・・・・・・・・29
Lambda Hollow Pin Double Pitch Chain・・・・・・44

Special Small Size Conveyor Chain ・


・・27 Lambda Hollow Pin RS Chain ・・・・・・・・・・・・・・・44
Lambda Chain KF Series ・・・・・・・・・・・・・・・・・・・・・31
Hollow Pin Chain ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・27 Lambda Chain Specialty Attachments
Hollow Pin Double Pitch Chain ・・・・・・・・・・・・・・27 (for specialty applications) ・・・・・・・・・・・・・・・・45
Hollow Pin RS Chain・・・・・・・・・・・・・・・・・・・・・・・・27
Curved Attachment Chain・・・・・・・・・・・・・・・・・・・・・28
Corrosion Resistant Small Size Conveyor Chain・・・47

Stainless Steel Attachment Chain ・・・・・・・・・・・・・47


Stainless Steel Double Pitch Chain ・・・・・・・・・・49
Stainless Steel RS Attachment Chain・・・・・・・・51
Surface-Treated Attachment Chain・・・・・・・・・・・・47
Surface-Treated Double Pitch Chain・・・・・・・・・49
Surface-Treated RS Attachment Chain・・・・・・・51

The logos, brand names, or product names in this catalog are trademarks or registered trademarks
of Tsubakimoto Chain Co. in Japan and other countries.

5
Free Flow Chain

Poly Steel Attachment Chain・・・・・・・・・・・・・・48, 53 Free Flow Chain・・・・・・・・・・・・・・・・・・・・・・・・・・109


Plastic Roller Double Pitch Chain・・・・・・・・・・48, 49 Free Flow Chain Specifications ・・・・・・・・・・・111
Stainless Steel Hollow Pin Chain・・・・・・・・・・・・・・55
Stainless Steel Hollow Pin Double Pitch Chain・・・55
Double Plus Chain・・・・・・・・・・・・・・・・・113
Stainless Steel Hollow Pin RS Chain・・・・・・・・・55

Center Roller Chain ・・・・・・・・・・・・・・・119


Plus α Attachment Chain・・・・・・・・・・・・・・・56

Plus α Attachments・・・・・・・・・・・・・・・・・・・・・・・・・・・57
Accessories for Double Plus Chain ・・120
Special Specification Attachments ・・・・・・・・・・・・76

Outboard Roller Chain・・・・・・・・・・・・125


High Precision Conveyor Chain・・・・・・・・79

Bearing Bush Chain・・・・・・・・・・・・・・・・・・・・・・79 , 81


Top Roller Chain ・・・・・・・・・・・・・・・・・・・135
Bearing Cage Chain・・・・・・・・・・・・・・・・・・・・・・80 , 82
Indexing Table Chain & Sprockets・・・・・・・・・80 , 85
Mini Tact Chain & Sprockets・・・・・・・・・・・・・・80 , 84 Special Sprockets ・・・・・・・・・・・・・・・・・143

Engineering Manual

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・88 Engineering Manual・・・・・・・・・・・・・・・145

Safety/Warranty・・・・・・・・・・・・・・・・・・・・・・・・・・158
Small Size Conveyor Chain Inquiry Sheet・・・159
Custom Attachment Chain Worksheet ・・・・160

TSUBAKI ECO LINK


The TSUBAKI Eco Link logo is used only on products that satisfy the
standards for environmental friendliness set by the Tsubaki Group.

RS ® and X-Λ® are trademarks.

6
Small Size Conveyor Chain

Precautions Before Use


Be sure to read this entire Small Size Conveyor Chain catalog to make the proper chain selec-
tion for your application. In addition, be sure to indicate the relevant sections to the persons
who will actually be maintaining the conveyor chain.

Small Size Conveyor Chain is a convenient, compact mechanical device


that can transport goods and materials while taking up a minimal amount
of space. However, it does not have an unlimited service life.

1.Conveyor chain must be 5.Environmental conditions,


inspected on a regular such as the presence of
basis and replaced as corrosive liquids or gases,
necessary. It is subject to may cause chain break-
wear and should be age. This can be avoided
regarded as an expend- by selecting a chain mate-
able item. rial appropriate to the
usage conditions.

2.Elongation resulting from 6.Improper centering, or problems with layout


wear may cause conveyor or design, can shorten chain life or cause
chain to ride up on a chain breakage. This can be avoided by
sprocket or break. Proper proper positioning and alignment.
lubrication or the use of a
lube free chain such as the
Lambda Series can mini- 7.Wear on chain parts will generate dust (wear
mize chain elongation and dust).
extend service life.

3.Wear between the bushes and the rollers will 8.When restrictions by law
cause interference between the link plates or guidelines exist in
and guide rails, increasing tension on the selecting chain, select the
chain. This may lead to an increase in motor
chain based on those laws
power consumption, or may cause chain
and guidelines, and on
breakage. This situation can be avoided by
proper lubrication or by using Lambda Chain allowable tension. Choose
or plastic roller chain. a chain with an ample
margin.

4.Excessive tension may cause chain break- 9.When link plate holes are
age. This can be avoided through proper enlarged or pin diameter
selection that anticipates the inertial force made smaller to make it
the chain will be subject to. easier to insert and
remove the pin, chain per-
formance may decrease
and cause accidents.

7
Features and Important Points of Conveyor Chains

Features Important Points

1.Can move conveyed goods or materials with 1. No slippage is a strong advantage of con-
almost any shape or form. veyor chain, but consideration must be
2. Wide operational range, including conveyor given in selection when impact resistance is
length, transport direction, usage environ- considered.
ment, etc. 2. The mechanical nature
3. Can reliably convey goods or materials with of the chain engaging
no slippage. the sprocket will cause
4. Highly durable, highly efficient. speed variations.

Handling Precautions

1.Mishandling the chain may cause a loss of Chain Handling


accuracy. Never handle the chain as shown 1
in the photographs to the right. Hold the chain so
that it does not
2. Rough handling such as throwing or drop- become tangled or
twisted.
ping the chain will cause twisting deforma-
tion and/or a loss of accuracy.
2 Handling the chain
3. Stainless steel chain, in particular, must be in such a way that it
handled with care. becomes tangled or
looped around itself
will cause it to
become twisted
and lead to a loss
of accuracy.
3

Applying excessive
load in the direction
that the chain is
twisted will cause
torsion and lead to
a loss of accuracy.

8
Small Size Conveyor Chain

Construction
Double Pitch
Double Pitch Chain Construction
・Double Pitch Roller Chain has the same basic construction as standard roller chain, but chain pitch is twice as
long, and the chain has flat-shaped link plates with longer attachments.
・R rollers and S rollers are available, with usage depending on application. (See “Roller Type” on page 11.)
・Can be used with double pitch sprockets or RS Roller Chain sprockets (with S rollers, when the number of sprocket teeth is 30 or more).
・Ideal for applications where the conveying distance is relatively long or the speed is low.

Outer Link with Attachment


Press Fit

Press Fit
Pin
Inner Link with Attachment
Bush

Roller

Press Fit

Offset Pin Slip Fit

Press Fit
Inner Plate

Bush

Roller Outer Plate


Connecting Plate
ain
Ch
Slip Fit ase
B

Slip Fit

Slip Fit ink


ingL
t
Spring Clip ec
nn
Co

Cotter Pin

ink
etL
fs
Of

1. Plate 3. Bush

The plate bears the tension placed on The two ends of the bushes are inserted
the chain. Because the accuracy of the into the inner plate and function as
holes into which pins or bushes are fit bearings for the pins and rollers. They
affects chain quality, plates are are subject to complex forces through
manufactured with particular precision the various parts, and are finished to
and finished into tough plates with high specifications having high wear
fatigue strength and impact resistance. resistance.

4. Roller

2. Pin Rollers are slip fit onto the bushes, and


lighten mechanical shock when the
The two ends of the pin are inserted into chain engages the sprocket. In addition,
holes in the outer plates and riveted in they serve to reduce running resistance
place. For Hollow Pin Chain and Poly by turning while the chain is in motion,
Steel Chain, they are inserted only. making the chain run smoothly.
Because the pins are subject to Abrasion resistance is important.
shearing and bending forces via the
plates, and because the bushes rotate 5. Attachment
and slide along the pins as the chain
articulates, they are manufactured with Bolt holes are drilled for attachments.
an emphasis on strength and abrasion (For details, see page 12: “Standard
resistance. Attachments”.)
9
RS
RS® Attachment Chain Construction
・This chain is a standard RS Roller Chain with added attachments.
・Because the chain pitch is smaller, it can transport small objects using the small pitch, and is ideal for general
applications where conveying distance is short.
・Runs quietly, smoothly and can travel at high speeds.
・RS Roller Chain sprockets can be used in almost all cases.

Outer Link with Attachment


Press Fit

Press Fit
Pin Inner Link with Attachment

Bush

Offset Pin
Roller

Press Fit
Press Fit Slip Fit

Bush

Roller Inner Plate

Slip Fit
Outer Plate

Slip Fit in
Slip Fit C ha
se
Ba

Connecting Plate
k
Spring Clip Lin
Cotter Pin ting
ec
nn
Co

ink
tL
ffse
O

6. Spring Clip/Cotter Pin The pitch, roller diameter, and inner width of
the inner link are considered the basic three
Spring clips and cotter pins prevent the
connecting plates from detaching and dimensions of a roller chain. When these
are important components to maintain dimensions are identical, a roller chain and
the intrinsic stre ngth of the chain. sprocket are dimensionally compatible.
Always install these parts.
Note:
7. Inner Link Slip Fit
The ends of the two bushes are inserted When the shafts and holes are fitted together,
into the inner plate to form the inner link. there is a continuous loose fit. This is a fit
Rollers are slip fit over the outside of the where the range of tolerance for the hole is
bushes.
larger than the range of tolerance for the shaft
(pin or bush).
8. Outer Link
Press Fit
The ends of the two pins are inserted When the shafts and holes are fitted together,
into the outer plate. The ends of the there is a continuous interferential fit. This is a
pins other than those on the connecting fit where the range of tolerance for the hole is
links are riveted in place to prevent
smaller than the range of tolerance for the
detachment. For Hollow Pin Chain and
Poly Steel Chain, they are inserted only. shaft (pin or bush).

10
Small Size Conveyor Chain

Connecting Parts

1. Connecting Links (symbol: CL) ■ Connecting Link Application Table


1) A chain normally consists of multiple intercon-
Form Clip Type Cotter Pin Type
nected links and so requires a connecting link.
2) Connecting links are available with attachments or RF2060 or Smaller RF2080 or Larger
Chain Size
R60 or Smaller R80 or Larger
without attachments.
3) Connecting links are available with either spring
clips or cotter pins to prevent the connecting plate

Plain CL
from detaching. See chart at right.

Spring Clip Cotter Pin

Double Pitch
2. Offset Links (symbol: OL)
1) An offset link is used when a strand of chain has Connecting Plate Connecting Plate
an odd number of links.

Attachment CL
2) Attachment offset links are not available.

Offset Plate Offset Plate

Spring Clip Cotter Pin

Cotter Pin
Plain CL

Cotter Pin
Offset Pin Offset Pin

For Double Pitch Chain For RS Attachment Chain

Spring Clip Cotter Pin


RS

Attachment CL

Spring Clip Cotter Pin

Note: NS specifications use a cotter pin on the connecting link


regardless of size. Please contact a Tsubakimoto representative
if a clip is needed.

Roller Type

1. R Roller 2. S Roller
The roller diameter is larger than the plate width, and The roller diameter is smaller than the plate width.
the roller is used in Double Pitch Chain. R rollers are Effectively reduces shock and wear when the chain
the most basic and feature high load carrying capacity engages the sprocket.
and low frictional resistance.
S Roller

R Roller

S Roller

11
Standard Attachments
1. A1, A2 Attachments 5. GNK1 Attachment
An A attachment has a bent link plate that extends out The GNK1 attachment designates a chain with a bolt hole
on one side of the chain, forming an L-shape. The drilled into the center of the link plates on both sides of
attachment comes with one or two bolt holes and is the chain. (Available only for S rollers on Double Pitch
designated as A1 or A2, respectively (A1 only for RS type). Chains.)

Single strand with GNK1


Single strand with A2 attachment every link
attachment every link

2. K1, K2 Attachments 6. EP Attachment (Extended Pin)


A K attachment has a bent link plate that extends out on One end of the pin is extended on one side of the
both sides of the chain. The attachment comes with one chain.
or two bolt holes and is designated as K1 or K2,
respectively (K1 only for RS type).

Single strand with EP


attachment every link

Single strand with K2


attachment every link 7. Hollow Pin Chain
3. SA1, SA2 Attachments In Hollow Pin Chain, the pin has a hole, allowing for
installation of various attachments.
In an SA attachment, the link plate is extended vertically
on one side of the chain. The attachment comes with one
or two bolt holes and is designated as SA1 or SA2,
respectively (SA1 only for RS type).

Chain Formation
Single strand with SA2
attachment every link Chains can be assembled with an attachment on every link
plate or at intervals of two or more links. However, placing
4. SK1, SK2 Attachments an attachment on an outside link at an interval of an even
In an SK attachment, the link plate is extended vertically number of links is convenient for maintenance purposes.
on both sides of the chain. The attachment comes Single strand with A2
with one or two bolt holes and is designated as SK1 or attachment every
SK2, respectively (SK1 only for RS type). second link

Single strand with


A1 attachment
every fourth link
Single strand with SK2
attachment every link

Plus α Attachments
Speedy Delivery Stock Designs
Tsubakimoto maintains a stock of parts with special Tsubakimoto has a portfolio of reliable designs with a track
dimensions and a proven track record of performance, record of success. Selecting from among these designs will
and can handle stock orders and quick deliveries. lead to better design efficiency for your application as a
• Speedy delivery service is ideal for situations in which whole. (See pages 63 to 75.)
standard dimension products do not fit exactly.
• Lube Free Lambda Chain is also available. (See pages 57 to 62.)
• Please contact a Tsubakimoto representative for details on
delivery.
12
Small Size Conveyor Chain

Selection Guide
Operating Temperature
Series Product Name Features, Applications Features
Range (。C) *6
Double Pitch Chain
RS Attachment Chain General uses Carbon steel
Standard Small
Additional RS Attachment Chains
Size Conveyor
RF Roller Chain Direct placement of materials on chain Plates are flat in shape
Chain
-10 to 150
BS Attachment Chain General uses Carbon steel

Special Small Hollow Pin Double Pitch Chain


Conveyance by hollow attachment pin Ideal for wire mesh conveyors
Size Conveyor Hollow Pin RS Chain
Chain Curved RS Attachment Chain Curved conveyance Guide rails required
Lambda Double Pitch Chain Dimensionally interchangeable with
Lambda RS Attachment Chain Standard Small Size Conveyor Chain

BS Lambda Attachment Chain Lube-free British Standard chain


(ISO 606)
X-Lambda Double Pitch Chain Felt seal improves wear
Lube Free
X-Lambda RS Attachment Chain resistance -10 to 150
Small Size Special oil-impregnated bushes provide
Surface-Treated Lambda Double Pitch Chain Nickel-plated (NP)
Conveyor long service life
Surface-Treated Lambda RS Attachment Chain Special surface treatment (NEP)
Chain
Lambda RF Roller Chain Lube-free chain with flat plates
Lambda Hollow Pin Double Pitch Chain Uses special oil-impregnated
Lambda Hollow Pin RS Chain bushes for hollow pin bushes
Lambda KF Series Double Pitch Chain Uses heat-resistant lubrication
-10 to 230 *1
Lambda KF Series RS Attachment Chain for bushes
Water immersion, acids/alkalis and low-/high- All components use 304
SS
temperature environments stainless steel
Applications requiring higher allowable load than SS Uses heat-treated stainless steel -20 to 400
Stainless Steel AS
chain, as well as corrosion and heat resistance in pins and rollers
Double Pitch Chain
NS Higher corrosion resistance than SS chain Components use 316 stainless steel
LSC Water immersion; dry, non-lubricated conditions Engineering plastic sleeve between pin and bush -20 to 100 *7

SS Water immersion, acids/alkalis and low-/high- All components use 304


temperature environments stainless steel
Stainless Steel Applications requiring higher allowable load than SS Uses heat-treated stainless steel -20 to 400
AS
RS Attachment Chain chain, as well as corrosion and heat resistance in pins and rollers
NS Higher corrosion resistance than SS chain Components use 316 stainless steel
LSC Water immersion; dry, non-lubricated conditions Engineering plastic sleeve between pin and bush -20 to 100 *7
Corrosion
Surface-Treated NP Environments requiring mild corrosion resistance Nickel-plated
Resistant Small
Double Pitch Chain NEP Exposed outdoor environments, exposure to seawater Special surface treatment -10 to 150
Size Conveyor
Surface-Treated NP Environments requiring mild corrosion resistance Nickel-plated
Chain
RS Attachment Chain NEP Exposed outdoor environments, exposure to seawater Special surface treatment
-20 to 80
Poly Steel Attachment Chain (PC) Environments requiring corrosion resistance and no lubrication Uses engineering plastic inner links
Standard
Environments requiring lightweight and low-
Plastic Roller Double Pitch Chain NP Uses engineering plastic rollers -10 to 80 *2
noise applications
SS
Standard
Plastic Roller Double Pitch Chain Even lower noise levels than engineering Uses special engineering
NP -10 to 80 *3
RP-SNP Low-Noise Series plastic rollers plastic rollers
SS
Heat-Resistant Plastic Roller Double Pitch Chain (RPKV-SS) Environments requiring chemical resistance Uses super engineering plastic rollers -10 to 180
Stainless Steel Hollow Pin Water immersion, acids/alkalis and low-/high- All components use 304 stainless
Double Pitch Chain (SS) temperature environments; conveyance by -20 to 400
steel; ideal for wire mesh conveyors
Stainless Steel Hollow Pin RS Chain (SS) hollow attachment pin
Standard
Needles between pin and bush
Bearing Bush Chain High precision Zero wear elongation*5 (other than initial wear) control wear elongation in conveyance -10 to 150 *4

High Precision SS
Bearing Cage Chain Low-cost alternative to Bearing Bush Chain Needle cage between pin and bush
Conveyor
Needle bearings used in bearing -10 to 60
Chain Indexing Table Chain For high-precision positioning
area, side rollers, and guide rollers
Needle bearings used in
Mini Tact Chain For high-precision positioning of small work 10 to 40
bearing area

*1: Depending on your usage environment, you may need to multiply the allowable load by one of the factors listed on page 94, table 9 when selecting your chain.
*2: Operating temperature range of Plastic Roller Double Pitch Chain (SS) is –20°C to 80°C.
*3: Operating temperature range of Plastic Roller Double Pitch Chain, RP-SNP Low-Noise Series (SS) is –20°C to 80°C.
*4: Operating temperature range of Bearing Bush Chain (SS) is –10°C to 60°C.
*5: Wear elongation of Bearing Bush Chain (SS) is extremely small.
*6: Use a lubricant suited to the operating temperature. (See page 101, table 14.)
*7: LSC stainless steel chains have a –20°C to 100°C operating temperature range when using plastic rollers.

13
Chain Size
Double Pitch Chain RS Attachment Chain
2040 2050 2060 2080 2100 2120 2160 25 35 40 50 60 80 100 120 140 160
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● ● ● ●
● ● ● ●
● ● ● ●
BC50S45 BC50D45 BC75S60 BC75D60 BC100S70 BC100D70 BC150S90 BC150D90
● ● ● ● ● ● ● ●
BCM12.5-9 BCM15.0-9
● ●

14
Small Size Conveyor Chain

How to Order
When ordering small size conveyor chain, specify chain size and material as well as chain length and the installation
position and configuration of attachments.

1. Model Identification (3) When Chains Are to Be Used as Strands


To prevent errors, specify the product code and (1) Mirror-Image Strands in Pairs
model number for chain, connecting links, and offset Attachments on a set of chains to be used as
strands are manufactured to be symmetrical
links. For product codes and model identification, see (see illustration below). [1 unit = 10 ft/3,048 mm]
the model identification examples on page 16 and Specification example:
dimension tables. Also, use only the model number for RF2040S-6LA1-5L EP ….. 6 units
ordering products that have no product code. Strand specs: 120 links by 6 strands
(120 links x 2 strands x 3 sets)
2. Specific Ordering Procedure for Chain
1) Units (stock items) [1 unit = 10 ft/3,048 mm]
(1) Small size conveyor chain with attachments is stocked
in units (standard length). Each unit consists of an even
number of links (the number of links is per the dimension
table.)
(2) A connecting link is supplied on one end of each chain
unit and an inner link is supplied on the other end. In Mirror-Image Strands in Pairs
general, these terminating links can be joined together to Attachments are mirror images on opposite strands
make a longer chain.
(3) When splitting a single unit for use, order the required For EP, AA1, KK1, SAA1, SKK1, and GNK1 attachments,
number of connecting links separately. instructions for half-assembly in mirror image are
Example: RF2040R-4LA2 ….. n units unnecessary when using chains in parallel (symmetrical
RF2040-A2-CL ….. n pieces on right and left sides).
Note: For RS25, 1 unit = 1,000 mm
(2) Matched and Tagged in Pairs
2) Special Assembly for Made-to-Order Product Chain lengths will vary within standard tolerance.
When it is desirable to minimize the relative dif-
A chain assembled to your specifications based on
ference in total chain length in a set of chains to
chain length, termination on both ends, attachment be used as strands, the chain is matched and
spacing, etc., is called a “special assembly.” How to tagged in pairs. [1 unit = 10 ft/3,048 mm]
specify the formation is described below. Specification example:
RF2040R-2LA2 ….. 6 units
(1) When Total Length Is an Even Number of Links Strand specs: 2 strands x 3 sets
(1) A connecting link is supplied on one end of each chain unit Matched and tagged in pairs
and an inner link is supplied on the other end. Note: There is an extra charge for chains matched
(2) Specify the adding position and spacing for attachments and tagged in pairs. Please inquire for an esti-
according to “4. Attachment Spacingand Description”on mate.
page 17.
(3) Please contact a Tsubakimoto representative for special (4) Long Chain Lengths (long configurations)
chain lengths. Chains consisting of more than one unit are
called “long chains.” There are limitations on total
(2) When Total Length Is an Odd Number of Links chain length depending on chain size and con-
(please refer to the pictures below) veyor type. Please inquire for details.
(1) Specify how both ends will be terminated:
a) Inner links on both ends 3. Configurations When Ordering by Total
b) Connecting links on both ends Number of Links
c) Outer links on both ends (shipped with the outer links 1) For Long Configurations, Be Sure to Specify
disassembled; after assembling the outer links on both [see 2-(4) above]
ends, the end surfaces of the pins must be properly 2) When Unspecified:
secured by riveting)
d) Connecting link on one end and offset link on other end (1) We will ship n units, plus one unit having a fractional
(2) Specify the adding position and spacing for attachments number of links. However, when the fractional number of
according to “4. Attachment Spacing and Description” on links is less than one-fourth of a unit, we will ship only
page 17. one long configuration chain consisting of one unit
(3) Please contact a Tsubakimoto representative for special plus a fractional number of links.
chain lengths. Example:
RF2040R-2LA2 ….. 380 links
Shipping form: 120 links (length of one unit) ….. 2 strands
140 links ….. 1 strand

(2) When a single unit cannot be split at an interval between


attachments, we will determine a configuration (length)
a b using a number of links that enable the chain to be split
in the range of (1 unit – 1/4 unit). The fractional number of
links will be treated in the same way as above.

c d

15
Standard Small Size Conveyor Chain Plastic Roller Chain
RF2040R-1LA2 RF2040RP-SNP-SS-4LSK2
Chain size Chain size
Roller type (R or S) Roller type (R or S)
Attachment spacing (1L: attachment on every link) P: Plastic roller
Attachment type (A2: with A2 attachments)
SNP (enter "SNP" only for Low-Noise Series)
Chain specification Standard: No symbol
Nickel-plated: NP Stainless steel: SS
Attachment spacing (4L: attachment on every 4th link)
Attachment type (SK2: with SK2 attachments)

Connecting link (CL) Connecting link (CL)


RF2040-A2-CL RF2040-SS-SK2-CL
Same as above Connecting link (CL)
Same as above Connecting link (CL)
Attachment type (enter only when attachment is installed)
Attachment type (enter only when attachment is installed)
Offset link (OL) Offset link (OL)
RF2040R-OL RF2040RP-SNP-SS-OL
Same as above Offset link (OL) Same as above Offset link (OL)

Lube Free Small Size Conveyor Chain Corrosion Resistant Small Size Conveyor Chain

RF2040R-LMC-NP-2LK2 RF2040R-NP-4LEP
Chain size Chain size
NP (enter "NP" only for nickel-plated)
Roller type (R or S)
NEP
Roller type (R or S) Chain specification Nickel-plated: NP Special surface treatment: NEP
Stainless steel: SS Hardened stainless steel: AS
Chain type: Lambda
with attachments Attachment spacing/type
Attachment spacing (2L: attachment on every 2nd link)
Attachment type (K2: with K2 attachments)

Connecting link (CL) Connecting link (CL)


RF2040-LMC-NP-K2-CL RF2040-NP-E1-CL
Same as above Connecting link (CL) Same as above Connecting link (CL)
Attachment type (enter only when attachment is installed) Attachment type (enter only when attachment is installed)
E1: Extended pin on every 2nd link E2: Extended pin on every link

Offset link (OL) Offset link (OL)


RF2040R-LMC-NP-OL RF2040R-NP-OL
Same as above Offset link (OL) Same as above Offset link (OL)

Long Life Lambda Chain Hollow Pin Chain

RF2040S-LMCX-2LK2 RF2040S-HP-NP
Chain size Chain size
Roller type (R or S) Roller type (S: S roller, R: R roller)
Chain type: X-Lambda Chain type: Hollow pin
with attachments Chain specification Standard: No symbol Nickel-plated: NP
Attachment spacing (2L: attachment on every 2nd link) Stainless steel: SS Lambda: LMC
Attachment type (K2: with K2 attachments) (LMC and SS combination not available)

Connecting link (CL) Connecting link (CL)


RF2040-LMCX-K2-CL RF2040-HP-NP-CL
Same as above Connecting link (CL) Same as above Connecting link (CL)
Attachment type (enter only when attachment is installed)
Offset link (OL)
RF2040S-HP-NP-OL
Same as above Offset link (OL)

Chain model identification examples for RS Attachment


Chain are given in the product pages of this brochure.

16
Small Size Conveyor Chain
4. Attachment Spacing and Description

Base Attachment Connecting


Chain Numbering Example Attachment Formation
Description Link (CL) Type

RS40 −1LA1
○LA1 A1-CL
○=1 A1-CL
1L 1L 1L 1L 1L A1 repeat

RS40 −2LA1
○LA1 A1-CL
○=2 A1-CL
2L 2L 2L A1 repeat

RS40 −2LA1RL
○LA1RL Plain CL
○=2 CL
1L 2L 2L 2L A1 repeat

Attachment is on inner link (RL).

RS40 −3LA1 See note


○LA1 Plain CL
○=3 CL
1L 3L 3L 3L A1 repeat

RS40 −1L2LA1
○L △LA1 A1-CL
○=1、△=2 A1-CL
1L 2L 1L 2L 1L, 2L A1 repeat

RS40 −1L3LA1 See note


○L △LA1 Plain CL
○=1 、△= 3 CL
2L 1L 3L 1L 3L 1L, 3L A1 repeat

17
Base Attachment Connecting
Chain Numbering Example Attachment Formation
Description Link (CL) Type

RS40 −2L4LA1 See note


○L △LA1 Plain CL
○=2、△=4 CL
2L 2L 4L 2L, 4L A1 repeat

See note
RS40 −2L2L4LA1 CL
○L △L□LA1 Plain CL
○=2、△=2、□=4 2L 2L 4L

2L 8L 2L, 2L, 4L A1 repeat

See note
RS40−2L3L1L4LA1 CL
○=2、△=3、□=1 ○L △L□L☆LA1 Plain CL
☆=4 2L 3L 1L 4L

2L 10L

See note
RS40 −2LEP ○LEP E1-CL E1-CL
○=2
2L 2L 2L 2L EP repeat

See note
RS40 −1L3LEP
○L △LEP Plain CL CL
○=1、△=3
2L 1L 3L 1L 3L 1L, 3L EP repeat

See note
RS40 −3LEP CL
○LEP Plain CL
○=3 1L 3L 3L 3L EP repeat

6L

Note: When attachment spacing is four links or more, attachments are provided on the chain beginning at the outer link following the connecting link (CL).

If there is no repeatability in the spacing of the attachments, please specify chain formation using the form on the back page.

18
Standard Small Size Conveyor Chain

Double Pitch Chain


Double Pitch Chain has the same basic construction as standard roller chain, but chain pitch is twice as long, and the chain has flat-
Double Pitch
shaped link plates. This series is regulated by ISO 1275-A, ASME B29.100, and JIS B 1803.
Features:
RS
1. Accurate tolerances for overall length.
2. Both R rollers and S rollers are available and can be selected to match the application.
Small Size Conveyor Chain
Standard

■ Base Chain
S Roller Offset Link R Roller Offset Link

T
T

T
T

L1
L1

L
D

L
W
D
W

D
D

L2
L2

R1 R2
Small Size Conveyor Chain
Special

P P
P P

H
H

H
H

Connecting Link P Connecting Link P

• Connecting links: RF2040 to RF2060 use spring clips. RF2080 and larger as well as chains with GNK1 attachments (all sizes) use cotter pins.
Base chain pins are riveted.

■ Attachments
Small Size Conveyor Chain
Lube Free

A1 Attachment A2 Attachment EP Attachment GNK1 Attachment


P' P'
N
R roller type not available.
O N
φD
L3

O K
L4
X

X2
C

X2
C
Small Size Conveyor Chain
Corrosion Resistant

G
T

P P
T
S

• Actual dimension P' may differ


P P P P
P P from P. Please contact a Tsubakimoto
representative for details.

K1 Attachment K2 Attachment SA1 Attachment


Small Size Conveyor Chain
Plus α

O N O N
K
X

X2
C

X2
C

O1 N T
C
X2
X

C
X2
X

XS
T

C1
T
S

P P P P
P P
Conveyor Chain
High Precision

SA2 Attachment SK1 Attachment SK2 Attachment

N N
O1 N T
O K T O K T
Engineering Manual

XS
XS

XS
C1
C2

C2

P P
P P P P

• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Also, the drawings show attachments added on every link.

Note: RS sprockets can be used with S rollers if the sprocket has more than 30 teeth.
A Double Pitch chain sprocket will be needed if the sprocket has fewer than 30 teeth.
Please refer to separate Tsubaki Drive Chain catalog for more information on RS sprockets.

19
Double Pitch

RS
■ Base Chain Dimensions

Small Size Conveyor Chain


Standard
Roller Dia. Width Pin Plate Approx. Mass kg/m
Roller Type

Between Offset Pin No. of


Tsubaki Pitch
Inner Link Length Links per
Chain P S Roller R Roller Dia. Thickness Width Steel
Plates L1 L2 L Unit
No. R1 R2 D T H
W
S Roller R Roller
RF2040 25.40 7.92 15.88 7.95 3.97 8.25 9.95 18.2 1.5 12.0 0.51 0.87 120

RF2050 31.75 10.16 19.05 9.53 5.09 10.30 12.0 22.6 2.0 15.0 0.84 1.30 96

RF2060 38.10 11.91 22.23 12.70 5.96 14.55 16.55 31.5 3.2 17.2 1.51 2.19 80

Small Size Conveyor Chain


Special
S
RF2080 ・ 50.80 15.88 28.58 15.88 7.94 18.30 20.90 39.9 4.0 23.0 2.41 3.52 60
R
RF2100 63.50 19.05 39.69 19.05 9.54 21.80 24.50 47.5 4.8 28.6 3.54 5.80 48

RF2120 76.20 22.23 44.45 25.40 11.11 26.95 30.55 59.0 5.6 34.4 5.08 8.13 40

RF2160 101.60 28.58 57.15 31.75 14.29 33.95 38.45 74.1 7.15 48.2 8.96 13.70 30

Chain strength: Please see pages 91 and 92.

Small Size Conveyor Chain


Lube Free
■ Attachment Dimensions

Tsubaki Pitch
Roller Type C C1 C2 K N O O1 S
Chain No. P'

RF2040 12.7 11.1 13.6 9.5 19.1 3.6 5.2 9.1

RF2050 15.9 14.3 15.9 11.9 23.8 5.2 6.8 11.1

Small Size Conveyor Chain


Corrosion Resistant
RF2060 Contact a 21.45 17.5 19.1 14.3 28.6 5.2 8.7 14.7
S
Tsubakimoto
RF2080 ・ 27.8 22.2 25.4 19.1 38.1 6.8 10.3 19.1
representative
R
RF2100 for details. 33.35 28.6 31.8 23.8 47.6 8.7 14.3 23.4

RF2120 39.7 33.3 37.3 28.6 57.2 14 16 27.8

RF2160 52.4 44.5 50.8 38.1 76.2 18 22 36.5

Additional Weight per Attachment

Small Size Conveyor Chain


Plus α
Tsubaki kg
X X2 XS D L3 L4 G
Chain No.
A, SA K, SK EP

RF2040 19.3 17.6 19.8 3.97 9.5 16.75 4.1 0.003 0.006 0.001

RF2050 24.2 22.0 24.6 5.09 11.9 21.0 5.1 0.006 0.012 0.002

RF2060 31.5 28.2 30.6 5.96 14.3 27.45 6.1 0.017 0.034 0.003

RF2080 40.7 36.6 40.5 7.94 19.1 35.5 8.1 0.032 0.064 0.007

RF2100 49.9 44.9 50.4 9.54 23.8 43.4 10.1 0.060 0.120 0.012
Conveyor Chain
High Precision

RF2120 60.7 54.4 59.9 − − − − 0.100 0.200 −

RF2160 77.8 70.0 78.6 − − − − 0.203 0.400 −

■ Operating Temperature Range: -10˚C to 150˚C


Use a lubricant suited to the operating temperature. (See page 101, table 14.)
Engineering Manual

Chain Numbering

RF2040S-1LA1

Chain size Attachment type


Attachment spacing
Roller type
S: S roller
R: R roller

20
Standard Small Size Conveyor Chain

RS® Attachment Chain


RS Attachment Chain is used for short conveyors (usually less than 10 m) of small products.
Double Pitch
This chain is also suitable for low-noise environments.

RS
■ Base Chain
Small Size Conveyor Chain
Standard

Offset Link

L
Small Size Conveyor Chain
Special

• Connecting links: RS25 to RS60 use spring clips. RS80 and larger use cotter pins. Base chain pins are riveted.

■ Attachments
Small Size Conveyor Chain
Lube Free

A1 Attachment K1 Attachment EP Attachment

O N O N P' P'

L3
φD
X2
X

X2
X

L4
C

C
C
Small Size Conveyor Chain
Corrosion Resistant

X2
X
T

P P
S

P P

P P • Actual dimension P' may differ from P.


Please contact a Tsubakimoto
representative for details.
Small Size Conveyor Chain
Plus α

SA1 Attachment SK1 Attachment

O N T O N T
Conveyor Chain
High Precision

XS

XS
C1

C1

P P P P

• Pins other than those on connecting links are riveted regardless of whether attachments are present.
Engineering Manual

• The drawings above show attachments added on every link.

Note: RS sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog for information on RS sprockets.

21
Double Pitch

RS
■ Base Chain Dimensions
Roller Dia. Width Between

Small Size Conveyor Chain


Standard
Pitch Plate Pin Approx. Mass No. of Links
Tsubaki P' (Bush) Inner Link Plates
Chain No. P Thickness T Width H Width h Dia. D L1 L2 L kg/m per Unit
R W
RS25 6.35 ( 3.30) 3.18 0.75 5.84 5.05 2.31 3.80 4.8 − 0.14 160

RS35 9.525 ( 5.08) 4.78 1.25 9.0 7.8 3.59 5.85 6.85 13.5 0.33 320

RS40 12.70 7.92 7.95 1.5 12.0 10.4 3.97 8.25 9.95 18.2 0.64 240

RS50 15.875 10.16 9.53 2.0 15.0 13.0 5.09 10.3 12.0 22.6 1.04 192
Contact a
RS60 19.05 Tsubakimoto 11.91 12.70 2.4 18.1 15.6 5.96 12.85 14.75 28.2 1.53 160
representative

Small Size Conveyor Chain


Special
RS80 25.40 for details. 15.88 15.88 3.2 24.1 20.8 7.94 16.25 19.25 36.6 2.66 120

RS100 31.75 19.05 19.05 4.0 30.1 26.0 9.54 19.75 22.85 43.7 3.99 96

RS120 38.10 22.23 25.40 4.8 36.2 31.2 11.11 24.90 28.90 55.0 5.93 80

RS140 44.45 25.40 25.40 5.6 42.2 36.4 12.71 26.90 31.70 59.5 7.49 68

RS160 50.80 28.58 31.75 6.4 48.2 41.6 14.29 31.85 36.85 70.2 10.10 60

Chain strength: Please see pages 91 and 92.

Small Size Conveyor Chain


Lube Free
■ Attachment Dimensions
Additional Weight per Attachment kg
Tsubaki C C1 N O S T X X2 XS D L3 L4
Chain No. A, SA K, SK EP

RS25 7.15 7.95 5.6 3.4 4.75 0.75 10.7 10.7 11.65 2.31 6.0 9.3 0.0003 0.0006 −

RS35 9.5 9.5 7.9 3.4 6.35 1.25 14.3 14.3 14.55 3.59 9.5 14.6 0.0008 0.0016 0.001

Small Size Conveyor Chain


Corrosion Resistant
RS40 12.7 12.7 9.5 3.6 8.0 1.5 17.8 17.8 17.40 3.97 9.5 16.75 0.002 0.004 0.001

RS50 15.9 15.9 12.7 5.2 10.3 2.0 23.4 23.4 23.05 5.09 11.9 21.0 0.003 0.006 0.002

RS60 19.05 18.3 15.9 5.2 11.9 2.4 28.2 28.2 26.85 5.96 14.3 25.75 0.007 0.014 0.003

RS80 25.4 24.6 19.1 6.8 15.9 3.2 36.6 36.6 35.45 7.94 19.1 33.85 0.013 0.026 0.007

RS100 31.75 31.8 25.4 8.7 19.8 4.0 44.9 44.9 44.0 9.54 23.8 41.75 0.026 0.052 0.012

RS120 38.1 36.5 28.6 10.3 23.0 4.8 55.8 50.8 52.9 11.11 28.6 51.4 0.044 0.088 0.020

RS140 0.071 0.142 0.030

Small Size Conveyor Chain


Plus α
44.5 44.5 34.9 11.9 28.6 5.6 63.1 57.2 63.5 12.71 33.3 57.9

RS160 50.8 50.8 38.1 14.3 31.8 6.4 71.8 65.1 70.1 14.29 38.1 67.45 0.097 0.194 0.045

Note: Pin diameters for RS35 and RS35-LMC (Lambda) chain are different. The two cannot be combined.

■ Operating Temperature Range: -10˚C to 150˚C


Use a lubricant suited to the operating temperature. (See page 101, table 14.)
Conveyor Chain
High Precision

Chain Numbering

RS40-1LA1

Chain size Attachment type


Attachment spacing
Engineering Manual

22
Standard Small Size Conveyor Chain

Additional RS® Attachment Chains


Double Pitch

RS
■ Attachments
Small Size Conveyor Chain
Standard

AA1 Attachment SAA1 Attachment WA1, WA2 Attachments

O N NW

O KW
X
C

T
O N

X
C
T

XS
C1
S

T
Small Size Conveyor Chain
Special

C1
S

XS

S
KK1 Attachment SKK1 Attachment WSA1, WSA2 Attachments
O N

T
X
C

T
O N
NW
Small Size Conveyor Chain
Lube Free

O KW
C

XS
C1
T

XS
C1
S

C1

XS
S

WK1, WK2 Attachments WSK1, WSK2 Attachments

NW
T
Small Size Conveyor Chain
Corrosion Resistant

O KW

NW
X
C

O KW
C

XS
C1
T

S
Small Size Conveyor Chain
Plus α

■ Attachment Dimensions
Tsubaki NW Additional Weight per Attachment kg
Pitch C C1 N O S T X XS NW (when on inner link; KW
Chain No. see Note 5 below) AA, SAA KK, SKK WA, WSA WK, WSK
RS40 12.70 12.7 12.7 9.5 4.5 8.0 1.5 17.8 17.4 23.0 24.7 9.5 0.003 0.006 0.003 0.006

RS50 15.875 15.9 15.9 12.7 5.5 10.3 2.0 23.4 23.05 28.8 30.9 11.9 0.006 0.012 0.007 0.014

RS60 19.05 19.05 18.3 15.9 6.6 11.9 2.4 28.2 26.85 34.6 37.2 14.3 0.011 0.022 0.012 0.024
Conveyor Chain
High Precision

RS80 25.40 25.4 24.6 19.1 9.0 15.9 3.2 36.6 35.45 46.1 49.5 19.1 0.023 0.046 0.028 0.056

RS100 31.75 31.75 31.8 25.4 11.0 19.8 4.0 44.9 44.0 57.7 61.9 23.8 0.048 0.096 0.055 0.110

Note: 1. Base chain dimensions are the same as those of RS Attachment Chain.
2. Connecting links: RS40 to RS60 use spring clips. RS80 and RS100 use cotter pins.
3. Check sprocket hub dimensions to ensure that attachments AA, KK, SAA, and SKK will not make contact with the hub.
4. Check clearances between AA and KK attachments to ensure that no contact occurs on curved sections of the conveyor path.
5. In the table above, NW (when on inner link) refers to the case when attachments are provided on inner links.
Engineering Manual

■ Operating Temperature Range: -10˚C to 150˚C


Use a lubricant suited to the operating temperature. (See page 101, table 14.)

Chain Numbering

RS80-1LAA1

Chain size Attachment type


Attachment spacing

23
Standard Small Size Conveyor Chain

RF Roller Chain
RF Roller Chain is identical to RS Attachment Chain except that the link plates have flattened sides to allow conveyed materials to be
Double Pitch
placed directly on the chain.

RS
■ Base Chain

Small Size Conveyor Chain


Standard
T

T
L1

W
R
D

L2

Small Size Conveyor Chain


Special
P P

• Connecting links: RF35 to RF60 use spring clips. RF80 and larger use cotter pins. • Offset links are not available.

■ Base Chain Dimensions


Width Plate Pin No. of
Tsubaki Pitch Roller Between Inner Max. Allowable Approx. Mass
Links
Chain No. P Dia. R Link Plates Load kN {kgf} kg/m
Thickness T Width H Dia. D L1 L2 per Unit
W

Small Size Conveyor Chain


Lube Free
RF35 9.525 ( 5.08) 4.78 1.25 9.0 3.59 5.85 6.85 1.52{ 155} 0.41 320

RF40 12.70 7.92 7.95 1.5 12.0 3.97 8.25 9.95 2.65{ 270} 0.74 240

RF50 15.875 10.16 9.53 2.0 15.0 5.09 10.3 12.0 4.31{ 440} 1.22 192

RF60 19.05 11.91 12.70 2.4 18.1 5.96 12.85 14.75 6.28{ 640} 1.78 160

RF80 25.40 15.88 15.88 3.2 24.1 7.94 16.25 19.25 10.7{ 1090} 3.09 120

RF100 31.75 19.05 19.05 4.0 28.6 9.54 19.75 22.85 17.1{ 1740} 4.43 96

RF120 38.10 22.23 25.40 4.8 34.4 11.11 24.9 28.9 23.9{ 2440} 6.49 80

Small Size Conveyor Chain


Corrosion Resistant
Note: Roller diameter R (in parentheses) for RF35 is the bush diameter.

■ Operating Temperature Range: -10˚C to 150˚C


Use a lubricant suited to the operating temperature. (See page 101, table 14.)

Chain Numbering

Small Size Conveyor Chain


Plus α
RF60

Chain size

■ Stainless steel and Lambda chains are also available. Please consult a Tsubakimoto representative for more information.
■ RS sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog for information on RS sprockets.
Conveyor Chain
High Precision
Engineering Manual

24
Standard Small Size Conveyor Chain

BS Attachment Chain
BS Attachment Chain conforms to ISO 606 "B" series standards. The dimensions are fully interchangeable with existing BS chains used in
Double Pitch
equipment manufactured in Europe, without the need to replace sprockets.

RS
■ Base Chain
Small Size Conveyor Chain
Standard

Offset Link
T1

T2
L1

φR

W
φD

L
L2
Small Size Conveyor Chain
Special

H
h

P P

■ Attachments
Small Size Conveyor Chain
Lube Free

A1 Attachment K1 Attachment EP Attachment


Small Size Conveyor Chain
Corrosion Resistant

• Actual dimension P' may differ from P.


Please contact a Tsubakimoto representative
for details.

SA1 Attachment SK1 Attachment WA1, WA2 Attachments


Small Size Conveyor Chain
Plus α
Conveyor Chain
High Precision

WK1, WK2 Attachments WSA1, WSA2 Attachments WSK1, WSK2 Attachments


Engineering Manual

25
Double Pitch

RS
■ Base Chain Dimensions

Small Size Conveyor Chain


Standard
Width Between Plate
Tsubaki Pitch Roller Dia.
ISO No. Inner Link Plates
Chain No. P R Thickness Thickness Width Width
W
T2 T1 H h
RS08B 08B 12.70 8.51 7.75 1.6 1.6 12.0 10.4
RS10B 10B 15.875 10.16 9.65 1.5 1.5 14.7 13.7
RS12B 12B 19.05 12.07 11.68 1.8 1.8 16.1 16.1
RS16B 16B 25.40 15.88 17.02 4.0 3.2 21.0 21.0

Small Size Conveyor Chain


Special
Pin Min. Tensile
Tsubaki Approx. Mass No. of Links
Chain No. Strength
kg/m per Unit
Dia. D L1 L2 L kN {kgf}

RS08B 4.45 8.4 10.0 18.6 12.9{1320} 0.70 240


RS10B 5.08 9.55 11.25 20.8 15.7{1600} 0.95 192
RS12B 5.72 11.1 13.0 24.4 22.1{2250} 1.25 160
RS16B 8.28 17.75 19.95 39.3 56.2{5730} 2.70 120

Small Size Conveyor Chain


Lube Free
■ Attachment Dimensions
A1, SA1, K1, SK1 Attachments Additional Weight per
Tsubaki Attachment kg
Chain No.
C C1 N O S X X2 XS A, SA K, SK

RS08B 11.9 12.7 11.4 4.2 8.9 19.05 17.15 19.3 0.002 0.004
RS10B 15.9 15.9 12.7 5.0 10.2 22.25 20.6 22.9 0.003 0.006
RS12B 19.05 22.2 16.5 7.1 13.5 29.85 27.8 32.05 0.006 0.012

Small Size Conveyor Chain


Corrosion Resistant
RS16B 23.8 23.9 24.3 6.7 15.2 37.35 34.4 34.1 0.014 0.028

WA2, WSA2, WK2, WSK2 Attachments Additional Weight per


EP Attachment
Tsubaki WA1, WSA1, WK1, WSK1 Attachments Attachment kg
Chain No. WA, WK,
C C1 NW O S X XS KW P' D L3 L4 EP
WSA WSK
RS08B 12.7 13.1 24.6 4.9 8.9 20.3 20.7 12.7 4.45 9.5 17.0 0.005 0.010 0.001
representative
Tsubakimoto

for details.
Contact a

RS10B 15.9 16.6 30.0 5.0 10.2 22.85 23.6 15.9 5.08 11.9 20.25 0.006 0.012 0.002
RS12B 17.45 17.6 34.8 5.5 11.4 25.65 25.75 19.1 5.72 14.3 24.1 0.009 0.018 0.003

Small Size Conveyor Chain


Plus α
RS16B 28.6 26.0 46.0 8.1 15.9 39.25 36.7 25.4 8.28 19.1 35.25 0.030 0.060 0.008

■ Operating Temperature Range: -10˚C to 150˚C


  Use a lubricant suited to the operating temperature. (See page 101, table 14.)
■ Pin Shape
  Single-strand chains in sizes RS08B through RS16B use easy disassembly pins (with center sink riveting).
  All other sizes, including multi-strand chains, use double stake riveting.
Conveyor Chain
High Precision

■ Sprockets
  Use BS Roller Chain (ISO B Series) sprockets (made-to-order item).
■ Chain Selection
  Please contact a Tsubakimoto representative regarding chain selection.
■ Special Orders
  Tsubaki can manufacture special attachments and special extended pins, as well as RF06B, RS20B, and
Engineering Manual

  RS24B Attachment Chain having dimensions other than those given above. Please inquire for details.

Chain Numbering

RS08B-1LA1

Chain size Attachment type


Attachment spacing

Note: Stainless steel and Lambda chains are also available. Please consult a Tsubakimoto representative for more information.

26
Special Small Size Conveyor Chain

Hollow Pin Chain


In Hollow Pin Chain, the pin is made with a hole, enabling various attachments to be installed simply and easily.
Double Pitch
This type of chain is used for general-purpose conveyance.
Features:
RS
1. Regardless of whether the chain is straight or wrapped around a sprocket, the center distance between attachments is always the same.
2. The load from the attachments is distributed equally to both sides of the link plates. This provides advantages in terms of strength, and
the chain has less tendency to wind while running.
Small Size Conveyor Chain
Standard

3. It is easy to replace attachments, do maintenance, or adjust attachment spacing even while the chain is installed on equipment.

Double Pitch
Hollow Pin Double Pitch Chain
■ Base Chain
S Roller (Bush Type) Offset Link R Roller Offset Link
Small Size Conveyor Chain
Special

T
T

T
T

L
L1
L1

2L1
2L1

φB φR

W
W

φE
L

L
φE φD φD

L2
L2

φF φF

H
H
H
H

P P P P P P

■ Base Chain Dimensions


Small Size Conveyor Chain
Lube Free

Roller Type

Bush Roller Width Between Plate Pin Offset Pin Approx. Mass kg/m No. of
Tsubaki Pitch
Dia. Dia. Inner Link Plates Thickness Width Outer Dia. Inner Dia. Length Bush R Links
Chain No. P L1 L2
B R W T H E F (min.) L Type Roller per Unit
RF2040-HP 25.40 7.92 15.88 7.95 1.5 12.0 5.68 4.00 8.00 9.50 19.1 0.46 0.82 120
RF2050-HP S 31.75 10.16 19.05 9.53 2.0 15.0 7.22 5.12 10.05 11.65 23.4 0.75 1.21 96

RF2060-HP 38.10 11.91 22.23 12.70 2.4 17.2 8.38 5.99 12.55 14.25 28.7 1.38 2.06 80
R
RF2080-HP 50.80 15.88 28.58 15.88 3.2 23.0 11.375 8.02 16.25 17.80 35.7 1.80 2.81 60
Chain strength: Please see page 92.
Small Size Conveyor Chain
Corrosion Resistant

RS
Hollow Pin RS Chain
■ Base Chain
Small Size Conveyor Chain
Plus α

Offset Link
T

T
L1

2L1
W

E
L2

B F
H

P P P
Connecting Link
Conveyor Chain
High Precision

■ Base Chain Dimensions


Bush Width Between Plate Pin Offset Pin No. of
Tsubaki Pitch Approx. Mass
Dia. Inner Link Plates Thickness Width Outer Dia. Inner Dia. Length Links per
Chain No. P L1 L2 kg/m
B W T H E F (min.) L Unit
RS40-HP 12.70 7.92 7.95 1.5 12.0 5.68 4.00 8.00 9.50 19.1 0.53 240
RS50-HP 15.875 10.16 9.53 2.0 15.0 7.22 5.12 10.05 11.65 23.4 0.86 192
RS60-HP 19.05 11.91 12.70 2.4 18.1 8.38 5.99 12.55 14.25 28.7 1.27 160
Engineering Manual

RS80-HP 25.40 15.88 15.88 3.2 24.1 11.375 8.02 16.25 17.80 35.7 2.15 120
Chain strength: Please see page 92.
■ Operating Temperature Range: -10˚C to 150˚C
Use a lubricant suited to the operating temperature. (See page 101, table 14.)

Chain Numbering
RF2040S-HP-NP RS40-HP-NP
Chain size Chain size
Chain specification Chain specification
Roller type (S: S roller, R: R roller) Chain type: Hollow pin
Standard: No symbol Standard: No symbol
Chain type: Hollow pin
27 Nickel-plated: NP Nickel-plated: NP
Special Small Size Conveyor Chain

Curved Attachment Chain


Curved Attachment Chain has additional clearance between the pins and bushes to permit extra flexibility.
Double Pitch
Guide rails to control the chain enable it to be used for curved conveyance. This chain can be used for power transmission purposes, as
well as conveyance when attachments are installed. (Contact a Tsubakimoto representative for details.)
RS

Double Pitch
Curved Double Pitch Chain

Small Size Conveyor Chain


Standard
■ Base Chain and Attachments
N
• Drawing shows S roller chain. Dimensions are the same for R
K φO
roller chain, excluding roller dimensions.
• When attachments are to be installed on each even-numbered
link, attachments will be provided on inner links unless
T
X

T
X2
otherwise specified.
C
L1

φR

W
φD

Chain Numbering
L2

Min. Radius r

RF2040S-CU-1LA2

Small Size Conveyor Chain


Special
S
Chain size Attachment type
H

Roller type Attachment spacing


P P
(S: S roller, R: R roller) Chain type: Curved

■ Base Chain Dimensions


Width Between Roller Dia. R Plate Pin Min. Max. Allowable Approx. Mass kg/m No. of
Tsubaki Pitch
Inner Link Plates Radius Load Links per
Chain No. P S Roller R Roller Thickness T Width H Dia. D L1 L2 S Roller R Roller
W r kN {kgf} Unit
RF2040-CU 25.40 7.95 7.92 15.88 1.5 12.0 3.97 8.45 9.75 700 1.86{190} 0.51 0.87 120

Small Size Conveyor Chain


Lube Free
RF2050-CU 31.75 9.53 10.16 19.05 2.0 15.0 5.09 10.6 12.4 800 2.84{290} 0.84 1.30 96
RF2060-CU 38.10 12.70 11.91 22.23 2.4 17.2 5.96 13.25 15.05 1000 4.02{410} 1.22 1.90 80
RF2080-CU 50.80 15.88 15.88 28.58 3.2 23.0 7.94 16.75 20.05 1200 6.96{710} 2.02 3.13 60
Chain strength: Please see page 92.

■ Attachment Dimensions
Tsubaki A1, K1, A2, K2 Attachments Additional Weight per Attachment kg
Chain No. C K N O S X X2 A K
RF2040-CU 12.7 9.5 19.1 3.6 9.1 19.5 17.6 0.03 0.06

Small Size Conveyor Chain


Corrosion Resistant
RF2050-CU 15.9 11.9 23.8 5.2 11.1 24.4 22.0 0.06 0.12
RF2060-CU 21.45 14.3 28.6 5.2 14.7 29.9 27.0 0.013 0.026
RF2080-CU 27.8 19.1 38.1 6.8 19.1 39.1 35.25 0.026 0.052

RS
Curved RS Attachment Chain
■ Base Chain and Attachments

Small Size Conveyor Chain


Plus α
N φO
• When attachments are to be installed on each even-numbered
link, attachments will be provided on inner links unless
otherwise specified.
T
X

X2
T
C
L1

φR
W

φD
Chain Numbering
L2

Min. Radius r
RS80-CU-1LA1
S

Chain size Attachment type


H
h

Chain type: Curved Attachment spacing


P P
Conveyor Chain
High Precision

■ Base Chain Dimensions


Tsubaki Width Between Plate Pin Min. Max. Allowable Approx. No. of
Pitch Roller Dia.
Chain No. Inner Link Plates Radius Load Mass Links per
P R Thickness T Width H Width h Dia. D L1 L2
W r kN {kgf} kg/m Unit
RS40-CU 12.70 7.95 7.92 1.5 12.0 10.4 3.97 8.45 9.75 350 1.86{190} 0.61 240
RS50-CU 15.875 9.53 10.16 2.0 15.0 13.0 5.09 10.6 12.4 400 2.84{290} 1.01 192
RS60-CU 19.05 12.70 11.91 2.4 18.1 15.6 5.96 13.25 15.05 500 4.02{410} 1.40 160
RS80-CU 25.40 15.88 15.88 3.2 24.1 20.8 7.94 16.75 20.05 600 6.96{710} 2.47 120
Engineering Manual

Chain strength: Please see page 92.

■ Attachment Dimensions
Tsubaki A1, K1 Attachments Additional Weight per Attachment kg
Chain No. C N O S X X2 A K
RS40-CU 12.7 9.5 3.6 8.0 18.0 17.8 0.002 0.004
RS50-CU 15.9 12.7 5.2 10.3 23.7 23.4 0.003 0.006
RS60-CU 19.05 15.9 5.2 11.9 28.5 28.2 0.007 0.014
RS80-CU 25.4 19.1 6.8 15.9 37.1 36.6 0.013 0.026

■ Operating Temperature Range: -10˚C to 150˚C


Use a lubricant suited to the operating temperature. (See page 101, table 14.)
28
Lube Free Small Size Conveyor Chain
Tsubaki Lambda® Chain
Double Pitch

RS
Tsubaki is a pioneer in the industry, being the first to develop a chain that uses special oil-impregnated bushes. Since first being
introduced in 1988, Lambda Chain has gained an outstanding reputation in a variety of industries and applications. It is capable of
Small Size Conveyor Chain
Standard

meeting a wide range of customer needs for long life in a lubrication-free environment, resulting in a reduction in overall long-term costs.
● Long life without additional lubrication... Special oil-impregnated bushes provide long service life.
● Interchangeability... Compatible with Standard Small Size Conveyor Chain.
● Operating temperature range... -10°C to 150°C
● More than 14 times the wear elongation life of RS Roller Chain.
  (RS80-LMC and RS100-LMC have seven times and RS35-LMC has five times the life of RS Roller Chain.)

Performance in Normal Temperatures (-10°C to 60°C)


Small Size Conveyor Chain
Special

■ Basic Construction
0.5
Wear Elongation (%)

Small Size Carbon Steel Lambda Chain


Conveyor Chain Special
Oil-Impregnated
Bush
Small Size Conveyor Chain
Lube Free

Roller

Lambda Chain (standard):


In-House Test Inner/outer plates are blackened
0
Operating Time

Lambda Double Pitch Chain, Lambda RS Attachment Chain


Inner and outer link plates are blackened. This treatment provides
Small Size Conveyor Chain
Corrosion Resistant

better corrosion resistance, as well as improving the overall


appearance of the chain.

Surface-Treated Lambda Double Pitch Chain, Surface-Treated Lambda RS Attachment Chain


Standard Lambda Chain with anti-corrosion surface treatments.
NP: Nickel-plated plates and rollers provide mild corrosion resistance.
NEP: A special anti-corrosion surface treatment is applied to the
Small Size Conveyor Chain
Plus α

   plates and rollers to improve corrosion resistance.

BS Lambda Attachment Chain


Lambda Chain that conforms to ISO 606 B series standards.
The dimensions are fully interchangeable with existing BS chains.
Specially shaped pins are used on single-strand 08B to 16B sizes
Conveyor Chain
High Precision

to enable easy chain disassembly using a standard chain breaker.

Lambda Hollow Pin Double Pitch Chain, Lambda Hollow Pin RS Chain
Hollow Pin Chain with all the features of Lambda Chain.
(Special oil-impregnated sintered bushes are used on hollow
pin bushes.)
Engineering Manual

Lambda RF Roller Chain


RF Roller Chain with all the features of Lambda Chain.
Designed for lubrication-free applications where conveyed
objects are placed directly on the chain.

29
Lube Free Small Size Conveyor Chain
Long Life Lambda Chain (X-Λ® [X-Lambda])
Double Pitch

RS
The inclusion of an oil-impregnated felt seal in the construction of X-Λ® (X-Lambda) Chain significantly improves the anti-wear performance
of standard Lambda Chain. Ideal for environments where extended replacement intervals are required when using lube-free chain.

Small Size Conveyor Chain


Standard
● Ultra long life… The inclusion of an oil-impregnated felt seal in the construction of X-Lambda Chain provides more than five
  times the anti-wear performance of standard Lambda Chain (Tsubakimoto comparison at –10°C to 60°C).
● Ultra long life in a lube-free chain… The combination of a special oil-impregnated bush and felt seal further extends
  service life.
● Interchangeability… Fully interchangeable with Lambda Chain. However, as the overall pin length is longer than Lambda
  Chain, please check attachment dimensions and that there will be no interference with machinery or other equipment.
● Operating temperature range… -10°C to 150°C

Small Size Conveyor Chain


Special
Performance in Normal Temperatures (–10°C to 60°C)
■ Basic Construction
0.5 Felt Seal
More than 5 times

Lambda Chain
Wear Elongation (%)

Felt Seal

Small Size Conveyor Chain


Lube Free
Special
X-Lambda Oil-Impregnated
Bush

Roller

In-House Test Inner/outer plates: Blackened


0 Operating Time

Performance in Mid-Range Temperatures (150°C)

Small Size Conveyor Chain


Corrosion Resistant
0.5
Lambda
Chain
Wear Wlongation (%)

X-Lambda

Small Size Conveyor Chain


Plus α
In-House Test
0 Operating Time

X-Lambda Double Pitch Chain, X-Lambda RS Attachment Chain


Conveyor Chain
High Precision

Tsubaki Incorporates LCA


(Life Cycle Assessment) in Its Activities
Tsubaki Lambda® Chain is an eco-friendly chain that requires no
Engineering Manual

89.4%
lubrication and has a long wear life. It is extremely effective in reduction in
reducing greenhouse gas emissions. CO2
emissions*
* CO2 emissions comparing RS80-LMD-1 Lambda Chain and RS80-1 Roller Chain

Life Cycle Assessment (LCA) is a tool for the systematic evaluation of the environmental aspects of a
LCA (Life Cycle Assessment) product through all stages of its life cycle, from raw materials to waste management including recycling
and final disposal.

30
Lube Free Small Size Conveyor Chain
Double Pitch
Lambda Chain KF Series
RS
Lambda Chain KF Series uses special bushes impregnated with a lubricant that does not deteriorate or disperse at high temperatures to
deliver “lube-free” operation and long service life in high-temperature environments where maintenance is difficult.
Small Size Conveyor Chain
Standard

● Outstanding performance at high temperatures.


● Stable lubrication and anti-wear properties at high temperatures.
● Uses NSF-H1 food grade certified lubricating oil and is environmentally friendly.
● Operating temperature range: 150°C to 230°C

Chain size: RS40-LMC-KF to RS80-LMC-KF, RF2040-LMC-KF to RF2080-LMC-KF


Please contact a Tsubakimoto representative when you need other sizes and specifications.
Small Size Conveyor Chain
Special

Wear Life in 230°C Environment


0.5
Carbon
Steel Chain
Wear Elongation (%)

Lambda Chain
Lambda
Chain
KF Series
Small Size Conveyor Chain
Lube Free

In-House Test
0
Operating Time

Chain Numbering
Small Size Conveyor Chain
Corrosion Resistant

RF2040S-LMC-KF-1L A2 RS40-LMC-KF-2L K1
Chain size Attachment type Chain size Attachment type
Roller type Attachment spacing Chain type: Attachment spacing
(S roller, R roller) Lambda KF Attachment Chain
Chain type: Lambda KF Attachment Chain

Safety Precautions for Lambda Chains


1. Do not use Lambda Chain if the chain will come in direct contact with food or where coating flakes or wear dust can
Small Size Conveyor Chain
Plus α

contaminate food. Also, in non-food applications, appropriately cover the chain or contact a Tsubakimoto representative about
chain selection if using in environments where coating flakes or wear dust present problems.
Though nickel is not subject to the Japan Food Sanitation Law or the Industrial Safety and Health Law, plating on sliding parts
can peel.
2. Do not use Lambda Chain where there is the possibility of exposure to chemicals, water, or cleaning/degreasing vapors.
Conveyor Chain
High Precision Engineering Manual

31
Tsubaki Lube-Free Lambda Chain
Keeps your application running clean
No product contamination
Reduces downtime and maintenance costs
Application Areas
Food and Beverage, Packaging, Printing, Personal Care,
Electronic Appliances, Automotive, Lumber, Textile, Lighting
… and More!

32
Lube Free Small Size Conveyor Chain

Lambda Double Pitch Chain, Surface-Treated


Double Pitch ■ Base Chain
S Roller Offset Link R Roller Offset Link
RS
Small Size Conveyor Chain
Standard

T
T

T
T

L1
L1

L
D

L
W
D

W
D
D

L2
L2

R1 R2

P P
P P

H
H

H
H

P Connecting Link P
Connecting Link

• Connecting links: RF2040-LMC to RF2060-LMC use spring clips. RF2080-LMC and RF2100-LMC as well as chains with GNK1 attachments
(all sizes) use cotter pins. Base chain pins are riveted.
Small Size Conveyor Chain
Special

■ Attachments

A1 Attachment A2 Attachment K1 Attachment K2 Attachment


O N
N O N K
O N O K
Small Size Conveyor Chain
Lube Free

X2

X2
C

C
X

X
X2

X2
C

C
X2

X2
X

X
T
T

T
T

S
S
S

P P P P P P P P
Small Size Conveyor Chain
Corrosion Resistant

SA1 Attachment SA2 Attachment EP Attachment

P' P'

φD
L3
L4

N
Small Size Conveyor Chain
Plus α

O1 N T O K T
XS
XS
C1

C2

P P

P P
• Pin end diameter on EP attachments is slightly
P P
larger.
• Actual dimension P' may differ from P.
Please contact a Tsubakimoto representative
for details.
Conveyor Chain
High Precision

SK1 Attachment SK2 Attachment GNK1 Attachment

N
O1 N T O K T
G
Engineering Manual

XS

XS
C1

C2

P P
R roller type not available.
P P P P

• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Also, the drawings show attachments added on every link.

Note: RS sprockets can be used with S rollers if the sprocket has more than 30 teeth.
A Double Pitch chain sprocket will be needed if the sprocket has fewer than 30 teeth.
Please refer to separate Tsubaki Drive Chain catalog for more information on RS sprockets.

33
Lambda Double Pitch Chain
■ Base Chain Dimensions Double Pitch

Width Roller Dia. Pin Offset Plate


Roller Pitch Between Pin
Tsubaki Chain No. P' Inner Link S Roller R Roller Thickness Width
Type P Plates Dia. D L1 L2 Length RS
W R1 R2 L T H

representative for details.


RF2040-LMC 25.40 7.95 7.92 15.88 3.97 8.25 9.95 18.2 1.5 12.0

Small Size Conveyor Chain


Standard
Contact a Tsubakimoto
RF2050-LMC S 31.75 9.53 10.16 19.05 5.09 10.30 12.0 22.6 2.0 15.0
RF2060-LMC ・ 38.10 12.70 11.91 22.23 5.96 14.55 16.55 31.5 3.2 17.2
RF2080-LMC R 50.80 15.88 15.88 28.58 7.94 18.30 20.90 39.9 4.0 23.0
RF2100-LMC 63.50 19.05 19.05 39.69 9.54 21.80 24.50 47.5 4.8 28.6

■ Attachment Dimensions
Attachment
Tsubaki Chain No.

Small Size Conveyor Chain


Special
C C1 C2 K N O O1 S T X X2 XS D L3 L4 G

RF2040-LMC 12.7 11.1 13.6 9.5 19.1 3.6 5.2 9.1 1.5 19.3 17.6 19.8 3.97 9.5 16.75 4.1
RF2050-LMC 15.9 14.3 15.9 11.9 23.8 5.2 6.8 11.1 2.0 24.2 22.0 24.6 5.09 11.9 21.0 5.1
RF2060-LMC 21.45 17.5 19.1 14.3 28.6 5.2 8.7 14.7 3.2 31.5 28.2 30.6 5.96 14.3 27.45 6.1
RF2080-LMC 27.8 22.2 25.4 19.1 38.1 6.8 10.3 19.1 4.0 40.7 36.6 40.5 7.94 19.1 35.5 8.1
RF2100-LMC 33.35 28.6 31.8 23.8 47.6 8.7 14.3 23.4 4.8 49.9 44.9 50.4 9.54 23.8 43.4 10.1

Approx. Mass kg/m Additional Weight per Attachment kg No. of


Max. Allowable

Small Size Conveyor Chain


Lube Free
Tsubaki Chain No. S R Links per
Load kN {kgf} A, SA K, SK EP
Roller Roller Unit
RF2040-LMC 2.65{ 270} 0.51 0.87 0.003 0.006 0.001 120
RF2050-LMC 4.31{ 440} 0.84 1.30 0.006 0.012 0.002 96
RF2060-LMC 6.28{ 640} 1.51 2.19 0.017 0.034 0.003 80
RF2080-LMC 10.7 {1090} 2.41 3.52 0.032 0.064 0.007 60
RF2100-LMC 17.1 {1740} 3.54 5.80 0.06 0.12 0.012 48

Note: Dimensions O and O1 are slightly smaller on NEP chains.

Small Size Conveyor Chain


Corrosion Resistant
■ Operating Temperature Range: -10°C to 150°C
Note: -10°C to 230°C for KF chain. (Be sure to factor in temperature when selecting.)

Chain Numbering
RF2040S-LMC-NP-1LK2

Small Size Conveyor Chain


Plus α
Attachment type
Chain size Attachment spacing
Roller type Surface treatment
S: S roller Nickel-plated: NP
R: R roller Special surface treatment: NEP

Chain type
LMC: Lambda Attachment Chain
LMC-KF: Lambda KF Attachment Chain

Note: The link plates on Lambda KF Chain are painted black.


Conveyor Chain
High Precision

Offset links for Lambda KF Chain are made-to-order. Please contact a Tsubakimoto representative for more information.
Engineering Manual

34
Lube Free Small Size Conveyor Chain

Long Life Lambda Double Pitch Chain (X-Λ® [X-Lambda])


Double Pitch ■ Base Chain

S Roller R Roller
RS

T
T

T
T
Small Size Conveyor Chain
Standard

L1
L1

W
W
φD φD

L2
L2

φR1 φR2
P P P P

H
H

• Connecting links: RF2040-LMCX to RF2060-LMCX use spring clips. RF2080-LMCX and RF2100-LMCX use cotter pins.
Small Size Conveyor Chain
Special

Base chain pins are riveted.

■ Attachments

A1 Attachment A2 Attachment K1 Attachment

N N
O N O O
K
Small Size Conveyor Chain
Lube Free

X2

X
X2
X

X2
C

CC
X2
X
T

T
S

S
S
Small Size Conveyor Chain
Corrosion Resistant

P P P P P P

K2 Attachment SA1 Attachment SA2 Attachment


N N
O K O1 N K
O T
Small Size Conveyor Chain
Plus α

XS
XS
X2

C1

C2
CC
X2

P P P P
X

T
S
Conveyor Chain
High Precision

P P

SK1 Attachment SK2 Attachment


N
O1 N K T
O
Engineering Manual

XS
XS
C1

C2

P P P P

• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Also, the drawings show attachments added on every link.
• When attachments are to be installed on each even-numbered link, they will be installed on the inner link. Please specify when they must be
installed on the outer link.

Note: RS sprockets can be used with S rollers if the sprocket has more than 30 teeth.
Please refer to separate Tsubaki Drive Chain catalog for more information on RS sprockets.
35
■ Base Chain Dimensions Double Pitch

Width Roller Dia. Pin Plate


Tsubaki Roller Pitch Between Inner Max. Allowable
Chain No. Type P Link Plates S Roller S Roller Load kN {kgf} RS
W R1 R2 Dia. D L1 L2 Thickness T Width H

Small Size Conveyor Chain


Standard
RF2040-LMCX 25.40 7.95 7.92 15.88 3.97 8.90 10.6 1.5 12.0 2.65 { 270}

RF2050-LMCX 31.75 9.53 10.16 19.05 5.09 11.0 12.7 2.0 15.0 4.31 { 440}
S
RF2060-LMCX ・ 38.10 12.70 11.91 22.23 5.96 15.25 17.15 3.2 17.2 6.28 { 640}
R
RF2080-LMCX 50.80 15.88 15.88 28.58 7.94 19.15 21.75 4.0 23.0 10.7 {1090}

RF2100-LMCX 63.50 19.05 19.05 39.69 9.54 22.6 25.3 4.8 28.6 17.1 {1740}

■ Attachment Dimensions

Small Size Conveyor Chain


Special
Approx. Mass Additional Weight
Tsubak Attachment No. of
kg/m per Attachment kg Links
Chain No.
C C1 C2 K N O O1 S T X X2 XS S Roller R Roller per Unit
A, SA K, SK
RF2040-LMCX 12.7 11.1 13.6 9.5 19.1 3.6 5.2 9.1 1.5 19.9 17.6 19.8 0.51 0.87 0.003 0.006 120

RF2050-LMCX 15.9 14.3 15.9 11.9 23.8 5.2 6.8 11.1 2.0 24.85 22.0 24.6 0.84 1.30 0.006 0.012 96

RF2060-LMCX 21.45 17.5 19.1 14.3 28.6 5.2 8.7 14.7 3.2 32.4 28.2 30.6 1.51 2.19 0.017 0.034 80

RF2080-LMCX 27.8 22.2 25.4 19.1 38.1 6.8 10.3 19.1 4.0 41.6 36.6 40.5 2.43 3.54 0.032 0.064 60

Small Size Conveyor Chain


Lube Free
RF2100-LMCX 33.35 28.6 31.8 23.8 47.6 8.7 14.3 23.4 4.8 50.8 44.9 50.4 3.56 5.82 0.06 0.12 48

Note: Please inquire regarding OL (outer links).

■ Operating Temperature Range: –10°C to 150°C

■ Due to the felt seals, X-Lambda chain pin length is slightly longer than that on standard attachment chain. The X
dimension is longer on X-Lambda chain attachments than on standard attachments. Please check that there will be

Small Size Conveyor Chain


Corrosion Resistant
no interference with equipment.

■ Uses an oil-impregnated felt seal, causing more oil to stick to the surface of the chain when compared to Lambda
Chain.

■ See page 40 for instructions on handling connecting links. Note that the shape of the felt seal is round and differs
from the felt seals on RS Chain. Four felt seals are installed on each connecting link.

Small Size Conveyor Chain


Plus α
■ No offset links are available. Please use an even number of links.

Chain Numbering
RF2040S-LMCX-1LK2
Attachment type
Chain size Attachment spacing
Conveyor Chain
High Precision

Roller type Chain type


S: S roller LMCX: X-Lambda
R: R roller Attachment Chain
Engineering Manual

36
Lube Free Small Size Conveyor Chain

Lambda RS® Attachment Chain, Surface-Treated


Double Pitch ■ Base Chain

RS
Offset Link

T
Small Size Conveyor Chain
Standard

L1

L
φR
φD
L2
Small Size Conveyor Chain
Special

H
h

P P

• Connecting links: RS35-LMC to RS60-LMC use spring clips. RS80-LMC and RS100-LMC use cotter pins.
Base chain pins are riveted.
Small Size Conveyor Chain
Lube Free

■ Attachments

A1 Attachment K1 Attachment EP Attachment

O N O N P' P'
Small Size Conveyor Chain
Corrosion Resistant

L3

φD
X
X

X2
X2

L4
C

T
W

φD φD φR

W
C
X2
X

φR
φR
T

T
H

H
S

P P
P P
P P
Small Size Conveyor Chain
Plus α

• Pin end diameter on EP attachments is slightly larger.


• Actual dimension P' may differ from P. Please
contact a Tsubakimoto representative for details.

SA1 Attachment SK1 Attachment


T

T
W

φR
W

φD φD φR
Conveyor Chain
High Precision

O N T O N T
XS

XS
C1

C1
H

P P P P

• Pins other than those on connecting links are riveted regardless of whether attachments are present.
Engineering Manual

• Drawings show attachments added on every link.


Note: RS sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog for information on RS sprockets.

37
Lambda RS® Attachment Chain
■ Base Chain Dimensions Double Pitch

Width Between Roller Dia. Pin Plate Max. Allowable Approx. No. of
Tsubaki Pitch P' Inner Link Plates (Bush Dia.) Thickness Width Width Load Mass Links per
Chain No. P Dia. D L1 L2 L RS
W R T H h kN {kgf} kg/m Unit
RS35-LMC 9.525 4.78 (5.08) 3.00 5.85 6.85 13.5 1.25 9.0 7.8 1.52{ 155} 0.33 320

Small Size Conveyor Chain


Standard
representative for details.
Contact a Tsubakimoto
RS40-LMC 12.70 7.95 7.92 3.97 8.25 9.95 18.2 1.5 12.0 10.4 2.65{ 270} 0.64 240

RS50-LMC 15.875 9.53 10.16 5.09 10.3 12.0 22.6 2.0 15.0 13.0 4.31{ 440} 1.04 192

RS60-LMC 19.05 12.70 11.91 5.96 12.85 14.75 28.2 2.4 18.1 15.6 6.28{ 640} 1.53 160

RS80-LMC 25.40 15.88 15.88 7.94 16.25 19.25 36.6 3.2 24.1 20.8 10.7 {1090} 2.66 120

RS100-LMC 31.75 19.05 19.05 9.54 19.75 22.85 43.7 4.0 30.1 26.0 17.1 {1740} 3.99 96

■ Attachment Dimensions

Small Size Conveyor Chain


Special
Attachment Additional Weight per Attachment kg
Tsubaki
Chain No. C C1 N O S X X2 XS L3 L4 A, SA K, SK EP

RS35-LMC 9.5 9.5 7.9 3.4 6.35 14.3 14.3 14.55 9.5 14.6 0.0008 0.0016 0.0008

RS40-LMC 12.7 12.7 9.5 3.6 8.0 17.8 17.8 17.40 9.5 16.75 0.002 0.004 0.001

RS50-LMC 15.9 15.9 12.7 5.2 10.3 23.4 23.4 23.05 11.9 21.0 0.003 0.006 0.002

RS60-LMC 19.05 18.3 15.9 5.2 11.9 28.2 28.2 26.85 14.3 25.75 0.007 0.014 0.003

Small Size Conveyor Chain


Lube Free
RS80-LMC 25.4 24.6 19.1 6.8 15.9 36.6 36.6 35.45 19.1 33.85 0.013 0.026 0.007

RS100-LMC 31.75 31.8 25.4 8.7 19.8 44.9 44.9 44.0 23.8 41.75 0.026 0.052 0.012

Note: 1. Pin diameters for Lambda RS35-LMC and Standard RS35 are different and therefore they cannot be connected together.
2. RS35-LMC has no rollers.
3. Dimension D of RS35-LMC EP attachment is 3.0 mm diameter and is smaller than that of Standard RS35.
4. Dimension O is slightly smaller on NEP chains.

■ Operating Temperature Range: –10°C to 150°C

Small Size Conveyor Chain


Corrosion Resistant
Note: -10°C to 230°C for KF chain. (Be sure to factor in temperature when selecting.)

Chain Numbering
RS40-LMC-NP-1LSA1
Attachment type
Chain size
Attachment spacing
Chain type Surface treatment

Small Size Conveyor Chain


Plus α
LMC: Lambda Attachment Chain Nickel-plated: NP
LMC-KF: Lambda KF Attachment Chain Special surface treatment: NEP

Note: The link plates on Lambda KF Chain are painted black.


Offset links for Lambda KF Chain are made-to-order. Please contact a Tsubakimoto representative for more information. Conveyor Chain
High Precision
Engineering Manual

38
Lube Free Small Size Conveyor Chain

Long Life Lambda RS Attachment Chain (X-Λ® [X-Lambda])


Double Pitch
Base Chain

RS

T
Small Size Conveyor Chain
Standard

L1

W
R
D

L2
Small Size Conveyor Chain
Special

H
h

P P

• Connecting links: RS40-LMCX to RS60-LMCX use spring clips. RS80-LMCX and RS100-LMCX use cotter pins. Base chain pins are riveted.
• Offset links are not available.
Small Size Conveyor Chain
Lube Free

Attachments

A1 Attachment K1 Attachment
Small Size Conveyor Chain
Corrosion Resistant

W
C
Small Size Conveyor Chain
Plus α

SA1 Attachment SK1 Attachment


Conveyor Chain
High Precision Engineering Manual

• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• Drawings show attachments added on every link.
• When attachments are to be installed on each even-numbered link, they will be installed on the inner link. Please specify when they must be
installed on the outer link.

Note: RS sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog for information on RS sprockets.

39
Base Chain Dimensions Double Pitch

Width Max. Approx. No. of


Tsubaki Pitch Between Inner Roller Dia. Pin Plate Allowable Mass Links per
Chain No. P Link Plates R Load RS

W Dia. D L1 L2 Thickness T Width H Width h kN {kgf} kg/m Unit

Small Size Conveyor Chain


Standard
RS40-LMCX 12.70 7.95 7.92 3.97 8.90 10.6 1.5 12.0 10.4 2.65{ 270} 0.64 240

RS50-LMCX 15.875 9.53 10.16 5.09 11.0 12.7 2.0 15.0 13.0 4.31{ 440} 1.04 192

RS60-LMCX 19.05 12.70 11.91 5.96 13.7 15.6 2.4 18.1 15.6 6.28{ 640} 1.53 160

RS80-LMCX 25.40 15.88 15.88 7.94 17.1 20.1 3.2 24.1 20.8 10.7 {1090} 2.69 120

RS100-LMCX 31.75 19.05 19.05 9.54 20.6 23.6 4.0 30.1 26.0 17.1 {1740} 4.02 96

Attachment Dimensions

Small Size Conveyor Chain


Special
Attachment Additional Weight per Attachment kg
Tsubaki
Chain No.
C C1 N O S X X2 XS A, SA K, SK

RS40-LMCX 12.7 12.7 9.5 3.6 8.0 18.40 17.8 17.40 0.002 0.004

RS50-LMCX 15.9 15.9 12.7 5.2 10.3 24.10 23.4 23.05 0.003 0.006

RS60-LMCX 19.05 18.3 15.9 5.2 11.9 29.05 28.2 26.85 0.007 0.014

RS80-LMCX 25.4 24.6 19.1 6.8 15.9 37.5 36.6 35.45 0.013 0.026

Small Size Conveyor Chain


Lube Free
RS100-LMCX 31.75 31.8 25.4 8.7 19.8 45.6 44.9 44.0 0.026 0.052

Operating Temperature Range: –10°C to 150°C

Due to the felt seals, X-Lambda chain pin length is slightly longer than that on standard attachment chain. The X
dimension is longer on X-Lambda chain attachments than on standard attachments. Please check that there will be
no interference with equipment.

Small Size Conveyor Chain


Corrosion Resistant
When assembling chain, use connecting links designed for X-Lambda Chain
(with felt seals). As shown in the diagram at the right, insert felt seals between
the outer plates and connecting plates, and attach the link. The felt seals are Outer Plate

impregnated with oil. Be careful to ensure that oil is not squeezed out.

Felt Seal
Uses an oil-impregnated felt seal, causing more oil to stick to the surface of
Felt Seal
the chain when compared to Lambda Chain.

Small Size Conveyor Chain


Plus α
Spring Clip
No offset links are available. Please use an even number of links. Cotter pins
used on size 80
chain and larger
Connecting Plate

How to Assemble a Connecting Link

Chain Numbering RS40-LMCX-1LSA1


Chain size Attachment type
Conveyor Chain
High Precision

Chain type Attachment spacing


LMCX: X-Lambda
Attachment Chain
Engineering Manual

40
Lube Free Small Size Conveyor Chain

BS Lambda Attachment Chain


Double Pitch
■ Base Chain

RS
Offset Link

T1

T2
Small Size Conveyor Chain
Standard

L1
φR

W
φD

L
L2

H
h

P P
Small Size Conveyor Chain
Special

■ Attachments

A1 Attachment K1 Attachment EP Attachment


Small Size Conveyor Chain
Lube Free

• Pin end diameter on EP attachments


is slightly larger.
Small Size Conveyor Chain
Corrosion Resistant

• Actual dimension P' may differ from


P. Please contact a Tsubakimoto
representative for details.

SA1 Attachment SK1 Attachment WA1, WA2 Attachments


Small Size Conveyor Chain
Plus α
Conveyor Chain
High Precision

WK1, WK2 Attachments WSA1, WSA2 Attachments WSK1, WSK2 Attachments


Engineering Manual

41
■ Base Chain Dimensions Double Pitch

Plate
Width
Tsubaki Pitch Roller Dia. Between Inner Pin Dia.
P' Thickness Thickness Width Width RS
Chain No. P R Link Plates D
W T2 T1 H h

Small Size Conveyor Chain


Standard
RS08B-LM 12.70 8.51 7.75 1.6 1.6 12.0 10.4 4.45
Contact a
RS10B-LM 15.875 Tsubakimoto 10.16 9.65 1.5 1.5 14.7 13.7 5.08
RS12B-LM 19.05 representative 12.07 11.68 1.8 1.8 16.1 16.1 5.72
RS16B-LM 25.40
for details. 15.88 17.02 4.0 3.2 21.0 21.0 8.28

Tsubaki Pin Length Min. Tensile


Offset Pin Length Approx. No. of
Strength
Chain No. L Mass kg/m Links per Unit
L1+L2 L1 L2 kN {kgf}
RS08B-LM 18.4 8.4 10.0 18.6 13.7{1400} 0.70 240

Small Size Conveyor Chain


Special
RS10B-LM 20.8 9.55 11.25 20.8 16.1{1640} 0.95 192
RS12B-LM 24.1 11.1 13.0 24.4 19.5{1990} 1.25 160
RS16B-LM 37.7 17.75 19.95 39.3 54.1{5520} 2.70 120

■ Attachment Dimensions
Additional Weight
Tsubaki A1, SA1, K1, SK1 Attachments
per Attachment kg
Chain No.
C C1 N O S X X2 XS A, SA K, SK

Small Size Conveyor Chain


Lube Free
RS08B-LM 11.9 12.7 11.4 4.2 8.9 19.05 17.15 19.3 0.002 0.004
RS10B-LM 15.9 15.9 12.7 5.0 10.2 22.25 20.6 22.9 0.003 0.006
RS12B-LM 19.05 22.2 16.5 7.1 13.5 29.85 27.8 32.05 0.006 0.012
RS16B-LM 23.8 23.9 24.3 6.7 15.2 37.35 34.4 34.1 0.014 0.028

WA2, WSA2, WK2, WSK2 Attachments Additional Weight


Tsubaki EP Attachment
WA1, WSA1, WK1, WSK1 Attachments per Attachment kg
Chain No.
C C1 NW O S X XS KW D L3 L4 WA, WSA WK, WSK EP

Small Size Conveyor Chain


Corrosion Resistant
RS08B-LM 12.7 13.1 24.6 4.9 8.9 20.3 20.7 12.7 4.45 9.5 17.0 0.005 0.010 0.001
RS10B-LM 15.9 16.6 30.0 5.0 10.2 22.85 23.6 15.9 5.08 11.9 20.25 0.006 0.012 0.002
RS12B-LM 17.45 17.6 34.8 5.5 11.4 25.65 25.75 19.1 5.72 14.3 24.1 0.009 0.018 0.003
RS16B-LM 28.6 26.0 46.0 8.1 15.9 39.25 36.7 25.4 8.28 19.1 35.25 0.030 0.060 0.008

■ Operating Temperature Range: –10°C to 150°C ■ Made-to-Order Items


  Special attachment shapes with dimensions different than
■ Sprockets   above, as well as special extended pins, Lambda KF/NP

Small Size Conveyor Chain


Plus α
  BS Roller Chain sprockets (conforming to ISO B Series   Chain, and RF06B, RS20B, and RS24B attachment chain
  standards) must be used.   are also available. Please contact a Tsubakimoto
■ Pin Shape representative for more information.
  Single-strand chains in sizes RS08B through RS16B ■ Note
  use easy disassembly pins (with center sink riveting).   When replacing European standard attachment chain with
All other sizes, including multi-strand chains, use   Lambda Chain, note that dimensions may be different than
double stake riveting.   Tsubaki standard dimensions. Be sure to check
Conveyor Chain
High Precision

■ Chain Selection: Please inquire for chain selection. attachment dimensions before ordering.

Chain Numbering
RS08B-LM-1LA1
Attachment type
Chain size
Engineering Manual

Attachment spacing
Chain type
LM: Lambda Chain

42
Lube Free Small Size Conveyor Chain

Lambda RF Roller Chain


Double Pitch Base Chain

T
RS

T
Small Size Conveyor Chain
Standard

L1

W
R
D
L2
Small Size Conveyor Chain
Special

H
P P

• Connecting links: RF35-LMC to RF60-LMC use spring clips. RS80-LMC and larger use cotter pins. Base chain pins are riveted.
• Offset links are not available.
Small Size Conveyor Chain
Lube Free

Base Chain Dimensions


Roller Width Plate Pin Max. Allowable No. of
Tsubaki Pitch Between Inner Approx.
Dia. Load Links per
Chain No. P Link Plates Thickness Width H Mass kg/m
R Dia. D L1 L2 kN {kgf} Unit
W T
RF35-LMC 9.525 ( 5.08) 4.78 1.25 9.0 3.0 5.85 6.85 1.52{ 155} 0.41 320
Small Size Conveyor Chain
Corrosion Resistant

RF40-LMC 12.70 7.92 7.95 1.5 12.0 3.97 8.25 9.95 2.65{ 270} 0.74 240

RF50-LMC 15.875 10.16 9.53 2.0 15.0 5.09 10.3 12.0 4.31{ 440} 1.22 192

RF60-LMC 19.05 11.91 12.70 2.4 18.1 5.96 12.85 14.75 6.28{ 640} 1.78 160

RF80-LMC 25.40 15.88 15.88 3.2 24.1 7.94 16.25 19.25 10.7 {1090} 3.09 120

RF100-LMC 31.75 19.05 19.05 4.0 28.6 9.54 19.75 22.85 17.1 {1740} 4.43 96

Note: 1. Pin diameters for RS35 and RS35-LMC are different. The two cannot be connected.
2. Roller diameter R (in parentheses) for RF35-LMC is the bush diameter.
Small Size Conveyor Chain
Plus α

Operating Temperature Range: –10°C to 150°C


Sprockets: Standard RS sprockets can be used.Please refer to separate Tsubaki Drive Chain catalog for
information on RS sprockets.

Chain Numbering
RF40-LMC
Conveyor Chain
High Precision

Chain size Chain type


LMC: Lambda Chain
Engineering Manual

43
Lube Free Small Size Conveyor Chain

Lambda Hollow Pin Chain


Double Pitch
Lambda Hollow Pin Double Pitch Chain Double Pitch

Base Chain RS

Small Size Conveyor Chain


Standard
S Roller (Bush Type) Offset Link R Roller Offset Link

T
T

T
T

L
L1
L1

2L1
2L1
B R

W
W
E

L
E D D

L2
L2

F F

H
H
H
H
P P P P P P

Small Size Conveyor Chain


Special
Width Approx. Mass
Roller Type

Bush Roller Between Plate Pin Offset Pin No. of


Tsubaki Pitch kg/m
Dia. Dia. Inner Link Length Links
Chain No. P R
B R Plates Thickness Width Outer Dia. Inner Dia. L1 L2 L Bush per Unit
W T H E F (min.) Type Roller
RF2040-LMC-HP 25.40 7.92 15.88 7.95 1.5 12.0 5.68 4.00 8.00 9.50 19.1 0.46 0.82 120
RF2050-LMC-HP S 31.75 10.16 19.05 9.53 2.0 15.0 7.22 5.12 10.05 11.65 23.4 0.75 1.21 96
RF2060-LMC-HP 38.10 11.91 22.23 12.70 2.4 17.2 8.38 5.99 12.55 14.25 28.7 1.38 2.06 80
R
RF2080-LMC-HP 50.80 15.88 28.58 15.88 3.2 23.0 11.375 8.02 16.25 17.80 35.7 1.80 2.81 60

Small Size Conveyor Chain


Lube Free
RS
Lambda Hollow Pin RS Chain
Base Chain
Offset Link
T

Small Size Conveyor Chain


Corrosion Resistant
L1

2L1
W

E
L2

B F
H

P P P
Connecting Link

Small Size Conveyor Chain


Plus α
Width Between Plate Pin Offset No. of
Tsubaki Pitch Bush Approx.
Inner Link Plates Thickness Width Outer Inner Dia. Pin Links
Chain No. P Dia. B L1 L2 Length L Mass kg/m per Unit
W T H Dia. E F (min.)
RS40-LMC-HP 12.70 7.92 7.95 1.5 12.0 5.68 4.00 8.00 9.50 19.1 0.53 240
RS50-LMC-HP 15.875 10.16 9.53 2.0 15.0 7.22 5.12 10.05 11.65 23.4 0.86 192
RS60-LMC-HP 19.05 11.91 12.70 2.4 18.1 8.38 5.99 12.55 14.25 28.7 1.27 160
RS80-LMC-HP 25.40 15.88 15.88 3.2 24.1 11.375 8.02 16.25 17.80 35.7 2.15 120

Operating Temperature Range: –10°C to 150°C


Sprockets
Conveyor Chain
High Precision

Double Pitch… Double Pitch sprockets can be used. RS Roller Chain sprockets can be used provided that the
sprockets are of the S roller type and have 30 or more teeth.
RS Chain…….. RS Roller Chain sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog
for information on RS sprockets.

Chain Numbering
Engineering Manual

RF2040S-LMC-HP RS40-LMC-HP
Chain size Roller type: Chain type Chain type
S: S roller Lambda Hollow Pin Chain Chain size Lambda Hollow Pin Chain
R: R roller

44
Lube Free Small Size Conveyor Chain

Lambda Chain Specialty Attachments


Tsubaki Specialty Attachments take up a wide range of conveying assignments.
If your operations move long, narrow items and stoves, convey items on chains, use
slats, or have other unique requirements, consider these benefits.
Small Size Conveyor Chain
Standard

• Custom engineering at a reasonable cost • High strength


• Proven reliability • Easy selection
• Quick delivery • Outstanding performance

Press Nut and Threaded Hole Chain


Small Size Conveyor Chain
Special

Press nuts can be inserted into


holes on chain attachments, or holes
can be tapped to provide a threaded
hole in chain attachments. This
special attachment allows slats or
jigs to be attached using only
machine screws or bolts,
With press nut
significantly improving work With press nut
Screw
efficiency.
Small Size Conveyor Chain
Lube Free

With threaded hole


Chain with K2 attachment and press nut Chain with bent-over A2 Chain with K1 and SA1
attachment and threaded attachments and press nut
hole

Free Flow Chain


This chain consists of a Lambda
base chain with freely rotating
Small Size Conveyor Chain
Corrosion Resistant

rollers. Although the base chain


does not require lubrication, steel
top rollers and steel outboard rollers
must be lubricated. (Plastic top
rollers and plastic outboard rollers
do not require lubrication.)

Double Plus Chain Top Roller Chain Outboard Roller Chain


Small Size Conveyor Chain
Plus α

Direct Loading Top Chain


This chain is designed to allow
various types of machine parts and
container products (such as bottles,
cans, and paper packs) to be placed
directly on the chain for
conveyance. The base chain is
Conveyor Chain
High Precision

Lambda Chain.

TS Top Chain TN Top Chain RT Roller Table

Direct Loading Chain with Special Attachments


Engineering Manual

This is Lambda Chain with special


attachments to match the shape of
the workpiece, such as round bars,
pipes, small boxes, etc.

Chain with triangle attachments for Chain with tray attachments Chain with V-shaped attachments
conveying bar-type objects for conveying small boxes for conveying pipes
45
Direct Loading Bent Attachment Chain
This chain is designed to allow
pallets, cardboard boxes, plastic
containers, etc., to be placed

Small Size Conveyor Chain


Standard
directly on the chain for
conveyance. Stainless steel
attachments, upper-layer
attachments, and rubber
attachments can be custom made
according to the application.

Small Size Conveyor Chain


Special
Chain with upper-layer Double Pitch Chain with Double-strand chain with rubber
attachments (stainless steel) upper-layer attachments attachments

Extended Pin with Thread Chain


This chain features extended pins,

Small Size Conveyor Chain


Lube Free
threaded extended pins, or
extended pins with spring clips to
enable installation of various
attachments. The attachments can
be secured by nuts, inserted into
tubing, or attached to spring clips.

Small Size Conveyor Chain


Corrosion Resistant
Chain with threaded extended pins Extended pin chain Extended pin chain with
spring clips

Bar, Slat, and Wire Mesh Conveyor Chain

Small Size Conveyor Chain


Plus α
Special attachment chain to match
the shape of attached tools or jigs
such as slats with holes, stepped
bars, square bars, round bars, etc.

Stepped bar chain (Ends are Square bar chain


inserted into holes in attachments)
Conveyor Chain
High Precision

Chain for conveyor with slats with holes Hollow Pin Chain for wire mesh Round bar attachment
(Chain center and slats are at the same level) conveyor with guide rollers bush chain

Chains That Convey by Sandwiching Workpieces Between Chains


Engineering Manual

These chains form two conveyors


that sandwich an object between
them using the stay pins of the
chain, or a bent-over open-box-
shaped attachment.

Stay-pin chain Chain with bent-over attachments


(with blocks attached to the stay pins)
46
Corrosion Resistant Small Size Conveyor Chain
Double Pitch Double Pitch RS
Stainless Steel Attachment Chain
RS
Combinations of various materials allow these chains to be used in water and in corrosive atmospheres that are acidic or alkaline, as
well as in special environments such as low and high temperatures. Double Pitch and RS Attachment Chains are available. For further
Small Size Conveyor Chain
Standard

details, see page 96: “Corrosion Resistance Guide for Corrosion Resistant Chains and Sprockets.”

SS Series*1 304 stainless steel

1. Standard corrosion-resistant chain.


2. Can be used in water and special atmospheres that are acidic or alkaline, and at low and high temperatures (–20°C to 400°C).
3. Marginally magnetic due only to the cold-forging process.

NS Series
Small Size Conveyor Chain
Special

316 stainless steel (spring clips are 301 stainless steel and cotter pins are 304 stainless steel)

1. Used for applications that require higher corrosion resistance than SS chains.
2. Can be used in water and special atmospheres that are acidic or alkaline, and at low and high temperatures (–20°C to 400°C).
3. Non-magnetic except for spring clips.

AS Series Combination of heat-treated stainless steel and 304 stainless steel

1. Maximum allowable tension 1.5 times greater than SS chains.


Small Size Conveyor Chain
Lube Free

2. Corrosion resistance is slightly less than that of SS chains.


3. AS chains are suitable for applications that require corrosion resistance and heat resistance (–20°C to 400°C) and smaller sizes and/or
higher load capacity than SS chains. Chain is magnetic.

LSC Series 304 stainless steel + special engineering plastic sleeve between pin and bush

1. Ideal for when a longer-life stainless steel chain is need (longer than with SS chain). Has 4 times the wear life of SS chain (in-house
testing comparison).
Small Size Conveyor Chain
Corrosion Resistant

2. Operating temperature range: -20°C to 100°C (-20°C to 80°C when using plastic rollers).
3. Marginally magnetic due only to the cold-forging process.

Caution *1: Certain chemicals at some concentrations will cause corrosion even though these chains are made of stainless steel.

Double Pitch RS
Surface-Treated Attachment Chain
Small Size Conveyor Chain
Plus α

A surface treatment has been applied to standard small size conveyor chain for improved corrosion resistance.
Double Pitch and RS Attachment Chains are available.

NP Series*2 Nickel plating on steel (all components heat-treated steel)

1. Nickel plating not only improves appearance but also adds a small degree of corrosion resistance.
Therefore, can be used in applications where there is exposure to water.
2. Operating temperature range: –10°C to 150°C.
Conveyor Chain
High Precision

NEP Series*2 Special surface treatment on steel (all components heat-treated steel)

1. Highest level of corrosion resistance among various plated and surface-treated chains. Can be used outdoors or in environments
involving exposure to seawater.
2. Next-generation chain that uses no toxic substances such as hexavalent chromium, reducing the impact on the environment.
3. Operating temperature range: –10°C to 150°C.
Engineering Manual

Caution *2: Do not use Corrosion Resistant Chain if the chain will come in direct contact with food or where coating flakes or wear dust
can contaminate food. Also, in non-food applications, appropriately cover the chain or contact a Tsubakimoto
representative about chain selection if using in environments where coating flakes or wear dust present problems.
Though nickel is not subject to the Japan Food Sanitation Law or the Industrial Safety and Health Law, plating on sliding
parts can peel.

47
RS
Poly Steel Attachment Chain Double Pitch

The combination of polyacetal inner links and 304 stainless steel pins and outer link plates effectively incorporates the advantages of RS

materials into one chain.

Small Size Conveyor Chain


Standard
1. Lube-free and corrosion resistant. 4. Operating temperature range: –20°C to 80°C.
2. Low noise (approximately 5 dB less than standard steel chain). 5. Engineering plastic color: White.
3. Lightweight (approximately 50% less than standard steel chain). 6. ANSI and BIS/DN chains are available.

Wear Resistance Comparison

Stainless Steel Chain Stainless Steel Chain


(completely degreased) (lubricated)
Wear Elongation

Small Size Conveyor Chain


Special
Lube-Free Poly
Steel Chain

Operating Time

Small Size Conveyor Chain


Lube Free
Double Pitch
Plastic Roller Double Pitch Chain
1. Lightweight (approximately 30% less than standard steel chain). 3. Low running resistance (approximately 30% less than
2. Low noise (approximately 5 to 7 dB less than standard standard steel chain).
steel chain). 4. Engineering plastic roller color: White (P).

Standard Series Engineering plastic rollers (polyacetal) on steel base chain (heat-treated)

Small Size Conveyor Chain


Corrosion Resistant
1. Engineering plastic rollers.
2. Operating temperature range: –10°C to 80°C.

NP Series Parts are nickel-plated except for plastic rollers

1. Mild corrosion resistance.


2. Operating temperature range: –10°C to 80°C.

Small Size Conveyor Chain


Plus α
SS Series Engineering plastic rollers (polyacetal) on 304 stainless steel base chain

1. Corrosion resistant. 2. Operating temperature range: –20°C to 80°C.

LSC Series Special engineering plastic sleeve used between pin and bush on SS chain.

1. Ideal for when a longer-life stainless steel chain is need (longer than with SS chain).
2. Operating temperature range: -20°C to 80°C (-20°C to 80°C when using plastic rollers).
3. Marginally magnetic due only to the cold-forging process.
Conveyor Chain
High Precision

Double Pitch
Heat-Resistant Plastic Roller Double Pitch Chain
1. Excellent heat, chemical, and fire resistance. Conforms to the Japan Food Sanitation Law.
2. Operating temperature range: –20°C to 180°C.
3. Super engineering plastic roller color: Black.
4. Base chain is only available in SS series.
Engineering Manual

Double Pitch
Low-Noise Plastic Roller Double Pitch Chain
1. Special engineering plastic rollers emit even less noise (–7 dB quieter) than standard engineering plastic rollers.
2. Operating temperature range: –10°C to 80°C (standard and NP series), –20°C to 80°C (SS series).
3. Special engineering plastic roller color: Light cream.
4. Base chain is available in standard, NP, and SS series.

48
Corrosion Resistant Small Size Conveyor Chain

Stainless Steel/Surface-Treated/Plastic Roller


Double Pitch ■ Base Chain
S Roller Offset Link R Roller Offset Link
RS

T
T

T
T

L1
L1

L
D

L
W
Small Size Conveyor Chain
Standard

W
D
D

L2
L2

R1 R2

P P
P P

H
H

H
H

Connecting Link P Connecting Link P

• Connecting links: RF2040 to RF2060 use spring clips. RF2080 and larger as well as chains with GNK1 attachments (all sizes) use cotter pins.
Base chain pins are riveted.
• Offset links for Stainless Steel Double Pitch Chain and Plastic Roller Double Pitch Chain (SS specification) are secured by cotter pins on both sides.
Small Size Conveyor Chain
Special

• NS chains use a cotter pin on the connecting link regardless of size. Please contact a Tsubakimoto representative if a clip is needed.
• Cotter pins are used on both sides of the offset link for stainless steel Double Pitch chain and plastic roller Double Pitch chain (SS specifications).

■ Attachments

A1 Attachment A2 Attachment EP Attachment GNK1 Attachment


Small Size Conveyor Chain
Lube Free

P' P'
N R roller type not available.
O N
O K D
L3
L4
X

X2
C

X2
X

G
T

P P
S

• Pin end diameter on surface-treated


Small Size Conveyor Chain
Corrosion Resistant

P P
P P
chains is slightly larger. P P
• Actual dimension P' may differ from P.
Please contact a Tsubakimoto
representative for details.

K1 Attachment K2 Attachment SA1 Attachment


O N O N
K
X2
X

C
Small Size Conveyor Chain
Plus α

X2
C

O1 N T
C
X2
X

C
X2
X

XS
C1
T

T
S

P P
P P
P P

SA2 Attachment SK1 Attachment SK2 Attachment


Conveyor Chain
High Precision

N N
O1 N T
O K T O K T
XS
XS

XS
Engineering Manual

C1
C2

C2

P P
P P P P

• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• Drawings show attachments added on every link.

Note: RS sprockets can be used with S rollers if the sprocket has more than 30 teeth.
A Double Pitch chain sprocket will be needed if the sprocket has fewer than 30 teeth.
Please refer to separate Tsubaki Drive Chain catalog for more information on RS sprockets.

49
Double Pitch Chain
Note: For sizes of Stainless Steel Double Pitch Chain, Surface-Treated Double Pitch Chain, and Plastic Roller Double Double Pitch
Pitch Chain, refer to "Selection Guide" on pages 13 and 14.

■ Base Chain Dimensions RS

Inner Link Plates W


Roller Dia. Pin Plate Approx. Mass kg/m

Width Between

Small Size Conveyor Chain


Standard
Roller Type

No. of
Tsubaki Pitch Offset Pin Links
Plastic
Chain No. P Length Steel per
S Roller R Roller Dia. L1 L2 Thickness Width Roller
D L T H Unit
R1 R2
S Roller R Roller R Roller
RF2040 25.40 7.92 15.88 7.95 3.97 8.25 9.95 18.2〈18.6〉 1.5 12.0 0.51 0.87 0.52 120

RF2050 31.75 10.16 19.05 9.53 5.09 10.30 12.0 22.6〈23.9〉 2.0 15.0 0.84 1.30 0.83 96

RF2060 38.10 11.91 22.23 12.70 5.96 14.55 16.55 31.5〈32.8〉 3.2 17.2 1.51 2.19 1.48 80
S

Small Size Conveyor Chain


Special
RF2080 ・ 50.80 15.88 28.58 15.88 7.94 18.30 20.90 39.9〈42.1〉 4.0 23.0 2.41 3.52 2.64 60
R
RF2100 63.50 19.05 39.69 19.05 9.54 21.80〈22.30〉24.50〈24.90〉 47.5〈50.0〉 4.8 〈5.0〉 28.6 3.54〈3.66〉 5.80〈 5.92〉3.63〈3.75〉 48

RF2120 76.20 22.23 44.45 25.40 11.11 26.95〈28.05〉30.55〈31.75〉 59.0〈63.5〉 5.6 〈6.0〉 34.4 5.08〈5.37〉 8.13〈 8.42〉 − 40

RF2160 101.60 28.58 57.15 31.75 14.29 33.95〈35.70〉38.45〈41.10〉 74.1〈81.3〉 7.15〈8.0〉 48.2 8.96〈9.84〉13.70〈14.58〉 − 30

Note: Figures inside < > are for stainless steel chain. Chain strength: Please see pages 91 and 92.

■ A, K, SA, SK, EP, GNK1 Attachment Dimensions

Small Size Conveyor Chain


Lube Free
Tsubaki Pitch
Roller Type C C1 C2 K N O O1 S
Chain No. P'

RF2040 12.7 11.1 13.6 9.5 19.1 3.6 5.2 9.1

RF2050 15.9 14.3 15.9 11.9 23.8 5.2 6.8 11.1


Contact a
RF2060 21.45 17.5 19.1 14.3 28.6 5.2 8.7 14.7
S Tsubakimoto
RF2080 ・ representative 27.8 22.2 25.4 19.1 38.1 6.8 10.3 19.1

Small Size Conveyor Chain


Corrosion Resistant
R for details.
RF2100 33.35 28.6 31.8 23.8 47.6 8.7 14.3 23.4

RF2120 39.7 33.3 37.3 28.6 57.2 14.0 16.0 27.8

RF2160 52.4 44.5 50.8 38.1 76.2 18.0 22.0 36.5

Additional Weight per Attachment kg


Tsubaki X X2 XS D L3 L4 G
Chain No.
A, SA K, SK EP

Small Size Conveyor Chain


Plus α
RF2040 19.3 17.6 19.8 3.97 9.5 16.75 4.1 0.003 0.006 0.001

RF2050 24.2 22.0 24.6 5.09 11.9 21.0 5.1 0.006 0.012 0.002

RF2060 31.5 28.2 30.6 5.96 14.3 27.45 6.1 0.017 0.034 0.003

RF2080 40.7 36.6 40.5 7.94 19.1 35.5 8.1 0.032 0.064 0.007

RF2100 49.9 44.9 50.4 9.54 23.8 43.4 10.1 0.060〈0.063〉 0.120〈0.126〉 0.012

RF2120 60.7〈61.8 〉 54.4〈55.2 〉 59.9 − − − − 0.100〈0.107〉 0.200〈0.214〉 −

RF2160 77.8〈80.35〉 70.0〈71.65〉 78.6 − − − − 0.203〈0.227〉 0.400〈0.454〉 −


Conveyor Chain
High Precision

Note: 1. Dimensions O and O1 are slightly smaller on NEP chains. 2. Figures inside < > are for stainless steel chain.
3. SS and NS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain will
contact water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on lubricated
(including water lubricated) conditions.

Chain Numbering
RF2040S-SS-1LK2
Engineering Manual

Chain size Attachment type


Roller type Attachment spacing
(R or S)
Plastic rollers: RP Chain specification
Heat resistant: RPKV Stainless steel: SS
Low noise: RP-SNP Heat-treated stainless steel: AS
Nickel-plated: NP
Special surface treatment: NEP

■ Operating Temperature Range: -10°C to 150°C


Note: Operating temperature range is -10°C to 80°C for plastic rollers, but -20°C to 180°C for KV chain.
Use a lubricant suited to the operating temperature. (See page 101, table 14.)

50
Corrosion Resistant Small Size Conveyor Chain

Stainless Steel RS® Attachment Chain, Surface-


Double Pitch ■ Base Chain

RS

Offset Link
T
Small Size Conveyor Chain
Standard

T
L1

φD φR

L
L2

W
h

H
Small Size Conveyor Chain
Special

P P

• Connecting links: RS25 to RS60 use spring clips. RS80 and larger use cotter pins. Base chain pins are riveted.
• Offset links for Stainless Steel RS Attachment Chain are secured by cotter pins on both sides.
• NS chains use a cotter pin on the connecting link regardless of size. Please contact a Tsubakimoto representative if a clip is needed.
• Cotter pins are used on both sides of the offset links on RS stainless steel attachment chain.
• The offset link for RS25 is double pitch.
Small Size Conveyor Chain
Lube Free

■ Attachments

A1 Attachment K1 Attachment EP Attachment


P' P'
O N O N
Small Size Conveyor Chain
Corrosion Resistant

L3

D
L4
X

X
X2

X2
C
C

C
X2
X
T

T
Small Size Conveyor Chain
Plus α

P P
S

P P
• Pin end diameter on surface-treated
chains is slightly larger.
P P • Actual dimension P' may differ from P.
Please contact a Tsubakimoto
representative for details.

SA1 Attachment SK1 Attachment


Conveyor Chain
High Precision

O N T O N T
Engineering Manual

XS
XS

C1
C1

P P P P

• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• Drawings show attachments added on every link.
Note: RS sprockets can be used. Please refer to separate Tsubaki Drive Chain catalog for information on RS sprockets.

51
Treated RS® Attachment Chain
Note: For sizes of Stainless Steel RS Attachment Chain and Surface-Treated RS Attachment Chain, refer to Double Pitch
“Selection Guide” on pages 13 and 14.

■ Base Chain Dimensions RS

Width
Roller Dia. Between Plate Pin

Small Size Conveyor Chain


Standard
Approx. No. of
Tsubaki Pitch
(Bush) Inner Link Mass Links per
Chain No. P Thickness Width Width
R Plates Dia. D L1 L2 L kg/m Unit
W T H h
RS25 6.35 (3.30) 3.18 0.75 5.84 5.05 2.31 3.80 4.8 − 0.14 160

13.5
RS35 9.525 (5.08) 4.78 1.25 9.0 7.8 3.59 5.85 6.85 0.33 320
〈14.7〉

18.2
RS40 12.70 7.92 7.95 1.5 12.0 10.4 3.97 8.25 9.95 0.64 240
〈18.6〉

Small Size Conveyor Chain


Special
22.6
RS50 15.875 10.16 9.53 2.0 15.0 13.0 5.09 10.3 12.0 1.04 192
〈23.9〉

28.2
RS60 19.05 11.91 12.70 2.4 18.1 15.6 5.96 12.85 14.75 1.53 160
〈29.4〉

36.6
RS80 25.40 15.88 15.88 3.2 24.1 20.8 7.94 16.25 19.25 2.66 120
〈39.0〉

43.7
RS100 31.75 19.05 19.05 4.0 30.1 26.0 9.54 19.75 22.85 3.99 96
〈45.7〉

Small Size Conveyor Chain


Lube Free
4.8 24.90 28.90 55.8 5.93
RS120 38.10 22.23 25.40 36.2 31.2 11.11 80
〈5.0〉 〈25.75〉 〈29.8〉 〈59.7〉 〈6.13〉

5.6 26.90 31.70 60.5 7.49


RS140 44.45 25.40 25.40 42.2 36.4 12.71 68
〈6.0〉 〈28.15〉 〈32.95〉 〈66.2〉 〈7.91〉

6.4 31.85 36.85 70.2 10.10


RS160 50.80 28.58 31.75 48.2 41.6 14.29 60
〈7.0〉 〈33.55〉 〈38.55〉 〈77.3〉 〈10.86〉

Note: Figures inside < > are for stainless steel chain. Chain strength: Please see pages 91 and 92.

■ Attachment Dimensions

Small Size Conveyor Chain


Corrosion Resistant
Additional Weight per
Tsubaki Attachment kg
C C1 N O S T X X2 XS D L3 L4
Chain No.
A, SA K, SK EP

RS25 7.15 7.95 5.6 3.4 4.75 0.75 10.7 10.7 11.65 2.31 6.0 9.3 0.0003 0.0006 −

RS35 9.5 9.5 7.9 3.4 6.35 1.25 14.3 14.3 14.55 3.59 9.5 14.6 0.0008 0.0016 0.001

RS40 12.7 12.7 9.5 3.6 8.0 1.5 17.8 17.8 17.40 3.97 9.5 16.75 0.002 0.004 0.001

Small Size Conveyor Chain


Plus α
RS50 15.9 15.9 12.7 5.2 10.3 2.0 23.4 23.4 23.05 5.09 11.9 21.0 0.003 0.006 0.002

RS60 19.05 18.3 15.9 5.2 11.9 2.4 28.2 28.2 26.85 5.96 14.3 25.75 0.007 0.014 0.003

RS80 25.4 24.6 19.1 6.8 15.9 3.2 36.6 36.6 35.45 7.94 19.1 33.85 0.013 0.026 0.007

RS100 31.75 31.8 25.4 8.7 19.8 4.0 44.9 44.9 44.0 9.54 23.8 41.75 0.026 0.052 0.012

4.8 55.8 50.8 0.044 0.088


RS120 38.1 36.5 28.6 10.3 23.0 52.9 11.11 28.6 51.4 0.020
〈5.0〉 〈56.7〉 〈51.5〉 〈0.046〉 〈0.092〉

5.6 63.1 57.2 0.071 0.142


RS140 44.5 44.5 34.9 11.9 28.6 63.5 12.71 33.3 57.9 0.030
〈6.0〉 〈64.6〉 〈58.0〉 〈0.076〉 〈0.152〉
Conveyor Chain
High Precision

6.4 71.8 65.1 0.097 0.194


RS160 50.8 50.8 38.1 14.3 31.8 70.1 14.29 38.1 67.45 0.045
〈7.0〉 〈73.7〉 〈66.0〉 〈0.106〉 〈0.212〉

Note: 1. Dimension O is slightly smaller on NEP chains. 2. Figures inside < > are for stainless steel chain.
3. SS and NS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain will
contact water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on lubricated
(including water lubricated) conditions.

Chain Numbering
Engineering Manual

RS40-AS-1LK1

Chain size Attachment type


Chain specification Attachment spacing
Stainless steel: SS
Heat-treated stainless steel: AS
Nickel-plated: NP
Special surface treatment: NEP

■ Operating Temperature Range: -10°C to 150°C (-10°C to 80°C for plastic rollers)
Use a lubricant suited to the operating temperature. (See page 101, table 14.)

52
Corrosion Resistant Small Size Conveyor Chain

Poly Steel Attachment Chain


Double Pitch ■ Base Chain

T1

T2
RS

L1

W
R
Small Size Conveyor Chain
Standard

L2

H
h
P P

• Pin ends on the base chain are not riveted. • Offset links are not available.
Small Size Conveyor Chain
Special

• The rivet on the flat part is dual-staked on RS25, not riveted on RS35, and round on RS40 – 60.

■ Attachments
A1 Attachment SA1 Attachment
O N
T1

T1
Small Size Conveyor Chain
Lube Free

T2
T2

X
C
L1

L1
W

W
D R
D
L2

L2

O N
S

XS
H

C1
Small Size Conveyor Chain
Corrosion Resistant

P P
H
P P
K1 Attachment
O N
SK1 Attachment
T1
T1

T2
T2

X
C

L1
Small Size Conveyor Chain
Plus α

L1

R
W

R D
D
L2
L2

C
X

O N
XS
C1
S
H

H
Conveyor Chain
High Precision

P P
P P

EP Attachment
P' P'

Note concerning EP attachment:


• Actual dimension P' may differ from P. Please
L3

T2

contact a Tsubakimoto representative for details.


L4

• Drawing shows attachments added on every link.


Engineering Manual

T1

R
D
L2

P P

53
■ Base Chain Dimensions Double Pitch

Width
Tsubaki Pitch Bush Between
Plate Pin Max. Allowable Approx. Mass No. of
Links per
Chain No. P Dia. R Inner Link
Thickness T1 Thickness T2 Width H Width h Dia. D L1 L2 Load kN {kgf} kg/m
Plates W Unit RS

RS25-PC 6.35 3.30 3.18 0.75 1.3 6.0 5.05 2.31 4.5 5.5 0.08{ 8} 0.095 160

Small Size Conveyor Chain


Standard
RS35-PC 9.525 5.08 4.78 1.25 2.2 9.0 7.8 3.59 6.85 7.85 0.18{18} 0.22 320

RS40-PC 12.70 7.92 7.95 1.5 1.5 12.0 10.4 3.97 8.25 9.95 0.44{45} 0.39 240

RS50-PC 15.875 10.16 9.53 2.0 2.0 15.0 13.0 5.09 10.3 12.0 0.69{70} 0.58 192

RS60-PC 19.05 11.91 12.70 2.4 2.4 18.1 15.6 5.96 12.85 14.75 0.88{90} 0.82 160

■ Attachment Dimensions
Tsubaki Additional Weight per Attachment kg

Small Size Conveyor Chain


Special
C C1 N O S X XS L3 L4
Chain No. A, SA K, SK EP
RS25-PC 7.95 7.95 5.6 3.4 4.75 11.45 11.65 − − 0.0003 0.0006 −

RS35-PC 10.5 9.5 7.9 3.4 6.35 15.35 14.55 − − 0.0008 0.0016 −

RS40-PC 12.75 12.7 9.5 3.6 8.0 17.8 17.4 9.4 16.75 0.002 0.004 0.001

RS50-PC 16.0 15.9 12.7 5.2 10.3 23.55 23.05 11.9 21.0 0.003 0.006 0.002

RS60-PC 19.15 18.3 15.9 5.2 11.9 28.35 26.85 14.2 25.75 0.007 0.014 0.003

Small Size Conveyor Chain


Lube Free
Note: Poly Steel Chain in BS specifications is made-to-order. Please contact a Tsubakimoto representative for more information.
Available sizes: RS08B-PC, RS10B-PC, RS12B-PC

■ Offset links are not available for Poly Steel Attachment Chain.
Chains should be designed with an even number of links.
■ RS Roller Chain sprockets can be used.
■ RS40-PC to RS60-PC use the same connecting links as Stainless Steel Drive Chain (SS specification).

Small Size Conveyor Chain


Corrosion Resistant
RS25-PC and RS35-PC use special connecting links.
■ When replacing Stainless Steel RS Attachment Chain with Poly Steel Attachment Chain, please check the chain
tension. Poly Steel Attachment Chain tension should be less than the maximum allowable tension.
■ Guide rails should support the bottom side of the inner links.
■ Attachments other than EP attachments cannot be installed on inner links and will be attached to even-numbered
links.
■ The ends of the pins on the actual chain are not riveted.

Small Size Conveyor Chain


Plus α
Chain Numbering

RS35-PC-2LA1

Chain size Attachment type


Chain type Attachment spacing
Conveyor Chain
High Precision

Connecting Link (CL)


RS35-PC-A1-CL

Chain size Connecting link (CL)


Chain type Attachment type
Engineering Manual

54
Corrosion Resistant Small Size Conveyor Chain

Stainless Steel Hollow Pin Chain


In Hollow Pin Chain, the pin is made with a hole, enabling various attachments to be installed simply and easily.
Double Pitch
This type of chain is used for general-purpose conveyance.

Features: 1. Regardless of whether the chain is straight or wrapped around a sprocket, the center distance between attachments is always the same.
RS 2. The load from the attachments is distributed equally to both sides of the link plates. This provides advantages in terms of strength,
and the chain has less of a tendency to wind while running.
Small Size Conveyor Chain
Standard

3. It is easy to replace attachments, do maintenance, or adjust attachment spacing even while the chain is installed on equipment.

Double Pitch
Stainless Steel Hollow Pin Double Pitch Chain
■ Base Chain
S Roller (Bush Type) Offset Link R Roller Offset Link

T
T

T
T

L
Small Size Conveyor Chain
Special

L1
L1

2L1
2L1

φB φR

W
W

φE
L

L
φE φD φD

L2
L2

φF φF

H
H
H
H

P P P P P P

■ Base Chain Dimensions


Width Approx. Mass
Roller Type

Plate Pin Offset


Small Size Conveyor Chain
Lube Free

Tsubaki Pitch Bush Roller Between Pin


kg/m No. of
Inner Link Links per
Chain No. P Dia. B Dia. R Length R
Plates Thickness Width Outer Dia. Inner Dia. L1 L2 Bush Unit
W T H E F (Min.) L Type Roller
RF2040-HP-SS 25.40 7.92 15.88 7.95 1.5 12.0 5.68 4.00 8.00 9.50 19.1 0.46 0.82 120
RF2050-HP-SS S 31.75 10.16 19.05 9.53 2.0 15.0 7.22 5.12 10.05 11.65 23.4 0.75 1.21 96

RF2060-HP-SS 38.10 11.91 22.23 12.70 2.4 17.2 8.38 5.99 12.55 14.25 28.7 1.38 2.06 80
R
RF2080-HP-SS 50.80 15.88 28.58 15.88 3.2 23.0 11.375 8.02 16.25 17.80 35.7 1.80 2.81 60

Chain strength: Please see pages 91 and 92.


Small Size Conveyor Chain
Corrosion Resistant

RS
Stainless Steel Hollow Pin RS Chain
■ Base Chain
Connecting Link
T

T
Small Size Conveyor Chain
Plus α

L1

2L1
W

E
L2

B F
H

P P P
Offset Link

■ Base Chain Dimensions


Conveyor Chain
High Precision

Width Plate Pin Offset Pin Approx. No. of


Tsubaki Pitch Bush Between
Inner Link Thickness Width Outer Dia. Inner Dia. Length Mass Links per
Chain No. P Dia. B L1 L2 Unit
Plates W T H E F (Min.) L kg/m
RS40-HP-SS 12.70 7.92 7.95 1.5 12.0 5.68 4.00 8.00 9.50 19.1 0.53 240
RS50-HP-SS 15.875 10.16 9.53 2.0 15.0 7.22 5.12 10.05 11.65 23.4 0.86 192
RS60-HP-SS 19.05 11.91 12.70 2.4 18.1 8.38 5.99 12.55 14.25 28.7 1.27 160
RS80-HP-SS 25.40 15.88 15.88 3.2 24.1 11.375 8.02 16.25 17.80 35.7 2.15 120
Chain strength: Please see pages 91 and 92.
Engineering Manual

Note: SS and NS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain
will contact water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on
lubricated (including water lubricated) conditions.

Chain Numbering
RF2040S-HP-SS RS40-HP-SS
Chain size Chain size
Chain specification Chain specification
Roller type (S: S roller, R: R roller) Chain type: Hollow pin
Stainless steel: SS Stainless steel: SS
Chain type: Hollow pin

55
Plus α Attachment Chain

Plus α Attachment Chain


Specification Description Page
Special Hole Diameter Attachment Attachment with special hole diameters.
57, 58
(Attachment Types: A, K)

Small Size Conveyor Chain


Standard
Press Nut Attachment Nuts are added on the attachment to enable slats to be
59, 60
(Attachment Types: A-NM, K-NM) installed simply and easily.
Chain with extended pins projecting to a customer-specified
Special Extended Pin 61, 62
length can be manufactured with a short leadtime for perfect
(Attachment Type: EPL)
compatibility with your attachments or parts.
Ground Attachment The upper surface of the link plate is ground to provide a smooth
63
(Attachment Type: PG) conveying surface and to protect the conveyed material from damage.

Small Size Conveyor Chain


Special
Large Size Chain with Attachment Attachment for chain sizes RS180 and larger. 64

Height of the link plates (dimension H1) is higher than the


Double Pitch Deep Link 65
top of the roller on double pitch base chain. Allows materials
(Attachment Type: DL)
to be placed directly on the chain even with R rollers.
The top edges of the bent-over attachment are chamfered to protect
Bent-Over Attachment 65
conveyed materials from scratches. Allows conveyed materials to be placed
Plus α Attachments

Small Size Conveyor Chain


Lube Free
(Attachment Type: UM)
directly on the chain, or be conveyed by sandwiching between chains.
Guide Roller Guide rollers prevent meandering and can be used as
66
(Attachment Type: GR) running rollers. (Not for curved chain.)
Extended Pin with Thread Extended pins (high-strength/hardened steel) are
67
(Attachment Type: EN) threaded to enable tools, jigs, etc. to be attached.

The spring clip allows the attachment of tools, etc.

Small Size Conveyor Chain


Corrosion Resistant
Extended Pin with Spring Clip
A tool attachment for two pins can only be placed on 68
(Attachment Type: EC)
the pin link.
Pins are made longer to form parallel strands. Conveyed
Stay Pin
materials can be placed directly on the pins. Installing 69, 70
(Attachment Type: ST)
wire mesh is one example of use.
Triangle Attachment For conveying various types of bar-like objects.
71

Small Size Conveyor Chain


Plus α
(Attachment Type: RE)
Sticker Attachment The attachment is topped with a sharp barb-like spike
to grip flat objects such as film. 71
(Attachment Type: FS)
Gripper Attachment Gripper attachment for conveying film, etc., held by a
friction clip. 72
(Attachment Types: KU, KUM)
Magnetic Attachment A magnet mounted on the attachment holds conveyed
objects. Can be used for conveyance on a slope. 73
(Attachment Type: MG)
Conveyor Chain
High Precision

Rubber Attachment A layer of rubber is bonded to the attachment. The elasticity of


the rubber allows objects to be conveyed between chains. 73
(Attachment Type: RSG)
Crescent Top Plate For circulating-loop conveyors operating on a horizontal
(Attachment Type: CL) plane. 74

Slat Slats are installed on tough RF Double Pitch Chains.


Engineering Manual

(Attachment Type: SLT [Riveted]) Ideal for conveying relatively heavy material. 74

Slat Slats are installed on RF Double Pitch Chains. Ideal for


(Attachment Type: SLW [Welded]) conveying relatively heavy material. 75

RS Slat This single pitch chain with a short internally set slat is
(Attachment Type: SLT [Riveted]) 75
suitable for smooth conveyance of small objects.

56
Plus α Attachment Chain

Plus α Attachments Speedy delivery available (1)

Attachments with special hole diameters.


Double Pitch

● Standard Chain
RS
Double Pitch
Special Hole Diameter Attachment (Attachment Types: A, K) ● Lambda Chain (lube free)
Small Size Conveyor Chain
Standard

A1 Attachment A2 Attachment
N O N

K O
T

X
X2
T

C
L1

X2

X
φR

T
W

C
φD

L1
L2
Small Size Conveyor Chain
Special

φR

W
φD

L2
S

S
H

H
P P
P P
Small Size Conveyor Chain
Lube Free

K1 Attachment K2 Attachment
N
N O
K O
T

X2

X
T

X2

X
T
L1

C
φR
W

L1

φD φR

W
L2

φD
C

X2

L2
X

C
Small Size Conveyor Chain
Corrosion Resistant

X2

X
S

S
H

P P P P

• Connecting links: RF2040 to RF2060 use spring clips. RF2080 and larger use cotter pins. Base chain pins are riveted.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Small Size Conveyor Chain
Plus α

Also, the drawings show attachments added on every link.


• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.

■ Attachment Dimensions
Tsubaki Chain No. Width Roller Dia. R Pin Plate Attachment
Pitch Between
Standard Lambda P Inner Link S R Dia.
L1 L2
Width Thickness
C K N S X X2 O
Plates W Roller Roller D H T
Conveyor Chain
High Precision

RF2040 RF2040-LMC 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 12.7 9.5 19.1 9.1 19.3 17.6 4.5・5.5
RF2050 RF2050-LMC 31.75 9.53 10.16 19.05 5.09 10.30 12.0 15.0 2.0 15.9 11.9 23.8 11.1 24.2 22.0 4.5・5.5
RF2060 RF2060-LMC 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 21.45 14.3 28.6 14.7 31.5 28.2 5.5・6.5
RF2080 RF2080-LMC 50.80 15.88 15.88 28.58 7.94 18.30 20.90 23.0 4.0 27.8 19.1 38.1 19.1 40.7 36.6 9.0
RF2100 RF2100-LMC 63.50 19.05 19.05 39.69 9.54 21.80 24.50 28.6 4.8 33.35 23.8 47.6 23.4 49.9 44.9 11.0

Chain Numbering
Engineering Manual

Special Hole Diameter Connecting Link (CL)


RF2040R-LMC-1LK1-5.5 RF2040-LMC-K1-5.5-CL
Special hole diameter Connecting link (CL)
Same as at left
Chain size (Dimension O in mm)
Attachment type
Roller type Attachment spacing and type
(enter only when attachment is installed)
S: S roller
Chain type
R: R roller
LMC: Lambda Attachment Chain
No symbol: Standard

57
Plus α Attachment Chain

Plus α Attachments Speedy delivery available (2)

Double Pitch

● Standard Chain
RS
Special Hole Diameter Attachment (Attachment Types: A, K) ● Lambda Chain (lube free) RS

Small Size Conveyor Chain


Standard
A1 Attachment K1 Attachment
O N O N

X2
T

X2
X

X
W T

C
C
L1

L1
φD φR φR

W
φD
L2

L2

C
X2
X

Small Size Conveyor Chain


Special
T

T
S
S
H

P P P P

• Connecting links: RS35 to RS60 use spring clips. RS80 and larger use cotter pins. Base chain pins are riveted.
• X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.
• Drawings show attachments added on every link.
• Pins other than those on connecting links are riveted regardless of whether attachments are present.

Small Size Conveyor Chain


Lube Free
■ Attachment Dimensions
Tsubaki Chain No. Width Roller Pin Plate Attachment
Pitch Between (Bush) Dia. Width Thickness
P Inner Link L1 L2 C N S X X2 O
Standard Lambda Plates W Dia. R D H T

3.59
RS35 RS35-LMC 9.525 4.78 (5.08)〈3.00〉 5.85 6.85 9.0 1.25 9.5 7.9 6.35 14.3 14.3 2.6

RS40 RS40-LMC 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 12.7 9.5 8.0 17.8 17.8 4.5・5.5

Small Size Conveyor Chain


Corrosion Resistant
RS50 RS50-LMC 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 15.9 12.7 10.3 23.4 23.4 4.5・5.5
RS60 RS60-LMC 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 19.05 15.9 11.9 28.2 28.2 5.5・6.5
RS80 RS80-LMC 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 25.4 19.1 15.9 36.6 36.6 9.0
RS100 RS100-LMC 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 31.75 25.4 19.8 44.9 44.9 11.0
Note: The figure inside < > is for Lambda Chain.

Chain Numbering

Small Size Conveyor Chain


Plus α
Special Hole Diameter Connecting Link (CL)
RS40-LMC-1LA1-4.5 RS40-LMC-A1-4.5CL
Connecting link (CL)
Special hole diameter
Same as at left
Chain size (Dimension O in mm)
Attachment type
Attachment spacing and type (enter only when attachment is installed)

Chain type
LMC: Lambda Attachment Chain
Conveyor Chain
High Precision

No symbol: Standard
Engineering Manual

58
Plus α Attachment Chain

Plus α Attachments Speedy delivery available (3)

Nuts are added on the attachment to enable slats to be installed simply and easily. Both the attachment and nut are heat-treated for
Double Pitch
ample strength.

RS
● Standard Chain
Double Pitch
Press Nut Attachment (Attachment Types: A-NM, K-NM) ● Lambda Chain (lube free)
Small Size Conveyor Chain
Standard

A1NM Attachment A2NM Attachment


N
N O K O

T
T

X
X2

X2

X
T
T

C
C

L1
L1

φR φR
W

W
Small Size Conveyor Chain
Special

φD φD

L2
L2

T1

T1
S

S
B
H

H
P P P P

K1NM Attachment K2NM Attachment


N O N
Small Size Conveyor Chain
Lube Free

K O
T

X2

X
T

C
L1

φR

X
X2
W

T
φD

C
L1
L2

φR

W
X2

φD
X

L2

X2

X
T1

T1
S
Small Size Conveyor Chain
Corrosion Resistant

S
B
H

B
H

P P P P

• Connecting links: RF2040 to RF2060 use spring clips. Base chain pins are riveted.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Also, the drawings show attachments added on every link.
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
• X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.
Small Size Conveyor Chain
Plus α

■ Attachment Dimensions
Tsubaki Chain No. Width Roller Dia. R Pin Plate Attachment
Pitch Between
P Inner Link S R Dia.
L1 L2
Width Thickness
C K N B S X X2 T1 O
Standard Lambda Plates W Roller Roller D H T
RF2040-NM3 RF2040-LMC-NM3 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 12.7 9.5 19.1 5.5 9.1 19.3 17.6 3.6 M3
RF2040-NM4 RF2040-LMC-NM4 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 12.7 9.5 19.1 7.0 9.1 19.3 17.6 3.8 M4
RF2050-NM4 RF2050-LMC-NM4 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 15.9 11.9 23.8 7.0 11.1 24.2 22.0 4.3 M4
RF2050-NM5 RF2050-LMC-NM5 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 15.9 11.9 23.8 8.0 11.1 24.2 22.0 5.1 M5
Conveyor Chain
High Precision

RF2060-NM5 RF2060-LMC-NM5 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 21.45 14.3 28.6 8.0 14.7 31.5 28.0 6.3 M5
RF2060-NM6 RF2060-LMC-NM6 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 21.45 14.3 28.6 10.0 14.7 31.5 28.0 7.3 M6
Dimension B is the width when nuts are installed on upper and lower surfaces.

Chain Numbering
Press Nut (Double Pitch) Connecting Link (CL)
Engineering Manual

RF2040R-LMC-1LK1-NM4 RF2040-LMC-K1-NM4-CL
Connecting link (CL)
Press nut dimension
Chain size (Dimension O in mm) Same as at left Attachment type
(enter only when attachment is installed)
Roller type
S: S roller With press nut
R: R roller Attachment spacing and type
Chain type
LMC: Lambda Attachment Chain
No symbol: Standard

59
Plus α Attachment Chain

Plus α Attachments Speedy delivery available (4)

Double Pitch

● Standard Chain RS
RS
Press Nut Attachment (Attachment Types: A-NM, K-NM) ● Lambda Chain (lube free)

Small Size Conveyor Chain


Standard
A1NM Attachment K1NM Attachment
N O
N O

X2
X
T

T
X2
X

C
T
C

L1
L1

φR

W
φR φD
W

φD

L2

C
L2

X2
X

Small Size Conveyor Chain


Special
T1
T1
S

S
B
H
h

H
B

h
P P P P Dimension B is the
width when nuts are
• Connecting links: RS40 to RS60 use spring clips. Base chain pins are riveted. installed on upper and
• Drawings show attachments added on every link. lower surfaces.

• Pins other than those on connecting links are riveted regardless of whether attachments are present.

Small Size Conveyor Chain


Lube Free
• X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.

■ Attachment Dimensions
Tsubaki Chain No. Width Roller Pin Plate Attachment
Pitch Between
Dia. Dia. Width Width Thickness
P Inner Link L1 L2 C N B S X X2 T1 O
Standard Lambda Plates W R D h H T
RS40-NM3 RS40-LMC-NM3 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 12.7 9.5 5.5 8.0 17.8 17.8 3.6 M3
RS40-NM4 RS40-LMC-NM4 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 12.7 9.5 7.0 8.0 17.8 17.8 3.8 M4

Small Size Conveyor Chain


Corrosion Resistant
RS50-NM4 RS50-LMC-NM4 15.875 9.53 10.16 5.09 10.3 12.0 13.0 15.0 2.0 15.9 12.7 7.0 10.3 23.4 23.4 4.3 M4
RS50-NM5 RS50-LMC-NM5 15.875 9.53 10.16 5.09 10.3 12.0 13.0 15.0 2.0 15.9 12.7 8.0 10.3 23.4 23.4 5.1 M5
RS60-NM5 RS60-LMC-NM5 19.05 12.70 11.91 5.96 12.85 14.75 15.6 18.1 2.4 19.05 15.9 8.0 11.9 28.2 28.2 5.5 M5
RS60-NM6 RS60-LMC-NM6 19.05 12.70 11.91 5.96 12.85 14.75 15.6 18.1 2.4 19.05 15.9 10.0 11.9 28.2 28.2 6.5 M6
Dimension B is the width when nuts are installed on upper and lower surfaces.

Chain Numbering

Small Size Conveyor Chain


Plus α
Press Nut (RS) Connecting Link (CL)
RS40-LMC-2LK1-NM4 RS40-LMC-K1-NM4-CL
Connecting link (CL)
Press nut dimension
Chain size Same as at left Attachment type
(Dimension O in mm)
(enter only when attachment is installed)
With press nut
Attachment spacing and type
Chain type
LMC: Lambda Attachment Chain
Conveyor Chain
High Precision

No symbol: Standard
Engineering Manual

60
Plus α Attachment Chain

Plus α Attachments Speedy delivery available (5)


Chain with extended pins projecting to a customer-specified length can be manufactured with a short leadtime for perfect compatibility
Double Pitch with your attachments or parts.

● Standard Chain
RS
Double Pitch
Special Extended Pin (Attachment Type: EPL) ● Lambda Chain (lube free)
Small Size Conveyor Chain
Standard

EPL Attachment
P' P'

φD
L3
L4

T
Small Size Conveyor Chain
Special

W
φR
L2
H
Small Size Conveyor Chain
Lube Free

P P

• Actual dimension P' may differ from P. Please contact a Tsubakimoto representative for details.
• Extended pins on standard Lambda Chain are nickel-plated. Consequently, pin end diameter will be slightly larger.
• Connecting links: RF2040 to RF2060 use spring clips. RF2080 and larger use cotter pins. Base chain pins are riveted.
• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
Also, the drawings show attachments added on every link.
• Pins other than those on connecting links are riveted regardless of whether attachments are present.
Small Size Conveyor Chain
Corrosion Resistant

■ Attachment Dimensions
Tsubaki Chain No. Width Roller Dia. R Pin Plate Pin
Pitch Between
P Inner Link S R Width Thickness
Standard Lambda Dia. D L2 L3 L4
Plates W Roller Roller H T
RF2040-EPL15.4 RF2040-LMC-EPL15.4 25.40 7.95 7.92 15.88 3.97 9.95 12.0 1.5 15.4 22.65
RF2040-EPL20.3 RF2040-LMC-EPL20.3 25.40 7.95 7.92 15.88 3.97 9.95 12.0 1.5 20.3 27.55
RF2040-EPL29.8 RF2040-LMC-EPL29.8 25.40 7.95 7.92 15.88 3.97 9.95 12.0 1.5 29.8 37.05
Small Size Conveyor Chain
Plus α

RF2050-EPL19.3 RF2050-LMC-EPL19.3 31.75 9.53 10.16 19.05 5.09 12.0 15.0 2.0 19.3 28.4
RF2050-EPL23.8 RF2050-LMC-EPL23.8 31.75 9.53 10.16 19.05 5.09 12.0 15.0 2.0 23.8 32.9
RF2050-EPL31.2 RF2050-LMC-EPL31.2 31.75 9.53 10.16 19.05 5.09 12.0 15.0 2.0 31.2 40.3
RF2060-EPL16.5 RF2060-LMC-EPL16.5 38.10 12.70 11.91 22.23 5.96 16.55 17.2 3.2 16.5 29.65
RF2060-EPL20.8 RF2060-LMC-EPL20.8 38.10 12.70 11.91 22.23 5.96 16.55 17.2 3.2 20.8 33.95
RF2060-EPL28.2 RF2060-LMC-EPL28.2 38.10 12.70 11.91 22.23 5.96 16.55 17.2 3.2 28.2 41.35
RF2080-EPL27.1 RF2080-LMC-EPL27.1 50.80 15.88 15.88 28.58 7.94 20.90 23.0 4.0 27.1 43.5
RF2080-EPL35.4 RF2080-LMC-EPL35.4 50.80 15.88 15.88 28.58 7.94 20.90 23.0 4.0 35.4 51.8
RF2080-EPL56.5 RF2080-LMC-EPL56.5 50.80 15.88 15.88 28.58 7.94 20.90 23.0 4.0 56.5 72.9
Conveyor Chain
High Precision

RF2100-EPL34.0 RF2100-LMC-EPL34.0 63.50 19.05 19.05 39.69 9.54 24.50 28.6 4.8 34.0 53.6
RF2100-EPL43.7 RF2100-LMC-EPL43.7 63.50 19.05 19.05 39.69 9.54 24.50 28.6 4.8 43.7 63.3
RF2100-EPL69.9 RF2100-LMC-EPL69.9 63.50 19.05 19.05 39.69 9.54 24.50 28.6 4.8 69.9 89.5

Chain Numbering
Special Extended Pin (Double Pitch) Connecting Link (CL)
Engineering Manual

RF2040S-LMC-2LEPL15.4 RF2040-LMC-E1-L15.4-CL
Chain size Extended pin projection Same as at left
(Dimension L3 in mm) Same as at left Connecting link (CL)
Roller type
S: S roller With extended pin E1: One extended pin
R: R roller Extended pin spacing E2: Two extended pins
Chain type
LMC: Lambda Attachment Chain
No symbol: Standard

61
Plus α Attachment Chain

Plus α Attachments Speedy delivery available (6)

Double Pitch

● Standard Chain
RS
Special Extended Pin (Attachment Type: EPL) ● Lambda Chain (lube free) RS

Small Size Conveyor Chain


Standard
EPL Attachment
P′ P′

L3
L4

T
T

W
φR
φ

L1
L2

Small Size Conveyor Chain


Special
H
h

P P

Small Size Conveyor Chain


Lube Free
• Actual dimension P' may differ from P. Please contact a Tsubakimoto representative for details.
• Extended pins on standard Lambda Chain are nickel-plated. Consequently, pin end diameter will be slightly larger.
• Connecting links: RS40 to RS60 use spring clips. RS80 and larger use cotter pins. Base chain pins are riveted.
• Drawings show attachments added on every link.
• Pins other than those on connecting links are riveted regardless of whether attachments are present.

Small Size Conveyor Chain


Corrosion Resistant
■ Attachment Dimensions
Tsubaki Chain No. Width Pin Plate Pin
Pitch Between Roller
Inner Link Dia. R Width Width Thickness
Standard Lambda P Dia. D L1 L2 L3 L4
Plates W h H T
RS40-EPL15.4 RS40-LMC-EPL15.4 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 15.4 22.7
RS40-EPL20.3 RS40-LMC-EPL20.3 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 20.3 27.6
RS40-EPL29.8 RS40-LMC-EPL29.8 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 29.8 37.1

Small Size Conveyor Chain


Plus α
RS50-EPL19.3 RS50-LMC-EPL19.3 15.875 9.53 10.16 5.09 10.3 12.0 13.0 15.0 2.0 19.3 28.4
RS50-EPL23.8 RS50-LMC-EPL23.8 15.875 9.53 10.16 5.09 10.3 12.0 13.0 15.0 2.0 23.8 32.9
RS50-EPL31.2 RS50-LMC-EPL31.2 15.875 9.53 10.16 5.09 10.3 12.0 13.0 15.0 2.0 31.2 40.3
RS60-EPL19.9 RS60-LMC-EPL19.9 19.05 12.70 11.91 5.96 12.85 14.75 15.6 18.1 2.4 19.9 31.45
RS60-EPL24.2 RS60-LMC-EPL24.2 19.05 12.70 11.91 5.96 12.85 14.75 15.6 18.1 2.4 24.2 35.75
RS60-EPL31.6 RS60-LMC-EPL31.6 19.05 12.70 11.91 5.96 12.85 14.75 15.6 18.1 2.4 31.6 43.15
RS80-EPL30.8 RS80-LMC-EPL30.8 25.40 15.88 15.88 7.94 16.25 19.25 20.8 24.1 3.2 30.8 45.55
RS80-EPL39.1 RS80-LMC-EPL39.1 25.40 15.88 15.88 7.94 16.25 19.25 20.8 24.1 3.2 39.1 53.9
RS80-EPL42.3 RS80-LMC-EPL42.3 25.40 15.88 15.88 7.94 16.25 19.25 20.8 24.1 3.2 42.3 57.1
RS100-EPL37.7 RS100-LMC-EPL37.7 31.75 19.05 19.05 9.54 19.75 22.85 26.0 30.1 4.0 37.7 55.65
RS100-EPL45.0 RS100-LMC-EPL45.0 31.75 19.05 19.05 9.54 19.75 22.85 26.0 30.1 4.0 45.0 62.95
RS100-EPL50.7 RS100-LMC-EPL50.7 31.75 19.05 19.05 9.54 19.75 22.85 26.0 30.1 4.0 50.7 68.65
Conveyor Chain
High Precision

Chain Numbering
Special Extended Pin (RS) Connecting Link (CL)
Engineering Manual

RS40-LMC-1LEPL15.4 RS40-LMC-E1-L15.4CL
Chain size Extended pin projection Connecting link (CL)
(Dimension L3 in mm) Same as at left
Same as at left
With extended pin E1: One extended pin
Extended pin spacing E2: Two extended pins
Chain type
LMC: Lambda Attachment Chain
No symbol: Standard

62
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

The upper surface of the link plate is ground to provide a smooth conveying surface and to protect the conveyed material from damage.
Double Pitch

RS
Double Pitch
Ground Attachment (Attachment Type: PG)
Small Size Conveyor Chain
Standard

A1 Attachment A2 Attachment K1 Attachment K2 Attachment


N N
N O N O K O
K O
T

X2
X

T
T

T
T

X2
X2
C

X
X
X2
X

W T
W T
T
L1

C
C
C

L1
L1
φR
W

L1

φD φR φR φR

W
φD φD φD
L2

Ground

L2
Ground

L2
L2

C
C

X2
X2

X
X
Ground Ground

S
S

H
H

S
S

H
H
P P P P
P P
P P
Small Size Conveyor Chain
Special

• X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively. Chain Numbering
• Drawings show attachments added on every link.
• Pins other than those on connecting links are riveted regardless of whether attachments are present. RF2040S-1LK1-PG

■ Attachment Dimensions
Width Roller Dia. R Pin Plate Attachment
Tsubaki Pitch Between Connecting
Small Size Conveyor Chain
Lube Free

Chain No. P Inner Link S R Width Thickness Link Type


Plates W Roller Roller Dia. D L1 L2 C K N O S X X2
H T
RF2040-PG 25.40 7.95 7.90 15.80 3.97 8.25 9.95 12.0 1.5 12.7 9.5 19.1 3.6 8.9 19.3 17.6 Spring clip
RF2050-PG 31.75 9.53 10.12 18.97 5.09 10.30 12.0 15.0 2.0 15.9 11.9 23.8 5.2 10.9 24.2 22.0 Spring clip
RF2060-PG 38.10 12.70 11.88 22.15 5.96 14.55 16.55 17.2 3.2 21.45 14.3 28.6 5.2 14.4 31.5 28.2 Spring clip
RF2080-PG 50.80 15.88 15.71 28.50 7.94 18.30 20.9 23.0 4.0 27.8 19.1 38.1 6.8 18.8 40.7 36.6 Cotter pin
Note: 1. Chains without attachments are available only with S rollers.
2. On chains without attachments, the outer surface of rollers is not ground. In this case, the roller diameter will differ from the dimensions given above.
Roller diameter (R) for RF2040S is 7.92, RF2050S is 10.16, RF2060S is 11.91, and RF2080S is 15.88.
3. The top surface of link plates is ground on chains without attachments. In this case, the plate width H will differ from the dimensions given above.
Width (H) for RF2040S is 11.9, RF2050S is 14.9, RF2060S is 17.1, and RF2080S is 22.7.
Small Size Conveyor Chain
Corrosion Resistant

RS
Ground Attachment (Attachment Type: PG)

A1 Attachment K1 Attachment
N O N O Chain Numbering
Small Size Conveyor Chain
Plus α

RS40-1LK1-PG
T

T
X2
X

X2
X
T

T
C

C
L1

L1
W

φR
W

φD φR
φD Top surface ground
L2
L2

Ground
C

Chain size
X2
X

Attachment spacing
Ground
S

Attachment type
H
h

P P
H
h

P P

• X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.
Conveyor Chain
High Precision

• Drawings show attachments added on every link.


• Pins other than those on connecting links are riveted regardless of whether attachments are present.

■ Attachment Dimensions
Width Pin Plate Attachment
Tsubaki Pitch Between Roller Connecting
Chain No. P Inner Link Dia. R Width Width Thickness Link Type
Plates W Dia. D L1 L2 C N O S X
h H T
Engineering Manual

RS40-PG 12.70 7.95 7.90 3.97 8.25 9.95 10.4 12.0 1.5 12.7 9.5 3.6 7.8 17.8 Spring clip
RS50-PG 15.875 9.53 10.12 5.09 10.3 12.0 13.0 15.0 2.0 15.9 12.7 5.2 10.1 23.4 Spring clip
RS60-PG 19.05 12.70 11.88 5.96 12.85 14.75 15.6 18.1 2.4 19.05 15.9 5.2 11.6 28.2 Spring clip
RS80-PG 25.40 15.88 15.71 7.94 16.25 19.25 20.8 24.1 3.2 25.4 19.1 6.8 15.6 36.6 Cotter pin
RS100-PG 31.75 19.05 18.83 9.54 19.75 22.85 26.0 30.1 4.0 31.75 25.4 8.7 19.4 44.9 Cotter pin
RS120-PG 38.10 25.40 22.01 11.11 24.9 28.9 31.2 36.2 4.8 38.1 28.6 10.3 22.6 55.8 Cotter pin
RS140-PG 44.45 25.40 25.18 12.71 26.9 31.7 36.4 42.2 5.6 44.5 34.9 11.9 28.2 64.6 Cotter pin
RS160-PG 50.80 31.75 28.36 14.29 31.85 36.85 41.6 48.2 6.4 50.8 38.1 14.3 31.4 73.7 Cotter pin
Note: X and X2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.
   (For RS40 to RS100, X = X2; for RS120, X2 = 51.2; for RS140, X2 = 58.0; and for RS160, X2 = 66.0)

63
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Double Pitch

RS
Large Size Chain with Attachment RS

Small Size Conveyor Chain


Standard
Attachment for chain sizes RS180 and larger.

K1 Attachment SK1 Attachment


O N

T
L1
φR

W
φD
T

L2
L1

2C
2X
W
φD φR
N O
L2

Small Size Conveyor Chain


Special
T

XS
C1
S

H
H
h

h
P P P P
Applicable chain sizes are RS180, RS200, RS240, RF320-T, and RF400-T. Applicable chain sizes are RS200 and RS240. Drawing shows RS240.
Drawing shows RS180/RS200. External appearance will differ for sizes RS240 and larger. Connecting links for RS200 use cotter pins.

WK1 Attachment WK2 Attachment

Small Size Conveyor Chain


Lube Free
NW NW
O
O KW
T

T
L1

2C
2X

φR
W

L1

φD

2C
2X
W
φR
L2

φD
L2
T

Small Size Conveyor Chain


Corrosion Resistant
S

S
H
2

H
P P
P P

Applicable chain size is RF400-T. Applicable chain sizes are RS200 and RS240.

WSK2 Attachment
Chain Numbering RS180-1LK1
T

T
L1

φD φR Chain size Attachment type


W

Small Size Conveyor Chain


Plus α
Attachment spacing
L2

NW ■ Attachment Types and Attaching Links


O KW
Tsubaki
K1 SK1 WK1 WK2 WSK2
Chain No.
XS
C1

RS180 PL or RL − − − −
H

RS200 PL or RL PL − PL PL
RS240 PL or RL PL or RL − PL PL
P P
RF320-T PL − − − −
RF400-T PL RL PL
Conveyor Chain
High Precision

− −
Applicable chain sizes are RS200, RS240, and RF400-T.
Drawing shows RS200. External appearance for other sizes will differ. Note: PL: pin (outer) link; RL: roller (inner) link

■ Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Roller Between
2C C1 N O S 2X XS NW KW
Chain No. P Dia. R Inner Link Dia. L1 L2 h H T
Plates W D
Engineering Manual

RS180 57.15 35.71 35.72 17.46 35.65 42.45 46.8 54.2 7.15 114.3 − 42.0 15.0 35.8 160.3 − − −
RS200 63.50 39.68 38.10 19.85 39.0 44.8 52.0 60.3 8.0 127.0 63.5 48.0 17.5 42.9 167.0 85.5 115.4 63.5
RS240 76.20 47.63 47.63 23.81 47.9 55.5 62.4 72.4 9.5 152.4 76.2 57.2 21.0 47.7 195.8 106.7 138.5 57.0
RF320-T 101.6 63.5 63.65 31.75 63.8 77.6 − 92 12.7 203.2 − 76.2 25.4 85.5 281.3 − − −
RF400-T 127.0 79.38 79.3 39.68 79.65 92.65 − 120 16.0 254.0 120 101.6 38.0 79.4 356.0 180 245 127

64
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Double Pitch

RS
Double Pitch
Double Pitch Deep Link (Attachment Type: DL)
Small Size Conveyor Chain
Standard

Height of the link plates (dimension H1) is higher than the top of the roller on double pitch base chain. Allows materials to be placed
directly on the chain, even with R rollers.
T

Chain Numbering

T
L1

φR RF2040R-DL

W
φD
L2
Small Size Conveyor Chain
Special

H1
H
P P
Small Size Conveyor Chain
Lube Free

■ Attachment Dimensions
Width Chain Pin Plate
Tsubaki Pitch Between Roller Connecting
Inner Link Height Link Type
Chain No. P Dia. R
H Dia. D L1 L2 Width H1 Thickness T
Plates W
RF2040R-DL 25.40 7.95 15.88 (17.9) 3.97 8.25 9.95 10.0 1.5 Spring clip
RF2050R-DL 31.75 9.53 19.05 (21.5) 5.09 10.3 12.0 12.0 2.0 Spring clip
RF2060R-DL 38.10 12.70 22.23 (25.1) 5.96 14.55 16.55 14.0 3.2 Spring clip
Small Size Conveyor Chain
Corrosion Resistant

RF2080R-DL 50.80 15.88 28.58 (32.2) 7.94 18.3 20.9 18.0 4.0 Cotter pin

RS
Bent-Over Attachment (Attachment Type: UM)
The top edges of the bent-over attachment are chamfered to protect conveyed materials from scratches. Allows conveyed materials to be
placed directly on the chain, or be conveyed by sandwiching between chains.
Small Size Conveyor Chain
Plus α

Chain Numbering
t
L1

RS40-UM
φD
X
L2

N
Conveyor Chain
High Precision

18-8 stainless steel; other parts are nickel-plated carbon steel


H2

φR
H1

P P T W T0
Engineering Manual

■ Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Between Roller
Chain No. P Inner Link Dia. R
Plates W Dia. D L1 L2 H1 H2 N X T t To
RS40-UM 12.70 7.95 7.92 3.97 8.25 9.95 7.0 5.7 24.4 11.3 1.5 1.5 1.25
RS50-UM 15.875 9.53 10.16 5.09 10.3 12.0 8.5 7.1 30.5 13.1 2.0 2.0 1.5

• When used as a replacement chain, carefully check dimension H2 to avoid possible interference.
• Max. allowable load is not the same as RS Attachment Chain.

65
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Guide rollers prevent meandering and can be used as running rollers. (Not for curved chain.)
Double Pitch

Double Pitch
Guide Roller (Attachment Type: GR) RS

Small Size Conveyor Chain


Standard
T
Chain Numbering
L2

W
φD φR
RF2040R-2LGR
L1

C
Chain size
T

X
Roller type
(S or R)
Guide roller spacing

Small Size Conveyor Chain


Special
N
φd
With guide roller

Y
H

φDF
P P

• Connecting links: RF2040 to RF2060 use spring clips. RF2080 and RF2100 use cotter pins.
• Attachments shown are R roller type. However, the dimensions for attachments are the same when S rollers are used.

Small Size Conveyor Chain


Lube Free
■ Attachment Dimensions
Width Roller Dia. R Pin Plate Attachment Guide Roller
Tsubaki Pitch Between
Chain No. P Inner Link S R Width Thickness
Plates W Roller Roller Dia. D L1 L2 C X N Y d DF ℓ
H T
RF2040-GR 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 17.45 22.2 9.5 13.2 3.97 15.88 7.8
RF2050-GR 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 21.15 27.5 12.7 16.2 5.09 19.05 9.4
RF2060-GR 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 27.0 34.95 15.9 22.2 5.96 22.23 12.6
RF2080-GR 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 33.35 42.9 19.1 27.4 7.94 28.58 15.8

Small Size Conveyor Chain


Corrosion Resistant
RF2100-GR 63.50 19.05 19.05 39.69 9.54 21.8 24.5 28.6 4.8 42.85 55.55 25.4 32.7 9.54 39.69 19.0

RS
Guide Roller (Attachment Type: GR)

Small Size Conveyor Chain


Plus α
T

Chain Numbering
L2

φD φR
RS40-2LGR
L1

C
T

With guide roller


X

Chain size Guide roller


spacing

N φd
Conveyor Chain
High Precision
H

P P φDF

• Connecting links: RS40 to RS60 use spring clips. RS80 and RS100 use cotter pins.
Engineering Manual

■ Attachment Dimensions
Width Pin Plate Attachment Guide Roller
Tsubaki Pitch Between Roller
Chain No. P Inner Link Dia. R Width Thickness
Plates W Dia. D L1 L2 H T C X N Y d DF ℓ
RS40-GR 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 17.45 22.2 9.5 16.5 3.97 15.88 11.05
RS50-GR 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 21.15 27.5 12.7 20.6 5.09 19.05 13.75
RS60-GR 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 25.4 33.35 15.9 25.7 5.96 22.23 17.65
RS80-GR 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 31.75 41.3 19.1 32.5 7.94 28.58 22.5
RS100-GR 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 41.3 54.0 25.4 39.5 9.54 39.69 27.4

66
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Extended pins (high-strength/hardened steel) are threaded to enable tools, jigs, etc. to be attached.
Double Pitch
Mounting a tool or jig that straddles two pins is constrained by P', the distance between pin centerlines.
Please contact a Tsubakimoto
r representative about dimension P'.
RS
Small Size Conveyor Chain
Standard

Double Pitch
Extended Pin with Thread (Attachment Type: EN)

D1 d
L5
L3
T1
L4
Small Size Conveyor Chain
Special

T
W
R
D
L2

P' P'

P P
Small Size Conveyor Chain
Lube Free

RF2040 to RF2060CL

Note: Please specify dimensions


L3 and L5, or L4 and L5.

• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.

Attachment Dimensions
Width Roller Dia. R Pin Plate
Tsubaki Pitch Between Connecting
Link Type
Small Size Conveyor Chain
Corrosion Resistant

Chain No. P Inner Link


S Roller R Roller Dia. D D1 d T1 L2 Width H Thickness T
Plates W
RF2040S-EN RF2040R-EN 25.40 7.95 7.92 15.88 3.97 5.00 M4 1.5 9.95 12.0 1.5 Spring clip
RF2050S-EN RF2050R-EN 31.75 9.53 10.16 19.05 5.09 6.35 M5 2.0 12.0 15.0 2.0 Spring clip
RF2060S-EN RF2060R-EN 38.10 12.70 11.91 22.23 5.96 8.35 M6 2.4 16.55 17.2 3.2 Spring clip
RF2080S-EN RF2080R-EN 50.80 15.88 15.88 28.58 7.94 9.88 M8 3.2 20.90 23.0 4.0 Cotter pin
RF2100S-EN RF2100R-EN 63.50 19.05 19.05 39.69 9.54 11.46 M10 4.0 24.50 28.6 4.8 Cotter pin

RS
Extended Pin with Thread (Attachment Type: EN)
Small Size Conveyor Chain
Plus α

D1 d
L5
L3

T1
L4

T
T

R
W
Conveyor Chain
High Precision

D
L2

P' P' P'


H
h

RS40 to RS60CL P P Note: Please specify dimensions


L3 and L5, or L4 and L5.
Engineering Manual

Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Between Roller Connecting
Chain No. P Inner Link Dia. R
Plates W Dia. D D1 d T1 L2 Width h Width H Thickness T Link Type
RS40-EN 12.70 7.95 7.92 3.97 5.00 M4 1.5 9.95 10.4 12.0 1.5 Spring clip
RS50-EN 15.875 9.53 10.16 5.09 6.35 M5 2.0 12.0 13.0 15.0 2.0 Spring clip
RS60-EN 19.05 12.70 11.91 5.96 8.35 M6 2.4 14.75 15.6 18.1 2.4 Spring clip
RS80-EN 25.40 15.88 15.88 7.94 9.88 M8 3.2 19.25 20.8 24.1 3.2 Cotter pin
RS100-EN 31.75 19.05 19.05 9.54 11.46 M10 4.0 22.85 26.0 30.1 4.0 Cotter pin
RS120-EN 38.10 25.40 22.23 11.11 13.07 M12 4.8 28.90 31.2 36.2 4.8 Cotter pin

67
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

The spring clip allows the attachment of tools, etc.


Double Pitch
Mounting a tool or jig that straddles two pins is constrained by P', the distance between pin centerlines.
Please contact a Tsubakimoto representative about dimension P'.
RS

Small Size Conveyor Chain


Standard
Double Pitch
Extended Pin with Spring Clip (Attachment Type: EC)
L6
L3

Small Size Conveyor Chain


Special
L5
L4

T
T

W
R
D

L1
L2

P' P'
Note: 1. Please specify dimensions
L3 and L5, or L4 and L5.

Small Size Conveyor Chain


Lube Free
2. Please specify the spacing
H

of the extended pins (with spring clip).


P P

• Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.

Attachment Dimensions
Width Roller Dia. R Pin Plate
Tsubaki Pitch Between Connecting
Chain No.

Small Size Conveyor Chain


Corrosion Resistant
P Inner Link Link Type
S Roller R Roller Dia. D L1 L2 L6 Width H Thickness T
Plates W
RF2040S-EC RF2040R-EC 25.40 7.95 7.92 15.88 3.97 8.25 9.95 (2.8) 12.0 1.5 Spring clip
RF2050S-EC RF2050R-EC 31.75 9.53 10.16 19.05 5.09 10.3 12.0 (3.0) 15.0 2.0 Spring clip
RF2060S-EC RF2060R-EC 38.10 12.70 11.91 22.23 5.96 14.55 16.55 (3.4) 17.2 3.2 Spring clip

RS
Extended Pin with Spring Clip (Attachment Type: EC)

Small Size Conveyor Chain


Plus α
L6
L3
L5
T

T
L4

Conveyor Chain
High Precision
W

R
D
L1
L2

P' P'

Note: 1. Please specify dimensions


L3 and L5, or L4 and L5.
H
h

2. Please specify the spacing


of the extended pins (with spring clip).
Engineering Manual

P P

Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Between Roller Connecting
Chain No. P Inner Link Dia. R Link Type
Plates W Dia. D L1 L2 L6 Width h Width H Thickness T
RS40-EC 12.70 7.95 7.92 3.97 8.25 9.95 (2.8) 10.4 12.0 1.5 Spring clip
RS50-EC 15.875 9.53 10.16 5.09 10.3 12.0 (3.0) 13.0 15.0 2.0 Spring clip
RS60-EC 19.05 12.70 11.91 5.96 12.85 14.75 (3.4) 15.6 18.1 2.4 Spring clip

68
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Pins are made longer to form parallel strands. Conveyed materials can be placed directly on the pins. Installing wire mesh is one example of use.
Double Pitch

RS
Double Pitch
Stay Pin (Attachment Type: ST)
Small Size Conveyor Chain
Standard
Small Size Conveyor Chain
Special
Small Size Conveyor Chain
Lube Free
Small Size Conveyor Chain
Corrosion Resistant

Note: 1. Base chain may be secured by spring clips or cotter pins depending on the length of the stay pins.
2. Total width (C1 + 2L2) should be less than 400 mm. Chain with this dimension wider than 400 mm
can be manufactured provided that hardened pin components are used only on the base chain.
3. Dimension D1 differs for stainless steel chain. Please inquire for details.
4. This chain is provided with connecting links on both ends.
5. The solid line shows S rollers and the dotted line shows R rollers.

■ Attachment Dimensions
Width
Small Size Conveyor Chain
Plus α

Roller Dia. R Pin Plate Connecting


Tsubaki Pitch Between
Chain No. P Inner Link Link Type
Plates W S Roller R Roller Dia. D D1 L2 C 1 , C2 Width H Thickness T
RF2040S-ST RF2040R-ST 25.40 7.95 7.92 15.88 3.97 5.84〈5.2〉 9.95 12.0 1.5 Spring clip
RF2050S-ST RF2050R-ST 31.75 9.53 10.16 19.05 5.09 6.35〈6.1〉 12.0 15.0 2.0 Spring clip
Please
RF2060S-ST RF2060R-ST 38.10 12.70 11.91 22.23 5.96 8.35〈8.07〉 16.55
specify
17.2 3.2 Spring clip
RF2080S-ST RF2080R-ST 50.80 15.88 15.88 28.58 7.94 9.88 20.90
dimension 23.0 4.0 Cotter pin
RF2100S-ST RF2100R-ST 63.50 19.05 19.05 39.69 9.54 11.46 24.50
C1 or C2. 28.6 4.8 Cotter pin
RF2120S-ST RF2120R-ST 76.20 25.40 22.23 44.45 11.11 13.07 30.55 34.4 5.6 Cotter pin
Conveyor Chain
High Precision

RF2160S-ST RF2160R-ST 101.60 31.75 28.58 57.15 14.29 17.90 38.45 48.2 7.15 Cotter pin
Note: Figures inside < > are for stainless steel chain.
Engineering Manual

69
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Double Pitch

RS
Stay Pin (Attachment Type: ST) RS

Small Size Conveyor Chain


Standard
L2

Small Size Conveyor Chain


Special
C1 max.
C2

φD1

T
W
φ
φD
T
L2

Small Size Conveyor Chain


Lube Free
H
h

P P

Small Size Conveyor Chain


Corrosion Resistant
Note: 1. Base chain may be secured by spring clips or cotter pins depending on the length of the stay pins.
2. Total width (C1 + 2L2) should be less than 400 mm. Chain with this dimension wider than 400 mm
can be manufactured provided that hardened pin components are used only on the base chain.
3. Dimension D1 differs for stainless steel chain. Please inquire for details.
4. This chain is provided with connecting links on both ends.

■ Attachment Dimensions
Width

Small Size Conveyor Chain


Plus α
Pin Plate Connecting
Tsubaki Pitch Between Roller
Chain No. P Inner Link Dia. R Link Type
Plates W Dia. D D1 L2 C 1 , C2 Width h Width H Thickness T
RS35-ST 9.525 4.78 (5.08) 3.59 5.0 6.85 7.8 9.0 1.25 Spring clip
RS40-ST 12.70 7.95 7.92 3.97 5.84〈5.2〉 9.95 10.4 12.0 1.5 Spring clip
RS50-ST 15.875 9.53 10.16 5.09 6.35〈6.1〉 12.0 Please 13.0 15.0 2.0 Spring clip
RS60-ST 19.05 12.70 11.91 5.96 8.35〈8.07〉 14.75 specify 15.6 18.1 2.4 Spring clip
RS80-ST 25.40 15.88 15.88 7.94 9.88 19.25 dimension 20.8 24.1 3.2 Cotter pin
RS100-ST 31.75 19.05 19.05 9.54 11.46 22.85 C1 or C2. 26.0 30.1 4.0 Cotter pin
Conveyor Chain
High Precision

RS120-ST 38.10 25.40 22.23 11.11 13.07 28.9 31.2 36.2 4.8 Cotter pin
RS140-ST 44.45 25.40 25.40 12.71 14.67 31.7 36.4 42.2 5.6 Cotter pin
RS160-ST 50.80 31.75 28.58 14.29 17.90 36.85 41.6 48.2 6.4 Cotter pin
Note: Roller diameter R (in parentheses) for RS35-ST is the bush diameter.
Figures inside < > are for stainless steel chain.
Engineering Manual

70
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Double Pitch

RS
RS
Triangle Attachment (Attachment Type: RE)
Small Size Conveyor Chain
Standard

For conveying various types of bar-like objects.

Chain Numbering
T

T
L1

RS40-RE

W
φR
φD
L2
Small Size Conveyor Chain
Special

XS

P P
Small Size Conveyor Chain
Lube Free

• Other types of attachments are available. Please inquire for details.


• Connecting links: RS40 to RS60 use spring clips. Other sizes use cotter pins.

■ Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Between Roller
Chain No. P Inner Link Dia. R
Plates W Dia. D L1 L2 Width H Thickness T Height XS
RS40-RE 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 17.9
Small Size Conveyor Chain
Corrosion Resistant

RS50-RE 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 23.5
RS60-RE 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 20.8
RS80-RE 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 29.0
RS100-RE 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 34.6

RS
Sticker Attachment (Attachment Type: FS)
Small Size Conveyor Chain
Plus α

The attachment is topped with a sharp barb-like spike to grip flat objects such as film. Please specify the shape of the attachment and the
form to which the tip is to be machined (shape left as punched, chamfered edges, ground edges, etc.)

Shape 1 (RS50) Shape 2 (RS50)


Conveyor Chain
High Precision

φ10.16
φ
Engineering Manual

Note: The tip of the attachment is sharp. Take care when handling.

71
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Gripper attachment for conveying film, etc., held by a friction clip.


Double Pitch

RS
Gripper Attachment (Attachment Types: KU, KUM) RS

Small Size Conveyor Chain


Standard
N
Clip
Chain Numbering
RS50-KU
T

T
L1

W
φR
φD
L2

Small Size Conveyor Chain


Special
H
P P

Small Size Conveyor Chain


Lube Free
■ Attachment Dimensions
Width Pin Plate Clip
Tsubaki Pitch Roller Between
Chain No. P Dia. R Inner Link
Plates W Dia. D L1 L2 Width H Thickness T ℓ N
RS08B-KU 12.70 8.51 7.75 4.45 8.53 10.05 11.8 1.5 20.15 18.0
RS50-KU 15.875 10.16 9.53 5.09 12.0 15.0 15.0 2.0 26.7 18.0
Note: Available in steel, nickel-plated steel, or stainless steel.

Small Size Conveyor Chain


Corrosion Resistant
Chain Numbering
RS10B-KUM

Small Size Conveyor Chain


Plus α
T

T
L2

φD φR
L1
X

Sprocket is also available.


N1
N2
B
Conveyor Chain
High Precision
U
H2

H1
H3

P P
Engineering Manual

■ Attachment Dimensions
Width Pin Plate Spring
Tsubaki Pitch Roller Between
X N1 N2 H2 H3 U B Load
Chain No. P Dia. R Inner Link Width Thickness
Plates W Dia. D L1 L2
H1 T N
RS08B-KUM 12.70 8.51 7.75 4.45 8.4 10.0 12.0 1.6 20.3 16.8 22.8 10.5 10.8 (4.2) (3.7) 50
RS10B-KUM 15.875 10.16 9.65 5.08 9.55 11.25 14.7 1.5 23.9 20.0 26.6 11.3 12.4 (6.7) (5.6) 70

Note: 1. Steel, nickel-plated steel, and stainless steel types are available.
2. Spring load values are for when the spring is closed.
3. Lambda chain is also available. Please contact a Tsubakimoto representative for more information.

72
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Double Pitch RS
Magnetic Attachment (Attachment Type: MG)
RS A magnet mounted on the attachment holds conveyed objects. Can be used for conveyance on a slope.
Small Size Conveyor Chain
Standard

10.0
Magnet
3.2

3.2

14.0
64.1

12.70
φ11.91
φ5.96
38.1
Small Size Conveyor Chain
Special

Plastic Case Type

10.0
17.2

38.10 38.10

14.0
Small Size Conveyor Chain
Lube Free

38.1

Plastic Magnet Type

RS
Rubber Attachment (Attachment Type: RSG)
Small Size Conveyor Chain
Corrosion Resistant

A layer of rubber is bonded to the attachment. The elasticity of the rubber allows objects to be conveyed between chains.

Single strand
Small Size Conveyor Chain
Plus α

Double strand
Conveyor Chain
High Precision

Note: Specifications for the rubber material will be


   determined in consultation with the customer.
Engineering Manual

■ Attachment Dimensions
No. Width Transverse Pin Plate Attachment
Tsubaki Pitch Roller Between
of Pitch Dia. Length Width Thickness
Chain No. P Dia.φR Inner Link N S A B α
Strands Plates W C φD L H T
RS40 1 12.70 7.92 7.95 ― 3.97 20.0 12.0 1.5 24.4 9.0 4.0 13.0 30°
RS40-2 2 12.70 7.92 7.95 14.4 3.97 34.6 12.0 1.5 24.4 9.0 4.0 13.0 30°
RS40-3 3 12.70 7.92 7.95 14.4 3.97 48.8 12.0 1.5 24.4 9.0 6.0 15.0 0°
RS50-2 2 15.875 10.16 9.53 18.1 5.09 42.0 15.0 2.0 28.8 13.0 10.0 23.0 20°
RS60 1 19.05 11.91 12.7 ― 5.96 29.5 18.1 2.4 34.6 13.0 10.0 23.0 0°
RS60-2 2 19.05 11.91 12.7 22.8 5.96 52.4 18.1 2.4 34.6 13.0 10.0 23.0 20°
Note: Dimensions L are all calculated as both ends of the pin being CL secured.

73
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Double Pitch
Crescent Top Plate (Attachment Type: CL) Double Pitch

For circulating-loop conveyors operating on a horizontal plane. RS

Small Size Conveyor Chain


Standard
T0

T
L1
Chain Numbering

W
φR
L2 φD
XW
RF2040R-CL

Small Size Conveyor Chain


Special
P P

■ Attachment Dimensions
Width Pin Plate Top Plate
Tsubaki Pitch Roller Between
Chain No. P Dia. R Inner Link
Plates W Dia. D L1 L2 Width H Thickness T Width XW Thickness T0
RF2050R-CL 31.75 19.05 9.53 5.09 15.05 11.9 15.0 2.0 32 6.0
RF2060R-CL 38.10 22.23 12.70 5.96 19.5 16.95 17.2 3.2 38.1 6.35

Small Size Conveyor Chain


Lube Free
RF2080R-CL 50.80 28.58 15.88 7.94 24.2 21.1 23.0 4.0 50 8.0
RF2100R-CL 63.50 39.69 19.05 9.54 25.9 24.3 28.6 4.8 63.5 6.35

Double Pitch
Slat (Attachment Type: SLT [Riveted])

Small Size Conveyor Chain


Corrosion Resistant
Slats are installed on tough RF Double Pitch Chains. Ideal for conveying relatively heavy material.
ST

Chain Numbering
S
H

P P
RF2040S-SLT

Small Size Conveyor Chain


Plus α
T

φR
2C
2X

W
SL

φD
L

K
N
• Attachments shown are S roller type. Sw
Conveyor Chain
High Precision

■ Attachment Dimensions
Width Roller Dia. R Pin Plate
Pitch Between
Tsubaki Chain No.
P Inner Link
Plates W S Roller R Roller L Dia. D Width H Thickness T
RF2040S-SLT RF2040R-SLT 25.40 7.95 7.92 15.88 19.3 3.97 12.0 1.5
RF2050S-SLT RF2050R-SLT 31.75 9.53 10.16 19.05 23.8 5.09 15.0 2.0
RF2060S-SLT RF2060R-SLT 38.10 12.70 11.91 22.23 33.9 5.96 17.2 3.2
RF2080S-SLT RF2080R-SLT 50.80 15.88 15.88 28.58 41.8 7.94 23.0 4.0
Engineering Manual

Tsubaki Chain No. 2C 2X K N S ST SL SW

RF2040S-SLT RF2040R-SLT 25.4 38.6 9.5 19.1 9.1 3.2 50.8 24.0
RF2050S-SLT RF2050R-SLT 31.8 48.4 11.9 23.8 11.1 4.0 63.5 30.0
RF2060S-SLT RF2060R-SLT 42.9 63.0 14.3 28.6 14.7 4.8 76.2 36.0
RF2080S-SLT RF2080R-SLT 55.6 81.4 19.1 38.1 19.1 5.6 101.6 48.0

74
Plus α Attachment Chain
Selecting from among these designs will improve
Plus α Attachments overall design efficiency for your application.

Double Pitch Double Pitch


Slat (Attachment Type: SLW [Welded])
RS Slats are installed on RF Double Pitch Chains. Ideal for conveying relatively heavy material.
Small Size Conveyor Chain
Standard

Sw

ST
XS
H

P P
Small Size Conveyor Chain
Special

T
L
SL

W
D

Chain Numbering

• Attachments shown are S roller type. RF2060S-SLW


Small Size Conveyor Chain
Lube Free

Attachment Dimensions
Width Roller Dia. R Pin Plate
Pitch Between ST SL SW XS
Tsubaki Chain No.
P Inner Link
Plates W S Roller R Roller L Dia. D Width H Thickness T
RF2060S-SLW RF2060R-SLW 38.10 12.70 11.91 22.23 31.5 5.96 17.2 3.2 3.2 76.2 36.0 14.7
RF2080S-SLW RF2080R-SLW 50.80 15.88 15.88 28.58 39.9 7.94 23.0 4.0 4.5 101.6 48.0 19.1
Small Size Conveyor Chain
Corrosion Resistant

RS
RS Slat (Attachment Type: SLT [Riveted])
This single pitch chain with a short internally set slat is suitable for smooth conveyance of small objects.
ST
Small Size Conveyor Chain
Plus α

P P
T
Conveyor Chain
High Precision

2C
2X

R
W
SL

Chain Numbering
N
Sw RS40-SLT
Engineering Manual

Attachment Dimensions
Width Pin Plate
Tsubaki Pitch Between Roller 2C 2X N S ST SL SW
Chain No. P Inner Link Dia. R Width Thickness
Plates W Dia. D L
H T
RS40-SLT 12.70 7.95 7.92 3.97 19.3 12.0 1.5 25.4 35.6 9.5 8.0 3.2 50.8 12.0
RS50-SLT 15.875 19.53 10.16 5.09 23.8 15.0 2.0 31.8 46.8 12.7 10.3 3.2 63.5 15.0
RS60-SLT 19.05 12.70 11.91 5.96 30.5 18.1 2.4 38.1 56.4 15.9 11.9 4.0 76.2 18.0
RS80-SLT 25.40 15.88 15.88 7.94 38.5 24.1 3.2 50.8 73.2 19.1 15.9 4.8 101.6 24.0

75
Standard Special Lube Free Corrosion Resistant Plus α High Precision

76
Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Conveyor Chain Engineering Manual
Special Specification Attachments
■ Examples of Special Specification Attachments
Plus α Attachment Chain
27

28

29

30

31

32

33

34
Special Specification Attachments

21

22

23

24

25

26
19

20
Plus α Attachment Chain Standard Special Lube Free Corrosion Resistant Plus α High Precision Engineering Manual

77
Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Conveyor Chain
Standard Special Lube Free Corrosion Resistant Plus α High Precision

78
Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Small Size Conveyor Chain Conveyor Chain Engineering Manual
41

42

43

44

45

46
35

37

38

39

40
36
High Precision Conveyor Chain
Bearing Bush Chain
Tsubaki Bearing Bush Chain enables chains to be used in conveyance systems considered impossible up to now. Ideal
for automated, laborsaving, or high-speed applications for improved productivity.
Small Size Conveyor Chain
Standard

RF-NB Steel needles placed between the pin and bush;


Standard Series steel base chain (link plates only are nickel-plated)
1. Initial elongation (0.02%) is less than bearing cage chain.
 Thereafter, there is no wear elongation. See graphs below.
2. A wealth of custom configurations is available to meet your needs.
RF-NB
3. Operating temperature range: -10°C to 150°C (standard specification)
RF-NBH High-precision specification
Small Size Conveyor Chain
Special

1. Top surfaces of attachments are ground smooth.


2. Link plates are nickel-plated except for top surfaces of attachments.
3. Space between bushes and rollers is smaller.
4. Operating temperature range: -10°C to 150°C

RF-NB-SS Stainless steel


1. All parts except needles are stainless steel.
Small Size Conveyor Chain
Lube Free

2. Bearings are sealed to allow use where dripping water is present. RF-NBH
3. Minimum chain wear elongation. See graphs below. (high-precision specification)
4. Operating temperature range: -10°C to 60°C

Standard/High-Precision Specifications Stainless Steel Specifications

Bush

Needle
Roller
Small Size Conveyor Chain
Corrosion Resistant

Pin Seal Space between pin and bush


Space between pin and is filled with grease. Seal prevents
bush is filled with grease grease from leaking out.

Virtually no chain wear elongation after initial elongation Wear elongation is just 0.06% after 107 flexing cycles, an
Small Size Conveyor Chain
Plus α

(0.02%) following start of operation. extremely low value.


● Wear Elongation Diagram ● Wear Elongation Diagram
Chain Wear Elongation (%)

Chain Wear Elongation (%)

Equivalent to two years Equivalent to two years


on actual equipment on actual equipment
0.10 0.10
0.08 0.08
0.06 0.06
0.04 0.04
0.02 0.02
0 0
Conveyor Chain
High Precision

0 106 Number of Cycles 107 0 106 Number of Cycles 107

Application Examples [Test Conditions]


Standard/High-Precision/Stainless Steel Specifications
Process Material/Object Conveyed ● Chain size: RF2040R
● Chain tension: Standard/High-Precision = 0.78 kN {80 kgf}
Condensers, cassettes, batteries, stoves, automotive         Stainless Steel = 0.44 kN {45 kgf}
Assembly
parts, limit switches, watches, solenoid valves ● Chain speed: 70 m/min (accelerated test)
● Sprocket teeth: 12T×12T
Inspection ICs, cables, automotive parts ● Number of links: 44
Engineering Manual

● Continuous operation
Processing Medical products, cables, building material boards

Packaging Brushes, batteries, confections


Selection Example:
Calculating Number of Cycles from Actual Conditions
Filling Detergent ● Chain: RF2040R
● Number of links: 232 links=5,892.8 mm
Printing Beverage containers, drinking glasses, printed materials   Feed length per takt time=101.6 mm/1.1 second
● Sprocket teeth: 12T x 12T
● Assuming 4 flexing cycles per chain revolution:
  Therefore, the number of cycles in two years
  (8 hours/day x 300 days/year) under the above conditions yields:
  5,892.8 mm÷101.6 mm× 1.1 seconds = 63.8 seconds/revolution
  60 seconds÷ 63.8 seconds×60 minutes×8 hours×300 days×2 years×4 cycles
79   = 1.08×106 cycles
Bearing Cage Chain

Uses a needle bearing cage (of engineering plastic) between the pin and bush;
RF-NC
steel base chain (outer plates are blackened; inner plates are nickel-plated)

Small Size Conveyor Chain


Standard
1. Virtually no chain wear elongation after initial elongation (0.03%) following start of
operation (see graph below).
2. Operating temperature range: -10°C to 60°C
Bush Needle

Roller
● Wear Elongation Diagram
[Test Conditions]
Chain Wear Elongation (%)

● Chain model: RF2040R-NC


0.10 ● Chain tension: 0.44 kN {45 kgf}

Small Size Conveyor Chain


Special
0.08 ● Chain speed: 70 m/min (accelerated test)
0.06
● Sprocket teeth: 12T × 12T
0.04
Pin
0.02
● Number of links: 44
0 ● Continuous operation
Space between pin and bush is filled with grease 0 106 Number of Cycles 107

Mini Tact Chain

Small Size Conveyor Chain


Lube Free
Custom designs and manufacturing are available to match your application needs.
Please contact a Tsubakimoto representative for more information.

Uses steel needle bearings; aluminum inner blocks


BCM
and steel base chain
1. Virtually no chain wear elongation after initial elongation (0.01%) following start of
operation.

Small Size Conveyor Chain


Corrosion Resistant
2. Chain pitch accuracy is ±0.05 mm. Plus, small pitch makes this chain ideal for
accurate positioning of small work.
3. Aluminum inner blocks mean lighter weight, enabling a compact design that includes
drive components.
4. Operating temperature range: -10°C to 40°C

Small Size Conveyor Chain


Plus α
Indexing Table Chain

Uses needle bearings; outboard rollers and guide rollers


BC
use steel bearings; steel base chain (links are blackened)
1. Virtually no chain wear elongation after initial elongation (0.01%) following start of
operation.
Conveyor Chain
High Precision

2. Chain pitch accuracy is ±0.05 mm, enabling high positioning accuracy.


3. Operating temperature range: -10˚C to 60˚C

● Two types of outboard rollers are available: single (S) and double (D).
• Double outboard rollers (D type) draw the guide rail up to the sides of the sprockets, enabling smooth conveyance.
This type is for general applications.
• Single outboard rollers (S type) are used as replacements when this type is currently in use.
Engineering Manual

80
High Precision Conveyor Chain

Bearing Bush Chain


■ Base Chain

Standard/High-Precision Chain Stainless Steel Chain

T
T

T
T
Small Size Conveyor Chain
Standard

L1
L1

W
W
φD φD
L2

L2
φR φR
Connecting Link Connecting Link

H
H

h
h

P P P P
Small Size Conveyor Chain
Special

• Connecting links: RF2050 and RF2080 use cotter pins. Base chain pins are riveted on all sizes.

■ Attachments
A2 Attachment K2 Attachment A2 Attachment K2 Attachment
N N N N
K O K O K O K O
Small Size Conveyor Chain
Lube Free

X2

X2

X2

X2
X
X

C
C
C
C

C
X2
X2
X

X
T
T

T
T
S

S
S

P P P P P P P P
Small Size Conveyor Chain
Corrosion Resistant

■ Base Chain/Attachment Dimensions


Width Max.
Tsubaki Chain No. Plate Pin Approx.
Pitch Roller Between Allowable
Mass
High- P Dia. R Inner Link Thickness Load
Standard Plates W Width h Width H Dia. D L1 L2 kN {kgf}
kg/m
Precision T
RF2040R-NB RF2040R-NBH 25.40 15.88 7.95 1.5 12.0 17.5 3.97 8.25 9.95 0.78{ 80} 0.99
RF2050R-NB RF2050R-NBH 31.75 19.05 9.53 2.0 15.0 21.0 4.97 10.30 12.00 1.27{130} 1.72
RF2060R-NB RF2060R-NBH 38.10 22.23 12.70 3.2 17.2 26.0 5.96 14.55 16.55 1.77{180} 2.57
Small Size Conveyor Chain
Plus α

RF2080R-NB RF2080R-NBH 50.80 28.58 15.88 4.0 23.0 35.0 7.94 18.30 20.90 2.94{300} 3.88

Additional Weight
Tsubaki Chain No. Attachment
per Attachment kg
High-
Standard S C X・X2 N K T O A2 K2
Precision
RF2040R-NB RF2040R-NBH 9.1( 8.9) 12.70 19.3 19.1 9.5 1.5 3.6 0.003 0.006
RF2050R-NB RF2050R-NBH 11.1(10.9) 15.90 24.2 23.8 11.9 2.0 5.2 0.006 0.012
RF2060R-NB RF2060R-NBH 14.7(14.4) 21.45 31.5 28.6 14.3 3.2 5.2 0.017 0.034
RF2080R-NB RF2080R-NBH 19.1(18.8) 27.80 40.7 38.1 19.1 4.0 6.8 0.032 0.064
Note: Dimension S differs for High-Precision chain, and is given inside parentheses.
Conveyor Chain
High Precision

Tsubaki Width Max.


Plate Pin Approx.
Chain No. Pitch Roller Dia. Between Allowable
Mass
P R Inner Link Thickness Load
Stainless Steel Width h Width H Dia. D L1 L2 kg/m
Plates W T kN {kgf}
RF2040R-NB-SS 25.40 15.88 7.95 1.5 12.0 17.5 3.97 10.45 12.15 0.44{ 45} 1.06
RF2050R-NB-SS 31.75 19.05 9.53 2.0 15.0 21.0 4.97 12.60 14.30 0.69{ 70} 1.82
RF2060R-NB-SS 38.10 22.23 12.70 3.2 17.2 26.0 5.96 16.80 18.70 1.03{105} 2.68
RF2080R-NB-SS 50.80 28.58 15.88 4.0 23.0 35.0 7.94 21.50 24.40 1.77{180} 4.07
Engineering Manual

Tsubaki Additional Weight


Attachment
Chain No. per Attachment kg

Stainless Steel S C X X2 N K T O A2 K2
RF2040R-NB-SS 9.1 14.9 21.5 19.3 19.1 9.5 1.5 3.6 0.003 0.006
RF2050R-NB-SS 11.1 18.2 26.5 24.2 23.8 11.9 2.0 5.2 0.006 0.012
RF2060R-NB-SS 14.7 23.7 33.95 31.5 28.6 14.3 3.2 5.2 0.017 0.034
RF2080R-NB-SS 19.1 31.0 43.9 40.7 38.1 19.1 4.0 6.8 0.032 0.064

81
High Precision Conveyor Chain

Bearing Cage Chain


■ Base Chain

T
L1

W
φD

L2

Small Size Conveyor Chain


Standard
φR

H
h

P P

Small Size Conveyor Chain


Special
• Connecting links: RF2040 to RF2060 use spring clips.

■ Attachments
N N

K O A2 Attachment K O K2 Attachment

X2
X
X

X2

Small Size Conveyor Chain


Lube Free
C

C
X2
X
T
T

S
S

P P P P

Small Size Conveyor Chain


Corrosion Resistant
■ Base Chain Dimensions
Width Max.
Plate Pin Approx.
Pitch Roller Dia. Between Allowable
Tsubaki Chain No. Mass
P R Inner Link Thickness Load
Plates W Width h Width H Dia. D L1 L2 kN {kgf}
kg/m
T
RF2040R-NC 25.40 15.88 7.95 1.5 12.0 17.5 3.97 8.25 9.95 0.44{ 45} 0.99

RF2050R-NC 31.75 19.05 9.53 2.0 15.0 21.0 5.09 10.30 12.00 0.69{ 70} 1.72

Small Size Conveyor Chain


Plus α
RF2060R-NC 38.10 22.23 12.70 3.2 17.2 26.0 5.96 14.55 16.55 1.03{105} 2.57

RF2080R-NC 50.80 28.58 15.88 4.0 23.0 35.0 7.94 18.30 20.90 1.77{180} 3.88

■ Attachment Dimensions
Additional Weight
Attachment per Attachment kg
Tsubaki Chain No.
S C X・X2 N K T O A2 K2
Conveyor Chain
High Precision

RF2040R-NC 9.1 12.70 19.3 19.1 9.5 1.5 3.6 0.003 0.006

RF2050R-NC 11.1 15.90 24.2 23.8 11.9 2.0 5.2 0.006 0.012

RF2060R-NC 14.7 21.45 31.5 28.6 14.3 3.2 5.2 0.017 0.034

RF2080R-NC 19.1 27.80 40.7 38.1 19.1 4.0 6.8 0.032 0.064
Engineering Manual

82
High Precision Conveyor Chain

Bearing Bush Chain, Bearing Cage Chain


■ Sprockets
RF Double Pitch sprockets for R rollers can be used.

■ Max. Allowable Loads for Bearing Bush Chain (NB) and Bearing Cage Chain (NC)
Small Size Conveyor Chain
Standard

(Unit: kN {kgf} per attachment or per roller)

Allowable A2 Attachment Load Allowable Roller Load


Tsubaki Chain No.
Outer Plate Inner Plate NC/NB/NBH Specification NB-SS Specification
RF2040R 0.12{12} 0.03{ 3} 0.15{15} 0.05{ 5}
RF2050R 0.18{18} 0.05{ 5} 0.20{20} 0.06{ 6}
RF2060R 0.47{48} 0.13{13} 0.29{30} 0.09{ 9}
RF2080R 0.72{73} 0.21{21} 0.54{55} 0.15{15}

■ Precautions for Use


Small Size Conveyor Chain
Special

1. Chain speed must be less than 30 m/minute.


2. Operating temperatures: Bearing Cage Chain: -10˚C to 60˚C
             Bearing Bush Chain (Standard/High-Precision): -10˚C to 150˚C
             Bearing Bush Chain (Stainless Steel): -10˚C to 60˚C
3. Chain must be handled carefully when the pins have been removed, for example, while connecting the chain,
  as the needles in the bearings (or in the needle cage) may fall out.
             

■ Lubrication
Small Size Conveyor Chain
Lube Free

The space between the pin and bush is filled with grease, but the sprocket teeth and the gap between the bush and
roller should be lubricated with ISO VG100 to VG150 (SAE30 to SAE40) machine oil.

Chain Numbering
Bearing Bush Chain (Standard)
RF2040R-NB-1LA2
Small Size Conveyor Chain
Corrosion Resistant

Chain size Attachment type


Roller type (R only) Attachment spacing
Chain type
NB: Standard SS: Stainless Steel
NBH: High-Precision NC: Bearing Cage

Bearing Bush Chain Custom Shape Examples


Custom Attachments Custom Pitches Custom Extended Pins S Rollers (with Bushes)
Triangle Press Nut Stay Pin RSN Metric Pitch Threaded Extended Pin
Small Size Conveyor Chain
Plus α

Attachment (Single Pitch


Bush Type)

• Profile of • Nuts are added on • Pins are extended • Chain pitch is the • Standard type • Extended pins are • Base chain rollers
attachment is the attachment. to form parallel same as RS roller chain having metric threaded to enable are S rollers (with
matched to the • Enables jigs or strands. Allows chain. pitch (in mm). tools, jigs, etc., to bushes).
shape of the tools to be installed wider objects to be • Generally • Provides chain be attached. • Interchangeable
conveyed. interchangeable pitches matched to
conveyed objects, easily.
with RS roller indexing distances. with double pitch S
which are cradled • Standard type only. • Standard type only. roller chain.
chain. (However, Note: Special
Conveyor Chain
High Precision

by the attachment certain sizes may sprockets are • Can be replaced with
as they are not fit. Please required. Double Pitch Chain S
conveyed. inquire for details.) rollers. Not available
in all sizes. Please
contact a Tsubakimoto
representative for
more information.

Outboard Rollers Guide Rollers Multiple Strands Dust-Proof


Engineering Manual

• Can be fabricated in
multiple strands, for
• Outboard rollers • Installing guide example, double- • A seal is
are mounted on rollers enables side strand or triple-
one or both sides. surface guiding and strand incorporated into
• Installing outboard horizontal configurations. the bearing
rollers stabilizes conveyance. • For applications components.
chain travel. Also, • Please inquire where the maximum • Prevents bearings
building bearings regarding use of allowable tension of
the stainless steel a single strand is from being
into the outboard type in inadequate.
rollers enables contaminated by
environments • Standard type only. foreign substances.
even higher where chain would
precision Note: Special
be exposed to sprockets are
conveyance. water. required.

83
High Precision Conveyor Chain

Mini Tact Chain


Model: BCM12.5-9 (12.5 mm pitch) Model: BCM15-9 (15 mm pitch)
● Approximate Chain Mass: 19.4 g/2 links ● Approximate Chain Mass: 25 g/2 links
● Maximum Allowable Tension: 0.3 kN {30 kgf} 3.0 mm-Dia. Hole (reamed),
● Maximum Allowable Tension: 0.3 kN {30 kgf} Two M3 Holes, 3 mm Deep
Effective Depth: 7 mm, Through Pilot Hole 0
φ3.94 −0.03 20.0
0 25.0±0.05

9.0±0.05
φ3.94 −0.03

9.0±0.05

2.0

8.35
2.0

8.35

Small Size Conveyor Chain


Standard
29.8
φ4.0
29.8

φ4.0

8.35
8.35

30.0±0.05
29.0
M3 Through-Hole
2.0+0.05
0
24.5
3.0
C

R3 R0.3

1.0
C1
3

10.97 ±0.08
Direction of Travel

8.97 ±0.08
Direction of Travel

7.0 7.0

7.0 9.0
10.0

10.0
12.50 12.50 15.00 15.00

Endless Loop Endless Loop

Small Size Conveyor Chain


Special
■ Operating Temperature Range: 10˚C to 40˚C
■ Chain Speed: Less than 30 m/min (recommended range)
Tsubaki can design and manufacture these chains to match
your application and requirements. Please contact us when
considering indexing conveyor chain.

Small Size Conveyor Chain


Lube Free
Chain Numbering BCM12.5-9
Inner width dimension
Chain pitch
12.5 mm
Chain type
15 mm

Small Size Conveyor Chain


Corrosion Resistant
■ Sprockets (for BCM Chain)
Drive Sprocket 27 Driven Sprocket
4 P9 6 21
φ T (15) T 21
4
H8
Four M3 Holes, Tapped Two M4 Holes, Tapped (15)
H8 T T
M4 Hole, Tapped
45°
Two 5-mm-Dia. Holes, Drilled φ4

12

Small Size Conveyor Chain


Plus α
10.5
PCD 24

φD O
φD O

φD B

φD P
φD B
φ32

φD P
13.8 +0.1
0

7
H
19
φ1

φ
2 H

Four M3 Holes, Tapped (7-mm-dia. countersunk) 3 10.5 Material: Steel


7

With Hex Socket Head Bolts (M3 x 8L)

Note: Drawings show 12-tooth sprockets, but 16-tooth sprockets are also available. All dimensions are the same as above.
Conveyor Chain
High Precision

Sprocket
Tsubaki Approx.
Facewidth

No. of Pitch Dia. Outside Root Circle


Chain No. Sprocket No. Type Dia. Mass Material
T

Teeth DP DO Dia. DB kg
BCM12.5-9 D 12T Drive 48.296 48 44.296 3 0.090 Plastic + steel
12T
BCM12.5-9 A 12T Driven 48.296 48 44.296 3 0.025 Plastic
BCM12.5-9
BCM12.5-9 D 16T Drive 64.073 63.5 60.073 3 0.130 Plastic + steel
16T
BCM12.5-9 A 16T Driven 64.073 63.5 60.073 3 0.062 Plastic
Engineering Manual

BCM15-9 D 12T Drive 57.956 57.5 53.956 3 0.110 Plastic + steel


12T
BCM15-9 A 12T Driven 57.956 57.5 53.956 3 0.050 Plastic
BCM15-9
BCM15-9 D 16T Drive 76.888 76.5 72.888 3 0.170 Plastic + steel
16T
BCM15-9 A 16T Driven 76.888 76.5 72.888 3 0.100 Plastic

84
High Precision Conveyor Chain

Indexing Table Chain


■ Specifications
• Link plate material: Carbon steel
• Link surface treatment: Blackened
• Outboard rollers: Two types of outboard rollers are available: single (S) and double (D).
Small Size Conveyor Chain
Standard

● Double outboard rollers draw the guide rail up to the sides of the
sprockets, enabling smooth conveyance. This type is for general
applications.
● Single outboard rollers are used as replacements when this type
is currently in use.

Tsubaki Chain No. Pitch mm Mass/Link kg Max. Allowable Load per Link kN/link {kg/link} Allowable Load kN {kgf} Allowable Speed mm/s
S
BC050 D 45 50 0.14 0.05
{ 5} 0.49
{ 50} 500
Small Size Conveyor Chain
Special

S
BC075 D 60 75 0.32 0.08
{ 8} 0.69
{ 70} 500
S
BC100 D 70 100 0.44 0.08
{ 8} 0.69
{ 70} 500
S
BC150 D 90 150 1.16 0.12
{12} 1.27
{130} 500

Note: Allowable speed is index pitch (mm) ÷index time (seconds)

Chain Numbering
Small Size Conveyor Chain
Lube Free

BC050S45
Width between link plates

Outboard roller type


S: Single
Chain pitch
D: Double
Chain type
Small Size Conveyor Chain
Corrosion Resistant

■ Chain Outside Dimensions (Single Roller)


BC050S45 BC075S60
Direction of Travel Direction of Travel

φ6
φ4
60

46
71
86
45

37
55
67

30
22.5

Reference Surface
38 4-M5 Screws
6
Small Size Conveyor Chain
Plus α

Reference Surface 22 4-M4 Screws for Mounting Tools/Jigs φ19


5

φ16 52
for Mounting Tools/Jigs 32
φ6h7
11 6

φ4h6
4

21 17
16
17 13
11 9
12

13.5
6

φ19
75 75
5

φ16
50 50
Conveyor Chain
High Precision

BC100S70 BC150S90
Direction of Travel Direction of Travel

φ6
φ8
70

56
81
96

103
121
90

70
35

45

φ19 62 4-M6 Screws


6

Reference Surface
for Mounting Tools/Jigs 100 4-M8 Screws
8

76 Reference Surface φ24


Engineering Manual

for Mounting Tools/Jigs 119


φ8h6 φ8h6
13 8
14 11 6

25 21
17

18
16

16.5

φ24
22.3

φ22
7

100 100 150 150

85
■ Chain Outside Dimensions (Double Roller)
BC050D45 BC075D60
Direction of Travel Direction of Travel

Small Size Conveyor Chain


Standard
φ6
φ4

60

46
71
83
98
45

37
55
65
77
22.5

30

66
55

φ19 38 4-M5 Screws


φ16 22 4-M4 Screws 52
32
φ4h6 φ6h7

11 6
11 9 4

21 17
17 13

16
12

Small Size Conveyor Chain


Special
5

φ19

13.5
φ16
50 50
75 75

BC100D70 BC150D90
Direction of Travel Direction of Travel

φ6 φ8

Small Size Conveyor Chain


Lube Free
108
70

56
81
93

103
119
137
90

70
45
35

88
66

φ19 62 4-M6 Screws φ24 100 4-M8 Screws


76 119
φ8h6

13 8
φ8h6
14 11 6

25 21
17

18
16

8
7

16.5
φ24
22.3

φ22
150 150

Small Size Conveyor Chain


Corrosion Resistant
100 100

Note: Made-to-order product.

■ Sprockets (for BC Chain)


• Specifications W
  Tooth profile: Special round tooth profile 2T
T

Small Size Conveyor Chain


Plus α
  Material: Carbon steel for machine structural use
  Surface treatment: Blackened
M H M

• Available Types
※1 φd 

※1φD H

φD O
φD 3
φD 2

φD 1
φD P

  Sizes: 50, 75, 100, and 150 mm widths


  Number of teeth: 8T or 12T
Note: Same sprockets are used for Single Roller
   and Double Roller types.
Conveyor Chain
High Precision

Sprocket
Tsubaki Dimensions
Chain No. No. of Mass Moment of Inertia
Sprocket No. l kg・m2)
{GD(
2
kgf・m2)}
Teeth Dp Do D1 D2 D3 W T H M kg (

S
BC050-45-08T 8T 130.66 131 64 80 110 60 5 10 25 2.4 0.005{0.02}
BC050 D 45
BC050-45-12T 12T 193.19 194 130 146 170 60 5 10 25 4.7 0.02 {0.08}
Engineering Manual

S
BC075-60-08T 8T 195.98 196 116 134 170 77 6 11 33 6.5 0.025{0.1}
BC075 D 60
BC075-60-12T 12T 289.78 290 214 232 265 77 6 11 33 12.6 0.13 {0.5}

S
BC100-70-08T 8T 261.31 262 172 192 230 87 6 13 37 11 0.085{0.34}
BC100 D 70
BC100-70-12T 12T 386.37 387 305 325 360 87 6 13 37 21 0.4 {1.6}

S
BC150-90-08T 8T 391.97 392 280 305 338 111 8 15 48 28 0.52 {2.1}
BC150 D 90
BC150-90-12T 12T 579.56 580 480 505 536 111 8 15 48 52 2.4 {9.6}
Note: The size and shape of bore diameter (d) and hub diameter (DH) are determined by conveyor layout. Please indicate.

86
MEMO

87
Small Size Conveyor Chain
Standard
Small Size Conveyor Chain
Special
Small Size Conveyor Chain
Lube Free
Small Size Conveyor Chain
Corrosion Resistant
Small Size Conveyor Chain

Engineering
Small Size Conveyor Chain
Manual Plus α
Chain Selection ・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・89

Conveyor Design Guidelines・


・・・
・・・
・・・
・・94

Installation ・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・97

How to Cut Chain・


・・・
・・・
・・・
・・・
・・・
・・・
・・・98
Conveyor Chain
High Precision

How to Connect Chain・


・・・
・・・
・・・
・・・
・・・100

Lubrication・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・101

Tension Adjustment ・
・・・
・・・
・・・
・・・
・・・
・・102

Trial Run ・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・103
Engineering Manual

Inspection・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・103

Usage Limits ・
・・・
・・・
・・・
・・・
・・・
・・・
・・・
・・・104

Other Precautions ・
・・・
・・・
・・・
・・・
・・・
・・・
・104

Troubleshooting・
・・・
・・・
・・・
・・・
・・・
・・・
・・・105

88
Engineering Manual Small Size Conveyor Chain
Chain Selection
An appropriate chain size and type can be selected based upon the type and capacity of the conveyor.
In some cases, it may be difficult to determine the most appropriate chain size and type, since there
Small Size Conveyor Chain
Standard

are a variety of operating conditions for the conveyor. The general procedure for chain selection is as
follows:
Step 1: Check Conveyance Conditions → Step 2: Tentatively Determine Chain Type → Step 3: Check Allowable Load →
Step 4: Calculate Max. Chain Tension → Step 5: Determine Chain Size → Step 6: How to Select Indexing Chain

Step 1: Check Conveyance Conditions Step 2: Tentatively Determine Chain Type


1) Type of conveyor (slat conveyor, bucket elevator, etc.) Use the following formula to determine maximum static
Small Size Conveyor Chain
Special

2) Method of chain travel (horizontal, inclined, or vertical conveyor) chain tension (F) for tentative selection of chain type.
3) Type, mass, and size of materials to be conveyed G
SI Units: F(kN)=W×f1×KV×    1000 G=9.80665 m/s2
4) Conveyor capacity, interval between conveyed objects
5) Conveying speed Gravimetric Units: F{kgf}=W×f1×KV
6) Conveyor length W: Total mass {weight} of conveyed objects on conveyor kg {kgf}
f1: Coefficient of friction (Table 3) KV : Speed coefficient (Table 4)
7) Lubrication status
8) Considerations for special environments (high/low temperature,
Small Size Conveyor Chain
Lube Free

Tentatively select a chain that has maximum


presence of corrosive substances) allowable tension of F (for two parallel strands,
use F X 0.6) or more.
Step 3: Check Allowable Load
The load applied to rollers or attachments should not exceed the allowable loads shown in Table 1 and Table 2.

Table 1: Base Chain Allowable Roller Load Unit: kN {kgf}/roller


Double Pitch Stainless Steel Roller Heat-Resistant Low-Noise
Small Size Conveyor Chain
Corrosion Resistant

Tsubaki RS Attachment (Standard) Plastic Roller Poly Steel


Chain No. Lambda/X-Lambda (SS, AS) Plastic Roller Plastic Roller
Chain
R Roller S Roller R Roller S Roller R Roller R Roller R Roller Base Chain
Allowable
RS25 − − − − − − − 0.005{0.5}
Roller Load
RS35 − − − − − − − 0.015{1.5} Load
RF2040・RS40 0.64{ 65} 0.15{ 15} 0.20{ 20} 0.05{ 5} 0.20{ 20} 0.20{ 20} 0.14{14} 0.02 {2.0}

RF2050・RS50 0.98{100} 0.20{ 20} 0.29{ 30} 0.06{ 6} 0.29{ 30} 0.29{ 30} 0.21{21} 0.04 {4.0}

RF2060・RS60 1.57{160} 0.29{ 30} 0.49{ 50} 0.09{ 9} 0.49{ 50} 0.49{ 50} 0.34{35} 0.06 {6.0}
Small Size Conveyor Chain
Plus α

RF2080・RS80 2.65{270} 0.54{ 55} 0.79{ 80} 0.15{15} 0.88{ 90} − 0.62{63} −
Allowable
RF2100・RS100 3.92{400} 0.79{ 80} 1.17{120} 0.25{25} 1.27{130} − − − Roller Load
RF2120・RS120 5.88{600} 1.18{120} − − − − − − (per roller)
− ・RS140 − 1.32{135} − − − − − −

RF2160・RS160 9.61{980} 1.91{195} − − − − − −


Note: 1. Values are for lubricated chain. Values for Double Pitch and RS Attachment Chain include corrosion-resistant chains (NP/NEP series).
2. Values for Poly Steel Chain are for the case in which the roller supports the bottom surface of the inner link.
3. The material used for standard R roller guide rail should be a high tensile strength material at least S45C (JIS), 1045 (AISI) or better.
4. See page 83 for details on Bearing Cage Chain and Bearing Bush Chain.
Conveyor Chain
High Precision

Table 2: A Attachment Allowable Load


Double Pitch Chain Unit: kN {kgf}/attachment RS Chain Unit: kN {kgf}/attachment 1) The mounting hole of an A attachment is
Tsubaki Double Pitch Stainless Tsubaki RS Attachment Stainless regarded as the point where the allowable
Chain No. Chain* Steel Chain Chain No. Chain* Steel Chain
vertical load acts on the attachment.
RF2040 0.262{ 26.7} 0.108{11.0} RS25 0.028{ 2.9} 0.012{ 1.2}

RF2050 0.455{ 46.4} 0.189{19.3} RS35 0.094{ 9.6} 0.036{ 3.7} 2) For K attachments, double the values shown
for A attachments.
Engineering Manual

RF2060 1.06 {108 } 0.419{42.7} RS40 0.130{ 13.3} 0.054{ 5.5}

RF2080 1.67 {170 } 0.646{65.9} RS50 0.243{ 24.8} 0.101{ 10.3} 3) Load should not exceed maximum allowable
RF2100 2.51 {256 } 1.15{117 } RS60 0.376{ 38.3} 0.148{ 15.1} roller load.
RF2120 3.68 {375 } 1.79{183 } RS80 0.591{ 60.3} 0.233{ 23.8} Load
RF2160 5.84 {596 } 3.13{319 } RS100 0.933{ 95.1} 0.361{ 36.8}

Note: * Includes corrosion-resistant chain RS120 1.39 {142 } 0.629{ 64.1}


(NP/NEP series). RS140 1.82 {186 } 0.869{ 88.6}
See page 83 for details on Bearing Cage
Chain and Bearing Bush Chain. RS160 2.36 {241 } 1.19 {121 }

* Includes corrosion-resistant chain


(NP/NEP series).

89
Step 4: Calculate Max. Chain Tension (F)
In this catalog, values are indicated in both SI and gravimetric units. The weight (kgf) used to calculate the max. tension
in the gravimetric units is the same value as the mass (kg).

Small Size Conveyor Chain


Standard
F : Max. static tension applied to chain : kN {kgf} Table 3-1: f1: Coefficient of Rolling Friction of Base Chain Rollers on Rail
V : Conveying speed (chain speed) : m/min Low-Noise Bearing
Plastic
Roller Steel Roller Lambda Plastic Bush
H : Center distance between sprockets (vertical direction) : m Roller*
Type Chain Roller Chain
L : Center distance between sprockets (horizontal direction) : m
Dry Lubricated Dry Dry
C : Center distance between sprockets : m
R roller 0.12 0.08 0.08 0.08 0.1 0.21
M : Mass {weight} of moving parts
S roller 0.21 0.14 0.14 − − −
(chain, bucket, apron, etc.) : kg/m {kgf/m}

Small Size Conveyor Chain


Special
* Includes heat-resistant plastic rollers.
W : Total mass {weight} of conveyed objects on conveyor
(max. value) : kg {kgf} Table 3-2: f1: Coefficient of Rolling Friction of Chain Plates on Rail
For countable items: W = C ×Mass {weight} of conveyed items Steel Plate
Loading interval Poly Steel Chain
kW: Power required Dry Lubricated
f1 : Coefficient of friction between chain and guide rail (Table 3) 0.3 0.2 0.25

η : Transmission efficiency of drive unit


2
G : Acceleration of gravity: 9.80665 m/s

Small Size Conveyor Chain


Lube Free
Formula
SI Units {Gravimetric Units}

Horizontal Conveyance
Goods are directly loaded on the conveyor

Small Size Conveyor Chain


Corrosion Resistant
G
F=(W+ 2.1M・C)f1・ F=(W+ 2.1M・C)f1
1000 L(=C)

F・V 1 F・V 1
k W= X1・1X η k W= X1・1X η
60 6120

Vertical Conveyance

Small Size Conveyor Chain


Plus α
G H(=C)
F=(W+M・C)
・ F=W+M・C
1000

W・V G 1 W・V 1
k W= ・ X1・1X η k W= X1・1X η
60 1000 6120
Conveyor Chain
High Precision

Inclined Conveyance*
Goods are directly loaded on the conveyor

C
Engineering Manual

L・f 1+ H G L・f 1+ H

F= ( W+ M・C)
C
+ 1.1M( L・f 1− H)
1000 } F=(W + M・C)
C
+ 1.1M( L・f 1− H )

V G 1 V 1
k W=
60 {
F− M( H − L・f 1)
1000
X1・1X η } k W=
6120 {
F− M( H − L・f 1) X1・1X η }
* When calculating the value for F, if L・f1–H<0, make L・f1–H=0. Also when calculating the value for kW, if H–L・f1<0, make H–L・f1=0.
90
Engineering Manual Small Size Conveyor Chain
SI Units {Gravimetric Units}

Horizontal/Inclined Conveyance*
Goods are directly loaded on the conveyor
Small Size Conveyor Chain
Standard

C2
H

C1 L1
Small Size Conveyor Chain
Special

W W W W

F= (
C1+ C 2
+2.1M )C 1・f 1+(
C1+ C 2
+ M)
( L1・f 1+ H) F=(
C1+ C 2
+2.1M )C 1・f 1+(
C1+ C 2
+ M)
( L 1・f 1+ H)

G
+ 1.1M(L1・f 1− H) }1000 + 1.1M(L1・f 1− H)

V G V 1
k W=
60 { F− M( H − L1・f 1)1000 }X1・1X η1 k W=
6120 {
F− M(H − L1・f 1) X1・1X η }
Small Size Conveyor Chain
Lube Free

* When calculating the value for F, if L・f1–H<0, make L・f1–H=0. Also when calculating the value for kW, if H–L・f1<0, make H–L・f1=0.

Step 5: Determine Chain Size


Multiply the maximum tension (F) applied to a chain by the speed coefficient (Kv) given in Table 4 for a chain that
satisfies the following formula:
Small Size Conveyor Chain
Corrosion Resistant

The recommended speed of the following chains is as follows:


F×KV≦Max. Allowable Tension
Bearing Cage Chain ⎫⎪

Bearing Bush Chain ⎬ : 30 m/min or less

Indexing Table Chain, Mini Tact Chain ⎭
Table 4: Speed Coefficient (Kv)
Plastic Roller Chain : 70 m/min or less
Chain Speed (m/min) Speed Coefficient (Kv) Chain Speed (m/min) Speed Coefficient (Kv) Poly Steel Chain : 70 m/min or less
15 or less 1.0 70 to 90 2.2
Small Size Conveyor Chain
Plus α

15 to 30 1.2 90 to 110 2.8


30 to 50 1.4 110 to 120 3.2
50 to 70 1.6

Table 5: Small Size Conveyor Chain Strength

Double Pitch Unit: kN {kgf}


Double Pitch Chain Lambda Chain (Including NP/NEP Series), X-Lambda Chain
Standard Chain Lambda Chain, X-Lambda Chain
Conveyor Chain
High Precision

Tsubaki Chain No. Tsubaki Chain No.


Average Tensile Strength Min. Tensile Strength Max. Allowable Load Average Tensile Strength Min. Tensile Strength Max. Allowable Load
RF2040 (S,R) 16.7{ 1700} 14.7{ 1500} 2.65{ 270} RF2040 (S,R) 15.7{ 1600} 13.8{1410} 2.65{ 270}
RF2050 (S,R) 27.5{ 2800} 23.5{ 2400} 4.31{ 440} RF2050 (S,R) 25.5{ 2600} 21.8{2220} 4.31{ 440}
RF2060 (S,R) 40.2{ 4100} 35.3{ 3600} 6.28{ 640} RF2060 (S,R) 37.3{ 3800} 31.1{3170} 6.28{ 640}
RF2080 (S,R) 68.6{ 7000} 60.8{ 6200} 10.7 {1090} RF2080 (S,R) 63.7{ 6500} 55.6{5670} 10.7 {1090}
RF2100 (S,R) 108 {11000} 93.2{ 9500} 17.1 {1740} RF2100 (S,R) 100 {10200} 86.7{8840} 17.1 {1740}
RF2120 (S,R) 151 {15400} 133 {13600} 23.9 {2440}
RF2160 (S,R) 258 {26300} 230 {23500} 40.9 {4170}
Engineering Manual

Corrosion Resistant Small Size Conveyor Chain (Maximum Allowable Load)


Stainless Steel Double Pitch Chain Surface-Treated Double Pitch Chain
Tsubaki Chain No.
SS AS NS LSC NP NEP
RF2040 (S,R) 0.44{ 45} 0.69{ 70} 0.44{ 45} 0.44{ 45} 2.65{ 270} 2.65{ 270}
RF2050 (S,R) 0.69{ 70} 1.03{105} 0.69{ 70} 0.69{ 70} 4.31{ 440} 4.31{ 440}
RF2060 (S,R) 1.03{105} 1.57{160} 1.03{105} 1.03{105} 6.28{ 640} 6.28{ 640}
RF2080 (S,R) 1.77{180} 2.65{270} 1.77{180} 1.77{180} 10.7 {1090} 10.7 {1090}
RF2100 (S,R) 2.55{260} ― ― ― 17.1 {1740} 17.1 {1740}
RF2120 (S,R) 3.82{390} ― ― ― 23.9 {2440} ―
RF2160 (S,R) 6.37{650} ― ― ― 40.9 {4170} ―

91
Plastic Roller Chain (Maximum Allowable Load)
Standard Series Low-Noise Series Heat-Resistant
Tsubaki Chain No.
Standard NP SS Standard NP SS Series
RF2040 (R) 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45}
RF2050 (R) 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70}
RF2060 (R) 1.03{105} 1.03{105} 1.03{105} 1.03{105} 1.03{105} 1.03{105} 1.03{105}

Small Size Conveyor Chain


Standard
RF2080 (R) 1.77{180} 1.77{180} 1.77{180} 1.77{180} 1.77{180} 1.77{180} ―
RF2100 (R) 2.55{260} 2.55{260} 2.55{260} ― ― ― ―
Hollow Pin Chain (Maximum Allowable Load) Curved Chain (Maximum Allowable Load)
Tsubaki Chain No. Standard Lambda NP SS Tsubaki Chain No. Standard
RF2040 (S,R) 1.77{180} 1.47{150} 1.77{180} 0.44{ 45} RF2040 (S,R) 1.86{190}
RF2050 (S,R) 3.14{320} 2.55{260} 3.14{320} 0.69{ 70} RF2050 (S,R) 2.84{290}
RF2060 (S,R) 4.22{430} 3.43{350} 4.22{430} 1.03{105} RF2060 (S,R) 4.02{410}
RF2080 (S,R) 7.65{780} 6.18{630} 7.65{780} 1.77{180} RF2080 (S,R) 6.96{710}

Small Size Conveyor Chain


Special
High Precision Conveyor Chain
Bearing Bush Chain (Maximum Allowable Load) Bearing Cage Chain
Tsubaki Chain No. Standard NBH NB-SS Tsubaki Chain No. Max. Allowable Load
RF2040 0.78{ 80} 0.78{ 80} 0.49{ 45} RF2040 (S,R) 0.45{ 45}
RF2050 1.27{130} 1.27{130} 0.69{ 70} RF2050 (S,R) 0.69{ 70}
RF2060 1.77{180} 1.77{180} 1.03{105} RF2060 (S,R) 1.03{105}
RF2080 2.94{300} 2.94{300} 1.77{180} RF2080 (S,R) 1.77{180}

Mini Tact Chain Indexing Table Chain


Tsubaki Chain No. Max. Allowable Load Tsubaki Chain No. Max. Allowable Load

Small Size Conveyor Chain


Lube Free
BCM12.5-9 0.3{30} BC050 (S,D) 45 0.49{ 50}
BCM12-9 0.3{30} BC075 (S,D) 60 0.69{ 70}
BC100 (S,D) 70 0.69{ 70}
BC150 (S,D) 90 1.27{130}

RS Chain Unit: kN {kgf}


RS Attachment Chain
Standard Chain
Tsubaki Chain No.
Average Tensile Strength Min. Tensile Strength Max. Allowable Load
RS25 4.12{ 420} 3.63{ 370} 0.64{ 65}

Small Size Conveyor Chain


Corrosion Resistant
RS35 9.41{ 960} 7.9 { 805} 1.52{ 155}
RS40 16.7 { 1700} 14.7 { 1500} 2.65{ 270}
RS50 27.5 { 2800} 23.5 { 2400} 4.31{ 440}
RS60 40.2 { 4100} 35.3 { 3600} 6.28{ 640}
RS80 68.6 { 7000} 60.8 { 6200} 10.7 {1090}
RS100 108 {11000} 93.2 { 9500} 17.1 {1740}
RS120 151 {15400} 137 {14000} 23.9 {2440}
RS140 204 {20800} 177 {18000} 32.4 {3300}
RS160 258 {26300} 230 {23500} 40.9 {4170}

Small Size Conveyor Chain


Plus α
Lambda Chain (Including NP/NEP Series), X-Lambda Chain
Lambda Chain X-Lambda Chain
Tsubaki Chain No.
Average Tensile Strength Min. Tensile Strength Max. Allowable Load Average Tensile Strength Min. Tensile Strength Max. Allowable Load
RS35 9.41{ 960} 7.9{ 805} 1.52{ 155} ― ― ―
RS40 15.7 { 1600} 13.8{1410} 2.65{ 270} 15.7{ 1600} 13.8{1410} 2.65{ 270}
RS50 25.5 { 2600} 21.8{2220} 4.31{ 440} 25.5{ 2600} 21.8{2220} 4.31{ 440}
RS60 37.3 { 3800} 31.1{3170} 6.28{ 640} 37.3{ 3800} 31.1{3170} 6.28{ 640}
RS80 63.7 { 6500} 55.6{5670} 10.7 {1090} 63.7{ 6500} 55.6{5670} 10.7 {1090}
RS100 100 {10200} 86.7{8840} 17.1 {1740} 100 {10200} 86.7{8840} 17.1 {1740}

Corrosion Resistant Small Size Conveyor Chain (Maximum Allowable Load)


Conveyor Chain
High Precision

Stainless Steel RS Attachment Chain Surface-Treated RS Attachment Chain Poly Steel


Tsubaki Chain No.
SS AS NS LSC NP NEP Chain
RS25 (RS25PC) 0.12{ 12} ― 0.12{ 12} ― 0.64{ 65} ― 0.08{ 8}
RS35 (RS35PC) 0.26{ 27} ― 0.26{ 27} ― 1.52{ 155} ― 0.18{18}
RS40 (RS40PC) 0.44{ 45} 0.69{ 70} 0.44{ 45} 0.44{ 45} 2.65{ 270} 2.65{ 270} 0.44{45}
RS50 (RS50PC) 0.69{ 70} 1.03{105} 0.69{ 70} 0.69{ 70} 4.31{ 440} 4.31{ 440} 0.69{70}
RS60 (RS60PC) 1.03{105} 1.57{160} 1.03{105} 1.03{105} 6.28{ 640} 6.28{ 640} 0.88{90}
RS80 1.77{180} 2.65{270} 1.77{180} 1.77{180} 10.7 {1090} 10.7 {1090} ―
Engineering Manual

RS100 2.55{260} ― ― ― 17.1 {1740} 17.1 {1740} ―


RS120 3.82{390} ― ― ― 23.9 {2440} ― ―
RS140 4.61{470} ― ― ― 32.4 {3300} ― ―
RS160 6.37{650} ― ― ― 40.9 {4170} ― ―

Hollow Pin Chain (Maximum Allowable Load) Curved Chain (Max. Allowable Load)
Tsubaki Chain No. Standard Lambda NP SS Tsubaki Chain No. Standard
RS40 1.77{180} 1.47{150} 1.77{180} 0.44{ 45} RS40 1.86{190}
RS50 3.14{320} 2.55{260} 3.14{320} 0.69{ 70} RS50 2.84{290}
RS60 4.22{430} 3.43{350} 4.22{430} 1.03{105} RS60 4.02{410}
RS80 7.65{780} 6.18{630} 7.65{780} 1.77{180} RS80 6.96{710}

Note: SS and NS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain
will contact water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on
lubricated (including water lubricated) conditions.
92
Engineering Manual Small Size Conveyor Chain
Step 6: How to Select Indexing Chain
When selecting chain for indexing operations using indexing equipment, in addition to the normal tension based on F
(tension from frictional force), the added tension from inertia (F1) must be taken into account when calculating the total
tension acting on the chain. In general, this additional tension F1 is found from the formula F1 = mα. The steps to
Small Size Conveyor Chain
Standard

calculate chain tension based on this formula are explained below.


m: Total mass on driven side (kg)
α: Maximum acceleration (m/s2)

SI Units {Gravimetric Units}


Small Size Conveyor Chain
Special

Mass {weight} of conveyed object W kg {kgf}

Driven-side sprocket mass {weight} M2 kg {kgf}

Total mass {weight} of moving parts of chain (jigs, etc.) M1 kg {kgf}


Small Size Conveyor Chain
Lube Free

1) Find total mass m on driven side. 1) Find total mass m on driven side.
1 1 1
m= W+ M1 + M2 m= (W+ M1 + M2)
2 G 2
G : Acceleration of gravity = 9.80665 (m/s2)
1
Note:   M2 is an approximate calculated value for the inertial force of the sprocket
2
   converted to the mass (weight) of the chain.
Small Size Conveyor Chain
Corrosion Resistant

2) Find the additional tension from inertia from F1 = mα based on the maximum acceleration α (m/s2)
 and the formula in 1) above.
 For example, when using a cam indexing system, Table 6: Relationship Between Cam Curves and Am
 maximum acceleration α can be found by using Name Am
  the following formula: Modified sine curve (MS) ±5.53
  α = Am  L (m/s2)
Small Size Conveyor Chain
Plus α

t2 Modified trapezoidal curve (MT) ±4.89


  L: Indexing length of 1 takt (m) Modified sine constant velocity (MSC) ±8.01
  t: Indexing time of 1 takt (s) For details, check with the manufacturer of the indexing equipment.
  Am: Dimensionless maximum acceleration (Table 6)
Use the value for Am corresponding to the cam curve.

3) Find FΣ, the total working tension taking the additional 3) Find FΣ, the total working tension taking the additional
 tension due to inertia into consideration. tension due to inertia into consideration.
Conveyor Chain
High Precision

     FΣ=F+F1/1000      FΣ=F+F1/G
    F: Chain tension based on frictional force (kN) F: Chain tension based on frictional force (kgf)
             (Maximum static tension) (Maximum static tension)

4) Determine chain size


Engineering Manual

   FΣKv≦Maximum allowable tension


      Kv: Speed coefficient (Table 4)

5) Check the allowable roller load of the chain.

93
Conveyor Design Guidelines
1. Conveyor System and Roller Type (Table 7) 3. Use of Standard Small Size Conveyor Chain
Conveyor System Roller Type Comments at High/Low Temperatures

Small Size Conveyor Chain


Standard
Chain Rolling ¥ Smooth operation and As a general rule, standard small size conveyor chain can be
(horizontal, inclined) R Roller Type vibrations are small. operated in clean air environments and in ambient
Heavy in chain
¥ Power required is low since temperatures between -10¡C and 60¡C. When the chain is
weight frictional resistance is small. operated in environments outside this range, the following
Greater allowable ¥ Center distance between points should be taken into consideration.
roller load sprockets should be generally
Less roller wear over 10 m.
¥ Applicable for speeds over 20 1. Operation at very low or high temperatures:
Double Pitch Chain m/min. Chain must be selected or used in a different manner when it
Chain Rolling is operated in freezing chambers, cold areas, when it passes

Small Size Conveyor Chain


Special
¥ Center distance between through dryers or heat-treatment furnaces, or when it is
sprockets should be generally affected by heat from the material being conveyed. Table 9
less than 10 m.
S Roller Type ¥ Applicable for speeds under below provides guidelines for the relationship between
20 m/min. allowable tension and temperature for standard chains.
Lightweight
Table 9: Temperature Corrected Working Load
Chain Sliding
Lower allowable ¥ Resistant to loading shocks Temperature Range Allowable Tension
roller load
and bad environments;

Small Size Conveyor Chain


Lube Free
however, the rail damages -30¡C to -20¡C (Max. allowable load in catalog) x 0.25
quickly. -20¡C to -10¡C (Max. allowable load in catalog) x 0.33
¥ Construction is simple.
-10¡C to 150¡C (Max. allowable load in catalog) x 1.0
¥ Power required is large.
Double Pitch Chain 150¡C to 200¡C (Max. allowable load in catalog) x 0.75
200¡C to 250¡C (Max. allowable load in catalog) x 0.5
2. Conveyor Arrangement (Table 8)
Both the conveying and return sides Table 10: Temperature Environment and Points of Concern
are supported by rails. The most
Temperature

Small Size Conveyor Chain


Corrosion Resistant
recommended and streamlined Usage Conditions Potential Problems
Take-Up Range
Drive layout. A sag is produced on the
Shaft
take-off side of the sprocket. Under -30¡C or lower conditions, (1) Low-temperature
-50¡C corrosion-resistant SS and AS embrittlement may
The return side is supported by guides, stainless steel chains are occur on standard
rollers, or idlers. Since the chain bends to -30¡C
suggested. Standard steel chains steel chain, reducing
when it comes into contact with the
Guide cannot be used. impact resistance.
rollers or guides, an increase in friction
(2) Congealing of lubricant.
occurs, allowing for easy wear. Also,
Standard steel chain should (3) Rust due to
vibrations of the chain exert a bad
-30¡C be selected on the basis of the

Small Size Conveyor Chain


Plus α
effect on overall running. Consequently condensation.
it is not desirable to have a long center to -10¡C corrected working load, above (4) Seizure due to frost
Roller, Idler distance between sprockets. (Table 9). formation.

The return side is not supported.


60¡C to
The tension due to the mass of the Special lubrication is required.
chain on the return side produces 150¡C
vibrations causing rough conveying.
Because wear resistance is reduced (1) Excessive wear due
in this temperature range, selection of to decrease of
Examples showing slat conveyors and a cross rod the next larger pitch chain size over hardness of pin and
Conveyor Chain
High Precision

conveyor that are most commonly used: 150¡C to bush.


the one originally selected to reduce
250¡C (2) Excessive
The slat is installed using the A bearing pressures is suggested.
elongation due to
attachment and the rollers roll When standard chain is to be used,
over the rails on both the softening.
evaluate whether or not the chain can (3) Poor lubrication and
conveying and return sides.
be used at a reduced allowable chain seizure due to
tension (see Table 9 above). deterioration of
lubricant.
Corrosion-resistant SS and AS (4) Excessive wear and
250¡C to
stainless steel chains are chain seizure due to
Engineering Manual

The slat is installed using the K 400¡C


attachment. In comparison to the above suggested. formation of scale.
example, this type of arrangement is
suitable for wide slat conveyors where
the mass of the conveyed goods is 4. Lubricants and High/Low Temperatures
heavy. However, on the return side the
slat slides on the rail. Special low-temperature or high-temperature lubricants
are required if a chain will be exposed to temperatures
This is a cross rod conveyor outside the range of —10¡C to 60¡C. See page 101 for
where a pipe is installed by
means of an EP attachment, GNK details on recommended lubricants.
attachment, or Hollow Pin Chain.
The rollers roll on the rails on both
the conveying and return sides.
94
Engineering Manual Small Size Conveyor Chain
5. Cautions on Use in Special Environments Countermeasures for Corrosion
As a general rule, conveyor chain should be used in clean • Use surface-treated attachment chain.
air environments. When used in a special environment, • Install a cover or casing to prevent acids or alkalis
reference should be made to the following items. from contacting the chain.
Small Size Conveyor Chain
Standard

• Adopt a high-grade material with anti-corrosive


1. Use in Wet Conditions
properties.
If the chain is splashed with water or goes through
heated vapor, the following problems may occur. In general, embrittlement fractures (stress corrosion
1) Increase in wear elongation due to improper or cracking) occur around the link plate holes. This is the
insufficient lubrication. area where the pin and bush are press-fitted to the link
2) Decrease in fatigue strength from rust and corrosion plate having the highest concentration of stress. Cracks
(pitting) of the chain. occur even when there is no tension on the chain.
Small Size Conveyor Chain
Special

Conveyor chain in general is more susceptible to acids


Countermeasures
than alkalis, and in special cases, embrittlement
• Reduce bearing pressure using a larger sized chain to
fractures (stress corrosion cracking) are generated by
improve wear resistance.
seawater or pit water.
• Use corrosion-resistant small size conveyor chain for
rust prevention.

2. Use in Acidic or Alkaline Conditions


Small Size Conveyor Chain
Lube Free

If the chain is exposed to acids or alkaline conditions,


such as battery acid and liquid used in plating
processes, the following problems may occur.
1) Embrittlement fracture of link plates and pins. Hydrogen Embrittlement Cracking
2) Fatigue breakage of link plates and pins due to rust
and pitting corrosion.
3) Wear from usual mechanical abrasion and corrosion.
4) Reduction in volume of the whole chain from corrosion.
Small Size Conveyor Chain
Corrosion Resistant

5) In special cases where the chain is underwater


(immersed in liquid), electrochemical corrosion may
occur. 3. Use Under Conditions Where Abrasion Is a Problem
6) There are also circumstances where even stainless If the chain is exposed to strong abrasive materials that
steel chain will corrode. The photograph below promote wear such as sand, coke, and metal particles,
shows an example of chain that was used in a plating the following problems may occur.
apparatus. The chain fell to pieces within one month 1) When abrasive materials penetrate between the pins
Small Size Conveyor Chain
Plus α

due to the effects of acid. and bushes, chain wear is promoted and poor
articulation occurs.
2) When abrasive materials penetrate between the
bushes and rollers, chain wear is promoted and poor
roller rotation occurs.
3) When abrasive materials penetrate between the link
plates, poor articulation occurs.
Conveyor Chain
High Precision

Countermeasures
• Apply a dust-protection casing.
• Remove foreign particles by regularly washing the
Corrosion of Stainless Steel Drive Chain
chain.
• Reduce bearing pressure using a larger sized chain to
improve wear resistance.
Countermeasures for Embrittlement Fractures (stress
Engineering Manual

• Adopt a chain that has specially processed parts


corrosion cracking) where abrasion is a problem.
• Adopt a brittleness countermeasure that lowers crack
susceptibility.
• Install a cover or casing to prevent acids or alkalis
from contacting the chain.
• Adopt a high-grade material with anti-corrosive
properties.

95
6. Other Precautions chain, and when especially high pitch accuracy is required,
1) To keep long conveyors consistently operating in top condition, Tsubaki can provide specially configured chain to minimize the
use take-up devices to eliminate chain slack. relative difference in length. Also, special sprockets can be
Take-up stroke = (center distance between sprockets X 0.02) + manufactured to ensure that sprocket teeth are properly aligned.
catenary sag allowance

Small Size Conveyor Chain


Standard
The “0.02” factor represents a 2% allowable wear elongation of 7. Corrosion Resistance Guide for Corrosion
chain. Resistant Chains and Sprockets (Table 11)
2) Chain must always be engaged with at least three sprocket teeth. Corrosion resistance varies accordingly depending on
3) When operating with multiple strands of conveyor chain, application conditions. This table should not be considered a
sprockets should be mounted on the same shaft and all sprocket guarantee. Using this table as a reference, be sure to check
teeth should be properly aligned. the corrosion resistance of the chain in advance according
4) When operating a long conveyor with two or more strands of to actual operating conditions in determining chain type.

Table 11

Small Size Conveyor Chain


Special
Corrosion Resistant Corrosion Resistant

(Steel Chain)
Roller Chain Sprocket Roller Chain Sprocket

Standard
Chemical, Chemical, Chemical,
Engineering

Engineering
PC- PC-
Plastic

Plastic
Food Product SS AS NS TI PC SS Food Product SS AS NS TI PC SS Food Product
SY SY
Acetone 20°C A A A A A × A A Potassium nitrate 25% 20°C A A A A A − A A Acetone ×
Oils (vegetable, mineral) 20°C A A A A A A A A   〃 25% Boiling point A × A A − − − A Oils (vegetable, mineral) A
Linseed oil 100% 20°C A B A A A − A A Vinegar 20°C B × A A B A B B Alcohol A
Sulfur dioxide (wet) 20°C A × A A − − − A Potassium hydroxide (caustic potash) 20% 20°C A A A A A A A A Aqueous ammonia B

Small Size Conveyor Chain


Lube Free
Alcohol (methyl, ethyl, propyl, butyl) A A A A A A A A Calcium hydroxide (hydrated lime) 20% Boiling A A A A A A − A Sodium chloride ×
Aqueous ammonia 20°C A A A A A A A A Sodium hydroxide (caustic soda) 25% 20°C A A A A A A A A Hydrochloric acid (2%) ×
Whiskey 20°C A A A A A A A A Stearic acid 100% Boiling point × × A A × − A × Seawater ×
Ether (ethyl ether) 20°C A A A A A A A A Soft drinks 20°C A A A A A A A A Hydrogen peroxide ×
Zinc chloride 50% 20°C B × B A B A × B Carbolic acid 20°C A A A A × A × A Caustic soda (25%) ×
Ammonium chloride 50% Boiling point B × A A − − − B Petroleum 20°C A A A A A − A A Gasoline A
Potassium chloride Saturated 20°C A B A A − − A A Soapy water 20°C A A A A A A A A Formic acid ×
Calcium chloride 〃  20°C B × A A B A A B Carbonated water A A A A − − − A Formic acid aldehyde A

Small Size Conveyor Chain


Corrosion Resistant
Ferric chloride 5% 20°C B × B A − − × B Sodium hydrogen carbonate 20°C A A A A A − A A Milk A
Sodium chloride 〃  20°C A B A A A A A A Sodium carbonate Saturated boiling point A A A A − A B A Lactic acid ×
Hydrochloric acid 2% 20°C × × × A × A × × Sodium thiosulfate 25% Boiling point A A A A − − − A Citric acid ×
Chlorine gas (dry) 20°C B × B A − A × B Turpentine oil 35°C A A A A − − − A Chromic acid (10%) ×
Chlorine gas (wet) 20°C × × B A − A × × Kerosene 20°C A A A A − A − A Acetic acid (5%) ×
Chlorine water × × A A × − × × Varnish A A A A − − − A Carbon tetrachloride B
Oleic acid 20°C A A A A A − A A Concentrated nitric acid 65% 20°C A × A A × A × A Potassium hydroxide B
Seawater 20°C B × A A B A A B    〃 Boiling B × B A × × × B Sodium hydroxide (20%) ×

Small Size Conveyor Chain


Plus α
Sodium perchlorate 10% Boiling point A × A A − − − A Lactic acid 10% 20°C A B A A A − A A Nitric acid (5%) ×
Hydrogen peroxide 30% 20°C A B A A × A × A Honey, syrup A A A A A A A A Vinegar ×
Gasoline 20°C A A A A A A A A Paraffin 20°C A A A A A A A A Hypochlorite soda ×
Potassium permanganate Saturated 20°C A A A A − A × A Beer 20°C A A A A A A A A Soft drinks A
Formic acid 50% 20°C A A A A × A × A Picric acid Saturated 20°C A A A A − − − A Soapy water B
Milk 20°C A A A A A A A A Fruit juice 20°C A B A A A A A A Paraffin A
Citric acid 50% 20°C A A A A − A A A Benzene 20°C A A A A A A A A Beer A
Glycerin 20°C A A A A A A A A Boric acid 50% 100°C A A A A − − − A Fruit juice ×
Creosote 20°C A A A A − − − A Formalin (formaldehyde) 40% 20°C A A A A − − B A Wine A
Conveyor Chain
High Precision

Chromic acid 5% 20°C A B A A × A × A Mayonnaise 20°C A B A A A A A A Whiskey A


Ketchup 20°C A A A A A A A A Water A A A A A A A A Benzene A
Developer (photo) 20°C A B A A A A A A Vegetable juice 20°C A A A A A A A A Water ×
Synthetic detergent A A A A A A A A Lard A A A A − − − A Vegetable juice B
Coffee Boiling A A A A A A A A Butyric acid 20°C A A A A A − A A Iodine ×
Cola syrup A A A A A A A A Hydrogen sulfide (dry) A A A A A A A A Sulfuric acid ×
Acetic acid 10% 20°C A A A A A A B A Hydrogen sulfide (wet) × × × A × − − × Phosphoric acid (10%) ×
Engineering Manual

Sugar solution 20°C A A A A A A A A Sulfuric acid 5% 20°C × × A A × A × × A: Totally resistant


Calcium hypochlorite (bleaching powder)
Available chlorine 11 to 14% 20°C A × A A × A B A Zinc sulfate 25% Saturated 20°C A A A A − A − A B: Partially resistant
Sodium hypochlorite 10% 20°C × × A A × A B × Aluminum sulfate Saturated 20°C A × A A − − − A   (depending on operating
Sodium cyanide 20°C A − A A − − − A Ammonium sulfate 〃  20°C A B A A − − − A   conditions)
Carbon tetrachloride (dry) 20°C A A A A A A A A Sodium sulfate Saturated 20°C A A A A − − − A ×: Not resistant
Potassium dichromate 10% 20°C A A A A A − A A Malic acid 50% 50°C A A A A A A A A −: Unknown
Oxalic acid 10% 20°C A B A A − A A A Phosphoric acid 5% 20°C A B A A × A × A
Tartaric acid 10% 20°C A A A A A A A A   〃 10% 20°C B B B A × A × B
Nitric acid 5% 20°C A B A A × A × A Wine 20°C A A A A A A A A For information on KV rollers,
please contact a Tsubakimoto
Ammonium nitrate Saturated boiling A A A A B A A A representative.

96
Engineering Manual Small Size Conveyor Chain
Installation
1. Sprocket Installation 3. Rails
Proper installation of the sprockets is critical to smooth In general, rails wear faster than chain. While it is important that
Small Size Conveyor Chain
Standard

operation of a conveyor, and it also affects chain life. the rail material be matched to the chain material, in general,
The installation should be properly carried out in rolled steel for general structures (SS400) or plastic material
accordance with the procedure described below. (ultra-high molecular weight polyethylene) is recommended.

1) Check the horizontal positioning of the shafts with


1) Wear is a complex phenomenon and is influenced by a
a level. Adjust the level to within the tolerance of
1 variety of factors, including corrosion, lubrication, load
±  . Level
300 Shaft speed, and operating time. Deducing the precise
relationship between chain life and rail material is difficult.
Small Size Conveyor Chain
Special

2) Chain life is influenced by the rail. For new installations,


Level
Shaft
verify the wear state by selecting rail material that is slightly
softer than the chain. The smoother the finish on the rail
surface, the better.
3) Operating conditions must be taken into consideration
Figure 1: Horizontal Positioning of Shafts
when selecting materials. In environments involving
2) Check the parallelism of the shafts with a scale. mechanical impact and other special conditions, there may
Small Size Conveyor Chain
Lube Free

Adjust the shafts so that the parallelism as calculated be cases when plastic should not be used.
A−B is to within ±   . 1
with a formula     4) Precautions before putting rails into operation
L 100
A 1. Lubricate all rail connecting parts, chamfer edges, and
eliminate uneven levels and gaps. (See Figure 4.)
L
2. After welding rail, remove sputter or scale.
Measure with a piano
wire or a scaled transit 3. During the trial run, run the conveyor unloaded.
instrument
Lubricate the chain and check the condition of chain
Small Size Conveyor Chain
Corrosion Resistant

B
and rails.
Figure 2: Parallelism of Shafts

3) Align the sprocket axis to match.


Tolerance relative to center distance: Rail Width W
Shaft

Up to 1 m: within±1 mm
Distance between shafts (mm)
1 to 10 m: within
1000
Small Size Conveyor Chain
Plus α

Rail width W is generally set to the sprocket facewidth.


10 m or longer: within±10 mm
Measure misalignment with: Examples of Good Design Examples of Poor Design
• A straight edge when the distance is short
• A piano wire when the distance is long
• A leveling string or a piano wire when the W W Uneven Level
sprocket positions are different from each
other in terms of height
Misalignment
W
Sprocket

W Large Gap
Conveyor Chain
High Precision

Figure 3: Sprocket Misalignment


Spaces are required to account for
heat expansion of the rail.
4) After processes 1) to 3) have been completed, lock
each of the sprockets to the shaft(s) by means of keys Figure 4: Rail Joints
or Tsubaki POWER-LOCKS. Lock the sprockets that
are installed and used on the same shaft so that the
Engineering Manual

teeth of both sprockets align in terms of phase.

2. Centering
Because the conveyor chain runs on a guide rail, the
precision of the guide rail must be especially high and the
R
conveyor properly centered. In cases like vertical bucket To ensure that the chain moves smoothly,
bend the guide rail to a radius of R at the
elevators where there are no guide rails, if the conveyor is not points where the chain engages and
disengages from the rail.
precisely centered, the chain will wobble and weave. This will
have a significant impact on the life of the conveyor chain. Figure 5: Chain Entrance/Exit from Guide Rail

97
How to Cut Chain
Attachment chains are generally sold in 1-unit sections (1 unit = 10 ft/3,048 mm).
Configuring chain to a specific length will require cutting units.

Small Size Conveyor Chain


Standard
1. Grinding Riveted Pin Whichever method is used, support blocks should be
Using a grinder, grind down the ends of the two pins on placed under the chain on either side of the vise to
the outer link (on the attachment side) until they are level ensure that the chain remains stable (Figure 10). Any
with the outer plate. Take care that the grinder does not attachment can be cut using this method. However
overheat (see Figures 6 and 7). Particularly in the case more force will be required to remove the pin as
of Lambda Chain, work on the chain slowly so that the mentioned in “3. Pin Removal” on the next page.

Small Size Conveyor Chain


Special
oil-impregnated bush does not become too hot.

ck
ort Blo
Supp

Grind down the riveted heads


of the pins until they are level
with the outer plate. Cradle
ck
ort Blo
Supp

Small Size Conveyor Chain


Lube Free
Figure 10: Cradle and Support Blocks

Pin to Be Removed
Figure 6: Attachment Chain Figure 7: Grinding Down Pin Ends

Small Size Conveyor Chain


Corrosion Resistant
2. Setting Chain on Vise and Cradle
1) S Roller (A, SA, EP, GNK1 attachments)
Place the chain in the jaws of the vise with the Chain Vise

attachment side facing up and gently tighten the vise to Cradle

secure the chain (Figures 8 and 9).


Figure 11-1: Cradle Cross Section Figure 11-2: Chain Vise Usage

Small Size Conveyor Chain


Plus α
3) R Roller (A, SA, EP attachments)
This method cannot be used for plastic rollers.
Secure the non-attachment side plate of the chain in the
vise and support the R rollers on the vise (Figure 13).
Figure 8: Setting Chain in Chain Vise Ensure that the chain is supported on both sides of the
vise (Figure 12).
Attachment
Conveyor Chain
High Precision

port
Sup ck
Blo
Chain Vise

port Chain Vise


Sup ck
Blo
Figure 9: Cross Section of Chain Set in Chain Vise
Figure 12: Chain Vise and Support Blocks
Engineering Manual

2) S Roller (K, SK attachments), R Roller (K, SK attachments),


Plastic R Roller, Poly Steel Chain (with attachments)
For these types, the chain is set in a cradle (Figure 11-1). Attachment
Another method, used only for steel S rollers (Figure 11-2),
Chain Vise
is to set the pin to be removed on the edge of the chain
vise.

Figure 13: Cross Section of Chain Set in Chain Vise

98
Engineering Manual Small Size Conveyor Chain
3. Pin Removal 4. Poly Steel Chain (Without Attachments)
1) Using a primary punch suitable for the chain size 1) Place the outer plate of the chain in the cradle,
(refer to the Tsubaki Drive Chain Accessories section position the special punch on the head of the pin
in a separate catalog), place the punch on the head (see photo in Figure 16 below), and lightly strike with
Small Size Conveyor Chain
Standard

of the pin that was ground down and strike with a a hammer (Figure 15).
hammer. Be sure to strike the pins on the outer link 2) Work carefully, as there is a risk of damage if
alternately to remove them evenly and at the same excessive force is applied to engineering plastic
time. Strike the pins until they are just about to components in this process.
release from the outer plate (Figure 14).
Small Size Conveyor Chain
Special

Cradle

Primary Punch

Outer Plate
Figure 15: Cross Section Showing Poly Steel Chain Set in Cradle
Vise

Figure 14: Tapping Pin with Primary Punch


Small Size Conveyor Chain
Lube Free

2) Using a secondary punch (refer to the Tsubaki Drive


Chain Accessories section in a separate catalog) and
a hammer, completely remove the pair of pins from
the outer link. Check that the bush of the removed
pins has not come loose from the inner plate, and Figure 16: Disconnecting Poly Steel Chain
Small Size Conveyor Chain
Corrosion Resistant

that the bush has not become deformed in the


process. If the bush has come loose or is deformed,
do not continue to use it.
  Safety Points
1. Use the grinder to grind down only the riveted
portion of the pin head. Removing the pin without
grinding the riveted head off will require additional
Small Size Conveyor Chain
Plus α

time and effort, and may damage the chain.


2. Do not re-use parts removed from the chain.
Conveyor Chain
High Precision Engineering Manual

99
How to Connect Chain
1. Assembling with a Connecting Link 3) In general, the spring clip should be installed in the
1) Insert the pins of the connecting link into the bushes direction opposite to chain travel, as shown in the
drawing below (Figure 21).

Small Size Conveyor Chain


Standard
of the free inner links. Place the free link plate over the
pin ends and secure using a spring clip or cotter pins.
2) The pins are slip-fit into the connecting plate, meaning
the pins can be inserted manually.
Direction of Travel
Pin Groove
Figure 21: Spring Clip Installation

Connecting Plate 3. Installing Cotter Pins

Small Size Conveyor Chain


Special
Spring Clip Securely install the cotter pins in the holes provided on
Cotter-Pin Type the ends of the pins. Failure to install the cotter pins or
Connecting
Links: Large chain sizes improper installation may result in an accident.
Inner Link RF2080 and above, and
RS80 and above 1) After the cotter pin has been fully inserted into the hole
Spring-Clip Type Connecting on the end of the pin, open the legs of the cotter pin to
Connecting Links: Chain Plate
sizes RF2040 to RF2060, Cotter Pin an angle of around 60° (Figure 22). Do not re-use cotter
and RS25 to RS60
pins. Do not use commercially available cotter pins.

Small Size Conveyor Chain


Lube Free
Figure 17: How to Connect Attachment Chain

2. Installing Spring Clips Figure 22: Open Legs of Cotter Pin


Check that the spring clip is securely attached. Failure to install 2) How to Open the Legs of the Cotter Pin
the spring clip or improper installation may result in an accident.
1) Spring clips are used to secure the connecting link of chain Head of Cotter

Small Size Conveyor Chain


Corrosion Resistant
Pin
sizes smaller than RF2060 and RS60. Insert the pins of the Leg of Cotter
connecting link into the bushes of the free inner links, place Pin

the link plate over the pin ends, and slide the spring clip over
the ends of the pins so that the slot and the fingers of the
clip engage the grooves securely (Figures 18 and 19).
2) Pay careful attention to ensure that the fingers of the spring
clip are not spread too wide. If the spring clip does not fit
Figure 23

Small Size Conveyor Chain


Plus α
securely, it could become detached without warning, leading
(1) Insert the cotter pin into the cotter pin hole.
to an accident (Figures 19 and 20). (2) Use a pin that is somewhat larger in diameter than the cotter pin to lightly
tap the head of the cotter pin. The legs of the pin will open slightly.
Flathead screwdriver

Figure 18: Slide Spring Clip Over Grooves in Pin Ends


Conveyor Chain
High Precision

Spring Clip (leg)


Figure 24
(3) Insert the blade of a flathead screwdriver at the point where the legs
of the cotter pin have opened slightly.

Caution
Engineering Manual

Perform this operation


with extreme care! If
the end of the
Figure 19: Use a Pair of Pliers to Secure Spring Clip screwdriver slips, it
could puncture the
hand or cause other
injury.

Figure 25
(4) Insert the blade of the flathead screwdriver at an angle and move the
screwdriver back and forth to open the legs of the cotter pin.
Figure 20: Spring Clip Installed Correctly (5) Press down the head of the cotter pin tightly so that the cotter pin
will not disengage from the cotter pin hole.
Spring Clip Pin (6) Bend the cotter pin legs to the 60° angle mentioned above.

100
Engineering Manual Small Size Conveyor Chain
Lubrication
Proper lubrication of roller chain is essential for peak performance and full chain life. In particular, the greater the level of
performance demanded of the chain, the more the need for lubrication increases.
Small Size Conveyor Chain
Standard

1) The purpose of lubrication is to reduce wear on chain 3) Lubrication locations


parts, prevent corrosion (rust), and economize on Since wear between pins and bushes causes chain
power demands. elongation, lubrication must be maintained on all
2) Lubricate the chain periodically (about once a week) contact surfaces. Also, areas where chain parts
so that the chain always remains damp with oil. (plates, etc.) come into contact with guide rails must
Perform drip lubrication (using lube listed below) or be lubricated (see Figure 26).
apply lube with a brush.
Small Size Conveyor Chain
Special

Pin
Inner Plate
Bush
Lubricate this area when Roller
plates slide on rail Outer Plate
Small Size Conveyor Chain
Lube Free

Figure 26: Lubrication points


Lubricants: SAE Numbers (Table 12)
Lubrication Method Drip or Brush
Ambient Temperature
-10°C to 0°C 0°C to 40°C 40°C to 50°C 50°C to 60°C
Tsubaki Chain No.
RS50 or lower small-pitch chain SAE10W SAE20 SAE30 SAE40
Small Size Conveyor Chain
Corrosion Resistant

RS60/80
SAE20 SAE30 SAE40
RS100 SAE50
RS120 or higher large-pitch chain SAE30 SAE40 SAE50

Commercially Available Lubricants (Table 13)


SAE SAE10W SAE20 SAE30 SAE40 SAE50
ISOVG (CST40°C)
Small Size Conveyor Chain
Plus α

32 68 100 150 220


Manufacturer
Idemitsu Kosan Daphne Mechanic Oil 32 〃 68 〃 100 〃 150 〃 220
Exxon Mobil DTE Oil Light 〃 Heavy medium 〃 Heavy 〃 Extra heavy 〃 BB
Japan Energy (JOMO) Lathus 32 〃 68 〃 100 〃 150 〃 220
Showa Shell Sekiyu Super MULPUS DX32 〃 68 〃 100 〃 150 〃 220
JX Nippon Oil & Energy Eneos FBK Oil RO32 〃 68 〃 100 〃 150 〃 220
Conveyor Chain
High Precision

Examples of Lubrication at Low and High Temperatures (Table 14)


The following lubricants can be applied when conveyor chain is used at low or high temperatures.
Regarding other brands, use an equivalent.
Ambient and
Operating Temperature -50°C to -25°C -25°C to 0°C -10°C to 60°C 60°C to 200°C 150°C to 250°C
Engineering Manual

Dow Corning Toray Sato Special Oil


SH510 Hot Bearing Oil Sato Special Oil
#200 High Thermo Lube
Shin-Etsu Chemical Exxon Mobil
Manufacturer/ #700
KF50 Arctic Oil See above Exxon Mobil
Lubricant Momentive C Heavy DTE Oil HH Moresco
Performance Moresco Moresco Hilube
Materials Moresco Hilube R-220
TSF431 L-150

101
Tension Adjustment
The correct amount of chain slack is essential for proper operation of the chain. When the chain is too tight, working
parts such as chain, sprocket wheel, shaft, bearings, etc., carry a much heavier load, accelerating chain wear. On the

Small Size Conveyor Chain


Standard
other hand, too much slack is also harmful and causes the chain to climb the sprocket teeth.

1. Frequency of Adjustment 3. Even Adjustment of Take-Up on Both Sides


The chain has a tendency to stretch a certain amount at Where two parallel chains are adjusted by two
the beginning of operation due to slight distortion of its independently operated take-ups, care must be taken
components. After such initial elongation, the chain to ensure even stroke on both the left and right side (not
stretches slightly, but constantly, as a result of normal needed when the take-ups are cooperating screw type

Small Size Conveyor Chain


Special
wear. To maintain proper chain tension, adjustments, if or counterweight type). An uneven adjustment will
necessary, should be made at regular intervals. cause the link plate and the side of the sprocket teeth
Assuming eight hours of operation a day, the frequency to interfere with each other and result in an overload
schedule for inspection and adjustment is given in the condition. When the right and left sides are uneven, the
table below. When working hours are increased, the two chains should be made even by replacing a portion
frequency of adjustment should be increased of the right and left chains.

Small Size Conveyor Chain


Lube Free
accordingly. Neglect of careful inspection increases the
chances of an accident.

1st week after start


Once a day
of operation
2nd to 4th week after
Twice a week
start of operation
Thereafter

Small Size Conveyor Chain


Corrosion Resistant
Twice a month

2. Insufficient Take-Up Adjustment


If there is still excessive slack in the chain even after the
take-up adjustment is fully tightened, shorten the chain
by removing two links. See page 98, “How to Cut

Small Size Conveyor Chain


Plus α
Chain” for the steps involved.

Drive

Take-Up

Some Slack
Conveyor Chain
High Precision

Drive

The angle of wrap between the


Engineering Manual

chain and drive sprocket should


be at least 120°, or the chain must
always be engaged with at least
three sprocket teeth.
Take-Up

Figure 27: Adjusting Chain Slack

102
Engineering Manual Small Size Conveyor Chain
Trial Run
After installing the chain, carry out a trial run and check the following items before you actually start running the chain.
Small Size Conveyor Chain
Standard

1. Before Trial Run 2. Trial Run


1) Connecting spring clips and cotter pins are installed 1) There are no strange noises.
correctly. 2) There is no excessive chain vibration.
2) Chain slack is adjusted properly. 3) The chain does not run up on the sprockets.
3) Lubrication is adequate. 4) The chain is not jammed into the sprockets.
4) The chain does not come into contact with casing or 5) The rails and sprockets are installed correctly.
covers. 6) The rollers rotate smoothly.
Small Size Conveyor Chain
Special

7) There are no stiff areas during chain articulation.

  Caution
An unloaded trial run should be conducted after
installation by intermittently switching the system on
and off several times. After inspection, a continuous
unloaded trial run should be conducted. Prior to the
Small Size Conveyor Chain
Lube Free

trial run, be sure to lubricate the chain to allow


lubricant to work into various components.

Inspection
Frequently inspect the chain during the initial operating period in order to carry out necessary adjustment. Inspect the
Small Size Conveyor Chain
Corrosion Resistant

following items.

1) Unusual wear of chain. ■ Causes of Vibration, Jerking, and Unusual Wear


2) Slack in chain. 1) Overload, glass fragments caught between
3) Vibration and jerking of chain. components.
4) Unusual wear of sprocket, unusual contact of 2) Warping of the chain on the return side.
sprocket with other components due to eccentricity, 3) Insufficient lubrication or no lubrication.
Small Size Conveyor Chain
Plus α

dust accumulated on root of teeth. 4) Wear of the sprocket.


When the sprocket properly engages with the chain, 5) Unusual wear or breakage of the chain.
even contact is represented by the trace of contact
shown as A in the illustration, while uneven trace of
contact as B in the illustration represents improper
installation of the sprocket or a twisted chain.
Rechecking is needed.
Conveyor Chain
High Precision

Proper contact should be


traced a little above the
root. However, when initial
tension remains in the
slacked side of the chain,
the chain slightly contacts Figure 28: Trace of Contact
Engineering Manual

the root. However, even in this case, strong contact


should be traced around A. In the case of idlers and
tighteners, contact happens at the middle of the root.
5) Too much wear of guide rail.
6) Any abnormality in the lubricating system.

103
Usage Limits
1. Chain Wear Elongation 3. S Rollers
The chain should be measured by stretching it slightly The chain has reached the end of its service life as soon
to remove any backlash or looseness. Measure the as holes or cracks appear on the rollers due to wear.

Small Size Conveyor Chain


Standard
distance of the inside (L1) and outside (L2) of rollers at
both ends of the measured links to obtain measurement 4. Link Plates
(L). When measuring, use at least 6 to 10 links to help For conveyor configurations
keep any measuring error to a minimum. in which link plates move

H
directly on the material to
L1+L2 be conveyed or on a guide
L=
L1 2 rail, the service life has
L2 come to an end when the Figure 30: Plate Width Wear
worn section equals H/8, as shown in the drawing.

Small Size Conveyor Chain


Special
Measured length (L) – Standard length
Chain wear elongation (%) = x 100%
Standard length 5. Sprockets
Standard length = Chain pitch X No. of links When the sprocket is worn as illustrated below (to the
left), the chain is prone to being caught by the tips of
The chain should be replaced when wear elongation is the teeth (A), making the departure of the chain from the
greater than 2% of the chain pitch. sprocket difficult, hence resulting in vibration of the
A chain wear measurement scale that allows easy checking of pitch chain. Though wear allowance depends on the type of
stretch is available from Tsubaki. conveyor and the size of the chain to a certain extent, if

Small Size Conveyor Chain


Lube Free
the sprocket is replaced when the wear reaches 0.3 to
For Lambda Chain, if the chain elongation reaches
1.0 mm, damage to the chain can be avoided. When
around 0.5%, then the oil has run out. Indicators of this
the sprocket is worn in the direction of the facewidth as
condition are red wear dust between the plates and
illustrated below (to the right), the shaft may not be
occurrence of poor chain articulation. In this situation
properly aligned, therefore correct it.
the chain is no longer usable and should be replaced.
Wear

2. R Rollers
When wear between the bush and roller causes the
under surface of the link plate to contact the guide rail,

Small Size Conveyor Chain


Corrosion Resistant
the chain has usually reached the end of its usable
service life. When the link plate starts contacting the
Wear
guide rail, rolling contact suddenly turns into sliding
contact between the link plate and rail, resulting in Figure 32: Wear of Sprocket Teeth
greater wear, an increase in chain tension, and a
reduction in transmitted power.

Small Size Conveyor Chain


Plus α
Other Precautions
1. Shutdown/Restart be coated with a rust-preventive oil. For convenience,
Stop the conveyor under no-load conditions to prevent attach a tag noting the product name, model number, date
remaining material from overloading the system when the of purchase, and equipment it is intended to be used on.
conveyor starts again. Also, if the conveyor system has
been shut down for a long period of time, be sure to 5. Record of Use and Maintenance
inspect the chain before restarting. Beyond the maintenance and inspection items mentioned
above, after installing the conveyor, prepare a record of the
2. Securing Conveyor Parts
Conveyor Chain
High Precision

expected capacity to be conveyed, conveying speed,


Parts fastened to the conveyor such as buckets, aprons, r/min. of main shaft, electric current, voltage, power,
slats, etc., tend to loosen as a result of vibration. Pay working hours, actual conveying capacity, inspection
careful attention to fastening nuts and bolts, and check dates, lubricating dates, details of problems, and the like.
periodically that they are tightly fastened. This will serve as protection against unexpected accidents.
When updated on a regular basis, this record will also be
3. Temperature and Prevention of Freezing convenient for maintenance and repairs.
Conveyor damage may occur when differences in
temperatures (between day and night in winter) are 6. Cleaning
Engineering Manual

extreme. Under these circumstances, operate the The chain should be cleaned periodically to remove
conveyor carefully, taking into account any variations in contamination or particles of conveyed material from the
temperature as well as appropriate lubrication, the chain and rail.
moisture content of the conveyed material, inspections,
etc. 7. Storage of Chain and Sprockets
Chain and sprockets should be stored in a place free of
4. Spare Chain Storage dust and dirt and where they will not be exposed to rain.
In the unlikely event of a failure or accident, we To prevent rust, use a brush to coat sprockets with oil. No
recommend that a spare chain be prepared in advance. rust-prevention treatment is applied at the time chain is
This spare chain should be stored in a dry space. Also, if shipped. Therefore, when storing chain, coat with a rust-
the chain is to be stored for a long period of time, it should preventative oil and inspect periodically for corrosion.
104
Engineering Manual Small Size Conveyor Chain
Troubleshooting
When there is significant damage and breakage to the chain and sprockets, please carry out the following procedures.
Small Size Conveyor Chain
Standard

1. General
Symptom Possible Causes Remedy
Replace the chain and sprocket with the
The chain and sprocket do not match.
correct size.

Reduce the load, add lubrication, or increase the


Excessive load.
number of strands or the size of the chain.
Small Size Conveyor Chain
Special

Elongation of the chain due to wear


Replace with new chain and sprockets.
or excessively worn sprocket teeth.

Angle of chain wrap on the Angle of chain wrap should be at least 120° or chain
sprocket is insufficient. must be engaged with at least three sprocket teeth.

Inadequate back-tension. Adjust the catenary or take-up idler.


Chain rides up on the
Small Size Conveyor Chain
Lube Free

sprocket
Distance between the center of the
Inspect and correct.
chain and the sprocket do not match.

Improper installation of the sprocket


Inspect and correct.
or shaft.
Small Size Conveyor Chain
Corrosion Resistant

Chain casing or bearings are loose. Tighten all bolts and nuts.

Excessive or insufficient slack in the Adjust the distance between the shafts to obtain the
chain. proper amount of slack.

Excessively worn chain or sprocket. Replace with new chain and sprockets.
Unusual noises
Small Size Conveyor Chain
Plus α

Provide proper lubrication according to the


Lack of or unsuitable lubrication.
operating conditions.

Interference of casing with the chain


Inspect and correct.
or other moving parts.

Improper guide rail installation.


Difference in Rail Levels
Conveyor Chain
High Precision

Inspect and correct.

Return Radius R Rails Tilted or


Skewed

Adjust the chain length or distance between shafts.


Excessive slack in the chain.
Install a tensioner.

Elongation of the chain due to wear or


Engineering Manual

Replace with new chain and sprockets.


excessively worn sprocket teeth.
Chain winds onto the
sprocket The chain and sprocket do not match. Replace with new chain and sprockets.
(poor separation from
the sprocket teeth) Poor chain articulation due to rust. Remove and replace the chain. Protect the chain from
Inappropriate lubrication. Harsh environment. the environment by appropriate lubrication and/or cover.

105
Symptom Possible Causes Remedy

Improper installation. Correct sprocket and shaft installation.

Excessive wear on the The chain is being pushed to the side.

Small Size Conveyor Chain


Standard
Remove the cause of the push and/or switch
inside surface of the to a chain with guide rollers.
link plates and sides
of the sprocket teeth

Improper installation Check the condition of the guides and increase

Small Size Conveyor Chain


Special
Excessive wear on the
sides of the link plates of guides, etc. the gap between the guides and the chain.
and pin heads

Deformation of the chain caused by


Inspect installation and correct as necessary.
improper installation.

Remove the chain, wash it thoroughly, and provide

Small Size Conveyor Chain


Lube Free
Contamination from metal dust or
dirt because of improper lubrication. proper lubrication.

Excessive load, bent pin, or cracked Reduce the load or increase the number of strands
bush. or the size of the chain.

Corrosion or rusting. Install a chain casing to protect the chain.

Small Size Conveyor Chain


Corrosion Resistant
Inadequate lubrication. Provide adequate lubrication.
Improper flex or
bending of the chain
Foreign particles stuck in clearance. Install a casing to protect the chain.

Provide adequate clearance.


Use in extremely high temperatures.
(Consult with Tsubaki regarding this situation.)

Small Size Conveyor Chain


Plus α
Uneven or excessive load caused by Replace with new chain and correct installation.
improper installation.

Spreading of link plates


Conveyor Chain
High Precision
Engineering Manual

106
Engineering Manual Small Size Conveyor Chain
2. Link Plates
Symptom Possible Causes Remedy
Reduce shock loads by making start-up, stopping,
Small Size Conveyor Chain
Standard

and other actions smoother. Install a shock


Excessively large shock load.
absorber. Increase the number of strands or the
size of the chain.
Breakage of link plate Install an anti-vibration device such as a
Vibration in the chain.
tensioner or idler.

Replace with new chain. Install a casing to protect


Corrosion.
the chain. Periodically clean and lubricate the chain.
Small Size Conveyor Chain
Special
Small Size Conveyor Chain
Lube Free

1) Static Fracture 2) Fatigue Fracture 3) Offset Link Plate Fatigue


Stretching the link plate with a By repeatedly applying a load past its Offset link plates are bent at the center,
tensile load beyond its breaking fatigue limit (fatigue strength), the fatigue and the resulting concentration of
load will cause it to stretch and will start at holes and then suddenly cause stress at the bend can cause a fatigue
the chain to break.
Small Size Conveyor Chain
Corrosion Resistant

then break. break. Avoid using offset links in high-


pressure applications.

Remove all large or excessively repetitive loads.


Cracks in the link Loads are greater than allowable. Increase the number of strands or the size
plates (fatigue), which of the chain.
are perpendicular to
Small Size Conveyor Chain
Plus α

Reduce excessive loads. Increase the size of the


the direction of pull Repetitive load on attachments. chain to increase the allowable load of the
attachments.
Deformation of link
plate holes
Replace with new chain. Remove the cause of the
Excessive load.
excessive load.
Conveyor Chain
High Precision

Corrosion stress
cracks (bow-shaped
cracks in the link plate) Replace with new chain. Install a casing to protect
The chain is being used in an acidic
the chain from the environment.
or alkaline environment (not caused
Consider a chain with a high resistance to
Engineering Manual

by repetitive loads).
corrosion stress crack.

107
3. Pins
Symptom Possible Causes Remedy
Reduce shock loads by making start-up, stopping,
Excessively large shock load.
and other actions smoother.

Small Size Conveyor Chain


Standard
Subject to a repetitive load greater Remove the large repetitive load. Increase the
than the fatigue limit of the pin. number of strands or the size of the chain.
Breakage of pin
Install a casing to protect the chain. Periodically
Corrosion.
clean and lubricate the chain.

Small Size Conveyor Chain


Special
3) Shock-Induced Bending Fracture
2) Fatigue Fracture The pin is subjected to a large shock load and breaks.
1) Static Fracture Occurs when the pin is repetitively The side with the initiating point receives tensile load
The type of fracture found when subjecting subjected to loads greater than its and the fracture progresses from this point. The pin is
the chain to the breakage test. Occurs fatigue limit. Recheck the size of especially susceptible to becoming weak with regard
when the chain is subjected to a load the peak load and formulate a to bending when the surface of the pin has corroded.

Small Size Conveyor Chain


Lube Free
greater than its breakage strength. countermeasure. This type pf phenomenon occurs quite easily.

Pin rotates or begins Replace with new chain. Improve the lubrication or
Excessive load or improper lubrication. loading conditions.
to stick out
Operating a chain at high load without
Replace with new chain immediately. Do not weld
proper lubrication can create friction
or reuse the pins. Dispose of the old chain to be
between the pin and bush, causing
sure that it is not used again by mistake. Also,

Small Size Conveyor Chain


Corrosion Resistant
the pin to rotate. In this condition, the
if the pin head or link plate surface is worn,
pin may come out, leading to chain
check the installation.
breakage.
Normal

4. Bushes/Rollers
Symptom Possible Causes Remedy
Roller and/or bush Provide adequate lubrication according to the

Small Size Conveyor Chain


Plus α
Inadequate lubrication.
cracks (falls) operating conditions. Replace with new chain.

RS25, RS35 These are bushed chains and have no rollers.

The inner link plate is moving inward, Replace with new chain. Re-inspect the installation
or the bush is cracked. and load conditions.

Foreign particles have gotten between Periodically clean the chain. Install a casing to
Conveyor Chain
High Precision

the bush and roller. protect the chain.


Roller does not rotate,
Reduce excessive loads. Increase the size
roller is corroded on Excessive load on the rollers.
of the chain.
one side
Particles of the conveyed material or other Periodic cleaning. Install a partition to protect
foreign particles have built up on the frame. the chain.
Engineering Manual

Rust on the bush and rollers. Select the appropriate specifications (materials).

Replace with new chain. Re-inspect the installation


The inner plate is moving inward.
and load conditions.

Roller is opening up Excessive load. Reduce the load. Provide adequate lubrication.

Roller is becoming Excessive load or inadequate Replace with new chain. Improve the lubrication
hourglass shaped lubrication. or loading conditions.

108
Free Flow Chain

Double Pitch Free Flow Chain


RS
Free Flow Conveyor — This is a conveyor system where the speed of conveyed objects can be freely
controlled and stopped at any time and at any position for accumulation or for performing a job at a station
without stopping the conveyor.
Double Plus Chain

Double Plus Chain

2.5x Speed
This unique construction combining the use of small
and large rollers allows high-speed transfer at 2.5 times
Center Roller Chain

the speed of the chain.

Low Noise
The lower chain speed allows accumulation with low noise. • Operating temperature range: -10°C to 60°C

Snap Cover Type Steel Roller Type


The snap cover prevents small parts from falling into the frame.
Double Plus Chain

Steel Roller type is capable of higher-load conveyance


Accessories for

• Operating temperature range: -10°C to 60°C compared with plastic roller chain. It is operable at
temperatures as high as 150°C and achieves quiet operation.
• Operating temperature range: -10°C to 150°C
Outboard Roller Chain

Applications
Double Plus Chain is intended for high-speed conveyance. The use of a special rail minimizes chain exposure and thus
improves safety. This chain is widely used for assembly and inspection lines in a variety of business fields, such as the
automobile and electronics industries.

Center Roller Chain


Top Roller Chain

Same Speed
The speed of the chain and conveyed objects is the
same ratio of 1:1.

Stable Conveyance
Special Sprockets

Center Roller Chain allows stable conveyance, as its


center of gravity is lower than that of Top Roller Chain
and conveyed items are received on rollers on both sides.

Snap Cover Type


The snap cover prevents small parts from falling into the frame.
• Operating temperature range: -10°C to 60°C
Engineering Manual

• Operating temperature range: -10°C to 150°C

Applications
Center Roller Chain is intended for low-speed conveyance. Steel Roller type is suitable for conveying heavier objects
and can be used for conveyance in a furnace.

109
Double Pitch

RS

Double Plus Chain


Outboard Roller Chain
Outboard rollers allow for a more compact conveyor.
With its many outboard rollers, this chain is suitable for
conveyors on which small objects are placed directly on
the conveyor.

Center Roller Chain


Double Pitch Chain Type
Chain with tab guide attachments (SG) is also available.
(See page 132.)

RS Chain Type

Double Plus Chain


Accessories for
Poly Steel Chain Type

Outboard Roller Chain


Applications
Outboard Roller Chain is used for low-speed conveyance of objects of various sizes in a wide range of business areas.

Top Roller Chain

Top Roller Chain


The width of the chain is smaller than that of other
types of Free Flow Chain.
With top rollers supported by plates on both sides, this
chain is suitable for use with rugged free-flow
conveyors.
Special Sprockets

Double Pitch Chain Type

RS Chain Type

Double-strand Top Roller type and topple prevention


attachment type (TG) are available. (See pages 140 and
142.)
Engineering Manual

Applications
Top Roller Chain is used for low-speed conveyance and is widely adopted in the automobile industry. With its wide
roller width, Double-Strand Top Roller Chain is suitable for conveying heavier objects directly placed on the conveyor.

110
Free Flow Chain

Double Pitch Free Flow Chain Specifications


R S
Double Plus Chain

Double Plus Chain High-Speed Transfer and Low Noise


VRP
VR

(Page 113)
Center Roller Chain

Engineering Plastic

Double Plus Chain A B C D UA, UB VR


Double Plus Chain

Standard High Friction Electro- Electro-Conductive Urethane Lining Steel


Accessories for

with Snap Cover Conductive High Friction

VRP-SC 
VR-SC 
(Page 118) Prevents Small Parts from Falling into Frame
(High-speed transfer and low noise)
Free Flow Chain
Outboard Roller Chain

Center Roller Chain Same Speed and Stable Transfer

CR (Page 119)
Top Roller Chain

Outboard Roller Chain Smallest Dimension in a Vertical Direction

SR
(Page 125)
Special Sprockets
Engineering Manual

Top Roller Chain Smaller Chain Width in a Horizontal Direction

TR
(Page 135)

111
Double Pitch

Base Chain* Large Roller & Small Roller Related Components RS

Standard Steel A B C D Special Sprocket for

Double Plus Chain


Double Plus Chain
UA UB (Work placed directly on conveyor)
(Urethane lining) Available only for
RF2030VRP.
Steel Aluminum Frame
Anti corrosive Steel +
Hard Chrome HCP
Plating
A B C D

Center Roller Chain


Anti corrosive Stainless Steel SS
Aluminum Frame
UA UB (Work placed directly on conveyor)
with Steel Rail
Lube free, low noise Steel + (Urethane lining) Available only for
Oil-impregnated LMC RF2030VRP.
bush
Aluminum Frame for Drive
Standard Steel A B C D and Driven Sections

Double Plus Chain


UA UB (Work placed directly on conveyor)

Accessories for
(Urethane lining) Available only for
RF2030VRP.
Anti corrosive Steel + Steel
Hard Chrome HCP Pallet Guide Rail &
Plating Plastic Rail
A B C D
Anti corrosive Stainless Steel SS
Return Guide

Outboard Roller Chain


UA UB (Work placed directly on conveyor)
Lube free, low noise Steel +
Oil-impregnated (Urethane lining) Available only for
LMC RF2030VRP.
bush
Bracket

Standard Steel Steel


Note: Center Roller Chain with
Snap Cover is also available. Frame Joint

Outboard Roller Top Roller Chain


Standard With steel or Engineering Plastic
Lightweight, low noise plastic R roller Electro-Conductive Engineering Plastic (anti-static) * Base Chain
Steel Refers to the part of the chain,
Lube free, low noise Steel + KV excluding the large rollers,
Special Sprockets

Oil-impregnated LMC
bush
Engineering Plastic small rollers, outboard rollers,
Steel and top rollers for the sake of
Lubrication required on steel outboard rollers.
Lightweight, low noise With stainless steel or explanation.
engineering plastic roller Engineering Plastic
Stainless Steel
Lightweight, lube free, Stainless steel + Engineering Plastic Roller
low noise Engineering plastic PC Engineering Plastic Refers to a roller made of
inner link
engineering plastic.
Engineering Manual

Top Roller
Standard Steel Engineering Plastic
Stainless Steel
KV
Lightweight, low noise Steel +
Plastic R roller Engineering Plastic

Lube free, low noise Steel +


Oil-impregnated LMC KV
bush Steel
Lubrication required on steel top rollers.
112
Free Flow Chain

Double Plus Chain (Industrial Property, Utility Model Registration No. 2548222)

Double Pitch
Construction
RS ■ Standard Type, HCP Type, SS Type ■ Lambda Type (Lube Free)
(Under patent application)
Outer Plate Inner Plate Outer Plate Inner Plate
Double Plus Chain

Bush
Bush
Large Roller
Large Roller
Small Roller
Small Roller

(On both sides)


(On both sides)
Bush
Connecting Link
Connecting Link
Center Roller Chain

Connecting Plate
Connecting Plate
Spring Clip
Spring Clip

Parts marked with ⃝


× are press fit. Parts marked with ⃝
× are press fit.
Other parts are slip fit. Other parts are slip fit.
Double Plus Chain

• Uses a special oil-impregnated bush.


Accessories for

• The bush is press-fitted into the inner plate.


• The pin is treated with a special nickel plating.
• The inner and outer plates are treated with a black oxide finish.

■ Double Plus Chain with Snap Cover ■ Urethane Lining Roller Type
Outboard Roller Chain

(Utility Model Registration No. 2548222)


Snap Cover Snap Cover
for Outer Link for Inner Link Large Roller with
Urethane Lining (exterior)
Top Roller Chain

Small Roller

Polyacetal (interior)

RF2030VRPUA, RF2030VRPUB
Differs from Double Plus Chain shown above only in the
large roller.
Special Sprockets

Double Plus Chain with Snap Cover differs from the


Double Plus Chain shown above only in terms of the
shape of the plate on which the snap cover is installed.
The snap cover is detachable. Double Plus Chain with
Snap Cover is available in hard chrome plating,
stainless steel, and Lambda types, as well as the
standard type.
Engineering Manual

113
Combination of Base Chain and Roller Double Pitch

The proper combination of base chain (4 types) and roller (7 types) allows the optimum selection for your intended RS

purpose (The mark ○ in the table below shows an allowable combination).

Double Plus Chain


The same combination is also allowed for Double Plus Chain with Snap Cover.

Roller Series Engineering Plastic Roller Urethane Lining*1 Steel Roller

Base Chain VRPA VRPB VRPC VRPD VRPUA VRPUB


Electro- Electro-Conductive, VR
Type, Material, Application Standard High Friction Standard High Friction
Conductive High Friction

Standard
(Steel) ○ ○ ○ ○ ○ ○ ○

Center Roller Chain


HCP
(Hard Chrome Plating)
Rust-inhibitive applications such as in clean rooms
○ ○ ○ ○ ○ ○

SS
(304 Stainless Steel)
Applications requiring non-magnetism and corrosion resistance*2
○ ○ ○ ○ ○ ○

Double Plus Chain


Accessories for
Lambda
(Lube Free)
(Base chain is the same as the standard type) ○ ○ ○ ○ ○ ○
Applications where lubrication is not permitted or not preferable

*1 Urethane lining is available only for RF2030VRP.


*2 Slight magnetism occurs due to plastic deformation during parts processing and assembly. For an application requiring complete non-magnetism, contact a
Tsubakimoto representative for details.

Roller Classification by Use

Outboard Roller Chain


Roller
Type Classification Lubrication Environment
Large Roller Small Roller
(Roller Color) (Roller Color)
VRPA Standard 10 dB quieter than standard plastic
Standard (Gray) outboard roller chain
Standard
(Brown)
VRPB High Friction Rapid start-up
High Friction (Off-White) Low noise

Top Roller Chain


No lubrication required.Even if the base chain is
VRPC Standard Volume resistivity For long-term use, follow
HCP or SS type, the
Electro-Conductive (Gray) 106Ω•cm the Guidelines for Use chain cannot be used in
Conductive
on page 151. a place where it is
VRPD (Black) Volume resistivity 10 6Ω•cm
High Friction exposed to water due to
Rapid start-up
Electro-Conductive, High Friction (Off-White) Lambda type requires no the use of engineering
Low noise
lubrication. plastic rollers.
VRPUA Standard
Direct placement on conveyor
Standard Urethane Lining (Gray)
(Off-White)
Direct placement on conveyor
Special Sprockets

VRPUB High Friction


Rapid start-up
High Friction (Off-White)
Low noise
Not for use in a
VR Steel Steel High load Required humid environment.
Engineering Manual

Low noise Low noise Heat resistant

VRPA VRPB VRPC VRPD VRPUA VRPUB VR

114
Free Flow Chain

Double Plus Chain


Double Pitch
Principle of 2.5 Times Free-Flow Speed
Small Roller R
RS
Large Roller
( )
V=   
r
・ν+ν

R
(r )
Double Plus Chain

V=  +1 ・ν

R
Pallet
( r )≒1.5
From the ratio of radii

    V≒(1.5+1)
・ν≒2.5ν

Base Chain Position of Chain and Pallet During Conveyance


Center Roller Chain

① Start Position
Direction of Travel

Aluminum Frame

Pallet
Double Plus Chain
Accessories for

The pallet advances

Aluminum Frame ② Position After the Chain Has by 2.5 links


Return Side   Advanced by One Link
Outboard Roller Chain

1. Conveyance
When the chain advances
Friction between the large roller (○) and the small roller only one link
(●) causes the rollers to rotate together. The difference
in the diameters of the rollers causes the speed of the
conveyed object to be 2.5 times that of the chain.

Pallet 2. Accumulation
Top Roller Chain

V: Pallet Speed
With a braking force applied to the large roller, a slip
occurs between the large (○) and small (●) rollers so
R

as to allow free-flow conveyance.


ν: Chain Speed
Stopper
r

Pallet
Rail
Special Sprockets

Chain speed:ν Radius of the small roller: r


Pallet speed: V Radius of the large roller: R ν: Chain Speed
r

When the chain runs at speedν, the peripheral speed


on the circumference of the small roller (rolling speed on Rail

the rail running face) becomes "ν".


Engineering Manual

Since the large and small rollers now rotate at the same
angular speed, the peripheral speed on the
circumference of the large roller is calculated as below,
based on the ratio of the radii:
R
( r )・ν
Consequently, the conveying speed V is the sum of the
R
(r)
peripheral speed   ・νand the chain speedν.

115
How to Order Double Pitch

In placing an order for Double Plus and Center Roller Chains, please specify the chain length as well as the chain size RS
and type.
1. Model Identification

Double Plus Chain


In placing an order for a chain, connecting link, or offset link, please specify the product code and chain number to
avoid any error. Refer to the information on dimensions for the product code and chain number.
2. Information When Placing a Chain Order
1) If the number of links on the overall chain is even, the link on one end of the chain will be a connecting link and the
link on the other will be an inner link.
2) If the number of links on the overall chain is odd, please specify the link type on both ends of the chain as per below.
(1) Inner links on both ends
(2) Connecting links on both ends
(3) Outer links on both ends
(4) Connecting link on one end and offset link on the other

Center Roller Chain


3. Note for Placing an Order for Peripheral Components
The aluminum frame and pallet guide are offered in standard lengths.
Please use caution when placing an order for the middle-section frame, since the standard length of the middle-
section frame differs with size.
Plastic rails are not supplied with the pallet guide rail. Place an order for the plastic rail and pallet guide rail separately
by specifying the required number.

Max. Allowable Tension

Double Plus Chain


Accessories for
Max. Allowable Tension --- Engineering Plastic Roller Series Max. Allowable Tension --- Steel Roller Series
Max. Allowable Load kN {kgf} Operating Operating
Max. Allowable
Temperature Tsubaki Temperature
Roller Type A, C, UA* B, D, UB* Load
Tsubaki Range Chain No. Range
Base Chain Type kN {kgf}
Chain No. Type Type °C °C
Standard
RF2030VRP Lambda 0.55{56} 0.27{28}

Outboard Roller Chain


RF2030VR 0.98{100}
RF2030VRP-SC HCP
SS 0.27{28}
Standard
RF2040VRP Lambda 0.88{90} 0.44{45}
RF2040VR 1.57{160}
RF2040VRP-SC HCP
SS 0.44{45}
-10 to 150
Standard For use at temperatures
RF2050VRP Lambda 1.37{140} 0.69{70}
-10 to 60 RF2050VR 2.45{250} of 60°C or more,
RF2050VRP-SC HCP lubricate chain with
SS 0.69{70} high-temperature

Top Roller Chain


Standard lubricant.
RF2060VRP Lambda 2.06{210} 1.03{105}
RF2060VR 3.73{380}
RF2060VRP-SC HCP
SS 1.03{105}
Standard
RF2080VRP Lambda 5.30{540} 2.65{270}
RF2080VR 5.30{540}
RF2080VRP-SC HCP
SS 2.65{270}
* Urethane lining is available only for RF2030VRP.
Special Sprockets

Steel Roller Series


1) The steel roller series is capable of conveying heavier 1.8 Times Allowable Tension
loads compared with the engineering plastic roller
series. It has twice the allowable load and 1.8 times the
allowable tension.
Engineering Manual

2) Max. operating temperature is 150°C. Use lubricant


appropriate for the operating temperature.
3) Operating noise is about 10 dB lower compared with
that of steel outboard roller chain and steel top roller
chain, because the chain speed is 1/2.5 times the
conveying speed.

Special Sprockets for Double Plus Chain


When using Double Plus Chain, there is a need to use dedicated sprockets. Refer to page 143 for the dimensions.
116
Free Flow Chain

Double Plus Chain


Double Pitch ■ Base Chain

RS

t
W2 W1 W2
L1
Double Plus Chain

φD
L2

φR
φR1
Center Roller Chain

H
P P

• RF2030VRP-LMC connecting links use a cotter pin.


• RF2080VRP connecting links use a cotter pin.
• Lambda bushes are not notched.
Double Plus Chain
Accessories for

Tsubaki Chain No. Roller Width Plate Pin Approx. Mass kg/m No. of
Pitch
Links
P Plastic Steel
Plastic Roller Steel Roller R R1 W1 W2 t T H D L1 L2 per Unit
Roller Roller
19.05 11.91 18.3 8.0 4.0 1.5 1.5 9.0 3.59 12.05 13.25 0.6 1.4 160
RF2030VRP RF2030VR (3.00)

RF2040VRP RF2040VR 25.40 15.88 24.6 10.3 5.7 2.0 1.5 12.0 3.97 15.8 17.0 1.0 2.5 120

RF2050VRP RF2050VR 31.75 19.05 30.6 13.0 7.1 2.4 2.0 15.0 5.09 19.55 21.25 1.4 3.7 96
Outboard Roller Chain

RF2060VRP RF2060VR 38.10 22.23 36.6 15.5 8.5 3.2 3.2 17.2 5.96 24.5 26.4 2.0 5.6 80

RF2080VRP RF2080VR 50.80 28.58 48.0 20.0 15.0 4.0 4.0 23.0 7.94 35.8 38.0 3.9 ― 60

The figure inside ( ) is for RF2030VRP-LMC.

Chain Numbering
RF2040VRPA-SS
Top Roller Chain

Chain size
Chain type
VRP: Double Plus plastic roller
VR: Double Plus steel roller
Type of engineering plastic roller
A, B, C, D
UA, UB (only for RF2030) Type of base chain
No symbol for steel roller No symbol: Standard
LMC: Lambda (lube free)
Special Sprockets

HCP: Hard chrome plating (HCP type)


SS: Stainless steel (SS type)
Enigneering Manual

117
■ Base Chain (with Snap Cover) Double Pitch

(Utility model registration No. 2548222)


T

t
RS

W2 W1 W2
L1

Double Plus Chain


φD
L2

φR
φR1

The snap cover prevents small parts from falling into the frame.

Center Roller Chain


H
P P

• RF2080VRP connecting links use a cotter pin.


• Lambda bushes are not notched.
• The base chain is for dedicated use with snap covers.
• Snap covers cannot be attached onto Double Plus Chain shown on the left page.

Double Plus Chain


Accessories for
• An offset link with a snap cover is not available.

Tsubaki Chain No. Roller Width Plate Pin Approx. Mass kg/m No. of
Pitch
Links
Engineering P Plastic Steel
Steel Roller R R1 W1 W2 t T H D L1 L2 per Unit
Plastic Roller Roller Roller
3.59
RF2030VRP-SC RF2030VR-SC 19.05 11.91 18.3 8.0 4.0 1.5 1.5 9.0 (3.00) 12.05 13.25 0.6 1.4 160

Outboard Roller Chain


RF2040VRP-SC RF2040VR-SC 25.40 15.88 24.6 10.3 5.7 2.0 1.5 12.0 3.97 15.8 17.0 1.0 2.5 120

RF2050VRP-SC RF2050VR-SC 31.75 19.05 30.6 13.0 7.1 2.4 2.0 15.0 5.09 19.55 21.25 1.4 3.7 96

RF2060VRP-SC RF2060VR-SC 38.10 22.23 36.6 15.5 8.5 3.2 3.2 17.2 5.96 24.5 26.4 2.0 5.2 80

RF2080VRP-SC RF2080VR-SC 50.80 28.58 48.0 20.0 15.0 4.0 4.0 23.0 7.94 35.8 38.0 3.9 ― 60

The figure inside ( ) is for RF2030VRP-LMC. The snap cover is made of engineering plastic and is light gray in color.

Chain Numbering

Top Roller Chain


RF2040VRPA-LMC-SC
With Snap Cover
Chain size
Chain type
VRP: Double Plus plastic roller
VR: Double Plus steel roller
Type of engineering plastic roller
A, B, C, D
UA, UB (only for RF2030) Type of base chain
Special Sprockets

No symbol for steel roller No symbol: Standard


LMC: Lambda (lube free)
HCP: Hard chrome plating (HCP type)
SS: Stainless steel (SS type)

■ Gap Between Frame and Snap Cover Gap


MAX Tsubaki Chain No. Max. Gap
Snap covers minimize the gap between the aluminum
RF2030 1.5
frame and large rollers and prevent small parts from
Engineering Manual

falling into the frame. RF2040 2.2

Note: Check for the potential of small parts to fall and RF2050 2.5
get jammed under actual conditions in advance.
RF2060 3.5

RF2080 4.7

118
Free Flow Chain

Center Roller Chain


Double Pitch
Construction & Features
RS Outer Plate Inner Plate
Bush
Steel
Large Roller
Double Plus Chain

Steel
Small Roller

(On both sides)

Connecting Link
Center Roller Chain

Connecting Plate
Spring Clip

Parts marked with ⃝


× are press fit.
Other parts are slip fit.
Same Speed
The speed of the chain and conveyed objects is the same ratio of 1:1.
Double Plus Chain
Accessories for

Stable Conveyance
Center Roller Chain allows stable conveyance, as its center of gravity is lower than that of Top Roller Chain and
conveyed items are received on rollers on both sides.
The aluminum frame of Double Plus Chain can be used with Center Roller Chain.
Steel type: Aluminum frame with steel rail.
Outboard Roller Chain

■ Base Chain
T

t
W2 W1 W2
L1

D
L2

R
Top Roller Chain

R1
H

P P

• RF2080CR connecting link is a cotter pin type.


Special Sprockets

Roller Width Plate Pin Approx.


Tsubaki Pitch No. of Links
Mass
Chain No. P R R1 W1 W2 t T H D L1 L2 per Unit
kg/m
RF2040CR 25.40 15.88 24.6 10.3 5.7 2.0 1.5 12.0 3.97 15.8 17.0 2.5 120
RF2050CR 31.75 19.05 30.6 13.0 7.1 2.4 2.0 15.0 5.09 19.55 21.25 3.7 96
RF2060CR 38.10 22.23 36.6 15.5 8.5 3.2 3.2 17.2 5.96 24.5 26.4 5.6 80
RF2080CR 50.80 28.58 48.0 20.0 15.0 4.0 4.0 23.0 7.94 35.8 38.0 8.6 60
Engineering Manual

Chain Numbering
RF2040CR
Chain size Center roller
Roller material: CR steel

• Center Roller Chain with snap cover is also available. • Use sprockets dedicated for Double Plus Chain.

119
Free Flow Chain

Accessories for Double Plus Chain


Frames Double Pitch

1. Aluminum Frame RS

This is a frame for Double Plus Chain using


engineering plastic for the rollers (including the type

Double Plus Chain


with snap covers).
2. Aluminum Frame with Steel Rail
Steel rails are laid on the small roller area on the
conveying side of the aluminum frame. (See the
dimensional drawing.)
This aluminum frame can be used with all Double Aluminum Frame Aluminum Frame
with Steel Rail
Plus Chains (including snap cover types) and Center
Roller Chains.
Aluminum Frame for Drive and
3. Frame Dedicated for Drive and Driven Sections

Center Roller Chain


Driven Sections
The frame is provided with a notch on the end face
for receiving the return-side section of the chain.
Standard length: 1 m (for all sizes)
Aluminum frames and aluminum frames with steel
rails are available.

Pallet Guide Rails

Double Plus Chain


1) This rail is installed on the side of the aluminum

Accessories for
frame to guide the pallet.
2) The pallet guide rail is available for the middle
section, and drive and driven sections.

Plastic Rails
1) The plastic rail is installed on the pallet guide rail for

Outboard Roller Chain


smooth pallet sliding.
2) The plastic rail is available for the middle section,
and drive and driven sections.

Return Guides
The return guide guides the Double Plus Chain on the
return side at both ends of the aluminum frame.

Brackets Top Roller Chain

The bracket is a fitting for attaching the return guide.

Frame Joints
Special Sprockets

The frame joint is a nut-type part for connecting frames.

Examples of Use
Aluminum Frame for Drive Section
Engineering Manual

Frame Joint

Frame Joint

Sprocket

Pallet Guide Rail

Bracket
Return Guide

120
Free Flow Chain

Accessories for Double Plus Chain


Double Pitch
■ Frames for the Middle Section
Aluminum Frame (for chains with engineering plastic rollers) Aluminum Frame with Steel Rail
RS
Material: Aluminum Material: Main body = Aluminum 9.9 Steel Rail
Steel rail = SS400 (JIS)
Double Plus Chain

9.9 5 8.9
Frame No. Frame No.
RF2030VRP-R3 8.9 RF2030VRP-R3S

10.5
6.5
Standard length: 3 m Standard length: 3 m

60
10.5
6.5
Approx. mass: 1.4 kg/m Approx. mass: 2.2 kg/m

32.2
5
32.2

37.95
60
9.3
37.95

9.3
Center Roller Chain

5
5

14
6.5
14

6.5
10.5
10.5 20.5
20.5 35
35 Frame No.
RF2040・RF2050・RF2060VRP-R4S
Double Plus Chain
Accessories for

Standard length: 4 m
Dimensions and approx. mass: See table below
Steel Rail I O

Frame No.
H1

M
N
RF2040・RF2050・RF2060VRP-R4 E

Standard length: 4 m
Outboard Roller Chain

M
N
B
Dimensions and approx. mass: See table below

G
I O H2
D

L
H1
M
N

K
E

J
C
M
N

A
B

Frame No.
Top Roller Chain

RF2080VRP-R3S
D

H2
Standard length: 3 m Steel Rail 25
Approx. mass: 9.9 kg/m
L
F

K 23

J
13.5

C
8.5
Special Sprockets

A
125

7.5
68

Note: Refer to page 150 for the attachment position of


80

steel rails for aluminum frames with steel rails. 23


24

10.5
Engineering Manual

17.5
70
100

Aluminum Frame No. Approx. Mass kg/m


A B C D E F G H1 H2 I J K L M N O
Aluminum With Steel
Aluminum Frame With Steel Rail
Frame Rail
RF2040VRP-R4 RF2040VRP-R4S 63 66 44.5 35.25 18.5 13 34.9 11.4 12 13.5 13.5 8.5 7.5 6.5 10.5 5 2.6 3.7
RF2050VRP-R4 RF2050VRP-R4S 78 80 55.5 41.75 23.0 15 43.0 14.3 15 16.5 17.5 10.5 9 8.5 13.5 7.5 3.6 5.0
RF2060VRP-R4 RF2060VRP-R4S 95 91 72.5 51.25 23.5 15 50.5 17.2 18 19.5 17.5 10.5 9 8.5 13.5 7.5 4.2 5.9
Delivery: Please contact a Tsubakimoto representative.

121
■ Frames for Drive and Driven Sections Double Pitch

• The cross-sectional shape, dimensions, and material of these frames are the same as those of frames for the middle section.
RS
• The dimension Q is different in frames for drive and driven sections.
• Refer to page 150 for the attachment position of steel rails for aluminum frames with steel rails.
R

Double Plus Chain


Rail Side View

S
Q

Center Roller Chain


Drive and Driven Section Frame No. R Approx. Mass kg/m
Q
Aluminum Frame No. Steel Rail Frame No. (Standard S Aluminum With
For Drive Section For Driven Section For Drive Section For Driven Section For Drive Section For Driven Section Length) Frame Steel Rail
RF2030VRP-R1K RF2030VRP-R1J RF2030VRP-R1SK RF2030VRP-R1SJ 210 80 1m 25 1.3 2.1
RF2040VRP-R1K RF2040VRP-R1J RF2040VRP-R1SK RF2040VRP-R1SJ 300 100 1m 25 2.4 3.5
RF2050VRP-R1K RF2050VRP-R1J RF2050VRP-R1SK RF2050VRP-R1SJ 340 120 1m 30 3・4 4.8
RF2060VRP-R1K RF2060VRP-R1J RF2060VRP-R1SK RF2060VRP-R1SJ 430 130 1m 40 4.0 5.7

Double Plus Chain


― ― RF2080VRP-R1SK RF2080VRP-R1SJ 550 200 1m 60 ― 9.5

Accessories for
Delivery: Please contact a Tsubakimoto representative.

■ Other Aluminum Frames (for the Middle Section)


16.5 7.5
Aluminum Frame Aluminum Frame with Steel Rail
8.5

Frame No. 14.3 Frame No.


13.5

Outboard Roller Chain


RF2050VRP-R3H RF2050VRP-R3HS
23

13.5

Material: Aluminum Material: Main body = Aluminum


8.5

Standard length: 3 m Steel rail = SS400 (JIS)


46.75

Approx. mass: 5 kg/m Standard length: 3 m Steel Rail


140

16.5 7.5
6
103

Approx. mass: 6.3 kg/m


40
50

8.5
14.3

13.5
55

15
23

13.5

Top Roller Chain


9

8.5
15

46.75

10.5
140

17.5 6
103

57.5
80
40
50

Aluminum Frame with Plastic Cover


55

15
Frame No.
Special Sprockets

RF2060VRP-R4C
9

RF2060VRP-PCOVER
15

Plastic Cover 19.5 7.5 10.5


Note: R4C does not include
17.5
plastic cover. Place order
57.5
for plastic cover separately.
80
13.5

17.2
8.5

Material: Main body = Aluminum


23.5

Engineering Manual

Standard length: 4 m
13.5
8.5

91

Approx. mass: 4 kg/m


50.5
46.25

18
9
15

10.5
17.5
72.5
95
Delivery: Please contact a Tsubakimoto representative.

122
Free Flow Chain

Accessories for Double Plus Chain


Double Pitch
■ Pallet Guide Rails
■ Plastic Rails
RS

Plastic Rail
Double Plus Chain

Pallet Guide Rail

Guide Rail No. ● RF2030VRP ● RF2040VRP


15.3 17.3
RF2040VRP-PGR□
Center Roller Chain

Applicable chain size

18.2
17.9
Pallet guide rail: PGR
Plastic rail: PR

For middle section: 3 or 4 (Standard length: 3 m or 4 m) Plastic Rail


RF2030VRP, RF2080VRP = 3 Plastic Rail
RF2040VRP – RF2060VRP = 4

5.5
8.5
For drive and driven sections: 1 (Standard length 1 m)

12
6.5 5.5

7
Double Plus Chain
Accessories for

12

24
7

4.5 6

10.5
6.5
5.5

73.1
63.8
73.5

83
5.5
8.5

53.75

22
5
38

10.5
6.5
5.5 2
Outboard Roller Chain

26

18
9.5

10
5.5
5

2
2

5.5 6.5
8.5 10.5
12.5 14.5

RF2050VRP* RF2060VRP* RF2080VRP*


Top Roller Chain

22.3 22.3 22.3


20.5
20.6
20.7

Plastic Rail
13.5
8.5

Plastic Rail
Plastic Rail
3
Special Sprockets

7.5
15

11.5 5
9
15

11.5 5
9

62.5
13.5
28.5

8.5

7 10
15

11.5 4
9
13.5
8.5

104.9

7.5
88.8
100

116

144
155

2.5
13.5
28.5

8.5
15

11.5 5
9
64.8

25

3
13.5
Engineering Manual

8.5

7 10
80

7.5
13.5

7.52.5
8.5

46.25

62.5
32
23
13.5
7.5

7.5

14.5
14

7.5
3.5

4
3

8.5 8.5 8.5


13.5 13.5 13.5
19.5 19.5 19.5

* The plastic rail is commonly used for all models.


123
Pallet Guide Rail No. Standard Length Approx. Mass
Material Double Pitch

Middle Section No. Drive and Driven Section No. For Middle Section For Drive and Driven Sections kg/m
RF2030VRP-PGR3 RF2030VRP-PGR1 3m 1m 0.9
RS
RF2040VRP-PGR4 RF2040VRP-PGR1 4m 1m 1.5
RF2050VRP-PGR4 RF2050VRP-PGR1 4m 1m 2.2 Aluminum
RF2060VRP-PGR4 RF2060VRP-PGR1 4m 1m 2.5

Double Plus Chain


RF2080VRP-PGR3 RF2080VRP-PGR1 3m 1m 3.5

Pallet Guide Rail No. Standard Length


Material
Middle Section No. Drive and Driven Section No. For Middle Section For Drive and Driven Sections
RF2030VRP-PR3 RF2030VRP-PR1 3m 1m
RF2040VRP-PR4 RF2040VRP-PR1 4m 1m
Ultra-high molecular
RF2050VRP-PR4 RF2050VRP-PR1 4m 1m weight polyethylene
RF2060VRP-PR4 RF2060VRP-PR1 4m 1m

Center Roller Chain


RF2080VRP-PR3 RF2080VRP-PR1 3m 1m

Delivery: Please contact a Tsubakimoto representative.


Note: Plastic rails are not supplied with a pallet guide rail. The rail for the middle section and the rail for the drive and driven sections are
different only in their standard length.

■ Return Guides
For Double Plus Chain For Double Plus Chain with Snap Cover

Double Plus Chain


(Return guides for RF2030 and RF2040 can also be used for Double Plus Chain with snap cover.)

Accessories for
A
Can also be used with Center Roller Chain.
18 B

D
A
18 3 B
D

E
H
F
E

R
r

M8

Outboard Roller Chain


R r G C
3

Return Guide No. A B C D E F r R Applicable Chain Return Guide No. A B C D E G H I r R

RF2030VRP-RG 34 9 22 6 31 M6 54 60 Double Plus Chain and RF2050VRP-RG-SC 56 15 35 10 32 90.3 57 43 90 100


Double Plus Chain with
RF2040VRP-RG 50 12 30 8 30 M8 52 60 snap cover RF2060VRP-RG-SC 60 18 39 12.5 32 90.3 57 43 87.5 100

RF2050VRP-RG 56 15 35 10 32 M8 50 60 RF2080VRP-RG-SC 70 23 45 15 41 139.6 77 88 150 165

Top Roller Chain


RF2060VRP-RG 60 18 39 12.5 32 M8 47.5 60 Double Plus Chain Note: The return guides for RF2030 and RF2040 can also be used as
the return guides for Double Plus Chain.
RF2080VRP-RG 70 23 45 15 41 M8 65 80
Material: Ultra-high molecular weight polyethylene
Material: Ultra-high molecular weight polyethylene. Delivery: Please contact a Tsubakimoto representative.
Delivery: Please contact a Tsubakimoto representative.

■ Brackets ■ Frame Joints


G
F E D 2-φO1
Special Sprockets
T

A
C B G
17
G

2-φO2
E

B C D
Return Guide Mounting Bolt* A
RF2030VRP: M6 x 20
Engineering Manual

Other sizes: M8 x 20

Return Guide No. A B C D E F G T O1 O2 Frame Joint No. A B C D E F G

RF2030VRP-GB 34 6 22 20.5 6.7 18 25 3 6.5 6.5 RF2030VRP-FJ 40 24 8 M6 5 10 5

RF2040VRP-GB 60 15 30 44.5 7.7 20 30 3 8.5 8.5 RF2040VRP-FJ 40 24 8 M6 5 10 5

RF2050VRP-GB 76 20.5 35 55.5 10.2 24 35 4 10.5 8.5 RF2050VRP-FJ 40 24 8 M8 6.5 13 6

RF2060VRP-GB 94 27.5 39 72.5 10.7 24 35 4 10.5 8.5 RF2060VRP-FJ 40 24 8 M8 6.5 13 6

RF2080VRP-GB 100 27.5 45 70 15 24 35 4 10.5 8.5 RF2080VRP-FJ 40 24 8 M8 6.5 13 6

* The mounting bolt is not supplied with the bracket. Material: Stainless steel. Delivery: Please contact a Tsubakimoto representative.
Material: Aluminum. Delivery: Please contact a Tsubakimoto representative.
124
Free Flow Chain

Outboard Roller Chain


Double Pitch
Outboard Roller Chain is a Free Flow Chain on which the pins of a Double Pitch or RS Chain are extended, and free-running
outboard rollers are installed on the extended pins.

RS
Construction
■ Double Pitch Chain with Outboard Rollers
Double Plus Chain

Pin
Example of outboard rollers installed on every link
(staggered installation)

Inner Plate
Center Roller Chain

Roller
Connecting Pin Bush
Cotter Pin

Washer

Outboard Roller
Double Plus Chain
Accessories for

Outer Link

Inner Link

Connecting Link
■ RS Chain with Outboard Rollers

Pin
Outboard Roller Chain

Example of outboard rollers installed on every link


(staggered installation)

Inner Plate

Roller
Connecting Pin
Cotter Pin
Bush

Outboard Roller
Top Roller Chain

Washer

Outer Link
Inner Link
Connecting Link
■ Poly Steel Chain with Outboard Rollers
Special Sprockets

Outboard Roller
Inner Link (integrally molded)
Engineering Manual

Outer Plate

Washer

Poly Steel Type


Example of outboard rollers installed on every 2nd link
(crosswise installation)
Outer Link
Parts marked with ⃝ × are press fit. Connecting Plate
Inner Link
Cotter Pin
Other parts are slip fit. Connecting Link

125
Features Double Pitch

1) Outboard rollers allow for a compact conveyor, while Pallet RS

the ability to flex backwards allows easy layout on


the return side.

Double Plus Chain


2) Since numerous rollers can be installed, Outboard Pin
Roller Chain is suitable for conveyors on which small Outboard Roller
objects are placed directly.
Base Chain Rail

Product Types
Base Chain Roller

Type of Plastic Outboard Roller Type of Plastic Outboard Roller with Brake Type of Steel Outboard Roller Max. Allowable
Base Chain Tension

Center Roller Chain


Type Plastic Roller Conductive Roller KV Roller Plastic Roller with Brake
Electro-Conductive Roller
Steel Roller Stainless Steel Roller Unit: kN {kgf}
with Spring Brake
RF2040S-SRP RF2040S-SRPE − RF2040S-SRPB RF2040S-SRPBE RF2040S-SR − 2.65{270}
RF2050S-SRP RF2050S-SRPE − RF2050S-SRPB RF2050S-SRPBE RF2050S-SR − 4.31{440}
RF2060S-SRP RF2060S-SRPE − RF2060S-SRPB RF2060S-SRPBE RF2060S-SR − 6.28{640}
RF2080S-SRP − − − − RF2080S-SR − 10.7{1090}
Steel

RF2100S-SRP − − − − RF2100S-SR − 17.1{1740}


Double Pitch

RF2040R-SRP RF2040R-SRPE − RF2040R-SRPB RF2040R-SRPBE RF2040R-SR − 2.65{270}


RF2050R-SRP RF2050R-SRPE − RF2050R-SRPB RF2050R-SRPBE RF2050R-SR − 4.31{440}
RF2060R-SRP RF2060R-SRPE − RF2060R-SRPB RF2060R-SRPBE RF2060R-SR − 6.28{640}

Double Plus Chain


RF2040RP-SRP RF2040RP-SRPE RF2040RP-SRPB RF2040RP-SRPBE RF2040RP-SR 0.44{ 45}

Accessories for
− −
Engineering Plastic

Standard
RF2050RP-SRP RF2050RP-SRPE − RF2050RP-SRPB RF2050RP-SRPBE RF2050RP-SR − 0.69{ 70}
RF2060RP-SRP RF2060RP-SRPE − RF2060RP-SRPB RF2060RP-SRPBE RF2060RP-SR − 1.03{105}
RF2080RP-SRP RF2080RP-SRPE − RF2080RP-SRPB RF2080RP-SRPBE RF2080RP-SR − 1.77{180}
RF2100RP-SRP RF2100RP-SRPE − RF2100RP-SRPB RF2100RP-SRPBE RF2100RP-SR − 2.55{260}
RS40-SRP RS40-SRPE − RS40-SRPB RS40-SRPBE RS40-SR − 2.65{270}
RS50-SRP RS50-SRPE − RS50-SRPB RS50-SRPBE RS50-SR − 4.31{440}
Steel
RS

RS60-SRP RS60-SRPE − RS60-SRPB RS60-SRPBE RS60-SR − 6.28{640}


RS80-SRP − − − − RS80-SR − 10.7{1090}

Outboard Roller Chain


RS100-SRP − − − − RS100-SR − 17.1{1740}
RF2040S-LMC-SRP RF2040S-LMC-SRPE − RF2040S-LMC-SRPB RF2040S-LMC-SRPBE RF2040S-LMC-SR − 2.65{270}
RF2050S-LMC-SRP RF2050S-LMC-SRPE − RF2050S-LMC-SRPB RF2050S-LMC-SRPBE RF2050S-LMC-SR − 4.31{440}
RF2060S-LMC-SRP RF2060S-LMC-SRPE − RF2060S-LMC-SRPB RF2060S-LMC-SRPBE RF2060S-LMC-SR − 6.28{640}
Steel
Double Pitch

RF2040R-LMC-SRP RF2040R-LMC-SRPE − RF2040R-LMC-SRPB RF2040R-LMC-SRPBE RF2040R-LMC-SR − 2.65{270}


RF2050R-LMC-SRP RF2050R-LMC-SRPE − RF2050R-LMC-SRPB RF2050R-LMC-SRPBE RF2050R-LMC-SR − 4.31{440}
RF2060R-LMC-SRP RF2060R-LMC-SRPE − RF2060R-LMC-SRPB RF2060R-LMC-SRPBE RF2060R-LMC-SR − 6.28{640}
Lambda*1
RF2040RP-LMC-SRP RF2040RP-LMC-SRPE − RF2040RP-LMC-SRPB RF2040RP-LMC-SRPBE RF2040RP-LMC-SR − 0.44{ 45}
Engineering
Plastic

RF2050RP-LMC-SRP RF2050RP-LMC-SRPE − RF2050RP-LMC-SRPB RF2050RP-LMC-SRPBE RF2050RP-LMC-SR − 0.69{ 70}


RF2060RP-LMC-SRP RF2060RP-LMC-SRPE − RF2060RP-LMC-SRPB RF2060RP-LMC-SRPBE RF2060RP-LMC-SR − 1.03{105}

Top Roller Chain


RS40-LMC-SRP RS40-LMC-SRPE − RS40-LMC-SRPB RS40-LMC-SRPBE RS40-LMC-SR − 2.65{270}
Steel
RS

RS50-LMC-SRP RS50-LMC-SRPE − RS50-LMC-SRPB RS50-LMC-SRPBE RS50-LMC-SR − 4.31{440}


RS60-LMC-SRP RS60-LMC-SRPE − RS60-LMC-SRPB RS60-LMC-SRPBE RS60-LMC-SR − 6.28{640}
RF2040S-SS-SRP RF2040S-SS-SRPE RF2040S-SS-SRPKV RF2040S-SS-SRPB RF2040S-SS-SRPBE − RF2040S-SS-SR 0.44{ 45}
RF2050S-SS-SRP RF2050S-SS-SRPE RF2050S-SS-SRPKV RF2050S-SS-SRPB RF2050S-SS-SRPBE − RF2050S-SS-SR 0.69{ 70}
Stainless Steel

RF2060S-SS-SRP RF2060S-SS-SRPE RF2060S-SS-SRPKV RF2060S-SS-SRPB RF2060S-SS-SRPBE − RF2060S-SS-SR 1.03{105}


RF2080S-SS-SRP − − − − − RF2080S-SS-SR 1.77{180}
RF2100S-SS-SRP − − − − − RF2100S-SS-SR 2.55{260}
Double Pitch

RF2040R-SS-SRP RF2040R-SS-SRPE − RF2040R-SS-SRPB RF2040R-SS-SRPBE − RF2040R-SS-SR 0.44{ 45}


Special Sprockets

SS*2 RF2050R-SS-SRP RF2050R-SS-SRPE − RF2050R-SS-SRPB RF2050R-SS-SRPBE − RF2050R-SS-SR 0.69{ 70}


(304 RF2060R-SS-SRP RF2060R-SS-SRPE − RF2060R-SS-SRPB RF2060R-SS-SRPBE − RF2060R-SS-SR 1.03{105}
RF2040RP-SS-SRP RF2040RP-SS-SRPE RF2040RP-SS-SRPB RF2040RP-SS-SRPBE RF2040RP-SS-SR 0.44{ 45}
Stainless Steel Engineering Plastic

stainless − −
steel) RF2050RP-SS-SRP RF2050RP-SS-SRPE − RF2050RP-SS-SRPB RF2050RP-SS-SRPBE − RF2050RP-SS-SR 0.69{ 70}
RF2060RP-SS-SRP RF2060RP-SS-SRPE − RF2060RP-SS-SRPB RF2060RP-SS-SRPBE − RF2060RP-SS-SR 1.03{105}
RF2080RP-SS-SRP RF2080RP-SS-SRPE − RF2080RP-SS-SRPB RF2080RP-SS-SRPBE − RF2080RP-SS-SR 1.77{180}
RF2100RP-SS-SRP RF2100RP-SS-SRPE − RF2100RP-SS-SRPB RF2100RP-SS-SRPBE − RF2100RP-SS-SR 2.55{260}
RS40-SS-SRP RS40-SS-SRPE RS40-SS-SRPKV RS40-SS-SRPB RS40-SS-SRPBE − RS40-SS-SR 0.44{ 45}
RS50-SS-SRP RS50-SS-SRPE RS50-SS-SRPKV RS50-SS-SRPB RS50-SS-SRPBE RS50-SS-SR 0.69{ 70}
Engineering Manual


RS

RS60-SS-SRP RS60-SS-SRPE RS60-SS-SRPKV RS60-SS-SRPB RS60-SS-SRPBE − RS60-SS-SR 1.03{105}


RS80-SS-SRP − − − − − RS80-SS-SR 1.77{180}
RS100-SS-SRP − − − − − RS100-SS-SR 2.55{260}
RS40-PC-SRP RS40-PC-SRPE − RS40-PC-SRPB RS40-PC-SRPBE − − 0.44{ 45}
Plastic

Poly Steel RS50-PC-SRP RS50-PC-SRPE − RS50-PC-SRPB RS50-PC-SRPBE − − 0.69{ 70}


RS60-PC-SRP RS60-PC-SRPE − RS60-PC-SRPB RS60-PC-SRPBE − − 0.88{ 90}
Note: 1. "Base chain" refers to all parts of the chain, except the outboard rollers.
2. *1: Even if the base chain is Lambda Chain, the steel outboard rollers need to be lubricated.
3. *2: Pins are made of precipitation-hardened stainless steel.
4. Chains with conductive rollers and NP-type base chain use a spring brake.
5. When the outboard roller is a KV roller, the roller of the base chain should be an S roller.

126
Free Flow Chain

Outboard Roller Chain


Double Pitch
Base Chain Specifications
RS 1. Standard 3. SS (stainless steel)
Base chain is available with steel rollers (R, S) or SS chain is available with stainless steel rollers (R, S) or
engineering plastic R rollers. engineering plastic R rollers.
Double Plus Chain

RS Chain is available with steel rollers. R roller for RS Chain is available with stainless steel rollers. S roller
Double Pitch Chain is available in steel or plastic. for Double Pitch Chain is available in stainless steel and
1) Steel Roller Chain R roller for Double Pitch Chain is available in plastic or
(1) All parts are made of heat-treated steel. stainless steel.
(2) Operating temperature range: -10˚C to 150˚C 1) Stainless Steel Roller Chain
(3) Lubrication required. (1) All parts except pins (precipitation-hardened
stainless steel) are made of 304 stainless steel.
(2) Operating temperature range: -20˚C to 400˚C
(3) Lubrication required.
Center Roller Chain

2) Plastic R Roller Chain (available only for Double Pitch Chain)


(1) The R roller of the base chain is made of engineering
plastic.
Outboard Roller Pins are made of precipitation-hardened stainless steel.
(example of steel roller) (2) Features of plastic R roller chain
Base Chain
<1> Lightweight (30% weight reduction compared with
2) Plastic R Roller Chain (available only for Double Pitch Chain) steel roller chain)
(1) The R roller on the base chain is made of engineering <2> Low noise (5 to 7 dB noise reduction compared
plastic. with steel roller chain)
(2) Features of engineering plastic R roller chain <3> Lower running resistance (30% less resistance
Double Plus Chain
Accessories for

<1> Lightweight (30% weight reduction compared with compared with steel roller chain)
steel roller chain) <4> Color of engineering plastic roller: White
<2> Low noise (5 to 7 dB noise reduction compared <5> Operating temperature range: -20˚C to 80˚C
with steel roller chain) <6> Lubrication is required between the pins and the
<3> Lower running resistance (30% less resistance bushes.
compared with steel roller chain)
<4> Color of engineering plastic roller: White 4. Poly Steel
<5> Operating temperature range: -10˚C to 80˚C 1) Poly Steel Chain is composed of inner links made of
<6> Lubrication is required between the pins and the
Outboard Roller Chain

engineering plastic and outer links made of 304


bushes. stainless steel. (The pins are made of precipitation-
Base Chain
hardened stainless steel.)
2) No lubrication is needed, and is corrosion resistant.
3) Lightweight (50% weight reduction compared with
steel roller chain)
4) Low noise (5 dB noise reduction compared with steel
roller chain)
Outboard Roller 5) Color of engineering plastic roller: White
(example of engineering plastic roller) 6) Operating temperature range: -20˚C to 80˚C
Engineering Plastic R Roller
7) Offset links are not available for this type.
Top Roller Chain

2. Lambda (lube free) 5. NP


• The bushes on the base chain are special oil-impregnated NP chain is standard chain and Lambda chain treated
bushes and can be used with no lubrication. (Lubrication is with nickel plating.
required on steel outboard rollers.)
• The allowable tension of Lambda chain is the same as that
of standard chain. The inner and outer plates are treated Number of Links per Unit
with a black oxide finish for identification. Outboard Roller Chain is supplied by standard length
• Operating temperature range: -10˚C to 150˚C (length of one chain) unless otherwise specified.
Special Sprockets

• Do not use the chain in environments where it will come


into contact with chemicals or water, or in cleansing and Tsubaki No. of Links Tsubaki No. of Links
Chain No. per Unit Chain No. per Unit
degreasing environments.
 Note: Lambda chain is available only in RF2060 or smaller. RF2040 120 RS40 240
RF2050 96 RS50 192
Base Chain Outboard Roller
RF2060 80 RS60 160
RF2080 60 RS80 120
RF2100 48 RS100 96
Engineering Manual

Special Oil-Impregnated Bush

Safety Precautions for Nickel-Plated Chain


Do not use NP chain if it will come in direct contact with food or where coating flakes or wear dust can contaminate food.
Also, in non-food applications, appropriately cover the chain or contact a Tsubakimoto representative about chain selection
if using in environments where coating flakes or wear dust present problems.
Though nickel is not subject to the Japan Food Sanitation Law or the Industrial Safety and Health Law, plating on sliding
parts can peel.

127
Outboard Roller Specifications Double Pitch

1. Engineering Plastic Rollers 4) KV Rollers RS

(1) Material: Super engineering plastic (black)


1) Plastic Rollers
(2) Operating temperature range: -20˚C to 180˚C
(1) Material: Polyacetal (white)

Double Plus Chain


(3) With excellent heat resistance, chemical resistance,
(2) Operating temperature range: -20˚C to 80˚C
and flame resistance, the KV roller meets the
requirements of the Japan Food Sanitation Law.
2) Plastic Brake Rollers
Note: KV rollers are available only for RF2060 or smaller.
(1) Material: Special engineering plastic (brown)
(2) Operating temperature range: -20˚C to 80˚C
(3) The use of special engineering plastic with a large 2. Steel Rollers
coefficient of friction assures proper brake 1) Steel Rollers
performance and enables rapid response. (1) Material: Hardened steel

Center Roller Chain


(2) Operating temperature range: -10˚C to 150˚C
3) Electro-Conductive Rollers (3) Lubrication: Required
(1) Material: Special engineering plastic (black)
(2) Operating temperature range: -20˚C to 80˚C 2) Stainless Steel Rollers
(3) Volume resistivity 106Ω•cm (1) Material: 304 stainless steel
Note: Electro-conductive rollers are available only for RF2060 or smaller. (2) Operating temperature range: -20˚C to 400˚C
(3) Lubrication: Required

Double Plus Chain


Accessories for
Installation of Outboard Rollers
1. Staggered Installation (Type I) 2. Crosswise Installation (Type II)

Outboard Roller Chain


0 1 Link 2 3 4 5 6 7 8 9 10 Links 0 1 Link 2 3 4 5 6 7 8 9 10 Links

1) The diagram above is an example of outboard rollers 1) The diagram above is an example of outboard rollers
installed on every link in a staggered arrangement installed on every second link in a crosswise
(Type I). arrangement (Type II).
2) It is standard to install plastic brake rollers on every When the base chain is RF chain, outboard rollers
third link (the shaded part in the diagram above) can be spaced every one or more links (two links or

Top Roller Chain


when outboard rollers are installed on every link in a more in the case of RS Chain).
staggered arrangement. 2) It is standard to install plastic brake rollers on every
sixth link (the shaded part in the diagram above) when
outboard rollers are installed on every second link in a
crosswise arrangement.

Sprockets
Special Sprockets

■ Double Pitch Chain with Outboard Rollers


Double pitch sprockets can be used with all Double Pitch Chains with outboard rollers.
RS Roller Chain sprockets can only be used if they have S rollers and 30 or more teeth.

■ RS Chain with Outboard Rollers


RS Roller Chain sprockets having a small number of teeth (gray shaded areas in the table below) cannot be used
with RS Chain with outboard rollers since the hub comes in contact with the outboard roller. To use a sprocket having
Engineering Manual

a small number of teeth on RS Chain with outboard rollers, machine the hub diameter of the RS Roller Chain
sprocket to adapt to the dimensions shown in the table below. When the number of sprocket teeth is other than
listed below, the RS Roller Chain sprocket can be used as is.
No. of
Tsubaki Teeth 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Chain No.
RS40 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76
RS50 26 31 36 41 46 51 56 61 66 71
RS60 32 38 44 50 56
RS80 44 76 92
RS100 62 72 81
Refer to page 144 for detailed information on dimensions of sprockets for RS Chain with outboard rollers.
128
Free Flow Chain

Outboard Roller Chain


Double Pitch
How to Order
RS In placing an order for Outboard Roller Chain, please specify the chain length as well as the chain size and type.
1. Model Identification
In placing an order for a chain, connecting link, or offset link, please specify the product code and chain number to
Double Plus Chain

avoid any error. Refer to the chain number information for the product code and chain number.
2. Information When Placing a Chain Order
1) If the number of links on the overall chain is even, the link on one end of the chain will be a connecting link and
the link on the other will be an inner link.
2) If the number of links on the overall chain is odd, please specify the link type on both ends of the chain as per
below.
Center Roller Chain

(1) Inner links on both ends


(2) Connecting links on both ends
(3) Outer links on both ends
(4) Connecting link on one end and offset link on the other
3) Position and spacing for installing outboard rollers
Outboard rollers are installed in a staggered (Type I) or crosswise (Type II) arrangement. Refer to the information
on the installation position of the outboard rollers. Information on installation spacing and chain number of the
Double Plus Chain
Accessories for

outboard roller is given above.

Example of Outboard Roller Chain Numbering


■ Double Pitch Chain with Outboard Rollers
RF2040R-LMC-NP-2LSRP-H
Outboard Roller Chain

Installation type of outboard rollers


T: Staggered H: Crosswise

Type of outboard roller


SRP: Plastic roller
Chain size SR: Steel roller
SRPE: Electro-conductive roller
Roller type of base chain SRPKV: KV roller
R: R roller
S: S roller
RP: Plastic R roller Installation spacing of outboard rollers
2L: On every 2nd link
Chain type
LMC: Lambda Type of base chain
Top Roller Chain

(Not available in combination with SS type base chains) No symbol: Standard


NP: Nickel-plated (NP type)
SS: 304 stainless steel (SS type)
Note:
1. KV roller
The KV roller can be used only with S roller and SS type base chains.
2. Please specify the installation spacing of brake rollers.
Special Sprockets

■ Chain with Tab Guide Attachments


RF2040R-2LSRPE-H-4LSG
Engineering Manual

Chain number as described above

Installation spacing of tab guide attachments


(4L: On every 4th link)
Tab Guide Attachment

With tab guide attachments

129
■ RS Chain with Outboard Rollers Double Pitch

RS40-LMC-NP-1LSRP-T
RS
Installation type of outboard rollers
T: Staggered H: Crosswise

Type of outboard roller

Double Plus Chain


SRP: Plastic roller
Chain size SR: Steel roller
SRPE: Electro-conductive roller
Chain type
SRPKV: KV roller
LMC: Lambda
(Not available in combination with SS type base chains)
Type of base chain Installation spacing of outboard rollers
No symbol: Standard 1L: On every link
NP: Nickel-plated (NP type)
SS: 304 stainless steel (SS type)

Note:
1. The type of base chain for KV rollers is SS.

Center Roller Chain


2. Please specify the installation spacing of brake rollers.

■ Poly Steel Chain with Outboard Rollers


RS40PC-1LSRP-T

Double Plus Chain


Accessories for
Chain size
Chain type Installation type of outboard rollers
PC: Poly Steel T: Staggered
Installation spacing of outboard rollers H: Crosswise
1L: On every link
Type of outboard roller
SRP: Plastic roller

Base Chain
(Poly Steel Chain)
Outboard Roller

Outboard Roller Chain


Example of Chain Numbering for Outboard Roller Chain Connecting Links
There are four types of connecting links. Please use caution when placing an order for connecting links to avoid any
error. (Connecting link symbol: CL)

Top Roller Chain


1) Staggered Installation on Every Link 2) Staggered Installation on Every Second Link

RF2040R-1LSRP-T-CL RF2040R-2LSRP-T-CL
Base Chain Base Chain
Special Sprockets

3) Crosswise Installation on Every Link 4) Crosswise Installation on Every Second Link

RF2040R-1LSRP-H-CL RF2040R-2LSRP-H-CL
Base Chain Base Chain
Engineering Manual

130
Free Flow Chain

Outboard Roller Chain


Double Pitch
■ Double Pitch Chain with Outboard Rollers (same for all types)
RS
• Chain without Brake
Base Chain S Roller Staggered Installation (Type I) Crosswise Installation (Type II)
φDS φDS
Double Plus Chain

HS

HS
T
L2

L2
T

W T
W
φD φR φR
φD
L1

L3
H

H
Center Roller Chain

P P P P

Base Chain R Roller Staggered Installation (Type I) Crosswise Installation (Type II)
φDS φDS

HS
HS

L2
L2

T
T

T
T

φR φR

W
W

φD φD
L1
Double Plus Chain

L3
Accessories for

H
H

P P P P

• All connecting links are cotter pin type.


Outboard Roller Chain

Width Outboard Approx. Mass


Roller Type

Tsubaki Chain No. Plate Pin


Roller Between Roller kg/m
Pitch
Dia. Inner Link
Plastic Outboard Roller P Base Base
R Plates Thickness Width Dia.
L1 L2 L3 DS HS Chain Chain
Standard Lambda SS W T H D Steel Roller Plastic Roller
RF2040S-SRP RF2040S-LMC-SRP RF2040S-SS-SRP 25.40 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 0.66 −

RF2050S-SRP RF2050S-LMC-SRP RF2050S-SS-SRP 31.75 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.3 19.05 9.4 1.03 −

RF2060S-SRP RF2060S-LMC-SRP RF2060S-SS-SRP S 38.10 11.91 12.70 3.2 17.2 5.96 16.95 29.65 32.05 22.23 12.6 1.80 −
Top Roller Chain

RF2080S-SRP ― RF2080S-SS-SRP 50.80 15.88 15.88 4.0 23.0 7.94 20.95 36.65 39.65 28.58 15.8 3.12 −
4.8 24.5 44.2 47.3 4.77
RF2100S-SRP ― RF2100S-SS-SRP 63.50 19.05 19.05 28.6 9.54 39.69 19 −
〈5.0〉 〈24.9〉〈45.1〉〈47.8〉 〈4.89〉
RF2040R-SRP RF2040R-LMC-SRP RF2040R-SS-SRP 25.40 15.88 7.95 1.5 12.0 3.97 9.65 23.1 24.5 23 13 1.24 0.89

RF2050R-SRP RF2050R-LMC-SRP RF2050R-SS-SRP R 31.75 19.05 9.53 2.0 15.0 5.09 11.9 25.3 27.0 27 13 1.70 1.23

RF2060R-SRP RF2060R-LMC-SRP RF2060R-SS-SRP 38.10 22.23 12.70 3.2 17.2 5.96 16.95 29.65 32.05 30 12.6 2.64 1.93

Width Outboard
Special Sprockets

Roller Type

Tsubaki Chain No. Plate Pin


Roller Between Roller
Pitch Approx. Mass
Dia. Inner Link
Steel Outboard Roller P kg/m
R Plates Thickness Width Dia.
L1 L2 L3 DS HS
Standard Lambda SS W T H D
RF2040S-SR RF2040S-LMC-SR RF2040S-SS-SR 25.40 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 1.02

RF2050S-SR RF2050S-LMC-SR RF2050S-SS-SR 31.75 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.3 19.05 9.4 1.53

RF2060S-SR RF2060S-LMC-SR RF2060S-SS-SR S 38.10 11.91 12.70 3.2 17.2 5.96 16.95 29.65 32.05 22.23 12.6 2.56
Engineering Manual

RF2080S-SR ― RF2080S-SS-SR 50.80 15.88 15.88 4.0 23.0 7.94 20.95 36.65 39.65 28.58 15.8 4.30
4.8 24.5 44.2 47.3 7.00
RF2100S-SR ― RF2100S-SS-SR 63.50 19.05 19.05 28.6 9.54 39.69 19
〈5.0〉 〈24.9〉〈45.1〉〈47.8〉 〈7.12〉
RF2040R-SR RF2040R-LMC-SR RF2040R-SS-SR 25.40 15.88 7.95 1.5 12.0 3.97 9.65 23.1 24.5 23 13 ―

RF2050R-SR RF2050R-LMC-SR RF2050R-SS-SR R 31.75 19.05 9.53 2.0 15.0 5.09 11.9 25.3 27.0 27 13 ―

RF2060R-SR RF2060R-LMC-SR RF2060R-SS-SR 38.10 22.23 12.70 3.2 17.2 5.96 16.95 29.65 32.05 30 12.6 ―

Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation (as illustrated above in
the diagram on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
2. When the base chain plastic R roller is not specified for SS type, the rollers are made of 304 stainless steel.
3. Figures inside < > are for stainless steel chain.

131
• Chain with Brake Double Pitch

φDS φDS
HS RS

HS
L2
T
L2

T
T

W T
φR φR

W
φD

Double Plus Chain


φD
L1

L3

H
H
P P
P P

Center Roller Chain


• All connecting links are cotter pin type.
• The dimensional drawing is of a conductive type (spring brake). Chains with plastic brakes have the same structure as those with no brakes.

Width Plate Pin Outboard Roller


Roller Type

Tsubaki Chain No. Approx.


Roller Between
Pitch Mass
Dia. Inner Link Thickness Width Dia.
Plastic Outboard Roller P L1 L2 L3 DS HS
R Plates T H D kg/m
Standard Lambda SS W

Double Plus Chain


RF2040S-SRPB RF2040S-LMC-SRPB RF2040S-SS-SRPB 25.40 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 1.02

Accessories for
RF2050S-SRPB RF2050S-LMC-SRPB RF2050S-SS-SRPB S 31.75 10.16 9.53 2.0 15.0 5.09 11.90 21.6 23.2 19.05 9.4 1.53

RF2060S-SRPB RF2060S-LMC-SRPB RF2060S-SS-SRPB 38.10 11.91 12.70 3.2 17.2 5.96 16.95 29.65 32.05 22.23 12.6 2.56

RF2040R-SRPB RF2040R-LMC-SRPB RF2040R-SS-SRPB 25.40 15.88 7.95 1.5 12.0 3.97 9.65 23.1 24.5 23 13 ―

RF2050R-SRPB RF2050R-LMC-SRPB RF2050R-SS-SRPB R 31.75 19.05 9.53 2.0 15.0 5.09 11.90 25.3 27.0 27 13 ―

RF2060R-SRPB RF2060R-LMC-SRPB RF2060R-SS-SRPB 38.10 22.23 12.70 3.2 17.2 5.96 16.95 29.65 32.05 30 12.6 ―

Outboard Roller Chain


Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation (as illustrated above in
the diagram on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
2. If using a conductive roller, the brake is a spring brake with chain number SRPBE.

• Chain with Tab Guide Attachments


Tab guide attachments are installed to prevent meandering on a longer conveyor. Please use caution so as to avoid contact
between the tab guide attachments and the hub of the sprocket. Please specify the installation spacing of outboard rollers

Top Roller Chain


and tab guide attachments.
φDS

φR
HS
L2

T
T

φD
L1

Connecting Link
Special Sprockets

N
HA

P P

Tab Guide Attachment


• All connecting links are cotter pin type.
Engineering Manual

Width Plate Pin Outboard Roller Approx. Mass kg/m


Roller Between
Tsubaki Pitch
Dia. Inner Link N HA
P Plastic Out- Steel Out-
Chain No.
R Plates Thickness Width Dia. D L1 L2 DS HS
W H T board Roller board Roller

RF2050R-SG 31.75 19.05 9.53 15.0 2.0 5.09 11.9 25.3 27 13 20.0 24.0 1.50 2.22

RF2060R-SG 38.10 22.23 12.70 17.2 3.2 5.96 16.95 30.05 30 12.6 25.4 27.0 2.41 3.16

Note: The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation or on every second link in a
crosswise installation.

132
Free Flow Chain

Outboard Roller Chain


Double Pitch
■ RS Chain with Outboard Rollers (same for all types)
RS

Staggered Installation (Type I) Crosswise Installation (Type II)


φDS φDS
Double Plus Chain

HS

HS
L2

T
L2
T

T
W
φR

W
φD φD φR
L1

L3
Connecting Link Connecting Link
Center Roller Chain

H
P P P P

• All connecting links are cotter pin type.


• The construction of the spring brake is the same as for Double Pitch Chain.

■ Chain without Brake


Double Plus Chain
Accessories for

Tsubaki Chain No. Width Plate Pin Outboard Roller


Roller Between Approx.
Pitch
Plastic Outboard Roller Dia. Inner Link Mass
P Thickness Width Dia.
R Plates L1 L2 L3 DS HS kg/m
Standard Lambda SS T H D
W
RS40-SRP RS40-LMC-SRP RS40-SS-SRP 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 0.94

RS50-SRP RS50-LMC-SRP RS50-SS-SRP 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 1.42
Outboard Roller Chain

RS60-SRP RS60-LMC-SRP RS60-SS-SRP 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 2.11

RS80-SRP ― RS80-SS-SRP 25.40 15.88 15.88 3.2 24.1 7.94 19.25 35.05 37.95 28.58 15.8 3.57

RS100-SRP ― RS100-SS-SRP 31.75 19.05 19.05 4.0 30.1 9.54 22.85 42.55 45.65 39.69 19.0 5.56

Tsubaki Chain No. Width Plate Pin Outboard Roller


Roller Between Approx.
Pitch
Steel Outboard Roller Dia. Inner Link Mass
P Thickness Width Dia.
R Plates L1 L2 L3 DS HS kg/m
Standard Lambda SS T H D
W
Top Roller Chain

RS40-SR RS40-LMC-SR RS40-SS-SR 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 1.67

RS50-SR RS50-LMC-SR RS50-SS-SR 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 2.42

RS60-SR RS60-LMC-SR RS60-SS-SR 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 3.63

RS80-SR ― RS80-SS-SR 25.40 15.88 15.88 3.2 24.1 7.94 19.25 35.05 37.95 28.58 15.8 5.92

RS100-SR ― RS100-SS-SR 31.75 19.05 19.05 4.0 30.1 9.54 22.85 42.55 45.65 39.69 19.0 10.02

Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation (as illustrated above in
the diagram on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
Special Sprockets

2. Even if the chain with steel outboard rollers is Lambda Chain, the outboard rollers need to be lubricated.
3. When the chain with steel outboard rollers is SS type, the material of the outboard roller is 304 stainless steel.

■ Chain with Brake


Tsubaki Chain No. Width Plate Pin Outboard Roller
Roller Between Approx.
Pitch Mass
Plastic Outboard Roller Dia. Inner Link
P Thickness Width Dia. kg/m
R Plates L1 L2 L3 DS HS
T H D
Engineering Manual

Standard Lambda SS W
RS40-SRPB RS40-LMC-SRPB RS40-SS-SRPB 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 0.94

RS50-SRPB RS50-LMC-SRPB RS50-SS-SRPB 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 1.42

RS60-SRPB RS60-LMC-SRPB RS60-SS-SRPB 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 2.11

Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation (as illustrated above in
the diagram on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
2. If using a conductive roller, the brake is a spring brake with chain number SRPBE.

133
■ Poly Steel Chain with Plastic Outboard Rollers Double Pitch

RS

Staggered Installation (Type I) Crosswise Installation (Type II)

φDS

Double Plus Chain


φDS
HS

H
L2
L2

T
T
T

W
φR φR

W
φD φD
L1

L3
Connecting Link

Center Roller Chain


H

H
P P
P P

• All connecting links are cotter pin type.

Double Plus Chain


Width Plate Pin Outboard Roller

Accessories for
Roller Approx.
Tsubaki Pitch Between Inner
Dia. Mass
Chain No. P Link Plates Thickness Width Dia.
R L1 L2 L3 DS HS kg/m
W T H D
RS40-PC-SRP 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 0.69

RS50-PC-SRP 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 0.96

RS60-PC-SRP 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 1.40

Note: 1. Since the offset link is not available, use a chain with an even number of links.

Outboard Roller Chain


2. The approx. mass given in the above table assumes that outboard rollers are installed as illustrated above.

Top Roller Chain


Special Sprockets
Engineering Manual

134
Free Flow Chain

Top Roller Chain


Double Pitch
Top Roller Chain is a Free Flow Chain on which the plate of a Double Pitch or RS Roller Chain is extended upward and a
free-running top roller is installed on the plate.
RS
Construction
■ Double Pitch Chain with Top Rollers
Double Plus Chain

Top Roller Top Roller

Pin for Top Roller ( )


(riveted on both ends)
Center Roller Chain

Inner Plate

Cotter Pin
Bush Outer Plate

Roller
Double Plus Chain
Accessories for

Inner Link

Outer Link
Inner Link

Connecting Link
Connecting Plate
Outboard Roller Chain

■ RS Chain with Top Rollers

Top Roller Top Roller

Pin for Top Roller ( )


Top Roller Chain

(riveted on both ends)

Inner Plate

Cotter Pin
Outer Plate
Bush
Special Sprockets

Roller

Inner Link
Outer Link

Connecting Link
Connecting Plate
Engineering Manual

Parts marked with ⃝


× are press fit. Other parts are slip fit.

135
Features Double Pitch

1) The width of the chain is smaller than that of other Top Roller Pallet RS

types of Free Flow Chain.

Double Plus Chain


2) With top rollers supported by plates on both sides,
this chain is suitable for use with rugged free-flow
conveyors.
Base Chain

Product Types
Base Chain

Center Roller Chain


Type of Plastic Top Roller Type of Steel Top Roller Max. Allowable Tension
Roller

Base Chain Type


Plastic Roller KV Roller Steel Roller Stainless Steel Roller Unit: kN {kgf}
RF2040S-TRP − RF2040S-TR − 2.65{270}
RF2050S-TRP − RF2050S-TR − 4.31{440}
RF2060S-TRP − RF2060S-TR − 6.28{640}
RF2080S-TRP − RF2080S-TR − 10.7{1090}
Steel

RF2100S-TRP − RF2100S-TR − 17.1{1740}


Double Pitch

RF2040R-TRP − RF2040R-TR − 2.65{270}

Double Plus Chain


RF2050R-TRP − RF2050R-TR − 4.31{440}

Accessories for
RF2060R-TRP − RF2060R-TR − 6.28{640}
Engineering Plastic

RF2040RP-TRP − RF2040RP-TR − 0.44{ 45}


Standard
RF2050RP-TRP − RF2050RP-TR − 0.69{ 70}
RF2060RP-TRP − RF2060RP-TR − 1.03{105}
RF2080RP-TRP − RF2080RP-TR − 1.77{180}
RF2100RP-TRP − RF2100RP-TR − 2.55{260}
RS40-TRP − RS40-TR − 2.65{270}

Outboard Roller Chain


RS50-TRP − RS50-TR − 4.31{440}
Steel

RS RS60-TRP − RS60-TR − 6.28{640}


RS80-TRP − RS80-TR − 10.7{1090}
RS100-TRP − RS100-TR − 17.1{1740}
RF2040S-LMC-TRP − RF2040S-LMC-TR − 2.65{270}
RF2050S-LMC-TRP − RF2050S-LMC-TR − 4.31{440}
RF2060S-LMC-TRP − RF2060S-LMC-TR − 6.28{640}
Steel
Double Pitch

RF2040R-LMC-TRP − RF2040R-LMC-TR − 2.65{270}


RF2050R-LMC-TRP − RF2050R-LMC-TR − 4.31{440}
Lambda RF2060R-LMC-TRP − RF2060R-LMC-TR − 6.28{640}

Top Roller Chain


(LMC)*1 RF2040RP-LMC-TRP − RF2040RP-LMC-TR − 0.44{ 45}
Engineering
Plastic

RF2050RP-LMC-TRP − RF2050RP-LMC-TR − 0.69{ 70}


RF2060RP-LMC-TRP − RF2060RP-LMC-TR − 1.03{105}
RS40-LMC-TRP − RS40-LMC-TR − 2.65{270}
Steel

RS RS50-LMC-TRP − RS50-LMC-TR − 4.31{440}


RS60-LMC-TRP − RS60-LMC-TR − 6.28{640}
RF2040S-SS-TRP RF2040S-SS-TR-PKV − RF2040S-SS-TR 0.44{ 45}
RF2050S-SS-TRP RF2050S-SS-TR-PKV − RF2050S-SS-TR 0.69{ 70}
Special Sprockets
Stainless Steel

RF2060S-SS-TRP RF2060S-SS-TR-PKV − RF2060S-SS-TR 1.03{105}


RF2080S-SS-TRP − − RF2080S-SS-TR 1.77{180}
RF2100S-SS-TRP − − RF2100S-SS-TR 2.55{260}
Double Pitch

RF2040R-SS-TRP − − RF2040R-SS-TR 0.44{ 45}


RF2050R-SS-TRP − − RF2050R-SS-TR 0.69{ 70}
RF2060R-SS-TRP − − RF2060R-SS-TR 1.03{105}
Stainless Steel Engineering Plastic

SS RF2040RP-SS-TRP − − RF2040R-SS-TR 0.44{ 45}


(Stainless Steel) RF2050RP-SS-TRP − − RF2050R-SS-TR 0.69{ 70}
Engineering Manual

RF2060RP-SS-TRP − − RF2060R-SS-TR 1.03{105}


RF2080RP-SS-TRP − − RF2080R-SS-TR 1.77{180}
RF2100RP-SS-TRP − − RF2100R-SS-TR 2.55{260}
RS40-SS-TRP RS40-SS-TR-PKV − RS40-SS-TR 0.44{ 45}
RS50-SS-TRP RS50-SS-TR-PKV − RS50-SS-TR 0.69{ 70}
RS RS60-SS-TRP RS60-SS-TR-PKV − RS60-SS-TR 1.03{105}
RS80-SS-TRP − − RS80-SS-TR 1.77{180}
RS100-SS-TRP − − RS100-SS-TR 2.55{260}
Note: 1. "Base chain" refers to all parts of the chain, except the top rollers.
2. *1: Even if the base chain is Lambda Chain, the steel top rollers need to be lubricated.

136
Free Flow Chain

Top Roller Chain


Double Pitch
Base Chain Specifications
RS 1. Standard 3. SS (stainless steel)
Base chain is available with steel rollers (R, S) or SS chain is available with stainless steel rollers (R, S) or
engineering plastic R rollers. engineering plastic R rollers.
Double Plus Chain

1) Steel Roller Chain 1) Stainless Steel Roller Chain


(1) All parts are made of heat-treated steel. (1) All parts are made of 304 stainless steel.
(2) Operating temperature range: -10˚C to 150˚C (2) Operating temperature range: -20˚C to 400˚C
(3) Lubrication required. (3) Lubrication required.
2) Plastic R Roller Chain 2) Plastic R Roller Chain
(1) The R roller on the base chain is made of engineering (1) The R roller of the base chain is made of engineering
plastic. plastic.
Center Roller Chain

(2) Features of engineering plastic R roller chain (2) Features of plastic R roller chain
<1> Lightweight (40% weight reduction compared <1> Lightweight (40% weight reduction compared
with steel roller chain) with steel roller chain)
<2> Low noise (5 to 7 dB noise reduction compared <2> Low noise (5 to 7 dB noise reduction compared
with steel roller chain) with steel roller chain)
<3> Lower running resistance (30% less resistance <3> Lower running resistance (30% less resistance
compared with steel roller chain) compared with steel roller chain)
<4> Color of engineering plastic roller: White <4> Color of engineering plastic roller: White
Double Plus Chain
Accessories for

<5> Operating temperature range: -10˚C to 80˚C <5> Operating temperature range: -20˚C to 80˚C
<6> Lubrication is required between the pins and the <6> Lubrication is required between the pins and the
bushes. bushes.

2. Lambda (lube free) 4. NP


1) The bushes on the base chain are special oil- NP chain is standard chain and Lambda chain treated with
impregnated bushes and can be used with no nickel plating.
Outboard Roller Chain

lubrication. (Lubrication is required on steel top


rollers.) Number of Links per Unit
2) The allowable tension of Lambda chain is the same Top Roller Chain is supplied by standard length
as that of standard chain. The inner and outer plates (length of one chain) unless otherwise specified.
are treated with a black oxide finish for identification. Tsubaki No. of Links Tsubaki No. of Links
3) Operating temperature range: -10˚C to 150˚C Chain No. per Unit Chain No. per Unit

4) Do not use the chain in environments where it will RF2040 120 RS40 240
RF2050 96 RS50 192
come into contact with chemicals or water, or in
RF2060 80 RS60 160
cleansing and degreasing environments.
Top Roller Chain

RF2080 60 RS80 120


RF2100 48 RS100 96

  Safety Precautions for Nickel-Plated Chain


Do not use NP chain if it will come in direct contact with food or where coating flakes or wear dust can contaminate
food. Also, in non-food applications, appropriately cover the chain or contact a Tsubakimoto representative about
chain selection if using in environments where coating flakes or wear dust present problems.
Though nickel is not subject to the Japan Food Sanitation Law or the Industrial Safety and Health Law, plating on
Special Sprockets

sliding parts can peel.

Top Roller Specifications


1. Engineering Plastic Rollers 2. Steel Rollers
Engineering Manual

1) Plastic Rollers 1) Steel Rollers


(1) Material: Polyacetal (white) (1) Material: Hardened steel
(2) Operating temperature range: -20˚C to 80˚C (2) Operating temperature range: -10˚C to 150˚C
(3) Lubrication: Required
2) KV Rollers
(1) Material: Super engineering plastic (black) 2) Stainless Steel Rollers
(2) Operating temperature range: -20˚C to 180˚C (1) Material: 304 stainless steel
(2) Operating temperature range: -20˚C to 400˚C
(3) Lubrication: Required

137
Sprockets Double Pitch

■ Sprockets for Double Pitch Chain with Top Rollers RS

If the base chain roller is an R roller, a standard sprocket for Double Pitch Chain (R roller) cannot be used since the tooth end of
the sprocket comes in contact with the top roller.

Double Plus Chain


In this case, use the sprocket for Top Roller Chain shown on page 143.
If the base chain roller is an S roller, a standard sprocket for RF Double Pitch Chain (S roller) can be used as is. RS Roller Chain
sprockets can only be used if they are the S roller type and when the number of the engaging teeth is 15 or more (number of
sprocket teeth: 30).

How to Order
When placing an order for Top Roller Chain, please specify the chain length as well as the chain size and type.
1. Model Identification

Center Roller Chain


In placing an order for a chain, connecting link, or offset link, please specify the product code and chain number to avoid
any error. Refer to the chain number information for the product code and chain number.
2. Information When Placing a Chain Order
1) If the number of links on the overall chain is even, the link on one end of the chain will be a connecting link and the link on
the other will be an inner link.
2) If the number of links on the overall chain is odd, please specify the link type on both ends of the chain as per below.
(1) Inner links on both ends
(2) Connecting links on both ends
(3) Outer links on both ends
(4) Connecting link on one end and offset link on the other

Double Plus Chain


Accessories for
3) Installation of top rollers
(1) Single-strand installation
When a top roller is installed on each even-numbered link, the top roller is installed on the inner link unless otherwise
specified.
(2) Double-strand installation
When a top roller is installed on each even-numbered link, the top roller is installed on the outer link unless otherwise
specified.

Outboard Roller Chain


Example of Top Roller Chain Numbering
■ Double Pitch Chain with Top Rollers
RF2040RP-LMC-NP-1LTRP
Chain size
Type of top roller
Roller type of base chain TR: Steel roller
R: R roller Chain type TRP: Plastic roller
S: S roller LMC: Lambda TRPKV: KV roller
RP: Plastic R roller Installation spacing of top rollers
Type of base chain
1L: On every link
No symbol: Standard
NP: Nickel-plated (NP type)

Top Roller Chain


SS: 304 stainless steel (SS type)

Note: 1. The type of base chain for KV rollers is SS.


2. The SS and LMC types cannot be used in combination.

• Chain with Topple Prevention Attachments • Chain with Double-Strand Top Rollers
RF2040R-1LTR-4LTG RF2040R-2-1LTR
Chain numbering as described above With topple prevention attachments Roller type of base chain Top roller
Installation spacing of topple prevention attachments S or R
(4L: On every 4th link) Double-strand chain Installation spacing of top rollers
Special Sprockets

(On every link)

■ RS Chain with Top Rollers


RS40-LMC-NP-1LTRP
Chain size Type of top roller
TR: Steel roller
LMC: Lambda
TRP: Plastic roller
Type of base chain TRPKV: KV roller
No symbol: Standard
Installation spacing of top rollers
NP: Nickel-plated (NP type) (On every link)
SS: 304 stainless steel (SS type)
Engineering Manual

Note: 1. The type of base chain for KV rollers is SS.


2. The SS and LMC types cannot be used in combination.

• Chain with Topple Prevention Attachments • Chain with Double-Strand Top Rollers
RS40-2LTRP-4LTG RS40-2-2LTR
Chain numbering as described above With topple prevention attachments Top roller
Installation spacing of topple prevention attachments Installation spacing of top rollers
(4L: On every 4th link) (2L: On every 2nd link)
Double-strand chain

138
Free Flow Chain

Top Roller Chain


Double Pitch
■ Double Pitch Chain with Top Rollers (same for all types)
RS φd
Base Chain S Roller

T
L1
φR

W
Double Plus Chain

φD

L2
φDF 2 1

XS
CS
H
Center Roller Chain

P P
T

T
Base Chain R Roller
L1

W
φD
L2

Connecting Link
φd φDF 2 1
Double Plus Chain
Accessories for

XS
CS

φR
H

P P
Outboard Roller Chain

• RF2040 to RF2060 connecting links are spring clip type, and those of other models are cotter pin type.

Tsubaki Chain No. Width Roller Dia. R Pin Plate Approx. Mass kg/m
Pitch Between Inner Top Roller
Plastic Top Roller S R Dia. Width Thickness S R Plastic
P Link Plates L1 L2
Standard Lambda SS W Roller Roller D H T DF CS XS ℓ1 ℓ2 d Roller Roller R Roller
RF2040S-TRP RF2040S-LMC-TRP RF2040S-SS-TRP 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 0.91 − −
RF2050S-TRP RF2050S-LMC-TRP RF2050S-SS-TRP 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 1.44 − −
RF2060S-TRP RF2060S-LMC-TRP RF2060S-SS-TRP 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 2.77 − −
Top Roller Chain

RF2080S-TRP − RF2080S-SS-TRP 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 4.29 − −
21.8 24.5 4.8 6.51
RF2100S-TRP − RF2100S-SS-TRP 63.50 19.05 19.05 39.69 9.54 〈22.3〉
〈24.9〉 28.6 〈5.0〉39.69 35.4 49.7 22.1 27.2 14.52〈6.63〉
− −

RF2040R-TRP RF2040R-LMC-TRP RF2040R-SS-TRP 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 − 1.27 0.92
RF2050R-TRP RF2050R-LMC-TRP RF2050R-SS-TRP 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 − 1.90 1.43
RF2060R-TRP RF2060R-LMC-TRP RF2060R-SS-TRP 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 − 3.46 2.75
RF2080R-TRP − RF2080R-SS-TRP 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 − 5.40 4.52
21.8 24.5 4.8 8.77 6.60
RF2100R-TRP − RF2100R-SS-TRP 63.50 19.05 19.05 39.69 9.54 〈22.3〉
〈24.9〉 28.6 〈5.0〉39.69 35.4 49.7 22.1 27.2 14.52 − 〈8.89〉
〈6.72〉
Special Sprockets

Tsubaki Chain No. Width Roller Dia. R Pin Plate Approx. Mass kg/m
Pitch Between Inner Top Roller
Steel Top Roller S R Dia. Width Thickness S R
P Link Plates L1 L2
Standard Lambda SS W Roller Roller D H T DF CS XS ℓ1 ℓ2 d Roller Roller
RF2040S-TR RF2040S-LMC-TR RF2040S-SS-TR 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 1.33 −
RF2050S-TR RF2050S-LMC-TR RF2050S-SS-TR 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 2.04 −
RF2060S-TR RF2060S-LMC-TR RF2060S-SS-TR 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 3.68 −
RF2080S-TR − RF2080S-SS-TR 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 5.65 −
Engineering Manual

21.8 24.5 4.8 9.11


RF2100S-TR − RF2100S-SS-TR 63.50 19.05 19.05 39.69 9.54〈22.3〉
〈24.9〉 28.6 〈5.0〉39.69 35.4 49.7 22.1 27.2 14.52 〈9.23〉 −

RF2040R-TR RF2040R-LMC-TR RF2040R-SS-TR 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 − 1.69
RF2050R-TR RF2050R-LMC-TR RF2050R-SS-TR 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 − 2.50
RF2060R-TR RF2060R-LMC-TR RF2060R-SS-TR 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 − 4.36
RF2080R-TR − RF2080R-SS-TR 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 − 6.76
21.8 24.5 4.8 11.37
RF2100R-TR − RF2100R-SS-TR 63.50 19.05 19.05 39.69 9.54〈22.3〉
〈24.9〉 28.6 〈5.0〉39.69 35.4 49.7 22.1 27.2 14.52 − 〈11.49〉
Note: 1. Figures inside < > are for stainless steel chain.
2. When a top roller is installed on each even-numbered link, the top roller is installed on the inner link unless otherwise specified.
3. When the base chain plastic R roller is not specified for SS type, the rollers are made of 304 stainless steel.

139
• Double Pitch Chain with Topple Prevention Attachments Double Pitch

Special attachments are installed on a long conveyor so as to prevent toppling and meandering of the conveyor. Please
use caution so as to avoid contact between these attachments and the hub of the sprocket. Please specify the RS

installation spacing of the top rollers and attachments (four links or more).

Double Plus Chain


T

T
L1
φR

W
φD
L2
φDF 2 1
φd

XS
CS

Center Roller Chain


H

XSA
Connecting Link P P
(spring clip type)

Connecting Link N
(cotter pin type) Topple Prevention Attachment

Width Roller Dia. R Pin Plate Top Roller & Attachment

Double Plus Chain


Pitch Between

Accessories for
Tsubaki
Inner Link
Chain No. P S R Dia. Width Thickness DF CS XS ℓ1 ℓ2 d N XSA
Plates L1 L2
W Roller Roller D H T
RF2040-TG 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.45 9.65 3.97 19.1 12.7

RF2050-TG 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.5 11.9 5.09 23.8 15.9

RF2060-TG 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.75 16.95 5.96 28.6 19.1

RF2080-TG 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 38.1 25.4

Outboard Roller Chain


RF2100-TG 63.50 19.05 19.05 39.69 9.54 21.8 24.5 28.6 4.8 39.69 35.4 49.7 22.1 27.2 14.52 47.6 31.8

Note: Sprockets for base chains with R rollers are made-to-order.

• Double Pitch Chain with Double-Strand Top Rollers


This chain allows a larger conveying capacity than single-strand Top Roller Chain.
Note: 1. The connecting links of RF2040 to RF2060 are spring clip type,
T

and those of other models are cotter pin type.


T

Top Roller Chain


2. On a chain size of RF2060-2 or larger, the dimension C is
W

different from that of RS standard sprockets. Consequently,


L1

special sprockets are needed for these chain sizes.


C

3. Sprockets for base chains with R rollers are made-to-order.


φR 4. When a top roller is installed on each even-numbered link, the
L2

φD
top roller is installed on the outer link unless otherwise specified.

Connecting Link
φd φDF 2 1
Special Sprockets
XS
CS
H

P P
Engineering Manual

Width Roller Dia. R Pin Plate Top Roller


Pitch Between Transverse
Tsubaki Inner Link Pitch
Chain No. P S R Dia. Width Thickness
Plates C L1 L2 DF CS XS ℓ1 ℓ2 d
W Roller Roller D H T
RF2040-2-TR 25.40 7.95 14.4 7.92 15.88 3.97 15.45 17.15 12.0 1.5 15.88 15.0 21.0 15.65 17.25 3.97

RF2050-2-TR 31.75 9.53 18.1 10.16 19.05 5.09 19.35 21.15 15.0 2.0 19.05 19.0 26.5 19.55 21.95 5.09

RF2060-2-TR 38.10 12.70 26.2 11.91 22.23 5.96 27.7 29.6 17.2 3.2 22.23 23.0 31.6 27.85 30.85 5.96

RF2080-2-TR 50.80 15.88 32.6 15.88 28.58 7.94 34.6 37.2 23.0 4.0 28.58 29.0 40.5 34.8 37.5 11.32

RF2100-2-TR 63.50 19.05 39.1 19.05 39.69 9.54 41.4 44.1 28.6 4.8 39.69 35.4 49.7 41.65 46.75 14.52

140
Free Flow Chain

Top Roller Chain


Double Pitch
■ RS Chain with Top Rollers (same for all types)
RS

Top Rollers Installed on Every Second Link Top Rollers Installed on Every Link
Double Plus Chain

T
T

T
L1

L1
W

W
φD

L2
L2

φDF2
φDF1
φd N Connecting Link N φd 2 1
Center Roller Chain

Connecting Link
XS

XS
CS

CS
H

H
φR

φR
P P P P φD

• The connecting link uses a spring clip on RS40 to RS60, and cotter pin on RS80 to RS100.
Double Plus Chain
Accessories for

Tsubaki Chain No. Width Base Pin Plate Approx. Mass kg/m
Pitch Between Inner Chain Top Roller
Plastic Top Roller Roller Dia. Width Thickness On Every On Every
P Link Plates L1 L2
Standard Lambda SS W Dia. R D H T DF1 DF2 CS N XS ℓ1 ℓ2 d Link 2nd Link
RS40-TRP RS40-LMC-TRP RS40SS-TRP 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 11.0 15.88 12.7 9.5 17.45 8.25 9.65 3.97 0.92 0.85
RS50-TRP RS50-LMC-TRP RS50SS-TRP 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 15.0 19.05 15.9 12.7 22.25 10.3 11.9 5.09 1.56 1.38
RS60-TRP RS60-LMC-TRP RS60SS-TRP 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 18.0 22.23 18.3 15.9 26.25 12.85 15.25 5.96 2.30 2.03
Outboard Roller Chain

RS80-TRP − RS80SS-TRP 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 24.0 28.58 24.6 19.1 34.15 16.25 19.25 7.94 3.90 3.44
RS100-TRP − RS100SS-TRP 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 30.0 39.69 31.8 25.4 44.5 19.75 22.85 9.54 6.06 5.41

Tsubaki Chain No. Width Base Pin Plate Approx. Mass kg/m
Pitch Between Inner Chain
Top Roller
Steel Top Roller Dia. Width Thickness On Every On Every
P Link Plates Roller L1 L2
Standard Lambda SS W Dia. R D H T DF1 DF2 CS N XS ℓ1 ℓ2 d Link 2nd Link
RS40-TR RS40-LMC-TR RS40SS-TR 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 11.0 15.88 12.7 9.5 17.45 8.25 9.65 3.97 1.83 1.41
RS50-TR RS50-LMC-TR RS50SS-TR 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 15.0 19.05 15.9 12.7 22.25 10.3 11.9 5.09 2.39 2.18
RS60-TR RS60-LMC-TR RS60SS-TR 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 18.0 22.23 18.3 15.9 26.25 12.85 15.25 5.96 3.60 3.18
Top Roller Chain

RS80-TR − RS80SS-TR 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 24.0 28.58 24.6 19.1 34.15 16.25 19.25 7.94 6.09 5.27
RS100-TR − RS100SS-TR 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 30.0 39.69 31.8 25.4 44.5 19.75 22.85 9.54 9.30 8.85

Note: 1. "On Every Link" and "On Every 2nd Link" described in the column of the "Approx. Mass" refer to the spacing for the installation of the top rollers.
2. When a top roller is installed on each even-numbered link, the top roller is installed on the inner link unless otherwise specified.
3. Even if the chain with steel top rollers is Lambda Chain, the top rollers need to be lubricated.
4. When the chain with steel top rollers is SS type, the material of the top roller is 304 stainless steel.
Special Sprockets
Engineering Manual

141
• RS Chain with Topple Prevention Attachments Double Pitch

Special attachments are installed on a long conveyor so as to prevent toppling and meandering of the conveyor. Please
use caution so as to avoid contact between these attachments and the hub of the sprocket. Please specify the RS

installation spacing of the top rollers and attachments (four links or more).

Double Plus Chain


Installation of Top Rollers: Outer Link Installation of Top Rollers: Inner Link
φd φd

T
T

T
T

L1
L1

W
φR

W
φD φD

L2
L2

φDF φDF
N 2 1 N
Connecting
Connecting

Center Roller Chain


Link
Link

XS
XS
CS

CS
H

H
XSA

XSA

φR
Topple Prevention
Topple Prevention Attachment
P P Attachment N P P N

• RS40 to RS60 connecting links are spring clip type, and those of other models are cotter pin type.

Double Plus Chain


Accessories for
Width Pin Plate Top Roller & Attachment
Roller
Tsubaki Pitch Between Inner
Dia. Dia. Width Thickness
Chain No. P Link Plates L1 L2
R DF CS N XS ℓ1 ℓ2 d XSA
W D H T
RS40-TG 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 15.88 12.7 9.5 17.45 8.25 9.65 3.97 17.4
RS50-TG 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 19.05 15.9 12.7 22.25 10.3 11.9 5.09 23.05
RS60-TG 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 22.23 18.3 15.9 26.25 12.85 15.25 5.96 26.85

Outboard Roller Chain


RS80-TG 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 28.58 24.6 19.1 34.15 16.25 19.25 7.94 35.45
RS100-TG 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 39.69 31.8 25.4 44.5 19.75 22.85 9.73 44.0

Note: Please specify whether to install the top rollers on the inner or outer link.

• RS Chain with Double-Strand Top Rollers


This chain allows a larger conveying capacity than single-strand Top Roller Chain.

Installation of Top Rollers: Outer Link


φd
T

Top Roller Chain


T
L1

W
C

φD φR
L2

φDF
2 1
N

Connecting Link
Special Sprockets
XS
CS
H

P P

• RS40-2 to RS60-2 connecting links are spring clip type, and those of other models are cotter pin type.

Width Pin Plate Top Roller


Roller Transverse
Tsubaki Pitch Between Inner
Dia. Pitch
Engineering Manual

Chain No. P Link Plates Dia. Width Thickness


R C L1 L2 DF CS XS N ℓ1 ℓ2 d
W D H T
RS40-2-TR 12.70 7.95 7.92 14.4 3.97 15.45 17.15 12.0 1.5 15.88 12.7 17.45 9.5 15.45 16.95 3.97
RS50-2-TR 15.875 9.53 10.16 18.1 5.09 19.35 21.15 15.0 2.0 19.05 15.9 22.25 12.7 19.35 21.15 5.09
RS60-2-TR 19.05 12.70 11.91 22.8 5.96 24.25 26.25 18.1 2.4 22.23 18.3 26.25 15.9 24.25 26.75 5.96
RS80-2-TR 25.40 15.88 15.88 29.3 7.94 30.9 33.9 24.1 3.2 28.58 24.6 34.15 19.1 30.9 33.9 7.94
RS100-2-TR 31.75 19.05 19.05 35.8 9.54 37.7 40.8 30.1 4.0 39.69 31.8 44.5 25.4 37.7 40.8 9.54

Note: 1. Dimension DF changes when top rollers are installed on every link.
2. RS standard sprockets (double-strand) can be used.
3. When a top roller is installed on each even-numbered link, the top roller is installed on the outer link unless otherwise specified.

142
Free Flow Chain

Special Sprockets
Double Pitch
■ Sprockets for Double Plus Chain: Same as for Double Plus Chain without snap cover (steel type)
L
RS
M Sprocket Numbering
T T
RF2030VRP-10T-SC
Double Plus Chain

Applicable chain size Chain with snap cover

No. of teeth: 10

φDO
φDH
φDP
φd
Center Roller Chain

Tsubaki No. of Pitch Dia. Outer Dia. Facewidth Total Facewidth Bore Dia. d Hub Dia. Total Width Approx. Mass Material
Sprocket No. Sprocket Teeth Dp Do T M Pilot Hole Max. DH L kg (Specification)
R F 2 0 3 0 V R P - 1 0 T- S C 10 61.65 63 3.0 15.3 12.7 20 37 25 0.2
R F 2 0 4 0 V R P - 1 0 T- S C 10 82.20 85 4.0 20.4 15.9 32 52 40 0.8
Carbon steel
Double Plus Chain

R F 2 0 5 0 V R P - 1 0 T- S C 10 102.75 107 5.0 25.5 15.9 45 66 45 1.5


Accessories for

R F 2 0 6 0 V R P - 1 0 T- S C 10 123.30 128 6.0 30.5 19 55 81 50 2.5


(machined)
R F 2 0 8 0 V R P - 1 0 T-S C 10 164.39 172 12.0 47.5 23 72 110 67 7.0
Note: 1. The tooth tip is not hardened on any model.
2. Delivery: Please contact a Tsubakimoto representative.
3. 304 stainless steel type is also manufactured in the same dimensions as the steel type.

■ Sprockets for Double Pitch Chain with Top Rollers (steel type)
Outboard Roller Chain

T
Sprocket Numbering
T
RF2040R 1200T-TR
Top roller
Applicable chain size

No. of engaging teeth (1200 T: 12)


φDO
φDH
φDO

φDP
φDH
φDP

φd
φd
Top Roller Chain

L
L
(Machined)
(Welded)
Special Sprockets

Tsubaki Roller No. of Pitch Dia. Outer Dia. Facewidth Bore Dia. d Hub Dia. Total Width Approx. Mass Material
Sprocket No. Type Engaging Teeth Dp Do T Pilot Hole Max. DH L kg (Specification)
RF2040R 1100T-TR 11 90.16 97 0.8
RF2040R 1200T-TR 12 98.14 105 7.3 12.7 42 63 25 0.9
RF2040R 1300T-TR 13 106.14 114 0.9
RF2050R 1100T-TR 11 112.70 124 15.9 1.3
RF2050R 1200T-TR 12 122.67 134 8.9 48 73 28 1.3
18
RF2050R 1300T-TR 13 132.67 144 1.5 Carbon steel
Engineering Manual

RF2060R 1100T-TR R roller 11 135.24 150 2.6 (machined)


RF2060R 1200T-TR 12 147.21 162 11.9 18 55 83 45 2.8
RF2060R 1300T-TR 13 159.20 175 3.1
RF2080R 1100T-TR 11 180.31 109 4.8
RF2080R 1200T-TR 12 196.28 216 15 28 75 107 45 5.3
RF2080R 1300T-TR 13 212.27 232 5.9

RF2100R 1100T-TR 11 225.39 244 18 33 80 117 56 7.9 Rolled steel (welded)

Note: 1. The tooth tip is not hardened on any model.


2. Delivery: Please contact a Tsubakimoto representative.
3. RS standard sprockets can be used with RF Double Pitch Chain (S roller) or when the number of engaging teeth of the sprocket is 15 or more
(sprocket teeth: 30).

143
■ Sprockets for RS Chain with Outboard Rollers (steel type) Double Pitch

RS

T Sprocket Numbering
RS401B 9T-SR

Double Plus Chain


Applicable chain size Outboard roller

φDO
φDH
φDP
No. of teeth: 9

φd

Center Roller Chain


L

(Machined)

Double Plus Chain


Tsubaki Pitch Dia. Outer Dia. Facewidth Bore Dia. d Hub Dia. Total Width Approx. Mass Material

Accessories for
No. of Teeth
Sprocket No. Dp Do T Pilot Hole Max. DH L kg (Specification)
RS401B 09T-SR 9 37.13 42 10 20 0.08
RS401B 10T-SR 10 41.10 46 11 24 0.10
9.5
RS401B 11T-SR 11 45.08 51 14 28 0.14
RS401B 12T-SR 12 49.07 53 16 32 0.17
RS401B 13T-SR 13 53.07 58 20 36 0.22
RS401B 14T-SR 14 57.07 63 22 40 22 0.27
RS401B 15T-SR 15 61.08 67 26 44 0.32
RS401B 16T-SR 16 65.10 71 7.3 28 48 0.38

Outboard Roller Chain


RS401B 17T-SR 17 69.12 75 32 52 0.44
RS401B 18T-SR 18 73.14 78 12.7 35 56 0.50
RS401B 19T-SR 19 77.16 83 38 60 0.57
RS401B 20T-SR 20 81.18 88 42 64 0.72
RS401B 21T-SR 21 85.21 92 44 68 0.80
25
RS401B 22T-SR 22 89.24 96 46 72 0.90
RS401B 23T-SR 23 93.27 98 50 76 0.98
Carbon steel
RS501B 09T-SR 9 46.42 53 12 26 0.15
9.5 (machined)
RS501B 10T-SR 10 51.37 58 16 31 0.21
RS501B 11T-SR 11 56.35 63 20 36 0.25
RS501B 12T-SR 12 61.34 68 23 41 0.32
RS501B 13T-SR 13 66.34 73 27 46 25 0.41

Top Roller Chain


8.9
RS501B 14T-SR 14 71.34 78 31 51 0.51
12.7
RS501B 15T-SR 15 76.35 83 35 56 0.61
RS501B 16T-SR 16 81.37 88 38 61 0.71
RS501B 17T-SR 17 86.39 93 43 66 0.82
RS501B 18T-SR 18 91.42 98 46 71 28 0.98
RS601B 09T-SR 9 55.70 63 9.5 16 32 0.30
RS601B 10T-SR 10 61.65 68 20 φ37 0.37
RS601B 11T-SR 11 67.62 76 11.9 12.7 26 44 32 0.52
RS601B 12T-SR 12 73.60 82 30 50 0.68
RS601B 13T-SR 13 79.60 88 15.9 35 56 0.80
Special Sprockets

RS801B 09T-SR 9 74.26 85 15.9 26 44 0.65


RS801B 13T-SR 13 106.14 118 15 50 76 40 1.88
19
RS801B 15T-SR 15 122.17 135 62 92 2.57
RS1001B 10T-SR 10 102.75 117 18 40 62 1.82
RS1001B 11T-SR 11 112.70 127 18 46 72 50 2.21
23
RS1001B 12T-SR 12 122.67 138 52 81 2.73
Note: 1. The tooth tip is hardened on all models.
2. Delivery: Please contact a Tsubakimoto representative.
3. Models other than those listed above can be used with RS standard sprockets.
Engineering Manual

■ Sprockets for RF Outboard Roller Chain


RF Double Pitch sprockets can be used with all RF outboard roller chains.

144
Free Flow Chain

Engineering Manual Free Flow Chain


Chain Selection
An appropriate chain size and type can be selected based upon the type and capacity of the conveyor.
In some cases, it may be difficult to determine the most appropriate chain size and type, since there
are a variety of operating conditions for the conveyor. The general procedure for chain selection is as
Double Plus Chain

follows:
Table 2: f2: Coefficient of Friction Between Chain and Conveyed
Step 1: Check Conveyance Conditions     Objects During Accumulation
(1) Type, mass, dimensions, and quantity of the conveyed Chain Type Type of Transfer Roller Dry Lubricated

objects (including pallet) A・C・UA 0.10 ―


Double Plus Chain B・D・UB 0.15 ―
(2) Conveying speed
Steel roller ― 0.10
Center Roller Chain

(3) Conveyor length (length of accumulating and conveying


Center Roller Chain Steel roller ― 0.06
sections)
Plastic outboard roller 0.06 ―
(4) Environment and lubrication requirements Outboard
Outboard roller with plastic brake 0.20* ―
Roller Chain
Steel outboard roller (0.09) 0.06
Step 2: Select Chain Type Plastic top roller 0.06 ―
Top Roller Chain
Select the base chain and roller type according to the Steel top roller (0.09) 0.06

operating conditions and environment. Figures inside ( ) are given for reference purposes.
* Coefficient of friction for each outboard roller with plastic brake.
Double Plus Chain

When the number of brake outboard rollers accounts for about one
Accessories for

third of the total number of outboard rollers, the coefficient of friction


Step 3: Tentatively Determine Chain Type is 0.1. (Refer to "Installation of Outboard Rollers" on page 128.)
Perform tentative checking of chain tension.
Table 3:
 SI units: F = 9.80665 × WT × f × Kv/1000
f3: Coefficient of Friction Between Chain and Rail During Accumulation
 Gravimetric units: F = WT × f × Kv
Chain Type Type of Transfer Roller Dry Lubricated
A・C・UA 0.20 ―
Note: In this catalog, values are indicated in both SI
Outboard Roller Chain

Double Plus Chain B・D・UB 0.25 ―


and gravimetric units. The weight (kgf) used
Steel roller ― 0.10
to calculate the max. tension F in the Center Roller Chain Steel roller ― 0.10
gravimetric units is the same value as the S roller (0.21) 0.14
Outboard Steel roller
mass (kg). R roller (0.12) 0.08
Roller Chain S roller ― ―
Plastic roller
 F: Max. tension applied to chain kN {kgf} R roller 0.08 ―
 WT: Total mass of conveyed objects excluding chain kg Poly Steel Chain (Plastic inner link) 0.25 ―
 f: Coefficient of friction f2 (Table 2)+ f3 (Table 3) Figures inside ( ) are given for reference purposes.
Top Roller Chain

 KV: Speed coefficient (Table 7)


When two chains arranged in parallel are used, their
Coefficient of Friction: Reference Diagram of f1, f2, and f3
working tensions are unequal. Allowing for the
Conveyed Object
imbalance of working tension, determine the model and
size of a chain tentatively to ensure the max. allowable
tension (Tables 8 and 9) of the chain is F×0.6 or more. Double Plus Chain
Table 1: f1: Coefficient of Friction Between Chain and Rail During Chain
Special Sprockets

    Conveyance
Type of Base
Chain Type Dry Lubricated
Chain Roller Rail

A・B Conveyed Object


Plastic
C・D 0.08 ―
roller
Double Plus Chain UA・UB
Outboard Roller Chain
Steel roller ― 0.05
Chain
Engineering Manual

Center Roller Chain Steel roller ― 0.08


Rail
S roller (0.21) 0.14
Steel roller Conveyed Object
Outboard Roller Chain R roller (0.12) 0.08
Top Roller Chain S roller ― ― Top Roller Chain
Chain
Plastic roller
R roller 0.08 ―

Poly Steel Chain (Plastic inner link) 0.25 ―


Figures inside ( ) are given for reference purposes. Rail

145
Step 4: Check Allowable Roller Load 2) Allowable Load of Base Chain Roller

The load applied on the roller should not exceed the


values given below. The values for steel rollers assume
lubricated conditions.

Double Plus Chain


1. Double Plus Chain and Center Roller Chain
Allowable Load of Base Chain Roller
Allowable Roller Load Allowable Load of Base Chain Roller

Table 6: Allowable Load of Base Chain Roller Unit: kN {kgf}/roller


Steel Roller Plastic Roller

Center Roller Chain


Tsubaki
Poly Steel
Chain No. R Roller S Roller R Roller
RF2040・RS 40 0.64{ 65} 0.15{15} 0.20{ 20} 0.02{2}
■ RF2030 to RF2080 RF2050・RS 50 0.98{100} 0.20{20} 0.29{ 30} 0.04{4}
The values given below are the allowable conveying RF2060・RS 60 1.57{160} 0.29{30} 0.49{ 50} 0.06{6}
load per two strands of chain (allowable load per one RF2080・RS 80 2.65{270} 0.54{55} 0.88{ 90} ―
RF2100・RS100 3.92{400} 0.78{80} 1.27{130} ―
meter of pallet).
Note:
1. The above values for Poly Steel Chain represent the allowable load

Double Plus Chain


Accessories for
Table 4: Allowable Roller Load Unit: kN {kgf}/m for each plastic inner link.
2. The allowable load of Lambda Chain is the same as that of steel
Roller Plastic Roller Steel Roller roller chain.
Frame 3. Please use S45C (JIS), 1045 (AISI) or higher high-tensile material for
Tsubaki
Chain No.
Aluminum Frame Aluminum Frame with Steel Rail the base chain steel roller guide rail.
4. The plastic roller includes heat-resistant type rollers (KV type).
RF2030 0.39{ 40} 0.78{ 80} 1.57{160}
(urethane roller) 0.20{ 20} 0.20{ 20} ―
RF2040 0.59{ 60} 1.18{120} 2.35{240}

Outboard Roller Chain


RF2050 0.78{ 80} 1.57{160} 3.14{320}
RF2060 0.98{100} 1.96{200} 3.92{400}
RF2080 ― 2.94{300} 5.88{600}

2. Outboard Roller Chain and Top Roller Chain


1) Allowable Load of Outboard Roller and Top Roller

Top Roller Chain


Allowable Load of Outboard Roller Allowable Load of Top Roller

Special Sprockets

Table 5: Allowable Roller Load Unit: kN {kgf}/roller


Outboard Roller and Double-Strand
Tsubaki Single-Strand Top Roller Top Roller
Chain No.
Plastic Roller Steel Roller Steel Roller
RF2040・RS 40 0.05{ 5} 0.15{15} 0.29{ 30}
RF2050・RS 50 0.07{ 7} 0.20{20} 0.39{ 40}
RF2060・RS 60 0.10{10} 0.29{30} 0.59{ 60}
Engineering Manual

RF2080・RS 80 0.18{18} 0.54{55} 1.08{110}


RF2100・RS100 0.29{30} 0.78{80} 1.57{160}

146
Free Flow Chain

Engineering Manual Free Flow Chain


Step 5: Calculate Chain Tension (T) F : Maximum tension applied to chain : kN {kgf}
L1 : Length of conveying portion : m
L2 L1 W1 : Mass of conveyed objects in conveying portion : kg/m
Accumulating Portion Conveying Portion L2 : Length of accumulating portion : m
W2 : Mass of conveyed objects in accumulating portion : kg/m
f1 : Coefficient of friction between chain and rail during conveyance
Double Plus Chain

f2 : Coefficient of friction between chain and conveyed objects


during accumulation
SI Units f3 : Coefficient of friction between chain and rail during
G accumulation
F=    ・{(W1+M)L1・f1+W2・L2・f2+(W2+M) M : Mass of chain, slats, etc. : kg/m
1000
×L2・f3+1.1M(L1+L2)f1} kW : Power required : kW
V : Chain speed : m/min
F・V 1
Center Roller Chain

kW= ×1.1×η η : Transmission efficiency of drive unit


60
G : Acceleration of gravity: 9.80665 m/s2
Gravimetric Units Since the free flow conveyor uses two strands of chain
F=(W1+M)L1・f1+W2・L2・f2+(W2+M)L2・f3 generally laid in parallel, the chain mass is assumed to
  +1.1M(L1+L2)f1 be that of two strands of chain. Consequently, "F" in the
above formula represents the maximum chain tension
F・V 1 applied to two strands of chain. Allowing for the
kW= ×1.1×η imbalance of the working tension, it is assumed that a
Double Plus Chain

6120
Accessories for

tension of 0.6 F is applied to a single strand.

Step 6: Determine Chain Size


Multiply the maximum tension (0.6 F) applied to a single strand of chain by the speed coefficient (Kv) given in Table 7 for
a chain that satisfies the following formula:
Outboard Roller Chain

0.6 F × Kv ≦ Maximum allowable chain tension


Table 7: Speed Coefficient (Kv) Table 8: Max. Allowable Chain Tension (1) Unit: kN {kgf}

Chain Speed (m/min) Speed Coefficient (Kv)


Roller Type A・C B・D
15 or less 1.0
Tsubaki Base Chain UA UB
15 to 30 1.2 Chain No. Type
30 to 50 1.4 Standard
50 to 70 1.6 HCP 0.55{56} 0.27{28}
70 to 90 2.2 RF2030VRP
Lambda
Top Roller Chain

90 to 110 2.8 SS 0.27{28}


110 to 120 3.2 Standard
The recommended speed of the following chains is as follows: HCP 0.88{90} 0.44{45}
RF2040VRP
Double Plus Chain : 5 to 15 m/min or less Lambda
Plastic R roller chain : 70 m/min or less SS 0.44{45}
Poly Steel Chain : 70 m/min or less Standard
HCP 1.37{140} 0.69{70}
RF2050VRP
Lambda
Special Sprockets

Table 9: Max. Allowable Chain Tension (2) Unit: kN {kgf} SS 0.69{70}


Type of Base RS40 RS50 RS60 RS80 RS100 Standard
Chain Type
Chain Roller RF2040 RF2050 RF2060 RF2080 RF2100 HCP 2.06{210} 1.03{105}
RF2060VRP
2.65 4.31 6.28 10.7 17.1 Lambda
Steel roller {270} {440} {640} {1090} {1740}
SS 1.03{105}
Outboard 0.44 0.69 1.03 1.77 2.55 Standard
Plastic R roller
Roller Chain { 45} { 70} {105} { 180} { 260} HCP 5.30{540} 2.65{270}
RF2080VRP
Engineering Manual

0.44 0.69 0.88 Lambda


Poly Steel roller ― ―
{ 45} { 70} { 90} 2.65{270}
SS
2.65 4.31 6.28 10.7 17.1
Top Roller Steel roller {270} {440} {640} {1090} {1740} Steel Center Roller
Tsubaki Roller Type
Chain Chain No. Base Chain Type (Double Plus Chain) (Equal Speed)
0.44 0.69 1.03 1.77 2.55
(Single-Strand) Plastic R roller { 45} { 70} {105} { 180} { 260} RF2030VR Standard 0.98{100} ―
RF2040VR・CR Standard 1.57{160} 1.57{160}
Note: 1. The max. allowable tension of Lambda chain is the same as
that of steel roller chain. RF2050VR・CR Standard 2.45{250} 2.45{250}
2. The max. allowable tension of double-strand top roller chain RF2060VR・CR Standard 3.73{380} 3.73{380}
is 1.7 times that of single-strand top roller chain (1.4 times
for Lambda chain).

147
Please use the dimensional information given below for
Design Information on Double Plus Chain Conveyors reference in configuring and installing your conveyor.

1. Conveyor Ends and Sprocket Position


Table 1

Aluminum Frame for the Drive and Driven Sections Tsubaki Chain No. RF2030VRP RF2040VRP RF2050VRP

Double Plus Chain


Sprocket
RF2030VRP-R3 RF2040VRP-R4 RF2050VRP-R4
Rail No.
RF2030VRP-R3S RF2040VRP-R4S RF2050VRP-R4S

Z 21.3 14.7 16.1


L 40 50 60

Tsubaki Chain No. RF2050VRP RF2060VRP RF2080VRP

Z
RF2060VRP-R4C
RF2050VRP-R3H

Center Roller Chain


Rail No. RF2060VRP-R4 RF2080VRP-R3S
RF2050VRP-R3HS RF2060VRP-R4S
Bracket Return Guide
Z 76.2 14.9 24
L L 60 70 100

2. Dimensions for Machining Aluminum Frame


The rails listed on the right do not have an aluminum frame for the drive and driven sections. Add a frame for the middle

Double Plus Chain


Accessories for
section, referring to the dimensions in Table 2.
Table 2
Tsubaki Chain No. RF2050VRP RF2060VRP
RF2050VRP-R3H
Rail No. RF2060VRP-R4C
RF2050VRP-R3HS
Y

X (drive side) 340 430


X
X (driven side) 120 130

Outboard Roller Chain


Y 30 40

3. Mounting Bolt and Conveyor Height


Table 3
L Item
Aluminum Frame ① ② ③ ④ ⑤ ⑥ H L
Frame
Frame Joint RF2030VRP-R3
M6×10ℓ M6 M5 M6 M5 M6× 8ℓ 61.5 14.5

Top Roller Chain


RF2030VRP-R3S
RF2040VRP-R4
M6×12ℓ M6 M6 M8 M6 M6× 8ℓ 68 28.5
RF2040VRP-R4S
RF2050VRP-R4
H

M8×20ℓ M8 M8 M10 M8 M8×10ℓ 82.5 36


RF2050VRP-R4S
※ RF2050VRP-R3H
M8×20ℓ M8 M8 M10 M8 M8×10ℓ 142.5 37
Pallet Guide Rail ※ RF2050VRP-R3HS
RF2060VRP-R4C
Special Sprockets

RF2060VRP-R4 M8×20ℓ M8 M8 M10 M8 M8×10ℓ 95 44.5


RF2060VRP-R4S

RF2080VRP-R3S M8×25ℓ M8 M8 M10 M8 M8×12ℓ 130 47

1) Positioning Between the Aluminum Frames


Position the frames using the V groove (marked with ○
A in the above diagram) as a guide and secure them with bolts


4 on the base.
Engineering Manual

2) Connecting the Aluminum Frames


After positioning is complete, connecting the frames via the frame joint is recommended so as to reinforce the
connection. The frame joint is not intended for positioning between aluminum frames.
3) Installing the Pallet Guide Rail
Make a hole of an appropriate size at the V groove position marked ○
B in the above diagram and secure the rail using

the hexagonal bolt ○


1 listed in Table 3.

4) On models marked with ※ in Table 3, there is a difference of 60 mm in height between the aluminum frame and pallet
guide rail. To offset the height difference, fit a collar for height adjustment under the pallet guide rail.

148
Free Flow Chain

Engineering Manual Free Flow Chain


4. Conveyor Leg Pitch Table 4
Determine the conveyor leg pitch based on the mass Geometrical Moment of
Type Frame No.
of the conveyed objects and the geometrical moment Inertia (I) (cm4)

of inertia given in Table 4. RF2030VRP-R3 17.127


RF2040VRP-R4 40.185
Double Plus Chain

RF2050VRP-R4 84.039
Aluminum Frame
RF2050VRP-R3H 408.283
RF2060VRP-R4 135.137
RF2060VRP-R4C 108.508
RF2030VRP-R3S 17.821
Leg Pitch ( ) RF2040VRP-R4S 44.312
Aluminum Frame with RF2050VRP-R4S 95.623
Steel Rail RF2050VRP-R3HS 442.093
Center Roller Chain

■ Calculation of Leg Pitch ( )


1
RF2060VRP-R4S 171.761
⎧ 384EI ⎫4 RF2080VRP-R3S 360.726

 =        ×δ×107⎬(mm)
⎩ 5×
(0.6W) ⎭
The geometrical moment of inertia (I) of the frame for the drive and
driven sections is the same as given in the table above.
I = Geometrical moment of inertia (cm4) (See Table 4)
W = Total conveyed mass (kg/m) δ = Slack (2 mm)
E = 7.0 × 103 (kg/mm2)
Double Plus Chain

Note: The total conveyed mass (W) is not always distributed


Accessories for

evenly between the two conveyor strands. This is taken


into account with the factor (0.6).

5. Aluminum Frame with Steel Rail


1) Cross Section
Outboard Roller Chain

RF2030VRP RF2040VRP to RF2080VRP


1 Base Frame

3 Steel Rail
1 Base Rail
A 3 Steel Rail
A

4 Small Pan Head Screw

2 Inner Rail
Top Roller Chain

4 Small Pan Head Screw

5 Small Countersunk Head Screw

Steel Rail (No. 3) Steel Rail Mounting Screw Inner Rail Mounting Screw
Frame No.
Special Sprockets

Dimensions (No. 4) (No. 5)


Dimension A Cross-Recessed Pan Head Screw Cross-Recessed Countersunk Head Screw
For Middle Section For Drive and Driven Sections (Plate Thickness × Width)
RF2030VRP-R3S RF2030VRP-R1SK, -R1SJ 3×13 4.75 M3×7 ―
RF2040VRP-R4S RF2040VRP-R1SK, -R1SJ 3×13 8.4 M4×5 M4×6
RF2050VRP-R4S RF2050VRP-R1SK, -R1SJ 3×13 8.4 M4×6 M4×6
RF2050VRP-R3HS ― 3×13 8.4 M4×6 M4×6
RF2060VRP-R4S RF2060VRP-R1SK, -R1SJ 3×13 8.4 M4×6 M4×6
RF2080VRP-R3S RF2080VRP-R1SK, -R1SJ 6×16 10.5 M5×8 M6×10
Engineering Manual

149
2) Construction Diagram of Middle-Section Frame
Unit: mm
4000
(3000)
Steel Rail Steel Rail
30 Installation Pitch 485×4 60 Installation Pitch 485×4 30
(15) (Installation Pitch 485×3) (60) (Installation Pitch 485×3) (15)

Double Plus Chain


45゜ A

Inner Rail Inner Rail A

Center Roller Chain


30 Installation Pitch 485×4 60 Installation Pitch 485×4 30
(30) (Installation Pitch 485×3) (60) (Installation Pitch 485×3) (30)
A-A View

■ RF2040VRP-R4S, RF2050VRP-R4S, RF2060VRP-R4S --- Overall length 4,000 mm


■ RF2030VRP-R3S, RF2050VRP-R3HS, RF2080VRP-R3S --- The dimensions in ( ) are those for the frame of the
overall length of 3,000 mm.

Double Plus Chain


■ The steel rail is cut at an angle of 45˚ at the center of the base chain rail.

Accessories for
3) Construction Diagram of Frame for the Drive and Driven Sections

Unit: mm

1000
Installation Pitch of Steel Rail and Inner Rail

Outboard Roller Chain


10 485 485 20 A

A-A View
A

Top Roller Chain


■ RF2050VRP-R3HS has no frame for the drive and driven sections.
■ A notch is provided on the right-end bottom in the diagram above (See page 122).

4) Note for Handling Aluminum Frame with Steel Rail


(1) When Cutting the Aluminum Frame with Steel Rail for Use
Special Sprockets

<1> Do not cut the center area or the screw section on the frame.
<2> Remove burrs and chips from the cut surface.
<3> Connect and secure the steel rail with the inner rail, and the inner rail with the frame of the base chain by screws
15 to 30 mm away from the cut area.
<4> Machine all parts individually. Completely remove burrs and chips produced by machining cleanly before starting
reassembly. Fit the 45° cut area correctly to prevent misalignment.
Engineering Manual

(2) Connecting the Frame


If there is a difference in level on the abutting surface of the steel rail after connecting the frame (in vertical and
horizontal directions), chamfer the corners slightly to avoid chain rollers being caught.

150
Free Flow Chain

Engineering Manual Free Flow Chain


Guidelines for Use
1. Double Plus Chain (Common with Double Pallet-Supporting Roller
Plus Chain with Snap Cover) Conveying Surface
1) Recommended conveyor length is 15 m or less. Conveying Direction
Double Plus Chain

2) Avoid using a chain with engineering plastic rollers in an


environment where it will be exposed to oil or water.
(Use in such an environment may cause the double-
speed capability to deteriorate.) Sprocket
3) Use caution not to drop a pallet or conveyed objects on
the chain and avoid any operation that may expose the Conveying Surface
chain to impact and pressure by pressing it down. Conveying Direction
4) When unusual noises are heard from a curved section
Center Roller Chain

around a sprocket after use for an extended period,


apply a small amount of lubrication (SAE10 to 20) onto
the pin through the gap between the outer plate and
inner plate ("A" in the diagram below). Wipe off excess Pallet-Supporting Roller Pallet Length in Conveying Direction
oil from plastic rollers. C C

2.5
A A AB BA
Outer Plate Outer Plate 9) Take-Up (1)
Double Plus Chain
Accessories for

Slight Sag
Inner Plate Inner Plate
Large Roller Small Roller
Lubrication of Plastic Roller Lubrication of Steel Roller
Take-up amount L = Chain pitch X 2 + Allowance length
Since noise is unlikely to occur between pins and bushes on Lambda Allow for a little sag up to 10% of span on the chain
chain, Lambda chain is suitable for use where lubrication is best avoided. under the drive-side sprocket during operation. When
Outboard Roller Chain

5) Lubrication is required on steel rollers. Apply a small the amount of sagging increases, adjust the take-up
amount of lubrication (SAE10 to 20) in areas "A," "B" or cut the chain.
and "C." A lubricator with a sharp pointed tip like a Aluminum Frame
Drive-Side Sprocket Conveying Direction
syringe is convenient to use for lubrication. Wipe off
excess oil from the periphery of large and small rollers.
6) Finishing the Ends on the Conveying Side
Put a chamfer on the ends of the upper rail that the
chain’s small rollers travel on.
Sag ≒ 0.1 L L
Running Surface of Small Roller
Top Roller Chain

Chain Sag Unit: mm


Chain Size Normal Sag Max. Sag

RF2030 25 75
Chamfer
7) Large Roller Support RF2040 35 105
It is possible to prevent the chain’s large roller from RF2050 40 120
dipping at the chamfered portion by installing a
Special Sprockets

RF2060 50 150
support for the large roller on the ends of the rail on
the driven side. RF2080 65 190
The sag in the table above is given on the basis of the
conveyor design information on page 148.

Large Roller Support 10) Take-Up (2)


Where take-up configuration shown above is not
allowed because of the presence of conveyors,
Engineering Manual

design the take-up configuration referring to the


R diagram below. With Double Plus Chain with snap
cover, make the dimension ※R larger than the
8) Transfering Objects Between Conveyors (straight
dimension R of the return guide (see the
line transfer)
dimensional diagram).
To convey pallets in a stable condition at the transfer
portion of the conveyor, install a roller between the
two conveyors or the shafts of sprockets. Be sure Sprocket on Driven Side
Rail
that the distance (ℓ) from the ends of the rail to the
roller that supports the pallets is less than 1/2.5 times ※R Take-Up

the pallet’s length in the conveying direction.


Sag
151
11) Sprocket and Shaft 3. Outboard Roller Chain and Top Roller Chain
Drive sprocket --- Should be keyed, with both left 1) If parts making up the chain are made of steel,
and right sprockets aligned. lubrication is generally required. (See the diagram
Take-up sprocket --- Should be keyless (free), with below.) There is no need for lubrication on the base
separate shafts on the left and right sprockets. chain and engineering plastic rollers of Lambda

Double Plus Chain


Other sprockets --- Keyless (free) chain.

If a conveyed object is placed directly on the chain, the • Lubrication Positions on Outboard Roller Chain

large roller may leave a mark on the conveyed object.

RF2030VRPUA and RF2030VRPUB (urethane-lined rollers) are Area Between Bush and Pin Area Between Roller and Bush
designed so that the large roller is less likely to leave a mark on Area Between Pin and Area Between Pin and
Outboard Roller Outboard Roller

Center Roller Chain


conveyed objects.

2. Double Plus Chain with Snap Cover


1) Handle the chain with care, as the snap cover is
made of engineering plastic.
2) There are two types of snap covers; one for the outer
Inner Plate Base Chain Roller Steel Outboard Roller

Double Plus Chain


Accessories for
link and another for the inner link. Use caution to
avoid installing the wrong type of snap cover. (See
the diagram below.) (The snap cover is fitted on the
chain at time of shipment.)
• Lubrication Positions on Top Roller Chain

Outboard Roller Chain


For Outer Link For Inner Link

Steel Top Roller Area Between Roller


and Bush
3) When connecting chains, connect them via a special
Area Between Bush
connecting link and then fit the snap cover for the and Pin
Area Between Top Roller and Pin

Top Roller Chain


outer link correctly at the notch of the plate. (See the
diagram below.)

Connecting Link

2) Lubricate these parts regularly (about once a week)


Special Sprockets

to avoid running out of lubrication. Perform drip


lubrication (using lube listed below) or apply lube with
Snap Cover for Outer Link a brush.
Outer Link

Lubrication (SAE No.)

Lubrication Method Drip or Brush


Engineering Manual

Ambient Temperature
Tsubaki -10˚C to 0˚C 0˚C to 40˚C 40˚C to 50˚C 50˚C to 60˚C
4) If a snap cover is damaged in handling, replace it Chain No.
RS50 or smaller pitch SAE10W SAE20 SAE30 SAE40
with a new snap cover.
RS60・80・100 SAE20 SAE30 SAE40
SAE50
RS120 or larger pitch SAE30 SAE40 SAE50

ISOVG: Please refer to page 101.

152
Free Flow Chain

Engineering Manual Free Flow Chain


4. Installation 5. Cutting and Connecting Double Plus Chain

1) Sprocket Installation
1) Cutting Double Plus Chain
Proper installation of the sprockets is critical to smooth
operation of a conveyor, and it also affects chain life. Outer Link to Be Cut Punch
Double Plus Chain

The installation should be properly carried out in Outer Plate


accordance with the procedure described below.

1) Check the horizontal positioning of the shafts with a level.


1
Adjust the level to within the tolerance of ± 300 .

Level
Shaft
Center Roller Chain

Chain Vise (optionally available RSCV-1)

(1) Shear off the rivet on the pin end of the outer link to
Level
Shaft be cut using a hand grinder.
(2) Set the Double Plus Chain (for chain with snap cover,
remove the snap covers from about three links of the
area to be cut) on a chain vise (or its equivalent) and
Double Plus Chain

2) Check the parallelism of the shafts with a scale. drive in the pin using a punch or other means until
Accessories for

Adjust the shafts so that the parallelism as calculated the outer plate on the upper side is removed.
A−B 1 (3) The chain can be cut by using a chain vise and a
with a formula L is to within ± .
100 fork-shaped tool.

Punch
Outboard Roller Chain

Measure with a piano L


wire or a scaled transit
instrument
Fork
B

3) Align the sprocket axis to match.


Tolerance relative to center distance:
Top Roller Chain

Up to 1 m: within ± 1 mm
Double Plus Chain
Distance between shafts (mm)
1 to 10 m: within ±
1000 Chain Vise
10 m or longer: within ±10 mm Shaft

Measure misalignment with: 2) Connecting Double Plus Chain (using a connecting link)
• A straight edge when the distance is short
Special Sprockets

• A piano wire when the distance is long (1) Connecting Using a Spring Clip (RF2060 or smaller)
• A leveling string or a piano wire when the
sprocket positions are different from each
other in terms of height
<1> Pass the two pins of the connecting link through
Misalignment the bushes of the inner link and then through the
Sprocket
holes of the connecting plate.
Pin Groove
Engineering Manual

Connecting Plate
4) After processes 1) to 3) have been completed, lock Spring Clip
each of the sprockets to the shaft(s) by means of
keys or Tsubaki POWER-LOCKS. Lock the sprockets
that are installed and used on the same shaft so that
the teeth of both sprockets align in terms of phase. Inner Link
Spring Clip-Type Connecting Link

153
<2> Fit the spring clip securely into the pin groove. 6. Cutting and Connecting Outboard Roller
Chain

1) Cutting Chain When the Base Chain Roller Is an S Roller


For cutting Poly Steel Chain with outboard rollers, refer

Double Plus Chain


to 6. 3).
Spring Clip (leg)

Outer Link to Be Cut


Punch Rivet on Pin End
Outer Plate S Roller

Center Roller Chain


Clip Installation Completed
Chain Vise

Double Plus Chain


Accessories for
Pin
(1) Determine the outer link to be cut and mark the link
Spring Clip for identification.
Direction of Chain Travel
(2) Set the chain on a chain vise (sold separately) as
shown above and shear off the rivets on the pin
ends (two rivets on one side) using a hand grinder.
(2) Connecting Using a Cotter Pin (for RF2080)
(3) Remove the two pins using a pin with a diameter

Outboard Roller Chain


<1> Pass the two pins of the connecting link through slightly smaller than the pin diameter of the chain
the bushes of the inner link and then through the (using a Tsubaki Punch or its equivalent). When the
holes of the connecting plate. pins are pulled out a little, the two outboard rollers
<2> Pass the cotter pin through the hole of the pin and on the upper side can be removed.
open the legs of the cotter pin to an angle of about (The diagram above shows the outboard rollers
60˚. being removed.)
(4) Directly tap the pin with a small hammer until the

Top Roller Chain


end of the pin reaches the upper face of the outer
plate to remove. Tap the two pins alternately to
ensure they come off evenly.
Use caution not to damage the outboard rollers on
Connecting Plate
Cotter Pin the right and left.
(5) Tap and pull out the two pins using a punch until the
Special Sprockets

outer plate on the upper side can be removed.

Inner Link
Cotter Pin-Type Connecting Link

Chain Vise (Optionally Available)


Engineering Manual

Chain Vise No. Applicable OR Chain Size (Base Chain Roller: S Type)

RS-CV1 RS40, RF2040


Cotter Pin RS-CV2 RS40 to 80, RF2040 to 2080
RS-CV3 RS80 to 100, RF2080 to 2100
OR: Outboard Roller

Connecting Plate
60˚

154
Free Flow Chain

Engineering Manual Free Flow Chain


2) Cutting Chain When the Base Chain Roller Is an R 3) Cutting Poly Steel Chain with Outboard Rollers
Roller (1) When the Outboard Rollers Are Arranged in a
Staggered Installation

Pin a Washer Punch


Double Plus Chain

Outer Link to Be Cut Rivet on Pin End

Outer Plate Punch R Roller Washer


Center Roller Chain

Cradle
Outer Link to Be Cut Pin b Chain Vise

<1> Determine the outer link to be cut and mark the link
(1) Determine the outer link to be cut and mark the link for identification.
for identification. <2> Although the chain can be set in a chain vise in the
Double Plus Chain

(2) Shear off the rivets on the pin ends (four rivets) using same manner as shown in 6. 1) (with S type), this
Accessories for

a hand grinder so as to remove the four outboard setting damages the chain because the inner link is
rollers. In doing so, shear down to the washers with made of engineering plastic. For this reason this
the grinder to remove the washers. cutting method cannot be used.
(3) Remove the four outboard rollers. (Receive the outboard <3> Lightly tighten the washer on the pin end with a
roller on the cradle, apply the punch on the pin end chain vise. Since no rivet is provided on the pin
Outboard Roller Chain

face, and tap the pin out until the washer is removed. end on this chain, proceed to cutting the chain.
Follow the same procedure to remove the washers on <4> Use a pin with a diameter slightly smaller than the
the other side.) pin diameter of the chain (using a Tsubaki Punch or
(4) Set the chain on the cradle as shown above and its equivalent), tap the punch lightly with a hammer,
remove the two pins by tapping the punch with a and pull out the pin of the chain gradually (see the
hammer. Prepare a cradle yourself as appropriate. above diagram). When the pin is removed from the
(5) Follow steps (4) and (5) of 6. 1). upper outer plate as shown above, stop tapping
(6) If outboard rollers are spaced every two or more the pin.
Top Roller Chain

links, the rivet parts to be sheared off will differ from a and ○
<5> When pins ○ b are pulled out in the same

those shown in the above diagram. (See the diagram procedure, the chain can be cut. The diagram
below.) a has been
above shows the state whereby pin ○
pulled out to the specified position and pin ○
b has

Outer Link to Be Cut already been pulled out.


<6> Discard the cut outer links (shown below).
R Roller
Special Sprockets

Outer Plate

Cradle
Engineering Manual

No need to scrape off this rivet part

155
(2) When the Outboard Rollers Are Arranged in a 4) Connecting Chain with Outboard Rollers
Crosswise Installation Chains are connected using connecting links.
Punch
(1) When the Outboard Rollers Are Arranged in a
Outer Link to Be Cut Outboard Roller A Staggered Installation

Double Plus Chain


Slip-Fit Pin
Cotter Pin
Connecting Plate

Press Fit

Center Roller Chain


Chain Vise Outboard Roller B

<1> Determine the outer link to be cut and mark the link
for identification.
<2> Although the chain can be set in a chain vise in the Connecting Link
same manner as shown in 6. 1) (with S type), this Slip-Fit Pin Washer
setting damages the chain because the inner link is (press fit)
made of engineering plastic. For this reason this
cutting method cannot be used.
<3> Support outboard roller "A" on the upper side with <1> Pass the two pins of the connecting link through

Double Plus Chain


Accessories for
a chain vise as shown above and lightly tighten the the holes of the inner link and then through the
chain vise. Bring the outer link to be cut to the end slip-fit connecting plate.
of the chain vise, as shown above. <2> Insert a cotter pin through each pin and open the
<4> Apply the punch to the pin end of outboard roller legs of the cotter pin to an angle of about 60˚.
"A" and lightly tap the punch with a light hammer.
Outboard roller "A" will be removed as shown
below.

Outboard Roller Chain


(2) When the Outboard Rollers Are Arranged in a
Outboard Roller A
Crosswise Installation

k Press Fit
Lin
cting Cotter Pin
e
nn
Co

Top Roller Chain


Outboard Roller B
<5> Turn the chain upside down and remove outboard
roller "B" by following the same procedure for
removing outboard roller "A." Slip-Fit Pin
<6> Set the chain after removing outboard rollers "A"
and "B" on the cradle as shown below, tap the
punch lightly with a hammer, and remove the two
pins. Connecting Plate
Special Sprockets

Pull out the pins up to a position where the upper


Outboard Roller
outer link is removed. Washer (slip fit)
(Prepare a cradle yourself as appropriate.)
Punch

<1> Pass the two pins of the connecting link through


the holes of the inner link and then through the
Engineering Manual

slip-fit connecting plate.


<2> When installing outboard rollers on both sides of a
pin as shown above, pass the pin through the
outboard rollers and washer, and attach cotter pins
in two places. Open the legs of the cotter pins to
an angle of about 60˚.
Level Table

Cradle Support Vise


base to support chain in front
of and behind area to be cut

156
Free Flow Chain

Engineering Manual Free Flow Chain


7. Cutting and Connecting Top Roller Chain 2) Connecting Top Roller Chain
1) Cutting Chain When the Base Chain Roller Is an S Roller <1> Chains are connected using connecting links.
<1> Mark the outer link to be cut for identification. <2> Pass the two pins of the connecting link through
the bushes of the inner link and then through the
Outer Link to Be Cut
holes of the connecting plate (the connecting plate
Double Plus Chain

Punch
is slip fit).
Spring Clip-Type Connecting Link
Top Roller Cotter Pin for Top Roller Pin

Level Table Cradle


Top Roller Pin
Center Roller Chain

Base Chain Pin Base Chain Pin Inner Link


Double Plus Chain

Connecting Plate
Accessories for

<2> Shear off the rivets on the base chain pin ends and Spring Clip
Cotter Pin-Type Connecting Link
top roller pin ends using a hand grinder or other
Connecting Plate
means (three rivets on one side of the chain).
Cotter Pin
<3> Turn the chain side ground by the grinder upward
and set the chain on a cradle, as shown above.
Prepare a cradle yourself as appropriate. To
Outboard Roller Chain

remove the three pins including the top roller pin at


the same time, prepare a cradle integrating the
part shown by the phantom line. <3> Fit a cotter pin or spring clip securely on the pin.
<4> Tap the punch (or its equivalent) with a hammer Open the legs of the cotter pin to an angle of about
until the two (three) pins are removed from the 60˚. Refer to the description of Double Plus Chain
outer plate (up to the position shown in the for detailed information on fitting the spring clip.
diagram).
Top Roller Chain Connecting Links
Top Roller Chain

<5> Change the setting of the cradle as shown below to


remove the top roller pin. (When top rollers are not 1) There are two types of connecting links. Use
caution when placing an order for connecting links
attached to the outer link, this procedure is not
to ensure correct order placement.
necessary.) 2) The outer diameter of the top roller differs in chain
<6> Remove the top roller pin by repeating Step <4>. with top rollers installed on every link and in chain
with top rollers installed on every second link.
Punch
Refer to the dimensional drawing for the
Special Sprockets

dimensions of these top roller chains. (The


diameter of double pitch rollers is the same in both
these installation types.)
3) When an attachment other than top rollers is
attached to the connecting link, please diagram it.
Level Table (Symbol of connecting link: CL)
Engineering Manual

■ For chain with top rollers installed on every link


Chain Numbering

RS40-1LTRP-CL
Base Chain
■ For chain with top rollers installed every second link
Chain Numbering
Top Roller Pin Cradle
RS40-2LTRP-CL
Base Chain

157
For Your Safety When Using the Chain
Warning To avoid danger, observe the following rules.

Double Plus Chain


●Do not use chain or chain accessories for any purpose other than their originally intended use.
●Never perform additional work on chain.
 ・Do not anneal any chain parts.
 ・Do not clean chain with acids or alkalis. These may cause cracking.
 ・Never attempt to electroplate chain or chain parts. This may cause hydrogen embrittlement.
 ・Do not weld chain. Heating effects will cause weakening and cracking.
 ・When a torch is used to heat or cut chain, remove the links on each side and do not reuse them.
●When replacing a worn or damaged part, do not replace just the worn or damaged part. Replace all parts with new parts.
●If a material that causes hydrogen embrittlement (acid, strong alkali, battery fluid, etc.) comes in contact with the chain,

Center Roller Chain


immediately stop using the chain and replace it with new chain.
●When using chain in a lifting device, set up a safety barrier and do not allow anyone to go under the equipment.
●Always install safety equipment (safety covers, etc.) on chain and sprockets.
●Strictly observe the general guidelines listed in Section 1, Chapter 1, 2nd Edition of the Japanese Occupational Safety and
Health Regulations as well as rules and regulations concerning occupational safety and health in your region/country.
●When installing, removing, inspecting, maintaining and oiling chain,
 ・Perform the work as instructed in the manual, catalog or other documentation that was provided with the product.
 ・Before starting work, turn off the power switch and take measures to prevent it from being turned on accidentally.
 ・Secure the chain and parts to prevent them from moving freely.
 ・Use a press tool or other special tools to separate or connect chain, and follow the correct procedures.

Double Plus Chain


 ・Remove and insert pins and rivets in the correct direction.

Accessories for
 ・Wear clothing and protective gear (safety glasses, gloves, safety shoes, etc.) that are appropriate for the work.
 ・Only experienced personnel should perform chain replacement.

Caution To prevent accidents, observe the following rules.


●Understand the structure and specifications of the chain that you are handling.
●Before installing chain, inspect it to make sure no damage occurred during delivery.

Outboard Roller Chain


●Inspect and maintain chain and sprockets at regular intervals.
●Chain strength varies by manufacturer. Only Tsubaki products should be used when chain is selected using Tsubaki catalogs.
●Minimum tensile strength refers to the failure point when the corresponding load is applied to the chain once and does not refer
to the allowable operational load.

Warranty
1. LIMITED WARRANTY consequential, special or incidental damages, including,

Top Roller Chain


Products manufactured by Seller: (a) conform to the design but not limited to, damages resulting from personal injury,
and specifications, if any, expressly agreed to in writing by death or damage to or loss of use of property.
Seller; and (b) are free of defects in workmanship and (d)Repair, alteration, neglect or misuse of the products shall
materials at the time of shipment. The warranties set forth in void all applicable warranties.
the preceding sentence are exclusive of all other warranties,
express or implied, and extend only to Buyer and to no other 4. INDEMNIFICATION
person. ALL WARRANTIES OF MERCHANTABILITY OR Buyer will indemnify, defend and hold Seller harmless from
FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY all loss, liability, damage and expense, including attorneys’
EXCLUDED. fees, arising out of any claim (a) for infringement of any
patent, trademark, copyright, misappropriation of trade
Special Sprockets

2. NON-RELIANCE secrets, unfair competition or similar charge by any products


Buyer is not relying upon any advice, representations or supplied by Seller in accordance with the design or
warranties (except the warranties expressly set forth above) specifications furnished by Buyer, or (b) arising out of or
of Seller, or upon Seller’s skill or judgment regarding the connected with the products or any items into which the
Seller’s products. products are incorporated, including, but not limited to, any
Buyer is solely responsible for the design and specifications claim for product liability (whether or not based on
of the products, including without limitation, the negligence or strict liability of Seller), breach of warranty,
determination of suitability for Buyer’s application of the breach of contract or otherwise.
products.
5. ENTIRE AGREEMENT
Selection & Handling

3. CLAIMS These terms and conditions constitute the entire agreement


(a)Any claim relating to quantity or type shall be made to between Buyer and Seller and supersede any inconsistent
Seller in writing within 7 days after receipt of the products; terms and conditions, whether contained in Buyer’s
any such claim made thereafter shall be barred. purchase order or otherwise, and whether made heretofore
(b)Any claim under the above-stated Limited Warranty shall or hereafter.
be made to Seller in writing within three (3) months after No statement or writing subsequent to the date hereof which
receipt of the products; any such claim made thereafter purports to modify or add to the terms and conditions hereof
shall be barred. shall be binding unless consented to in writing, which makes
(c) Seller’s liability for breach of warranty or otherwise is specific reference hereto, and which has been signed by the
limited to repair or replacement, at Seller’s option, of non- party against which enforcement thereof is sought. Seller
conforming or defective products. Buyer waives all other reserves the right to change these terms and conditions
remedies, including, but not limited to, all rights to without prior notice.

158
Small Size Conveyor Chain Inquiry Sheet

Please give us the following information when placing an order for or inquiring about a chain:

Minimum Tensile
Machine Used kN {kgf}
Strength
Object to be Chain Pitch mm
Conveyed

Corrosiveness Attachments Installed on every links

Abrasiveness Conveyance Method Pushed by dog, Directly placed, Other

Temperature of Normal Temperature ˚C Operating Time


Conveyed Object hours/day

Dims. of Continuous, Intermittent, Reverse running (Yes / No)


Operating Method
Conveyed Object
Mass of Max. kg/piece Permitted / Not Permitted
Lubrication
Conveyed Object
Conveyance Max. ton/hour (bulk) AC/DC kW × r/min ×
Amount Motor Used (no. of motors)

kg/piece
(countable object) No. of Sprocket Teeth NT (PCD mm)

Hole Dia. of
Conveyor Length m Dia. H8 H7
Sprocket Shaft

Lifting Height m Hub Type ( ) Dia. × L

No. of Strands Strands (Spacing: m) Key Groove Not required ( ) JIS・b ×t Parallel / Driving
of Chain

Chain Speed m/min Finishing of Teeth Machine-cut Induction hardening

Brief description of machine used and chain:


Configuration of conveyor, method for loading and unloading of objects to be conveyed, rail configuration, method of receiving on return
side, and other remarks.

Company Name Division/Title


Name Tel:
Date Fax :

159
Custom Attachment Chain Worksheet
Use this sheet to identify the Attachments and Chain you need, then fax the form to your authorized distributor or your nearest
Tsubakimoto representative. If you have any questions, please call your Tsubakimoto representative.

Name: Special Dimensions


Title: Pitch:
Telephone/Fax: Single:
Company: Double:
Address: Special (Specify):
Side Plate (Thickness):
NOTES: Rollers:
Width:
Diameter:
Solid:
Base Chain Size (ANSI/BS): Split:
Quantity/Number of Chains: Other Special Requirements:
Length: Number of Pitches: or Inches:
If uneven number of pitches, specify:
Roller link on each end:
Connecting link on each end:
Offset/Connecting link:
Type of offset: Riv. Cot.
Construction: Riveted Cottered
Material: □ Standard Carbon □ Nickel-Plated
□ Stainless □ SS □ NS □ AS □ LSC
□ Lambda® □ NEP
Attachment: Standard □ YES □ NO
Wide contour Sketch the attachment and spacing
Special (Drawing required) below. Note if you want the attachment
Spacing: Pitches Inches on the pin or roller links, if you want
Extended Pin: □ YES □ NO straight or bent attachments, or if you
Projection: require extended pins.

160
161
Custom Attachment Chain Worksheet
Use this sheet to identify the Attachments and Chain you need, then fax the form to your authorized distributor or your nearest
Tsubakimoto representative. If you have any questions, please call your Tsubakimoto representative.

Name: Special Dimensions


Title: Pitch:
Telephone/Fax: Single:
Company: Double:
Address: Special (Specify):
Side Plate (Thickness):
NOTES: Rollers:
Width:
Diameter:
Solid:
Base Chain Size (ANSI/BS): Split:
Quantity/Number of Chains: Other Special Requirements:
Length: Number of Pitches: or Inches:
If uneven number of pitches, specify:
Roller link on each end:
Connecting link on each end:
Offset/Connecting link:
Type of offset: Riv. Cot.
Construction: Riveted Cottered
Material: □ Standard Carbon □ Nickel-Plated
□ Stainless □ SS □ NS □ AS □ LSC
□ Lambda® □ NEP
Attachment: Standard □ YES □ NO
Wide contour Sketch the attachment and spacing
Special (Drawing required) below. Note if you want the attachment
Spacing: Pitches Inches on the pin or roller links, if you want
Extended Pin: □ YES □ NO straight or bent attachments, or if you
Projection: require extended pins.

162
163
Custom Attachment Chain Worksheet
Use this sheet to identify the Attachments and Chain you need, then fax the form to your authorized distributor or your nearest
Tsubakimoto representative. If you have any questions, please call your Tsubakimoto representative.

Name: Special Dimensions


Title: Pitch:
Telephone/Fax: Single:
Company: Double:
Address: Special (Specify):
Side Plate (Thickness):
NOTES: Rollers:
Width:
Diameter:
Solid:
Base Chain Size (ANSI/BS): Split:
Quantity/Number of Chains: Other Special Requirements:
Length: Number of Pitches: or Inches:
If uneven number of pitches, specify:
Roller link on each end:
Connecting link on each end:
Offset/Connecting link:
Type of offset: Riv. Cot.
Construction: Riveted Cottered
Material: □ Standard Carbon □ Nickel-Plated
□ Stainless □ SS □ NS □ AS □ LSC
□ Lambda® □ NEP
Attachment: Standard □ YES □ NO
Wide contour Sketch the attachment and spacing
Special (Drawing required) below. Note if you want the attachment
Spacing: Pitches Inches on the pin or roller links, if you want
Extended Pin: □ YES □ NO straight or bent attachments, or if you
Projection: require extended pins.

164
165
Headquarters Chain & Power Transmission Operations
Nakanoshima Mitsui Building Chain Products Department

SMALL SIZE CONVEYOR CHAINS


3-3-3 Nakanoshima, Kita-ku 1-3 Kannabidai 1-chome
Osaka 530-0005, Japan Kyotanabe, Kyoto 610-0380, Japan
Phone : +81-6-6441-0011 Phone : +81-774-64-5100
Facsimile : +81-6-6441-0489 Facsimile : +81-774-64-5212
Internet:
http://tsubakimoto.com/

Global Associated Partners:

NORTH and SOUTH AMERICA


U.S. TSUBAKI TSUBAKI of CANADA LIMITED TSUBAKI BRASIL
POWER TRANSMISSION, LLC 1630 Drew Road EQUIPAMENTOS INDUSTRIAIS LTDA.
301 E. Marquardt Drive Mississauga, Ontario, L5S 1J6 Rua Pamplona, 1018 - CJ. 73/74
Wheeling, IL 60090-6497 Canada Jardim Paulista, CEP 01405-001
U.S.A. Phone : +1-905-676-0400 São Paulo – S.P. Brazil
Phone : +1-847-459-9500 Facsimile : +1-905-676-0904 Phone : +55-11-3253-5656
Facsimile : +1-847-459-9515 Facsimile : +55-11-3253-3384

EUROPE
TSUBAKIMOTO EUROPE B.V. TSUBAKIMOTO U.K. LTD. TSUBAKI DEUTSCHLAND GmbH
Aventurijn 1200, 3316 LB Dordrecht Osier Drive, Sherwood Park ASTO Park Oberpfaffenhofen
The Netherlands Annesley, Nottingham Friedrichshafener Straße 1
Phone : +31-78-6204000 NG15 0DX U.K. D-82205 Gilching, Germany
Facsimile : +31-78-6204001 Phone : +44-1623-688-700 Phone : +49-8105-7307100
Facsimile : +44-1623-688-789 Facsimile : +49-8105-7307101

ASIA and OCEANIA


TSUBAKIMOTO SINGAPORE PTE. LTD. TSUBAKIMOTO (THAILAND) CO., LTD. TSUBAKI INDIA TSUBAKIMOTO SINGAPORE PTE. LTD.
25 Gul Lane 388 Exchange Tower, 19th Floor Unit POWER TRANSMISSION PTE. LTD. VIETNAM REPRESENTATIVE OFFICE
Jurong 1902, Sukhumvit Road, Klongtoey Chandrika Chambers No.4, 3rd Floor 8F H&H Building, 209 Hoang Van Thu
Singapore 629419 Bangkok 10110 Thailand Anthony Street, Royapettah Phu Nhuan District, Ho Chi Minh City
Phone : +65-6861-0422/3/4 Phone : +66-2-262-0667/8/9 (3 lines) Chennai-600014, Tamil Nadu, India Vietnam
Facsimile : +65-6861-7035 Facsimile : +66-2-262-0670 Phone : +91-44-4231-5251 Phone : +84-8-3999-0131 or 0132
Facsimile : +91-44-4231-5253 Facsimile : +84-8-3999-0130

TSUBAKIMOTO SINGAPORE PTE. LTD. TSUBAKI AUSTRALIA PTY. LTD. TAIWAN TSUBAKIMOTO CO. TSUBAKIMOTO CHAIN TRADING
INDONESIA REPRESENTATIVE OFFICE Unit E, 95-101 Silverwater Road No. 33, Lane 17, Zihciang North Road (SHANGHAI) CO., LTD.
Wisma Kyoei Prince, 11th Floor, Suite 1106 Silverwater, N.S.W. 2128 Gueishan Township, Taoyuan County Room 601, Urban City Centre
Jl. Jend. Sudirman, Kav. 3, Jakarta 10220 Australia Taiwan 45 Nanchang Rd., Huangpu District
Indonesia Phone : +61-2-9704-2500 Phone : +886-33-293827/8/9 Shanghai 200020, China
Phone : +62-21-5724-275 Facsimile : +61-2-9704-2550 Facsimile : +886-33-293065 Phone : +86-21-5396-6651/6652
Facsimile : +62-21-5724-275 Facsimile : +86-21-5396-6628

Note: In accordance with the policy of TSUBAKIMOTO CHAIN CO. to constantly improve its products, the specifications in this catalog are subject to change without notice.
Catalog No. ME1204 ©2012/6 TSUBAKIMOTO CHAIN CO. Printed in Japan 1,000

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