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Service Manual Atr120

This document provides step-by-step instructions for disassembling and replacing parts in an electronic time recorder. It describes 22 steps to remove components like the front case, quartz clock, ribbon, print head, fuse, back case, operation panel, LCD, gears, sensors, switch lever, and friction roller. It includes diagrams to illustrate how to access each part and notes to take care when removing small or fragile pieces.

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TheKauti0n
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
247 views

Service Manual Atr120

This document provides step-by-step instructions for disassembling and replacing parts in an electronic time recorder. It describes 22 steps to remove components like the front case, quartz clock, ribbon, print head, fuse, back case, operation panel, LCD, gears, sensors, switch lever, and friction roller. It includes diagrams to illustrate how to access each part and notes to take care when removing small or fragile pieces.

Uploaded by

TheKauti0n
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1. DISASSEMBLY AND REPLACEMENT (#1~ #22)

2. PARTS LIST

3. P.C.B. CIRCUIT DIAGRAM

4. C.P.U BLOCK DIAGRAM AND PIN ASSIGNMENT

5. MEASUREMENT

• VOLTAGE CHECK

• MOTOR OPERATION CHECK

• PRINT HEAD RESISTANCE MEASUREMENT

• SENSORS CIRCUIT

• CPU OPERATION
DISASSEMBLY AND REPLACEMNET 1

1. Remove front case.


2. Replace quartzose clock.
3. Replace Ribbon.
4. Remove Print Head.
5. Replace Fuse.
6. Remove back case.
7. Remove operation Panel block.
8. Remove the LCD.
9. Remove the Ribbon Drive Shaft.
10. Removing to LF reduction gears, mid gear and roller gear.
11. Removing the paper feed shaft and bearings.
12. Remove the cam gear, reduction gear, change gear and gear guide.
13. Remove the ribbon cam.
14. Remove the lead screw assembles, platen bearings and lead screw top.
15. Removing the card inlet and spacer and E-03&E-05 the sensor.
16. Removing the E-37 sensor.
17. Removing the E-30 sensor.
18. Removing the E-38 sensor.
19. Removing the switch lever and switch lever.
20. Remove the friction spring, friction shaft and friction roller.
21. Remove 2000UL PCB assembly.
22. Load NiCd battery.
1ǃRemove front case

1-1 1-2

1-3

1.Remove two screws M3h8

2.Two press place and push out direction

3. Remove front case


2. Replace quartzose Clock

2-1 2-2

2-3 2-4

2-5 2-6
2-7 2-8

2-9 2-10

1.Remmove one screw ST3h7 (2-1)

2.Remove active cover(2-2ǃ2-3ǃ2-4)

3.Remove time face Acryl˄2-5˅

4.Remove second hand˄2-6˅

5.Remove minute hand˄2-7˅

6.Remove hour hand˄2-8˅

7.Remove one screw˄2-9˅

8.Remove quartzose clock˄2-10˅


3. Replace Ribbon

3-1 3-2

3-3 3-4

1. Remove and discard two pin clip.˄3-1ǃ3-2˅

2. Pull the ribbon cassette by hand.˄3-3ǃ3-4˅

3. Load new Ribbon

4. Load two pin and clip and front case.


4. Remove Print Head

4-1 4-2

4-3 4-4

4-5 4-6
1.Remove the FPC guide using a standard type screwdriver.(4-2)

2.Disconnect the FPC cable from the connector (PCN8).(4-3ǃ4-4)

3.Pull the head toward the front by hand.˄4-5˅

4.Left it to remove.˄4-6˅
5. Replace Fuse

5-1 5-2

5-3 5-4

1.Remove one screw M3h6(5-1)

2.Open the small back cover(5-2)

3.Remove the damage fuse(5-3)

4.Replace a new fuse into right place

5.Close the small back cover and install the screw(5-4)


6. Remove back case

6-1 6-2

6-3 6-4

1.Remove four screws M4h10(6-2)

2.Remove the back case by handˈand disconnect operation panel block cable from

the connector on operation panel block.(6-3ǃ6-4)


7. Remove operation Panel block˄7-1˅

7-1 7-2

7-3

1.Remove three screws ST3h7DŽ˄


7-2˅

2.Remove the operation panel blockDŽ˄7-3˅


8. Remove the LCD

8-1 8-2

8-3

1.Disconnect the LCD cable from the connector (LCN10) on the 2000UL PCB

assembly.(8-1)

2.Disconnect the LCD cable from the connector on the 2003A PCB assembly.(8-1)

3.Remove two screws.(8-2)

4.Remove the LCD.(8-3)


9. Remove the Ribbon Drive Shaft

9-1 9-2

9-3 9-4

1.Remove the screw fixing the Ribbon Clutch Holding Plate.˄9-2˅

2.Remove the Ribbon Drive shaft by hand.(9-3)


10. Removing to LF reduction gears, mid gear and roller gear

10-1 10-2

10-3 10-4

1.Remove three snap rings with a standard type screwdriver.(10-3)

2.Pullthe two LF reduction gears out of the shaft (Inset a standard type screwdriver

into the gap between the LF gear and frame, and lift the gear).(10-4)

3.Remove the mid gear in the same manner as shown second step.

4.Remove the roller gear in the same manner as shown second step.
11. Removing the paper feed shaft and bearings

11-1 11-2

11-3 11-4

11-5 11-6
1.Removing the LF Reduction gear.(11-1)

2.Removing the Roller gear.(11-2)

3.Turn the bearing with small pliers to match up the projections on the bearing with

the notches in the frame.(11-3)

4.Remove the bearings from the paper feed shaft to outside of the frame (There are

two bearings, on the right and left).(11-4)

5.More the paper feed shaft by hand.(11-5)

6.Detach it toward the front from inside the frame.(11-6)


12. Remove the cam gear, reduction gear, change gear and gear guide

12-1 12-2

12-3 12-4

1.Remove the motor gear.(12-1)

2.Remove one screw to remove the Lever Holding Spring(12-2)

3.Pull the cam gear out of the shaft , Inset a standard type screwdriver into the gap

between the cam gear and frame, and left the cam gear. Be careful mot to press the

screwdriver against the shaft from the side.

4.Remove the reduction gear in the same as shown in above step. The change gear

and gear guide are also remove with the reduction gear.
13. Remove the ribbon cam

13-1 13-2

13-3

1.Remove the snap ring with a standard type screwdriver.(13-2)

2.Pull the ribbon cam out of shaft (Inset a standard type screwdriver into the gap

between the ribbon cam and frame, and lift the cam. Be careful not to press the

screwdriver against the shaft from the side).(13-3)


14. Remove the lead screw assemble, platen bearings and lead screw top

14-1 14-2

14-3 14-4

14-5 14-6
14-7 14-8

14-9 14-10

14-11

14-12
14-13

1.Remove one screws.(14-3)

2. Remove platen bearing whirl stop screw from the right.(14-4ǃ14-5)

3.Remove the LF gear and the motor gear and two screws to pull out the motor

A.(14-6ǃ14-7ǃ14-8ǃ14-9)

3.Remove the lead screw assemble by hand.(14-10ǃ14-11)

4.Turn the lead screw top to match up the projection on it with the notch in the carrier.

Pull the lead screw top below the carrier. ˄14-12ǃ14-13˅


15. Removing the card inlet and spacer and E-0305 the sensor

20-1 20-2

20-3 20-4

20-5 20-6
20-7

Remove four screws fixing the card inlet.(20-1)

1. Remove the card inlet by hand.(20-2ǃ20-3)

2. Press the hooks of the right and left sensors slightly outwards and pull out the

E-0305 sensors. Be careful not to break the hooks.(20-4ǃ20-5)

3. Remove two screws fixing the spacerˈand pull out the spacer.(20-6ǃ20-7)
16. Removing the E-37 sensor

21-1 21-2

21-3 21-4

1.Remove two screws to take out of the sensor holding plate.(21-1ǃ21-2)

2.Remove another two screws to take out the sensor.(21-3ǃ21-4)


17. Removing the E-30 sensor

15-1 15-2

15-3 15-4

15-5
1.Disconnect the sensor harness assembly from the connector(LCN3)on the 2000UL

PCB assembly.(15-1)

2.Remove two screws to take out the screw holding plate.(15-2ǃ15-3)

3.Remove another two screws to take out the sensor.(15-4ǃ150-5)


18. Removing the E-38 Sensor

16-1 16-2

16-3 16-4

1.Dissconnect the sensor harness assembly from the connector(LCN9)on the 2000UL

PCB assembly.

2.Remove two screws(M3h8) to take out the sensor.


19. Removing the switch lever and switch lever

18-1 18-2

1.Remove two screws (a) fixing Switch Lever

2.Pull the switch lever out of the snap of switch lever position accurately.
20. Remove the friction spring, friction shaft and friction roller

19-1 19-2

19-3 19-4

19-5
1. Remove two screws fixing the right and left friction springs to remove the friction

springs. The friction shaft and friction roller are also removed.
21. Remove 2000UL PCB assembly

17-1 17-2

17-3 17-4

17-5 17-6
17-7

1.Disconnect all the sensor harness assembly, and LCD cable, and operation black

cable, and motor block, and FPC cable from the connectors on the 2000UL PCB

assembly˄17-1ǃ17-2˅

2.Remove two screws˄17-3˅

3.Pull out the 2000UL PCB assembly by handDŽ˄17-4˅

4.Solder down the power supply wire to pull out the 2000UL PCB assembly.˄17-5ǃ

17-6ǃ17-7˅
22. Load NiCd battery

22-1 22-2

22-3 22-4

22-5 22-6
22-7 22-8

1. Place black sticker on the main body shelf.

2. Place white both sided sticker on the rechargeable battery.

3. Place rechargeable battery on the main body shelf.

4. Tighten the battery.

5. Tighten the inside wires.


PARTS LIST

Acroprint ATR120 Time recorder BOM


THE ELECTRON COMPONENT 

Ĉ Name Mode Place In ATR120 P/N Remarks 


Multilayer Ceramic
 0.1uF/50V PC21 PC22 PC14 
Capacitor
Multilayer Ceramic
 0.01uF/50V PC10 LC25 LC38  
Capacitor
Multilayer Ceramic
 1000PF/50V PC8 PC18 LC29 LC30 LC36  
Capacitor
Multilayer Ceramic LC26 LC28 LC37 LC39 LC40
 100PF/50V  
Capacitor LC41 LC42 LC43
 Ceramic Capacitor 0.1uF/50V PC19 PC23  
Multilayer Ceramic
 18P/50V 5% LC33  
Capacitor
Multilayer Ceramic
 15PF/50V 5% LC34   
Capacitor
Multilayer Ceramic
 30PF/50V 5% LC31 LC32  
Capacitor
PD2 PD3 PD4 PD5 PD6
 Diode IN4007  
PD7 PD8 PD11 SD3

 Diode IN4148 LD11 LD12 LD13 PD9  


&DUERQ)LOP)L[HG
 16K 1/4W 1% PR13  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 18K 1/4W 1% LR39  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 1 M 1/4W 1% LR26  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 4.7K 1/4W 1% PR14  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 100K 1/4W 5% LR19 LR41 LR42 LR76  
5HVLVWRU &5 
&DUERQ)LOP)L[HG LR27 LR32 LR33 LR47 LR49
 10K 1/4W 5%  
5HVLVWRU &5  LR68 BR77
&DUERQ)LOP)L[HG
 10R 1/4W 5% PR7  
5HVLVWRU &5 
&DUERQ)LOP)L[HG LR20 LR22 LR24 LR28 LR30
 15K 1/4W 5%  
5HVLVWRU &5  LR70
PR2 LR45 LR46 LR48 LR50
LR52 LR53 LR54 LR55 LR56
&DUERQ)LOP)L[HG
 1 K 1/4W 5% LR57 LR58 LR59 LR60 LR61  
5HVLVWRU &5  LR62 LR63 LR64 LR65 LR66
LR67
&DUERQ)LOP)L[HG PR11 PR15 LR21 LR23 LR25
 2.2K 1/4W 5%  
5HVLVWRU &5  LR29 LR31 LR69
&DUERQ)LOP)L[HG
 22R 1/4W 5% PR3  
5HVLVWRU &5 






 









Name Mode Place In ATR120 P/N Remarks 

&DUERQ)LOP)L[HG
 270K 1/4W 5% LR18  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 33K 1/4W 5% PR9 PR10  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 620R 1/4W 5% LR37 LR38 LR44 LR51 LR71  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 820R 1/4W 5% PR8  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 9.1K 1/4W 5% LR40 LR72 LR73 LR74  
5HVLVWRU &5 
Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12
 '\QDWURQ D1866  
Q13
 2000UL PCB    

 IC UC3842BN PU1   

 Opto-couple PC817 PU3   

 SCR TL431 PU2   

 IC TA7291 PU10 PU11   

 IC 78L05 PU4   

 IC 74HD404889 LU5 PN NBE-065  

 IC HD74HC14P LU6   

 IC HD74HC244P LU8 LU9   

 IC UL·N2003 LU7   

 MOSFET K2608 PQ1   

 Bridge-commuted KBL206 PD1   

 Dynatron C1815 Q3 Q4 Q15 Q17 BQ20   

 Dynatron C1015 Q18 Q19   

 X2 Capacitor 0.1UF/275V PC3   

 X2 Capacitor 0.33UF/275V PC1   

 Ceramic Disc Capacitor 3)9 PC24   


 Polyester Film Capacitor 0.047UF/100V PC9   
Aluminum Electrolytic
 1UF/50V PC12   
Capacitor
Aluminum Electrolytic
 10UF/16V LC35   
Capacitor
Aluminum Electrolytic
 47UF/25V PC7 PC16 PC17   
Capacitor
Aluminum Electrolytic
 100UF/25V PC15   
Capacitor
Aluminum Electrolytic
 1000UF/25V PC11   
Capacitor
Ĉ Name Mode Place In ATR120 P/N Remarks 

Aluminum Electrolytic
 8)9 PC13   
Capacitor
Aluminum Electrolytic
 8)9 PC1   
Capacitor

 Neilsbed 2PIN 180° PCN1   

 Neilsbed 4PIN 180° LCN3 LCN4 LCN8 PCN9   

 Neilsbed 4PIN 90° LCN0   

 Neilsbed 8PIN 90e LCN5   

 Flex. PCB Socket 10PIN 180° LCN12   

 Flex. PCB Socket 12PIN 180° PCN7   

 Flex. PCB Socket 21PIN 180° LCN10  


&DUERQ)LOP)L[HG
 100R 1W 5λ PR16  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 270R 1W 5λ PR12  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 360R 1W 5λ LR35 LR36-1  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 0.5R 2W 5λ PR1  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 51K 2W 5λ PR5  
5HVLVWRU &5 
&DUERQ)LOP)L[HG
 270K 2W 5λ PR6  
5HVLVWRU &5 
 Buzzer KC-1201 BZ1  

 Buzzer XHD RL1  

 Crystal 32.768KHZ LX1  

 Crystal 4.00MHZ LX2  

 %DWWHU\6HDW CR2032 PBT1  

 Fuse DC12V 2A PF3  

 Fuse DC12V 1.5A PF1  

 Fuse AC240V 1A PF2  

 Fuse nip    

 Line Filter UU9.8 30mH PLF1  

 Filter 47uH  

 Choke Coil 15uH   

 Choke Coil 1.5A 48mH PL1  

 Transformer EI-28 PT1  

 Tact Switch TS1102P RESET  

 Mechanical switch SW/3P SW301 SW302  

 Switch SW/3P SW304  


 Radiating-flake Model E   

 Flame Assembly   P/N NBD-980101  

 Plate Soleplate   P/N NBD-980118  

 Switch Lever   P/N NB-008  

 Switch Lever B   P/N NB-015  

 Switch Lever Support   P/N NB-019  

 Paper Feed Shaft   P/N NBD-980108  

 Friction Shaft  


P/N  
NBD-980109
 Friction Roller   P/N NB-034  

 Friction Spring   P/N NBD-980121  

 Lever Holding Spring 0.4mm  P/N NBD-980113A  

 Lever Holding Spring 0.2mm  P/N NBD-980113B  

 Guide Pillar   P/N NBD-990107  

 Platen Bearing   P/N NBL-980100  

 /HDG6FUHZ$VVHPEO\   P/N NB-048  

 Carrier   P/N NB-002  

 Lead Screw Top   P/N TW102  

 Platen   P/N NBD-980108  

 FPC Guide   P/N NBD-980117  

 Print Head   P/N YZCP-100  

 Cassette Holding Plate R   P/N NB-006  

 Ribbon Cam Spring   P/N NBD-980125  

 Ribbon Drive Shaft   P/N NB-005  

 Ribbon Clutch Gear   P/N NB-028  

 Ribbon Clutch Spring   P/N NBD-980126  


Ribbon Clutch Holding
   P/N NBD-980106  
Plate

 Carrier Auxiliary Board   P/N NB-037  

 Reduction Gear   P/N NB-029  

 Chang Gear   P/N NB-032  

 Gear Guide   P/N NB-037  

 Roller Gear   P/N NB-003  

 Mid Gear   P/N NB-004  

 LF Reduction(A)   P/N NB-017  

 LF Reduction(B)   P/N NB-039  


 Motor Gear   P/N NB-035  

 Motor Gear   P/N NB-011  

 Cam Gear   P/N NB-033  

 Lead Screw Gear   P/N NB-027  

 Ribbon Cam   P/N NB-013/014  

 Card Guide(Left)   P/N NB-009  

 Card Guide(Right)   P/N NB-010  

 Card Inlet   P/N NB-040  

 Bearing big P/N NB-018  

 Bearing small  P/N NB-019  

 Motor(A)   P/N TW-104  

 Motor(B)   P/N TW-105  

 Motor Holding Plate   P/N NBD-980105  

 Motor Block   P/N NBE-090  

 E-03ˈ05Sensor SG-205  P/N NBE-091  

 E-30 Sensor SG-23FF  P/N NBE-092  

 E-37ˈ38Sensor SG-289  P/N NBE-093  

 Sensor Signal Wire     

 Sensor Signal Wire    

 Tubing    

 Sensor Holding Plate E-30 Sensor  P/N NDB-980114  

 Sensor Holding Plate E-37 Sensor  P/N NDB-980115  

 Power Supply Wire   P/N NBE-094  

 Insulating Bushings 5P-4  P/N NBE-095  

 Insulating Bushings 3F-2  P/N NBE-096  

 LCD   P/N CDCP-062  

 LCD Holding Plate   P/N NBD-980104  

 LCD Cable 170mm  P/N NBE-097  

 Operation Panel Block   P/N AJCP-064  


Operation Panel Block
   P/N NBE-098  
Cable

 Cushion(#1) 5.0×3.10×0.13  P/N DP-109  

 Cushion(#2) 9.0×6.35×0.13  P/N DP-110  

 Cushion(#3) 9.0×6.35×0.26  P/N DP-111  

 Cushion(#4) 9.0×6.35×0.50  P/N DP-112  


 Cushion(#5) 8.5×4.05×0.30  P/N DP-113  

 Red Cushion 1.0mm  P/N DP-114  

 Red Cushion 1.6mm  P/N DP-115  

 Snap Rings   P/N DC-116  

 Snap Rings   P/N ZC-117  

 Snap Rings   P/N XC-118  

 Screws 0h3KLOOLSVURXQGKHDGVFUHZVZLWK63:  P/N NB-119 


0h3KLOOLSVURXQGKHDGVFUHZVZLWK6
SULQJ
 Screws  P/N NB-120 
:DVKHU
0h3KLOOLSVURXQGKHDG
VFUHZVZLWK6SULQJ
 Screws  P/N NB-121 
:DVKHU
M3h8 Phillips round head screws with Spring
 Screws  P/N NB-122 
Washer
 Screws M3h8 Phillips round head screws with SPW  P/N NB-123 
0 h 3KLOOLSVURXQGKHDGVFUHZVZLWK
 Screws  P/N NB-124 
6SULQJ:DVKHU
 Screws 67h  P/N NB-125  

 Screws M4×10Phillips round head screws  P/N NB-126  

 Screws M4×8 Phillips round head screws with SPWs  P/N NB-127  

 Screws ST4h19  P/N NB-128  

 Snap rings   NDB-980124 

 Nut M3  P/N NB-129 

 Nut M4  P/N NB-130 

 %DFN&DVH ABS765A  P/N NB-044  

 %DFN&DVH%RDUG ABS765A  P/N NB-001  

 Explain Label   P/N NB-131  

 Dust Cover ABS765A  P/N NB-021  

 Keyboard film   P/N NB-132  

 Front Case ABS765A  P/N NB-045/049/046  

 Active Cover ABS765A  P/N NB-042  

 Time Face Acryl   P/N NB-043  

 Small Acryl   P/N NB-041  

 Clock   P/N NB-052  

 Rubber Cushion   P/N NB-053  

 Cuprum Cushion   P/N NB-054  

 Nut   P/N NB-055  

 Hour Hand white ATR120  P/N NB-056  

 Minute Hand white ATR120  P/N NB-057  


 Second Hand white ATR120  P/N NB-058  
Clock face Aluminum
  P/N NB-059  
Board

 Cell 1.5V  P/N NB-133  

 button   P/N TW-107  

 Ribbon   SDCP-101  

 Underlay   P/N NB-060  

 Pin and Clip   P/N TW-108  

 Label   P/N NB-136  

 )UDQJLELOLW\/DEHO   P/N NB-137  

 Notebook ATR120  P/N NB-138  

 Wall Map   P/N NB-139  

 8# Bag 250×180  P/N NB-140  

 0# Bag 70×50  P/N NB-141  

 Bag 450×360  P/N NB-142  

 Fix up Holding Plate   P/N NBD-980107  

 Plastic Thimble   P/N NB-143  

 battery 3V  P/N NB-134  

 Carton ATR121  P/N NB-144  

 Carton ATR121  P/N NB-145  

 (QYLURQPHQWDO&DUWRQ   P/N NB-146  

 Time Card   P/N NB-147  

 Serial Label   P/N NB-148  


P.C.B. CIRCIUT DIAGRAM
BELOW:
TOP LAYER

BOTTOM LAYER

BOTTOM LAYOUT

TOP LAYOUT
C.P.U BLOCK DIAGRAM AND PIN ASSIGNMENT

<PORT LIST>
74HD404889
port Name Function Description Logic
2 R70/AN0 IN NiCd battery change control signal
3 R71 IN Mechanical switches L
4 R72 IN Red/Black ribbon check switch L
5 R73 IN Head position check sensor(E-30) L
6 R80 IN Card right/back side check sensor H
7 R81 IN Card right/back side check sensor H
17 D0/INT0 IN Head feed encoder sensor input(E-38)
18 D1/INT1 IN Paper feed encoder sensor input(E-37)
19 D2 OUT H
20 D3 OUT Five sensors control H
21 D4 IN AC Failure detection signal H
22 D5 IN 5V monitoring H
23 D6 OUT Time signal control H
24~26 D7~D9 OUT Six key and jumper wire scan control L
27~28 D10~D11 OUT Six LED scan control L
29 R00 OUT Paper feed motor control(Pulling) H
30 R01 OUT Paper feed motor control(Ejection) H
31 R02 OUT Head feed motor control(Changing red and black ribbons) H
32 R03 OUT Head feed motor control(Head feed) H
33 R10 IN red or black ribbons control L
34 R11/EVND No use
35 R12/BUZZ OUT Piezoelectric buzzer control
36 R13 OUT Printer head pin1 H
37 R20 OUT Printer head pin2 H
38 R21 OUT Printer head pin3 H
39 R22 OUT Printer head pin4 H
40 R23 OUT Printer head pin5 H
41 R30 OUT Printer head pin6 H
42 R31 OUT Printer head pin7 H
43 R32 OUT Printer head pin8 H
44 R33 OUT Printer head pin9 H
45~48 R40~R43 OUT Step motor control
49~51 R50~R52 OUT Six LED SEG control H
52 R53 OUT Clock sensor control H
53~55 R60~R62 IN Six key and jumper wire control L
56 R63 IN Clock sensor input H
57~72 SEG17~SEG32 OUT LCD display SEG
73~76 COM1~COM4 OUT LCD display COM
<ELECTRONIC TIME RECORDER CONTROL PANE >

Electronic Time Recorder Control Pane

SW301 LCD (LCN10)

SW30
SW30 KEY1~6
CPU
HD40489B33H
OCS1 (4MHz) LED1~6 Printer
PCN7
OCS2 (32.768 KHz) ULN2003

E-0305(LCN 74HC244
Q2
E-37(LCN Q4
Q5~13 MOTOR (PCN8)
A and B
E-30(LCN3)
Buzze
Q3 E-38 BQ2 r1
(LCN
TA7291P

Buzzer2
DC12V
MEASUREMENT
1ǃVoltage check

Measuring point Voltage Description


11VļGND 11.0Vf5% AC plug should be connected
5VļGND 5.0Vf5% AC plug should be connected

Note: Measurement with no load is possible.

2ǃMotor operation check (PCN8.1~4)


Apply the voltages shown below to the terminals of the harness connected to connector PCN8 on the 2000UL PCB ass’y to make sure
that the motor runs properly.

Applied voltage
Motor Operation
Pin 1(orange) Pin 2(green) Pin 3(red) Pin 4(green)
LF Motor(A motor) Pulling 4~9V GND ----- -----
LF Motor(A motor) Ejection GND 4~9V ----- -----
Changing red and black
CR Motor(B motor) ----- ----- 4~9V GND
ribbons.(Continuous)
CR Motor(B motor) Head feed ----- ----- GND 4~9V

3ǃHead resistance measurement (PCN7.1~12)


Measure the head resistance at the terminals of the harness connected to connector PCN7 on the 2000UL PCB ass’y.

Measuring point(PIN NO. of PCN7) Resistances


1ė8 Open
2ė8 3.0f¡
3ė8 3.0f¡
4ė8 3.0f¡
5ė8 3.0f¡
6ė8 3.0f¡
7ė8 Short
9ė8 3.0f¡
10ė8 3.0f¡
11ė8 3.0f¡
12ė8 3.0f¡

Note˖If the head resistance is less then the values shown aboveˈthe head pin drive circuit may also be defectiveDŽReplace the head and
repair the 2000UL PCB ass’y.

4ǃSensors circuit
There are five sensorsDŽtheir functions are show below:
Name CPU port Functions
E-03 R80 Detects the right-up edge of an inserted time card.
E-05 R81 Detects the left-up edge of an inserted time card.
E-37 D1 Detects the operating condition of the LF motor.
E-38 D0 Detects the operating condition of the CR motor.
E-30 R73 Check whether the head is at the home position(left end of the machine).



ķ(ǃVHQVRU(LCN5.1~8)
Description
Measuring point (Pin NO.) Signal name
Stand by Inserted time card and printing
1 E-03-E 0 0ė4.0V or moreė0
2 E-03-C 5V 5V
3 E-03-A 10.2V or more 10.0V or more
4 E-03-K 9.5V or more 8.5V or more
5 E-05-E 0 0ė4.0V or moreė0
6 E-05-C 5V 5V
7 E-05-A 9.5V or more 8.5V nor more
8 E-05-K 9.0V or more 7.5V or more


ĸ E-37 sensor (LCN4.1~4)
Description
Measuring point (Pin NO.) Signal name
Stand by Inserted time card and printing
 ($ 10.2V or more 10.0V or more
 (& 9 9
 (. 9.5V or more 8.5V or more
 ((  2XWSXWVTXDUHZDYHIRUP



ĸ E-38 sensor (LCN9.1~4)
Description
Measuring point (Pin NO.) Signal name
Stand by Inserted time card and printing
 ($ 10.2V or more 10.0V or more
 (& 9 9
 (. 9.5V or more 8.5V or more
 ((  2XWSXWVTXDUHZDYHIRUP


ĸ E-30 sensor (LCN3.1~4)
Description
Measuring point (Pin NO.) Signal name
Stand by Inserted time card and printing
 ($ 10.2V or more 10.0V or more
 (& 9 9
 (. 9.5V or more 8.5V or more
4.0V or moreė0ė4.0V or moreė0
 ((  or
0ė4.0V or moreė0










ǃ&38RSHUDWLRQ
The following table shows the operation modes and functions:
Mode A B C D
Normal Power failure mode Power failure mode. Power failure mode.
operation.. All where printing is Time is updated. Data Time is updated. Data
Operation
functions are possibleDŽSame operation is saved in the memory. is saved in the memory.
valid. as in A mode.
AC power
ON OFF OFF OFF
supply
Operable/dead Operable(guarantees Operable(does not Dead. Or, operable but
Printing
mechanism operation) guarantees mechanism supplies voltage below
battery
operation) the rated value.
Back
Yes NO NO NO
light(LED)
Battery No display Full to half Should be replace. NO
indicator (flashes)
Active mode Active mode Active mode
CPU status Ľ Ľ Ľ Watch mode
Watch mode Watch mode Watch mode

<CONNECTOR PIN ASSIGHMENT>


2000UL PCB Ass’y
(1) PCN1
Pin No. Signal name
1 NiCd Battery Output
2 GND

(2) LCN3
Pin No. Signal name
1 ($
2 (&
3 (.
4 ((

(3)LCN4
Pin No. Signal name
1 ($
2 (&
3 (.
4 ((
(4)LCN9
Pin No. Signal name
1 ($
2 (&
3 (.
4 ((

(5)LCN0
Pin No. Signal name
1 +5V
2 GND
3 Card insertion
4 Panel open/close

(6)LCN5
Pin No. Signal name Pin No. Signal name
1 E-03-E 5 E-05-E
2 E-03-C 6 E-05-C
3 E-03-A 7 E-05-C
4 E-03-K 8 E-05-K

(7)LCN12
Pin No. Signal name Pin No. Signal name
1 R60 6 D9
2 R61 7 D10
3 R62 8 R50
4 D7 9 R51
5 D8 10 R52

(8)LCN10
Pin No. Signal name Pin No. Signal name
1 SEG17 12 SEG28
2 SEG18 13 SEG29
3 SEG19 14 SEG30
4 SEG20 15 SEG31
5 SEG21 16 SEG32
6 SEG22 17 COM1
7 SEG23 18 COM2
8 SEG24 19 COM3
9 SEG25 20 COM4
10 SEG26 21 No use
11 SEG27
(9)PCN8
Pin No. Signal name
1 R00(A motor)
2 R01(A motor)
3 R02(B motor)
4 R03(B motor)

(10).PCN7
Pin No Signal name. Pin No Signal name
1 GND 7 11V
2 PIN4 8 11V
3 PIN6 9 PIN3
4 PIN2 10 PIN9
5 PIN8 11 PIN5
6 PIN1 12 PIN7

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