Service Manual Atr120
Service Manual Atr120
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2. PARTS LIST
5. MEASUREMENT
• VOLTAGE CHECK
• SENSORS CIRCUIT
• CPU OPERATION
DISASSEMBLY AND REPLACEMNET 1
1-1 1-2
1-3
2-1 2-2
2-3 2-4
2-5 2-6
2-7 2-8
2-9 2-10
3-1 3-2
3-3 3-4
4-1 4-2
4-3 4-4
4-5 4-6
1.Remove the FPC guide using a standard type screwdriver.(4-2)
4.Left it to remove.˄4-6˅
5. Replace Fuse
5-1 5-2
5-3 5-4
6-1 6-2
6-3 6-4
2.Remove the back case by handˈand disconnect operation panel block cable from
7-1 7-2
7-3
8-1 8-2
8-3
1.Disconnect the LCD cable from the connector (LCN10) on the 2000UL PCB
assembly.(8-1)
2.Disconnect the LCD cable from the connector on the 2003A PCB assembly.(8-1)
9-1 9-2
9-3 9-4
10-1 10-2
10-3 10-4
2.Pullthe two LF reduction gears out of the shaft (Inset a standard type screwdriver
into the gap between the LF gear and frame, and lift the gear).(10-4)
3.Remove the mid gear in the same manner as shown second step.
4.Remove the roller gear in the same manner as shown second step.
11. Removing the paper feed shaft and bearings
11-1 11-2
11-3 11-4
11-5 11-6
1.Removing the LF Reduction gear.(11-1)
3.Turn the bearing with small pliers to match up the projections on the bearing with
4.Remove the bearings from the paper feed shaft to outside of the frame (There are
12-1 12-2
12-3 12-4
3.Pull the cam gear out of the shaft , Inset a standard type screwdriver into the gap
between the cam gear and frame, and left the cam gear. Be careful mot to press the
4.Remove the reduction gear in the same as shown in above step. The change gear
and gear guide are also remove with the reduction gear.
13. Remove the ribbon cam
13-1 13-2
13-3
2.Pull the ribbon cam out of shaft (Inset a standard type screwdriver into the gap
between the ribbon cam and frame, and lift the cam. Be careful not to press the
14-1 14-2
14-3 14-4
14-5 14-6
14-7 14-8
14-9 14-10
14-11
14-12
14-13
3.Remove the LF gear and the motor gear and two screws to pull out the motor
A.(14-6ǃ14-7ǃ14-8ǃ14-9)
4.Turn the lead screw top to match up the projection on it with the notch in the carrier.
20-1 20-2
20-3 20-4
20-5 20-6
20-7
2. Press the hooks of the right and left sensors slightly outwards and pull out the
3. Remove two screws fixing the spacerˈand pull out the spacer.(20-6ǃ20-7)
16. Removing the E-37 sensor
21-1 21-2
21-3 21-4
15-1 15-2
15-3 15-4
15-5
1.Disconnect the sensor harness assembly from the connector(LCN3)on the 2000UL
PCB assembly.(15-1)
16-1 16-2
16-3 16-4
1.Dissconnect the sensor harness assembly from the connector(LCN9)on the 2000UL
PCB assembly.
18-1 18-2
2.Pull the switch lever out of the snap of switch lever position accurately.
20. Remove the friction spring, friction shaft and friction roller
19-1 19-2
19-3 19-4
19-5
1. Remove two screws fixing the right and left friction springs to remove the friction
springs. The friction shaft and friction roller are also removed.
21. Remove 2000UL PCB assembly
17-1 17-2
17-3 17-4
17-5 17-6
17-7
1.Disconnect all the sensor harness assembly, and LCD cable, and operation black
cable, and motor block, and FPC cable from the connectors on the 2000UL PCB
assembly˄17-1ǃ17-2˅
4.Solder down the power supply wire to pull out the 2000UL PCB assembly.˄17-5ǃ
17-6ǃ17-7˅
22. Load NiCd battery
22-1 22-2
22-3 22-4
22-5 22-6
22-7 22-8
Name Mode Place In ATR120 P/N Remarks
&DUERQ)LOP)L[HG
270K 1/4W 5% LR18
5HVLVWRU&5
&DUERQ)LOP)L[HG
33K 1/4W 5% PR9 PR10
5HVLVWRU&5
&DUERQ)LOP)L[HG
620R 1/4W 5% LR37 LR38 LR44 LR51 LR71
5HVLVWRU&5
&DUERQ)LOP)L[HG
820R 1/4W 5% PR8
5HVLVWRU&5
&DUERQ)LOP)L[HG
9.1K 1/4W 5% LR40 LR72 LR73 LR74
5HVLVWRU&5
Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12
'\QDWURQ D1866
Q13
2000UL PCB
Aluminum Electrolytic
8)9 PC13
Capacitor
Aluminum Electrolytic
8)9 PC1
Capacitor
Tubing
Screws M4×8 Phillips round head screws with SPWs P/N NB-127
BOTTOM LAYER
BOTTOM LAYOUT
TOP LAYOUT
C.P.U BLOCK DIAGRAM AND PIN ASSIGNMENT
<PORT LIST>
74HD404889
port Name Function Description Logic
2 R70/AN0 IN NiCd battery change control signal
3 R71 IN Mechanical switches L
4 R72 IN Red/Black ribbon check switch L
5 R73 IN Head position check sensor(E-30) L
6 R80 IN Card right/back side check sensor H
7 R81 IN Card right/back side check sensor H
17 D0/INT0 IN Head feed encoder sensor input(E-38)
18 D1/INT1 IN Paper feed encoder sensor input(E-37)
19 D2 OUT H
20 D3 OUT Five sensors control H
21 D4 IN AC Failure detection signal H
22 D5 IN 5V monitoring H
23 D6 OUT Time signal control H
24~26 D7~D9 OUT Six key and jumper wire scan control L
27~28 D10~D11 OUT Six LED scan control L
29 R00 OUT Paper feed motor control(Pulling) H
30 R01 OUT Paper feed motor control(Ejection) H
31 R02 OUT Head feed motor control(Changing red and black ribbons) H
32 R03 OUT Head feed motor control(Head feed) H
33 R10 IN red or black ribbons control L
34 R11/EVND No use
35 R12/BUZZ OUT Piezoelectric buzzer control
36 R13 OUT Printer head pin1 H
37 R20 OUT Printer head pin2 H
38 R21 OUT Printer head pin3 H
39 R22 OUT Printer head pin4 H
40 R23 OUT Printer head pin5 H
41 R30 OUT Printer head pin6 H
42 R31 OUT Printer head pin7 H
43 R32 OUT Printer head pin8 H
44 R33 OUT Printer head pin9 H
45~48 R40~R43 OUT Step motor control
49~51 R50~R52 OUT Six LED SEG control H
52 R53 OUT Clock sensor control H
53~55 R60~R62 IN Six key and jumper wire control L
56 R63 IN Clock sensor input H
57~72 SEG17~SEG32 OUT LCD display SEG
73~76 COM1~COM4 OUT LCD display COM
<ELECTRONIC TIME RECORDER CONTROL PANE >
SW30
SW30 KEY1~6
CPU
HD40489B33H
OCS1 (4MHz) LED1~6 Printer
PCN7
OCS2 (32.768 KHz) ULN2003
E-0305(LCN 74HC244
Q2
E-37(LCN Q4
Q5~13 MOTOR (PCN8)
A and B
E-30(LCN3)
Buzze
Q3 E-38 BQ2 r1
(LCN
TA7291P
Buzzer2
DC12V
MEASUREMENT
1ǃVoltage check
Applied voltage
Motor Operation
Pin 1(orange) Pin 2(green) Pin 3(red) Pin 4(green)
LF Motor(A motor) Pulling 4~9V GND ----- -----
LF Motor(A motor) Ejection GND 4~9V ----- -----
Changing red and black
CR Motor(B motor) ----- ----- 4~9V GND
ribbons.(Continuous)
CR Motor(B motor) Head feed ----- ----- GND 4~9V
Note˖If the head resistance is less then the values shown aboveˈthe head pin drive circuit may also be defectiveDŽReplace the head and
repair the 2000UL PCB ass’y.
4ǃSensors circuit
There are five sensorsDŽtheir functions are show below:
Name CPU port Functions
E-03 R80 Detects the right-up edge of an inserted time card.
E-05 R81 Detects the left-up edge of an inserted time card.
E-37 D1 Detects the operating condition of the LF motor.
E-38 D0 Detects the operating condition of the CR motor.
E-30 R73 Check whether the head is at the home position(left end of the machine).
ķ(ǃVHQVRU(LCN5.1~8)
Description
Measuring point (Pin NO.) Signal name
Stand by Inserted time card and printing
1 E-03-E 0 0ė4.0V or moreė0
2 E-03-C 5V 5V
3 E-03-A 10.2V or more 10.0V or more
4 E-03-K 9.5V or more 8.5V or more
5 E-05-E 0 0ė4.0V or moreė0
6 E-05-C 5V 5V
7 E-05-A 9.5V or more 8.5V nor more
8 E-05-K 9.0V or more 7.5V or more
ĸ E-37 sensor (LCN4.1~4)
Description
Measuring point (Pin NO.) Signal name
Stand by Inserted time card and printing
($ 10.2V or more 10.0V or more
(& 9 9
(. 9.5V or more 8.5V or more
(( 2XWSXWVTXDUHZDYHIRUP
ĸ E-38 sensor (LCN9.1~4)
Description
Measuring point (Pin NO.) Signal name
Stand by Inserted time card and printing
($ 10.2V or more 10.0V or more
(& 9 9
(. 9.5V or more 8.5V or more
(( 2XWSXWVTXDUHZDYHIRUP
ĸ E-30 sensor (LCN3.1~4)
Description
Measuring point (Pin NO.) Signal name
Stand by Inserted time card and printing
($ 10.2V or more 10.0V or more
(& 9 9
(. 9.5V or more 8.5V or more
4.0V or moreė0ė4.0V or moreė0
(( or
0ė4.0V or moreė0
ǃ&38RSHUDWLRQ
The following table shows the operation modes and functions:
Mode A B C D
Normal Power failure mode Power failure mode. Power failure mode.
operation.. All where printing is Time is updated. Data Time is updated. Data
Operation
functions are possibleDŽSame operation is saved in the memory. is saved in the memory.
valid. as in A mode.
AC power
ON OFF OFF OFF
supply
Operable/dead Operable(guarantees Operable(does not Dead. Or, operable but
Printing
mechanism operation) guarantees mechanism supplies voltage below
battery
operation) the rated value.
Back
Yes NO NO NO
light(LED)
Battery No display Full to half Should be replace. NO
indicator (flashes)
Active mode Active mode Active mode
CPU status Ľ Ľ Ľ Watch mode
Watch mode Watch mode Watch mode
(2) LCN3
Pin No. Signal name
1 ($
2 (&
3 (.
4 ((
(3)LCN4
Pin No. Signal name
1 ($
2 (&
3 (.
4 ((
(4)LCN9
Pin No. Signal name
1 ($
2 (&
3 (.
4 ((
(5)LCN0
Pin No. Signal name
1 +5V
2 GND
3 Card insertion
4 Panel open/close
(6)LCN5
Pin No. Signal name Pin No. Signal name
1 E-03-E 5 E-05-E
2 E-03-C 6 E-05-C
3 E-03-A 7 E-05-C
4 E-03-K 8 E-05-K
(7)LCN12
Pin No. Signal name Pin No. Signal name
1 R60 6 D9
2 R61 7 D10
3 R62 8 R50
4 D7 9 R51
5 D8 10 R52
(8)LCN10
Pin No. Signal name Pin No. Signal name
1 SEG17 12 SEG28
2 SEG18 13 SEG29
3 SEG19 14 SEG30
4 SEG20 15 SEG31
5 SEG21 16 SEG32
6 SEG22 17 COM1
7 SEG23 18 COM2
8 SEG24 19 COM3
9 SEG25 20 COM4
10 SEG26 21 No use
11 SEG27
(9)PCN8
Pin No. Signal name
1 R00(A motor)
2 R01(A motor)
3 R02(B motor)
4 R03(B motor)
(10).PCN7
Pin No Signal name. Pin No Signal name
1 GND 7 11V
2 PIN4 8 11V
3 PIN6 9 PIN3
4 PIN2 10 PIN9
5 PIN8 11 PIN5
6 PIN1 12 PIN7