C20160-1790, Issue 1, January 2000

345SR
AIR COMPRESSOR

PARTS LIST

Serial numbers from: F180-0169

WARRANTY
Conditions of CompAir BroomWade warranty are stated in our standard conditions of sale. Details of warranty for a particular
product may be obtained from the supplying Distributor

CAUTION
Use only CompAir BroomWade Genuine Parts when carrying out routine maintenance or repair.
The use of replacement parts or lubricating oils not supplied or approved by CompAir BroomWade can lead to expensive
failures which will not be covered by warranty.
To ensure continued trouble-free operation of the unit it is important that periodic servicing is carried out in accordance with
the information given in the ‘Maintenance’ section of the User Manual.
Consult your CompAir BroomWade Distributor for advice if any doubt exists.

C20160-1790 –1– Cyclon 345SR

 CONTENTS
Section Page
Notes 3
General Arrangement 4
Auxiliary Control Plate Assembly C27349-131 400V (± 10%) – 50Hz 5
Auxiliary Control Plate Assembly C27349-79 380/440/460V (± 10%) – 60Hz 6
Heatsink Module Assembly C27349-84 7
Heatsink Assembly C20775-12 8
Power Converter Assembly C20775-15 400V (± 10%) – 50Hz (1 of 2) 9
Power Converter Assembly C20775-11 380/440/460V (± 10%) – 60Hz (1 of 2) 11
Power Converter Cubicle Assembly C27349-130 400V (± 10%) – 50Hz 13
Power Converter Cubicle Assembly C27349-070 380/440/460V (± 10%) – 60Hz 14
Filter Manifold 15
Starter Box 16
Motor/Air-end Assembly 17
Fan/Motor Assembly 18
Baseframe (1 of 3) 19
Air/Oil Pipework C27349-55 22
Regulation System C27349-47 23
Electrical Connections 24
Canopy 25
Labels 26

GENUINE PARTS

C20160-1790 Cyclon 345SR

–2–
 NOTES

1. Indication of sub-assemblies.
Where a part or assembly includes other parts or assemblies, the component parts follow immediately in the list with their descriptions
indented. For example:
1 C27150-216 Duct, Inlet
2 C27150-211 Support
3 C27150-212 Support, Angle
4 C26150-200 Baffle, Inlet Duct
5 C26150-282 Baffle, Long
6 C26150-212 Insulation, Sound
7 C26050-122 Pin, Location
An order for the part number of item 1 would also include items 2, 3, 4, 5 & 6; an order for items 2 or 3 would not include any other item;
an order for item 4 would also include items 5 & 6; an order for item 5 would also include item 6. Item 7 would not be included with any of
the preceding items.

2. Non-specific Quantities
Items such as sealing strip, nylon tube etc., are supplied to Distributors in standard length packs. Users should specify part number and
length required when ordering from Distributors.

3. Service Kits
Minor Kit: CK2003-2 Separator Kit: 98262-223 (2) Major Kit: CK8003-4

C20160-1790 –3– Cyclon 345SR

 GENERAL ARRANGEMENT

1 Oil cooler
2 Cooling fan
3 Air-end intake filter
4 Non-return valve
5 Cyclon 3 air-end
6 SR Drive® motor
7 Air/oil separators
8 Oil filter
9 Air delivery connection
10 Minimum pressure valve
11 Aftercooler
12 Inlet air flow
13 Inlet air baffle
14 Air inlet pre-filter
15 Primary separator
16 Control panel
17 Pressure relief valve
18 Oil filler cap
19 Cooling air exhaust flow
20 Exhaust air baffle

C20160-1736 –4– Cyclon 345SR

 AUXILIARY CONTROL PLATE ASSEMBLY C27349-131 400V (± 10%) – 50Hz Ref. Part No. Qty. Description

1 C27349-81 1 Backplate,Auxiliary
3 98143-44 1 Circuit Breaker, Motor
4 98143-49 1 MCB, 3A/2Pole
6 98152-65 1 Trunking (375mm)
In 4 pos. 7 98241-16 1 DIN Rail (200mm)
10 In 6 pos. 8 95044-352 6 Screw, Pan Head – M5x16
9 In 2 pos. 21 9 95179-4 8 Washer, Spring – M5
6 18
10 95149-12 10 Washer, Plain – M5
8
11 98601-95 3 End Stop
12 98601-98 3 Holder, Fuse
13 98601-99 3 Carrier, Fuse
14 98601-102 1 Plate, End
15 98266-6 1 Fuse – 5A
In 3 pos. 16 98266-16 1 Fuse – 3·15A
11 17 98266-31 1 Fuse – 2A
In 3 pos.
18 98601-91 6 Block, Terminal
19 98601-93 3 Jumper, Horizontal
19 20 98601-92 1 Plate, End
In 2 pos.
21 98601-183 1 Card, Marking
10
22 95044-354 2 Screw, Pan Head– M5x20
9 23 95112-3 4 Nut – M5
8 24 98601-194 1 Card, Marking – Fuse Terminal

X2/1
X2/1
X1/1
X1/1

X3/1
X3/1
In 2 pos.

F1
F2
F3
22
7
9
23
10
20
10
23

PI/98/687

1 3 4 12 12 12
13 13 13
17 15 16
21 21 21
24 24 14
24

C20160-1736 –5– Cyclon 345SR

 AUXILIARY CONTROL PLATE ASSEMBLY C27349-79 380/440/460V (±10%) – 60Hz Ref. Part No. Description

1 C27349-81 1 Auxillary Backplate

2 98143-53 1 Contact Block
3 98143-52 1 Circuit Breaker, Motor
4 98143-51 1 MCB, 3A/2Pole
In 4 pos. 6 98152-65 1 Trunking (375mm)
10 In 6 pos. 7 98241-16 1 DIN Rail (200mm)
9 In 2 pos. 21 8 95044-352 6 Screw, Pan Head – M5x16
8 6 18 9 95179-4 8 Washer, Spring – M5
10 95149-12 10 Washer, Plain – M5
11 98601-95 3 End Stop
12 98601-98 3 Holder, Fuse
13 98601-99 3 Carrier, Fuse
14 98601-102 1 Plate, End
In 3 pos. 15 98266-6 1 Fuse – 5A
11 16 98266-16 1 Fuse – 3·15A
In 3 pos.
17 98266-31 1 Fuse – 2A
18 98601-91 6 Block, Terminal
19
In 2 pos. 19 98601-93 3 Jumper, Horizontal
20 98601-92 1 Plate, End
10
21 98601-183 1 Card, Marking
9
22 95044-354 2 Screw, Pan Head– M5x20
8 23 95112-3 4 Nut – M5

X2/1
X2/1
X1/1
X1/1

X3/1
X3/1
In 2 pos.
24 98601-194 1 Card, Marking – Fuse Terminal

F1
F2
F3
22
7
9
23
10
20
10
23

PI/98/687A

1 2 3 4 12 12 12
13 13 13
17 15 16
21 21 21
24 24 14
24

C20160-1736 Cyclon 345SR

–6–
 HEATSINK MODULE ASSEMBLY C27349-84 Ref. Part No. Qty. Description

1 C27349-89 1 Heatsink
2 98506-18 4 IGBT
3 98506-17 1 Rectifier Diode
4 95179-5 18 Washer, Spring – M6
5 95044-392 18 Screw, Pan Head – M6x16

In 4 pos.

2
In 18 pos.

4 5

PI/98/578

C20160-1736 –7– Cyclon 345SR

 HEATSINK ASSEMBLY C20775-12 Ref. Part No. Description

1 C27349-83 1 Box, Capacitor

2 C27349-82 1 Tray, Capacitor Mounting
3 C27349-84 1 Heatsink Module
6 C27399-166 2 Busbar
7 C27349-96 2 Busbar
8 C27349-97 2 Busbar
11 C27349-98 2 Busbar
31
12 C27349-99 2 Busbar
3 29 2 6
13 C27349-100 1 Busbar
14 C27349-95 1 Busbar
16 98142-14 4 Snubber Capacitor
17 98142-15 8 Capacitor, Electrolytic
18 98473-23 8 Resistor
29 31 34 37 32 33 19 98142-12 8 Nylon Cap Nut
In 6 pos.
In 2 pos. In 4 pos. 25 95044-348 22 Screw, Pan Head – M5x12
28 31
27 95001-230 1 Screw, Hex. Head – M6x25
29 31 34 37 28 95044-388 10 Screw, Pan Head – M6x12
13 29 95044-392 12 Screw, Pan Head – M6x16
In 6 pos.
30 95179-4 22 Washer, Spring – M5
14
31 95179-5 23 Washer, Spring – M6
25 30 38
In 4 pos. 32 A10308-10 4 Washer, Conical – M6
In 16 pos. 19 33 95001-228 4 Screw, Hex. Head – M6x16
28 31
A In 8 pos. 34 95112-4 12 Nut – M6
In 4 pos.
35 95149-13 2 Washer, Plain – M6
16 1
37 95186-18 11 Washer, Shakeproof – M6
In 2 pos.
38 95149-12 16 Washer, Plain – M5
In 2 pos.

29 8
31
7 PI/98/577
34
In 2 pos.
37
Part view on arrow 'A'

25 30 29 31 11 12 17 27 18
In 6 pos. In 2 pos. In 2 pos. In 8 pos. 37 In 8 pos.
35 In 2 pos.
34 In 2 pos.
31

C20160-1736 Cyclon 345SR

–8–
 POWER CONVERTER ASSEMBLY C20775-15 400V (±10%) – 50Hz (1 of 2) Ref. Part No. Qty. Description

1 C20775-12 1 Assembly, Heatsink

2 C27349-80 1 Assembly, Power Converter
Backplate
3 C27349-131 1 Assembly, Auxiliary Control Plate
4 98153-85 1 Contactor & Coil
In 3 pos.
5 98153-86 2 Contact, Auxiliary
In 3 pos. 46 In 4 pos.
6 98341-4 1 Reactor, Line
32 In 10 pos. 46 48 62 In 2 pos.
7 98614-31 1 Transformer, Control
31 60 47 47 57 43 43 In 4 pos. 8 98153-71 2 Contactor & Coil
30 57 43 44 54 44 44 9 98601-152 1 Bar, Earth
13 23 59 42 12 25 43 27 55 68 69 70 45 45 3 14 2 10 98161-40 1 Sensor, Current
11 C20606-185 1 Board, VDR/Resistor
12 C20606-183 1 Board, Gate Drive
13 98612-125 1 Sensor, Heatsink Temp.
14 98262-234 1 Filter, EMC
59 57 15 98241-16 1 Rail, DIN (110mm)
21 In 4 pos. 16 98241-16 1 Rail, DIN (215mm)
17 98601-95 4 End Stop (4)
22 20 C20772-46 1 Loom, IGBT A1
10
58 57 60 21 C20772-47 1 Loom, IGBT A2
In 4 pos. 22 C20772-48 1 Loom, IGBT B1
In 2 pos. 23 C20772-49 1 Loom, IGBT B2

X2/1
X2/1
X1/1
X1/1

X3/1
X3/1
35 24 C20772-51 1 Loom, VDR/Res. Board

F1
F2
F3
6 25 C20772-23 1 Loom, Capacitor
36
37 26 C20772-22 1 Loom, Rectifier
9
38 27 C20772-64 1 Loom, Power Converter Control
20
55 56 57 58
In 2 pos.

51 52
PI/98/575
49 In 9 pos.

43
45 1 26 63 16 58 17 11 46 17 5 43 7 49 Fan 65 Base- 64
plate Starter
Between heatsink
61 In 2 pos. 47 15 4 44 43 box Door Filter
and backplate, and In 2 pos. 43 8 45 In 5 pos. 65 65 Motor Finger
between capacitor guard
box and backplate 42 24 In 2 pos. Line reactor
In 2 pos.
45 In 2 pos. In 2 pos.
In 2 pos.

C20160-1736 –9– Cyclon 345SR

 POWER CONVERTER ASSEMBLY C20775-15 400V (± 10%) – 50Hz (2 of 2) Ref. Part No. Description

30 95044-148 1 Screw, Pan Head – M3x12

31 95179-1 1 Washer, Spring – M3
32 95149-8 1 Washer, Plain – M3
35 95149-10 2 Washer, Plain – M4
36 98241-22 2 Pillar, Insulating – M4
In 3 pos.
37 95179-3 2 Washer, Spring – M4
In 3 pos. 46 In 4 pos.
38 95044-252 2 Screw, Pan Head – M4x16
32 In 10 pos. 46 48 62 In 2 pos.
42 95044-346 6 Screw, Pan Head – M5x10
31 60 47 47 57 43 43 In 4 pos. 43 95179-4 23 Washer, Spring – M5
30 57 43 44 54 44 44 44 95044-352 12 Screw, Pan Head – M5x16
13 23 59 42 12 25 43 27 55 68 69 70 45 45 3 14 2 45 95149-12 12 Washer, Plain – M5
46 95186-16 8 Washer, Shakeproof – M5
47 98241-21 8 Pillar – M5
48 98150-46 3 'P' Clip
49 95001-201 5 Screw, Hex. Head – M5x12
59 57 51 95001-253 9 Screw, Hex. Head – M8x12
21 In 4 pos. 52 95179-6 9 Washer, Spring – M8
54 98241-28 4 Pillar – M6
22 55 95186-18 6 Washer, Shakeproof – M6
58 57 60 56 98241-20 2 Pillar – M6
10
In 4 pos. 57 95179-5 12 Washer, Spring – M6
In 2 pos. 58 95001-228 8 Screw, Hex. Head – M6x16

X2/1
X2/1
X1/1
X1/1

X3/1
X3/1
35 59 95001-227 10 Screw, Hex. Head – M6x12

F1
F2
F3
6 60 95149-13 10 Washer, Plain – M6
36
37 61 A10308-10 6 Washer, Conical
9
38 62 95044-386 4 Screw, Pan Head – M6x10
63 98504-32 1 Strip, Sealing
20
55 56 57 58 64 98140-284 1 Cable, Earth
In 2 pos. 65 98140-247 3 Cable, Earth
51 52 68 98140-344 1 Cable
PI/98/575
49 In 9 pos. 69 98140-345 1 Cable
43 70 98140-346 1 Cable
45 1 26 63 16 58 17 11 46 17 5 43 7 49 Fan 65 Base- 64
plate Starter
Between heatsink
61 In 2 pos. 47 15 4 44 43 box Door Filter
and backplate, and In 2 pos. 43 8 45 In 5 pos. 65 65 Motor Finger
between capacitor guard
box and backplate 42 24 In 2 pos. Line reactor
In 2 pos.
45 In 2 pos. In 2 pos.
In 2 pos.

C20160-1736 Cyclon 345SR

– 10 –
 POWER CONVERTER ASSEMBLY C20775-11 380/440/460V (± 10%) – 60Hz (1 of 2) Ref. Part No. Qty. Description

1 C20775-12 1 Assembly, Heatsink

2 C27349-80 1 Assembly, Power Converter
Backplate
3 C27349-79 1 Assembly, Auxiliary Control Plate
4 98153-85 1 Contactor & Coil
In 4 pos.
46 5 98153-86 2 Contact, Auxiliary
In 3 pos.
In 2 pos. 6 98341-2 1 Reactor, Line
32 46 In 3 pos.
48 62
31 60 47 47 57 43 43 7 98614-36 1 Transformer, Control
In 10 pos. In 4 pos.
30 57 43 44 54 44 44 8 98153-71 2 Contactor & Coil
13 23 42 55
9 98601-152 1 Bar, Earth
59 12 25 43 27 45 45 3 2
10 98161-40 1 Sensor, Current
11 C20606-185 1 Board, VDR/Resistor
12 C20606-183 1 Board, Gate Drive
13 98612-125 1 Sensor, Heatsink Temp.
59 57 15 98241-16 1 Rail, DIN (110mm)
16 98241-16 1 Rail, DIN (215mm)
21 In 4 pos.
17 98601-95 4 End Stop
22 18 98506-22 1 Varistor
19 98140-283 1 Cable, Earth
58 57 60
10 20 C20772-46 1 Loom, IGBT A1
In 4 pos.
In 2 pos. 21 C20772-47 1 Loom, IGBT A2
22 C20772-48 1 Loom, IGBT B1

X2/1
X2/1
X1/1
X1/1

X3/1
X3/1
35

F1
F2
F3
6 23 C20772-49 1 Loom, IGBT B2
36
24 C20772-51 1 Loom, VDR/Res. Board
37
9 25 C20772-23 1 Loom, Capacitor
38
26 C20772-22 1 Loom, Rectifier
20 27 C20772-44 1 Loom, Power Converter Control
55 56 57 58
18 In 2 pos.
19 51 52
PI/98/575A
49 In 9 pos.

43
45 1 26 63 16 58 17 11 46 17 5 43 7 49 Fan 65 Base-
plate Starter
Between heatsink
61 In 2 pos. 47 15 4 44 43 box Door
and backplate, and In 2 pos. 43 8 45 In 5 pos. 65 65 Motor Finger
between capacitor guard
box and backplate 42 24 In 2 pos. Line reactor
In 2 pos.
45 In 2 pos. In 2 pos.
In 2 pos.

C20160-1736 – 11 – Cyclon 345SR

 POWER CONVERTER ASSEMBLY C20775-11 380/440/460V (± 10%) – 60Hz (2 of 2) Ref. Part No. Description

30 95044-148 1 Screw, Pan Head – M3x12

31 95179-1 1 Washer, Spring – M3
32 95149-8 1 Washer, Plain – M3
35 95149-10 2 Washer, Plain – M4
36 98241-22 2 Pillar, Insulating – M4
46
In 4 pos. 37 95179-3 2 Washer, Spring – M4
In 3 pos.
In 2 pos. 38 95044-252 2 Screw, Pan Head – M4x16
32 46 In 3 pos.
48 62
42 95044-346 6 Screw, Pan Head – M5x10
31 60 47 47 57 43 43
In 10 pos. In 4 pos. 43 95179-4 25 Washer, Spring – M5
30 57 43 44 54 44 44
44 95044-352 12 Screw, Pan Head – M5x16
13 23 59 42 12 25 43 27 55 45 45 3 2 45 95149-12 14 Washer, Plain – M5
46 95186-16 8 Washer, Shakeproof – M5
47 98241-21 8 Pillar – M5
48 98150-46 3 'P' Clip
49 95001-201 7 Screw, Hex. Head – M5x12
59 57
51 95001-254 9 Screw, Hex. Head – M8x12
21 In 4 pos. 52 95179-6 9 Washer, Spring – M8
54 98241-28 4 Pillar – M6
22
55 95186-18 6 Washer, Shakeproof – M6
58 57 60 56 98241-20 2 Pillar – M6
10
In 4 pos. 57 95179-5 12 Washer, Spring – M6
In 2 pos.
58 95001-228 8 Screw, Hex. Head – M6x16

X2/1
X2/1
X1/1
X1/1

X3/1
X3/1
35

F1
F2
F3
6 59 95001-227 10 Screw, Hex. Head – M6x12
36 60 95149-13 10 Washer, Plain – M6
37 61 A10308-10 6 Washer, Conical
9
38 62 95044-386 4 Screw, Pan Head – M6x10
20 63 98504-32 1 Strip, Sealing
55 56 57 58
18
65 98140-247 3 Cable, Earth
In 2 pos.
19 51 52
PI/98/575A
49 In 9 pos.

43
45 1 26 63 16 58 17 11 46 17 5 43 7 49 Fan 65 Base-
plate Starter
Between heatsink
61 In 2 pos. 47 15 4 44 43 box Door
and backplate, and In 2 pos. 43 8 45 In 5 pos. 65 65 Motor Finger
between capacitor guard
box and backplate 42 24 In 2 pos. Line reactor
In 2 pos.
45 In 2 pos. In 2 pos.
In 2 pos.

C20160-1736 Cyclon 345SR

– 12 –
 POWER CONVERTER CUBICLE ASSEMBLY C27349-130 400V (± 10%) – 50Hz Ref. Part No. Qty. Description

In 4 pos.
1 C20775-15 1 Assembly, SRD3 Converter
20 2 C20606-180 1 Controller
19 3 C27349-88 1 Assembly, Instrument Harness
In 5 pos. 18 In 5 pos. 4 C20606-187 1 Cable, 25 Way
11 4 5 11 17 1 11 5 C20772-45 1 Cable, Current Transducer
9 98150-47 3 P-clip
11 98150-1 11 Tie, Cable
12 98140-284 1 Cable, Earth (Finger Guard)
13 98140-248 1 Cable, Earth (Door)
14 98140-247 2 Cable, Earth (Finger Guard/
Starter Box)
17 95149-13 6 Washer, Plain – M6
18 95179-5 5 Washer, Spring – M6
19 95001-228 4 Screw, Hex. Head – M6x16
20 98504-32 – Strip, Sealing
22 95112-4 2 Nut – M6
3
CUTOUT A 23 95186-18 1 Washer, Shakeproof – M6
24 95001-230 1 Screw, Hex. Head – M6x25
13
24
14 23
14 12 22 In 5 pos.

18
17 In 5 pos.

4 2

DETAIL VIEW ON 'A'

9 SCALE 1:2

In 3 pos. C27349-139

C20160-1736 – 13 – Cyclon 345SR

 POWER CONVERTER CUBICLE ASSEMBLY C27349-070 380/440/460V (± 10%) – 60Hz Ref. Part No. Description

1 C20775-11 1 Assembly, SRD3 Converter

In 4 pos. 2 C20606-180 1 Controller
20
3 C27349-88 1 Assembly, Instrument Harness
19 4 C20606-187 1 Cable, 25 Way
B 5 C20772-45 1 Cable, Current Transducer
In 5 pos. 18 In 5 pos.

11 4 5 11 17 1 11 9 98150-47 3 P-clip
11 98150-1 11 Tie, Cable
12 98140-284 1 Cable, Earth (Finger Guard)
D B 13 98140-248 1 Cable, Earth (Door)
14 98140-247 2 Cable, Earth (Finger Guard/
Starter Box)
17 95149-13 6 Washer, Plain – M6
18 95179-5 5 Washer, Spring – M6
19 95001-228 4 Screw, Hex. Head – M6x16
20 98504-32 – Strip, Sealing
22 95112-4 2 Nut – M6
CUTOUT A
3 23 95186-18 1 Washer, Shakeproof – M6
24 95001-230 1 Screw, Hex. Head – M6x25
13
26 95112-3 6 Nut – M5
24 27 95179-4 6 Washer, Spring – M5
14 23
12 22 In 5 pos.

14 18
C
B 17 In 5 pos.

27 In 6 pos.

4 2 26 In 6 pos.

C
9 DETAIL VIEW ON 'A'
SCALE 1:2
In 3 pos. C27349-070

C20160-1736 Cyclon 345SR

– 14 –
 FILTERMANIFOLD Ref. Part No. Qty. Description

– C27345-105 1 Assembly, Filter Manifold

1 C27331-119 1 Body, Filter Manifold
2 C27331-110 1 Cap, Minimum Pressure Valve
3 95631-13 1 Seal, Self-Centering Bonded
4 JH1284-0-1800 1 Spring, Outer
20 5 BH1075-0-1090 1 Spring, Inner
21 6 C20600-53 1 Piston
7 95602-78 1 ‘O’ Ring
22 1 30 8 98518-6 1 Spring
9 C20600-54 1 Pin, Guide
15
13
10 95600-7 1 ‘O’ Ring
11 11 C20600-55 1 Head, Valve
14
31 12 12 95602-80 1 ‘O’ Ring
10
9 13 C20600-56 1 Retainer, ‘O’ Ring
8 14 95149-15 1 Washer
24
26 15 95140-15 1 Nut, Self-Locking
16 98009-15 1 Adaptor, Oil Filter
32 23
17 98262-220 1 Filter, Oil
25 18 98009-13 2 Adaptor, Air/Oil Fiilter
19 98262-223 2 Filter, Air/Oil
33 24 38
20 C27331-113 1 Plug, Manifold
7 21 95631-8 1 Self-Centering Bonded Seal
29 34 22 96092-72 1 Ball, Steel
29 6 23 98288-121 1 Gauge, Pressure
16 28 24 PT8825-HT 2 Socket
5 25 PT8806 1 Plug
35 28 4
3 26 CB1609-5 1 Washer, Rubber
17 27 37 36 27 2 27 C27331-115 2 Pipe, Scavenge
28 95440-33 2 Coupling, Stud
29 95631-1 2 Seal, Self-Centering Bonded
18 30 98443-10 2 Plug
31 95631-9 2 Seal, Self-Centering Bonded
19 32 98443-8 2 Plug
33 95631-8 2 Self-Centering Bonded Seal
34 95406-797 1 Nipple
PI/98/735 35 98650-113 1 Valve, Ball
36 95631-2 1 Seal, Self-Centering Bonded
37 98443-2 1 Plug
38 95411-41 1 Elbow

C20160-1736 – 15 – Cyclon 345SR

 STARTERBOX Ref. Part No. Description

– C27349-62 1 Assembly, Starter Box

1 C27349-30 1 Box, Starter
2 C27331-156 1 Plate, Gland
3 95001-254 1 Screw, Hex. Head – M8x16
4 95179-6 1 Washer, Spring – M8
5 95149-14 1 Washer, Plain – M8
1 2 3 4 5 6 6 98422-14 1 Cagenut – M8
7 C20775-11 1 Assembly, Power Converter
7 8 9 10 8 98504-32 1 Strip, Sealing – 2750 mm
9 95001-255 6 Screw, Hex. Head – M8x16
11 12 13 10 95179-6 6 Washer, Spring – M8
11 C27331-36 1 Bracket, Guard
12 A6455-64 2 Pop Rivet 5/32"
13 98422-5 2 Cagenut – M6
14 C27349-49 1 Bracket
11 12 13 15 98422-5 1 Cagenut – M6
14 12 15 16 C27349-90 1 Guard, RH
17 95001-228 2 Screw, Hex. Head – M6x16
18 A10308-10 2 Washer, Conical – M6
16 17 18 19 C27349-92 1 Guard, LH
30 20 C27345-105 1 Manifold, Filter
17 18 21 95001-282 6 Screw, Hex. Head – M10x20
22 95179-7 6 Washer, Spring – M10
19 16 17 14 12 15 23 95149-15 6 Washer, Plain – M10
24 98313-7 4 Hinge, Male Part
27 28 29 25 95018-132 8 Capscrew
20 21 22 23 26 95179-4 8 Washer, Spring
27 C27331-52 1 Support Plate, Inlet Baffle
28 A6455-64 3 Pop Rivet 5/32"
29 98422-14 2 Cagenut – M8
24 25 26 30 98286-11 1 Grommet
27 28 29

PI/98/712

C20160-1736 Cyclon 345SR

– 16 –
 MOTOR/AIR-ENDASSEMBLY Ref. Part No. Qty. Description

1 C20608-271 1 Motor – 50kW, IP23

2 C20608-270 1 Conduit, Motor
3 98158-115 1 Coupling, Drive
3
4 – 1 Bush, Taper
5 98158-116 1 set Inserts, Drive Coupling (set of 12)
6 C20464-20 1 Air-end, Cyclon 3
1 2
7 95001-283 2 Screw, Hex. Head – M10x25
4 5 8 C20464-13 1 Plate, Locking
9 C20464-12 1 Retainer
10 C27349-6 1 Foot, Compressor Mounting
19 20 21 11 95001-313 2 Screw, Hex. Head – M12x25
7 8 9 12 95179-8 2 Washer, Spring – M12
13 95112-7 1 Nut, Plated – M12
14 95179-8 1 Washer, Spring – M12
15 95251-210 6 Stud – M10x35
16 95179-7 6 Washer, Spring – M10
6 17 95112-6 6 Nut, Hex. Plated – M10
18 C27349-9 2 Spacer
19 95007-203 2 Bolt, Hex. Head – M12x65
18 20 95149-16 2 Washer, Plain – M12
15 16 17 21 95179-8 2 Washer, Spring – M12

13 14

10
11 12

PI/98/708

C20160-1736 – 17 – Cyclon 345SR

 FAN/MOTORASSEMBLY Ref. Part No. Description

1 95001-283 1 Screw, Hex. Head – M10x25

2 95179-7 1 Washer, Spring – M10
3 C27399-214 1 Plate, Locking
4 C20078-160 1 Impeller, Fan
5 C20800-4-14 1 Motor, Fan – 380/415V, 50Hz
5 C20800-4-15 1 Motor, Fan – 380V, 60Hz
5 C20800-4-16 1 Motor, Fan – 440/460V, 60Hz
6 95001-312 8 Screw, Hex. Head – M12x20
1 7 95179-8 8 Washer, Spring – M12
8 C27349-18 4 Arm, Fan Motor
2
9 95001-313 4 Screw, Hex. Head – M12x25
3 4 10 95149-16 8 Washer, Plain – M12
11 95141-9 4 Nut, Self Locking – M12
12 C27349-19 1 Guard, Fan
13 95001-228 4 Screw, Hex. Head – M6x16
20 14 95179-5 4 Washer, Spring – M6
21 15 95149-13 4 Washer, Plain – M6
22 16 C27349-14 1 Cowl, Fan
5 6 7
23 17 98504-33 1 Sealing Strip (2150 mm)
18 95001-254 8 Screw, Hex. Head – M8x16
19 95179-6 8 Washer, Spring – M8
20 C27349-15 1 Plenum Chamber
8 21 95001-228 4 Screw, Hex. Head – M6x16
9 22 A10308-10 4 Washer, Conical – M6
10 23 98422-5 4 Cagenut – M6
11

16 12
17 13
18 14
19 15
PI/98/709

C20160-1736 Cyclon 345SR

– 18 –
 BASEFRAME (1 of 3) Ref. Part No. Qty. Description

1 C27349-2 1 Baseframe
2 C27349-39 1 Frame, Assy RH
3 95001-282 3 Screw, Hex. Head – M10x20
4 95179-7 3 Washer, Spring – M10
5 95149-15 3 Washer, Plain – M10
6 98422-5 2 Cagenut – M6
25 26 27 6 7 98418-54 1 Mounting, Anti-vibration
8 95001-281 2 Screw, Hex. Head – M10x16
9 95149-15 2 Washer, Plain – M10
10 95179-7 2 Washer, Spring – M10
11 98418-55 1 Mounting, Anti-vibration
12 – 1 Assembly, Starter Box/Power
Converter/Manifold
5
13 95001-255 2 Screw, Hex. Head – M8x20
4
14 95179-6 2 Washer, Spring – M8
3 15 95149-13 2 Washer, Plain – M8
2 16 98444-1-EN 1 Primary Separator, Europe
20 16 98444-1-AL 1 Primary Separator, Australia
21 16 98444-1-SA 1 Primary Separator, N. America/
22 Canada
5 23 10 10 17 95001-317 4 Screw, Hex. Head – M12x45
4 24 9 9 18 95179-8 4 Washer, Spring – M12
3 6 8 8 19 C27349-38 1 Frame Assy LH
19 1 7 11 20 C27349-66 1 Foamed Assembly, Sealing Band
21 C27340-50 1 Sealing Band
22 C27349-51 1 Insulation
23 95001-228 2 Screw, Hex. Head – M6x16
24 A10308-10 2 Washer, Conical – M6
25 C27331-72 1 Infill Rail
26 95001-228 2 Screw, Hex. Head – M6x16
27 A10308-10 2 Washer, Conical – M6
11 8 9 10 12 13 14 15

16 17 18
PI/98/711

C20160-1736 – 19 – Cyclon 345SR

 BASEFRAME (2 of 3) Ref. Part No. Description

1 C27349-63 1 Assembly, Starter Door

2 C27349-104 1 Door, Starter
3 98313-7 2 Hinge
4 95018-132 4 Capscrew
5 95179-4 4 Washer, Spring
6 98382-16 1 Latch-Lift & Turn (lock)
7 C20606-180 1 Controller
8 C27349-88 1 Harness, Instrument
9 C20606-187 1 Cable, 25-Way
10 C20772-45 1 Cable, Current Transducer
11 98150-46 1 'P' Clip
46
12 98150-47 2 'P' Clip
13 – 1 Assembly, Motor/Air-end
14 C27349-64 1 Assembly, Motor Baffle
1 2 3 4 5 15 C27349-75 1 Baffle, Motor
16 C27349-76 1 Insulation, Sound
17 95001-256 2 Screw, Hex. Head – M8x25
18 95179-6 2 Washer, Spring – M8
42 43 44 45 19 98154-326 1 Aftercooler
20 95001-256 2 Screw, Hex. Head – M8x25
21 95179-6 2 Washer, Spring – M8
40
6 22 95149-13 2 Washer, Plain – M8
41
23 C27349-7 1 Assembly, Inlet Baffle
24 95001-228 6 Screw, Hex. Head – M6x16
7 8 9 10 11 12 25 A10308-10 6 Washer, Conical – M6
35 34 26 98422-5 2 Cagenut – M6
27 36 13
28 33
37
29 38
30 14
39 15
31
32 16
17
18

23 24 25 26 PI/98/713 19 20 21 22

C20160-1736 Cyclon 345SR

– 20 –
 BASEFRAME (3 of 3) Ref. Part No. Qty. Description

27 C27349-65 1 Assembly, Baffle

28 C27349-21 1 Baffle
29 C27349-22 1 Insulation, Sound
30 C27349-12 1 Insulation, Sound
31 95001-255 4 Screw, Hex. Head – M8x20
32 95179-6 4 Washer, Spring – M8
33 C27349-10 1 Insulation, Sound
34 – 1 Assembly, Fan/Motor/Plenum
Chamber
46 35 – 1 Duct, Heatsink
– C27349-27 1 Duct, Top
– C27349-28 1 Duct, Bottom
36 98504-44 1 Sealing Strip (530mm)
1 2 3 4 5 37 95001-227 4 Screw, Hex. Head – M6x12
38 A10308-10 4 Washer, Conical – M6
39 98422-5 3 Cagenut – M6
40 98262-198 1 Assembly, Air Filter
42 43 44 45 41 98262-233 1 Bracket, Air Filter
42 98154-300 1 Cooler, Oil
40 43 95001-283 4 Screw, Hex. Head – M10x25
41 6 44 95149-15 8 Washer, Plain – M10
45 95141-8 4 Nut, Self Locking – M10
46 C27349-44 1 Louvre, Exhaust
7 8 9 10 11 12
35 34
27 36 13
28 33
37
29 38
30 14
39 15
31
32 16
17
18

23 24 25 26 PI/98/713 19 20 21 22

C20160-1736 – 21 – Cyclon 345SR

 AIR/OIL PIPEWORK C27349-55 Ref. Part No. Description

1 98154-300 1 Cooler, Oil

2 98603-16 1 Valve, Thermostatic
3 98603-17 1 'O' Ring
1 2 4 5 6 7 8 9 10 9 8 4 C27650-43 1 Pipe, Reclaimer Discharge
5 C11605-21 1 Union, Coned – G2"
6 95631-12 1 Seal, Self-centering Bonded
3 7 C27345-105 1 Filter Manifold
8 95631-10 1 Seal, Self-centering Bonded
44 12 9 95430-61 1 Coupling, M Stud – Ø42xG1"
11 10 C27331-150 1 Pipe, Steel – Ø42
43 13
11 98154-326 1 Aftercooler
12 95631-8 1 Seal, Self-centering Bonded
13 C11605-25 1 Union, Coned – G1"
42 32 14 15
14 98156-281 1 Elbow, 90˚ Swept 1"
15 C27331-172 1 Hose, Flexible
16 C27650-42 1 Hose, Flexible
15 42 4 17 C11605-25 1 Union, Coned – G1"
16 18 95631-8 1 Seal, Self-centering Bonded
19 C27349-26 1 Pipe, Flexible – Air
39 41 5 20 C11605-21 1 Coned Union G2"
6 17
21 95631-12 1 Seal, Self-centering Bonded
40 18 22 C27323-137 1 Assembly, Oil Filler Cap
23 C27323-138 1 Adapter
39 24 95635-9 1 Washer, Copper
25 95406-56 1 Elbow
26 95406-801 1 Nipple
36 27 C27323-122 1 Tee
37 28 95635-8 1 Washer, Copper
38 29 98340-1 1 Sightglass
35 19 20 21
15 30 95001-284 4 Screw, Head – M10x3
31 95179-7 4 Washer, Spring – M10
32 98156-282 1 Elbow, 90˚ Compact 1"
22 33 C27331-127 1 Union, Coned – G1" to G1/2"
23 34 95631-4 1 Seal, Self-centering Bonded
24 35 C21260-29 1 Joint
36 C20600-466 1 Valve, Non-Return
32 33 34 37 95007-238 4 Bolt, Hex. Head – M16x120
38 95179-10 1 Washer, Spring – M16
39 A10213-12 1 Clip
19 30 31 25 26 27 28 29 40 98315-29 1 Connector, Air Inlet (550mm)
PI/98/705
41 98262-198 1 Filter, Air Inlet
42 C27650-44 1 Hose, Flexible
43 C11605-25 1 Union, Coned – G1"
44 95631-8 1 Seal, Self-centering Bonded

C20160-1736 Cyclon 345SR

– 22 –
 REGULATION SYSTEM C27349-47 Ref. Part No. Qty. Description

1 98617-22 1 Pipe, Clear Nylon Ø8 (1270mm)

2 95450-691 2 Swivel Elbow, M Stud – Ø8xG1/4"
2 3 4 3 C26024-140 2 Restrictor – M/F G1/8"xG1/4"
4 95631-1 2 Seal, Self-centering Bonded
5 95411-41 1 Elbow – M/F R/Rp1/4"
6 95406-797 1 Nipple – R1/4"xR1/4"
7 98650-113 1 Valve, Ball – Rp 1/4"
1 5
8 95450-510 1 Coupling, M Stud – Ø10xG1/4"
6 9 98617-69 1 Pipe, Blue Nylon – Ø10 (900mm)
10 98650-311 1 Valve, Pressure Relief
11 98612-120 1 Transducer, Pressure – 0-16 bar
1 7 12 98150-36 2 Clip, Spring
13 95044-248 2 Screw, Pan Head – M4x12
8 14 95179-3 2 Washer, Spring – M4
15 98422-17 2 Cagenut – M4
2 3 4 9 16 95450-586 1 Coupling, F Stud – Ø6xG1/4
17 98617-66 1 Pipe, Blue Nylon – Ø6 (350mm)
30 10 18 95450-689 1 Swivel Elbow, M Stud – Ø6xG1/4
19 98612-126 1 Sensor, Delivery Temperature
29 20 95631-3 1 Seal, Self-centering Bonded
21 95450-512 1 Stud, M – Ø10xG1/2"
28
22 98652-54 1 Valve, Solenoid Vent
23 98156-283 1 Nipple, Hex. – R1/2"xR3/8"
23 22 21 9 24 95411-41 1 Elbow – M/F R/Rp1/4"
25 98650-74 1 Valve, Non Return – R1/4"
26 95411-282 1 Socket, Plain – Rp1/4"
11 27 95450-732 1 Swivel Tee, M Stud – Ø8xR1/4"
1 27 1
28 C21325-41 1 Nipple – R1/8"
15 14 13 12
29 95631-1 1 Seal, Self-centering Bonded – G1/8"
30 98612-29 1 Switch, Air Filter
16
26
17
25

24 20 19 18

PI/98/707

C20160-1736 – 23 – Cyclon 345SR

 ELECTRICALCONNECTIONS Ref. Part No. Description

1 C27349-88 1 Harness, Instrument

2 C27349-91 1 Harness, Fan
3 C20608-270 1 Assembly, Motor Conduit
4 98152-89 1 Fitting, Straight
1 5 98152-87 1 Conduit, Flexible – Ø50
GLAND PLATE OIL TEMPERATURE
(STARTER BOX) SENSOR (1600mm)
6 98152-88 1 Fitting, Straight (Motor)

Wiring List
– 98601-24 4 Ring, Terminal – M6 (Motor
PRESSURE Leads)
TRANSDUCER
– 98140-201 1 Markers, Motor Cable (Motor
Leads)
BY-PASS AIR FILTER – 98150-5 5 Base, Cable Tie (Tidy Wiring)
SOLENOID DP SWITCH
– 98150-1 10 Tie, Cable
– 95186-20 1 Washer, Shakeproof – M8 (Earth
Wire to Base)
– 95001-254 1 Screw, Hex. Head – M8x16 (Earth
Wire to Base)
– 95149-14 1 Washer, Plain – M8 (Earth Wire to
Base)
2 – 95179-6 1 Washer, Spring – M8 (Earth Wire
to Base)
– 98140-347 1 Cable – 35m2 (Contactor to Fuse)
– 98140-348 1 Cable – 35m2 (Contactor to Fuse)
– 98140-349 1 Cable – 35m2 (Contactor to Fuse)
– 98140-350 1 Cable – 35m2 (Fuse to Rectifier)
E

– 98140-351 1 Cable – 35m2 (Fuse to Rectifier)

– 98140-352 1 Cable – 35m2 (Fuse to Rectifier)
– 98140-353 1 Cable – 35m2 (Line Reactor to
Contactor)
3 4 5 6 – 98140-354 1 Cable – 35m2 (Line Reactor to
Contactor)
– 98140-355 1 Cable – 35m2 (Line Reactor to
Contactor)
– 98140-270 1 Cable, Earth (Starter to Chassis)
– 98140-282 1 Cable, Earth (Starter to Motor)
– 98266-36 3 Fuse, Semi-conductor
– 98241-29 6 Pillar
PI/98/717

C20160-1736 Cyclon 345SR

– 24 –
 CANOPY Ref. Part No. Qty. Description

1 C27349-69 1 Assembly, Roof Panel

2 C27349-46 1 Panel, Roof
3 C27349-48 1 Insulation, Sound
4 98522-17 6 Assembly, Stud
1 2 3 4 5 6 7 8 9 5 98660-45 6 Retainer
6 C27349-94 1 Grille, Exhaust
7 95044-396 11 Screw, Pan Head RCD – M6x25
8 95179-5 11 Washer, Spring – M6
9 95149-13 11 Washer, Plain – M6
10 C27331-193 1 Assembly, Side Panel
11 C27331-75 1 Panel, Side
10 11 12 4 5 12 C27331-97 1 Insulation, Sound
13 C27331-192 1 Assembly, Manifold Panel
14 C27331-155 1 Panel, Manifold
15 C27331-95 1 Insulation, Sound
16 C27349-67 1 Assembly, Service Door
13 14 15 4 5 17 C27349-101 1 Assembly, Door
18 C27349-52 1 Door, Service
36 19 C27349-43 1 Insulation, Sound
35 20 C27331-91 1 Insulation, Sound
34 21 C27331-147 1 Insulation, Sound
33 37 22 98313-7 2 Hinge
23 95018-132 4 Capscrew
24 95179-4 4 Washer Spring
25 98382-10 1 Latch-Lift & Turn
26 C27331-135 1 Element, Pre-Filter
27 C27331-191 1 Assembly, Aftercooler Panel
22 28 C27331-76 1 Panel, Aftercooler
23 29 C27331-96 1 Insulation, Sound
24 30 C27349-68 1 Assembly, Back Panel
30 31 C27349-35 1 Panel, Back
31 25 32 C27349-36 1 Insulation, Sound
32 33 C27349-29 1 Grille, Pre-Filter Retaining
4 34 95044-398 4 Screw, Pan Head RCD – M6x30
5 35 95179-5 4 Washer, Spring – M6
36 95149-13 4 Washer, Plain – M6
PI/98/714
37 C27349-11 1 Element, Pre-Filter

5 4 12 11 10 5 4 29 28 27 26 16 17 18 19 20 21

C20160-1736 – 25 – Cyclon 345SR

 LABELS Ref. Part No. Description

1 C20089-505 1 Label, Oil Fill

2 C20089-570 1 Label, Service Record
3 C20089-551 1 Label, CE Combined Warning
4 C20089-149 1 Label, Transportation Release
5 C20089-552 3 Label, Hot Surface Warning
6 C20089-577 1 Label, 12 Minute Warning
7 C20089-557 1 Label, CE Electrical
8 C20089-618 1 Decal, 'CompAir BroomWade'
9 C20089-576 1 Logo, 'Cyclon SR'
10 C20089-585 1 Overlay, Control Panel
4 11 C20089-582 1 Label, Oil Level Warning
12 C20089-583 1 Label, Final Test/Inspection
/Inhibition
SECTION AÐA
13 C20089-584 1 Label, Test
10 13 15 17 14 98150-1 1 Tie, Cable
15 C20089-579 1 Data Plate, CE
16 C20089-587 1 Label, Oil Fill
A Bar
PSI
A 17 98480-1 4 Rivet, Drive

5 6 7
(both sides)
3

12 11 2
8
TING
RE STAR
BEFO

14 16

PI/98/736

C20160-1736 Cyclon 345SR

– 26 –