CONSORTIUM OF :

PIPING HYDROSTATIC TESTING PROCEDURE

Contractor Document Number Rev.No. Vendor‘s Document Number

LHD5&6-V-0-W1-PR-WS5-006R 0 15-112-PR-006-B

PROJECT : LAHENDONG UNIT 5&6 GEOTHERMAL POWER

PROJECT
LOCATION :
TOMPASO, NORTH SULAWESI

EMPLOYER : PT. PERTAMINA GEOTHERMAL ENERGY (PGE)

0 Issued For Review 15-Des-2015 PA AR NW

Rev Description Date Prepared Checked Approved

Consortium of Sumitomo Corporation and PT. REKAYASA INDUSTRI

 PIPING HYDROSTATIC TESTING PROCEDURE
FOR WATER TREATMENT PACKAGE
ContractorDocument Number Rev.No. Vendor‘s Document Number
LHD5&6-V-0-W1-PR-WS5-006R 0 15-112-PR-006-B

REVISION HISTORICAL SHEET

Revision Date Description

0 15-Des-15 Issued For Review

Page 2 of 6

Consortium of Sumitomo Corporation and PT. REKAYASA INDUSTRI

 PIPING HYDROSTATIC TESTING PROCEDURE
FOR WATER TREATMENT PACKAGE
ContractorDocument Number Rev.No. Vendor‘s Document Number
LHD5&6-V-0-W1-PR-WS5-006R 0 15-112-PR-006-B

CONTENTS

Section Page

1. SCOPE 4

2. REFERENCE DOCUMENTS 4

3. GENERAL REQUIREMENT 4

4. TESTING PERFORMANCE 5

5. PRESSURIZING CHART DURING TESTING 6

6. REPAIRS 6

7. RECORD 6

Page 3 of 6

Consortium of Sumitomo Corporation and PT. REKAYASA INDUSTRI

 PIPING HYDROSTATIC TESTING PROCEDURE
FOR WATER TREATMENT PACKAGE
ContractorDocument Number Rev.No. Vendor‘s Document Number
LHD5&6-V-0-W1-PR-WS5-006R 0 15-112-PR-006-B

1. SCOPE
This procedure covers for application of a hydrostatic testing of complete piping for
Water Treatment Package belong to LAHENDONG UNIT 5&6 GEOTHERMAL POWER
PROJECT.

2. REFERENCES
The current edition at the of contract award of the following codes, standards and
specification form an integral part of this Specification :

 ASME B31.3 : Process piping.

 ASME Sec. V : Non Destructive Examination.
 P&ID for Piping

3. GENERAL REQUIREMENT
3.1. Hydrostatic or pneumatic test shall be conduct on all pressure envelopes after:
3.1.1. All fabrication has been completed.
3.1.2. All NDE have been performed.
3.1.3. Vents shall be provided at the vessel in the position in which it is to be tested
to purge possible air pockets while the vessel is filling.
3.1.4. Calibrated gauge having minimum range 1.5 to 4 of test pressure to be used.
Two pressure gauge shall be provided for pressure test and one of them shall
be located at the End pipe , in the testing position and one of them shall be
for recording.
3.1.5. When pressure test done the surface shall be used the thermometer to
measure metal temperature during examination.
3.1.6. Before the hydrostatic testing, Ensure internal of piping free from, welding
slag and other foreign material.
3.1.7. Vacuum cleaning or other methods so the piping or component will be free of
welding slag, flux, weld studs, loose scale, dirt, and debris.
3.1.8. All of Piping shall be hydrostatically tested as per drawing and the holding
time pressure shall be maintained for minimum of 30 minutes.
3.1.9. Pressure recorder (pressure time recording device and temperature record)
shall be provided with calibrated condition.

Page 4 of 6

Consortium of Sumitomo Corporation and PT. REKAYASA INDUSTRI

 PIPING HYDROSTATIC TESTING PROCEDURE
FOR WATER TREATMENT PACKAGE
ContractorDocument Number Rev.No. Vendor‘s Document Number
LHD5&6-V-0-W1-PR-WS5-006R 0 15-112-PR-006-B

4. TESTING PERFORMANCE
4.1. For test performance shall be provided the manifold for control pressure and filling
water on each pressure gauge.
4.2. The manifold manufacture shall have minimum two vent valve for fill, pressure and
evacuate to cover hydrostatic test.
4.3. When filling water process one of the manifold shall be connected to fill or pressure
pump and make sure that vent valve condition shall be opened to evacuation the
water.
4.4. Close the filling valve and disconnect the fill pump.
4.5. Observe the pressure gauge during pumping to inspection test pressure.
4.6. When the Inspection pressure has been reached close the fill valve and observe
the pressure gauge to ensure that the inspection test pressure is maintained. If
leakage occurs at contact gasket area, the nut and bolt shall be repaired until not
found the leakage.
4.7. When the customer is satisfied during the holding time at the Inspection Pressure,
step of pressurizing may be increased slowly to the test pressure.
4.8. If the test pressure has been reached, hold at this point and begin examination for
leaks Take metal temperature reading to assure that the temperature has not
changed significantly (has not exceed 48°C.)
4.9. The fabrication shall show no visible evidence of bulging, distortion and leakage.
4.10. Upon completion of piping hydrostatic testing piping shall be drained and
thoroughly cleaned both outside and inside.

Page 5 of 6

Consortium of Sumitomo Corporation and PT. REKAYASA INDUSTRI

 PIPING HYDROSTATIC TESTING PROCEDURE
FOR WATER TREATMENT PACKAGE
ContractorDocument Number Rev.No. Vendor‘s Document Number
LHD5&6-V-0-W1-PR-WS5-006R 0 15-112-PR-006-B

5. PRESSURIZING CHART DURING TESTING

PRESSURE

TEST PRESSURE 30 MINUTES

DESIGN PRESSURE 10 MNT 10 MNT

TIME (MINUTES)

No. Description Design Pressure Test Pressure

1 Sand Filter Piping 4.5 bars (65.3 Psi) 6.75 bars (97.9 Psi)

2 Active Carbon Filter Piping 4.5 bars (65.3 Psi) 6.75 bars (97.9 Psi)

6. REPAIRS
If leaks founds at the weld area during hydrostatic test, the areas of leakage shall be
marked and repairs made using applicable and approved WPS. Re-testing shall be
performed after the repair is accepted by Client.

7. RECORDS
7.1. Hydrostatic Test Record shall be completed, reviewed and approved by Client.
7.2. Test pressure shall be recorded by automatic recording device.

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Consortium of Sumitomo Corporation and PT. REKAYASA INDUSTRI

 LAHENDONG UNIT 5&6 Date :
PT. TRACON INDUSTRI GEOTHERMAL POWER PROJECT
DOC. NO Page :
15-112-PR-006

HYDROSTATIC TESTING REPORT

CUSTOMER : PT.REKAYASA INDUSTRI REPORT NO : 0

JOB NO : 0 DESIGN PRESSURE : 0
DWG NO : 0 MAWP : 0
DATE OF TEST : 0 TEST PRESSURE : 0
TEST MEDIUM : WATER

( 15 mnt ) ( 30 mnt ) ( 15 mnt )

psi g P2 P0 : 0 bar
P1 : 0 bar
P1 P3
P2 : 0 bar
P3 : 0 bar
P0 P4
0 1 4 5 6 7 9 P4 : 0 bar
2 3 8 10

SEQ NO. TIME PRESSURE ( bar ) TEST TEMPERATURE

0~1 09.00 ~ 19.10 27 °C
1~2 27 °C
2~3 27 °C
3~4 27 °C
4~5 27 °C
5~6 27 °C
6~7 27 °C
7~8 27 °C
8~9 27 °C
9 ~ 10 27 °C

WITNESSED BY

NO COMPANY DATE NAME SIGNATURE

1 PT.TRACON INDUSTRI

2 PT.REKAYASA INDUSTRI

REMARKS :

Hydrotest result is acceptable, no leakage and no deformation.