FIELD FIXES

For installation errors with HAC and

HAC-T cast-in anchor channels using
HBC channel bolts
August 2019
CONTENT

1 Introduction 4

2 Product range covered 5

3 Correct Installation of HAC channels and HBC bolts 6

3.1 Installation of HAC anchor channel systems 6
3.1.1 Installation instructions for anchor channels HAC and HAC-T 7
3.1.2 Installation instructions for HBC-B channel bolts 8
3.1.3 Installation instructions for HBC-C channel bolts 9
3.1.4 Installation instructions for HBC-T channel bolts 10
3.1.5 Installation instructions for HBC-C-N channel bolts 11

4 Recommendations for incorrectly installed anchor channel systems 13

4.1 Potential cases for incorrectly installed anchor channel systems 13
4.2 Anchor channel not installed correctly 15
4.2.1 Anchor channel installed too deep 15
4.2.2 Anchor channel installed too high 16
4.2.3 Edge and/or corner distances not according to design 17
4.2.4 Channel inclined (rotation around x-, y- and z-direction) 18
4.3 Channel bolt not installed correctly 20
4.3.1 Wrong installation torque applied 20
4.3.2 Installation of channel bolts more than once 23

5 Use of post-installed anchors 24

3
1. INTRODUCTION

The field remediations provided in this brochure are valid Following the correct installation described in Section 3,
for Hilti Anchor Channels (HAC) with channel bolts HBC-B, guidance is provided in case of anchor channel systems are
HBC-C and HBC-C-N and Hilti Serrated Anchor Channels not installed according to the instructions for use (IFU) . Hilti
(HAC-T) with channel bolts HBC-T. Additionally, the has framed different scenarios for incorrectly installed anchor
remediations are limited to the anchor channels described channels to provide recommendations which are discussed
on page 5. Anchor channels with different profiles and/or in detail in Section 4. If the local situation is different than the
anchor geometry have not been investigated and therefore, one discussed, Hilti recommends contacting your local Hilti
they are outside the scope of this brochure. It is based on the representative for further assistance and guidance.
ETA-11/0006 issued 18.07.2018 and ESR-3520 issued in April
2019. Section 5 describes possible ways to rescue the fastening
point using post-installed anchors in situations where the
In Section 3, this document provides guidance on how to cast-in anchor channel is no longer viable.
correctly install anchor channel systems which help to avoid
any misplacement of the anchor channels in concrete and
improper installation of the channel bolts. It is mandatory to
follow the instructions for use (IFU), so that the technical data
given in ETA-11/0006 and ESR-3520 are applicable to avoid
damaging the anchor channel system during installation.

4
2. PRODUCT RANGE COVERED

HAC - cast-in anchor channels with plain channel profiles

HAC-40 HAC-50 HAC-60 HAC-70

HBC-C and HBC-C-N

HAC-T - cast-in anchor channels with serrated channel profiles

HAC-30 HAC-T 50 HAC-T 70

HBC-B HBC-T

5
3. CORRECT INSTALLATION OF HAC CHANNELS AND
HBC BOLTS

3.1. Installation of HAC anchor channel systems

HAC and HAC-T anchor channels are covered in the 2) The channel can be also installed with contact between
European Technical Assessment (ETA-11/0006) and in the ICC the fixture and channel profile only. This installation is named
Evaluation Service Report (ESR-3520). In both documents “Steel-to-steel contact” in the European framework and
two types of installations are covered as shown in Figure 1. “Installation type B” in the US framework. In this case the pre-
tension force applied only results in stresses in the channel
1) The channel can be installed with full contact of the bolt and no resulting forces are introduced in the anchor
fixture between concrete surface and channel profile. This channel since the fixture is only clamped against the channel
installation is named “General installation” in the European profile.
framework and “Installation type A” in the US framework. In
this case the pre-tension force applied is transferred to the
entire anchor channel system.

General (Type A): Steel-steel contact (Type B):

The fixture is in contact with the channel profile and the concrete The fixture is fastened to the anchor channel by suitable steel part
surface (e.g. washer). Fixture is in contact with the channel profile only.

1 2 1 2
Key
3
1 washer
2 fixture 4
3 gap
4 suitable steel part

Figure 1: Installation conditions

Different installation torques Tinst are given for installation type The technical data provided in ETA-11/0006 and ESR-3520
A (General) and installation type B (Steel-steel contact). The are valid for steel-to-steel contact in case the Tinst values for
specified Tinst values are the maximum installation torques installation type A (General) are applied.
which are assessed on a characteristic level in order to avoid
damage of the anchor channel system during installation. The following installation instructions are part of every jobsite
delivery and are given in the relevant technical documents
There is no difference in the technical data provided for (ETA-11/0006 and ESR-3520). Please note: Not following
installation type A (General) and installation type B (Steel-to- the instructions will no longer meet the requirements
steel contact). of the ETA and ESR, as well as it can lead to potential
reduction in the capacity of the anchor channel system.

6
 3.1.1. Installation instructions for anchor channels HAC and HAC-T

1 4
1 4
1) Correct selection of anchor channel 1 4
1 4 1
in accordance with the design (65
(65
+$&

specification. (65
+$& ;<

(65 (65
;
(65
+$& <
&350 +$& ;<

&350
;<

2) If cutting the anchor channel is &350

necessary, cut the channel&350
with an end &350 &350

spacing as shown.
2
2
x = 25mm or 0.98 inch
2
2 2 2
+$&
3) Position the anchor channel such that
;
+$& <
;<

the channel lips will be flush with the

+$&
;<
+$& +$& +$&
;< ;< ;<
surface of the concrete. Secure anchor
channels to formwork (3a) or adjoining
reinforcing steel (3b) with nails, staples, 3a 3b 5
rivets, or wire ties as appropriate. 3a 3b 5
3a 3b 5
x148mm)Supports and attachments3ashall be 3b 3a 5 3a 3b
x148mm)adequate to ensure that anchor channels
x148mm) [
[ 
[ 
+$&

+$& ;<

[  [ 
remain in position during concrete
[ 
;
+$& <
;<
placement. Anchor channels shall not be
+$& +$&
;< ;<

pushed into fresh concrete (3c). Anchors

shall not be bent, cut or otherwise HAC
HAC
modified (3d). 3c
HAC
3d
HAC(-T)
6

HAC(-T)
3c 3d 6

HAC(-T)
3c 3d 6
3c 3d 3c 6 3c 3d
4) Anchor channels shall be protected
from intrusion of concrete and slurry into +$&
the channel during concrete placement.

+$& ;<
+$&;<
;
+$& <
Place and consolidate concrete around
+$&;<

+$& ;<

1anchor channels to mitigate voids. 4

A9-05.2018
+$&;< ;<

1 4

A9-05.2018
+$&;< +$&;<
+$&;<

1 4

A9-05.2018
 Make sure that channels are leveled.
 +$&

2015302

+$&;<

2015302

+$& ;<

2015302
5) Installed anchor channels must be
;<

flush with the concrete surface.

6 and 7) Remove the foam filler after

hardening of concrete and striking the
formwork.

3b 5
3b 5
3b 5

+$&
+$&;<

+$& ;<
;<

3d 6 7
3d 6 7
3d 6 7

+$&
+$&;<
Figure 2: Hilti Instructions for Use (IFU) for 
+$& ;<
HAC and HAC-T anchor channels ;<

7
 HAC
2214763 A2 (105x148mm) HAC(-T)
26.06.2018

3.1.2. Installation instructions

1
for HBC-B
2214763 channel
A2 (105x148mm)
4
bolts

2015302 A9-05.2018
26.06.2018

HBC-B
(65
2214763 A2 (105x148mm)
+$&
;<

26.06.2018
&350

1) Select Hilti channel bolt type

2214763
1 A2 (105x148mm) HBC-B

2214763 A2-06.2018
2
HBC-B in accordance with the design
26.06.2018
+%
&
%
specification.
HBC-B

) HBC-B 4.6
2214763
1 A2 (105x148mm)
&

2214763 A2-06.2018
+$&

HAC-30
;<
+$
HBC-B A4-50
2) Place the channel bolt in the channel 26.06.2018
+%
&
%

and lock the channel bolt in the channel 

12 35+$&
)
4 HBC-B 4.6 5 HBC-B

2214763 A2-06.2018
by turning it3a 90 degrees. 3b
HBC-B A4-50
HAC-30
%
&
+%

[of the bolt with


3) Verify alignment
12 3 )
4 HBC-B 4.6 5 HBC-B
+$&

&

2214763 A2-06.2018
;<

the groove. Groove of bolt must be +$ HAC-30

HBC-B A4-50
%
&
perpendicular to the longitudinal axis of +%

the channel. 6 )
21 36 $& 4 HBC-B 4.6 5

2214763 A2-06.2018
3c 3d +
7 HAC-30
A %
HBC-B A4-50
B
&
+%
4) Verify that the channel bolt is not 
6 )
located outside the part of the channel 2 3 & 4 HBC-B 4.6 5
HAC-30
+$&
+$
;<

A HBC-B A4-50
B
+$&;<

bounded by the outermost anchors.

6
2 3 4 5
5) Do not cut channel bolts.
A B

6) Install the fixture distinguishing 6

between installation type A and A B
installation type B.
6

• For installation type A, the fixture is in 7

A B
contact with the concrete surface and
the channel profile.
• For installation type B, a suitable steel 7
element e.g. square plate washer
is used to avoid introducing forces
into the concrete during application 7
of the installation torque Tinst. The Tinst
steel element shall have a sufficient
7 A B
stiffness to avoid deformation of the
channel lips. Tinst

7 A B
7) Apply the installation torque Tinst to HAC-30 HAC-30
Tinst
the channel bolt with a calibrated torque M10 4.6, A4-50 15 Nm / 11 ft-lb 15 Nm / 11 ft-lb
wrench. Do not exceed the value Tinst M12 4.6, A4-50 25 Nm / 19Aft-lb 25 Nm / 19Bft-lb
HAC-30 HAC-30
distinguishing between installation type A Tinst
M10 4.6, A4-50 15 Nm / 11 ft-lb 15 Nm / 11 ft-lb
and installation type B.
M12 4.6, A4-50 25 Nm / 19Aft-lb 25 Nm / 19Bft-lb
HAC-30 HAC-30
Select the correct installation torque Tinst
M10 4.6, A4-50 15 Nm / 11 ft-lb 15 Nm / 11 ft-lb
Tinst according to material, channel type,
M12 4.6, A4-50 25 Nm / 19Aft-lb 25 Nm / 19Bft-lb
channel bolt diameter, and installation HAC-30 HAC-30
type A or B. M10 4.6, A4-50 15 Nm / 11 ft-lb 15 Nm / 11 ft-lb
M12 4.6, A4-50 25 Nm / 19 ft-lb 25 Nm / 19 ft-lb
HAC-30 HAC-30
M10 4.6, A4-50 15 Nm / 11 ft-lb 15 Nm / 11 ft-lb
M12 4.6, A4-50 25 Nm / 19 ft-lb 25 Nm / 19 ft-lb

Figure 3: Hilti Instructions for Use (IFU) for HBC-B channel bolts

8
 HAC
437419 B4 (105x148mm) HAC(-T)
20.07.2018

3.1.3. Installation instructions

1
for HBC-C
437419 channel
B4 (105x148mm)
4
bolts

2015302 A9-05.2018
20.07.2018

HBC-C
(65
437419 B4 (105x148mm)
+$&
;<

&350
20.07.2018
1) Select Hilti channel bolt type 437419
1 B4 (105x148mm) HBC-C

437419 B4-07.2018
2
HBC-C in accordance with the design 20.07.2018
specification. HBC-C 4.6
437419
1 B4 (105x148mm) HBC-C 8.8
HBC-C
HAC-40 to HAC-70,
HAC-40 to HAC-70 CRFoS,

437419 B4-07.2018
+$&

HBC-C A4-50
;<

HAC-40 to HAC-70 EDGE (Lite)

2) Place the channel bolt in the channel 20.07.2018 HBC-C-E 8.8
HBC-C 4.6
HBC-C
and lock the channel bolt in the channel HAC-40 to HAC-70,
HBC-C 8.8
12 35 4 5
HAC-40 to HAC-70 CRFoS,

437419 B4-07.2018
by turning 3a
it 90 degrees. 3b HBC-C A4-50
HAC-40 to HAC-70 EDGE (Lite)
HBC-C-E 8.8
HBC-C 4.6
[ of the bolt with HBC-C
3) Verify alignment HAC-40 to HAC-70,
HBC-C 8.8
12 3 4 5
+$&
HAC-40 to HAC-70 CRFoS,

437419 B4-07.2018
;<

the groove. Groove of bolt must be HBC-C A4-50

HAC-40 to HAC-70 EDGE (Lite)
HBC-C-E 8.8
perpendicular to the longitudinal axis of HBC-C 4.6
6 HAC-40 to HAC-70,
the channel. HBC-C 8.8
12 36 4 5
HAC-40 to HAC-70 CRFoS,

437419 B4-07.2018
3c 3d HBC-C7 A4-50
A B HAC-40 to HAC-70 EDGE (Lite)
HBC-C-E 8.8
4) Verify that the channel bolt is not HBC-C 4.6
6 HAC-40 to HAC-70,
2 3 4 HBC-C 8.8 5
located outside the part of the channel ;<
+$&

HBC-C A4-50
HAC-40 to HAC-70 CRFoS,
A B HAC-40 to HAC-70 EDGE (Lite)
+$&;<

bounded by the outermost anchors. HBC-C-E 8.8

6
2 3 4 5
5) Do not cut channel bolts.
A B

6) Install the fixture distinguishing 6

between installation type A and A B
installation type B.
6

• For installation type A, the fixture is in A B

7
contact with the concrete surface and
the channel profile.
• For installation type B, a suitable steel 7
element e.g. square plate washer Tinst
is used to avoid introducing forces
7 A B
into the concrete during application
of the installation torque Tinst. The Tinst
steel element shall have a sufficient A B
7 HAC-40 HAC-50 HAC-60 HAC-70 HAC-40 HAC-50 HAC-60 HAC-70
stiffness to avoid deformation of the
4.6, A4-50 15 Nm / 11 ft-lb Tinst 15 Nm / 11 ft-lb
channel lips. M10
8.8 15 Nm / 11 ft-lb 48 Nm / 35 ft-lb
4.6, A4-50 25 Nm / 19Aft-lb 25 Nm / 19Bft-lb
7M12 HAC-40
7) Apply the installation torque Tinst to 8.8 25HAC-50
Nm / 19 ft-lb HAC-60 HAC-70 HAC-40 HAC-50
75 Nm / 55HAC-60
ft-lb HAC-70
4.6,
4.6, A4-50
A4-50 15
60 Nm
Nm // 11
44 ft-lb
ft-lb Tinst 15
60 Nm
Nm // 11
44 ft-lb
ft-lb
M10
M16
the channel bolt with a calibrated torque 8.8
8.8 15
60 Nm
Nm // 11
44 ft-lb
ft-lb 185 Nm / 136ft-lb
48 Nm / 35 ft-lb
4.6,
4.6, A4-50 10525Nm
Nm/ 78 Aft-lb
/ 19ft-lb 25 Nm
Nm//19 Bft-lb
wrench. Do not exceed the value Tinst M12
M20
A4-50 70 Nm / 52 ft-lb
HAC-40 HAC-50 120 Nm / 89
HAC-60 ft-lb
HAC-70 HAC-40 120
HAC-50 89 ft-lb
HAC-60 HAC-70
8.8
8.8 70 Nm / 52 ft-lb 10525 Nm/ 78
Nm / 19ft-lb
ft-lb 120 Nm / 89 ft-lb 75 Nm
320 Nm // 236
55 ft-lb
ft-lb
distinguishing between installation type A 4.6, A4-50
4.6, A4-50 15
60 Nm / 44 ft-lb
Nm / 11 ft-lb 15
60 Nm
Nm // 11
44 ft-lb
ft-lb
M10 Tinst
M16 8.8 15
and installation type B. 8.8 60 Nm / 44 ft-lb
Nm / 11 ft-lb 185 Nm / 35
48 Nm / 136ft-lb
ft-lb
4.6,
4.6, A4-50
A4-50 70 Nm / 52 ft-lb 10525Nm
Nm/ 78
/ 19ft-lb
Aft-lb 120 Nm / 89 ft-lb 25 Nm
120 Nm//19 Bft-lb
89 ft-lb
M12
M20 HAC-40 HAC-50 HAC-60 HAC-70 HAC-40 HAC-50 HAC-60 HAC-70
8.8
8.8 70 Nm / 52 ft-lb 10525 Nm/ 78
Nm / 19ft-lb
ft-lb 120 Nm / 89 ft-lb 75 Nm
320 Nm // 236
55 ft-lb
ft-lb
4.6,
4.6, A4-50
A4-50 15
60 Nm / 44 ft-lb
Nm / 11 ft-lb 15
60 Nm
Nm // 11
44 ft-lb
ft-lb
Select the correct installation torque M10
M16 8.8
8.8 15
60 Nm
Nm // 11
44 ft-lb
ft-lb 48 Nm
185 Nm // 35
136ft-lb
ft-lb
Tinst according to material, channel type, 4.6,
4.6, A4-50
A4-50 70 Nm / 52 ft-lb 10525Nm
Nm/ 78
/ 19ft-lb
ft-lb 120 Nm / 89 ft-lb 25 Nm
120 Nm//19 89 ft-lb
ft-lb
M12
M20 HAC-40 HAC-50 HAC-60 HAC-70 HAC-40 HAC-50 HAC-60 HAC-70
channel bolt diameter, and installation 8.8 10525 Nm/ 78
/ 19ft-lb
ft-lb 75 Nm
Nm // 236
55 ft-lb
4.6,8.8
4.6, A4-50
A4-50
70 Nm / 52 ft-lb
60
Nm
15 Nm
Nm // 44
11 ft-lb
ft-lb 120 Nm / 89 ft-lb 320
15 Nm
60 Nm // 44 ft-lb
11 ft-lb
ft-lb
type A or B. M10
M16 8.8
8.8 15
60 Nm
Nm // 11
44 ft-lb
ft-lb 48 Nm / 35 ft-lb
185 Nm / 136 ft-lb
4.6,
4.6, A4-50
A4-50 70 Nm / 52 ft-lb 10525Nm
Nm/ 78
/ 19ft-lb
ft-lb 120 Nm / 89 ft-lb 25 Nm
120 Nm//19 89ft-lb
ft-lb
M12
M20 8.8
8.8 70 Nm / 52 ft-lb 10525Nm
Nm/ 78
/ 19ft-lb
ft-lb 120 Nm / 89 ft-lb 75 Nm
320 Nm // 236
55 ft-lb
ft-lb
4.6, A4-50 60 Nm / 44 ft-lb 60 Nm / 44 ft-lb
M16
8.8 60 Nm / 44 ft-lb 185 Nm / 136 ft-lb
4.6, A4-50 70 Nm / 52 ft-lb 105 Nm / 78 ft-lb 120 Nm / 89 ft-lb 120 Nm / 89 ft-lb
M20
8.8 70 Nm / 52 ft-lb 105 Nm / 78 ft-lb 120 Nm / 89 ft-lb 320 Nm / 236 ft-lb

Figure 4: Hilti Instructions for Use (IFU) for HBC-C channel bolts

9
 26.05.2018

2155164 A4 (105x148mm)
20.07.2018 HAC
2155164 A4 (105x148mm) HAC(-T)
3.1.4. Installation instructions20.07.2018
for HBC-T channel bolts

1 2155164 A4 (105x148mm)
4 HBC-T

2015302 A9-05.2018
20.07.2018
(65
HBC-T
+$&

2155164 A4 (105x148mm)
;<

1) Select Hilti serrated channel

&350
1

2155164 A4-07.2018
bolt in accordance with the design
20.07.2018
specification.
2 2155164 A4 (105x148mm)
1
HBC-T

2155164 A4-07.2018
20.07.2018 &7
+%) HAC-T50, -T70
2) Place the channel bolt in the channel 
HBC-T 8.8F HAC-T50, -T70 CRFoS
and lock the channel bolt in the channel
;<
+$&

1
+$&
7
HBC-T
HAC-T50, -T70 EDGE

2155164 A4-07.2018
by turning it 90 degrees. &7
+%)

HAC-T50, -T70
HBC-T 8.8F HAC-T50, -T70 CRFoS
3) Verify 3a
alignment of the bolt with 3b 2
1
35 +$&
7 4 HAC-T50,
HBC-T
5 -T70 EDGE

2155164 A4-07.2018
the groove. Groove of bolt must be
&7
+%)

HAC-T50, -T70
perpendicular to [
the longitudinal axis of
HBC-T 8.8F HAC-T50, -T70 CRFoS
2 3 4 HAC-T50,
5 -T70 EDGE
+$&
;<
7
+$&
the channel. 1

2155164 A4-07.2018
&7
+%)

HAC-T50, -T70
HBC-T 8.8F HAC-T50, -T70 CRFoS
6 HAC-T50,
4) Verify that3c the channel bolt is not 3d 2 36 +$&
7 4 7 5 -T70 EDGE
located outside the part of the channel &7
+%)
A B HAC-T50, -T70

bounded by the outermost anchors. HBC-T 8.8F HAC-T50, -T70 CRFoS
6 HAC-T50,
2 ;<
+$&
3 +$&
7 4 5 -T70 EDGE
+$&;<

A B
5) Do not cut channel bolts.
6
2 3 4 5
6) Install the fixture distinguishing
A B
between installation type A and
installation type B. 6

A B
• For installation type A, the fixture is in
6
contact with the concrete surface and
the channel profile. A B
7
• For installation type B, a suitable steel
element e.g. square plate washer
is used to avoid introducing forces 7
into the concrete during application
of the installation torque Tinst. The Tinst

steel element shall have a sufficient 7 A B

stiffness to avoid deformation of the
Tinst
channel lips.
7 A B
HAC-T50 HAC-T70 HAC-T50 HAC-T70
7) Apply the installation torque Tinst to M12 8.8 75 Nm / 55 ft-lb Tinst 75 Nm / 55 ft-lb
the channel bolt with a calibrated torque 7 M16 8.8 100 Nm / 74A ft-lb 185 Nm / 136
B ft-lb
wrench. Do not exceed the value Tinst M20 8.8 HAC-T50 HAC-T70
120 Nm / 89 ft-lb HAC-T50 HAC-T70
320 Nm / 236 ft-lb
distinguishing between installation type A M12 8.8 75 Nm / 55 ft-lb Tinst 75 Nm / 55 ft-lb
and installation type B. Complete M16 8.8 100 Nm / 74 ft-lb 185 Nm / 136 ft-lb
A B
M20 8.8 120 Nm / 89 ft-lb
HAC-T50 HAC-T70 320 Nm / 236 ft-lb
HAC-T50 HAC-T70
removal and reinstallation of the channel
M12 8.8 75 Nm / 55 ft-lb Tinst 75 Nm / 55 ft-lb
bolt HBC-T is not allowed.
M16 8.8 100 Nm / 74 ft-lb 185 Nm / 136 ft-lb
A B
M20 8.8 120 Nm / 89 ft-lb
HAC-T50 HAC-T70 320 Nm / 236 ft-lb
HAC-T50 HAC-T70
Select the correct installation torque M12 8.8 75 Nm / 55 ft-lb 75 Nm / 55 ft-lb
Tinst according to material, channel type, M16 8.8 100 Nm / 74 ft-lb 185 Nm / 136 ft-lb
channel bolt diameter, and installation M20 8.8 120 Nm / 89 ft-lb
HAC-T50 HAC-T70 320 Nm / 236 ft-lb
HAC-T50 HAC-T70
type A or B. M12 8.8 75 Nm / 55 ft-lb 75 Nm / 55 ft-lb
M16 8.8 100 Nm / 74 ft-lb 185 Nm / 136 ft-lb
M20 8.8 120 Nm / 89 ft-lb 320 Nm / 236 ft-lb

Figure 5: Hilti Instructions for Use (IFU) for HBC-T channel bolts

10
 HAC
2138453 A5 (105x148mm) HAC(-T)
20.07.2018
2138453
3.1.5. Installation instructions A5 (105x148mm)
for HBC-C-N channel bolts
1 20.07.2018 4

2015302 A9-05.2018
(65
2138453 A5 (105x148mm)
;<
+$&
HBC-C-N
&350 20.07.2018
1) Select Hilti channel bolt in accordance 2138453
1 A5 (105x148mm) HBC-C-N

2138453 A5-07.2018
with the design
2 specification. 20.07.2018
2) Place the channel bolt in the channel 2138453
1 A5 (105x148mm) HBC-C-N
HAC-40 to HAC-70,

2138453 A5-07.2018
HBC-C-N 8.8 HAC-40 to HAC-70 CRFoS,
+$&

20.07.2018
;<

and lock the channel bolt in the channel HAC-40 to HAC-70 EDGE (Lite)
by turning it 90 degrees.
1 HBC-C-N
HAC-40 to HAC-70,

2138453 A5-07.2018
2 35 4 HBC-C-N 8.8 HAC-40 to HAC-70
5 CRFoS,
3a 3b HAC-40 to HAC-70 EDGE (Lite)
3) Verify alignment of the bolt with

[ 
the groove. Groove of bolt must be 12 HBC-C-N
HAC-40 to HAC-70,

2138453 A5-07.2018
+$&
3 4 HBC-C-N 8.8 HAC-40 to HAC-70
5 CRFoS,
perpendicular to the longitudinal axis of
;<

HAC-40 to HAC-70 EDGE (Lite)

the channel.
HAC-40 to HAC-70,
126

2138453 A5-07.2018
36 4 HBC-C-N 8.8 HAC-40 to HAC-70
5 CRFoS,
3c 3d A 7 B to HAC-70 EDGE (Lite)
4) Verify that the channel bolt is not HAC-40
located outside the part of the channel HAC-40 to HAC-70,
bounded by the outermost anchors. 62 3 4 HBC-C-N 8.8 HAC-40 to HAC-70
5 CRFoS,
A B
+$&
HAC-40 to HAC-70 EDGE (Lite)
;<
+$&;<

5) Do not cut channel bolts. 62

A 3 4 B 5

6) Install the fixture distinguishing

between installation type A and 6
A B
installation type B.

• For installation type A, the fixture is in 6

A B
contact with the concrete surface and
the channel profile.
• For installation type B, a suitable steel
element e.g. square plate washer 7
is used to avoid introducing forces
into the concrete during application 7
of the installation torque Tinst. The
steel element shall have a sufficient Tinst
stiffness to avoid deformation of the 7 A B
channel lips.
Tinst

7) Apply the installation torque Tinst to 7 A B

the channel bolt with a calibrated torque HAC-40 HAC-50 HAC-60 HAC-70Tinst HAC-40 HAC-50 HAC-60 HAC-70
wrench. Do not exceed the value Tinst
7 M12 8.8 75 Nm / 55 Aft-lb 75 Nm / 55 ft-lb
B
distinguishing between installation type A M16 8.8 185 Nm / 136 ft-lb 185 Nm / 136 ft-lb
M20 8.8 –
HAC-40 HAC-50320 Nm
HAC-60/ 236 ft-lbHAC-70Tinst HAC-40
– HAC-50320 Nm / 236 ft-lbHAC-70
HAC-60
and installation type B. As per approval,
M12 8.8 75 Nm / 55 ft-lb 75 Nm / 55 ft-lb
complete removal and reinstallation
M16 8.8 185 Nm / 136Aft-lb 185 Nm / 136Bft-lb
of the channel bolt HBC-C-N is not M20 8.8 – 320 Nm / 236 ft-lb – 320 Nm / 236 ft-lb
HAC-40 HAC-50 HAC-60 HAC-70Tinst HAC-40 HAC-50 HAC-60 HAC-70
allowed. M12 8.8 75 Nm / 55 ft-lb 75 Nm / 55 ft-lb
M16 8.8 185 Nm / 136Aft-lb 185 Nm / 136Bft-lb
Select the correct installation torque M20 8.8 – 320 Nm / 236 ft-lb – 320 Nm / 236 ft-lb
HAC-40 HAC-50 HAC-60 HAC-70 HAC-40 HAC-50 HAC-60 HAC-70
Tinst according to material, channel type, M12 8.8 75 Nm / 55 ft-lb 75 Nm / 55 ft-lb
channel bolt diameter, and installation M16 8.8 185 Nm / 136 ft-lb 185 Nm / 136 ft-lb
M20 8.8 – 320 Nm / 236 ft-lb – 320 Nm / 236 ft-lb
type A or B. HAC-40 HAC-50 HAC-60 HAC-70 HAC-40 HAC-50 HAC-60 HAC-70
M12 8.8 75 Nm / 55 ft-lb 75 Nm / 55 ft-lb
M16 8.8 185 Nm / 136 ft-lb 185 Nm / 136 ft-lb
M20 8.8 – 320 Nm / 236 ft-lb – 320 Nm / 236 ft-lb

Figure 6: Hilti Instructions for Use (IFU) for HBC-C-N channel bolts

11
 Remark for fixtures with slotted holes

Generally, in many applications such as curtain wall fastenings, fixtures with slotted
holes are used (Figure 7). These provide orthogonal tolerances to the channel axis
and facilitate the installation. Without proper support of the channel lips, as specified
in the instructions for use (IFU), the HBC-C-N Notching T-bolts can cause damage to
the channel lip. Schematic representation of this is given in Figure 8 and 9.

Slotted hole

Figure 7: Fixture with slotted hole

Correct installation:
Correct installation: IncorrectIncorrect
installation:
installation:

Tinst Tinst Counter-pressure

Counter-pressure
Tinst Tinst
missing missing
Counter-pressure
Counter-pressure

Vx Vx Vx Vx
Load transfer
Load transfer Load transfer
Load transfer

V x/ 2 V x/ 2 Vx/2 Vx/2 Vx Vx

Figure 8: Installation with shim - correct installation Figure 9: Installation without shims (not allowed in case of high
installation torque in combination with slotted holes) - can cause local
damage to channel lips

12
4. RECOMMENDATIONS FOR INCORRECTLY
INSTALLED ANCHOR CHANNEL SYSTEMS

4.1. Potential cases of incorrectly installed anchor

channel systems

In the following sections, several potential installation defects of anchor channel

systems are described and Hilti recommendations are given based on testing and
sound engineering judgement. The load directions considered in this document are N

shown in Figure 10.

Tension load (N)

z-direction (in direction of channel bolt) Vx
Shear load (Vy)
Vy
y-direction (perpendicular to longitudinal axis of the channel)
Longitudinal shear load (Vx) z
x-direction (in direction of longitudinal axis of the channel)

x y

An incorrectly installed anchor channel system can lead to potential Figure 10: Definition of load directions
consequences: covered in this document

• Reduction in capacity
• Insufficient installation quality (stiffness, wobbling etc.) resulting in reduced
serviceability

Potential installation defects are shown in Figure 11 a-e.

a) Anchor channel installed too deep

b) Anchor channel installed too high

13
 c) Anchor channel installed with wrong edge/corner distance

d) Anchor channel installed inclined

Rotation around x-axis

Rotation around y-axis

Rotation around z-axis

e) Channel bolt not installed correctly

Figure 11: Potential installation errors a) – e)

14
4.2. Anchor channel not installed correctly

4.2.1. Anchor channel installed too deep

Description of the problem

When anchor channels are cast too deep into the concrete, the channel lips are not
flush with the concrete surface (Figure 12). This type of installation error may result
from incorrect anchor channel placement in the formwork.

Figure 12: Anchor channel installed too deep

Possible consequences
Channel too During loading
During bolt
deep Other effects
installation Tension Perpendicular shear Longitudinal shear

≤ 3 mm Possible consequence considered in qualification tests -

> 3 mm Damage of channel Additional bending of the channel bolt and
≤ 15 mm lips, anchors, channel lips, reduced stiffness of the system The channel bolt
connection between length according to
No consequences
anchor and channel Same as above, additionally concrete edge specification might be
> 15 mm) or pullout due to high too short
breakout strength is reduced
pre-stressing forces

Recommendations
Channel too deep Recommendations
≤ 3 mm No actions needed
Required actions on site:
• The gap between fixture and anchor channel must be filled. This can be achieved by using appropriate shims or
metal washers as shown in Figure 13. The width of the shims should be equal to the width of the channel profile.
> 3 mm
• In case the T-bolt is too short, select a channel bolt with suitable channel bolt length.
≤ 15 mm
Design verification:
A stand-off condition must be verified.
> 15 mm A general assessment is not possible. Contact your local Hilti representative for further guidance.

Tension
HBC bolt
Metal washers/
shims
Shear

> 3 mm up to
≤ 15 mm

HAC - anchor channel

Figure 13: HAC anchor channel embedded in concrete > 3 mm up to ≤ 15 mm too deep

15
4.2.2. Anchor channel installed too high

Description of the problem

When anchor channels are cast too high into the concrete, the channel lips are not
flush with the concrete surface and the anchor channel system protrudes from the hef*
concrete (Figure 14). This type of installation error may result from incorrect anchor
channel placement in the formwork.

Figure 14: Anchor channel installed too high

Possible consequences
Channel too During bolt During loading
Other effects
high installation Tension Perpendicular shear Longitudinal shear
≤ 3 mm -
Reduced concrete capacity
(concrete edge breakout
and pry-out), reduced Different support
> 3 mm
steel capacity due to conditions of the fixture
up to 2/3 hch Reduction of Reduction of
unsupported channel lips (no contact between the
concrete capacity (channel lip, anchor and concrete capacity
No consequences fixture and the concrete
due to reduced connection between anchor due to reduced
surface) results in higher
embedment depth and channel) embedment depth
acting loads on the anchor
Same as above with higher channel system
> 2/3 hch reduction in concrete and
steel capacity

Recommendations
Channel too high Recommendations
Required actions on site:
≤ 3 mm No actions required, however leveling of the concrete surface is recommended to provide full support of the fixture
(Figure 15, 16) and to avoid rocking of the fixture and/or avoid inducing additional prying forces.
Required actions on site:
Grout a pad around the anchor channel to entirely fill the gap between concrete surface and channel lips to embed the
anchor channel flush with the mortar surface (Figure 15). The minimum dimensions of the grout pad shall be chosen
according to Figure 16.

>3 mm Following requirements need to be fulfilled:

up to • The concrete surface needs to be roughened in order to guarantee interlock between grout pad and concrete
2/3 hch structure. Note: While roughening the concrete surface, the anchor channel shall be protected to avoid damaging
the fastening system.
• The strength of the mortar shall be the minimum of 30 MPa and the in-situ concrete compressive strength. The use
of non-shrink grout is recommended.

Design verification:
Revise design calculation with reduced embedment depth hef*.
> 2/3 hch A general assessment is not possible. Contact your local Hilti representative.

Tension HAC - anchor channel

HBC bolt ≥ 20 mm
≥ 20 mm
Shear ≥ cmin

45 degree
Mortar

top view
HAC - anchor channel

section view
≥ cmin
Mortar ≥ cmin

Figure 15: Placement of mortar under the fixture Figure 16: Minimum required dimensions of the grout pad

16
4.2.3. Edge and/or corner distances not according to design

Description of the problem

The anchor channel is properly embedded in the concrete member but the edge
and/or corner distances are not according to the design specifications (Figure
17). Both edge and/or corner distance can be larger or smaller than the specified
distance.

Figure 17: Edge and/or corner distance not

according to design

Possible consequences

During loading
Edge and/or corner distance not
During bolt installation Perpendicular Longitudinal Other effects
according to design Tension
shear shear
Actual distance larger than Fixture might
No consequences No reduction of the anchor channel capacity
specified distance need to be
If the distance is smaller modified and
than cmin given in the could lead to
Actual distance smaller than Reduction of concrete capacity due to reduced higher forces
relevant ETA or ESR,
specified distance distance to edges of the concrete member on the anchor
a splitting crack can
develop during installation channel system.

Recommendations
Edge distance not
Recommendations
according to design
The fixture might need to be changed to connect the anchor channel (Figure 18). Alternatively, post-installed
Actual distance larger anchor can be installed at the planned location of the anchor channel if the fixture cannot be adjusted (see
than specified distance recommendations given in Section 5). This condition then need to be re-analyzed and verified by the engineer of
record.
The design calculations must be revised with the actual edge and/or corner distance. The actual edge and/or
Actual distance smaller corner distance must not be less than cmin given in the ETA/ESR (Figure 19). Alternatively, post-installed anchor
than specified distance can be installed at the planned location of the anchor channel and the anchor channel need to be properly filled
(see recommendations given in Section 5).

cspecified cactual

cactual HAC - anchor channel cspecified

HAC - anchor channel

Figure 18: Actual edge distance more than design edge distance Figure 19: Actual edge distance less than design edge distance

17
4.2.4. Channel inclined (rotation around x-, y- and z-direction)

Description of the problem

If anchor channels are not properly fastened in the formwork, rotation

of the anchor channel around the x-, y- or z-axis may result. This can
also happen through bumps with the vibrator during the concrete pour
or movement of the channel (e.g. workers walking on the reinforcement
before filling in the concrete).

This type of installation error results either in channel lips that are not flush
with the concrete surface along the entire length of the anchor channel
(Figure 20a and b) and/or incorrect edge/corner distance (Figure 20c).

The following cases are considered:

Tension

α cactual
Shear
cspecified

HAC - anchor
channel HAC -anchor channel

a) Rotation around x-axis c) Rotation around z-axis

HAC - anchor
channel

b) Rotation around y-axis

Figure 20: Anchor channel rotated around different axis a) - c)

Possible consequences
During loading
Channel inclined During bolt installation
Tension Perpendicular shear Longitudinal shear
Rotation around Damage of channel lips, Channel bolt head is not in full contact with the channel lips. This can result in a reduction
x-axis anchors, connection of the steel capacity due to eccentric loading of the channel lips.
between anchor and Same as above. Additionally, the concrete capacity can be negatively influenced (see
Rotation around channel or pullout due to section 4.2.1 (anchor channel installed too deep) and section 4.2.2 (anchor channel
y-axis high pre-stressing forces installed too high).
Rotation around Reduction in concrete Reduced concrete edge breakout strength and pryout
z-axis - capacity due to reduced capacity due to reduced edge and/or corner distance.
edge and/or corner distance. An additional shear force in long. direction is generated.

18
Recommendations
Channel inclined (α) Recommendations
≤ 3° No actions needed
Required actions on site:
Rotation around > 3° The channel bolt needs to be installed inclined (channel bolt head in full contact with the channel lips).
x-axis ≤ 6° This can be achieved by using a wedge washer to avoid bending the channel lips during installation and a
spherical washer underneath the nut (see Figure 21).
> 6° A general assessment is not possible. Contact your local Hilti representative for further guidance
If the anchor channel is installed too deep into the concrete refer to section 4.2.1.
Rotation around ≤ 3°
If the anchor channel is installed too high into the concrete refer to section 4.2.2.
y-axis
> 3° A general assessment is not possible. Contact your local Hilti representative for further guidance.
Design verification:
≤ 3° The design calculations must be revised with the smaller edge and/or corner distance. The smaller edge and/
or corner distance must not be less than cmin given in the ETA/ESR (Figure 20).

Rotation around Design verification:

z-axis The design calculations must be revised with the smaller edge and/or corner distance. The smaller edge
and/or corner distance must not be less than cmin given in the ETA/ESR (Figure 20). Additionally, due to
> 3°
the rotation of the anchor channel an acting load in the longitudinal direction is generated. The design
verifications need to be revised considering the additional shear load in longitudinal direction. In case of a
standard channel in combination with a channel bolt HBC, a channel bolt HBC-C-N needs to be used.
Rotation around If an anchor channel is rotated around more than one axis a general assessment is not possible. Please contact your
more than one axis local Hilti representative.

≤ 6°
HBC bolt
Spherical washer
Wedge washer

HAC - anchor channel

Wedge washer

Figure 21: Recommendation for anchor channel rotated around x-axis. Use a wedge washer and a
spherical washer to avoid bending of channel during installation.

19
4.3. Channel bolt not installed correctly

4.3.1. Wrong installation torque applied

Description of the problem:

The installation torque applied to the channel bolts is not in accordance with the
instructions for use (IFU). Either the installation torque is too high or too low.
Wrong installation torque

Possible consequences: HBC-B

Channel bolt not During loading
During bolt installation
installed correctly Tension Perpendicular shear Longitudinal shear
Possible reduction in Reduced capacity
Tinst less than
channel lip capacity, of the connection
specified acc. to - -
less stiffness of the between channel bolt
Section 3.1.2
fastening and channel lips
General condition (installation type A): General condition (installation type A):
Damage of channel lips, anchors, Possible reduction in steel capacity of the anchor channel due to damage
Tinst more than connection between anchor and channel or of the anchor channel system during installation
specified acc. to pullout and damage of the channel bolt
Section 3.1.2 Steel-steel contact (installation type B):
Steel-steel contact (installation type B): Possible reduction in steel capacity of channel bolt due to damage of the
Damage of the channel bolt channel bolt during installation

Recommendations: HBC-B
Channel bolt not installed
Recommendations
correctly
Tinst less than specified acc.
Torque channel bolts up to the required value according to the instructions for use (IFU).
to Section 3.1.2
Tinst more than specified Possible reduction of steel capacity depends on Tinst value applied to the channel bolt. No general
acc. to Section 3.1.2 assessment is possible. Contact your local Hilti representative for further guidance.

Possible consequences: HBC-C

Channel bolt not During loading
During bolt installation
installed correctly Tension Perpendicular shear Longitudinal shear
Tinst less than Possible reduction in
specified acc. to - - channel lip capacity, less
Section 3.1.3 stiffness of the fastening
Tinst more than General condition (installation type A):
specified for general Possible reduction in steel capacity of the
General condition (installation type A):
condition (installation anchor channel due to damage of the anchor
Damage of channel lips, anchors,
type A) and less than channel system during installation
connection between anchor and channel
steel-steel contact
or pullout
(installation type B) Steel-steel contact (installation type B):
Not covered with
acc. to Section 3.1.3 No consequences
HBC-C
General condition (installation type A):
General condition (installation type A): Possible reduction in steel capacity of the
Tinst more than Damage of channel lips, anchors, anchor channel due to damage of the anchor
specified for connection between anchor and channel channel system during installation
steel-steel contact or pullout and damage of the channel bolt
(installation type B) Steel-steel contact (installation type B):
acc. to Section 3.1.3 Steel-steel contact (installation type B): Possible reduction in steel capacity of channel
Damage of the channel bolt bolt due to damage of the channel bolt during
installation

20
Recommendations: HBC-C
Channel bolt not installed correctly Recommendations
Tinst less than specified acc. to Section
Torque channel bolts up to the required value according to the instructions for use (IFU).
3.1.3
General condition (installation type A):
Tinst more than specified for general Possible reduction of steel capacity depends on Tinst value applied to the channel bolt. No general
condition (installation type A) and less assessment is possible. Contact your local Hilti representative for further guidance.
than steel-steel contact (installation type
B) acc. to Section 3.1.3 Steel-steel contact (installation type B):
No action needed
Tinst more than specified for steel-steel
Possible reduction of steel capacity depends on Tinst value applied to the channel bolt. No general
contact (installation type B) acc. to
assessment is possible. Contact your local Hilti representative for further guidance.
Section 3.1.3

Possible consequences: HBC-T

Channel bolt not During loading
During bolt installation
installed correctly Tension Perpendicular shear Longitudinal shear
Possible reduction in Reduced capacity
Tinst less than specified channel lip capacity, of the connection
- -
acc. to Section 3.1.4 less stiffness of the between channel
fastening bolt and channel lips
General condition (installation type A): General condition (installation type A):
Tinst more than specified
Damage of channel lips, anchors, Possible reduction in steel capacity of the anchor channel due to
for general condition
connection between anchor and channel damage of the anchor channel system during installation in case
(installation type A) and
or pullout of slotted holes in the fixture
less than steel-steel
contact (installation type
Steel-steel contact (installation type B): Steel-steel contact (installation type B):
B) acc. to Section 3.1.4
No consequences No consequences
General condition (installation type A):
General condition (installation type A):
Possible reduction in steel capacity of the anchor channel due to
Damage of channel lips, anchors,
Tinst more than specified damage of the anchor channel system during installation in case
connection between anchor and channel or
for steel-steel contact of slotted holes in the fixture
pullout and damage of the channel bolt
(installation type B) acc. to
Section 3.1.4 Steel-steel contact (installation type B):
Steel-steel contact (installation type B):
Possible reduction in steel capacity of channel bolt due to
Damage of the channel bolt
damage of the channel bolt during installation

Recommendations: HBC-T
Channel bolt not installed
Recommendations
correctly
Tinst less than specified acc.
Torque channel bolts up to the required value according to the instructions for use (IFU).
to Section 3.1.4
Tinst more than specified General condition (installation type A):
for general condition Possible reduction of steel capacity depends on Tinst value applied to the channel bolt. No general
(installation type A) and less assessment is possible. Contact your local Hilti representative for further guidance.
than steel-steel contact
(installation type B) acc. to Steel-steel contact (installation type B):
Section 3.1.4 No action needed
Tinst more than specified for
steel-steel contact Possible reduction of steel capacity depends on Tinst value applied to the channel bolt. No general
(installation type B) acc. to assessment is possible. Contact your local Hilti representative for further guidance.
Section 3.1.4

21
Possible consequences: HBC-C-N
Channel bolt not During loading
During bolt installation
installed correctly Tension Perpendicular shear Longitudinal shear
Reduced capacity
Tinst less than Possible reduction in
of the connection
specified acc. to - - channel lip capacity, less
between channel bolt
Section 3.1.5 stiffness of the fastening
and channel lips
General condition (installation type A):
General condition (installation type A):
Tinst more than Damage of channel lips, anchors,
Possible reduction in steel capacity of the anchor channel due to
specified for connection between anchor and channel or
damage of the anchor channel system during installation.
steel-steel contact pullout and damage of the channel bolt
(installation type
Steel-steel contact (installation type B):
B) acc. to Section Steel-steel contact (installation type B):
Possible reduction in steel capacity of channel bolt due to damage of
3.1.5 Damage of the channel bolt
the channel bolt during installation

Recommendations: HBC-C-N
Channel bolt not installed correctly Recommendations
Tinst less than specified acc. to Section 3.1.5 Torque channel bolts up to the required value according to the instructions for use (IFU).
Tinst more than specified for steel-steel contact Possible reduction of steel capacity depends on Tinst value applied to the channel bolt. No
(installation type B) acc. to Section 3.1.5 general assessment is possible. Contact your local Hilti representative for further guidance.

22
4.3.2. Installation of channel bolts more than once
40 mm (1.57 in)
Description of the problem

In some applications, Hilti channel bolts may be installed multiple times. This can
happen during maintenance operations or in case the fixture needs to be replaced
or moved.
Initial position of Same bolt with
notching bolt new position

Figure 22: Multiple use of notching channel

bolts (HBC-C-N)
Possible consequences
During loading
Product type During bolt installation
Tension Perpendicular shear Longitudinal shear
HBC-C,
HBC-T and - -
HBC-B
In case the channel
The working principle of a notching channel bolt is re-installed in
bolt is that it creates indentations in the a new position close
channel lips to transfer a shear load in the to the original one in
direction of the channel profile. The effect of a distance smaller
In case the channel bolt is re-installed max. 5
this intended damage on other failure modes than 40mm (1.57
HBC-C-N times at a new location, no reduction in tension
(e.g. bending failure in tension) is taken into in), the longitudinal
and shear is observed.
account in the qualification of this product. shear capacity of the
Multiple use of notching channel bolts leads connection between
to multiple indentations in the channel lips the channel bolt and
during installation of the channel bolt. channel lip VRk,s,l,x is
reduced.

Recommendations
Product type Recommendations
HBC-C, HBC-T and
-
HBC-B
Required actions on site:
In case of multiple use of notching channel bolts, a new channel bolt must be used in order to guarantee the
full pre-tension in the system.

HBC-C-N Design verification:

In case of longitudinal shear, the capacity of the connection between channel bolt and channel lips in
longitudinal direction must be reduced by 30% in case the channel bolt is re-installed in a new position close
the original one in a distance smaller than 40mm (1.57 in).

23
5. USE OF POST-INSTALLED ANCHORS

Description of problem

A field fix according to Section 4 is not possible. Anchor channel cannot be used
anymore due to wrong position or damage of the anchor, so the fastening needs to
be made by other means (see Figure 23). This situation can happen due to several
reasons:

• Wrong planning of location or wrong location of anchor channel realized on site

(e.g. Section 4.2.3)
• Movement of the channel during casting concrete (e.g. Section 4.2.4)
• Damage of the anchor channel during installation in the formwork and/or casting
Figure 23: Use of post-installed anchors due to
the concrete (e.g. cutting or bending of anchors)
wrong positioning of the anchor channel
• Damage of the anchor channel system during installation of the channel bolt (e.g.
Section 3.1.5 fixture with slotted holes used in combination with HBC-C-N)

Recommendations

In case the anchor channel cannot be used anymore, Hilti Compared to cast-in and post-installed anchors, in the design
recommends to use post-installed anchors and design the of anchor channels the negative influence of the channel
new fastening solution according to the current state of the art profile on the concrete cone capacity is taken into account.
(e.g. EN 1992-4 or ACI 318). For the design of post-installed In case the post-installed anchors are installed in a distance
anchors Hilti is offering appropriate design software (Hilti less than the critical distance ccr,N = 1.5hef, the reduction factor
Profis). Currently, there is no guidance on how to take into ψch,N should be conservatively multiplied to the concrete cone
account the influence of the anchor channel on the capacity capacity of post-installed anchors.
of the post-installed anchors. Therefore, Hilti investigated
different configurations to provide guidance on what needs ψch,N = (hef,channel/180)0.15 < 1.0
to be considered on site and how the design of post-installed
anchors needs to be modified. The anchor channel must be filled with non-shrink grout
having minimum compressive strength 30 N/mm2 (e.g. Hilti
Depending on the location of the anchor channel, post- mortar HY 150 MAX, HY 200 or similar).
installed anchors need to be installed behind the anchor
channel, in front of the anchor channel relative to the edge of Hilti recommends not to use a combination of anchor channels
the concrete member or next to the anchor channel (Figure 24). and post-installed anchors to transfer acting loads into
the structure. In case of concrete failure, the interaction of
The following recommendations are valid for post-installed anchor channels and post-installed anchors lead to a very
anchors at a minimum distance x from the anchor channel. complex load-bearing mechanism in terms of load distribution
The distance x should be at least two times the diameter of and different stiffness of the anchoring systems. Currently,
the post-installed anchor. not even the interaction of anchor groups or groups of
anchor channels is covered by published design standards
The post-installed anchors must have a minimum effective (e.g. EN 1992-4, ACI 318, AC232).
embedment depth equal to the one of HAC.

Misplaced anchor channel

Figure 24: Possible position of post-installed

anchors and distance x relative to the anchor
Post-installed anchors channel which cannot be used anymore to
transfer the acting loads

24
Disclaimer

The data, information and/or underlying calculations contained • All products must be used, handled and applied strictly in
in this document are based on the principles, formulae and accordance with all current instructions for use published
safety factors set out in the Hilti technical instructions, the by Hilti, i.e. technical instructions, operating manuals,
operating manuals, the setting instructions, the installation setting instructions, installation manuals and others.
manuals and other data sheets that are believed to be correct
at the time of writing. The data and values are based on the • All products are supplied and information/advice is given
respective characteristic data obtained from tests under subject to and incorporating the Hilti terms and conditions
laboratory or other controlled conditions. of sale, which are available by contacting the local Hilti
representative.
HILTI MAKES NO REPRESENTATION OR WARRANTY,
EXPRESS OR IMPLIED, AS TO THE ACCURACY OR • Hilti's policy is one of continuous development. We
COMPLETENESS OF THE DATA, INFORMATION AND/ therefore reserve the right to alter data, information and/or
OR UNDERLYING CALCULATIONS CONTAINED IN THE underlying calculations contained in this brochure without
DESIGN TABLES AND THIS DOCUMENT IN GENERAL. HILTI notice.
SHALL NOT HAVE ANY LIABILITY OR RESPONSIBILITY
FOR ERRORS OR OMISSIONS IN, OR ANY DECISIONS • The relationship between Hilti and the user of this document
MADE IN RELIANCE ON ANY DATA, INFORMATION AND/OR and the user's user of the data and/or information contained
UNDERLYING CALCULATION CONTAINED HEREIN. in this document are governed by Swiss law. The courts
of Zurich, Switzerland, shall have exclusive jurisdiction
• Hilti is not liable for any direct, indirect, incidental or to adjudicate any dispute arising out of or in connection
consequential damages, losses or expenses in connection with this relationship and the user`s use of the data and/or
with, or by reason of, the use of, or inability to use the information contained in this brochure. However, Hilti is also
information in this document for any purpose. entitled to avail itself of general venue.

IMPLIED WARRANTIES OF MERCHANTABILITY

AND FITNESS FOR A PARTICULAR PURPOSE ARE
SPECIFICALLY EXCLUDED.

• It is the user's responsibility to use the data given in the light

of conditions on site and taking into account the intended
use of the products concerned. The user has to check and
make sure that the listed prerequisites and criteria specified
in this document and elsewhere conform to the conditions
existing in reality on the jobsite. Whilst Hilti can give general
guidance and advice, the nature of Hilti products means
that the ultimate responsibility for selecting the right product
for a particular application must lie with the customer.

25
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