Elastomercic Bearing DN (14+872 MNB)
Elastomercic Bearing DN (14+872 MNB)
Elastomercic Bearing DN (14+872 MNB)
Design Consultant:
Design of Elastomeric
Bearing for 14m Span
Superstructure of
MNB at Ch.14+872
Engineering Design Consultancy Services for 6-laning of Chitradurga
-Davengere including Chitradurga Bypass (Km 189+000 to 260+000)
(Design Chainage )Km 0+000 to Km 20+700 m 208+000 to Km 260+000) of NH-48
LL1 -4 lane of Class A Max./Min. 142.6 27.8 40.1 39.9 31.1 3.6
(With Impact)
LL1
Total Centrifugal Force LL1, Fh = 0.0 t
Centrifugal force per bearing = 0.0 t
Vertical Reaction per Bearings for LL1 =± 0.0 t
Vertical Reaction per inner Bearings for LL1 =± 0.0 t
LL2
Vertical Reac. per Bearings due to Lateral Seismic on outer brgs =± 0.0 t
0.3*Vertical Reac. per Bearings due to Lateral Seismic on outer brgs =± 0.0 t
Vertical Reac. per Bearings due to Lateral Seismic on inner brgs =± 0.0 t
0.3*Vertical Reac. per Bearings due to Lateral Seismic on inner brgs =± 0.0 t
Vertical Reaction per Bearings due to Vertical Seismic =± 0.0 t
0.3*Vertical Reaction per Bearings due to Vertical Seismic =± 0.0 t
LL1
Vertical Reac. per Bearings due to Lateral Seismic on outer brgs =± 0.0 t
0.3*Vertical Reac. per Bearings due to Lateral Seismic on outer brgs =± 0.0 t
Vertical Reac. per Bearings due to Lateral Seismic on inner brgs =± 0.0 t
0.3*Vertical Reac. per Bearings due to Lateral Seismic on inner brgs =± 0.0 t
Vertical Reaction per Bearings due to Vertical Seismic =± 0.0 t
0.3*Vertical Reaction per Bearings due to Vertical Seismic =± 0.0 t
Engineering Design Consultancy Services for 6-laning of Chitradurga
-Davengere including Chitradurga Bypass (Km 189+000 to 260+000)
(Design Chainage )Km 0+000 to Km 20+700 m 208+000 to Km 260+000) of NH-48
1 2 3 4 5 6 HL (t) HT (t)
DL Max. / Min. 153.5 105.0 128.5 105.0 153.7 0.0
SIDL-CB Max. / Min. 13.7 -0.7 0.4 -1.6 7.4 0.0
SIDL-WC Max. / Min. 2.3 2.2 2.4 2.2 2.3 0.0
LL1 27.8 40.1 39.9 31.1 3.6 0.0
LL
LL2 35.7 55.1 15.2 6.9 -4.5 0.0
LL1 Max. 0.7 0.7 0.7 0.7 0.7 0.0
2.0 0.0
LL1 Min. -0.7 -0.7 -0.7 -0.7 -0.7 0.0
BRAKING FORCE (BR)
LL2 Max. 0.5 0.5 0.5 0.5 0.5 0.0
1.5 0.0
LL2 Min. -0.5 -0.5 -0.5 -0.5 -0.5 0.0
FPLL Max. / Min. 7.5 -0.1 0.2 -0.4 -0.4 0.0
Max. 0.0 0.0 0.0 0.0 0.0 0.0
EQ-L-LL2 0.0 0.0
Min. 0.0 0.0 0.0 0.0 0.0 0.0
Max. 0.0 0.0 0.0 0.0 0.0 0.0
EQ-L-LL1 0.0 0.0
Min. 0.0 0.0 0.0 0.0 0.0 0.0
Max. 0.0 0.0 0.0 0.0 0.0 0.0
EQ-T-LL2 0.0 0.0
Min. 0.0 0.0 0.0 0.0 0.0 0.0
Max. 0.0 0.0 0.0 0.0 0.0 0.0
EQ-T-LL1 0.0 0.0
Min. 0.0 0.0 0.0 0.0 0.0 0.0
Max. 0.0 0.0 0.0 0.0 0.0 0.0
EQ-V-LL2
Min. 0.0 0.0 0.0 0.0 0.0 0.0
Max. 0.0 0.0 0.0 0.0 0.0 0.0
EQ-V-LL1
Min. 0.0 0.0 0.0 0.0 0.0 0.0
6.0 Translation
Effective Span Length = 13.00 m
Due to Temperature at each end :
Temperature variation considered = 26.25 degrees
Coefficient of thermal expansion = 0.000012
Movement due to Temperature (Exp. +) = 2.05 mm
Movement due to Temperature (Con. -) = -2.05 mm
Loads & Movements on each bearing (All units in kN & mm) : Governing Load Case : LL2
Unfact. Lateral Load Unfact. Lateral
Unfact. Vertical Load (KN)
Load Case (KN) for Vmax Load (KN) for
V1 V2 V3 V4 V5 V6 H long H trans VminH trans
H long
DL 1535.2 1050.4 1284.8 1050.3 1536.6 0.0
SIDL -CB 136.9 -7.3 4.4 -15.6 73.6 0.0
SIDL-WC 23.0 22.1 24.3 22.1 23.0 0.0
LL 356.8 551.1 151.7 69.3 -44.5 -44.5
BR 5.2 5.2 5.2 -5.2 -5.2 0.0 15.0 15.0
CF 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
FPLL 74.8 -1.1 2.2 -3.71 -4.2 0
EQ-L 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
EQ-T 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
EQ-V 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Temperature 0.0 0.0 0.0 0.0 0.0
Creep+Shrinkage 0.0 0.0 0.0 0.0 0.0
Prestress 0.0 0.0 0.0 0.0 0.0
Initial Gap 0.0 0.0 0.0 0.0 0.0
Engineering Design Consultancy Services for 6-laning of Chitradurga
-Davengere including Chitradurga Bypass (Km 189+000 to 260+000)
(Design Chainage )Km 0+000 to Km 20+700 m 208+000 to Km 260+000) of NH-48
Load Factor
Fac. Vertical Load Fac. Lateral Load (KN) Fac. Lateral Load H res
(KN) for Vmax (KN) for Vmin H res (KN)
Load Combination (KN)
Vmax
Vmin
V max V min H long H trans H long H trans
1.DL+SIDL+LL*+BR+CF+Temp 2062 1125 15 0 15 0 15 15
2.DL+SIDL+LL+BR+CF+Temp* 1971 1109 11 0 11 0 11 11
3.DL+SIDL (No Live Load) 1700 1061 0 0 0 0 0 0
*Leading load
Fac. Vertical Load Fac. Lateral Load (KN) Fac. Lateral Load H res
(KN) for Vmax (KN) for Vmin H res (KN)
Load Combination (KN)
Vmax
Vmin
V max V min H long H trans H long H trans
# As per clause 5.2.3, minimum resultant translation shall not be less than 10mm & minimum rotation shall not be less than
0.003 rad. However in design we have taken translation values as minimum in each direction on conservative side.
Concrete Properties
Grade of Concrete for Pedestal 35.00 Mpa
Permissible Direct Compressive Stress, σco 13.3 Mpa
Characteristics of Bearings
Number of elastomer layers n= 3 Nos.
Plan dimensions of the bearing (a £ b) a= 300 mm O.K : a <= b
b= 375 mm
Thickness of individual elastomer layer t= 10 mm
Average total initial thickness Tq/Te = 38 mm
Total nominal thickness of elastomer ti = 10 mm
Effective width of laminated bearing a' = 290 mm
Effective length of laminated bearing b' = 365 mm
Effective plan area of laminated bearing A1 = 105850 mm2
Thickness of steel reinforcing plate ts = 4 mm
Thickness of side cover of elastomer 5 mm
Thickness of outer elastomer layers 4 mm
Shear modulus G= 1.15 MPa
Default angular rotation a0 = 0 10-3 rad
Yield stress of steel fy = 250 MPa
Type loading factor KL = 1
Partial safety factor for the resistance γm = 1
Material in contact with the bearing (concrete or steel) Concrete
Shape factor (inner layers) S/S1 = 8.080
Shape factor (outer layers) S = 14.429
Check for Distorsion (Shear Strain) as per Clause 5.2.3.3 and Design Strain as per Clause Cl. 5.2.3 (a)
Engineering Design Consultancy Services for 6-laning of Chitradurga
-Davengere including Chitradurga Bypass (Km 189+000 to 260+000)
(Design Chainage )Km 0+000 to Km 20+700 m 208+000 to Km 260+000) of NH-48
Compr.
vx,d = vy,d = Ar = A1 Shear Rotatio
Strain, Total nominal
Hx*Tq / Hy*Tq / (1- strain nal
Load Case εc = design strain, εt =
(G.a'.b') (G.a'.b') vx,d/a'- εq,d = strain,
1.5Fzd/( KL (εc + εq + εa )
+ vx + vy vy,d/b') Vxy,d / Tq εa
GArS)
Maximum Design strain in elastomeric bearing due to horizontal shear = 0.467 < 0.7 OK
Maximum Total nominal design strain = 3.927 <5 OK
Allowable
Minimum
Σ vz,d = Σ (Fz,d * ti Check for
Vertical
Load Case / A1) (1 / Rotation
Movement in
(5GS12)+1/Eb) mm = (a'*αa,d +
Limitation
b'*α b,d)/Kr,d
1.DL+SIDL+LL*+BR+CF+Temp 1.278 0.630 OK
2.DL+SIDL+LL+BR+CF+Temp* 1.260 0.603 OK
3.DL+SIDL (No Live Load) 1.205 0.522 OK
Check for Resistance to rotation as per clause 5.2.3.7
b/a = 1.250
Ks = 79.300
n= 3.000
Characteristics of Bearings
Number of elastomer layers n= 3 Nos.
Plan dimensions of the bearing (a & b) a= 300 mm O.K : a <= b
b= 375 mm
Thickness of individual elastomer layer t= 10 mm
Average total initial thickness Te/Tq = 38 mm
Total nominal thickness of elastomer ti = 10 mm
Effective width of laminated bearing a' = 290 mm
Effective length of laminated bearing b' = 365 mm
Effective plan area of laminated bearing A1 = 105850 mm2
Thickness of steel reinforcing plate ts = 4 mm
Thickness of side cover of elastomer 5 mm
Thickness of outer elastomer layers 4 mm
Shear modulus G= 1.15 MPa
Default angular rotation a0 = 0 10-3 rad
Yield stress of steel fy = 250 MPa
Type loading factor KL = 1
Partial safety factor for the resistance γm = 1
Material in contact with the bearing (concrete or steel) Concrete
Shape factor (inner layers) S/S1 = 8.080
Shape factor (outer layers) S = 14.429
Check for Distorsion (Shear Strain) as per Clause 5.2.3.3 and Design Strain as per Clause Cl. 5.2.3 (a)
Total
vx,d = vy,d =
Ar = A 1 strain et
Hx*Tq / Hy*Tq /
Load Case (1-vx,d/a'- ec eg ea = KL (ec
(G.a'* (G.a'.b')
vy,d/b') + eq + ea
b') + vx + vy
)
Maximum Design strain in elastomeric bearing due to horizontal shear = 0.519 <1 OK
Maximum Total nominal design strain = 6.481 <7 OK
Svz,d-(a'*aa,d+b'*ab,d)/Kr,d ≥ 0
Rotation Factor Kr,d = 3
Bulk modulus Eb = 2000 MPa
Engineering Design Consultancy Services for 6-laning of Chitradurga
-Davengere including Chitradurga Bypass (Km 189+000 to 260+000)
(Design Chainage )Km 0+000 to Km 20+700 m 208+000 to Km 260+000) of NH-48
Allowable
Σ vz,d = Σ (Fz,d * ti Minimum Vertical Check for
Load Case / A1) (1 / Movement in mm Rotation
2 = (a'*αa,d + b'*α
(5GS1 )+1/Eb) Limitation
b,d)/Kr,d
Allowable Stress
Fz, max / Ar = Check for
Load Case
(MPa) 2*a'*G*S1/(3*Te) Buckling
(MPa)
1. DL+SIDL+LL+BR+CF 29.36 47.28 OK
2. DL+SIDL+0.2*(LL+BR+CF)+S (L) 23.95 47.28 OK
3. DL+SIDL+0.2*(LL+BR+CF)+S (T) 23.95 47.28 OK
4. DL+SIDL+0.2*(LL+BR+CF)+S (V) 23.95 47.28 OK
5. DL+SIDL+LL+BR+CF 23.14 47.28 OK
6. DL+SIDL+0.2*(LL+BR+CF)+S (L) 17.86 47.28 OK
7. DL+SIDL+0.2*(LL+BR+CF)+S (T) 17.86 47.28 OK
8. DL+SIDL+0.2*(LL+BR+CF)+S (V) 17.86 47.28 OK
Check for Minimum Compressive Stress and Non sliding condition as per Cl. 5.2.3.6
Engineering Design Consultancy Services for 6-laning of Chitradurga
-Davengere including Chitradurga Bypass (Km 189+000 to 260+000)
(Design Chainage )Km 0+000 to Km 20+700 m 208+000 to Km 260+000) of NH-48
μe =
Check
σcd min 0.1+ μe * Fz
Load Case Fxy (KN) for Fxy <
(MPa) 1.5*Kf / (KN)
μe.Fz
σcd,min
b/a = 1.250
Ks = 79.300
n= 3.000
Allowabl Check
M = G * a * a'5 * Eccentricity =
e Ecc = for
Load Case b' /(n * t3 * Ks) M/Fz,min
a/6 Eccentri
(Nmm) (mm)
(mm) city
Kp = 1.3
Kh = 1.0
Summary of Verification
Distorsion Rotation Buckling
Non sliding condition Reinforcing Plate
Stability
et = ec+eq+ea < 5 Resistance to Pressure on
Load Combination eg < 0.7 for SLS and < S vz > ts > (2,6
for SLS and <7 rotation contact surface Fz/Ar < Fz,Gmin/Ar > 3
1 for ULS (a'aa+b'ab)/Kr Fxy/Fz < me Fz.ti)/(Ar.fk) et ts
for ULS (2.Gd.a'S')/(3Te) MPa
> 2mm