SP 4430 ServiceManual SP3 C37B 029 Rev.F
SP 4430 ServiceManual SP3 C37B 029 Rev.F
SP 4430 ServiceManual SP3 C37B 029 Rev.F
SP-4430
SERVICE MANUAL
Rev. F (2016/07/20)
SP-4430 Service manual
INTRODUCTION
The SPOTCHEMTM EZ(SP-4430) analyzer is manufactured under a strict quality control,
however, because it is a precision instrument, if one part is deteriorated, satisfactory result
may not be obtained. Furthermore, because it is an analyzer using high technology, any
operational trouble also affects measurement result significantly. In case a trouble is
occurred due to such a reason, refer to this service manual and operating manual for an
appropriate remedy.
CAUTION
This service manual is made for specially trained service representative only. This
may be used as a reference material for other persons, however, ARKRAY
Corporation bears no liability for any accidents or no warranty of the product if
undesignated person performs the service described on this manual.
Rev.F
SP-4430 Service manual
Contents
Introduction
2. Composition
1. Diagram ··················································································· 2-2
2. Assembling flow chart ································································· 2-3
3. Developed Diagram ···································································· 2-4
3. Service mode
1. Menu list of the service mode ························································ 3-3
2. Basic Operation in the service mode··············································· 3-6
3. Sub Menu ················································································· 3-11
4. Adjustments ·············································································· 3-20
5. Package ··················································································· 3-42
6. Trouble Log··············································································· 3-42
7. Memory ···················································································· 3-43
8. Version Information ····································································· 3-45
9. Product Information ···································································· 3-45
4. Circuit Diagram
5. Standard Checks
1. Check Items ·············································································· 5-2
2. Instructions and Standards ··························································· 5-3
6. Adjustments
1. Adjustment Items and Tools·························································· 6-2
2. Adjustments ·············································································· 6-3
Appendix
Appendix 1 Printing Specifications
Appendix 2 Communication Specifications
Appendix 3 Error / Trouble Specifications
Rev.F
SP-4430 Service manual
Revision history
No. Date of revision Item Description
D 27 September, ALL Revisions made by page units for
2011 unification with Revision D
Chapter2 Composition Deletion of code from
Model/Specification
Chapter2 Addition in accordance with specification
3. Developed Diagram change
(5) Chassis Assembly
(11) Light Source Unit Assembly
(12) Nozzle Drive Assembly
(13) Nozzle Up-Down Drive Assembly
(14) Nozzle Left-Right Drive Assembly
Chapter2 Addition and revision of product codes
3. Developed Diagram
Chapter3 Service mode Correction
Chapter4 Circuit diagram Correction
Chapter6 2.Adjustments Addition of adjustment method
1)-1-2.Nozzle Up-Down Position
Adjustment
1)-3-2.Nozzle Up-Down Position
Adjustment
Chapter6 2.Adjustments Change to a jig-less adjustment method
4)Centrifuge Adjustments
Chapter6 2.Adjustments Addition in accordance with specification
(7)Nozzle Piping Adjustment change
(8)Assembly position of Nozzle drive unit
Appendix1 Printing specifications Correction
Appendix2 Communication specifications
Appendix3 Error/Trouble specifications
E 27 March, Chapter2 2.Assembly Flowchart Delete: Paint spec of Cover
2016 Chapter2 3(1)Analyzer assembly Addition: Note of Item No.5
Chapter2 3(3)Magnetic Card Unit Addition in accordance with specification
change
Chapter2 3(4)Under body assembly Correction:Code of from 97029 to 97209
Chapter2 3(6)Board Assembly Addition: Code of
ProgramPCB(SP-4430)
Chapter2 3(10)Photometry System Addition: 102345
Assembly
Chapter2 3(11)Light source unit assembly Addition in accordance with specification
change
Chapter3 3.2(3)Communication Delete: Boudrate
Chapter3 3.2(8)Others Correction: The item of Display in a table
Addition: Note
Chapter3 4.2(3)Calibrate & (4)Confirm Addition: Preparation
Chapter4 Schematics Addition: Code of B680-152
Chapter6 1(1) Adjustment Items and Tools Addition
Chapter6 2(1)-6-2.Nozzle Up-Down Pulse Correction:Step2
Adjustment(Nozzle Down-Most Position) Correction: Standard value
From 3.7±0.1mm to 3.7±0.3mm
Chapter6 2(3)-1.Preparations Correction: step7
Chapter6 2(9) Optical system calibration Addition
Correction
Appendix1 Printing specifications Correction
Appendix2 Communication specifications
Appendix3 Error/Trouble specifications
20 July, 2016 Chapter6 2 (3) Optical System Adjustments Correction
F
Rev.F
SP-4430 SERVICE MANUAL
1. Features
Refer to Operating Manual.
2. Specifications
Refer to Operating Manual.
3. Measurement Principle
Refer to Operating Manual.
Rev.F
SP-4430 SERVICE MANUAL
Chapter 2 Composition
1. Diagram ................................................................................................................................................... 2
2. Assembly Flowchart ............................................................................................................................... 3
3. Developed Diagram ................................................................................................................................ 4
(1) Analyzer Assembly ............................................................................................................................ 4
(2) Upper Body Assembly....................................................................................................................... 6
(3) Magnetic Card Unit ............................................................................................................................ 7
(4) Under Body Assembly....................................................................................................................... 8
(5) Chassis Assembly ........................................................................................................................... 11
(5-1) Pre-specification change: Lots up to S/N.41105099 ................................................................... 11
(5-2) Post-specification change: Lots from S/N.41106001 .................................................................. 13
(6) Board Assembly .............................................................................................................................. 16
(7) Centrifuge Assembly ....................................................................................................................... 18
(8) Measurement Part Assembly .......................................................................................................... 21
(9) Table Transfer Assembly ................................................................................................................ 24
(10) Photometry System Assembly ..................................................................................................... 26
(11) Light Source Unit Assembly ......................................................................................................... 28
(12) Nozzle Drive Assembly ................................................................................................................. 30
(12-1) Pre-specification change: Lots up to S/N.41105099 ................................................................. 30
(12-2) Post-specification change: Lots from S/N.41106001 ................................................................ 32
(13) Nozzle Up-Down Drive Assembly ................................................................................................. 34
(13-1) Pre-specification change: Lots up to S/N.41105099 ................................................................. 34
(13-2) Post-specification change: Lots from S/N.41106001 ................................................................ 35
(14) Nozzle Left-Right Drive Assembly................................................................................................ 36
(14-1) Pre-specification change: Lots up to S/N.41105099 ................................................................. 36
(14-2) Post-specification change: Lots from S/N.41106001 ................................................................ 37
(15) Sampling Pump Assembly............................................................................................................ 38
2-1 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
1. Diagram
EXTERNAL INPUT
OUTPUT AC230V
BARCODE POWER
READER CIRCUIT
ADAPTER
CONTRAST
VOLUME
OPTICAL UNIT
PRINTER
OPERATION
REAGENT
STRIP
TABLE
MAGNETIC
CARD READER
MULTI RACK
2-2 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2. Assembly Flowchart
Analyzer Assembly
Upper Body Assembly
Under Body Assembly
Front Inner Panel Assembly
Paper Cover Assembly
Maintenance Cover Detection Assembly
Chassis Assembly
Fan Motor Assembly
PI Stay Assembly
Board Assembly
Main PWA Assembly
PMC PWA
Power PWA
Centrifuge Assembly
Measurement Part Assembly
Table Transfer Assembly
Photometry System Assembly
Light Source Unit Assembly
Head Amp A/D PWA
Nozzle Drive Assembly
Nozzle Up-Down Drive Assembly *Lots up to 1012050
Nozzle Left-Right Drive Assembly
Sampling Pump Assembly
Nozzle Relay PWA
Nozzle Tubes Assembly
Pressure Tube Assembly
2-3 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
3. Developed Diagram
(1) Analyzer Assembly
Note: View without Tubes, Wiring or Thermal Printer Paper
[Upper Cover]
Installation Screw
U Mark x2
[Upper Cover]
Installation Screw x2 [ROM Access Cover]
Installation Screw x1
2-4 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Upper Body Assembly
2 1 Under Body Assembly
3 1 Maintenance Cover (Side) 97180 1
4 1 Maintenance Cover (Top) 97181 1
5 1 Optical Window Maintenance Cover except China spec. 96770 1
6 1 ROM Access Cover
7 1 Hole Plug
8 2 Screw with hexagonal hole M3×8(SUS)
9 2 Screw with hexagonal hole 3-Semus M3×8(SUS)
10 1 Flat-head Small Screw 3-Semus M3×6(SUS)
2-5 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-6 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Upper Cover 97177 1
2 1 Thermal Line Printer 95248 1
3 1 Panel PCB 95559 1
4 1 Display Assembly 95558 1
5 1 Membrane Switch (EZ) 95863 1
6 1 Paper Guide Roller Assembly
1 Printer Cover 97182 1
7
1 Printer Cover (paint spec.)
8 1 Power Monitor LED Wire 95864 1
9 4 P TIGHT M3×8
10 1 Magnetic Card Reader Unit 95560 1
1
2
2-7 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-8 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-9 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Chassis Assembly
2 1 Under Cover 97178 1
3 1 Opening/Closing Spring (Right)
4 1 Opening/Closing Spring (Left)
5 1 Front Cover 97179 1
6 1 Front Inner cover 97208 1
7 1 Front Cover Detecting Wiring 95561 1
8 1 Paper Cover Assembly 97183 1
9 1 Maintenance Cover Detecting Wiring 95562 1
10 2 Screw with hexagonal hole 3-Semus M3×8(SUS)
11 6 Flat-head Screw 3-Semus M3×8(SUS)
12 2 P TIGHT M3×8
13 1 Paper inner cover 97209 1
14 1 WP cover 97224 1
2-10 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-11 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Chassis
2 1 Measurement Parts Assembly
3 1 Centrifuge Unit 95773 1
4 1 Nozzle Drive Assembly
5 1 Board Assembly
6 1 L Angle
7 1 L Angle 2
8 1 PI Stay Assembly 95564 1
9 1 Fan Motor Assembly 95563 1
10 2 Flat-head Small Screw M3×4(SUS)
11 3 Flat-head Screw 3-Semus M3×6(SUS)
12 10 Screw with hexagonal hole 3-Semus M3×6(SUS)
13 1 Screw with hexagonal hole M3×5(SUS)
14 1 Spring Washer M3 (SUS)
15 5 Washer M3 (SUS)
16 2 Flat-head Small Screw 3-Semus M3×6(SUS)
17 2 Screw with hexagonal hole 3-Semus M3×6(SUS)
2-12 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
(5-2) Post-specification change: Lots from S/N.41106001 (New ARKRAY symbol mark)
11
12
12
11
12
10
13 ×3
16 ×4
12 ×2
13
11 11
2-13 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-14 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Chassis
2 1 Measurement Parts Assembly
3 1 Board Assembly
4 1 Fan motor Assembly 95563 1
5 1 Centrifuge Unit 95773 1
6 1 Nozzle Drive Assembly
7 1 Bracket base
8 1 Nozzle chassis bracket
9 1 PI stay Assembly 95564 1
10 2 Flat-head Small Screw M3×4(SUS)
11 7 Flat-head Screw 3-Semus M3×6(SUS)
12 10 Screw with hexagonal hole 3-Semus M3×6(SUS)
Small Screw with hexagonal hole
13 5 M3×6(SUS)
3-Semus
14 1 Screw with hexagonal hole M3×6(SUS)
15 4 Spring Washer M3 (SUS)
16 6 Washer M3 (SUS)
2-15 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-16 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 PCB Guide Assembly
2 1 PMC PCB 95567 1
3 1 Main PCB 95565 1
4 1 Program PCB(SP-4430) 95566 1
5 1 Power Supply PCB 95568 1
6 1 Insulating Sheet
7 5 Flat-head Small Screw 3-Semus M3×6(SUS)
8 2 Stainless Steel Spacer
9 2 Flat-head Small Screw M3×6(SUS)
10 2 Hexagon Nut M3(SUS)
11 1 Memory PCB(Data ROM) 96428 1
2-17 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
PI Actuator
2-18 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-19 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Centrifuge Chassis
2 1 Centrifuge Under
3 1 Centrifuge Rotor Motor Wiring With Container Holder 95777 1
4 1 Centrifuge F/B Motor Wiring With Pinion Gear 95574 1
5 1 Centrifuge Rotor Detecting Wiring 95775 1
6 1 Tube Detecting Wiring With PI Actuator 95776 1
7 1 Tip holder
8 1 Centrifuge Upper
9 1 Centrifuge PCB 95774 1
10 1 Centrifuge Connecting PCB 95778 1
11 1 Board Bracket
12 2 Flat-head Small Screw 3-Semus M3×6(SUS)
13 3 P TIGHT M3×8
14 1 Centrifuge FPC 95599 1
15 2 Screw with hexagonal hole 3-Semus M3×6(SUS)
16 1 Motor holder 97207 1
2-20 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-21 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-22 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Table Transfer Assembly
2 1 Optical Unit 95578 1
3 1 HA Chassis
4 1 Head-AMP A/D PCB 95586 1
5 1 Light Source Unit Assembly
6 2 Ultra Spring
7 1 Optical block Fiber Stopper
8 1 Shield Cover
9 2 E-type Snap-ring
10 11 Flat-head Small Screw 3-Semus M2×6(SUS)
11 1 Flat-head Small Screw 3-Semus M2×4(SUS)
12 6 Flat-head Small Screw 3-Semus M3×6(SUS)
13 1 Rosette Washer
14 1 Flat Small Screw M3×6(SUS)
15 4 Screw with hexagonal hole 3-Semus M3×6(SUS)
2-23 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-24 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Table Unit 95576 1
2 1 Table Chassis Assembly
3 1 Left Table Guide Assembly
4 1 Right Table Guide Assembly
5 1 Table Motor Wiring 95577 1
6 1 Rubber Pad 95866 5
7 1 Front Stopper
8 1 PI PCB 95324 1
9 4 Flat-head Small Screw 3-Semus M3×8(SUS)
10 2 Flat-head Screw 3-Semus M3×8(SUS)
11 2 Flat-head Small Screw M3×4(SUS)
2-25 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-26 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Heater
⑤
⑦ Glass Plate
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Optical Base
2 1 Optical Block Unit
3 1 Heater/Glass Set
4 1 Photo Detector 1 Wiring 95580 1
5 1 Photo Detector 2 Wiring 95581 1
6 1 REF Block
7 1 Bar-Code FPC 95582 1
8 1 BC Cover
9 18 Flat-head Small Screw 3-Semus M2×6(SUS)
10 4 Flat Small Screw M2.6×6(SUS)
11 4 Flat Small Screw M2×4(SUS)
12 1 BC reinforcement plate
13 1 Joiner 102345 1
Upper Right
Side Side
2-27 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
14
15
2-28 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Light Source Chassis
2 1 Under Fiber Case
3 1 Light Source Unit 95883 1
*95882
4 1 LED Wiring 1
(98876/102713)
*95881
5 1 LED PCB 1
(98875/102714)
6 1 Optical Fiber 95587 1
7 1 Light Source Fiber Stopper
8 1 Upper Fiber Case
9 3 Flat-head Small Screw 3-Semus M3×8(SUS)
10 8 Flat-head Screw 3-Semus M3×6(SUS)
11 2 Flat-head Small Screw 3-Semus M2×8(SUS)
12 2 Screw with hexagonal hole 3-Semus M2×6(SUS)
13 3 Truss small screw M3×6(SUS)
*For devices which contain this specification change (from S/N: 41106001 onwards), please use items 14
and 15 or 16 and 17 on the table below when replacing the optical LED assembly and optical LED PCB.
Item No. Qty Parts Model No. Specification Item Code Cont
14 1 LED Wiring (for M New LED) 98876 1
15 1 Light source LED PWA (for M New LED) 98875 1
*For the pre-change device, Light Source LED PWA (code:98875) and LED Wiring (code:98876) or
Light Source LED PWA (code:102713) and LED Wiring (code:102714) must be replaced together.
For the new device, Light Source LED PWA (code:95881) and LED Wiring (code:95882) must be
replaced together.
Note:
* The manufacture of the Light Source LED PWA (code:95881) and LED Wiring (code:95882) has been
discontinued.
2-29 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-30 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
* See Chapter 6 [Nozzle Piping Adjustment] when replacing the Nozzle piping
assembly (5) and the pressure test piping assembly (6).
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Nozzle U/D Unit 95588 1
2 1 Nozzle Left-Right Drive Assembly
3 1 Nozzle Connecting PWA 95594 1
4 1 Sampling Pump Assembly
5 1 Nozzle Piping Assembly 95595 1
6 1 Pressure Sensor Piping Assembly 95596 1
7 1 Shaft
8 1 Shaft Stopper
9 1 Cermet Detecting
10 2 Flat-head Small Screw 3-Semus M3×6(SUS)
11 2 Screw with hexagonal hole 3-Semus M3×6(SUS)
12 3 Flat-head Small Screw M3×8(SUS)
13 3 O ring P3(Silicon)
2-31 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
(12-2) Post-specification change: Lots from S/N.41106001 (New ARKRAY symbol mark)
Note: View without Wiring.
Previous drawing No. Drawing No. Assembly Standard
1-3-4 11 Nozzle Piping Adjustment 6-33
10 4
12 3 2 9
8 11
5
11
13 1
6
14 15 16
2-32 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
* See Chapter 6 [Nozzle Piping Adjustment] when replacing the Nozzle piping
assembly (5) and the pressure test piping assembly (6).
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Nozzle Left-Right Drive Assembly Refer below
2 1 Nozzle Connecting PWA 95594 1
3 1 Sampling Pump Assembly
4 1 Nozzle Piping Assembly 95595 1
5 1 Pressure detector 95596 1
6 1 Nozzle R/L FPC (M) 98878 1
7 1 Timing belt Nozzle R/L (M) 98879 1
8 1 PI wiring 95592 1
9 1 Nozzle R/L Motor wiring (M) * With pulley 98887 1
10 3 Flat-head Small Screw M3x6
11 4 Flat-head Screw 3-Semus M3x6
12 9 Flat-head Small Screw 3-Semus M3x6
13 4 Screw with hexagonal hole 3-Semus M3x6
14 2 Screw with hexagonal hole M3x5
15 2 Spring washer M3
16 2 Small washer M3
*Devices prior to the specification change contain a different pulley and so are not compatible.
2-33 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-34 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Housing
2 1 Nozzle Wiring 95590 1
3 1 Motor 92553 1
4 1 Arm
5 1 UD spring
6 1 Nozzle Holder
7 1 Nozzle pipe Assembly 95880 1
8 1 O-Ring for aircraft
9 1 Nozzle (EZ) 10699 2
10 1 Compression Coil Spring
11 1 Snap pin
12 1 Screw with Hexagon Hole M3×5(Flat)
13 2 Flat-head Small Screw 3-Semus M3×8(SUS)
14 1 Flat-head Small Screw 3-Semus M3×6(SUS)
15 1 Spacer
(13-2) Post-specification change: Lots from S/N.41106001 (New ARKRAY symbol mark)
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Nozzle Left-Right Drive Assembly
2 1 Motor 92553 1
3 1 Arm
4 1 Nozzle Wiring 95590 1
5 1 Flat-head Small Screw 3-Semus M3x6
6 1 Flat-head Small Screw 3-Semus M3x8
7 1 Screw with hexagonal hole M3x5
2-35 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
2-36 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Nozzle Chassis
2 1 Nozzle Motor (L/R) (*1) With pulley 95591 1
3 1 PI Wiring(Nozzle L/R) 95592 1
4 1 Idler Holder
5 1 Idler
6 1 Tension Spring
7 1 Tip eject plate
3 Screw with hexagonal hole M3×5(SUS)
8 3 Spring washer M3(SUS)
3 Small washer M3(SUS)
9 2 Flat-head Small Screw 3-Semus M3×6(SUS)
2 Flat-head Small Screw 3-Semus M3×5(SUS)
10
2 Washer TM-147 No.1
11 1 Belt (Nozzle drive) 95523 1
95600 (*2)
12 1 FPC (Nozzle left-right movement) 1
(98877)
*1 The pulley in the new (post specification change) Nozzle L/R Motor Wiring is different and not
compatible.
*2 Production of the FPC assembly has been discontinued so once we no longer have Item (product code)
95600 in stock, we will switch to Item (product code) 98877.
(14-2) Post-specification change: Lots from S/N.41106001 (New ARKRAY symbol mark)
The new (post specification change) Nozzle Left-Right Drive Assembly that is compatible with the old
(pre-specification change) device contains the (12-2) Nozzle driving unit. For details about the parts within
the new assembly, please refer to the composition diagram for (12-2) Nozzle Drive Unit.
2-37 Rev.F
Chapter 2 Composition SP-4430 SERVICE MANUAL
Item No. Qty Parts Model No. Specification Item Code Cont
1 1 Pump Base
2 1 Plunger Pump Assembly 95593 1
3 1 Slider 95485 1
4 1 PI PCB 95324 1
5 1 Motor(for Sampling Unit) 95400 1
6 1 Flat-head Screw 3-Semus M3×14(SUS)
2 Flat-head Small Screw 3-Semus M3×6(SUS)
7 2 Spring washer M3(SUS)
2 Small washer M3(SUS)
8 2 Flat-head Small Screw M3×6(SUS)
9 1 Screw with Hexagon Hole M3×6(WP)
2-38 Rev.F
SP-4430 SERVICE MANUAL
3-2 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
3-3 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
3-4 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
1.2(2). Menu of the service mode (2/2 page) (Version 2.04 or later)
4.Adjust 1.Hard 1.Print Printing Machine Information
2.Origin Initializing All Mechanisms
3.Test 1.Tip Picking-Up Test for Tips
2.Press Air Leak Detection Test
3.Centrifuge Centrifuge Test
4.Sample Liquid Level Detection Test
5.Barcode Barcode Reading test
6.Sampling Sampling Test
7.Drop Drop Test
4.Sensor Check Sensor Status
5.Adjust 1.Pick up Nozzle Adjustment at Tip Pickup Position
2.Eject Nozzle Adjustment at Tip Removal Position
3.Pressure Nozzle Adjustment at Air Leak Test Position
4.Drop-T Table Adjustment at Drop Position
5.Drop-9 Nozzle Adjustment at CH9 Drop Position
6.Drop-1 Nozzle Adjustment at CH1 Drop Position
7.CNTRFG Centrifuge F/B Stand-by Position Adjustment
8.Cuvette Nozzle Adjustment at Sampling Position
6.Input Entering Machine Information
7.Unit Single Mechanism Test
8.SUB A/D 1.Press Air Leak Detection Test with A/D printing
2.Sample Liquid Level Detection Test with A/D printing
3.Sampling Sampling Test with A/D printing
4.Barcode Barcode Reading Test with A/D printing
9.Initialize Initializing Machine Information
0.Counter Entering Total Operation Cycles
2.Optical 1.Print Printing Optical System Information
2.Test Optical System Test
3.Calibrate / 4.Calibrate2 Optical System Calibration / Optical System Calibration 2
3-5 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
(2) Correct entry of password displays the version information for a moment before changing to the main
menu of the service mode.
SPOTCHEM-EZ
SP-4430 Vx.xx
:
1.Measure 2.Submenu+
3.Calibrate (000)
★A plus sign (+) appears in the upper right-hand corner of the
Display to indicate that the Analyzer is in the service mode.
After replacing the ROM, the analyzer does not directly access the service mode when the
analyzer has been restarted and the password has been entered. First, a message regarding ROM
replacement appears on the Display. Press [ENTER] to internally update the ROM version. After
this, the Display will change to the main menu of the service mode.
:
SPOTCHEM-EZ
SP-4430 Vx.xx
:
1.Measure 2.Submenu+
3.Calibrate (000)
When power to the Analyzer is turned on, the analyzer checks the version of the sub CPU and
PMC. If something wrong is detected in the check, an error message will appear on the Display
after you enter the password. In this case, the analyzer will freeze up and keys will not respond to
touch; you must shut off power and replace the sub CPU and/or PMC.
The version number at the left of the arrow is for the currently mounted sub CPU or PMC,
whereas that at the right of the arrow is for the required version.
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(2) The password entry screen will appear on the Display, so input “-4430-“ and press [ENTER].
Password < >
Cancel(STOP)
(3) If the password is correct, the Display will change to the main menu of the service mode.
1.Measure 2.Submenu+
3.Calibrate (000)
★A plus sign (+) appears in the upper right-hand corner of the
Display to indicate that the Analyzer is in the service mode.
(2) Press [START]. If the analyzer is not ready to start up (mechanical tests, optical system tests and
temperature control processing have not been completed), as would be the case if you accessed the
service mode directly from analyzer startup, startup processing will begin.
Warming up... /
If the analyzer is ready to start up, as would be the case if you accessed the service mode directly
from the user mode, only hardware is initialized.
Initializing... /
(3) Once processing is completed, the Display changes to the main menu of the user mode.
1.Measure 2.Submenu
3.Calibrate (1/1)
※ To perform the measurement in the user mode, turn on the power to startup
the analyzer again.
(1) Holding down [START], turn on power to the analyzer. Release [STOP] when the acoustical tone is
heard. Version information will appear on the Display for a moment before changing to the main menu
of the user mode when startup processing is completed.
SPOTCHEM-EZ
SP-4430 Vx.xx
:
1.Measure 2.Submenu
3.Calibrate (1/1)
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(Example screen)
1.Measure 2.Submenu+
3.Calibrate (000)
The plus sign (+) in the upper right-hand corner of the Display indicates the analyzer is in the
service mode. In the lower right-hand corner, the screen number formed by selecting item
numbers appears. It is based on the order in which screens are selected. The screen number of
Main Menu is (000). For example, “431” means that the screen was selected in the order of the
th rd st
4 screen, the 3 screen and the 1 screen from the Main Menu.
(Keys)
・[START] :Moves to the main menu.
If the main menu is already on the Display, pressing [START] moves it to the
Standby screen.
・[STOP] :Returns to the previous screen. If the main menu is on the Display, the Display
・ changes to the user mode restore confirmation screen.
・[-] :Moves to the next page. If this key is pressed with the last page displayed, the
・ Display returns to the first page.
・[MENU] :Same as [-].
・[0]~[9] :Proceeds to the next screen specified by pressing one of these keys.
・[MENU]+[STOP] :Displays the password entry screen.
(Example screen)
Survey [OFF]+
The selected item number is shown in [ ]. “(i/n)” indicates the currently selected item (i)
against the total number of available selections (n).
(Example screen)
[S-01:GGT ] +
( 1/32)
(Keys)
・[START] :Returns the item to its initial value.
・[STOP] :Returns the item to its initial value and returns the Display to the previous screen.
・[ENTER] :Completes your selection and moves the Display to the next screen.
・[MENU] :Selects the previous item. If the first item has been selected, the selection moves to the last item.
・[-] :Selects the next item. If the last item has been selected, the selection moves to the first item.
・[0] :Returns the setting to the initial value.
・[2] :Selects the last item.
・[4] :Selects the previous item. If the first item has been selected, the selection moves to the last item.
・[6] :Selects the next item. If the last item has been selected, the selection moves to the first item.
・[8] :Selects the first item.
・[MENU]+[STOP] :Returns all selections to the initial values and completes the settings.
・[MENU]+[ENTER] :Completes all settings.
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(Example screen)
Limit L< 123.4>+
H<-567.8 >
Numbers are enclosed in < > and flush to the right side of the Display.
While numbers are being entered, they appear flush to the left side of the Display.
(Keys)
・[START] :Returns the item to its initial value.
・[STOP] :Returns the item to its initial value and moves the Display to the previous screen.
・[ENTER] :Completes your entry and moves the Display to the next screen.
・[-] :Before any numbers have been entered, enters a minus sign (-).
If any numbers have been entered, enter a decimal point (.).
・[0]~[9] :Enters numerical values from 0 to 9.
・[MENU]+[STOP] :Returns all entries to the initial values and completes the settings.
・[MENU]+[ENTER] :Completes all settings.
(Example screen)
ID<ABC > +
(Keys)
・[START] :Returns the character string to the initial setting.
・[STOP] :Returns the character string to the initial setting and moves the Display to the previous screen.
・[ENTER] :Completes the entry and moves the Display to the next screen.
・[-] :Moves the cursor forward 1 space.
・[0]~[9] :Enters characters. A different character is entered each time a numeric key is pressed.
・ See the below table to see which alphabetic characters are under which keys.
For example, pressing [2] three times will display 「2」, 「A」, and 「B」 in that order,
ultimately entering 「B」.
・[MENU]+[STOP] :Returns all character strings to the initial settings and completes the settings.
・[MENU]+[ENTER] :Completes all entries.
keys characters
[0] 0 * ? # . , : ; ‘ - + / %
[1] 1
[2] 2 A B C a b c
[3] 3 D E F d e f
[4] 4 G H I g h i
[5] 5 J K L j k l
[6] 6 M N O m n o
[7] 7 P Q R S p q r s
[8] 8 T U V t u v
[9] 9 W X Y Z w x y z
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(Example screen)
Date <99-01-01>YMD+
Time <12:00:00>
The date and time are enclosed in < > on the Display.
(Example screen)
Initialize? +
Yes(START) No(STOP)
Amongst these types of operations that require your confirmation are included setting
initialization and changes.
(Keys)
・[START] :Executes processing.
・[STOP] :Cancels processing.
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3. Sub Menu
Selecting “Sub Menu” from the service mode’s main menu accesses submenus.
The service mode submenu contains the “Setup”, “Unit”, and “Range” items which do not appear in the
user mode. The “Mode” menu has “Strip” in addition to “Survey.” This section explains menu items that
appear in the service mode only.
(Sub Menu)
1.Results 2.PARAM +
3.Maintenance (200)
4.Mode 5.Clock +
6.Setup (200)
7.Unit 8.Range +
(200)
3.1. Mode
Selecting “Mode” from the submenu lets you change analyzer modes. The mode menu is displayed
first. From here, you can select “Survey” or, because this is the service mode, “Strip”. This section will
explain only “Strip”.
(1) Strip
Selecting “Strip“ from the mode menu lets you change the Reagent Strip mode. There are three
Reagent Strip modes to choose form: “Normal”, “ND (ND paper)”, and “NOBAR (no barcode)”.
Strip [Normal]+
The Reagent Strip mode setting is only temporary. At power on, the Reagent Strip mode is
defaulted to “Normal”, but you change it to “ND” or “NOBAR” from the menus. However, when
power is turned off, the next time the analyzer is turned on, it starts up in the “Normal” mode.
※“NOBAR” actually means “Ignore Barcode”, but to prevent confusion, the same name is used
for the mode.
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3.2. Setup
Selecting “Setup” from the submenu lets you configure analyzer options. The setup menu is
displayed first. Here, you can select from “Print”, “Printer”, “Communication”, “BCR”, “Date”,
“Language”, “Tip”, “Others” and “Initialize”.
Setup Menu
1.Print 2.Printer+
3.Communication(260)
4.BCR 5.Date +
6.Language (260)
7.Tip 8.POCT +
9.Initialize (260)
(1) Print
Selecting “Print” from the setup menu prints out a list of options and their settings for the
following menu items 2 to 6. After printing has been completed, the Display reverts back to the
setup menu.
(2) Printer
Selecting “Printer” from the setup menu lets you set printer options.
Settings Display Settable Values Initial Values
Printer On/Off Use OFF , ON ON
Density Depth 0~6 2
Number of copies Copy 1~10 1
Number of line feeds Feed 0~9 4
(Example screen)
Use [ ON] Depth <2>+
Copy < 1> Feed <4>
(3) Communication
Selecting “Communication” from the setup menu lets you set communication options.
Settings Display Settable Values Initial Values
Communications On/Off Use OFF , ON OFF
Format Format 1,2 1
ID Output Format ID Format ID__ | __ID ID__
(Example screen)
Use [OFF] Format[1]+
ID Format [ID__]
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(4) BCR
Selecting “BCR” from the setup menu lets you set the following options for the Hand-held Bar
Code Reader.
Settings Display Settable Values Initial Values
Barcode Reader On/Off Use OFF , ON OFF
Starting Digit Start 1~32 1
Reading Digits Read 1~13 13
※When communicating with PC, Reading Digits becomes ten digits. Refer to the communication
specification for details.
(Example screen)
Use [OFF] +
Start < 1> Read<13>
※When “Barcode Reader On/Off” is turned on, the below message is given on the ID entry
screen to let the user know that IDs can be entered from the Bar Code Reader. When this item
is turned off, the message does not appear and the Bar Code Reader cannot be used.
ID < > +
BCR available
(5) Date
Selecting “Date” from the setup menu lets you set the date format.
Settings Display Settable Values Initial Values
Date format Date format MDY , YMD , DMY YMD
(Example screen)
Date format [YMD]+
※The date is output to the Display and Printer in the format selected here, but in external
communications it is remains in year-month-day format.
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(6) Language
Selecting “Language” from the setup menu lets you choose the display language.
Settings Display Settable Values Initial Values
Display language Language English , Japanese , English
French , German ,
Italian , Spanish
(Example screen)
Language +
[ English]
※ The language selected here will appear on the Display, but printouts and external
communications are always made in English.
(7) Tip
Selecting “Tip” from the setup menu lets you set when the analyzer should inform the operator
that the Tip Waste Case is full.
Settings Display Settable Values Initial Values
Tip Waste Case message Every < > times 0~99 5
(Example screen)
Tip case message +
Every < 5> times
(8)Others
Selecting “Others” from the setup menu lets you set the following CARE LAB(*1) and Linkage
Printing options.
Settings Display Settable Values Initial Values
CARE LAB CARE LAB OFF , ON OFF
Linkage Print Link OFF , ON OFF
ID Entry Mode ID input 123+ABC | 123 123+ABC
Sample Tube Info. Printout SMPL tube PRN OFF | ON OFF
※ [ON] with Specification
No.4
Sample Tube Info. Output SMPL tube COMM OFF | ON OFF
Meas. with Expired Test Strip Invalid MEAS. OFF | ON OFF
Patient Name Printout Patient PRN OFF | ON OFF
Standard Value Printout Norm.Range.PRN OFF | ON OFF
Reagent Lot Management Lot management OFF | ON OFF
Measurable Count Measure count 1 ~ 255 25
Single Card Input Card Inp 1time OFF | ON OFF
QC Lockout QC lock out OFF | ON OFF
QC Meas. Effective CTRL expir DAY | MONTH MONTH
Interval Unit
Effective QC Term (days) d 1 ~ 255 1
Effective QC Term m 1 ~ 255 3
(months)
QC Meas. Effective /LOT CTRL ENB/ Lot OFF | ON OFF
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(Example screen)
CARE LAB <OFF>+
Link <OFF>
ID input [123+ABC]+
※Various functions are available when the analyzer is connected to a CARE LAB system and
“CARE LAB” is set to “ON”. For information about the CARE LAB system, see the CARE LAB
specification. This section explains only important things associated with the CARE LAB option.
・When “CARE LAB” is set to “ON”, measurement results are automatically output in CARE
LAB format (Format 3) and cannot be output in any other format.
※Linkage printing can be set [ON] only when CARE LAB is [ON].
Although the linkage printing is [ON], if the CARE LAB setting is [OFF] the entry cannot
be confirmed.
※ID Entry Mode is always available to set regardless the CARE LAB setting.
Even though the CARE LAB is [OFF], the ID Entry Mode is available to set.
※‘Sample Tube Info. Print’ or ‘Sample Tube Info. Output’ settings can be turned ON when
you need to include the container type (cuvette or centrifuge cup) in the measurement
results printout or for external output.
※‘Meas. with Expired Test Strip’ setting enables measurements to be performed for a
maximum of 3 months after the expiration date of the test strip. When this setting is
ON, a screen appears to confirm continued use of expired test strips, if 3 months have
not passed since the expiration date. If the user selects ‘YES’, measurements can be
performed. If the user selects ‘NO’, measurements can no longer be performed. If
measurements are performed after the expiration date, such information will be
included in the measurement results printout and for external output.
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※QC Lockout: Addition so that if after a certain time has elapsed after running a control
measurement, if another control measurement is not performed, measurement will be
disabled. (Default setting: OFF) (*2)
Addition of function that allows switching between control and normal measurement by
pressing the ‘7’ key when QC Lockout is set to ON and the standby screen is displayed.
※QC Meas. Effective /LOT: Addition of a function requiring control measurements after
reagent lot changes, without which measurement is disabled (Default setting: OFF) (*2)
Note: (*1) The system CARE LAB is available and supported only in Japan.
(*2) A special magnetic card is required for control measurements but since no
control (calibration check) is sold, this function cannot currently be used.
(9) Initialize
Selecting “Initialize” from the setup menu lets you initialize all options in a single operation. A
message will first appear asking whether to initialize settings or not.
Initialize? +
Yes(START) No(STOP)
Pressing [START] initializes all option settings and returns the Display to the setup menu.
Pressing [STOP] returns to the setup menu without initializing anything.
3.3. Unit
Selecting “Unit” from the submenu lets you set unit parameters. The unit parameter menu is
displayed first. Here, you can select from “Print”, “Input”, “Initialize” and “SI”.
4.SI +
(270)
(1) Print
Selecting “Print” from the unit parameter menu lets you print service parameter settings.
An item selection screen appears first. Select an item as was explained in 2.6 “How to Select
Items” to print the desired parameter settings.
The selectable items include “ALL SINGLE (all Single Reagent items)”, “ALL MULT (all Multi
Reagent items)”, and “ND/NOBAR (special Reagent Strip)” as well as individual test items read
from the magnetic cards.
When printing has been completed (or suspended), the item selection screen appears again.
(2) Input
Selecting “Input” from the unit parameter menu lets you set unit parameters. An item selection
screen appears first. Select an item as was explained in 2.6 “How to Select Items”.
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When the subsequent screen appears, set the unit referring to the below table.
You can select any item read from magnetic cards and “ND/NOBAR” for special Reagent Strip.
(Example screen)
Unit(mg) 【IU/L 】+
S-13 Ku【 1.0000】<0>
Unit(SI) 【uKat/L】+
S-13 Ku【 0.0167】<2>
Unit(User) <IU/L >+
S-13 Ku< 1.0000><0>
When entry has been completed (or suspended), the item selection screen appears again.
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(3) Initialize
Selecting “Initialize” from the unit parameter menu lets you initialize unit parameters. An item
selection screen appears first. Select an item as was explained in 2.6 “How to Select Items”, to
initialize the desired parameter.
The selectable items include “ALL SINGLE (all Single Reagent items)”, “ALL MULT (all Multi
Reagent items)”, and “ND/NOBAR (special Reagent Strip)” as well as the individual test items
read from the magnetic cards.
When processing has been completed, the item selection screen appears again.
(4) SI
Selecting “SI” from the unit parameter menu lets you select a batch setting unit. Select a batch
setting unit item from the below table. This overrides “Conversion Unit” individually set for the
Single Reagent Strip items from the magnetic card, and makes the units the same type for all
those items (common unit, SI unit, or that set as SI-1 or SI-2). Usually, “SI” is factory-set in order
to change the “Conversion Unit” settings for all Single Reagent items in line with equipment
specifications.
SI unit <0>+
※ “Batch Setting Unit” is set as “0” - “3”. These settings function as follows.
<Example>
When the setting of <SI-1> and <SI-2> is as follows,
Item A | Batch SI-1=[mg ] SI-2=[mg ] | from <Unit parameter printing>
Item B | Batch SI-1=[mg ] SI-2=[SI ] |
Item C | Batch SI-1=[SI ] SI-2=[SI ] |
the unit setting is switched to the followings with the setting value of (Batch Setting Unit〉.
Unit that is set
Batch Setting Unit item
Item A Item B Item C
0 mg(common unit) mg(common unit) mg(common unit)
1 mg(common unit) mg(common unit) SI(SI unit)
2 mg(common unit) SI(SI unit) SI(SI unit)
3 SI(SI unit) SI(SI unit) SI(SI unit)
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3.4. Range
Selecting “Range” from the submenu lets you set measurement range parameters. The
measurement range parameter menu is displayed first. Here, you can select from “Print”, “Input” and
“Initialize”.
(1) Print
Selecting “Print” from the measurement range parameter menu lets you print service parameter
settings. An item selection screen appears first. Select an item as was explained in 2.6 “How to
Select Items” to print the desired parameter settings.
The selectable items include “ALL SINGLE (all Single Reagent items)”, “ALL MULT (all Multi
Reagent items)”, and “ND/NOBAR (special Reagent Strip)” as well as the individual test items
read from the magnetic cards.
When printing has been completed (or suspended), the item selection screen appears again.
(2) Input
Selecting “Input” from the measurement range parameter menu lets you set measurement range
parameters. An item selection screen appears first. Select an item as was explained in 2.6 “How
to Select Items”. If a Single Reagent Strip item is selected, the subsequent screen appears; set
the parameters listed in the below table. If a Multi Reagent Strip item is selected, cannot be
changed.
Settings Display Settable Values Initial Values
Measurement range lower limit Limit L 0.0~10000.0 Basic parameter
Measurement range upper limit H 0.0~10000.0 Basic parameter
You can also select any item read from magnetic cards or “ND/NOBAR” for special Reagent
Strip.
When entry has been completed (or suspended), the item selection screen appears again.
(3) Initialize
Selecting “Initialize” from the measurement range parameter menu lets you initialize
measurement range parameters. An item selection screen appears first. Select an item as was
explained in 2.6 “How to Select Items” to initialize the desired parameter. However, if a Multi
Reagent item is selected, it is not possible to initialize the parameters.
The selectable items include “ALL SINGLE (all Single Reagent items)”, “ALL MULT (all Multi
Reagent items)”, and “ND/NOBAR (special Reagent Strip)” as well as the individual test items
read from the magnetic cards.
When initialization has been completed (or suspended), the item selection screen appears
again.
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4. Adjustments
Selecting “Adjust” from the service mode’s main menu lets you check operation and make adjustments for
the analyzer hardware and individual components such as Optical System, Display, Buzzer, Printer and
Barcode Reader. You can also print out parameters related with those components.
The adjustment menu is displayed first. Here, you can select from “Hard”, “Optical”, “LCD”, “Buzzer”,
“Printer”, “BCR”, “A/D”, “CNTRFG” and “TEMP”.
Adjustment Menu
1.Hard 2.Optical+
3.LCD (400)
4.Buzzer 5.Printer+
6.BCR (400)
7.A/D 8.CNTRFG +
9.TEMP (400)
Hardware Menu
1.Print 2.Origin +
3.Test (410)
4.Sensor 5.Adjust +
6.Input (410)
0.Counter +
(410)
(1) Print
Selecting “Print” from the hardware menu lets you print out all hardware information that can be
set with “Adjust”. When printing has been completed, the Display reverts back to the hardware
menu.
(2) Origin
Selecting “Origin” from the hardware menu lets you return all hardware to its origin. As parts
return to origin, a message to that effect appears on the Display.
If a Tip has been attached to the Nozzle, it is removed. It the Analyzer fails to remove the Tip,
trouble is detected and origin return stops without retrying to remove the Tip.
When origin return has been completed, the Display reverts back to the hardware menu.
Initializing... /+
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(3) Test
Selecting “Test” from the hardware menu lets you test the hardware. A hardware test menu is
displayed first. Here, you can select from “Tip”, “Press”, “Centrifuge”, “Sample”, “Barcode”,
“Sampling” and “Drop”.
4.Sample 5.Barcode+
6.Sampling (413)
7.Drop +
(413)
There are seven tests to choose from in the hardware test menu.
Selecting a test from the hardware test menu displays a test screen. You can either execute the
test in steps by selecting a specific operation with the keys and pressing [ENTER] or press
[START] to execute to the full series of operations. Testing can be stopped at any time by
pressing [STOP].
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Hardware tests perform trouble checks. But, hardware is not returned to its origin if any trouble
is detected; therefore you must press [0] to return hardware to its origin.
If you are executing operations step-by-step and then press [START], the operations from that
point forward will be executed until completion. Also, if the Table Cover is open when either
[ENTER] or [START] is pressed, it will first close before the specified operation starts.
※ If the liquid level test is run from “Sample”, the liquid level from the Nozzle’s vertical origin is
printed out as a number of pulses (distance).
※If “Barcode” is selected without the barcode gain necessary for reading being set, the message
shown below appears on the Display. Pressing [ENTER] will automatically set barcode gain.
Gain setting +
OK(ENTER)
※When the barcode reading operation has been completed, the analyzer prints out Multi and
Single Reagent Strip information, including the item, No. and name of the Reagent Strip defined
in the barcode data. In special cases, such as there being no reagent strip or a reading error
occurring, data is printed as follows.
・If no Reagent Strip was detected, the No. reads “0” and the name “NO STRIP”.
・If a reading error occurs, the No. reads “255” and the name “MIS READ”.
(Trying to read barcodes when ND paper is used will result in an reading error.)
・If there was no magnetic card information for the read reagent strip, the read No. is printed
out for the No. and “NO DATA” for the name.
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※When [DROP] is selected, a drop channel menu is displayed from which you can select the
channels on which to perform the drop test. On the drop channel menu, enter a “1” for each
channel, from CH9 to CH1, to be tested or a “0” to leave out of the test. (Numerical values are
entered as explained in 2.8 “How to Enter Text”.) Then, when [ENTER] is pressed, the
hardware is returned to its origin and the drop test screen displayed. The drop test screen is
displayed to let you know which channels have been selected for the test.
Example showing CH1 and CH7 selected for the drop test
CH9 CH1
※The [NOBAR] setting is used as the sample volume in drop tests. 127 drop pulses in “NOBAR”
equal 5 µl. This drop volume is used also in liquid level detection and sampling to compute the
required sample volume.
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(4) Sensor
Selecting “Sensor” from the hardware menu lets you check Sensor status. Sensor status is
updated in real-time (every 250 msec), with ON indicated as “1” and OFF as “0”.
At first, ALL in the lower right-hand corner will read “---” because some of Motor Origin Sensors
will be on and others off depending on the situation. Pressing [START] drives the system so that
all Motor Origin Sensors turn on. However, the Centrifuge Rotation Sensor may be off depending
on the situation. The same can occur with the Cuvette Detection Sensor and Tip Tray Sensor.
Pressing [START] again drives the system so that Motor Origin Sensors turn off. From thereafter,
every time [START] is pressed, the Sensors switch between on and off, with status being
displayed accordingly.
Pressing the [-] key turns excitation on and off for the Nozzle Left-Right Drive Motor and Table
Motor. “POW” at the lower left of the Display reads the excitation status: “ON” or “OFF.”
Pressing [ENTER] displays a screen specifically for the topmost listed Sensor. ”P1” means all
Sensors are displayed, with Sensor No. 1 on the left and No. 12 on the far right (see below table).
On individual sensor screens, the name of the Sensor is displayed on the left and its on/off status
on the right. Every time [ENTER] is pressed, the Display switches in numerical order through the
individual sensors until reaching the end, at which point all Sensors are displayed again.
[PI]=【000010100000】+
POW=[ ON] ALL=[―――]
Descriptions of Sensors
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(5) Adjust
Selecting “Adjust” from the hardware menu lets you set hardware drive pulse. The pulse
adjustment menu is displayed first. Here, you can select from “Pick up”, “Eject”, “Pressure”,
“Drop-T”, “Drop-9”, “Drop-1” and “CNTRFG”.
4.Drop-T 5.Drop-9 +
6.Drop-1 (415)
7.CNTRFG 8.Cuvette+
(415)
There are eight position operations to choose from in the pulse adjustment menu.
Positioning operations executed in pulse adjustments
Displayed item Adjusted position Operated hardware
Pick up Tip pickup position Nozzle Up-Down/Left-Right
Drive Motors
Eject Tip eject position Nozzle Up-Down/Left-Right
Drive Motors
Pressure Air leak test position Nozzle Up-Down/Left-Right
(Rubber pad position) Drive Motors
Drop-T Table drop position Table
Drop-9 CH9 drop position Nozzle Up-Down/Left-Right
Drive Motors
Drop-1 CH1 drop position Nozzle Up-Down Drive Motors
CNTRFG Centrifuge F/B Stand-by Position Centrifuge Forward-Back
Cuvette Cuvette Sampling Position Nozzle Up-Down/Left-Right
Drive Motors
When an adjustment item is selected from the pulse adjustment menu, the Table Cover opens
and the standby screen for that position adjustment is displayed.
Example position adjustment standby screen
Tip pick up +
Mode(MENU)
When [START] is pressed, the Table Cover closes and the adjustment screen is displayed.
Then, after the involved hardware has returned to its origin, the Nozzle (right-left) and Table move
to the set position. In drop position adjustment for CH9 and Ch1, the Tip is picked up
automatically. With Nozzle vertical adjustment, pressing [START] moves the Nozzle vertical to the
set position. Hardware can be fine-adjusted forward-back, left-right and up-down with [2], [4], [6]
and [8], to set the number of pulses. In fine-adjustment, pressing the [-] key switches the pulse
increments between 1, 10 and 100. (Switching is not available in Centrifuge F/B Adjustment)
Pressing [ENTER] updates the set number of pulses, opens the Table Cover and automatically
switches to fine-adjustment mode. (For example, in Tip pickup position adjustment, pressing
[ENTER] moves the Tip removal position adjustment.)
3-26 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
However, in CH9 drop position adjustment, when [ENTER] has been pressed, the system
switches to CH1 drop position adjustment without opening the Table Cover.
※ The set number of pulses is not updated unless [ENTER] is pressed. If you revert back to the
hardware menu using [STOP] without first pressing [ENTER], the set number of pulses is not
updated.
※ Depending on the position, preparations may be needed to make adjustments. (For more
information, see Chapter 6 “Adjustments”.)
●Tip drop position: With the Table Cover open, set the Standard Tip in the Tip hole and press
[START].
●Table drop position: With the Table Cover open, set the Dummy Reagent Strip in and press
[START].
●CH9/CH1 drop position: With the Table Cover open, set the Tip in the Tip hole and press
[START]. The Tip is picked up automatically and moves to the Ch9 or CH1 drop position.
※ At the time of arrangement for CH1/CH9 drop position, pressing [5] key moves the Table
forward and backward, which allows you to check if the tip touches to the Table.
3-27 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
(6) Input
Selecting “Input” from the hardware menu lets you let set the number of pulses for driving
hardware position adjustments. The number of pulses is, basically, the same as that set with
“Adjust”. However, centrifuge time can only be set from “Input”.
(3)< 20>+
CNTRFG F/B < 0>
When pulses have been entered for all items, the new settings are saved and the Display reverts
back to the hardware menu. To cancel the entry, press [STOP] while the first page is on the
Display. The Display will revert back to the hardware menu without changing anything.
3-28 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
(7) Unit
Selecting “Unit” from the hardware menu lets you move individual unit. This feature gives you
continuous drive control over specific units. Pressing the [hyphen] key switches to another unit.
Pressing [0] initializes the selected unit. If [ENTER] is pressed after the initialization, the unit
moves the maximum distance. Pressing [START] repeats initialization and maximum stroke
movement until [STOP] is pressed.
・[START] :Continuously drives the unit. The selected unit repeats origin return and maximum
・ stroke movement.
・[STOP] :Stops a unit in motion.
・ If units were stopped, reverts the Display back to the hardware menu.
・[ENTER] :Drives the unit for a single stroke. The selected unit moves the maximum stroke.
・[-] :Switches the unit.
・[0] :Initializes the selected unit.
※To test Reagent Table operation, move the Centrifuge Base forward so that the Door is open.
Performing the test with the Door closed inhibits movement and leads to trouble.
4.Barcode +
(480)
3-29 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
This function performs the same operations as hardware tests, the only difference being that you
can print out A/D data to check it. Tests and printout are done in the same way as hardware tests.
※ For an example printout of Sub CPU A/D data, see “Service Parameters Printout” in “Printing
Specifications” of the Appendix.
(9) Initialize
Selecting “Initialize” from the hardware menu lets you initialize hardware information.
A message is displayed first asking whether to initialize the information or not.
Initialize? +
Yes(START) No(STOP)
Press [START] to initialize all hardware information or [STOP] to forgo initialization and revert
back to the hardware menu.
(10) Counter
Selecting “Counter” from the hardware menu lets you set the total cycles for the entire system
and individual motors. Cycle count is updated with each measurement. This information is useful
towards knowing when to replace motors. Setting the cycle counter of a newly replaced motor to
“0” helps you keep track of motor usage and performance.
Table <12345>+
CNTRFG F/B <12345>
3-30 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
4.Confirm 5.Check +
6.Initialize (420)
(1) Print
Selecting “Print” from the optical system operations menu lets you print out Optical System
information: reflectance off the Standard Reagent Strip used in Optical System calibration and
reflectance off white and black plates that is determined by this calibration.
When data has been printed out, the Display reverts back to the optical system operations
menu.
(2) Test
Selecting “Test” from the optical system operations menu lets you test the Optical System. In
tests, you can display A/D counts –Nref, Dref, Nsmp, Dsmp – for all wavelengths and all
channels with the Reagent Table in various positions and the Photometry Unit Head Amp at
various gain levels.
The below screen is displayed first and the Reagent Strip Table moves forward to the White
plate measurement position.
G=[AUTO ] T=[WHITE]+
Gain(0-7,8) Table(9)
The “G” on the top line of the screen stands for gain. Gain is defaulted to automatic control
(“AUTO”), but it can be changed from 0 - 7 (“ALL0” - “ALL7”) using the [numeric] keys. The gain
setting is applied to all wavelengths and channels. Pressing [8] restores automatic gain control.
When data has been printed out, the Display reverts back to the optical system operations menu.
※Automatic gain control is not set when you access the service mode at power on, therefore
gain will be “0” for all channels and not “AUTO”.
The “T “on the top line of the screen stands for Table position. Pressing [9] turns the Table to the
Reagent Strip set position (“FRONT”) >> Reagent Strip measure position (“STRIP”) >> white plate
measurement position (“WHITE”) >> black plate measurement position (“BLACK”) >> Reagent
Strip set position (“FRONT”).
Pressing [START] starts measurement and, a few seconds later, prints out the counts for all
wavelengths and channels. A message is displayed while printing is in progress. (Printing cannot
be suspended halfway through.) When the data has been printed out, the Display reverts back to
the original screen.
Pressing [STOP] reverts the Display back to the optical system operations menu.
※ For an example printout, see “Service Parameters Printout” in “Printing Specifications” of the
Appendix.
3-31 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
※ Optical gain has 8 degrees, which is described as G. For convenience, when G=0 Gain is 1.00.
G Gain
0 1.00
1 1.55
2 2.25
3 3.10
4 4.10
5 5.25
6 6.50
7 7.80
(3-1) Calibrate
<Software Version 1.00 or later> (include Software Version 2.04 or later)
<Preparation>
95658 REF STRIP PACKING(EZ)・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・1 pc
Selecting “Calibrate” from the optical system operations menu lets you calibrate the Optical
System.
The first thing you need to do is to enter reflectance RH(405), RL(405), … RH(802) and RL(802)
for the wavelengths (5 in all) of Standard Reagent Strip H (STD-W) and Standard Reagent Strip L
(STD-D).
RH(405) <1.000> +
RL(405) <0.000>
When all data has been entered, the Table Cover opens and instructions are displayed. Set the
Standard Reagent Strips L and H according to the displayed information. Pressing [START]
closed the Table Cover and starts the first measurement. When measurement has been
completed, the Table Cover opens and the next instructions are displayed.
3-32 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
STD-W(1/3) +
Start(START)
STD-W(2/3) +
Start(START)
STD-W(3/3) +
Start(START)
STD-D(1/3 +
Start(START)
STD-D(2/3) +
Start(START)
STD-D(3/3) +
Start(START)
Completed. +
OK(ENTER)
When all measurements have been completed, the Table Cover opens and an end message is
displayed. Remove the Standard Reagent Strips and press [ENTER]. The Table Cover closes
and the Display reverts back to the optical systems operations menu.
(3-2) Calibrate2
<Software Version 2.04 or later>
<Preparation>
100531 REF STRIP PACKING2(EZ)・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・1 pc
Selecting “Calibrate” from the optical system operations menu lets you calibrate the Optical
System.
The first thing you need to do is to enter reflectance RH(405), RL(405), … RH(802) and RL(802)
for the wavelengths (5 in all) of Standard Reagent Strip H (STD-W) and Standard Reagent Strip L
(STD-D).
RH(405) <1.000> +
RL(405) <0.000>
When all data has been entered, the Table Cover opens and instructions are displayed. Set the
Standard Reagent Strips L and H according to the displayed information. Pressing [START]
closed the Table Cover and starts the first measurement. When measurement has been
completed, the Table Cover opens and the next instructions are displayed.
Note:For Ch1 through Ch6, place a calibration strip so that its end aligns with the groove on the
table(see photo below). For Ch7 through Ch9, place a calibration strip in the same way as a
single-item reagent strip.
Reference strip position Instrument display
3-33 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
STD-W(1/9) +
Start(START)
STD-W(2/9) +
Start(START)
STD-W(3/3) +
Start(START)
・・・
STD-W(9/9) +
Start(START)
STD-D(1/9) +
Start(START)
STD-D(2/9) +
Start(START)
STD-D(9/3) +
Start(START)
・・・
STD-D(9/9) +
Start(START)
Completed. +
OK(ENTER)
When all measurements have been completed, the Table Cover opens and an end message is
displayed. Remove the Standard Reagent Strips and press [ENTER]. The Table Cover closes
and the Display reverts back to the optical systems operations menu.
(4) Confirm
<Preparation>
95657 CHECK STRIP PACKING(EZ)・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・1 pc
Selecting “Confirm” from the optical system operations menu displays a menu of optical system
calibration checks. Here, measurements are made to confirm if the Optical System was correctly
calibrated or not.
Optical System Calibration Check Menu
1.Measure +
(424)
Selecting “Measure” from the calibration checks menu lets you check how well the optical
system has been calibrated. In the check, measurement is made on ND Paper and reflectance is
printed out.
When the Table Cover opens, set the ND Paper according to the displayed instruction. Pressing
[START] closes the Table Cover and starts the first measurement.
ND(1/3) +
Start(START)
ND(2/3) +
Start(START)
ND(3/3) +
Start(START)
3-34 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
Completed. +
OK(ENTER)
When measurement has been completed, the Table Cover opens and the next instructions are
displayed. When all measurements have been completed, results are printed out, the Table Cover
opens and an end message is displayed. Remove the ND Paper and press [ENTER]. The Table
Cover closes and the Display reverts to the optical systems operations menu.
※This operation cannot be carried out if the optimal gain of optical system is not
set ( pressing [1] on the Optical System Calibration Check menu makes no
change on the screen) When entering in the service mode at the time of
turning on the power, be aware that the optimal gain setting is not carried out.
(5) Check
Selecting “Check” from the optical system operations menu displays a menu of optical
system dirt check. Here, printing, entering and recording of dirt check information
1.Print 2.Input +
3.Memory (425)
①Print
Selecting “Print” from Optical System Dirt Check Menu lets you print out Optical System
Dirt Check information: Information memorized in order to perform Optical System Dirt
Check, the state of the Optical System after Optical System Calibration (Black Plate /White
Plate quasi-reflectance with Gain 0) and information obtained at the time of measurement,
the state of the Optical System at power on and measurement start. Dirt checking is made
based on the information.
②Input
Selecting “Input” from Optical System Dirt Check Menu lets you set the threshold used to
check the level of dirt in the Optical System.
White/Black check +
<0.100>
3-35 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
・The comparison of recorded white plate level and white plate level obtained at the time of
measurement is calculated, and the results of the calculation are compared with White
Plate level.
Qw: Comparison between memorized white plate A/D count and REF A/D count
Qw’: Comparison between white plate A/D count and REF A/D count at the time of
measurement
A) In case of |1-Qw’/Qw)|≧White Plate level, NG ( More than 0.100(10%))
・The Comparison of recorded black plate level and black plate level obtained at the time of
measurement and the results of the calculation are compared with Black Plate level.
Qb: Comparison between memorized black plate A/D count and REF A/D count
Qb’: Comparison between black plate A/D count and REF A/D count at the time of
measurement
B) In case of |Qb’-Qb|≧Black Plate level, NG ( More than 0.030 count)
・The comparison of memorized white/ black plate level and white/black plate level at the
time of measurement is obtained and the results of the calculation are compared with
white/black plate level.
C) In case of |1-((Qw’/Qb’)/(Qw/Qb))|≧white/black plate level, NG
(More than 0.100:(10%)
D) Level of dirt (Old) is used to check the level of dirt with old specifications when the
information needed to check the level of dirt with new specifications is recoreded.
Error criteria
In order to distinguish LED light intensity change from contamination of the Optical System
( White/Black Plate, Optical Window ) , see Judgment A), B) and C) to make a final
determination of whether or not ERROR occurred.
3-36 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
③Memory
Selecting “Memory” from Optical System Dirt Check Menu lets you memorize Optical System
Dirt Check information.
Basically, Dirt Check information is memorized at the time of Optical System Calibration.
But when an instrument with 1.35 or older version of ROM is upgraded with 1.36 or later
version of ROM, Dirt check with new specifications can not be performed due to no memory of
necessary information in the instrument. In that case, necessary information has to be
memorized after any dirt or impurities are removed on measurement window, white plate
and black plate (like at the time of Optical System Calibration).
When the instrument is normally powered on, selecting “Memory” displays confirmation
screen
Save ? +
Yes(START) No(STOP)
If you press “START”, Optical System Dirt Check information will be memorized ,and then
Optical System Dirt Check menu will appear. If you press ”STOP”, nothing will be done and
Optical System Operation Menu will displayed.
In case where the instrument is not turned on normally (ex. Error occurs in the Optical System
at power on or the instrument was turned on in CS mode), Dirt Check information can not be
memorized. Even if you select “Memory” from Optical Dirt Check Menu, nothing will start and
be performed.
(6) Initialize
Selecting “Initialize” from the optical system operations menu lets you initialize Optical System
information.
A message is displayed first asking whether to initialize the information or not.
Initialize? +
Yes(START) No(STOP)
Press [START] to initialize all Optical System information or [STOP] to forgo initialization and
revert back to the optical system operations menu.
3-37 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
After a few seconds, the Display reverts back to the adjustment menu.
------------------------------------
SP-4430 Vx.xx 1999-01-01 10:00
Test print xxxxxx
------------------------------------
ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789
ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789
ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789
ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789
ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789
ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789
ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789
------------------------------------
When the test has been completed, the Display reverts back to the adjustment menu.
TEST< >+
BCR available
The test can be made even if the Hand-held Bar Code Reader has been turned off in the option
setting. The digits in this test are set to “1” for the far left digit and “13” for the far right digit (the option
setting is not applied here).
Press [STOP] to revert the Display from the reading test screen back to the adjustment menu.
3-38 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
Pressing [START] sets the analyzer for checking luminosity balance on all channels. Pressing it
again moves the Table to the white plate measurement position and displays the below A/D count
threshold setting screen.
X=[ 1400] +
Entering the threshold and pressing [ENTER] displays the below screen. A/D conversion is
performed on all channels (including REF) at the selected wavelength (gain is set to “0”) and any
channel that exceeds the previously set threshold is displayed. “_” is displayed for channels that do
not exceed the threshold.
L=405 R123_56_89 +
1400 Stop(STOP)
※ When the Optical System A/D Head Amp test is run, gain is initialized on all channels. If
measurements are then made without setting gain, “T12 Optical gain (Not Ready)” is displayed
because gain has not been set. To perform measurements, it is necessary to shut off power and
restart the system normally.
If the following occurs in the Optical System A/D Head Amp test, the Head Amp is possibly defective.
(1) A/D count is 0 or less even when wavelength and gain are changed.
(2) A/D count does not change when gain, wavelength and channel are changed and [ENTER] is
pressed.
Also, if no channels are displayed for any wavelength at a set luminosity balance threshold of “1400”,
it is possible that the LED optical axis is displaced or an optical fiber is bent.
3-39 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
The Centrifuge must rotate at about 95000 rpm when loaded with samples. Pipette 250 µL of distilled
water into the Centrifuge Tube and place it in the Centrifuge. If the Centrifuge rotates outside the 6000
- 16000 rpm range, trouble is indicated.
If speed cannot be adjusted above 95000 when the Centrifuge Tubes are not set, replace the motor.
※The centrifuge keeps rotating until [STOP] key is pressed. However, it stops when 4
minutes and 15 seconds passed after it started rotating, and then it starts rotating again.
This rotation slowdown might be seen like a failure of centrifuge, but it is not.
3-40 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
CNTRFG F/B +
In this adjustment, adjust the speed of Centrifuge for moving forward/back (one round trip)
when opening and closing the cover. If this speed greatly exceeds the standard range, an error
may occur when opening and closing the front cover or removing the tip.
Temp confirm +
Fan(-)[OFF]
3-41 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
5. Package
5.1. Preparations
Selecting “Package” from the service mode’s main menu moves hardware to its packaging position.
The hardware first returns to its origin, during which a screen is displayed. Then, hardware moves to
the packaging position. A screen is displayed in the meantime. When that has been completed, a
message to that effect is displayed. In this state, power can be shut off and the analyzer can be
packaged.
Initializing... /+
:
Processing... /+
:
Ready. +
Please turn off.
If the analyzer is not intended for packaging, press [STOP] to return the hardware to its origin and
revert the Display back to the main menu.
6. Trouble Log
Selecting “Error” from the service mode’s main menu lets you print, clear and transmit the trouble log. A
menu of trouble log operations is displayed first. Here, you can select from “Print” and “Delete”.
※The trouble log contains the 30 most recently recorded troubles and errors. Printing begins from the
most recent and proceeds in chronological order. If the log is empty, a message to that effect is
printed out.
3-42 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
7. Memory
Selecting “Memory” from the service mode’s main menu lets you initialize product information, optical
system information, hardware information, option settings and service parameter settings, and clear
measurement results and the trouble log. All of these operations can be performed in a single operation as
well. A menu of memory operations is displayed first. Here, you can select from “Product”, “Optical”, “Hard”,
“Setup”, “Results, “Error”, “PARAM” and “ALL”.
4.Setup 5.Results+
6.Error (700)
7.PARAM 8.ALL +
(700)
When operations are selected from the memory operations menu, a screen asking whether or not to
perform the selected operation is displayed first.
Initialize? + or Delete? +
Yes(START) No(STOP) Yes(START) No(STOP)
Pressing [STOP] reverts the Display back to the memory operations menu without performing anything.
Pressing [START] performs the said operation. When the operation has been completed, a message to that
effect is displayed.
Initialized. + or Deleted. +
OK(ENTER) OK(ENTER)
3-43 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
3-44 Rev.F
Chapter 3 Service Mode SP-4430 SERVICE MANUAL
9. Product Information
Selecting “Factory” form Main Menu of “Service Mode” lets you input and print out Product
Information. First, Factory menu will be displayed from where “Product” can be selected.
Factory Menu
1.Product +
(900)
9.1. Input・Print
Selecting “Product” from Factory Menu lets you input and print out Production Information.
SN <109001> +
Rev< 3> Spec< 0>
When input of the information is completed ( or canceled), the Product Information will be
printed out and Factory Menu will appear again.
3-45 Rev.F
SP-4430 SERVICE MANUAL
Rev.F
PWA Name Rev.
No.
㵪㩷 ⋡ᰴ㧔Contents㧕
M
㵪㩷 ✚ว⚿✢࿑㧔Schematics㧕
02㩷 PMC㧔PMC㧕 D
01㩷 ࡔࠗࡦ㧔MAIN㧕 E
㵪㩷 ࡔࡕ㧔Memory㧦F4㧕
㵪㩷 ࡔࡕ㧔Memory㧦F4㧗S1㧕
05㩷 ࡄࡀ࡞㧔PANEL㧕 A
10㩷 ࡁ࠭࡞(NOZZLE) D
15㩷 ࡃࠦ࠼(BARCODE) A
㵪㩷 ࠹ࡉ࡞(TABLE)
14㩷 PI㧔PI㧕
̪
Select ̈LED PCB M (Item Code㧦98875)̉when you usëLED Wiring M (Item Code㧦98876)̉.
Select ̈LED PCB (Item Code㧦95881)̉when you usëLED Wiring (Item Code㧦95882) ̉.
Schematics(Contents)
SP-4430 ✚ว⚿✢࿑(⋡ᰴ)
00.02.07 㧝
Tanji 23-01147 M
POC3T 3
⒖േࡕ࠲ AC ࠕ࠳ࡊ࠲
J04
DCM 㧔AC ADAPTOR㧕 φ AC90㨪264㨂㧔50㨪60Hz㧕
24-00617
DC 01-01599 Table Table HEATER
FAN External THERMISTER Asm.
J05
DCM Hand-Held 24-00607
Communication
24-00602 Barcode Reader FG 01-01423
24-01889 RS-232C
㆙ᔃᯏ࿁ォࡕ࠲ 24-00616 DC +12V INPUT B681-436 FG
㆙ᔃᯏ㚟േ㧞PWA ㆙ᔃᯏ㚟േ㧝PWA
㧔Centrifuge Drive2 PWA㧕 㧔Centrifuge Drive1 PWA㧕 J10 J09 J08 J01 TABLE FPC
J12
㆙ᔃᯏᬌ⍮
PWA 01-01926 01-01924 01-01412
(Centrifuge RC02
J02
Detect PWA) 01-01416 01-01415
OPT BLOCK
01-01928 THERMISTER
01-01417 PWA03 24-00605
04-01711
J01
J07
B682 OPT BLOCK
PWA11 -510 㔚Ḯ PWA HEATER
J11
㧔POWER SOURCE PWA㧕
04-01691
01-01408
ࠠࡘࡌ࠶࠻ᬌ PWA09 PWA07
⍮ PWA
㧔CUBET
J01
J05
DETECT B680
PWA㧕 -154 SAMPLE_PD
J03
J01
J06
B682 ࡋ࠶࠼ࠕࡦࡊ A/D PWA
01-01418 24-
㧔04-01712㧕 J04 J02 J06 J03 -511 㧔HEADAMP A/D PWA㧕
01122
01-01412 01-01411
PWA12
J05
B682-516 B682-291 REFERENCE
24-00613 04-01687 _PD
೨ࠞࡃᬌ⍮ RC01 PWA04 24-
࠴࠶ࡊⵝ⌕ᬌ⍮ J01
J03
01123
PI
J08
PI
M ࡁ࠭࡞ਛ⛮ PWA
CN09 04-01581
PUMP MOTOR 㧔Nozzle ReLay PWA㧕
PMC PWA 24-00610
J01
J04
01-01419 J02 㔚Ḯ⋙ⷞ LED (LED)
Nozzle LR PI B682 㧔㧼㧹㧯 PWA㧕 ࡔࠗࡦ PWA
J05
PI
J01
J01
PWA01 01-01657
01-01410
MEMBRANE SW
J04
PWA08
M
24-00620
Nozzle LR MOTOR PWA02 ࡔࡕ㧔F4+S1㧕PWA ࡔࡕ㧔F4㧕PWA
B680-153 㧔MEMORY PWA㧕 㧔MEMORY PWA㧕 24-00609
J02
J03
J11 J12
NOZZLE UD PWA10 ⏛᳇ࠞ࠼࠳(MCR)
MOTOR 24-00001 B649-102
04-01713 B682-508 04-01595 CN05
PWA14
J05
PI
CN13 B682-376
TABLE PI
M
CN12 TABLE MOTOR 04-01688
+12V
㹌
GND
SG
G
FG SG
DC12V 50W
SP-4430 ⥲ྜ⤖⥺ᅗ(⤯⦕ᵓ㐀)
00.02.07
3
Tanji 23-01147 L
POC3T 3
180ᶼ
180ᶼ
180ᶼ
620
180ᶼ
620ᶼ
330ᶼ 1200ᶼ 330 1200ᶼ
180ᶼ
180ᶼ
330ᶼ
620ᶼ 1200ᶼ
Light Source LED PCB
శḮ㪣㪜㪛䊒䊥䊮䊃࿁〝᧼
2010/10/04
1
POC3
K.Moriyama 01-05095 1
Ḙ
SP-4430 SERVICE MANUAL
5-1 Rev.F
Chapter 5 Standard Checks SP-4430 SERVICE MANUAL
1. Check Items
5-2 Rev.F
Chapter 5 Standard Checks SP-4430 SERVICE MANUAL
5-3 Rev.F
Chapter 5 Standard Checks SP-4430 SERVICE MANUAL
5-4 Rev.F
Chapter 5 Standard Checks SP-4430 SERVICE MANUAL
5-5 Rev.F
Chapter 5 Standard Checks SP-4430 SERVICE MANUAL
5-6 Rev.F
Chapter 5 Standard Checks SP-4430 SERVICE MANUAL
5-7 Rev.F
Chapter 5 Standard Checks SP-4430 SERVICE MANUAL
5-8 Rev.F
SP-4430 Service manual
2. Adjustments ···············································································································3
(1) Pulse Adjustment ······································································································ 3
(2) Pressure Detection Adjustment ·················································································· 14
(3) Optical System Adjustment ······················································································· 17
(4) Centrifuge Adjustment ····························································································· 25
(5) Temperature Adjustment ·························································································· 32
(6) Slide Prevention Screw for Pump-motor Adjustment ······················································· 35
(7) Nozzle Piping Adjustment ························································································· 36
(7-1) Pre-specification change: Lots up to S/N.41105099 ·················································· 36
(7-2) Post-specification change: lots from S/N.41106001 ·················································· 39
(8) Assembly position of Nozzle drive unit Adjustment ························································· 41
(9) Optical system calibration ························································································· 42
(9-1) Calibrate ········································································································· 42
(9-2) Calibrate2 ········································································································ 43
6-1 Rev.F
SP-4430 Service manual
6-2 Rev.F
SP-4430 Service manual
2. Adjustments
(1) Pulse Adjustment
What to Prepare
・Multi Reagent Strip ································································································ 1
・Tip (Use one with 27±0.05mm in the total length) ························································ 1
Adjustment
Pulse can be adjusted for the below operations.
4.Drop-T 5.Drop-9 +
6.Drop-1 (415)
7.CNTRFG 8.Cuvette+
(415)
5. When an adjustment item is selected from the pulse adjustment menu, the Table Cover opens
and the standby screen for that position adjustment is displayed.
Example position adjustment standby screen
Tip pick up +
Mode(MENU)
6-3 Rev.F
SP-4430 Service manual
6. When [START] is pressed, the Table Cover closes and the adjustment screen is displayed. Then,
after the involved hardware has returned to its origin, the Nozzle (right-left) and Table move to the
set position.
6-4 Rev.F
SP-4430 Service manual
6-5 Rev.F
SP-4430 Service manual
<New type>
1. Press [START]. The Nozzle will lower to the default position and stop.
2. In this position, the Nozzle is under the tension of a spring. The amount of tension is determined by
the positional relationship of the Nozzle and Nozzle Holder. (180 - 320 gf)。
Distanc : A =10.0±0.3mm
3. Use [2] and [8] to adjust position. Please make sure to adjust from top to bottom. The Nozzle
moves at 0.1 mm/pulse.
4. Check the Tip is securely attached to the Nozzle.
5. If it is OK, press [ENTER] to save the new setting. Press [STOP] to revert back to the hardware
menu.
Spacer
Bottom face of Nozzle holder
* In case that the centrifuge is replaced, tip pickup position adjustment, 4-1-2.
Upgrade of Centrifuge, procedure 5 [Confirmation of clearance for tip holder and
centrifuge upper] should be performed.
6-6 Rev.F
SP-4430 Service manual
Tip end
5. At this time, make sure that the space between the tip and inside wall of waste case meets the
standard.
(Make sure that the tip doesn’t contact inside wall of waste case(centrifuge side))
Standard : B= 3.5mm or more(inside wall of waste case)
6. Use [4] and [6] to move the Nozzle. The Nozzle moves at 0.1 mm/pulse.
7. When [START]is pressed, the Nozzle moves to the default position for up-down position adjustment
(just below the tip injector) and stops.
At this time, make sure that the space between the tip end and inside wall of waste case meets the
standard.
*If tip contacts inside wall of waste case (outside) a trouble of Nozzle U/D may occur. Make
sure that there is enough space between them.
6-7 Rev.F
SP-4430 Service manual
6-8 Rev.F
SP-4430 Service manual
6-9 Rev.F
SP-4430 Service manual
<New type>
1. Press [START]. The Nozzle will lower to the default position and stop.
2. In this position, the Nozzle is under the tension of a spring. The amount of tension is determined by the
positional relationship of the Nozzle and Nozzle Holder. (180 - 320 gf) (see the below figure)
Standard:E = 10.0±0.3mm
3. Use [2] and [8] to adjust position. Please make sure to adjust from top to bottom. The Nozzle moves
at 0.1 mm/pulse.
4. Check the clearance. If it is OK, press [ENTER] to save the new setting. Press [STOP] to revert back
to the hardware menu.
6-10 Rev.F
SP-4430 Service manual
6-11 Rev.F
SP-4430 Service manual
Standard : The number of pulses until the Nozzle hits the Table +2
4. Use [2] and [8] to adjust position. Please make sure to adjust from top to bottom. The Nozzle moves
at 0.1mm/pulse.
5. Check positioning. If it is OK, press [ENTER] to save the new setting. Press [STOP] to return to the
Pulse Adjustment Menu.
6-12 Rev.F
SP-4430 Service manual
6. Use [4] and [6] keys to adjust the position. Nozzle Moving distance:0.1mm/pulse
3. Use [2] and [8] keys for adjusting the distance. Nozzle moving distance: Approx.0.1mm/pulse
4. After confirming the nozzle is positioned properly, press[ENTER] key to let the instrument
memorize the setting. Then press [STOP] key to go back to Hardware menu.
Nozzle Holder
3.7±0.3 mm
Cuvette Port
<Caution>
If you touch the turning rotor of the centrifuge, the position of the rotor could be off the
original position. In that case, manually move the rotor back to the original position.
Centrifuge cove is removed, so, going through Adjustment mode before re-positioning the
rotor will not let you complete Initialing operation when you try to initialize the information.
6-13 Rev.F
SP-4430 Service manual
TP02 TP03
6-14 Rev.F
SP-4430 Service manual
1. Holding down [STOP], turn on power. Enter “-4430-“ in the password screen and press [ENTER].
2. Software version will appear followed by the main menu.
3. Select “4. Adjust” from the main menu.
4. When the hardware menu reappears, select “8. SUB A/D”. The below screen will appear.
Sub CPU A/D Menu (2 pages in all, can be switch using the [-] key)
1.Press 2.Sample +
3.Sampling (480)
4.Barcode +
(480)
6-15 Rev.F
SP-4430 Service manual
Test Procedure
(1) Check power to the SP-4430 is off.
(2) Do cleaning inside the nozzle and the rubber board. Check whether the Pipe is clogged or not.
Check whether the Tube came off or not.
(3) Securely connect the Tube to the Pressure Sensor (PS01) on the Nozzle Relay PWA.
(4) Turn on power to the SP-4430, get the Service Mode followed by the air leak test mode of the sub
CPU A/D mode.
(5) Press [START] to start the air leak test.
(6) When the test has been completed, the A/D count that the sub CPU used to detect pressure will be
printed out.
Test Standards
(1) The test should be completed without trouble occurring.
(2) 5th - 20th A/D count should be within the below range.
Pressure A/D count (Indicated as ★1 in the above printout) : more than 80 count
Ending
Turn off power to the SP-4430.
6-16 Rev.F
SP-4430 Service manual
Preparation
95657 Check strip packing(EZ) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・1 set
95658 REF STRIP PACKING(EZ) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・1 set
(Note: 95658: REF STRIP PACKING (EZ) will be discontinued.)
3)-1.Preparations
1. Holding down [STOP], turn on power. Enter “-4430-“ in the password screen and press [ENTER].
2. Software version appears followed by the main menu.
3. Select “4. Adjust” from the main menu.
4. The adjustment menu appears, so select “7. A/D”. The below screen appears.
5. Set Switches on the Light Source LED PB(SW01~SW06)to the position nearest the connector.
(Set the switch for 405nm to position 2)
(From S/N:209022 onwards, there is no SW02 for the 5 types of LED.)
1
2
3
4
SW1 SW2 SW3 SW4 SW5 SW6
Connector side
7. Press [9] twice to move the Reagent Table forward. Place a STD-W(Standard Test Strip for
Calibration of optical system) in all CHs and press [9] to move the Reagent Table to the Reagent
optical measurement position. A/D counts for all CHs are displayed.
60 55 50 53 53
58 55 52 54 55
6-17 Rev.F
SP-4430 Service manual
3)-2.Adjustment
A)820nm
① Press [MENU] to change the wavelength to 820nm(the following screen appears)
③ Check if A/D count values for reference and all CHs are within the Standard value.
(As for the Standard value, refer to the table on page 23)
※The display is updated every 5 seconds. Read data 2 or 3 times – not once – before
making a decision.
④ If any count value is out of the Standard, move SW06 on the Light Source LED PB to the
connector side by one and check again.
LED side
Connector side
⑤ Repeat the above ③ and ④ until all count values meet the Standard.
⑥ When all count values of CHs fall in the Standard, press [STOP] to end the operation.
6-18 Rev.F
SP-4430 Service manual
B)610nm
① Press [MENU] to change the wavelength to 610nm(the following screen appears)
③ Check if A/D count values for reference and all CHs are within the Standard Value.
(As for the Standard value, refer to the table on page 23)
※The display is updated every 5 seconds. Read data 2 or 3 times – not once – before
making a decision.
④ If any count value is out of the Standard, move SW05 on the Light Source LEF PB to the
connector side by one and check again.
LED side
Connector side
⑤ Repeat the above ③ and ④ until all count values meet the Standard.
⑥ When all count values of CHs fall in the Standard, press [STOP] to end the operation.
6-19 Rev.F
SP-4430 Service manual
C) 575nm
① Press [MENU] to change the wavelength to 575nm(the following screen appears)
③ Check if A/D count values for reference and all CHs are within the Standard value.
(As for the Standard value, refer to the table on page 23)
※The display is updated every 5 seconds. Read data 2 or 3 times – not once – before
making a decision.
④ If any count value is out of the Standard, move SW04 on the Light Source LED PB to the
connector side by one and check again.
LED side
Connector side
⑤ Repeat the above ③ and ④ until all count values meet the Standard.
⑥ When all count values of CHs fall in the Standard, press [STOP] to end the operation.
6-20 Rev.F
SP-4430 Service manual
D) 550nm
① Press [MENU] to change the wavelength to 550nm(the following screen appears).
③ Check if A/D count values for reference and all CHs are within the Standard value.
(As for the Standard value, refer to the table on page 23)
※The display is updated every 5 seconds. Read data 2 or 3 times – not once – before
making a decision.
④ If any count value is out of the Standard, move SW03 on the Light Source LED PB to the
connector side by one and check again.
LED side
Connector side
⑤ Repeat the above ③ and ④ until all count values meet the Standard.
⑥ When all count values of CHs fall in the Standard, press [STOP] to end the operation.
6-21 Rev.F
SP-4430 Service manual
E) 405nm
① Press [MENU] to change the wavelength to 405nm(the following screen appears).
③ Check if A/D count values for reference and all CHs are within the Standard value.
(As for the Standard value, refer to the table on page 23)
※The display is updated every 5 seconds. Read data 2 or 3 times – not once – before
making a decision.
④ If any count value is out of the Standard, move SW01 and SW02 on the Light Source LED PB
to the connector side by one and check again.
(From S/N:209022 onwards, there is no SW02 for the 5 types of LED.)
LED side
⑤ Repeat the above ③ and ④ until all count values meet the Standard.
⑥ When A/D count values of all CHs fall in the Standard, move on to ⑧.
If not, perform ⑦.
6-22 Rev.F
SP-4430 Service manual
⑦ If all channels (R1 - 9) do not appear, loosen the screw on the Light Source Unit Fiber
Stopper 90°and turn the below indicated two Optical Fibers (one at a time) until all channels
appear on the Display. Then, coat the fiber connection with screw lock.
Also, tighten the screw on the Fiber Stopper 90°and coat with screw lock.
※ The Optical Fibers are very fragile. Do not turn them more than 180°.
※ Handle with care.
⑧ When A/D count values for all CHs fall in the Standard, press [9] twice to move the Reagent
Table forward and remove the STD-W (Standard Test Strip for Calibration of optical system).
Press [9] to move the Reagent Table to the Reagent optical measurement position. Press
[STOP] twice to end all adjustments.
tolerance
Adjustment Adjustment Adjustment tolerance
lower
lower limits mean value upper limits upper limits
limits
405nm 2200 3800 5600 7400 11400
550nm 2400 4000 5900 7800 12100
Sample for all
575nm 2400 4000 5900 7800 12000
CH
610nm 2400 3900 5800 7700 11900
820nm 2200 3800 5600 7400 11400
Reference for all
wavelengths REF 2400 4100 6100 8100 12500
and CHs
※Only first three digits (the number of last two-digit is ignored)are displayed.
※ Values should be adjusted within adjustment upper and lower limits. But if there is any
channel impossible to meet the range, it should be within tolerance limits.
(Reference) Within Adjustment upper and lower limits・・to be adjusted to gain 2~3.
Within tolerance upper and lower limits・・to be adjusted to gain 1~5.
6-23 Rev.F
SP-4430 Service manual
3)-3.Checking
① Reattach the Upper Cover after the adjustment for all wavelengths completes.
Turn on the power with the User Mode.
② Enter the Service Mode, and select「4. adjust」>「2.Optical」>「2.Test」to enter A/D
measurement mode.
③ Make sure that the gain shows AUTO. (displays G=[AUTO]). If not, press[8]key to set
the gain AUTO.
④ Press [START] to print the measurement result of white plate. Check if A/D counts for all
wavelengths and all CHs meet the Standard range.
⑤ Press [STOP] to initialize the system, and then turn the power off.
6-24 Rev.F
SP-4430 Service manual
×4
Safety Cover
6-25 Rev.F
SP-4430 Service manual
5. Loosen the centrifuge fixing screw and move it around so that the nozzle enters the tip
approximately in the center. The centrifuge assembly should be straight in line with the chassis.
*To avoid aspiration errors when using small volumes, please check the the gap with the cuvette (±0.3mm
from center).
6. Place a cuvette in the civette holder.
7. Select [4.Adjust] -> [1.Hard] -> [5.Adjust] -> [1.Pick up] from the Menu screen of Service Mode.
8. Set a tip and cuvette and press START.
9. Then press START again to lower the nozzle.
10. Using the hyphen key, select 100 as the range and press the 8 key to raise the nozzle by 100 pulses.
11. Check that the gaps between cuvette and tip (A and B) are equal.
If it out of alignment, please start again from step 1.
12. Press the STOP key to save the settings and finish.
A
B
Same gap
6-26 Rev.F
SP-4430 Service manual
(4)-1-2 Centrifuge Unit F/B Pulse Adjustment (Sample drawing position from centrifuge tube)
* Before this adjustment, fit the Tip Pickup Position at the center.
* To enter other values rather than pulse number at default, make sure that the time for one
round of forward/back meets the standard in Adjustment 4)-2 Forward/back Motor
Adjustment.
Requirement
・Centrifuge cup ····································································································· 1
・Tip (Blue) ············································································································ 1
Adjustment
* At the Pulse Adjustment, if an operation turning the motor around is made, correct
positioning is not made because of back rush. Perform pulse adjustment always in one
direction.
To move the Centrifuge one pulse forward.
Good example: press [8] once.
Bad example: press [8] twice and [2] once.
6-27 Rev.F
SP-4430 Service manual
(4)-1-3 Centrifuge Unit Install Position Confirmation (Sample drawing position from centrifuge tube)
Requirements
・Tip ····················································································································· 1
・Centrifuge cup ····································································································· 1
Adjustment
1. Select [3.Test]→ [4. Sample] from the Hard Menu. (To move on to this mode directly, select [4.Adjust]
→[1.Hard]→[3. Test]→[4. Sample] from the Menu screen of Service Mode)
2. Press [9]. The Centrifuge unit slides forward to the setting position of tip.
* Do NOT use the Centrifuge without moving it forward.
3. Remove the safety cover. Put 180μL of distilled water to the centrifuge tube and set it to the
Centrifuge Rotor.
・Leave the safety cover removed so that the pin can be seen from the hole of Rotor.
Rotor
4. Pressing [START] returns the Centrifuge unit and Table to the inside the analyzer. The hard test for
liquid level detection starts.
5. Make sure that the Tip doesn’t contact the Centrifuge tube when the Nozzle goes down in the liquid
level detection (If the Centrifuge tube moves, it should be regarded as a contact between Tip and
Centrifuge tube)
6-28 Rev.F
SP-4430 Service manual
6. If the Tip contacts the Centrifuge tube, perform (4)-1-2[Centrifuge unit F/B Pulse Adjustment] again and
check it.
7. Set the Tip with its gate facing right and make sure that the Tip doesn't contact with the Centrifuge tube.
Set the Tip with its gate facing left and check it in the same way.
8. After making sure that the Centrifuge tube doesn’t move (no contact between Tip and Centrifuge tube),
install the Centrifuge.
* Make sure that the tip and Centrifuge tube never contact each other in the front-back
direction. As for a contact in the right-left direction, it won't be a problem as long as the
Centrifuge tube doesn't lean when the Centrifuge tube slides right and left with Nozzle
movement.
6-29 Rev.F
SP-4430 Service manual
CNTRFG F/B +
Moving… [ 8.0]
5. Press [START] to start rotating the Centrifuge. At this time, adjust the rotation speed with VR01 to
meet the below speed.
Standard : 10,100±100 rpm
Adjustment
1. Remove the Upper Cover. Get the Service Mode.
2. Move on to the Positioning Pitch Adjustment by selecting [4.Adjust]>[8.CNTRFG]>[2.ROT(2)].
Press [9] to move the Centrifuge to the front.
4. Pour 250μL of distilled water into the Centrifuge tube and set it to the Centrifuge.
5. Insert the cardboard into the slit of the Safety Cover and press the limit switch.
6. Press [START]to start rotating the Centrifuge. Adjust the Rotor with VR101 so that the number of pulse
for one rotation falls within the standard.
CNTRFG ROT(2) +
Moving… [ 25]
Standard : 25 pulses±5pulses/rotation
6-30 Rev.F
SP-4430 Service manual
VR01
Rotation Adjusting Volume
VR02
Forward-Back Speed Adjusting Volume
VR101
Positioning Pitch Adjusting Volume
6-31 Rev.F
SP-4430 Service manual
6-32 Rev.F
SP-4430 Service manual
6-33 Rev.F
SP-4430 Service manual
Bottom of analyzer
VR02
Optical Block temperature adjustment volume
VR03
Reagent Table temperature adjustment volume
6-34 Rev.F
SP-4430 SERVICE MANUAL
Fixing screw
6-35 Rev.F
Chapter 6 Adjustments SP-4430 SERVICE MANUAL
Component clip
board
6-36 Rev.F
Chapter 6 Adjustments SP-4430 SERVICE MANUAL
4. Put the fixing Bind tube through the space of component clip.
See Fig.A for the view See Fig.A for the view
from this direction. from this direction.
The front
Fig. B Fig. A
Cap Piping
(Install to the left side of
Sampling Pump) Nozzle Relay Printed board
Sampling Pump
6-37 Rev.F
Chapter 6 Adjustments SP-4430 SERVICE MANUAL
6. By moving the Nozzle drive unit right and left with hands, make sure that the Liner tube never goes
forward over the Nozzle chassis supporting metals. Also, check if the Liner tube is on the level.
Liner tube
See Fig. C for the view
from this direction.
Liner tube
Check if the Liner tube is horizontally installed.
Fig. C
7. Attach the Upper Cover without catching liner tube, other pipes and wires.
8. Perform Adjustment (2) Pressure Detection Adjustment.
6-38 Rev.F
Chapter 6 Adjustments SP-4430 SERVICE MANUAL
Tube clamp
board
6-39 Rev.F
Chapter 6 Adjustments SP-4430 SERVICE MANUAL
4.Put the fixing Bind tube through the space of component clip.
Front of analyzer
1.0mm
5. By moving the Nozzle drive unit right and left with hands, make sure that the Liner tube never
goes forward over the Nozzle chassis supporting metals. Also, check if the Liner tube is on the
level.
Liner tube
Front of analyzer
6-40 Rev.F
Chapter 6 Adjustments SP-4430 SERVICE MANUAL
Fig. A
6. Attach the Upper Cover without catching liner tube, other pipes and wires.
7. Perform Adjustment (2) Pressure Detection Adjustment.
6-41 Rev.F
Chapter 6 Adjustments SP-4430 SERVICE MANUAL
RH(405) <1.000> +
RL(405) <0.000>
When all data has been entered, the Table Cover opens and instructions are displayed.
3.Set the Standard Reagent Strips L and H according to the displayed information.
Pressing [START] closed the Table Cover and starts the first measurement.
When measurement has been completed, the Table Cover opens and the next instructions are displayed.
STD-W(1/3) +
Start(START)
STD-W(2/3) +
Start(START)
STD-W(3/3) +
Start(START)
STD-D(1/3 +
Start(START)
STD-D(2/3) +
Start(START)
STD-D(3/3) +
Start(START)
Completed. +
OK(ENTER)
When all measurements have been completed, the Table Cover opens and an end message is
displayed. Remove the Standard Reagent Strips and press [ENTER].
The Table Cover closes and the Display reverts back to the optical systems operations menu.
NOTE : Please check that the Optical system calibration is performed properly following to the procedure
in Chapter3 4.2.(4)Confirm.
6-42 Rev.F
Chapter 6 Adjustments SP-4430 SERVICE MANUAL
(9-2)Calibrate2
<Software Version 2.04 or later>
<Preparation>
・100531:REF STRIP PACKING 2(EZ) ········································································ 1 pc
<Instruction>
1. Select the menu below.
From Service Mode >> 4.adust >> 2.Optical >> 4.Calibrate2
2. Enter five different wavelength reflectance value for STD-W(RH) and STD-D(RL) calibration.
They are RH(405), RL(405),…,RH(820), RL(820).
3. Place STD-W strip on Ch1 position (see photo) and perform measurement.
Next, place it on Ch2 position (shift it leftward) and perform measurement.
Likewise, perform measurement for Ch3 through Ch9. Next, similarly, perform measurement
with STD-D strip.
Note: For Ch1 through Ch6, place a calibration strip so that its end aligns with the groove on the table
(see photo below). For Ch7 through Ch9, place a calibration strip in the same way as a single-item
reagent strip.
Instrument display
[ In the photo above, STD-W reference strip pad is located on the left side.]
NOTE : Please check that the Optical system calibration is performed properly following to the procedure
in Chapter3 4.2.(4)Confirm.
6-43 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
1 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
1. Hardware
1.1. Printer
Manufacturer : Matsushita Electronic Components Co., Ltd.
Name : Thermal Line Printer (58 mm width)
Model code : EPL-1902S2A
2 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
2. Print Setup
2.1. Type of Character
The Printer Controller uses built-in standard fonts and double-width fonts, (both gothic). Font is
determined by the print format.
3 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
------------------------------------
SP-4430 XXXXXX XXXXXXXXXX XXXXX Analyzer name, ROM Ver., Date and Time of measurement(*1)
Reslt XXXXXX Serial Number(CS mode only)
No.XXXX XXXXXXXXXXXXXXXX Measurement No. (*2), Patient name (*13)
No.XXXX(XXXXX) ID:XXXXXXXXXXXXX Measurement No. (*2), Sampl Type(*3), ID(*4)
Sample tube [XXXXXXXXXX] SampleTube Info. Printout (*5)
------------------------------------
MULTI:XXXXXXXXXX XXXXXX Multi Reagent Strip name, Lot No.
1XXXXXXXXXXXXXXXXX XXXXXX XX Measurement values
2XXXXXXXXXXXXXXXXX XXXXXX XX Print sequence (Channel sequence when running
3XXXXXXXXXXXXXXXXX XXXXXX XX measurements with Single Reagent Strips) (*6)
4XXXXXXXXXXXXXXXXX XXXXXX XX User coefficient on/off mark(*7), Item, Temperature(*8)
5XXXXXXXXXXXXXXXXX XXXXXX XX Concentration(*9), Unit, Abnormal indication(*10)
6XXXXXXXXXXXXXXXXX XXXXXX XX
SINGLE XXXXXX XXXXXX XXXXXX Single Reagent Strip Lot No.(*11)
7XXXXXXXXXXXXXXXXX XXXXXX XX (*12)
8XXXXXXXXXXXXXXXXX XXXXXX XX Measurement values
9XXXXXXXXXXXXXXXXX XXXXXX XX
------------------------------------
QC Inf. Validity< X>XXXXX
XXXXXXX XXXXXX XXXX-XX-XX XXXX Quality Control measurement information (*14)
XXXXXXX XXXXXX XXXX-XX-XX XXXX
------------------------------------
<Explanation>
*1: The date of measurement is printed out in the format selected with the “Date” parameter.
*2: No zero control in measurement number. The symbol after “No” differs depending on
the type of sample tube. (cuvette:”No.”、 centrifuge tube:”No:”)
*3: The name of measurement sample type. If the name is not set, it remains blank
( ”( )” is not printed ).
*4: Nothing is printed out if there is no ID. (“ID:” is not printed out.)
*5: Line 4 is printed only when “Sample tube info. printout” is set to “ON”.
(cuvette: “Cuvette”, centrifuge tube: “Centrifuge”)
*6: Lines 6 - 12 are not printed out if measurements are not made with Multi Reagent Strips.
*7: User coefficient on/off mark
・User-specified unit or coefficient of correlation factor A ≠ 1.0 or B ≠ 0.0: “. (dot)”
・Other than those listed above: Blank
4 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Example printout>
------------------------------------
SP-4430 V1.21 1999-01-01 12:34
No.0012(Man )
Sample tube [Cuvette ]
------------------------------------
MULTI:PANEL-1 MD9D04
1 T-Pro 9.2 g/dl ▲
2.Alb 5.2 g/dl
3.Ca 2.14 mmol/l ▼
4 TG 80 mg/dl
5 UA OVER 20.2 mg/dl
6 LDH UNDER 50 IU/L
SINGLE AA9F04 CC9D19 BF9F22
7 GGT 25℃ 25 IU/L
8 Amy CAN'T MEAS.
9.Glu 107 mg/dl
------------------------------------
5 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
------------------------------------
SP-4430 V1.42 2006-08-14 11:07
Results 01234567
No.0001
------------------------------------
MULTI:PANEL-1 MD0A23
(Invalid Strips) Printed here when a multi reagent
1 Glu 110 mg/dl strip is used.
2 T-Cho 180 mg/dl
3 BUN 42 mg/dl
4 T-Bil 1.3 mg/dl
5 GOT 23 IU/L
6 GPT 32 IU/L
SINGLE AB3M01
7 LDH 162 IU/L
(Invalid Strips) Printed here when a single reagent
8 Ca 14.5 mg/dl strip is used.
(Invalid Strips)
------------------------------------
6 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Format>
-------------------------------------
SP-4430 VX.XX 20XX-XX-XX XX:X
Control Result
-------------------------------------
MULTI :
XXXXXXX XXXXXX XXXX Item name, Lot number, Result (Fail/Pass)
XXXX-XX-XX XXXX-XX-XX Measurement date, Expiration date
XXX XXXXXXXXXX [ XXX - XXX] Item name, Measurement value, Standard range
XXX XXXXXXXXXX [ XXX - XXX] Item name, Measurement value, Standard range
XXX XXXXXXXXXX [ XXX - XXX] Item name, Measurement value, Standard range
XXX XXXXXXXXXX [ XXX - XXX] Item name, Measurement value, Standard range
XXX XXXXXXXXXX [ XXX - XXX] Item name, Measurement value, Standard range
XXX XXXXXXXXXX [ XXX - XXX] Item name, Measurement value, Standard range
SINGLE:
XXXXXXX XXXXXX XXXX Item name, Lot number, Result (Fail/Pass)
XXXX-XX-XX XXXX-XX-XX Measurement date, Expiration date
XXXXXXXXXX [ XXX - XXX] Measurement value, Standard range
XXXXXXX XXXXXX XXXX Item name, Lot number, Result (Fail/Pass)
XXXX-XX-XX XXXX-XX-XX Measurement date, Expiration date
XXXXXXXXXX [ XXX - XXX] Measurement value, Standard range
XXXXXXX XXXXXX XXXX Item name, Lot number, Result (Fail/Pass)
XXXX-XX-XX XXXX-XX-XX Measurement date, Expiration date
XXXXXXXXXX [ XXX - XXX] Measurement value, Standard range
------------------------------------
* Information is printed in the following format at startup or by accessing the mode used to
check previous QC measurement information, provided “QC lockout” is set to “ON”.
------------------------------------
QC Inf. Validity< X>XXXXX Expiration date
XXXXXXX XXXXXX XXXX-XX-XX XXXX Item name, Lot number, Measurement date、Measurement value
XXXXXXX XXXXXX XXXX-XX-XX XXXX Item name, Lot number, Measurement date、Measurement value
------------------------------------
7 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Example printout>
------------------------------------
SP-4430 V2.00 2010-06-10 12:34
Control Result
------------------------------------
MULTI :
PANEL-1 MD9D04 Fail
2010-04-01 ****-**-**
T-Pro 4.5 g/dl [ 4.0 - 5.0]
Alb 5.2 g/dl [ 4.6 - 5.8]
Ca 11.4 g/dl [10.2 - 12.2]
TG 80 mg/dl [ 65 - 85]
UA OVER [ 4.0 - 6.0]
LDH UNDER [ 100 - 150]
SINGLE:
GGT AA9F04 Pass
2010-04-01 2010-07-01
60 IU/L [ 55 - 75]
Amy CC9D19 Fail
2010-04-01 ****-**-**
90 IU/L [ 110 - 135]
Glu BF9F22 Pass
2010-04-01 2010-07-01
107 mg/dl [ 80 - 110]
------------------------------------
------------------------------------
QC Info. Validity < 3> months
PANEL-1 MD9D04 2010-04-01 Pass
GGT AA9F04 2010-04-01 Pass
Amy CC9D19 2010-04-01 Pass
Glu BF9F22 2010-04-01 Pass
------------------------------------
8 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Format>
------------------------------------
SP-4430 XXXXXX XXXXXXXXXX XXXXX Analyzer name, ROM Ver., Date and Time of measurement
No.XXXX ID:XXXXXXXXXXXXX Measurement No., Sampl Type, ID
------------------------------------
MULTI:XXXXXXXXXX XXXXXX Multi Reagent Strip name, Lot No.
1XXXXXXXXXXXXXXXXX XXXXXX XX Concentration(*1)
XXXXXX XXXXXX Concentration prior to correction(*2)
Temperature conversion .. [XXXX] Temperature(*3)
Kt=XXXXXX Coefficient of temperature conversion
Unit conversion ......... [XXXX] Unit(*4) ☆
Ku=XXXXXX Coefficient of unit conversion
Correlation correction
Acor=XXXXXXX Bcor=XXXXXXX Coefficient of correlation factor
Empty line
2XXXXXXXXXXXXXXXXX XXXXXX XX
XXXXXXX XXXXXX
Temperature conversion .. [XXXX]
Kt=XXXXXX Same as ☆
Unit conversion ......... [XXXX]
Ku=XXXXXX
Correlation correction
Acor=XXXXXXX Bcor=XXXXXXX
9 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Explanation>
Elements that are the same as normal printing have been omitted here.
Only elements peculiar to survey printing are explained here.
*1: The same measurement values (Temperature, concentration, marks, etc.) as in normal pri
nting are printed out.
*2: Concentration prior to correction (temperature conversion, unit conversion or correction usi
ng the coefficient of correlation factor) is printed out.
*3: Temperature: ・When other than enzyme is the measurement item: “[----]”
・When an enzyme is the measurement item: One of the following
・When temperature is 37℃: “37℃”
・When temperature is 30℃: “30℃”
・When temperature is 25℃: “25℃”
*4: Unit: ・When common unit is used as the unit : “[mg]”
・When SI unit is used as the unit : “[SI]”
・When user-specified unit is used as the unit : “[User]”
<Example printout>
------------------------------------
SP-4430 V1.00 1999-01-01 12:34
No.0012
------------------------------------
MULTI:PANEL-1 MD9D04
1 T-Pro 9.2 g/dl ▲
9.2 g/dl
Temperature conversion .. [----]
Kt= 1.000
Unit conversion ......... [mg ]
Ku= 1.000
Correlation correction
Acor= 1.000 Bcor= 0.000
10 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Explanation>
*1: Item symbol “S-XX” (XX is replaced with an item No.)
*2: Expiration data of Reagent Strip (Date is printed out in the format selected using the
“Date” parameter.)
*3: When “H” calibration mode is set, the displayed value of the L Calibrator is blank.
When “L” calibration mode is set, the displayed value of the H Calibrator is blank.
*4: When “H” calibration mode is set, the measured value of the L Calibrator is blank.
When “L” calibration mode is set, the measured value of the H Calibrator is blank.
*5: The number of measured values differs according to what is set for the calibration count (2 - 6).
*6: When “H” calibration mode is set, the average measured value of the L Calibrator is blank.
When “L” calibration mode is set, the average measured value of the H Calibrator is blank.
*7: Calibration results are printed out even when calibration errors occur. However,
if the coefficient of calibration has not been set, “*******” is printed for Acal or Bcal.
<Example printout>
------------------------------------
SP-4430 V1.00 1999-01-01 12:34
Results of calibration
------------------------------------
GGT S-01 AA9F04 2000-11-16
Calibrator ABCDEF
Data L0 = 65.000 H0 =500.000
L(1)= 68.250 H(1)=510.050
L(2)= 67.648 H(2)=511.123
Mean L = 68.344 H =509.840
Acal= 0.985 Bcal= -2.338
------------------------------------
11 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
XXXXX S-XX
Data L0 =XXXXXXX H0 =XXXXXXX
L(1)=XXXXXXX H(1)=XXXXXXX
L(2)=XXXXXXX H(2)=XXXXXXX
L(3)=XXXXXXX H(3)=XXXXXXX Same as “Calibration Results for Single Reagent Strip Items”
L(4)=XXXXXXX H(4)=XXXXXXX
Mean L =XXXXXXX H =XXXXXXX
Acal=XXXXXXX Bcal=XXXXXXX
------------------------------------
<Example printout>
------------------------------------
SP-4430 V1.00 1999-01-01 12:34
Results of calibration
------------------------------------
PANEL-1 M-04 MD9D04 2000-09-23
Calibrator ABCDEF
Glu S-22
Data L0 = 75.000 H0 =300.000
L(1)= 74.250 H(1)=298.050
L(2)= 73.650 H(2)=287.123
Mean L = 73.594 H =291.840
Acal= 1.031 Bcal= -0.871
GPT S-32
Data L0 = 30.000 H0 =450.000
L(1)= 26.250 H(1)=460.050
L(2)= 27.648 H(2)=458.123
Mean L = 27.094 H =458.590
Acal= 0.973 Bcal= 3.628
------------------------------------
12 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Example printout>
------------------------------------
SP-4430 V1.00 1999-01-01 12:34
Conditions of all items
------------------------------------
GGT S-01 AA9F04 CARD
LDH S-02 AB9D03 Cal. L&H n=2
ALP S-03 AC9F05 CARD
BUN S-06 AF9F06 CARD
Cre S-07 AG9G06 Cal. L n=4
CPK S-09 AJ9F05 CARD
TG S-16 AR9F05 CARD
:
STAT-1 M-03 MC9D05 CARD
PANEL-1 M-04 MD9D04 Cal. L&H n=2
Heart-2 M-06 MF9E03 Cal. L&H n=2
:
------------------------------------
13 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Explanation>
*1: The date is printed out in the format selected using the “Date” parameter.
*2: Item symbol “S-XX” (XX is replaced with an item No.)
*3: Expiration data of Reagent Strip (Date is printed out in the format selected using the “Date”
parameter.)
*4: Type of calibration calculation: ・For Calibrator: “Cal.”
・For Magnetic Card: “CARD”
*5: Calibration mode is one of the following: 1) For 2-point calibration: “L&H”
2) For L only: “L”
3) For H only: “H”
*6: Lot No. and the date of calibration are printed out only after calibration has been performed.
*7: Temperature: ・When other than enzyme is the measurement item: “[----]”
・When an enzyme is the measurement item: One of the following
・When temperature is 37℃: “37℃”
・When temperature is 30℃: “30℃”
・When temperature is 25℃: “25℃”
*8: Measurement range is user-set and appears flush right with zero suppression.
*9: Reference range is flush right with zero suppression.
If no sample type name is set, the name remains blank(”( )”is not printed).
If the number of set sample type name is less than 5, only set name is printed.
14 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Example printout>
------------------------------------
SP-4430 V1.21 2001-02-02 17:29
Parameter
------------------------------------
GGT S-01 AA9F04 2000-11-26
Calibration ............. [CARD]
Cal. Acal= 1.000 Bcal= 0.000
L&H n=2 ABCDEF 2000-01-01
CARD Asys= 1.051 Bsys= 2.125
Temperature conversion .. [37℃]
Correlation correction
Acor= 1.000 Bcor= 0.000
Range
Limit 10 - 1500
Normal(Man ) 10 - 150
(Woman) 10 - 300
(Baby ) 150 - 500
------------------------------------
15 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Example printout>
------------------------------------
SP-4430 V1.00 1999-11-10 17:29
Parameter
------------------------------------
STAT-1 M-03 MC9D05 2000-10-15
Calibration ............. [CARD]
Cal. L&H n=2 ABCDEF 2000-01-01
16 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Format>
-----------------------------------
SP-4430 XXXXXX XXXXXXXXXX XXXXX Analyzer name, ROM Ver., Date of printing(*1), Time of printing
Parameter
-----------------------------------
XXXXX S-XX Item name, Item symbol (*2)
Correlation correction
Acor=XXXXXXX Bcor=XXXXXXX Coefficient of correlation correction (Y=Acor/X+Bcor)(*5)
Range
Limit XXXXXXX - XXXXXXX Measurement range Lower limit - Upper limit (*3)
Normal(XXXXX) XXXXXXX - XXXXXXX
(XXXXX) XXXXXXX - XXXXXXX
(XXXXX) XXXXXXX - XXXXXXX Standard range 1-5 Lower limit - Upper limit (*4)
(XXXXX) XXXXXXX - XXXXXXX
(XXXXX) XXXXXXX - XXXXXXX
------------------------------------
<Explanation>
*1: The date is printed in line with the date parameter setting.
*2: Item symbol “S-XX”: The item number is printed in the “XX” field.
*3: Measurement range: User-setting/zero suppression/flush right
*4: Standard range: Zero suppression/flush right
When no sample type is set, the name is left blank. (Brackets are not printed.)
When the number of set sample types is less than 5, information on all the set sampletypes is
printed.
*5: Not printed for “S-43 LDL-C”.
<Example printout>
------------------------------------
SP-4430 V1.42 2006-01-18 15:07
Parameter
------------------------------------
LDL-C S-43
Correlation correction Not printed for “S-43 LDL-C”.
Acor= 1.000 Bcor= 0.000
Range
Limit 10 - 150
Normal(Man ) 120 - 150
(Woman) 120 - 150
(Baby ) 120 - 150
------------------------------------
17 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
Strip measure count ...... XXXXX Accumulated measurement times by test strip
------------------------------------
<Explanation>
*1: The date is printed out in the format selected using the “Date” parameter.
*2: Item symbol “S-XX” (XX is replaced with an item No.)
*3: Expiration data of Reagent Strip (Date is printed out in the format selected using the “Date”
parameter.)
*4: The date of manufacture of Reagent Strip(Date is printed out in the format selected using
the “Date” parameter.)
*5: Type of calibration calculation: ・For Calibrator: “Cal.”
・For Magnetic Card: “CARD”
*6: Calibration mode is one of the following: 1) For 2-point calibration: “L&H”
2) For L only: “L”
3) For H only: “H”
18 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
*7: Lot No. and the date of calibration are printed out only after calibration has been performed.
*8: Magnetic card calibration coefficient obtained by Standard display value, measurement value
and Coefficient for deterioration correction. The calibration coefficient of the printed date is
printed.
*9: Temperature: ・When other than enzyme is the measurement item: “[----]”
・When an enzyme is the measurement item: One of the following
・When temperature is 37℃: “37℃”
・When temperature is 30℃: “30℃”
・When temperature is 25℃: “25℃”
*10: Unit: ・When common unit is used as the unit : “[mg]”
・When SI unit is used as the unit : “[SI]”
・When user-specified unit is used as the unit : “[User]”
*11: The coefficient of unit conversion for common units is fixed to 1.
The number of decimal places for common units and SI units is d = X(Y).
(X is a set value and Y is a fixed value.)
The number of decimal places for user units uses a set value only.
*12: The right side of SI-1= is the unit set with the unit batch setting SI-1.
The right side of SI-2= is the unit set with the unit batch setting SI-2.
*13: Measurement range (fixed value) is contained on magnetic card and appears flush right with zero
suppression.
*14: Measurement range (set value) is user-set and appears flush right with zero suppression.
*15: Reference range is flush right with zero suppression.
If no sample type name is set, the name remains blank(”( )” is not printed).
If the setting of sample type name is less than 5, only the setting is printed.
<Example printout>
------------------------------------
SP-4430 V1.21 2001-02-02 17:29
Parameter Prot01
------------------------------------
GGT S-01 AA9F04 2000-11-26
GGT 1999-05-28
Calibration ............. [CARD]
Cal. Acal= 1.000 Bcal= 0.000
L&H n=2 ABCDEF 2000-01-01
CARD Asys= 1.051 Bsys= 2.125
L0 = 64.294 H0 = 500.210
L = 61.290 H = 481.540
KdegL= 0.000 KdegH= 0.000
Acrd= 0.993 Bcrd= 0.794
Temperature conversion .. [37℃]
Kt(30)=0.730 Kt(25)=0.550
Unit conversion ......... [mg ]
mg IU/L Ku= 1.000 d=0(0)
SI uKat/L Ku= 0.017 d=2(2)
User IU/L Ku= 1.000 d=0
Batch SI-1=[mg ] SI-2=[SI ]
Correlation correction
Acor= 1.000 Bcor= 0.000
Range
LIMIT 10 - 1500
Limit 10 - 1500
Normal 100 - 800
19 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
Strip measure count ...... XXXXX Accumulated measurement times by test strip
------------------------------------
<Example printout>
------------------------------------
SP-4430 V1.21 2001-02-02 17:29
Parameter
------------------------------------
STAT-1 M-03 MC9D05 2000-10-15
STAT-1 1999-04-16
Calibration ............. [CARD]
Cal. L&H n=2 ABCDEF 2000-01-01
20 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Format>
------------------------------------
SP-4430 XXXXXX XXXXXXXXXX XXXXX Analyzer name, ROM Ver., Date of printing(*1), Time of printing
Parameter XXXXXXXX Analyzer No.
------------------------------------
XXXXX S-XX Item name, Lot number, Item symbol
Unit conversion ......... [XXXX] Unit (*1)
mg XXXXXX d=X(X) Common unit symbol, Number of decimal places (*2)
SI XXXXXX d=X(X) SI unit symbol, Number of decimal places (*2)
User XXXXXX d=X User unit symbol, Number of decimal places (*2)
Batch SI-1=[XXXX] SI-2=[XXXX] Unit batch setting (SI-1, SI-2) (*3)
Correlation correction
Acor=XXXXXXX Bcor=XXXXXXX Coefficient of correlation correction (Y=Acor/X+Bcor) (*5)
Range
LIMIT XXXXXXX - XXXXXXX Measurement range (fixed) Lower limit – Upper limit (*4)
Limit XXXXXXX - XXXXXXX Measurement range (set) Lower limit – Upper limit
Normal(XXXXX) XXXXXXX - XXXXXXX
(XXXXX) XXXXXXX - XXXXXXX
(XXXXX) XXXXXXX - XXXXXXX Standard range 1-5 Lower limit - Upper limit
(XXXXX) XXXXXXX - XXXXXXX
(XXXXX) XXXXXXX - XXXXXXX
Strip measure count ...... XXXXX Accumulated number of measurements by test strip type
[Explanation]
*1: Unit - Common unit : “mg”
- SI unit : “SI”
- User unit : “User”
*2: Number of decimal places for Common/SI units: “d=X(Y)” (X=set value, Y=fixed value)
Number of decimal places for User unit: “d=X” (set value only)
*3: The unit for the right side (XXXX) of “SI-1” is set by the unit batch setting (SI-1).
The unit for the right side (XXXX) of “SI-2” is set by the unit batch setting (SI-2).
Refer to Unit (*1) for unit symbols.
*4: Measurement range (fixed): Magnetic card data/zero suppression/flush right
*5: Not printed for “S-43 LDL-C”.
21 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Explanation>
*1: The date is printed out in the format selected using the “Date” parameter.
*2: Communication format: ・When format 1 is used: “Type 1”
・When format 2 is used: “Type 2”
*3: Date format setting: ・When year-month-day is set, “YMD”
・When month-day-year is set, “MDY”
・When day-month-year is set: “DMY”
22 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Example printout>
------------------------------------ ------------------------------------
SP-4430 V1.21 2001-02-02 12:34 SP-4430 V1.21 2001-02-02 12:34
Setup data Prot01 Setup data Prot01
------------------------------------ ------------------------------------
Printer Printer
Use ...................... ON Use ...................... ON
Depth ..................... 2 Depth ..................... 2
Print ..................... 1 Print ..................... 1
Feed ...................... 4 Feed ...................... 4
Communication Communication
Use ...................... OFF Use ...................... OFF
Format ................ Type 1 Format ................ Type 1
Baudrate .......... 2400 [bps] Baudrate .......... 2400 [bps]
ID Format ............... ID__ ID Format ............... ID__
Local Local
Date format .............. YMD Date format .............. YMD
Language ............. English Language ............. English
Miscellaneous Miscellaneous
Tip case message .......... 5 Tip case message .......... 5
CARE LAB.................. OFF CARE LAB.................. OFF
ID Input ............. 123+ABC ID Input ............. 123+ABC
Sampl tube info. PRN .... OFF Sampl tube info. PRN .... OFF
COMM .... OFF COMM .... OFF
Invalid measure .......... OFF Invalid measure .......... OFF
Patient name print ....... OFF Patient name print ....... ON
Normal range print ....... OFF Normal range print ....... ON
Reagent lot management ... OFF Reagent lot management ... ON
Card Input 1Time ......... OFF Measurable count ........ 25
QC lock out .............. OFF Card Input 1Time ......... ON
-Control expire/lot . ... OFF QC lock out .............. ON
------------------------------------ -Control expir ........ MONTH
DAY ........ 1
MONTH ...... 3
-Control expire/lot . ... ON
------------------------------------
23 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
------------------------------------
SP-4430 XXXXXX XXXXXXXXXX XXXXX Analyzer name, ROM Ver., Date and Time of printing(*1)
Pulse data XXXXXX Analyzer No.
------------------------------------
Tip pick up (U/D) ...... XXX Tip pickup position (Up-Down)
(L/R) ...... XXX (Left-Right)
Tip eject (U/D) ...... XXX Tip eject position (Up-Down)
(L/R) ...... XX (Left-Right)
Pressure check (U/D) ...... XXX Air leak test position (Up-Down)
(L/R) ...... XXX (Left-Right)
Sample drop (Table) ...... XXX Table drop position
CH1 sample drop(U/D) ...... XXX CH1 drop position (Up-Down)
CH9 sample drop(U/D) ...... XXX CH9 drop position (Up-Down)
(L/R) ...... XXXX (Left-Right)
Centrifuge time ........... XX(s) Centrifuge time-1
(2) ........... XX(s) Centrifuge time-2 (※2)
(3) ........... XX(s) Centrifuge time-3
Centrifuge F/B ........... XXX Centrifuge F/B Stand-by Position Adjusting value
-----------------------------------
Counter (All) ............ XXXXX System measurement cycles
(Pump) ............ XXXXX Pump Motor total cycles
(Nozle U/D) ....... XXXXX Nozzle Up-Down Drive Motor total cycles
(※3)
(Nozle L/R) ....... XXXXX Nozzle Left-Right Drive Motor total cycles
(Table) ........... XXXXX Reagent Table Motor total cycles
(CNTRFG F/B) ...... XXXXX Centrifuge Base Motor total cycles
(CNTRFG ROT) ...... XXXXX Centrifuge Rotation Motor total cycles
------------------------------------
PMC version .............. VX.XX PMC Version
SUB version .............. VX.XX Sub CPU Version
------------------------------------
<Explanation>
*1: The date is printed out in the format selected using the “Date” parameter.
*2: Centrifuge time cannot be set with the “5. Adjust” parameter. Setting is possible only by the “6.
Input” parameter.
As for the Centrifuge time-1, the time of centrifugation when the measurement is normal.
As for the Centrifuge time-2, the time of centrifugation only when the measurement is contain
the specific item.(For example, the specific items are LDH, etc.)
Centrifuge time 3 is the period of time for remeasurement using the built-in Centrifuge.
*3: The total number of operation cycles is not counted up in the test mode or maintenance mode.
It is only updated when measurements are made. (It is also updated in ND and NOBAR
measurements.)
24 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Example printout>
------------------------------------
SP-4430 V1.21 2001-02-02 12:34
Pulse data Prot01
------------------------------------
Tip pick up (U/D) ...... 345
(L/R) ...... 150
Tip eject (U/D) ...... 265
(L/R) ...... 5
Pressure check (U/D) ...... 320
(L/R) ...... 700
Sample drop (Table) ...... 518
CH1 sample drop(U/D) ...... 105
CH9 sample drop(U/D) ...... 105
(L/R) ...... 1000
Centrifuge time .......... 120(s)
(2) .......... 180(s)
(3) .......... 20(s)
Centrifuge F/B ........... 0
------------------------------------
Counter (All) ............ 130
(Pump) ............ 1
(Nozle U/D) ....... 130
(Nozle L/R) ....... 130
(Table) ........... 130
(CNTRFG F/B) ...... 130
(CNTRFG ROT) ...... 10
------------------------------------
PMC version .............. V2.11
SUB version .............. V0.08
------------------------------------
25 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Format>
------------------------------------
SP-4430 XXXXXX XXXXXXXXXX XXXXX Analyzer name, ROM Ver., Date and Time of printing(*1)
Optical system data XXXXXX Analyzer No.
------------------------------------
CH1 RH RL RW RB Channel 1
405 X.XXXX X.XXXX X.XXXX X.XXXX [405nm] RH, RL, RW, RB
550 X.XXXX X.XXXX X.XXXX X.XXXX [550nm] RH, RL, RW, RB
☆
575 X.XXXX X.XXXX X.XXXX X.XXXX [575nm] RH, RL, RW, RB
(※2)
610 X.XXXX X.XXXX X.XXXX X.XXXX [610nm] RH, RL, RW, RB
820 X.XXXX X.XXXX X.XXXX X.XXXX [820nm] RH, RL, RW, RB
------------------------------------
CH2 RH RL RW RB Channel 2
405 X.XXXX X.XXXX X.XXXX X.XXXX
550 X.XXXX X.XXXX X.XXXX X.XXXX
575 X.XXXX X.XXXX X.XXXX X.XXXX Same as ☆
610 X.XXXX X.XXXX X.XXXX X.XXXX
820 X.XXXX X.XXXX X.XXXX X.XXXX
------------------------------------
------------------------------------
CH9 RH RL RW RB Channel 9
405 X.XXXX X.XXXX X.XXXX X.XXXX
550 X.XXXX X.XXXX X.XXXX X.XXXX
575 X.XXXX X.XXXX X.XXXX X.XXXX Same as ☆
610 X.XXXX X.XXXX X.XXXX X.XXXX
820 X.XXXX X.XXXX X.XXXX X.XXXX
------------------------------------
Calibration date ..... XXXXXXXXXX Date of Optical System calibration(*3)
Optical check level ..... XXXXXXX Optical system dirt check threshold
------------------------------------
<Explanation>
*1: The date is printed out in the format selected using the “Date” parameter.
*2: RH :Absolute reflectance (set at calibration start) off Standard Reagent Strip H (STD-W) at
each wavelength
RL :Absolute reflectance (set at calibration start) off Standard Reagent Strip L (STD-D) at
each wavelength
RW :Reflectance (measured value) off White Plate at each wavelength
RB :Reflectance (measured value) off Black Plate at each wavelength
*3: The date is Optical System calibration in the format selected using the “Date” parameter.
26 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Example printout>
------------------------------------
SP-4430 V1.00 1999-01-01 12:34
Optical system data Prot01
------------------------------------
CH1 RH RL RW RB
405 0.9290 0.0570 0.7705 0.0048
550 0.9760 0.0500 0.4712 0.0182
575 0.9720 0.0500 0.4678 0.0146
610 0.9720 0.0500 0.4678 0.0146
820 0.9210 0.0370 0.4390 0.0007
------------------------------------
CH2 RH RL RW RB
405 0.9290 0.0570 0.7691 0.0034
550 0.9760 0.0500 0.4683 0.0170
575 0.9720 0.0500 0.4672 0.0135
610 0.9620 0.0500 0.4474 0.0146
820 0.9210 0.0370 0.4405 0.0009
------------------------------------
------------------------------------
CH9 RH RL RW RB
405 0.9290 0.0570 0.6965 0.0144
550 0.9760 0.0500 0.4155 0.0208
575 0.9720 0.0500 0.4099 0.0206
610 0.9620 0.0500 0.3969 0.0219
820 0.9210 0.0370 0.4050 0.0026
------------------------------------
Calibration date ..... 1999-11-11
Optical check level ..... 0.030
------------------------------------
27 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Format>
------------------------------------
SP-4430 XXXXXX XXXXXXXXXX XXXXX Analyzer name, ROM Ver., Date and Time of printing(*1)
A/D Count & Gain (XXXXX) XXXXXX Table position during measurement(*2)、Analyzer No.
------------------------------------
CH1 Nsmp Dsmp G Nref Dref G Channel 1
405 XXXXX XXXXX X XXXXX XXXXX X [405nm] Nsmp, Dsmp, G(smp), Nref, Dref, G(ref)
550 XXXXX XXXXX X XXXXX XXXXX X [550nm] Nsmp, Dsmp, G(smp), Nref, Dref, G(ref)
☆
575 XXXXX XXXXX X XXXXX XXXXX X [575nm] Nsmp, Dsmp, G(smp), Nref, Dref, G(ref)
(*3)
610 XXXXX XXXXX X XXXXX XXXXX X [610nm] Nsmp, Dsmp, G(smp), Nref, Dref, G(ref)
820 XXXXX XXXXX X XXXXX XXXXX X [820nm] Nsmp, Dsmp, G(smp), Nref, Dref, G(ref)
------------------------------------
CH2 Nsmp Dsmp G Nref Dref G Channel 2
405 XXXXX XXXXX X XXXXX XXXXX X
550 XXXXX XXXXX X XXXXX XXXXX X
575 XXXXX XXXXX X XXXXX XXXXX X Same as ☆
610 XXXXX XXXXX X XXXXX XXXXX X
820 XXXXX XXXXX X XXXXX XXXXX X
------------------------------------
------------------------------------
CH9 Nsmp Dsmp G Nref Dref G Channel 9
405 XXXXX XXXXX X XXXXX XXXXX X
550 XXXXX XXXXX X XXXXX XXXXX X
575 XXXXX XXXXX X XXXXX XXXXX X Same as ☆
610 XXXXX XXXXX X XXXXX XXXXX X
820 XXXXX XXXXX X XXXXX XXXXX X
------------------------------------
G0 **************************** XX
G1 **************************** XX
G2 **************************** XX
G3 **************************** XX Distribution map of Gain (*4)
G4 **************************** XX
G5 **************************** XX
G6 **************************** XX
G7 **************************** XX
------------------------------------
<Explanation>
*1: The date is printed out in the format selected using the “Date” parameter.
*2: Table position during measurement ・For Reagent Strip setting position: “FRONT”
・For Reagent Strip measurement position: “STRIP”
・For White Plate measurement position: “WHITE”
・For Black Plate measurement position: “BLACK”
*3: Nsmp:Reflected A/D count (when LED lit) for specified position and gain, for all wavelengths.
Dsmp:Reflected A/D count (when LED out) for specified position and gain, for all wavelengths.
G(smp):Gain in Nsmp and Dsmp measurement for all wavelengths.
Nref:Reflected A/D count (when LED lit) for specified position and gain, for all wavelengths.
Dref:Reflected A/D count (when LED out) for specified position and gain, for all wavelengths.
G(ref):Gain in Nref and Dref measurement for all wavelengths.
28 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
*4: Show all Gains use conditions of each channel (Contain REF.), each wavelength.
<Example printout>
------------------------------------
SP-4430 V1.00 1999-01-01 12:34
A/D Count & Gain (STRIP) Prot01
------------------------------------
CH1 Nsmp Dsmp G Nref Dref G
405 1831 3 6 13245 12 3
550 1308 -4 2 18063 7 2
575 1291 -3 1 12721 0 0
610 914 -4 1 15138 4 1
820 1352 -1 4 16687 11 3
------------------------------------
CH2 Nsmp Dsmp G Nref Dref G
405 1844 -16 6 13194 12 3
550 1305 -6 2 18007 10 2
575 1301 -3 1 12677 0 0
610 948 -2 1 15088 6 1
820 1348 -3 4 16688 13 3
------------------------------------
------------------------------------
CH9 Nsmp Dsmp G Nref Dref G
405 1664 -10 7 13040 17 3
550 954 -5 1 17966 11 2
575 1358 -5 1 12645 3 0
610 998 -6 1 15049 6 1
820 1589 -8 4 16685 16 3
------------------------------------
G0 0
G1 *** 3
G2 ********************** 22
G3 ******************* 19
G4 ***** 5
G5 * 1
G6 0
G7 0
------------------------------------
29 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Explanation>
*1: Liquid level is printed out as the number of pulses from the Nozzle’s vertical origin. The
distance calculated from this number of pulses is given in ().
<Example printout>
------------------------------------
Sample level pulse = 322(28.05mm)
------------------------------------
<Explanation>
*1: The barcode on the Reagent Strip is read, and the item, No., and name of the Strip are
printed out. If a Strip is not present or the barcode is misread, the Strip name will appear as
follows:
・When there is no Reagent Strip, the No. is printed as “0” and the name as “NO STRIP”.
・When a misread error occurs, the No. is printed as “255” and the name as “MIS READ”.
(If ND Paper is read, a misread error occurs.)
・If magnetic card data for the read Reagent Strip cannot be found, “NO DATA” is printed
for the name.
<Example printout>
------------------------------------
Multi = [ 1] <PANEL-2 >
Single(CH7) = [ 0] <NO STRIP>
(CH8) = [255] <MIS READ>
(CH9) = [ 35] <Amy >
------------------------------------
30 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Explanation>
*1: The date is printed out in the format selected using the “Date” parameter.
*2: The sampling interval for the air leak test is 500 msec. Air is sampled 20 times in all.
<Example printout>
------------------------------------
SP-4430 V1.00 1999-01-01 12:34
Pressure A/D count Prot01
------------------------------------
Norm.
[01]127 [02]127 [03]126 [04]126
[05]124 [06]124 [07]123 [08]122
[09]122 [10]121 [11]121 [12]120
[13]120 [14]119 [15]118 [16]118
[17]118 [18]117 [19]117 [20]116
------------------------------------
31 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
4.8. Measurement Result Printout for Checking the Optical System Calibration
<Format>
------------------------------------
SP-4430 XXXXXX XXXXXXXXXX XXXXX Analyzer name, ROM Ver., Date and Time of printing
Optical condition XXXXXX Analyzer No.
------------------------------------
405 550 575 610 820 Measurement wavelength
CH1 XX.XX XX.XX XX.XX XX.XX XX.XX
CH2 XX.XX XX.XX XX.XX XX.XX XX.XX
CH3 XX.XX XX.XX XX.XX XX.XX XX.XX
CH4 XX.XX XX.XX XX.XX XX.XX XX.XX
CH5 XX.XX XX.XX XX.XX XX.XX XX.XX Reflectance(%) of each wavelength for channel
CH6 XX.XX XX.XX XX.XX XX.XX XX.XX
CH7 XX.XX XX.XX XX.XX XX.XX XX.XX
CH8 XX.XX XX.XX XX.XX XX.XX XX.XX
CH9 XX.XX XX.XX XX.XX XX.XX XX.XX
------------------------------------
mean XX.XX XX.XX XX.XX XX.XX XX.XX Average of wavelength (%)
R XX.XX XX.XX XX.XX XX.XX XX.XX Gap between max.value and min.value in wavelength(%)
------------------------------------
If the measurement result of ND-7 is out of the below standard, perform the calibration
of optical system again after cleaning the optical window and white board black board.
・The average of each wavelength falls within ±3% of its testing value.
・R for 405nm falls within 1.0%, R for other wavelength, within 0.5%.
<Example printout>
------------------------------------
SP-4430 V1.22 2001-03-21 10:00
Optical condition 123456
------------------------------------
405 550 575 610 820
CH1 35.00 42.23 42.21 41.76 37.78
CH2 34.89 42.22 42.13 41.70 37.64
CH3 34.89 42.16 42.09 41.70 37.72
CH4 35.08 42.26 42.12 41.71 37.68
CH5 35.10 42.37 42.21 41.85 37.74
CH6 35.03 42.24 42.11 41.67 37.61
CH7 35.04 42.42 42.34 41.93 37.90
CH8 34.80 42.25 42.35 41.92 37.92
CH9 34.90 42.31 42.22 41.82 37.89
------------------------------------
mean 34.97 42.29 42.20 41.78 37.76
R 0.30 0.29 0.26 0.26 0.31
------------------------------------
38 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Explanation>
*1: The date is printed out in the format selected using the “Date” parameter.
*2: B (Base count) :Differential A/D count prior to pump discharge in liquid level detection.
The threshold is determined from this base count.
L (Threshold) :The threshold is indicated as a percentage of the base count.
S (Threshold count):This indicates the A/D count of the actual threshold. (S = B x L ÷ 100)
*3: Sampling in liquid level detection is done every time the Nozzle descends 1 pulse. However,
only the most recent 200 samplings are used for data printout.
・An underline will be added to the data whose count exceeds the middle point between
the base count and threshold count.
・The count actually detected liquid level (a count exceeded threshold count)is printed
in white-black reversed display.
<Example printout>
------------------------------------
SP-4430 V1.00 1999-01-01 12:34
Pressure A/D count Prot01
------------------------------------
Sample check B[116] L[ 90]% S[104]
------------------------------------
Diff.
120 120 120 120 119 120 120 120
119 118 117 117 116 116 115 114
113 112 112 112 113 113 114 114
115 116 116 117 117 117 118 119
:
:
120 119 118 120 121 120 119 117
117 117 115 111 111 109 106 102
------------------------------------
32 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Explanation>
*1: The date is printed out in the format selected using the “Date” parameter.
*2: B (Base count), L (Threshold) and S (Threshold count) have the same meaning as in liquid
level detection. However, there are two sampling thresholds: high and low.
*3: The sampling interval is 20 msec. However, only the most recent 200×3 samplings are
usedfor data printout. The first 32 samplings(48 samplings for retry)are kept out of air
sampling detection because they are unstable, therefore, even if there was data beyond the
threshold, it wouldn’t be detected.
・An underline will be added to the data whose count exceeds the middle point between
the base count and threshold count.
・The count actually detected abnormal sampling(a count exceeded the threshold
count)is printed in white-black reversed display.
<Example printout>
------------------------------------
SP-4430 V1.21 2001-02-02 12:34
Pressure A/D count Prot01
------------------------------------
Sampling B[115] L[ 90]% S[103]
L[110]% S[126]
------------------------------------
Diff.
133 137 136 135 133 130 124 119
114 111 112 113 113 114 115 116
116 117 116 114 114 114 113 115
:
:
111 108 116 115 114 115 115 113
114 115 116 117 118 116 119 121
128 124 120 117 110 116 115 113
116 117 116 114 114 114 113 115
113 114 115 115 117 119
------------------------------------
33 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
------------------------------------
<Explanation>
*1: The date is printed out in the format selected using the “Date” parameter.
*2: Gain setting information
A/D count of the White and Black Plates read at the set gain. The white/black evaluation is
determined from the white Plate e A/D count.
*3: Multi Reagent Strip read information
A/D count for barcode of Multi Reagent Strip, bit data obtained from that count and
white/black evaluation, and the No. (read barcode data) of the Multi Reagent Strip.
34 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Example printout>
------------------------------------
SP-4430 V1.00 1999-01-01 12:34
Barcode A/D count Prot01
------------------------------------
CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
------------------------------------
[G] 1 1 1 1 1 1 1 1
[W]255 255 255 255 255 255 255 255
[B]031 027 023 026 025 025 022 024
------------------------------------
:
------------------------------------
[G] 8 8 8 8 8 8 8 8
[W]005 006 004 009 007 006 008 005
[B]001 002 001 001 001 001 001 001
------------------------------------
Gain
CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
[G] 4 3 4 4 4 3 3 4
[W]110 105 099 098 102 116 088 106
[B]024 015 011 010 013 021 022 026
[S]110 105 099 098 102 116 088 106
------------------------------------
Multi
CH5 CH4 CH3 CH2 CH1
[G] 4 4 3 3 4
[S]098 102 116 088 106
[D]138 149 018 030 165 (00110)[ 6]
------------------------------------
Single
CH6 [G]4 [S]099
140 135 138 129 113 098 042 032
029 021 026 038 081 115 120 135
138 139 140 140 140 140 139 139
138 137 136 128 124 126 125 125
124 126 123 119 111 087 031 029
028 031 046 064 099 116 123 129
138 126 119 102 088 063 042 036
025 024 022 021 025 026 029 028
030 031 046 068 099 120 131 130
129 125 116 099 061 049 043 040
041 046 048 054 055 050 058 056
[BAR](1000101101) [22]
CH7 [G]3 [S]105
138 131 130 128 106 105 069 042
:
------------------------------------
35 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
36 Rev.F
Appendix 1 Printing Specifications SP-4430 SERVICE MANUAL
<Example printout>
------------------------------------
SP-4430 V1.00 1999-01-01 12:34
Recent errors Prot01
------------------------------------
1999-11-01 15:00
T03 Tube Pressure
SYS1.C ( 535)
------------------------------------
1999-10-30 17:21
E33 Stray Light
CLC0.C ( 2092)
CH1 610 D= 315
------------------------------------
------------------------------------
1999-08-08 10:34
T05 Nozzle U/D
SEQ0.C ( 1093)
Error=2 Pulse1= 365, Pulse2= 300
------------------------------------
37 Rev.F
Appendix2 Communication Specifications SP-4430 SERVICE MANUAL
1 Rev.F
Appendix2 Communication Specifications SP-4430 SERVICE MANUAL
1 Protocol
1.1 Transmission format
Suppression by CFT and RTS are possible. (Suppression is not set by default.) XON/XOFF control is
not available.
1.5 Time gap
2-second waiting time is inserted between each block (from < ETX > or < ETB > to < STX >).
1.6 Forced finish
Data transmission is sometimes forced to stop halfway by key operation. It is not promptly stopped by
pressing a key, but transmission continues until < ETX > or < ETB > is output.
2 Rev.F
Appendix2 Communication Specifications SP-4430 SERVICE MANUAL
2 Format
Block structure is regular. One block consists of start, data and end. This is illustratedbelow in the
following descriptions.
z Start (S)
z Data
Data (text) of each block is the main body of transmission contents, and is expressed by arrangement
of ASCII characters.
< CR >, < LF >, < RS > or < US > is sometimes involved in data. Characters other than these cannot
be involved.
z End (E)
3 Rev.F
Appendix2 Communication Specifications SP-4430 SERVICE MANUAL
The measurement result (format 1) is the same as the “regular format” in SP-4410 or SP-4420.
The receiving program designed to receive the measurement results of SP-4420 (regular format) can
normally receive the measurement results (format 1) of SP-4430.
z Format of header
001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022
■ ■ / ■ ■ / ■ ■ ■ ■ : ■ ■ CR LF
023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043 044
I D # ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
014 018 Measurement date. Time (01~23), Minute (01~59). No zero control.
I When ID is available, ID is output. When there is no ID, only the first 10 digits are output.
027 036 The measurement number is expressed in 4 digits without zero control. For the measurement
number, blank is used for 031~036.
Sample tube information (Included from V1.42 or later)
z Cuvette: ”1”
042 042 z Centrifuge tube: ”2”
It becomes blank when “Sample tube information. output” is set to “OFF”.
4 Rev.F
Appendix2 Communication Specifications SP-4430 SERVICE MANUAL
001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022
M U L T I : ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043 044
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
045 046 047 048 049 050 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
067 068 069 070 071 072 073 074 075 076 077 078 079 080 081 082 083 084 085 086 087 088
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
089 090 091 092 093 094 095 096 097 098 099 100 101 102 103 104 105 106 107 108 109 110
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
5 Rev.F
Appendix2 Communication Specifications SP-4430 SERVICE MANUAL
001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022
■ ■ ■ ■ ■ ■ ■ CR LF
023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043 044
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
045 046 047 048 049 050 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
067 068 069 070 071 072 073 074 075 076 077 078 079 080 081 082 083 084 085 086 087 088
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
6 Rev.F
Appendix2 Communication Specifications SP-4430 SERVICE MANUAL
z Data errors
In the Multi Reagent Strip and Single Reagent Strip measurement results, data parts for each item (22 bytes including
023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043 044
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043 044
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ CR LF
7 Rev.F
Appendix2 Communication Specifications SP-4430 SERVICE MANUAL
The measurement result (format 2) is the same as the “extended format” in SP-4410 or SP-4420.
The receiving program designed to receive the measurement results of SP-4420 (extended format)
When transmitting the measurement results with format 2, 1 item is output as 1 block.
The order of the items are, Multi Reagent Strip, Single Reagent Strip.
001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ / ■ ■
020 021 022 023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039
■ ■ / ■ ■ / ■ ■ ■ ■ : ■ ■ ■ ■ CR LF
040 041 042 043 044 045 046 047 048 049 050
■ ■ ■ ■ ■ ■ ■ ■ ■ ■
051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066 067 068 069
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
070 071 072 072 074 075 076 077 078 079 080 081 082 083 084 085 086 087 088 089
0 CR LF
8 Rev.F
Appendix2 Communication Specifications SP-4430 SERVICE MANUAL
9 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
2. DISPLAYS ........................................................................................................................................... 3
3. PRINTING ............................................................................................................................................ 3
5. ERRORS .............................................................................................................................................. 5
1 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
6. TROUBLE .......................................................................................................................................... 32
2 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
1. Overview
When the analyzer cannot continue operating for some reason, the situation is indicated as an error or
trouble. Errors and trouble are distinguished as follows.
Error … Though checks are necessary, users can eliminate the cause.
※This includes not only analyzer problem but also misoperation by the user.
Trouble … Users cannot clear the causes, therefore if the trouble reoccurs, servicing is required.
When either an error or trouble occurs, an acoustical sound (pi-pi-pi-pi) is emitted and a message
displayed. Pressing [ENTER] proceeds to the next processing (retrying is possible with some errors and
trouble). A record of all errors and troubles is left in memory and can be printed out. However, errors and
trouble clearly due to misoperation is indicated only by a message and cannot be printed out.
2. Displays
Error and trouble displays contain a No. and brief message. Depending on the type of error or trouble,
additional information is output. When multiple errors or trouble occur simultaneously, pressing [ENTER]
switches the displays one at a time.
3. Printing
Error and trouble printouts include the date and time of occurrence, error or trouble No. and a brief
message.
In the service mode, the program source file name, line No. and additional information are printed out.
However, errors and trouble clearly due to misoperation is indicated only by a message and cannot be
printed out.
3 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
4. Log Printing
A maximum of 30 error and trouble entries are stored in memory. They are compiled into a log that can be
printed out using the trouble log printout function in the service mode. However, memory related errors and
trouble as well as errors clearly due to misoperation are not logged. Also, date and time errors at startup are
not logged. Moreover, measurement start errors (“Not Ready” is displayed and printed out) caused when
measurements are started despite the fact that trouble was detected in startup checks, are not logged.
4 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
5. Errors
Description ・This error occurs during warm-up processing (startup) and measurement.
・ At the start of warm-up processing (Startup), the Maintenance Cover is
checked. In Optical System checks, the Table Cover and Maintenance Cover
are constantly checked.
・At the start of measurement, the Maintenance Cover is checked. During
measurement, the Table Cover and Maintenance Cover are constantly
checked.
・If either the Table Cover or Maintenance Cover is not correctly shut, the
Optical System can destabilize because of penetrating light. Also, the
Maintenance Cover must be closed for safety reasons.
Cause ・The Table Cover was opened during measurement.
・The Maintenance Cover was opened during measurement.
・The Table Cover is not correctly shut (something is caught in the Cover).
・Measurement started with the Maintenance Cover open.
・The Table Cover Open/Closed Sensor is broken.
・The Maintenance Cover Open/Closed Sensor is broken.
User Action ・Correctly close the Table Cover (remove any obstructions).
・Correctly attach the Maintenance Cover.
Serviceman ・Check whether the Table Cover Open/Closed Sensor and Maintenance Cover
Action Open/Closed Sensor are broken or not. (Check Sensor status.)
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
E02 Cover open
(T) OK(ENTER)
5 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Printout -----------------------------------
E03 Power down
SYS1.C ( 376) (Service mode only)
-----------------------------------
Remarks ・Measurement is said to be in progress from the start of measurement or
calibration to the end of measurement.
・ The previous measurement is invalidated. (If the error occurs after
measurement result output, data is valid.)
・The message is printed out.
・An error message is displayed and is not cleared until [ENTER] is pressed.
6 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Printout -----------------------------------
E04 LED unstable
SYS1.C ( 376) (Service mode only)
405 m= 10205 min= 9040 max= 11370 (Service mode only)
-----------------------------------
Effected wavelengths (405, 550, 575, 610, 820 nm)
m … Mean value
min … Minimum value
max … Maximum value
Remarks ・This error evaluates the inconsistency in the Light Source LED count that is
detected in checks. The Light Source LED count comes from measuring direct
light on the White Plate 20 times for all wavelengths at Analyzer startup (Pref).
Inconsistency is calculated as (Maximum value – Minimum value)/Mean value.
The threshold is 0.05.
・ When this error occurs, Optical System gain cannot be set, therefore
measurements cannot be started. (Starting measurements will generate the
“T12 Optical gain” trouble.
7 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・A check shows Optical System status has changed since the last calibration.
・This check is performed at analyzer startup and the start of measurement.
Cause ・The White and Black Plates and/or Window Plate are dirty.
・Optical System Parts have changed (broken Fiber, aged Interference Filter,
etc.)
User Action ・Clean the White and Black Plates and Window Plate.
Serviceman ・Check the Photometry Unit (check the Optical System).
Action ・Recalibrate the Optical System.
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
E05 Optical error
(9 6 2 )OK(ENTER)
Effected channels (1 - 9)
Printout -----------------------------------
E05 Optical error (9 6 2 )
CLC0.C ( 685) (Service mode only)
-----------------------------------
Same as display
Remarks ・Optical System status is determined by the reflectance ratio of the Black and
White Plates. When this difference is large, an error is generated. The
threshold is 0.03.
・When this error occurs at startup, Optical System gain cannot be set, therefore
measurements cannot be started. (Starting measurements will generate the
“T12 Optical gain” trouble.
8 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
9 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・The wrong Reagent Strip was set for calibration. The Reagent Strip is not for
the currently calibrated item.
・A check is made at the start of measurement when the Reagent Strip becomes
identified.
Cause ・The wrong Reagent Strip was set for calibration.
・Either because of trouble in the Barcode Sensor or because the Reagent Strip
is out-of-place, the barcode was not correctly read.
・Calibration started for an item before it was completed for another item.
User Action ・Set Reagent Strips in the Reagent Table.
・You cannot switch to another item while calibration is in course, therefore first
go back to the main menu.
Serviceman ・Check the Barcode Sensor (Sub SPU A/D printout).
Action
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
E13 Wrong strips
( 87 )OK(ENTER)
10 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
11 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・There is no measurement information for the Reagent Strip about to be used in
measurement.
・Either a Single or a Multi Card has been input. A check is made at the start of
measurement when the Reagent Strip becomes identified.
・A Multi Card was input, but it included an item No. that was not be found in the
existing measurement information. A check is made when the Multi Card is
input.
・Before inputting a Single or Multi Card, a Special Magnetic Card for that item
was input.
Cause ・The item was measured despite there being no measurement information.
・A Single Card was not input for one of the items to be measured.
・Either because of trouble in the Barcode Sensor or because the Reagent Strip
is out-of-place, the barcode was not correctly read.
・If the error is generated in measurements with a Multi Reagent Strip, the Multi
Card of the Multi Reagent Strip to be measured was not input.
・A Multi Card was input, but it included an item that was not found in the
existing measurement information.
・A Special Magnetic Card was input, but it includes an item No. that was not
found in the existing measurement information.
User Action ・Input the Magnetic Card that matches the item.
Serviceman ・Input either a Single or Multi Card and then the Special Magnetic Card.
Action ・Check the Barcode Sensor (Sub CPU A/D printout).
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
E15 No MEAS data
( 7 M)OK(ENTER)
12 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
13 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・After the Reagent Strip was identified at the start of measurement, the Nozzle
lowered to detect liquid level, but it didn’t.
・In liquid level detection, the Nozzle detected liquid level without descending to
the lowest position.
・A Cuvette was not set for calibration.
・A Cuvette was not set when measuring Hb or HDL-C.
Cause ・The Sample Tube was left in the System.
・There is no Sample or not enough.
・A Tube is loose, clogged or has a hole in it.
・Because of trouble in the Nozzle’s vertical movement, the Nozzle did not lower
to the liquid in liquid level detection.
・Trouble in the liquid level detection circuit.
・Trouble in the Cuvette Detection Sensor.
User Action ・Correctly set a sample.
・Check sample volume.
・Check Tubes.
Serviceman ・Check Nozzle vertical movement (individual unit operation).
Action ・Check the liquid level detection circuit (Sub CPU A/D printout).
・Check the Cuvette Detection Sensor (check Sensor status).
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
E17 No sample
(CNTRFG ) OK(ENTER)
14 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・The check sum did not match in magnetic card reading.
・When inputting the Magnetic Card, it got caught and could not be input
smoothly. Or, the Magnetic Card has slipped from the Guide.
Cause ・Trouble in the Magnetic Card.
・Trouble with the Magnetic Card Reader.
・The Magnetic Card got caught when inputting it.
・The Magnetic Card Reader Head is dirty.
User Action ・Try inputting the Magnetic Card again.
Serviceman ・Check the Magnetic Card Reader.
Action
Processing ・The message is displayed.
Display
E21 Card misread
OK(ENTER)
15 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
16 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・In calibration, the difference between the Calibrator’s measured value and
displayed value is too great.
・In calibration, the inconsistency in Calibrator measured value is too great.
・In calibration, no difference was found between Calibrator L and H measured
values.
・A check is made after all calibrations have ended.
・A prozone error occurred in Calibrator measurement.
Cause ・In calibration, Calibrators L and H may be backwards.
・The Calibrator is poorly conditioned.
User Action ・Nothing in particular. Retry calibration.
Serviceman ・Nothing in particular.
Action
Processing ・The message is displayed.
Display
E30 Abnormal data
(L1 3 )OK(ENTER)
Types of errors:
・PR: Prozone error
・L1: Large difference between measured and displayed values of Calibrator L
・H1: Large difference between measured and displayed values of Calibrator H
・L2: Large inconsistency in measured values of Calibrator L
・H2: Large inconsistency in measured values of Calibrator H
・LH: No difference between measured values of Calibrators L and H
Effected channels (1 - 6)
(Only displayed in Multi Reagent Strip calibration. Blank in Single Reagent
Strip
calibration.)
Printout -----------------------------------
E30 Abnormal data (L1 3 )
SYS1.C ( 1390) (Service mode only)
CH3, i = 31 (Service mode only)
-----------------------------------
Same as display
CH … No. of effected channel
i … No. of effected item
Remarks ・The coefficient of calibration (Acal or Bcal) does not change (The same was as
the last time was used).
・When other than a prozone error, calibration results can be printed out even if
an error occurs. However, [*******] is printed out for Acal and Bcal values.
17 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Printout -----------------------------------
E31 Wrong date/time
CLC0.C ( 479) (Service mode only)
-----------------------------------
Remarks ・Errors (trouble) at startup that are due to the clock not being properly set are
not logged in memory.
18 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
19 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Printout -----------------------------------
E33 Stray light
CLC0.C ( 2550) (Service mode only)
CH1 610 D= 540 (Service mode only)
-----------------------------------
CH ... No. of effected channel
Effected wavelengths (405, 550, 575, 610, 820 nm)
D … Dark count
Remarks ・The threshold is 300.
・When this error occurs at startup, Optical System gain cannot be set, therefore
measurements cannot be started. (Starting measurements will generate the
“T12 Optical gain” trouble.
20 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・The Bar Code Reader failed reading the barcode of a Single Reagent Strip.
・A completely white (no barcode) Multi Reagent Strip was set.
Cause ・Trouble in the barcode sensor.
・The Table is dirty.
・Because the Reagent Strip is out-of-place, the barcode was not correctly read.
・A Single Reagent Strip is arching. It covered the Receptor of the Barcode
Sensor, so the barcode could not be read correctly.
・Foreign matter has adhered to a Single Reagent Strip.
・A Multi Reagent Strip without a barcode was set and normal measurements
conducted.
User Action ・Clean the Table.
・Check whether foreign matter is adhering to the Single Reagent Strip or not.
・Correctly set the Single or Multi Reagent Strip.
・Check if the Single Reagent Strip is arching and set one that doesn’t arch.
Serviceman ・Check the Barcode Sensor (Sub SPU A/D printout).
Action
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
E34 BAR misread
(987 )OK(ENTER)
21 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・A communication error (Overrun error, Parity error or Framing error) occurred
when reading with the Hand-held Bar Code Reader.
Cause ・The Hand-held Bar Code Reader is improperly set (transmission speed, etc.).
・The Hand-held Bar Code Reader is not properly connected.
・The Hand-held Bar Code Reader is broken.
User Action ・Check settings (transmission speed, etc.) for the Hand-held Bar Code Reader.
・Correctly connect the Hand-held Bar Code Reader.
Serviceman ・Check the Hand-held Bar Code Reader.
Action
Processing ・The message is displayed.
Display
E35 BCR error
OK(ENTER)
Printout -----------------------------------
E35 BCR error
BCR0.C ( 213) (Service mode only)
Error status = 1 (Service mode only)
-----------------------------------
Communication error code:
(1: Parity error
2: Framing error
4: Overrun error )
Remarks ・Nothing in particular.
22 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Printout -----------------------------------
E36 Battery error
SYS0.C ( 148) (Service mode only)
-----------------------------------
Remarks ・Nothing in particular.
Description ・This error is generated when something other than sample is sampled.
・Check is made only in sampling.
Cause ・Air bubbles, fibrin or other matter was drawn in during sampling.
・Sample volume is too low to sample.
・Trouble in the pressure detection circuit.
User Action ・Check sample volume.
・Remove air bubbles, fibrin and other matter.
Serviceman ・Check the pressure detection circuit (Sub CPU A/D print).
Action
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display E37 Sampling error
(CNTRFG ) OK(ENTER)
When the sample tube for sampling is cuvette:Cuvette
Centrifuge tube:CNTRFG
Printout -----------------------------------
E37 Sampling error (CNTRFG )
SYS1.C ( 1884) 115 >> 126 (Service mode only)
-----------------------------------
same as the display
pressure differential value at abnormal
(Count value before sampling >>Count value when abnormal is detected)
Remarks ・Nothing in particular.
23 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・This error is generated when the Tip Waste Case has not been installed for
measurements.
・A check is made at the start of measurement.
Cause ・The Tip Waste Case was not installed.
・The Tip Waste Case was not correctly installed.
・Trouble in the Tip Waste Case Detection Sensor.
User Action ・Correctly install the Tip Waste Case.
Serviceman ・Check the Tip Waste Case Detection Sensor (check Sensor status).
Action
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
E38 Tip case not set
OK(ENTER)
Printout -----------------------------------
E38 Tip case not set
SYS1.C ( 1160) (Service mode only)
-----------------------------------
Remarks ・Nothing in particular.
24 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・A communication error (overrun error, parity error or framing error) occurred.
・A communication timeout occurred.
Cause ・Communication settings are not correct.
・The Cable is not connected.
・Cable trouble.
・Settings in the connected Device are incorrect.
User Action ・Correct communication settings.
・Reconnect the cable.
・Remake settings in the PC, etc.
Serviceman ・Check if the Cable is disconnected.
Action ・Check the cable for an open circuit.
Processing ・If data was being output, output is stopped.
・The message is displayed.
Display
E39 Communication
OK(ENTER)
Printout -----------------------------------
E39 Communication
AUX0.C ( 156) Send Begin (Service mode only)
Error status = 1 (Service mode only)
-----------------------------------
25 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
26 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・The number of possible magnetic card readings has reached zero. The initial
number of possible magnetic card readings is 25 and this drops by 1 for each
measurement. Since each reagent box contains 25 test strips, the number of
possible readings reaches zero after 25 measurements are performed.
・This error occurs with USM_HUM specifications and with other specifications
only when the reagent lot management function is turned ON. It occurs if you
try to perform measurement when the possible number of magnetic card
reading has reached zero.
Cause ・Performing measurement without swiping a magnetic card even after opening
a new test strip box.
User Action ・Input the magnetic card again.
Serviceman ・Input the magnetic card again.
Action
Processing ・Measurement stops and a message is displayed.
・Mechanical units return to their original position.
Display
E41 Lot data Invalid
( 7 M)OK(ENTER)
27 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・ Control measurement has not been performed within the specified time
interval.
・Control measurement results do not fall within the acceptable range.
This error occurs if a measurement is performed under the conditions above.
Cause ・Control measurement has not been complete.
User Action ・Perform control measurement.
Serviceman ・Perform control measurement.
Action
Processing ・Message appears after measurement results are output.
Display
E42 QC Lock Out
OK(ENTER)
Printout -----------------------------------
E42 QC Lock Out
SYS1.C ( 2235) (in service mode only)
-----------------------------------
Remarks ・This error code was added to ROM Ver. 2.00 or later. It occurs only when the
QC lockout function is turned ON.
28 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・There is trouble in the memory that stores measurement results. Measurement
results cannot be written or erased. Check sum error in read data.
・If an error occurs with only 1 data set, that data is ignored.
・ A check is made at power on and whenever memory operations are
performed, such as to write or erase measurement results.
Cause ・There is trouble in the memory that stores measurement results.
・Power was turned off while writing or erasing data in memory.
・Memory board trouble.
User Action ・Nothing in particular(If this error occurs frequently, contact the manufacturer.).
Serviceman ・Check and replace the memory board.
Action
Processing ・The message is displayed.
・If an error (write error) occurs with only 1 data set, that data is invalidated.
・If an error (erase error) occurs with an entire block, the entire block is erased.
Display
E90 Memory:results
OK(ENTER)
Printout -----------------------------------
E90 Memory:results
MEM3.C ( 523) (Service mode only)
Block = 1 Error = Erase error (Service mode only)
-----------------------------------
Block: No. of memory block where trouble occurred (0 or 1)
Error: Erase error … Erase error
Write error … Write error
Read error … Check sum error
Remarks ・Because the trouble is in the memory, the error is not logged in memory.
29 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・There is trouble in the memory that logs trouble. The trouble log cannot be
written in or erased. Check sum error in read data.
・If an error occurs with only 1 data set, that data is ignored.
・ A check is made at power on and whenever memory operations are
performed, such as to write or erase the trouble log.
Cause ・There is trouble in the memory that logs trouble.
・Power was turned off while writing or erasing data in memory.
・Memory board trouble.
User Action ・Nothing in particular(If this error occurs frequently, contact the manufacturer.).
Serviceman ・Check and replace the memory board.
Action
Processing ・The message is displayed.
・If an error (write error) occurs with only 1 data set, that data is invalidated.
・If an error (erase error) occurs with an entire block, the entire block is erased.
Display
E91 Memory:history
OK(ENTER)
Printout -----------------------------------
E91 Memory:history
MEM2.C ( 590) (Service mode only)
Block = 1 Error = Erase error (Service mode only)
-----------------------------------
Block: No. of memory block where trouble occurred (0 or 1)
Error: Erase error … Erase error
Write error … Write error
Read error … Check sum error
Remarks ・Because the trouble is in the memory, the error is not logged in memory.
30 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・There is trouble in the memory that stores user settings (options, etc.). User
settings cannot be written or erased. Check sum error in read data.
・All user settings are initialized or returned to previous settings.
・ A check is made at power on and whenever memory operations are
performed, such as to write or erase user settings.
Cause ・There is trouble in the memory that stores user settings.
・Power was turned off while writing or erasing data in memory.
・Memory board trouble.
User Action ・ If this error occurs frequently, contact the manufacturer.
・User settings are initialized or returned to previous settings, therefore remake
(enter) settings.
Serviceman ・Check and replace the memory board.
Action
Processing ・The message is displayed.
・All user settings are initialized or returned to previous settings.
Display
E92 Memory:setup
OK(ENTER)
Printout -----------------------------------
E92 Memory:setup
MEM1.C ( 452) (Service mode only)
Block = 1 Error = Erase error (Service mode only)
-----------------------------------
Block: No. of memory block where trouble occurred (0 or 1)
Error: Erase error … Erase error
Write error … Write error
Read error … Check sum error
Data none …Setting data does not exist.
Remarks ・Because the trouble is in the memory, the error is not logged in memory.
31 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
6. Trouble
6.1. T03 Tube pressure
Description ・Tube pressure is abnormal.
・During the air leak test at power on, when the Nozzle is pressed against the
Rubber Pad and the Pump began pumping, pressure was not above the set
level (64). Or, 10 sec after pump discharge, pressure fluctuation exceeded the
set level (32).
・If measurement is started regardless of the trouble detected in power-on
checks, this trouble will also occur at the start of measurements and disable
measurement.
Cause ・The Tube between the Nozzle and the Pump came off.
・The Tube between the Pump and Pressure Detection Sensor came off.
・The Pump has aged and air is leaking.
・The Rubber Pad is dirty or deformed, so pressure does not rise.
・A Tube or Pipe is clogged.
・The pressure detection circuit is damaged.
User Action ・Clean the Rubber Pad. ・Check the Tube.
・If the trouble reoccurs, contact the manufacturer.
Serviceman ・Check whether the Tube between the Nozzle and the Pump came off or not.
Action ・Check whether the Tube between the Pump and Pressure Detection Sensor
came off or not.
・Check whether the Pump has aged or not.
・Replace the Tube and/or Pump. ・Replace the Rubber Pad.
・Check the pressure detection circuit (Sub CPU A/D printout).
Processing ・The message is displayed.
・Hardware returns to its origin.
Display
T03 Tube pressure
Not Ready OK(ENTER)
32 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・After turning on the power, temperature control did not complete within 30 min
of hardware origin return completing.
・ Trouble occurred in temperature control during normal measurements or
calibration.
・If measurement is started regardless of the trouble detected in power-on
checks, this trouble will occur at the start of measurements and disable
measurement.
Cause ・The Fan stopped allowing temperature inside the analyzer to rise too high.
・Damage in the temperature control circuit.
・Because room temperature is outside than the specified temperature range
(10 - 30 ), internal temperature cannot be controlled.
・The Heater and Sensor are disconnected.
User Action ・Check room temperature.
・Check whether the Fan is turning or not.
・If the trouble reoccurs, contact the manufacturer.
Serviceman ・Check the temperature control circuit.
Action ・Check whether the Heater and Sensor are disconnected or not.
・If the Heater or Sensor is broken, replace it.
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
T04 Temp control
Not Ready OK(ENTER)
33 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・When moving the Nozzle vertically to the Origin Sensor position, the following
trouble occurred.
・Sensor detection fails after the Nozzle moved the specified pulses.
・The number of pulses marking Nozzle vertical movement did not fall within
the –10 to +30 range specified for the set number of pulses.
・When the Nozzle moved out of the Sensor origin position, the Origin Sensor
did not turn off despite the Nozzle moving the specified number of pulses.
Cause ・When lowering, the Nozzle hit something and destabilized. Then, when rising,
the number of pulses wasn’t right.
・In rising, too, the Nozzle got caught on something and destabilized, so the
number of pulses wasn’t right.
・The Shipping Retainer is attached.
・The Motor and Sensor are disconnected.
・The Nozzle’s Vertical Origin Sensor is broken.
User Action ・Reactive power.
・If the trouble reoccurs, contact the manufacturer.
・Check if anything is obstructing the Nozzle.
・Check whether the Shipping Retainer is attached or not.
Serviceman ・Check the Nozzle U/D Drive System.
Action ・Check if the Motor and Sensor is connected.
・Check whether the Sensor is broken or not.
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
T05 Nozzle U/D
OK(ENTER)
Printout -----------------------------------
T05 Nozzle U/D
SEQ0.C ( 1094) (Service mode only)
Error=2 Pulse1= 365 Pulse2= 300 (Service mode only)
Sts = 2, Act = 5
-----------------------------------
Error … Error code
( 0: Sensor was not detected.
1: Sensor disconnection was impossible.
2: Abnormal pulse count. )
Pulse1 … Drive pulse count (Printed out only with error code 2)
Pulse2 … Set pulse count (Printed out only with error code 2)
Sts・・・・・・Status at time of occurrence ※Refer to Chapter7.
Act・・・・・・Action at time of occurrence ※Refer to Chapter7.
Remarks ・If trouble occurs in hardware origin return after power on, startup checks can
no longer continue, therefore Nozzle origin return is repeated.
・When the Sensor is doused, detection is on (detected).
34 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・When moving the Nozzle left-right to the Origin Sensor position, the following
trouble occurred.
・Sensor detection fails after the Nozzle moved the specified pulses.
・The number of pulses marking Nozzle left-right movement did not fall within
the –3 to +3 range specified for the set number of pulses.
・When the Nozzle moved out of the Origin Sensor position, the Origin Sensor
did not turn off despite the Nozzle moving the specified number of pulses.
Cause ・The Nozzle hit something in the left-right drive route, destabilizing the motor.
Then, when returning, the number of pulses wasn’t right.
・The Shipping Retainer is attached.
・The Motor and Sensor are disconnected.
・The Nozzle’s Left-Right Origin Sensor is broken.
User Action ・Reactive power.
・If the trouble reoccurs, contact the manufacturer.
・Check if anything is obstructing the Nozzle.
・Check whether the Shipping Retainer is attached or not.
Serviceman ・Check the Nozzle L/R Drive System.
Action ・Check if the Motor and Sensor is connected.
・Check whether the Sensor is broken or not.
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
T06 Nozzle L/R
OK(ENTER)
Printout -----------------------------------
T06 Nozzle L/R
SEQ0.C ( 1094) (Service mode only)
Error=1 (Service mode only)
Sts = 2, Act = 5
-----------------------------------
Error … Error code
( 0: Sensor was not detected.
1: Sensor disconnection was impossible.
2: Abnormal pulse count. )
Pulse1 … Drive pulse count (Printed out only with error code 2)
Pulse2 … Set pulse count (Printed out only with error code 2)
Sts・・・・・・Status at time of occurrence ※Refer to Chapter7.
Act・・・・・・Action at time of occurrence ※Refer to Chapter7.
Remarks ・If trouble occurs in hardware origin return after power on, startup checks can
no longer continue, therefore Nozzle origin return is repeated.
・When the Sensor is doused, detection is on (detected).
35 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・When moving the Reagent Table to the Origin Sensor position, the following
trouble occurred.
・Sensor detection failed after the Reagent Table moved the specified pulses.
・The number of pulses marking Reagent Table movement did not fall within
the –20 to +20 range specified for the set number of pulses.
・When the Reagent Table moved out of the Origin Sensor position, the Origin
Sensor did not turn off despite the Reagent Table moving the specified
number of pulses.
Cause ・A Reagent Strip is stuck in the gap with the Reagent Table, so the Table can’t
move.
・Something is obstructing the Table Cover in front, so the Reagent Table can’t
move.
・The Shipping Retainer is attached.
・The Motor and Sensor are disconnected.
・The Reagent Table Origin Sensor is broken.
User Action ・Reactivate power.
・If the trouble reoccurs, contact the manufacturer.
・Check if anything is obstructing the Reagent Table in front.
・Check whether the Shipping Retainer has been removed or not.
Serviceman ・Check the Table Drive Hardware and Table Cover Opening/Closing Hardware.
Action ・Check whether the Motor and Sensor are disconnected or not.
・Check whether the Sensor is broken or not.
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
T07 Reagent table
OK(ENTER)
Printout -----------------------------------
T07 Reagent table
SEQ0.C ( 1094) (Service mode only)
Error=2 Pulse1=2200 Pulse2=5250 (Service mode only)
Sts = 2, Act = 5
-----------------------------------
Error … Error code
( 0: Sensor was not detected.
1: Sensor disconnection was impossible.
2: Abnormal pulse count. )
Pulse1 … Drive pulse count (Printed out only with error code 2)
Pulse2 … Set pulse count (Printed out only with error code 2)
Sts・・・・・・Status at time of occurrence ※Refer to Chapter7.
Act・・・・・・Action at time of occurrence ※Refer to Chapter7.
Remarks ・If trouble occurs in hardware origin return after power on, startup checks can
no longer continue, therefore Table origin return is repeated.
・When the Sensor is doused, detection is on (detected).
・In moving from the Reagent Strip set position (Cover is open) to the origin
position, checks allow movement a –200 to +200 pulse range.
36 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・When moving the Pump to the Origin Sensor position, the following trouble
occurred.
・Sensor detection failed after the Pump moved the specified pulses.
・The number of pulses marking Pump movement did not fall within the –3 to
+3 range specified for the set number of pulses.
・When the Pump moved out of the Origin Sensor position, the Origin Sensor
did not turn off despite the Pump moving the specified number of pulses.
Cause ・The Pump hit something in the drive route, destabilizing the motor. Then, when
returning, the number of pulses wasn’t right.
・The Motor and Sensor are disconnected.
・The Pump Origin Sensor is broken.
User Action ・Reactivate power.
・If the trouble reoccurs, contact the manufacturer.
・Check if anything is obstructing the Reagent Table in front.
・Check whether the Shipping Retainer has been removed or not.
Serviceman ・Check the Pump Drive System.
Action ・Check whether the Motor and Sensor are disconnected or not.
・Check whether the Sensor is broken or not.
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
T09 Pump
OK(ENTER)
Printout -----------------------------------
T09 Pump
SEQ0.C ( 1094) (Service mode only)
Error=0 (Service mode only)
Sts = 2, Act = 5
-----------------------------------
Error … Error code
( 0: Sensor was not detected.
1: Sensor disconnection was impossible.
2: Abnormal pulse count. )
Pulse1 … Drive pulse count (Printed out only with error code 2)
Pulse2 … Set pulse count (Printed out only with error code 2)
Sts・・・・・・Status at time of occurrence ※Refer to Chapter7.
Act・・・・・・Action at time of occurrence ※Refer to Chapter7.
Remarks ・If trouble occurs in hardware origin return after power on, startup checks can
no longer continue, therefore Pump origin return is repeated.
・When the Sensor is doused, detection is on (detected).
37 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
38 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・A calculation error occurred (an attempt was made to divide by 0).
・In obtaining the below linearity, little difference existed between X1 and X2.
・Linearity of optical calibration curve at power on
・Linearity of coefficient over time in Magnetic Card calibration calculation
・Linearity of optical calibration curve in optical calibration.
Cause ・All A/D counts are 0.
・Or, the system is frothing.
User Action ・If the trouble reoccurs, contact the manufacturer.
Serviceman ・Check the Optical System.
Action ・Check the A/D circuit.
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
T13 Calculation
OK(ENTER)
Printout -----------------------------------
T13 Calculation Effected channels
CLC0.C ( 1148) CH7 (Service mode only)
ML= 1.00000E+00, IL= 1.00000E+00 (Service mode only)
MH= 1.00000E+00, IH= 1.00000E+00 (Service mode only)
-----------------------------------
Printed out only when trouble occurs in obtaining the linearity of
coefficient over time. (Calculation results for the linearity of
coefficient over time are printed out.)
Remarks ・Nothing in particular.
39 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・When power is turned on, direct light of all wavelengths is measured 20 times
at the lowest gain. The mean of that count didn’t exceed 1282. Or, the system
is frothing.
・During measurement, direct light is measured 5 times at the wavelength of the
measurement channel. The total of that count is not within 10000 - 20475.
・During measurement, reflected light is measured 5 times at the wavelength of
the measurement channel. The total of that count is more than 20475.
Cause ・The LED is not lit.
・The LED has aged.
・A Fiber is broken.
・The Sensor is broken. Trouble in the A/D converter.
User Action ・Reactivate power.
・If the trouble reoccurs, contact the manufacturer.
Serviceman ・Replace the LED.
Action ・Check the A/D circuit.
・Check the Photometry Unit.
Processing ・The message is displayed.
・Hardware returns to its origin.
Display
T14 LED intensity
Low OK(ENTER)
40 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
41 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・After Tip pickup (measurement), when the Tip Pickup Sensor checked to see
that the Tip was attached, it was found that it wasn’t.
Cause ・Tips were left.
・The Tip pickup position (Nozzle vertical or left-right positioning) is out-of-place,
so the Tip could not be attached.
・There was trouble in left-right Tip pickup detection. The Tip pickup sensor got
detection wrong.
・The Tip pickup sensor is broken.
User Action ・Load Tips.
・Restart measurement.
Serviceman ・Adjust Tip pickup position.
Action ・Check the Tip Pickup Sensor.
・Check the Nozzle Drive System.
・If the Sensor is broken, replace it.
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
T20 Tip picking
OK(ENTER)
Printout -----------------------------------
T20 Tip picking
SYS1.C ( 1803) (Service mode only)
-----------------------------------
Remarks ・Nothing in particular.
42 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・After discarding the Tip (measurement), when the Tip Pickup Sensor checked
to see that the Tip had been discarded, it detected the Tip still on the Nozzle.
・During hardware origin return at power on, the Tip could not be discarded.
Cause ・The Tip discard position is out-of-place.
・The Tip Pickup Sensor was out-of-place, so it got detection wrong.
・There was trouble in left-right Tip pickup detection. The Tip Pickup Sensor got
detection wrong.
・The Tip Pickup Sensor is broken.
User Action ・Turn power off and remove the Tip from the Nozzle.
Serviceman ・Adjust Tip discard position.
Action ・Check the Tip Pickup Sensor.
・Check the Nozzle Drive System.
・If the Sensor is broken, replace it.
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
T21Tip ejecting
OK(ENTER)
Printout -----------------------------------
T21 Tip ejecting
SYS1.C ( 2137) (Service mode only)
-----------------------------------
Remarks ・Measurement results are output.
・If this trouble occurs at power on, pressure checks cannot be made, therefore
measurements cannot be started. (Attempting will generate T03.) In this case,
it is necessary to reboot the system.
43 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・When setting gain for the Reagent Barcode Sensor, no matter what level gain
the A/D count from the White Plate is set to, it doesn’t fall within the tolerance
range (55 - 128).
・In gain setting, the A/D count for the Black Plate is too big for the A/D count
from the White Plate (White/Black) < 2.0.
・Reagent Barcode Sensor gain is set at power on.
・If measurement is started regardless of the trouble detected in power-on
checks, this trouble will occur at the start of measurements and disable
measurement.
Cause ・Trouble in the Barcode Sensor.
・The White and Black Plates are dirty.
User Action ・Clean the White and Black Plates.
Serviceman ・Check the Barcode Sensor (Sub CPU A/D printout).
Action
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
T25 Barcode sensor
( 8 5 3 )OK(ENTER)
Effected channels[1 - 5, 7 - 9]
At the start of measurement, “Not Ready” is printed out.
Printout -----------------------------------
T25 Barcode sensor ( 8 5 3 )
SYS1.C ( 638) (Service mode only)
-----------------------------------
Same as display
Remarks ・Trouble (Not Ready) that occurs at the start of measurement is not logged in
memory.
・ If trouble occurs in power-on checks, measurements cannot be started,
therefore the system must be rebooted.
44 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・Centrifuge speed is not within the tolerance range (7000 - 16000 rpm).
・The Centrifuge does not spin.
・A check is made at power on and during measurement (when Centrifuge is
used).
Cause ・Trouble in the Centrifuge Rotation Motor
・The Rotation Detection Sensor is broken.
・The Motor and Sensor are disconnected.
・Because of trouble in the Centrifuge Base (forward-back movement), the
Centrifuge Rotation Interlock (Limit Switch) didn’t come on.
・The Centrifuge Rotation Interlock (Limit Switch) is broken.
・Something is caught in Centrifuge and keeping it from spinning.
・Sample is not set or the sample amount is too small.
・The Protect Cover is not attached.
User Action ・Reactivate power.
・If the trouble reoccurs, contact the manufacturer.
Serviceman ・Check the Centrifuge Rotation Motor.
Action ・Check Centrifuge speed.
・Check whether the Motor and Sensor are disconnected or not.
・Check whether the Rotation Detection Sensor and Centrifuge Rotation
Interlock (Limit Switch) are broken or not
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
Display
T27 Centrifuge
(Cover) OK(ENTER)
45 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・When moving the Centrifuge Base to the origin or sample setting position, the
following trouble occurred.
・Sensor detection failed within the specified time.
・When the Centrifuge Base moved out of the origin position, the Origin Sensor
did not turn off despite the Centrifuge Base moving the specified time.
Cause ・The Motor and Sensor are disconnected.
・The Sensor is broken.
・The Centrifuge Rotation Interlock (Limit Switch) is broken.
・There is something in the Centrifuge Base’s drive route that is keeping it from
moving.
・The Tip, Centrifuge Container or something else is sticking up and keeping the
Base from moving.
User Action ・Reactivate power.
・Check for obstructions.
・Correctly set the Tip and Centrifuge Tube.
・If the trouble reoccurs, contact the manufacturer.
Serviceman ・Check the Centrifuge Case forward-back movement.
Action ・Check whether the Motor and Sensor are disconnected or not.
・Check whether the Centrifuge Forward-Back Sensor and Centrifuge Rotation
Interlock (Limit Switch) are broken or not.
Processing ・Measurement stops and a message is displayed.
・Hardware returns to its origin.
・If the trouble occurred while the Centrifuge was moving to the rear (origin),
move the Centrifuge forward.
Display
T28 Centrifuge F/B
OK(ENTER)
Printout -----------------------------------
T28 Centrifuge F/B
SEQ0.C ( 1094) (Service mode only)
Error=0 (Service mode only)
Sts = 2, Act = 5
-----------------------------------
Error … Error code
( 0: Sensor was not detected.
1: Sensor disconnection was impossible. )
Sts・・・・・・Status at time of occurrence ※Refer to Chapter7.
Act・・・・・・Action at time of occurrence ※Refer to Chapter7.
Remarks ・If trouble occurs in hardware origin return after power on, startup checks can
no longer continue, therefore Centrifuge Base origin return is repeated.
・When the Sensor is doused, detection is off (not detected).
46 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・ There is trouble in the memory that stores product information. Product
information cannot be written or erased. Check sum error in read data.
・All product information is initialized or returned to previous settings.
・ A check is made at power on and whenever memory operations are
performed, such as to write or erase product information.
Cause ・There is trouble in the memory that stores product information.
・Power was turned off while writing or erasing data in memory.
・Memory board trouble.
User Action ・Contact the manufacturer.
Serviceman ・Enter corrupt data again.
Action ・Check and replace the memory board.
Processing ・The message is displayed.
・Initialize or return all product information to previous settings.
Display
T90 Memory:product
OK(ENTER)
Printout -----------------------------------
T90 Memory:product
MEM1.C ( 405) (Service mode only)
Block = 1 Error = Erase error (Service mode only)
-----------------------------------
Block: No. of memory block where trouble occurred (0 or 1)
Error: Erase error … Erase error
Write error … Write error
Read error … Check sum error
Data none …Setting data does not exist.
Remarks ・Because the trouble is in the memory, the error is not logged in memory.
47 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・There is trouble in the memory that stores hardware information. Hardware
information cannot be written or erased. Check sum error in read data.
・All hardware information is initialized or returned to previous settings.
・ A check is made at power on and whenever memory operations are
performed, such as to write or erase hardware information.
Cause ・There is trouble in the memory that stores hardware information.
・Power was turned off while writing or erasing data in memory.
・Memory board trouble.
User Action ・Contact the manufacturer.
Serviceman ・Enter corrupt data again.
Action ・Readjust hardware.
・Check and replace the memory board.
Processing ・The message is displayed.
・Initialize or return all hardware information to previous settings.
Display
T91 Memory:mechanism
OK(ENTER)
Printout -----------------------------------
T91 Memory:mechanism
MEM1.C ( 422) (Service mode only)
Block = 1 Error = Erase error (Service mode only)
-----------------------------------
Block: No. of memory block where trouble occurred (0 or 1)
Error: Erase error … Erase error
Write error … Write error
Read error … Check sum error
Data none …Setting data does not exist.
Remarks ・Because the trouble is in the memory, the error is not logged in memory.
48 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・There is trouble in the memory that stores Optical System information. Optical
System information cannot be written or erased. Check sum error in read data.
・All Optical System information is initialized or returned to previous settings.
・ A check is made at power on and whenever memory operations are
performed, such as to write or erase Optical System information.
Cause ・There is trouble in the memory that stores Optical System information.
・Power was turned off while writing or erasing data in memory.
・Memory board trouble.
User Action ・Contact the manufacturer.
Serviceman ・Enter corrupt data again.
Action ・Recalibrate the Optical System.
・Check and replace the memory board.
Processing ・The message is displayed.
・Initialize or return all Optical System information to previous settings.
Display
T92 Memory:optical
OK(ENTER)
Printout -----------------------------------
T92 Memory:optical
MEM1.C ( 438) (Service mode only)
Block = 1 Error = Erase error (Service mode only)
-----------------------------------
Block: No. of memory block where trouble occurred (0 or 1)
Error: Erase error … Erase error
Write error … Write error
Read error … Check sum error
Data none …Setting data does not exist.
Remarks ・Because the trouble is in the memory, the error is not logged in memory.
49 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
Description ・There is trouble in the memory that stores measurement (magnetic card)
information. Measurement information cannot be written or erased. Check sum
error in read data.
・Abnormal information is deleted.
・All measurement information is initialized or returned to previous settings.
・ A check is made at power on and whenever memory operations are
performed, such as to write or erase measurement information.
Cause ・There is trouble in the memory that stores measurement information.
・Power was turned off while writing or erasing data in memory.
・Memory board trouble.
User Action ・Contact the manufacturer.
Serviceman ・Enter corrupt data of the Magnetic Card again.
Action ・Check and replace the memory board.
Processing ・The message is displayed.
・Delete abnormal measurement information.
Display
T93 Memory:parameter
(S-03) OK(ENTER)
Item No. of abnormal parameter (Multi ... M-XX, Single ... S-XX)
Printout -----------------------------------
T93 Memory:parameter (S-03)
MEM1.C ( 438) (Service mode only)
Block = 1 Error = Erase error (Service mode only)
-----------------------------------
Same as display
Block: No. of memory block where trouble occurred (0 or 1)
Error: Erase error … Erase error
Write error … Write error
Read error … Check sum error
Remarks ・Because the trouble is in the memory, the error is not logged in memory.
50 Rev.F
Appendix 3 Error / Trouble Specifications SP-4430 SERVICE MANUAL
51 Rev.F