Process Failure Mode Effects Analysis (PFMEA)

Company Name : Subject :

Plant Location : PFMEA Start Date :
Customer Name : PFMEA Revision Date :
Model / Year / Platform : Cross Functional Team:
Continous
Structure Analysis (Step 2) FAILURE ANALYSIS ( Step 3) RISK ANALYSIS ( Step 5)
Improvement

3. Function Process
History / Change 1. Process Item 2.Function of Process Step & 2. Failure Current
2. Process Step 1. Function of Process Item, Work Element 3. Failure Occuranc
Authorization System, Sub system, Part 3. Process Work Element Product Characteristics 1. Failure Effect Mode ( Prevention
Issue# Station No. and Name of System or Process 4M Type & Process Severity((S) Of FE Cause ( FC) of e (O) PC
( As Applicable) Element or Name of the 4M Type (Quantitative value is optional) (FE) FM) of the Control
Focus Element Oposite -VE Failure Effect Characteristics the work of FC
Optional Process Station No-Ve Failure Mode Process PC of FC
-Ve Failure Cause

Internal function Break drum Internal effect- Operation

machining as per specification Rework offline Incomplete
Ship to plant
Ship to plant : Assemble with wheel effect : Does not Operator
0 - Break drum Machining Line 3 OP -10 Drilling Operator Drill 4 Holes loads part on machine 6 Drill Miss Power failure 5
assy, and qualify function test. assemble with WI
wheel
End User - stops vehicle when applies End User effect-
break No effect
Internal function Break drum Internal effect-
machining as per specification 100% part scraped
Ship to plant Preventive
Break drum Machining Line 3 OP -10 Drilling Drilling Machine Ship to plant : Assemble with wheel PCD as per spec. Maintain PCD effect : Does not 8 PCD NG Bearing fail maintenan 4
assy, and qualify function test. assemble with ce
wheel
End User - stops vehicle when applies End User effect-
break No effect
re Mode Effects Analysis (PFMEA)
PFMEA ID Number
Process Responsibility
Confidential Level : Business Level

RISK ANALYSIS ( Step 5) Optimization ( Step 6)

Current Special Respons Action Special FMEA

Detection ( FMEA AP Preven Target
Detection product Detection ible taken ( Complet occuranc product AP - Remar
D) of FC or - Action Filter Code tion Completion Status Saverity Detection
Control DC Characte Action Person With ion Date e Characte Action ks
FM priroty Action Date
of FC or FM rstics Name Pointer) rstics priroty

Fixture
modifie Kaizen Poka
100 % 100 %
d in sheet , yoke
Visual Insp 8 M Visual Mr. XYZ DDMMYY Implemented DDMMYY 6 2 4 L
next Poka yoke Impem
EOL Insp EOL
operati master list ented.
on

Machine
Bearin history
g card, PM
Next repalce check
100%
process 4 M ment Mr. XYZ DDMMYY ImplementedPM check DDMMYY 8 2 4 CC L sheet
func. Insp.
Poka yoke every sheet update
8000 d.
parts