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HPD300

REVERSE POWER PROTECTION RELAY

MULTIFUNCTIONAL PROTECTION MODULE

USER MANUAL

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.


Chinese trademark

English trademark

Smartgen — make your generator smart


Smartgen Technology Co., Ltd
No. 28 Jinsuo Road
Zhengzhou City
P. R. China
Tel: +86-371-67988888
+86-371-67981888
+86-371-67991553
+86-371-67992951
+86-371-67981000 (overseas)
Fax: 0086-371-67992952
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: sales@smartgen.cn

All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of the
copyright holder.
Smartgen Technology reserves the right to change the contents of this document without prior notice.
Version history
Date Version Content
1.0 2014-08-07 Original release.
1.1 2014-10-09 Rename the product.
1.2 2015-03-24 Add “Multifunctional Protection Module” to the name
HPD300 Reverse Power Protection Relay Multifunctional Protection Module

CONTENT

1 OVERVIEW ....................................................................................................................... 4

2 PERFORMANCE AND CHARACTERISTICS ................................................................... 4

3 TECHNICAL PARAMETERS ............................................................................................ 4

4 PANEL BUTTON DESCRIPTION...................................................................................... 5

5 FUNCTION DESCRIPTION ............................................................................................... 6

6 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS ........................... 7

7 TYPICAL DIAGRAM ......................................................................................................... 8

8 INSTALLATION DIMENSIONS ......................................................................................... 9

HPD300 Multifunctional Protection Module Version 1.2 2015-03-24 Page 3 of 9


HPD300 Reverse Power Protection Relay Multifunctional Protection Module
1 OVERVIEW

HPD300 reverse power protection relay is widely used in marine genset field and land genset field.
The power direction, instead of flowing predominantly generator to Bus as usual, flows backward to
generator from current system when generator lost excitation or other failure occurs. That is to say,
generator works as electromotor. HPD300 reverse power protection relay is in order to avoid the
above situation and provide protection when over power situation occurs.

2 PERFORMANCE AND CHARACTERISTICS

 Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire systems with
frequency 50/60/400Hz;
 Collects 3-phase voltage, 3-phase current, frequency and power parameters.
GEN LOAD
Line voltage (Uab, Ubc, and Uca) Current IA, IB, IC
Frequency (Hz) Active Power kW
 Adjustable potentiometer allows for set value adjusting and delay value setting.
 2 relay output;
 One test button, test reverse power, over current and indicator.
 Widely power supply range DC(8~35)V, suitable to different starting battery voltage environment;
 35mm guide rail mounting;
 Modular design, pluggable terminal, compact structure with easy installation.

3 TECHNICAL PARAMETERS

Parameter Details
Working Voltage DC8. 0V to 35. 0V, continuous power supply
Overall Consumption <0.9W (Standby mode: ≤0.28W)
AC Input: AC30V~ AC620V (ph-ph)
Alternator Frequency 50Hz/60Hz/400Hz
Reverse Power Relay
5A AC250V Volts free output
Output
Over Current Relay
5A AC250V Volts free output
Output
Case Dimensions 89.7mm x 71.6mm x 60.7mm
CT Secondary Current Rated 5A
Working Conditions Temperature: (-25~+70)°C Humidity: (20~93)%RH
Storage Conditions Temperature:(-25~+70)°C
Apply AC2.2kV voltage between high voltage terminal and low voltage
Insulation Intensity terminal;
The leakage current is not more than 3mA within 1min.
Weight 0.24kg

HPD300 Multifunctional Protection Module Version 1.2 2015-03-24 Page 4 of 9


HPD300 Reverse Power Protection Relay Multifunctional Protection Module
4 PANEL BUTTON DESCRIPTION

Description of terminal connection:


No. Functions Cable Size Remark
1 B- 1.0mm2 Connected with negative of starter battery.
2 B+ 1.0mm2 Connected with positive of starter battery.
Normally Active when the reverse
3 power has exceeded the
Close
RP TRIP set value and the delay
4 COM 2.5 mm2
RELAY timer has expired while
5 Normally Open deactivate after the power
Normally open;
returns to normal.
Volts free output;
Normally Active when the load
6 5A Rated
Close current has exceeded the
OC
7 COM set value and the delay
TRIP 2.5 mm2
timer has expired while
RELAY
8 Normally Open deactivate after the current
returns to normal.
9 L1 1.0 mm2
10 L2 1.0 mm2 Phase Voltage Input
11 L3 1.0 mm2
Dotted
12 CT A-phase input; Externally connected to
IL1 Terminals 1.5 mm2
secondary coil of current transformer (rated 5A).
13
Dotted
14 CT B-phase input; Externally connected to
IL2 Terminals 1.5 mm2
secondary coil of current transformer (rated 5A).
15
Dotted CT C-phase input; Externally connected to
16 1.5 mm2
IL3 Terminals secondary coil of current transformer (rated 5A).
17
LINK
Used for parameters setting.
Port

HPD300 Multifunctional Protection Module Version 1.2 2015-03-24 Page 5 of 9


HPD300 Reverse Power Protection Relay Multifunctional Protection Module
5 FUNCTION DESCRIPTION

Item Description
Power supply indicator; It is illuminated when the relay is powered up. (green
Power Indicator
light)
It flashes once per second when the reverse power has exceeded the set
RP TRIP Indicator value and RP TRIP indicator light on when the delay timer has expired. The
indicator extinguished after power returns to normal. (red light)
It flashes once per second when the load current has exceeded the set value
OC TRIP Indicator and OC TRIP indicator light on when the delay timer has expired. The indicator
extinguished after current returns to normal. (red light)
Press the button for 3 seconds, the reverse relay and indicator output; Press
TEST Button the button and release the button, within 1 second, again press it for 3
seconds, over current trip relay and indicator output.
LEVEL /%
Used for adjusting reverse power set value. Range: (0~30)%; Setting value is
Reverse Power Set
the percentage of rated power value.
Value Potentiometer
DELAY /s
Used for adjusting delay value. Range: (1~20)%; It is the delay timer of
Delay Value
reverse power action.
Potentiometer
OVER/%
Used for adjusting over current set value. Range: (50~140)%; Setting value is
Over Current Set Value
the percentage of rated power value.
Potentiometer
DELAY /s
Used for adjusting delay value. Range: (1~60)s; It is the delay timer of over
Delay Value
current action.
Potentiometer

HPD300 Multifunctional Protection Module Version 1.2 2015-03-24 Page 6 of 9


HPD300 Reverse Power Protection Relay Multifunctional Protection Module
6 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS

No. Items Parameters Defaults Description


0: 3P4W, 1: 3P3W
1 AC System (0-3) 0
2: 2P3W, 3:1P2W
2 Gen Rated Voltage (30-30000)V 380
3 Gen Rated Frequency (10.0-400.0)Hz 50.0
4 Volt. Trans.(PT) (0-1) 0 0: Disable 1: Enable
5 Primary Voltage (30-30000)V 100
6 Secondary Voltage (30-1000)V 100
7 CT Ratio (5-6000)/5 500
8 Full Load Rated Current (5-6000)A 500
9 Rated Power (0-6000) kW 500
10 Communication Address (1-254) 1

PC Program:
Parameters setting and real-time monitoring can be implemented via LINK port by using PC
software and an SG72 adapter which produced by our company. As follows:

HPD300 Multifunctional Protection Module Version 1.2 2015-03-24 Page 7 of 9


HPD300 Reverse Power Protection Relay Multifunctional Protection Module
7 TYPICAL DIAGRAM

3 phase 3 wire/3 phase 4 wire

Single phase 2 wire/2 phase 3 wire

HPD300 Multifunctional Protection Module Version 1.2 2015-03-24 Page 8 of 9


HPD300 Reverse Power Protection Relay Multifunctional Protection Module
8 INSTALLATION DIMENSIONS

1) Output And Expand Relays


All outputs are relay contact output type. If need to expand the relays, please add freewheel diode to
both ends of expand relay’s coils (when coils of relay has DC current) or, add resistance-capacitance
return circuit (when coils of relay has AC current), in order to prevent disturbance to controller or others
equipment
2) AC Input
Current input must be connected to outside current transformer. And the current transformer’s
secondary side current must be 5A. At the same time, the phases of current transformer and input
voltage must correct. Otherwise, the current of collecting and active power maybe not correct.
Note: When there is load current, transformer’s secondary side prohibit open circuit.
3) Withstand Voltage Test

CAUTION! When relay had been installed in control panel, if need the high voltage test, please

disconnect relay’s all terminal connections, in order to prevent high voltage into relay and damage it.

HPD300 Multifunctional Protection Module Version 1.2 2015-03-24 Page 9 of 9

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