Since 1985

“R&D”
Recognized by
Efftronics system pvt. Ltd Approved by RDSO
ISO 9001:2015 Govt. of. India DSIR
Govt. of. India
20000813 QM15 Ministry of Railways
 Vision
Client for understanding the
“To provide insight for Technology trends & Market
enhancing wealth” CIO Choice – 2017’ Trends in ICT
INSIGHT - refers to TRUTH. Our Award
Vision is to develop Products &
Quality Policy Solutions to the Customers
which provide truthful

"We shall provide information

information that can 30+ Years of Product Expertise by
technology products/services
optimize & improve the harnessing latest technologies
that exceed customer
Business Process.
expectations in their
functionality, usability, 50,000 SQFT facility for various activities
reliability, performance,
adaptability and supportability
to achieve market leadership
and continual improvement of
business performance"
Mission In-House Manufacturing facility with 100+ Staff

To provide freedom of
creativity/innovation in 100+ Engineers in Research & Development (R&D)
exploiting the potential of
information technology.

OEM Partner
 Building End-End Smart IoT Solutions
Embedded Systems & Application Software

700+ People

Conceive Develop Manufacture Implement Support

Concept Analysis Assembling Installation Commissioning
Design Quality Testing configuration Maintaining
S/W & H/W Implementation
Integration
Testing
 OUR DEVELOPMENT PROCESS
Design Thinking

TECHNOLOGY
• What can
technology
do feasibility

BUSINESS
PEOPLE • Viable
• Desires • Sustainable
• Needs • What value
is going to
get/give

FUNCTIONAL INNOVATION
PROCESS INNOVATION
EMOTIONAL INNOVATION
INNOVATION
 DESIGN CAPABILITIES
Proven Expertise In Building end-to-end IoT Solutions

Building Systems of Systems

Algorithms & Analytics

Access

Storage

Edge Processing

Communicate

Sense & Control

 MANUFACTURING
Planning and Scheduling and Tracking of orders through ERP

➢ PRODUCTION: 15,000 -SFT AREA 100 -MEMBERS

➢ Following standard processes like IPC & J-STD
➢ Detailed planning and scheduling and tracking of
orders through ERP
➢ Implementation of seamless tracking and tracing
of material, components and products
CHAIN PROCESS
➢ Just in time Supply Chain
➢ Chain Process to optimize time, cost and improve
quality
➢ Automated Testers
➢ 5S Implementation
 Foot Print

12000+ 120+ Service Centers

Product deployments

9000+ Deployment in Railways

Locations
Products India Srilanka Bangladesh
Signaling Data
10785 26 1
Loggers
Networks 192 1 1
PHMU 770 - -
BHMS 78 - -
Electronic Block
45 - -
Service Centers Instrument
 CUSTOMER SUPPORT
Supporting
Teams
Customer Support Maintenance Product Functional Validation Team

Management
Central Management & Coordinating Office

120+
Service
Centers
Service Centers Service Centers Service Centers

250+
Skilled Field
Engineers
 IT- DRIVING BUSINESS
1 3 5
Enterprise Resource Planning Cash Flow Time Attendance Management System
➢ Complete Order Tracking
➢ Financial Management ➢ Control of Inflow and

➢ Products BOMs & Outflow of Cash

Configuration Management ➢ Visualize Future Incoming

➢ Vendor Evaluation and Outgoing of Cash

➢ Just In Time Procurement ➢ Mobile Integration

➢ Inventory & Tracking

➢ Finished Products Tracking
➢ Integration with Mobility/Mail Alert

Order Management System R&D Project Planner Customer Relationship

Management
➢ Leads to Quotation
➢ Auto Integration With ERP
Integration
➢ Optimized Sale Orders
➢ Integration with ERP
Execution Planner
➢ Mobile and Web
➢ Inventory Projection Tool
Platform
➢ Analytics
2 4 6
 Human Resources
(RIGHT PEOPLE FOR RIGHT JOB)

• Running M. Sc. (IoT) Course for Krishna University,

L&D Center
M. TECH. (IoT) for JNTU Anantapur

• MOUs with 15+ Engineering and science colleges for faculty

and student development programs

• Continuous learning program for employees

• Activity based learning

• Collaboration with AP Skill Development Centre & MSME

 YOUR ONE-STOP DESTINATION FOR
END-TO-END SMART SOLUTIONS
LED Lighting and Controls
Data Logger System Energy Information System
Remote Condition Monitoring Appliance & Blind Controls
Electronic Block Instrument (SIL 4) Indoor Air Quality Monitoring System
Integrated passenger information system

LED Signals (SIL 4)

System Integrity Tester

Electronic Manufacturing Services Smart Transport

Product Development Services Smart Environment

Smart Water
for 24/7 operation
under Harsh Indian Environment Conditions
SMART SIGNALING
 Identifies Traffic Bottle-Necks
Predictive Maintenance Reduce the Maintenance Cost
Improve Average Speed
of train by 20% Smart of
Signalling Assets

Signaling
Helps Planners To Optimise Improve Availability by
Train Operations MTTR & MTBF

Signaling System Health

Monitoring
Operations
 Indigenously Designed, Built, Deployed and Maintaining one of
India’s Largest IoT Network for Indian Railways

6+ Million Things International Foot Print @

Srilanka , Bangladesh , Poland
of Railway Signaling System
Connected To 200+
Command Control Centers
across the country

22+ Million Records

Generated Everyday Products India Srilanka Bangladesh
Signaling Data
10785 26 1
Loggers
Networks 192 1 1

12k Products

Installed in More than 7000

PHMU
BHMS
Electronic Block
770
78
-
-
-
-

45 - -
Instrument
Stations in India
Smart Signalling Smart Signaling- To Prevent Failures & Improve Operations
10812 IoT Edge System
• Works as a black box for Railway Yard
for signalling System
Data Loggers • Capture all relay status and analogue
& RTUs parameters in the relay room.

770
Pont Machine
Predictive Maintenance System
• Predicts the failures much ahead by real time
analysis of point machine voltages and
currents
Monitoring • Improves MTTR and MTBF of system

45
Integrated
Remote Condition Monitoring
• Provides remote condition monitoring of
various power supplies with in railway yard
Power Supply • Identified faulty module in power distribution
Monitoring and informs the railway personnel

78
Battery Health
Predictive Maintenance System
• Predicts the failures much ahead by real time
analysis of battery parameters
• Extends the battery bank life and guarantees
Monitoring backup
Unit

45 SIL-4 Certified
• 2o/o3 Architecture
• Complies to European CENELEC standards
Block
• First in INDIA to develop the product and get
Instruments approval

805 Prescriptive Solution

• Eliminates accidents at railroad points

Safety Point
through prescriptive alert to station master
Alarm Units

200 •
•
S/Ws
Failure Analysis System
Real-time simulation of yard
Control • Predictive Maintenance of railway assets
• MIS Reports
Centers • Network Management
Smart Signalling Data Loggers

MONITORS…

Thousands of potential
1 free contacts of relays
for every 16ms

Various analog inputs

2
in station

Health of processor
3 based systems

Black Box for Railway Station

Smart Signalling Smart Railway Signalling
Data Dissemination Data Processing

Data Acquisition
Smart Signalling Predictive Train Operations

Tracking

Charting

Multi Monitor Simulation Networked Data loggers in Vijayawada

Division Control Office
Prediction
Smart Signalling Remote Condition Monitoring
Predictive Maintenance System
Point Machine • Predicts the failures much ahead by real time
Monitoring analysis of point machine voltages and
currents, DC Track circuit
• Improves MTTR and MTBF of system

Remote Condition Monitoring

Integrated • Provides remote condition monitoring of
Power Supply various power supplies with in railway yard
Monitoring • Identified faulty module in power distribution
and informs the railway personnel

Predictive Maintenance System

Battery • Predicts the failures much ahead by real time
Health analysis of battery parameters
• Extends the battery bank life and guarantees
Monitoring backup
Unit
Predictive Maintenance System
Signal Lamp
Health • Predicts the failures much ahead by real
time analysis of signal lamp parameters
Monitoring • Improves MTTR and MTBF of system
Unit
SIL-4 Certified
• 2o/o3 Architecture
Block • Complies to European CENELEC
Instruments standards
• First in INDIA to develop the product and
get approval

Prescriptive Solution
AC Health • Better availability of air conditioning to
Monitoring ensure long life for temperature critical
equipment
Unit

S/Ws
• Failure Analysis System
Control • Real-time simulation of yard
Centers • Predictive Maintenance of railway assets
• MIS Reports
• Network Management
Smart Signalling Solution Approach
Captures
Digital (Relay Status – Controlling, Contactor & Detection) and
Analog (Operating & Detection Voltages and Current) parameters

Sends the captured information to central place

Analyzes and identifies permanent way-related and signaling &

safety faults as they are emerging using AI and ML

Predictive Maintenance is initiated at right time before any faults occur /

Trouble shooting can be more easily integrated into day-to-day operations

Source: Gartner Inc., USA

Spectrum of Analytics Capabilities
Smart Signalling Point Machine Monitoring

Feed end and Relay end

Mini Logger
Currents

Control Room
Point Current
Signature

Failure Analysis System Event Logger

Data Logger

1 2 3
Monitors Point machine Zigbee technology is used Monitors Feed and Point Operations Report
operating current to wireless data Relay end currents of
communication Track circuit
Smart Signalling Point Machine Monitoring
Current Signature Analysis

Peak Unlocking Steady Locking

Smart Signalling Point Machine Monitoring
Identifying failure with Current Signature Analysis of point motors

Carbon brush worn out More current at locking time due to spring Obstruction in Point Motor

More friction due to lubrication problem Problem in Unlocking Problem in locking position
Smart Signalling Battery Health Monitoring System

Main screen shows the online status of

Battery bank state

The Benefits of Battery Health Monitoring System

Reduce bank down time Improve bank Life Reduce Maintenance Graphical representation of
Bank parameters,

Identify Failures Remaining Backup Time Real Time Alarms

Evidence for Warranty Remote Monitoring

Health of Cell

Graphical comparison of failed battery and

State of Charging healthy battery
Smart Signalling Signal lamp Health Monitoring Unit

SHMU monitors signal lamp current and alerts the user in case of
abnormality. These alerts are used for predictive maintenance – by which
number of failures can be reduced. Also used to reduce the duration of signal
failure

Reduced down time Real Time Alarms

Identify Failures Remote Monitoring

RS485
RS485 &
Power Supply
Smart Signalling Integrated Power Supply Monitoring

Reports & Analytics

1 Monitors Power supply of SMS escalation for Failures

each and every station
2
Smart Signalling Benefits of Remote Condition Monitoring

Immediate advice / recommendation on failures as they emerge

Early warning of system degradation before its eventually leads to failure

Enable maintenance staff to have prior knowledge about root cause of failure before attending a site

Improved maintenance planning with proper statistical data

24/7 monitoring and notifications in case of failures / warnings

Higher Availability Lower Operating Costs Increased Reliability Increased Efficiency Improved Safety
Smart Signalling Automated Testers

System Integrity Test Software & Hardware development &

implementation for System Integrity Test
as per Table of Control /Route Control
Chart.

Conducted at 48 stations
Identified 975 defects of design
& implementation of interlocking
Smart Signalling Earth Leakage Detection System

❖ By wiring potential free contacts of

ELD to data logger and identifying
the relays

✓ Which power the conductors

✓ Which are powered by the

conductors

❖ External defective cable pair

responsible for earth fault can be
identified by CMU alarms software
This is a software product – It runs on the already
one software for each CMU available CMU PC
is required
Smart Signalling Command Control Centers

Status of Auto Signals

Screen shot of Software

Data Synchronisaton between all stake holders of the system

Data archiving, Reports, Escalation

Smart Signalling Fail Safe System

Signals Main Signals

Long Visibility

RDSO Approved
Energy Saving

2-way LED stencil route A - Markers

indicator Maintenance Free

4-way LED stencil route

indicator Route indicator SIL-4 Certified

Single digit Route

indicator Shunt Signals
Quality & Reliability

Double digit Route Calling on

indicator
Smart Signalling Electronics Block Instrument

Status of Auto Signals

Smart Signalling Passenger Information Systems
Integrated Passenger Information System

RDSO Approved

Platform Clocks with GPS Synchronization

 CUSTOMERS
Railways Smart Buildings Smart Cities

Various Industries

Various Signaling Various Municipal Various MSIs

Various House Holds Corporation
Contractors
THANK YOU
info@efftronics.com
www.efftronics.com, www.effe.in