Nitomortar TC2000 constructive solutions

Epoxy resin based sealing and anchoring

compound

Uses

As a two part filled epoxy resin used to seal over cracks in Hole depth of anchoring system is derived from equation 48
structural materials such as concrete in aggressive in BS8110:1985; The design anchorage bond stress is
environments. A pore sealer on horizontal and vertical assumed to be constant over the anchorage length,
surfaces eliminating minor irregularities prior to the
application of Nitocote and Nitoflor Epoxy and Urethane fb = Fs / π Øe l
coatings. Fixing and bedding of tiles, dowel bars and anchor fb is the (permitted) bond stress;
bolts.
Fs is the (pull out) force in the bar or group of bars;
Advantages Fs = Steel shear resistance (VRd,s) = 0.6 Cross
sectional area (As) x Characteristic yield stress of
2
■ Non-slump, can be applied to vertical surfaces and steel, fuk or Y, 425 N/mm .
trowelled into blow holes.
Øe is the effective bar size;
■ Superior bond strength to virtually all substrates. l is the anchorage length.

■ Smooth paste consistency, easy to apply and finish.

Further rearrangement of above formula will end up to the
■ Good chemical resistance. following formula;

■ Excellent adhesion. 0.6 Y 2

Hole depth (l) in mm = X 0.25πd1
S π d2
■ Compatible to over-coat with epoxy coating.
d2 is the hole diameter of the concrete in mm.
Description
Properties
Nitomortar TC2000 is a two component thixotropic
compound based on high quality solvent-free epoxy resin Volume solids: 100%
o
systems. The material is supplied in pre-weighed quantities Pot life @ 24 C: 3 hrs 15 min.
o
ready for on-site mixing and use. Once it is cured, it will @ 35 C: 2 hrs 20 min.
form a completely impermeable surface ready for over- Compressive strength:
coating. Nitomortar TC2000 is available as standard in (BS 6319 Part 2)
2
Grey colour. 1 day 34.00 N/mm
2
3 days 45.00 N/mm
2
7 days 90.00 N/mm
Technical support
Flexural strength:
(BS6319 Part 3:1999)
Fosroc offers a comprehensive range of high performance, 7 days cured 2
19.00 N/mm
high quality products suitable for use within all aspects of
Tensile Strength:
the concrete repair and protection industry. In addition, the
(ASTM D-412:1980)
company offers a technical support package to specifiers, 2
7 days cured 18.0 N/mm
end users and contractors, as well as on-site assistance.
Mix density: 1.59
Thickness: Up to 3 mm
Design criteria maximum

Nitomortar TC2000 can be applied in sections 0.5 to 2.0 mm Application instructions

thickness in horizontal and vertical locations in a single
application without the use of formwork. Greater Preparation
thicknesses than those specified can be achieved by
application of subsequent layers. Clean the surface and remove any dust, unsound or
contaminated material, plaster, oil, paint, grease, corrosion
For anchoring applications, a maximum diameter difference deposits or algae.
between dowels and the concrete drilled holes is 25 mm,
and a minimum diameter difference is set at 3mm. Consult Surface should preferably be prepared using high-pressure
the local Fosroc office for further information. water jetting or light abrasive blasting, followed by thorough
washing to remove dust and remaining particles.
Nitomortar TC2000
Oils and grease deposits should be removed by steam Packing
cleaning or detergent scrubbing. The effectiveness of
decontamination should then be assessed by a pull-off test. Supply
Nitomortar TC2000: 1 kg packs
For anchoring applications, surfaces should be clean from 3 kg packs
any dust, loose material, and contaminants. 5 kg packs
Fosroc Solvent 102: 4 litre cans
No independent priming system is required.

Mixing Yield
Nitomortar TC2000: 0.63 Litres / 1 kg pack
The entire contents of the hardener can should be added to 1.89 Litres / 3 kg pack
the base container and mixed thoroughly until a uniform 3.14 Litres / 5 kg pack
grey colour and consistency are obtained, taking particular
care to scrape the sides and bottom of the containers. It is The coverage figure is theoretical. Due to wastage factors
recommended that mechanical mixing be employed using a practical coverage may be reduced.
Jiffy mixer on a slow speed electric drill.

Application Storage
Shelf life
Apply the mixed Nitomortar TC2000 to the prepared
substrate by spatula, filling knife or steel float, tight Nitomortar TC2000 has a shelf life of 12 months if kept in a
o o
trowelling onto the substrate to ensure positive adhesion dry store between 5 C and 25 C in the original, unopened
and that all blow-holes and defects are completely filled to containers.
produce a smooth even finish. Application thickness will
vary with profile and alignment of substrate. Storage conditions
Where anchoring is involved, drill holes are to be half filled o
Store in dry conditions at temperatures between 5 C and
with Nitomortar TC2000, inserting the anchor should push o
30 C in the original, unopened containers. If stored at high
the material to be distributed uniformly around the anchor.
temperatures the shelf life may be reduced.
Excess material is to be cleaned and removed whilst wet.

Finishing Precautions
Any ridges left by the trowel can be brushed out while the Health and Safety
material is still wet or ground down with a carborundum
stone before over-coating. Nitomortar TC2000 and Fosroc Solvent 102 should not
come in contact with skin and eyes, or be swallowed.
High temperature working Ensure adequate ventilation and avoid inhalation of vapour.
o
Some people are sensitive to resins and solvents. Wear
At ambient temperatures above 35 C Nitomortar TC2000 suitable protective clothing, gloves and eye/face protection.
will have shorter pot life and working life. The materials Barrier creams provide additional skin protection. Should
should be stored in the shade or in air-conditioned accidental skin contact occur, remove immediately with a
environments and should not be applied in direct sunlight. resin-removing cream, followed by soap and water. Do not
use solvent. In case of contact with eyes, rinse immediately
Cleaning with plenty of clean water and seek medical advice. If
swallowed, seek medical attention immediately - do not
Nitomortar TC2000 should be removed from tools,
induce vomiting.
equipment and mixers with Fosroc Solvent 102*
immediately after use. Hardened material can only be
Fire
removed mechanically.
Fosroc Solvent 102 is flammable. Keep away from sources
Limitations of ignition. No smoking. In the event of fire, extinguish with
CO2 or foam. Do not use a water jet.
Do not mix part packs under any circumstances. Nitomortar
TC2000 should not be exposed to water during application. For further information, refer to the Product Material Safety
Exposure to heavy rainfall prior to final set may result in Data Sheet.
surface scour. If any doubt arises concerning temperature
or substrate condition, consult the local Fosroc Office.
Nitomortar TC2000 should not be used when the
o
temperature is below 5 C and falling.
Nitomortar TC2000
Additional Information

Fosroc manufactures a wide range of products specifically

designed for the repair and refurbishment of damaged
reinforced concrete. This includes hand-placed and spray
grade mortars, fluid micro-concretes, chemical resistant
epoxy mortars and a comprehensive package of protective
coatings. In addition, a wide range of complementary
products is available. This includes joint sealants,
waterproofing membranes, grouting, anchoring and
specialised flooring materials.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no di rect
or continuous control over where or how its products are applied, accept any liability either directly or indi rectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosroc Jordan
Regional Offices: email: enquiryjordan@fosroc.com
Head Office
P.O Box 253, Amman-Khalda Offices: Tel: (06) 535 9562 Fax: (06) 535 9563
King Abdullah II Industrial State Amman-Sahab Factory: Tel: (06) 402 2665 Fax: (06) 402 9475
Sahab 11512, Jordan Aqaba Showroom: Tel: (03) 205 0061 Fax: (03) 205 0062
www.fosroc.com