Webinar Plant Inspector by Vijayan

Plant Inspector
Vijayan
1
Copyright © TWI Ltd 2019
The Context
This webinar would provide the
brief introduction of Plant
Inspection Course career path
and job opportunities.
2
Career Development Path
Plant Integrity Personnel
QA/QC Engineer/Inspector
Welding Engineer/Inspector
NDT Technician
Plant Operation And Maintenance Personnel

3
What is Plant Inspection course?
Inspection activities in Process
industries like oil & gas,
petrochemical, refinery, require high
skill and wide knowledge.
Plant inspection course would

provide the required skill,
knowledge and confidence to
perform the inspection activities
Plant inspection course is highly

demanding and job oriented across
the globe.
4
What are the Equipment covered?
Plant inspection course is designed to
cover all the aspects of assets
involved in Process plants.
This include pressure vessel, Piping,

storage tank and valves. The course
modules are self-explanatory so that
the student require minimum
support to learn the concepts.
5
What we Learn?
This course would provide the students to perform the required plant
inspections. By this, the student would know, what, when and how to do the
inspection and evaluating the results of such inspection.
Each module contains questions to answer to evaluate the learning process.
Important and complicated topics to understand are designed to have Lots of
animation (Hot tapping animation), pictorial and graphical representation.
This course enhances the student skill and knowledge and to deliver the
required plant inspection activities effectively and efficiently.
Understanding the each components, their construction.
Learning of Design thickness calculation, remaining life, corrosion rate,
inspection interval, cathodic protection, welding, NDT, Painting etc.
6
e-Learning Modules
 Pressure Vessel
 Manufacturing and
construction pressure vessel

 Basic Design calculation
 Weld joint types/joint
efficiency/Joint category
 Types of pressure
vessel/Column/Heat exchanger
 Internal parts/Accessories
7
e-Learning Modules
 Process Piping
 Fluid category
 Piping class
 Piping components
(Fittings/Valves/Expansion
joint/Support)
 Valve types/Function
 Pressure relieving devices
 Reading, Interpreting P&ID
Drawing/Symbols
 Isometric drawing
 Piping circuit/Injection point
8
e-Learning Modules
 Above Ground Storage Tank
 Construction of Storage tank
 Components of tank
 Shell & Bottom plate
 Roof Types
 Tank foundation and
settlement
 NDT Requirements
 Vacuum box testing
9
e-Learning Modules
 Damage Mechanism
 Corrosion related
 Cracking type
 Mechanically induced
 Metallurgical damage
10
e-Learning Modules
 Welding /Welding Procedure
 Welding Process/Limitation
 Weld defects
 Welding procedure variables
 Material inspection
 Destructive testing
11
e-Learning Modules
 NDT
 Conventional NDT methods
 Advanced NDT methods
 Boroscope
 Eddy current testing/IRIS
 Acoustic emission
 Vibration analysis
 Thermography
 UT-TOFD, PAUT,LRUT
12
e-Learning Modules
 Risk based Inspection
 Risk Assessment
 Risk matrix
 Risk management
 Inspection plan
 Risk mitigation
13
e-Learning Modules
 Inspection Practices
 Work permit system
 Confined space entry
 Inspection types
(internal/external)
 On-stream inspection
 Inspection of equipment
components
 CUI Inspection
 CML inspection
 Hydro testing
 Valves inspection
14
e-Learning Modules
 Inspection interval & Frequency
 Corrosion rate
 Remaining life calculation
 Next Inspection Interval
 MAWP determination
 Thickness calculation
15
e-Learning Modules
 Repair, Re-rating & Alteration
 Repair plan
 Types of Repair
 Hot tapping
 Re-rating
 Alteration
16
e-Learning Modules
 Cathodic Protection
 Surface preparation / Painting
 Internal coating
 Adhesion / Holiday Testing
 Cathodic Protection systems
 CIPS/DCVG
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Course Entry Requirements
 Option 1 – ISO 9712 Level 2
or NDT level 2 with 2 years
exp +3 months shutdown exp
 Option 2 – CSWIP 3.1/3.2
with 2 years exp + 3 months
shutdown exp
 Option 3 – Mature
Candidates, UK higher
national certificate (or
equivalent) with 7 years exp
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Examination pattern
 Vision requirements (Near Vision
J1 or equivalent, Colour vision)
 Closed book examination – 100
questions, 3 hours
 Open book examination – 25
questions , 3 hours
 Certificate Validity – 5 years
19
Where to contact?
Please contact the respective

regional TWI office for further
details and enquiry
20
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Plant Inspector

Plant Integrity Personnel

Plant Operation And Maintenance Personnel

Plant inspection course would

Plant inspection course is highly

This include pressure vessel, Piping,

construction pressure vessel

 Weld joint types/joint

 Pressure relieving devices

 Reading, Interpreting P&ID

 Piping circuit/Injection point

 Shell & Bottom plate

 Tank foundation and

 Vacuum box testing

 Welding procedure variables

 Advanced NDT methods

 Eddy current testing/IRIS

 Remaining life calculation

 Next Inspection Interval

 Adhesion / Holiday Testing

 Cathodic Protection systems

Please contact the respective

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