Zalety_budowa_mlotow_MTB

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Superiorities

of
MTB Breakers
 The hydraulic accumulators do not
need N2 gas charging on the working
site.
 Normally, MTB accumulators can be
used for 2 years or longer without
charging.
 On the other hand, there can be gas
leakage on gas type breakers, which
should be constantly controlled and
recharged when necessary.
 Compared to gas type breakers MTB
hydraulic breakers have 3 times
bigger accumulator.
 It has the advantage of less vibration
and generation of more power

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The cylinder and the piston of MTB breakers
operate without touching each other (steel to
steel) on blank firing time.
MTB breakers have bigger volume oil cushion
chamber than other brands, which provides
strong hydraulic suspension. Thanks to this MTB
breakers work continuously without interruption.
Other brands use mainly stop function or variable
stroke control. “Stop function” works by relief
control. Relief valve works continuously by
opening and closing, thus hydraulic oil overheats
and the extremely warm oil may cause problem HYDRAULIC SUSPENSION AREA
with the hydraulic components of the carrier and
the breaker itself.
“Variable stroke function” is designed by
complicated valves on the breaker, which may Piston
cause problems from time to time.
MTB’s “Hydraulic Suspension function” is simple
solution and simple design is the best for Thrust
hydraulic breakers. Ring
Tool
Regular Impact Blank Firing
(Idle Stroke)
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 Housing material is a special
bending type material, that’s why
it is stronger. Also the welds on
housing are reduced and no
housing bolts are used. This makes
the housing more rigid and
stronger.

GAS TYPE  High wearing resistance and


HAMMERS protection from abrasive rock
materials.
 Open type housing plates are assembled to
body with 6-8 side bolts. During the
operation of the breaker, vibration causes
loosening of side bolts. If they are not tighten
regularly and periodically, side bolts will be
broken from the thread.

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 Side rods are covered with
polyurethane to reduce stress Absorbs the
and vibration on the thread. The vibration
side rod design is flexible, thus
there is less vibration force on
the thread.

Reduced
stress on
thread

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 There are 21 kinds of MTB
models from 100 kg to 7 ton for
each job condition and carrier 1. MTB 11 100 kg
machine weight class (concrete 2. MTB 15 150 kg
breaking, mines, tunnel, quarry, 3. MTB 21 210 kg
demolition,underwater, 4. MTB 25 310 kg
underground and etc.). 5. MTB 30 300 kg
6. MTB 35 400 kg
6. MTB 38 400 kg
 There are 18 various MTB
6. MTB 36 400 kg
models according to the weight
7. MTB 40 430 kg
class
7. MTB 45 480 kg
8. MTB 65 650 kg
9. MTB 95 950 kg
10. MTB 125 1200 kg
11. MTB 155 1600 kg
12. MTB 175 1800 kg
13. MTB 215 2200 kg
14. MTB 255 2520 kg
15. MTB 285 2950 kg
16. MTB 365 3750 kg
17. MTB 505 4750 kg
18. MTB 705 7000 kg

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 MTB breaker can be operated in
vertical, horizontal and various
positions since MTB pistons are lighter
and longer than the other breakers. In
addition to this, MTB pistons are
supported with durable and extra seals

L=882 L=815 L=822


mm mm mm

MTB 175 F27 MB1700


75 kg 105 kg 96 kg

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 MTB breakers work at the low oil flow and pressure thanks to it’s
design concept. Low oil flow and pressure need less input power. This
is why MTB’s eficiency is high.

Economical fuel consumption of excavators

The base of hydraulic system is generating hydraulic energy. Firstly, thermal


energy must be given the system as an input. Engine generates mechanical
energy using fuel. And then, hydraulic pump generates hydraulic energy with
the mechanical energy. At the end of the cycle, hydraulic energy is
transformed to mechanical energy (impact enegy) by cylinder.
P1 xO1, 2
InputPower  P1: Working Pressure
600 Q1,2: Oil Flow

( InpactEnergy ) x( Frequency )
OutputPower 
60000 8
• UNDERWATER
APPLICATION (U/W)
For underwater operation, MTBs have
effective and special designs. The
• TUNNELING compressed air that comes from the
APPLICATION (U/G) compressor, transfered with internal
 Continuous horizontal operation by line of breaker to the area which piston
hydraulic suspension function and tool works. Compressive air
without interruption. doesn’t allow the water to fill in where
 Special piston and cylinder design the piston strikes the tool, thus,
for horizontal operation, damages are prevented on excavator
 Increased working volume and breaker parts.
 Extended wearing plates
 Bronze bushings
 Dust seal on the tool bushing

• STEEL INDUSTRY
APPLICATION (S/I)

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BLUNT TOOL CHISEL-G TYPE
This tool is used at dusty places to take away dust
For igneous (e.g. Granite) and tough metamorphic rock
from tip of tool. There are channels to let the
(e.g. Gneiss) into which the tool doesn’t penetrate. At
dust go out from the tip.
secondary breaking application. Breaking boluders.

MOIL TOOL CONE- X TYPE


This tool is used at dusty places to take away dust
For sedimentary (e.g. Sandstone) and weak metamorphic
from tip of tool. There are channels to let the
rock into which the tool penetrates. Used for concrete,
dust go away from the tip.
hard abbrassive ground, breaking of brittle rock.

ASPHALT CUTTER
PYRAMITE TOOL This tool is used to cut asphalt for trenching
For concrete

CHISEL POINT TOOL


Excavation of bedrock, breaking on the flat ground. Breaking of SUPER BLUNT
brittle rock, This tool is used for increasing the wearing
For primary breaking application. resistance of blunt tool
Trenching and benching.

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SKID-STEER LOADER MINI-EXCAVATOR BACKHOE-LOADER
(BOBCAT)
Small Series MTB Breakers help to do your jobs with high power, performance, productive, safety, fastly and
etc. There are 9 sort of small MTB models suitable for 1~10 ton class skid-steer-loader, mini-excavator and
backhoe-loader. They are used for trenching, ditching, excavation, demolition, scaling in tunnel applications
and where ever that the carrier machine can be operated. Small Series MTBs serve to customers with two
different designs as “Gas Type” and “Hydraulic Type”.
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Hydraulic Breakers are chosen according to carrying capacity of the carrier machines. There are designed 5
sorts of MTB models with 650 to 1870 kg weight for 7~29 ton class excavator. The big size excavators are used
at the open mine and quarry, thus, medium size breakers are not used at these applications. Medium Size MTB
breakers are used for trenching, ditching, excavation, demolition, tunnel construction, underwater application
etc. Medium Size MTBs are given high class performance and easy operation with perfect design, high impact
energy, low maintenance cost for you.

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There are designed 6 sort of MTB models with 2200 to 7000 kg weight for 25~100 ton class excavator. Big Size
MTB breakers are used at the open&close mine and quarry. Additionally, used for excavation, demolition,
tunnel construction, underwater application and etc. Hydraulic Breakers are choosen according to carrying
capacity of the carrier machines. Generally big size breakers are preferred for high breaking volume in short
term jobs. Big Size MTBs have high impact power and performance for high breaking volume in short time
term. You can live low maintenance and high performance requirements together with Big Size MTBs.

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