SHEET NO. REVISION SHEET NO. REVISION SHEET NO. REVISION SHEET NO.

REVISION
1 0
2 0
3 0
4 0
5 0

DO NOT SCALE PURPOSE: ISSUED FOR APPROVAL

TENDER NO.
OWNER: INDIAN OIL CORPORATION LIMITED
SG/B269-475-PA-T-8701/23

PO. NO.
PMC:
28622183

CONTRACTOR: PLANT CAPACITY

2400 m3/hr
ION EXCHANGE INDIA LIMITED (Net Treated Water Production)

PROJECT: WATER BLOCK PROJECT, IOCL-PANIPAT(P-25)

CLEARED BY
TITLE:-
PROCESS DATASHEET OF
LAMELLA CLARIFYING SYSTEM
0 AM AR PC 14-06-2023
(RWTP)
REV PREP CHKD BY APPVD BY DATE
ION EXCHANGE D0C NO. :-
NO OF PAGES:- 05
B269-472-P-DS-0001 REV. 0
NOTE: NO OF PAGES ARE EXCLUDING OF COVER PAGE
 FLASH MIXING TANK
PROJECT : PANIPAT REFINERY EXPANSION (P-25) CLIENT : IOCL JOB NO. : B269
PROJECT
UNIT : RAW WATER TREATMENT PLANT UNIT NO.: 472 ITEM NO.: 472-T-101 A/B
SERVICE : MIXING OF CHEMICALS IN FEED WATER TYPE : OPEN
OPERATING CONDITIONS AND DESIGN DATA
NO. OF UNITS 2W
3
FLOW RATE PER UNIT (m /hr) 1360.7
RESIDENCE TIME (sec) ~40 SEC
CHEMICALS TO BE DOSED LIME
INFLUENT QUALITY
pH 8.0-8.04
OIL & GREASE (mg/l) BDL
TOTAL SUSPENDED SOLIDS (mg/l) (NORMAL/MAXIMUM) 40 /500
DENSITY (kg/m3) ~ 1000
TEMPERATURE (OC) AMBIENT
UNIT SPECIFICATION
EFFECTIVE LIQUID HOLDUP VOLUME OF EACH UNIT (m3) 15.7
NO. OF COMPARTMENTS 1 (EACH UNIT)
SHAPE/SIZE OF EACH COMPARTMENT (m x m) RECTANGULAR / 2.5 X 2.5
HEIGHT (m) + FREE BOARD (m) 2.5 + 0.5
APPROACH STAIR / PLATFORM / HANDRAILING REQUIRED
DRAIN REQUIRED
VENT (NOS.) AND DIA. (mm) N.A.
MIXING FACILITIES (REFER FLASH MIXER DATASHEET)
MATERIAL OF CONSTRUCTION
TANK RCC EPOXY COATED
COVER N.A.
OPERATING PLATFORM RCC
STAIRS / HANDRAILINGS RCC/GI
RUNGS MSEP

NOTES:
THE FLASH MIXING TANKS SHALL BE PROVIDED ON TOP OF AN RCC STRUCTURE WHICH SHALL BE
1
RAISED 2.5 m ABOVE THE FGL SO AS TO ENSURE GRAVITY FLOW TO LAMELLA CLARIFIER.
2 MIXER IN THE TANK SHALL BE PROPOERLY SUPPORTED WITH MAINTENANCE ACCESS.
TOP ENTRY AND OUTLET WITH UNDERFLOW BAFFLE ARRANGEMENT TO BE PROVIDED TO AVOID SHORT-
3
CIRCUITING.

0 25.05.2023 ISSUED FOR APPROVAL AR PC PC

NO. DATE REVISION PREPARE CHECKE APPROVED
REV
LAMELLA PROCESS DATA SHEET
.
ION EXCHANGE INDIA LIMITED CLARIFYING
B269-472-P-DS-0001 0
SYSTEM
 FLASH MIXER
PROJECT : PANIPAT REFINERY EXPANSION (P-25) CLIENT : IOCL JOB NO. : B269
PROJECT
UNIT : RAW WATER TREATMENT PLANT UNIT NO.: 472 ITEM NO. : 472-MX-101 A/B
SERVICE : MIXING OF CHEMICALS WITH FEED RAW WATER
PROCESS DATA
PURPOSE MIXING
OPERATION (BATCH/CONTINUOUS) CONTINUOUS
3
AGITATED VOLUME (m ) 16
2
OPERATING PRESSURE (kg/cm abs.) ATM.
0
OPERATING TEMPERATURE ( C) AMBIENT
SOLIDS PRESENT (YES/NO, TYPE & SIZE) YES
FOAM TENDENCY (YES/NO) NO
SOLUBILITY (HIGH / MEDIUM / LOW / NIL) MEDIUM
ABRASION (HIGH / MEDIUM / LOW / NIL) MEDIUM
SETTLING (HIGH / MEDIUM / LOW / NIL) MEDIUM
DEGREE OF AGITATION (MILD / MEDIUM / VIOLENT) MEDIUM TO VIOLENT
CORROSIVE PRODUCTS ( YES / NO, TYPE) YES
PROCESS LIMITATION (NONE / HP / TIP SPEED / SPACE) TIP SPEED
PERCENT
S. VISCOSIT
COMPONENT SP. GRAVITY
NO. BY WEIGHT Y (Cs)

1 LIME 10 w/v ~1000 1.2 - 1.5 g/cc

5 FEED WATER BALANCE 1.00 1.00
AVERAGE PROPERTIES OF MIXTURE ~1000 ~1.2 g/cc
MECHANICAL DATA
TYPE (TURBINE / TURBINE
NUMBER 2 (ONE/ TANK)
IMPELLER DIAMETER (mm) 600
SPEED (RPM) <100
M.O.C. SS316 L
TYPE (TURBINE / TURBINE
NUMBER 2
BLADES PITCH 45 DEGREES
WIDTH (mm) 90
M.O.C. SS316 L
SHAFT M.O.C. SS431
MOUNTING SPACE AVAILABLE (AMPLE/RESTRICTED) AMPLE
MIXER ENTRY (TOP / SIDE /BOTTOM / PORTABLE) TOP
0
MOUNTING (CLAMPED / FLANGED, MOUNTING ANGLE) FLANGED, 90
SHAFT SEAL (MECHANICAL / STUFFING BOX / LABYRINTH SEAL / N.A.
DRIVE TYPE ELECTRICAL MOTOR
DRIVE UNIT TRANSMISSION TYPE (GEAR / BELT / DIRECT) GEAR

NOTES

0 25.05.2023 ISSUED FOR APPROVAL AR PC PC

NO. DATE REVISION PREPARE CHECKE APPROVED
D
LAMELLA D REV
ION EXCHANGE INDIA PROCESS DATA SHEET
CLARIFYING .
LIMITED B269-472-P-DS-0001 0
SYSTEM
 LAMELLA CLARIFER
PROJECT: PANIPAT REFINERY EXPANSION (P-25) PROJECT, IOCL, PANIPAT
JOB NO: B-269 CLIENT: IOCL ITEM NO: 472-CL-101 A/B
SERVICE: CLARIFICATION OF RAW WATER
PROCESS DATA & REQUIREMENTS
INLET CHARACTERISTICS (DESIGN)
AMBIENT
TEMPERATURE (0C)
SPECIFIC GRAVITY ~1.0
SUSPENDED SOLIDS (MAXIMUM) (mg/l) 200 (500 max during monsoon)
TURBIDITY (NTU), NORMAL (MAXIMUM) 20-40 (500 during monsoon)
OUTLET CHARACTERISTICS
TURBIDITY (NTU) (MAXIMUM) < 20
FLOW RATE
INFLUENT FLOW PER UNIT m3/hr 1346
OVERFLOW PER UNIT m3/hr 1350
WATER LOSSES IN DESLUDGING 15.9
UNDERFLOW PER UNIT m3/hr 15.9
TYPE VERTICAL UPFLOW WITH INCLINED PLATES
ADDITION OF CHEMICALS (YES/NO) YES
SUSPENDED SOLIDS CONCENTRATION
OVERFLOW (mg/l) 20
UNDERFLOW (mg/l) 20000
DESIGN CRITERIA
SIZE OF SETTLER PLATES/TUBES 2.4 m X 1.2 m x 0.005 m ( Thick.)
ANGLE OF INCLINATION OF SETTLER PLATES/ TUBES 55 DEGREES
UNIT SPECIFICATION
NO. OF UNITS 2W
VELOCITY IN INLET PIPE (m/s) NOT APPLICABLE SINCE IT IS GRAVITY FLOW THROUGH FLASH MIXER
AREA REQUIRED (m2) NA
INLET PIPE DIA REQUIRED (m) NA
PROVIDED INLET PIPE DIA (m) NA
NO. OF COMPARTMENTS PER UNIT 2 (FLOCCULATION & CLARIFICATION COMPARTMENT)
FLOCCULATION COMPARTMENT
FLOCCULATOR MECHANISM PADDLE TYPE/ 4 RPM / DRIVEN BY ELECTRICAL MOTOR
NO. OF FLOCCULATORS MIXERS 2 IN EACH FLOCCULATION COMPARTMENT
DIA OF FLOCCULATOR MIXERS (m) 5
NO. OF PADDLES PER FLOCCULATOR MIXER 12
DETENTION IN FLOCCULATION ZONE (minutes) ~ 25 MINUTES
VOLUME IN FLOCCULATION ZONE (m3) 576
SWD PROVIDED IN FLOCCULATION ZONE (m) 4.2
FREE BOARD PROVIDED (m) 0.5

SHEET 1 0F 3

PROCESS DATA
LAMELLA CLARIFYING REV.
ION EXCHANGE INDIA LIMITED SHEET
SYSTEM
B269-472-P-DS-0001 0
 LAMELLA CLARIFER
PROJECT : PANIPAT REFINERY EXPANSION (P-25) PROJECT, IOCL, PANIPAT
JOB NO : B-269 CLIENT: IOCL ITEM NO : 472-CL-101 A/B
AREA OF FLOCCULATION ZONE - REQUIRED(m2) 144
TOTAL AREA OF FLOCCULATION ZONE -PROVIDED (m2) 144
FLOCCULATOR WALL THICKNESS (m) AS PER CIVIL STRUCTURAL DRAWING
WIDTH x LENGTH OF FLOCCULATION ZONE (m) 18 x 8
OUTER AREA OF FLOCCULATION ZONE (m2) AS PER CIVIL STRUCTURAL DRAWING
CLARIFICATION ZONE
DETENTION IN CLARIFICATION ZONE (minutes) ~ 60 MINUTES
VOLUME IN CLARIFICATION ZONE (m3) 1440
SURFACE LOADING RATE IN CLARIFICATION ZONE 3.8 m 3/hr/m2
AREA OF CLARIFICATION ZONE (m2) 360
SWD PROVIDED IN CLARIFICATION ZONE (m) 4
FREE BOARD PROVIDED (m) 0.9 m
TOTAL AREA REQUIRED FOR PLATE/ TUBE SETTLER (m2) 720
DIA/ WIDTH x LENGTH PROVIDED FOR PLATE/ TUBE
1.2 X 2.4
SETTLER (m/ m x m)
WIDTH x LENGTH PROVIDED FOR CLARIFICATION ZONE (m) 18 x 20
AREA PROVIDED FOR CLARIFICATION ZONE (m2) 360
SHAPE OF INCLINED PLATES/ TUBES RECTANGULAR
SECTION OF INDIVIDUAL INCLINED PLATE/ TUBE (L x B / DIA) 2.4 X 1.2
CROSS SECTION OF PLATES/ TUBE MODULE (m x m) 2.88
INCLINED PLATES/ TUBE ENTRANCE AREA (m2) 2.24
NUMBER OF PLATES/ TUBES REQUIRED 528
LENGTH OF PLATES/ TUBE MODULE (m) 1.2
HEIGHT OF PLATES/ TUBE MODULE (m) 2.4
THICKNESS OF INDIVIDUAL PLATES/ TUBES(m) 0.005
SLOPE OF BOTTOM 45 DEGREES
SLUDGE REMOVAL MECHANISM BY GRAVITY
LAUNDER TYPE OUTBOARD OR COLLECTING CHANNEL
MATERIAL OF CONSTRUCTION
INCLINED PLATE/ TUBE SETTLER & FLOCCULATOR TANK RCC
PLATES/ TUBES FRP
OVER FLOW WEIR - V NOTCH TYPE MSEP + RUBBER SEALING STRIP
WALKWAY BRIDGE (WIDTH AS PER EIL SPECS.) MS
SLUDGE REMOVAL MECHANISM BY GRAVITY
FLOCCULATOR MECHANISM (PADDLES, SHAFT ETC ) SS 304

SHEET 2 OF 3

PROCESS DATA
REV
ION EXCHANGE INDIA LAMELLA CLARIFYING SHEET
LIMITED SYSTEM
B269-472-P-DS-0001 0
 LAMELLA CLARIFER
PROJECT: PANIPAT REFINERY EXPANSION (P-25) PROJECT, IOCL, PANIPAT
JOB NO: B269 CLIENT: IOCL ITEM NO: 472-CL-101 A/B
HANDRAILINGS GI
ACCESS STAIR RCC
PANTING/ COATING
INTERNAL SURFACE EPOXY COATING
EXTERNAL SURFACE AS PER EIL SPECS
NOTES:
1 PROVISION SHALL BE MADE TO DOSE POLYELECTROLYTE SOLUTION IN THE FLOCCULATOR.
2 THE TOP OF THE PLATE/TUBE SETTLER MODULES SHOULD BE SUBMERGED ~ 18” to 30” BELOW THE WATER SURFACE.
3 IEIL SHALL SUBMIT CATALOGUES OF PLATE/ TUBE SETTLER MODULES OF THE PROPOSED MODEL CLEARLY INDICATING ITS VERTICAL
HEIGHT, DESIGN APPLICATION RATE, EQUIVALENT SETTLING AREA, TUBE LENGTH, ETC. ALONG WITH PTR OF THE SUPPLIERS FOR
APPROVAL.
4 SUITABLE APPROACH/ACCESS ACROSS AND INSIDE THE TANK TO BE PROVIDED WITH WALKWAY BRIDGE FOR MAINTENANCE

SHEET 3 OF 3

0 25.05.2023 ISSUED FOR APPROVAL AR PC PC

NO. DATE REVISION PREPARED CHECKED APPROVED

ION EXCHANGE INDIA LAMELLA CLARIFYING PROCESS DATA SHEET REV.

LIMITED SYSTEM
B269-472-P-DS-0001 0