Toshiba Satellite A200 Service Manual
Toshiba Satellite A200 Service Manual
Toshiba Satellite A200 Service Manual
TOSHIBA CORPORATION
[CONFIDENTIAL]
Copyright 2007 by Toshiba Corporation. All rights reserved. Under the copyright laws, this manual cannot be reproduced in any form without the prior written permission of Toshiba. No patent liability is assumed with respect to the use of the information contained herein. Toshiba Personal Computer Satellite A200 Maintenance Manual First edition March 2007 Disclaimer The information presented in this manual has been reviewed and validated for accuracy. The included set of instructions and descriptions are accurate for the A200 Series at the time of this manual's production. However, succeeding computers and manuals are subject to change without notice. Therefore, Toshiba assumes no liability for damages incurred directly or indirectly from errors, omissions, or discrepancies between any succeeding product and this manual. Trademarks IBM is a registered trademark, and OS/2 and PS/2 are trademarks of IBM Corporation. Microsoft, MS-DOS, Windows, DirectSound and DirectMusic are registered trademarks of Microsoft Corporation. Intel and Pentium are registered trademarks, and SpeedStep is a trademark of Intel Corporation. Sound Blaster is a registered trademark of Creative Technology Ltd. Centronics is a registered trademark of Centronics Data Computer Corporation. Photo CD is a trademark of Eastman Kodak. All other properties are trademarks or registered trademarks of their respective holders.
ii
Preface
This maintenance manual describes how to perform hardware service maintenance for the Toshiba Personal Computer Satellite A200, referred to as the M100 Series in this manual. The procedures described in this manual are intended to help service technicians isolate faulty Field Replaceable Units (FRUs) and replace them in the field. SAFETY PRECAUTIONS Four types of messages are used in this manual to bring important information to your attention. Each of these messages will be italicized and identified as shown below. DANGER: Danger indicates the existence of a hazard that could result in death or serious bodily injury if the safety instruction is not observed. WARNING: Warning indicates the existence of a hazard that could result in bodily injury if the safety instruction is not observed. CAUTION: Caution indicates the existence of a hazard that could result in property damage if the safety instruction is not observed. NOTE: Note contains general information that relates to your safe maintenance service. Improper repair of the computer may result in safety hazards. Toshiba requires service technicians and authorized dealers or service providers to ensure the following safety precautions are adhered to strictly. Be sure to fasten screws securely with the right screwdriver. If a screw is not fully fastened, it could come loose, creating a danger of a short circuit, which could cause overheating, smoke or fire. If you replace the battery pack or RTC battery, be sure to use only the same model battery or an equivalent battery recommended by Toshiba. Installation of the wrong battery can cause the battery to explode.
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The manual is divided into the following parts: Chapter 1 Chapter 2 Chapter 3 Chapter 4 Appendices Hardware Overview describes the M100 Series system unit and each FRU. Troubleshooting Procedures explains how to diagnose and resolve FRU problems. Test and Diagnostics describes how to perform test and diagnostic operations for maintenance service. Replacement Procedures describes the removal and replacement of the FRUs. The appendices describe the following: Handling the LCD module Board layout Pin assignments Keyboard scan/character codes Key layout Screw torque list Reliability
Conventions This manual uses the following formats to describe, identify, and highlight terms and operating procedures. Acronyms On the first appearance and whenever necessary for clarification, acronyms are enclosed in parentheses following their definition. For example: Read Only Memory (ROM) Keys Keys are used in the text to describe many operations. The key top symbol as it appears on the keyboard is printed in boldface type. Key operation
iv
Some operations require you to simultaneously use two or more keys. We identify such operations by the key top symbols separated by a plus (+) sign. For example, Ctrl + Pause (Break) means you must hold down Ctrl and at the same time press Pause (Break). If three keys are used, hold down the first two and at the same time press the third. User input Text that you are instructed to type in is shown in the boldface type below: DISKCOPY A: B: The display Text generated by the computer that appears on its display is presented in the typeface below:
Format complete System transferred
[CONFIDENTIAL]
Table of Contents
Chapter 1 1.1 1.2 1.3 1.4 1.5 1.6 Hardware Overview Features ............................................................................................................................1-1 System Unit ......................................................................................................................1-5 2.5-inch Hard Disk Drive .................................................................................................1-6 Optical device Drives .......................................................................................................1-8 Power Supply .................................................................................................................1-10 Batteries..........................................................................................................................1-12 Troubleshooting Procedures
Chapter 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19
Troubleshooting Introduction...........................................................................................2-3 Troubleshooting Flowchart ............................................2-Error! Bookmark not defined. Power Supply Troubleshooting ........................................................................................2-9 Display Troubleshooting ....................................2-Error! Bookmark not defined. Keyboard Troubleshooting.............................................................................................2-17 External USB Devices Troubleshooting ........................................................................2-19 TV-Out Failure Troubleshooting ...................................................................................2-21 TouchPad Troubleshooting ............................................................................................2-23 Speaker Troubleshooting................................................................................................2-25 Optical drive troubleshooting.................................................................................2-27 Modem Troubleshooting ................................................................................................2-30 Express card Troubleshooting........................................................................................2-32 IEEE 1394 Troubleshooting...........................................................................................2-34 Wireless LAN Troubleshooting .....................................................................................2-36 Camera Troubleshooting .............................................................................................. 2-38 Bluetooth Troubleshooting.... 2-40 4 in 1 card Troubleshooting....2-42 1st HDD Troubleshooting2-44 2nd HDD Troubleshooting.......2-46
vi
Chapter 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17
The Diagnostic Test......3-3 Executing the Diagnostic Test..3-5 Display Configuration...3-9 Speaker Audio Test..3-10 Fan ON/OFF Test.3-11 Main Battery Charge Test....3-12 FDD Test..3-13 ODD Test.3-14 Keyboard Test..3-15 Mouse (Pad) Test....3-17 LCD Pixels Mode Test....3-19 Magnetic switch Test......3-20 LAN Test.....3-21 RTC Test.....3-24 Read 1394 GUID....3-25 Speaker EQ Type Check&Re-Write....3-26 Button Test...3-27
3.18 1st HDD Test....3-28 3.19 2nd HDD Test...3-31 3.20 Satellite LED Test3-34 Replacement Procedures
Chapter 4 4.1
General ..Error ! Bookmark not defined. Battery ...Erro r! Bookmark not defined. PC Card .Error! Bookmark not defined.
4.2
4.3
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vii
4.4
Memory Card .... ..Error! Bookmark not defined. HDD Erro r! Bookmark not defined. Expansion Memory .Error! Bookmark not defined. Optical Drive Module .Error! Bookmark not defined. Optical Drive ... ...Error! Bookmark not defined. Keyboard .Error! Bookmark not defined. Display Assembly .......... Error! Bookmark not defined. Display Mask ... ...Error! Bookmark not defined. FL Inverter Board .......... Error! Bookmark not defined. LCD Module .. Error! Bookmark not defined. WLAN antennas ........ ..Error! Bookmark not defined. Camera and Microphone .Error! Bookmark not defined. Bluetooth module .......... Error! Bookmark not defined.
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
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4.17
Touch Pad Error! Bookmark not defined. Fingerprint Module ............. ..Error! Bookmark not defined. Speakers ...Error! Bookmark not defined. Function Button Board Error! Bookmark not defined. USB Board . ..Error! Bookmark not defined. MDC Card ...Error! Bookmark not defined. Wireless Module .......... .Error! Bookmark not defined. System Fan . ..Error! Bookmark not defined. System Board ..... ..Error! Bookmark not defined. VGA Board .. .Error! Bookmark not defined. CPU Erro r! Bookmark not defined.
4.18
4.19
4.20
4.21
4.22
4.23
4.24
4.25
4.26
4.27
Appendices Appendix A Appendix B Appendix C Handling the LCD Module ................................................................................. A-1 Board Layout ...................................................................................................... B-1 Pin Assignments.................................................................................................. C-1
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ix
Keyboard Scan/Character Codes.........................................................................D-1 Key Layout .......................................................................................................... E-1 Series Screw Torque List .................................................................................... F-1 Reliability ............................................................................................................G-1
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1 Hardware Overview
1-ii
1 Hardware Overview
Chapter 1
1.1 1.2 1.3 1.4 1.5 1.6
Contents
Features ...................................................................................................................... 1-1 System Unit................................................................................................................ 1-5 2.5-inch Hard Disk Drive........................................................................................... 1-6 Optical device Drives................................................................................................. 1-8 Power Supply ........................................................................................................... 1-10 Batteries ................................................................................................................... 1-12
1-iii
1 Hardware Overview
Figures Figure 1-1 Tables Table 1-1 Table 1-2 Table 1-3 Table 1-4 2.5-inch HDD specifications ......................................................................... 1-6 DVD-ROM & CD-RW drive specifications ................................................. 1-8 DVD Super Multi Double Layer drive specifications................................... 1-9 Battery specifications .................................................................................. 1-12 2.5-inch HDD ................................................................................................ 1-6
1-iv
1.1 Features
1 Hardware Overview
1.1
Features
The Minnesota 10M/10MG Series Personal Computer uses extensive Large Scale Integration (LSI), and Complementary Metal-Oxide Semiconductor (CMOS) technology extensively to provide compact size, minimum weight and high reliability. This computer incorporates the following features and benefits: CPU Intel CoreTM 2 Duo Processor Intel CoreTM Duo Processor Intel Pentium Dual Core Processor
Intel Celeron M Processor Chipset Mobile Intel 945PM Express Chipset Mobile Intel 945GM Express Chipset
Mobile Intel 943GML Express Chipset Memory BIOS 1024MB Flash ROM for system BIOS Suspend to RAM/Disk Password protection Power on password Supervisor password HDD password for WW No HDD password for JP Various hot key for system control Refreshable Complete ACPI 2.0 function SMBIOS V2.4 Supports JSB memory Boot, USB Super Fetch, SD Super Fetch Two DDRII SO-DIMM, up to 4GB with Intel 945PM/GM Chipset or up to 2GB with Intel 943GML Chipset
Power
Universal AC adapter, 90~264VAC, 47~63Hz. Offers constant voltage 19V output source with 65W max output power capacity for Minnesota 10M Offers constant voltage 19V output source with 75W max output power capacity for Minnesota 10M Offers constant voltage 19V output source with 90W max output power capacity for Minnesota 10MG
1-1
1.1 Features
3 cells of Li-Ion 18650 size, smart battery pack with 2000mAH x 10.8V (21.6W) 6 cells of Li-Ion 18650 size, smart battery pack with 4000mAH x 10.8V (43.2W) 9 cells of Li-Ion 18650 size, smart battery pack with 6000mAH x 10.8V (64.8W) Approximately 12 hours or longer charging time to 100% battery capacity with system switched on. Approximately 4 hours charge time to 100% battery capacity with system switched off. Discharge time in shutdown mode is approximately 1 month
9.5/12.5mmH, 2.5 SATA HDD Support VGA Intel 945GM for Integrated Graphics Intel 943GML for Integrated Graphics
nVIDIA GeForce Go 7300 Fixed Optical drive 12.7mm height, DVD-ROM & CD-RW combo device 12.7mm height, DVD Super-multi device
12.7mm height, DVD Super-multi device with Label Flash Optional Devices Express Card Build-in antenna for wireless LAN module Build-in antenna for Bluetooth module
MDC Modem Keyboard 86/87 keys Standard pitch 19.05mm, 2.50.3mm travel length Windows key, Application key
Vista key supported Touch Pad with Two Buttons Left button Right button I/O Ports Four USB (V2.0) ports One DDC2b compliant 15-pin VGA port (RGB) One S-Video port
1-2
1.1 Features
1 Hardware Overview
One microphone port One headphone-out jack Digital/Rotary volume control Wireless communication switch One DC-in jack One RJ-11 jack for 56kbps V.92 modem One RJ-45 jack with LED indicator Kensington lock One IEEE 1394a port Fingerprint authentication One 4-in-1 push-push type flash card connector and card reader Built-in camera with microphone One type II PCMCIA slot with shutter door
One SIM card reader Express Card Slot TI 8402 card bus controller for the model with Bridge media slot PC Card 95 supported with one Type II Card socket With Shutter door
No ZV-Port support Wireless LAN module Dual-band built-in antenna for wireless LAN communication WLAN module b/g, a/b/g, and a/b/g/n 5 in 1 Card Reader Organization TI 8402 controller SD, miniSD, MMC, Memory Stick/PRO, and xD card supported
ACPI 2.0 compliant Excellent Power Management Function Standby mode, Suspend to RAM or Suspend to disk mode, using time out or hot key HDD local standby mode by time out LCD local standby mode by time out Low battery alarm by beep Auto-backlight off when LCD cover closed Full ACPI 2.0 supported LCD auto-dim mode by time out
1-3
1 Hardware Overview
1.1 Features
Switches Power button Two programmable launch buttons Four control buttons for CD playing
Wireless communication switch Security Fingerprint authentication AC Adapter Universal AC adapter module Liteon & Delta 65W, 75W and 90W adapters Output voltage: 19Vdc
Input Voltage/Frequency range: 90-264Vac, 47-63Hz Display 15.4 (16:10) TFT screen with a resolution of 1280 horizontal x 800 vertical pixels, CSV VA, high brightness approximately 200nits, WXGA
15.4 (16:10) TFT screen with a resolution of 1280 horizontal x 800 vertical pixels, CSV, brightness approximately 150nits, WXGA Video RAM NVIDIA GeForce Go 7300, up to 256MB VRAM (GDDR2) Universal Serial Bus (USB) The computer has four Universal Serial Bus (USB) ports that comply with the USB 2.0 standard, which enable data transfer speeds more than 40 times faster than USB 1.1 (which this computer also supports.) The USB drives may be used to transfer data at low, full, and high speeds. Bluetooth module Some computers in this series are equipped with Bluetooth functionality (Version 2.0 + EDR) with antenna. Bluetooth is a short-range wireless technology used to create PANs (Personal Area Networks) among your devices, as well as with other nearby devices such as cell phones and digital cameras. OS Windows Vista Home Basic/ Home Premium (32/64 bit support) Windows Vista Business (32/64 support) Vista Premium Logo
1-4
1 Hardware Overview
1.2
System Unit
The system unit is composed of the following major components: Processor Intel CoreTM 2 Duo Processor T7600/T7400/T7200/T5600/T5500/T5300/T5200 Intel CoreTM Duo Processor T2450/T2350 Intel Pentium Dual Core Processor T2080/T2060 Intel Celeron M Processor 530/520
System Logic Mobile Intel 945PM with ICH7M Chipset Mobile Intel 945PM with ICH7M Chipset Mobile Intel 943GML with ICH7M Chipset
Memory Two DDR-II 533/667MHz SO-DIMM Supports Dual channel Up to 2GB with 256MB/512MB/1GB module for Intel 945PM/945GM/943GML Chipset Up to 4GB with 2GB module for Intel 945PM/945GM Chipset
Video RAM (Depending on the model you purchased) nVIDIA GeForce Go 7300, up to 256MB VRAM (GDDR2)
Audio subsystem Realtek High Definition Audio Codec ALC861 Microphone-in and headphone-out Volume control: Digital control, rotary type, without mute function Supports Microsoft Outlook Express audio
1-5
1 Hardware Overview
1.3
The internal HDD is a random access non-volatile storage device. It has a non-removable 2.5-inch magnetic disk and mini-Winchester type magnetic heads. The computer supports up to 250G HDD. The HDD is shown in Figure 1-1. Specifications are listed in Table 1-1.
Figure 1-1
2.5-inch HDD
Items Formatted capacity (GB) Logical Blocks (LBA) Rotational speed (rpm) Toshiba HDD Buffer (MB) Hitachi HDD Buffer (MB) Fujitsu HDD Buffer (MB) Bytes per sector
1-6
1 Hardware Overview
Items Formatted capacity (GB) Logical Blocks (LBA) Rotational speed (rpm) Toshiba HDD Buffer (MB) Hitachi HDD Buffer (MB) Fujitsu HDD Buffer (MB) Bytes per sector
Table 1-1
1-7
1 Hardware Overview
1.4
1.4.1 DVD-ROM & CD-RW The DVD-ROM and CD-RW drive accepts 12-cm (4.72-inch) and 8-cm (3.15-inch) discs. At maximum, the drive can play back a DVD at 8x speed, read CD-ROM at 24x speed, and write CD-R at 24x speed and high speed CD-RW at 10x speed or Ultra speed CD-RW at 24X speed. The specifications of the DVD-ROM & CD-RW drive are listed in Table 1-2. Item Data transfer rate (Mbytes/s) Access time (ms) Average random access Data buffer size (Mbytes) DVD: DVD-VIDEO, DVD-ROM Formats supported CD: CD-DA, CD-ROM, CD-R, CD-RW, CD-ROMXA, PhotoCD (single/multi-session), CD-EXTRA, CD-Text DVD-ROM mode CD-ROM mode
33.3 (U-DMA transfer mode 2) 16.6 (PIO mode 4, Multiword DMA mode 2) 150 2MB 130
Table 1-2
1-8
1 Hardware Overview
1.4.2 DVD Super Multi Double Layer The DVD Super Multi drive accepts 12-cm (4.72-inch) and 8-cm (3.15-inch) discs. At maximum, the drive can play back a DVD at 8x speed, read CD-ROM at 24x speed, and write CD-R at 24x speed and CD-RW at 10x and DVD-R at 8x speed and DVD-RW at 4x speed and DVD+R at 8x speed and DVD+RW at 4x speed and DVD-RAM at 5x speed and DVD+R DL at 2.4x speed and DVD-R DL at 2x speed. The specifications of the DVD Super Multi Double Layer drive are listed in Table 1-3. Item DVD-ROM mode CD-ROM mode
Data transfer rate 33.3 (U-DMA transfer mode 2) (Mbytes/s) 16.6 (PIO mode 4, Multiword DMA mode 2) Access time (ms) 130 Average random access Data buffer size (Mbytes) DVD: 2MB
130
DVD-VIDEO, DVD-ROM, DVD-R, DVD-RW, DVD-RAM, DVD+R, DVD+RW, DVD+R DL, DVD-R DL Formats supported CD: CD-DA, CD-ROM, CD-R, CD-RW, CD-ROMXA, PhotoCD (single/multi-session), CD-EXTRA, CD-Text
Table 1-3
1-9
1 Hardware Overview
1.5
Power Supply
This specification defines the performance and characteristics of the 65W, 75W, 90W, and 120W AC adapter power supply. It supplies a constant voltage 19V output source for the Minnesota 10M/10MG Series Personal Computer. A/D conversion The EC uses 10-bit sampling for A/D conversion to determine the following values: Battery and temperature
AC adapter and battery check The EC checks the following by A/D converted values: Battery installed The EC checks the following by GPIO values: AC adapter connected
Abnormal check The EC determines whether the condition is abnormal, and if so, stores an error code into the error register.
Input port management The EC monitors the following input signal status: System power ON/OFF status Direct CD power ON/OFF status
Beep and LED control Beep is caused by the low battery status. The EC controls the following two kinds of LED DC IN LED (one color: blue) Blue: indicates AC adapter is connected Battery LED (two colors: orange and blue) Blue solid: The battery is fully charged. Orange: The computer is quick-charging the battery / the battery is low.
Power ON/OFF sequence When power is turned on or off, the EC starts the power on or off sequence. SQ0-4: power ON sequence SQ5-B: power OFF sequence
1-10
1 Hardware Overview
Battery charging control The EC controls the following. The quick charging ON/OFF The detection of full charge
Detection of the low battery The EC detects the low battery point by the gas gauge. LB10M: The system will be driven by the battery for 12 more minutes. LB0: The battery wont be able to drive the system after 3 minutes. LB1: The battery can drive the system only during the suspend process. LB2: The battery cannot drive the system.
New battery installation When a new battery is installed, the EC communicates with the E2PROM in the battery to read information of the newly installed battery.
Battery capacity calculation The EC reads battery remaining and percentage capacity from the battery through SMBus.
1-11
1 Hardware Overview
1.6 Batteries
1.6
Batteries
The computer has two types of battery: Main battery pack (18650 size) RTC battery The removable main battery pack is the computers main power source when the AC adapter is not attached. The battery specifications are listed in the table below.
Battery name Main battery (3 cells) Main battery (6 cells) Main battery (9 cells) RTC battery (Maxell ML1220T10) RTC battery (Maxell ML1220HT10) RTC battery (Sanyo ML1220T28)
Table 1-4
Battery specifications
1-12
1.6 Batteries
1 Hardware Overview
1.6.1 Main Battery Battery charging is controlled by a power supply microprocessor that is mounted on the system board. The power supply microprocessor controls whether the charge is on or off and detects a full charge when the AC adapter and battery are attached to the computer. The system charges the battery using quick charge or trickle charge. Quick Battery Charge When the AC adapter is attached, there are two types of quick charges: quick charge when the system is powered off and normal charge when the system is powered on. The times required for charges are listed in the table below.
Status Normal charge (power on) Quick charge (power off) Charging time 12 hours or longer About 4 hours
NOTES 1. The time required for normal charge is affected by the amount of power the system is consuming. Use of the fluorescent lamp and frequent disk access diverts power and lengthens the charge time. Using quick charge, the power supply microprocessor automatically stops the charge after eight hours regardless of the condition of the battery. Overcharging could cause the battery to explode. If any of the following occurs, the battery quick charge process stops. 1. The battery becomes fully charged. 2. The AC adapter or battery is removed. 3. The battery or output voltage is abnormal. 4. The battery temperature is abnormal. 5. The battery SMBus communication fails. 6. The battery cell is bad. Detection of full charge A full charge is detected from the battery pack through SMBus when the battery is charging.
2.
1-13
1 Hardware Overview
1.6 Batteries
1.6.2 RTC battery The RTC battery provides power to keep the current date, time and other setup information in memory while the computer is turned off. The table below lists the charging time and data preservation period of the RTC battery. The RTC battery is charged by the adapter or main battery, while the computer is powered on.
Status Charging Time (power on) Data preservation period (full charge)
1-14
2 Troubleshooting Procedures
Chapter 2
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19
Contents
Troubleshooting Introduction ........................................................................................3 Troubleshooting Flowchart............................................................................................4 Power Supply Troubleshooting......................................................................................9 Display Troubleshooting..............................................................................................14 Keyboard Troubleshooting ..........................................................................................17 External USB Devices Troubleshooting......................................................................19 TV-Out Failure Troubleshooting .................................................................................21 TouchPad Troubleshooting..........................................................................................23 Speaker Troubleshooting .............................................................................................25 Optical Drive Troubleshooting ....................................................................................27 Modem Troubleshooting..............................................................................................31 Express card Troubleshooting......................................................................................33 IEEE 1394 Troubleshooting ........................................................................................35 Wireless LAN Troubleshooting...................................................................................37 Camera Troubleshooting..............................................................................................39 Bluetooth Troubleshooting ..........................................................................................41 4 in 1 card Troubleshooting .........................................................................................43 1st HDD Troubleshooting.............................................................................................45 2nd HDD Troubleshooting............................................................................................48
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2 Troubleshooting Procedures
Figures Figure 2-1 Figure 2-1 Figure 2-2 Figure 2-3 Figure 2-4 Figure 2-5 Figure 2-6 Figure 2-7 Figure 2-8 Figure 2-9 Figure 2-10 Figure 2-11 Figure 2-12 Figure 2-13 Figure 2-14 Figure 2-15 Figure 2-16 Figure 2-17 Figure 2-18 Troubleshooting flowchart (1/2) ....................................................................... 5 Troubleshooting flowchart (2/2) ....................................................................... 6 Power Supply Troubleshooting Process............................................................ 9 Display troubleshooting process ..................................................................... 14 Keyboard troubleshooting process .................................................................. 17 External USB device troubleshooting process ................................................ 19 TV-out troubleshooting process ...................................................................... 21 TouchPad troubleshooting process.................................................................. 23 Speaker troubleshooting process ..................................................................... 25 Optical drive troubleshooting process............................................................. 27 Modem troubleshooting process ..................................................................... 30 Express card troubleshooting process ............................................................. 32 IEEE 1394 troubleshooting process ................................................................ 34 Wireless LAN troubleshooting process........................................................... 36 Camera troubleshooting process ..................................................................... 38 Bluetooth troubleshooting process....40 4 in 1 card troubleshooting process...42 1st HDD troubleshooting process.44 2nd HDD troubleshooting process....45
Tables Table 2-1 Table 2-2 Battery LED ....................................................................................................... 10 DC-IN LED ........................................................................................................ 11
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2 Troubleshooting Procedures
2.1
Troubleshooting Introduction
Chapter 2 describes how to determine if a Field Replaceable Unit (FRU) in the computer is causing the computer to malfunction. The FRUs covered are: 1. Display 2. USB Floppy Drive 3. Keyboard 4. USB ports 5. TV-out port 6. TouchPad 7. Speaker 8. Optical drive 9. Modem 10. EXPRESS CARD unit 11. IEEE 1394 port 12. Wireless LAN system 13. Camera 14. Bluetooth
The Diagnostics Disk operations are described in Chapter 3. Detailed replacement procedures are given in Chapter 4. The following tools are necessary for implementing the troubleshooting procedures: 1. Diagnostics Disk (Repair and Sound Repair) 2. Phillips screwdriver (2 mm) 3. 6mm nut driver (for the helix screw nuts on the rear ports for CPU door) 4. 2DD or 2HD formatted work disk for floppy disk drive testing 5. Sycard (EXPRESS CARD test card) 6. Cleaning kit for floppy disk drive troubleshooting 7. Cleaning kit for optical drive troubleshooting 8. Multimeter 9. External monitor 10. USB compatible keyboard 11. Multimedia sound system with line-in and line-out ports 12. Headphones 13. USB test module and USB cable 14. Music CD
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2 Troubleshooting Procedures
2.2
Troubleshooting Flowchart
If you know the location of the malfunction, turn directly to the appropriate section of this chapter. If the problem is unspecified, use the flowchart in Figure 2-1 as a guide for determining which troubleshooting procedures to execute. Before performing any troubleshooting procedures, verify the following: Ask the user if a password is registered and, if it is, ask him or her to enter the password. Verify with the customer that Toshiba Windows Vista is installed on the hard disk. Operating systems that were not preinstalled by Toshiba can cause the computer to malfunction. Make sure all optional equipment is removed from the computer. Make sure the floppy disk drive, if installed, is empty. If no FDD module is installed, you should use an external FDD to run the diagnostics tests
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2 Troubleshooting Procedures
STA RT
C o n n e c t th e A C a d a p ter to th e D C -IN so c k e t
Is th e D C -IN L E D o n ?
Y es
No
Is th e B a ttery L E D o n ?
Y es
No
T u rn th e P o w e r sw itc h o n
Y es
Is th e P o w e r O n L E D o n ?
Y es
No
No
Y es
Is T o sh ib a W in d o w s b e in g lo a d e d ?
Y es
No
A
Figure 2-1 Troubleshooting flowchart (1/2)
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2 Troubleshooting Procedures
A
Perform the Keyboard Troubleshooting procedures in section 2.6
No
Yes
Insert the diagnostics disk into the FDD. Then run the diagnostics test program.
Yes
No
Yes
After confirming which diagnostics test has detected an error, perform the appropriate procedure as outlined below.
No
System is normal
End
[CONFIDENTIAL]
2 Troubleshooting Procedures
If the diagnostics program cannot detect an error, the problem may be intermittent. The test program should be executed several times to isolate the problem. When a problem has been located, perform the appropriate troubleshooting procedures as follows: 1. If an error is detected by the battery test, perform the Power Supply Troubleshooting procedures in Section 2.3. 2. If an error is detected by the display test, perform the Display Troubleshooting procedures in Section 2.4. 3. If an error is detected by the keyboard test, perform the Keyboard Troubleshooting procedures in Section 2.5. 4. If an error is detected by the TouchPad test, perform the TouchPad Troubleshooting procedures in Section 2.8. 5. If an error is detected by the audio test, perform the Speaker Troubleshooting procedures in Section 2.9 and the Optical Drive Troubleshooting Procedures in Section 2.10. 6. If an error is detected by the modem test, perform the Modem Troubleshooting Procedures in Section 2.11.
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2 Troubleshooting Procedures
Other problems that are not covered by the diagnostics program may be discovered by a user. 1. If an error is detected when using an external USB device, perform the External USB Devices Troubleshooting procedures in Section 2.6. 2. If an error is detected when using the TV-out connection, perform the TV-Out Failure Troubleshooting procedures in Section 2.7. 3. If an error is detected when using the speakers, perform the Speaker Troubleshooting procedures in Section 2.10. 4. If an error is detected when using the modem, perform the Modem Troubleshooting procedures in Section 2.11. 5. If an error is detected when using the EXPRESS CARD unit, perform the EXPRESS CARD Troubleshooting procedures in Section 2.12. 6. If an error is detected when using the IEEE1394 device, perform the IEEE1394 device Troubleshooting procedures in Section 2.13. 7. If an error is detected when using the Wireless LAN, perform the Wireless LAN Troubleshooting procedures in Section 2.14.
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2 Troubleshooting Procedures
2.3
ST A R T
No
Y es
Y es
No
No
Y es
END
[CONFIDENTIAL]
2 Troubleshooting Procedures
The power supply controls many functions and components. To determine if the power supply is functioning properly, start with Procedure 1 and continue with the other Procedures as instructed. The flowchart in Figure 2-2 gives a summary of the process. The procedures described in this section are: Procedure 1: Power status check Procedure 2: Adaptor / battery replacement Procedure 3: Power supply connection check Procedure 4: Diagnostic check Procedure 5: Internal connection check
Procedure 1
The following LEDS indicate the power supply status: Battery LED DC-IN LED The power supply controller displays the power supply status through the Battery and the DCIN LEDS as listed in the tables below. Table 2-1 Battery LED Battery State Charging LED colors Amber, solid on Blue, solid on Blue color off Discharging Amber, blinking Definition Battery charging with AC. Battery fully charged by AC Battery abnormal stop charging with AC (Bad cell/ Overheated)
Battery within low state: 12 minutes (LED on for 1 second remaining every 4 seconds) Amber, blinking Battery within critical low state: 3 (LED on for 1 second minutes remaining. The system is protected and cannot be re-powered on every 2 seconds) without the AC power connected. Amber color off Battery not in low or critical low state; Its in discharging state
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Table 2-2 DC-IN LED AC-IN LED Solid on Off Power supply status AC power exists (LED is solid Blue). No AC power exists.
To check the power supply status, install a battery pack and connect an AC adaptor to the DC-IN port on the computer and to a power supply. If the DC-IN LED or Battery LED is not lit, go to Procedure 2.
Procedure 2
A faulty adaptor may not supply power or may not charge the battery. Perform Check 1. Check 1 Check 2 Connect a new AC adaptor. If the problem is not resolved, go to Check 2. Insert a new battery. If the problem is still not resolved, go to Procedure 3.
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Procedure 3
Any of the connectors may be disconnected. Perform Check 1. Check 1 Disconnect the AC power cord from wall outlet. Check the power cable for breaks. If the power cord is damaged, connect a new AC power cord. If there is no damage, go to Check 2. Make sure the AC adaptor cord and AC power cord are firmly plugged into the DC-IN socket, AC adaptor inlet and wall outlet. If these cables are connected correctly, go to Check 3. Make sure that the DC-IN input port socket is firmly secured to the system board of the computer. If the DC-IN input socket is loose, go to Procedure 5. If it is not loose, go to Check 4. Use a multi-meter to make sure that the AC adaptor output voltage is close to 19 V. If the output is several percent lower than 19 V, go to Check 5. If the output is close to 19 V, go to Check 6. Connect a new AC adaptor or AC power cord. If the DC-IN LED does not light, go to Procedure 4. If the battery LED does not light, go to Check 6. Make sure the battery pack is installed in the computer correctly. If the battery is properly installed and the battery LED still does not light, go to Procedure 4.
Check 2
Check 3
Check 4
Check 5
Check 6
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Procedure 4
Diagnostic check
The power supply may not charge the battery pack. Perform the following procedures: 1. Reinstall the battery pack. 2. Attach the AC adaptor and turn on the power. If you cannot turn on the power, go to Procedure 5. 3. Run the Diagnostic test following the procedures described in Chapter 3, Tests and Diagnostics. If no problem is detected, the battery is functioning normally. Procedure 5 Replacement check
The system board may be disconnected or damaged. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures. Check the connection between the AC adaptor and the system board. After checking the connection, perform Check 1: Check 1 Check 2 Check 3 Use a multi-meter to make sure that the fuses on the system board are not blown. If a fuse is not blown, go to Check 2. If a fuse is blown, go to Check 3. Make sure that the battery cable is firmly connected to the system board. If it is connected firmly, go to Check 3. The system board may be damaged. Replace it with a new one following the instructions in Chapter 4.
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2.4
Display Troubleshooting
START
P e r fo r m e x te r n a l d is p la y c h e c k (P ro c ed u re 1 )
D o e s th e e x te r n a l d is p la y fu n c tio n o k ?
No
P e r fo r m d ia g n o s tic c h e c k (P ro c ed u re 2 )
Y es
W a s a d is p la y p r o b le m d e te c te d ?
No
Y es
P e r fo r m c o n n e c to r a n d r e p la c e m e n t c h e c k (P ro c ed u re 3 )
R e p la c e s y s te m b o a r d
END
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This section describes how to determine if the computers display is functioning properly. The process is outlined in Figure 2-3. Start with Procedure 1 and continue with the other procedures as instructed. Procedure 1: External display check Procedure 2: Diagnostic check Procedure 3: Connector and replacement check
Procedure 1
Connect an external display to the computers external monitor port, and then boot the computer. The computer automatically detects the external display. If the external display works correctly, the internal LCD may be damaged. Go to Procedure 3. If the external monitor appears to have the same problem as the internal monitor, the system board may be damaged. Go to Procedure 2.
Procedure 2
Diagnostic check
The Display Test program is stored on the computers Diagnostics disk. This program checks the display controller on the system board. Insert the Diagnostics disk in the computers floppy disk drive, turn on the computer and run the test. Refer to Chapter 3, Tests and Diagnostics for details. If an error is detected, go to Procedure 3. If an error is not detected, the display is functioning properly.
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Procedure 3
The FL inverter board, LCD module, and system board are connected to the display circuits. Any of these components may be damaged. Refer to Chapter 4, Replacement Procedures, for instructions on how to disassemble the computer and then perform the following checks: Check 1 Make sure the DDR RAM module is seated properly. Test display again. If the problem still exits, replace the DDR RAM module. If the problem still exists, perform Check 2. Replace the FL inverter board with a new one and test display again. If the problem still exists, perform Check 3. Replace the LCD module with a new one and test display again. If the problem still exists, perform Check 4. Replace the LCD/FL cable with a new one and test display again. If the problem still exists, perform Check 5. Replace the CPU with another of the same specifications. If the problem still exists, perform Check 6. The system board may be damaged. Replace it with a new one.
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2.5
Keyboard Troubleshooting
START
P e r fo r m e x te r n a l k e y b o a r d c h e c k (P ro c ed u re 1 )
D o e s th e e x te r n a l k e y b o a r d fu n c tio n o k ?
Y es
P e r fo r m d ia g n o s tic c h e c k (P ro c ed u re 2 )
No
W a s a ke yb o ard p r o b le m d e te c te d ?
No
Y es
P e r fo r m c o n n e c to r a n d r e p la c e m e n t c h e c k (P ro c ed u re 3 )
R e p la c e s y s te m b o a r d
END
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To determine if the computers keyboard is functioning properly, perform the following procedures. Figure 2-5 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed. Procedure 1: External keyboard check Procedure 2: Diagnostic check Procedure 3: Connector and replacement check Procedure 1 External keyboard check
Connect a USB keyboard to one of the computers USB ports, and then boot the computer. The computer automatically detects the external keyboard. If the external keyboard works correctly, the internal keyboard or its connections may be faulty. Go to Procedure 2. If the external keyboard appears to have the same problem as the internal keyboard, the system board may be damaged. Replace it with a new one following the instructions in Chapter 4. Procedure 2 Diagnostic check
Run the Diagnostic Program, which will automatically execute the Keyboard Test. Refer to Chapter 3, Tests and Diagnostics for more information on how to run the program. If an error is located, go to Procedure 3. If an error does not occur, the keyboard is functioning properly. Procedure 3 Connector and replacement check
The keyboard and/or system board may be disconnected or damaged. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures and perform the following checks. Check 1 Make sure the keyboard cable is firmly connected to the system board. If the connection is loose, reconnect firmly and repeat Procedure 2. If there is still an error, go to Check 2. Check 2 The keyboard may be damaged. Replace it with a new one following the instructions in Chapter 4. If the problem still exists, perform Check 3. Check 3 The system board may be damaged. Replace it with a new one following the instructions in Chapter 4.
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2.6
START
P e r fo r m e x te r n a l d e v ic e a n d c o n n e c tio n c h e c k (P ro ce d u re 1 )
C h e ck U S B p o rt c o n n e c tio n
Y es
D o e s th e d e v ic e fu n c tio n w h e n c o n n e c te d to a d iffe r e n t U S B p o r t?
No
Y es
O r ig in a l U S B d e v ic e is fa u lty
No
R e p la c e s y s te m b o a r d (P ro ce d u re 2 )
END
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To determine if the computers external USB devices are functioning properly, perform the following procedures. Figure 2-6 outlines the process. Start with Procedure 1 and continue as instructed. Procedure 1: External device and connection check Procedure 2: Replace system board Procedure 1 External device and connection check
The USB device may be damaged or the connection may be faulty. Perform Check 1. Check 1 Check 2 Make sure USB device cable is firmly plugged into one of the USB sockets. If the cable is connected correctly, go to Check 2. Plug the USB device into another USB socket (there are three in all). If the USB device still does not work, go to Check 4. If the device functions correctly when connected to another USB port, go to Check 3. Check 3 Make sure that the USB socket is firmly secured to the system board of the computer. If the malfunction remains, the system board may be damaged. Go to Procedure 2. Connect an alternative USB device to one of the computers USB ports, and then boot the computer. The computer automatically detects the external device. If the alternative USB device works correctly, the original device may be damaged and should be replaced. If the alternative USB device appears to have the same problem as the original device, the system board may be damaged. Go to Procedure 2. Procedure 2 Replace system board
Check 4
If the error persists, the system board may be damaged. Replace it with a new one following the instructions in Chapter 4.
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2 Troubleshooting Procedures
2.7
START
P e r fo r m T V c o n n e c tio n c h e c k (P ro ce d u re 1 )
D o e s r e p la c e m e n t T V c a b le fu n c tio n p r o p e r ly ?
No
R e p la c e T V c a b le
No
P e r fo r m T V s e t c h e c k (P ro ce d u re 2 )
T V fu n c tio n in g o k ?
No
U s e d iffe r e n t T V set
Y es
R e p la c e s y s te m b o a r d
END
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2 Troubleshooting Procedures
To determine if the computers TV-out port is functioning properly, perform the following procedures. Figure 2-7 outlines the process. Start with Procedure 1 and continue as instructed. Procedure 1: TV connection check Procedure 2: TV set check Procedure 1 TV connection check
The TV cable may be damaged or the connections may be loose. Perform Check 1: Check 1 Check 2 Check 3 Make sure TV cable is firmly plugged into both the TV set and the TV-out port of the computer. If the cable is connected correctly, go to Check 2. Make sure the TV-out port is firmly secured to the system board of the computer. If the malfunction remains, go to Check 3. The TV cable may be damaged. Replace with a good cable. If the malfunction remains, go to Procedure 2. TV set check
Procedure 2
The TV set may be faulty. Perform Check 1: Check 1 Check 2 Try using the set for television reception. If it does not work, the set may be damaged. If the set does work, perform Check 2. Try connecting a different television to the computer. If the replacement television works, the original set may be damaged. If the replacement set does not work the system board may be damaged. Replace it with a new one following the instructions in Chapter 4.
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2.8
TouchPad Troubleshooting
START
END
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To determine if the computers built-in TouchPad is functioning properly, perform the following procedures. Figure 2-9 outlines the process. Start with Procedure 1 and continue as instructed. Procedure 1: TouchPad connection check Procedure 2: TouchPad replacement check Procedure 1 TouchPad connection check
The TouchPad is connected via the TouchPad FPC to the system board. Make sure the TouchPad FPC cable is firmly connected to the TouchPad and system board. Refer to Chapter 4, Replacement Procedures, for instructions on how to disassemble the computer and then perform the following checks. If any of the connections are loose, reconnect firmly. If any of the connections is damaged, or there is still an error, go to Procedure 2. Procedure 2 TouchPad replacement check
The TouchPad unit or FPC may be defective or damaged. Replace each with a new one following the steps in Chapter 4. If the FDD is still not functioning properly, replace the system board with a new one following the steps in Chapter 4.
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2.9
Speaker Troubleshooting
START
No
Yes
Yes
No
END
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25
2 Troubleshooting Procedures
To determine if the computers built-in speakers are functioning properly, perform the following procedures. Figure 2-10 outlines the process. First adjust the speaker volume to an appropriate level. Start with Procedure 1 and continue as instructed. Procedure 1: Audio source test Procedure 2: Earphone test Procedure 3: Connection check Procedure 4: Replacement check Procedure 1 Audio source test
Try different audio sources (e.g. an audio CD and digital music file) to determine whether the fault is in the speaker system or not. If not all sources have sound problem, the problem is in the source devices. If all have the same problem, continue with Procedure 2. Procedure 2 Earphone test
Connect a set if earphones or external speakers. If these function correctly, go to Procedure 3. If they do not function correctly, the system board may be defective or damaged. Replace it with a new one. Procedure 3 Connection check
Disassemble the computer following the steps described in Chapter 4, Replacement Procedures and make sure the speaker cable is firmly connected to the audio board. If the stereo speakers are still not functioning properly, go to Procedure 4. Procedure 4 Replacement check
If the stereo speakers don't sound properly, the stereo speakers may be defective or damaged. Replace them with new ones. If the stereo speakers still do not work properly, try replacing in turn the audio board and system board.
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26
2 Troubleshooting Procedures
START
No
Yes
END
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27
2 Troubleshooting Procedures
This section describes how to determine if the computers internal optical drive is functioning properly. The Satellite A200/Satellite A205/Satellite Pro A200/EQUIUM A200/SATEGO A200 module bays can accommodate the following optical drives: DVD SuperMulti supporting +-R Double Rayer COMBO device Figure 2-11 outlines the process. Perform the steps below starting with Procedure 1 and continue with the other procedures as required.
Procedure 1: Audio CD test Procedure 2: Drive cleaning check Procedure 3: Software check Procedure 4: Diagnostic test Procedure 5: Connection and replacement check Procedure 1 Audio CD check
First, insert an audio CD into the CD/DVD drive. If it works, the problem is not with the drive. Go to Procedure 3. If the audio CD does not work, go to Procedure 2. If the CD/DVD LED on the front panel does not light when the disc is played and the drive gives no response, go straight to Procedure 3. Procedure 2 Drive cleaning check
Insert a CD/DVD drive-cleaning disk into the drive clean according to the drive-cleaning product instructions. If the problem persists, go to Procedure 3. Procedure 3 Software check
Ensure that the appropriate driver has been installed on the computer for the CD/DVD drive. Procedure 4 Diagnostic test
The audio test program stored in the Diagnostics Disk will test the drives ability to play an audio CD. See Chapter 3 for details. If any errors occur while executing the diagnostic program, go to Procedure 5.
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2 Troubleshooting Procedures
Procedure 5
The optical drive connects to the system board. The drive may be disconnected, or the drive or system board may be damaged. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures, and perform the following checks:
Check 1 Check 2
Make sure the drive is firmly connected to the system board. If the connection is good and there is still an error, go to Check 2. The drive or drive cable may be defective or damaged. Replace each with a new one following the steps in Chapter 4, Replacement Procedures. If the drive is still not functioning properly, perform Check 3. The system board may be damaged. Replace it with new one following the instructions in Chapter 4, Replacement Procedures.
Check 3
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29
2 Troubleshooting Procedures
START
Yes
No
END
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30
2 Troubleshooting Procedures
This section describes how to determine if the computer's modem is functioning properly. Figure 2-12 outlines the process. Perform the steps below starting with Procedure 1 and continuing with the other procedures as required.
Procedure 1: Telephone line connection check Procedure 2: Modem card connection check Procedure 3: Modem card replacement check Procedure 1 Telephone line connection check
The telephone cable may be damaged or the connections may be loose. Attempt to connect the computer to a network through using the modem. If the modem does not function at all, go to Procedure 3. If the attempt fails because the computer detects no telephone signal, the fault may be in the telephone cable, the wall socket or the modem port. Perform Check 1:
Check 1
Make sure telephone cable is firmly plugged into both the telephone wall socket and the modem port of the computer. If the cable is connected correctly, go to Check 2. Make sure the modem port is firmly secured to the system board of the computer. If the malfunction remains, go to Check 3. The telephone cable may be damaged. Replace with a good cable. If the malfunction remains, go to Procedure 2. Modem card connection check
Check 2 Check 3
Procedure 2
Disassemble the computer following the steps described in Chapter 4, Replacement Procedures and ensure that the modem card is well connected to the system board. If the problem persists, perform Procedure 3. Procedure 3 Modem replacement check
The modem card or RJ-11 jack may be faulty. Try replacing them. If the problem persists, the system board may be defective or damaged. Replace the System Board with a new one following the steps in Chapter 4, Replacement Procedures.
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31
2 Troubleshooting Procedures
START
P e rfo rm E x p re ss c a rd te st (P ro c e d u re 1 )
No
E x p re ss c a rd u n it is n o t fa u lty .
Y es
P e rfo rm E x p re ss c a rd so c k e t re p la c e m e n t c h e c k (P ro c e d u re 2 )
R e p la ce sy ste m b o a rd
END
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32
2 Troubleshooting Procedures
This section describes how to determine if the Express card player is functioning properly. The process is summarized in Figure 2-13. Perform the steps below starting with Procedure 1 and continuing with the other procedures as required.
Procedure 1: Express card test Procedure 2: Express card socket replacement check Procedure 1 Express card test
The Express test card contains a Express test program. Ensure the card in fully inserted into the socket before running the program. If an error occurs during the Express card test, perform Procedure 2. If no error occurs, it is likely that the original PC card was faulty. Procedure 2 Express card socket replacement check
The Express card socket may be damaged or defective, for instance the socket pins can be bent. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures and replace the socket. If the problem persists, the system board may be defective or damaged. Replace the system board with a new one following the steps in Chapter 4.
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33
2 Troubleshooting Procedures
START
No
No
IEEE 1394 port and transmission are not faulty. Continue troubleshooting - refer to Figure 2.1
END
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34
2 Troubleshooting Procedures
To determine if the computers IEEE 1394 system is functioning properly, perform the following procedures. Figure 2-14 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed. Procedure 1: IEEE 1394 device check Procedure 2: Diagnostic check Procedure 3: Connection and replacement check Procedure 1 IEEE 1394 device check
Connect an IEEE 1394 device to the computers IEEE 1394 port, then boot the computer for Windows Vista. The computer should automatically detect the 1394 device. Check whether the device can transmit data to the computer. If the device is able to communicate with the computer, the problem may be intermittent or connections may be faulty. Go to Procedure 2. If communication is impaired, there may be a faulty connection. Go to Procedure 3. Procedure 2 Diagnostic check
Run the Diagnostic Program, which will automatically execute the IEEE 1394 port test for transmission. Refer to Chapter 3, Tests and Diagnostics for more information on how to run the program. If an error is located, go to Procedure 3. If an error does not occur, the 1394 port is functioning properly. Procedure 3 Connection and replacement check
The transmission cable may be damaged or the connections may be loose. Perform Check 1: Check 1 Make sure the transmission cable is firmly plugged into both the IEEE 1394compatible device and the IEEE 1394 port of the computer. If the cable is connected correctly, go to Check 2. Make sure the IEEE 1394 port is firmly secured to the system board of the computer. If the malfunction persists, go to Check 3. The transmission cable may be damaged. Replace with a good cable. If the malfunction persists, go to Check 4 The system board may be damaged. Replace it with a new one following the instructions in Chapter 4.
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35
2 Troubleshooting Procedures
START
No
Wireless LAN system is not faulty. Continue troubleshooting - refer to Figure 2.1
END
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36
2 Troubleshooting Procedures
The wireless LAN antenna wire, wireless LAN unit or system board may each be the source of a wireless LAN fault. Any of these components may be damaged. To determine if the computers wireless LAN system is functioning properly, perform the following procedures. Figure 2-15 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed. Procedure 1: Diagnostic test Procedure 2: Connector and replacement check Procedure 1 Diagnostic test
Run the Diagnostic Program, which will automatically execute the wireless LAN test. Refer to Chapter 3, Tests and Diagnostics for more information on the program. If an error is located, go to Procedure 2. If an error is not located, the wireless LAN system is functioning properly.
Procedure 2
The wireless LAN antenna, wireless LAN unit or system board may be disconnected or damaged. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures, and perform the following checks.
Check 1
Make sure that the wireless LAN antenna is firmly connected to the wireless LAN unit (refer to Chapter 4 for instructions) and that the wireless LAN unit is securely slotted into the system board. If the problem persists, go to Check 2. Check that the wireless communication switch is turned to On, and then make sure that the wireless communication LED on the front panel is lit. If the LED is lit but the wireless LAN function is still faulty, the antenna may be damaged. Replace with a new antenna following the steps in Chapter 4, Replacement Procedures. If the problem persists, or if the wireless LAN LED is not lit when the wireless communication switch is turned to On, go to Check 3. The wireless LAN unit may be damaged. Replace it with a new one following the instructions in Chapter 4. If the problem still exists, perform Check 4. The system board may be damaged. Replace it with a new one following the instructions in Chapter 4.
Check 2
Check 3 Check 4
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37
2 Troubleshooting Procedures
[CONFIDENTIAL]
38
2 Troubleshooting Procedures
The Camera board or system board may be the reason of a Camera fault. Either of these two components may be damaged. To determine if the computers Camera is functioning properly, perform the following procedures. Figure 2-14 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed. Procedure 1: Diagnostic test Procedure 2: Connector and replacement check Procedure 1 Diagnostic test
Run the functioning Program in windows, which will display the Camera test result. If tests and diagnostics result abnormal go to Procedure 2. If an error is not located, the Camera system is functioning properly.
Procedure 2
The Camera board or system board may be disconnected or damaged. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures, and perform the following checks.
Make sure that the Camera board FFC is securely slotted into the system board. If the problem persists, go to Check 2. The Camera board may be damaged. Replace it with a new one following the instructions in Chapter 4. If the problem still exists, perform Check 3. The system board may be damaged. Replace it with a new one following the instructions in Chapter 4.
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39
2 Troubleshooting Procedures
R pla s te boa e ce ys m rd
END
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40
2 Troubleshooting Procedures
The Bluetooth antenna wire, Bluetooth module or system board may be the reason of a Bluetooth fault. Any of these components may be damaged. To determine if the computers Bluetooth is functioning properly, perform the following procedures. Figure 2-16 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed. Procedure 1: Diagnostic test Procedure 2: Connector and replacement check Procedure 1 Diagnostic test
Run the Diagnostic Program, which will automatically execute the Bluetooth test. Refer to Chapter 3, Tests and Diagnostics for more information on the program. If an error is located, go to Procedure 2. If an error is not located, the Bluetooth system is functioning properly.
Procedure 2
The Bluetooth, antenna module or system board may be disconnected or damaged. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures, and perform the following checks.
Check 1
Make sure that the Bluetooth antenna is firmly connected to the Bluetooth module (refer to Chapter 4 for instructions) and that the Bluetooth FFC is securely slotted into the system board. If the problem persists, go to Check 2. Check that the Bluetooth communication switch is turned to On, then make sure that the communication LED on the left panel is lit. If the LED is lit but the Bluetooth function is still faulty, the antenna module may be damaged. Replace with a new antenna following the steps in Chapter 4, Replacement Procedures. If the problem persists, or if the Bluetooth communication LED is not lit when the Bluetooth communication switch is turned to On, go to Check 3. The Bluetooth module may be damaged. Replace it with a new one following the instructions in Chapter 4. If the problem still exists, perform Check 4. The system board may be damaged. Replace it with a new one following the instructions in Chapter 4.
Check 2
Check 3 Check 4
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41
2 Troubleshooting Procedures
No
Yes
END
[CONFIDENTIAL]
42
2 Troubleshooting Procedures
This section describes how to determine if the 4 IN 1 Card player is functioning properly. The process is summarized in Figure 2-16. Perform the steps below starting with Procedure 1 and continuing with the other procedures as required.
Procedure 1: 5 in 1 card test Procedure 2: Express socket replacement check Procedure 1 4 in 1 card test
The 4 in 1 Card test card contains a 4 in 1 card test program. Ensure the card in fully inserted into the socket before running the program. If an error occurs during the 4 in 1 card test, perform Procedure 2. If no error occurs, it is likely that the original 4 in 1 card was faulty. Procedure 2 4 in 1 Card socket replacement check
The 4 in 1 Card socket may be damaged or defective, for instance the socket pins can be bent. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures and replace the socket. If the problem persists, the system board may be defective or damaged. Replace the system board with a new one following the steps in Chapter 4.
[CONFIDENTIAL]
43
2 Troubleshooting Procedures
[CONFIDENTIAL]
44
2 Troubleshooting Procedures
The 1st HDD or system board may be the reason of a HDD fault. Either of these two components may be damaged. To determine if the computers 1st HDD is functioning properly, perform the following procedures. Figure 2-15 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed. Procedure 1: Diagnostic test Procedure 2: Connector and replacement check Procedure 1 Diagnostic test
Run the Diagnostic Program, which will automatically execute the 1st HDD R/W test. Refer to Chapter 3, Tests and Diagnostics for more information on the program. If an error is located, go to Procedure 2. If an error is not located, the 1st HDD function is functioning properly.
Procedure 2
The 1st HDD module or system board may be disconnected or damaged. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures, and perform the following checks.
Make sure that the 1st HDD module is securely slotted into the system board. If the problem persists, go to Check 2. The 1st HDD module may be damaged. Replace it with a new one following the instructions in Chapter 4. If the problem still exists, perform Check 3. The system board may be damaged. Replace it with a new one following the instructions in Chapter 4.
[CONFIDENTIAL]
45
2 Troubleshooting Procedures
[CONFIDENTIAL]
46
2 Troubleshooting Procedures
[CONFIDENTIAL]
47
2 Troubleshooting Procedures
The 2nd HDD or system board may be the reason of a HDD fault. Either of these two components may be damaged. To determine if the computers 2nd HDD is functioning properly, perform the following procedures. Figure 2-15 outlines the process. Start with Procedure 1 and continue with the other procedures as instructed. Procedure 1: Diagnostic test Procedure 2: Connector and replacement check Procedure 1 Diagnostic test
Run the Diagnostic Program, which will automatically execute the 2nd HDD R/W test. Refer to Chapter 3, Tests and Diagnostics for more information on the program. If an error is located, go to Procedure 2. If an error is not located, the 2nd HDD function is functioning properly.
Procedure 2
The 2nd HDD module or system board may be disconnected or damaged. Disassemble the computer following the steps described in Chapter 4, Replacement Procedures, and perform the following checks.
Make sure that the 2nd HDD module is securely slotted into the system board. If the problem persists, go to Check 2. The 2nd HDD module may be damaged. Replace it with a new one following the instructions in Chapter 4. If the problem still exists, perform Check 3. The system board may be damaged. Replace it with a new one following the instructions in Chapter 4.
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48
Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
3-1
Contents
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 3.20 The Diagnostic Test .........................................................................................................3-3 Executing the Diagnostic Test........................................................................................3-55 Display Configuration ...................................................................................................3-99 Speaker Audio Test ........................................................................................................3-10 Fan ON/OFF Test...........................................................................................................3-11 Main Battery Charge Test ..............................................................................................3-12 FDD Test ........................................................................................................................3-13 ODD Test .......................................................................................................................3-14 Keyboard Test ................................................................................................................3-15 Mouse (Pad) Test ...........................................................................................................3-16 LCD Pixels Mode Test ...................................................................................................3-18 Magnetic switch Test .....................................................................................................3-19 LAN Test........................................................................................................................3-20 RTC Test ........................................................................................................................3-23 Read 1394 GUID............................................................................................................3-24 Speaker EQ Check.............3-25 Button Test ...3-26 1st HDD Test..................................................................................................................3-27 2nd HDD Test..3-30 Satellite LED test ..3-34
3-2 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
NOTES: To start the diagnostics, follow these steps 1. Check all cables for loose connections. 2. Exit this program when you are at Main Menu.
The TEST & DIAGNOSTIC PROGRAM contains the following functional tests:
CONFIG CHECK TEST SPEAKER AUDIO TEST FAN ON/OFF TEST MAIN BATTERY CHARGE TEST FDD TEST ODD TEST KEYBOARD TEST MOUSE(PAD) TEST LCD PIXELS MODE TEST MAGNETIC SWITCH TEST LAN TEST RTC TEST IEEE1394 CODE TEST Speaker EQ Check & Rewrite Button Test 1st HDD TEST 2nd HDD Test Satellite LED Test
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You will need the following equipment to perform some of the Diagnostic test programs. The diagnostics diskette (2 pcs) A formatted working diskette for the floppy disk drive test (Floppy Disk Drive Test) A data CD disc (ODD Test) A LAN loopback The following sections explain how to execute the Test & Diagnostic Program and detail the tests within the program.
3-4 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
3.2
DOS is required to run the DIAGNOSTICS PROGRAM. To start the DIAGNOSTIC PROGRAM, follow these steps: 1. Insert the diagnostics diskette #1 in the floppy disk drive and turn on the computer. (The diagnostics diskette contains the DOS boot files.) And then follow the instructions to swap with the diagnostics diskette #2 for T&D program installed in RAM driver. NOTE: To execute the CD test, make sure the CD is installed in the ODD drive. The T&D Program can run by single test item when you press corresponsive English letter of test item, or run two or more test items what you like if you choose them by Arrow cursors and Space Bar the wonderful thing is you can setup test loop by Enter button. And it also asks you if you like to copy test log file to diskette as reference at the end of test(s). The test list is as the following: A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Q. R. CONFIG CHECK TEST SPEAKER AUDIO TEST FAN ON/OFF TEST MAIN BATTERY TEST FDD TEST ODD TEST KEYBOARD TEST MOUSE (PAD) TEST LCD PIXELS MODE TEST MAGNETIC TEST LAN TEST RTC TEST IEEE1394 CODE TEST SPEAKER EQ CHECK TEST BUTTON TEST 1st HDD TEST 2nd HDD TEST Satellite LED Test
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If the test result passes, the following display will show up:
3-6 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
Then press any key for next actions the below display presented if copying test log file onto diskette is necessary. This action will be executed when Y key pressed.
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It will skip this process if N key pressed. And then it will check if its necessary to leave this program. Program will quit when Y key pressed and it will go back main menu for next test if N key pressed.
3-8 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
3.3
Display Configuration
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The screen should display as below, indicating whether the test is passed or failed after the question.
3-10 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
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3-12 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
3. 7 FDD Test
NOTE: Before running the FDD test, prepare a formatted work diskette (1.44 MB). Remove the diagnostics diskette and insert the work diskette into the FDD. The contents of the floppy diskette maybe erased. The Floppy Disk Test includes three subtests of the: 1. Sequential seek/verify function (Range: Track 0 ~ 79) 2. Funnel code seek/verify function (Range: Track 0 ~ 79) 3. Write/Read/Compare pattern function (Range: Track 75 ~ 79) NOTE: The write-protected device of this formatted diskette should be Disable.
The subtests run automatically. NOTE: Press Esc key can skip the current subtest.
The screen should display as below, indicating whether the subtests pass or fail when finished.
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3. 8 ODD Test
The ODD test allows a user to aurally confirm the ODD functions. NOTE: A CD disc (including data file) must be inserted into the ODD drive then must wait ODD drive initial OK (ODD LED stop flashing) before this test starts.
The ODD test includes two subtests of the: 1. Random read/partial sequential read function 2. Eject ODD door The screen should display as below, indicating whether the subtests pass or fail when finished.
3-14 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
3. 9 Keyboard Test
The keyboard test checks the all keys function. NOTE: The Num Lock and the Overlay mode must be off to execute the keyboard test.
When you execute this test, the keyboard layout is drawn on the display. When any key is pressed, the corresponding key on the screen changes to black as shown below. It will indicate whether the subtest is passed or failed after the question.
NOTE: The Fn key cannot be tested in the keyboard test. To determine whether the Fn key is working correctly, press Fn+F6 or Fn+F7 keys to check if LCD display brightness change gradually.
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NOTE: The Touch Pad test cannot be used to test an external USB mouse. The Touch Pad button subtest allows users to test their Touch Pad buttons. If the buttons are clicked, the cursors should appear in the corresponding box of the button figure that is displayed on the screen as below.
3-16 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
After checking T/Pad buttons and cursors function, use Tab key or use T/Pad cursor to click the OK column will end this test. It will indicate whether the subtests pass or fail after three questions. NOTE: The above figure has three compartments although the Touch Pad installed may only have two buttons. In this case, the central compartment in the figure does not correspond to any button.
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3-18 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
Follow below steps to run this test: 1. Close the LCD cover. 2. Heard 3 Beep sound happened during LCD closed. 3. Open the LCD. Then it will indicate whether the test is passed or failed.
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And LAN information will show on the test screen: IO Base Port: A000H IRQ BH, its IRQ 10. Node it is MAC Address. Line Frame 1514 Bytes. Line Speed 100Mbps or 10 Mbps. Bus ID its 4. The LAN test includes three subtests of the: 1. Speed1000 2. Speed100 3. Speed10 The subtests run automatically.
3-20 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
The screen should display as below, indicating whether the subtests pass or fail when finished.
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3-22 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
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3-24 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
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Press each of the buttons on the front panel in turn. A yellow bar will appear on the relevant section of the figure if the button passes the test. Press Ctrl +C to quit the test.
3-26 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
Press any key to test HDD function, the screen would display as below:
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The screen will display as below picture to show the subtest is passed or failed when finished: If it is show the picture as below, it means HDD function is OK
3-28 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
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Press any key to test HDD function, the screen would display as below:
3-30 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
The screen will display as below picture to show the subtest is passed or failed when finished: If it is show the picture as below, it means HDD function is OK
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3-32 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
Please check the units whether have the Front Edge Logo: If have the logo, please key 1 to set the Front Edge Logo. If not have the logo, please key 2 to disable the Front Edge Logo. Please read the notice to check the function be enable or be disable in BIOS setup menu. Restart the computer after you change BIOS setting of this function every time.
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2. If we select 1 to enable the Front Edge logo function by program, There have the item of Front Edge Logo in BIOS Menu. 2.1 Select enable to let the Front Edge logo item in enable mode (show as below picture), and then restart the machine, the Front Edge Logo Led will be light.
2.2 Press disable to let the Front Edge logo item in disable mode (show as below picture), then restart the machine; the Front Edge Logo Led will not be light.
3-34 Satellite A205/A200 /Satellite Pro A200/EQUIUM A200/ SATEGO A200 Series Maintenance Manual
[CONFIDENTIAL]
4 Replacement Procedures
Chapter 4
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26 4.27
Contents
General.................................................................................................................... 4-1 Battery..................................................................................................................... 4-7 PC Card................................................................................................................... 4-9 Memory Card........................................................................................................ 4-11 HDD ...................................................................................................................... 4-13 Expansion Memory .............................................................................................. 4-18 Optical Drive Module ........................................................................................... 4-21 Optical Drive......................................................................................................... 4-23 Keyboard ............................................................................................................... 4-25 Display Assembly.................................................................................................. 4-28 Display Mask ........................................................................................................ 4-33 FL Inverter Board ................................................................................................ 4-35 LCD Module ......................................................................................................... 4-37 WLAN antennas ................................................................................................... 4-40 Camera and Microphone ..................................................................................... 4-41 Bluetooth module ................................................................................................. 4-43 Touch Pad............................................................................................................. 4-45 Fingerprint Module.............................................................................................. 4-47 Speakers ................................................................................................................ 4-49 Function Button Board ........................................................................................ 4-51 USB Board ............................................................................................................ 4-53 MDC Card............................................................................................................. 4-55 Wireless Module ................................................................................................... 4-57 System Fan ........................................................................................................... 4-58 System Board ........................................................................................................ 4-60 VGA Board ........................................................................................................... 4-63 CPU ....................................................................................................................... 4-66
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4 Replacement Procedures
Figures Figure 4-1 Figure 4-2 Figure 4-3 Figure 4-4 Figure 4-5 Figure 4-6 Figure 4-7 Figure 4-8 Figure 4-9 Figure 4-10 Figure 4-11 Figure 4-12 Figure 4-13 Figure 4-14 Figure 4-15 Figure 4-16 Figure 4-17 Figure 4-18 Figure 4-19 Figure 4-20 Figure 4-21 Figure 4-22 Figure 4-23 Figure 4-24 Figure 4-25 Figure 4-26 Figure 4-27 Figure 4-28 Figure 4-29 Figure 4-30 Figure 4-31 Figure 4-32 Unlocking the battery lock .............................................................................4-7 Removing the battery pack.............................................................................4-7 Removing the PC card....................................................................................4-9 Installing the PC card ...................................................................................4-10 Pressing the memory card ............................................................................4-11 Removing the memory card .........................................................................4-11 Installing the memory card...........................................................................4-12 HDD .............................................................................................................4-13 Releasing the main HDD door screw ...........................................................4-13 Removing the main HDD door ....................................................................4-14 Removing the main HDD.............................................................................4-14 Removing the HDD screws from bracket ....................................................4-15 Releasing the secondary HDD door screw...................................................4-16 Removing the secondary HDD door ............................................................4-16 Removing the secondary HDD.....................................................................4-17 Releasing the cover screw ............................................................................4-18 Removing the expansion memory module cover .........................................4-18 Releasing the memory module .....................................................................4-19 Removing the expansion memory module ...................................................4-19 Removing the optical drive screw ................................................................4-21 Removing the optical drive module .............................................................4-21 Removing the optical drive bracket .............................................................4-23 Removing the strip cover .............................................................................4-25 Removing the strip cover .............................................................................4-25 Removing the keyboard screws....................................................................4-26 Disconnecting the keyboard cable................................................................4-26 Removing the keyboard................................................................................4-27 Removing screws from the bottom cover.....................................................4-28 Removing screws from the top cover...........................................................4-28 Disconnecting cables....................................................................................4-29 Removing the top cover ...............................................................................4-29 Disconnecting cables....................................................................................4-30
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4 Replacement Procedures
Figure 4-33 Figure 4-34 Figure 4-35 Figure 4-36 Figure 4-37 Figure 4-38 Figure 4-39 Figure 4-40 Figure 4-41 Figure 4-42 Figure 4-43 Figure 4-44 Figure 4-45 Figure 4-46 Figure 4-47 Figure 4-48 Figure 4-49 Figure 4-50 Figure 4-51 Figure 4-52 Figure 4-53 Figure 4-54 Figure 4-55 Figure 4-56 Figure 4-57 Figure 4-58 Figure 4-59 Figure 4-60 Figure 4-61 Figure 4-62 Figure 4-63 Figure 4-64 Figure 4-65 Figure 4-66
Removing CRT module screws and display assembly ................................ 4-30 Removing the display assembly................................................................... 4-31 Removing the rubber pads ........................................................................... 4-33 Removing the display mask screws ............................................................. 4-33 Removing the display mask ......................................................................... 4-34 Removing the screw..................................................................................... 4-35 Removing the connectors............................................................................. 4-35 Removing the FL inverter board.................................................................. 4-36 Removing the LCD Module......................................................................... 4-37 Removing the LCD Module......................................................................... 4-37 Removing the LCD Module......................................................................... 4-38 Removing the bracket screws ...................................................................... 4-38 Removing the LVDS cable .......................................................................... 4-39 Removing the WLAN antennas ................................................................... 4-40 Removing the CMOS cable & camera......................................................... 4-41 Removing the microphone........................................................................... 4-41 Disconnecting the Bluetooth cable .............................................................. 4-43 Removing the Bluetooth module ................................................................. 4-43 Removing the touch pad cable..................................................................... 4-45 Removing the touch pad bracket screw ....................................................... 4-45 Removing the touch pad bracket ................................................................. 4-46 Removing the touch pad .............................................................................. 4-46 Removing the fingerprint module bracket screws ....................................... 4-47 Removing the fingerprint module bracket ................................................... 4-47 Removing the fingerprint module................................................................ 4-48 Removing the speaker screws...................................................................... 4-49 Unfastening the speaker cables.................................................................... 4-49 Removing the speakers ................................................................................ 4-50 Removing the Function Button Board screws ............................................. 4-51 Removing the Function Button Board ......................................................... 4-51 Removing the USB board screw.................................................................. 4-53 Removing the USB board cable................................................................... 4-53 Removing the USB board ............................................................................ 4-54 Removing the MDC card screws ................................................................. 4-55
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4 Replacement Procedures
Figure 4-67 Figure 4-68 Figure 4-69 Figure 4-70 Figure 4-74 Figure 4-75 Figure 4-76 Figure 4-77 Figure 4-78 Figure 4-79 Figure 4-80 Figure 4-81 Figure 4-82 Figure 4-83 Figure 4-84 Figure 4-85 Figure 4-86 Figure 4-87 Figure 4-88
Removing the RJ-11 cable ...........................................................................4-55 Removing the MDC card .............................................................................4-55 Removing the wireless module screws ........................................................4-57 Removing the wireless module ....................................................................4-57 Removing the system fan screws .................................................................4-58 Removing the system fan cable....................................................................4-58 Removing the system fan .............................................................................4-59 Removing the VGA cable ............................................................................4-60 Removing the DC-IN connector...................................................................4-60 Removing system board screw.....................................................................4-61 Removing the system board .........................................................................4-61 Removing the VGA heat sink screws...........................................................4-63 Removing the VGA heat sink ......................................................................4-63 Removing the VGA board screw .................................................................4-64 Removing the VGA board............................................................................4-64 Removing the heat sink screws ....................................................................4-66 Removing the heat sink ................................................................................4-66 Turning the CPU cam...................................................................................4-67 Removing the CPU.......................................................................................4-67
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4.1
General
This chapter explains how to disassemble the computer and replace Field Replaceable Units (FRUs). It may not be necessary to remove all the FRUs in order to replace one. The chart below is a guide to which FRUs need to be removed in order to remove others. Always start by removing the battery pack, next, optional items such as the optional PC Card or memory card, and then follow the chart downward removing only those FRUs necessary to reach the one you think is causing the computer to operate abnormally. Refer to the example on the following page.
Battery Pack HDD Expansion Memory PC Card Top Cover Bluetooth Touch Module Pad Finger Function USB print Speakers Button Board Module Board System Board VGA Board Heat Sink MDC Card Wireless System Module Fan Display Assembly FL Inverter LCD Module Camera and Microphone ODD Keyboard
CPU
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4 Replacement Procedures
The example below shows FRUs to be removed before the CPU can be removed. The CPU is located on the system board. The USB board and the system fan are attached to the system board. The system board itself is located under the top cover. The keyboard must be removed before the display assembly can be removed. The HDD, expansion memory module, PC card module and ODD in turn need to be removed. Always start the disassembly process by removing the battery pack and optional devices and then move downwards through the table to access the required component.
Battery Pack HDD Expansion Memory PC Card Top Cover Bluetooth Touch Module Pad Finger Function print Speakers Button Module Board System Board VGA Board CPU Heat Sink USB Board MDC Card Wireless System Module Fan Display Assembly FL Inverter LCD Module Camera and Microphone ODD Keyboard
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4 Replacement Procedures
Safety Precautions Before you begin disassembly, read the following safety precautions and observe them carefully as you work. DANGER: 1. Always use the lithium ion battery pack or a backup battery that is authorized by Toshiba or is compatible with the unit. Since other battery packs have different specifications, they may be incompatible with the unit, and may burst or explode. Heating or disassembling the battery pack could cause leakage of alkaline solution. Throwing the battery pack into a fire could cause the battery pack to explode. The power supply, FL inverter and other components carry high voltages. To avoid the risk of electric shock when you need to turn on the power of a partially disassembled computer to check its operation, be very careful not to touch connectors or components. Also, do not disassemble individual components for firstlevel maintenance.
2.
WARNING: To avoid the risk of electric shock or other injury: 1. Always turn the power off and disconnect the AC adapter from the power source. 2. Remove any metal jewelry or accessories such as watches, necklaces, bracelets, or rings. Batteries in the computer retain an electrical charge so there is a danger of electrical shock even when the computer is disconnected from an AC power source. 3. Never work with wet or damp hands. 4. The computer contains sharp edges and corners. Be careful not to injure yourself. 5. Make sure that all replacement components meet the specifications for the computer and that all cables and connectors are securely fastened. CAUTION: To avoid damage to the computer: 1. When you change a component, make sure that the replacement component meets the required specifications. Never use foreign or incompatible parts. 2. Metal objects such as screws or paper clips which fall into the unit can cause a shortcircuit, fire, or other internal damage. 3. When assembling the computer, make sure you use the correct screws to secure the various pieces in place. Screw sizes are listed in their corresponding figure. Make sure all screws are securely fastened. Loose screws can cause short circuits, resulting in heat, smoke, or fire. 4. Before removing an FRU or other component, make sure all connected cables to the component have been disconnected. 5. If you use AC power, be sure to use the cable that came with the computer or one recommended by Toshiba.
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4 Replacement Procedures
Before You Begin Look over the procedures in this section before you begin disassembling the computer. Familiarize yourself with the disassembly and reassembly steps. Begin each procedure by removing the AC adaptor and the battery pack as instructed in section 4.2. 1. 2. 3. Do not disassemble the computer unless it is operating abnormally. Use only the correct and approved tools. Make sure the working environment is free from the following elements whether you are using or storing the computer. Dust and contaminants Static electricity Extreme heat, cold and humidity 4. 5. 6. 7. Make sure the FRU you are replacing is causing the fault by performing the necessary troubleshooting and diagnostics tests described in chapters 2 and 3 of this manual. Do not perform any operations that are unnecessary and use only the described procedures for disassembling and installing FRUs in the computer. After removing parts from the computer, place them in a safe place away from the computer so they will not be damaged and will not interfere with your work. You will remove and replace many screws when you disassemble the computer. When you remove screws, make sure they are placed in a safe place and identified with the correct parts. When assembling the computer make sure you use the correct screws to secure the various pieces. Screw sizes are listed in their corresponding figures. The computer contains many sharp edges and corners, so be careful not to injure yourself.
8. 9.
10. After you have replaced a FRU, make sure the computer is functioning properly by performing the appropriate test on the FRU you have fixed or replaced.
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4 Replacement Procedures
Disassembly Procedures The computer has two basic types of cable connectors: Pressure Plate Connectors Standard Pin Connectors To disconnect a Pressure Plate connector, lift up the tabs on either side of the connectors plastic pressure plate and slide the cable out of the connector. To connect the cable to a Pressure Plate connector, make sure the pressure plate is fully lifted and slide the cable into the connector. Secure the cable in place by pushing the sides of the pressure plate down so the plate is flush with the sides of the connector. Gently pull on the cable to make sure the cable is secure. If you pull out the connector, connect it again making sure the connectors pressure plate is fully lifted when you insert the cable. Standard pin connectors are used with all other cables. These connectors can be connected and disconnected by simply pulling them apart or pushing them together. Assembly Procedures After you have disassembled the computer and fixed or repaired the problem that was causing the computer to operate abnormally, you will need to reassemble the computer. Install all the removed FRUs following the steps described in the corresponding sections in this chapter. While assembling the computer, remember the following general points: Take your time, making sure you follow the instructions closely. Most problems arise when you assemble the computer in a hurry. Make sure all cables and connectors are securely fastened. Before securing the FRU or other parts, make sure that no cables are pinched by screws or the FRUs. Check that all latches are closed securely. Make sure all the correct screws are used to secure all FRUs. Using the wrong screw can either damage the threads on the screw or the head of the screw, and may prevent proper seating of an FRU. After installing an FRU in the computer, confirm that the FRU and the computer are functioning properly.
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4 Replacement Procedures
Tools and Equipment The use of Electrostatic Discharge (ESD) equipment is very important for your safety and the safety of those around you. Proper use of these devices will increase the success rate of your repairs and lower the cost for damaged or destroyed parts. The following equipment is necessary to disassemble and reassemble the computer: One M2 Phillips screwdriver to remove and replace screws. One T5 security screwdriver. Tweezers, to lift out screws that you cannot grasp with your fingers. ESD mats for the floor and the table you are working on. ESD wrist strap or heel grounder. Anti-static carpeting or flooring. Air-ionizers in highly static sensitive areas.
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4 Replacement Procedures
4.2
Battery
Removing the Battery Pack To remove the battery pack from the battery bay, follow these steps: 1. 2. Turn the computer upside down. Unlock the battery compartment lock.
Figure 4-1 3.
Slide the battery bay latch to release the battery pack and then remove the battery pack from the bay.
Figure 4-2
NOTE: For environmental reasons, do not throw away a spent battery pack. Please return spent battery packs to Toshiba.
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4 Replacement Procedures
Installing the Battery Pack To install the battery pack in the battery bay, follow these steps and refer to the figures in the preceding section. WARNING: The battery is a lithium ion battery and can explode if not properly replaced, used, handled or disposed of. Use only batteries recommended by Toshiba as replacements. 1. 2. Slide the battery pack into the battery bay. The battery bay latch will click automatically. Lock the battery double lock to secure the battery pack in position.
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4 Replacement Procedures
4.3
PC Card
Removing a PC Card To remove a PC card, follow the steps below: 1. Push the PC cards eject button. The button pops out when you release it. 2. Push the eject button again to pop the PC card out slightly. 3. Grasp the PC card and pull it out from the slot.
Figure 4-3
4-9
4 Replacement Procedures
Inserting the PC Card To insert a PC card, follow the steps below: 1. Make sure the eject button does not stick out. Push it back into place if required. 2. Insert the PC card in the slot and gently press to ensure a firm connection.
Figure 4-4
4-10
4 Replacement Procedures
4.4
Memory Card
Removing a Memory Card To remove a memory card, follow the steps below: 1. Press the memory card gently into the socket until it pops out.
Figure 4-6
4-11
4 Replacement Procedures
Inserting the Memory Card To insert a memory card, follow the steps below: 1. Insert the memory card in the slot and gently press to ensure a firm connection.
Figure 4-7
4-12
4 Replacement Procedures
4.5
HDD
CAUTION: When handling the HDD, do not press the top surface. Hold the disk by the sides to prevent damage and loss of data.
HDD
The Dual HDD feature make it easy to handle demanding applications while running background applications such as system backup and virus scans. Follow the steps below to remove Main HDD module: 1. Turn the computer upside down. 2. Release the two black M2.5x4 screws to release the main HDD door.
Main HDD
Secondary HDD Figure 4-9 Releasing the main HDD door screw
4-13
4 Replacement Procedures
Figure 4-10
4. Pull out the black Mylar tab to remove the HDD unit.
Figure 4-11
4-14
4 Replacement Procedures
6. Pull the HDD outwards and remove the four M3x3 black screws that secure the HDD case and bracket to the HDD.
Figure 4-12
4-15
4 Replacement Procedures
Removing the Second HDD Follow the steps below to remove Main HDD module: 1. Turn the computer upside down. 2. Release the two black M2.5x4 screws to release the secondary HDD door.
Main HDD
Secondary HDD
Figure 4-13
Figure 4-14
4-16
4 Replacement Procedures
4. Pull out the black Mylar tab to remove the HDD unit.
Figure 4-15
5. Remove the HDD from the HDD case. Installing the Main HDD To install the main HDD, follow these steps and refer to the figures in the preceding section. 1. 2. 3. Seat the HDD in the HDD case and bracket, and secure it with four M33 black screws. Insert the HDD unit into the HDD slot. Secure the HDD door with two black M2.5x4 screws.
Installing the Secondary HDD To install the secondary HDD, follow these steps and refer to the figures in the preceding section. 1. Seat the secondary HDD in the HDD case and bracket, and secure it with four M33 black screws. 2. Insert the secondary HDD unit into the HDD slot on the right. 3. Secure the HDD door with two black M2.5x4 screws.
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4 Replacement Procedures
4.6
Expansion Memory
Removing the Expansion Memory Modules To remove the memory module, make sure the computer is in boot mode before removing the memory module. Remove the battery pack, cables and any optional devices before you start and then follow these steps: 1. Release the black non-separate screw M2.5x2 screws securing the memory module socket cover.
Figure 4-16 2.
Slide your fingernail or a thin object under the cover and lift it off.
Figure 4-17
4-18
4 Replacement Procedures
3.
Push the latches to release the memory module. A spring will force one end of the module up.
Figure 4-19 5.
Repeat steps 3 and 4 to remove the second memory expansion module in the same way. CAUTION: Do not touch the connectors on the expansion memory module or on the computer. Debris on the connectors may cause memory access problems.
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4 Replacement Procedures
Installing the Expansion Memory Module CAUTION: Do not touch the connectors on the expansion memory module or on the computer. Debris on the connectors may cause memory access problems.
Follow these steps to install a memory module: 1. 2. 3. 4. 5. Set the computer to boot mode and turn off the power. Remove the black non-separate screw with RAM door M2.5x2 screw securing the memory module socket cover. Slide your fingernail or a thin object under the cover and lift it off. Fit the module's connectors into the computer's connectors at about a 45-degree angle and press the module carefully to ensure a firm connection. Push the module down so it lies flat. The latches on either side will click into place to secure the module.
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4 Replacement Procedures
4.7
Removing the Optical Drive Module To remove the optical drive module, you need to remove the expansion memory module cover first as described in the previous section. Follow the steps below: 1. 2. 3. Turn the computer upside down. Remove the battery and the expansion memory module cover. Remove the black M2x3 screw securing the optical drive module.
Figure 4-20 4.
Use your hand to push the module bracket and then slide the module from the bay.
Figure 4-21
4-21
4 Replacement Procedures
Installing the Optical Drive Module To install a device in the optical drive module bay, follow the steps below and refer to the figure in the preceding section. 1. Make sure that the expansion memory door is opened and the ODD screw (M2x3, black) is removed. 2. Slide the device into the optical drive module bay. 3. Use the black M2x3 screw to secure the optical drive module. 4. Install the expansion memory modules as described in the preceding section. 5. Replace the expansion memory module cover.
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4.8
Optical Drive
DVD-ROM device CD-RW/DVD-ROM combo device DVD Super Multi device
Disassembling the Optical Drive To disassemble the optical drive, first remove the drive from its module bay as described in the previous section. Next, release the two M2x3 screws from the bracket plate and remove the bracket plate.
Figure 4-22
NOTE: The small arrow shown on the metal bracket indicates the top side of the optical bracket. Keep this in mind when removing or installing the drive.
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Reassembling the Optical Drive NOTE: The small arrow shown on the metal bracket indicates the top side of the optical bracket. Keep this in mind when removing or installing the drive.
To reassemble an optical drive, follow the steps below and refer to the figure in the preceding section. 1. Position the optical drive bracket plate so that it is aligned with the rear panel of optical drive. 2. Secure the optical drive bracket plate with two M2x3 screws. 3. Install the optical drive module into the bay as described in the preceding section.
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4.9
Keyboard
Removing the Keyboard Before removing the keyboard, remove the battery and any optional devices. Follow the steps below to remove the keyboard: 1. Open the display panel. 2. Insert a thin tool such as a flat screwdriver into the gap between the strip cover and keyboard to lever the strip cover up.
Figure 4-23
NOTE: The display panel must be fully open in order to remove the strip cover. 3. Remove the strip cover.
Figure 4-24
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4. Remove the two black M2.5x2.5 black screws securing the keyboard.
Figure 4-25
5. Unclip the keyboard from its fitting. 6. Push the center of the keyboard, press the center tab, and lift the keyboard out, revealing the keyboard cable underneath. Disconnect the keyboard cable from the system board.
Figure 4-26
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To install the keyboard, follow the steps below and refer to the figures in the preceding section. 1. Connect the keyboard cable to the system board. 2. Clip the keyboard back into its fitting. 3. Place the keyboard on the top cover, insert under the center tab, and secure it with two black M2.5x2.5 screws. 4. Set the strip cover and press down to secure the strip cover until the latches engage.
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Figure 4-28
2. Turn over the laptop. Remove four M2.5x8 screws from the top cover.
Figure 4-29
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3. Disconnect the camera cable (CMOS), right and left speaker cables, Bluetooth cable, FPC cable, touch pad cable, and function button cable from the system board.
Disconnecting cables
Figure 4-31
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5. Disconnect the microphone cable, WLAN cable, and LVDS cable from the system board. Carefully unhook all cables and place them to the side of the laptop.
Figure 4-32
Disconnecting cables
6. Remove two hexagonal VGA screws from the CRT module on the left side of the laptop. Remove three M2.5x6 screws securing the LCD assembly to the bottom cover.
Figure 4-33
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Figure 4-34
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Installing the Display Assembly To install the display assembly, follow the steps below and refer to the figures in the preceding section. 1. 2. 3. 4. 5. 6. 7. 8. 9. Seat the display assembly, taking care not to crush to the LCD display cable, the CMOS cable, the WLAN cables, the Bluetooth connector, and the microphone cable. Secure three M2.5x6 screws to each hinge to connect the assembly to the bottom cover. Feed the CMOS cable, WLAN cables, microphone cable, Bluetooth cable, and LVDS cable through the indented track on the system board. Connect the microphone cable, WLAN cable, and LVDS cable to the system board. Replace the top cover. Connect the camera cable (CMOS), right and left speaker cables, Bluetooth cable, FPC cable, touch pad cable, and function button cable to the system board. Secure the top cover with four M2.5x8 screws. Turn over the laptop and secure seventeen M2.5x8 screws and three M2x3 screws to the bottom cover. Reinstall the keyboard.
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Figure 4-35 2.
Remove the four M2.5x6 black screws securing the display mask.
Figure 4-36
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3.
Carefully insert your fingers between the display mask and the LCD panel, and pry open the snaps. Start with the four snaps at the top of the display mask. Continue unsnapping the display mask along the two sides and the bottom edge to remove the display mask.
To install the display mask, follow the steps below and refer to the figures in the preceding section. 1. 2. Seat the display mask and secure the snaps on each side. Secure the display mask with four M2.5x6 screws and then replace the rubber pads on top.
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Figure 4-38
NOTE: If a dual inverter board is installed, you must remove two additional M2.5x4 screws. 2. Disconnect the two connectors on either side of the board.
Figure 4-39
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3.
To install the FL inverter board, follow the steps below and refer to the figure in the preceding section. 1. 2. Place the FL inverter board on the LCD module. Secure one M2x3 black screw connecting the FL inverter board to the LCD display assembly. NOTE: If a dual inverter board is installed, you must secure it with two additional M2.5x4 screws. 3. Connect the two connectors on either side of the board.
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Figure 4-41
2. Remove four M2.5x4 screws securing the top chassis to the LCD module, and two M2.5x5 screws securing the hinges to the LCD module.
Figure 4-42
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Figure 4-43
4. Remove six M2x3 screws securing the LCD module bracket to the LCD module.
Figure 4-44
NOTE: If the LCD module malfunctions, remove the LCD cable and LCD bracket. Then replace the whole LCD module unit.
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5. Turn over the LCD screen and remove the tape securing the LVDS cable. Detach the LVDS cable.
To install the LCD module, follow the steps below and refer to the figures in the preceding section. 1. Secure the LVDS cable to the LCD module. 2. Ensure all cables are outside of the LCD display casing 3. Seat the LCD module in the display assembly with the LCD module bracket and secure it with six M2x3 black screws. Note the L and R markings to make sure that the bracket arms are secured on the correct side. 4. Secure the hinges to the LCD module with two M2.5x5 screws. 5. Place the FL inverter board on the LCD module. 6. Secure one M2x3 black screw connecting the FL inverter board to the LCD display assembly. 7. Connect the two connectors on either side of the board. 8. Secure the top chassis to the LCD module with four M2.5x4 screws. 9. Hook all the cables in the fasteners around the edge of the top chassis. Thread the thinner cables first, followed by the thicker ones.
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To install the WLAN antennas, follow the steps below and refer to the figures in the preceding sections. 1. Replace the tabs noting the markings on the LCD cover. The black WLAN cable is arranged to the right, the white WLAN cable to the left, and the gray WLAN cable to the lower right corner. 2. Make sure all cables are arranged properly in the clamps and use scotch tape to fix the antennas in the four corners.
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Figure 4-47
2. Use a flat screwdriver to lever the microphone module from its bracket and gently lift out.
Figure 4-48
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Installing the Camera and Microphone To install the camera and microphone, follow the steps below and refer to the figures in the preceding sections. 1. Fix the camera module to the adhesive backing at the top of the display mask. 2. Connect the CMOS cable to the camera module. 3. Push the microphone into place in its respective bracket.
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Figure 4-49
2. Use a flat screwdriver to lever the Bluetooth module from the snaps and gently lift out.
Figure 4-50
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Installing the Bluetooth Module To install the Bluetooth module, follow the steps below and refer to the figures in the preceding section. 1. 2. Insert the Bluetooth module into the module holder on the rear of the top cover at a 45degree angle. Push down and snap into place. Connect the Bluetooth cable to the module to connect to the system board.
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Figure 4-51
2. Remove one M2.5x4 screw securing the Touch Pad Bracket to the top cover.
Figure 4-52
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3. Remove the Touch Pad bracket by sliding it away from you and lifting it gently.
Figure 4-53
To install the Touch Pad, follow the steps below and refer to the figures in the preceding section: 1. Turn the top cover upside down and place the Touch Pad in position. 2. Place the Touch Pad Bracket in position on top, sliding it down into place. 3. Secure the Touch Pad bracket with one M2.5x4 screw.
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Figure 4-56
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Figure 4-57
Installing the Fingerprint Module To install the Fingerprint Module, follow the steps below and refer to the figures in the preceding section: 1. Turn the top cover upside down and place the Fingerprint Module and the Fingerprint Module Bracket in position on top. 2. Secure the Fingerprint Module bracket with four M2.0x2.5 screws. Follow the numbering indicated on the bracket in the correct sequence.
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4.19 Speakers
To remove the speakers, first remove the display assembly, keyboard, and top cover. Then follow the steps below: Removing the Speakers 1. Turn over the top cover. Remove three M2.5x4 screws securing the right speaker to the top cover. Remove three M2.5x4 screws securing the left speaker to the top cover.
Figure 4-59
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Figure 4-60
Installing the Speakers To install the speakers, follow the steps below and refer to the figures in the preceding section. 1. Seat the speaker brackets in the top cover paying attention to the direction markings. 2. Replace the speakers and secure with three M2.5x4 screws on each side. 3. Thread the right speaker cable through the top cover. 4. Turn over and install the top cover onto the system board. 5. Connect the speaker cables (black and red) to the system board.
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Figure 4-61
2. Insert a thin tool such as a flat screwdriver into the gap between the frame and the function button board to lever it up from the snaps.
Figure 4-62
3. Remove the function button board cable attached to the system board.
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Installing the Function Button Board To install the function button board, follow the steps below and refer to the figures in the preceding section. 1. Place the function button board into the holder on the rear of the top cover at a 45-degree angle. Push down and snap into place. 2. Connect the cable to the connector on the system board. 3. Secure the function button board with one M2.0x2.5 screw.
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Figure 4-64
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To install the USB board, follow the steps below and refer to the figures in the preceding section: 1. Place the USB board in position. 2. Connect the USB board cable to the system board. 3. Secure the USB board with one M2.5x4 screw.
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Figure 4-68
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Installing the MDC Card To install the MDC card, follow the steps below and refer to the figures in the preceding section. 1. Seat the MDC card in the system board. 2. Install the RJ-11 connector and attach the RJ-11 cable to the MDC card. 3. Secure the MDC card with two M2.5x2.5 screws.
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To install the wireless module, follow the steps below and refer to the figures in the preceding section. 1. Seat the wireless module in the slot on the system board. 2. Replace the two M2x3 screws securing the wireless module to the system board.
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Figure 4-71
2. Disconnect the system fan cable from the system fan board.
Figure 4-72
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To install the system fan, follow the steps below and refer to the figures in the preceding section. 1. Seat the system fan in the chassis. 2. Connect the system fan cable to the system board. 3. Replace the three M2.5x2.5 screws securing the system fan to the system board.
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Figure 4-74
Figure 4-75
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3. Remove one M2.5x4 screw securing the system board to the bottom cover.
Figure 4-77
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Installing the System Board To install the system board, follow the steps below and refer to the figures in the preceding section. 1. Seat the system board in the chassis. 2. Replace one M2.5x4 screw securing the system board to the bottom cover. 3. Replace the DC-IN connector into its socket. 4. Replace the VGA cable.
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Figure 4-78
Figure 4-79
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3. Remove the four M2.5x4 screw securing the VGA board to the system board.
Figure 4-81
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Installing the VGA Board To install the VGA board, follow the steps below and refer to the figure in the preceding section: CAUTION: If you remove the heat sink, use the grease tool to remove the grease on the VGA board and heat sink. Reapply fresh grease before installing the heat sink.
1. Place the VGA board in the chassis and secure with four M2.5x4 screws. 2. Place the VGA heat sink on top of the VGA board. 3. Screw the four spring screws to secure the VGA heat sink to the VGA board. Follow the order indicated by the numbers on the heat sink to remove the screws.
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4.27 CPU
Removing the Fan & CPU To remove the heat sink, and CPU, first remove the display assembly, keyboard, top cover, MDC card, USB board, wireless module, system fan, and VGA board. Then follow the steps below: 1. Turn the system board over and remove the four M2.5x4 screws from the heat sink. Follow the order indicated by the numbers on the heat sink to remove the screws.
Figure 4-82 2.
Lift and remove the heat sink from the system board.
Figure 4-83
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3.
Turn the cam on the CPU socket with a flat-blade screwdriver so that the notch on the cam is aligned with the open side of the CPU socket to unlock the CPU
Figure 4-85
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Installing the CPU To install the CPU, follow the steps below and refer to the figures in the preceding section.
CAUTION: If you remove the heat sink, use the CPU grease tool to remove the grease on the CPU and heat sink. Reapply fresh grease before installing the heat sink.
1. 2. 3. 4. 5.
Make sure that the notch on the cam is aligned with the open position of the CPU slot. Seat the CPU aligning the triangle mark on the CPU with the one on the CPU socket. Make sure the alignment is exact to avoid damaging pins on the CPU. Press the CPU softly with your fingers to insert into the socket and turn the cam on the CPU socket to the closed position with a flat-blade screwdriver to secure the CPU. Seat the heat sink on top of the CPU. Seat the heat sink over the CPU and secure with four M2.5x4 screws. Follow the order indicated by the numbers on the heat sink.
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