Manual: Movipro SDC
Manual: Movipro SDC
Manual: Movipro SDC
Manual
MOVIPRO SDC
with PROFINET Interface
Edition 07/2010
16990412 / EN
Contents
Contents
1
1.2
1.3
1.4
Exclusion of liability..................................................................................... 6
1.5
1.6
1.7
1.8
Hoist applications........................................................................................ 7
1.9
Copyright..................................................................................................... 7
Startup................................................................................................................ 14
3.1
3.2
4.2
4.3
4.4
4.5
4.6
5.2
5.3
5.4
6.2
6.3
6.4
7.2
8.2
8.3
8.4
8.5
Contents
10
9.2
9.3
Connection Mode...................................................................................... 75
9.4
9.5
11
12
General Information
How to use this documentation
General Information
1.1
The documentation is an integral part of the product and contains important information
on operation and service. The documentation is written for all employees who assemble,
install, startup, and service this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently on the unit,
have read through the documentation carefully and understood it. If you are unclear
about any of the information in this documentation, or if you require further information,
contact SEW-EURODRIVE.
1.2
1.2.1
1.2.2
Meaning
Consequences if disregarded
DANGER
Imminent danger
WARNING
CAUTION
Minor injuries
NOTICE
INFORMATION
SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
1.2.3
General Information
Rights to claim under limited warranty
1
1.3
1.4
Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation of MOVIPRO and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.
1.5
1.6
1.7
Safety functions
MOVIPRO may not perform any safety functions unless they are described and expressly approved.
For safety applications, ensure that the information in the following publication is observed:
Use only those components in safety applications that were explicitly designed and delivered for this purpose by SEW-EURODRIVE.
General Information
Hoist applications
1.8
Hoist applications
Hoist applications can only be implemented with MOVIPRO SDC under the following conditions:
A hoist startup must be performed.
1.9
Copyright
2010 SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
2
2
2.1
2.1.1
Description
Drive task
Industrial drive tasks usually require more than motor speed control. The inverter often
has to control complex motion sequences and take on typical PLC tasks.
Solution with
MOVIPRO SDC
Benefits
Scope of delivery
and documentation
A user-friendly GUI
The application modules are included in the MOVITOOLS MotionStudio software and
can be used with all MOVIPRO SDC units.
INFORMATION
For information on how to operate the application modules, refer to the MOVIDRIVE
B application manuals. They are available on the SEW homepage.
2.1.2
Bus positioning
Bus positioning
Modulo positioning
Table positioning
Automotive AMA0801
1984436491
2
Extended bus
positioning
The "Extended bus positioning" application module has the following functions:
The travel speed for positioning and the acceleration and deceleration ramps are
specified variably by the PLC.
Operation is possible with 4 instead of 6 process data words. The variable specification of the ramp type is not used in this case.
1984444811
10
Modulo positioning
Table positioning
Two different ramps can be selected when 4 process data words are used for control.
The acceleration or deceleration ramps can be specified using process data word 5
or 6 for control via 6 process data words.
For a non-positive connection (= with slip) between the motor shaft and application,
the distance measurement can be taken via an external incremental or absolute encoder. The encoder must be mounted to the application without slip.
1984678283
11
2
Sensor-based
positioning
Freely adjustable travel speed (changes can be made during travel for linear positioning ramps)
1984845707
12
Automotive
AMA0801
The "Automotive AMA0801" application module has a selectable process data interface. Setpoints specification is either variable or binary.
2123860875
13
Startup
Startup procedure
Startup
3.1
Startup procedure
The following illustration gives an overview of the MOVIPRO startup procedure and lists other applicable
documentation:
[1]
Motor startup
[2]
MOVIPRO startup
[3]
Parameterization
For more information, see section "Parameterization of "MOVIPRO SDC (page 83)"
[4]
Fieldbus configuration
3.2
3.2.1
Preliminary work
Make sure that the following preliminary steps have been carried out:
A connection has been established between the engineering PC and the MOVIPRO
unit.
Except for the lower byte, the engineering PC and the MOVIPRO unit have the
same IP address (page 77).
The engineering PC and the MOVIPRO unit have identical subnet masks.
The MOVIPRO can be addressed via the engineering PC using the ping command.
14
Startup
Check list for startup
0
3.2.2
Unit installation
Perform the following steps:
1. Install the components according to the information in the MOVIPRO operating instructions:
Supply system cable
Motor cable
Braking resistor
DC 24 V backup voltage
2. Switch on all power supplies of the MOVIPRO unit.
3.2.3
Configuration of MOVIPRO
INFORMATION
For information about using MOVITOOLS MotionStudio, refer to section "Operation
of MOVITOOLS MotionStudio (page 72)".
Proceed as follows to configure the MOVIPRO:
1. Start MOVITOOLS MotionStudio.
2. Create a new project.
3. Set the communication properties to "Ethernet".
4. Perform a unit scan.
5. Mark the MOVIPRO unit.
6. Right-click on it and select [Startup] / [Startup] from the context menu.
7. Perform a motor startup (page 97).
8. Load the respective application module into MOVIPRO, if necessary.
9. Check whether the process data exchange between the controller and the
MOVIPRO is working properly.
10.Enable the MOVIPRO unit.
15
Installation Notes
Fieldbus connection
4
4
Installation Notes
INFORMATION
For information on the assembly and the installation of MOVIPRO, refer to the
"MOVIPRO SDC" operating instructions.
For a simple application, this section contains information on how to install the Ethernet.
4.1
Fieldbus connection
4.1.1
8
2354433675
Assignment
No.
Name
Function
TX+
TX-
RX+
res.
Reserved
res.
Reserved
RX-
res.
Reserved
res.
Reserved
NOTICE
RJ45 patch cable without push-pull connector housing not snapped into place.
Damage to the push-pull RJ45 connection.
16
Only use push-pull RJ45 mating connectors in accordance with IEC PAS 61076-3117.
Installation Notes
Fieldbus connection
4.1.2
Function
Ethernet fieldbus interface, 4-pole
Connection type
M12, 4-pole, female, D-coded
Wiring diagram
2
2464600971
Assignment
4.1.3
No.
Name
Function
TX+
RX+
TX-
RX-
res.
Reserved
X4232_11 (RJ45)
X4232_12 (RJ45)
X4233_11 (M12)
X4233_12 (M12)
The integrated switch provides support for realizing a line topology and offers auto
crossing functions.
INFORMATION
According to IEC 802.3, the maximum cable length for 10/100 MBaud Ethernet
(10BaseT / 100BaseT), e.g. between 2 network stations, is 100 m.
17
Installation Notes
The integrated Ethernet switch
4
4.2
INFORMATION
The number of industrial Ethernet switches connected to the line affects the telegram
runtime. If a telegram passes through the units, the telegram runtime is delayed by the
Store & Forward function of the Ethernet switch:
This means that the more units a telegram has to pass through, the higher the telegram runtime is.
4.2.1
Auto-crossing
The two ports leading out of the Ethernet switch have auto-crossing functionality. This
means that they can use both patch and cross-over cables to connect to the next Ethernet station.
4.2.2
Auto-negotiation
The baud rate and the duplex mode is negotiated by both Ethernet nodes when establishing the connection. For this purpose, both Ethernet ports of the Ethernet connection
support an auto-negotiation functionality and work with a baud rate of either 100 Mbit or
10 Mbit in full duplex or half-duplex mode.
4.3
4.3.1
Preface
The settings for the address of the IP protocol are made using the following parameters:
MAC ID
IP address
Subnetwork mask
Standard gateway
The addressing mechanisms and subdivision of the IP networks into subnetworks are
explained in this chapter to help you set the parameters correctly.
4.3.2
MAC ID
The MAC (Media Access Controller) ID is the basis for all address settings. The MAC
ID is a worldwide unique 6-byte value (48 bits) assigned to the Ethernet device. SEW
Ethernet units have the MAC ID 00-0F-69-xx-xx-xx. The MAC ID is difficult to handle for
larger networks. This is why freely assignable IP addresses are used.
18
Installation Notes
TCP/IP addressing and subnetworks
4.3.3
IP address
The IP address is a 32 bit value that uniquely identifies a station in the network. An IP
address is represented by 4 decimal numbers separated by decimal points.
Example: 192.168.10.4
Each decimal number stands for one byte (= 8 bits) of the address and can also be represented using binary code (see following table).
Byte 1
Byte 2
11000000
Byte 3
10101000
00001010
Byte 4
.
00000100
The IP address comprises a network address and a station address (see following table).
Network address
Station address
192.168.10
The part of the IP address that denotes the network and the part that identifies the station is determined by the network class and the subnetwork mask.
Station addresses cannot consist of only zeros or ones (binary) because they represent
the network itself or a broadcast address.
4.3.4
Network classes
The first byte of the IP address determines the network class and as such represents
the division into network addresses and node addresses.
Value range
Network class
Byte 1
Meaning
0 127
10.1.22.3
10 = Network address
1.22.3 = node address
128 191
172.16.52.4
192 223
192.168.10.4
This rough division is not sufficient for a number of networks. They also use an explicit,
adjustable subnet mask.
19
Installation Notes
TCP/IP addressing and subnetworks
4
4.3.5
Subnet mask
A subnet mask is used to divide the network classes into even finer sections. Like the
IP address, the subnet mask is represented by 4 decimal numbers separated by decimal
points.
Example: 255.255.255.128
Each decimal number stands for one byte (= 8 bits) of the subnet mask and can also be
represented using binary code ( following table).
Byte 1
11111111
Byte 2
.
Byte 3
11111111
Byte 4
11111111
10000000
If you compare the IP addresses with the subnet masks, you see that in the binary representation of the subnet mask all ones determine the network address and all the zeros
determine the station address (see following table).
Byte 1
IP address
Subnet mask
decimal
192
Byte 2
.
168.
Byte 3
.
Byte 4
10
129
binary
11000000
10101000
00001010
10000001
decimal
255
255
255
128
binary
11111111
11111111
11111111
10000000
The class C network with the address 192.168.10. is further subdivided into
255.255.255.128 using the subnet mask. Two networks are created with the address
192.168.10.0 and 192.168.10.128.
The following node addresses are permitted in the two networks:
192.168.10.1 192.168.10.126
192.168.10.129 192.168.10.254
The network nodes use a logical AND operation for the IP address and the subnet mask
to determine whether there is a communication partner in the same network or in a different network. If the communication partner is in a different network, the standard gateway is addressed for passing on the data.
4.3.6
Standard gateway
The standard gateway is also addressed via a 32-bit address. The 32-bit address is represented by 4 decimal numbers separated by decimal points.
Example: 192.168.10.1
The standard gateway establishes a connection to other networks. In this way, a network station that wants to address another station can use a logical AND operation with
the IP address and the subnetwork mask to decide whether the desired station is located
in the same network. If this is not the case, the station addresses the standard gateway
(router), which must be part of the actual network. The standard gateway then takes on
the job of transmitting the data packages.
20
Installation Notes
Setting the IP address parameters
4.4
4.4.1
Initial startup
4.4.2
Standard IP address
Subnetwork mask
192.168.10.4
255.255.255.0
In addition you can also change the IP address parameters via the other interface of the
MOVIPRO unit.
If the IP address parameters have been assigned to the MOVIPRO unit via a DHCP
server, you can only change the parameters by adjusting the settings of the DHCP
server.
The options mentioned above for changing the IP address parameters only come into
effect once the supply voltage (including DC 24 V) has been switched off and back on
again.
You can set the type of IP address assignment via the DHCP Startup Control parameter
in the parameter tree of the PFH.. communication and control unit in MOVITOOLS MotionStudio.
"DHCP" setting
The IP address parameters are requested by a DHCP server.
21
Installation Notes
Shielding and routing the bus cables
4
4.4.3
4.5
This allows the required settings for the PC to be determined for an installation which
is in operation to enable access with the required diagnostics and engineering tools
via Ethernet.
When starting up a unit, the IP settings for MOVIPRO can be made without having
to change the network connections or the PC settings.
Manually tighten the mounting screws on the connectors, modules, and equipotential
bonding conductors.
Route signal and bus cables in separate cable ducts. Do not route them parallel to
power cables (motor leads).
Route the signal cable and the corresponding equipotential bonding close to each
other using the shortest possible route.
NOTICE
In case of fluctuations in the ground potential, a compensating current may flow via the
bilaterally connected shield that is also connected to the protective earth (PE). Make
sure you supply adequate equipotential bonding in accordance with relevant VDE regulations in such a case.
22
Installation Notes
Status and error messages
4.6
4.6.1
Unit status
The following unit statuses are possible:
Display
Description
Maintenance switch is switched off
Initialization: Trying to establish a connection to all internal components.
This can take several minutes after a
unit replacement.
The connection has been established.
The statuses of the components or
the application are displayed after 3 s.
Flashing dot: Application module running
Fieldbus error
23
Installation Notes
Status and error messages
Display
Description
Overload sensor voltage group 2
4.6.2
Inverter status
The inverter status is indicated by displaying the address/number of the axis and the corresponding status code in the form of A1.y.
INFORMATION
The unit status display takes priority over the inverter status display. If the maintenance switch is switched off of a fieldbus error occurs, no inverter status is displayed.
The following figure shows the display for the "Enable" status of axis 1:
1820269707
Unit status
(high byte in status word 1)
Meaning
0dec
1dec
2dec
No enable
3dec
Standstill current
4dec
Enable
5dec
6dec
7dec
Hold control
8dec
Factory setting
9dec
10dec
Technology option
12dec
13dec
Flying start
14dec
Calibrate encoder
17dec
(blinking dot)
WARNING
Incorrect interpretation of display U = "Safe stop" active.
Severe or fatal injuries.
The display U = "Safe stop" active is not safety-related and must not be used as a
safety function.
24
Installation Notes
Status and error messages
4.6.3
Inverter error
In case of an inverter error, the status display alternatively shows the address/number
of the axis and 3 times the corresponding error code.
The following figure shows the display for an "Overtemperature" error of axis 1:
1806505867
For a list of error codes, refer to section "Service / Error list of MOVIPRO SDC"
(page 151).
4.6.4
Status LED
The status LEDs are located on the service unit of MOVIPRO. They show the fieldbus
and unit status.
[1]
1954344587
[1] Status LEDs S1, S2, S3
Status LED S1
PROFINET IO
LED status
Off
Flashing green
Flashing green/
red
Lights up red
Flashing yellow
Lights up yellow
Remedy
The flashing function in the PROFINET IO controller configuration is activated to visually localize the stations.
25
Installation Notes
Status and error messages
4
Status LED S2
LED status
Flashing green
Flashing green/
orange
Remedy
Lights up orange
Flashing orange
Flashing red
Lights up green
Program is running.
Off
No program is loaded.
Status LED S3
LED status
26
Remedy
5.1
5.1.1
INFORMATION
The latest versions of the GSD(ML) files are available on the SEW website (www.seweurodrive.de) via "Software" for MOVIPRO.
Proceed as follows to install the GSD file:
1. Start STEP 7 HW Config and select the [Install new GSD file] menu item in the [Extras] menu.
A window is displayed.
2. Click on [Browse] and select the following file:
"GSDML-V2.1-SEW-MOVIPRO-JJJJMMTT.xml" (JJJJMMTT represents the date)
3. Click [OK] for confirmation.
4. You will find the PROFINET IO interface for MOVIPRO units via [PROFINET IO]/
[Other field units]/[Drives]/[SEW]/[MOVIPRO] in the hardware catalog.
3 entries are available:
MOVIPRO V1.0
MOVIPRO V1.0OLD
MOVIPRO V1.1
27
0
5.1.2
[1]
[2]
[3]
[4]
[5]
[7]
[6]
[8]
9007200469135755
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[Browse...] button
"IP address" edit box
"Subnet mask" edit box
"Address" input field
"Assign IP configuration" button
"Device name" edit box
"Assign name" button
[Close] button
2. Click on the [Browse...] [1] button in the "Ethernet stations" group. You receive an
overview of all PROFINET IO stations that you can reach online with your configuration tool.
In addition, you can use the flash test to visually locate the stations. For more information, refer to section "Status LED S1 PROFINET IO" (page 25).
28
0
3. Choose the required node.
The SEW station appears under unit type. Assign an appropriate unit name. Several
MOVIPRO units can be distinguished via the displayed MAC addresses. The MAC
address is attached to the MOVIPRO unit.
4. Enter the device name in the "Device name" input field [6] and click the [Assign
name] button [7].
The device name can have up to 255 characters. The device name is transferred to
and saved in the station.
You can reset the device name of the MOVIPRO unit online using the [Reset] button. Then you will have to restart the MOVIPRO unit.
5. Specify an IP address [2] and a subnet mask [3] as well as a router address [4] if required.
Click the [Assign IP configuration] button [5].
INFORMATION
The IO controller must not yet be in a cyclic data transmission with the IO devices.
6. Check whether the settings have been applied by once again clicking the [Browse]
button [1].
7. Click the [Close] button [8].
5.2
5.2.1
OB82 module: This module makes sure that the controller does not trigger
"STOP" in the event of so-called diagnostic alarms.
2. Start STEP 7 HW Config and select the PROFINET IO slot in the control rack.
3. Add a PROFINET IO system by right-clicking the context menu with your mouse.
4. Specify an IP address for the PROFINET IO controller when doing this.
5. Add a new PROFINET subsystem using the [Ethernet] button.
29
0
6. Open [PROFINET IO] / [Additional Field Devices] / [Drives] / [SEW] / [MOVIPRO] in
the hardware catalog.
3 entries are available:
MOVIPRO V1.0
MOVIPRO V1.0OLD
MOVIPRO V1.1
9007200469143051
Slot 1 is used for the PROFIsafe unit variant. Here, the F module is configured to
switch the unit to the STO (Safe Torque Off) function via PROFIsafe. For detailed information, refer to the "MOVIPRO SDC Functional Safety" manual.
Slots 2-17 are assigned process data channels of the drive. Slot 2 is assigned 10 process data words by default.
9. Extend your user program by data exchange with the new units. Process data transfer is consistent. SFC14 and SFC15 can be used to transfer process data.
30
0
5.2.2
Configuring a station
When the individual slots are configured, the new station has to be configured with further settings.
Proceed as follows to configure a station:
1. Double-click on the unit symbol of the new station.
The following window opens:
[1]
[2]
[3]
9007200469066891
[1] "General" tab
[2] "Device name" input field
[3] [ETHERNET...] button
2. Enter the device name mentioned above in the "Device name" input field [2] on the
"General" tab.
Note that the name is case-sensitive.
3. Click on the [Ethernet] button [3] in the "Station/PN IO system" group in order to enter
the previously assigned IP address.
31
0
4. Double-click on the "Ethernet interface" slot in order to set the station's update time.
The following window opens:
[1]
[2]
1214328331
[1] "IO cycle" tab
[2] "Update time" selection field
5. On the "IO cycle" tab [1] set the update time [2] for the station to update its process
data.
As a gateway, the MOVIPRO unit supports a minimum update time of 4 ms.
5.3
5.3.1
Introduction
The PROFINET technology detection allows for projecting and monitoring the structure
of the network with the PROFINET IO controller in addition to the PROFINET IO devices.
The so-called "Physical device (PHDEV)" is the starting point for configuration. PDEV is
a model for the Ethernet interface and can be found in slot 0 in the configuration with an
"Ethernet interface" subslot and one subslot for each Ethernet port.
The Ethernet ports made visible in this way can be connected to the configuration tool.
The result is an image of the desired Ethernet routing for the plant. This image is stored
in the PROFINET IO controller.
To determine the real plant topology, the PROFINET IO devices must support the socalled LLDP protocol. The PROFINET IO devices exchange information with the neighboring PROFINET IO devices via LLDP. Via LLDP, each PROFINET IO device cyclically
sends information on its own PROFINET device name and port number. The neighboring unit receives and stores this information. Now a PROFINET IO controller can read
the stored information from the PROFINET IO devices, thus determining the real plant
topology.
By comparing the projected topology with the real topology, you can detect any missing
or incorrectly wired PROFINET IO devices and localize them in the plant.
Apart from cabling you can still determine the transmission characteristics for the ports.
For example, you can set an "Auto-negotiation" port to "100 Mbit full duplex". The settings will be monitored.
SNMP as a protocol for network diagnostics extends the topology detection with standard diagnostics mechanisms from the IT area.
32
0
5.3.2
1414774283
33
0
3. Select the "Offline/online comparison" tab [1].
[1]
[3]
[2]
1397774347
[1]
[2]
[3]
One controller
One switch
The switch does not support topology and is highlighted white. The remaining
PROFINET IO devices are not linked yet and are thus highlighted yellow.
6. In order to apply the determined online topology to the configuration port by port,
right-click on a port. Select "Apply port interconnection" from the context menu. Repeat this procedure for all ports of the devices until the lists are green.
5.3.3
34
The baud rate and the duplex mode are configured automatically.
0
You may set a port to "100 Mbit/s full duplex". Observe the following for this setup:
This setting must also be made for the port of the neighbor unit, otherwise it would
work with 100 Mbit/s half duplex.
[1]
[2]
[3]
1397778187
[1]
[2]
[3]
"Options" tab
"Transmission medium/duplex" selection list
"Auto-negotiation/auto-crossover" checkbox
5. From the "Transmission medium/duplex" [2] select "TP/ITP with 100 Mbit/s full duplex".
6. Deactivate the "Auto-negotiation/auto-crossover" checkbox [3].
35
0
5.3.4
[1]
[1]
[1]
1397776267
[1] "Red cross" symbol for errors
Possible causes:
36
0
5.3.5
Port statistics
Proceed as follows to display the port statistics for an Ethernet port in STEP 7 HW Config:
1. Click the "ONLINE OFFLINE", to switch to the "Online" communication mode.
2. Select a unit.
3. Select the desired port on slot 0.
4. Right-click and select "Module status" from the context menu.
A window is displayed.
Select the "Statistics" tab [1].
The following view is displayed:
[1]
1397780107
[1]
"Statistics" tab
37
Bad received packets Shows the number of faulty Ethernet packets. A high number
suggests a bus error. In this case, check the cabling and shielding of the network.
Dropped sent packets no resource Shows the number of valid Ethernet packets
dropped during transmission. A large number of dropped valid packets suggests a
high load on the bus system. In this case, try to reduce the utilization by especially
reducing the number of broadcast and multicast telegrams and reducing the IO cycle
or the number of PROFINET units in a line if required.
Bad sent packets transmit collisions Shows the number of Ethernet packets
dropped due to collisions. There should be no collisions in a switched network.
5.4
5.4.1
[1]
[2]
1214428939
[1]
[2]
38
"Parameters" tab
"Activate diagnostics alarms" node
0
5.4.2
[1]
1214650379
[1]
39
6.1
PO
PI
SEW
PROFINET
Device
9007200916805643
The user data transported via an acyclic PROFINET service is grouped in a dataset.
Each dataset is clearly addressed by the following characteristics:
API
Slot number
Subslot number
Index
The structure of dataset 47 is used for the parameter exchange with SEW-EURODRIVE
PROFINET units. The structure of data record 47 is specified in the PROFIdrive profile
for drive technology of the PROFIBUS user organization as of V4.0 as PROFINET parameter channel for drives. Different procedures for accessing parameter data of the
SEW-EURODRIVE PROFINET unit are provided via this parameter channel.
40
6.2
PROFINET
Parameter Buffer 1
PD
SEW PROFINET
Interface
Cyclic IN/Out
Process Data
Parameter Buffer
Drive System
1701495179
41
6.3
READ / WRITE
Parameter Channel
Record
DS47
SEW MOVILINK
9007200917532939
8-byte MOVILINK parameter channel with all the services supported by the SEW
device such as
READ parameter
WRITE parameter
WRITE parameter volatile
etc.
Field
Data type
Values
Request reference
Unsigned8
0x00 reserved
0x01 0xFF
Request ID
Unsigned8
0x40
0x41
Response ID
Unsigned8
Response (+):
0x00 reserved
0x40 SEW MOVILINK service (+)
0x41 SEW data transport
Response ():
0xC0 SEW MOVILINK service ()
0x41 SEW data transport
42
Axis
Unsigned8
0x00 0xFF
No. of parameters
Unsigned8
0x01 0x13
Field
Data type
Values
Attribute
Unsigned8
No. of elements
Unsigned8
Parameter Number
Unsigned16
Subindex
Unsigned16
0x0000
Format
Unsigned8
0x43
0x44
No. of Values
Unsigned8
0x00 0xEA
Error Value
Unsigned16
SEW: always 0
double word
Error
Quantity 0 234
43
0
6.3.1
Controller
Parameter
Request
PROFINET
WRITE.req DS47
with data (parameter request)
SEW-Drive
Parameter
Request
WRITE.res
without data
READ.req DS47
without data
Parameter
Response
READ.res(+)
with data (parameter response)
Parameter
Processing
Parameter
Response
1662812427
44
0
6.3.2
Check
Write.
response
Write.response
negative
Write.response
positive
Send Read.requset
Read.
response
negative or
timeout
ja
no
Parameter transmission
ok, data available
Parameter transmission
canceled with ERROR
1662819851
45
0
6.3.3
Addressing a
MOVIPRO in the
PROFINET network
With Axis = 0, the parameters of the MOVIPRO control electronics can be accessed.
With Axis = 20, the integrated power section of MOVIPRO is accessed.
PROFINET
IO-Controller
Read / Write
Record
Read / Write
Record
PROFINET
PD
Cyclic IN Data
Axis = 0
Axis = 20
9007201210276235
Axis = 0 MOVIPRO control with fieldbus interface
Axis = 20 MOVIPRO power section
6.3.4
0x40
The actual service is defined by the dataset element Attribute in the MOVILINK parameter channel. The high nibble of the element corresponds to the MOVILINK service
code.
46
0
Example for reading a parameter via
MOVILINK
The following tables show an example of the structure of the WRITE.request and
READ.response user data for reading an individual parameter via the MOVILINK parameter channel. In this example, the firmware of the MOVIPRO power section (SBus
address 20) is read.
Positive
MOVILINK
parameterization
response
The table shows the READ.response user data with the positive response data of the
parameter setting request. The parameter value for index 8300 (firmware version) is returned as an example.
Service
READ. request
Description
API
Fixed setting = 0
Slot_Number
Subslot_Number
Fixed setting = 1
Index
47
Length
10
Byte
Field
Value
Description
Response reference
0x01
Response ID
0x40
Axis
0x14
No. of parameters
0x01
1 parameter
Format
0x43
No. of values
0x01
1 value
6, 7
Value High
0x311C
8, 9
Value Low
0x7289
The table shows the coding of the user data for the WRITE.request service, which sends
the parameter request to the inverter. The firmware version of the power section with the
SBus address 20 is read.
Service
WRITE. request
Description
API
Fixed setting = 0
Slot_Number
Subslot_Number
Fixed setting = 1
Index
47
Length
10
Byte
Field
Value
Description
Request reference
0x01
Individual reference number for the parameterization request is mirrored in the parameterization
response
Request ID
0x40
0x14
No. of parameters
0x01
1 parameter
Attributes
0x10
No. of elements
0x00
6, 7
Parameter Number
0x206C
8, 9
Subindex
0x0000
Subindex 0
47
0
Query parameter
response
The following table shows the coding of the READ.request user data including the
PROFINET header.
Service
READ. request
Description
API
Fixed setting = 0
Slot_Number
Subslot_Number
Fixed setting = 1
Index
47
Length
240
The following tables show the structure of the WRITE and READ services for volatile
writing of the value 1500 to parameter P302 maximum speed (Index 8517,0). The
MOVILINK service WRITE parameter volatile is used for this purpose.
Service
WRITE. request
Description
API
Fixed setting = 0
Slot_Number
Subslot_Number
Fixed setting = 1
Index
47
Length
16
Byte
Field
Value
Description
Request reference
0x01
Individual reference number for the parameterization request is mirrored in the parameterization
response
Request ID
0x40
Axis
0x14
No. of parameters
0x01
1 parameter
Attributes
0x30
No. of elements
0x00
6, 7
Parameter Number
0x2145
8, 9
Subindex
0x0000
Subindex 0
10
Format
0x43
Double word
11
No. of values
0x01
12, 13
0x0000
14, 15
0x0BB8
After sending this WRITE.request, the WRITE.response is received. If there was no status conflict in processing the parameter channel, a positive WRITE.response occurs.
Otherwise, the status error is located in Error_code_1.
Query parameter
response
48
The table shows the coding of the WRITE.request user data including the PROFINET
header.
Service
READ. request
Description
API
Fixed setting = 0
Slot_Number
Subslot_Number
Fixed setting = 1
Index
47
Length
240
0
Positive response
to "WRITE parameter volatile"
Service
READ. response
Description
API
Fixed setting = 0
Slot_Number
Subslot_Number
Fixed setting = 1
Index
47
Length
Byte
Field
Value
Description
Response reference
0x01
Response ID
0x40
Axis
0x14
No. of parameters
0x01
1 parameter
The following tables show the coding of a negative response of a MOVILINK service.
Bit 7 is entered in the Response ID if the response is negative.
Service
WRITE.response
Description
API
Fixed setting = 0
Slot_Number
Subslot_Number
Fixed setting = 1
Index
47
Length
Byte
Field
Value
Description
Response reference
0x01
Response ID
0xC0
Axis
0x14
No. of parameters
0x01
1 parameter
Format
0x44
Error
No. of values
0x01
1 Error code
6, 7
Error value
0x0811
49
0
MOVILINK return
codes of the
parameterization
for PROFINET
50
The following table shows the return codes that are returned by the SEW PROFINET
interface in case of an error in the PROFINETparameter access.
MOVILINK
return code (hex)
Description
0x0810
0x0811
0x0812
0x0813
0x0814
0x0815
0x0816
0x0817
0x0818
0x0819
0x081A
0x081B
Parameter is access-protected
0x081C
0x081D
0x081E
0x081F
0x0820
0x0821
Reserved
0x0822
Reserved
0x0823
0x0824
0x0505
0x0602
0x0502
0x0608
0
6.3.5
INFORMATION
The request ID = 0x02 = change parameter (PROFIdrive) results in remanent write access to the selected parameter. Consequently, the internal flash/EEPROM of the inverter is written with each write access. Use the MOVILINK "WRITE Parameter volatile" service if parameters must be written cyclically at short intervals. With this service, you only alter the parameter values in the RAM of the inverter.
Example for reading a parameter via
PROFIdrive
The following tables show an example of the structure of the WRITE.request and
READ.response user data for reading an individual parameter via the MOVILINK parameter channel.
The table shows the coding of the user data for the WRITE.request service specifying
the PROFINET header. The WRITE.request service is used to transfer the parameterization request to the inverter.
Query parameter
response
Service:
WRITE.request
Description
Slot_Number
Index
47
Length
10
Byte
Field
Value
Description
Request reference
0x01
Individual reference number for the parameterization request is mirrored in the parameterization
response
Request ID
0x01
Axis
0x14
No. of parameters
0x01
1 parameter
Attributes
0x10
No. of elements
0x00
6, 7
Parameter Number
0x206C
8, 9
Subindex
0x0000
Subindex 0
The following table shows the coding of the READ.request user data including the
PROFINET header.
Service:
READ.request
Description
Slot_Number
Index
47
Length
240
51
0
Positive
PROFIdrive
parameterization
response
The table shows the READ.response user data with the positive response data of the
parameter setting request. The parameter value for index 8300 (firmware version) is returned as an example.
Service:
READ.request
Description
Slot_Number
Index
47
Length
10
Byte
Field
Value
Description
Response reference
0x01
Response ID
0x01
Axis
0x14
No. of parameters
0x01
1 parameter
Format
0x43
No. of Values
0x01
1 value
6, 7
Value High
0x311C
8, 9
Value Low
0x7289
The following tables show the structure of the WRITE and READ services for remanent
writing of the parameter P302 maximum speed (page 117). For this purpose, the
PROFIdrive service Change parameter is used.
Service:
WRITE.request
Description
Slot_Number
Index
47
Length
16
Byte
Field
Value
Description
Request reference
0x01
Individual reference number for the parameterization request is mirrored in the parameterization
response
Request ID
0x02
Axis
0x14
No. of parameters
0x01
1 parameter
Attributes
0x10
No. of elements
0x00
6, 7
Parameter Number
0x2145
8, 9
Subindex
0x0000
Subindex 0
10
Format
0x43
Double word
11
No. of Values
0x01
12, 13
0x0000
14, 15
0x0BB8
After sending this WRITE.request, the WRITE.response is received. If there was no status conflict in processing the parameter channel, a positive WRITE.response occurs.
Otherwise, the status error is located in Error_code_1.
52
0
Query parameter
response
Positive response
to "WRITE parameter"
The table shows the coding of the WRITE.request user data including the PROFINET
header.
Service
Write.request
Description
Slot_Number
Index
47
Length
240
Service:
READ.response
Description
Slot_Number
Index
47
Length
Byte
Field
Value
Description
Response reference
0x01
Response ID
0x02
Axis
0x14
No. of parameters
0x01
1 parameter
The following table shows the coding of a negative response of a PROFIdrive service.
Bit 7 is entered in the response ID if the response is negative.
Service:
READ.response
Description
Slot_Number
Index
47
Length
Byte
Field
Value
Description
Response reference
0x01
Response ID
0x810x82
Negative response for Request Parameter Negative response for Change Parameter
Axis
0x14
No. of parameters
0x01
1 parameter
Format
0x44
Error
No. of values
0x01
1 Error code
6, 7
Error value
0x0811
53
0
PROFIdrive return
codes for
PROFINET
54
The following table shows the coding of the error number in the PROFIdrive parameter
response according to PROFIdrive profile V3.1. This table applies if you use the
PROFIdrive services "Request parameter" and/or "Change parameter".
Error no.
Meaning
Used for
0x00
0x01
0x02
0x03
Incorrect subindex
0x04
No assignment
0x05
0x06
0x07
0x08
Reserved
0x09
0x0A
Reserved
0x0B
No operation priority
0x0C
Reserved
0x0D
Reserved
0x0E
Reserved
0x0F
0x10
Reserved
0x11
0x12
Reserved
0x13
Reserved
0x14
Incorrect value
0x15
0x16
Invalid value or value that is not valid for this attribute, number of elements, parameter number, subindex or a combination of these factors.
0x17
Incorrect format
0x18
0x19
up to 0x64
Reserved
0x650xFF
6.4
6.4.1
INFORMATION
The MOVILINK parameter channel sample program is available via the SEW
homepage (www.sew-eurodrive.de)
This example is a special and free service that demonstrates only the basic approach to generating a PLC program. SEW is not liable for the contents of the sample program.
1747628683
55
0
Comment regarding the function
module:
6.4.2
GSDML-V2.1-SEW-MOVIPRO-YYYYMMDD.xml1)
SEW-MOVIPRO
Index 47
Recommended: 0
Manufacturer code:
Profile ID:
Max. length
240 bytes
56
0
6.4.3
Bit:
Error_Class
Error_Code
1663318411
Error_Class
(from PROFINET specification)
Error_Code
(from PROFINET specification)
0xB = access
0xB0 = No data block Index 47 (DB47); parameter requests are not supported
57
7
7
7.1
Diagnostic procedure
The following diagnostic procedure shows how to analyze errors if the MOVIPRO SDC
unit is not working in PROFINET-IO.
Proceed as follows:
Initial status:
MOVIPRO SDC is physically connected to PROFINET IO
MOVIPRO SDC has been configured in the IO controller and bus communication is activated
No
[A]
Yes
Red
[C]
[D]
Off
[B]
No
[E]
You may have configured an incorrect unit type or defined the configuration incorrectly. Perform the following steps:
1. Delete configuration for the MOVIPRO SDC unit from the PROFINET-IO network.
2. Configure the MOVIPRO SDC unit again with "MOVIPRO V 1.1" as unit designation.
3. Assign the address range for your control system.
4. Now upload the configuration to the PROFINET-IO controller and start the bus communication again.
[A]
[B]
[C]
The MOVIPRO SDC unit has not been configured yet, or is configured incorrectly. Check the configuration, particularly the device name and the IP address.
[D]
The MOVIPRO SDC unit indicates that the the PROFINET-IO controller has not yet established
communication.
The PROFINET-IO controller is switched off or has not yet been started up.
[E]
58
7.2
Fieldbus timeout
A fieldbus timeout can occur in MOVIPRO when you switch off the fieldbus master or
if there is a wire break in the fieldbus cabling. The "S1" LED indicates that no new user
data is being received. The process data for all units have been set to "0". This means
that all drives connected to MOVIPRO are stopped. In addition, the digital outputs are
set to "0".
DANGER
Risk of crushing if the drive starts up automatically.
Severe or fatal injuries.
The "Fieldbus timeout" error resets automatically. Thus, the drives receive the current process output data from the controller once the fieldbus communication has
restarted.
If, for safety reasons, this is not permitted for the driven machine, disconnect the
unit from the supply system before correcting the error.
59
8.1
MOVIPRO
Contr. word
4 DIO
PO1
PO2
PO3
PO4
PO5
PO6
MOVIPRO
Master
Power section on MOVIDRIVE platform
MOVIPRO
Stat. word
12 DI
PI1
PI2
PI3
PI4
PI5
PI6
3026197387
8.2
Master
15
14
13
12
11
10
MOVIPRO
0 4:
Reserved = 0
5:
Reset application
6:
Reset system
7:
Reserved = 0
8 15:
Reserved = 0
The following table shows the functions of the MOVIPRO control word:
60
Bit
Meaning
Explanation
04
Reserved
0 = reserved
Reset application
Reset system
7 15
Reserved
0 = reserved
8.3
Master
15
14
13
12
11
10
MOVIPRO
0:
1 5:
6:
MOVIPRO warning
7:
MOVIPRO error
8 15:
Bits 8 15 are assigned depending on the value of bits 6 and 7 according to the following
table:
Bit 6
Bit 7
Assignment of bits 8 15
MOVIPRO warning
MOVIPRO error
The following table shows the diagnostics information of the MOVIPRO unit that is processed in the higher-level PLC application. The signals are transferred to the controller
via parameters and, if necessary, via the process data channel.
The logical communication status "0" signals the status "OK" for each signal to ensure
that no asynchronous startup sequences from the bus master and the PLC can cause
incorrect diagnostic messages when the systems are started up (bus startup with user
data = 0).
Bit
15
Reserved
0 = reserved
MOVIPRO
MOVIPRO error
MOVIPRO error
1 = MOVIPRO error present
0 = OK
8 15
warning
MOVIPRO warning
1 = MOVIPRO warning present
0 = OK
61
8.4
14
13
12
11
10
MOVIPRO
Master
15
14
13
12
11
10
62
8.5
8.5.1
Speed-controlled drive
The process output/input data words of a speed-controlled drive (no application module
loaded) are assigned as follows:
PO:
PO3: Ramp
PI:
63
0
Control word 1
Master
15
The integrated power section is controlled via control word 1. The following illustration
shows the assignment of control word 1:
14
13
12
11
10
MOVIPRO
0:
Controller inhibit
1:
Enable
2:
Enable/stop
3:
Hold control
4:
Integrator switchover
5:
6:
Reset
7:
Reserved = 0
8:
9 10:
11 12:
Reserved = 0
64
Bit
Meaning
Explanation
Controller inhibit
0 = Enable
1 = Inhibit controller, activate brake
Enable/stop
0 = Stop
1 = Enable
Enable/stop
Hold control
Integrator switchover
0 = Integrator 1
1 = Integrator 2
0 = Parameter set 1
1 = Parameter set 2
Reset
Bit
Meaning
Explanation
Reserved
0 = CW direction of rotation
1 = CCW direction of rotation
9 10
10
= No change
= Down
= Up
= No change
12
11
11 12
Selection of the internal fixed setpoints n11 n13 and n21 n23
13
14 15
Reserved
The following figure shows the prioritization for the evaluation of bits relevant for enable
in control word 1:
Enable
Hold control
Stop
Immediate stop
Controller inhibit
Processing
enable
9007200623660683
65
0
Setpoint speed
Set to SPEED, the power section considers the setpoint value transferred via this process data word to be the speed setpoint if the selected operating mode (P700/P701 operating mode 1/2) allows a speed setpoint. If there is no speed setpoint programmed although a communication interface (FIELDBUS) has been set as setpoint source, the
power section will use speed setpoint = 0.
Coding: 1 digit = 0.2 rpm
Example: 1000 rpm, direction of rotation CCW
Calculation: 1000/0.2 = 5000dec = EC78hex
Ramp
Set to RAMP, the power section considers the transmitted setpoint value to be an acceleration or deceleration ramp. The determined value corresponds to a time in ms and refers to a speed change of 3000 rpm. The stop and emergency stop functions are not affected by this process ramp. When transmitting the process ramp via fieldbus system,
ramps t11, t12, t21 and t22 become ineffective.
Coding: 1 digit = 1 ms
Range: 100 ms - 65 s
Calculation: 2.0 s = 2000 ms = 2000dec = 07D0hex
Status word 1
In addition to the most important status information in the basic status block, status word
1 alternately contains information on the "unit status" or the "error number" in the higherlevel status byte. Depending on the error bit, the unit status is displayed for error bit = 0,
and the error number for error bit = 1 (error). The error bit is reset by resetting the error,
and the current unit status is displayed.
For the meaning of error numbers, refer to section "Error list of MOVIPRO SDC"
(page 151).
Master
15
14
13
12
11
10
MOVIPRO
0:
1:
Inverter ready
2:
PO data enabled
3:
4:
5:
Error/warning
6:
7:
8-15:
66
Error/warning
0
Bits 8 15 are assigned depending on the value of bit 5 according to the following table:
Bit 5
Actual speed
Assignment of bits 8 15
No error/warning
Unit status:
00: 24 V operation
02: No enable
Error/warning present
MOVIPRO error
Error number:
01: Overcurrent
02:
Set to SPEED, the power section returns the current actual speed in "rpm" to the higherlevel automation system. The exact actual speed can only be sent back when the power
section can determine the actual motor speed using speed feedback. For applications
with slip compensation, the deviation from the real motor speed solely depends on the
accuracy of the slip compensation set by the user.
Coding: 1 digit = 0.2 rpm
Active current
By assigning a process input word ACTIVE CURRENT, the power section provides the
actual active current value in "% IN" to the higher-level automation system.
Coding: 1 digit = 0.1 % IN
8.5.2
PI:
Publication number
0918421x/EN
67
0
8.5.3
PI:
Publication number
68
11335114/EN
0
8.5.4
PI:
Publication number
11349212/EN
69
0
8.5.5
PI:
8.5.6
Documentation
Publication number
11640626/EN
PI:
70
Documentation
Publication number
11313528/EN
0
8.5.7
PI:
PI4: Actual speed or single-bit position signal and drive does not rotate
Publication number
16629612/EN
71
9
9
9.1
9.1.1
Tasks
The software package enables you to perform the following tasks with consistency:
9.1.2
Ethernet
EtherCAT
The available channels can vary depending on the units and its communication options.
9.1.3
Startup
Programming
The following basic components are integrated into the MOVITOOLS MotionStudio
software package, allowing you to use the units to execute functions:
MotionStudio
MOVITOOLS
All functions communicate using tools. MOVITOOLS MotionStudio provides the right
tools for every unit type.
72
9.2
First steps
9.2.1
[1]
9007200387461515
73
9
9.2.3
Configuring units
Proceed as follows to configure a unit:
1. Mark the unit (usually the power section [1]) in the network view.
2. Right-click to open the context menu and display the tools for configuring the unit.
[1]
2446350859
The example shows the context menu with the tools for MOVIDRIVE. The communication mode is set to "online" and the unit is scanned in the network view.
3. Select a tool (e.g. "Parameter tree") to configure the unit.
2446355211
74
9.3
Connection Mode
9.3.1
Overview
MOVITOOLS MotionStudio differentiates between "online" and "offline" communication mode. You can select the communication mode yourself. Depending on the selected communication mode, you can choose offline or online tools specific to your unit.
The following figure illustrates the two types of tools:
HDD
[2]
[3]
RA
M
[1]
Offline-Tool
Online-Tool
[4]
9007200497934219
[1]
[2]
[3]
[4]
Tools
Description
Offline
tools
Changes made using offline tools affect "ONLY" the RAM [2].
Save your project so that the changes can be stored on the hard disk [1] of your engineering PC [3].
Perform the "Download (PC->unit)" function if you want to transfer the changes to your
unit [4] as well.
Online
tools
Changes made using online tools affect "ONLY" the unit [4].
Perform the "Upload (unit->PC)" function if you want to transfer the changes to your RAM.
Save your project so that the changes can be stored on the hard disk [1] of your engineering PC [3].
75
INFORMATION
The "online" communication mode is NOT a response message which informs you
that you are currently connected to the unit or that your unit is ready for communication. Should you require this feedback, observe section "Setting the cyclical accessibility test" in the online help (or the manual) of MOVITOOLS MotionStudio.
Project management commands (such as download and upload), the online unit
status, and the unit scan work independent of the set communication mode.
MOVITOOLS MotionStudio starts up in the communication mode that you set before you closed down.
9.3.2
"Switch to online mode" [1] for functions (online tools) that should directly influence the unit.
"Switch to offline mode" [2] for functions (offline tools) that should influence your
project.
[1]
[2]
9007200389198219
76
9.4
9.4.1
Connection of PC/laptop
The following figure shows the connection between a PC/laptop and the engineering interface of the MOVIPRO:
[1]
[2]
[3]
1204936459
[1]
[2]
[3]
The following table shows the IP address and the subnet mask of the MOVIPRO:
Setting the IP
address of the
engineering computer
Standard IP address
192.168.10.4
Subnet mask
255.255.255.0
77
9
9.4.2
[1]
2451145227
[1] "Configure communication plugs" symbol
[2]
[3]
[1]
2451132171
[1] "Type of communication" selection
list
[2] "Activate" checkbox
[3] [Edit...] button
78
9.4.3
[1]
[2]
2451339787
[1] [Add IP address] button
[2] "IP address" input field
3. Enter the IP address in the input field [2] and click the [OK] button.
79
9
9.4.4
Description
Note
Timeout
Broadcast IP address
Excluded IP address
80
9.5
9.5.1
Parameterizing units
Units are parameterized in the parameter tree. It displays all unit parameters, grouped
into folders.
You can manage the unit parameters using the context menu and the toolbar. The following steps illustrate how to read/edit unit parameters.
9.5.2
Click the "Switch to online mode" button [1] if you want to read or change parameters directly on the unit.
Click the "Switch to offline mode" button [2] if you want to read or change parameters in the project.
[1]
[2]
9007200389198219
947217163
81
7. Press the enter key to finalize any changes you make to numerical values in the input
fields.
INFORMATION
9.5.3
Refer to the parameter list in the unit documentation for detailed information on
the unit parameters.
[1]
9007200438771211
[1] "Switch to online mode" symbol
82
MOVIPRO Parameterization
Encoder configuration
10
10
MOVIPRO Parameterization
10.1
Encoder configuration
INFORMATION
The general information regarding the encoder configuration applies to the following
encoder options:
PFA-MD...B-G20-B...-../C../000
PFA-MD...B-G21-B...-../C../000
PFA-MD...B-G22-B...-../C../000
INFORMATION
For startup, you require MOVITOOLS MotionStudio 5.60 SP2 or a later version.
Startup with an earlier version is not permitted.
Start up the drive in conjunction with MOVIPRO according to section "Motor
startup". It must be possible to move the drive, e.g. via the "Manual mode PRO" plugin".
There is no need to activate the factory settings. If you call up a factory setting, the
"PFA-..." power section parameters will be reset to the default values.
WARNING
Encoder startup aborted with an earlier version of MOVITOOLS MotionStudio.
Severe or fatal injuries due to uncontrolled motor startup.
83
10
MOVIPRO Parameterization
Encoder configuration
0
10.1.2 Encoder parameterization
Observe the following information when you parameterize the encoders listed here:
T&R CE 58 CANopen
The termination switch must be set to "ON".
The node ID must be set to 1 via the 6-fold DIP switch.
The number of increments per revolution must be set to the standard value, 4096.
84
MOVIPRO Parameterization
Encoder configuration
10
SICK DME-4000-x19
The interface must be set to "CANopen".
The node ID must be set to 1.
The resolution must be set to 0.1 mm or 1 mm.
The plausibility must be set to "Normal".
INFORMATION
The following applies for all parameterizable SSI encoders:
85
10
MOVIPRO Parameterization
Encoder configuration
0
10.1.3 Encoder startup
1. Start MOVITOOLS MotionStudio and create a new project. For more information,
refer to section "Operation of MOVITOOLS MotionStudio" (page 72).
2. Click on the [Startup] button [1] to call the startup wizard.
[1]
2097970443
[1] [Startup] button
86
MOVIPRO Parameterization
Encoder configuration
10
0
3. Click on the [Next] button [1] to go to the next step of the startup wizard. You can go
back and forth in the wizard using the [Back] and [Next] buttons. The settings are not
lost.
3024650891
4. If the drive is equipped with an electronic nameplate, you can transfer the read-off
data. The buttons have the following functions:
Button
Function
Encoder data is uploaded into the startup wizard. It is not possible to edit the encoder data.
Encoder data is uploaded into the startup wizard. You can edit
the encoder data manually.
[1]
[2]
[3]
2071861387
87
10
MOVIPRO Parameterization
Encoder configuration
0
5. Select the encoder settings for the motor and if applicable for the distance encoder. You have the following options:
"Automatic detection", in order to read out the connected encoder. This is only
possible with the following SEW encoders:
Ex7S
ExxH
Ax7W
AxxH
"Position monitoring on" in order to determine the source of the actual values.
1942875915
88
MOVIPRO Parameterization
Encoder configuration
10
0
Editing SEW
encoders manually
1942880907
89
10
MOVIPRO Parameterization
Encoder configuration
0
Editing approved
encoders
1942882827
90
MOVIPRO Parameterization
Encoder configuration
10
0
Measuring the ratio
3027605515
91
10
MOVIPRO Parameterization
Encoder configuration
0
2. Provide for the measure requested under
"Completed" checkbox.
3. Click [Start].
4. Click [Manual mode] to start the manual mode.
3027663755
92
MOVIPRO Parameterization
Encoder configuration
10
0
5. Start the manual mode and move the axis by at least one motor revolution. Then stop
the drive (apply brake).
3027750923
93
10
MOVIPRO Parameterization
Encoder configuration
0
6. The determined data is displayed under
the validity of the data under
.
3027897867
7. If the data is valid, click [Quit manual mode] and [OK] to quit the manual mode.
94
MOVIPRO Parameterization
Encoder configuration
10
0
8. Click [Apply data] to apply the determined data. Now the data is entered as ratio
value.
3027977611
95
10
MOVIPRO Parameterization
Encoder configuration
0
Completing the
encoder startup
To complete the encoder startup, click on [Load into unit (PC target system)] or on
[Download and motor startup]. The buttons have the following functions:
Button
Function
2071854091
INFORMATION
To enable quick unit replacement, you have to manually download the unit data to the
memory card after startup.
96
MOVIPRO Parameterization
Motor startup
10
10.2
Motor startup
1. Perform an encoder startup (page 86) and complete it by clicking on the [Download
and motor startup] button.
2. To select the parameter set for startup, open the tab "Parameter set 1" [1] or "Parameter set 2" [2]. To confirm your selection, click on [Startup set 1] or [Startup set 2] [3].
[1]
[2]
[3]
9007201326614539
[1] "Parameter set 1" tab
[2] "Parameter set 2" tab
[3] [Startup set 1]/[Startup set 2] button
Type of startup
97
10
MOVIPRO Parameterization
Motor startup
0
10.2.1 Complete startup
Perform a complete startup to make all the necessary settings for operation of the drive.
1. Select a motor configuration:
[1]
[2]
[3]
2071868683
[1] "Stand-alone motor" radio button
[2] "Several identical motors" radio button
[3] "Several different motors" radio button
98
MOVIPRO Parameterization
Motor startup
10
0
4. Select the motor type and click [Next].
Enter the following values according to the motor configuration:
[1]
[2]
[3]
[4]
[5]
2071890571
[1]
[2]
[3]
[4]
[5]
5. Choose whether you want to use the encoder and click [Next].
6. Select the operating mode of the drive.
To use the drive as a hoist, select the "Hoist" operating mode. The required parameters are now set automatically.
NOTE: Startup as a hoist is not possible in "CFC" operating mode.
To use an application module, select the "Positioning with IPOS" operating mode.
For more information about application modules, refer to section "Application modules in MOVITOOLS MotionStudio (page 8)".
Click [Next] to continue.
7. Select the control mode of the drive and click [Next].
99
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MOVIPRO Parameterization
Motor startup
0
8. Enter the values of the speed controller and click [Next].
Enter the download values of the drive parameters. Download values deviating from
the suggested values are highlighted in yellow. To accept all suggested download
values, click on [Apply proposal] [1].
[1]
2071878411
[1] [Apply proposal] button
100
MOVIPRO Parameterization
Motor startup
10
0
9. To save the startup parameters, click on [Download 1] or [Next] [2]. The buttons have
the following functions:
Button
Function
[Download]
[Finish]
[1]
[2]
2071875979
[1] [Download] button
[2] [Finish] button
INFORMATION
To enable quick unit replacement, you have to manually download the unit data to the
memory card after startup.
10.2.2 Partial startup
Perform a partial startup to make the following settings:
Rated motor voltage
Rated motor frequency
Rated line voltage
Error response
Temperature sensor type
Download values of the drive parameters
10.2.3 Optimizing a speed controller
Optimize the speed controller by changing the download values of the drive parameters.
101
10
MOVIPRO Parameterization
Storing unit data
10.3
102
MOVIPRO Parameterization
Storing unit data
10
0
5. Click the [Start upload] [3] button to start data backup.
[1]
[4]
[2]
[3]
2069868555
[1]
[2]
[3]
[4]
INFORMATION
Note that each time after changing unit parameters using MOVITOOLS MotionStudio, the changed data set must also be copied to the SD card. The data on the SD card
is not automatically updated.
INFORMATION
Performing a reference travel will change several parameters. This is why you should
perform a data backup and store your data on the SD card prior to the reference
travel.
103
10
MOVIPRO Parameterization
"PFA-..." power section parameter overview
10.4
104
Parameter
Name
0xx
Display values
00x
Process values
000
Speed
001
User display
Display value
002
Frequency
Display value
003
Actual position
Display value
004
Output current
Display value
005
Active current
Display value
006 / 007
Motor utilization 1 / 2
Display value
008
DC link voltage
Display value
009
Output current
Display value
01x
Status displays
010
Inverter status
Display value
011
Operating state
Display value
012
Error status
Display value
013
Display value
014
Display value
015
Operating hours
Display value
016
Enable hours
Display value
017
Work
Display value
018 / 019
KTY utilization 1 / 2
Display value
02x
Analog setpoints
020
03x
030
Binary input DI
Display value
032 035
Display value
05x
050
Binary output DB
07x
Unit data
Value
Display value
Display value
Display value
070
Unit type
Display value
071
Display value
072
Display value
076
Display value
078
Technology function
Display value
079
Unit type
Display value
08x
Error memory
080 084
Display value
094 096
Display value
097 099
Display value
1xx
Setpoints/ramp generators
13x / 14x
Speed ramps 1 / 2
130 / 140
0 2 2000 s
131 / 141
0 2 2000 s
132 / 142
0 2 2000 s
MOVIPRO Parameterization
"PFA-..." power section parameter overview
10
Parameter
Name
Value
133 / 143
0 2 2000 s
134 / 144
0 10 2000 s
135 / 145
03
136 / 146
0 2 20 s
137 / 147
0 2 20 s
Off
139 / 149
Ramp monitoring 1 / 2
16x / 17x
Fixed setpoints 1 / 2
160 / 170
161 / 171
162 / 172
2xx
Controller parameters
20x
Speed control
200
P gain n-controller
0.01 2 32
201
0 10 3000 ms
202
0 65
203
0 100 ms
204
0 32 ms
205
-150 0 150 %
206
1.0 ms / 0.5 ms
-150 0 150 %
207
21x
Hold controller
210
3xx
Motor parameters
0.1 0.5 32
30x / 31x
Limits 1 / 2
300 / 310
Start/stop speed 1 / 2
0 150 rpm
301 / 311
Minimum speed 1 / 2
302 / 312
Maximum speed 1 / 2
303 / 313
Current limit 1 / 2
0 150 % IN
304
Torque limit
0 150 %
32x / 33x
Motor adjustment 1 / 2
320 / 330
On
321 / 331
Boost 1/2
0 100 %
322 / 332
0 100 %
323 / 333
Premagnetization time 1 / 2
02s
324 / 334
Slip compensation 1 / 2
0 500 rpm
34x
Motor protection
340 / 342
Off
341 / 343
Fan cooled
344
0.1 4 20 s
0.1 500 A
345 / 346
IN-UL monitoring 1 / 2
35x
350 / 351
5xx
Monitoring functions
50x
Speed monitoring
500 / 502
Speed monitoring 1 / 2
Off
Motor/regenerative
501 / 503
0 1 10 s
504
Off
105
10
MOVIPRO Parameterization
"PFA-..." power section parameter overview
106
Parameter
Name
Value
505
Off
52x
520
05s
521
On
522
On
53x
530
Sensor type 1
No sensor
531
Sensor type 2
No sensor
54x
540
Response to vibration/warning
Display error
541
Response to vibration/error
Rapid stop/warning
542
Display error
543
Display error
544
Display error
545
Display error
549
Display error
56x
560
Off
561
Frequency A
0 5 60
562
Current limit A
0 50 150 %
563
Frequency B
0 10 104 Hz
564
Current limit B
0 80 200 %
565
Frequency C
0 25 104 Hz
0 100 200 %
566
Current limit C
6xx
Terminal assignment
60x
601
No function
602
No function
603
No function
604
No function
7xx
Control functions
70x
Duty types
700 / 701
Operating mode 1 / 2
VFC
702
Motor category
Rotatory
71x
Standstill current
710 / 711
Standstill current 1 / 2
72x
0 50 % IMot
720 / 723
Off
721 / 724
Stop setpoint 1 / 2
0 30 500 rpm
722 / 725
Start offset 1 / 2
0 30 500 rpm
73x
Brake function
730 / 733
Brake function 1 / 2
On
731 / 734
02s
732 / 735
02s
74x
740 / 742
741 / 743
0 300 rpm
MOVIPRO Parameterization
"PFA-..." power section parameter overview
10
Parameter
Name
77x
Energy-saving function
770
Energy-saving function
8xx
Unit functions
80x
Setup
802
Factory setting
No
803
Parameter lock
Off
804
No action
82x
Brake operation
820 / 821
Value
Off
On
83x
Error responses
830
Emergency stop/malfunction
832
Emergency stop/malfunction
834
Emergency stop/malfunction
835
No response
836
Emergency stop/malfunction
838
Emergency stop/malfunction
839
No response
84x
Reset behavior
840
Manual reset
No
841
Auto reset
No
842
Restart time
1 3 30 s
85x
850
1 65535
851
1 65535
852
User-defined unit
rpm
86x
Modulation
860 / 861
PWM frequency 1 / 2
862 / 863
PWM fix 1 / 2
Off
864
4 / 8 / 16 kHz
4 / 8 / 12 / 16 kHz
87x
870
Control word 1
871
Setpoint speed
872
Ramp
873
Status word 1
874
Actual speed
875
Output current
876
PO data enable
Yes
9xx
IPOS parameters
90x
900
Reference offset
-(231-1) 0 (231-1)
901
Reference speed 1
902
Reference speed 2
0 50 6000 rpm
903
904
Yes
905
-(231-1) (231-1)
906
Cam distance
Display value
91x
107
10
MOVIPRO Parameterization
"PFA-..." power section parameter overview
108
Parameter
Name
Value
910
Gain X controller
0.1 0.5 32
911
Positioning ramp 1
0.01 1 20 s
912
Positioning ramp 2
0.01 1 20 s
913
Travel speed CW
914
915
Velocity precontrol
916
Ramp type
Linear
917
Ramp mode
Mode 1
918
0 499 1023
92x
IPOS Monitoring
920
SW limit switch CW
-(231-1) 0 (231-1)
921
-(231-1) 0 (231-1)
922
Position window
0 50 32767 increments
923
0 5000 (231-1)
924
On
93x
930
Override
933
Jerk time
0.005 2 s
938
09
939
09
94x
IPOS encoder
941
Motor encoder
948
On
Off
96x
960
Modulo function
Off
961
Modulo numerator
1 (231-1)
962
Modulo denominator
1 231
963
1 4096 65535
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
10.5
10.5.1 Symbols
The following symbols explain the parameters:
1
Error memory
Fieldbus parameters
P002 frequency
Position of the drive as a value in increments observing the signs in the range 0
(2311) increments (with encoder connection). Without encoder connection, the value is
zero.
Active current in the range 0 200 % IN. The display value is positive when torque is in
positive sense of rotation; negative when torque is in negative sense of rotation.
109
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MOVIPRO Parameterization
"PFA-..." power section parameter information
0
P006 / P007 motor
utilization 1 / 2
The current thermal motor utilization of the connected motor in parameter set 1 / 2 in the
range 0 200% is displayed. It is calculated using the motor temperature emulation in
the inverter. The synchronous motor with KTY and the asynchronous motor is turned off
when 110 % is reached.
110
P011 Operating
status
"24 V operation"
"Controller inhibit"
"No enable"
"Standstill current"
"Enable (VFC)"
"Enable (N-control)"
"Torque control"
"Hold control"
"Factory setting"
"Limit switches"
"Technology option"
"Reference mode"
"Calibrating encoder"
"Error"
"Safe stop"
P013 Current
parameter set
Parameter set 1 or 2.
P015 Operating
hours
Total number of hours for which the inverter has been connected to the mains or an external DC 24 V supply. Storage cycle every 15 min.
Total number of hours for which the inverter was in "Enabled" operating status; storage
cycle every 15 min.
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
0
P017 Work
Total of the active electrical energy the motor has consumed; storage cycle every 15
min.
Displays the current status of the input terminals DI00 and DI02 DI05 and the current
function assignment. For possible terminal assignments, refer to P601 P604 binary inputs DI2 DI5 (page 127).
INFORMATION
The binary input DI00 is always assigned the function controller inhibit.
Displays the current state of the binary output on the basic unit with the current function
assignment.
Displays the program version of the firmware used in the basic unit.
P078 Technology
function
"Standard": Setting for operating the inverter with the standard functions (positioning,
speed control, etc.).
There are 5 error memories (t-0 t-4). The errors are stored in a chronological sequence
with the most recent error event being stored in error memory t-0. If there are more than
5 errors, the error event of longest standing stored in t-4 is deleted.
For a list of possible error responses, refer to P83x error responses (page 134).
111
10
MOVIPRO Parameterization
"PFA-..." power section parameter information
0
The following information is stored at the time of the error and can be displayed in the
event of a error:
Inverter status
Speed
Output current
Active current
Unit utilization
DC link voltage
Operating hours
Enable hours
Parameter set
Displays the value currently transferred on the process data word in hexadecimal form.
PO setpoint
Description
Displays the value currently transferred on the process data word in hexadecimal form.
PI setpoint
Description
112
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
0
The ramp times refer to a setpoint step change of n = 3000 rpm. The ramp takes effect
when the speed setpoint is changed and the enable is revoked via the CW/CCW terminal.
CW
Up ramp
CW
Down ramp
CW
CCW
Down ramp
CCW
Up ramp
CCW
277883403
Setpoint specification
Without S pattern
With S pattern
t
277886731
A started S pattern is interrupted by the stop ramp t13 / t23 and a changeover to ramp
t11 / t21. Withdrawing the setpoint or a stop using the input terminals causes the started
S curve to be completed. This allows the drive to continue to accelerate despite the fact
that the setpoint has been withdrawn.
P136 / P146 stop
ramp t13 / t23
2
1
P137 / P147 Emergency ramp t14 /
t24
2 AUTO
1
Setting range: 0 2 20 s
The stop ramp is activated by withdrawing the ENABLE terminal or by an error. For information about possible error responses, refer to P83x Error responses (page 134).
Setting range: 0 2 20 s
The emergency ramp is activated by an error. For information about possible error responses, refer to P83x error responses (page 134). The system monitors whether the
drive reaches zero speed within the set time. After the set time expires, the output stage
is inhibited and the brake applied even if zero speed has not yet been reached.
113
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MOVIPRO Parameterization
"PFA-..." power section parameter information
0
P139 / P149 Ramp
monitoring 1 / 2
2
1
Factory setting
Terminal
n11/n21
n12/n22
Enable/stop
"0"
"0"
"0"
"1"
"0"
n11 effective
"1"
"0"
"1"
"0"
n12 effective
"0"
"1"
"1"
"0"
n13 effective
"1"
"1"
"1"
"0"
n21 effective
"1"
"0"
"1"
"1"
n22 effective
"0"
"1"
"1"
"1"
n23 effective
"1"
"1"
"1"
"1"
The fixed setpoints of the currently inactive parameter set come into effect when this terminal is actuated (= "1") if an input terminal is programmed to "Fixed setpoint switchover". This changeover is possible when the unit is inhibited and enabled.
10.5.4 P2xx Controller parameters
P20x Speed control
114
CFC operating modes: The speed controller is only active in "CFC & torque control"
when speed limiting is active ( P70x Operating modes).
Servo operating modes: The speed controller is only active in "Servo & torque control" when speed limiting is active (P70x Operating modes).
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
0
The setting of all parameters important for speed control is supported by the startup
functions of MOVITOOLS MotionStudio. Direct alterations to individual controller parameters are reserved for optimization by specialists.
Filter f. accel. precontrol
P203
Acceleration
precontrol
X
Speed ramps
P13_
PI controller
P200 / P201
Torque
setpoint
Incremental encoder/
resolver
Signal
processing
278006411
AUTO
AUTO
115
10
MOVIPRO Parameterization
"PFA-..." power section parameter information
0
P205 Load precontrol CFC
Load precontrol CFC is only effective in CFC and servo operating modes.
Setting range: 150 0 150 %
This parameter determines the initial value of the torque setpoint upon enable. The parameter must be set if increased starting torque is required when the drive is enabled.
For example, a setting greater than 0 % makes it possible to prevent the unwanted sagging of hoists when the brake is released. This function should only be used in hoists
without counterweight.
Recommended setting: Value of the active current (page 109) when n = 0 is specified.
P206 Sampling
time n-controller
The sampling time for n-control is only effective in CFC and servo operating modes.
Setting range: 1 ms / 0.5 ms
Setting the time to 0.5 ms improves speed control for dynamic drives with low moment
of inertia.
The load precontrol VFC is only effective in operating modes with VFC-n control.
Setting range: 150 off 150 %
This parameter determines the initial value of slip control upon enable. A setting greater
than 0 % causes the slip control to be subject to pre-stressing, which means that the
motor develops higher torque when it is enabled. This setting can, for example, prevent
the unwanted sagging of hoists when the brake is released. This function should only be
used in hoists without counterweight.
Setting values greater than 150 % switches off the function (no pre-stressing).
In "VFC & hoist" mode and with a value greater than 150% set, pre-stressing of 0.5 x sN
is in effect.
Recommended setting: Value of the active current (page 109) at minimal speed.
AUTO
116
The hold control function is used to make sure that the drive does not drift during standstill. It can only be activated for operating modes with speed control (encoder feedback).
Hold control is active when an input terminal programmed to /HOLD CONTROL (P6xx
terminal assignment) has a "0" signal. The unit then performs a stop using the "t11 up"
or "t21 down" ramp. If the drive reaches speed zero, it is held in the position that is valid
at this point. The gain factor setting is supported in the startup function of the speed controller in MOVITOOLS MotionStudio. The 7-segment display shows status "A1.7" when
hold control is active.
The parameter corresponds to the proportional gain of a position controller and is only
effective in conjunction with the activated "Hold control" function.
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
0
10.5.5 P3xx Motor parameters
This parameter group is used to adjust the inverter to the motor. The parameters can be
set separately for parameter set 1 and 2. This means two different motors can be operated alternately on the same inverter without requiring a new setting.
P30x/P31x limits 1/2
P300 / P310 Start/
stop speed 1 / 2
2 AUTO
1
If the hoist function is active, the slowest speed is 15 rpm even if nmin has been set
to a lower value.
To enable the drive to move clear of the limit switches even at low speeds, nmin is not
active for the hardware limit switch with which the drive has come into contact.
117
10
MOVIPRO Parameterization
"PFA-..." power section parameter information
0
P304 Torque limit
2 AUTO
1
INFORMATION
In the "CFC" and "Servo" operating modes, P303 Current limit 1 must always be set
P304 Torque limit to ensure that speed monitoring is triggered reliably.
P32x/P33x Motor adjustment 1/2
P320/P330 Automatic adjustment
1/2
2
1
P700/P701 Operating mode 1/2 = "VFC & group" or "VFC & flying start" (page 128)
P323/P333 Premagnetization time 1/2 (page 119) has been reduced by more than
30 ms in relation to the proposed value.
Operating mode "VFC-n control" is selected and P730/P733 Brake function 1/2
(page 131) = "off"
In such cases, the set IR value is used for calculating the winding resistance.
P321/P331 Boost
1/2
2
1
UA
UAmax
VFC
UAmax
100% boost
0% boost
100% boost
0% boost
50V
50V
Setting range
Boost
0
0
nbase
Setting range
Boost
n
nbase/10
nbase
n
9007199532917387
118
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
0
P322 / P332 IxR
adjustment 1/2
2 AUTO
1
Setting range: 0 2 s
The premagnetization value of the matching motor is set as the factory setting.
Premagnetization serves to establish a high motor torque and starts when the inverter
is enabled.
Premagnetization is in effect in "VFC" operating mode with encoder feedback if:
ON asynchronous motor:
When this function is activated, the power section takes over the thermal protection
of the connected motor electronically. In most cases, the motor protection function is
comparable to standard thermal protection (motor protection switch) and, furthermore, it takes account of speed-dependent cooling by the integrated fan. The motor
utilization is calculated on the basis of:
Inverter output current
Type of cooling
Motor speed
Time
The thermal motor model is based on the motor data entered during startup with
MOVITOOLS MotionStudio and when the operating conditions specified for the
motor are observed.
INFORMATION
If the motor also has to be protected against failure of the ventilation, blockage of air
ducts, etc., it is also necessary to employ protection in the form of a TF positive temperature coefficient thermistor or TH bimetallic switch.
119
10
MOVIPRO Parameterization
"PFA-..." power section parameter information
0
The following signal and display functions are available in conjunction with motor protection:
Parameter
Setting/meaning
INFORMATION
Switching off the inverter (mains and 24 V external) always resets the motor utilization
to zero; any motor heating existing when the motor is switched back on is not taken
into account.
The motor protection function processes the utilization of the connected motors separately for both parameter sets. The motor protection function must not be used if
only one motor is permanently connected to the inverter and the "parameter set
changeover" function is only used for control purposes. Equally, the motor protection
function must not be used with group drives because it is not possible to protect each
individual motor reliably.
ON servomotor:
Motor without KTY temperature sensor: The power section calculates and displays the motor utilization based on the current. The goal is to determine after only
a few cycles or during startup whether the drive is going to switch off due to an
overload with error "A1.F31" (TF trip). This setting is available for parameter set
1 only.
Requirements: Motor utilization is always determined based on the rated motor
current. Enter the duration of the machine cycle to receive an exact statement
concerning the utilization for the motor powering the machine cycle.
The following signal and display functions are available in conjunction with motor
protection:
120
Parameter
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
0
Set the following parameters:
Parameter
Meaning
INFORMATION
Activating the function does not trigger monitoring or protection of the connected motor. Protection must be guaranteed via TF/TH.
Setting a binary output to "Motor utilization_1" or "Motor utilization_2" also has no effect when P340 is set to ON SERVO.
SEW motor with KTY temperature sensor: Motor utilization is calculated using a
motor model stored in the power section (P006 Motor utilization 1 (page 110),
P018 KTY utilization 1 (page 111)). Once the motor dependent switch-off limit is
reached, the inverter will be switched off using the response set in P832 Response to "Motor overload" (page 135). In this case, the settings in P341 Type of
cooling 1 (page 121) and P344 Motor protection interval (page 121) are not relevant.
P341/P343 Type of
cooling 1/2
2
1
You need to know the cooling type of the motor to calculate the thermal load on the
motor as exactly as possible, as described in P340/P342 Motor protection 1/2
(page 119).
P344 is not relevant for asynchronous motors. This parameter corresponds to the cycle
time of the travel and is used for the function P006/P007 Motor utilization 1/2 (page 110).
The setting range is 100 ms 20000 ms.
You should always set the time for roundtrip travel (back and forth).
P345/346 In/UL
monitoring 1/2
2 AUTO
1
SEW-EURODRIVE specifies the direction of rotation as seen onto the A-side of the motor. Clockwise (positive) is defined as rotation to the right and counterclockwise as rotation to the left. This definition is implemented when the motor is connected according to
the SEW designation.
121
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MOVIPRO Parameterization
"PFA-..." power section parameter information
0
P350/P351 Direction of rotation
reversal 1/2
2 AUTO
1
Positive setpoint
(positive direction of travel)
Negative setpoint
(negative direction of travel)
Off
On
P501/P503 Delay
time 1/2
2
1
122
Setting range: 0 1 10 s
The set current limit can be reached briefly during acceleration, deceleration, or load
peaks. You can prevent the speed monitoring from responding too sensitively by setting
the delay time accordingly. The current limit must be reached permanently for the duration of the delay time before monitoring responds.
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
0
P504 Encoder
monitoring motor
No: Wire break between frequency inverter and motor encoder is not detected directly. In case of a defective connection, error "A1.F08" (speed monitoring) will be
issued in enabled state unless it was deactivated.
Yes: Wire break between frequency inverter and motor encoder will be detected directly when using sin/cos encoders and TTL encoders. The error message "A1.F14"
(encoder) will be issued in case of an error. This error will also be generated in inhibited state.
NOTE: Encoder monitoring is not a safety function! If you use a HIPERFACE encoder, encoder monitoring is always active (for the track too) irrespective of the setting in P504.
No: An open circuit between frequency inverter and synchronous encoder is not directly detected. In case of a defective connection, error "A1.F08" (speed monitoring)
will be issued in enabled state unless it was deactivated.
Yes: A wire breakage between frequency inverter and synchronous encoder will be
directly detected when using sin/cos encoders and TTL encoders. The error message "A1.F14" (encoder) will be issued in case of an error. This error will also be generated in inhibited state.
Setting range: 0 5 s
If the binary input is programmed to "Power on", the response set here will be triggered
when the binary input receives a "0" signal.
Setting range: Off/on
MOVIPRO monitors the line input phases for failure of a phase. If a phase failure is detected in two phases, then the DC link will be de-energized, which corresponds to a supply system disconnection. Since the line input phases cannot be monitored directly,
monitoring has to be done indirectly via the DC link ripple, which increases drastically in
case of a phase failure.
The DC link voltage is monitored at a time interval t = 1 ms for dropping below a minimum voltage level that depends on the rated supply voltage of the unit.
The result is the following nominal guide value for detecting a phase failure:
Once a phase failure has been detected, the output stage is inhibited and the brake is
applied. The error message "A1.F06" (phase failure) is issued. The error response is
"Immediate switch-off with inhibit". The error can only be remedied by executing a unit
reset.
123
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0
P53x Motor temperature protection
P530 Sensor type
1
AUTO
Setting range: No sensor / TF/TH / TF/TH DEU / KTY / KTY DEU (KTY only for SEW
synchronous motors)
Selection of the sensor used for motor protection in parameter set 1.
TF/TH: Set the response with P835 Response to "TF signal" (page 135).
KTY: Set P340 Motor protection 1 (page 119) to "ON servo". The motor model is now
activated. Set the response using P832 Response to "motor overload" (page 135).
AUTO
Description
No response
Error messages
The error is displayed (in the 7-segment display and in MOVITOOLS MotionStudio). The unit performs no other error responses. The error can be reset (terminal, fieldbus, auto reset).
Immediate stop/error
The inverter switches off immediately and an error is signaled. The output stage
is inhibited and the brake is applied. The ready signal is revoked. A restart is
only possible after an error reset has been performed during which the inverter
is reinitialized.
Emergency stop/error
The drive is braked with the set emergency stop ramp t14/t24 (page 113). Once
the stop speed is reached, the output stage is inhibited and the brake is applied.
The error is signaled immediately. The ready signal is revoked. A restart is only
possible after an error reset has been performed during which the inverter is
reinitialized.
Rapid stop/error
The drive is braked with the set stop ramp t13/t23 (page 113). Once the stop
speed is reached, the output stage is inhibited and the brake is applied. The
error is signaled immediately. The ready signal is revoked. A restart is only possible after an error reset has been performed during which the inverter is reinitialized.
Immediate stop/warning The inverter switches off immediately and an error is signaled. The output stage
is inhibited and the brake is applied. The ready signal is not revoked. The drive
restarts without a unit re-initialization if the error is rectified by an internal procedure or by an error reset.
124
The drive is braked with the set emergency stop ramp t14/t24 (page 113). Once
the stop speed is reached, the output stage is inhibited and the brake applied.
The error is signaled immediately. The ready signal is not revoked. The drive
restarts without a unit re-initialization if the error is rectified by an internal procedure or by an error reset.
Rapid stop/warning
The drive is braked with the set stop ramp t13/t23 (page 113). Once the stop
speed is reached, the output stage is inhibited and the brake applied. The error
is signaled immediately. The ready signal is not revoked. The drive restarts without a unit re-initialization if the error is rectified by an internal procedure or by an
error reset.
MOVIPRO Parameterization
"PFA-..." power section parameter information
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0
P540 Response to
vibration/warning
P541 Response to
vibration/error
P542 Response to
oil aging/warning
P543 Response to
oil aging/error
Once the drive vibration sensor signals an error, the inverter will respond with the set
response.
If the oil aging sensor signals a warning, the inverter will respond with the set response.
If the oil aging sensor signals an error, the inverter will respond with the set response.
If the oil aging sensor signals overtemperature, the inverter will respond with the set response.
Factory setting: Display error
If the oil aging sensor signals ready, the inverter will respond with the set response.
Factory setting: Display error
If the brake wear sensor trips, the inverter will respond with the set response.
125
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MOVIPRO Parameterization
"PFA-..." power section parameter information
I1
1.5 IN(motor)
I
I
IN(motor)
I2
A
Depending
on motor
type
Permitted
continuous current range
fA
fB
fC
fbase
f/Hz
1280044043
P561 Frequency A
AUTO
P563 Frequency B
AUTO
P565 Frequency C
AUTO
126
MOVIPRO Parameterization
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10
0
10.5.7 P6xx Terminal assignment
P601 P604
Binary inputs
DI2 DI5
Effect when
Function
"0" signal
No function
Enable/stop
"1" signal
Inhibited
FactoryEnabled set to
Stop on t13/t23
Enable
no
yes
CW/halt
Enable CW
no
yes
CCW/halt
Enable CCW
no
yes
no
yes
no
yes
yes
yes
Parameter set
switchover1)
n11/n21
n13/n23
n12/n22
External setpoints
only
n11/n21
External setpoints
only
n12/n22
Parameter set 2
yes
no
1. Ramp (t11/t21)
active
2. Ramp (t12/t22)
active
yes
yes
/External error
External error
Error reset
/Hold control
/Limit switch CW
/Limit switch CCW
Reference cam
Start reference
travel
Mains On detection
no
yes
yes
yes
no
yes
Not reached
no
yes
Not reached
no
yes
IPOS input
Activated
no
yes
no
yes
yes
yes
Vibration sensor
does not signal
warning
yes
yes
/Vibration error
Vibration sensor
reports error
Vibration sensor
does not report
error
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
Brake is worn
Brake is ok
yes
yes
P13x / P14x
(page 112)
P16x / P17x
(page 114)
P13x / P14x
(page 112)
P210
(page 116)
DI2
DI3
DI4
DI5
n13/n23
Parameter set 1
Speed ramp
switchover
see
P52x
(page 123)
1) Important for operating modes with encoder feedback: The parameter set must not be changed more often
than every two seconds.
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10.5.8 P7xx Control functions
All settings with regard to the fundamental control properties of the inverter are defined
within parameter group 7xx. These are all functions that the inverter executes automatically when activated. They affect how the inverter responds in certain operating modes.
INFORMATION
When using incremental encoders (resolver, push-pull TTL, RS422, sin/cos,
HIPERFACE single-turn), changing the parameter set invalidates the positions H510
and H511. If a valid position is to be maintained after the parameter set has been
changed, an absolute encoder (SSI, HIPERFACE multi-turn) must be used.
P70x Operating modes
P700 / P701 Operating mode 1 / 2
2 AUTO
1
This parameter is used to set the basic operating mode of the inverter for parameter sets
1 and 2. This includes in particular the definition of the motor system, encoder feedback
and corresponding control functions. When the inverters are delivered, their parameters
are set to the specific motor which matches the power of the inverter.
All operating modes can be set for parameter set 1. Only operating modes without encoder feedback can be set for parameter set 2 (see group 1). Without new startup, the
operating mode may only be changed within a group.
Group
"VFC"
"VFC & Group"
"VFC & Hoist"
"VFC & DC braking"
"VFC & flying start function"
"V/f characteristic curve"
"V/f & DC braking"
"VFC n-control"
"VFC-n-control & Group"
"VFC-n-control & Hoist"
"VFC n-control & IPOS"
"CFC"
"CFC & torque control"
"CFC & IPOS"
"Servo"
"Servo & torque control"
"Servo & IPOS"
Motor
MOVIPRO SDC
DR without encoder
AUTO
128
MOVIPRO Parameterization
"PFA-..." power section parameter information
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0
P71x Standstill current
P710/P711 Standstill current 1/2
2
1
At low ambient temperatures of the motor, it is possible to prevent the danger of condensation formation and freezing (in particular of the disk brake). Overheating the
motor must be avoided when setting the current. Recommendation: Motor housing
should be hand hot.
It is possible to perform a rapid motor start when standstill current is activated because the motor is kept in an excited state. This means the motor can be started without having to wait for the pre-magnetizing time. Recommendation: Set to 45 50
% for hoists.
In the "CFC" operating mode, if no other setting is made, the lowest magnetization
current according to the motor model is always used. If P710/P711 is set to a higher
value, this higher value applies.
This function does not have any effect in "Servo" operating mode. No current is impressed.
The rated magnetizing current will always be set for operating modes "VFC & Hoist",
and "VFC n-control & Hoist" if P710 is active.
Else, a rapid start will only take place if the set standstill current is greater than or
equal to the rated magnetizing current.
During the standstill current phase, the motor resistance is calibrated in the intervals of
the set premagnetization time if the standstill current was constant and greater than or
the same as the rated magnetizing current of the motor during the measurement interval. If a new enable takes place before expiration of the measurement interval, there will
be no calculation of a new resistance value. The existing resistance value will still be
used.
129
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P72x Setpoint stop
function
The setpoint stop function allows for an enable function created automatically by the inverter depending on the main setpoint. It results in an enable process with all necessary
functions, such as premagnetization, brake control, etc. It always requires an additional
enable via terminals.
"1"
/controller
inhibit
"0"
"1"
CW/stop
"0"
Enable/ "1"
stop
"0"
"1"
/Brake
"0"
nset min-1
120 Start
offset
Integrator
input
60
Stop
setpoint
0
nactual min-1
120
Integrator
output
60
Brake
release time
t11 up CW
Brake appliBrake
cation time release time
t11
Stop
ramp t 13
30
0
t11 down CW
Premagnetization
time
t11
t13
Premagnetization
time
t
9007199533486731
P721/P724 Stop
setpoint 1/2
2
1
P722/P725 Start
offset 1/2
2
1
130
In the "VFC & Hoist" operating mode, the minimum stop setpoint is internally limited to
16 rpm.
Setting range: 0 30 500 rpm
There is no enable for stop setpoint + start offset (start setpoint) > nmax.
Movement with nmin is never possible if the stop setpoint is > nmin.
MOVIPRO Parameterization
"PFA-..." power section parameter information
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P73x Brake function
The power section is capable of controlling a brake installed on the motor. The brake
function acts on the binary output DB, which has the fixed assignment of the /Brake
function (24 V = brake released). In drives with encoder feedback (speed control), it is
possible to select between electrical holding of the load and mechanical application of
the brake in halt condition.
INFORMATION
The brake is always applied when "/Controller inhibit" = 0.
Enable
"1"
"0"
t
Premagnetization time
Brake
release time
n
n set
n start-stop
0
/BRAKE
"1"
"0"
Brake appl.
time
Post-magentization time
t
t
t
t
t
t
278749067
P730/P733 Brake
function 1/2
2
1
Setting range: 0 2 s
Setting range: 0 2 s
This function determines whether the brake is to be activated when the enable is withdrawn (enable = "0"). The brake is always active in controlled hoist operation.
The brake release time of the matching motor is set as the factory setting.
This parameter determines how long the motor will remain at a standstill after expiration
of the premagnetizing time and how much time the brake has to release.
The brake application time of the matching motor is set as the factory setting.
Serves to set the time required for application of the mechanical brake. This parameter
prevents a sagging of the drive (particularly in hoists).
131
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P74x Speed skip
The skip window center and skip width are values and automatically have an effect on
positive and negative setpoints when activated. The function is deactivated by setting
the skip width to 0.
Output speed
P741/P743
P740/P742
n setpoint
n setpoint
positive and negative
Ramps
t11/t12
n setpoint
(integrator
input)
n setpoint
(integrator
output)
278752395
The "Speed skip" function makes it possible to prevent the motor speed from remaining
within a certain speed window. This suppresses vibration and noise, in particular in machines with pronounced mechanical resonance.
P740/P742 Skip
window center 1/2
2
1
132
MOVIPRO Parameterization
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10.5.9 P8xx Unit functions
P80x Setup
P802 Factory setting
INFORMATION
The "Standard" setting overwrites almost all parameter values; the setting "Delivery
condition" overwrites all parameter values. Save the set parameter values with
MOVITOOLS MotionStudio before you start resetting the parameters. After resetting,
it is necessary to adapt the altered parameter values and terminal assignments to
meet the requirements.
The "Delivery condition" setting also resets the data listed above.
"8.8.8" appears on the 7-segment display during the reset. The previous operating status of the inverter appears on the display after the factory settings have been restored.
P802 automatically reverts to "No".
133
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P803 Parameter
lock
INFORMATION
Startup is not possible when P803 is set to ON.
By setting P803 to "ON", you can prevent any modification of parameters. The parameter lock does not have any effect on the following parameters:
This makes sense, for example, after the power section setting has been optimized.
P803 must be set to "OFF" to enable changes to parameters again.
P804 Reset statistics data
P83x error
responses
Description
No response
Display error
The error is displayed (on the 7-segment display and in MOVITOOLS MotionStudio). The unit performs no other error responses. The error can be reset (terminal, fieldbus, auto reset).
Immediate stop/malfunc- The inverter switches off immediately and an error is signaled. The output stage
tion
is inhibited and the brake is applied. The ready signal is revoked. A restart is
only possible after an error reset has been performed during which the inverter
is reinitialized.
134
Emergency stop/malfunction
The drive is braked with the set emergency stop ramp t14/t24 (page 113). Once
the stop speed is reached, the output stage is inhibited and the brake is applied.
The error is signaled immediately. The ready signal is revoked. A restart is only
possible after an error reset has been performed during which the inverter is
reinitialized.
Rapid stop/malfunction
The drive is braked with the set stop ramp t13/t23 (page 113). Once the stop
speed is reached, the output stage is inhibited and the brake is applied. The
error is signaled immediately. The ready signal is revoked. A restart is only possible after an error reset has been performed during which the inverter is reinitialized.
MOVIPRO Parameterization
"PFA-..." power section parameter information
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Response
Description
Immediate stop/warning The inverter switches off immediately and an error is signaled. The output stage
is inhibited and the brake is applied. The ready signal is not revoked. The drive
restarts without unit re-initialization if the error is rectified by an internal procedure or by an error reset.
Emergency stop/warning The drive is braked with the set emergency stop ramp t14/t24 (page 113). Once
the stop speed is reached, the output stage is inhibited and the brake applied.
The error is signaled immediately. The ready signal is not revoked. The drive
restarts without unit re-initialization if the error is rectified by an internal procedure or by an error reset.
Rapid stop/warning
P830 Response to
External error
P832 Response to
"Motor overload"
P834 Response to
"Lag error"
The drive is braked with the set stop ramp t13/t23 (page 113). Once the stop
speed is reached, the output stage is inhibited and the brake applied. The error
is signaled immediately. The ready signal is not revoked. The drive restarts without unit re-initialization if the error is rectified by an internal procedure or by an
error reset.
P340 Motor protection 1 (page 119) to "ON servomotor" and P530 Sensor type 1
(page 124) to "KTY"
P835 Response to
"TF signal"
AUTO
P836 Response to
"Timeout SBus 1"
P838 Response to
"SW limit switch"
P839 Response to
"Positioning interruption"
P836 programs the error response that is triggered by system bus timeout monitoring.
P838 programs the error response executed by the inverter if a target position for a referenced drive is outside the software limit switch. The software limit switches are set via
parameters P920/P921 (page 143).
Factory setting: No response
If P924 "Positioning interruption" detection (page 144) is set to "On", the response set
here is triggered when a positioning sequence is interrupted.
135
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P84x Reset behavior
P840 Manual reset
Yes: The error in the power section is reset. P840 automatically reverts to "No" after
the reset. Activating manual reset does not have any effect if there is no error present.
No: No reset.
DANGER
Risk of crushing if the motor starts up automatically after an auto reset.
Severe or fatal injuries.
Do not use auto reset with drives where an automatic restart represents a danger
to people or units.
Perform a manual reset.
On: The auto reset function is activated. In case of an error, this function automatically resets the unit after P842 Restart time. A maximum of five auto resets is possible during an auto reset phase. If five errors occur that are reset by an auto reset, no
more auto resets are possible until:
a manual reset is performed using the input terminal,
a manual reset is performed using the serial interface (MOVITOOLS MotionStudio, higher-level controller),
there is a transition to 24 V backup mode, or the inverter is switched off.
Five automatic resets are then possible.
Setting range: 1 3 30 s
P842 is used to set the waiting time between the moment an error occurs and the execution of an automatic reset.
P85x Scaling
actual speed value
Scaling actual speed value defines a user-specific display parameter P001 User display
(page 109). For example, the user display is to be shown in s-1. Such a setting requires
a scaling factor of 1/60. This means the numerator scaling factor has to be set to 1 and
the denominator scaling factor to 60. The scaling unit s-1 is entered in P852 User-defined unit.
Actual
speed
-1
(1500 min )
P850 1
=
P851 60
001
USER
25
[1/s]
P852
279044491
136
MOVIPRO Parameterization
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0
P851 Scaling factor denominator
P852 User-defined
unit
P86x Modulation
P860/P861 PWM
frequency 1/2
1
On: Use P862/P863 = "ON" for parameter sets 1/2 to fix the PWM frequency set with
P860/P861 PWM frequency 1/2 when an automatic reduction of the PWM frequency
is undesirable (e.g. when output filters are used).
Off: MOVIPRO automatically reduces the set output frequency (down to a minimum
of 4 kHz) when there is a high level of thermal load on the output stage to avoid a
switch-off with the "Unit utilization" error.
P870/P871/P872 define the content of the process output data words PO1/PO2/PO3.
This is necessary so that the power section can allocate the appropriate setpoints.
Setpoint description
Factory setting
Control word 1
Setpoint speed
Ramp
Description
No function
Setpoint speed
Set current
Max. speed
Max. current
Slip speed
Ramp
Control word 1
Control word 2
137
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MOVIPRO Parameterization
"PFA-..." power section parameter information
Assignment
Description
Setpoint speed
[%]
IPOS PO data
See the "Fieldbus unit profile with parameter list" manual for detailed explanations.
P873/P874/P875
Actual value
description PI1/
PI2/PI3
P873/P874/P875 define the content of the process input data words PI1/PI2/PI3. This is
necessary so MOVIPRO can allocate the appropriate actual values.
Actual value description
Factory setting
Status word 1
Actual speed
Output current
Description
No function
Actual speed
Output current
Active current
Status word 1
Status word 2
IPOS PI-DATA
Status word 3
See the "Fieldbus unit profile with parameter list" manual for a detailed explanation.
P876 PO data
enable
On: The process output data that was last sent from the fieldbus controller becomes
effective.
138
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10.5.10 P9xx IPOS parameters
The IPOSplus parameters can only be used in connection with an application module.
DANGER
Risk of crushing if the motor starts up unintentionally.
Severe or fatal injuries.
The purpose of reference travel is to establish a machine zero to which all absolute positioning commands refer. It is possible to select from various reference travel strategies
in P903 Reference travel type (page 140). These strategies define appropriate travel
modes, for example to search for a reference cam. Using the reference point determined
by reference travel, the machine zero point can be changed using P900 Reference offset (page 139) according to the following equation:
Machine zero = reference point + reference offset
The speeds of the travel movements required on the basis of the reference travel type
are set using P901 Reference speed 1 (page 139) and P902 Reference speed 2
(page 139).
P900 Reference
offset
The reference offset is activated again after reference travel has been completed successfully.
INFORMATION
In case of reference travel of a drive system with HIPERFACE encoder, the value of
P905 is recalculated and overwritten by the reference travel.
P901 Reference
speed 1
P902 Reference
speed 2
139
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MOVIPRO Parameterization
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0
Reference speed 2 determines the travel speed for the second part of the reference
travel. Speed change always takes place via stop ramp t13 (page 113). The search directions during reference travel are determined by the respective reference travel type.
The speed is used from the time the drive moves away from the reference cam to when
it reaches the first zero pulse.
P903 Reference
travel type
Setting range: 0 8
The reference travel type specifies the reference travel strategy that is used to establish
the machine zero of a machine.
This setting also defines the search direction for the reference cam in the individual referencing phases.
Use parameter P904 Referencing to zero pulse (page 141) to determine if the reference
travel takes place to the edge change of the reference cam or the next zero pulse of the
encoder.
Prerequisite for execution of reference travel is a drive that is ready and enabled with
the exception of reference travel type 8.
There are also types available that can function without a reference cam.
140
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
Type 8: Resetting of encoder position for drive not ready for operation
Reference travel can take place when the drive is not enabled.
Reference position = current position
Machine zero = reference offset
P904 Reference
travel to zero pulse
P905 Hiperface
offset (motor)
Yes: Reference travel takes place to the zero pulse of the selected IPOSplus encoder.
No: Reference travel takes place to the falling edge of the reference cam.
The parameter contains the number of increments from the reference cam to the zero
pulse of the motor encoder. The cam distance is displayed after a successful reference
travel. Ideally, it is half of the encoder resolution after 4-fold evaluation. Relocate the
cam if necessary.
141
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MOVIPRO Parameterization
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P91x IPOS travel parameters
P910 Gain X controller
P913/P914 Travel
speed CW/CCW
P917 = Mode 1: Deceleration for travel to target position (spot braking) only takes
place with positioning ramp 2. Positioning ramp 1 is used for all other positioning operations.
P917 = Mode 2: Positioning ramp 2 is always used for deceleration if the travel speed
is changed during travel. Positioning ramp 1 is used for acceleration.
142
This parameter specifies the type of positioning ramp. This influences the speed or acceleration characteristics during positioning.
Ramp type
Positioning characteristics
Linear
Square
Sine
Very soft acceleration profile, required torque higher than with "Squared"
acceleration profile.
Bus ramp
Setting for operation of drive inverter with master controller. This controller
generates a cyclical position setpoint that is written directly to the position controller. The ramp generator is deactivated. The position specifications sent
cyclically by the external controller are interpolated linearly. For configuration,
one process output data word must be set to "position high" and another one
to "position low".
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
Ramp type
Positioning characteristics
Jerk limitation
Jerk limitation is based on the principle of the linear ramp. For jerk limitation,
the torque and, therefore, the acceleration is trapezoidal. Over time, jerk limitation builds up the torque in linear form during acceleration until the maximum
value is reached. In the same way, the torque is reduced again over time in linear form to zero. This means that system vibrations can be virtually avoided.
You can set a value between 0.005 s and 2 s underP933 Jerk time (page 144).
The positioning time in comparison to the linear ramp is extended by the set
jerk time. The acceleration and torque do not increase in comparison with the
linear ramp.
P917 = Mode 1: Deceleration for travel to target position (spot braking) takes place
with Positioning ramp 2. Positioning ramp 1 is used for all other positioning operations. If position interpolation 12 bit or 16 bit is active, it runs in mode 1 without dead
time compensation.
P917 = Mode 2: Positioning ramp 2 is always used for deceleration if the travel speed
is changed during travel. Positioning ramp 1 is used for acceleration. If position interpolation 12 bit or 16 bit is active, it runs in mode 1 without dead time compensation.
143
10
MOVIPRO Parameterization
"PFA-..." power section parameter information
0
P922 Position window
P924 Positioning
interruption detection
144
MOVIPRO Parameterization
"PFA-..." power section parameter information
10
0
P938 IPOS speed
task 2
On: A replaced HIPERFACE encoder is detected. Reference travel is required before the "IPOS referenced" bit is set.
Off: The HIPERFACE encoder is always referenced. The "IPOS referenced" bit is
set.
NOTE: If P948 is switched off and on again, the "IPOS referenced" bit is set to "0"
once you have restarted the MOVIPRO. Reference travel is necessary to rest the
"IPOS referenced" bit to "1".
The IPOSplus modulo function is used for endless positioning, for example with circular
indexing tables or chain conveyors.
P961 Modulo
numerator
In short: The "short travel" modulo function is active. The drive moves from the actual
position to the target position taking the shortest possible route. Both directions of rotation are possible.
Right: The "CW" modulo function is active. The drives moves from its actual position
to the target position with a "CW" direction of rotation, even if this means moving a
longer distance. The "CCW" direction of rotation is not possible.
CCW: The "CCW" modulo function is active. The drives moves from its actual position to the target position with a "CCW" direction of rotation, even if this means moving a longer distance. The "CW" direction of rotation is not possible.
P962 Modulo
denominator
145
10
MOVIPRO Parameterization
Parameter overview of the encoder option
0
P963 Modulo
encoder resolution
10.6
3030061067
Parameter
Description
Encoder type
Encoder scaling
numerator
The numerator of the encoder scaling set via the startup of the MOVIPRO is displayed
Encoder scaling
denominator
The denominator of the encoder scaling set via the startup of the MOVIPRO is displayed
Counting direction
Defines the counting direction of the connected encoder. Make the settings so that the
encoder counts in positive direction when the motor shaft turns clockwise.
Position mode
146
MOVIPRO Parameterization
Parameter overview of the encoder option
10
Parameter
Description
NO:
Wire break between frequency inverter and motor encoder is not detected directly.
In case of a defective connection, error F08 speed monitoring will be issued in
enabled state unless it was deactivated.
YES:
Wire break between frequency inverter and motor encoder will be detected directly
when using sin/cos encoders and TTL encoders. The error message "F14
Encoder error" will be issued in case of an error. This error will also be generated
in inhibited state.
NOTE Encoder monitoring is not a safety-relevant function. If you use a HIPERFACE
encoder, encoder monitoring is always active (for the track too) irrespective of the setting in P504 .
Position offset
CANopen baud
rate
147
Service
Unit replacement
11
11
Service
11.1
Unit replacement
INFORMATION
Observe the following notes when replacing a unit:
Only insert the memory card when the MOVIPRO unit is switched off.
After the replacement, the parameters last saved on the SD card are used.
If an absolute encoder is used as motor encoder or synchronous encoder, you
have to perform a reference travel during initial startup or after a unit or encoder
replacement.
If you an encoder with HIPERFACE interface, a unit or encoder replacement is
detected automatically and the "IPOS reference" is reset.
If you use an encoder with SSI interface, you have to adapt the encoder position to
the mechanical plant conditions via a reference travel.
148
Service
Unit replacement
11
7-segment display:
7-segment display:
The data of the communication and control unit has been restored. Perform a DC 24 V reset
by switching the MOVIPRO off and then back on again.
7-segment display:
7-segment display:
7-segment display:
3 seconds
7. Now the parameters stored on the card are available. If you want the new
MOVIPRO unit to have a different parameter set, change the parameter set now,
and save the changes on the memory card after startup.
8. For applications with motor encoder or synchronous encoder, you have to perform a
reference travel.
149
Service
Encoder exchange
11
11.2
Encoder exchange
11.3
Service unit
The service unit is used for startup, diagnostics, and maintenance of the MOVIPRO
unit. It is equipped with a status display and a service interface
The following figure shows the service unit:
[2]
[3]
[4]
[1]
150
18014399568351371
[3] Ethernet service interface (Ethernet RJ45)
[4] Status LED
Service
MOVIPRO SDC error list
11
11.4
Standard IP address
Subnetwork mask
192.168.10.4
255.255.255.0
Code Designation
00
Suberror
Response (P) Code
Possible cause
1
Overcurrent
Immediate disconnection
Output stage
VCE monitoring or
undervoltage monitor-
03
Ground fault
Brake chopper
Immediate disconnection
1
06
Line phase
failure
Immediate dis0
connection
0
07
DC link overvoltage
Immediate dis0
connection
0
04
Measure
No error
0
01
Designation
Immediate disconnection
1
151
Service
MOVIPRO SDC error list
11
Error
Code Designation
Suberror
Response (P) Code
0
3
08
Speed monitoring
0
09
Startup
Immediate dis- 1
connection
2
Designation
Possible cause
11
152
IPOS-ILLOP
Emergency
stop
Reduce load
Increase delay time setting
(P501 or P503).
Check encoder connection, swap A/A and B/B
pairs if necessary
Check encoder voltage
supply
Check current limitation
Extend ramps if necessary
Check motor cable and
motor
Check line phases
Incorrect command
detected during execution
of the IPOSplus program
Incorrect conditions during
command execution
Overtemperature
switched-mode power
supply
Overtempera- Emergency
ture
stop (P)
Measure
Startup missing
Service
MOVIPRO SDC error list
Error
Code Designation
14
Encoder
Suberror
Response (P) Code
Designation
Possible cause
25
26
27
Encoder error
encoder connection or
encoder is defective
28
29
Immediate disconnection
30
Measure
31
Plausibility error of
HIPERFACE on the
external encoder/motor
encoder
Increments have been
lost.
32
HIPERFACE motor
encoder error
HIPERFACE encoder
on motor encoder
reports an error
33
34
Revolver motor
encoder error
Encoder connection or
encoder is defective.
17
0
0
18
19
20
"Undefined opcode"
error
22
Immediate dis- 0
connection
0
23
"Illegal instruction
access" error
24
21
System malfunction
11
153
Service
MOVIPRO SDC error list
11
Error
Code Designation
25
26
EEPROM
Suberror
Response (P) Code
Rapid stop
Emergency
stop
11
13
14
16
29
Limit switch
contacted
Emergency
stop
30
Emergency
stop
Timeout
Immediate dis0
connection
External terminal
application module).
Drive overloaded
Emergency stop ramp too
short
32
IPOS index
overflow
Emergency
stop
34
Ramp
Timeout
Immediate dis0
connection
35
Operating
mode
Immediate disconnection
IPOSplus program is
faulty
Wrong assignment
operating mode - hardware
Check configuration
Extend emergency stop
ramp
Let motor cool off and reset
error
Check connections/link
between MOVIDRIVE and
TF/TH.
Set P835 to "No response"
of rotation of motor
37
"System watchdog
overflow" error
38
System software
"System software"
error
System malfunction
"Reference travel"
error
39
154
Measure
31
Possible cause
0
27
Designation
Reference
travel
Immediate dis0
connection
Immediate dis0
connection (P)
Service
MOVIPRO SDC error list
Error
Code Designation
Suberror
Response (P) Code
40
41
Watchdog
option
Immediate dis0
connection
Designation
Possible cause
Lag error
Immediate dis0
connection (P)
0
44
Unit utilization
Immediate disconnection
8
Measure
42
45
47
57
Initialization
System bus 1
timeout
TTL encoder
11
6
Immediate disconnection
7
Immediate
stop
10
11
512
541
16385
TTL synchronous
encoder: Broken wire
TTL synchronous
16896 encoder: Error in
amplitude control
16898
TTL synchronous
encoder: Incorrectly
set numerator/denominator values
155
Service
MOVIPRO SDC error list
11
Error
Code Designation
58
Sin/cos
encoder
Suberror
Response (P) Code
Immediate
stop
Designation
512
514
515
16385
Sin/cos synchronous
encoder: Broken wire
Possible cause
Measure
Sin/cos synchronous
16896 encoder: Error in
amplitude control
Sin/cos synchronous
16898 encoder: Track signal
error
16899
Sin/cos synchronous
encoder: Incorrectly
set numerator/denominator values
HIPERFACE
encoder: Track signal
error
HIPERFACE
encoder: Calibration
error
16
64
128
192
256
320
384
59
448
512
576
1024
1088
Check wiring
EnDat encoder: Com- MOVIPRO and EnDat
encoder connection interrupted
munication error
1152
1216
1280
1388
HIPERFACE syn16385 chronous encoder:
Track signal error
HIPERFACE syn16386 chronous encoder:
156
Service
MOVIPRO SDC error list
Error
Code Designation
11
Suberror
Response (P) Code
Designation
Possible cause
Measure
16576
16640
16704
59
16768
16832
17408 EnDat synchronous
MOVIPRO and EnDat syn17472 encoder: Communica- chronous encoder connection
interrupted
tion error
17536
Check wiring
17600
17664
17772
77
IPOS control
word
Immediate dis0
connection
Immediate dis0
connection
"Motor temperature
emulation" error
No thermal motor
model available
Reduce load
Extend ramps
Observe longer pause
times
Check P345/P346
Select a larger motor
UL monitoring error
11
Temperature sensor
short circuit
No response
(P)
78
80
RAM test
81
82
84
Start condition
Open output
Motor protection
Immediate dis0
connection
Emergency
stop (P)
157
kVA
11
Service
MOVIPRO SDC error list
P Hz
Error
Code Designation
88
Flying start
Suberror
Response (P) Code
97
98
158
EEPROM
checksum
Copy error
CRC error
Possible cause
Immediate dis0
connection
0
94
Designation
Immediate dis- 5
connection
6
Immediate dis1
connection
99
IPOS ramp
calculation
100
101
102
103
Display error
(P)
104
105
106
Brake wear
Display error
(P)
110
Emergency
stop
116
"Timeout" error
Rapid stop/
warning
sion
Memory can neither be
written nor read
"Ramp calculation"
error
Immediate dis0
connection
Immediate dis0
connection
Measure
Vibration diagnostics
error
Duration of operation
below 5 Hz exceeded
Check configuration
Shorten duration of operation below 5 Hz
Check startup
Check wiring
Service
MOVIPRO SDC error list
Error
Code Designation
11
Suberror
Response (P) Code
1
Designation
HIPERFACE
encoder: Unknown
encoder type
HIPERFACE
encoder: Corrupt
encoder nameplate
data
32
HIPERFACE
encoder: Internal
encoder error
33
HIPERFACE
encoder: Analog voltages not within tolerance
34
35
36
Possible cause
Plausibility check
Measure
Check the cables of the sine
tracks or replace the encoder
HIPERFACE
encoder: Internal
encoder error
37
38
39
40
41
42
43
122
Absolute
encoder
Immediate
stop
44
45
46
47
48
HIPERFACE
encoder: Internal
encoder error
49
50
60
HIPERFACE
encoder: Analog voltages not within tolerance
61
HIPERFACE
62
HIPERFACE
encoder: Critical
encoder temperature
63
64
65
66
Dirt
Transmitter broken
HIPERFACE
encoder: Internal
encoder error
67
256
257
258
159
Service
MOVIPRO SDC error list
11
Error
Code Designation
Suberror
Response (P) Code
Designation
Possible cause
Measure
259
260
261
513
514
576
768
CANopen encoder:
PDO timeout
769
CANopen encoder:
Encoder signals programmable error
770
CANopen encoder:
Change of position
771
CANopen encoder:
Emergency signal
Check encoder
CANopen encoder:
Internal encoder error
515
516
544
772
773
122
Absolute
encoder
Immediate
stop
Check interface
Check the configuration
774
HIPERFACE syn16385 chronous encoder:
Plausibility check
HIPERFACE syn16386 chronous encoder:
Unknown encoder type
HIPERFACE synchronous encoder:
16387
Corrupt encoder
nameplate data
HIPERFACE synchronous encoder:
16417
Analog voltages not
within tolerance
16418 HIPERFACE syn16419 chronous encoder:
Internal encoder error
16420
16421
16422
16423
16424
16425 HIPERFACE syn16426 chronous encoder:
Communication error
16427
16428
16429
160
Service
MOVIPRO SDC error list
Error
Code Designation
kVA
i
11
P Hz
Suberror
Response (P) Code
Designation
Possible cause
Measure
Replace the encoder
16433
16434
HIPERFACE sync.
16444 enc.: Analog voltages
not within tolerance
HIPERFACE sync.
16445 enc.: Critical transmit-
ter current
Dirt
Transmitter broken
HIPERFACE sync.
16446 enc.: Critical encoder
temperature
16447
HIPERFACE sync.
enc.: Position error
16451
16640
SSI synchronous
encoder: Voltage dip
SSI synchronous
16641 encoder: Clocking or
data line interrupted
SSI synchronous
16642 encoder: Change of
position
122
Absolute
encoder
Immediate
stop
SSI synchronous
16643 encoder: Insufficient
clock frequency
16644
SSI synchronous
encoder: Encoder signals programmable
error
SSI synchronous
16645 encoder: No high level
present
EnDat synchronous
16897 encoder: Plausibility
check
16898 EnDat synchronous
16899 encoder: Internal
encoder error
16900
16928
EnDat synchronous
16960 encoder: Internal
encoder warning
17152
CANopen synchronous
encoder: Encoder sig17153
nals programmable
error
CANopen synchronous
17154 encoder: Change of
position
CANopen synchronous
17155 encoder: Emergency
signal
Check encoder
161
Additional Documentation
12
12
Additional Documentation
For additional information, refer to the following documentation:
Documentation
"MOVITOOLS MotionStudio" manual
MOVITOOLS online help
"MOVIDRIVE MD_60A Bus Positioning Application Module" manual
"MOVIDRIVE MDX61B Extended Bus Positioning Application Module" manual
"MOVIDRIVE MDX60B/61B Modulo Positioning Application" manual
"MOVIDRIVE MDX61B Sensor-Based Positioning Via Bus Application" manual
"MOVIDRIVE MDX61B Table Positioning Application" manual
"MOVIPRO SDC" operating instructions
162
Index
Index
A
Active current .......................................................109
Process data ......................................................67
Actual position......................................................109
Actual speed
Process data ......................................................67
Actual value description PI1.................................138
Actual value description PI2.................................138
Actual value description PI3.................................138
Additional documentation.........................................6
Addressing connected inverters.............................46
Addressing in PROFINET ......................................46
Analog input AI1...................................................111
Analog setpoints ..................................................111
Application module
Process data ..............................67, 68, 69, 70, 71
Application modules
Automotive AMA0801 ........................................13
Available ..............................................................9
Bus positioning.....................................................9
Bus positioning, extended..................................10
Modulo positioning .............................................11
Overview ..............................................................8
Sensor-based positioning ..................................12
Table positioning................................................11
Task .....................................................................8
Auto reset.............................................................136
Auto-crossing .........................................................18
Automatic adjustment 1 .......................................118
Automatic adjustment 2 .......................................118
Automatic encoder replacement detection...........145
Automotive AMA0801 (application module) ...........13
Auto-negotiation .....................................................18
B
Basic unit firmware...............................................111
Behavior when master is switched off....................59
Binary input DI01 .................................................127
Binary input DI02 .................................................127
Binary input DI03 .................................................127
Binary input DI04 .................................................127
Binary input DI05 .................................................127
Binary input DI06 .................................................127
Binary input DI07 .................................................127
Binary inputs of basic unit ............................111, 127
Binary outputs of basic unit ..................................111
163
Index
164
Enable hours........................................................110
Encoder monitoring motor ................................... 123
Encoder parameterization......................................84
Encoder slot option ..............................................111
Engineering computer
IP address..........................................................77
Error codes .......................................................... 151
Error codes of the PROFINET services .................57
Error diagnostics, procedures ................................58
Error memory....................................................... 111
Error messages ...............................................23, 25
Error responses .....................................59, 134, 151
Error status (parameters).....................................110
Error, determining the cause .................................38
Establishing communication with other units .........72
Ethernet interface ................................................ 150
Ethernet switch
Auto-crossing.....................................................18
Auto-negotiation.................................................18
Integrated...........................................................18
Exclusion of liability..................................................6
Executing functions with the units....................72, 81
F
Factory setting .....................................................133
Filter acceleration precontrol ............................... 115
Filter actual speed value...................................... 115
Fixed setpoints 1 / 2............................................. 114
Frequency A ........................................................126
Frequency B ........................................................126
Frequency C ........................................................126
Frequency of the inverter .....................................109
G
Gain acceleration precontrol................................ 115
Gain X controller ..................................................141
GSDML file ............................................................27
H
Heat sink temperature ......................................... 110
Hoist applications.....................................................7
Hold controller...................................................... 116
I
Inputs
Process data......................................................62
Installation..............................................................16
Index
Installation notes
Bus cable routing ...............................................22
MOVIPRO Ethernet connection ....................17
Shielding the bus cables ....................................22
Interface
Ethernet ...........................................................150
PROFINET.........................................................29
Service .............................................................150
Internal setpoint n11 / n12 / n13 / n21 / n22 /
n23 ...................................................................114
Inverter
Process data ......................................................63
Inverter status ........................................................24
Parameters ......................................................110
Inverter statuses ....................................................25
IP address ........................................................19, 21
Engineering computer........................................77
MOVIPRO ........................................................77
IPOS encoder ......................................................145
IPOS modulo function ..........................................145
IPOS monitoring...................................................143
IPOS parameters .................................................138
IPOS reference travel ..........................................138
IPOS special functions .........................................143
IPOS travel parameters........................................141
IxR adjustment 1 ..................................................118
IxR adjustment 2 ..................................................118
J
Jerk time ..............................................................143
L
Lag error window .................................................143
Laptop
Connection.........................................................77
Limits 1.................................................................117
Limits 2.................................................................117
Load precontrol CFC............................................116
Load precontrol VFC ............................................116
M
MAC ID ..................................................................18
Mains off monitoring.............................................123
mains OFF response............................................123
mains OFF response time....................................123
Manual reset ........................................................136
Maximum speed 1/2.............................................117
Memory card
Replacing units ................................................ 148
Storing unit data...............................................102
Minimum speed 1/2 ............................................. 117
Modulation ...........................................................137
Modules, SIMATIC.................................................29
Modulo denominator ............................................ 145
Modulo encoder resolution ..................................146
Modulo function ................................................... 145
Modulo numerator................................................ 145
Modulo positioning
Process data......................................................69
Modulo positioning (application module) ...............11
Monitoring functions............................................. 122
MotionStudio, see MOVITOOLS MotionStudio....15
Motor category.....................................................128
Motor compensation (asynchronous) 1 / 2 .......... 118
Motor direction of rotation .................................... 121
Motor parameters ................................................ 117
Motor protection................................................... 119
Motor protection interval ...................................... 121
Motor protection 1................................................ 119
Motor protection 2................................................ 119
Motor temperature protection ..............................124
Motor temperature 1 / 2 ....................................... 111
Motor utilization, thermal...................................... 110
MOVIDRIVE
Process data......................................................63
MOVILINK parameter requests ...........................46
Reading a parameter .........................................47
Return codes .....................................................50
Writing a parameter ...........................................48
MOVIPRO
Control word ......................................................60
IP address..........................................................77
Status word........................................................61
Subnet mask......................................................77
MOVIPRO Ethernet connection........................17
MOVITOOLS MotionStudio
Communication setting ......................................15
N
Network classes.....................................................19
Notes
Designation in the documentation .......................5
O
Oil aging/overtemperature ................................... 125
165
Index
166
PC
Connection.........................................................77
P-gain n-controller ...............................................115
Phase failure monitoring ...................................... 123
PI 1/2/3 actual value ............................................ 112
PI, see process input data .....................................60
PO data enable.................................................... 138
PO 1/2/3 setpoint .................................................112
Port statistics
PROFINET topology ..........................................37
Position window ................................................... 143
Positioning interruption detection......................... 143
Positioning ramp 1 ...............................................141
Positioning ramp 2 ...............................................141
PO, see process output data .................................60
Premagnetization time 1 / 2 .................................119
Prioritization
Control word 1 ...................................................65
Procedure
Startup ...............................................................14
Process data
Active current.....................................................67
Actual speed ......................................................67
Control word ......................................................60
Control word 1 ...................................................64
Description.........................................................60
Inputs .................................................................62
Inverter...............................................................63
Outputs ..............................................................62
Ramp .................................................................66
Setpoint speed...................................................66
Speed-controlled drive.......................................63
Status word........................................................61
Status word 1.....................................................66
"Bus positioning" application module.................67
"Extended bus positioning" application
module ...............................................................68
"Modulo positioning" application module ...........69
"Sensor-based positioning" application
module .........................................................70, 71
"Table positioning" application module ..............70
Process data description .....................................137
Process data exchange
Diagnostics information .....................................61
Process data overview...........................................60
Process input data (PI) ..........................................60
Process output data (PO) ......................................60
Process values .................................................... 109
Processing sequence for the controller .................45
Index
167
Index
168
Index
169
Index
SD card
Replacing units ................................................148
Storing unit data...............................................102
Section-related safety notes ....................................5
Sensor type 1 .......................................................124
Sensor type 2 .......................................................124
Sensor-based positioning
Process data ................................................70, 71
Service
Inverter status ....................................................24
Inverter statuses ................................................25
Replacing units ................................................148
Unit replacement..............................................148
Unit status ..............................................23, 25, 26
Service interface ..................................................150
Service unit ..........................................................150
Setpoint description PO1 .....................................137
Setpoint description PO2 .....................................137
Setpoint description PO3 .....................................137
Setpoint speed
Process data ......................................................66
Setpoint stop function ..........................................130
Setpoints ..............................................................112
Setpoints/ramp generators...................................112
Setting the IP address parameters
After initial startup ..............................................21
SEW Address Editor ..........................................22
Setup....................................................................133
SEW Address Editor ..............................................22
Shielding and routing the bus cables .....................22
Signal words in the safety notes ..............................5
SIMATIC S7
Sample program ................................................55
Skip width 1 / 2.....................................................132
Skip window center 1/2 ........................................132
Slip compensation 1/2..........................................119
Source of actual position......................................145
Speed control .......................................................114
Speed monitoring .................................................122
Speed monitoring 1 ..............................................122
Speed monitoring 2 ..............................................122
Speed ramps 1.....................................................112
Speed ramps 2.....................................................112
Speed skip ...........................................................132
Speed task 1 ........................................................144
Speed-controlled drive
Process data ......................................................63
Speed, display .....................................................109
Standard gateway ..................................................20
170
Index
V
Velocity precontrol ...............................................142
U
Unit
Error codes ......................................................151
Unit data
Storing unit data...............................................102
Unit functions .......................................................133
Unit not in the network ...........................................14
Unit replacement ..........................................102, 148
Unit status ..................................................23, 25, 26
Unit type ...............................................................111
Unit version ..........................................................111
User display .........................................................109
User-defined unit..................................................137
W
Work .................................................................... 111
Writing a parameter
Via MOVILINK .................................................48
Via PROFIdrive..................................................52
X
X4232 ....................................................................16
X4233 ....................................................................17
0 ... 9
4-quadrant operation 1 ........................................134
4-quadrant operation 2 ........................................134
7-segment display..........................................23, 150
171
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