Mass Transfer in Packed Column

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Mass Transfer in Packed Column

Aim: To determine the mass transfer coefficient for the absorption of carbon-dioxide (CO2) in water at
different flow rates.

Apparatus: Column with the packing, CO2 cylinder, rotameter etc.

Chemicals: NaOH (0.2 N), BaCl2, HCl (0.5 N) etc.

Experimental set up:


Observations:

1) Ambient Temperature (oC) = Tamb = 28 oC


2) Normality of NaOH used = NNaOH,in = 0.19N
3) Normality of HCl used = NHCl = 0.463N
4) Flow Rate of Air (m3/s) = FAir = 0.334*10-3 m3/s
5) Flow Rate of CO2 (m3/s) = FCO2 = 0.05*10-3 m3/s
6) Fraction of CO2 in Inlet Air = yCO2,in = 0.15

1. Column 1
Type of Packing = Raschig rings
Diameter of Column (m) = Dc1 = 0.0563m
Height of Packing (m) = Hpack,1 = 0.82m
VS (ml) = Sample volume taken to find alkalinity after addition of excess BaCl2
VHCl (ml) = Volume of HCl required to titrate for alkalinity after addition of BaCl2

Obs. No. FWater VS (ml) VHCl (ml)

(Water flow rate ml/s)

1 6.6667 25 10

2 8.8889 25 8.5

3 11.1111 25 9.9

4 13.3333 25 10.1

5 15.5555 25 10.4

2. Column 2
Type of Packing = Pall rings
Diameter of Column (m) = Dc1 = 0.0563m
Height of Packing (m) = Hpack,1 = 0.82m
VS (ml) = Sample volume taken to find alkalinity after addition of excess BaCl2
VHCl (ml) = Volume of HCl required to titrate for alkalinity after addition of BaCl2
Obs. No. FWater VS (ml) VHCl (ml)

(Water flow rate


ml/s)

1 6.6667 25 9.7

2 8.8889 25 8.6

3 11.1111 25 8.9

4 13.3333 25 9.6

5 15.5555 25 10.1

Calculations:
For first entry in column 1,

a. Concentration of CO2 in outlet:


VNaOH = NHCl x VHCl / NNaOH = 0.463 x 10 / 0.19 = 6.33 ml.

VNaOH,Reacted = 10 6.33 = 3.67 ml.

Moles of NaOH reacted = 3.67 x 10-3 x 0.19 = 0.6973 x 10-3 moles

Moles of CO2 reacted = Moles of NaOH reacted / 2 = 0.3486 x 10-3 moles

Time taken by 25 ml of sample (water+absorbed CO2) = 25 / 6.6667 = 3.75 sec.

Moles of CO2 reacted per second = 0.3486 x 10-3 / 3.75 = 0.09296 x 10-3 moles / sec.

b. Rate of Absorption of CO2 in Water

Volume of packing = ( / 4) x (DC1)2 x Hpack,1. = ( / 4) x (0.0563)2 x 0.82 = 2.041 x 10-3 m3

R = Moles of CO2 reacted per sec per unit volume of packing = 0.09296 x 10-3 / 2.041 x 10-3

R = 0.045481 moles / m3 sec


c. Partial Pressure of CO2

nCO2,in = F CO2,in x 1.013 x 105 / 8.314 x (28 + 273.16 ) = 2.023 x 10-3 moles / sec.
nCO2,out = nCO2,in - nCO2,reacted = 2.023 x 10-3 - 0.09296 x 10-3 = 1.93 x 10-3 moles / sec.

nAir,in = nAir,out = F Air x 1.013 x 105 / 8.314 x (28 + 273.16 ) = 13.47 x 10-3 moles / sec.

pCO2,in = nCO2,in x 1.013 x 105 / (nCO2,in + nAir,in) = 1.3227 x 104 Pa.

pCO2,out = nCO2,out x 1.013 x 105 / (nCO2,out + nAir,out ) = 1.2696 x 104 Pa.

d. Log mean concentration of CO2

CCO2,in = pCO2,in / 8.314 x 301.16 = 5.2826 mole / m3

CCO2,out = pCO2,out / 8.314 x 301.16 = 5.0707 mole / m3

C* = 32.94 mole / m3 (Solubility of CO2 in water at ambient temperature.)

Now,

CLM = (C* - CCO2,in ) - (C* - CCO2,out ) / ln ((C* - CCO2,in )/ (C* - CCO2,out ))

= 27.7631 mole / m3

e. Mass transfer coefficient

KL a = R / CLM

= 0.045481 / 27.7631 = 1.638 x 10-3 units / sec


Column 1 Table
Raschig rings

Sr. Moles of Moles of R pCO2,out CCO2,out CLM KL a


no. NaOH CO2 reacted
(moles / (Pa.) mole / m3 (mole / m3) (per second)
reacted per second
m3 sec)
(moles) (mole / sec.)

1. 0.0006962 9.28267E-05 0.045481 12696.39 5.070757 27.7631 0.001638

2. 0.0006036 0.000107307 0.052576 12613 5.037454 27.7797 0.001893

3. 0.0003258 0.0000724 0.035473 12813.75 5.117632 27.73971 0.001279

4. 0.0002332 6.21867E-05 0.030469 12872.32 5.141023 27.72804 0.001099

Column 2 Table
Pall rings

Sr. Moles of Moles of R pCO2,out CCO2,out CLM KL a


no. NaOH CO2 reacted
(moles / (Pa.) mole / m3 (mole / m3) (per second)
reacted per second
m3 sec)
(moles) (mole / sec.)

1 0.0001869 1.66133E-05 0.00814 13132.71 5.245021 27.6761 0.000294

2 0.0004184 5.57867E-05 0.027333 12908.98 5.155665 27.72073 0.000986

3 0.0003721 6.61511E-05 0.032411 12849.6 5.131947 27.73257 0.001169

4 0.0002332 5.18222E-05 0.025391 12931.68 5.164729 27.7162 0.000916

5 1.7E-06 4.53333E-07 0.000222 13224.68 5.28175 27.65773 8.03E-06


CONCLUSION AND COMMENTS :

In chemical absorption, the gaseous component reacts with solvent to form another product. Hence
the process is not reversible. (As in case of physical absorption )
Packed column may be more economical than plate column in processing of corrosive liquids,
because of corrosion resistant ceramic packing.
Chemical absorption may be more advantageous when from a multicomponent gas steam only one
or more components are to be removed or reacted.
CO2, Air- rotameter and NaOH rotameter were not calibrated properly; hence there are chances of
measuring the wrong flow rates in this case.
So, in case of NaOH rotameter mistakes can be minimized by measuring the actual flow rate of
NaOH with the help of measuring cylinder after steady state is reached.
For same flow rate of AIR and NaOH the conversion of NaOH into Na2CO3 were found to be more
in case of Pall Rings as compared to Raschig Rings. So, it can be concluded that, Pall Rings are
more efficient than Raschig Rings.
Initially higher flow rates of NaOH were tried but it is difficult to maintain the high flow rate and
the flow rate eventually drops down. Hence later we had to switch to lower flow rates of NaOH.

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