Exergy Analysis of A Thermal Power Plant IJERTV7IS060111
Exergy Analysis of A Thermal Power Plant IJERTV7IS060111
Exergy Analysis of A Thermal Power Plant IJERTV7IS060111
1.2.1 Working Principle of thermal power plant: In the first step, steam expands in the high pressure
The thermal power station is a power plant in turbine from the initial state and the steam is then reheated
which the prime mover is driven by steam. Water is heated in the boiler and the remaining expansion is carried out in
in a boiler converts into steam and the steam passes through low pressure turbine. With the use of reheat cycle the net-
a nozzle which impact force on the turbine blade. This im- work output of the plant and performance will increase of as
pact force produces turning moment to rotate the turbine the fuel consumption is same.
shaft which drives an electrical generator to produce elec-
tricity. After expansion of stem in the steam turbine, it pass- 1.3 Plant description
es to the condenser where heat is taken away by the cooling Bhusan power and steel plant is located 300 m
water coming from the cooling tower or river bed. Makeup above the sea level at village thelkoli, 10 km away from
water is supplied to make the water level constant in the Jharsuguda district head quarter, Odisha (India).The power
boiler. The condensed steam along with the makeup water is plant has total installed power capacity of 300 MW in full
recycled to the boiler by a feed pump where it is again heat- load condition. It has been started to produce power in the
ed. The cycle is repeated continuously. This is known as a last of nineties.The plant produces 300 MW (at full load)
“Rankine cycle”. from three number turbine generators each 100 MW capaci-
ty. For running of these turbine generators there are five
1.2.2 Reheating cycle number of boiler. For turbine no I, two number boiler having
If higher steam pressures are used, in order to limit capacity 210 ton per hour is used. For turbine no II, two
the quality of steam to 0.85 at the turbine exhaust reheating number boiler having capacity 210 ton per hour is used. For
system is adopted. In that case all the steam after partial turbine no III only one boiler having capacity 390 ton per
expansion in the high pressure turbine is brought return back hour is used. Till to date there is no reheating system used in
to the boiler reheater, reheated by combustion gases and this thermal power plant. The power plant used coal and
then feed back to the low pressure turbine for further expan- sometimes charcoal as fuel.
sion.
The schematic flow diagram of actual power plant
is shown in Fig. 1.3.1. Feed water heating is carried out in
three stages i.e. low pressure heater, high pressure heater I
and high pressure heater II. Steam is superheated to 793 K
(T) and 96.108 (P) bar in the boiler and fed to the turbine.
There are four number of turbine bleed. One number for lp
heater, two number for hp heater and one number for
dearator. The turbine exhaust streams are sent to condenser
at 0.09 Bar and 42.9°C, the steam is condensed in the con-
denser and go to hot well. The makeup water enters to the
hot well at temperature 54°C. The condensate sent to the
dearator through lp heater by the condensate extraction
pump. Then the water is recycled to boiler through hp heat-
er-I and hp heater-II by the feed pump, where water is heat-
ed; this known as a ‘Rankine cycle’. This power cycle starts
over and over again. In Bhusan thermal power plant coal
Fig: 2 Simple reheat cycle of thermal power plant (sometimes charcoal) is used as the working fluid, which
calorific value is 4011.625 Kcal/Kg, which are very low
grade coal in quality.
Operating Parameters Of The Thermal Power Plant: Exergy defines the maximum capacity of a system to pro-
Operating condition value
duce useful work as it proceeds from a specified state to a
final state which is in equilibrium with its surroundings.
Mass flow rate of coal 8.226 kg/sec Exergy cannot be conserved like energy as it is destructed in
the system. Exergy destruction is the measure of irreversibil-
Mass flow rate f.w 65.28 kg/sec
ity that is the source of performance loss. Therefore, exergy
Sup.steam temp. 793 K analysis enables us to identify the location, the magnitude
and the source of thermodynamic inefficiencies in the over-
Gross calorific value 4011.625 Kcal/kg all system
Boiler pressure 164.754 Bar
The minimum exergy that has to be rejected to the
Steam pressure 96.108Bar sink by the second law is called unavailable energy (U.E.).
Therefore,
Mass flow rate of air 97 kg/sec
useful tool for consuming energy-resource in a more effi- The above exergy balance is written in a general
cient way. It helps the engineers/designers to identify loca- way. For the boiler operation, the heat input will be included
tions and magnitudes of wastage, losses and to determine the when calculating the chemical exergy of coal. Exergy can
meaningful efficiency of the system. increases because of heat (associated with a temperature
factor) and work transferred across the system boundary.
The exergy (Ψ) of heat transfer (Q) from the con- Exergy associated with the streams of matter entering or
trol surface at temperature (T) is determined from maximum living the control volume. In real processes, exergy are de-
rate of conversion of thermal energy to work( Wmax ) . This stroyed due to irreversibility.
can be written by following equations:
The second law of efficiency or exergetic efficiency is de-
Q = Unavailable Energy + Exergy (1) Exergy output
fined as-η = ⁄Exergy input
W𝑚𝑎𝑥 = Exergy = Q - Unavailable Energy (2)
T
𝑊max = 𝑋 = ∑ Q (1– o) (3) For a steady state operation, and choosing each component
T
And the specific exergy is given by in control volume, the exergy destruction rate (I) and the
Ψ = ( h– ℎ𝑜 ) – To (s– 𝑠𝑜 ) (4) exergy efficiency (η) is shown by:I= Wmax - W
The total exergy rate associated with a fluid stream be- (12)
comesX =m . Ψ (5)
Taking the value Ψ of from equation (4) For boiler:IB = Xfuel + Xin – Xout (13)
(X − Xin )
ηB = out ⁄X (14)
X = m [( h– ho )– To (s– so )] (6) fuel
(6) For turbine: IT = Xin – Xout – WT (15)
IT
ηT = 1 – ⁄X – X (16)
Change in enthalpyΔh = h - ho (7) in out
Enthalpy gradient for a constant pressure process is given by For condenser or Hot well:
the equation Δh = mcp ΔT (8) IC = Xin – Xout + XMW (17)
Change in entropy is given by the equation Where XMW is the exergy of Makeup water
Δs = s– so (9)
Xout
ηC = ⁄X + X (18)
in MW
Change in entropy for a constant pressure process is given
T For pump:IP = Xin – Xout + WP (19)
by the equation Δs = mcp ln (10) Where WP is the work input to the pump.
To
Where ho , To and so are the value of reference condition i.e. I
ηP = 1 – P⁄W (20)
atmospheric condition. P
Exergy of fuel is given by:XFuel = mass of fuel × Calorific For overall cycle:
value of fuel (11) ICycle = ∑ Iall component (21)
Calorific value of coal = [80.8 × C + (287 × H – O/8) + 22.5 ηCycle = NET OUT PUT⁄INPUT ηCycle
× S – 6 × M] Kcal/kg W
= net out⁄X (22)
fuel
Where; C = carbon compositions in coal 𝑊Net = 𝑊T – 𝑊P (23)
H = Hydrogen compositions in coal Steam rate = Capacity of power plant
S = Sulphur compositions in coal = 1⁄W (kg/h) (24)
O = Oxygen compositions in coal Net
Q
M = Moisture composition in coal Heat Rate = 1⁄η= ⁄W (kg/h) (25)
Net
All above formulation play the key impact for the exergy analysis of bhusan thermal power plant.
Table 6.1 Exergy destruction and exergy efficiency of power plant componentswhen
To = 300 K, Po = 1.013 bar.
Component Exergy destruction (KW) Percentage of destruction Efficiency (%)
Boiler 45989.74 64.04 69.76
50000
45000
Irreversibility (KW)
40000
Irreversibility (KW)
35000
30000
25000
20000
15000
10000
5000
0
From the exergy analysis, the overall plant energy losses are Thus the analysis of the plant based only on the First law
calculated. Fig. 6.1.2 shows the comparison of exergy losses principles may mislead to the point that the chances of im-
between different components. It isprominent that the max- proving the electric power output of the plant is greater in
imum exergy loss (64.04%) occurred in the boiler. Exergy the boiler by means of reducing its huge energy losses,
destruction in the boiler was not based on the specificheat which is almost impracticable. This indicates that tremen-
input to the steam; rather, it was based on the lowerheating dous opportunities are available for enhancement of effi-
value of the fuel to incorporate the losses occurring inthe ciency. However, part of this irreversibility cannot be avoid-
furnace-boiler system due to energy lost with hot gas- ed due to technical, physical, and economic constraints.
es,incomplete combustion, etc.More than half of the total Hence reheating cycle is suggested & analysis has been
plant exergy losses occur in the boiler only and these losses done. Details of analysis are as given below.
are practically useless for the generation of electric power.
After reheating it is observed that the exergy destruc- fer for thesteam in the boiler to be included, but also the
tion ultimately minimized without any other effect of fuel exergy destructionassociated with fuel combustion and ex-
property or without any extra fuel consumption. It is the ergy lost with exhaust gasesfrom the furnace.
great opportunity to Bhusan thermal power plant for improv-
ing the overall performances of this thermal power plant. In Bhusan thermal power plant overall exergy de-
According to exergy analysis, in boiler system struction is 71815.4 (KW) while after reheating it can be
before reheating the exergy destruction is found 45989.74 minimized upto 66855.06 (KW) this is the great opportunity
KW, which is reduced to 33056.47 KW after reheating in for improvement of overall performance of Bhusan thermal
same plant without any extra fuel consumption. And in tur- power plant.
bine before reheating the power generation is 69.65 MW,
while after reheating the power production has been in- 7: CONCLUSION
creased to 75.202 MW. An exergy analysis as well as the effect of intro-
ducing reheating system on the Bhusan thermal power plant,
thelkoli, Odisha has been presented in this research work. In
50000 45989.74 REAL CONDITION terms of exergy destruction, the major loss is found in the
Irreversibility
➢ Reheating of steam is the most common way for [15] Mehmet Kanoglu, Ibrahim Dincer, Marc A. Rosen, Understanding
energy and exergy efficiencies for improved energy management in
reducing the irreversibility of the boiler.
power plants. Energy Policy 35 (2007) 3967–3978
➢ Reheating is usually carried out by using the prod- [16] Ana M. Blanco-Marigorta, M. Victoria Sanchez-Henríquez, Juan
uct of combustion in the boiler. Combustible gas A. Peña-Quintana, Exergetic comparison of two different cooling
after doing their main heating duty and before dis- technologies for the power cycle of a thermal power plant. Energy
36 (2011) 1966–1972
charging into the atmosphere they reheat the steam.
[17] A. Corrado, P. Fiorini, E. Sciubba, Environmental assessment and
➢ Reheating is the best technique for improvement of extended exergy analysis of a ‘‘zero CO2 emission’’, high-
overall performance of the power plant. With the efficiency steam power plant. Energy 31 (2006) 3186–319
help of reheating we can reduce not only the irre- [18] ZuhalOktay, Investigation of coal-fired power plants in Turkey and
a case study: Can plant. Applied Thermal Engineering 29 (2009)
versibility of boiler system but also overall plant ef-
550–557
ficiency i.e. power generation without any extra [19] I. Dincer, H. Al-Muslim, Thermodynamic analysis of reheat cycle
fuel consumption. steam power plant. International Journal of Energy Research 25
Exergy and percent of exergy destruction along with the (2001) 727–739
[20] P. K. Nag. Engineering Thermodynamics. Tata McGraw-Hill Pub-
second law efficiency are summarized in Table 6.2 for all
lishing Company Limited.
components present in the power plant. It is seen that the [21] Omendra Kumar Singh, Subhash C. Kaushik. Reducing CO2 emis-
exergy loss by the boiler is dominant over all other irrevers- sion and improving exergy based performance of natural gas fired
ibility in the cycle.This indicates that tremendous opportuni- combined cycle power plants by coupling Kalina cycle. Energy xxx
(2013) 1-12
ties are available for improvement in the boiler system.
[22] Tapan K. Ray, RanjanGanguly, Amitava Gupta. Optimal control
However, part of this irreversibility cannot be avoided due strategy for minimization of exergy destruction in boiler superheat-
to technical, physical, and economic constraints, so reheat- er. Energy Conversion and Management 66 (2013) 234–245
ing was applied to Bhusan thermal power plant. [23] Marc A. Rosen, Ibrahim Dincer and Mehmet Kanoglu, Role of ex-
ergy in increasing efficiency and sustainability and reducing envi-
ronmental impact. Energy Policy 36 (2008) 128–137
REFERENCES: [24] P. Regulagadda, I. Dincer and G.F. Naterer, Exergy analysis of a
[1] Central Electricity Authority, 2013a. All India Electricity Statistics. thermal power plant with measured boiler and turbine losses. Ap-
General Review, 2013. Central Electricity Authority, Ministry of plied Thermal Engineering 30 (2010) 970–976
Power, Government of India. [25] Aleksandra Borsukiewicz-Gozdur. Exergy analysis for maximiz-
[2] Naveen Shrivastava, Seema Sharma and Kavita Chauhan, Efficien- ing power of organic Rankine cycle power plant driven by open
cy assessment and benchmarking of thermal power plants in India. type energy source Energy 14 (2013) 1-9
Energy Policy 40 (2012) 159–176 [26] Néstor Garcia-Hernando, M. de Vega, Antonio Soria-Verdugo,
[3] Isam H. Aljundi, Energy and exergy analysis of a steam power Sergio Sanchez-Delgado. Energy and exergy analysis of an absorp-
plant in Jordan. Applied Thermal Engineering 29 (2009) 324–328 tion power cycle. Applied Thermal Engineering 55 (2013) 69-77
[4] T. Ganapathy, N. Alagumurthi, R. P. Gakkhar and K. Murugesan, [27] Yongping Yang, Ligang Wang, Changqing Dong, Gang Xu, Tatia-
Exergy Analysis of Operating Lignite Fired Thermal Power Plant. na Morosuk, George Tsatsaronis. Comprehensive exergy-based
Engineering Science and Technology Review 2 (1) (2009) 123–130 evaluation and parametric study of a coal-fired ultra-supercritical
[5] KiranBalaSachdeva and Karun. Performance Optimization of power plant. Applied Energy 53 (2013) 112- 127
Steam Power Plant through Energy and Exergy Analysis. Current [28] S.C. Kaushika, V. Siva Reddya, S.K. Tyagi. Energy and exergy
Engineering and Technology, Vol.2, No. 3 (2012) ISSN 2277 – analyses of thermal power plants: A review. Renewable and Sus-
4106 tainable Energy Reviews 15 (2011) 1857–1872
[6] M.A. Ehyaei, A. Mozafari and M.H. Alibiglou. Exergy, economic [29] Omer F. Can, NevinCelik, IhsanDagtekin. Energetic–exergetic-
& environmental (3E) analysis of inlet fogging for gas turbine economic analyses of a cogeneration thermic power plant in Tur-
power plant. Energy 36 (2011) 6851–6861 key. International Communications in Heat and Mass Transfer 36
[7] Omer F. Can, NevinCelik, IhsanDagtekin, Energetic–exergetic- (2009) 1044–1049
economic analyses of a cogeneration thermic power plant in Tur- [30] R. Saidur, J.U.Ahamed,H.H.Masjuki. Energy, exergy and econom-
key. International Communications in Heat and Mass Transfer 36 ic analysis of industrial boilers. Energy Policy 38 (2010) 2188–
(2009) 1044–1049 2197
[8] AbdolsaeidGanjehKaviri , Mohammad NazriMohd. Jaafar, Tho- [31] Sh. Mesroghli, E. Jorjani, S. ChehrehChelgani. Estimation of gross
ludin Mat Lazim ,HassanBarzegaravval. Exergoenvironmental op- calorific value based on coal analysis using regression and artificial
timization of Heat Recovery Steam Generators in combined cycle neural networks. International Journal of Coal Geology 79 (2009)
power plant through energy and exergy analysis. Energy Conver- 49–54
sion and Management 67 (2013) 27–33 [32] G.Q. Chen, B. Chen. Extended-exergy analysis of the Chinese so-
[9] Omendra Kumar Singh a, S.C. Kaushik b, Energy and exergy anal- ciety. Energy 34 (2009) 1127–1144
ysis and optimization of Kalina cycle coupled with a coal fired [33] Vladana N. Rajakovi c-Ognjanovi, Dragana Z. Zivojinovic, Brani-
steam power plant. Applied Thermal Engineering 51 (2013) 787– mir N. Grgur, Ljubinka V. Rajakovi. Improvement of chemical
800 control in the water-steam cycle of thermal power Plants. Applied
[10] Ibrahim Dincer, The role of exergy in energy policy making. En- Thermal Engineering 31 (2011) 119-128
ergy Policy 30 (2002) 137–149 [34] V. SivaReddy, S.C.Kaushik, N.L.Panwar. Review on power gener-
[11] Mali Sanjay D and Dr. Mehta N S. Easy Method of Exergy Analy- ation scenario of India. Renewable and Sustainable Energy Re-
sis for Thermal Power Plant. Advanced Engineering Research and views 18 (2013) 43–48
Studies (2012) E-ISSN2249–8974 [35] Hitesh Bindra, Pablo Bueno, Jeffrey F. Morris, ReuelShinnar.
[12] Alvaro Restrepo, Raphael Miyake, Fabio Kleveston and Edson Thermal analysis and exergy evaluation of packed bed thermal
Bazzo. Exergetic and environmental analysis of a pulverized coal storage systems. Applied Thermal Engineering 52 (2013) 255-263
power plant. Energy 45 (2012) 195–202 [36] M.V.J.J. Suresh, K.S. Reddy, Ajit Kumar Kolar. 4-E (Energy, Ex-
[13] Sahilsuryvanshee, DrAlokchaube Exergy analysis of Raipur ther- ergy, Environment, and Economic) analysis of solar thermal aided
mal power plant in Raipur (India); a case study IJESRT (Interna- coal-fired power plants. Energy for Sustainable Development 14
tional Journal of Engineering Science Research and Technology) (2010) 267–279
Vol. 1 Issue 2, Aug – 2013, Vol. 2 Issue 7, July – 2013 [37] Sahilsuryvanshee, DrAlokchaube Exergy analysis of Raipur ther-
[14] Mohammad Ameri and NooshinEnadi, Thermodynamic modeling mal power plant in Raipur (India); a case study IJESRT (Interna-
and second law based performance analysis of a gas turbine power tional Journal of Engineering Science Research and Technology)
plant (exergy and exergoeconomic analysis). Journal of Power Vol. 1 Issue 2, Aug – 2013, Vol. 2 Issue 7, July – 2013
Technologies 92 (3) (2012) 183–191