SSI800 User Manual - EN
SSI800 User Manual - EN
Thanks for choosing the SSI800 modularity family, including its vector frequency converter, control unit and other modules.
Before using the products, please read the manual first to make sure the performance and specification of the products are fully understood, so that the
products can be installed and operated safely and achieve the best value for the customer. Specifically, the manual describes the demands for maintenance and
reconditioning of the products, please read the manual or download relevant materials from our website when needed.
Only professional electrical engineer is allowed to install or debug the product wherever high voltage is applied. In the manual, some information is marked
with (Caution) or (Danger) to warn of the safety demands for moving, installing, operating and testing the products. Please follow the demands. If
any question, please contact us for professional advices.
Please be noticed that the SSI800 is a family of different modules. You can order different modules separately and some modules can run separately. You can
build up your own product combination based on your demands. Below modules are illustrated in this manual: Power Unit (abbreviated as PU, functions to
achieve the power conversion, motor control, protection etc.), Control Unit (abbreviated as CU, functions to achieve application control, control terminal
and/or human interface), keypad, option cards and other options.
To fulfil more and more demands from the customer, we may upgrade our products and the manual as well, you may not receive the notification if no special
agreement is made. Please keep attention to our website or consult us if any change happens.
Contents
Chapter 1 Overview of the SSI800 Modules 3
1.1 Type and Specification of main Power Unit of SSI800 3
1.1.1 Nameplate for SSI800 Power Unit(PU00/PU01) 4
1.1.2 Main specifications and models for SSI800 Power Unit(PU00/PU01) 5
1.1.3 Specification 6
1.1.4 Derating requirement 6
1.2 SSI800 Control Unit (CU) 6
1.3 Option cards 7
1.3.1 Description of name plate 7
1.3.2 Main specification and Models of option cards 7
1.4 SSI800 Keypad 8
1.4.1 Description of the Name plate of keypad 8
1.4.2 Main specification and model of keypad 8
1.5 Other options supported in SSI800 9
1.6 Guidance for use SSI800 modules in combination 9
1.6.1 Power Units work alone 9
1.6.2 Combine the Control Unit with Power Unit 9
1.6.3 Use option card or keypad on Control Unit 10
Chapter 2 Operation Instruction for SSI800 Power Units 11
2.1 Safety Instruction for Power Units of SSI800 11
2.1.1 Before Power On 11
2.1.2 With Power on 12
2.1.3 Running 12
2.1.4 Power Off 12
2.2 Mechanical and Electrical Installation 12
2.2.1 Mechanical Installation 12
2.2.1.1 Installation Environment 12
2.2.1.2 Outline and Installation Dimensions 13
2.2.1.3 Product Installation 14
2.2.2 Auxilliary Components Installation 15
2.2.2.1 Selection Guide for air switch, fuse and contactor 16
2.2.2.2 Selection Guide for Brake Resistor 17
2.2.2.3 Selection for input/output AC choke 17
2.2.2.4 Selection for Filters 19
2.2.3 Electrical Instructions 21
2.2.3.1 Electrical Diagram 21
2.2.3.2 Power Terminals 24
2.2.3.3 Recommended Specifications for Power Circuits installation 26
2.2.3.4 Guidance for Selection of Residual-Current Circuit Breaker 27
2.2.3.5 Control Terminals 27
2.2.4 EMC Guidance for Electrical Wiring 28
-1-
2.2.4.1 EMC Standards 28
2.2.4.2 Guidance for EMC Noise Handling 28
2.2.4.3 Leakage Current Handling 28
2.2.4.4 Handling the Induced Voltage 28
2.2.4.5 Grounding 29
2.3 List of Parameters 29
2.4 Detailed Description for Parameters 38
2.4.1 Parameter Group 0: General Control Mode and Commands 38
2.4.2 Group 1 Basics for Inverter and Motor Control 42
2.4.3 Parameter Group 2: Digital Terminal Functions 49
2.4.4 Parameter Group 3: Analogue Terminal Functions 54
2.4.5 Parameter Group 4: Process PID and Other Controllers 57
2.4.6 Parameter Group 5: Limitation, Protection and Failure Detection 59
2.4.7 Parameter Group 6: Keypad Operation and Display 63
2.4.8 Parameter Group 7: Auxilliary and Special Functions 64
2.4.9 Parameter Group 8: Basic and Running Information 66
2.4.10 Parameter Group 9: Real Time Runing Status Monitoring 67
2.5 Application Quick Guide 68
2.6 Fault Handling: Warning, Alarm and Error 68
2.6.1 List of the Faults 68
2.6.2 How to Get the Fault Info 70
2.7 Maintenance 70
2.7.1 Routine Inspection 71
2.7.2 Maintenance 71
2.7.3 The storage and transportation of product 71
2.7.4 Scrapping of the product 71
Chapter 3 Operation Instruction for SSI800 Control Unit CU00 72
3.1 Mechanic and Electric Installation 72
3.1.1 Outline Dimensions 72
3.1.2 Electrical Diagram 73
3.1.3 Terminals 74
3.1.3.1 Specification of the terminals 74
3.1.3.2 Guidance for Connecting Wires 75
3.1.3.3 Electrical connection for Digital Inputs 75
3.1.3.4 Electrical connection for Digital Outputs 76
3.2 Keypad Operation Guidance 76
3.2.1 How to Set Parameter 77
3.2.2 Monitor the Product Status 77
3.2.3 Check the Fault Log (Warning or Alarm Log) 77
3.2.4 Comparison Table for Character Displaying 78
3.3 CU00 Application Quick Guide and Notes 78
Chapter 4 Instruction for other Options of SSI800 79
4.1 External Keypad AD-KP01 79
4.2 External Keypad AD-KP02 79
4.3 Option Cards AD-PG01/AD-PG02/AD-PG03 79
4.4 Option Cards AD-DP1/AD-PN1 79
Chapter 5 Operation Instruction for SSI800 Combination Type 80
5.1 Nameplate for Combination Type 80
5.2 Specification and Function for Combination Type 80
5.3 Safety Instruction for Combination Type 80
5.4 Installation and Wiring for Combination Type 80
5.5 Operation for Combination Type 80
5.6 Maintenance 80
Chapter 6 SSI800 Basic Application Guide 81
6.1 Control with Keypad 81
6.2 Control with Terminals 81
6.3 Reset the parameters to Factory Defaults 81
6.4 Reset the Faults (Alarms) 81
6.5 Motor Parameters Auto Tuning 81
Appendix A. Modbus Communication Guidance new 82
IO Extension Cards 86
PG Cards 91
PG04 WIFI Cards 95
PROFINET 100
SOLAR DRIVE FOR PUMP WITH SSI800 106
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Chapter 1 Overview of the SSI800 Modules
SSI800 is a family of different modules, as listed below:
Name Type Specification Function Description
200~240V: 0.37~2.2kW Power Conversion, motor speed or torque control, a Control
PU00
380~480V: 0.75~450kW Unit is must to run the motor
Power Unit
200~240V: 0.37~2.2kW Power Conversion, motor speed or torque control, can run
PU01
380~480V: 0.75~22kW the motor with its built-in DI/DO/Modbus
6DI+2AI+AO+DO+2Relay+RS485 Application control, control terminal and/or Keypad, or
Control Unit CU00 5 Digits LED Keypad support option cards
One option card socket
5 digits LED, Local operation, status monitoring, parameter set/read or
KP01
incremental potential meter copy
Keypad
7line LCD, USB/Wi-Fi, real time Local operation, status monitoring, parameter set/read or
KP02
clock copy, SW update, Wireless control
PG01 12V/24V 150mA,50KHz Common mode incremental encoder
PG02 5V 200Ma,200KHz Differential mode incremental encoder
PG03 5~7V,10KHz,2/4/6/8 poles Resolver for speed/position sense
Option Cards
DP01 DPV1 Profibus-DP
IO, RT, IRT Profinite
PN01
Din-rail Option DR1 Only up to 2.2Kw For din-rail mounting
Panel-Through Only from 11Kw to 90Kw For panel-through mounting
PT4-PT7
Option
Decoupling Plate ED1-ED5 Only up to 22Kw For grounding the shielding of control wire and power cable
NOTE:a. Customize design for Control Unit is possible and compatible for all Power Unit
b. More option cards are coming later
Below are several examples of the combination of different modules possible for application
SSI800
3
1.1.1 Nameplate for SSI800 Power Unit (PU00/PU01)
Description of the Name Plate
Item Description
1 Logo
2 Type code
3 Power input specification
4 Power output specification
5 Bar code
6 Order number
7 Warning information
8 Company name
9 QC Pass
10 Country of origin
4 9
10
6
No. Model:SSI800-4T3R7GB/5R5PB-V00
1-5 SSI800 SSI800 family
6-7 4T Line in voltage, 4T:3phase380V 2T:3phase220V 2S:single phase 220V
Power size. 7D5 means 7.5kw, H means for heavy load type; 011 means 11kw, L means for light load type.
8-15 7D5H/011L
For Models not supporting dual rating, digits 12~15 will be null
Note:(“/” and “-” are not counted in the number of digits )
4
1.1.2 Main specifications and models for SSI800 Power Unit (PU00/PU01)
5
1.1.3 Specification
Item Specification
Single Phase 200~240V -15%~+10%;
Voltage
3 Phase 380~480V -15%~+10%;
Line in
Frequency 50/60Hz±5%
Unbalance 3%;
Voltage 3 Phase 0~100% Line in voltage
Out put
Frequency 0~590Hz;
Control algorithm V/F control,Vector Control
Motor Type Induction Motor, PM Motor
Start Torque 0.5Hz 150%;
Heavy load type: 150% 60s, 180% 3s
Overload
Light load type: 120% 60s, 150% 3s
0.37~22Kw: 2k~16kHz;
Main Control Switching Frequency
≧30Kw: 2k~12kHz
Speed resolution Digital: 0.001Hz; Analogue: 0.5‰ of the maximal setup;
Speed accuracy at Speed Open Loop ±0.5% of Nominal speed
Source of Control Command Keypad, DI inputs, Bus communication
Source of Reference Keypad, Analogue inputs, Pulse inputs, Bus communication
Acieration/Deceleration setup 4 sets of acceleration/deceleration time, range: 0.05-6000.00s;
Speed open loop/speed close loop, Process close loop, torque control (with/without speed sensor), Motor auto tuning,
Basic Functions Load compensation, auto DC voltage regulation, DC brake/AC brake, speed limit, current/torque limit, fly start, KEB etc.
Note: Speed close loop or torque control with speed sensor is OK only when a control unit and PG card are installed
Application
Multistage speed control by terminals or PLC function, S ramp, Mechanic brake, counter, ProcessPID, Jog etc.
Functions
Protection Short circuit, Ground fault, line phase loss, under voltage, over voltage, over current, overload, over temperature, motor
Functions thermal protection, motor phase loss, control wire broken etc.
DI (Only PU01) 2 Dis for NPN and voltage input
0.37-7.5KW DO ( Only PU01 ) 1 DO of 40mA
RS485(Only PU01) 1 RS485/Modbus, maximal 38400bit/s;
DI (Only PU01) 3 Dis for NPN and voltage input
Control AI (Only PU01) 1AI of Current and Voltage input
Terminals 11-22KW 10V (Only PU01) 10V of 10mA
RL (Only PU01) 1RL for SPST with 3A/250V
RS485(Only PU01) 1 RS485/Modbus, maximal 38400bit/s;
6
1.3 Option cards
AD800 Control Units support different types of option cards, including PG cards, Communication cards and IO extension cards.
Item Description
1 Logo
2 Sales number(F0100001) + SW Version(V002) + Production site(A) + SN (0001)+week-year (518)
3 Bar code
4 Company name
5 Type Code
6 QC Pass
7 Certification logo: RoHS CE UL WEEE ed.
NO. Model:AD-PG01
1-2 AD For SSInverter’s drives
3-6 Type of option cards. PG: PG card, DP: ProfiBus-DP card, PN: Profinite card, IO: IO extension card
Resolver
Power supply:REF+/REF;(VRMS:5V~7V)
AD-PG03 Stimulation frequency:10KHZ
Inputs: SIN+/SIN-; COS+/COS-
Number of pole pair: 2, 4, 6, 8
7
1.4 SSI800 Keypad
SSI800 supports two types of keypad: KP01 and KP02 with LED display and LCD display respectively.
1.4.1 Description of the Name plate of keypad
Item Description
1 Model
2 Sales number(F0100001)+SW version(V002) + Production site(A) + SN(0001) + week-year(518)
3 Bar code
4 QC Pass
5 Certification logo: RoHS CE UL WEEE ed.
Explanation of the type code:
NO. Model:AD-KP01
1-2 AD Used for SSI drives
3-6 KP01 Type of the keypad
Appearance
8
1.5 Other options supported in SSI800
Options for din-rail mounting, panel-through mounting and decoupling plate can be afforded for SSI800 application. Din-rail
mounting option is only for products up to 2.2Kw. Panel-through mounting options are available only for products from 11Kw to
90Kw. Decoupling plates are available only for products up to 22Kw.
In additional, based on the application demands, external chokes, brake resistor or filters could be necessary. The selection of these
parts is recommended in this manual. You can buy from a third party, or ask for from us.
SSI800
To achieve much more complex control than the Power Unit alone, including terminals control, special application and keypad control, you can install
a Control Unit onto the Power Unit. You can install the Control Unit onto the Power Unit simply by a “click” or remove the Control Unit from the
Power Unit without any special tools, as shown below.
9
Install the Control Unit onto the Power Unit:Clip the bottom of the Control Unit into the bracket of the Power Unit, then turn the Control Unit to
the Power Unit, until a “click” at the top, the installation is finished.
Remove the Control Unit from the Power Unit: Press down the snap joint at the top, then turn and remove the Control Unit from the Power Unit.
The connection between the Control Unit and Power Unit is achieved with special protocol defined by SSI company. For example, when Power Unit
PU00 and Control Unit CU00 are combined, then you get a standard frequency converter. The application control speed and terminal scan speed can
be 1ms one time and the motor control speed can be 100uS one time fastest. you can set a parameter to define the response from the drive when the
Control Unit is removed: alarm or continue to run the motor (default is to alarm and trip to stop). It not recommended to remove or plug the Control
Unit while power is on, otherwise the product could be damaged.
Within SSI800 family, any Control Unit is compatible with different Power Units (PU00, PU01 or any future released Power Unit). Specifically, a
physically same Control Unit can be installed to different Power Unit and no other set up change is needed. On the other hand, different Control Unit
(CU00, CU01 or any future released Control Unit) can be installed to the same Power Unit to achieve different functions or the best performance/cost
ratio. You don’t need to change any SW or HW setup to achieve these.
You can extend the function by connecting Option Card or Keypad to the Control Unit (CU00, CU01 or other)
Both CU00 and CU01 can support different types of Option Cards, including AD-PG01, AD-PG02, AD-PG03, AD-DP01, AD-PN01, AD-IO01 etc.
Only one Option Card can be installed in CU00 at the same time. however, CU01 can support two. How to install the Option Cards into CU00 is
shown below.
10
Install the Option Card in CU00: Align the Option Card with the guide rail at the bottom of the Control Unit, then push up to the right position. Fix
the Option Card with a screw at the top right corner of the option card.
Although CU00 has an integrated keypad, you can connect an extension keypad (AD-KP01, ADKP02 etc.) via the RJ45 connector. The connection is
as below. Please be notified that, if an extension keypad is installed, neither the integrated keypad nor the option card can operate.
SSI800
CU01 has no integrated keypad. However, ADKP01 can be installed into CU01 (detachable) or connected to it via a cable. ADKP02 can be
connected to CU00 or CU01 only by wire. There is no confliction between Keypad and Option Cards in CU01 for using them at the same time.
Caution: Not following the safety announcements may lead to damage of the product or equipment
Warning: Not following the safety announcements may lead to death or hurt to the humane body
Caution
The power supply must be within the specification of product.
Please install the product in a safe environment. Please operate the product within the specified ambient temperature and humidity, avoid
direct sunlight to the product. Please prevent the product from driping water because the protection level of product is IP20. Installing the
product in an unsafe enviroment may lead to fire, explosion or electric shock.
If the product is installed in a cabinet, please ensure a good airconduct. Cooling fans to take the heat out of the cabinet is demanded especially
when there are some other components that generates heat. The ambient temperature inside the cabinet should be controlled within
specification of all the parts to avoid over temperature protection or fire.
You should NOT RUN/STOP the product by switching on/off the input power to the product, e.g. with a contactor. This operation may lead to
damage of the product. Keypad, IO terminal or bus communication command is recommended to run/stop the product.
Installing contactor or air switch at the output side of the product is not recommended. If you have to do so, please make sure that the output
current of the product is stopped when operating the contactor or switch.
It is prohibited to connect any capacitor or varistor directly at the output side of the product. Doing so may lead to unexpected failure of
damage of the product.
High distortion over the standards in the power supply, including harmonics and unbalance, may lead to failure or damage of the product.
Please avoid connecting to the common-connection-point directly with equipment which generate strong distortion in the grid, e.g. electric
welding machine.
Make sure all the power ports (R/S/T/P/N/BR/U/V/W) are connected correctly, otherwise the product will be damaged when power on or start.
In factory default set up, motor thermal protection is disabled. If this function is demanded, please set the parameter according to the manual.
Isolation tests to the product or internal components could be destructive and damage the product. Please consult us if you need to do so.
Electonic components is sensitive to ESD, do not touch the PCBAs without ESD protection.
The product is designed for high voltage operation, only qualified electrical engineers can be responsible for the installation, commisioning,
tests and maintenance for the product.
Do NOT move the product via the front cover of the product to avoid droping hazard. Please use the bottom of the product or the specificly
designed construction.
11
Warning
Make sure the power is off for enough time before connecting the wires
Please install the product on fire-proof material to avoid any fire hazard.
Do not install the product in the environment with explosive gases, otherwise there will be explosion hazard.
Connect the PE terminal to the safe ground. NEVER use the null line as ground, otherwise it may lead to electric shock.
It is strictly prohibted to disassemble the products and change the parts, components, connections or setup of the products without permission.
Doing so may lead to electric shock, explosion etc.
Please install the product cover correctly before power on.
Warning
NEVER plug or remove any part of the product when the product is powered except for the detachable keypad. Doing so may lead to product
damage or humane injury or death.
Keep children and irrelevant person away from the product when it is powered on.
2.1.3 Running
Caution
Do Not switch in/off the motor to the product during running. Doing so may lead to failure or damage of the product.
Motor cable length exceeding the specification will reduce the life time of the products or lead to failure. If multi-motor is connected to the
product, the total motor cable length should be within 50% of the specification. If motor cable length exceeds the limitation, please install
filter at the output of the product.
Pay attention to the speed limitation for the motor bearing and other mechanical device.
Warning
Do NOT touch or detect the circuit with detector of multimeter, oscilloscope or any other equipment.
Do NOT open the front cover of the product during running.
If the Fault-Auto-Restart function is enabled by parameter setup, the motor may rotate again after failure. Please stay away from any moving
part including the motor.
Warning
Before touch the power terminals or any part inside the product, please make sure all the connections which can power the product have been
removed, including AC line in, DC inputs.
Even all the connections which can power the product have be removed, there could still be residual voltage inside. Please wait for enough
time according to the specification before touch the power terminals or any internal parts.
12
2.2.1.2 Outline and Installation Dimensions
Frame Sizes:
13
2.2.1.3 Product Installation
Single Mounting and Side-by-Side Mounting ≥100mm
SSI800 Power Units support side-by-side mounting as well as single mounting. ≥10mm
Enough space around the product should be kept to ensure the heat dissipation,
as stated below,
≥100mm
Note: If the demanded space cannot be guarantee, please date the product or lower down the ambient temperature
Above-Underneath Installation
When install products on top of another, the heat generated by the product underneath could increase the temperature of the product above. In this
case a plate for heat isolating and guiding is necessary as shown in below picture.
14
2.2.2 Auxiliary Components Installation
Most possible auxiliary components installed as options for running the product are shown as below:
15
2.2.2.1 Selection Guide for air switch, fuse and contactor
Below is the guide for air switch, fuse and contactor:
Product Type Code Air Switch (A) Fuse (A) Contactor (A)
SSI800-2S0R4GB-PU00 10 10 10
SSI800-2S0R7GB-PU00 25 25 16
SSI800-2S1R5GB-PU00 32 32 25
SSI800-2S2R2GB-PU00 40 40 32
SSI800-2S4R0GB-PU00 40 40 32
SSI800-4T0R7GB/1R5PB-PU00 10 10 10
SSI800-4T1R5GB /2R2PB -PU00 10 10 10
SSI800-4T2R2GB /3R7PB -PU00 16 16 10
SSI800-4T3R7GB/5R5PB-PU00 25 25 25
SSI800-4T5R5GB /7R5PB -PU00 32 32 25
SSI800-4T7R5GB /011PB-PU00 40 40 32
SSI800-4T011GB/015PB-PU00 63 63 40
SSI800-4T015GB/018PB-PU00 63 63 63
SSI800-4T018GB/022PB-PU00 100 100 63
SSI800-4T022GB/030PB-PU00 100 100 100
SSI800-4T030G/037P-PU00 150 150 100
SSI800-4T037G/045P-PU00 150 150 100
SSI800-4T045G/055P-PU00 175 175 135
SSI800-4T055G/075P-PU00 200 200 150
SSI800-4T075G/110P-PU00 250 250 200
SSI800-4T090G/110P-PU00 300 300 240
SSI800-4T110G/132P-PU00 350 350 260
SSI800-4T132G/160P-PU00 400 400 350
SSI800-4T160G/185P-PU00 500 500 450
SSI800-4T185G/220P-PU00 630 630 450
SSI800-4T200G/220P-PU00 630 630 550
SSI800-4T220G/250P-PU00 800 800 550
SSI800-4T250G/280P-PU00 800 800 630
SSI800-4T280G/315P-PU00 800 800 630
SSI800-4T315G/355P-PU00 1000 1000 630
SSI800-4T355G/415P-PU00 1000 1000 800
SSI800-4T415G/455P-PU00 1200 1200 800
16
2.2.2.2 Selection Guide for Brake Resistor
The customer can select brake resistor with resistance and power as calculation below. Basically, the bigger system inertia, shorter deceleration
time or more often the motor brakes, the bigger power and smaller resistance of the brake resistor are needed. Please be aware of the the resistance
cannot be smaller than the limitation as stated in below table, otherwise the product may be damaged.
Brake resistance selection:
The calculation of brake resistance:R = UDcB2 ÷ (KBF × PNom)
UDcB --- the threshold DC voltage triggering the resistor brake function. (This value can be set in the parameter via control keypad or bus
communication, normally 385Vdc for 200V product and 710Vdc for 380V product);
PNom --- The rated power of motor;
KBF --- Brake factor, the bigger inertia, shorter deceleration time, the bigger factor value is needed. KBF value is recommended in range of 0.8~2.0.
1.0 is recommended for general application, 1.5 is recommended for bigger inertia, 2.0 is recommended for steel works equipment;
Selection of brake resistor power
Instant brake power calculation: PB = UDcB2 ÷ R
In theory, the power size of the brake resistor can be selected ad instant brake power, but a correction factor should be used based on brake frequency
and brake duty to avoid wasting of cost and space. The correction factor is used as: Pr = KBt × PB
KBt = 0.12~ 0.9 is the correction factor. Normal selection is 0.12,the more frequent in acceleration/deceleration, the longer duration for deceleration,
the bigger value of KBt is needed. Normally for escalator etc., a value of 0.9 is recommended, for Centrifugal equipment a value of 0.6 is
recommended. (Please be ware of that the selection of power also depends on the cooling condition.
A recommendation for selection of brake resistor (For applications in which motor work in brake not very frequent and not long duration)
Line in Voltage (V) Motor Power (kW) Brake Resistance (Ohm) Brake Power(W)
1×200-240 0.37 ≥200 100
1×200-240 0.75 ≥100 200
1×200-240 1.5 ≥50 400
1×200-240 2.2 ≥35 550
3×380-440 0.75 ≥300 200
3×380-440 1.5 ≥160 400
3×380-440 2.2 ≥100 600
3×380-440 4 ≥75 800
3×380-440 5.5 ≥50 1200
3×380-440 7.5 ≥35 1500
3×380-440 11 ≥25 2500
3×380-440 15 ≥20 3000
3×380-440 18.5 ≥15 3600
3×380-440 22 ≥12 5000
3×380-440 30 ≥9 7000
Line in Voltage (V) Motor Power (kW) Choke Current (A) Choke Inductance (2% voltage drop) (mH)
3 x 200-240 0.37 3.0 2.70
3 x 200-240 0.75 5.0 1.60
3 x 200-240 1.5 7.4 1.10
3 x 200-240 2.2 10.0 0.80
3×380-440 0.75 3.0 4.60
3×380-440 1.5 5.0 2.80
3×380-440 2.2 7.0 2.00
3×380-440 4 10.0 1.40
3×380-440 5.5 15.0 0.93
3×380-440 7.5 20.0 0.70
3×380-440 11 30.0 0.47
3×380-440 15 40.0 0.35
3×380-440 18.5 50.0 0.28
3×380-440 22 60.0 0.24
3×380-440 30 75.0 0.19
Note:a. AC choke is not recommended as a good solution to control the harmonic current
b. It’s not recommended to add AC choke at input for products already has built-in choke
17
Selection guide for output AC choke (≤200m motor cable, dv/dt < 500v/uS)
Line in Voltage (V) Motor Power (kW) Choke Current (A) Choke Inductance /2% voltage drop (mH)
18
2.2.2.4 Selection for Filters
RFI filter at input
With RFI filter as stated in below table or RFI filter with similar performance installed at the input side of the product, the product can achieve Class
A1 EMC performance.
Voltage (V) Motor Power (kW) Rated Current for RFI filter (A) Type of RFI Filter
0.37 5 NFI-0005-SA
0.75 5 NFI-0005-SA
220V
1.5 10 NFI-0010-SA
2.2 10 NFI-0010-SA
0.75 5 NFI-0005-SA
1.5 5 NFI-0005-SA
2.2 10 NFI-0010-SA
4 10 NFI-0010-SA
5.5 20 NFI-0020-SA
7.5 20 NFI-0020-SA
11 36 NFI-0036-SA
15 36 NFI-0036-SA
18.5 50 NFI-0050-SA
22 50 NFI-0050-SA
30 65 NFI-0065-SA
37 80 NFI-0080-SA
45 100 NFI-0100-SA
55 150 NFI-0150-SA
380V
75 150 NFI-0150-SA
90 200 NFI-0200-SA
110 250 NFI-0250-BA
132 250 NFI-0250-BA
160 300 NFI-0300-BA
185 400 NFI-0400-BA
200 400 NFI-0400-BA
220 400 NFI-0400-BA
250 600 NFI-0600-BA
280 600 NFI-0600-BA
315 600 NFI-0600-BA
355 900 NFI-0900-BA
415 900 NFI-0900-BA
450 900 NFI-0900-BA
Note:The RFI filter types are recommended based on products from Shanghai Howcore.
19
Sine Filter at Output
Below is the recommendation to select sine filter at output.
Voltage (V) Motor Power (kW) Rated Current (A) Inductance (mH) Capacitance C(uF)
0.37 9 1.60 16.0
0.75 9 1.60 16.0
220V
1.5 9 1.60 16.0
2.2 9 1.60 16.0
0.75 10 2.50 10.0
1.5 10 2.50 10.0
2.2 10 2.50 10.0
4 18 2.50 10.0
5.5 18 1.50 16.0
7.5 18 1.50 16.0
11 30 0.78 32.0
15 30 0.78 32.0
18.5 60 0.38 64.0
22 60 0.38 64.0
30 60 0.38 64.0
37 110 0.260 148.0
45 110 0.260 148.0
380V 55 110 0.260 148.0
75 180 0.160 240.0
90 180 0.160 240.0
110 270 0.110 350.0
132 270 0.110 350.0
160 450 0.066 600.0
185 450 0.066 600.0
200 450 0.066 600.0
220 450 0.066 600.0
250 750 0.040 1000.0
280 750 0.040 1000.0
315 750 0.040 1000.0
355 750 0.040 1000.0
415 750 0.040 1000.0
Note:the recommended values are suitable for switching frequency not low than factory default set and motor running frequency not high than
200Hz. If the application conditions are beyond the limit, please update the selection, or consult us
20
2.2.3 Power Unit PU00/PU01 Electrical Instructions
2.2.3.1 Power Unit PU00/PU01 Electrical Diagram
0.37-7.5KW PU Diagram
Note: For PU00, there is no terminals for IO Ports (RUN,/F/R,DI1,DO1, RS+,RS- and no Status LED lights )
21
11-22KW PU Diagram
Note: For PU00, there is no terminals for IO Ports (FWD, REV, DI1, AI1, DO1, RS+, RS-, KA/KB ) and no Status LED lights.
22
30-90KW PU Diagram
110-450KW PU Diagram
Note: For share Load sharing via DC Bus need to add external choke circuit
23
2.2.3.2 Power Unit PU00/PU01 Terminals
.
Power Terminals for 0.37~7.5Kw
Description for power terminals:
Terminal Name Terminal Functions
R/L、S/N、T Terminals for power inputs from grid
U、V、W Terminals for Power output to motor
P、N Terminals for DC link supply or Load sharing
P、BR Terminals for Brake resistor
For ground connection
24
Power terminals for 30-45KW
25
Power terminals of 110Kw -415Kw
Terminal Name Terminal Functions
R、S、T Terminals for power inputs from grid
U、V、W Terminals for Power output to motor
P、N Terminals for DC link supply or Load sharing
For ground connection
26
Note: The recommended speciation’s are based on 25℃ ambient and VV type single conductor wire. Please reference to the IEC
standards for other conditions.
When install residual-current circuit breaker between the power supply and product’s input (R/L,S/N,T), please consider the leakage
current at normal operation. With the product running, leakage current can be generated from sources as below, even there is nothing
abnormal:
Due to parasitic capacitance between motor cable and ground, as well as between motor winding and motor case, generated by PWM
output from the product.
Due to the unbalance of the grid power supply or the tolerance of the RFI capacitors, there could be residual current going through
the grounding capacitors.
For application with frequency converter, special residual-current circuit breaker should be applied, as suggested below:
Specialized circuit breaker (only sensing current of low frequency) with rated residual current higher than 10mA
If normal circuit breaker is selected, the rated residual current should be higher than 200mA and response time should be more than
0.1 second.
27
Specifications of Control Terminals 11-22kw of PU01:
Name Function Specification
Max Baud Rate: 38400bit/s;
RS+, RS- RS485 communication
Configurable termination resistor, open in default
1. Input type
NPN and PNP
RUN, F/R,DI1 Digital Input
2. Input Impedance:3.6kΩ;
3. Input Voltage:0-30V;
Configurable as analogue voltage inputs, analogue current inputs as well as
digital inputs.
1.As Analogue Voltage Inputs:
Input Impedance: 10kΩ;
AI1 Analogue input
Input Voltage Range: 0~10V;
2.As Analogue Current Inputs:
Input Impedance: ≤500Ω;
Input Current Range: 0~20mA;
+10V 10V signal power supply Max 10mA
Resistive Load: 250VAC 3A/30VDC 3A;
KA-KB Relay output Inductive Load: 250VAC 0.2A/24VDC 0.1A
(cosφ=0.4);
GND Signal Ground
If no reliable grounding point or no shielded motor cable available, please use an additional wire to connect the motor shell to the PE terminal and
layout this wire together with the 3 motor phases as close and tight as possible.
Installing ferrite cores at the input or the output of the product as common choke helps a lot to solve the EMC issue in most cases.
28
2.2.4.5 Grounding
Please ground the system as blow:
The Other
Product Equipment
PE PE
29
0:0.1s
P0-49 Ramp Time Resolution 1
1:0.01s
0:Linear
P0-50 Ramp 1 Type 0
1:S ramp
P0-51 Ramp 1 Ramp Up Time 0.05~655.35 s *
P0-52 Ramp 1 Ramp Down Time 0.05~655.35 s *
0:Linear
P0-53 Ramp 2 Type 0
1:S ramp
P0-54 Ramp 2 Ramp Up Time 0.05~655.35 s *
P0-55 Ramp 2 Ramp Down Time 0.05~655.35 s *
0:Linear
P0-56 Ramp 3 Type 0
1:S ramp
P0-57 Ramp 3 Ramp Up Time 0.05~655.35 s *
P0-58 Ramp 3 Ramp Down Time 0.05~655.35 s *
0:Linear
P0-59 Ramp 4 Type 0
1:S ramp
P0-60 Ramp 4 Ramp Up Time 0.05~655.35 s *
P0-61 Ramp 4 Ramp Down Time 0.05~655.35 s *
P0-62 Jog Ramp Time 0.05~655.35 s *
P0-63 S Ramp Up Initiate Period 0.05~655.35 s *
P0-64 S Ramp Up Termination Period 0.05~655.35 s *
P0-65 S Ramp Down Initiate Period 0.05~655.35 s *
P0-66 S Ramp Down Termination Period 0.05~655.35 s *
P0-80 Local Address 1~127 1
0:2400
1:4800
2:9600
P0-81 Baud Rate 2
3:19200
4:38400
5~9:Reserved
0:Even parity (1 stop bit)
Communication Data Format 1:Odd parity (1 stop bit)
P0-82 0
(Parity/Stop Bits) 2:No parity (1 stop bit)
3:No parity (2 stop bit)
P0-83 Min. Communication Response Delay 0.000~0.500 s 0.002
P0-84 Max. Communication Response Delay 0.010~10.000 s 5.000
0:Normal Reponses
P0-85 Message Response 1:Only Response Exceptional Message 0
2:Not Response
Parameter (Set by Communication) Saving at 0:Not Save Parameter at Power Down
P0-86 0
Power Down 1:Save Parameter at Power Down
0:Open
P0-87 Communication terminal resistance selection 0
1:Close
P0-88 Communication Timeout Time 0.01~650.00 s 1.00
0:No Function
2:Stop Motor
3:Jogging
P0-89 Communication Timeout Response Function 0
4:Run with Max Frequency P5-03
5:Alarm Fault and Trip to stop
6:Warning
0:No Action
P0-90 Reset Communication Timeout 0
1:Reset the Timeout
Parameter Group 1:Basics for Inverter and Motor Control
0:Induction Motor
1:SPM
*P1-02 Motor Type 0
2:IPM without Saturation
3:IPM with Saturation
*P1-03 Rated Motor Power 0.12~450 kW *
*P1-04 Rated Motor Voltage 50~1000 V *
*P1-05 Rated Motor Frequency 20~400 Hz *
*P1-06 Rated Motor Current 0.1~1200 A *
*P1-07 Rated Motor Speed 100~24000 rpm *
30
*P1-08 Rated Motor Torque 0.1~6553.5 N·m *
0:No Function
1:Simple Static Motor Auto Tuning
2:Complete Static Motor Auto Tuning
3:Complete Static Motor Auto Tuning +
*P1-13 Autotuning for Motor Parameters Spinning BEMF (PM) 0
4:Complete Static Motor Auto Tuning +
Spinning Inertia (PM)
5:Complete Static Motor Auto Tuning +
Spinning BEMF (PM) + Spinning Inertia
(PM)
*P1-14 Stator Resistance (Rs) 0.001~65.535 Ω *
*P1-15 Rotor Resistance (Rr) 0.001~65.535 Ω *
*P1-16 Stator Leakage Reactance (X1) 0.001~65.535 Ω *
*P1-17 Main Reactance (Xh) 0.01~655.35 Ω *
*P1-18 Ld, PM D-axis Inductance 0.01~655.35 mH *
*P1-19 Lq, PM Q-axis Inductance 0.01~655.35 mH *
*P1-20 Ld-s, PM D-axis Inductance Saturated 0.01~655.35 mH *
*P1-21 Lq-s, PM Q-axis Inductance Saturated 0.01~655.35 mH *
*P1-22 Saturation Current at D-axis for Ld-s 20~200 % 100
*P1-23 Saturation Current at Q-axis for Lq-s 20~200 % 100
*P1-24 Number of Motor Poles 2~100 P 4
*P1-25 BEMF at Rated Speed for PM 0~9000 V *
*P1-26 Motor Cable Length 0~150 m 10
kg·
*P1-27 System Inertia 0.00~655.35 *
m2
P1-32 Load Compensation Gain for Low Speed 0~199 % 100
P1-33 Load Compensation Gain for High Speed 0~199 % 100
P1-34 Motor Magnet Current at 0 Speed 0~300 % 100
P1-35 Cut in Speed for Normal Magnet Current 0.0~10.0 Hz 0.0
P1-36 Min Motor Current at Low Speed 0~120 % 80
P1-37 Slip Compensation Gain -400~399 % *
P1-38 Slip Compensation Time Constant 0.05~5.00 s *
P1-39 Resonance Damping Gain 0~3000 % *
P1-40 Time Constant for Resonance Damping Filter 0.005~0.050 s 0.005
P1-41 Damping Coefficient for PM 0~250 % 120
Damping Time Constant for Low Speed range
P1-42 0.01~20.00 s 0.8
(PM)
Damping Time Constant for High Speed range
P1-43 0.01~20.00 s 0.8
(PM)
P1-44 Time Constant for Current Filter (PM) 0.001~1.000 s 0.5
P1-45 Min Torque at Torque Mode Start -100~100 % 5
P1-46 Min Torque Cut Out Speed at Torque Mode Start 0.1~50.0 Hz 3.0
P1-53/P1-
55/P1-57/P1- Voltage for V/F curve points 0.0~999.9 V *
59/P1-61
P1-54/P1-
56/P1-58/P1- Frequency for V/F curve Points 0.0~590.0 Hz *
60/P1-62
0:Initial Position Detection (IPD)
P1-63 PM Start Method 1
1:Parking
0:Direct Start
*P1-64 IM Start Method 0
1:Fly start
P1-67 Min Valid Speed Set 0.00~50.00 Hz 0.00
P1-68 Bypass Range for IM Low Speed 0.0~20.0 Hz 0.0
P1-70 Delay Time at Start 0.0~10.0 s 0.0
0:Free Coast
P1-71 Delay Function at Start 0
1:DC Hold
P1-72 DC Hold Current 0~150 % 50
0:Stop with Torque Mode
P1-79 Stop Method at Torque Control Mode 0
1:Stop with Speed Mode
0:Free Coast
P1-80 Function at Stop 0
1:DC hold
P1-81 Cut in Speed for Function at Stop 0.0~400.0 Hz 0.0
P1-82 DC Brake Current (IM) 0~150 % 50
P1-83 DC Brake Time (IM) 0.0~60.0 s 2
P1-84 DC Brake Cut in Speed (IM) 0.0~400.0 Hz 0.0
P1-85 Demagnetizing Rate at DC Cut in 0~100 % 100
P1-86 Parking Current (PM Start) 0~150 % 80
31
P1-87 Parking Time (PM Start) 0.1~60.0 s 3.0
0:No Function
P1-91 Brake Function 1:Resistor Brake 0
2:AC Brake
P1-92 Max AC Brake Current 0~150 % 100
P1-93 AC Brake Gain 1.0~2.0 1.4
P1-94 Threshold Voltage for Brake Function Grid Dependent V *
P1-95 Resistor Brake Resistance 5~65535 Ω *
Parameter Group 2: Digital Terminal Functions
P2-00 DI Positive-Negative Logic Selection 0~65535 0
P2-01 DO/Relay Positive-Negative Logic Selection 0~65535 0
0::NPN Input
P2-02 DI Input Mode 0
1:PNP Input
P2-04 DI Filter time 2~16 ms 4
P2-05 DI Function Selection - Terminal RUN 10
P2-06 DI Function Selection - Terminal F/R 0:No Function 11
P2-07 DI Function Selection - Terminal D1 1:Reset 22
P2-08 DI Function Selection - Terminal D2 2:Coast to Stop (Negative Logic) 23
P2-09 DI Function Selection - Terminal D3 3:Coast to Stop and Reset (Negative 24
Logic)
4:Stop (Negative Logic)
10:Run
11:Forward/Reverse Selection
12:Run in Reverse Direction
13:Latched run forward
14:Latched run reverse
15:Forward Jog
16:Reverse Jog
20:Forbid Forward
21:Forbid Reverse
22:Preset Value Command Bit 1
23:Preset Value Command Bit 2
24:Preset Value Command Bit 3
P2-10 DI Function Selection - Terminal D4 25:Preset Value Command Bit 4 25
26:Ramp Time Selection Bit 1
27:Ramp Time Selection Bit 2
30:Speed UP
31:Speed DOWN
32:Counter A
34:Reset Counter A
35:Counter B
37:Rest Counter B
40:Pulse Input
41:Switch Set Source
42:Switch Speed Mode/Torque Mode
50:External Fault Input
51:Freeze PID output
0:No Action
2:Stop and Warning
3:Jog and Warning
P2-21 Action for DI as External Fault Input 0
4:Run to Max Speed P5-03 and Warning
5:Alarm Fault and Trip to stop
6:Warning
P2-22 DO Function Selection - Terminal DO1 0~91 0
P2-28 Relay Output Function Selection - RL1 Same as P2-22 10
32
0:Save None
1:Save Counter A
P2-46 Save DI Counter Value at Power down 0
2:Save Counter B
3:Save Both Counter A and B
P2-50 Min Frequency for Pulse Input 1 0.00~P2-51 kHz 0.00
P2-51 Max Frequency for Pulse Input 1 P2-50~100.00 kHz 50.00
Set Value/Feedback Value Versus Min Frequency
P2-52 -200.00~200.00 % 0.00
for Pulse Input 1
Set Value/Feedback Value Versus Max Frequency
P2-53 -200.00~200.00 % 100.00
for Pulse Input 1
P2-54 Pulse input 1 Filter Time 1~1000 ms 100
P2-60 Pulse output 1 function selection 0 ~ 30 0
P2-61 Min Frequency for Pulse Output 1 0.00~P2-62 kHz 0.00
P2-62 Max Frequency for Pulse Output 1 P2-61~100.00 kHz 50.00
Function Value Versus Min Frequency for Pulse
P2-63 0.00~200.00 % 0.00
Output 1
Function Value Versus Max Frequency for Pulse
P2-64 0.00~200.00 % 100.00
Output 1
P2-70 Encoder Resolution 0~4096 1024
0: Forward
P2-71 Encoder Rotation Direction 0
1: Reverse
Parameter Group 3: Analogue Terminal Functions
0:Analogue Voltage
P3-00 Signal Type - Terminal AI1 0
1:Analogue Current
P3-01 Terminal AI1 Filter Time 0.00~10.00 s 0.01
V/m
P3-02 Zero Voltage Dead Band - Terminal AI1 0.00~20.00 0.00
A
P3-03 Min Input Voltage - Terminal AI1 0.00~P3-04 V 0.00
P3-04 Max Input Voltage - Terminal AI1 P3-03~10.00 V 10.00
P3-05 Min Input Current - Terminal AI1 0.00~ P3-06 mA 0.00
P3-06 Max Input Current - Terminal AI1 P3-05~20.00 mA 20.00
Set Value/Feedback Value Versus Min Input -
P3-07 -200.00~200.00 % 0.00
Terminal AI1
Set Value/Feedback Value Versus Max Input -
P3-08 -200.00~200.00 % 100.00
Terminal AI1
0:Analogue Voltage
P3-09 Signal Type - Terminal AI2 1
1:Analogue Current
P3-10 Terminal AI2 Filter Time 0.00~10.00 s 0.01
V/m
P3-11 Zero Voltage Dead Band - Terminal AI2 0.00~20.00 0.00
A
P3-12 Min Input Voltage - Terminal AI2 0.00~P3-13 V 0.00
P3-13 Max Input Voltage - Terminal AI2 P3-12~10.00 V 10.00
P3-14 Min Input Current - Terminal AI2 P3-15~19.99 mA 0.00
P3-15 Max Input Current - Terminal AI2 P3-14~20.00 mA 20.00
Set Value/Feedback Value Versus Min Input -
P3-16 -200.00~200.00 % 0.00
Terminal AI2
Set Value/Feedback Value Versus Max Input -
P3-17 -200.00~200.00 % 100.00
Terminal AI2
P3-48 Analogue Live Zero Timeout Time 1~99 s 10
0:No Action
2:Stop and Warning
P3-49 Live Zero Timeout Function 3:Jog and Warning 0
4:Run at Max Speed P5-03 and Warning
5:Alarm Fault and Trip to stop
0:0~20mA
P3-50 Signal Type - Terminal AO1 1:4~20mA 3
3:0~10V
P3-51 Output Function Selection- AO1 0~30 0
P3-52 Value Versus Min Output - AO1 0.00~200.00 % 0.00
P3-53 Value Versus Max Output - AO1 0.00~200.00 % 100.00
0.00
P3-54 Min Output Voltage/Current - AO1 0.00~P3-55
/4.00
10.00
P3-55 Max Output Voltage/Current - AO1 P3-54~10.00/20.00
/20.00
P3-68 Min Set Value from Keypad -200.00~200.00 % 0.00
P3-69 Max Set Value from Keypad -200.00~200.00 % 100.00
0:Keep as Analogue Inputs
P3-90 Enable Analogue Input as Digital Input 1:Enable Analogue Inputs as Digital 0
Inputs
P3-91 Function Selection for AI1 as DI Same as P2-05 0
33
P3-92 Function Selection for AI2 as DI Same as P2-05 0
Parameter Group 4: Process PID and Other Controllers
0:No Function
1:Terminal AI1
P4-00 Process PID Feedback Source 2:Terminal AI2 0
5:Pulse Input 1
20:Bus Communication
0:No Function
1:Terminal AI1
2:Terminal AI2
5:Pulse Input 11
P4-01 Process PID Set Source 0
10:Preset Value 0 + UP/DOWN
11:Multi Preset Value
20:Bus Communication
30:Keypad
P4-02 Fiducial Value for Process PID Set/Feedback 0.0~3000.0 50.0
0:Positive
P4-04 Process PID Control Logic: Positive/Negative 0
1:Negative
0:Disable
P4-05 Process PID Anti Windup 1
1:Enable
P4-06 Cut-in Frequency for Process PID Speed Mode 0.0~200.0 Hz 0.0
P4-07 Proportional Gain - Process PID 1 0.0~10.00 0.01
P4-08 Integral Time - Process PID 1 0.01~655.35 s 655.35
P4-09 Differentiating Time - Process PID 1 0.00~10.00 s 0.00
P4-13 Process PID Differential Limit 1.0~50.0 5.0
P4-14 Error Tolerance Limit to Enable Process PID 0.0~200.0 % 0.1
P4-15 Process PID Out/In Mode to Error Tolerance 0~2 0
P4-18 Process PID Output Low Limit -100.00~100.00 % 0.00
P4-19 Process PID Output High Limit -100.00~100.00 % 100.00
P4-22 Process PID Integral Output Low Limit -100.00~100.00 % 0.00
P4-23 Process PID Integral Output High Limit -100.00~100.00 % 100.00
P4-30 Speed PID Proportional Gain 0.000~1.000 0.010
P4-31 Speed PID Integral Time 2.0~2000.0 ms 8.0
P4-32 Speed PID Differencing Time 0.0~200.0 s 30.0
P4-33 Speed PID Differential Limit 1.000~20.000 5.000
P4-34 Speed PID Speed Signal Filter Time 1.0~100.0 10.0
P4-40 Torque PI Proportional Gain 0~500 % 100
P4-41 Torque PI Integration Time 0.002~2.000 s 0.020
P4-51 PM Current Limit Controller Feedforward Gain 0~400 % 100
P4-52 Proportional Gain - Current Limit Controller 0~500 % 100
P4-53 Integration Time - Current Limit Controller 0.000~2.000 s 0.020
P4-54 Filter Time - Current Limit Control 2.0~100.0 ms *
P4-61 Isd PI Control Bandwidth 10~200 Hz 30
P4-62 Isd PI Control Damping Coefficient 1~200 100
P4-63 Isd Load Compensation Coefficient 0.1~1.0 0.5
P4-64 Isq PI Control Bandwidth 0.01~1.00 Hz 0.03
P4-65 Isq PI Control Damping Coefficient 1~200 1
Parameter Group 5: Limitation, Protection and Failure Detection
*P5-02 Motor Low Speed Limit 0.0~590.0 Hz 0.0
*P5-03 Motor High Speed Limit 0.0~590.0 Hz 65.0
P5-04 Torque Limit at Motor Mode 0~1000 % 160
P5-05 Torque Limit at Generator Mode 0~1000 % 160
0:No Function
1:Input From Terminal AI1
2:Input From Terminal AI1
Source Selection for Speed Limit at Torque 5:Pulse Input 1
P5-06 0
Mode 10: Preset Value 0 + UP/DOWN
11: Preset Value
20:Bus Communication
30:Keypad
P5-07 Max Current Limit 0~300 % *
*P5-08 Max Output Frequency Limit 0.0~590.0 Hz 65.0
P5-09 Threshold for Low Current Warning 0.00~P9-16 A 0.0
P5-10 Threshold for High Current Warning 0.00~P9-16 A *
P5-11 Threshold for Low Speed Warning 0.0~590.0 Hz 0.0
P5-12 Threshold for High Speed Warning 0.1~590.0 Hz 65.0
P5-13 Threshold for Low Set Value Warning -200.00~200.00 % 0.00
P5-14 Threshold for High Set Value Warning -200.00~200.00 % 100.00
34
P5-15 Threshold for Low Feedback Warning -200.00~200.00 % 0.00
P5-16 Threshold for High Feedback Warning -200.00~200.00 % 100.00
0:Disable
*P5-17 Enable Motor Phase Loss Protection 1
1:Enable
Enable Current Limit/Torque Limit 0:Disable
P5-18 1
Warning 1:Enable
0:No Function
3:Jog and Warning
P5-19 Motor Speed Feedback Loss Function 4:Run to Max Speed P5-03 and Warning 5
5:Alarm Fault and Trip to stop
11:Switch to Speed Sensor less Mode
Speed Error for Speed Feedback Loss RP
P5-20 1~600 300
Detection M
P5-21 Time for Speed Feedback Loss Detection 0.00~60.00 S 0.05
Threshold for Communication with CU
P5-22 0.10~60.00 S 1.00
Timeout
0:No Function
2:Stop and Warning
3:Jog and Warning
P5-23 Communication with CU Timeout Function 5
4:Run to Max Speed P5-03 and Warning
5:Alarm Fault and Trip to stop
6:Warning
0:No Function
1:ETR Warning
P5-26 Motor Thermal Protection Function 2:ETR Alarm Fault 0
3:ETR Warning for Self-cooled Motor
4:ETR Alarm Fault for Self-cooled Motor
P5-27 Motor Overload Protection Time 1~60 min 2
P5-28 Threshold for Motor Overload Protection 100~160 % 150
0:No Action
1:Only Waring
P5-29 Function at Mains Phase Loss 2:Trip to stop and Alarm Fault (Heavy Load) 3
3:Trip to stop and Alarm Fault (Mid Load)
4:Trip to stop and Alarm Fault (Light Load)
0:Not Lock, Alarm/Fault Resettable without Re-
Power On
P5-30 Alarm/Fault Lock Handling 1
1:Lock, Alarm/Fault Lock Resettable only after
Re-Power On
P5-31 Delay Time to Alarm Current Limit Fault 0~60 s 60
P5-32 Delay Time to Alarm Torque Limit Fault 0~60 s 60
0:Trip to stop and Alarm Fault directly
P5-33 Action at Warning 1:Warning and Re-catch Motor after Failure 1
Disappear
0:Speed Track(IM/PM) and Angle Track (Fly start)
P5-34 Method to Re-catch Motor at Warning 0
1:Direct Re-catch
Parameter Group 6: Keypad Operation and Display
P6-03 Customer Defined Value for 0 Speed 0.0~6553.5 0.0
P6-04 Customer Defined Value for Max Speed 0.0~6553.5 100.0
P6-05 Keypad Display Option 0~8191 0
0:Both Enabled
P6-31 Enabling Local/Remote Mode 1:Disable Local Mode 0
2:Disable Remote Mode
0:Disabled
P6-34 Lock Keypad for Parameter Edit 0
1:Enabled and Lock
Parameter Group 7: Auxiliary and Special Functions
0:No Function
P7-00 Special Operation Function 0
9:Reset Parameters to Factory Defaults
0:Resume with Set Value as Set before
Re-power
P7-01 Function at Re-Power (for Local Mode Only) 1:Not Run, but Keep Set Value as Set 1
before Re-power
2:Not Run and Clear Set Value
*P7-10 Min Switch Frequency 2~16:2~16 kHz kHz 2
*P7-11 Over Modulation Coefficient 90.0~105.5 % 100.0
0:Compensate Average DC voltage
*P7-12 DC-Link Voltage PWM Compensation Function 0
2:Compensate DC Ripple Voltage
35
DC-link Voltage PWM Compensation Disable at VF 0:Disable
P7-13 1
control 1:Enable
P7-14 Dead Time Compensation Adjustment Coefficient 0~200 % 100
P7-17 Max Speed for Dead Time Compensation 20~590 Hz *
0:No Function
1:Passive Ramp Down
2:Passive Ramp Down, Trip
P7-26 Function at Mains Voltage Sag 3:Coast and Fly start 0
4:KEB Control
5:KEB Control, Trip
6:Trip to stop and Alarm
P7-27 Threshold Triggering Mains Voltage Sag Function 100~220/380 V *
P7-28 KEB Control Gain 0 ~ 500 % 100
0:Reset by Command
P7-36 Method to Reset Alarm Fault 1~10:Auto Reset for 1~10 Times 0
11:Auto Reset for Unlimited Times
P7-37 Alarm Auto Reset Waiting Time 0~600 s 10
*P7-38 VT Function Level 40~90 % 90
*P7-39 Min Magneton at AEO 40~75 % 66
P7-40 Magneton Optimization Factor (PM) -400~400 % 10
P7-46 Threshold Voltage for OVC Function Grid Voltage Dependent V *
0:Disable
P7-47 OVC Function 1:Enable with Mode 1 *
2:Enable with Mode 2
P7-48 OVC Integral Time 0.01~0.10 s *
P7-49 OVC Proportional Gain 0~200 % *
P7-50 Bypass Speed Start 1 0.0~590.0 Hz 0.0
P7-51 Bypass Speed End 1 0.0~590.0 Hz 0.0
P7-52 Bypass Speed Start 2 0.0~590.0 Hz 0.0
P7-53 Bypass Speed End 2 0.0~590.0 Hz 0.0
P7-54 Bypass Speed Start 3 0.0~590.0 Hz 0.0
P7-55 Bypass Speed End 3 0.0~590.0 Hz 0.0
Parameter Group 8: Basic and Running Information
P8-00 PU SW Version
P8-01 CU SW Version
P8-30 Total Days with Power On 0~9999 d
P8-31 Total Running Hours 0~60000 h
P8-32 Total Energy Consumed (kWh) 0~65535 kWh
P8-33 Number of Power Ups 0~65535
P8-34 Number of Over-Temperatures 0~65535
P8-35 Number of Over-Voltages 0~65535
P8-36 Reset Consumed Energy Counter 0:Not Reset 1:Reset 0
P8-37 Reset Running Hours Counter 0:Not Reset 1:Reset 0
P8-40~P8-49 Alarm Log
P8-50~P8-59 Warnings Log
Parameter Group 9: Real Time Running Status Monitoring
P9-00 Control Word 0~65535
P9-01 Status Word 0~65535
P9-02 Set Value -4999.0~4999.0
P9-04 Motor Speed 0~24000 rpm
P9-05 Output Power 0.000~655.35 kW
P9-06 Output Voltage 0.0~6553.5 V
P9-07 Output Frequency 0.0~590.0 Hz
P9-08 Output Current 0.00~655.35 A
P9-09 Output Torque -200.0~200.0 %
P9-10 Motor Thermal Load Status 0~100 %
P9-11 DC Link Voltage 0~65535 V
P9-13 Heatsink or IGBT Temperature -128~127 ℃
P9-14 Inverter Thermal Load Status 0~255 %
P9-15 Nominal Inverter Current 0.0~6553.5 A
P9-16 Max Inverter Current 0.0~6553.5 A
P9-17 Power Board Temperature -128~127 ℃
P9-18 Rectifier Temperature -128~127 ℃
P9-19 PID Set Value -200.0~200.0 %
P9-20 PID Feedback Value -200.0~200.0
P9-21 PID Output -200.0~200.0 %
P9-22 Digital Input 0~65535
0:0~10V
P9-23 AI1 Analogue Input Type
1:0~20mA
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V/m
P9-24 AI1 Input Value 0.00-20.00
A
0:0~10V
P9-25 AI2 Analogue Input Type
1:0~20mA
V/m
P9-26 AI2 Input Value 0.00-20.00
A
P9-34 Set Value by Pulse Input -200.0~200.0 %
P9-35 Frequency of Pulse Input 0.00~100.00 KHZ
P9-37 Speed Feedback from Encoder Rps
P9-38 DO Output Status 0~255
P9-39 Relay Output Status 0~65535
V/m
P9-40 AO1 Output 0.00-20.00
A
P9-43 Pulse Output Frequency 0.00~100.00 kHz
P9-45 Counter A Value 0~65535
P9-46 Counter B Value 0~65535
P9-47 Set Value from Bus Communication -32768~32767
P9-48 Variable Defined by Customer 0~6553.5
Note: a. Parameters marked with ‘*’ on the parameter number cannot be changed during motor running.
b. ‘*’ in the Factory default column means the default value vary with the different product types.
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2.4 Detailed Description for Parameters
2.4.1 Parameter Group 0: General Control Mode and Commands
0: Speed Mode Speed Savorless, Enables speed control (without speed feedback from motor) with automatic slip compensation for almost constant
speed at varying loads. Compensations are active but can be disabled.
1: Speed Mode with Speed Sensor, it is suitable for high-accuracy speed control applications. An encoder must be installed at the motor side, and a
PG card matching the encoder must be installed at the drive side.
2: Torque Mode Speed Sensor less, torque control in VC 1 mode (P0-02 Motor Control Principle = 1) without speed feedback from motor.
3: Torque Mode with Speed Sensor, torque control in VC 1 mode (P0-02 Motor Control Principle = 1) with speed feedback from motor.
Par. No. Name Range Unit Default
0: V/F 1
*P0-02 Motor Control Principle 1: Vector Control 1
2: Vector Control 2
Select the motor control principle.
0: V/F, for special motor or parallel connected motors in special motor applications. When V/F is selected the characteristic of VF curve can be set in
parameters P1-53/P1-55/P1-57/P1-59/P1-61 for voltages and P1-54/P1-56/P1-58/P1-60/P1-621 for frequencies
1: Vector Control 1, Vector Control by decoupling the magnet current and torque current, suitable for most general applications. Correct motor
parameters are important to achieve the best performance. Only VC 1 supports PM motor;
2: Vector Control 2, Suitable for applications demanding higher start torque or higher load impact performance. More sensitive to motor parameters
and parameters P4-5* and P4-6* need to be tuned carefully.
Par. No. Name Range Unit Default
0:CT
*P0-04 Torque Characteristics 1:VT 0
9:AEO
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Par. No. Name Range Unit Default
P0-11 Main Set Source 0~30 1
P0-12 Additional Set Source Same as P0-11 20
Select the source for main set and additional set.
0: No function;
1: Terminal AI1, use analogue input AI1 as set source, refer to P3-00~P3-17;
2: Terminal AI2, use analogue input AI1 as set source, refer to P3-00~P3-17;
5: Pulse input, use pulse input as set source, refer to P2-50~P2-53;
10: Multi preset value 0 + Up/Down, use preset set value 0 plus Up/Down adjustment as set source, refer to P0-30~P0-45, P0-46 and P2-05;
11: Multi preset values, refer to ever to P0-30~P0-45 and P2-05;
20: Communication, use value from bus compunction;
21: Process PID, use the output of Process PID control as set source;
30: Keypad, use the command for keypad as set resource, refer to P3-68~P3-69;
Par. No. Name Range Unit Default
Torque Set Source for Torque
P0-13 Same as P0-11 1
Mode
Select the set source for torque control, the base value for set source is based on P1-08 rated motor torque.
Based on Parameter P0-10, P0-11, P0-12, P0-14, the set value for speed mode can be calculated as below:
39
Par. No. Name Range Unit Default
0:0~P0-16
P0-15 Speed Set Range 0
1:-P0-16~P0-16
P0-16 Base Value for Speed Set 0.0~590.0 50.0
These two parameters are used to control the range of the set value and used as percentage calculation base.
40
Par. No. Name Range Unit Default
P0-49 Ramp Time Resolution 0:0.1s 1:0.01s 1
There are two kinds of ramp time resolution for different applications.
After modifying this parameter, the ramp time defined in P0-51~P0-66 will be reset back to factory defaults.
Par. No. Name Range Unit Default
0:Linear
P0-50 Ramp 1 Type 0
1:S ramp
P0-51 Ramp 1 Ramp Up Time 0.05~655.35 s *
P0-52 Ramp 1 Ramp Down Time 0.05~655.35 s *
0:Linear
P0-53 Ramp 2 Type 0
1:S ramp
P0-54 Ramp 2 Ramp Up Time 0.05~655.35 s *
P0-55 Ramp 2 Ramp Down Time 0.05~655.35 s *
0:Linear
P0-56 Ramp 3 Type 0
1:S ramp
P0-57 Ramp 3 Ramp Up Time 0.05~655.35 s *
P0-58 Ramp 3 Ramp Down Time 0.05~655.35 s *
0:Linear
P0-59 Ramp 4 Type 0
1:S ramp
P0-60 Ramp 4 Ramp Up Time 0.05~655.35 s *
P0-61 Ramp 4 Ramp Down Time 0.05~655.35 s *
P0-62 Jog Ramp Time 0.05~655.35 s *
P0-63 S Ramp Up Initiate Period 0.05~655.35 s *
P0-64 S Ramp Up Termination Period 0.05~655.35 s *
P0-65 S Ramp Down Initiate Period 0.05~655.35 s *
S Ramp Down Termination
P0-66 0.05~655.35 s *
Period
Ramp Up Time: The total ramp time from 0Hz to rated motor frequency (P1-05)
Ramp Down Time: The total ramp time from rated motor frequency (P1-05) to 0Hz.
Ramp Type:
0: Linear, motor ramps up/down with constant acceleration/deceleration speed;
2: S ramp, motor ramps up/down with changing acceleration/deceleration speed to get a smooth speed change. Normally the changing speed of
acceleration/deceleration speed is constant.
The ramp times and ramp types are shown below:
F or S ramp, P0-63 plus P0-64 should not be more than the total ramp up time defined by P0-51/P0-54/P0-57/P0-60, P0-65 plus P0-66 should not be
more than the total ramp down time defined by P0-52/P0-55/P0-58/P0-61.
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0:Even parity (1 stop bit)
Communication Data 1:Odd parity (1 stop bit)
P0-82 Format 0
(Parity/Stop Bits) 2:No parity (1 stop bit)
3:No parity (2 stop bit)
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12: 380-440V/50Hz
22: 440-480V/50Hz
102: 220-240V/60Hz
112: 380-440V/60Hz
122: 440-480V/60Hz
43
Inductance Tuning P1-16 Stator Leakage Reactance (X1) P1-18 Ld, PM D-axis Inductance
P1-17 Main Reactance (Xh) P1-19 Lq, PM Q-axis Inductance
P1-20 Ld-s, PM D-axis Inductance Saturated
P1-21 Lq-s, PM Q-axis Inductance Saturated
P1-22 Saturation Current at D-axis for Ld-s
P1-23 Saturation Current at Q-axis for Lq-s
BEMF Tuning NA P1-25 BEMF at Rated Speed for PM
Sytem Inertia Tuning NA P1-27 System Inertia
Before running the motor parameter auto tuning function, below motor parameters should be set correctly based on the motor nameplate: P1-03
Rated Motor Power, P1-04 Rated Motor Voltage, P1-05 Rated Motor Frequency, P1-06 Rated Motor Current, P1-07 Rated Motor Speed.
You can stop the Auto Tuning process by press the “STOP” key.
For the system inertia tuning, the inverter will ramp up and ramp down the motor and the ramp down process is impacted by parameter P7-47 over
voltage control. If over voltage control is enabled, the DC voltage will be controlled at a fixed value (680Vdc for 400v products)
Par. No. Name Range Unit Default
*P1-14 Stator Resistance (Rs) 0.001~65.535 Ω *
*P1-15 Rotor Resistance (Rr) 0.001~65.535 Ω *
*P1-16 Stator Leakage Reactance (X1) 0.001~65.535 Ω *
*P1-17 Main Reactance (Xh) 0.01~655.35 Ω *
*P1-18 Ld, PM D-axis Inductance 0.01~655.35 mH *
*P1-19 Lq, PM Q-axis Inductance 0.01~655.35 mH *
*P1-20 Ld-s, PM D-axis Inductance Saturated 0.01~655.35 mH *
*P1-21 Lq-s, PM Q-axis Inductance Saturated 0.01~655.35 mH *
*P1-22 Saturation Current at D-axis for Ld-s 20~200 % 100
*P1-23 Saturation Current at Q-axis for Lq-s 20~200 % 100
Normally you cannot get these values from the motor nameplate, you need to run the motor parameter auto tuning function or ask them from the
motor supplier. If you failed to do both, then the factory defaults will be used for control which cannot be used to achieve the proper performance.
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Par. No. Name Range Unit Default
P1-36 Min Motor Current at Low Speed 0~120 % 80
Define the minimum motor current at low speed to ensure the ability to start motor with load. This parameter works only for PM motor
When having more than one motor on the same shaft there is a need for some kinds of load sharing between the motors. This can be achieved by
running motors in speed open loop and one with 0 or negative slip compensation, so called droop control.
Par. No. Name Range Unit Default
P1-38 Slip Compensation Time Constant 0.05~5.00 s *
This parameter is to control the response speed of slip compensation, a higher value a slower reaction. If low frequency resonance problems occur,
set it to a high value.
Par. No. Name Range Unit Default
P1-39 Resonance Damping Gain 0~3000 % *
Time Constant for Resonance Damping
P1-40 0.005~0.050 s 0.005
Filter
Motor (especially >=30kW motor) speed and current resonance is likely to occur due to load vibration, and may lead to system failure even trigger
the over current protection. This is particularly obvious during no-load or light-load applications. Do not change these parameters if the motor has no
resonance. Increase the P1-39 value properly only when the motor has obvious resonance. The larger the value is, the better the resonance dampening
result will be. But a higher value in P1-39 will reduce the speed response performance. P1-40 should be set properly to ensure the damping function,
a smaller value makes the response of damping function faster, but two small value can result in instability of the control.
Par. No. Name Range Unit Default
P1-41 Damping Coefficient for PM 0~250 % 120
The value of P1-41 controls the dynamic performance of the PM motor. Higher value gives higher dynamic performance. Lower value gives lower
dynamic performance but it’s better to control the mechanical resonance. If the damping gain is too high or low, the control becomes unstable.
Par. No. Name Range Unit Default
45
Damping Time Constant for Low Speed
P1-42 0.01~20.00 s 0.8
range (PM)
This time constant is used below 10% rated speed. Obtain quick control through a short damping time constant. However, if this value is too short,
the control could become unstable.
Par. No. Name Range Unit Default
Damping Time Constant for High Speed
P1-43 0.01~20.00 s 0.8
range (PM)
This time constant is used above 10% rated speed. Obtain quick control through a short damping time constant. However, if this value is too short,
the control could become unstable.
Par. No. Name Range Unit Default
P1-44 Time Constant for Current Filter (PM) 0.001~1.000 s 0.5
To reduces the influence of high frequency ripple and system resonance in the calculation of control voltage, a current filter is necessary, without this
filter, the ripples in the currents can distort the calculated voltage and affect the stability of the system
Par. No. Name Range Unit Default
P1-45 Min Torque at Torque Mode Start -100~100 % 5
Min Torque Cut Out Speed at Torque Mode
P1-46 0.1~50.0 Hz 3.0
Start
In torque control mode, the device may not start if the torque reference is too small due to the presence of static friction, so a minimum torque set at
low speed is necessary to start the load. The below figure shows how the torque is set with these two parameters.
P1-53/P1-55/P1-57/P1-59/P1-61 corresponds to V1~V5 and P1-54/P1-56/P1-58/P1-60/P1-62 corresponds to F1~F5. Below rules must be followed
for the set: F1=0 and F1≤F2≤F3≤F4≤F5. If necessary, you can merge two or more points into one to simplify the VF curve, an example as below:
Voltage
220V
46
0.0 12.0 380.0 380.0 380.0
P1-54 P1-56 P1-58 P1-60 P1-62
Frequency
0.0 0.5 50.0 50.0 50.0
Note: The VF curve only work in VF control mode (P0.02=0). Two high voltage at low frequency could trigger the over current protection and
47
Cut in Speed for Function
P1-81 0.0~400.0 Hz 0.0
at Stop
P1-80 Selects the function when stop command is given and the speed is ramped down to P1-81 Cut in Speed for Function at Stop.
0: Free Coast, disable the output of the product and the motor coasts;
1: DC hold, the motor is energized with a DC current as P1-72 DC Hold Current;
Diagram of Function at Stop is shown below:
Note: If P1-81 > P1-84, the P1-80 function at stop will work and the DC brake function will not; if P1-81 < P1-84, the DC brake function will work.
And the P1-80 function at stop will not.
Par. No. Name Range Unit Default
P1-82 DC Brake Current (IM) 0~150 % 50
P1-83 DC Brake Time (IM) 0.0~60.0 s 2
P1-84 DC Brake Cut in Speed (IM) 0.0~400.0 Hz 0.0
P1-85 Demagnetizing Rate at DC Cut in 0~100 % 100
DC brake is to apply a DC current on the motor to brake and hold the motor when motor speed ramps down to a low speed at stop command. P1-82
defines the DC brake current as a percentage of P1-06 Rated Motor Current. P1-83 defines how long time the DC current should be applied. P1-84
defines at which speed to start the DC brake current. Between normal ramp down and the DC brake current applied, a Demagnetizing period is
necessary to avoid possible current spikes. P1-85 defines how fast the demagnetizing period will finished. Higher P1-85 value needs longer time for
demagnetizing, means more time delay before the DC brake current is applied.
Diagram of DC Brake process is shown below:
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0:No Function
P1-91 Brake Function 1:Resistor Brake 0
2:AC Brake
0: No function;
1: Resistor brake, use the resistor to consume surplus energy resulting from motor braking, and prevent the drive from trip due to over-voltage in the
DC link;
2: AC brake, dissipate surplus energy in the motor core by applying higher voltage to the motor, and prevent the drive from trip due to over-voltage
in the DC link. It is important to keep in mind that frequent use of this function will cause an increase in motor temperature;
49
Terminal Relay2 Relay1 DO2 DO1
Weight 8 4 2 1
Positive logic: When the selected function of DO/Relay terminals is activated, the DO/Relay terminal outputs ON signal, else outputs OFF signal.
Negative logic: When the selected function of DO/Relay terminals is activated, the DO/Relay terminal outputs OFF signal, else outputs ON signal.
Par. No. Name Range Unit Default
P2-04 DI Filter Time 2~16 ms 4
It is used to set the software filter time of DI terminal status. If DI terminals are liable to interference and may cause malfunction, increase the value
of this parameter to enhance the anti-interference capability. However, increase of DI filter time will reduce the response of DI terminals.
Preset Value Command Bit 4 Preset Value Command Bit 3 Preset Value Command Bit 2 Preset Value Command Bit 1 Parameter selected
50
OFF OFF OFF OFF P0-30
OFF OFF OFF ON P0-31
OFF OFF ON OFF P0-32
OFF OFF ON ON P0-33
OFF ON OFF OFF P0-34
OFF ON OFF ON P0-35
OFF ON ON OFF P0-36
OFF ON ON ON P0-37
ON OFF OFF OFF P0-38
ON OFF OFF ON P0-39
ON OFF ON OFF P0-40
ON OFF ON ON P0-41
ON ON OFF OFF P0-42
ON ON OFF ON P0-43
ON ON ON OFF P0-44
ON ON ON ON P0-45
51
1: Drive ready, the drive control card has received supply voltage;
2: Remote control ready, the drive is ready and is in Remote mode;
3: Drive ready/stop, the drive is ready and the drive is not running;
4: Drive running, the drive is running;
5: Drive running/No warning, the drive is running and no warning is present;
6: Run in current range/No warning, the drive is running within the programmed current ranges set in P5-09 and P5-10. No warnings are present;
7: Run on reference/No warning, the drive runs at reference speed without warnings;
8: Reverse, the drive runs in counter clockwise;
10: Alarm, the drive alarms;
11: Alarm or warning, an alarm or warning occurs;
12: Thermal warning, a thermal warning occurs;
13: Ready, no thermal warning, the drive is ready for operation and no over-temperature warning is present;
14: Remote ready, no thermal warning, the drive is ready for operation in Remote mode, and no over-temperature warning is present;
15: Bus OK, local bus communication is normal;
16: Control word bit 11, bit 11 in BUS control word is active;
17: Control word bit 12, bit 12 in BUS control word is active;
20: Out of current range, output current is outside the range set in P5-09 and P5-10;
21: Below current low, output current is lower than set in P5-09;
22: Above current high, output current is higher than set in P5-10;
23: Out of frequency range, output frequency is outside the range set in P5-11 and P5-12;
24: Below frequency low, output frequency is lower than set in P5-11;
25: Above frequency high, output frequency is higher than set in P5-12;
26: Out of feedback range, feedback is outside the range set in P5-15 and P5-16;
27: Below feedback low, feedback is lower than set in P5-15;
28: Above feedback high, feedback is higher than set in P5-16;
29: Out of reference range, reference is outside the range set in P5-13 and P5-14;
30: Below reference low, reference is lower than set in P5-13;
31: Above reference high, reference is higher than set in P5-14;
40: Drive in Local mode;
41: Drive in Remote mode;
42: Mech. brake control, enter mechanical brake control signal, see P1-97/P1-98;
43: External alarm, the digital input terminal function [50] external alarm input is active;
44: Unbalance warning, unbalance occurs;
Par. No. Name Range Unit Default
P2-29 Relay on Delay Time - RL1 0.00~600.00 s 0.00
P2-30 Relay off Delay Time - RL1 0.00~600.00 s 0.00
P2-32 Relay on Delay Time – RL2 0.00~600.00 s 0.00
P2-33 Relay off Delay Time – RL2 0.00~600.00 s 0.00
These parameters are used to set the relay output turn-on and turn-off delay time, E.g:
When the relay 1 function is satisfied, it delays P2-29 time, then outputs ON.
When the relay 1 function is not satisfied, it delays P2-30 time, then outputs OFF.
Par. No. Name Range Unit Default
0:Save None 0
1:Save Counter A
P2-46 Save DI Counter Value at Power down
2:Save Counter B
3:Save Both Counter A and B
This parameter is used to control whether counter A/B’s value is saved at power down.
Par. No. Name Range Unit Default
P2-50 Min Frequency for Pulse Input 1 0.00~P2-51 kHz 0.00
Enter the low frequency corresponding to the low set value in P2-52.
Par. No. Name Range Unit Default
P2-51 Max Frequency for Pulse Input 1 P2-50~100.00 kHz 50.00
Enter the high frequency corresponding to the high set value in P2-53.
Par. No. Name Range Unit Default
P2-52 Set Value/Feedback Value Versus Min -200.00~200.00 % 0.00
Frequency for Pulse Input 1
Enter low set value corresponding to value in P2-50.
Par. No. Name Range Unit Default
P2-53 Set Value/Feedback Value Versus Max -200.00~200.00 % 100.00
Frequency for Pulse Input 1
Enter high set value corresponding to value in P2-51.
Par. No. Name Range Unit Default
P2-54 Pulse input 1 Filter Time 1~1000 ms 100
Enter the pulse filter time, the low pass filter reduces the influence on and dampens the oscillations on the feedback signal from the control.
Note: when P2-10 set to [40]Pulse input,Terminal DI4 used as pulse input 1.
Enter the pulse filter time, the low pass filter reduces the influence on and dampens the oscillations on the feedback signal from the control.
Note: when P2-10 set to [40]Pulse input,Terminal DI4 used as pulse input 1.
Par. No. Name Range Unit Default
52
P2-60 Pulse output 1 function selection 0 ~ 30 0
If P2-63 = 80.00% (40Hz), P2-64 = 10.00% (5Hz), then the relationship between the output frequency and DO1 pulse output frequency is shown
below:
53
Par. No. Name Range Unit Default
P2-70 Encoder Resolution 0~4096 1024
This parameter is used to set the number of pulses per revolution of the encoder.
Par. No. Name Range Unit Default
P2-71 Encoder Rotation Direction 0: Forward 0
1: Reverse
This parameter is used to set the phase sequence of the incremental encoder AB signal.。
Enter the terminal AI1 filter time. This is a first-order digital low pass filter for suppressing electrical noise in terminal AI1. A high time constant
value improves dampening but also increases the time delay through the filter.
Par. No. Name Range Unit Default
P3-02 Zero Voltage Dead Band - Terminal AI1 0.0~20.00 V/mA 0.00
Set the dead-band of AI1 at 0 speed. When analog input AI1 ref. low and ref. high have opposite signs, there must be a set point that corresponding to
an analogue value equals 0. In order to prevent the set point jitter at zero point due to analog interference, this parameter should be set properly.
Reference
P3-08
B
0
A C
AI1 Input
P3-02
P3-07
Point A as shown in the figure is the analog value that corresponds to a setpoint that equals 0. It is calculated via analog low, high values and low,
high reference values. After set terminal AI1 zero dead band, UAB=UAC=P3-02/2. If the AI1 input is between B and C, the AI1 reference is 0.
54
Reference
P3-08
P3-07
0
P3-03 P3-04 10V/ AI1input
/P3-05 /P3-06 20mA
Reference
P3-08
P3-03
/P3-05
0
P3-04 10V/ AI1 input
/P3-06 20mA
P3-07
Reference
P3-07
P3-08
0
P3-03 P3-04 10V/ AI1 input
/P3-05 /P3-06 20mA
Reference
P3-07
P3-04 10V/
/P3-06 20mA
0
P3-03 AI1input
/P3-05
P3-08
55
P3-11 0.0~20.00 V/mA 0.00
Zero Voltage Dead Band - Terminal AI2
P3-12 0.00~P3-13 V 0.00
Min Input Voltage - Terminal AI2
P3-13 Max Input Voltage - Terminal AI2 P3-12~10.00 V 10.00
P3-14 Min Input Current - Terminal AI2 0.00~P3-15 mA 0.00
P3-15 Max Input Current - Terminal AI2 P3-14~20.00 mA 20.00
P3-16 Set Value/Feedback Value Versus Min Input -Terminal AI2 -200.00~200.00 % 0.00
P3-17 Set Value/Feedback Value Versus Max Input -Terminal AI12 -200.00~200.00 % 100.00
The usage of terminal AI2 is like terminal AI1.
Par. No. Name Range Unit Default
P3-48 Analogue Live Zero Timeout Time 1~99 s 10
Live Zero Time-out Function is used for analog input signal detection. To active the Live Zero Timeout Function, if voltage input is selected, then the
low input voltage (P3-03, P3-12) settings must be greater than 1V; if current input is selected, the low input current (P3-05, P3-14) settings must be
greater than 2mA or more. If the analog input signal is lower than 50% of the settings of parameters of P3-03, P3-05, P3-12, P3-14, and lasts longer
than the settings of P3-48 Live Zero Timeout Time, this feature takes effect.
If the analog input signal is back to normal within the delay time, then reset the timer.
Analog Input
50%
P3-03, P3-05 ,
P3-12 ,P3-14
Live Zero Timeout
P3-48 Time
Live Zero Timeout
Time
56
11 Feedback Value
13 Set Value from Bus control
14 Pulse input 1 input frequency 0% = P2-50, 100% = P2-51
15 Terminal AI1 input value 0% = P3-03 or P3-05,
100% = P3-04 or P3-06
16 Terminal AI2 input value 0% = P3-12 or P3-14,
100% = P3-13 or P3-15
20 DC link voltage 0% = 0V, 100% = 1000V
30 Output Torque 0% = 0N·m, 100% = P1-08
8V
2V
If P3-52 = 80.00% (40Hz), P3-53 = 10.00% (5Hz), then the relationship between the output frequency and AO1 output is shown below:
AO1 Output
8V
2V
57
Select source of feedback signal.
Par. No. Name Range Unit Default
P4-01 Process PID Set Source 0: No function 0
1: Terminal AI1
2: Terminal AI2
5: Pulse input 1
10: Preset value 0+UP/DOWN
11: Multi preset value
20: Bus communication
30: Keypad
Select process PID reference source.
0: No function;
1: Terminal AI1, use analogy input AI1 as reference source, see P3-0*;
2: Terminal AI2, use analogy input AI2 as reference source, see P3-1*;
5: Pulse input 1, use pulse input DI4 as reference source, see P2-5*;
10: Present value 0 + Up/Down, use present value 0 and Up/Down, see P0-30;
11: Multi present value, see P0-30~P0-45;
20: Bus communication, use bus reference as reference source;
30: Keypad, use Keypad Up/Down key or potentiometer as reference source, see P3-68/P3-69;
Par. No. Name Range Unit Default
P4-02 Fiducial Value for Process PID Set/Feedback 0.0~3000.0 50.0
This parameter is set as the fiducial value of 100% set or feedback for process PID control.
Par. No. Name Range Unit Default
P4-04 0:Positive 0
Process PID Control Logic: Positive/Negative
1:Negative
0: Positive, reduce/increase the PID output if the feedback value is larger/lower than set value;
1: Negative, reduce/increase the PID output if the feedback value is lower/larger than set value;
Par. No. Name Range Unit Default
P4-05 Process PID Anti Windup 0: Disable 0
1: Enable
In case the PID output has reaches the limit but the error between set value and feedback value still exists in same sign, if the integrator continues to
work then the result of integrator will be very high. It will take very long time for the PID controller to response to the error sign change e.g. from
positive to negative. This ruins the control performance in a lot of application. Customer can use this function to avoid the problem.
0: Disable, continue regulation of a given error even when the PID output reaches to its limit;
1: Enable, ceases regulation of a given error when the PID output reaches to its limit;
Par. No. Name Range Unit Default
P4-06 Cut-in Frequency for Process PID Speed Mode 0.0~200.0 Hz 0.0
Given a start command, the product will ramp from 0 to P4-06 in speed open control first. When the speed reaches to P4-06, the control will switch
over to Process PID control. The principle is described as below:
Output
Frequency Speed open
loop Process closed loop
P4-06
ON Time
Start OFF OFF
Command
58
Enter the PID differentiation time. The differentiator does not react to a constant error, but provides a gain only when the error changes. The shorter
the PID differentiation time, the stronger the gain from the differentiator.
Par. No. Name Range Unit Default
P4-13 Process PID Differential Limit 1.0~50.0 5.0
Enter a limit for the differentiator output.
Par. No. Name Range Unit Default
P4-14 Error Tolerance Limit to Enable Process PID 0.0~200.0 % 0.1
When the error between the set value and feedback value is less than the set value of this parameter, the process PID control stops. The way how PID
control stops or restarts is controlled by P4-15.
Par. No. Name Range Unit Default
P4-15 Process PID Out/In Mode to Error Tolerance 0: Mode 0 0
1: Mode 1
2: Mode 2
0: Mode 0, if the absolute value of the error >= P4-14, PID is enabled; if the absolute value of the deviation < P4-14, PID is disabled, PID output
freezes;
1: Mode 1, if the absolute value of the error >= P4-14, PID is enabled. If error > 0, use error + P4-14 as error for PID calculation; If error < 0, use
error - P4-14 as error for PID calculation; if the absolute value of the error < P4-14, PID is enabled as normal;
2: Mode 2, if the absolute value of the error >= P4-14, PID is enabled, but the output of I part is frozen; if the absolute value of the error < P4-14, PID
is enabled as normal;
Par. No. Name Range Unit Default
P4-18 Process PID Output Low Limit -100.00~100.00 % 0.00
P4-19 Process PID Output High Limit -100.00~100.00 % 100.00
These parameters are used to set process PID controller output low/high limit, 100% corresponds to P5-03 in speed mode.
Par. No. Name Range Unit Default
P4-22 Process PID Integral Output Low Limit -100.00~100.00 % 0.00
P4-23 Process PID Integral Output High Limit -100.00~100.00 % 100.00
This group of parameters are used to set the process PID controller integral output high and low limits.
Par. No. Name Range Unit Default
P4-30 Speed PID Proportional Gain 0.000~1.000 0.010
P4-31 Speed PID Integral Time 2.0~2000.0 ms 8.0
P4-32 Speed PID Differentiation Time 0.0~200.0 s 30.0
Speed closed loop PID parameters.
Par. No. Name Range Unit Default
P4-33 Speed PID Differential Limit 1.000~20.000 5.000
Set a limit for the differentiator output.
Par. No. Name Range Unit Default
P4-34 Speed PID Speed Signal Filter Time 1.0~100.0 10.0
Set a time constant for the speed signal lowpass filter. Too long filter time reduce the dynamic performance.
Par. No. Name Range Unit Default
P4-40 Torque PI Proportional Gain 0~500 % 100
Enter the proportional gain value for the torque controller. Selection of a high value makes the controller react faster. Too high setting may lead to
control instability.
59
This group of parameters are valid only when P0-02 is equal to [2] vector 2. They are current loop adjustment parameters for vector control, and
generally do not need to be adjusted.
60
Par. No. Name Range Unit Default
0:No Function
1:Input From Terminal AI1
2:Input From Terminal AI1
Source Selection for Speed 5:Pulse Input 1
P5-06 0
Limit at Torque Mode 10: Preset Value 0 + UP/DOWN
11: Multi Preset Values
20:Bus Communication
30:Keypad
This parameter is to select how to define the limit of the speed at torque control mode. If the parameter is set to [0], the speed limit value is defined
by P5-08. For other options, please refer to P0-11
Par. No. Name Range Unit Default
P5-07 Max Current Limit 0~300 % *
This parameter is used to set the output current limit, 100% equals to P1-06 rated motor current. If the output current reaches the P5-07, the product
will report u.50 warning and current limit controllers start to function with the controller set in P4-5*.
Par. No. Name Range Unit Default
*P5-08 Max Output Frequency Limit 0.0~400.0 Hz 65
Provides a final limit on the output frequency of the product. Please be aware of that this parameter limit the final stator frequency applied to the
motor.
Par. No. Name Range Unit Default
P5-09 Threshold for Low Current Warning 0.00~P9-16 A 0.00
P5-10 Threshold for High Current Warning 0.00~ P9-16 A *
When the motor current falls below P5-09 or exceeds P5-10, a signal can be produced on relays or terminal DO. See [20] Out of current range, [21]
Below current low and [22] Above current high in P2-22/28/31.
Diagram of Warning Current Low and Warning Current High are shown below:
61
When the actual set value falls below P5-13 or exceeds P5-14, a signal can be produced on relays or terminal DO. 100% equals to value set in P0-16
in speed control mode, P1-08 in torque control mode. See functions [29], [30] and [31] in P2-20/31/40.
Note: These parameters work on the final set value decided by P0-11~P0-14, not on the set value for PID inputs.
Par. No. Name Range Unit Default
P5-15 Threshold for Low Feedback Warning -200.00~200.00 % 0.00
P5-16 Threshold for High Feedback Warning -200.00~200.00 % 100.00
When the feedback falls below P5-15 or exceeds P5-16, a signal can be produced on relays or terminal DO. 100 % equals value set in P4-02. See
function [26], [27] and [28] in P2-22/28/31.
Note: These parameters only work on the feedback for PID as selected by P4-00.
Par. No. Name Range Unit Default
*P5-17 0:Disable 1
Enable Motor Phase Loss Protection
1:Enable
If select [0] disable the motor phase loss protection, in case there is the failure, the motor can only be possible to protect by over current protection. It
may damage the motor and the customer get a wrong information. Normally it’s not recommended to select [0]. But in case the product power size is
much bigger than that of the motor and there is unbalance inside the motor, selecting [0] could avoid false alarm of motor phase loss.
Par. No. Name Range Unit Default
*P5-18 0:Disable 1
Enable Current Limit/Torque Limit Warning
1:Enable
This parameter is used to control whether the drive reports u.50/u.51 warning or not when the motor torque exceeds P5-04/P5-05 or the output
current exceeds P5-07.
Note: Even if you select disable the warning, current limit/torque limit controller still works.
Par. No. Name Range Unit Default
0:No Function
3:Jog and Warning
P5-19 Motor Speed Feedback Loss Function 4:Run to Max Speed P5-03 and Warning 5
5:Alarm Fault and Trip to stop
11:Switch to Speed Sensor less Mode
In case a control mode with motor speed feedback is selected, this parameter is used to define the action when the speed feedback signal fails.
0: No function, the product will continue to run with the wrong speed feedback.
3: Jog and warning, the product will run with the jog speed and report warning u.61
4: Run to max speed, the product will run to max speed defined by P5-03 and report warning u.61
5: Alarm fault and trip to stop, the product will report alarm A.61 and trip to stop
11: Switch to speed sensor less mode, the product will switch to speed sensor less mode automatically and report warning u.61
Par. No. Name Range Unit Default
P5-20 Speed Error for Speed Feedback Loss Detection 1~600 RPM 300
P5-21 Time for Speed Feedback Loss Detection 0.00~60.00 S 0.05
These parameters are used to determine how the product judge whether the speed feedback gets wrong. If the error between feedbacked speed and the
set speed exceed P5-20 continuously for time longer than P5-21, the speed feedback loss function P5-19 will be triggered. Please consider the set of
parameters P4-3* to avoid false actions.
Par. No. Name Range Unit Default
P5-22 Threshold for Communication with CU Timeout 0.10 ~ 60.00 S 1.00
If the Power Unit fails to get correct communication telegrams from the Control Unit continuously for time longer than P5-22, the action defined by
P5-23 will be triggered.
Par. No. Name Range Unit Default
0:No Function
2:Stop and Warning
Communication with CU 3:Jog and Warning
P5-23 5
Timeout Function 4:Run to Max Speed P5-03 and Warning
5:Alarm Fault and Trip to stop
6:Warning
This parameter defines the action in case the Power Unit fails to get communication telegrams from the Control Unit for time longer than defined in
P5-22.
0:No Function, the product will continue to run with the latest received commands
2:Stop and Warning, the product will stop and report warning u.03
3:Jog and Warning, the product will run with jog speed and report warning u.03
4:Run to Max Speed P5-03 and Warning, the product will run to the max speed P5-03 and report warning u.03
5:Alarm Fault and Trip to stop, the product will report alarm A.03 and trip to stop.
6:Warning, the product will continue to run with the latest received commands and report warning u.03
Par. No. Name Range Unit Default
0:No Function
1:ETR Warning
2:ETR Alarm Fault
P5-26 Motor Thermal Protection Function 0
3:ETR Warning for Self-cooled Motor
4:ETR Alarm Fault for Self-cooled
Motor
62
The product can afford thermal protection function via a calculation (ETR = Electronic Terminal Relay) of the thermal load of the motor. The
calculated thermal load is based on the motor current and motor speed according to the set in P5-27 and P5-28.
0: No function, there is no motor thermal protection;
1: ETR warning, if calculated thermal load exceeds the upper limit, the product reports warning.49
2: ETR alarm fault, if calculated thermal load exceeds the upper limit, the product reports alarm A.49 and trip to stop
3: ETR warning (Self-cooling mode)
4: ETR trip (Self-cooling mode)
[3] and [4] are similar as [1] and [2], but [3] and [4] are for motors without cooling fan. And the calculated thermal load increases faster, more
sensitive to motor speed and it takes longer time to clear the calculated thermal load when the current of the motor drops.
Par. No. Name Range Unit Default
P5-27 Motor Overload Protection Time 1~60 min 2
P5-28 Threshold for Motor Overload Protection 100~160 % 150
When ETR function is used, if motor current exceeds P1-06 rated motor current * P5-28 Threshold for Motor Overload Protection for duration
exceeding P5-27 motor overload protection time, the product will trigger motor overload warning or alarm as defined in P5-26.
Motor overload protection is based on an inverse time integral calculation. The relationship between overload current and protection time
(corresponding to P5-27) is described as below:
Par. No. Name Range Unit Default
P5-28+0% 100% P5-28+30% 20% P5-28+0%
P5-28+6% 50% P5-28+36% 18% P5-28+6%
P5-28+12% 33% P5-28+42% 17% P5-28+12%
P5-28+18% 29% P5-28+48% 16% P5-28+18%
P5-28+24% 21% P5-28+54% 14% P5-28+24%
The table above assumes the motor runs at rated speed, below is the table for correction factor according to the motor speed (the real protection time
should be divided by the correction factor).
Motor Speed (percent of P1-05) Correction Factor Motor Speed (percent of P1-05) Correction Factor
0-12.5% 2.1 100%-112.5% 1
12.5%-25% 2.1 112.5%-125% 1.05
25%-37.5% 1.67 125%-137.5% 1.12
37.5%-50% 1.45 137.5%-150% 1.2
50%-62.5% 1.31 150%-162.5% 1.31
62.5%-75% 1.2 162.5%-175% 1.45
75%-87.5% 1.12 175%-187.5% 1.67
87.5%-100% 1.05 187.5%-Max. 2.1
For example, set P5-27 = 10, P5-28 = 120%, run at rated frequency, current is 132% rated motor current, protection time is 10 × 33% = 3.3 minutes.
If the operating frequency is 30Hz (60% of rated frequency), the protection time is 3.3÷1.31 = 2.52 minutes.
Note: It is necessary to correctly set the P5-28 motor overload protection factor according to the actual overload capacity of the motor. If this
parameter is set too large, it may happen that the motor is overloaded but the product cannot protect it in time!
Par. No. Name Range Unit Default
0:No Action
1:Only Waring
P5-29 Function at Mains Phase Loss 2:Trip to stop and Alarm Fault (Heavy Load) 3
3:Trip to stop and Alarm Fault (Mid Load)
4:Trip to stop and Alarm Fault (Light Load)
This parameter is used to select the action in case mains phase loss.
0: No action. The product will have no protection, it’s not recommended normally
1: Only warning. The product will report warning u.26 in case mains phase loss with load applied and the product will continue to run.
2: Trip to stop and alarm fault (Heavy load). The product will report alarm A.26 and trip to stop. But the product can detect the mains phase loss only
when the load is full and continues for certain period time (normally in minutes)
3: Trip to stop and alarm fault (Mid load). The product will report alarm A.26 and trip to stop. But the product can detect the mains phase loss only
when certain percentage of rated load is applied (normally 30%~60%)
4: Trip to stop and alarm fault (Light load). The product will report alarm A.26 and trip to stop. In this option, the protection can be triggered very
fast when the product starts to ramp the motor.
Par. No. Name Range Unit Default
0:Not Lock, Alarm/Fault Resettable without Re-Power On
P5-30 Alarm/Fault Lock Handling 1:Lock, Alarm/Fault Lock Resettable only after Re-Power 1
On
In default setup, the locked alarms/faults (refer to 2.6.1) cannot be reset unless power-down and power-on cycle is implemented. In some special
cases, customer wants to reset the locked alarms/faults with a power-down and power-up operation, then customer can set P5-30 to 0. Please be very
careful to so and consider all the safety issues.
Par. No. Name Range Unit Default
P5-31 Delay Time to Alarm Current Limit Fault 0~60 S 60
When the output current reaches the current limit level set in P5-07, a warning u.50 is triggered. When the current limit warning has been
continuously present for the period specified in this parameter, the product will trip to stop and report alarm A.50. If P5-31 = 60, the alarm and trip
function is disabled.
Par. No. Name Range Unit Default
P5-32 Delay Time to Alarm Torque Limit Fault 0~60 S 60
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When the output torque reaches the torque limit level set in P5-04/P5-05, a warning u.51 is triggered. When the torque limit warning has been
continuously present for the period specified in this parameter, the product will trip to stop and report alarm A.51. If P5-32 = 60, the alarm and trip
function is disabled.
Par. No. Name Range Unit Default
0:Trip to stop and Alarm Fault directly
P5-33 Action at Warning 1
1:Warning and Re-catch Motor after Failure Disappear
This parameter is to define the action when warning like over voltage, undervoltage and over current at which the product needs to coast the motor
temporary but the failure can disappear and the product needs to recover the control of the motor.
0:Trip to stop and Alarm Fault directly, at failure, the warning will turn into alarm directly and trip to stop.
1:Warning and Re-catch Motor after Failure Disappear, at failure the product will report warning and coast the motor first, when the failure
disappears, the product will try to re-control the motor.
Par. No. Name Range Unit Default
Method to Re-catch Motor at 0:Speed Track(IM/PM) and Angle Track (Fly start)
P5-34 0
Warning 1:Direct Re-catch
This parameter defines how the product re-control the motor when P5-33 is set to [1]
0:Speed Track(IM/PM) and Angle Track (Fly start). The product will track the speed (for both IM and PM) and angle (only for PM) of the
motor first and re-control the motor with the tracked speed/angle. If it fails to track the speed/angle, the it will start the motor form 0 speed.
1:Direct Re-catch. The product will assume there is no speed change in the motor during the coasted period, and re-control the motor based on the
voltage command when the warning is triggered.
Note: [1] is only for IM motor. For PM motor, it will work as [0] no matter what is set in P5-34
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2.4.8 Parameter Group 7: Auxiliary and Special Functions
Par. No. Name Range Unit Default
0:No Function
P7-00 Special Operation Function 0
9:Reset Parameters to Factory Defaults
0: No function
9: Reset parameters to factory defaults. Reset all the parameters except for information about the drive itself and the parameters recording running
history.
Par. No. Name Range Unit Default
0:Resume with Set Value as Set before Re-power
Function at Re-Power (for Local
P7-01 1:Not Run, but Keep Set Value as Set before Re-power 1
Mode Only)
2:Not Run and Clear Set Value
Selects the action upon reconnection of the drive to mains voltage after power down in Hand operation mode.
0:Resume with Set Value as Set before Re-power. Restart with the same local set value and the same start/stop settings as before the drive was
powered down.
1:Not Run, but Keep Set Value as Set before Re-power. Keep to the stop status until a new start command is given. The set value set before the
drive was powered down is saved and will be used if a new start command is given.
2:Not Run and Clear Set Value. Keep to stop status and clear the set value unit new commands are given.
Par. No. Name Range Unit Default
*P7-10 Min Switch Frequency 2~16:2~16 kHz kHz 2
Limit the permissible minimal switching frequency also for temperature auto tuning functions
Par. No. Name Range Unit Default
*P7-11 Over Modulation Coefficient 90.0~105.5 % 100.0
Increase this parameter can increase the ability to output higher voltage with same mains voltage. But increase the ability could result in more
harmonic voltage/current on the motor.
Par. No. Name Range Unit Default
*P7-12 0:Compensate Average DC voltage 0
DC-Link Voltage PWM Compensation Function
2:Compensate DC Ripple Voltage
When DC voltage changes, the PWM signals need compensation to apply the right voltage to the motor. This parameter defines how the product
compensate the voltage changes.
0:Compensate Average DC voltage. The product only compensates the changes of the average DC voltage discarding the rectifying ripple voltage.
2:Compensate DC Ripple Voltage. The product compensates the ripple voltage as well as the average voltage change. This function can reduce the
harmonic torque but the effect will be limited if the mains voltage is too low.
Par. No. Name Range Unit Default
P7-13 DC-link Voltage PWM Compensation Disable at 0:Disable 1
VF control 1:Enable
This function is used to disable the compensation function at VF control mode. Normally this is used to improve the ramp down capability by
dissipating the braking energy in the motor. But doing so is risky to damage the motor in case the mains voltage is high.
Par. No. Name Range Unit Default
P7-14 Dead Time Compensation Adjustment Coefficient 0~200 % 100
This parameter is used to adjust the dead time compensation due to the tolerance between ideal dead time and real deadtime. 100% means
compensate based on ideal dead time, lower than 100% means compensate less than the ideal dead time, higher than 100% means compensate more
than the ideal dead time.
Par. No. Name Range Unit Default
P7-17 Max Frequency for Dead Time Compensation 20~590 Hz *
From frequency P7-17 and higher, the deadtime compensation coefficient will drop to 0 and the deadtime compensation function is disabled. From
0Hz to P7-17, the deadtime compensation coefficient drops from P7-14 to 0 linearly.
Par. No. Name Range Unit Default
0:No Function
1:Passive Ramp Down
2:Passive Ramp Down, Trip
P7-26 Function at Mains Voltage Sag 3:Coast and Fly start 0
4:KEB Control
5:KEB Control, Trip
6:Trip to stop and Alarm
This parameter defines the response when the mains voltage drops to the voltage set in P7-27.
0:No Function. It’s most likely the voltage will trigger the under-voltage limit very soon.
1:Passive Ramp Down. The product will control the motor frequency following the rotor speed so that no driving torque is applied by the product
and the energy consumption is limited as little as possible. Without driving torque, the motor speed will decrease continuously until to 0Hz. If the
mains voltage recovers back to above P7-27, the product will ramp the motor back to previous set speed.
2:Passive Ramp Down, Trip. Similar as [1], the difference is that, if the frequency drops to 0Hz, the product will alarm a fault A.27 and Trip.
3:Coast and Fly start. The product will disable all the PWM output and coast the motor. When the mains voltage recovers back above P7-27, the
product will ramp the motor back to previous set speed with a fly start function.
4:KEB Control. The product will drive the motor speed down actively so that the kinetic energy of the inertia will be converted back to the DC link.
65
The DC link voltage will be controlled at the set value. In this way the product can run as long time as possible. In this option, the motor will
decrease continuously until to 0Hz if the mains voltage does not recover. If the mains recover back to above P7-27, the product will ramp the motor
back to previous set speed.
5:KEB Control, Trip. Similar as [4]. The difference is that, with option [5] if the frequency drops to 0Hz, the product will alarm a fault A.27 and
Trip.
6:Trip to stop and Alarm. The product will report alarm A.27 and trip to stop.
Note: For option [1] to [5], the drive will report warning "A.36" while doing the selected operation. And if under voltage is triggered, the product will
report warning u.24 and further report alarm A.24 and trip if the situation continues for enough time.
Par. No. Name Range Unit Default
P7-27 Threshold Triggering Mains Voltage Sag Function 100~220/380 V *
This parameter defines the threshold voltage at which the selected function in P7-26 should be activated.
Note:
1. Do not set P7-27 too low or too high. Normally P7-27 should be with 0.7~0.85 of the rated mains voltage. The mains sag function is easy to fail
with under voltage triggered if the threshold value is too low. If the threshold value is too high, the product may enter the function all the time.
2. If the product is supplied with a DC source, the threshold value will be P7-27 x 1.4.
Par. No. Name Range Unit Default
P7-28 KEB Control Gain 0 ~ 500 % 100
The control gain for option [4] and [5] of P7-26.
Par. No. Name Range Unit Default
0:Reset by Command
P7-36 Method to Reset Alarm Fault 1~10:Auto Reset for 1~10 Times 0
11:Auto Reset for Unlimited Times
Define how the alarm faults can be reset.
0: Reset by Command. The alarm faults can on be reset by a command, pressing the “STOP” key, the DI inputs or communication reset command
1~10: Auto reset for 1-10 times. The product can reset 1~10 times of alarm faults automatically after the alarms are triggered.
11: Auto Reset for Unlimited Times. The product will reset the alarm faults without limitation.
Note:
1. The product can only reset the alarm fault when the failure reason is cleared. Even if the product fails to reset the alarm fault, it will be counted in
times.
2. This function works for locked alarm faults only if P5-30=0
3. The count of times will be cleared to 0 when the product is re-powered
4. This function does not work for warnings.
Par. No. Name Range Unit Default
P7-37 Alarm Auto Reset Waiting Time 0~600 s 10
Set the time interval from alarm faults to perform the automatic reset function. This parameter is active only when P7-12 set to [1] ~ [10].
Par. No. Name Range Unit Default
*P7-38 VT Function Level 40~90 % 90
Enter the level of motor magnetization at low speed. Selection of a low value reduces energy loss in the motor, but also reduces load capability,
especially for start.
Par. No. Name Range Unit Default
*P7-39 Min Magneton at AEO 40~75 % 66
Enter the minimum magnetization must be ensured for AEO. Selection of a low value reduces energy loss in the motor, but can also reduce resistance
to sudden load changes and it’s easy to stall the motor.
Par. No. Name Range Unit Default
P7-40 Magneton Optimization Factor (PM) -400 ~ 400 % 10
This parameter is used to optimize the balance of copper loss and iron loss in the motor so that to optimize the heat dissipation situation of the motor,
but the total efficiency may not be optimized. Adjust P7-40, the motor current can also be changed. This parameter can be used to correct the error of
the motor parameters too.
Note: The absolute value of this parameter should not be too high.
Par. No. Name Range Unit Default
P7-46 Threshold Voltage for OVC Function Grid Voltage Dependent V *
When the DC link voltage exceeds the value of P7-46, over-voltage control defined in P7-47 is activated.
The following table is the Over-voltage Control Threshold Voltage’s range and default value depending on P1-01 Grid Type:
Grid Type Range Default
200~240V 360~395V 385V
380~440V 680~780V 710V
440~480V 750~780V 780V
66
2: Mode 2, usually for very fast deceleration;
Par. No. Name Range Unit Default
P7-48 OVC Integral Time 0.01~0.10 s 0.05
P7-49 OVC Proportional Gain 0~200 % 100
Define the controller used in OVC control.
Note: These parameters are only active when selecting [2] Mode 1or [3] Mode 2 in P7-47.
Par. No. Name Range Unit Default
P7-50 Bypass Speed Start 1 0.0 ~ 590.0 Hz 0.0
P7-51 Bypass Speed End 1 0.0 ~ 590.0 Hz 0.0
P7-52 Bypass Speed Start 2 0.0 ~ 590.0 Hz 0.0
P7-53 Bypass Speed End 2 0.0 ~ 590.0 Hz 0.0
P7-54 Bypass Speed Start 3 0.0 ~ 590.0 Hz 0.0
P7-55 Bypass Speed End 3 0.0 ~ 590.0 Hz 0.0
These parameters are used to define 3 ranges of speed in which the motor should not stay to avoid the mechanical resonance. If the speed is set within
the range, the set speed will be move to the closest start point or end point of the bypass speed range.
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2.4.10 Parameter Group 9: Real Time Running Status Monitoring
Par. No. Name Range Unit Default
P9-00 Control Word 0~65535
P9-01 Status Word 0~65535
P9-02 Set Value -4999.0~4999.0
P9-04 Motor Speed 0~24000 rpm
P9-05 Output Power 0.000~655.35 kW
P9-06 Output Voltage 0.0~6553.5 V
P9-07 Output Frequency 0.0~590.0 Hz
P9-08 Output Current 0.00~655.35 A
P9-09 Output Torque -200.0~200.0 %
P9-10 Motor Thermal Load Status 0~100 %
P9-11 DC Link Voltage 0~65535 V
P9-13 Heatsink or IGBT Temperature -128~127 ℃
P9-14 Inverter Thermal Load Status 0~255 %
P9-15 Nominal Inverter Current 0.0~6553.5 A
P9-16 Max Inverter Current 0.0~6553.5 A
P9-17 Power Board Temperature -128~127 ℃
P9-18 Rectifier Temperature -128~127 ℃
P9-19 PID Set Value -200.0~200.0 %
P9-20 PID Feedback Value -200.0~200.0
P9-21 PID Output -200.0~200.0 %
These parameters are used to view the running status of the product.
Par. No. Name Range Unit Default
P9-22 Digital Input 0~65535
View the status of the digital input. Each digital input terminal corresponds to a weight, as shown in the following table. If the drive detects that the
digital input terminal is valid, it has a weight, otherwise it does not, and the weight value is added to the parameter value.
For example: F/R and DI2 are valid, P9-22 = 2 + 8 = 10.
Terminal DI4 DI3 DI2 DI1 F/R RUN
Weight 32 16 8 4 2 1
68
Par. No. Name Range Unit Default
P9-45 Counter A Value 0~65535
P9-46 Counter B Value 0~65535
P9-47 Set Value from Bus Communication -32768~32767
P9-48 Variable Defined by Customer 0~6553.5
SSI800 classify the Faults into 3 categories: Warning, Alarm and Error and they can be shown on the keypad with defined codes.
Warning is for faults close to design limit and parameter set limit, but with which the product can continue to work under a designed control or the
product can suspend and recover automatically when the anomaly disappears. Customer can monitor the specific warning information via keypad or
communication bus. On an LED keypad, the warning will be shown as ‘u.XX’. ‘u’ means warning, ‘XX’ represents the code of the fault. On an LCD
keypad, the warning information will be shown in normal language.
Alarm is for faults which could damage the product or other equipment in short time so that the product must be disabled from the system
immediately. When an alarm is triggered, a ‘reset’ operation must be taken by a command for keypad or from the upper controller before the product
can run again. On an LED keypad, the alarm will be shown as ‘A.XX’. ‘A’ means alarm, ‘XX’ represents the code of the fault. On an LCD keypad,
the alarm information will be shown in normal language. To eliminate some of the faults, customers must power down the product and do debug or
test on part of the circuits. For this type of faults, SSI800 afford lock function and when the fault is triggered it will be locked. The locked fault
cannot be reset until a power down-power on cycle is operated and the reason for fault is cleared. This type of faults is called locked-fault. All
locked-fault will be treated as ‘alarm’ as well. Customer can disable the lock function for some of the locked-fault by setting P5-30=0. Doing this, the
customer must be very careful and be responsible for the safety.
Error is for mis operation from the customer, e.g. trying to change a parameter value via Keypad which is not allowed to change. An Error will be
shown as ‘Er. XX’ on an LED keypad. The product will continue to run and the Error will not be logged.
Below is the list for all the faults.
69
Motor phase V
A.29*
missing
Motor phase W
A.30*
missing
1. Check the power supply
1. The input voltage is too high;
2. Use brake resistor or energy feedback
2. The motor works in generator mode;
unit to consume or use up the generate
u.36 A.36 Over Voltage 3. The deceleration time is too short;
energy
4. The braking unit and braking resistor are
3. Adjust relative parameters to avoid
not installed.
the motor working in generator mode
1. Check the load
IGBT Over Too high load or the cooling condition
u.37 A.37 2. Check the cooling condition, include
Temperature beyond the specification
to clean the airduct or replace the fan
IGBT Temperature
u.38 A.38
Sensor Error U
IGBT Temperature Contact our local support or SSI
u.39 A.39
Sensor Error V Company to repair
IGBT Temperature
u.40 A.40
Sensor Error W
1. Check the load
Rectifier Too high load or the cooling condition
u.41 A.41 2. Check the cooling condition, include
Temperature High beyond the specification
to clean the airduct or replace the fan
Rectifier
Contact our local support or SSI
u.42 A.42 Temperature Sensor
Company to repair
Error
1. Check the load
Power Board Over Too high load or too high ambient
u.43 A.43 2. Check the cooling condition, include
Temperature temperature
to clean the airduct or replace the fan
1. Motor parameters and/or motor control
1.Adjust relevant parameters
parameters are not set appropriately;
2.Select inverter with higher power
2. The power size of inverter is too small
rating
u.45 A.45 Over Current comparing to the motor or the load
3.Check the power supply voltage
3. The power supply voltage is too low;
4.Contact our local support or SSI
4. The inverter failed to catch a spinning
Company
motor at fly
1. Too heavy load or too low power supply
1.Correctly set relevant parameters
voltage
especially the motor parameters
2. The power size of inverter is too small
u.46 A.46 Drive Overload 2.Select inverter with high power rating.
comparing to the motor or the load
3. Contact the local distributor or SSI
3. Motor parameters and/or motor control
Company
parameters are not set appropriately;
1.Check selection/installation of the
1. Too heavy load on the motor thermistor for motor temperature
2. Cooling condition for the motor is not sensing
Motor Over
u.48 A.48 good enough 2.Check the cooling conditions for
Temperature
3. Thermistor for motor temperature sensing motor
is not used correctly 3. Check the load versus rated power of
the motor
1. Correctly set relevant parameters
1. Motor parameters and/or motor control
especially the motor parameters
u.49 A.49 Motor Overload parameters are not set appropriately;
3. Check the load versus rated power of
2. Too heavy load on the motor
the motor
70
1.Check external controller PC, PLC,
HMI etc.
Drive communication timeout (with external
2.Check communication line connection
controller PC/PLC/HMI etc.)
3.Correctly set communication
1. External controller abnormal
Communication parameters(P0-8X)
u.62 A.62 2. communication line connection problem
Timeout 4. Wiring the communication cables
3. communication Parameters(P0-8X)
correctly, including shielding and
incorrect.
grounding
4.EMC problem.
5.Contact our local support or SSI
Company
u.66 Motor Loss Motor cable connection or motor problems; Check motor cable or motor phase
Actual motor current cannot exceed release
Mechanic Brake Correctly set mechanical brake
A.69 brake current (P1-97~P1-98) within start
Current Low parameters(P1-97~P1-98)
delay time.
Drive License Contact our local support or SSI
u.75 Drive License Timeout function activated
Timeout Company
u.76 A.76 External alarm DI terminals select external alarm function Check external alarm source
1.Power off, then confirm the
CU communication installation between PU and CU
Er.90 CU Failed to communicate with PU
Timeout 2.Contact our local support or SSI
Company
Er.91 KEY disabled The KEY disabled Please refer parameter P6-31
Parameter change The parameter cannot be changed when
Er.93 Change the parameter after Drive stop
disabled Drive running
Keypad 1. Check the connection between
Keypad failed to communicate with PU or
Er.95 communication Keypad and PU/CU
CU
Timeout 2. Make sure PU or CU works properly
Failed to finish the motor parameter auto Correctly set motor parameters
A.99 AMA Error
tuning according to motor nameplate
Note: The Alarms marked with ‘*’ are locked-faults.
2.6.2 How to Get the Fault Info
For Power Unit PU00, the customer must get the fault information by connecting a keypad or installing a Control Unit with keypad (e.g. CU00), or
get the fault information via the RS485 on the Control Unit. However, PU01 can support more in addition to what PU00 does. AS shown below,
PU01 affords a RS485 port which can be used for fault information as well as control. PU01 also has two LED lights to show the status of product.
71
2.7.1 Routine Inspection
Below items should are suggested for routing inspection:
Any abnormal sound from the motor during running?
Any abnormal vibration from the motor during running?
Is there any special change in the installation environment?
Are the cooling fans running ok?
Check the temperatures inside the product via the parameter group 9
Check the motor voltage, current and frequency
Is there any special dust, e.g. metal dust or corrosive liquid?
2.7.2 Maintenance
According to the application, customer can check the product at a regular interval, e.g. every 3~6 months to clear the hidden problem.
Items for Maintenance Measures
Control terminals loose? Fasten the screws with a torque-controlled screw driver if loose
Power terminals loose Fasten the screws with a torque-controlled screw driver or socket wrench if loose
PE terminals loose? Fasten the screws with a torque-controlled screw driver or socket wrench if loose
Fixation of the product loose? Fasten the screws with a torque-controlled screw driver or socket wrench if loose
Control wire or power cable worn? Replace the wire or cable
Air duct blocked? Clean the air duct
Fan speed too low or blocked? Clean or replace the fan
Caution:
Please power off the product and wait for enough time to ensure safety before maintenance;
Avoid dropping any screws, wire lead and other metal materials inside the product, otherwise it could be damaged when power on;
It is forbidden to do any change inside the product.
72
Chapter 3 Operation Instruction for SSI800 Control Unit CU00
3.1 Mechanic and Electric Installation
3.1.1 Outline Dimensions
73
3.1.2 Electrical Diagram
The electrical diagram of CU00 is shown as below.
74
3.1.3 Terminals
3.1.3.1Specification of the terminals:
75
3.1.3.2 Guidance for Connecting Wires
Except for the relay outputs, Spring-Clip terminals are used for all the control signals.
Tope type terminal is recommended for the control wires with specification as below:
A B D(max) W
14 8 3.5 1.4
Units:mm
Wir diameter specification:
Type Minimal Diameter Maximal Diameter
Single Conductor 0.52mm2 0.82 mm2
Multi-folded Wire 0.52mm2 0.82 mm2
Connector Lug 0.52mm2 0.52mm2
Push the wire tupe into the terminal directly and the wire will be clamped automatically by the terminal spring;
To remove the wire, use a slot type screwdriver to push down the lock on the terminal then the wire will be released. The specification for the head of
the screwdriver: Thickness 0.4mm, width 2.5mm;
Ideal length for the wire stripping is 9mm.
Screw fasten terminals are used for relay output:
Please select the right screwdriver to fasten the terminals. If a slot type screwdriver is used, below specification is recommended: head width 3.5mm,
head thickness 0.6mm;
Ideal length fir wire stripping is 6~7mm;
Diameter specification for wires:0.4~1.0mm2 , Torque specification for fastening the terminal: 0.4 N·m;
3.1.3.3 Electrical connection for Digital Inputs
SSI800 Control Unit CU00 supports both NPN and PNP inputs.
For NPN inputs, below connection is recommended:
数字量输入NPN型接线方式
Wiring for NPN DI
电源
Power Supply VDD 24V
信号
Signal RUN
NPN
Vref
GND
0V
PE
控制器 变频器内部电路
Controller Circuit Inside Inverter
76
For PNP inputs, below connection is
recommended:
数字量输出接线方式
Wiring for Digital Output
VDD
继电器线包
Coil of Relay
DO1
NPN
客户外部继电器应用示意
Customer Relay circuit
GND
变频器数字量输出内部电路
Circuits Inside The Inverter
Customer can switch the product between two different running modes with the keypad key: Local Mode and Remote Mode.
Local Mode: The product is controlled by keypad, including start/stop and target set etc.
Remote Mode: The product is controlled by I/O terminals or communication Bus, keypad is only for monitoring and parameter setup.
Description of the lights on keypad
L/R Light: To indicate the mode of the product, Always On --- Remote Mode, Flashing --- Local Mode.
FWD、REV Lights:
FWD REV Status
On Off Running in Forward Direction
Off On Running in Reverse Direction
Off Off Stopped
Hz、A Lights: To indicate the physical meaning and units of the data displayed, please refer to 3.2.2.
77
Display
Total 5 Digits of LED to show the set value, output frequency and running data, warnings and alarms etc.
Keypad Keys
Key Name Function
LOC/REM Switch the product between Remote Mode and Local Mode per press (The product is default in Remote Mode).
RUN Press to start the motor, only works in Local Mode.
STOP Short Press to stop the motor, Long Press to reset the fault (if there is alarm) each time if “STOP” is pressed, the product
will be forced into Local Mode.
Press to increase the numerical value of parameter or parameter number
Press to decrease the numerical value of parameter or parameter number
MENU Press to enter the menu for parameter setup or exit the menu
ENTER Short Press: in home display, Short Press to switch the physical variables shown; in parameter number selection, Short
Press to switch the digit place of the parameter number to be modified; in parameter value modification, Short Press to
switch the digit place of parameter value to be modified
Long Press: Long Press to confirm the parameter number selection and enter the parameter value displaying/modification,
or Long Press to confirm the parameter value and back to the Parameter number selection menu.
78
3.2.4 Comparison Table for Character Displaying
0 1 2 3 4 5 6 7 8 9
A B C D E F G H I J
K L M N O P Q R S T
U V W X Y Z - + . =
.
a b c d e f g h i j
k l m n o p q r s t
u v w x y z
79
Chapter 4 Instruction for other Options of SSI800
Keypad AD-KP01 is not released yet, but its functions and specifications are quite similar as the built-in keypad of CU00. Detailed information will
be available when the final release of AD-KP01
AD-KP01 can be connected to Control Unit CU00 via the RJ45 connector with standard internet cable (refer to 1.6.3), it can also be connected to
CU01 via standard internet cable or installed on CU01 directly. AD-KP01it can also be connected to Power Units (PU00/PU01) via the 10 PIN
connector with standard IDC 2.54mm 10Pin flat cable (refer to 1.6.1.1). Customer can buy the cable from us or from a third party.
Comparing with the built-in keypad of CU00, AD-KP01 will have an incremental digital potential meter.
80
Chapter 5 Operation Instruction for SSI800 Combination Type
By installing a Control Unit to a Power Unit, different combination types of product can be achieved to fulfil different application demands. Here
only the standard type (combination of PU00 and CU00) is described, other combination type will follow similar logic.
NO Model:SSI800-4T7D5H/011L-PU00CU00
1-5 SSI800 From SSI800 family
6-7 4T Line in votage,4T: 3 phase 400V, 2T: 3 phase 200V, 2S: Single phase 200V
Rated Power,7D5: 7.5kw, H: Heavy Load Type, 011: 11kw, L: Light Load Type.
8-15 7D5H/011L For Models not supporting dual rating, digits 12~15 will be null
16-19 PU00 The type of Power Unit
20-23 CU00 The Type of Control Unit
Note:(“/” and “-” are not counted in the number of digits )
5.6 Maintenance
Please refer to 2.7.
81
Chapter 6 SSI800 Basic Application Guide
Power Unit should be combined with a Control Unit or keypad together to achieve most of the applications described here.
Control with Preset multi-stage value: Based on the default parameter setup, you need to change the main set value source to preset multi-stage value
(P0-11=11) and keep the function of terminals “DI1”~“DI4” as default (P2-07~P2-10 = 22~25), and set the preset values in parameters P0-30~P0-45
to the speeds you expect. Then you can start/stop the motor via terminal “RUN”, control the motor direction via terminal “F/R”, and change the
motor speed to preset value by changing the logic status of terminals “DI1” ~ “DI4”.
82
Appendix A. Modbus Communication Guidance
The SSI800 drive provide RS485 communication interface. It adopts international standard Modbus communication protocol to perform master-slave
communication. The user can realize centralized control through PC/PLC to adapt specific application requirements.
1. Application Mode
1.1 Interface Mode
The communication interface is RS485. RS485 works on semi duplex and its data signal applies differential transmission which is called balance
transmission too.
1.2 Networking Mode
The drive has two networking modes: single master/multiple slaves networking and single master/single slave networking.
Twisted pairs with shield screen
The 485+ RS+
master 485- RS- Drive
Earth Earth
Single master/single slave networking diagram
Twisted pairs with shield screen
485+ RS+ 120 Ω
485- terminal
Earth resistor
RS+ Earth RS+ Earth Earth
RS- RS- RS-
The master Drive1 Drive2 …… DriveN
2. Protocol Format
Modbus protocol only support RTU mode.
RTU data frame format is shown as the figure below:
Modbus message
Specification:
Start At least 3.5 idle characters
Slave address Address:0-127(0 is broadcast address)
Function code Modbus function code
Data (N-1)
Data (N-2)
2 * N data
…
Data 0
CRC CHK high-8-bit
CRC check
CRC CHK low-8-bit
End at least 3.5 idle characters
3. Function Code
Function code supported by SSI800 drive Modbus protocol are as shown in the table below:
Function code Description Meaning
0x03 Read Holding Registers Read drive functional parameters and running status parameters
0x06 Preset Single Register Over-write individual drive functional parameters
0x10 Preset Multiple Regs Over-write multiple Registers
83
9999* Control command W
10000* Frequency command W
10099* State R
10100* Warning/Alarm code R
10101 Output frequency (0~Fmax, unit: 0.1Hz) R
10102 Output current (unit: 0.01A) R
10103 Output voltage (unit: 1V) R
10104 Output power (unit: 0.01kW) R
10105 Motor speed (unit: 1rpm) R
10106 DC bus voltage (unit: 1V) R
10107 Reference R
10108 Process PID Feedback R
* Reg. 9999 specification
Bit Specification
Bit 7~0(run/stop control etc.) 0x00: No function
0x01: Run forward
0x02: Reverse
0x03: Jog
0x04: Jog reverse
0x05: Stop
0x06: Coast
0x07: Reset
Bit 11~8(Preset value select) 0000B:P0-30(Preset Value 0)
0001B: P0-31(Preset Value1)
…
1111B: P0-45(Preset Value 15)
Bit 13~12(Ramp time select) 00B: Ramp 1
01B: Ramp 2
10B: Ramp 3
11B: Ramp 4
Bit 14 Reserved
Bit 15 1B: Enable Bit8~13 function
0B: Disable Bit8~13 function
* Reg. 10000 specification
When using communication to control the drive, you can set the frequency directly by writing register 10000 . The register value is in the range of
0.00 ~ P5-08, unit 0.01Hz.
* Reg. 10099 specification
84
6. Error message
There may be errors in the communication process, for example, some parameters are read-only, but the PC/PLC sends a written directive, the drive
will return an error message.
Error message data frame format is shown as the figure below:
Error message
7. Examples
7.1 Read Holding Registers (0x03)
7.1.1 Read Motor speed
Read parameter P9-04(Reg 903) to get the Motor speed.
Transmit: 01 03 03 87 00 01 34 67 (Hexadecimal)
Receive: 01 03 02 05 DC BA 8D (Hexadecimal)
Transmit data specification:
Field Description
01 Address
03 Function
03 87 Register address: 903(0x0387)
00 01 The number of read registers is 1
Receive data specification:
Field Description
01 Address
03 Function
02 The byte number of received data
05 DC 0x05DC converts to decimal number is 1500. So, the value of P9-04 is 1500RPM
85
7.2 Write Single Register (0x06)
Set motor rated speed to 1430RPM.
Write P1-07(Reg 106) =1430.
Transmit: 01 06 00 6A 05 96 2A E8 (Hexadecimal)
Receive: 01 06 00 6A 05 96 2A E8 (Hexadecimal)
Transmit data specification:
Field Description
01 Address
06 Function
00 6A Register address of P1-07 is :107-1= 106(0x006A)
05 96 The value wants to set to P1-07 is 0x0596(1430)
Receive data specification:
Field Description
01 Address
06 Function
00 6A Register address of P1-07 is :107-1= 106(0x006A)
05 96 The value of P1-07 is 0x0596(1430)
86
IO Extension Cards
1. Summary
The SSInverter inverter is equipped with a variety of expansion cards as optional accessories. In order to cover more application
industries and provide more IO functions, IO expansion cards are now provided to expand digital and analog functions.
3. Electrical instructions
3.1 IO01 Card
3.1.1 IO01 Diagram
87
Terminal Function Specification
Input type:select NPN and PNP mode by parameters;
Digital input
SI1/SI2/SI3 NPN Mode/PNP Mode;
signal
Input Voltage:0~30V;Input resistance:3.6KΩ;
Digital output OC Output;Output current range :0~40mA;
SO1/SO2
signal Output voltage range :0~30V;
Analog voltage input port:
Input voltage range:-10V~+10V;
External input signal -10V~10V converter to 0~10V, Read this value from P9-28. (Eg.
MI1
Set P3-25=-100% to get reverse reference, then 5V=0% ref, 10V=100% ref,-10V=-100%
Analog input ref)
signal Input resistance:10KΩ;
Voltage input and current input can be selected by parameters :
MI2 1. As analog voltage input: Input voltage range: 0 ~ 10V; The input impedance is 10KΩ;
2. As analog current input: Input current range: 0 ~ 20mA; The input impedance is about
500Ω;
Resistance signal input port:
Resistance signal
ZI1 Input resistance range: 0 ~ 400Ω;
input
Accuracy: 12bit;
Current signal output:
MO1 Output current range: 0 ~ 20mA;
Analog output When the current is output, the load impedance is less than 500Ω;
signal Voltage signal output:
MO2 Output voltage range: 0 ~ 10V;
When the voltage is output, the load impedance is greater than 500Ω;
10V power 10V+/- 0.1V
V10
supply Max 10mA output;
GND Internal power ground
Status light Description Status light
Fault status Red light is always on: fault of communication between option card and CU
ERROR
indicator Red light is off: normal or not powered
Power The green light is always on: Power indication is normal
POWER
Indicator The green light is off: the power is off or the power is abnormal.
4. IO expansion card parameter description
Para-meter Name Setting range Unit Factory default
0: Invalid; 1: Reset
2: Free running stop (antilogical)
3: Reset free running stop(antilogical)
4: Stop(antilogical); 10: Start
11: Running direction selection
12: Reverse start: 13: Pulse start
14: Pulse reversal: 15: Jog forward
16: Jog reversal
20: No turning forward
21: No reversal
22: Multiple command terminal 1
23: Multiple command terminal 2
24: Multiple command terminal 3
Expansion card
P2-11 25: Multiple command terminal 4 0
SI1 input
26: Acceleration and deceleration terminal 1
27: Acceleration and deceleration terminal 2
30: UP
31: DOWN
32: Counter A
34: Reset counter A
35: Counter B
37: Reset counter B
40: Pulse input
41: Set value source switch
42: Speed control/torque control switch
50: External fault input
51: PID pause
88
Expansion card
P2-12 0
SI2 input
Expansion card
P2-13 0
SI3 input
Para-meter Name Setting range Unit Factory default
0: Invalid; 1: Ready
2: Remote control ready
3: Ready-not running
4: Running;
5: Running-No warning;
6: Run within current range: no warning;
7: Run at the set frequency: no warning
8: Reverse operation;
10: Fault;
11: Warning or fault;
12: Overheat warning;
13: Ready-no overheat warning; 14: Remote
control ready-no overheat warning;
15: Communication is normal
16: Communication control word Bit11;
17: Communication control word Bit12;
Expansion card
P2-23 20: Out of current range; 0
SO1 output
21: Below current limit
22: Above current limit
23: Out of frequency range
24: Below frequency limit
25: Above frequency limit
26: Out of feedback range
27: Below feedback limit
28: Above feedback limit
29: Out of the set value range
30: Below the set value limit
31: Above the set value limit
40: Local operating status
41: Remote operating status
42: Mechanical brake
43: External fault:
44: Eccentric fault
Para-meter Name Setting range Unit Factory default
P2-24 Expansion card SO2 output 0
0:Voltage signal
P3-18 Expansion card MI1 input type 0
1:Current signal
P3-19 Expansion card MI1 filter time 0.00~10.00 S 0.01
V/m
P3-20 Expansion card MI1 zero dead zone 0.00~20.00 0
A
Expansion card MI1 minimum
P3-21 0.00~P3-22 V 0
voltage
Expansion card MI1 maximum
P3-22 P3-21~10.00 V 10
voltage
Expansion card MI1 minimum
P3-23 0.00~ P3-24 mA 0
current
Expansion card MI1 maximum
P3-24 P3-23~20.00 mA 20
current
Expansion card MI1 minimum
P3-25 200.00~200.00 % 0
reference/feedback value
Expansion card MI1 maximum
P3-26 200.00~200.00 % 100
reference/feedback value
0:Voltage signal
P3-27 Expansion card MI2 input type 0
1: Current signal
P3-28 Expansion card MI2 filter time 0.00~10.00 S 0.01
V/m
P3-29 Expansion card MI2 zero dead zone 0.00~20.00 0
A
Expansion card MI2 minimum
P3-30 0.00~P3-22 V 0
voltage
Expansion card MI2 maximum
P3-31 P3-21~10.00 V 10
voltage
Expansion card MI2 minimum
P3-32 0.00~ P3-24 mA 0
current
Expansion card MI2 maximum
P3-33 P3-23~20.00 mA 20
current
Expansion card MI2 minimum
P3-34 -200.00~200.00 % 0
reference/feedback value
89
Expansion card MI2 maximum
P3-35 -200.00~200.00 % 100
reference/feedback value
P3-36 Expansion card ZI type
Para-meter Name Setting range Unit Factory default
P3-37 Expansion card ZI maximum value
P3-38 Expansion card ZI minimum value
0:0~20mA
P3-56 Expansion card MO1 output type 0
1:4~20mA
0: Invalid
1: Output frequency
2: Motor current
3: Output power
4: Motor speed
5: Output voltage
Expansion card MO1 output 10: Set value
P3-57 0
function selection 11: Feedback value
13: Bus control
14: Pulse input
15: AI1 input value
16: AI2 input value
20: DC bus voltage
30: Output torque
Expansion card MO1 minimum
P3-58 0.00~200.00 % 0
output ratio
Expansion card MO1 maximum
P3-59 0.00~200.00 % 100
output ratio
Expansion card MO1 minimum
P3-60 0.00~P3-61 0/4.00
output
Expansion card MO1 maximum
P3-61 P3-60 ~ 10.00 / 20.00 10/20.00
output
P3-62 Expansion card MO2 output type 3:0~10V 0
0:Invalid
1:Output frequency
2:Motor current
Expansion card MO2 output
P3-63 3:Output power 0
function selection
4:Motor speed
5:Output voltage
10:Set value
Para-meter Name Setting range Unit Factory default
11:Feedback value
13:Bus control
14:Pulse input
Expansion card MO2 output
P3-63 15:AI1 input value 0
function selection
16:AI2 input value
20:DC bus voltage
30:Output torque
Expansion card MO2 minimum
P3-64 0.00~200.00 % 0
output ratio
Expansion card MO2 maximum
P3-65 0.00~200.00 % 100
output ratio
Expansion card MO2 minimum
P3-66 0.00~P3-61 0/4.00
output
Expansion card MO2 maximum
P3-67 P3-60~10.00/20.00 10/20.00
output
0:电压信号
P9-27 Expansion card MI1 signal type
1:电流信号
V/m
P9-28 Expansion card MI1 input value 0.00-20.00
A
0:电压信号
P9-29 Expansion card MI2 signal type
1:电流信号
V/m
P9-30 Expansion card MI2 input value 0.00-20.00
A
P9-31 Expansion card ZI1 input value
V/m
P9-41 Expansion card MO1 output value 0.00~20.00
A
V/m
P9-42 Expansion card MO2 output value 0.00~20.00
A
90
PG
SSI inverter is equipped with a variety of encoder expansion cards (ie PG cards) as optional accessories, which is a must for the inverter to
realize speed closed-loop vector control. Please select the corresponding PG card according to different encoder output. The specific models and
selection are as follows. Please select the corresponding SSI PG card model according to the selected encoder. The models are as follows:
Notice:
Confirm that the CU model of the SSI inverter to be installed supports the expansion card function; (you can note when ordering or consult
SSInverter company)
CU00 cannot support both the external keypad and the expansion card at the same time. ;
When installing or removing an expansion card, please ensure that the machine is powered off; hot swapping is prohibited. Otherwise, the
machine or expansion card may be damaged.;
2. PG card installation instructions
Installation steps:Check the expansion card accessory package contains: PG card, pluggable terminal *1, screw *1, manual;Install the
expansion card as shown below:
Step 1. Push the expansion card along the bottom rail into the bottom of the CU. The terminals of the expansion card are inserted into the
bottom of the CU terminal, and the two screw holes are aligned.
Step 2, as the picture shows, align the screws with the screw holes to fix the CU and the expansion card;
3. Electrical instructions
91
3.1 PG01-Common Encoder
3.1.1 PG01 Wiring Diagram
92
3.2 PG02 Differential PG card
3.2.1 Wiring diagram
3.2.2 端子排布及规格说明
93
_COS-
94
PG04 WIFI Cards
SSInverter inverter is equipped with a variety of encoder expansion cards (PG cards) as optional accessories, which is a necessary option for
speed closed-loop vector control. PG04 provides a resolver type encoder for use.
And provide WIFI function for networking, remote monitoring, remote control and other functions.
Resolution ratio:12bit
Excitation source:REF+/REF-:7VRMS; 10KHZ;
Input:SIN+/SIN-;COS+/COS-;
Frequency division output:A1 B1(Frequency division adjustable, range:1~255)
WIFI
PG04 WIFI Networking function: 2.4GWIFI can be used to connect to the Ethernet router to realize the networking function;
Cloud platform function: the system can be remotely monitored on the WEB end to facilitate unified management in the
background;
APP function: the system can be directly monitored through the mobile phone APP, supporting remote control ,technical
Parameters:
- Wireless standard: 802.11b/g/n
- Transmission speed: up to 54Mbps
- Frequency range: 2.400GHZ~2.484GHZ
Notice:
Confirm that the CU model of the SSI inverter to be installed supports the expansion card function; (you can note when ordering or consult
SSI company)
CU00 cannot support both the external keypad and the expansion card at the same time. ;
When installing or removing an expansion card, please ensure that the machine is powered off; hot swapping is prohibited. Otherwise, the
machine or expansion card may be damaged.;
Installation steps:Check the expansion card accessory package contains: PG card, pluggable terminal *1, screw *1, manual;Install the
expansion card as shown below:
Step 1. Push the expansion card along the bottom rail into the bottom of the CU. The terminals of the expansion card are inserted into the
bottom of the CU terminal, and the two screw holes are aligned.
Step 2, as the picture shows, align the screws with the screw holes to fix the CU and the expansion card;
3. Electrical instructions
3.1 PG04 WIFI Diagram
95
3.2 PG04 WIFI Terminals and specifications
96
The WIFI expansion card works in AP mode, the network name is: SSI _DRIVER_WIFI, and the link password is 12345678. Between the
WIFI expansion card and the inverter directly use the UART communication interface, with a baud rate of 115200, 1 stop bit, 8 data bits, and no
parity. The TCP protocol is used for communication between the client and the WIFI expansion card. The WIFI expansion card is TCP SERVER,
the address is 192.168.4.1, and the port number is 8086. The user accesses as a TCP Client, and only one Client can access at a time.
5.2 Brief introduction of WIFI communication protocol
The Modbus communication protocol format is followed between Client and WIFI expansion card. Currently supports 0x03, 0x06, 0x08 and
0x10 commands. Among them, 0x03, 0x06 and 0x10 are general Modbus commands. For the test of general Modbus command frame, please
refer to the Modbus protocol chapter of SSI manual. Command 0x08 is a special command used to modify the SSID and password of the
network.
5.3 Examples of communication commands
5.3.1 Example of reading holding register 03h
Read motor speed
You can check the motor speed by reading parameter p9-04 (register 903).
Sending of data: 01 03 03 87 00 01 34 67 (hexadecimal)
Receiving of data: 01 03 02 05 dc ba 8d (hexadecimal)
Sending of data
Field Description
01 Inverter address
03 Function code
03 87 Register address 903(0x0387)
00 01 The number of registers to be read is 1
Receiving of data
Field Description
01 Inverter address
03 Function code
02 Number of bytes of received data
05 DC 0x05DC is converted to a decimal number as 1500. Parameter P9-04 has no decimal places, so the motor speed is 1500.
Read inverter status, fault code and output frequency
The above information can be obtained by continuously reading three registers 10099, 10100, and 10101.
Sending of data: 01 03 27 73 00 03 FE A4 (hexadecimal)
Receiving of data: 01 03 06 00 04 00 00 01 F4 D0 A2 (hexadecimal)
Sending of data
Field Description
01 Inverter address
03 Function code
2773 Register address 10099(0x2773)
00 03 The number of registers to be read is 3
FE A4 CRC Check code
Receiving data
Field Description
01 Inverter address
03 Function code
06 Number of bytes of received data
00 04 00 00 01 The value of register 10099 is 0x0004,
F4 Note: Bit 0 value: 0B, that is, no warning
Bit 1 value: 0B, that is, no fault
Bits 3~2 value: 01B, that is forward running
Bits 11~8 value: 0000B, that is, the multi-speed selection is the preset setting value 0.
The value of register 10100 is 0x0000. At this time, the inverter has no fault and warning, so the fault and warning code is 0
The value of register 10101 is 0x01F4, which is 500, and register 10101 has a decimal point, so the output frequency is 50.0Hz
5.3.2 Example of writing a single holding register 06H
Set the motor rated speed to 1430RPM
Set parameter P1-07=1430
Send data: 01 06 00 6A 05 96 2A E8 (hexadecimal)
Receive data: 01 06 00 6A 05 96 2A E8 (hexadecimal)
Sending of data
Field Description
01 Inverter address
06 Function code
00 6A Register address, the register address of parameter P1-07 is 107-1=106 (0x006A)
05 96 The value to be written into the parameter P1-07 is 1430 (decimal 1430, hexadecimal 0x0596)
Receiving of data
97
Field Description
01 Inverter address
06 Function code
00 6A Register address, the register address of parameter P1-07 is 107-1=106 (0x006A)
05 96 The value written in parameter P1-07 is 1430 (decimal 1430, hexadecimal 0x0596)
5.3.3 Example of writing multiple holding registers 10H
Start the inverter and set the inverter operating frequency.
The running status of the inverter can be controlled by register 9999, and the running frequency of the inverter can be set by register 10000.
Send data: 01 10 27 0F 00 02 04 00 01 09 C4 5A 1D (hexadecimal)
Receive data: 01 10 27 0F 00 02 7B 7F (hexadecimal)
Sending of data
Field Description
01 Inverter address
10 Function code
27 0F Register address 9999(0x270F)
00 02 Number of registers to be written
04 Number of bytes to be written
00 01 09 C4 Register 9999= 0x0001
Note: Bits 7~0 value: 0x01, namely forward running
Bits 11~8 value: 0000, namely the preset value 0
Bits 13~12 value: 00B, namely acceleration and deceleration 1
Bit 15 value: 0, that is, bits 13~8 are invalid
Register 10000 = 0x09C4
Note: 0x09C4 is converted to a decimal number as 2500, and the precision of register 10000 is 0.01Hz, so set the operating
frequency to 25.00Hz
Receiving of data
Field Description
01 Inverter address
10 Function code
27 0F Register address 9999(0x270F)
00 02 Number of registers to be written
5.3.4 Example of changing network name and password 08H
Set the network SSID to ABC123
Send data: 01 08 00 01 41 42 43 31 32 33 30 E2
If it is wrong, it will return an error frame: 01 + 88 + Err Type + CRC
If the configuration is correct, the TCP Client is disconnected, you need to reconnect to the network with a new password, reconnect to the Client,
and no return frame is returned.
Sending of data
Field Description
01 Inverter address
08 Function code: specially used to modify the SSID and password of the network
00 Modification type: 00 means change SSID, 01 means change password
Data length: (password length can only be 8)
Data: Data is the ASCII code of characters
CRC Check code
ASCII code correspondence table:
Character ASCLL-Hexadecimal Character ASCLL- Hexadecimal
0 30 6 36
1 31 7 37
2 32 8 38
3 33 A 41
4 34 B 42
5 35 C 43
Receiving of data
Field Description
01 Inverter address
88 Function code
Err Type:
0x01 illegal function code
0x02 illegal data address
0x04 CRC check error
0x09 PU communication failure
0x0A exceeds the maximum number of parameters
0x0B illegal parameter
0x0C illegal type
0x0D Illegal password length
CRC Check code
5.3.5 Password setting of WIFI
Set the password as: 01234567;
98
The format of the sending command frame is: 01 08 01 08 30 31 32 33 34 35 36 37 EE 2D;
If it is wrong, it will return an error frame: 01 + 88 + Err Type + CRC;
If the configuration is correct, the TCP Client is disconnected, you need to reconnect to the network with a new password, reconnect to the Client,
and no return frame is returned.
Register address Description Read/write
control commands 0x00: No command 0x01: Write
Forward running 0x02: Reverse running 0x03:
Forward jog 0x04: Reverse jog 0x05: Decelerate
9999(0x270F) to stop 0x06: Free stop 0x07: Fault reset
10000 (0x2710) Operating frequency, accuracy 0.1HZ Write
10099 (0x2773) Inverter status, equivalent to parameter 9.01 Read
10100 (0x2774) Inverter fault code, equivalent to parameter 8.40 Read
10101 (0x2775) Output frequency, unit 0.1Hz, equivalent to Read
parameter 9.07
10102 (0x2776) Output current, equivalent to parameter 9.08 Read
10103 (0x2777) Output voltage, equivalent to parameter 9.06 Read
10104 (0x2778) Output power, equivalent to parameter 9.05 Read
10105 (0x2779) Motor speed, equivalent to parameter 9.04 Read
10106 (0x277A) DC bus voltage, equal to parameter 9.11 Read
Restore network defaults
If the customer forgets the set network name and password, please send the following command to restore:
Send command: 01 08 02 00 81 7A
If it is wrong, it will return an error frame: 01 + 88 + Err Type + CRC
If the configuration is correct, the TCP Client is disconnected, you need to reconnect to the network with a new password, reconnect to the
Client, and no return frame is returned.
Note:
When the WIFI is disconnected, the inverter will automatically stop. Therefore, in order to maintain the WIFI connection, it is recommended
to read and write any register value periodically.
When sending a control command frame to the WIFI expansion card, you must wait until the return frame of the previous frame of data is
received before sending the next frame of data.
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PROFINET
The SSInverter PN01 card is a PROFINET fieldbus adapter card, which conforms to the international PROFINET Ethernet. The modified
card is installed on the AD800 series inverter to improve the communication efficiency and facilitate the realization of the inverter networking
function, so that the inverter becomes the slave station of the field bus and accepts the control of the field bus master. SSI PN01 is suitable for
AD800 series full power range (0.37kW~415kW), and it may support more series products in the future.
Before using this product, please read this guide carefully.
Features:
The bus communication rate reaches 100Mbit/s, the communication cycle is short, and it supports IO and RT;
Flexible networking topology, SSI PN01 supports all types of topologies: chain, bus, tree or star, etc.
The expansion card is directly installed on the expansion card slot, no external power supply is required, and the installation is convenient.
2. PROFINET Installation
Installation steps:
1. Check the expansion card accessory package contains: Profinet card, pluggable terminal *1, screw *1, manual;
2. Install the expansion card as shown below:
Step 1. Push the expansion card along the bottom rail into the bottom of the CU. Then terminals of the expansion card are inserted into the
bottom of the CU terminal, and the two screw holes are aligned;
Step 2, as the picture shows, align the screws with the screw holes to fix the CU and the Profinet card.
Note: When installing the Profinet, should be make sure that the DP01 card and the CU interface pin are inserted in place and the pin is not
bent, otherwise the communication may not work or not stable.
3. Electrical connections
The SSI PN01 module uses a standard Ethernet RJ45 socket to connect to the PROFINET master station, and its pin signal definition is
the same as the standard Ethernet pin, cross-wire and straight-wire are both available.
1) Chain network electrical connection
100
2)Star network electrical connection
Status indicator
Maintenance indicator
Power Indicator
101
Red light is always on Expansion card failure
MAINTAN
Red light is off Communication is normal
Green light is always on The expansion card is powered on normally
POWER
Red light is off The power supply of the expansion card is abnormal or the inverter is not powered on
5. Related Parameters
5.1 Parameter List
Parameter
Parameter Name Comments
Number
The device name, SSI-PNIO-xxxxx, this parameter represents the value of xxxxx. E.g,1 represents
1000 Device Name
the device name is SSI-PN-00001
1001 IP Address[0]
IP address. E.g,192.168.0.1 set the following parameters:
1002 IP Address[1]
1001: 192,1002: 168,
1003 IP Address[2]
1003: 0,1004:1
1004 IP Address[3]
1005 IP Address Mask[0]
IP address mask. E.g,255.255.255.0 set the following parameters:
1006 IP Address Mask[1]
1005:255,1006:255,
1007 IP Address Mask[2]
1007:255,1008:0
1008 IP Address Mask[3]
Gateway address. E.g,192.168.0.241 set the following parameters:
1009 Gateway address[0] 1009:192,1010:168,
1011:0,1012:241
1010 Gateway address[1]
1011 Gateway address[2]
1012 Gateway address[3]
1020 Fault Word Error code. Not currently supported, reserve parameters.
1021 Warning Word Warning code. Not currently supported, reserve parameters.
1030 Read PCD 1
1031 Read PCD 2
1032 Read PCD 3 Periodically read parameter configuration. The first parameter defaults to the status word, and the
second parameter defaults to the actual value. The third word and other words after it can be
1033 Read PCD 4
configured through the Read PCD parameter. E, g, if you need to read parameters P0-50, P0-51
1034 Read PCD 5
can be configured to read PCD 1 (P10-30) as 50 and Read PCD 2 (P10-31) as 51. Note that it
1035 Read PCD 6 needs to be used in conjunction with PPO Type.
1036 Read PCD 7
1037 Read PCD 8
1040 Write PCD 1
1041 Write PCD 2
1042 Write PCD 3 Periodically write parameter configuration. The first parameter of periodic write parameters is
1043 Write PCD 4 Control word, and the second parameter is Reference (target reference value). If you need to write
1044 Write PCD 5 parameters P0-51, P0-52; you need to configure Write PCD 1 (P10-40)) to 51 and Write PCD 2
1045 Write PCD 6 (P10-41) to 52. Note that it needs to be used in conjunction with PPO Type.
1046 Write PCD 7
1047 Write PCD 8
5.2 Control words and Status words
PPO type (Telegram type)
Standard Telegram 1 2 words In(Read) 2 words Out(Write)
Status Word Control Word
Actual Value Setpoint
PPO Type 3 2 words In(Read) 2 words Out(Write)
Status Word Control Word
Actual Value Setpoint
PPO Type 4 4 words In(Read)
Status Word 4 words Out(Write)
Actual Value Control Word
Read PCD 1 Setpoint
Read PCD 2 Write PCD 1
Write PCD 2
PPO Type 6 6 words In(Read) 6 words Out(Write)
Status Word Control Word
Actual Value Setpoint
Read PCD 1 Write PCD 1
Read PCD 2 Write PCD 2
Read PCD 3 Write PCD 3
Read PCD 4 Write PCD 4
PPO Type 7 8 words In(Read) 8 words Out(Write)
Status Word Control Word
Actual Value Setpoint
Read PCD 1 Write PCD 1
Read PCD 2 Write PCD 2
Read PCD 3 Write PCD 3
Read PCD 4 Write PCD 4
Read PCD 5 Write PCD 5
102
Read PCD 6 Write PCD 6
PPO Type 8 10 words In(Read) 10 words Out(Write)
Status Word Control Word
Actual Value Setpoint
Read PCD 1 Write PCD 1
Read PCD 2 Write PCD 2
Read PCD 3 Write PCD 3
Read PCD 4 Write PCD 4
Read PCD 5 Write PCD 5
Read PCD 6 Write PCD 6
Read PCD 7 Write PCD 7
Read PCD 8 Write PCD 8
P9-02 Status word correspondence table
Bit 0 1
bit0 Control not ready Control ready
bit1 Control not ready Control ready
bit2 Inertial stop Run
bit3 Fault-free Fault tripping
bit4 Fault-free The fault is not tripped
bit5 Reserve Reserve
bit6 Fault-free Fault tripping
bit7 No warnings Warning
bit8 does not Run by reference value Run by reference value
bit9 Manual mode Remote control
bit10 Frequency out of range Frequency in the range
bit11 Stop Run
bit12 Reserve Reserve
bit13 Within the voltage range Over voltage limit
bit14 Reserve Reserve
bit15 No overheat warning Overheat warning
6. GSD file configuration
When using the PROFIBUS master station, you must first configure the GSD file of the slave station so that the corresponding slave
station equipment is added to the system of the master station. GSD files can be obtained from suppliers or manufacturers.
Take S7-300 as an example:
Step1: Chose Option/Manage general station description files(GSD), Install SSI GSDML;
Step 2:Browse to the path where the GSDML file is located and click install.
103
7. Periodic communication setting guide
Set the inverter parameters according to the example project configuration, IP: 192.168.0.2.; IP Address Mask:255.255.255.0;
Gateway:192.168.0.241; Device Name:1; Example project configuration PPO Type 6, 6 words in and 6 words out. Need to set inverter
configuration parameters:
P10-30 Read PCD 1: P0-51; need to set P10-30=51
P10-31 Read PCD 2: P0-52; need to set P10-30=51
P10-32 Read PCD 3: P0-54, need to set P10-30=51
P10-33 Read PCD 4: P0-55; need to set P10-30=51
P10-40 write PCD 1: 057; need to set P10-40=57
P10-41 write PCD 2: 058; need to set P10-41=58
P10-42 write PCD 3: 060, need to set P10-42=60
P10-43 write PCD 4: 061. need to set P10-43=61
Step 2: Restart the device.
Step3: Compile and download the project to the PLC. If the current PLC URL is not in a network segment, just follow the prompts.
Siemens PLC manual has detailed instructions.
Step 4: Select PLC and click Go Online to enter online mode. Confirm that there is no error message, as shown below:
104
Step 5: Enter the monitoring variable interface and change the control word (QW1) and reference value (QW2). And click the force
button.
Step 6: Change the control word (QW1) to 1, and the reference value (QW2) to 123. And click the force button. As shown in the figure
below: Verify that the status word (IW1) is 0f07 and the current value (IW2) is 123.
Step 7: Change the control word (QW1) to 0, and click the force button. As shown in the figure below: Verify that the status word (IW1)
is 0203 and the current value (IW2) is 0.
Step8:Verify Write PCD 1, Write PCD 2, Write PCD 3, Write PCD 4, Read PCD 1, Read PCD 2, Read PCD 3, Read PCD 4. Modify the
parameters 051:300, 052:302, 054:303; 055:304, and verify the actual reading value as shown in the figure. Modify QW5, QW7, QW9,
QW11 to the values shown in the figure below, and force the variables, read the inverter parameters 057, 058, 060, 061 to verify that they are
the values shown in the figure.
105
Step9: Test other message types according to the PPO types listed in Appendix 1 and Appendix 2 and the corresponding parameters of PCD.
To change the PPO type, you need to re-modify the program, delete PPO6 as shown in the figure below, and add other PPO types. The test
method is similar.
8. Fault description and disposal
Type ERR0R MAINTAN POWER Corresponding measures
106
SOLAR DRIVE FOR PUMP WITH SSI800
1.Applications
2.Supporting System
2. Supporting System
107
3. Special Features for Solar Pump
Built-in MPPT (maximum power point tracking), maximizes your power output
Support both AC input (single phase or three phases) from Grid and DC input from PV
Wide DC voltage range from 120Vdc to 750Vdc
Automatic Start and Stop according to sunrise and sunset
Auto recover from Power cuts
Built-in Protection functions including dry run, over pressure etc.
control compatible with auto start/stop etc.
Customized functions possible to fulfill your special demands
4.Technical Specifications
Item Specification
200V type: AC 200~240V -15%~+10%, DC 120V~380V
Line in Voltage
400V type: AC 380~480V -15%~+10%;DC 250V~760V
Out put Voltage 0~100% Line in voltage or 0 ~ DC Voltage/1.414
Control algorithm V/F control,Vector Control
Motor Type IM, SPM, IPM
Main Control Heavy load type: 150% 60s, 180% 3s
Overload
Light load type: 120% 60s, 150% 3s
Switching Frequency 2k~16kHz;
Process close loop, torque control (with/without speed sensor), Motor auto tuning, Load compensation, auto DC
Basic Functions
voltage regulation, DC brake/AC brake, speed limit, current/torque limit, fly start, KEB etc.
Short circuit, Ground fault, line phase loss, under voltage, over voltage, over current, overload, over temperature,
Protection Functions
motor thermal protection, motor phase loss, control wire broken etc.
RUN, F/R, DI1, DI2, DI3, DI4 Digital inputs: Input type: NPN/PNP
DO1 Digital Output: Open Collector; 0~40mA; 0~30V;
RS+, RS- RS485 Communication: Max Baud Rate: 38400bit/s;
FA-FB-FC Relay Output: Resistive Load: 250VAC 3A/30VDC 3A;
KA-KB Inductive Load: 250VAC 0.2A/24VDC 0.1A (cosφ=0.4);
Control terminals AI1, AI2 Analogue Inputs: 0~10V/ 0~20mA;
AO1 Analogue Output: 0~10V or 0~20mA
VDD 24V Power Supply: Max 200mA
+10V 10V signal power supply: Max 10mA
GND Signal Ground
PE Safety Ground
Protection Level IP20;
Operating range: -10℃ ~ 60℃
Operation Ambient Temperature As heavy load type: Nominal current to 50°C, derate from 50°C
As light load type: Nominal current to 40°C, derate from 40°C
Operation Environment Operation Ambient Humidity 5%-85%(No condensing at 95%);
Vibration 1.14g;
Altitude 1000m, derate from 1000m
Motor cable length Shielded Cable: 50m;Un-shielded cable:100m
108
P20-00: Solar MPPT Mode select. Mode3 is the new algorithm which is different from mode1/2 and the former mode3.
P20-01 / P20-02: MPPT min reference and MPPT max reference. unit: %,100%=P0-16
P20-10 / P20-11:
DC voltage < P20-10 - 15: inverter stop and can’t be start;
DC voltage < P20-10 and >=P2-10 - 15: output frequency will reduce to P20-01 when inverter is running, else inverter will keep stop state;
DC voltage > P20-11: output frequency will increase to P20-02
P20-12: object DC voltage tracker interval time.
P20-13/P20-14: P20-13 is maximum DC voltage search step. it calculate by formula: (P20-11 – P20-10)*P20-13
P20-14 is minimum DC voltage search step. it calculate by formula: (P20-11 – P20-10)*P20-14
Example: if P20-11=650V, P20-10=350V,P20-13=3.00(3%).P20-14=1.00(1%).then maximum DC voltage search step=(650-350)*3%=9V,
minimum DC voltage search step=(650-350)*1%=3V
P20-15: If inverter is stop state, it will wait for DC voltage >=P20-10+15, then after P20-15 second, inverter will start run again.
6.Type code
109
3×380-440 525 540 568 585
SSI800-4T280G/315P-PU00 280/315 1700
3×440-480 475 490 510 522
3×380-440 590 605 621 634
SSI800-4T315G/355P-PU00 315/355 1870
3×440-480 531 540 557 566
3×380-440 647 660 694 725
SSI800-4T355G/415P-PU00 355/415 2125
3×440-480 580 590 628 655
3×380-440 718 745 776 805
SSI800-4T415G/450P-PU00 415/450 2380
3×440-480 653 678 708 735
For MPPT mode3, we are trying to find the optimal DC input voltage(from PV plant) which output maximum power, we design a DC voltage
controller to control the dc voltage around the optimal DC voltage.
Optimal DC
voltage tracker
updated every interval time DC voltage
defined by P20-12).if the pump
power is increasing, decrease controller
the object dc voltage according Object DC voltage Speed control pump
to dc voltage search step; else
increase the object dc voltage Control the pv plant voltage
according to dc voltage search equal to object dc voltage
step. And the dc voltage search
step is defined by P20-13/P20-
14
DC voltage input from PV plant
P20-01 and P20-02: Usually we set P20-02=100% (50HZ). For P20-01 the default value is 40% (20HZ), in case of PV plant power is faint,
the inverter will trip or sleep when ramp up to 20HZ (For example, in the morning and evening if the PV plant open circuit voltage is higher
P20-11, but the power is faint, possible the PV plant can only drive the pump to 10HZ. If we run pump ramp up to 20HZ, PV plant voltage
will drop immediately when pump reach to 10HZ). If P20-01 is too large, maybe PV plant can’t be drive it reach to P20-01. But another
side, if P20-01 is too low, and the pump can’t draw water, it depends on the pump. Consider these two sides, we suggest the customer first
find out the minimum frequency which the pump can draw water, then set P20-01 according to this minimum frequency.
P20-10 and P20-11: We need to ensure that the PV plant maximum power voltage (all working time) in the range of P20-10 to P20-11 (P20-
10 < PV plant maximum power voltage < P20-11). As we know that the algorithm mode3 is finding out the optimal DC voltage which
output maximum power, and the search range is P20-10 to P20-11. If maximum power voltage in some working time out of this range.
Algorithm can’t find out the optimal point, and it will cause the inverter run unstable (For example, set P20-11=580V, if the maximum
power voltage is about 600V at 1 o’clock p.m. then the inverter will run under big frequency ripple continuously, the inverter needs to
control the DC voltage <=580V, but the maximum power voltage is about 600V, if DC voltage <=600V the DC voltage will drop fast, so
the inverter will report under voltage. If we adjust P20-11=650V, the inverter will run stable and the DC voltage will stable around 600V).
About P20-11, we suggest: P20-11 is 20V higher PV plant maximum power voltage (consider best sunshine working time), it means P20-
11=20+ PV plant maximum power voltage (best sunshine). If we don’t know the maximum power voltage (best sunshine), then we can set
P20-11 >= PV plant open circuit voltage.
For P20-10, we suggest to set P20-10 is 50V lower than PV plant maximum power voltage (consider the worst sunshine working time: in
the morning or evening, especially under the cloudy and rain weather), it means P20-10 = PV plant maximum power voltage (worst
sunshine) - 50. If we don’t know the maximum power voltage (worst sunshine), then we can set P20-11 = (50% ~60%) * PV plant open
circuit voltage.
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P20-13 and P20-14: P20-13 is the maximum DC voltage search step, P20-14 is the minimum DC voltage search step. We suggest to set
P20-13 maximum DC voltage search step = 5V to10V (the customer need to convert to percent, for example: if the customer would like to
set the maximum DC voltage search step = 6V, then P20-13=6V/(P20-11 – P20-10); the minimum DC voltage search step P20-14 = 1V
to3V same as P20-13, the customer must convert to percent, then set it to P20-14 ).
P20-12:P20-12 is the object DC voltage tracker interval time, we will calculate the output power in the interval time (set by P20-12), then
judge the output power change trend to decide decrease or increase the object DC voltage. If we set P20-12 too short, then the object DC
voltage will change fast, it will cause the DC voltage unstable. If we set P20-12 long, it is not suitable for tacking the max power point. We
suggest to set P20-12 = 1.0S to 4.0S.
P0-51 and P0-52: If the inverter’s output power exceed the maximum power point of the solar battery, then the solar battery DC voltage
will drop fast. If we need to control the inverter output power around solar battery maximum power point rippling, we should be set the
frequency ramp down time(P0-52) short enough, otherwise, if the maximum power point of the solar cell drops rapidly, the weather suddenly
has a cloudy day, and the slope of the inverter does not fall fast enough, then inverter will report under voltage error or enter sleep state.
Method of setting P0-52, It is mainly based on the electrical performance of solar cells (the dc voltage drop how fast when output power
over the maximum power point) and pump inertia. On the other hand, the ramp up time (P0-51) can’t be set fast, otherwise it will cause
big frequency ripple range, so we suggest customer set P0-51= 30S to 80S, P0-52= 1S to 5S.
It is recommended that customers set the relevant parameters of the solar pump as follows:
P0-02=0(V/F control)
P0-03=1
P0-51>=50.0S
P0-52=0.5S to 5.0S(first you can try 5.0, if inverter show under voltage warning, please decrease it until it is ok)
P1-55= 120V (380V inverter)/70V (220V inverter)
P1-56=25.0HZ
P2-05=64 (Connect Run command signal to FWD terminal)
P20-00=3(MPPT Mode3)
P20-01=40.00% (minimum frequency 20HZ)
P20-02=100.00% (maximum frequency 50HZ)
P20-10=350V (380V inverter)/180V (220V inverter)
P20-11=650V (380V inverter)/350V (220V inverter)
P20-12=2.0S
P20-13=3.0%
P20-14=1.0%
P20-15=20.0S
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