IBS Part1

Industrialised Building System (IBS)
1. What is IBS?
2. Why IBS?
2.1 To our economy?
2.1 Job Opportunities?
3. Types of IBS?
4. Problem Faced by IBS

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1. What is IBS?
A construction technique in which
components are manufactured in a controlled
environment (on or off site), transported,
positioned and assembled into a structure
with minimal additional site works
1.1 History of IBS

a) Concept IBS in not new and can be traced
back to as early 1624
b) In 1624, panellised timber houses were
shipped from England to the new settlement in
North America
c) 1851 Crystal Palace in Hyde Park, London
and 1889 Eiffel Tower, Paris
4

Crystal Palace, Hyde Park
During construction 1840
Picture taken in 1851

5

Eiffel Tower, Paris
During construction 1878
Picture taken in 1945

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1.2 History of IBS in Malaysia

a) Concept IBS in Malaysia is not new
b) In 1966 the two pilot project started by using

IBS concept. Namely?
i) Pekeliling Flat, Kuala Lumpur
ii) The Rifle Range Flat, Penang
c) In 1981-1993 PKNS acquired pre-cast concrete
technology from Praton Haus International,
Germany to built housing project
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1.2 History of IBS in Malaysia
KLCC
Pekeliling Flats
LRT Station
KL Tower
1.3 Characteristics of IBS

1.3.1 Five Characteristics of IBS are :
a) Industrial production of components though

prefabrication
b) Reduced labour during prefabrication of
components and site works
c) Modern design and manufacturing method
using CAD/CAM
d) Systematic Quality Control i.e ISO 9000

e) Open Building System i.e permitting hybrid
applications
2. Why IBS
Budget Speech 2005
The Government is determined to ensure that
every Malaysian will have access to affordable
homes. During the period 1971-2003, the
Government constructed 490,000 units of low-cost
houses. The government intends to provide an
additional 100,000 units of affordable homes to be
implemented through the Industrialised Building
System (IBS).This system will ensure quality, save
cost, create a safer and cleaner working
environment as well as reduce the dependence of
foreign workers
10
2.1 The Current Scenario of Malaysian

Construction Industry
This can contributes : Messy Sites, High Wastage,

Labour Intensive, Low Quality and Delays
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2.2 Social Problems

a) Currently 75 foreign workers out of 100
construction workers
b) There are 318,000 foreign workers in Malaysian
Construction Industry
Let say one foreign worker gain RM400 pe rmonth;
RM400.00 x 12 months = RM5,000 per year,
318,000 x RM5,000 = RM 1.59 Billion per year
It shows the High outflow of Ringgit
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2.3 Benefits
a)Reduction of site labour
b)Minimal Wastage
c) Less site material
d)Cleaner environment
e)Controlled quality
f) Neater and safer sites
g)Faster project completion
h)Lower total construction costs due to the above
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2.4 Case Study
Parcel 5 & 6, Precinct 9
Parcel 4, Precinct 9
750 units (900 sqft)
520 units (1000 sqft)
Durations : 18 months
Durations : 18 months
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3. Types of IBS
3.1 In general, the construction method can be
classified into 4 categories :
a) Conventional Method
b) Cast-in situ
c) Composite Method
d) Fully prefabricated
3.2 Method b,c and d can be classified as non

conventional methods and all types of IBSs
are categorized under these three
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3. Types of IBS (contd)

3.3 The construction method can be classified
into 4 categories :
Construction Methods
Conventional
Non Conventional
Fully Prefabricate
On site
Precast Concrete
Frame
Composite
Cast in-situ
Sandwich Panel
Steel Frame
Off site
Load Bearing
Block
Panel
Box
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3.4 Based on structural aspects, IBS can be
divided into five major types :
3.4.1 Type 1 : Pre-Cast Concrete Framing,
Panel and Box System
e.g: Pre-Cast Columns,
Beams, Slabs, Staircase,
Toilet
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3.4.2 Type 2 : Steel Formwork Systems
e.g: Tunnel Formwork, Beam, Column

and slab moulding form
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3.4.3 Type 3 : Steel Frame System
e.g: Steel Beam, columns, portal frames,

roof trusses
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3.4.4 Type 4 : Prefabricate Timber Frame System
e.g: Timber frame, timber roof trusses

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3.4.5 Type 5 : Blockwork Systems
e.g: Interlocking concrete masonry unit (CMU),

lightweight concrete blocks
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4. Problems Faced by IBS

a) Only 15% contractors using IBS, Why?
i) Lack of Expertise / Lack of Experience
ii) Cost
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4.1 Lack of Expertise / Lack of Experience
a) Lack of experience practicing/designing IBS
by the consultants/contractors/clients
b) Short of experience workers in the
manufacturing and installation works (most of them
are foreign workers)
c) Defect works by previous pre cast system (close
system)
d) QS lack of experience pricing the IBS projects
(most of them not pricing the total cost of project)
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4.2 Cost
a) Only 15% contractors using IBS, because the
low labour cost in this country is the root causes
b) Labour cost is cheap, so why IBS?
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Industrialised Building System (IBS)

4. Problem Faced by IBS

Industrialised Building System (IBS)

Industrialised Building System (IBS)

1.1 History of IBS

Industrialised Building System (IBS)

During construction 1840

Picture taken in 1851

Industrialised Building System (IBS)

During construction 1878

Picture taken in 1945

Industrialised Building System (IBS)

1.2 History of IBS in Malaysia

b) In 1966 the two pilot project started by using

Industrialised Building System (IBS)

1.2 History of IBS in Malaysia

Industrialised Building System (IBS)

1.3 Characteristics of IBS

a) Industrial production of components though

d) Systematic Quality Control i.e ISO 9000

Industrialised Building System (IBS)

Industrialised Building System (IBS)

2.1 The Current Scenario of Malaysian

This can contributes : Messy Sites, High Wastage,

Industrialised Building System (IBS)

2.2 Social Problems

Industrialised Building System (IBS)

Industrialised Building System (IBS)

2.4 Case Study

Parcel 5 & 6, Precinct 9

750 units (900 sqft)

520 units (1000 sqft)

Industrialised Building System (IBS)

3.2 Method b,c and d can be classified as non

Industrialised Building System (IBS)

3. Types of IBS (contd)

Industrialised Building System (IBS)

3. Types of IBS (contd)

Industrialised Building System (IBS)

3. Types of IBS (contd)

e.g: Tunnel Formwork, Beam, Column

Industrialised Building System (IBS)

3. Types of IBS (contd)

e.g: Steel Beam, columns, portal frames,

Industrialised Building System (IBS)

3. Types of IBS (contd)

e.g: Timber frame, timber roof trusses

Industrialised Building System (IBS)

3. Types of IBS (contd)

e.g: Interlocking concrete masonry unit (CMU),

Industrialised Building System (IBS)

4. Problems Faced by IBS

Industrialised Building System (IBS)

4. Problems Faced by IBS

Industrialised Building System (IBS)

4. Problems Faced by IBS

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