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    W06 Chap 2 Material Balance Recycle Bypass Purge

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    Nur Faraziela
    This document provides an overview of material balance calculations involving recycle, purging, and bypass processes. It defines each type of process and explains their purposes. For recycle processes, it shows how fresh feed, reactor, separator, and recycle streams are involved. Purging is described as preventing buildup of inert substances in a system. Bypass is defined as diverting a fraction of feed around a process unit and combining it with the output. Example problems are referenced to further illustrate these concepts.

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    W06 Chap 2 Material Balance Recycle Bypass Purge

    Uploaded by

    Nur Faraziela
    415 views14 pages
    This document provides an overview of material balance calculations involving recycle, purging, and bypass processes. It defines each type of process and explains their purposes. For recycle processes, it shows how fresh feed, reactor, separator, and recycle streams are involved. Purging is described as preventing buildup of inert substances in a system. Bypass is defined as diverting a fraction of feed around a process unit and combining it with the output. Example problems are referenced to further illustrate these concepts.

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    chemical process principle note

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    This document provides an overview of material balance calculations involving recycle, purging, and bypass processes. It defines each type of process and explains their purposes. For recycle processes, it shows how fresh feed, reactor, separator, and recycle streams are involved. Purging is described as preventing buildup of inert substances in a system. Bypass is defined as diverting a fraction of feed around a process unit and combining it with the output. Example problems are referenced to further illustrate these concepts.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    415 views14 pages

    W06 Chap 2 Material Balance Recycle Bypass Purge

    Uploaded by

    Nur Faraziela
    This document provides an overview of material balance calculations involving recycle, purging, and bypass processes. It defines each type of process and explains their purposes. For recycle processes, it shows how fresh feed, reactor, separator, and recycle streams are involved. Purging is described as preventing buildup of inert substances in a system. Bypass is defined as diverting a fraction of feed around a process unit and combining it with the output. Example problems are referenced to further illustrate these concepts.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 14

    +

    BTK2223
    CHEMICAL
    PROCESSES
    PRINCIPLE

    Sem II 2019/2020

    Chapter 2
    Material Balance:
    Recycle, Purging
    & Bypass 1
    +
    Contents
     Process Classification
     Balances
     Material Balance Calculations on Single Unit
    Process
     Balance on Multiple Unit Processes
     Balances on Reactive Processes and Systems
     Combustion Reaction
     Recycle, Purging and Bypass
    +
    Topic Outcome
    Analyze and solve problems related to chemical reaction
    processes involving recycle, by-pass and purging
    applications.
    +
    Recycle
    +
    Recycle
    +
    Recycle
     Normally in chemical reaction, some of unreacted reactant also found
    in the product.
     This unreacted reactant can be separated and recycle back to the
    reactor

    Fresh
    Feed Product
    Reactor Separator

    Recycle Stream
    +
    Purpose of Recycle
    1. Recovery of catalyst – catalyst is very expensive

    2. Dilution of process stream – typically for slurry solution

    3. Control of process variables – especially for the reaction that


    release heat, heat can be reduce by lowering the feed concentration

    4. Circulation of working fluid such as in refrigerator system


    +
    Conversion for Reactive Process
    25 mol A/min
    75 mol A/min 100 mol A/min 75 mol B/min Product 75 mol B/min
    Reactor Separation
    Unit

    25 mol A/min

    Single Pass Conversion


    Reactant input to Reactor – reactant output from Reactor
    Reactant input to Reactor

    Overall Conversion
    Reactant input to Process – reactant output from Process
    Reactant input to Process
    +
    Purging
     To prevent any inert or insoluble substance build- up and
    accumulate in the system
     Purge stream and recycle stream before and after the purge
    have a same composition.
    Purge
    Recycle

    Fresh Feed Product Product


    Reactor Separation
    Unit
    +
    Bypass
     Fraction of the feed to a process unit is diverted around
    the unit and combined with the output stream from the
    unit

    Fresh
    Feed Product
    Process Unit

    Bypass Stream
    + 11

    Problem 4.59 (pg 178)


     Refer textbook
    + 12

    Problem 4.60 (pg 178)


     Refer textbook
    + 13

    Problem 4.32 (pg 166)


     Bypass
    + 14

    W
    0.12 S 0.12 S
    0.88 W 0.88 W
    0.42 S
    Evaporator
    0.58 S 0.58 W
    0.42 W

    0.12 S
    0.88 W

    Membrane Technology @ FKKSA, UMP SMS2011

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