540-170 JCB Thelehhandler

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The document provides detailed technical specifications and dimensions of a JCB 540-170 machine. It includes information about lift performance, transmission, braking, steering and engine systems.

The machine dimensions include its overall height, width, track, wheelbase and ground clearance. It also provides payload and lift capacity details.

It has a powershift transmission with torque converter, bevel box and 4-speed gearbox. Service brakes are servo-assisted and hydraulic. It has hydrostatic power steering with different steering modes.

LOADALL | 540-170

MAX. PAYLOAD: 4.0 tonnes (8820lb)

MAX. LIFT HEIGHT: 16.7 metres (54ft 9in)

540-170

K
F

B
G

STATIC DIMENSIONS
Machine model

540-170

Machine model

540-170

m (ft-in)

m (ft-in)

A Overall height

2.69 (8-10)

J Front wheel centre to carriage

1.94 (6-4)

B Overall width (over tyres)*

2.44 (8-0)

K Rear wheel centre to rear face

1.67 (5-5)

C Inside width of cab

0.94 (3-1)

Overall width with stabilisers fully deployed

3.55 (11-8)

D Front track

1.90 (6-3)

Outside turn radius (over tyres)

4.1 (13-5)

E Wheelbase

2.75 (9-0)

Carriage roll back angle

degrees

39

F Overall length to front tyres

5.08 (16-8)

Carriage dump angle

degrees

8.8

G Overall length to front carriage

6.36 (20-10)

Weight

H Ground clearance

0.40 (1-4)

Tyres

*Dependant upon tyre specified.

kg (lb)

12060 (26586)
15.5/80-24

LOADALL | 540-170
LIFT PERFORMANCE STABILISERS EXTENDED

LIFT PERFORMANCE STABILISERS RETRACTED

73
70

16.7m

51

10

16

57

12

60

48

45

11.57m

50

33

14

50

42

36

10

30

39

4,000 kg

12
36

3,500 kg
3,000 kg

33
30

10

1,500 kg
1,000 kg
600 kg

30

27

21
18

1,500 kg

20

1,000 kg

15
12

10
2

20
4

12

10

500 kg

250 kg
1,000 kg

540-170

-4
10

0
0

0.5m

540-170

0.5m

3
0

15

2,000 kg

2,000 kg

30

21
18

24

2,500 kg

3,000 kg

24

40

4,000 kg

40

27

8
30

27

6
24

21

18

4
15

12

2
9

Metres

Feet

-4
12

14
42

39

10
36

33

8
30

27

6
24

21

18

4
15

12

Metres

Feet

Chassis Levelling (Sway)


With stabilisers retracted (Sway angle 9)

LIFT PERFORMANCE STABILISERS EXTENDED

LIFT PERFORMANCE STABILISERS RETRACTED

With stabilisers extended

With Stabilisers Retracted

Maximum lift capacity

kg (lb)

4000 (8820)

Maximum lift capacity

kg (lb)

4000 (8820)

Lift capacity to full height

kg (lb)

2500 (5510)

Lift capacity to maximum lift height

kg (lb)

1500 (3310)

Lift capacity at full reach

kg (lb)

600 (1320)

Lift capacity at full reach

kg (lb)

Lift height

m (ft-in)

16.7 (54-9)

Maximum lift height

m (ft-in)

11.57 (37-11)

Reach at maximum lift height

m (ft-in)

2.05 (6-9)

Reach at maximum lift height

m (ft-in)

4.15 (13-7)

Maximum forward reach

m (ft-in)

12.50 (41-0)

Maximum forward reach

m (ft-in)

9.04 (29-8)

Reach with 1 tonne load

m (ft-in)

10.50 (34-5)

Reach with 1 tonne load

m (ft-in)

5.76 (18-11)

Placing Height

m (ft-in)

16.20 (53-2)

Placing Height

m (ft-in)

10.90 (35-9)

Complies with stability test EN 1459 Annex B.

Complies with stability test EN 1459 Annex B.

0 (0)

LOADALL | 540-170
ENGINE

SERVICE CAPACITIES

Latest technology and advanced design provides low fuel consumption, reduced noise, high torque and power output,
total reliability and minimal maintenance. Two-stage, dry type air filter with primary and safety elements.
Territory dependent.

Standard

Standard

Standard

Option

Option

Option

Engine standard

Stage II

Stage III

Stage IIIb

Stage III

Stage III

Stage IIIb

Manufacturer

JCB

JCB

JCB

JCB

JCB

JCB

4.4 (269)

4.4 (269)

4.4 (269)

4.4 (269)

4.4 (269)

4.4 (269)

Displacement

ltr (in)

No. of cylinders
Bore size

mm (in)

103 (4.05)

103 (4.05)

103 (4.05)

103 (4.05)

103 (4.05)

103 (4.05)

Stroke

mm (in)

132 (5.0)

132 (5.0)

132 (5.0)

132 (5.0)

132 (5.0)

132 (5.0)


Aspiration
Turbo

Turbocharged Turbocharged Turbocharged Turbocharged Turbocharged


Cooled
Cooled
Cooled
Cooled
Cooled

Power rating
Power @ 2200rpm

kW (HP)

74.2 (100)

74.2 (100)

81 (109)

85.0 (114)

97 (130)

93 (125)

Torque @ 1300rpm Nm (lbf ft)

425 (313)

440 (324)

440 (324)

Torque @ 1500rpm Nm (lbf ft)

516 (381)

532 (392)

550 (406)

Torque rating

Fuel tank

litres (UK gal)

146 (32.1)

Hydraulic tank

litres (UK gal)

150 (33.0)

Coolant

litres (UK gal)

23 (5.1)

HYDRAULICS
Gear pump, with suction strainer and filter allows simultaneous operation of raise/lower and extend/retract.
Operating system pressure

bar (psi)

Flow at system pressure @ 2200rpm

260 (3770)

ltr/min

90+72

Hydraulic Cycle Times

Seconds

Stabiliser lower

6.6

Stabiliser lift

4.9

Boom raise and extend

41.8

Boom lower and retract

33

Bucket dump

4.7

Bucket crowd

5.1

ELECTRICS
TRANSMISSION
JCB powershift transmission incorporating torque converter, bevel box and a 4 speed powershift gearbox in one resiliently
mounted unit.
A combined steering column mounted switch incorporating directional control and 4 forward and 4 reverse powershift gears.
Travel speed 29kph (18mph). Optional 33kph (20mph) transmission.
Front and rear drive axles: JCBepicyclic hub reduction drive/steer axles with Max-Trac torque proportioning differentials.

BRAKES
Service brakes: Servo-assisted, hydraulically activated, self-adjusting, oil-immersed multi-disc type on front and rear axle.
Parking brake: Hand operated disc brake on output of gearbox. (93kW/125hp - 97kW/130hp oil immersed disc type).

BOOM AND CARRIAGE


Boom is manufactured from high tensile steel.
Low maintenance, hard wearing pads.
JCBclearview Q-fit self-levelling carriage with lever operated pin locking accepts pallet forks and a wide range of attachments.
One boom end auxiliary hydraulic service fitted as standard.

SAFETY CHECK VALVES


Fitted to carriage tilt, telescopic and boom lift rams.

12 v negative earth. 95 AH battery. 95 amp alternator. Full road lighting. Reversing light. Direction indicators. Hazard warning.
Reverse alarm.

CAB
Quiet safe and comfortable cab conforms to ROPS ISO 3471 and FOPS ISO 3449. Tinted glass all round. Laminated roof screen.
Roof bars, front, rear and roof screen wash/wipe and heater/screen demister. Opening rear window. Audio-visual warning system
for coolant temperature, engine oil pressure, air cleaner, battery charge, transmission oil temperature and pressure, water in fuel.
Hourmeter, road speed indicator, engine temperature, fuel gauge and clock. Servo joystick hydraulic control levers. Adjustable steer
column with stalk bar powershift change and forward reverse shuttle. Throttle and brake pedal. Adjustable suspension seat with
adjacent park brake. Automatic eye level audio-visual load moment indicator warning system receiving a signal from a load sensor on
the rear axle. This system continuously monitors the machines forward stability and leaves the operator in control at all times. Fitted
with levelling inclinometer, plus indicator lamps to show when the stabilisers are on firm ground. Safety canopy as above but with side
glass only (screen wiper and heater/screen demister not applicable). Operator presence switch in seat (stage IIIb machines).
*Adaptive Load Control for EUterritiories conforms to EN15000.

STEERING
Hydrostatic power steering.
Three steer mode options: front wheel steer; all wheel steer; crab steer: operated from in the cab by a selection switch.

OPTIONS AND ACCESSORIES


Options: Front and rear working lights, rotating flashing beacon, fire extinguisher, traction and industrial tyres, electrical 2/4WD
select, windscreen and roof guard, air suspension seat, deluxe cab trim, roof and front screen blind, radio kit, air conditioning,
sideshift, reversing fan.
Attachments: Contact your local dealer for details of the comprehensive range.

LOADALL | 540-170

A GLOBAL COMMITMENT TO QUALITY


JCBs total commitment to its products and customers has helped it grow from a one-man
business into Britains largest privately owned manufacturer of backhoe loaders, crawler excavators,
wheeled excavators, telescopic handlers, wheeled loaders, dump trucks, rough terrain fork lifts,
industrial fork lifts, mini/midi excavators, skid steer loaders, tractors and compaction equipment.
By making constant and massive investments in the latest production technology, the JCB factories
have become some of the most advanced in the world.
By leading the field in innovative research and design, extensive testing and stringent quality control,
JCBmachines have become renowned all over the world for performance, value and reliability.
And with a global sales and service network of more than 650 dealers and agents, we aim to deliver
the best customer support in the industry.
Through setting the standards by which others are judged, JCBhas become one of the worlds
most impressive success stories.

JCBSales Limited, Rocester, Staffordshire ST14 5JP. Tel: 01889 590312. Web: http://www.jcb.com
JCBreserves the right to change specifications without notice. Illustrations shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.

9999/4978 09/12Issue 8 (T4)

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